WO2023236385A1

WO2023236385A1 - Eurosilo intelligent device mounting apparatus and method

Info

Publication number: WO2023236385A1
Application number: PCT/CN2022/118866
Authority: WO
Inventors: 陈喆; 尹祥宇; 尤雪春; 梅英宝; 陈洪帅
Original assignee: 上海建工七建集团有限公司
Priority date: 2022-06-06
Filing date: 2022-09-15
Publication date: 2023-12-14
Also published as: CN115196523A; CN115196523B

Abstract

The present invention relates to the technical field of Eurosilo device mounting construction, provides a Eurosilo intelligent device mounting apparatus and method, and aims to solve the problem of how to realize high-precision mounting of large Eurosilo devices in small construction sites. The mounting apparatus comprises a Eurosilo device, lifting members, steel trestle preassembled sections, a steel trestle, a jig, a device moving platform and guide rail, a central rotating piece, a winching system, a hoisting device, a spiral frame, a telescopic blanking pipe, an A-shaped frame, an A-shaped frame side rotating trestle, and a spiral frame side rotating trestle, wherein the steel trestle is assembled inside a Eurosilo structure; the central rotating piece, the winching system, the hoisting device, the spiral frame, the telescopic blanking pipe, the A-shaped frame, the A-shaped frame side rotating trestle, and the spiral frame side rotating trestle are assembled at a site outside the Eurosilo structure. By using the lifting members, the central rotating piece, the winching system, and the steel trestle are integrally and synchronously lifted in place, and the other devices are sequentially hoisted in place.

Description

A kind of Euro warehouse intelligent equipment installation device and method

Technical field

The invention relates to the technical field of Euro warehouse equipment installation and construction, and in particular to a Euro warehouse intelligent equipment installation device and method.

Background technique

Euro silo is a new type of silo introduced from the Netherlands for storing and handling bulk materials. It has the advantages of small footprint, large storage capacity, fully enclosed, no dust, anti-spontaneous combustion, and equipped with an intelligent management system. At the same time, There is also a lot of room for promotion in China. In the entire Euro warehouse system, Euro warehouse equipment, as a key component of the entire Euro warehouse system, needs to be responsible for both the storage and processing of bulk materials. The Euro warehouse equipment is mainly composed of a central rotating part, a winch system, a spiral side rotating trestle, an A-frame side rotating trestle, a spiral frame, an A-frame, a telescopic blanking pipe, etc., with a total weight of 220t. The entire set of Euro warehouse equipment is suspended on the steel structure coal conveying trestle installed on the roof of the Euro warehouse. At the same time, the equipment also has the characteristics of large volume and weight and high installation accuracy requirements. Therefore, the safety, stability and high-precision control of the entire Euro warehouse equipment installation process are particularly important. Examples of successful applications in foreign countries currently use large-scale lifting equipment to hoist from outside the warehouse to the inside of the warehouse and connect them at high altitude.

However, the examples that have been successfully applied abroad are mostly construction in newly built factories or situations where construction site conditions are relatively high. At present, most of the projects in China involve the renovation and renovation of existing factory areas. The construction site is relatively small, and the hoisting method of large-scale lifting equipment popular abroad cannot be directly used. At the same time, the high-altitude hoisting method of large-scale lifting equipment also has problems such as greater safety risks and more space occupied.

The information disclosed in this Background section is merely intended to enhance an understanding of the general background of the invention and should not be construed as an admission or in any way implying that the information is prior art to a person of ordinary skill in the art.

Contents of the invention

The main purpose of the present invention is to provide an installation device and method for intelligent equipment of a Euro warehouse to solve the problem of how to achieve high-precision installation of large Euro warehouse equipment in a small construction site. Hydraulic overall synchronous lifting technology is used to synchronously lift part of the Euro warehouse equipment and the steel trestle on the Euro warehouse roof into place, and the remaining equipment is installed in sequence using lifting equipment.

In order to achieve the above objects, the technical solution of the present invention is:

A Euro warehouse intelligent equipment installation device, including:

Euro warehouse equipment, lifting components, pre-assembled sections of steel trestles, steel trestles, tire frames, equipment moving platforms and guide rails, central rotating parts, winch systems, lifting equipment, spiral frames, telescopic blanking tubes, A-frames, A-frame side rotating trestle, spiral frame side rotating trestle, in which the steel trestle is assembled inside the Euro warehouse structure; central rotating parts, winch system, lifting equipment, spiral frame, telescopic blanking pipe, A-type frame, The A-frame side rotating trestle and the spiral frame side rotating trestle are assembled on the outside of the Euro warehouse structure.

The invention also provides a method for installing Euro warehouse intelligent equipment, utilizing the aforementioned Euro warehouse intelligent equipment installation device, and the method includes the following steps:

Step S1: Design the lifting components according to the total weight of the steel trestle, the central rotating part and the hoisting system; install the lifting components and the pre-assembled section of the steel trestle on the top ring beam of the Euro warehouse structure; install them on the inside of the Euro warehouse structure The tire frame, equipment moving platform and guide rails; after the tire frame is installed, the steel trestle is assembled on the tire frame as a whole; at the same time, the main components of the Euro warehouse equipment are assembled in sections on the outside of the Euro warehouse structure;

Step S2: Use lifting equipment to lift the central rotating part and the hoisting system along the wall of the Euro warehouse to the equipment moving platform and guide rails for assembly, installation and leveling;

Step S3: Use lifting components to lift the steel trestle to the specified height after the assembly is completed;

Step S4: Use the equipment moving platform and guide rails to move the central rotating part and the hoisting system along the sides of the Euro warehouse structure to just below the steel trestle. The center of the lifting equipment and the center of the steel trestle are leveled and aligned; the steel trestle drops back to the design height. Docking connection with the central rotating part and winch system;

Step S5: Use lifting components to synchronously lift the central rotating part, the hoisting system and the steel trestle to the designated elevation on the roof of the Euro warehouse structure, and connect the steel trestle to the pre-assembled section of the steel trestle;

Step S6: After completing the connection between the steel trestle and the pre-assembled section of the steel trestle, unload the lifting components; then use lifting equipment to lift the spiral frame into the inside of the Euro warehouse structure in three sections for installation; use lifting equipment to sequentially Hoist the telescopic drop tube, A-frame, A-frame side rotating trestle and spiral frame side rotating trestle until the Euro warehouse structure is installed.

Further, the step S1 also includes using lifting equipment to lift the central rotating part and the hoisting system along the warehouse wall of the Euro warehouse equipment to the equipment moving platform and guide rails, and combining the central rotating part and the hoisting system. installed together.

Further, the designated height of step S3 is 12.0m.

Further, the design height of step S4 is 9.018m.

Further, the designated altitude in step S5 is 55.40m.

Further, the step S6 includes:

Step 1: After removing the tire frame, divide the spiral frame into three sections, and use lifting equipment to lift it along the wall of the Euro warehouse equipment to the equipment moving platform and guide rails; then use lifting equipment to lift the telescopic blanking pipe. Enter the Euro warehouse and combine it with the spiral frame; then use the equipment moving platform and guide rails to move the spiral frame and telescopic blanking pipe to the other side of the Euro warehouse; after the lifting components are unloaded, dismantle the lifting components; use lifting equipment to first Lift the A-frame into the inside of the Euro warehouse structure and complete the connection with the spiral frame; then lift the side rotating trestle of the A-frame into the top of the A-frame in the Euro warehouse structure and connect and install it with the winch system;

Step 2: Finally, use lifting equipment to lift the rotating trestle on the side of the spiral frame into the top of the spiral frame in the Euro warehouse structure, and connect and install it with the winch system;

Step 3: The entire set of Euro warehouse equipment is installed. Use the steel wire rope provided by the equipment to lift and rotate, and enter the debugging stage.

Compared with the existing technology, the beneficial technical effects of the present invention are:

The present invention uses lifting components to synchronously lift the central rotating part, the hoisting system and the steel trestle into place as a whole, and the other equipment is hoisted into place in sequence. This installation method of Euro warehouse equipment not only reduces the safety risks of high-altitude operations, but also meets the requirements for high installation accuracy. At the same time, it effectively saves the occupation of construction site and greatly saves the construction period and cost. It has well realized the precise installation of Euro warehouse equipment in a small construction site. It can provide new reference for subsequent similar equipment installation and construction, especially renovation projects in existing factories.

Description of the drawings

Figure 1 is an installation plan view of the European warehouse intelligent equipment installation device in one embodiment of the present invention;

Figures 2 to 7 are installation flow charts of steps S1 to S6 of the European warehouse intelligent equipment installation method in one embodiment of the present invention;

8 to 10 are installation flow charts of step S6 of the European warehouse intelligent equipment installation method in one embodiment of the present invention.

In the picture:

Euro warehouse equipment-1, lifting components-2, steel trestle pre-assembly section-3, steel trestle-4, tire frame-5, equipment moving platform and guide rail-6, central rotating part-7, winch system-8, Lifting equipment - 9, spiral frame - 10, telescopic drop tube - 11, A-frame - 12, A-frame side rotating trestle - 13, spiral frame side rotating trestle - 14.

Detailed ways

The Euro warehouse intelligent equipment installation device and method proposed by the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become clearer from the following description. It should be noted that the drawings are in a very simplified form and use imprecise proportions, and are only used to conveniently and clearly assist in explaining the embodiments of the present invention. For the convenience of description, the "upper" and "lower" mentioned below are consistent with the upward and downward directions in the drawings, but this cannot be a limitation of the technical solution of the present invention.

Embodiment 1

The installation method of the Euro warehouse intelligent equipment of the present invention will be described in detail below with reference to Figures 1 to 10 .

As shown in Figure 1, the assembly site is divided into the outer and inner sides of the Euro warehouse structure 1. The steel trestle 3 is assembled inside the Euro warehouse structure 1; the central rotating part 7, the winch system 8, the lifting equipment 9, the spiral frame 10, the telescopic drop tube 11, the A-type frame 12, and the A-type frame side rotating trestle 13 , The spiral frame side rotating trestle 14 is assembled at the site outside the Euro warehouse structure 1.

As shown in Figure 2, firstly, according to the total weight of the steel trestle 4, the central rotating part 7, and the hoisting system 8, the lifting member 2 is designed, and the lifting member 2 and the steel trestle prefabricated section 3 are installed on the top of the Euro warehouse structure 1 On the ring beam. Then install the tire frame 5 and the equipment moving platform and guide rail 6 in the Euro warehouse structure 1. Then the central rotating part 7 and the hoisting system 8 are assembled on the outside of the Euro warehouse structure 1, and the steel trestle 4 is assembled on the tire frame 5.

As shown in Figure 3, use the lifting equipment 9 to lift the central rotating part 7 and the winch system 8 along the wall of the Euro warehouse structure 1 to the equipment moving platform and the guide rail 6, and lift the central rotating part 7 and the winch System 8 combinations are installed together.

As shown in Figure 4, the assembled steel trestle 4 is lifted to a height of 12.0m using the lifting member 2, and the central rotating part 7 and the hoisting system 8 are ready for movement.

As shown in Figure 5, move the central rotating part 7 and the hoisting system 8 along the side of the Euro warehouse structure 1 to just below the steel trestle 4 using the equipment moving platform and the guide rail 6, and adjust them with the central rotating part 7 and the hoisting system 8. flat, and at the same time aligned with the center of the steel trestle 4; the steel trestle 4 drops back to a height of 9.018m, and completes the butt connection with the central rotating part 7 and the winch system 8.

As shown in Figure 6, the steel trestle 4, together with the central rotating member 7 and the hoisting system 8, are synchronously lifted to a height of 55.40m using the lifting member 2, and the steel trestle 4 is connected to the steel trestle pre-assembly section 3.

As shown in Figure 7, remove the tire frame 5, and then divide the spiral frame 10 into three sections. Use the lifting equipment 9 to lift it along the wall of the Euro warehouse structure 1 to the equipment moving platform and guide rail 6, and then telescopically blank the material. The pipe 11 is hoisted into the Euro warehouse structure 1 using the lifting equipment 9 and assembled with the spiral frame 10 . Then the equipment moving platform and guide rails 6 are used to move the spiral frame 10 and telescopic drop tube 11 to the other side of the Euro warehouse structure 1 .

As shown in Figure 8, after the lifting member 2 is unloaded, the lifting member 2 is dismantled. Using the lifting equipment 9, first lift the A-type frame 12 into the inside of the Euro warehouse structure 1 and complete the connection with the spiral frame 10; then lift the A-frame side rotating trestle 13 into the inside of the Euro warehouse structure 1. Above, and connected to the hoisting system 8 for installation.

As shown in Figure 9, the spiral frame side rotating trestle 14 is hoisted into the top of the spiral frame 10 in the Euro warehouse structure 1 using the lifting equipment 9, and is connected and installed with the hoisting system 8.

As shown in Figure 10, the entire set of Euro warehouse equipment 1 is installed. The equipment is lifted and rotated using its own wire rope, and the equipment enters the debugging stage.

The above description is only a description of the preferred embodiments of the present invention and does not limit the scope of the present invention in any way. Any changes or modifications made by those skilled in the art based on the above disclosure shall fall within the protection scope of the claims.

Claims

An intelligent equipment installation device for Euro warehouse, which is characterized by including:

Euro warehouse equipment, lifting components, pre-assembled sections of steel trestles, steel trestles, tire frames, equipment moving platforms and guide rails, central rotating parts, winch systems, lifting equipment, spiral frames, telescopic blanking tubes, A-frames, A-frame side rotating trestle, spiral frame side rotating trestle, in which the steel trestle is assembled inside the Euro warehouse structure; central rotating parts, winch system, lifting equipment, spiral frame, telescopic blanking pipe, A-type frame, The A-frame side rotating trestle and the spiral frame side rotating trestle are assembled on the outside of the Euro warehouse structure.
A method for installing Euro warehouse intelligent equipment, characterized by utilizing the Euro warehouse intelligent equipment installation device according to claim 1, and the method includes the following steps:

Step S1: Design the lifting components according to the total weight of the steel trestle, the central rotating part and the hoisting system; install the lifting components and the pre-assembled section of the steel trestle on the top ring beam of the Euro warehouse structure; install them on the inside of the Euro warehouse structure The tire frame, equipment moving platform and guide rails; after the tire frame is installed, the steel trestle is assembled on the tire frame as a whole; at the same time, the main components of the Euro warehouse equipment are assembled in sections on the outside of the Euro warehouse structure;

Step S2: Use lifting equipment to lift the central rotating part and the hoisting system along the wall of the Euro warehouse to the equipment moving platform and guide rails for assembly, installation and leveling;

Step S3: Use lifting components to lift the steel trestle to the specified height after the assembly is completed;

Step S4: Use the equipment moving platform and guide rails to move the central rotating part and the hoisting system along the sides of the Euro warehouse structure to just below the steel trestle. The center of the lifting equipment and the center of the steel trestle are leveled and aligned; the steel trestle drops back to the design height. Docking connection with the central rotating part and winch system;

Step S5: Use lifting components to synchronously lift the central rotating part, the hoisting system and the steel trestle to the designated elevation on the roof of the Euro warehouse structure, and connect the steel trestle to the pre-assembled section of the steel trestle;

Step S6: After completing the connection between the steel trestle and the pre-assembled section of the steel trestle, unload the lifting components; then use the lifting equipment to lift the spiral frame into the inside of the Euro warehouse structure in three sections for installation; use the lifting equipment, in sequence Hoist the telescopic drop tube, A-frame, A-frame side rotating trestle and spiral frame side rotating trestle until the Euro warehouse structure is installed.
The installation method according to claim 2, characterized in that step S1 also includes using lifting equipment to lift the central rotating member and the hoisting system along the wall of the Euro warehouse equipment to the equipment moving platform and guide rails. , and install the central rotating part and the winch system together.
The installation method according to claim 2, characterized in that the designated height of step S3 is 12.0m.
The installation method according to claim 2, characterized in that the design height of step S4 is 9.018m.
The installation method according to claim 2, characterized in that the designated elevation of step S5 is 55.40m.
The installation method according to claim 2, characterized in that step S6 includes:

Step 1: After removing the tire frame, divide the spiral frame into three sections, and use lifting equipment to lift it along the wall of the Euro warehouse equipment to the equipment moving platform and guide rails; then use lifting equipment to lift the telescopic blanking pipe. Enter the Euro warehouse and combine it with the spiral frame; then use the equipment moving platform and guide rails to move the spiral frame and telescopic blanking pipe to the other side of the Euro warehouse; after the lifting components are unloaded, dismantle the lifting components; use lifting equipment to first Lift the A-frame into the inside of the Euro warehouse structure and complete the connection with the spiral frame; then lift the side rotating trestle of the A-frame into the top of the A-frame in the Euro warehouse structure and connect and install it with the winch system;

Step 2: Finally, use lifting equipment to lift the rotating trestle on the side of the spiral frame into the top of the spiral frame in the Euro warehouse structure, and connect and install it with the winch system;

Step 3: The entire set of Euro warehouse equipment is installed. Use the steel wire rope provided by the equipment to lift and rotate, and enter the debugging stage.