WO2024087230A1 - 发光器件及其制备方法、显示基板 - Google Patents
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- WO2024087230A1 WO2024087230A1 PCT/CN2022/128442 CN2022128442W WO2024087230A1 WO 2024087230 A1 WO2024087230 A1 WO 2024087230A1 CN 2022128442 W CN2022128442 W CN 2022128442W WO 2024087230 A1 WO2024087230 A1 WO 2024087230A1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/02—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
- H01L33/04—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a quantum effect structure or superlattice, e.g. tunnel junction
- H01L33/06—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a quantum effect structure or superlattice, e.g. tunnel junction within the light emitting region, e.g. quantum confinement structure or tunnel barrier
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/02—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
- H01L33/16—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a particular crystal structure or orientation, e.g. polycrystalline, amorphous or porous
Definitions
- the present disclosure relates to the field of display technology, and in particular to a light-emitting device and a preparation method thereof, and a display substrate.
- Quantum dot light emitting diodes have the advantages of high color gamut, self-luminescence, low starting voltage, and fast response speed, so they have received widespread attention in the display field.
- the working principle of the substrate of quantum dot light emitting diode devices is: electrons and holes are injected into both sides of the quantum dot light emitting layer respectively, and these electrons and holes are combined in the quantum dot light emitting layer to form photons, and finally emit light through photons.
- a light-emitting device comprising: a first electrode, an electron transport layer, a light-emitting layer, a hole transport layer and a second electrode which are stacked in sequence;
- the electron transport layer comprises at least one electron transport sublayer, and among the at least one electron transport sublayer, the electron transport sublayer closest to the light-emitting layer is a C-axis oriented electron transport sublayer; wherein the C-axis orientation is a direction perpendicular to the plane where the light-emitting layer is located, and in the C-axis oriented electron transport sublayer, along the direction perpendicular to the plane where the light-emitting layer is located, the number of grains that do not overlap with adjacent grains accounts for more than 85% of the total number of grains.
- the number of grains whose spacing with adjacent grains is smaller than the size of the grains themselves accounts for more than 50% of the total number of grains, wherein the first direction is parallel to the plane where the light-emitting layer is located.
- the electron transport layer is composed of a layer of the electron transport sublayer, the electron transport sublayer is a C-axis oriented electron transport sublayer, and the film thickness of the C-axis oriented electron transport sublayer is 30 nm to 90 nm.
- the electron transport layer is composed of two electron transport sublayers, among which the electron transport sublayer close to the light-emitting layer is set as a C-axis oriented electron transport sublayer, and the electron transport sublayer away from the light-emitting layer is a non-C-axis oriented electron transport sublayer; the film thickness of each electron transport sublayer in the electron transport sublayer is 15nm to 40nm.
- the electron transport layer includes at least three electron transport sublayers; among the at least three electron transport layers, the electron transport sublayer closest to the light-emitting layer is a C-axis oriented electron transport sublayer; the electron transport sublayer closest to the first electrode is a C-axis oriented electron transport sublayer or a non-C-axis oriented electron transport sublayer; the electron transport sublayer arranged between the electron transport sublayer closest to the light-emitting layer and the electron transport sublayer closest to the first electrode is a non-C-axis oriented electron transport sublayer.
- the electron transport layer is composed of three transport sublayers, and the film thickness of each electron transport sublayer in the electron transport layer is 10 nm to 30 nm.
- the ratio of the thickness of the electron transport sublayer in the middle to the total thickness of the electron transport layer is in the range of 0.25 to 0.35.
- the electron transport sublayer closest to the first electrode is a C-axis oriented electron transport sublayer; the C-axis oriented electron transport sublayer closest to the light-emitting layer has a greater degree of C-axis orientation than the C-axis oriented electron transport sublayer closest to the first electrode.
- the same atoms included in the material of each of the electron transport sublayers are oxygen atoms and zinc atoms.
- the electron transport layer includes at least two electron transport sublayers, and the oxygen vacancy ratio of the electron transport sublayer closest to the light-emitting layer is lower than that of other electron transport sublayers.
- the oxygen vacancies in the electron transport sublayer closest to the light emitting layer account for 5% to 25% less than the oxygen vacancies in other electron transport sublayers.
- the LUMO energy level of the electron transport sublayer closest to the light-emitting layer is closer to the LUMO energy level of the light-emitting layer than the LUMO energy levels of other electron transport sublayers.
- the electron transport layer includes three electron transport layers, and the electron transport sublayer in the middle position includes doping atoms and organic polymer materials, the doping atoms include at least one of magnesium and gallium, and the organic polymer material includes boron nitride.
- the conduction band energy level of the electron transport sublayer containing dopant atoms is shallower than the conduction band energy level of the electron transport sublayer not containing dopant atoms.
- the material of the electron transport layer is at least one of inorganic materials, and no ligand material is provided in each electron transport sublayer in the electron transport layer.
- an intermediate layer is provided between the light-emitting layer and the electron transport sublayer closest to the light-emitting layer, the material of the intermediate layer is organic matter or high molecular polymer, and the material of the intermediate layer is filled in the pores between adjacent grains of the electron transport sublayer closest to the light-emitting layer.
- the light-emitting device is an inverted structure, and the surface roughness of each electron transport sublayer in the electron transport layer away from the first electrode is 0.5nm ⁇ 2nm; or, the light-emitting device is an upright structure, and the surface roughness of each electron transport sublayer in the electron transport layer away from the second electrode is 0.5nm ⁇ 2nm.
- a method for preparing a light-emitting device comprising: forming a first electrode; forming an electron transport layer on the first electrode; forming a light-emitting layer on the electron transport layer; forming a hole transport layer on the light-emitting layer; forming a second electrode on the hole transport layer; or forming a second electrode; forming a hole transport layer on the second electrode; forming a light-emitting layer on the hole transport layer; forming an electron transport layer on the light-emitting layer; forming a first electrode on the electron transport layer; wherein the electron transport layer comprises at least one electron transport sublayer, and among the at least one electron transport sublayer, the electron transport sublayer closest to the light-emitting layer is a C-axis oriented electron transport layer, wherein the C-axis orientation is a direction perpendicular to the plane where the light-emitting layer is located, and in the C-axis oriented electron transport sublayer, the number of grains that do
- the step of forming the electron transport layer on the side closest to the light-emitting layer includes: forming the C-axis oriented electron transport sublayer by a magnetron sputtering process.
- the light-emitting layer, the first electrode or the formed electron transport sublayer are all substrates for forming an electron transport sublayer in the next step, and forming a non-C-axis oriented electron transport sublayer on the substrate comprises: using a magnetron sputtering process, when the temperature of the substrate is a third temperature, depositing a material of the electron transport sublayer on the substrate to form a non-C-axis oriented electron transport sublayer; wherein the third temperature condition is a substrate temperature that can cause the material to form a non-C-axis oriented substrate; wherein the forming of the C-axis oriented electron transport sublayer on the substrate comprises: using a magnetron sputtering process, when the temperature of the substrate is At the first temperature or the second temperature, the material of the electron transport sublayer is deposited on the substrate to form a C-axis oriented electron transport sublayer; wherein the first temperature is a substrate temperature that can make the material form a C-axis orientation; or, using
- the light-emitting layer, the first electrode or the formed electron transport sublayer are all substrates for forming an electron transport sublayer in the next step, and a non-C-axis oriented electron transport sublayer is formed on the substrate, which also includes: using a magnetron sputtering process to deposit the material of the electron transport sublayer on the substrate at a first sputtering power to form a non-C-axis oriented electron transport sublayer; wherein the first sputtering power is a sputtering power that can make the material form a non-C-axis orientation; wherein the C-axis oriented electron transport sublayer is formed on the substrate, including: using a magnetron sputtering process to deposit the material of the electron transport sublayer on the substrate at a second sputtering power to form a C-axis oriented electron transport sublayer; wherein the second sputtering power is a sputtering power that can make the material form a C-axis orientation
- a display substrate comprising a plurality of light-emitting devices as described in any one of the above embodiments.
- the display substrate further includes: a substrate and a pixel defining layer arranged on one side of the substrate, the pixel defining layer including a plurality of openings; the first electrodes of the plurality of light-emitting devices are located between the substrate and the pixel defining layer, each opening exposes at least a portion of the first electrode of a light-emitting device, the electron transport layer, the light-emitting layer, the hole transport layer and the second electrode of the light-emitting device are sequentially stacked on the first electrode and located in the opening; wherein the electron transport layer of the light-emitting device is located in the opening, and the electron transport layers of the plurality of light-emitting devices are not in contact with each other; or, the display substrate includes an electron transport film layer arranged on the pixel defining layer and the first electrodes of the plurality of light-emitting devices away from the side of the substrate, the portion of the electron transport film layer located in the plurality of openings is the electron transport layer of the plurality of
- the display substrate further includes: a substrate and a pixel defining layer arranged on one side of the substrate, the pixel defining layer including a plurality of openings; the second electrodes of the plurality of light-emitting devices are located between the substrate and the pixel defining layer, each opening exposes at least a portion of the second electrode of a light-emitting device, the hole transport layer, the light-emitting layer, the electron transport layer and the first electrode of the light-emitting device are sequentially stacked on the second electrode and located in the opening; wherein the electron transport layer of the light-emitting device is located in the opening, and the electron transport layers of the plurality of light-emitting devices are not in contact with each other; or, the display substrate includes an electron transport film layer arranged on the pixel defining layer and the light-emitting layers of the plurality of light-emitting devices away from the side of the substrate, the portion of the electron transport film layer located in the plurality of openings is the electron transport layer of the
- FIG1A is a structural diagram of a light emitting device provided by the present disclosure according to some embodiments in an upright position
- FIG1B is a structural diagram of another inverted light emitting device provided by the present disclosure according to some embodiments.
- FIG1C is a structural diagram of another upright light emitting device provided by the present disclosure according to some embodiments.
- FIG1D is a structural diagram of an inverted light emitting device provided by another embodiment of the present disclosure.
- FIG2A is a diagram showing XRD test results of an amorphous electron transport layer according to some embodiments of the present disclosure
- FIG2B is a diagram showing XRD test results of a C-axis oriented electron transport sublayer according to some embodiments of the present disclosure
- FIG2C is an AFM test result diagram of a C-axis-oriented electron transport sublayer according to some embodiments of the present disclosure
- FIG2D is an AFM test result diagram of a C-axis-oriented electron transport sublayer according to some embodiments of the present disclosure
- FIG2E is an AFM test result diagram of a C-axis-oriented electron transport sublayer according to some embodiments of the present disclosure.
- FIG2F is an AFM test result diagram of a C-axis-oriented electron transport sublayer according to some embodiments of the present disclosure.
- FIG3A is a cross-sectional view of a C-axis-oriented sputtered electron transport layer thin film according to some embodiments of the present disclosure
- 3B is a cross-sectional view of a C-axis-oriented electrochemically deposited electron transport layer thin film according to some embodiments of the present disclosure
- FIG4A is a structural diagram of an inverted light emitting device provided by the present disclosure according to some embodiments.
- FIG4B is a structural diagram of a light emitting device provided by the present disclosure according to some embodiments in an upright position
- FIG5A is a structural diagram of another inverted light emitting device provided by the present disclosure according to some embodiments.
- FIG5B is a structural diagram of another light emitting device provided by the present disclosure according to some embodiments in an upright position
- FIG6A is a structural diagram of an inverted light emitting device provided by another embodiment of the present disclosure.
- FIG6B is a structural diagram of another light emitting device provided by the present disclosure according to some embodiments in an upright position
- FIG7 is a structural diagram of an inverted light emitting device provided by another embodiment of the present disclosure.
- FIG8A is a graph showing a current density versus voltage variation curve of a light emitting device provided by some embodiments of the present disclosure
- FIG8B is a graph showing a current efficiency versus voltage variation curve of a light emitting device provided by some embodiments of the present disclosure.
- FIG8C is a graph showing a current density versus voltage variation curve of a light emitting device provided by some embodiments of the present disclosure.
- FIG8D is a graph showing a current efficiency versus voltage variation curve of a light emitting device provided by some embodiments of the present disclosure.
- FIG9A is another current density versus voltage curve diagram of a light emitting device provided by the present disclosure according to some embodiments.
- FIG9B is another curve diagram showing the variation of current efficiency with voltage of the light emitting device provided by the present disclosure according to some embodiments.
- FIG10A is another curve diagram showing a change in current density versus voltage of a light-emitting device provided by some embodiments of the present disclosure
- FIG10B is a curve diagram showing another variation of current efficiency versus voltage of a light emitting device provided by the present disclosure according to some embodiments.
- FIG11 is a curve diagram showing another variation of current density with voltage of a light emitting device provided by some embodiments of the present disclosure.
- FIG12 is a curve diagram showing another variation of current efficiency versus voltage of a light emitting device provided by some embodiments of the present disclosure.
- FIG13 is a structural diagram of a light emitting device provided according to some embodiments of the present disclosure.
- FIG14A is another structural diagram of a light emitting device provided according to some embodiments of the present disclosure.
- FIG14B is another structural diagram of a light emitting device provided by the present disclosure according to some embodiments.
- FIG15A is a flow chart of a method for preparing a light-emitting device according to some embodiments of the present disclosure
- FIG15B is a flow chart of a method for preparing a light-emitting device according to some embodiments of the present disclosure
- FIG16 is another flow chart of a method for preparing a light-emitting device according to some embodiments of the present disclosure.
- FIG17A is another flow chart of a method for preparing a light-emitting device according to some embodiments of the present disclosure
- FIG17B is another flow chart of a method for preparing a light-emitting device according to some embodiments of the present disclosure.
- FIG18 is another flow chart of a method for preparing a light-emitting device according to some embodiments of the present disclosure.
- FIG19A is another flow chart of a method for preparing a light-emitting device according to some embodiments of the present disclosure.
- FIG19B is another flow chart of a method for preparing a light-emitting device according to some embodiments of the present disclosure.
- FIG20 is a structural diagram of a display substrate provided according to some embodiments of the present disclosure.
- FIG21A is a structural diagram of a display substrate provided by the present disclosure according to some embodiments.
- FIG21B is a structural diagram of another display substrate provided by the present disclosure according to some embodiments.
- FIG21C is a structural diagram of another display substrate provided by the present disclosure according to some embodiments.
- FIG21D is a structural diagram of yet another display substrate provided by the present disclosure according to some embodiments.
- FIG. 22 is a structural diagram of a display device provided by the present disclosure according to some embodiments.
- first and second are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.
- a feature defined as “first” or “second” may explicitly or implicitly include one or more of the features.
- plural means two or more.
- connection can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium.
- connection can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium.
- coupled indicates, for example, that two or more components are in direct physical or electrical contact.
- coupled or “communicatively coupled” may also refer to two or more components that are not in direct contact with each other, but still cooperate or interact with each other.
- At least one of A, B, and C has the same meaning as “at least one of A, B, or C” and both include the following combinations of A, B, and C: A only, B only, C only, the combination of A and B, the combination of A and C, the combination of B and C, and the combination of A, B, and C.
- a and/or B includes the following three combinations: A only, B only, and a combination of A and B.
- the term “if” is optionally interpreted to mean “when” or “upon” or “in response to determining” or “in response to detecting,” depending on the context.
- the phrases “if it is determined that” or “if [a stated condition or event] is detected” are optionally interpreted to mean “upon determining that” or “in response to determining that” or “upon detecting [a stated condition or event]” or “in response to detecting [a stated condition or event],” depending on the context.
- parallel includes absolute parallelism and approximate parallelism, wherein the acceptable deviation range of approximate parallelism can be, for example, a deviation within 5°;
- perpendicular includes absolute perpendicularity and approximate perpendicularity, wherein the acceptable deviation range of approximate perpendicularity can also be, for example, a deviation within 5°.
- equal includes absolute equality and approximate equality, wherein the acceptable deviation range of approximate equality can be, for example, the difference between the two equalities is less than or equal to 5% of either one.
- Exemplary embodiments are described herein with reference to cross-sectional views and/or plan views that are idealized exemplary drawings.
- the thickness of the layers and the area of the regions are exaggerated for clarity. Therefore, variations in shape relative to the drawings due to, for example, manufacturing techniques and/or tolerances are conceivable. Therefore, the exemplary embodiments should not be interpreted as being limited to the shapes of the regions shown herein, but include shape deviations due to, for example, manufacturing. For example, an etched region shown as a rectangle will typically have curved features. Therefore, the regions shown in the drawings are schematic in nature, and their shapes are not intended to illustrate the actual shape of the regions of the device, and are not intended to limit the scope of the exemplary embodiments.
- Quantum dots as a new type of luminescent material, have the advantages of high light color purity, high luminescent quantum efficiency, adjustable luminescent color, and long service life. They are currently a hot research topic for new LED (Light Emitting Diodes) luminescent materials. Therefore, quantum dot light emitting diodes (QLEDs) with quantum dot materials as the luminescent layer have become the main research direction of new display devices.
- LED Light Emitting Diodes
- AQLED active electroluminescent quantum dot light emitting diodes
- OLED Organic light emitting diode
- AMQLED has also received more and more attention due to its potential advantages in wide color gamut and long life.
- the efficiency of quantum dots has been continuously improved and has basically reached the level of industrialization. It is of great significance to further adopt new processes and technologies. Due to the characteristics of quantum dot materials themselves, they generally use printing technology or printing methods, which can effectively improve the utilization rate of materials and provide an effective way for large-area preparation. For high-resolution backplanes, due to the small size of the pixel definition area, there are extremely high requirements for the accuracy and stability of the equipment.
- a photoresist material is coated on a common layer thin film at the bottom of the light-emitting device, and red, green and blue sub-pixel light-emitting layers are prepared respectively by exposure and development, and then a top common layer is deposited.
- this structure has a serious signal crosstalk problem between different sub-pixels due to the close distance between sub-pixels, which affects the display effect of the device.
- an inverted device structure is often used, and the bottom layer is an electron transport layer prepared by a sputtering process, which can effectively avoid solution erosion.
- Lateral current refers to the current in the direction of the plane where the film is located, thereby generating signal crosstalk.
- some embodiments of the present disclosure provide a light emitting device and a method for manufacturing the same, and a display substrate.
- the light emitting device 10 can effectively solve the problem of excessive lateral conductivity of the electron transport layer, causing lateral leakage and signal crosstalk.
- the light-emitting device and its preparation method, and the display substrate provided by the present disclosure are introduced below respectively.
- the light-emitting device 10 includes: a first electrode 1, an electron transport layer 2, a light-emitting layer 3, a hole transport layer 4, and a second electrode 5, which are stacked in sequence.
- the electron transport layer 2 includes at least one electron transport sublayer 21, and among the at least one electron transport sublayer 21, the electron transport sublayer 21 closest to the light-emitting layer 3 is a C-axis oriented electron transport sublayer.
- the C-axis direction is a direction perpendicular to the plane where the light-emitting layer 3 is located.
- the number of grains whose spacing with adjacent grains is smaller than the size of the grains themselves accounts for more than 50% of the total number of grains, for example, the ratio may be 60%, 70%, 80%, 90% or 95%, wherein the first direction X is parallel to the plane where the light-emitting layer 3 is located.
- the number of grains that do not overlap with adjacent grains accounts for more than 85% of the total number of grains, for example, the ratio may be 90% or 95%.
- the light-emitting device 10 can be inverted or upright, the first electrode 1 is the anode, and the second electrode 5 is the cathode, as shown in Figures 1A and 1C.
- the first electrode 1 is the top electrode
- the second electrode 5 is the bottom electrode.
- the stacking method of the light-emitting device 10 is not limited to upright and inverted.
- the electron transport layer sublayer 21 closest to the side of the light-emitting layer 3 is a C-axis oriented electron transport sublayer.
- Figure 2A is the XRD test result of the amorphous (i.e., non-C-axis oriented) electron transport layer. There is no obvious characteristic diffraction signal peak in the result, indicating that the amorphous electron transport layer is amorphous as a whole and is isotropic.
- Figure 2B is the XRD test result of the C-axis oriented electron transport sublayer. The result shows that there is an obvious characteristic diffraction signal peak compared to the amorphous electron transport layer, and this signal represents a 002 crystal plane.
- the C-axis oriented electron transport sublayer is amorphous as a whole in other directions other than the vertical direction, for example, it is amorphous in the horizontal direction, but has obvious crystallinity in the vertical direction.
- the vertical direction is the C axis, that is, the direction perpendicular to the plane where the light-emitting layer 3 is located
- the horizontal direction is the direction parallel to the plane where the light-emitting layer 3 is located.
- the conductivity of the amorphous electron transport sublayer film in all directions is relatively large, which is on the order of 10 3 to 10 6 ⁇ /cm, taking the nanoparticle-type electron transport layer film as an example, its resistance in all directions is 10 7 to 10 8 ⁇ /cm.
- the lateral leakage of electrons will also cause signal crosstalk of the light-emitting device.
- Figures 2C, 2D, 2E and 2F are AFM test result diagrams of the electron transport sublayer oriented in the C axis.
- the C axis orientation is a direction perpendicular to the plane where the light-emitting layer 3 is located. It can be seen that the electron transport sublayer oriented in the C axis has obvious crystallinity on the C axis, so the electron transport sublayer oriented in the C axis has good conductivity in this direction, and in the horizontal direction, due to the presence of obvious grain boundaries, the conductivity is poor.
- the horizontal direction here is a direction parallel to the plane where the light-emitting layer 3 is located, and the first direction X is one of the horizontal directions.
- the conductivity of the C-axis oriented electron transport sublayer in the vertical direction is similar to that of the amorphous electron transport sublayer film, which is about 10 3 to 10 6 ⁇ /cm; while in the horizontal direction, the film conductivity drops sharply, which is about 10 12 to 10 14 ⁇ /cm. It can be seen that in the C-axis oriented electron transport sublayer, the ratio of the conductivity of the 002 crystal plane in the vertical direction to that in the horizontal direction is 10 6 to 10 11.
- some embodiments of the present disclosure provide a light-emitting device including a C-axis oriented electron transport sublayer disposed on one side of the light-emitting layer, the conductivity of the electron transport sublayer in the direction perpendicular to the plane where the light-emitting layer 3 is located is greater than the conductivity of the electron transport sublayer in the direction parallel to the plane where the light-emitting layer 3 is located, and the ratio of the conductivity of the electron transport sublayer in the direction perpendicular to the plane where the light-emitting layer 3 is located to the conductivity of the electron transport sublayer in the direction parallel to the plane where the light-emitting layer 3 is located is 10 6 to 10 11 . Therefore, electrons are vertically transmitted from the first electrode to the light-emitting layer without leaking to the side, thereby avoiding large electron leakage and crosstalk problems.
- the electron transport layer 2 is a sputtered electron transport layer, that is, the electron transport layer is formed by a sputtering process.
- Figure 3A is a cross-sectional view of a C-axis oriented sputtered electron transport layer film
- Figure 3B is a cross-sectional view of a C-axis oriented electrochemically deposited electron transport layer film, that is, the electron transport layer is made by an electrochemical deposition process.
- the grains in the C-axis oriented sputtered electron transport layer film in Figure 3A all extend along the C-axis direction, and the spacing between adjacent grains in the first direction X is smaller than the spacing between adjacent grains in the C-axis oriented electrochemically deposited electron transport layer film in Figure 3B, and the alignment of the grains in the C-axis oriented sputtered electron transport layer film in Figure 3A is better than the alignment of the grains in the C-axis oriented electrochemically deposited electron transport layer film in Figure 3B.
- the sputtered electron transport layer oriented along the C axis has obvious grain boundaries in the first direction X, so that the conductivity in the horizontal direction is lower.
- a test area with an area of 1 square micron in the electron transport layer oriented along the C axis is selected, and the grain size, i.e., the spacing, in the test area is measured. It can be seen that the spacing d1 of some adjacent grains in the first direction X is smaller than the size D1 of the grain itself in the first direction X, the distance between adjacent grains is closer, the grains are more compact, and the channels are fewer.
- m/M is greater than 50%, for example, m/M can be 60%, 70%, 80%, 90% or 95%, which can be extended to the entire C-axis oriented electron transport layer, and the ratio of the number of grains whose spacing with adjacent grains is smaller than the size of the grain itself to the total number of grains is greater than 50%. It can be seen that in the C-axis oriented sputtered electron transport layer, the spacing between most adjacent grains is small, which can avoid longitudinal leakage.
- the film layer has better conductivity in the vertical direction and has fewer leakage paths.
- the size relationship between the grains in the electron transport layer described above can be reflected in the cross-sectional view of the film layer shown in Figures 2D and 2F and the plan view of the film layer shown in Figures 2C and 2E.
- the grains of the sputtered electron transport layer have good collimation.
- a test area with an area of 1 square micron in the C-axis oriented electron transport layer is selected to measure the overlap of the grains in the test area. It can be seen that in the test area, along the direction perpendicular to the plane where the light-emitting layer 3 is located, the number of grains that do not overlap with adjacent grains accounts for more than 85% of the total number of grains in the test area, for example, it can be 90% or 95%. This can be extended to the entire C-axis oriented electron transport layer.
- the number of grains that do not overlap with adjacent grains accounts for more than 85% of the total number of grains, indicating that the proportion of grains that do not overlap with each other is high, and most of the grains extend along the C axis with a low degree of inclination.
- the cross-sectional views of the film layers shown in Figures 2D and 2F and the plan views of the film layers shown in Figures 2C and 2E can all reflect the overlapping relationship between the grains described above.
- the spacing d2 between adjacent grains in the C-axis oriented electrochemically deposited electron transport layer in the first direction X is large, the spacing d2 between adjacent grains in the first direction X is greater than the size D2 of the grain itself in the first direction X, and the number of grains overlapping with adjacent grains in the plurality of grains is greater, the alignment of the grains is lower, and there are more channels in the film layer, so that there may be more leakage paths in the light-emitting device, making the device leakage greater. Therefore, the embodiment of the present disclosure preferably uses the C-axis oriented sputtering electron transport layer film in FIG3A, and the sputtering preparation process is relatively simple.
- the light-emitting device can be an upright light-emitting device or an inverted light-emitting device.
- the referenced figures all take the inverted light-emitting device as an example.
- the structure of the upright light-emitting device can refer to the figures and related introduction of the inverted light-emitting device.
- the electron transport layer 2 includes an electron transport sublayer
- the electron transport sublayer 21 is a C-axis oriented electron transport sublayer
- the film thickness of the C-axis oriented electron transport sublayer is 30 nm to 90 nm.
- the electron transport layer 2 is composed of an electron transport sublayer 21, and the electron transport sublayer is a C-axis oriented electron transport sublayer, that is, the C-axis oriented electron transport sublayer is located between the first electrode 1 and the light-emitting layer.
- the C-axis oriented electron transport layer has good conductivity in the vertical direction and poor conductivity in the horizontal direction. Therefore, the setting of the C-axis oriented electron transport layer can also weaken its conductivity in the horizontal direction, thereby inhibiting the side leakage phenomenon of the light-emitting device 10.
- the thickness of the C-axis oriented electron transport sublayer is 30 nm to 90 nm.
- the thickness of the C-axis oriented electron transport sublayer is 30 nm, 50 nm, 70 nm or 90 nm, etc.
- the thickness is not limited.
- the electron transport layer 2 is composed of two electron transport sublayers 21, among which the electron transport sublayer 21 close to the light-emitting layer 3 is set as a C-axis oriented electron transport sublayer, and the electron transport sublayer 21 away from the light-emitting layer 3 is a non-C-axis oriented electron transport sublayer, and the film thickness of each electron transport sublayer 21 in the electron transport sublayer 21 is 15nm to 40nm.
- the electron transport layer 2 is composed of two electron transport sublayers 21, wherein the electron transport sublayer 21 (the second electron transport sublayer 210) close to the light-emitting layer 3 is set as a C-axis oriented electron transport sublayer, and the electron transport sublayer 21 (the first electron transport sublayer 211) away from the light-emitting layer 3 is a non-C-axis oriented electron transport sublayer, and the first electron transport sublayer and the second electron transport sublayer are both formed by a sputtering process.
- Such a setting can also suppress the side leakage phenomenon of the light-emitting device 10.
- the electron transport layer By setting the electron transport layer to include two electron transport sublayers 21, while ensuring that the electron transport sublayer 21 close to the side of the light-emitting layer 3 is C-axis oriented, it plays a role in suppressing side leakage. At the same time, by performing oxygen supplementation or doping operations in the formation process of a certain electron transport sublayer, the conductivity of the electron transport sublayer in the C-axis direction is weakened, which is beneficial to the carrier balance of the light-emitting device. This part of the content will be introduced in detail later.
- the film thickness of each electron transport sublayer 21 in the electron transport sublayer 21 is 15nm ⁇ 40nm, that is, the film thickness of the C-axis oriented electron transport sublayer and the non-C-axis oriented electron transport sublayer is 15nm ⁇ 40nm.
- the film thickness of the C-axis oriented electron transport sublayer and the non-C-axis oriented electron transport sublayer is 15nm, 25nm, 35nm or 40nm, etc., and the film thickness here is not limited.
- the electron transport layer 2 includes at least three electron transport sublayers 21, among which the electron transport sublayer 21 (the second electron transport sublayer 210) closest to the light-emitting layer 3 is a C-axis oriented electron transport sublayer; the electron transport sublayer (the first electron transport sublayer 211) closest to the first electrode 1 is a C-axis oriented electron transport sublayer or a non-C-axis oriented electron transport sublayer; the electron transport sublayer 21 (the intermediate electron transport sublayer 212) arranged between the electron transport sublayer 21 closest to the light-emitting layer 3 and the electron transport sublayer 21 closest to the first electrode 1 is a non-C-axis oriented electron transport sublayer, wherein the intermediate electron transport sublayer 212 includes at least one layer.
- the electron transport layer 2 includes three electron transport sublayers 21, wherein the first electron transport sublayer 211 closest to the first electrode 1 is a C-axis oriented electron transport sublayer, the second electron transport sublayer 210 closest to the light-emitting layer 3 is a C-axis oriented electron transport sublayer, and the intermediate electron transport sublayer 212 disposed between the two C-axis oriented electron transport sublayers is a non-C-axis oriented electron transport sublayer.
- the electron transport layer 2 includes three electron transport sublayers, wherein the first electron transport sublayer 211 closest to the first electrode 1 is a non-C-axis oriented electron transport sublayer, the second electron transport sublayer 210 closest to the light-emitting layer 3 is a C-axis oriented electron transport sublayer, and the intermediate electron transport sublayer 212 arranged between the two C-axis oriented electron transport sublayers is a non-C-axis oriented electron transport sublayer.
- the electron transport layer 2 in the above two examples is provided with three electron transport sublayers 21, and the three electron transport sublayers 21 are provided with C-axis oriented electron transport sublayers. According to the aforementioned C-axis orientation characteristics, such a setting method can also suppress the side leakage phenomenon of the light-emitting device 10.
- the electron transport layer includes at least three electron transport sublayers
- the electron transport layer By setting the electron transport layer to include at least three electron transport sublayers 21, while ensuring that the electron transport sublayer 21 close to the light-emitting layer 3 is C-axis oriented, it plays a role in suppressing side leakage.
- the conductivity of the electron transport sublayer in the C-axis direction is weakened, which is beneficial to the carrier balance of the light-emitting device 10. This part of the content will be described in detail later.
- the electron transport layer 2 includes three transport sublayers 21 , and the film thickness of each electron transport sublayer 21 is 10 nm to 30 nm.
- the electron transport layer 2 is composed of three electron transport sublayers, wherein the film layer stacked on the first electrode 1 is a C-axis oriented electron transport sublayer, the electron transport sublayer 21 closest to the light-emitting layer 3 is a C-axis oriented electron transport sublayer, and the film layer arranged between the two C-axis oriented electron transport sublayers is a non-C-axis oriented electron transport sublayer, and the film thickness of each electron transport sublayer 21 in the electron transport sublayer 21 is 10nm to 30nm.
- the film thickness of the C-axis oriented electron transport sublayer and the non-C-axis oriented electron transport sublayer is 10nm, 20nm or 30nm, etc., and the film thickness here is not limited.
- the electron transport layer 2 is composed of three electron transport sublayers, wherein the film layer stacked on the first electrode 1 is a non-C-axis oriented electron transport sublayer, the electron transport sublayer 21 closest to the light-emitting layer 3 is a C-axis oriented electron transport sublayer, and the film layer arranged between the two C-axis oriented electron transport sublayers is a non-C-axis oriented electron transport sublayer, and the film thickness of each electron transport sublayer 21 in the electron transport sublayer 21 is 10nm to 30nm.
- the film thickness of the C-axis oriented electron transport sublayer and the non-C-axis oriented electron transport sublayer is 10nm, 20nm or 30nm, etc., and the film thickness here is not limited.
- the electron transport sublayer (second electron transport sublayer 210) closest to the light-emitting layer in the electron transport layer 2 and the electron transport sublayer 21 (first electron transport sublayer 211) closest to the first electrode 1 are both C-axis oriented electron transport sublayers, and the C-axis oriented electron transport sublayer closest to the light-emitting layer 3 has a greater degree of C-axis orientation than the C-axis oriented electron transport sublayer closest to the first electrode 1.
- the C-axis orientation of the electron transport sublayer can be tested by the following method: perform XRD test on the electron transport sublayer, and the film thickness is selected to be about 50nm, and the grazing angle is within 1-2°; illustratively, in the XRD test results of the C-axis oriented electron transport sublayer, the film baseline signal is 500-1500a.u., and the signal intensity of the 002 crystal plane exceeds the baseline by more than 500a.u., which is considered to have C-axis orientation; and in the C-axis oriented film layer, the signal intensity of the 002 crystal plane exceeds the baseline by 500-5000a.u., which is a relatively common range.
- the 002 crystal plane signal intensity in the C-axis oriented electron transport sublayer close to the side of the light-emitting layer 3 exceeds the baseline more than the 002 crystal plane signal intensity in the C-axis oriented electron transport sublayer close to the first electrode 1.
- the C-axis oriented electron transport sublayer close to the side of the light-emitting layer 3 is more effective in suppressing the side leakage phenomenon of the light-emitting device 10 than the C-axis oriented electron transport sublayer close to the first electrode 1, which is beneficial to the carrier balance in the light-emitting device 10 and improves the efficiency of the light-emitting device 10.
- the same atoms included in the material of each electron transport sublayer 21 are oxygen atoms and zinc atoms.
- each electron transport sublayer 21 when the electron transport layer 2 is one layer, two layers or three layers respectively, the material of each electron transport sublayer 21 includes the same atoms, namely oxygen atoms and zinc atoms.
- the material of each electron transport sublayer 21 is zinc oxide (ZnO) or zinc oxide doped with other atoms, and the doping atoms are, for example, magnesium (Mg) or gallium (Ga).
- Figures 8A to 12 are simulation tests of current density and current efficiency of the light-emitting device conducted by the inventors of the present disclosure.
- the structure of the light-emitting device based on the above simulation test and the materials and thickness of other film layers except the electron transport layer, and the preparation process are as follows:
- the light-emitting device includes a first electrode 1, an electron transport layer 2, a light-emitting layer 3, a hole transport layer 4, a hole injection layer 6, a second electrode 5 and a covering layer 7 stacked in sequence, wherein the first electrode 1 is prepared by depositing opaque silver with a thickness of 80nm to 100nm, and then depositing ITO (indium tin oxide) with a thickness of 8nm to 10nm on the top, and the light-emitting layer 3 is prepared by depositing a thickness of 15n
- the hole transport layer 4 is prepared by depositing two layers of hole transport materials, wherein the hole transport material close to the light-emitting layer is molybdenum oxide (M
- the hole injection layer 6 is prepared by depositing 5nm to 10nm of molybdenum oxide (MoOx) material
- the second electrode 5 is prepared by depositing opaque silver material with a thickness of 10nm
- the covering layer 7 arranged on the second electrode 5 is prepared by an organic material with a thickness of 70nm, and all are explained by taking an inverted light-emitting device as an example.
- the material, thickness and preparation process of the electron transport layer are variables in each simulation test, that is, in each simulation test, other film layers except the electron transport layer meet the above settings.
- the marked ZnO in the figure indicates that the material of the electron transport sublayer is ZnO; c-ZnO indicates that the material of the electron transport sublayer is ZnO, and the electron transport sublayer is C-axis oriented; ZMO indicates that the material of the electron transport sublayer is Mg-doped ZnO (also known as magnesium zinc oxide (ZnMgO)).
- ZMO/c-ZnO indicates that the two electron transport sublayers are respectively a magnesium zinc oxide film layer and a C-axis oriented zinc oxide film layer, which are sequentially arranged on one side of the first electrode
- c-ZnO/ZMO/c-ZnO indicates that the three electron transport sublayers are respectively a C-axis oriented zinc oxide film layer, a magnesium zinc oxide film layer, and a C-axis oriented zinc oxide film layer, which are sequentially arranged on one side of the first electrode, that is, a magnesium zinc oxide film layer is inserted between the two zinc oxide films.
- the following is an introduction to the relationship between the thickness of the electron transport sublayer and the current efficiency in a light-emitting device.
- the ratio of the thickness of the electron transport sublayer 21 in the middle to the total thickness of the electron transport layer 2 is in the range of 0.23 to 0.35.
- the electron transport layer 2 of the light-emitting device in FIG. 6A and FIG. 6B includes three electron transport sublayers, wherein the ratio of the thickness of the electron transport sublayer 21 in the middle position to the total thickness of the electron transport layer 2 is in the range of 0.23 to 0.35, for example, the thickness of the electron transport sublayer 21 in the middle position is 10nm, and the total thickness of the electron transport layer 2 is 30nm, the thickness of the electron transport sublayer 21 in the middle position is 20nm, and the total thickness of the electron transport layer 2 is 60nm, and the thickness of the electron transport sublayer 21 in the middle position is 30nm, and the total thickness of the electron transport layer 2 is 90nm.
- the total thickness of the two electron transport layers adjacent to the electron transport sublayer 21 in the middle position is not limited here.
- c-ZnO/ZMO/c-ZnO indicates that the three electron transport sublayers are respectively a C-axis oriented zinc oxide film layer, a magnesium zinc oxide film layer and a C-axis oriented zinc oxide film layer arranged in sequence on one side of the first electrode, that is, a magnesium zinc oxide film layer is inserted between the two zinc oxide film layers.
- Figure 11 shows that when the electron transport layer includes three electron transport sublayers, and the total thickness of the electron transport layer remains unchanged, all of which are 39nm, the current efficiency of the corresponding electron transport layer changes with the voltage. It can be seen from the figure that when the thickness of the three electron transport sublayers is 13.5nm, 12nm, and 13.5nm, the efficiency of the corresponding light-emitting device 10 is the highest. At this time, the ratio of the thickness of the electron transport sublayer 21nm in the middle position to the total thickness of the electron transport layer 2 is 0.31; when the thickness of the three electron transport sublayers is 12nm, 15nm, and 12nm, the efficiency of the corresponding light-emitting device 10 is good.
- the ratio of the thickness of the electron transport sublayer 21 in the middle position to the total thickness of the electron transport layer 2 is 0.23. It can be obtained that when the electron transport layer includes three electron transport sublayers, the ratio of the thickness of the electron transport sublayer 21 in the middle position to the total thickness of the electron transport layer 2 is in the range of 0.23 to 0.35, the current density is low, and the electric signal crosstalk can be effectively weakened, the efficiency of the light-emitting device 10 is improved, and the service life of the light-emitting device 10 is longer.
- Figure 12 shows that the electron transport layer includes three electron transport sublayers.
- the current efficiency of the corresponding electron transport layer changes with the voltage. It can be seen from the figure that the greater the total thickness of the electron transport layer, the higher the current efficiency of the light-emitting device 10, and the longer the service life of the light-emitting device 10.
- the electron transport layer 2 includes at least two electron transport sublayers 21 , and the electron transport sublayer 21 closest to the light emitting layer 3 has a lower oxygen vacancy ratio than other electron transport sublayers 21 .
- the electron transport layer 2 includes two electron transport sublayers 21, wherein the oxygen vacancy ratio of the electron transport sublayer 21 (the second electron transport sublayer 210) closest to the light-emitting layer 3 is lower than that of other electron transport sublayers (the first electron transport sublayer 211), or, as shown in Figure 6A, the electron transport layer 2 includes three electron transport sublayers 21, wherein the oxygen vacancy ratio of the electron transport sublayer 21 (the second electron transport sublayer 210) closest to the light-emitting layer 3 is lower than that of other electron transport sublayers (the first electron transport sublayer 211 and the intermediate electron transport sublayer 210).
- oxygen vacancies are a kind of metal oxide defects, which are caused by the detachment of oxygen in the lattice of metal oxides under specific external environments (such as high temperature, reduction treatment, etc.), resulting in oxygen deficiency to form oxygen vacancies.
- oxygen vacancies in zinc oxide thin films refer to vacancies formed in the zinc oxide lattice due to the detachment of oxygen.
- the low proportion of oxygen vacancies in the electron transport sublayer indicates that the zinc oxide lattice has less oxygen detachment and smaller zinc oxide defects.
- the reduction of the oxygen vacancy ratio is mainly achieved by supplementing oxygen in the process of preparing the electron transport sublayer 21 closest to the light-emitting layer 3, thereby filling oxygen atoms in the oxygen vacancies in the zinc oxide lattice.
- the electron transport sublayer 21 prepared after supplementing oxygen in the process has a lower oxygen vacancy ratio than the electron transport sublayer prepared without supplementing oxygen.
- the current density and current efficiency of two light-emitting devices are tested, wherein the electron transport layer in one of the light-emitting devices includes a single-layer zinc oxide film having a thickness of 39 nm and is prepared by a magnetron sputtering process, and the electron transport layer in the other light-emitting device includes two electron transport sublayers, both of which are zinc oxide films having a thickness of 19.5 nm and are prepared by a magnetron sputtering process, wherein 10% oxygen is introduced in the preparation process of the second electron transport sublayer, the second electron transport sublayer refers to the electron transport sublayer close to the light-emitting layer, and the second electron transport sublayer is a C-axis oriented electron transport sublayer, as can be seen from FIG8A, compared with the single-layer zinc oxide film, after oxygen is supplemented in the second electron transport sublayer, the current density is reduced, indicating that the conductivity of the second electron transport sublayer 21 is weakened, and
- oxygen may be added to each electron transport sublayer in the electron transport layer so that the conductivity of each electron transport sublayer is weakened, thereby reducing electron injection and improving the carrier balance of the light-emitting device to obtain better luminous efficiency.
- the amount of oxygen supplementation in the preparation of the electron transport sublayer 21 on the side closest to the light-emitting layer 3 is 0-10%.
- the amount of oxygen supplementation is 8%.
- the electron transport layers of the five light-emitting devices all included three electron transport sublayers, wherein the first electron transport sublayer 211 and the second electron transport sublayer 210 of the three electron transport sublayers were both C-axis oriented zinc oxide films, and the middle electron transport sublayer 212 was a magnesium zinc oxide film.
- the thicknesses of the first electron transport sublayer 211, the middle electron transport sublayer 212, and the second electron transport sublayer 210 were 13.5 nm, 12 nm, and 13.5 nm, respectively, and were all prepared by magnetron sputtering technology. Different oxygen contents were introduced in the preparation process of the second electron transport sublayer.
- the oxygen vacancy ratio of the electron transport sublayer 21 closest to the light emitting layer 3 is 5% to 25% lower than the oxygen vacancy ratio of other electron transport sublayers 21 .
- the electron transport sublayer 21 closest to the light-emitting layer 3 has a lower oxygen vacancy ratio, that is, the electron transport sublayer 21 closest to the light-emitting layer 3 has a high oxygen content, which can reduce the conductivity of the electron transport sublayer 21 and reduce electron injection, thereby facilitating the carrier balance in the light-emitting device 10 and improving the efficiency of the light-emitting device 10.
- the LUMO energy level of the electron transport sublayer (the second electron transport sublayer 210 ) closest to the light-emitting layer is closer to the LUMO energy level of the light-emitting layer than the LUMO energy levels of other electron transport sublayers.
- the LUMO (Lowest Unoccupied Molecular Orbital) energy level represents the lowest orbital energy level of unoccupied electrons.
- the energy level difference between the second electron transport sublayer 210 and the light-emitting layer 3 is adjusted, so that the LUMO energy level of the second electron transport sublayer 210 is closer to the LUMO energy level of the light-emitting layer, which can improve the carrier mobility, thereby reducing the operating voltage of the light-emitting device 10 and extending the life of the light-emitting device 10.
- the change in the LUMO energy level of the second electron transport sublayer 210 brought about by the introduction of oxygen is conducive to balancing the increase in device voltage caused by the reduction in the conductivity of the electron transport layer 2, thereby improving the efficiency of the light-emitting device 10.
- the electron transport layer 2 includes three electron transport layers 21, and the electron transport sublayer 21 in the middle position includes doping atoms and organic polymer materials, the doping atoms include at least one of magnesium and gallium, and the organic polymer material includes boron nitride.
- the electron transport layer 2 includes three electron transport sublayers 21, and the electron transport sublayer 21 in the middle position (intermediate electron transport sublayer 212) is a non-C-axis oriented electron transport sublayer.
- the intermediate electron transport sublayer 212 also includes doping atoms and organic polymer materials.
- the doping atoms include at least one of magnesium (Mg) and gallium (Ga).
- the non-C-axis oriented electron transport sublayer is a magnesium-doped zinc oxide (ZnO) film layer or a gallium-doped zinc oxide (ZnO) film layer, or it can be a magnesium zinc oxide (ZnMgO) film layer and a film layer containing a boron nitride organic polymer material.
- ZnO magnesium-doped zinc oxide
- ZnMgO magnesium zinc oxide
- the conductivity of the second electron transport sublayer 210 can be weakened, electron injection can be reduced, which is beneficial to the carrier balance of the light-emitting device and improves the efficiency. The above effect is verified by the simulation test of the light-emitting device below.
- Figure 9A is a curve diagram of current density versus voltage
- Figure 9B is a curve diagram of current efficiency versus voltage.
- the electron transport layer in the first light-emitting device includes a single-layer C-axis oriented zinc oxide film with a thickness of 39nm
- the electron transport layer in the second light-emitting device includes two electron transport sublayers, namely, a magnesium zinc oxide film layer and a C-axis oriented zinc oxide film layer, and the thickness of both film layers is 19.5nm
- the electron transport layer of the third light-emitting device includes three electron transport sublayers, namely, a C-axis oriented zinc oxide film layer, a magnesium zinc oxide film layer, and a C-axis oriented zinc oxide film layer, that is, a magnesium zinc oxide film layer is inserted between the two zinc oxide film layers, and the thickness of the three film
- a light-emitting device provided with a magnesium zinc oxide film layer has a lower current density, thereby weakening the conductivity of the electron transport layer and reducing electron injection.
- 9B when the electron transport layer of the light-emitting device 10 is two layers of zinc oxide film with a layer of magnesium zinc oxide film inserted in the middle, the carrier balance effect in the light-emitting device 10 is better and the current efficiency of the light-emitting device 10 is higher, indicating that the current efficiency of the light-emitting device can be improved by doping atoms (such as magnesium) into the intermediate electron transport sublayer.
- the current density and current efficiency of two light-emitting devices are tested, wherein the electron transport layer in one of the light-emitting devices includes a magnesium zinc oxide film layer and a zinc oxide film layer, both of which have a thickness of 19.5 nm and are prepared by a sputtering process, and the electron transport layer in the other light-emitting device includes two electron transport sublayers, both of which are zinc oxide films, both of which have a thickness of 19.5 nm and are prepared by a sputtering process.
- 10% oxygen is introduced in the preparation process of the second electron transport sublayer, and the second electron transport sublayer refers to the electron transport sublayer close to the light-emitting layer.
- the light-emitting device provided with a magnesium zinc oxide film has a lower current density, and the conductivity of the electron transport sublayer 21 is weakened, which reduces electron injection.
- the light-emitting device provided with a magnesium zinc oxide film has a better carrier balance effect, and the efficiency of the light-emitting device 10 is higher, indicating that compared with adding oxygen to the electron transport sublayer, adding doping ions to the electron transport sublayer has a better effect on improving the efficiency of the light-emitting device.
- the conduction band energy level of the electron transport sublayer 21 containing dopant atoms is shallower than the conduction band energy level of the electron transport sublayer 21 not containing dopant atoms.
- the conduction band energy level of the magnesium-doped zinc oxide film is shallower than the conduction band energy level of the zinc oxide film.
- the rewinding energy level of the layer can be reduced, so that the conduction band energy levels of the multi-layered electron transport sublayers are inconsistent.
- the resulting conduction band energy level difference can change the electron transmission efficiency, which is beneficial to adjust the balance of carrier injection of the light-emitting device 10, thereby achieving the purpose of reducing the operating voltage of the light-emitting device 10 and extending the service life of the light-emitting device 10.
- the material of the electron transport layer 2 is at least one of inorganic materials, and no ligand material is disposed in each electron transport sublayer 21 in the electron transport layer 2 .
- the proportion of organic materials in the electron transport sublayer 21 is smaller than the proportion of organic materials in the hole transport material, the light-emitting layer or the hole injection layer, the materials of the electron transport layer 2 are all inorganic materials, and the proportion of organic materials in the electron transport sublayer 21 is 0, for example, it does not contain zinc oxide nanoparticles.
- an intermediate layer 22 is arranged between the light-emitting layer 3 and the electron transport sublayer 21 closest to the light-emitting layer 3.
- the material of the intermediate layer 22 is organic matter or a high molecular polymer.
- the material of the intermediate layer 22 is filled in the pores between adjacent grains of the electron transport sublayer 21 closest to the light-emitting layer 3.
- the material of the intermediate layer 22 is an organic matter or a high molecular polymer, for example, a high molecular polymer such as PEIE, PMMA, or an alkylamine, aromatic amine type organic matter.
- the electron transport sublayer 21 closest to the light-emitting layer 3 is a C-axis oriented electron transport sublayer, and there are gaps between the multiple grains included therein. Filling the material of the intermediate layer into the pores between adjacent grains of the electron transport sublayer 21 closest to the light-emitting layer 3 can further suppress side leakage, and is beneficial to the carrier balance in the light-emitting device 10, thereby improving the current efficiency of the light-emitting device 10.
- the thickness of the intermediate layer 22 is smaller than the thickness of the electron transport sublayer 21 on the side closest to the light-emitting layer 3 , and the thickness of the intermediate layer 22 is smaller than the thickness of the light-emitting layer 3 .
- the light emitting device 10 is an inverted structure, and the surface roughness of each electron transport sublayer 21 in the electron transport layer 2 on a side away from the first electrode 1 is 0.5 nm to 2 nm.
- the electron transport layer 2 is formed by a magnetron sputtering process and has a surface roughness.
- the surface roughness (RMS, root mean square of roughness) of each electron transport sublayer 21 in the electron transport layer 2 on the side away from the first electrode 1 ranges from 0.5nm to 2.0nm.
- each electron transport sublayer 21 in the electron transport layer 2 is formed by a magnetron sputtering process, and its surface roughness is 0.5nm, 0.7nm or 2.0nm, etc., and its surface flatness is good, meeting the requirement of flat film surface.
- the light emitting device is of a vertical structure, and the surface roughness of each electron transport sublayer 21 in the electron transport layer 2 on a side away from the second electrode 5 is 0.5 nm to 2 nm.
- the electron transport layer is formed by a magnetron sputtering process and has a surface roughness.
- the surface roughness (RMS, root mean square of roughness) of each electron transport sublayer 21 in the electron transport layer 2 on the side away from the second electrode 5 ranges from 0.5nm to 2.0nm.
- each electron transport sublayer 21 in the electron transport layer 2 is formed by a magnetron sputtering process, and its surface roughness is 0.5nm, 0.7nm or 2.0nm, etc., and its surface flatness is good, meeting the requirement of flat surface of the film layer.
- the first electrode 1 is an opaque metal electrode of aluminum, silver, titanium, or molybdenum, and the thickness of the metal electrode is 60nm to 150nm.
- ITO indium tin oxide
- FTO fluorine-doped tin oxide
- a conductive polymer is deposited on it, and the thickness of the conductive polymer is 5nm-50nm.
- the light-emitting layer 3 is a quantum dot light-emitting layer, which emits one of the three colors of red, green and blue.
- the quantum dots may be cadmium-containing materials such as CdSe (cadmium selenide), or cadmium-free materials such as InP (indium phosphide).
- CdSe cadmium selenide
- InP indium phosphide
- the hole transport layer 4 includes at least one hole transport material, and the hole transport material includes at least one of an organic transport material and an inorganic oxide transport material.
- the organic transmission material mainly includes polyvinylcarbazole, 1,2,4,5-tetrakis(trifluoromethyl)benzene, N,N'-diphenyl-N,N'-di(3-methylphenyl)-1,1'-biphenyl-4,4'-diamine, and the like.
- the inorganic oxide material mainly includes nickel oxide, vanadium oxide, etc., which can improve the energy conversion efficiency and conductivity of the hole transport layer.
- the thickness of the hole transport layer is 10 nm to 40 nm, preferably 25 nm to 35 nm.
- the second electrode 2 is a transparent conductive indium tin oxide (ITO), indium zinc oxide (IZO), a semiconductor electrode (FTO glass electrode) or a conductive polymer, and the thickness of the second electrode 2 may be 40 nm to 200 nm.
- ITO transparent conductive indium tin oxide
- IZO indium zinc oxide
- FTO glass electrode semiconductor electrode
- the thickness of the second electrode 2 may be 40 nm to 200 nm.
- the second electrode 2 is an opaque metal electrode such as aluminum or silver, and the thickness of the metal electrode is 10 nm to 20 nm.
- the light-emitting device 10 further includes a hole injection layer 6 disposed on a side of the hole transport layer 4 away from the light-emitting layer 3 .
- the material of the hole injection layer 6 includes aqueous polymer solution (PEDOT:PSS), 2,3,6,7,10,11-hexacyano-1,4,5,8,9,12-hexaazatriphenylene (HAT-CN), etc. It can also be an inorganic oxide, such as molybdenum oxide (MoO x ), which has a strong electron-withdrawing ability.
- PEDOT:PSS polymer solution
- HAT-CN 2,3,6,7,10,11-hexacyano-1,4,5,8,9,12-hexaazatriphenylene
- MoO x molybdenum oxide
- the light emitting device 10 further includes a covering layer 7 , which is disposed on a side of the second electrode 5 away from the light emitting layer 3 , and has a thickness of 40 nm to 90 nm.
- the thickness of the cover layer 7 is 40 nm to 90 nm, preferably 70 nm.
- the cover layer 7 is made of an organic material with a relatively large refractive index and a relatively small light absorption coefficient, which can improve the light extraction effect.
- the above-mentioned light-emitting device 10 is an inverted structure, and the covering layer 7 is arranged on the side of the second electrode 5 away from the light-emitting layer 3.
- the covering layer 7 is arranged on the side of the first electrode 1 away from the light-emitting layer 3.
- Some embodiments of the present disclosure further provide a method for preparing a light-emitting device 10 , as shown in FIG. 15A .
- the method for preparing the light-emitting device 10 is introduced by taking the light-emitting device 10 inverted as an example.
- the method includes S1 to S5 .
- the substrate may be glass or a flexible PET (polyethylene terephthalate) substrate, and the first electrode 1 is a cathode.
- the first electrode 1 may be an opaque metal electrode such as aluminum, silver, titanium, molybdenum, etc.
- the thickness of the metal electrode may be 60nm to 150nm, and ITO (indium tin oxide), FTO (fluorine-doped tin oxide), etc. may be deposited on it.
- the first electrode 1 may be an opaque metal electrode such as aluminum, silver, titanium, molybdenum, etc.
- the thickness of the metal electrode may be 60nm to 150nm, and a conductive polymer is deposited on it, and the thickness of the conductive polymer is 5nm-50nm.
- the first electrode 1 in the present disclosure is an opaque silver metal electrode with a thickness of 80 nm, on which indium tin oxide is deposited with a thickness of 10 nm.
- the formed electron transport layer 2 includes at least one electron transport sublayer 21, and among the at least one electron transport sublayer 21, the electron transport sublayer 21 closest to the light-emitting layer 3 is a C-axis oriented electron transport layer.
- the C-axis orientation is a direction perpendicular to the plane where the light-emitting layer 3 is located.
- the number of grains whose spacing with adjacent grains is smaller than the size of the grains themselves accounts for more than 50% of the total number of grains, wherein the first direction X is parallel to the plane where the light-emitting layer 3 is located; along the direction perpendicular to the plane where the light-emitting layer 3 is located, the number of grains that do not overlap with adjacent grains accounts for more than 85% of the total number of grains.
- the light-emitting layer 3 is a quantum dot light-emitting layer, which is deposited by inkjet printing, photolithography, etc.
- the quantum dot light-emitting layer can emit one of the three colors of red, green and blue.
- the quantum dots may be cadmium-containing materials such as CdSe (cadmium selenide), or cadmium-free materials such as InP (indium phosphide).
- CdSe cadmium selenide
- InP indium phosphide
- the thickness of the light emitting layer 3 is 10 nm to 40 nm, preferably 20 nm to 30 nm.
- the hole transport layer 4 includes at least one hole transport material, and the hole transport material includes at least one of an organic transport material and an inorganic oxide transport material.
- the organic transmission material mainly includes polyvinylcarbazole, 1,2,4,5-tetrakis(trifluoromethyl)benzene, N,N'-diphenyl-N,N'-di(3-methylphenyl)-1,1'-biphenyl-4,4'-diamine, and the like.
- the inorganic oxide material mainly includes nickel oxide, vanadium oxide, etc., which can improve the energy conversion efficiency and conductivity of the hole transport layer.
- the HOMO energy level of the hole transport material on the side close to the light-emitting layer 3 is -6.2eV to -5.5eV, and the material may be molybdenum oxide (MoO x ), which is conducive to hole injection; the HOMO energy level of the hole transport material on the side away from the light-emitting layer is -5.3eV to -5.0eV, and the material may be any one of vanadium pentoxide (V 2 O 5 ) and nickel oxide (NiO x ).
- the thickness of the hole transport layer is 10 nm to 40 nm, and in the embodiments of the present application, it is preferably 25 nm to 35 nm.
- the second electrode 2 is an anode, which may be a transparent conductive indium tin oxide (ITO), indium zinc oxide (IZO), a semiconductor electrode (FTO glass electrode) or a conductive polymer, etc., and its thickness may be 40 nm to 200 nm.
- ITO transparent conductive indium tin oxide
- IZO indium zinc oxide
- FTO glass electrode semiconductor electrode
- conductive polymer etc.
- the second electrode 2 may also be an opaque metal electrode such as aluminum or silver deposited by evaporation, and the thickness of the metal electrode may be 10 nm to 20 nm.
- a step of forming a hole injection layer 6 on the hole transport layer 4 is further included.
- the hole injection layer 6 is formed by a deposition process, and the thickness of the hole injection layer 6 is 3nm to 7nm, preferably 5nm.
- the material of the hole injection layer 6 is an organic material.
- the light-emitting device 10 is placed upright, as shown in FIG. 15B , and the preparation method of the upright light-emitting device includes S1’ to S5’.
- a second electrode 5 is formed on one side of the substrate.
- a step of forming a hole injection layer 6 on the second electrode 5 is also included.
- the hole injection layer 6 is formed by a deposition process, and the thickness of the hole injection layer 6 is 3nm to 7nm, preferably 5nm.
- the material of the hole injection layer 6 is an organic material.
- the electron transport layer 2 is formed by depositing corresponding materials on the substrate through a magnetron sputtering process, and the degree of C-axis orientation of the formed electron transport sublayer can be adjusted by controlling the temperature of the substrate during the deposition process or the power of the magnetron sputtering. For example, when the substrate temperature is 100°C, the formed electron transport layer has almost no C-axis orientation, while when the substrate temperature is at room temperature or a high temperature above 200°C, the C-axis orientation of the formed electron transport layer is more obvious. By increasing the sputtering power, the degree of C-axis orientation of the formed electron transport layer can also be reduced.
- the light-emitting layer 3, the first electrode 1 or the formed electron transport sublayer 21 are all substrates for forming an electron transport sublayer in the next step.
- the following describes the method for forming the electron transport layer 2 in the inverted light-emitting device in different cases.
- the formed electron transport layer 2 includes a layer of electron transport sublayer 21, wherein the layer of electron transport sublayer 21 is a C-axis oriented electron transport sublayer 21.
- the step of forming the electron transport layer 2 on the first electrode 1 in step S2 includes: forming a C-axis oriented electron transport sublayer on the first electrode by a magnetron sputtering process.
- step S2 includes S21 - 1 .
- S21 - 1 using a process such as magnetron sputtering, when the temperature of the first electrode is a first temperature, depositing a material of the electron transport sublayer 21 on the first electrode 1 to form a C-axis oriented electron transport sublayer.
- the first temperature is a substrate temperature that enables the material to form a C-axis orientation.
- the first temperature is room temperature, that is, 25°C.
- a material may be deposited on the first electrode 1 at room temperature by magnetron sputtering or the like, and the material may be ZnO, thereby forming a C-axis oriented electron transport sublayer.
- step S2 includes S21 - 2 .
- S21-2 using a magnetron sputtering process, when the temperature of the first electrode 1 is the second temperature, depositing a material of an electron transport sublayer on the first electrode, and annealing the material of the electron transport sublayer to form a C-axis oriented electron transport sublayer.
- the second temperature is a substrate temperature that enables the deposited material to form a C-axis orientation.
- the second temperature is 200 to 500 degrees Celsius.
- a material may be deposited on the first electrode 1 at a temperature of 300 degrees Celsius by magnetron sputtering or the like, and the material may be ZnO, and the ZnO material is annealed to form a C-axis oriented electron transport sublayer.
- the material of the electron transport sublayer is annealed under the second temperature condition to form an electron transport sublayer with a C-axis orientation, whose conductivity in the horizontal direction is much lower than that in the vertical direction, thereby effectively reducing the leakage of the film side and avoiding the occurrence of crosstalk.
- step S2 includes S21 - 3 .
- S21-3 using a magnetron sputtering process to deposit the material of the electron transport sublayer on the first electrode 1 at a second sputtering power to form a C-axis oriented electron transport sublayer; wherein the second sputtering power is a sputtering power that can cause the material to form a C-axis orientation.
- the second sputtering power in the above magnetron sputtering process is 3 to 30 W/cm2, and the second sputtering power is less than the first sputtering power.
- the first sputtering power is a sputtering power that can make the material form a non-C-axis orientation.
- the following introduces the specific steps of S2 when the formed electron transport layer 2 includes two electron transport sublayers 21, wherein the electron transport sublayer 21 on the side away from the light-emitting layer 3 is a non-C-axis oriented electron transport sublayer, and the two electron transport sublayers 21 are a first electron transport sublayer 211 and a second electron transport sublayer 210, and the first electron transport sublayer 211 is farther away from the light-emitting layer 3.
- the step of forming the electron transport layer 2 on the first electrode 1 in step S2 includes: S22 to S23 .
- S22 includes S22-1.
- S22-1 using a process such as magnetron sputtering, depositing the material of the electron transport sublayer 21 on the first electrode 1 under the condition that the temperature of the first electrode is a third temperature, to form a first electron transport sublayer 211 that is not C-axis oriented.
- the third temperature condition is a substrate temperature that can cause the material to form a non-C-axis orientation.
- the third temperature is 100°C.
- a material may be deposited on the first electrode 1 at a temperature of 100° C. by magnetron sputtering or the like, and the material may be ZnO, thereby forming a first electron transport sublayer 211 that is not oriented along the C axis.
- S22 includes S22-2.
- S22-2 Using a magnetron sputtering process, depositing a material of an electron transport sublayer on the first electrode at a first sputtering power to form an electron transport sublayer with a non-C-axis orientation; wherein the first sputtering power is a sputtering power that can cause the material to form a non-C-axis orientation.
- the first sputtering power is 3-30 W/cm 2
- the second sputtering power is less than the first sputtering power
- S23 includes S23-1.
- the first temperature is a substrate temperature that enables the material to form a C-axis orientation.
- the first temperature is room temperature, that is, 25°C.
- magnetron sputtering or the like can be used to deposit a material, which may be ZnO, on the non-C-axis oriented first electron transport sublayer 211 when the temperature of the first electron transport sublayer 211 is at room temperature to form a C-axis oriented second electron transport sublayer 210 .
- oxygen can also be introduced to increase the oxygen content and replace argon with oxygen. This can reduce the oxygen vacancies in the formed C-axis oriented second electron transport sublayer 210, thereby reducing its conductivity, thereby balancing the carriers and preventing current crosstalk, thereby improving the efficiency of the light-emitting device 10.
- S23 includes S23-2.
- S23-2 Using a magnetron sputtering process, when the temperature of the first electron transport sublayer 211 is at a second temperature, depositing the material of the electron transport sublayer on the first electron transport sublayer 211 which is not C-axis oriented, and annealing the material of the electron transport sublayer under the second temperature condition to form a second electron transport sublayer 210 which is C-axis oriented.
- the second temperature is a substrate temperature that enables the deposited material to form a C-axis orientation.
- the second temperature is 200-500°C.
- magnetron sputtering or the like can be used to deposit a material on the first electron transport sublayer 211 at a temperature of 300° C.
- the material may be ZnO, and the ZnO material is annealed to form a C-axis oriented second electron transport sublayer 210 .
- the second electron transport sublayer 210 is C-axis oriented, and its conductivity in the horizontal direction is much lower than that in the vertical direction, so it can effectively reduce the leakage of the film side and avoid the occurrence of crosstalk.
- S23 includes S23-3.
- S23-3 Using a magnetron sputtering process, deposit the material of the electron transport sublayer on the first electron transport sublayer 211 at a second sputtering power to form a C-axis oriented second electron transport sublayer 210; wherein the second sputtering power is a sputtering power that can cause the material to form a C-axis orientation.
- the sputtering power in the above magnetron sputtering process is 3 to 30 W/cm2.
- oxygen can also be introduced to increase the oxygen content and replace argon with oxygen. This can reduce the oxygen vacancies in the formed C-axis oriented second electron transport sublayer 210, thereby reducing its conductivity, thereby balancing the carriers and preventing current crosstalk, thereby improving the efficiency of the light-emitting device 10.
- the formed electron transport layer 2 includes three electron transport sublayers 21, wherein the electron transport sublayer 21 close to the side of the light-emitting layer 3 is a C-axis oriented electron transport sublayer, and the electron transport sublayer 21 close to the side of the first electrode 1 is a C-axis oriented electron transport sublayer or a non-C-axis oriented electron transport sublayer;
- the three electron transport sublayers include a first electron transport sublayer, a second electron transport sublayer and an intermediate electron transport sublayer, the first electron transport sublayer is farthest from the light-emitting layer, the second electron transport sublayer is closest to the light-emitting layer, and the intermediate electron transport sublayer is located between the first electron transport sublayer and the second electron transport sublayer, and is a non-C-axis oriented electron transport sublayer.
- the light-emitting device 10 is inverted, and the electron transport layer 2 includes three or more electron transport sublayers 21.
- the step of forming the electron transport layer 2 on the first electrode 1 in step S2 corresponds to: S24 ⁇ S26.
- each intermediate electron transport sublayer 212 is a non-C-axis oriented electron transport sublayer.
- S24 includes S24-1.
- S24 - 1 using a process such as magnetron sputtering, when the temperature of the first electrode 1 is a first temperature, depositing a material of the electron transport sublayer 21 on the first electrode 1 to form a C-axis oriented first electron transport sublayer 211 .
- the first temperature is a substrate temperature that enables the material to form a C-axis orientation.
- the first temperature is room temperature, that is, 25°C.
- a material may be deposited on the first electrode 1 at room temperature by magnetron sputtering or the like, and the material may be ZnO to form a C-axis oriented first electron transport sublayer 211 .
- S24 includes S24-2.
- S24-2 Using a magnetron sputtering process, when the temperature of the first electrode 1 is the second temperature, depositing the material of the electron transport sublayer on the first electrode 1, and annealing the material of the electron transport sublayer under the second temperature condition to form a C-axis oriented first electron transport sublayer 211.
- the second temperature is a substrate temperature that enables the deposited material to form a C-axis orientation.
- the second temperature is 200-500°C.
- magnetron sputtering or the like may be used to deposit a material on the first electrode 1 at a temperature of 300° C.
- the material may be ZnO, and the ZnO material may be annealed to form a C-axis oriented first electron transport sublayer 211 .
- the first electron transport sublayer 211 is C-axis oriented, and its conductivity in the horizontal direction is much lower than that in the vertical direction, so it can effectively reduce the leakage of the film side and avoid the occurrence of crosstalk.
- S24 includes S24-3.
- S24-3 Using a magnetron sputtering process, as shown in FIG6A , deposit the material of the electron transport sublayer on the first electrode 1 at a second sputtering power to form a C-axis oriented first electron transport sublayer 211 ; wherein the second sputtering power is a sputtering power that enables the material to form a C-axis orientation.
- the sputtering power in the above magnetron sputtering process is 3 to 30 W/cm2.
- S25 includes S25-1.
- the third temperature condition is a substrate temperature that can cause the material to form a non-C-axis orientation.
- the third temperature is 100°C.
- a material such as ZnO may be deposited on the first electron transport sublayer 211 at a temperature of 100° C. by magnetron sputtering or the like, thereby forming a non-C-axis oriented intermediate electron transport sublayer 212 .
- S25 includes S25-2.
- S25-2 Using a magnetron sputtering process, deposit the material of the electron transport sublayer on the first electron transport sublayer 211 at a first sputtering power to form a non-C-axis oriented electron transport sublayer; wherein the first sputtering power is a sputtering power that can cause the material to form a non-C-axis orientation.
- the first sputtering power is 3-30 W/cm 2
- the second sputtering power is less than the first sputtering power
- S26 includes S26 - 1.
- the first temperature is a substrate temperature that enables the material to form a C-axis orientation.
- the first temperature is room temperature, that is, 25°C.
- magnetron sputtering or the like can be used to deposit a material on the intermediate electron transport sublayer 212 when the temperature of the intermediate electron transport sublayer 212 is at room temperature.
- the material may be ZnO to form a C-axis oriented second electron transport sublayer 210 .
- S26 includes S26-2.
- S26-2 Using a magnetron sputtering process, when the temperature of the intermediate electron transport sublayer 212 is a second temperature, depositing the material of the electron transport sublayer on the intermediate electron transport sublayer 212, and annealing the material of the electron transport sublayer under the second temperature condition to form a C-axis oriented second electron transport sublayer 210.
- the second temperature is a substrate temperature that enables the deposited material to form a C-axis orientation.
- the second temperature is 200-500°C.
- magnetron sputtering or the like can be used to deposit a material on the intermediate electron transport sublayer 212 at a temperature of 300° C.
- the material may be ZnO, and the ZnO material is annealed to form a C-axis oriented second electron transport sublayer 210 .
- the second electron transport sublayer 210 is C-axis oriented, and its conductivity in the horizontal direction is much lower than that in the vertical direction, so it can effectively reduce the leakage of the film side and avoid the occurrence of crosstalk.
- S26 includes S26-3.
- S26-3 Using a magnetron sputtering process, deposit the material of the electron transport sublayer on the intermediate electron transport sublayer 212 at a second sputtering power to form a C-axis oriented second electron transport sublayer 210; wherein the second sputtering power is a sputtering power that can cause the material to form a C-axis orientation.
- the sputtering power in the above magnetron sputtering process is 3 to 30 W/cm2.
- the step of forming the electron transport layer 2 on the first electrode 1 in step S2 includes: S27 to S29. It should be noted that S27 to S29 and S24 to S26 are parallel steps.
- each intermediate electron transport sublayer 212 is a non-C-axis oriented electron transport sublayer.
- S29 forming a second electron transport sublayer 210 on the intermediate electron transport sublayer 212 by a magnetron sputtering process, wherein the second electron transport sublayer 210 is a C-axis oriented electron transport sublayer.
- S27 includes S27 - 1.
- S27-1 Using a process such as magnetron sputtering, the material of the electron transport sublayer 21 is deposited on the first electrode 1 under the condition that the temperature of the first electrode 1 is a third temperature, to form a first electron transport sublayer 211 that is not oriented along the C axis.
- the third temperature condition is a substrate temperature that can cause the material to form a non-C-axis orientation.
- the third temperature is 100°C.
- a material which may be ZnO, may be deposited on the first electrode 1 at a temperature of 100° C. by magnetron sputtering or the like, thereby forming a first electron transport sublayer 211 that is not oriented along the C axis.
- S27 includes S27-2.
- S27-2 Using a magnetron sputtering process, deposit the material of the electron transport sublayer on the first electrode 1 at a first sputtering power to form a non-C-axis oriented electron transport sublayer; wherein the first sputtering power is a sputtering power that can cause the material to form a non-C-axis orientation.
- the first sputtering power is 3-30 W/cm 2
- the second sputtering power is less than the first sputtering power
- the electron transport layer in the light-emitting device includes more than three electron transport sublayers
- the intermediate electron transport layer 2 includes at least two electron transport sublayers 21
- each of the at least two electron transport sublayers 21 is a non-C-axis oriented intermediate electron transport sublayer 212.
- the preparation method of each non-C-axis oriented intermediate electron transport sublayer 212 refers to the specific preparation method of the intermediate electron transport sublayer 212 in the case where the electron transport layer 2 includes three electron transport sublayers, which will not be repeated here.
- the following describes the method for forming the electron transport layer 2 in the upright light-emitting device in different cases.
- the formed electron transport layer 2 includes a layer of electron transport sublayer 21 (as shown in FIG4B ), wherein the layer of electron transport sublayer 21 is a C-axis oriented electron transport sublayer 21.
- the step of forming the electron transport layer 2 on the light-emitting layer 3 in step S4′ includes: forming a C-axis oriented electron transport layer on the light-emitting layer 3 by a magnetron sputtering process.
- step S4' includes S41-1.
- the first temperature is a substrate temperature that enables the material to form a C-axis orientation.
- the first temperature is room temperature, that is, 25°C.
- a material may be deposited on the light-emitting layer 3 at room temperature by magnetron sputtering or the like, and the material may be ZnO, thereby forming a C-axis oriented electron transport sublayer.
- step S4' includes S41-2.
- S41-2 using a magnetron sputtering process, when the temperature of the light-emitting layer 3 is a second temperature, depositing a material of an electron transport sublayer on the light-emitting layer 3, and annealing the material of the electron transport sublayer to form a C-axis oriented electron transport sublayer.
- the second temperature is a substrate temperature that enables the deposited material to form a C-axis orientation.
- the second temperature is 200 to 500 degrees Celsius.
- a material which may be ZnO, may be deposited on the light-emitting layer 3 at a temperature of 300 degrees Celsius by magnetron sputtering or the like, and the ZnO material may be annealed to form a C-axis oriented electron transport sublayer.
- the material of the electron transport sublayer is annealed under the second temperature condition to form an electron transport sublayer with a C-axis orientation, whose conductivity in the horizontal direction is much lower than that in the vertical direction, thereby effectively reducing the leakage of the film side and avoiding the occurrence of crosstalk.
- step S4' includes S41-3.
- S41-3 Using a magnetron sputtering process, as shown in FIG4B , deposit the material of the electron transport sublayer on the light-emitting layer 3 at a second sputtering power to form an electron transport sublayer with a C-axis orientation; wherein the second sputtering power is a sputtering power that enables the material to form a C-axis orientation.
- the second sputtering power in the above magnetron sputtering process is 3 to 30 W/cm2, and the second sputtering power is less than the first sputtering power.
- the first sputtering power is a sputtering power that can make the material form a non-C-axis orientation.
- the following introduces the specific steps of S4' when the formed electron transport layer 2 includes two electron transport sublayers 21, wherein the electron transport sublayer 21 on the side away from the light-emitting layer 3 is a non-C-axis oriented electron transport sublayer, and the two electron transport sublayers 21 are a first electron transport sublayer 211 and a second electron transport sublayer 210, and the first electron transport sublayer 211 is farther away from the light-emitting layer 3.
- the step of forming the electron transport layer 2 on the light-emitting layer 3 in step S4' includes: S42 to S43.
- S42 includes S42-1.
- the first temperature is a substrate temperature that enables the material to form a C-axis orientation.
- the first temperature is room temperature, that is, 25°C.
- a material such as ZnO may be deposited on the light-emitting layer 3 at room temperature by magnetron sputtering to form a second electron transport sublayer 210 oriented in the C-axis direction.
- oxygen can also be introduced to increase the oxygen content and replace argon with oxygen. This can reduce the oxygen vacancies in the formed C-axis oriented second electron transport sublayer 210, thereby reducing its conductivity, thereby balancing the carriers and preventing current crosstalk, thereby improving the efficiency of the light-emitting device 10.
- S42 includes S42-2.
- S42-2 Using a magnetron sputtering process, when the temperature of the light-emitting layer 3 is a second temperature, depositing the material of the electron transport sublayer on the light-emitting layer 3, and annealing the material of the electron transport sublayer under the second temperature condition to form a C-axis oriented second electron transport sublayer 210.
- the second temperature is a substrate temperature that enables the deposited material to form a C-axis orientation.
- the second temperature is 200-500°C.
- a material which may be ZnO, may be deposited on the light-emitting layer 3 at a temperature of 300° C. by magnetron sputtering or the like, and the ZnO material may be annealed to form a C-axis oriented second electron transport sublayer 210 .
- the second electron transport sublayer 210 is C-axis oriented, and its conductivity in the horizontal direction is much lower than that in the vertical direction, so it can effectively reduce the leakage of the film side and avoid the occurrence of crosstalk.
- S42 includes S42-3.
- S42-3 Using a magnetron sputtering process, as shown in FIG5B , deposit the material of the electron transport sublayer on the light-emitting layer 3 at a second sputtering power to form a second electron transport sublayer 210 oriented in the C-axis direction; wherein the second sputtering power is a sputtering power that enables the material to form a C-axis orientation.
- the sputtering power in the above magnetron sputtering process is 3 to 30 W/cm2.
- S43 includes S43-1.
- the third temperature condition is a substrate temperature that can cause the material to form a non-C-axis orientation.
- the third temperature is 100°C.
- a material such as ZnO may be deposited on the second electron transport sublayer 210 at a temperature of 100° C. by magnetron sputtering or the like, thereby forming a first electron transport sublayer 211 that is not oriented along the C axis.
- S43 includes S43-2.
- S43-2 Using a magnetron sputtering process, as shown in FIG5B , deposit the material of the electron transport sublayer on the second electron transport sublayer 210 at a first sputtering power to form a non-C-axis oriented electron transport sublayer; wherein the first sputtering power is a sputtering power that enables the material to form a non-C-axis orientation.
- the first sputtering power is 3-30 W/cm 2
- the second sputtering power is less than the first sputtering power
- the formed electron transport layer 2 includes three electron transport sublayers 21, wherein the electron transport sublayer 21 close to the side of the light-emitting layer 3 is a C-axis oriented electron transport sublayer, and the electron transport sublayer 21 close to the side of the second electrode 5 is a C-axis oriented electron transport sublayer or a non-C-axis oriented electron transport sublayer;
- the three electron transport sublayers include a first electron transport sublayer, a second electron transport sublayer and an intermediate electron transport sublayer, the first electron transport sublayer is farthest from the light-emitting layer, the second electron transport sublayer is closest to the light-emitting layer, and the intermediate electron transport sublayer is located between the first electron transport sublayer and the second electron transport sublayer, and is a non-C-axis oriented electron transport sublayer.
- the light-emitting device 10 is placed upright, and the electron transport layer 2 includes three or more electron transport sublayers 21, wherein, as shown in FIG19A , the step of forming the electron transport layer 2 on the first electrode 1 in step S4' corresponds to: S44 to S46.
- each intermediate electron transport sublayer 212 is a non-C-axis oriented electron transport sublayer.
- S44 includes S44-1.
- the first temperature is a substrate temperature that enables the material to form a C-axis orientation.
- the first temperature is room temperature, that is, 25°C.
- a material such as ZnO may be deposited on the light-emitting layer 3 at room temperature by magnetron sputtering to form a second electron transport sublayer 210 oriented in the C-axis direction.
- S44 includes S44-2.
- S44-2 Using a magnetron sputtering process, when the temperature of the light-emitting layer 3 is a second temperature, depositing the material of the electron transport sublayer on the light-emitting layer 3, and annealing the material of the electron transport sublayer under the second temperature condition to form a C-axis oriented second electron transport sublayer 210.
- the second temperature is a substrate temperature that enables the deposited material to form a C-axis orientation.
- the second temperature is 200-500°C.
- a material which may be ZnO, may be deposited on the light-emitting layer 3 at a temperature of 300° C. by magnetron sputtering or the like, and the ZnO material may be annealed to form a C-axis oriented second electron transport sublayer 210 .
- the second electron transport sublayer 210 is C-axis oriented, and its conductivity in the horizontal direction is much lower than that in the vertical direction, so it can effectively reduce the leakage of the film side and avoid the occurrence of crosstalk.
- S44 includes S44-3.
- S44-3 Using a magnetron sputtering process, as shown in FIG6B , deposit the material of the electron transport sublayer on the light-emitting layer 3 at a second sputtering power to form a C-axis-oriented second electron transport sublayer 210; wherein the second sputtering power is a sputtering power that enables the material to form a C-axis orientation.
- the sputtering power in the above magnetron sputtering process is 3 to 30 W/cm2.
- S45 includes S45-1.
- S45-1 Using a process such as magnetron sputtering, deposit the material of the electron transport sublayer 21 on the second electron transport sublayer 210 under the condition that the temperature of the second electron transport sublayer 210 is the third temperature, to form a non-C-axis oriented intermediate electron transport sublayer 212.
- the third temperature condition is a substrate temperature that can cause the material to form a non-C-axis orientation.
- the third temperature is 100°C.
- a material which may be ZnO, may be deposited on the second electron transport sublayer 210 at a temperature of 100° C. by magnetron sputtering or the like, thereby forming a non-C-axis oriented intermediate electron transport sublayer 212 .
- S45 includes S45-2.
- S45-2 Using a magnetron sputtering process, as shown in FIG6B , deposit the material of the electron transport sublayer on the second electron transport sublayer 210 at a first sputtering power to form a non-C-axis oriented electron transport sublayer; wherein the first sputtering power is a sputtering power that enables the material to form a non-C-axis orientation.
- the first sputtering power in the above magnetron sputtering process is 3 to 30 W/cm2, and the second sputtering power is less than the first sputtering power.
- S46 includes S46-1.
- the first temperature is a substrate temperature that enables the material to form a C-axis orientation.
- the first temperature is room temperature, that is, 25°C.
- magnetron sputtering or the like can be used to deposit a material on the intermediate electron transport sublayer 212 when the temperature of the intermediate electron transport sublayer 212 is at room temperature.
- the material may be ZnO to form a C-axis oriented first electron transport sublayer 211 .
- S46 includes S46-2.
- S46-2 Using a magnetron sputtering process, when the temperature of the intermediate electron transport sublayer 212 is at a second temperature, depositing the material of the electron transport sublayer on the intermediate electron transport sublayer 212, and annealing the material of the electron transport sublayer under the second temperature condition to form a C-axis oriented first electron transport sublayer 211.
- the second temperature is a substrate temperature that enables the deposited material to form a C-axis orientation.
- the second temperature is 200-500°C.
- magnetron sputtering or the like can be used to deposit a material on the intermediate electron transport sublayer 212 at a temperature of 300° C.
- the material may be ZnO, and the ZnO material is annealed to form a C-axis oriented first electron transport sublayer 211 .
- the first electron transport sublayer 211 is C-axis oriented, and its conductivity in the horizontal direction is much lower than that in the vertical direction, so it can effectively reduce the leakage of the film side and avoid the occurrence of crosstalk.
- S46 includes S46-3.
- S46-3 Using a magnetron sputtering process, as shown in FIG6B , deposit the material of the electron transport sublayer on the intermediate electron transport sublayer 212 at a second sputtering power to form a C-axis oriented first electron transport sublayer 211; wherein the second sputtering power is a sputtering power that enables the material to form a C-axis orientation.
- the sputtering power in the above magnetron sputtering process is 3 to 30 W/cm2.
- the electron transport layer 2 includes three or more electron transport sublayers 21, wherein, as shown in FIG19B , the step of forming the electron transport layer 2 on the light-emitting layer 3 in step S4′ correspondingly includes: S47 to S49.
- each intermediate electron transport sublayer 212 is a non-C-axis oriented electron transport sublayer.
- S47 includes S47-1.
- S47-1 Using a process such as magnetron sputtering, deposit the material of the electron transport sublayer 21 on the light emitting layer 3 under the condition that the temperature of the light emitting layer 3 is a first temperature, to form a C-axis oriented second electron transport sublayer 210.
- the first temperature is a substrate temperature that enables the material to form a C-axis orientation.
- the first temperature is room temperature, that is, 25°C.
- a material such as ZnO may be deposited on the light-emitting layer 3 at room temperature by magnetron sputtering or the like, thereby forming a second electron transport sublayer 210 oriented in the C-axis direction.
- S47 includes S47-2.
- S47-2 Using a magnetron sputtering process, when the temperature of the light-emitting layer 3 is a second temperature, depositing the material of the electron transport sublayer on the light-emitting layer 3, and annealing the material of the electron transport sublayer under the second temperature condition to form a C-axis oriented electron transport sublayer.
- the second temperature is a substrate temperature that enables the deposited material to form a C-axis orientation.
- the second temperature is 200-500°C.
- a material which may be ZnO, may be deposited on the light-emitting layer 3 at a temperature of 300° C. by magnetron sputtering or the like, and the ZnO material may be annealed to form a C-axis oriented second electron transport sublayer 210 .
- the second electron transport sublayer 210 is C-axis oriented, and its conductivity in the horizontal direction is much lower than that in the vertical direction, so it can effectively reduce the leakage of the film side and avoid the occurrence of crosstalk.
- S47 includes S47-3.
- S47-3 Using a magnetron sputtering process, as shown in FIG6B , deposit the material of the electron transport sublayer on the light-emitting layer 3 at a second sputtering power to form a C-axis-oriented second electron transport sublayer 210; wherein the second sputtering power is a sputtering power that enables the material to form a C-axis orientation.
- the sputtering power in the above magnetron sputtering process is 3 to 30 W/cm2.
- S49 includes S49-1.
- the third temperature condition is a substrate temperature that can cause the material to form a non-C-axis orientation.
- the third temperature is 100°C.
- a material which may be ZnO, may be deposited on the intermediate electron transport sublayer 212 at a temperature of 100° C. by magnetron sputtering or the like, thereby forming a first electron transport sublayer 211 that is not oriented along the C axis.
- S49 includes S49-2.
- S49-2 Using a magnetron sputtering process, as shown in FIG6B , deposit the material of the electron transport sublayer on the intermediate electron transport sublayer 212 at a first sputtering power to form a non-C-axis oriented electron transport sublayer; wherein the first sputtering power is a sputtering power that enables the material to form a non-C-axis orientation.
- the first sputtering power in the above magnetron sputtering process is 3 to 30 W/cm2, and the second sputtering power is less than the first sputtering power.
- the intermediate electron transport layer 212 includes at least two electron transport sublayers 21, and each of the at least two electron transport sublayers 21 is a non-C-axis oriented intermediate electron transport sublayer 212.
- the preparation method of the non-C-axis oriented intermediate electron transport sublayer 212 refers to the specific preparation method of the intermediate electron transport sublayer 212 in the case where the above-mentioned electron transport layer 2 includes three electron transport sublayers, which will not be repeated here.
- Some embodiments of the present disclosure further provide a display substrate 100 , as shown in FIG. 20 and FIG. 21A , the display substrate 100 includes the light emitting device 10 as described above.
- the display substrate 100 can be, for example, a quantum dot organic light emitting diode (Quantum Dot Light Emitting Diodes, QLED) display substrate, a mini light emitting diode (Mini Light-Emitting Diode, Mini LED) display substrate, or a micro light emitting diode (Micro Light-Emitting Diode, Micro LED) display substrate.
- QLED Quantum Dot Light Emitting Diodes
- Mini LED mini light emitting diode
- Micro LED Micro Light-Emitting Diode
- the display substrate 100 includes a substrate 11 and a pixel defining layer 8 disposed on one side of the substrate 11, the pixel defining layer 8 includes a plurality of openings 81, the first electrodes 1 of a plurality of light-emitting devices 10 are disposed between the substrate 11 and the pixel defining layer 8, each opening 81 exposes at least a portion of the first electrode 1 of a light-emitting device 10, and the electron transport layer 2, the light-emitting layer 3, the hole transport layer 4 and the second electrode 5 of the light-emitting device 10 are sequentially stacked on the first electrode 1 and are located in the opening 81.
- the light-emitting device is an inverted structure.
- the display substrate 100 includes a substrate 11 and a pixel defining layer 8 disposed on one side of the substrate 11, the pixel defining layer 8 includes a plurality of openings 81, and the second electrodes 5 of a plurality of light-emitting devices 10 are disposed between the substrate 11 and the pixel defining layer 8, each opening 81 exposes at least a portion of the second electrode 5 of a light-emitting device 10, and the electron transport layer 2, the light-emitting layer 3, the hole transport layer 4 and the first electrode 1 of the light-emitting device 10 are sequentially stacked on the second electrode 5 and are located in the opening 81.
- the light-emitting device is a positive structure.
- the display substrate 100 includes a plurality of sub-pixels, each of which includes at least one light-emitting device, and the plurality of sub-pixels are red sub-pixels, green sub-pixels, and blue sub-pixels.
- the light-emitting layers of the light-emitting devices in the red sub-pixels, the green sub-pixels, and the blue sub-pixels are made of different materials, wherein, as shown in FIGS. 21A to 21D , RGB represent the light-emitting layers in the red sub-pixels, the light-emitting layers in the green sub-pixels, and the light-emitting layers in the blue sub-pixels, respectively, and the display substrate 100 can emit light of three different colors: red, green, and blue.
- the structures of the film layers included in the light-emitting device include the following embodiments.
- the electron transport layer 21 of the light emitting device 10 is located within the opening 81 , and the electron transport layers 21 of the plurality of light emitting devices 10 are not in contact with each other.
- the electron transport layers 2 of multiple light-emitting devices 10 do not contact each other, that is, the electron transport layers 2 of the sub-pixels of multiple light-emitting devices 10 are not shared.
- the entire layer of the initial electron transport layer 2 needs to be exposed and etched to pattern it, forming multiple electron transport layers 2 respectively located in multiple openings, thereby further reducing crosstalk of electrical signals and improving device efficiency.
- the hole transport layers 4 of the plurality of light emitting devices 10 are in contact with each other, and the hole injection layers 6 of the plurality of light emitting devices 10 are in contact with each other, so that the hole transport layers 4 and the hole injection layers 6 of the plurality of light emitting devices 10 may be shared.
- the display substrate 100 includes an electron transport film layer 12 disposed on a side of the pixel defining layer 8 and the first electrode 1 of the plurality of light-emitting devices 10 away from the substrate 11, and a portion of the electron transport film layer 12 located within the opening 81 is the electron transport layer 2 of the plurality of light-emitting devices 10, and the electron transport layer 2 of the light-emitting device 10 includes a first portion G1 disposed on one side of the light-emitting layer and a second portion G2 disposed on the side wall of the opening 81, and the electron transport layers 2 of the plurality of light-emitting devices 10 are in contact with each other.
- the electron transport film layer 12 also includes a portion located on the surface of the pixel defining layer 8, called the electron transport connection layer 2', and the electron transport layers 2 of the multiple light-emitting devices 10 are in contact with each other through the electron transport connection layer 2'.
- the electron transport layers 2 of multiple light-emitting devices 10 are in contact with each other, that is, the sub-pixels of multiple light-emitting devices 10 share the electron transport film layer 12.
- the electron transport layer does not need to be patterned. Since the lateral conductivity of the electron transport layer 2 is extremely low, it will not cause current leakage to the side.
- the hole transport layers 4 of the plurality of light emitting devices 10 do not contact each other, and the hole injection layers 6 of the plurality of light emitting devices 10 do not contact each other, so that the hole transport layers 4 and the hole injection layers 6 of the plurality of light emitting devices 10 are not shared.
- the first electrode 1 is the bottom electrode
- the second electrode 5 is the top electrode
- the multiple first electrodes are separated from each other and have no contact
- the multiple second electrodes 5 are in contact with each other to form a whole, serving as a second electrode layer, which provides the same signal to multiple light-emitting devices.
- the structures of the film layers included in the light-emitting device include the following embodiments.
- the display substrate 100 includes an electron transport film layer 12 disposed on the pixel defining layer 8 and the light-emitting layer 3 of the plurality of light-emitting devices 10 away from the substrate 11, and the portion of the electron transport film layer 12 located within the plurality of openings 81 is the electron transport layer 2 of the plurality of light-emitting devices 10, and the electron transport layer 2 of the light-emitting device 10 includes a first portion G1 disposed on the light-emitting layer 3 and a second portion G2 disposed on the side wall of the opening 81, and the electron transport layers 2 of the plurality of light-emitting devices 10 are in contact with each other.
- the electron transport film layer 12 also includes a portion located on the surface of the pixel defining layer 8, called the electron transport connection layer 2', and the electron transport layers 2 of the multiple light-emitting devices 10 are in contact with each other through the electron transport connection layer 2'.
- the electron transport layers 2 of multiple light-emitting devices 10 are in contact with each other, that is, the sub-pixels of multiple light-emitting devices 10 share the electron transport film layer 12.
- the electron transport layer does not need to be patterned. Since the lateral conductivity of the electron transport layer 2 is extremely low, it will not cause current leakage to the side.
- the hole transport layers 4 of the plurality of light emitting devices 10 do not contact each other, and the hole injection layers 6 of the plurality of light emitting devices 10 do not contact each other, so that the hole transport layers 4 and the hole injection layers 6 of the plurality of light emitting devices 10 are not shared.
- the electron transport layer 21 of the light emitting device 10 is located within the plurality of openings 81 , and the electron transport layers 21 of the plurality of light emitting devices 10 are not in contact with each other.
- the electron transport layers 2 of multiple light-emitting devices 10 do not contact each other, that is, the electron transport layers 2 of the sub-pixels of multiple light-emitting devices 10 are not shared.
- the entire layer of the initial electron transport layer 2 needs to be exposed and etched to pattern it, forming multiple electron transport layers 2 respectively located in multiple openings, thereby further reducing crosstalk of electrical signals and improving device efficiency.
- the hole transport layers 4 of the plurality of light emitting devices 10 are in contact with each other, and the hole injection layers 6 of the plurality of light emitting devices 10 are in contact with each other, so that the hole transport layers 4 and the hole injection layers 6 of the plurality of light emitting devices 10 may be shared.
- the first electrode 1 is the top electrode
- the second electrode 5 is the bottom electrode
- the multiple second electrodes are separated from each other and have no contact
- the multiple first electrodes 5 are in contact with each other to form a whole, serving as a first electrode layer, which provides the same signal to multiple light-emitting devices.
- the beneficial effects of the above-mentioned display substrate 100 are the same as the beneficial effects of the light-emitting device 10 provided in the first aspect of the present disclosure, and will not be described in detail here.
- Some embodiments of the present disclosure further provide a display device 1000 , as shown in FIG. 22 , comprising the above-mentioned display substrate 100 .
- the display device 1000 provided in the embodiments of the present disclosure may be any device that displays either motion (e.g., video) or fixed (e.g., still images) and whether text or images. More specifically, it is expected that the embodiments may be implemented in or associated with a variety of electronic devices, such as (but not limited to) mobile phones, wireless devices, personal data assistants (PDAs), handheld or portable computers, GPS receivers/navigators, cameras, MP4 video players, camcorders, game consoles, watches, clocks, calculators, television monitors, flat panel displays, computer monitors, automotive displays (e.g., odometer displays, etc.), navigators, cockpit controls and/or displays, displays of camera views (e.g., displays of rear-view cameras in vehicles), electronic photographs, electronic billboards or signs, projectors, architectural structures, packaging, and aesthetic structures (e.g., displays of images of a piece of jewelry), etc.
- PDAs personal data assistants
- GPS receivers/navigators cameras
- MP4 video players
Landscapes
- Engineering & Computer Science (AREA)
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- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Electroluminescent Light Sources (AREA)
Abstract
Description
Claims (24)
- 一种发光器件,包括:依次层叠设置的第一电极、电子传输层、发光层、空穴传输层和第二电极;所述电子传输层包括至少一层电子传输子层,所述至少一层电子传输子层中,最靠近所述发光层一侧的电子传输子层为C轴取向的电子传输子层;其中,C轴取向为垂直于所述发光层所在平面的方向,在所述C轴取向的电子传输子层中,沿垂直于所述发光层所在平面的方向上,与相邻的晶粒无交叠的晶粒的数量占总晶粒数量的比例大于85%。
- 根据权利要求1所述的发光器件,其中,在所述C轴取向的电子传输子层中,在第一方向上,与相邻晶粒的间距小于晶粒本身的尺寸的晶粒数量占总晶粒的数量的比例大于50%,其中,所述第一方向平行于所述发光层所在平面。
- 根据权利要求1或2所述的发光器件,其中,所述电子传输层由一层所述电子传输子层组成,所述电子传输子层为C轴取向的电子传输子层,所述C轴取向的电子传输子层的膜层厚度为30nm~90nm。
- 根据权利要求1或2所述的发光器件,其中,所述电子传输层由两层电子传输子层组成,所述两层电子传输子层中,靠近所述发光层一侧的电子传输子层设置为C轴取向的电子传输子层,远离所述发光层一侧的电子传输子层为非C轴取向的电子传输子层;所述电子传输层中的每一层电子传输子层的膜层厚度均为15nm~40nm。
- 根据权利要求1或2所述的发光器件,其中,所述电子传输层包括至少三层电子传输子层;所述至少三层电子传输层中,最靠近发光层一侧的电子传输子层为C轴取向的电子传输子层;最靠近所述第一电极一侧的电子传输子层为C轴取向的电子传输子层或非C轴取向的电子传输子层;设置于所述最靠近发光层一侧的电子传输子层与所述最靠近所述第一电极一侧的电子传输子层之间的电子传输子层为非C轴取向的电子传输子层。
- 根据权利要求5所述的发光器件,其中,所述电子传输层由三层传输子层组成,所述电子传输子层中的每一层电子传输子层的膜层厚度均为10nm~30nm。
- 根据权利要求6所述的发光器件,其中,所述三层电子传输子层中,处于中间位置的电子传输子层的厚度与所述电子传输层的总厚度的比值范围 为0.23~0.35。
- 根据权利要求7所述的发光器件,其中,最靠近所述第一电极一侧的电子传输子层为C轴取向的电子传输子层;所述最靠近发光层一侧的C轴取向的电子传输子层相对于最靠近所述第一电极一侧的C轴取向的电子传输子层的C轴取向程度更大。
- 根据权利要求1~8中任一项中所述的发光器件,其中,各所述电子传输子层的材料包括的相同原子为氧原子和锌原子。
- 根据权利要求9所述的发光器件,其中,所述电子传输层包括至少两层电子传输子层,最靠近发光层一侧的电子传输子层的氧空位占比相比其他电子传输子层的氧空位占比低。
- 根据权利要求10所述的发光器件,其中,所述最靠近发光层一侧的电子传输子层的氧空位相比其他电子传输子层的氧空位占比低5%~25%。
- 根据权利要求11所述的发光器件,其中,所述最靠近发光层一侧的电子传输子层的LUMO能级相对其他电子传输子层的LUMO能级更接近所述发光层的LUMO能级。
- 根据权利要求9所述的发光器件,其中,所述电子传输层包括三层电子传输层,处于中间位置的电子传输子层还包括掺杂原子和有机高分子材料,所述掺杂原子包括镁、镓中的至少一者,所述有机高分子材料包括氮化硼。
- 根据权利要求13所述的发光器件,其中,含掺杂原子的电子传输子层的导带能级相对不含有掺杂原子的电子传输子层的导带能级浅。
- 根据权利要求1~14中任一项所述的发光器件,其中,所述电子传输层的材料为无机材料中的至少一种,所述电子传输层中的各电子传输子层中均不设置配体材料。
- 根据权利要求15所述的发光器件,其中,所述发光层与最靠近所述发光层一侧的电子传输子层之间设置有中间层,所述中间层的材料为有机物或高分子聚合物,所述中间层的材料填充于所述最靠近所述发光层一侧的电子传输子层的相邻晶粒间的孔隙中。
- 根据权利要求1~16中任一项所述的发光器件,其中,所述发光器件为倒置结构,所述电子传输层中的每一电子传输子层的远离所述第一电极一侧的表面粗糙度是0.5nm~2nm;或者,所述发光器件为正置结构,所述电子传输层中的每一电子传输子层的远离所述第二电极一侧的表面粗糙度是0.5nm~2nm。
- 一种发光器件的制备方法,包括,形成第一电极;在所述第一电极上形成电子传输层;在所述电子传输层上形成发光层;在所述发光层上形成空穴传输层;在所述空穴传输层上形成第二电极;或者,形成第二电极;在所述第二电极上形成空穴传输层;在所述空穴传输层上形成发光层;在所述发光层上形成电子传输层;在所述电子传输层上形成第一电极;其中,所述电子传输层包括至少一层电子传输子层,所述至少一层电子传输子层中,最靠近所述发光层一侧的电子传输子层为C轴取向的电子传输层,其中,在所述C轴取向的电子传输子层中,沿垂直于所述发光层所在平面的方向上,与相邻的晶粒无交叠的晶粒的数量占总晶粒的比例大于90%。
- 根据权利要求18所述的发光器件的制备方法,其中,形成所述最靠近发光层一侧的电子传输层的步骤包括:采用磁控溅射工艺形成C轴取向的电子传输子层。
- 根据权利要求18或19所述的发光器件的制备方法,其中,所述发光层、所述第一电极或已形成的电子传输子层均为下一步骤中形成电子传输子层的基底;在所述基底上形成非C轴取向的电子传输子层,包括:采用磁控溅射工艺,在所述基底的温度为第三温度下,在所述基底上沉积电子传输子层的材料,形成非C轴取向的电子传输子层;其中,所述第三温度条件为能够使得材料形成非C轴取向的基底温度;在所述基底上形成C轴取向的电子传输子层,包括:采用磁控溅射工艺,在所述基底的温度为第一温度或第二温度下,在所述基底上沉积电子传输子层的材料,形成C轴取向的电子传输子层;其中,所述第一温度为能够使得材料形成C轴取向的基底温度;或者,采用磁控溅射工艺,在所述基底的温度为第二温度下,在所述基底上沉积电子传输层的材料,对电子传输层的材料退火,形成C轴取向的电子传输子层;其中,所述第二温度为能够使得所沉积的材料形成C轴取向的基底温度;其中,第一温度为常温,第二温度为200~500℃,第三温度为100℃。
- 根据权利要求18或19所述的发光器件的制备方法,其中,所述发光层、所述第一电极或已形成的电子传输子层均为下一步骤中形成电子传输子层的基底;在所述基底上形成非C轴取向的电子传输子层,包括:采用磁控溅射工艺,在第一溅射功率下在所述基底上沉积电子传输子层的材料,形成非C轴取向的电子传输子层;其中,所述第一溅射功率为能够使得材料形成非C轴取向的溅射功率;其中,所述在所述基底上形成C轴取向的电子传输子层,包括:采用磁控溅射工艺,在第二溅射功率下在所述基底上沉积电子传输子层的材料,形成C轴取向的电子传输子层;其中,所述第二溅射功率为能够使得材料形成C轴取向的溅射功率;其中,第一溅射功率大于第二溅射功率。
- 一种显示基板,包括多个如权利要求1~17任一项所述的发光器件。
- 根据权利要求22所述的显示基板,其中,所述显示基板还包括:基板和设置于所述基板一侧的像素界定层,所述像素界定层包括多个开口;所述多个发光器件的第一电极位于所述基板和所述像素界定层之间,每个开口暴露一个发光器件的第一电极的至少一部分,所述发光器件的电子传输层、发光层、空穴传输层和第二电极依次层叠于所述第一电极上,且位于所述开口内;其中,所述发光器件的电子传输层位于所述开口内,且多个发光器件的电子传输层彼此不接触;或者,所述显示基板包括设置于所述像素界定层和所述多个发光器件的第一电极远离所述基板一侧的电子传输膜层,所述电子传输膜层中位于所述多个开口内的部分为所述多个发光器件的电子传输层,每个发光器件的电子传输层包括设置于所述发光层一侧的第一部分和设置于所述开口的侧壁上的第二部分,所述多个发光器件的电子传输层彼此接触。
- 根据权利要求22所述的显示基板,其中,所述显示基板还包括:基板和设置于所述基板一侧的像素界定层,所述像素界定层包括多个开口;所述多个发光器件的第二电极位于所述基板和所述像素界定层之间,每个开口暴露一个发光器件的第二电极的至少一部分,所述发光器件的空穴传输层、发光层、电子传输层和第一电极依次层叠于所述第二电极上,且位于所述开口内;其中,所述发光器件的电子传输层位于所述开口内,且多个发光器件的电子传输层彼此不接触;或者,所述显示基板包括设置于所述像素界定层和所述多个发光器件的发光层远离所述基板一侧的电子传输膜层,所述电子传输膜层中位于所述多个开口内的部分为所述多个发光器件的电子传输层,每个发光器件的电子传输层包括设置于所述发光层一侧的第一部分和设置于所述开口的侧壁上的第二部分,所述多个发光器件的电子传输层彼此接触。
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