WO2024024750A1 - Catalyseur chargé de métal, procédé de production d'alcool et procédé d'hydrogénation - Google Patents
Catalyseur chargé de métal, procédé de production d'alcool et procédé d'hydrogénation Download PDFInfo
- Publication number
- WO2024024750A1 WO2024024750A1 PCT/JP2023/027069 JP2023027069W WO2024024750A1 WO 2024024750 A1 WO2024024750 A1 WO 2024024750A1 JP 2023027069 W JP2023027069 W JP 2023027069W WO 2024024750 A1 WO2024024750 A1 WO 2024024750A1
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- WO
- WIPO (PCT)
- Prior art keywords
- metal
- catalyst
- supported
- carboxylic acid
- mass
- Prior art date
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- 239000003054 catalyst Substances 0.000 title claims abstract description 223
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 139
- 239000002184 metal Substances 0.000 title claims abstract description 139
- 238000000034 method Methods 0.000 title claims abstract description 73
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000005984 hydrogenation reaction Methods 0.000 title claims abstract description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 82
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims abstract description 45
- 229910052742 iron Inorganic materials 0.000 claims abstract description 39
- 150000001733 carboxylic acid esters Chemical class 0.000 claims abstract description 33
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000011651 chromium Substances 0.000 claims abstract description 28
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 28
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims abstract description 26
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 26
- 239000011733 molybdenum Substances 0.000 claims abstract description 25
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 23
- 229910052697 platinum Inorganic materials 0.000 claims abstract description 22
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910052707 ruthenium Inorganic materials 0.000 claims abstract description 19
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910052718 tin Inorganic materials 0.000 claims abstract description 18
- 230000009467 reduction Effects 0.000 claims description 81
- 229910052739 hydrogen Inorganic materials 0.000 claims description 51
- 239000001257 hydrogen Substances 0.000 claims description 50
- 230000001603 reducing effect Effects 0.000 claims description 49
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 44
- 239000011135 tin Substances 0.000 claims description 17
- 150000001735 carboxylic acids Chemical class 0.000 claims description 13
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 claims description 9
- 125000004185 ester group Chemical group 0.000 claims description 2
- 239000006227 byproduct Substances 0.000 abstract description 26
- 230000003197 catalytic effect Effects 0.000 abstract description 4
- 238000006722 reduction reaction Methods 0.000 description 95
- 239000007789 gas Substances 0.000 description 63
- 238000006243 chemical reaction Methods 0.000 description 51
- 238000011282 treatment Methods 0.000 description 48
- 230000000052 comparative effect Effects 0.000 description 41
- 230000003647 oxidation Effects 0.000 description 27
- 238000007254 oxidation reaction Methods 0.000 description 27
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 25
- 239000001301 oxygen Substances 0.000 description 25
- 229910052760 oxygen Inorganic materials 0.000 description 25
- 230000000694 effects Effects 0.000 description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 24
- 239000000243 solution Substances 0.000 description 23
- 239000002904 solvent Substances 0.000 description 22
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 18
- 150000001875 compounds Chemical class 0.000 description 16
- 230000006641 stabilisation Effects 0.000 description 16
- 238000011105 stabilization Methods 0.000 description 16
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- -1 diol compound Chemical class 0.000 description 15
- 150000004820 halides Chemical class 0.000 description 13
- 150000002739 metals Chemical class 0.000 description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 239000002253 acid Substances 0.000 description 10
- 238000005695 dehalogenation reaction Methods 0.000 description 10
- 150000002736 metal compounds Chemical class 0.000 description 10
- 239000003513 alkali Substances 0.000 description 9
- 239000007864 aqueous solution Substances 0.000 description 9
- 238000001035 drying Methods 0.000 description 9
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 8
- 229910052736 halogen Inorganic materials 0.000 description 8
- 229910021645 metal ion Inorganic materials 0.000 description 8
- 239000002245 particle Substances 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 239000002994 raw material Substances 0.000 description 8
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 7
- 150000002367 halogens Chemical class 0.000 description 7
- 150000002431 hydrogen Chemical class 0.000 description 7
- 239000011261 inert gas Substances 0.000 description 7
- LZKLAOYSENRNKR-LNTINUHCSA-N iron;(z)-4-oxoniumylidenepent-2-en-2-olate Chemical compound [Fe].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O LZKLAOYSENRNKR-LNTINUHCSA-N 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 239000011148 porous material Substances 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000003756 stirring Methods 0.000 description 7
- 238000005406 washing Methods 0.000 description 7
- POILWHVDKZOXJZ-ARJAWSKDSA-M (z)-4-oxopent-2-en-2-olate Chemical compound C\C([O-])=C\C(C)=O POILWHVDKZOXJZ-ARJAWSKDSA-M 0.000 description 6
- OSINZLLLLCUKJH-UHFFFAOYSA-N 4-methylcyclohexanemethanol Chemical compound CC1CCC(CO)CC1 OSINZLLLLCUKJH-UHFFFAOYSA-N 0.000 description 6
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 6
- VSSAZBXXNIABDN-UHFFFAOYSA-N cyclohexylmethanol Chemical compound OCC1CCCCC1 VSSAZBXXNIABDN-UHFFFAOYSA-N 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 5
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 5
- 239000001099 ammonium carbonate Substances 0.000 description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 238000001179 sorption measurement Methods 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 4
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- 125000001931 aliphatic group Chemical group 0.000 description 4
- 235000012538 ammonium bicarbonate Nutrition 0.000 description 4
- 229910052786 argon Inorganic materials 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 238000003776 cleavage reaction Methods 0.000 description 4
- NNBZCPXTIHJBJL-UHFFFAOYSA-N decalin Chemical compound C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 description 4
- 238000010828 elution Methods 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 238000011049 filling Methods 0.000 description 4
- 239000007791 liquid phase Substances 0.000 description 4
- 229910001510 metal chloride Inorganic materials 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- JKQOBWVOAYFWKG-UHFFFAOYSA-N molybdenum trioxide Chemical compound O=[Mo](=O)=O JKQOBWVOAYFWKG-UHFFFAOYSA-N 0.000 description 4
- 238000011946 reduction process Methods 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 230000007017 scission Effects 0.000 description 4
- 238000005245 sintering Methods 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 230000002411 adverse Effects 0.000 description 3
- 150000001805 chlorine compounds Chemical class 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 230000020169 heat generation Effects 0.000 description 3
- 150000004687 hexahydrates Chemical class 0.000 description 3
- 238000009616 inductively coupled plasma Methods 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 235000010755 mineral Nutrition 0.000 description 3
- 239000005078 molybdenum compound Substances 0.000 description 3
- 150000002752 molybdenum compounds Chemical class 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229910017604 nitric acid Inorganic materials 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- WXUAQHNMJWJLTG-UHFFFAOYSA-N 2-methylbutanedioic acid Chemical compound OC(=O)C(C)CC(O)=O WXUAQHNMJWJLTG-UHFFFAOYSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- QMKYBPDZANOJGF-UHFFFAOYSA-N benzene-1,3,5-tricarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(C(O)=O)=C1 QMKYBPDZANOJGF-UHFFFAOYSA-N 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 239000012295 chemical reaction liquid Substances 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 150000001845 chromium compounds Chemical class 0.000 description 2
- PHFQLYPOURZARY-UHFFFAOYSA-N chromium trinitrate Chemical compound [Cr+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O PHFQLYPOURZARY-UHFFFAOYSA-N 0.000 description 2
- JBDSSBMEKXHSJF-UHFFFAOYSA-N cyclopentanecarboxylic acid Chemical compound OC(=O)C1CCCC1 JBDSSBMEKXHSJF-UHFFFAOYSA-N 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- QFTWTIKOKWPUAM-UHFFFAOYSA-N dipotassium;platinum(2+);tetracyanide Chemical compound [K+].[K+].[Pt+2].N#[C-].N#[C-].N#[C-].N#[C-] QFTWTIKOKWPUAM-UHFFFAOYSA-N 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 238000004993 emission spectroscopy Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 150000002366 halogen compounds Chemical class 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 239000012456 homogeneous solution Substances 0.000 description 2
- FBAFATDZDUQKNH-UHFFFAOYSA-M iron chloride Chemical compound [Cl-].[Fe] FBAFATDZDUQKNH-UHFFFAOYSA-M 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical class [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 description 2
- 150000002823 nitrates Chemical class 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 229910052702 rhenium Inorganic materials 0.000 description 2
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
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- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 description 1
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- 229910019614 (NH4)6 Mo7 O24.4H2 O Inorganic materials 0.000 description 1
- 229910003208 (NH4)6Mo7O24·4H2O Inorganic materials 0.000 description 1
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- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- HNNQYHFROJDYHQ-UHFFFAOYSA-N 3-(4-ethylcyclohexyl)propanoic acid 3-(3-ethylcyclopentyl)propanoic acid Chemical compound CCC1CCC(CCC(O)=O)C1.CCC1CCC(CCC(O)=O)CC1 HNNQYHFROJDYHQ-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229910021555 Chromium Chloride Inorganic materials 0.000 description 1
- 229910002601 GaN Inorganic materials 0.000 description 1
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 description 1
- 241000588731 Hafnia Species 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 1
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- 239000005639 Lauric acid Substances 0.000 description 1
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- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
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- 229910021626 Tin(II) chloride Inorganic materials 0.000 description 1
- 229910021627 Tin(IV) chloride Inorganic materials 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- WAIPAZQMEIHHTJ-UHFFFAOYSA-N [Cr].[Co] Chemical compound [Cr].[Co] WAIPAZQMEIHHTJ-UHFFFAOYSA-N 0.000 description 1
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 239000005456 alcohol based solvent Substances 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- 229910000288 alkali metal carbonate Inorganic materials 0.000 description 1
- 150000008041 alkali metal carbonates Chemical class 0.000 description 1
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- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 description 1
- 235000020661 alpha-linolenic acid Nutrition 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
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- 150000003863 ammonium salts Chemical class 0.000 description 1
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 238000001636 atomic emission spectroscopy Methods 0.000 description 1
- FIXLYHHVMHXSCP-UHFFFAOYSA-H azane;dihydroxy(dioxo)molybdenum;trioxomolybdenum;tetrahydrate Chemical compound N.N.N.N.N.N.O.O.O.O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O[Mo](O)(=O)=O.O[Mo](O)(=O)=O.O[Mo](O)(=O)=O FIXLYHHVMHXSCP-UHFFFAOYSA-H 0.000 description 1
- XUFUCDNVOXXQQC-UHFFFAOYSA-L azane;hydroxy-(hydroxy(dioxo)molybdenio)oxy-dioxomolybdenum Chemical compound N.N.O[Mo](=O)(=O)O[Mo](O)(=O)=O XUFUCDNVOXXQQC-UHFFFAOYSA-L 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 150000003842 bromide salts Chemical class 0.000 description 1
- LOGBRYZYTBQBTB-UHFFFAOYSA-N butane-1,2,4-tricarboxylic acid Chemical compound OC(=O)CCC(C(O)=O)CC(O)=O LOGBRYZYTBQBTB-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 150000001728 carbonyl compounds Chemical class 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- BFGKITSFLPAWGI-UHFFFAOYSA-N chromium(3+) Chemical compound [Cr+3] BFGKITSFLPAWGI-UHFFFAOYSA-N 0.000 description 1
- QSWDMMVNRMROPK-UHFFFAOYSA-K chromium(3+) trichloride Chemical compound [Cl-].[Cl-].[Cl-].[Cr+3] QSWDMMVNRMROPK-UHFFFAOYSA-K 0.000 description 1
- LJAOOBNHPFKCDR-UHFFFAOYSA-K chromium(3+) trichloride hexahydrate Chemical compound O.O.O.O.O.O.[Cl-].[Cl-].[Cl-].[Cr+3] LJAOOBNHPFKCDR-UHFFFAOYSA-K 0.000 description 1
- UBFMILMLANTYEU-UHFFFAOYSA-H chromium(3+);oxalate Chemical compound [Cr+3].[Cr+3].[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O UBFMILMLANTYEU-UHFFFAOYSA-H 0.000 description 1
- WYYQVWLEPYFFLP-UHFFFAOYSA-K chromium(3+);triacetate Chemical compound [Cr+3].CC([O-])=O.CC([O-])=O.CC([O-])=O WYYQVWLEPYFFLP-UHFFFAOYSA-K 0.000 description 1
- GRWVQDDAKZFPFI-UHFFFAOYSA-H chromium(III) sulfate Chemical compound [Cr+3].[Cr+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O GRWVQDDAKZFPFI-UHFFFAOYSA-H 0.000 description 1
- MJSNUBOCVAKFIJ-LNTINUHCSA-N chromium;(z)-4-oxoniumylidenepent-2-en-2-olate Chemical compound [Cr].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O MJSNUBOCVAKFIJ-LNTINUHCSA-N 0.000 description 1
- XEHUIDSUOAGHBW-UHFFFAOYSA-N chromium;pentane-2,4-dione Chemical compound [Cr].CC(=O)CC(C)=O.CC(=O)CC(C)=O.CC(=O)CC(C)=O XEHUIDSUOAGHBW-UHFFFAOYSA-N 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 description 1
- WTNDADANUZETTI-UHFFFAOYSA-N cyclohexane-1,2,4-tricarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)C(C(O)=O)C1 WTNDADANUZETTI-UHFFFAOYSA-N 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- PNOXNTGLSKTMQO-UHFFFAOYSA-L diacetyloxytin Chemical compound CC(=O)O[Sn]OC(C)=O PNOXNTGLSKTMQO-UHFFFAOYSA-L 0.000 description 1
- JGFBRKRYDCGYKD-UHFFFAOYSA-N dibutyl(oxo)tin Chemical compound CCCC[Sn](=O)CCCC JGFBRKRYDCGYKD-UHFFFAOYSA-N 0.000 description 1
- 239000012975 dibutyltin dilaurate Substances 0.000 description 1
- ZXDVQYBUEVYUCG-UHFFFAOYSA-N dibutyltin(2+);methanolate Chemical compound CCCC[Sn](OC)(OC)CCCC ZXDVQYBUEVYUCG-UHFFFAOYSA-N 0.000 description 1
- 150000005690 diesters Chemical class 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004210 ether based solvent Substances 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- FPIQZBQZKBKLEI-UHFFFAOYSA-N ethyl 1-[[2-chloroethyl(nitroso)carbamoyl]amino]cyclohexane-1-carboxylate Chemical compound ClCCN(N=O)C(=O)NC1(C(=O)OCC)CCCCC1 FPIQZBQZKBKLEI-UHFFFAOYSA-N 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- CJNBYAVZURUTKZ-UHFFFAOYSA-N hafnium(IV) oxide Inorganic materials O=[Hf]=O CJNBYAVZURUTKZ-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000002354 inductively-coupled plasma atomic emission spectroscopy Methods 0.000 description 1
- 150000004694 iodide salts Chemical class 0.000 description 1
- 150000002505 iron Chemical class 0.000 description 1
- 159000000014 iron salts Chemical class 0.000 description 1
- 229910000358 iron sulfate Inorganic materials 0.000 description 1
- NQXWGWZJXJUMQB-UHFFFAOYSA-K iron trichloride hexahydrate Chemical compound O.O.O.O.O.O.[Cl-].Cl[Fe+]Cl NQXWGWZJXJUMQB-UHFFFAOYSA-K 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- MVFCKEFYUDZOCX-UHFFFAOYSA-N iron(2+);dinitrate Chemical compound [Fe+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MVFCKEFYUDZOCX-UHFFFAOYSA-N 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 239000005453 ketone based solvent Substances 0.000 description 1
- 229960004488 linolenic acid Drugs 0.000 description 1
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- VLAPMBHFAWRUQP-UHFFFAOYSA-L molybdic acid Chemical compound O[Mo](O)(=O)=O VLAPMBHFAWRUQP-UHFFFAOYSA-L 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- YLPJWCDYYXQCIP-UHFFFAOYSA-N nitroso nitrate;ruthenium Chemical compound [Ru].[O-][N+](=O)ON=O YLPJWCDYYXQCIP-UHFFFAOYSA-N 0.000 description 1
- 231100000989 no adverse effect Toxicity 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- BYFKUSIUMUEWCM-UHFFFAOYSA-N platinum;hexahydrate Chemical compound O.O.O.O.O.O.[Pt] BYFKUSIUMUEWCM-UHFFFAOYSA-N 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000011403 purification operation Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 150000003303 ruthenium Chemical class 0.000 description 1
- BIXNGBXQRRXPLM-UHFFFAOYSA-K ruthenium(3+);trichloride;hydrate Chemical compound O.Cl[Ru](Cl)Cl BIXNGBXQRRXPLM-UHFFFAOYSA-K 0.000 description 1
- YBCAZPLXEGKKFM-UHFFFAOYSA-K ruthenium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Ru+3] YBCAZPLXEGKKFM-UHFFFAOYSA-K 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 235000011150 stannous chloride Nutrition 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- DZLFLBLQUQXARW-UHFFFAOYSA-N tetrabutylammonium Chemical compound CCCC[N+](CCCC)(CCCC)CCCC DZLFLBLQUQXARW-UHFFFAOYSA-N 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- AXZWODMDQAVCJE-UHFFFAOYSA-L tin(II) chloride (anhydrous) Chemical compound [Cl-].[Cl-].[Sn+2] AXZWODMDQAVCJE-UHFFFAOYSA-L 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- YJGJRYWNNHUESM-UHFFFAOYSA-J triacetyloxystannyl acetate Chemical compound [Sn+4].CC([O-])=O.CC([O-])=O.CC([O-])=O.CC([O-])=O YJGJRYWNNHUESM-UHFFFAOYSA-J 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000003021 water soluble solvent Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/54—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/56—Platinum group metals
- B01J23/64—Platinum group metals with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/652—Chromium, molybdenum or tungsten
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/89—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07B—GENERAL METHODS OF ORGANIC CHEMISTRY; APPARATUS THEREFOR
- C07B61/00—Other general methods
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/15—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively
- C07C29/151—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases
- C07C29/153—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used
- C07C29/156—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used containing iron group metals, platinum group metals or compounds thereof
- C07C29/157—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used containing iron group metals, platinum group metals or compounds thereof containing platinum group metals or compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C31/00—Saturated compounds having hydroxy or O-metal groups bound to acyclic carbon atoms
- C07C31/27—Polyhydroxylic alcohols containing saturated rings
Definitions
- the present invention relates to a supported metal catalyst, and specifically relates to a supported metal catalyst that can hydrogenate carboxylic acids and/or carboxylic esters with high selectivity, a method for producing alcohol using the supported metal catalyst, and a method for hydrogenation.
- Patent Document 3 discloses a catalyst in which iron is further supported on a reduction catalyst.
- a supported catalyst in which nitrates of iron, cobalt, and nickel are added to a reduction catalyst in which ruthenium, platinum, and tin are supported as main component metals, and 1,4-cyclohexanedimethanol is produced. is disclosed.
- the present inventors have discovered that a metal-supported catalyst in which ruthenium, tin, and platinum are supported on a carrier, and in which iron, chromium, and/or molybdenum are further supported, maintains high catalytic activity. , it was found that the yield of by-products could be significantly reduced. Although the details are not clear, iron, chromium, and molybdenum have the effect of selectively suppressing active sites that cleave C-C bonds and C-O bonds, rather than active sites that reduce carbonyls on the catalyst. It has been found that the above effects can be particularly exhibited by a combination of iron and chromium, a combination of iron and molybdenum, and a combination of the three components of iron, chromium, and molybdenum.
- the gist of the invention is as follows.
- the amount of iron supported is 0.01% by mass or more and 4% by mass or less with respect to the total mass of the metal supported catalyst, and the total amount of chromium and/or molybdenum supported is 0.01% by mass or more and 2% by mass. % or less, the metal-supported catalyst according to [1] above.
- a carboxylic acid and/or a carboxylic ester is brought into contact with the metal-supported catalyst according to any one of [1] to [5] above to reduce the carboxylic acid and/or the carboxylic ester, respectively.
- a method for producing alcohol obtaining the corresponding alcohol.
- a method for hydrogenating carboxylic acids and/or carboxylic esters which comprises contacting the carboxylic acids and/or carboxylic esters with the metal-supported catalyst according to any one of [1] to [5] above.
- a catalyst with a lower by-product yield while maintaining high catalytic activity a method for producing alcohol from a carboxylic acid and/or a carboxylic acid ester using the catalyst, and a method for producing alcohol from a carboxylic acid and/or a carboxylic acid ester, and A method for hydrogenating acids and/or carboxylic esters can be provided.
- the metals (ruthenium, tin, platinum, and other metals such as iron used as necessary) supported on a carrier may be collectively referred to as "metal components.”
- metal components ruthenium, tin, platinum, and other metals such as iron used as necessary
- metal-supported catalysts catalysts in which the metal component is supported on a carrier, catalysts subjected to reduction treatment, and catalysts subjected to oxidation stabilization treatment are collectively referred to as “metal-supported catalysts.”
- a “metal-supported catalyst” that has been subjected to such oxidation stabilization treatment and further supports a metal component is also referred to as a “metal-supported catalyst.”
- the catalyst at a stage before reduction treatment is sometimes referred to as a "metal-supported material”.
- Metal supported catalyst The metal-supported catalyst of the present invention (hereinafter sometimes simply referred to as "the present catalyst") is obtained by reducing a metal-supported material in which the metal component is supported on a carrier, usually with a reducing gas. Moreover, those obtained by oxidizing the reduced metal supported catalyst are also included in the metal supported catalyst of the present invention. Metal-supported catalysts also include catalysts to which a metal component is added after these treatments.
- the metal-supported catalyst of the present invention is a catalyst containing ruthenium, tin, and platinum as essential elements (hereinafter sometimes referred to as a "reduction catalyst"), and the reduction catalyst further contains iron, chromium, and/or platinum. Or it is supported by molybdenum. Specifically, there are embodiments of combinations of iron and chromium, combinations of iron and molybdenum, and combinations of the three components of iron, chromium, and molybdenum. By using a metal-supported catalyst having such a configuration, the yield of by-products accompanied by the cleavage of C--C bonds and C--O bonds can be further suppressed while maintaining the hydrogenation activity.
- 1,4-cyclohexanedimethanol which is a diol compound
- resins such as polyester and polyurethane
- monoalcohols such as cyclohexanemethanol and 4-methylcyclohexanemethanol are used as polymerization terminators. Therefore, contamination must be avoided during resin synthesis, and removal operations are required.
- the purification operation for removing monoalcohol can be simplified or skipped.
- the carrier used in the present invention is not particularly limited as long as it has a large surface area and can support a metal component, such as carbonaceous carriers such as activated carbon and carbon black; alumina, silica, diatomaceous earth, zirconia, titania, Inorganic porous carriers such as hafnia; silicon carbide, gallium nitride, etc. are used.
- carbonaceous supports such as activated carbon, graphite, and graphite, titania, and zirconia are preferable, and carbonaceous supports are more preferable because they have excellent stability and are easy to obtain industrially, and have a high surface area and excellent metal dispersibility.
- Activated carbon is more preferably used since it is easy to increase the reaction activity.
- one type of carrier may be used or two or more types may be used in combination.
- the carrier may be used as it is or may be pretreated into a form suitable for supporting.
- a carbonaceous carrier can be heat-treated with nitric acid before use, as described in JP-A-10-71332.
- the dispersibility of the metal component on the carrier can be improved, and the activity of the resulting catalyst can be improved.
- the shape and size of the carrier used in the present invention are not particularly limited, but when the shape is converted into a sphere, the average primary particle diameter is usually 50 ⁇ m or more and 5 mm or less, preferably 4 mm or less. It is. Note that the particle size is measured by the sieving test method described in the JIS standard JIS Z8815.
- the suitable particle size of the carrier varies depending on the reaction using the present catalyst, it is preferable to adjust it depending on the reaction. Specifically, when the reaction using the present catalyst is a completely mixed reaction, the particle size of the carrier is usually 50 ⁇ m or more, preferably 100 ⁇ m or more, and usually 3 mm or less, preferably 2 mm or less. The smaller the particle size of the carrier, the higher the activity per unit mass of the obtained catalyst, which is preferable, but if the particle size is too small, it may become difficult to separate the reaction liquid and the catalyst.
- the particle diameter of the carrier is at least the above-mentioned lower limit, and it is preferable that it is below the above-mentioned upper limit because separation from the reaction liquid is easy. Note that when the shape of the carrier is not spherical, the volume of the carrier is determined and converted to the diameter of a spherical particle having the same volume.
- the particle size of the carrier is usually 0.5 mm or more and 5 mm or less, preferably 4 mm or less, and more preferably 3 mm or less.
- the particle size of the carrier is usually 0.5 mm or more and 5 mm or less, preferably 4 mm or less, and more preferably 3 mm or less.
- the metal-supported catalyst of the present invention is a catalyst in which ruthenium, tin, and platinum are supported as essential elements on a carrier, and the catalyst further includes iron, chromium, and/or molybdenum (hereinafter referred to as "other metals such as iron"). It is a metal-supported catalyst formed by supporting a metal. By additionally supporting iron, chromium and/or molybdenum, the generation of by-products can be further suppressed. A higher effect of suppressing the production of by-products can be obtained by supporting iron, chromium and/or molybdenum.
- metals may be included as necessary, and preferably, as long as they do not adversely affect reactions such as reduction reactions using this catalyst. It can contain at least one metal selected from metal species such as rhodium, tungsten, rhenium, barium, and boron, and more preferably contains rhenium. Note that the raw materials for each metal component will be described later.
- the amount of metal component supported in the present catalyst is not particularly limited, and is determined for each metal.
- the amount of ruthenium supported is usually 1% by mass or more, preferably 3% by mass or more, and usually 10% by mass or less, preferably 8% by mass or less, as a mass ratio to the total mass of the metal-supported catalyst.
- the amount of tin supported is usually 1% by mass or more, preferably 2% by mass or more, and usually 15% by mass or less, preferably 10% by mass or less, as a mass ratio to the total mass of the metal-supported catalyst.
- the amount of platinum supported is usually 0.5% by mass or more, usually 7% by mass or less, and preferably 5% by mass or less, as a mass ratio to the total mass of the metal-supported catalyst. Setting the content within these ranges is preferable because the ability as a hydrogenation catalyst increases.
- the supported amounts of iron, chromium and/or molybdenum are each preferably 0.01% by mass or more and 4% by mass or less, more preferably 2% by mass or less. By setting it within this range, the generation of by-products can be significantly reduced. That is, the supported amount of iron is preferably 0.01% by mass or more and 4% by mass or less, and more preferably 0.01% by mass or more and 2% by mass or less.
- the preferred range of supported amount of each metal is 0.01% by mass or more and 4% by mass or less, and more preferably 0.01% by mass or less. It is at least 2% by mass and not more than 2% by mass.
- the total amount of both supported is preferably within the above range.
- the composition ratio is not particularly limited as long as it is within the above-mentioned range, but for example, 100:1 to 1:100 is used, and more preferably The ratio is 10:1 to 1:10, more preferably 10:1 to 1:5. The same range is also preferred when iron and molybdenum are used together.
- chromium and molybdenum are more expensive than iron, so in this sense it is preferable to use less than iron.
- the total supported amount of other metals such as ruthenium, tin, platinum, and iron based on the total mass of the metal-supported catalyst is not particularly limited, but is usually 5% by mass or more, preferably 8% by mass or more, and more preferably 10% by mass.
- the above amount is usually 40% by mass or less, preferably 30% by mass or less, and more preferably 20% by mass or less.
- the amount of supported metal is a value calculated assuming that all supported metals are metal atoms.
- the size of the metal-supported catalyst after reduction of the present invention is not particularly limited, but is basically the same as the size of the support described above. Note that the amount of supported metal (hereinafter sometimes referred to as "metal”) can be measured, for example, by the following method.
- the catalyst can be powdered and stirred to a uniform state, and if necessary, formed into a disk and analyzed in its solid state by fluorescent X-ray analysis. Alternatively, it can be made into a homogeneous solution after alkali melt decomposition or pressure decomposition using microwaves, and then analyzed by ICP emission spectroscopy (high-frequency inductively coupled plasma emission spectroscopy). Among these, ICP optical emission spectrometry (high frequency inductively coupled plasma optical emission spectrometry) is preferred, since more accurate measurement results can be obtained by forming a homogeneous solution.
- the method for producing a catalyst includes, after the step of supporting the metal component on a carrier (hereinafter referred to as metal supporting step), the step of reducing the obtained metal support with a reducing gas.
- metal supporting step the step of supporting the metal component on a carrier
- reducing the obtained metal support with a reducing gas the step of reducing the obtained metal support with a reducing gas.
- the metal supporting step is a step in which the above-described metal component is supported on the above-described carrier to obtain a metal-supported material.
- the method of supporting the metal component is not particularly limited, and any known method can be used. For supporting, solutions or dispersions of various metal compounds that serve as raw materials for the metal components can be used.
- Metal support method The method of supporting the metal component on the carrier is not particularly limited, but various impregnation methods are usually applicable.
- an adsorption method that utilizes the adsorption power of metal ions to a carrier to adsorb metal ions below the saturated adsorption amount, an equilibrium adsorption method that immerses the carrier in a solution of metal ions that exceeds the saturated adsorption amount and removes the excess solution;
- the pore-filling method involves adding a solution of metal ions in an amount equal to the pore volume of the carrier and adsorbing all of the metal ions to the carrier.
- the pore-filling method involves adding a solution of metal ions in an amount equal to the pore volume of the carrier, and adding a solution of metal ions to match the amount of water absorbed by the carrier.
- the incipient wetness method which completes the process in the absence of a solution
- the evaporation dryness method which impregnates a carrier with a solution of metal ions and evaporates the solvent while stirring
- the spraying method which sprays the solution onto the carrier while it is in a dry state.
- the pore filling method, the incipient wetness method, the evaporation to dryness method, and the spraying method are preferred, and the pore filling method, the incipient wetness method, and the evaporation to dryness method are more preferred.
- all the metal solutions to be supported may be prepared and then supported at once, or each metal may be supported separately. Further, in the case of carrying the metal separately, it may be carried separately for each type, or it may be carried separately by a plurality of metal solutions. From the viewpoint of shortening the supporting process, it is preferable to support the entire metal solution at once or to support the metals in divided manner.
- the timing of split-supporting is not particularly limited, and multiple types of metals may be simply supported in several steps, or after the process up to hydrogen reduction is carried out, split-supporting may be carried out, or hydrogen It may be supported in parts on the metal-supported catalyst after reduction.
- the metal compound used for supporting is not particularly limited, and can be appropriately selected depending on the supporting method.
- halides such as chlorides, bromides, and iodides
- mineral acid salts such as nitrates and sulfates
- organic acid salts such as acetates
- metal hydroxides, metal oxides, organometallic compounds, metal complexes, etc. Can be done.
- halides, mineral acid salts, organic acid salts, etc. are preferable, halides and mineral acid salts are more preferable, it is even more preferable to use halides, and among the halides, chlorides such as hydrochloride are particularly preferable. .
- At least one kind of the above-mentioned metal compound is a chloride, and it is more preferable that all of them are chlorides. It is thought that by using a chloride, the metals are complexed in a solution state, and the dispersion state of each metal on the supported carrier becomes uniform, so that the metals are stably supported. In addition, the growth of alloy particles due to other metal components such as ruthenium, tin, platinum, and iron in the resulting catalyst is suppressed, and the activity and selectivity are improved, as well as the stability of the catalyst during the reaction.
- examples of ruthenium include ruthenium chloride, ruthenium nitrosyl nitrate, tris(acetylacetonate)ruthenium, and the like. These ruthenium salts may be used alone or in combination of two or more.
- specific examples include tin compounds such as tin (II) chloride, tin (IV) chloride, tin (II) acetate, tin (IV) acetate, dibutyltin dilaurate, dibutyltin oxide, and dibutyltin dimethoxide. .
- One type of tin compound may be used alone, or two or more types may be used in combination.
- platinum precursor compounds include hexachloroplatinic (IV) acid (hexahydrate, etc.), potassium tetrachloroplatinate (II), hexachloroplatinic (IV) acid. Potassium, potassium tetracyanoplatinate(II), sodium hexachloroplatinate(IV) (hexahydrate), hydrogen hexahydroxyplatinate(IV), potassium tetracyanoplatinate(II) (hydrate), hexachloroplatinate ( IV) Tetrabutylammonium and the like.
- One type of platinum precursor compound may be used alone, or two or more types may be used in combination.
- iron salts As other metal compounds such as iron, specifically, iron salts, chromium compounds, and molybdenum compounds illustrated below can be used.
- the iron salt it is preferable to use one selected from the group consisting of iron chloride, iron nitrate, iron sulfate and iron acetylacetonate.
- chromium compounds include inorganic acid salts such as chromium nitrate, chromium sulfate, and chromium chloride, organic acid salts such as chromium acetate, chromium oxalate, and chromium acetylacetonate, and various types known to be used in the production of chromium oxide catalysts. can be used.
- molybdenum compound a molybdenum compound containing a molybdenum element in an oxidized state is preferable, and examples thereof include molybdenum trioxide, molybdic acid, molybdate salts, and heteropolyacids. Among these, molybdenum trioxide and molybdate are more preferred. Examples of molybdates include ammonium paramolybdate, ammonium dimolybdate, and ammonium tetramolybdate. One type of molybdenum raw material may be used, or two or more types may be used in combination.
- solvent When supporting the metal compound on a carrier, the metal compound can be dissolved or dispersed using various solvents and used in various supporting methods.
- the type of solvent used at this time is not particularly limited as long as it can dissolve or disperse the metal compound and does not adversely affect the subsequent calcination and hydrogen reduction of the metal support, as well as the hydrogenation reaction using the present catalyst.
- Examples include ketone solvents such as acetone, alcohol solvents such as methanol and ethanol, ether solvents such as tetrahydrofuran and ethylene glycol dimethyl ether, and water. These solvents may be used alone or as a mixed solvent.
- a halide more preferably a chloride is used as the metal compound, and since these halides have high solubility, water is preferably used.
- various additives may be added in addition to the solvent. For example, as described in JP-A-10-15388, by adding a carboxylic acid and/or carbonyl compound solution, the dispersibility of each metal component on the carrier can be improved when supported on the carrier. Can be done.
- the metal-supported material in which the metal component is supported on a carrier can be used after being dried, if necessary, and preferably used after being dried. If the metal support is subjected to the subsequent reduction treatment without drying, the reaction activity may be lowered, and especially when the dehalogenation treatment described below is subsequently performed, the metal support is Drying is preferable in that it can suppress salt elution.
- the drying method is not particularly limited as long as it removes the solvent used during support. Usually, it is carried out in the presence or flow of an inert gas.
- the pressure for drying is not particularly limited, but it is usually carried out under normal pressure or reduced pressure conditions.
- the drying temperature is not particularly limited, but is usually 300°C or lower, preferably 250°C or lower, more preferably 200°C or lower, and usually 80°C or higher.
- the metal support can be subjected to a dehalogenation treatment, if necessary, before the reduction step described below.
- a dehalogenation treatment if necessary, before the reduction step described below.
- a halogen compound may be generated in the reduction apparatus in the reduction step described below. This is not a problem at laboratory-scale throughput, but when reducing industrially in large quantities, a large amount of halogen compounds are generated in the reduction equipment, which may require exhaust gas treatment and may cause problems with the equipment. Corrosion may occur. Therefore, it is preferable to carry out dehalogenation treatment before carrying out the reduction step.
- the method for dehalogenation treatment is not particularly limited, but usually the metal support is brought into contact with an alkaline compound in the gas phase or liquid phase to react with the halide in the metal support, followed by gas phase treatment. Or it can be removed by washing.
- the metal support is brought into contact with an alkaline compound in the gas phase or liquid phase to react with the halide in the metal support, followed by gas phase treatment. Or it can be removed by washing.
- the dehalogenation treatment temperature is not particularly limited, but is usually carried out at 10°C or higher, preferably 20°C or higher, and usually 150°C or lower, preferably 100°C or lower, more preferably 80°C or lower. When it is above the lower limit, dehalogenation treatment can be performed efficiently, and when it is below the upper limit, volatilization, thermal decomposition, etc. of the solvent and the alkali compound used in the treatment do not occur.
- the pH of the alkaline aqueous solution is not particularly limited, but is usually 7.5 or higher, preferably 8.0 or higher, and usually 13.0 or lower, preferably 12.5 or lower. It is.
- the pH is below the upper limit, there is no risk of deterioration of the supported metal due to too high pH, and elution of the supported metal is less likely to occur during the cleaning process described below. Further, when the amount is equal to or higher than the lower limit, sufficient dehalogenation is carried out.
- alkali metal carbonate, bicarbonate, ammonia, ammonium carbonate, ammonium bicarbonate, etc. can be used. These may be used alone or in combination of two or more. Among these, weakly basic alkaline compounds are preferred. The use of a weakly basic alkali compound such as ammonia or ammonium salt tends to yield a catalyst with higher activity than the use of a strongly basic alkali compound.
- the amount of the alkali compound used is usually 0.1 to 50 equivalents, preferably 1 to 20 equivalents, and more preferably 1 to 10 equivalents relative to the halogen ions contained in the carrier.
- the alkaline compound is usually used as an aqueous solution, but a water-soluble solvent such as methanol, ethanol, acetone, or even ethylene glycol dimethyl ether, or a mixed solvent of these and water may also be used. It is preferable to use the alkaline aqueous solution in an amount that completely fills the pores of the carrier supporting the metal component of the metal support, that is, an amount equal to or greater than the pore capacity of the carrier.
- the amount of the alkaline aqueous solution to be used is not particularly limited as it depends on the concentration of the alkaline aqueous solution, but is usually 0.8 times or more and 20 times or less, preferably 1 time, the pore volume of the metal carrier used. It is not less than 1 times and not more than 10 times, more preferably not less than 1 time and not more than 5 times.
- the washing temperature is not particularly limited, and is usually carried out at a temperature of 10°C or higher and 100°C or lower, but is preferably 40°C or higher, more preferably 50°C or higher, since cleaning efficiency with hot water is good.
- drying may be further performed if necessary.
- the drying conditions the same conditions as those for drying the metal-supported material described above are used.
- the metal support is subjected to a reduction treatment using a reducing gas to form a metal support catalyst.
- the reducing gas in the present invention is not particularly limited as long as it has reducing properties; for example, hydrogen, methanol, hydrazine, etc. are used, and hydrogen is preferred. That is, the metal-supported catalyst of the present invention is preferably prepared through hydrogen reduction.
- a reduction reaction occurs regardless of the type of reducing gas, resulting in a metal-supported catalyst.
- the amount of reducing gas required for reduction treatment is expressed as "hydrogen absorption amount.”
- the reduction treatment of the metal support may be carried out in one stage or may be carried out in multiple stages.
- the reduction treatment temperature is not particularly limited, and may be a constant temperature or may be varied.
- the temperature is usually 80°C or higher, preferably 100°C or higher, more preferably 150°C or higher, and usually 650°C or lower, preferably 600°C or lower, and more preferably 580°C or lower.
- the temperature is below the upper limit, there is no sintering of the metal component and no adverse effect on the carrier, while when it is above the lower limit, the reduction reaction proceeds sufficiently.
- the reduction treatment may be performed while maintaining a specific temperature within a preferred temperature range for a certain period of time, or may be performed while increasing the temperature within a preferred temperature range for a certain period of time. From the viewpoint of increasing the efficiency of the reaction time, it is preferable to perform the reduction treatment while increasing the temperature over a certain period of time, since the metal support generates heat and the temperature of the reaction system increases due to the reduction treatment. On the other hand, if severe heat generation is involved, it is preferable to maintain the temperature at a constant temperature so that the reaction can be accurately controlled.
- the concentration of the reducing gas during the reduction treatment of the present catalyst is not particularly limited, but may be 100% by volume or diluted with an inert gas.
- the inert gas mentioned here is a gas that does not react with the metal support or the reducing gas, and includes nitrogen, water vapor, etc., and nitrogen is usually used.
- the concentration of the reducing gas when diluted with an inert gas is usually 5% by volume or more, preferably 15% by volume or more, more preferably 30% by volume or more, and even more preferably 50% by volume, based on the total gas components. % or more.
- reduction treatment may be performed by using a low concentration of reducing gas at the initial stage of reduction, and then gradually increasing the concentration of the reducing gas.
- the method for measuring the amount of hydrogen absorbed is not particularly limited, but the usual method is to perform reduction while adjusting the amount of hydrogen supplied per unit time and the heating time per unit time, that is, the Temperature Programmed Reduction method (hereinafter referred to as TPR). It is preferable to do so using the law.
- TPR Temperature Programmed Reduction method
- the hydrogen absorption amount and absorption temperature of the present catalyst can be precisely measured.
- a catalyst to be measured is placed in a container, the temperature of the container is raised while a constant flow of hydrogen is supplied, and the amount of hydrogen at the inlet and outlet of the container is continuously measured.
- the reducing gas may be used while being sealed in the reactor or may be used while being circulated through the reactor, but it is preferable that the reducing gas is circulated through the reactor.
- Water, ammonium chloride, etc. are produced as by-products in the reactor during the reduction process, and these by-products may have an adverse effect on the metal support before the reduction process, the metal support after the reduction process, and the obtained catalyst. Yes, this can be prevented. That is, by circulating the reducing gas, byproducts can be discharged out of the reaction system.
- the amount of reducing gas required for the reduction treatment is not particularly limited as long as the purpose of the present invention is achieved, and it depends on the reduction equipment, the size of the reactor during reduction, and the flow conditions. , can be set as appropriate.
- the amount of hydrogen required for each reduction treatment is 1.5 times or more, preferably 2 times or more, under conditions of high contact efficiency such that hydrogen flows through the catalyst layer, relative to the amount of hydrogen absorbed as determined by the TPR method.
- the flow rate is set to be at least twice as high, more preferably at least 3 times, particularly preferably at least 5 times. When the amount is at least the lower limit, reduction is sufficiently carried out especially when the contact efficiency with hydrogen is sufficient.
- the time required for the reduction treatment varies depending on the amount of metal support to be treated and the equipment used, but is usually 7 minutes or more, preferably 15 minutes or more, more preferably 30 minutes or more, and even more preferably 1 hour.
- the time period is most preferably 2 hours or more, and usually 40 hours or less, preferably 30 hours or less.
- the degree of reduction of the metal support can be determined by the halogen concentration in the oxidation-stabilized metal support catalyst after the reduction treatment described below.
- the halogen concentration in the metal supported catalyst is not particularly limited, but is usually 0.8% by mass or less, more preferably 0.7% by mass or less, still more preferably 0.5% by mass or less.
- the halogen concentration is lower because elution of the halogen into the reaction solution can be suppressed during the reduction reaction using the present catalyst.
- the lower limit of the halogen concentration is not particularly limited, but is usually 0.005% by mass or more, preferably 0.01% by mass or more.
- the metal support is sufficiently reduced, the elution of halogen into the reaction solution is suppressed to a low level, and the activity of the reduction reaction using the present catalyst is improved. Reaction selectivity is also improved, and catalyst stability is also improved.
- the method for producing the catalyst of the present invention includes a metal supporting step, a dehalogenation step, a washing step, and a reduction step.
- a reducing gas is removed in a fixed bed in the reduction step.
- There are a method of passing the reducing gas through a catalyst a method of passing the reducing gas through a catalyst placed on a tray or a belt, and a method of passing the reducing gas through the fluidized catalyst.
- the specific method of fluidizing is not particularly limited, as long as the metal support to be reduced undergoes a movement that increases the contact surface area with the reducing gas, for example, the metal to be reduced
- There are methods such as rotating a reactor containing a supported material, and methods of incorporating an apparatus configuration in which the metal supported material in the reactor is stirred or moved up and down.
- Specific flow methods include methods using various types of kilns (heating furnaces).
- Specifically preferred manufacturing methods include, for example, modes using a continuous kiln or a batch kiln.
- a continuous kiln is one that can continuously supply a metal support to carry out reduction and continuously discharge the reduced catalyst.
- the production method of the present invention has high fluidity of the metal support and high contact efficiency with the reducing gas. Therefore, a continuous rotary kiln is preferred.
- the operating conditions of the continuous kiln are not particularly limited as long as they satisfy the conditions for the reduction treatment described above, and can be set as appropriate depending on the equipment used. Normally, if a continuous kiln is used, it can be operated to satisfy the above-mentioned reduction processing conditions by controlling the flow rate and temperature of the reducing gas. Since a continuous kiln can continuously supply a metal support and a reducing gas, it is possible to control the method of supplying a metal support into the continuous kiln and the flow rate of the reducing gas.
- the flow rate of the reducing gas in the continuous kiln is not particularly limited, but the amount of hydrogen required for reduction, which is calculated by TPR measurement of the metal support, is the "hydrogen absorption amount A (m 3 / kg)", and the flow rate of the reducing gas in the continuous kiln is
- the hydrogen flow rate is usually at least (1.5 ⁇ A ⁇ B) m 3 /h, preferably (2 ⁇ A ⁇ B) m 3 /h or more, more preferably (5 ⁇ A ⁇ B) m 3 /h or more.
- the upper limit is not particularly limited, but in order to reduce the amount of wasted hydrogen, it is less than (1000 x A x B) m 3 /h, preferably less than (500 x A x B) m 3 /h, more preferably less than (500 x A x B) m 3 /h. (300 ⁇ A ⁇ B) m 3 /h or less.
- the flow direction of the metal support to be subjected to reduction treatment in a continuous kiln and the flow direction of reducing gas such as hydrogen can be adjusted as appropriate depending on the situation of the reduction treatment. It can be carried out either in co-current or counter-current to the flow direction. Above all, the catalyst that has reached the outlet of the continuous kiln can come into contact with high-purity hydrogen, and the flow direction of hydrogen is countercurrent to the flow direction of the metal support (they are opposite to each other). preferable.
- the rotational speed of the continuous rotary kiln is not particularly limited. The higher the rotation speed, the better the contact efficiency between the metal support and hydrogen, but since the catalyst wears out, the rotation speed is usually 0.5 rpm or more and 10 rpm or less, preferably 5 rpm or less.
- a batch type kiln is one in which a predetermined amount of metal support is charged into the kiln in advance, and the temperature is gradually raised to the desired reduction temperature under the flow of reducing gas, allowing reduction to be carried out at a predetermined temperature.
- it refers to fixed-bed heating furnaces that are filled with metal supports for processing, tray-type heating furnaces that are heated on shelves, shuttle kilns in which a firing cart moves in and out of the electric furnace, and batch-type rotary kilns. etc.
- a fixed bed heating furnace or a batch rotary kiln in which the metal support is filled and processed, is preferable, and in order to achieve uniform reduction, it has a device for fluidizing the catalyst.
- a batch rotary kiln is used. Continuous kilns usually operate at a constant flow rate when introducing reducing gas due to equipment constraints, whereas batch kilns have a reaction tank for each batch, so there is no need to raise the temperature. , the flow rate, concentration, etc. of the reducing gas can be changed for each batch.
- the operating conditions of the batch kiln are not particularly limited, and can be set as appropriate depending on the configuration of the apparatus.
- the batch-type rotary kiln that is preferably used in the present invention starts raising the temperature after charging a predetermined amount of metal support in advance, so the heating time to the final reduction temperature can be controlled more precisely than the continuous rotary kiln. It is possible to do so.
- the time for the reduction treatment is not particularly limited, but is usually 1 hour or more, preferably 2 hours or more, and usually 40 hours or less, preferably 30 hours or less, and more preferably 10 hours or less.
- the concentration, flow rate, etc. of the reducing gas can be appropriately changed for each batch depending on the situation of the reduction process.
- the preferred reducing gas concentration in the operation of a batch rotary kiln is the same as described above.
- the flow rate of the reducing gas is not particularly limited and can be set as appropriate depending on the situation of the reduction reaction, but the amount of hydrogen required until the reduction is completed is calculated by TPR analysis of the unreduced catalyst, and usually the amount of hydrogen required is calculated by TPR analysis of the unreduced catalyst. 5 times or more, preferably 10 times or more, more preferably 20 times or more. Further, it is usually 5000 times or less, preferably 1000 times or less. If it is above the lower limit, hydrogen deficiency will not occur, and if it is below the upper limit, unnecessary reducing gas will not be consumed, which will be economically advantageous.
- the rotation speed of the batch type rotary kiln is not particularly limited, but the faster the rotation speed, the better the contact efficiency with hydrogen, but the wear of the catalyst will occur, so it is usually carried out at 0.5 to 10 rpm, preferably 0.5 to 5 rpm. .
- the oxidation state of the metal-supported catalyst obtained by reducing the metal support is usually controlled. Particularly when producing a large amount of catalyst, it is preferable that the catalyst be stabilized by oxidation.
- the metal-supported catalyst obtained by reduction is in a state in which the metal components are reduced and highly dispersed.
- the method of oxidation stabilization is not particularly limited, but includes a method of adding water to the catalyst, a method of pouring the catalyst into water, a method of oxidation stabilization with a low oxygen concentration gas diluted with an inert gas under circulation, and a method of oxidation stabilization. There are methods such as stabilization with carbon dioxide.
- the method of adding water to the catalyst, the method of pouring the catalyst into water, the method of oxidation stabilization with a gas with a low oxygen concentration, and the method of oxidation stabilization with a gas with a low oxygen concentration are more preferable (hereinafter referred to as (referred to as "slow oxidation method"), and it is particularly preferable to oxidize and stabilize a gas with a low oxygen concentration under circulation.
- the oxygen concentration during oxidation stabilization with a gas with a low oxygen concentration is not particularly limited, but the oxygen concentration at the start of slow oxidation is usually 0.2% by volume or more, preferably 0.5% by volume or more, while 10% by volume.
- the content is preferably 8% by volume or less, more preferably 7% by volume or less.
- it is at least the lower limit the time required for complete oxidation stabilization can be shortened and stabilization is sufficient.
- the catalyst will not reach a high temperature, so there is no risk of deactivation.
- the oxygen concentration during gradual oxidation may be carried out as it was at the start of gradual oxidation, but if the internal temperature of the catalyst becomes high and the catalyst does not deteriorate, the oxygen concentration may be changed gradually after starting gradual oxidation.
- the oxygen concentration may be increased.
- slow oxidation is stable at a low oxygen concentration, it is preferable to control the catalyst temperature so that it does not exceed 130°C.
- the temperature of the catalyst is 130° C. or lower, rapid oxidation does not proceed, so sintering of the catalyst does not proceed, and the strength of the carrier is maintained without decreasing. From the above point of view, it is preferable to control the oxygen concentration and flow rate so that the temperature of the catalyst does not exceed 120°C, and even more preferably does not exceed 110°C.
- Methods for oxidation stabilization using low oxygen concentration gas include passing low oxygen concentration gas through a catalyst in a fixed bed, and passing low oxygen concentration gas through a catalyst that is left stationary on a tray or belt. There is a method in which gas with a low oxygen concentration is passed through a fluidized catalyst. The better the dispersibility of the supported metal on the supported metal catalyst, the more rapid the oxidation stabilization will be, and the more oxygen will be reacted. A method of flowing a gas with a low oxygen concentration through a fluidized catalyst is preferred, and a method of flowing a gas with a low oxygen concentration through a fluidized catalyst is particularly preferred.
- the metal-supported catalyst of the present invention When storing the metal-supported catalyst of the present invention, it is preferable to store it in an atmosphere with an oxygen concentration of 15% by volume or less. By storing in such an atmosphere, if oxidation proceeds slowly even after oxidation stabilization, oxidation can proceed slowly in a closed container.
- the lower limit of the oxygen concentration is not particularly limited, it is usually preferably 0.2% by volume or more in order to promote oxidation.
- the gas-stabilized catalyst is highly hygroscopic, which poses a major problem in non-aqueous reactions, it is preferable to store it in a closed container.
- the catalyst of the present invention is suitable as a catalyst for reduction reactions, and is preferably used, for example, in the hydrogenation of carboxylic acids and/or carboxylic esters.
- it is suitable for an alcohol production method in which a carboxylic acid and/or a carboxylic ester is brought into contact with the metal-supported catalyst of the present invention and reduced to obtain an alcohol corresponding to each of the carboxylic acid and/or the carboxylic ester. used for.
- the carboxylic acid or carboxylic ester to be subjected to the reduction reaction any industrially easily available carboxylic acid or carboxylic ester can be used.
- carboxylic acids and/or carboxylic acid esters that can be subjected to the reduction reaction using the catalyst of the present invention include acetic acid, butyric acid, lauric acid, oleic acid, linoleic acid, linolenic acid, stearic acid, palmitic acid, etc.
- Aliphatic chain carboxylic acids such as cyclohexanecarboxylic acid, naphthenic acid, cyclopentanecarboxylic acid; oxalic acid, malonic acid, succinic acid, methylsuccinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid , aliphatic polycarboxylic acids such as sebacic acid, cyclohexanedicarboxylic acid, 1,2,4-butanetricarboxylic acid, 1,3,4-cyclohexanetricarboxylic acid, bicyclohexyldicarboxylic acid, decahydronaphthalene dicarboxylic acid; phthalic acid, isophthalic acid Examples include aromatic carboxylic acids such as acid, terephthalic acid, and trimesic acid.
- the carboxylic acid is not particularly limited, but is preferably a chain or cyclic saturated aliphatic carboxylic acid, more preferably a carboxylic acid having 20 or less carbon atoms that does not contain any functional group other than a carboxyl group, and even more preferably is a dicarboxylic acid represented by formula (2), which contains no functional groups other than carboxyl groups, and has 20 or less carbon atoms.
- R 1 may have a substituent and is an aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms other than the substituent.
- Particularly preferred are aliphatic or alicyclic polycarboxylic acids having 4 to 14 carbon atoms, or esters thereof, since they have high activity and high selectivity in the reduction reaction.
- 1,4-cyclohexanedicarboxylic acid or an ester thereof is particularly preferable to use 1,4-cyclohexanedicarboxylic acid or an ester thereof as a reactant to produce the corresponding alcohol through a reduction reaction.
- esters of these carboxylic acids When esters of these carboxylic acids are used, lower alcohols such as methanol, ethanol, i-propanol, and n-butanol can be used as the alcohol component. It is also possible to esterify with the same alcohol as the alcohol obtained by reduction. In this case, there is an advantage that it is not necessary to separate the alcohol produced in the subsequent hydrogenation reaction.
- the reduction reaction using the catalyst of the present invention can be carried out without a solvent or in the presence of a solvent, it is usually carried out in the presence of a solvent.
- a solvent usually water, lower alcohols such as methanol and ethanol, alcohols of reaction products, ethers such as tetrahydrofuran, dioxane, and ethylene glycol dimethyl ether, and hydrocarbons such as hexane and decalin can be used. .
- these solvents can be used alone or in combination of two or more. Particularly when reducing carboxylic acid, it is preferable to use a solvent containing water for reasons such as solubility.
- the amount of the solvent used is not particularly limited, but it is usually about 0.1 to 20 times the mass of the carboxylic acid or carboxylic acid ester used as the raw material, preferably 0.5 to 10 times the mass, more preferably 1 It is preferable to use about 10 to 10 times the amount by mass.
- the reduction reaction using the catalyst of the present invention is usually carried out under pressure of hydrogen gas.
- the reaction is usually carried out at a temperature of 100 to 300°C, preferably 150 to 300°C.
- the reaction pressure is 1 to 30 MPa, preferably 1 to 25 MPa, and more preferably 5 to 25 MPa.
- the reduction reaction using the catalyst of the present invention can be carried out in both liquid phase and gas phase, but it requires huge equipment to vaporize the carboxylic acid/carboxylic acid ester and to carry out the reduction reaction while maintaining the gaseous state. However, it is preferable to carry out the process in a liquid phase since it requires even more energy.
- Also included within the scope of the present invention is a method for hydrogenating carboxylic acids and/or carboxylic esters in which the catalyst of the present invention is brought into contact with the carboxylic acids and/or carboxylic esters.
- ⁇ TPR measurement method 0.1 g of the catalyst was placed in a narrow quartz tube, and 10% H 2 /He was flowed at a rate of 20 ml/min, and the tube was maintained until hydrogen replacement in the system was completed and the H 2 concentration became stable. Thereafter, the temperature was raised to 700° C. at a constant rate for 60 minutes. During that time, the amount of hydrogen at the outlet was continuously measured using a mass spectrometer, and the amount of absorbed hydrogen was calculated.
- reactor In a 200 mL induction stirring autoclave made of Hastelloy C (registered trademark) (hereinafter sometimes referred to as "reactor"), 40 g of water, CHDA (mixture of cis and trans forms: manufactured by Tokyo Chemical Industry Co., Ltd.) ) and 2 g of the catalyst to be evaluated, and after purging the inside of the reactor with hydrogen, the hydrogen partial pressure was set to 1 MPa, and under stirring at 1000 rpm (the rate of hydrogen supply was not limited by the rate of stirring being too slow, and the rate of stirring was too high). The reactor was heated to a predetermined temperature and reaction pressure of 8.5 MPa, and the reaction was started at 240°C.
- Hastelloy C registered trademark
- a catalyst was prepared in accordance with Example 4 of JP-A No. 2001-9277 using a cylindrical activated carbon (R1 EXTRA manufactured by Cabot Norit) carrier having a diameter of 1 mm and a length of 2 to 5 mm. Specifically , ruthenium chloride hydrate ( RuCl 3 . SnCl 2 .2H 2 O) was dissolved in a dilute hydrochloric acid solution, and activated carbon treated with nitric acid was added thereto. The solvent was removed and dried, and the dried catalyst was treated in an ammonium bicarbonate solution, followed by filtration, washing, and drying to prepare a metal support.
- R1 EXTRA manufactured by Cabot Norit
- the obtained metal support was reduced at 500° C. in a hydrogen stream, and then oxidized and stabilized in a diluted oxygen atmosphere to obtain a catalyst.
- a reaction catalyst it will be referred to as a "reduction catalyst.”
- the reaction was carried out with this catalyst.
- Table 1 shows the conversion rate and the yield of by-products. Note that the metal type column in Table 1 displays the compounds used for metal types other than ruthenium, platinum, and tin.
- Fe(III) acetylacetonate (Fe(acac) 3 ) was supported on the reduction catalyst obtained in Comparative Example 1, and the catalyst was prepared so that after reduction, the supported amount of Fe was 0.1% by mass. .
- a predetermined amount of Fe(acac) 3 was dissolved, approximately 10 g of the reduction catalyst obtained in Comparative Example 1 was added, and after stirring, the mixture was left for 1 hour. did. Thereafter, the mixture was evaporated at 80° C. for 1 hour under a reduced pressure of 1 kPa, and then placed in a glass tube, set in an electric furnace, and dried at 150° C.
- Comparative example 4 In Comparative Example 2, a 0.5% Fe-supported catalyst was obtained in the same manner as in Comparative Example 2, except that Fe(acac) 3 was used so that the amount of Fe metal was 0.5% by mass. A reaction similar to Comparative Example 1 was carried out using this catalyst. The results are shown in Table 1.
- Comparative example 5 In Comparative Example 3, a 0.5% Fe-supported catalyst was obtained in the same manner as in Comparative Example 3, except that FeCl 3 .6H 2 O was used so that the amount of Fe metal was 0.5% by mass. A reaction similar to Comparative Example 1 was carried out using this catalyst. The results are shown in Table 1.
- This catalyst was added to an aqueous 11% by mass ammonium bicarbonate solution corresponding to 1.7 equivalents of the total chlorine amount of the metal chloride used, treated for 1 hour, filtered, washed with 90°C water, and dried in an evaporator. .
- the dried catalyst was transferred to a calcining tube and additionally dried at 150°C under argon gas flow. 2.5 g of the additionally dried catalyst was reduced at 500°C under hydrogen flow, and after cooling, it was stabilized with 6% oxygen/nitrogen.
- a catalyst with 5.5% Ru-2.4%Pt-5.4%Sn-0.47%Fe/activated carbon was prepared by carrying out four components at once (Table 1, it is written as “FeCl 3 all at once”).
- a reaction similar to Comparative Example 1 was carried out using 2 g of this catalyst. The results are shown in Table 1.
- Example 1 FeCl 3 .6H 2 O and CrCl 3 .6H 2 O were used in the reduction catalyst obtained in Comparative Example 1 so that the Fe metal content was 0.2% and the Cr metal content was 0.2 %, and water was used as the solvent.
- a 0.2% Fe-0.2% Cr supported catalyst was obtained in the same manner as in Comparative Example 2 except that Using this catalyst, the same reaction as in Comparative Example 1 was carried out. The results are shown in Table 1.
- Example 2 FeCl 3 .6H 2 O and CrCl 3 .6H 2 O were used in the reduction catalyst obtained in Comparative Example 1 so that the Fe metal content was 0.4% and the Cr metal content was 0.1%, and water was used as the solvent.
- a 0.4% Fe-0.1% Cr supported catalyst was obtained in the same manner as in Comparative Example 2 except that Using this catalyst, the same reaction as in Comparative Example 1 was carried out. The results are shown in Table 1.
- Example 3 FeCl 3.6H 2 O and (NH 4 ) 6 Mo 7 O 24.4H 2 O were added to the reduction catalyst obtained in Comparative Example 1 so that the Fe metal amount was 0.2% and the Mo metal amount was 0.2%.
- a 0.2% Fe-0.2% Mo supported catalyst was obtained in the same manner as in Comparative Example 2 except that water was used as the solvent.
- a reaction similar to Comparative Example 1 was carried out using this catalyst. The results are shown in Table 1.
- Example 4 FeCl 3.6H 2 O, ammonium molybdate (VI) tetrahydrate ((NH 4 ) 6 Mo 7 O 24 ⁇ 4H 2 O) and a 0.4% Fe-0.1% Mo supported catalyst was obtained in the same manner as in Comparative Example 2, except that a 3% HCl aqueous solution was used as the solvent. Using this catalyst, the same reaction as in Comparative Example 1 was carried out. The results are shown in Table 1.
- the present invention by adding a plurality of new specific metals in combination to a conventional reduction catalyst, the yield of by-products is extremely reduced and the yield of the target product is improved.
- the present invention is an extremely useful technology industrially because the extremely low yield of by-products makes it possible to omit or simplify the precise purification process when subsequently used as a polymer raw material. .
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Abstract
La présente invention concerne un catalyseur chargé de métal qui est obtenu par chargement d'un support avec du ruthénium, de l'étain et du platine, et qui est utilisé pour l'hydrogénation d'un acide carboxylique et/ou d'un ester d'acide carboxylique ; et ce catalyseur chargé de métal est en outre chargé de fer et de chrome et/ou de molybdène. La présente invention concerne également : un catalyseur qui présente un rendement de sous-produit plus bas, tout en maintenant une activité catalytique élevée ; un procédé de production d'un alcool à partir d'un acide carboxylique et/ou d'un ester d'acide carboxylique au moyen de ce catalyseur ; et un procédé d'hydrogénation pour un acide carboxylique et/ou un ester d'acide carboxylique.
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JP2006511431A (ja) * | 2002-12-20 | 2006-04-06 | 本田技研工業株式会社 | 白金−ルテニウムを含有する水素生成用触媒配合物 |
JP2012514034A (ja) * | 2008-12-31 | 2012-06-21 | セラニーズ・インターナショナル・コーポレーション | アセトアルデヒドを経由して酢酸から酢酸ビニルを製造するための一体化した方法 |
CN104722321A (zh) * | 2015-03-06 | 2015-06-24 | 中国海洋石油总公司 | 一种制备1,4-环己烷二甲醇的催化剂及其制备方法 |
CN104874406A (zh) * | 2015-05-22 | 2015-09-02 | 南京红宝丽股份有限公司 | 一种氢解催化剂及其制备方法 |
US20190168190A1 (en) * | 2017-12-01 | 2019-06-06 | Energy, United States Department Of | Solid catalysts for producing alcohols and methods of making the same |
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JP2006511431A (ja) * | 2002-12-20 | 2006-04-06 | 本田技研工業株式会社 | 白金−ルテニウムを含有する水素生成用触媒配合物 |
JP2012514034A (ja) * | 2008-12-31 | 2012-06-21 | セラニーズ・インターナショナル・コーポレーション | アセトアルデヒドを経由して酢酸から酢酸ビニルを製造するための一体化した方法 |
CN104722321A (zh) * | 2015-03-06 | 2015-06-24 | 中国海洋石油总公司 | 一种制备1,4-环己烷二甲醇的催化剂及其制备方法 |
CN104874406A (zh) * | 2015-05-22 | 2015-09-02 | 南京红宝丽股份有限公司 | 一种氢解催化剂及其制备方法 |
US20190168190A1 (en) * | 2017-12-01 | 2019-06-06 | Energy, United States Department Of | Solid catalysts for producing alcohols and methods of making the same |
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