WO2023084592A1 - Belt-type continuously variable transmission - Google Patents
Belt-type continuously variable transmission Download PDFInfo
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- WO2023084592A1 WO2023084592A1 PCT/JP2021/041166 JP2021041166W WO2023084592A1 WO 2023084592 A1 WO2023084592 A1 WO 2023084592A1 JP 2021041166 W JP2021041166 W JP 2021041166W WO 2023084592 A1 WO2023084592 A1 WO 2023084592A1
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- WIPO (PCT)
- Prior art keywords
- belt
- case
- continuously variable
- pulley half
- variable transmission
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H9/00—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members
- F16H9/02—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion
- F16H9/04—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes
- F16H9/12—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes engaging a pulley built-up out of relatively axially-adjustable parts in which the belt engages the opposite flanges of the pulley directly without interposed belt-supporting members
- F16H9/16—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes engaging a pulley built-up out of relatively axially-adjustable parts in which the belt engages the opposite flanges of the pulley directly without interposed belt-supporting members using two pulleys, both built-up out of adjustable conical parts
- F16H9/18—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes engaging a pulley built-up out of relatively axially-adjustable parts in which the belt engages the opposite flanges of the pulley directly without interposed belt-supporting members using two pulleys, both built-up out of adjustable conical parts only one flange of each pulley being adjustable
Definitions
- the present invention relates to a belt-type continuously variable transmission including a driving pulley to which driving force is transmitted, a driven pulley, and a belt stretched between them. Regarding a stepped transmission.
- a belt-type continuously variable transmission is used between the internal combustion engine, which is the power source, and the drive wheels in straddle-type vehicles.
- a belt-type continuously variable transmission includes a drive pulley that transmits driving force, a driven pulley that transmits power to the drive wheels, a V-belt that is stretched between them, and a mechanism that changes the groove width of these pulleys. I have.
- a shift member is connected to a hub shaft of a movable pulley half of a drive pulley so as to be relatively rotatable and axially immovable.
- An electric motor is mounted so that its rotor shaft is parallel to the input shaft to which the drive pulley is mounted, and a shift control mechanism is provided for axially operating the shift member via a reduction gear train.
- the shift control mechanism is composed of a screw shaft parallel to the input shaft and a female screw member into which the male thread portion of the screw shaft is screwed. It is supported by the case via bearings.
- the internally threaded member is integrally connected to the distal end of the arm of the shift member.
- a belt is stretched between a driving pulley to which a driving force is transmitted from an output shaft of a power source and a driven pulley, and the movable pulley moves the movable pulley half relative to the fixed pulley half in the driving pulley.
- a belt-type continuously variable transmission in which a drive mechanism for generating driving force in the axial direction of the halves is provided with a motor,
- the drive mechanism is a screw member that is rotated by rotation by the motor, extends in the axial direction, and is immovable in the axial direction; a movable holder having a female threaded portion with which the screw member is screwed and movable in the axial direction together with the movable pulley half;
- the belt-type continuously variable transmission is characterized in that the screw member is positioned closer to the output shaft than the outer peripheral portion of the movable pulley half.
- the movable holder can be directly driven by the screw member, and this driving position can be brought closer to the load position on the belt on the driving pulley in the radial direction about the output shaft. Therefore, it is possible to suppress the inclination of the movable pulley half, and to reduce the size of the drive mechanism in the radial direction, thereby making it possible to reduce the size of the belt-type continuously variable transmission. Therefore, it is possible to increase the degree of freedom in designing the belt-type continuously variable transmission.
- the drive mechanism is provided in a case that accommodates the motor and is provided with a speed reduction mechanism to which driving force is transmitted by the motor
- the screw member is a case wall portion that extends in a radial direction of the case.
- a first bearing and a second bearing are provided around the screw member so as to sandwich the case wall portion, and the first bearing receives a radial load and an axial load. and the second bearing is configured to be able to receive an axial load.
- the screw member has a radially extending flange portion, and the first bearing and the second bearing are arranged between the flange portion closer to the movable pulley half than the case wall portion and the case wall portion. It is sandwiched between the flange portion and a fastening member located on the opposite side and screwed to the screw member.
- the pull-out toughness of the screw member can be improved.
- the drive mechanism is provided in a case that accommodates the motor and is provided with a speed reduction mechanism to which driving force is transmitted by the motor, and the outer peripheral surface of the movable holder serves as a seal surface between the case and the case. and a cap member is provided on the movable pulley half side of the female threaded portion.
- a hole communicating between the inside and outside of the case is formed in the upper portion of the case in the vertical direction.
- the hole is provided at a position further from the movable pulley half than the movable holder in the axial direction.
- the hole can be separated from the front side of the case, and dust and water can be prevented from entering the case through the hole.
- an extension tube portion is provided so as to extend the hole to the outside of the case, and a cover portion is further provided so as to partially cover an outer inlet of the extension tube portion.
- a cover portion is further provided so as to partially cover an outer inlet of the extension tube portion.
- a drain hole is formed in the vertically lower portion of the case, and a drain member is provided in the drain hole.
- the belt-type continuously variable transmission converts rotational motion of the output shaft into axial motion of the output shaft so as to assist the axial movement of the movable pulley half by the drive mechanism. It also has a converting cam assist mechanism. Thereby, the axial movement of the movable pulley half by the drive mechanism can be favorably assisted.
- the cam assist mechanism is of a ball cam type, and includes an inner member provided so as to be rotatable integrally with the output shaft, and the movable pulley half along the outer peripheral surface of the inner member.
- An axially movable outer member and at least one ball member associated with the inner member and the outer member are provided.
- FIG. 1 is a schematic left side view of a motorcycle equipped with a power unit having a belt-type continuously variable transmission according to an embodiment of the present invention.
- 2 is a front view of the power unit of FIG. 1.
- FIG. 3 is a cross-sectional developed view of the power unit taken along line III-III in FIG. 1.
- FIG. 4 is an enlarged view of the drive pulley and its drive system portion of FIG. 3.
- FIG. 1 is a schematic left side view of a motorcycle equipped with a power unit having a belt-type continuously variable transmission according to an embodiment of the present invention.
- 2 is a front view of the power unit of FIG. 1.
- FIG. 3 is a cross-sectional developed
- FIG. 7 is a perspective view of an inner boss of a cam assist mechanism in the belt-type continuously variable transmission of FIG. 1.
- FIG. 8 is a perspective view showing a ball member disposed on an inner boss of the cam assist mechanism in the belt-type continuously variable transmission of FIG. 1.
- FIG. 9 is a perspective view showing a portion of the outer boss around the ball-located inner boss of FIG. 8.
- FIG. 10 is a cross-sectional view taken along line XX of FIG. 9.
- FIG. 11 is a perspective view of an outer boss of a cam assist mechanism in the belt-type continuously variable transmission of FIG. 1.
- FIG. 12 is a cross-sectional view at the position of one ball member in the cam assist mechanism in the belt-type continuously variable transmission of FIG. 1.
- FIG. 13 is a diagram showing a simplified relationship between a groove and an axis in the inner boss of the cam assist mechanism in the belt-type continuously variable transmission of FIG.
- FIG. 14 is a perspective view from diagonally forward of a case housing a drive mechanism in the belt-type continuously variable transmission of FIG. 1 and a portion of the surroundings thereof.
- FIG. 15 is a perspective view of a case in which the drive mechanism is accommodated in the belt-type continuously variable transmission of FIG.
- FIG. 18 is a cross-sectional view around a drive pulley of a belt-type continuously variable transmission of a modification.
- FIG. 19 is a diagram showing the gear arrangement of the drive mechanism in the belt-type continuously variable transmission of FIG. 18, and is a view of the left side of the case housing the drive mechanism as seen from the axial direction.
- a belt-type continuously variable transmission 10 will be described with reference to FIGS. 1 to 16.
- FIG. It should be noted that directions such as front, rear, left, right, up and down in the description and claims of this specification follow the directions of the straddle-type vehicle equipped with the power unit P equipped with the belt-type continuously variable transmission 10 according to the present embodiment.
- the straddle-type vehicle is specifically a scooter-type motorcycle (hereinafter simply referred to as “motorcycle”) 1 .
- motorcycle scooter-type motorcycle
- an arrow FR in the drawing indicates the front of the straddle-type vehicle according to the present embodiment
- LH indicates the left side of the vehicle
- RH indicates the right side of the vehicle
- UP indicates the upper side of the vehicle.
- FIG. 1 shows an overview of the left side of a motorcycle 1 equipped with a power unit P employing a belt-type continuously variable transmission 10 according to this embodiment.
- FIG. 2 is an enlarged view of the power unit P of FIG.
- FIG. 3 is a cross-sectional developed view of the power unit P taken along line III-III in FIG. 4 and 5 are respectively enlarged views of a part of the belt-type continuously variable transmission 10 of FIG.
- the front part 1f of the vehicle body and the rear part 1r of the vehicle body are connected via the low floor part 1c.
- a down tube 3 extends downward from a head pipe 2 in the front portion 1f of the vehicle body, the down tube 4 bends horizontally at its lower end and extends rearward under the floor portion 1c, and a pair of left and right main pipes 4 are formed at its rear end.
- the main pipe 4 rises upward from the connecting portion, bends, and extends obliquely rearward.
- a seat 5 is arranged above the main pipe 4.
- a handlebar 6 is provided upwardly while being pivotally supported by the head pipe 2, and a front fork 7 extends downward, and a front wheel Wf is pivotally supported at the lower end thereof.
- a power unit P is mounted on the motorcycle 1 while being supported by a main pipe 4 .
- a main stand 8 At the bottom of the power unit P, a main stand 8 is provided that can be raised and lowered.
- the main stand 8 has an operating arm 8b extending leftward from a leg portion 8a, and has a footrest plate 8c at its tip.
- the power unit P has an internal combustion engine E at the front, and a power transmission transmission section T integrally extending from the internal combustion engine E rearward on the left side of the rear wheel Wr.
- the power transmission transmission portion T includes a transmission case 12 integrally extending rearward from the internal combustion engine E, and a transmission case 12 covering the transmission case 12 from the outside in the vehicle width direction and forming a belt chamber 14.
- a machine case cover 16 is provided, and a belt type continuously variable transmission 10 is accommodated in a belt chamber 14. ⁇ An outer cover 18 is provided on the left outer side of the transmission case cover 16 (see FIGS. 1 and 2).
- the internal combustion engine E which is a power source, is a single-cylinder four-stroke internal combustion engine, and a cylinder block 24, a cylinder head 26, and a cylinder head cover 28 extend forward from a crankcase 22 supporting a crankshaft 20 oriented in the vehicle width direction. It protrudes and leans forward to a state that is almost horizontal.
- a pair of left and right support brackets extend downward from the lower end of the crankcase 22.
- the support brackets are connected to a bracket 32 projecting rearward from the front lower portion of the main pipe 4 via a link member 34, thereby A power unit P is swingably connected and supported with respect to.
- the power transmission transmission section T which extends rearward from the internal combustion engine E in the power unit P, has a rear axle 36, which is an output shaft of a reduction gear mechanism Tr, provided at its rear portion, and rear wheels Wr, which are driving wheels, are provided. ing.
- a rear cushion 9 is interposed between the support bracket 38 erected at the rear end of the power transmission transmission portion T and the rear portion of the main pipe 4 .
- An intake pipe 40 extends from the upper portion of the cylinder head 26 of the internal combustion engine E, which tilts forward greatly, curves backward, and reaches an air cleaner 44 above the belt-type continuously variable transmission 10 via a throttle body 42.
- an exhaust pipe 46 extending downward from the lower portion of the cylinder head 26 is bent rearward, extends rearward while biased to the right, and is connected to a muffler 48 on the right side of the rear wheel Wr.
- FIG. 3 which is a cross-sectional developed view of the power unit P taken along line III-III in FIG.
- the front part 12a of the transmission case 12 which extends long in the front-rear direction on the left side, is combined with the left-right front part 12a.
- the transmission case 12 has a rear portion 12b that extends rearward from the front portion 12a to the left side of the rear wheel Wr, and forms an elongated oval bowl shape that opens to the left.
- a transmission case cover 16 is placed on the open surface on the left side of the transmission case 12 to form a belt chamber 14 therein.
- a right open surface of the rear portion 12b of the transmission case 12 is covered with a reduction gear cover 50, and a reduction gear chamber 52 is formed therein in which the reduction gear mechanism Tr is accommodated.
- a power transmission section T is formed including a reduction gear mechanism Tr provided in the rear portion 12b.
- crankshaft 20 rolls left and right on the side walls of the right crankcase 22r and the front portion 12a of the transmission case 12. It is rotatably supported via main bearings 54 and 55 which are bearings.
- a connecting rod 58 connects the piston 56 that reciprocates in the cylinder liner 24a of the cylinder block 24 and the crankpin 21 of the crankshaft 20.
- a cam chain drive sprocket 60 is rotatably fitted to the right outer shaft portion of the outer shaft portion extending in the left-right horizontal direction of the crankshaft 20, and an AC generator 62 is provided at the right end thereof.
- a driving pulley 64 of the belt-type continuously variable transmission 10 is provided on the shaft. That is, the crankshaft 20 is the output shaft of the internal combustion engine E, and the crankshaft 20, particularly its outer shaft portion, is the input shaft of the belt-type continuously variable transmission .
- the 4-cycle internal combustion engine E of this embodiment employs a SOHC type valve system, and a valve train 66 is provided in the cylinder head cover 28. It is constructed between the shaft 70 and the crankshaft 20, and a cam chain chamber 72 therefor is provided so as to communicate with the right crankcase 22r, the cylinder block 24, and the cylinder head . That is, a cam chain 68 is positioned in a cam chain chamber 72 between a cam chain driven sprocket 74 fitted to the right end of a camshaft 70 oriented in the left-right horizontal direction and a cam chain driving sprocket 60 fitted to the crankshaft 20. is bridged through
- a drive pulley 64 provided on the left outer shaft portion of the crankshaft 20 in the belt-type continuously variable transmission 10 of the power unit P faces a fixed drive pulley half 64a fitted near the left end of the crankshaft 20 on the right side thereof. and an axially slidable movable drive pulley half 64b.
- the fixed pulley half in drive pulley 64 is fixed drive pulley half 64a and the movable pulley half is movable drive pulley half 64b.
- the axial direction means the direction along the axis 20A of the crankshaft 20 in the power unit P, that is, the axial direction of the crankshaft 20, unless otherwise specified.
- Movable drive pulley half 64b is moved axially in conjunction with variable speed drive mechanism D and cam assist mechanism C, thereby moving toward and away from fixed drive pulley half 64a. can.
- the transmission drive mechanism D and the cam assist mechanism C will be described in detail later, but the cam assist mechanism C will be briefly described here first.
- the cam assist mechanism C is of the ball cam type, and includes an inner boss 80, an outer boss 88, and a ball member 150 provided so as to engage therewith.
- the left extension from the left small diameter step 76 of the main bearing 55 on the left side of the crankshaft 20 has a sleeve from the right. 78, cylindrical inner boss 80, sleeve 82, fixed drive pulley half 64a are fitted in this order.
- a sleeve 78, an inner boss 80, a sleeve 82, and a fixed drive pulley half body 64a are fastened to the crankshaft 20 by fastening them to the left end surface of the crankshaft 20 with a nut 86 via a washer 84. unite.
- the fixed drive pulley half 64a and the inner boss 80 are each fixed integrally with the crankshaft 20 and rotate integrally therewith.
- At least one of the sleeve 78 and the sleeve 82 may be formed integrally with the inner boss 80 .
- the movable drive pulley half 64b which faces the fixed drive pulley half 64a on the right side, is provided integrally with the cylindrical outer boss 88 that serves as its base.
- the outer boss 88 is arranged such that its inner peripheral surface 88i slidably contacts the outer peripheral surfaces of the sleeve 78 and the sleeve 82 and is axially movable with respect to the inner boss 80 .
- a ball member 150 is provided on the outer boss 88 , and the ball member 150 can roll on the outer peripheral surface 80 a of the inner boss 80 .
- the rolling surface of the ball member 150 of the inner boss 80 extends spirally around the axis of the inner boss 80, that is, the axis 20A of the crankshaft 20. Relative rotation in range and axial movement with that rotation are possible.
- the relative rotation of the outer boss 88 with respect to the inner boss 80 is restricted within a predetermined range so as to convert rotational motion of the crankshaft 20 into axial motion of the crankshaft 20 . Therefore, when the movable drive pulley half 64b approaches or separates from the fixed drive pulley half 64a due to the axial driving force exerted by the speed change drive mechanism D, which will be described later, the movable drive pulley half 64b is integrally provided. Outer boss 88 substantially rotates about crankshaft 20 while simultaneously moving axially.
- the right movable drive pulley half 64b facing the left fixed drive pulley half 64a rotates about the crankshaft 20 and moves axially toward or away from the fixed drive pulley half 64a. be able to.
- a V-belt 90 is sandwiched and wound between the tapered surfaces facing each of the drive pulley halves 64a and 64b.
- a driven pulley 94 rotatably supported by a driven shaft 92, which is the input shaft of the reduction gear mechanism Tr, faces a fixed driven pulley half 94a on the left side and slides in the axial direction. and a moveable driven pulley half 94b.
- An inner sleeve 96 is rotatably supported on the driven shaft 92 via a bearing while its movement in the axial direction is restricted. Welded and attached together.
- An outer sleeve 98 is fitted around the outer periphery of the inner sleeve 96 of the fixed driven pulley half 94a, and a guide pin protruding from the inner sleeve 96 is fitted into an elongated hole formed in the outer sleeve 98 in the axial direction. Together, the outer sleeve 98 can move relative to the inner sleeve 96 in the axial direction, but the relative rotation is restricted.
- a movable driven pulley half 94b is integrally fixed to the right end flange of the outer sleeve 98 by welding the center hole thereof.
- movable driven pulley half 94b rotates with fixed driven pulley half 94a, but can move axially toward and away from fixed driven pulley half 94a.
- a clutch inner 102 of a centrifugal clutch 100 is fixed to the left end of the inner sleeve 96 with a nut. Pulley half 94b is biased to the right.
- a V-belt 90 which is a belt, is stretched between the drive pulley 64 and the driven pulley 94 to transmit power.
- the speed change drive mechanism D operates according to the engine speed, thereby moving the movable drive pulley half 64b with respect to the fixed drive pulley half 64a, thereby forming a V-belt on the drive pulley 64.
- the winding diameter of 90 changes, and the winding diameter of the driven pulley 94 changes accordingly, whereby the gear ratio is automatically changed and the gear ratio is continuously changed.
- the centrifugal clutch 100 has a bowl-shaped clutch outer 104 that covers the outer periphery of the clutch inner 102 and is provided near the left end of the driven shaft 92 with its base fixed by a nut 106.
- the clutch inner 102 is biased by a spring 108.
- a clutch shoe 112 rotatably supported by a support shaft 110 is provided facing the inner peripheral surface of the clutch outer 104 .
- the clutch shoe 112 of the clutch inner 102 is rotated by centrifugal force when the rotation speed exceeds a predetermined speed. It swings against the spring 108 and comes into contact with the inner peripheral surface of the clutch outer 104 , rotates the clutch outer 104 integrally, and transmits power to the driven shaft 92 .
- the driven shaft 92 is supported by the transmission case 12 and the transmission case cover 16 via bearings 113 and 114, and the right end inserted into the reduction gear chamber 52 on the rear right side of the transmission case 12 is connected to the reduction gear cover 116. is supported via bearings 117.
- the reduction intermediate shaft 118 is installed between the driven shaft 92 and the rear axle 36 in parallel (horizontal direction) to the transmission case 12 and the reduction gear cover 116.
- a reduction gear mechanism Tr is configured by the gears on each shaft. Therefore, the rotation of the driven shaft 92 is reduced in speed via the reduction gear mechanism Tr and transmitted to the rear axle 36 to rotate the rear wheel Wr.
- the cooling fan 64f integrally formed on the left side of the fixed drive pulley half 64a also rotates together with the fixed drive pulley half 64a.
- the outside air taken in from the outside air intake port 18a (see FIGS. 1 and 2) provided in the outer cover 18 toward the side of the vehicle passes through the cooling air intake port of the transmission case cover 16 and enters the transmission case. It is introduced into the belt chamber 14 inside the cover 16 .
- the flow of cooling air in the belt chamber 14 is schematically indicated by arrows in FIG.
- the V-belt 90 is stretched between the drive pulley 64 and the driven pulley 94 to transmit power.
- the movable drive pulley half 64b is axially moved with respect to the fixed drive pulley half 64a by the operation of the speed change drive mechanism D corresponding to the engine speed.
- the winding diameter of the V-belt 90 changes, and simultaneously the winding diameter of the driven pulley 94 changes, whereby the gear ratio is automatically changed and the speed is continuously changed.
- the transmission drive mechanism D will be described in detail mainly based on FIGS. 3 to 6. FIG.
- the variable speed drive mechanism D corresponds to the drive mechanism in the present invention, and includes a motor, that is, a variable speed drive motor 120 .
- the variable speed drive mechanism D is configured to generate an axial drive force in the drive pulley 64 relative to the fixed drive pulley half 64a to move the movable drive pulley half 64b in the axial direction. It is The axial direction of the movable drive pulley half 64b is the axial direction of the drive pulley 64 and coincides with the axial direction of the crankshaft 20. As shown in FIG.
- the transmission drive mechanism D is positioned on the front left side of the front portion 12 a of the transmission case 12 .
- the cam assist mechanism C and the speed change drive mechanism D are provided in the unit case 122 .
- Motor 120 of transmission drive mechanism D is housed in unit case 122, and deceleration mechanism 124 of transmission drive mechanism D is attached to unit case 122.
- the unit case 122 is split left and right, and is composed of a right case 122a facing the front portion 12a of the transmission case 12 on the left side, and a left case 122b fixed to the right case 122a by bolts 123.
- a motor 120, a speed reduction mechanism 124, and an axial feed mechanism M are arranged in this order from the outside in the radial direction with 20 as the center.
- a cam assist mechanism C is arranged inside the axial feed mechanism M in the radial direction.
- the unit case 122 is shaped so that the left extending portion is inserted from the stepped portion 76 of the main bearing 55 on the left side of the crankshaft 20, the diameter of which changes to a small diameter on the left side.
- a through hole (hereinafter referred to as a shaft through hole) 122i through which the crankshaft 20 is inserted is formed, and a through hole (hereinafter referred to as a shaft through hole) 122h through which the crankshaft 20 is inserted is also formed in the left case 122b.
- the motor 120 is positioned on the front FR side of the vehicle in the transmission drive mechanism D.
- Motor 120 is arranged in left case 122b so that drive shaft 120a of motor 120 is parallel to crankshaft 20, and drive gear 120b is formed on drive shaft 120a of motor 120.
- Both ends of the first reduction gear shaft 130s are supported via bearings 126 and 128 in bearing recesses 122c and 122d facing each other inside the unit case 122.
- Gear 130a meshes with drive gear 120b of drive shaft 120a of motor 120 .
- the first reduction gear shaft 130s is provided parallel to the driving shaft 120a of the motor 120. As shown in FIG.
- the first reduction gear shaft 130s is also provided with a small-diameter gear 130b that is integral with the first reduction gear shaft 130s and axially aligned with the large-diameter gear 130a.
- the first reduction gear 130 in the reduction mechanism 124 includes a first reduction gear shaft 130s, a large diameter gear 130a and a small diameter gear 130b.
- the reduction mechanism 124 includes a second reduction gear 132 in addition to the first reduction gear 130 .
- the second reduction gear 132 has a large diameter gear 132a that meshes with the small diameter gear 130b of the first reduction gear shaft 130s.
- the large gear 132a includes a tubular portion 132b extending from the large gear 132a to one side, ie, to the right in FIGS. 3-5, along the central axis of the large gear 132a.
- a gear shaft portion 134a on the right end side of the screw member 134 is press-fitted into the tubular portion 132b along the axis of the second reduction gear 132, that is, the large-diameter gear 132a. Therefore, the large-diameter gear 132a is fixed to the screw member 134 integrally.
- the tubular portion 132b into which the gear shaft portion 134a is press-fitted so as to pass through the center thereof is arranged in a state of being inserted into the through hole 122e in the axial direction of the right case 122a of the unit case 122.
- two bearings 136 and 138 are provided on the outer circumference of the tubular portion 132b of the second reduction gear 132 so that the two bearings 136 and 138 sandwich the right case 122a.
- the through hole 122e is positioned radially outside the shaft through hole 122i.
- a bearing 136 which is a rolling bearing, is provided between the tip of the cylindrical portion 132b of the second reduction gear 132, that is, the outer end of the right case 122a and the stepped portion 122f near the through hole 122e of the right case 122a.
- Bearing 136 is configured to be able to receive a radial load. More specifically, the bearing 136 is constructed so as to be able to receive not only a radial load but also an axial load.
- a collar 133 which is a cylindrical member, is provided at the tip of the tubular portion 132b of the second reduction gear 132 so as to be continuous therewith.
- a bearing 136 is provided radially outside of 132b and collar 133. As shown in FIG. Then, as shown in FIGS.
- a nut 140 is screwed onto the male screw portion 134b at the tip of the gear shaft portion 134a of the screw member 134 and tightened so that the bearing 136 defines the through hole 122e of the right case 122a. It is fixed between the hole wall portion 122g and the nut 140.
- a bearing 138 which is a large-diameter needle bearing, is provided at the base end of the cylindrical portion 132b of the second reduction gear 132, that is, the left end near the large-diameter gear 132a.
- Bearing 138 is a thrust roller bearing here and is configured to be able to receive an axial load.
- the bearing 138 is provided so as to be sandwiched in the axial direction between the large-diameter gear 132a and the hole wall portion 122g defining the through hole 122e of the right case 122a so as to be in contact with them.
- the second reduction gear 132 having the bearings 136 and 138 thus provided has a gear shaft 134a press-fitted thereon, and a nut 140 is screwed onto the male threaded portion 134b at the tip of the gear shaft 134a.
- the right case 122a is It is attached to the right case 122a so as to be rotatable with respect to but axially immovable.
- the screw member 134 which is rotatable with respect to the right case 122a but is attached to the right case 122a so as not to move in the axial direction, includes, in order from the right side in FIGS. It has a portion 134a, a flange portion 134c and an externally threaded portion 134d, which are aligned in the axial direction of the screw member 134.
- the second reduction gear 132 that is, the large-diameter gear 132a, hits and contacts the flange portion 134c on the left side thereof. Therefore, the screw member 134 is held by the bearings 136, 138 with the right side case 122a sandwiched between the bearings 136, 138.
- the screw member 134 uses the nut 140 and the flange portion 134c to prevent the bearings 136 and 138 from coming off, the allowable axial load, that is, the allowable thrust load, can be improved, and the screw member 134 can be prevented from coming off. can be enhanced.
- the variable speed drive mechanism D is further equipped with a movable holder 142 that is axially movable.
- FIG. 6 shows a plan view of the movable holder 142 viewed from the left side in FIGS. 3 to 5.
- the movable holder 142 is donut-shaped and has a through hole 142a extending in the axial direction at the center thereof.
- the crankshaft 20 and the cam assist mechanism C provided therearound are arranged in the through hole 142a.
- a bearing 144 which is a rolling bearing, is held by a bearing holding portion 88c, which is a holding portion on the outer peripheral side of the outer boss 88 of the cam assist mechanism C, and a holding portion 142b provided on a wall portion that defines the through hole 142a of the movable holder 142.
- the bearing 144 supports the movable holder 142 so as to be relatively rotatable with respect to the crankshaft 20 .
- the movable holder 142 is arranged in the shaft through hole 122h of the left side case 122b of the unit case 122, and a sealing member is provided between the outer peripheral surface 142c of the movable holder 142 and the shaft through hole 122h of the left side case 122b of the unit case 122.
- An X-ring 146 is sandwiched and sealed.
- An O-ring, an oil seal, or the like may be used as the sealing member.
- a male threaded portion 134d on the left side of the flange portion 134c of the screw member 134 is screwed into a female threaded hole 142d of the movable holder 142, which is a female threaded portion.
- the screw member 134 constitutes an axial feed mechanism (axial feed mechanism) M together with the movable holder 142 . Since the male threaded portion 134d is a trapezoidal thread, it is suitable for motion transmission.
- the female screw hole 142d is provided radially outside the through hole 142a and radially inside the outer peripheral surface 142c thereof.
- the male threaded portion 134d of the screw member 134 enters and is screwed into the female threaded hole 142d from the right side.
- a cap member 148 seals the left end of the female screw hole 142d.
- the speed change drive mechanism D when the speed change drive motor 120 drives and the drive gear 120b formed on the drive shaft 120a rotates, the large-diameter gear 130a of the first reduction gear shaft 130s meshing with the drive gear 120b changes to the small-diameter gear 130a. It rotates at a reduced speed together with the gear 130b, and the large-diameter gear 132a meshing with the small-diameter gear 130b rotates.
- the engagement between the portion 134d and the female threaded hole 142d of the movable holder 142 is displaced in the axial direction, thereby moving the movable holder 142 in the axial direction.
- the outer boss 88 of the cam assist mechanism C is moved with respect to the inner boss 80.
- the movable drive pulley half 64b can be moved toward or away from the fixed drive pulley half 64a so that both drive pulley halves 64a, 64b face each other.
- the winding diameter of the V-belt 90 wound between the tapered surfaces is changed to perform stepless speed change.
- the speed reduction mechanism 124 has an arrangement structure having three shafts: the drive shaft 120a of the motor 120, the first reduction gear shaft 130s of the first reduction gear 130, and the gear shaft portion 134a of the second reduction gear 132. Therefore, the diameter of each gear can be reduced, and as a result, the amount of radial projection of the speed reduction mechanism 124 from the crankshaft 20 can be reduced.
- the cam assist mechanism C is of the ball cam type, and includes the inner boss 80, the outer boss 88, and the ball members 150 provided thereon.
- the sleeve 78, the inner boss 80, the sleeve 82, and the fixed drive pulley half 64a are fitted in this order from the right to the left extension from the stepped portion 76 of the crankshaft 20.
- the inner boss 80 is integral with the crankshaft 20 , rotates with the crankshaft 20 and is axially immovable relative to the crankshaft 20 .
- the outer boss 88 is arranged so as to be slidable along the outer peripheral surface 80a of the inner boss 80, and the movable drive pulley half 64b provided on the outer boss 88 is attached to the inner boss 80.
- the cam assist mechanism C includes an inner boss 80, which is an inner member provided so as to be rotatable integrally with the crankshaft 20 of the internal combustion engine E, which is the output shaft of the power source, and the movable drive pulley half 64b. and a ball member 150 for effecting rotation and axial movement of the outer boss 88 relative to the inner boss 80 .
- the number of ball members 150 is four here, it can be at least one.
- FIG. 7 is a view of the inner boss 80 viewed from the internal combustion engine E side in FIG. 7, the directional arrows RH and LH in FIG. 3 are also attached.
- the inner boss 80 is cylindrical, and the rolling surface 80f of the ball member 150 is formed on the outer peripheral surface 80a.
- the same number of grooves 80b as the number of ball members 150 are formed on the outer peripheral surface 80a of the inner boss 80, which will be four rolling surfaces 80f.
- Each groove 80b has an arc-shaped cross section and extends spirally around the axis of the inner boss 80. As shown in FIG.
- This rolling surface 80f that is, the helical shape of the groove portion 80b, in the arrangement of the inner boss 80 shown in FIGS. is determined to be twisted in the direction opposite to the
- the radius of curvature of the rolling surface 80f of each groove portion 80b is larger than the radius of curvature of the ball member 150, which is a sphere, by 0.1 mm to 0.7 mm.
- FIG. 8 shows the arrangement of the ball members 150 corresponding to the respective grooves 80b.
- a ball member 150 arranged so as to be able to travel in the groove portion 80b of the inner boss 80 is provided in the hole portion 88a of the outer boss 88.
- FIG. 9 shows a state in which an outer boss 88 is arranged outside the inner boss 80 of FIG. It is shown in FIG.
- a perspective view of the outer boss 88 is shown in FIG. 11, with directional arrows RH and LH in FIG. However, in FIGS. 9 and 10, only a part of the outer boss 88 is cut out and shown.
- crankshaft 20 when the crankshaft 20 is provided with the cam assist mechanism C, the axis 20A of the crankshaft 20 coincides with the axis of the inner boss 80 and the axis of the outer boss 88. 7-11, the axis 20A of crankshaft 20 is shown as the axis of inner boss 80 or outer boss 88.
- FIG. 1 the crankshaft 20 is provided with the cam assist mechanism C, the axis 20A of the crankshaft 20 coincides with the axis of the inner boss 80 and the axis of the outer boss 88. 7-11, the axis 20A of crankshaft 20 is shown as the axis of inner boss 80 or outer boss 88.
- the outer boss 88 has a cylindrical shape and includes, from the right side in FIGS. 3 to 5 and 11, a tip portion 88b, an intermediate portion 88m including a bearing holding portion 88c, and a pulley mounting portion 88d.
- the distal end portion 88b has the smallest diameter, and the intermediate portion 88m and the pulley mounting portion 88d have larger diameters in this order.
- the bearing holding portion 88c has a stepped portion 88e for holding the bearing, and an annular groove portion 88f in which a stopper for holding the bearing is fitted on the right side of the stepped portion 88e.
- the movable drive pulley half 64b is fixed to the pulley mounting portion 88d so as to sandwich the flange portion 88g of the pulley mounting portion 88d (see FIGS. 4 and 5). Although the movable drive pulley half 64b is attached to the pulley attachment portion 88d by casting, it may be attached by various joining means such as welding or mechanical joining means.
- the outer boss 88 is provided with four holes 88a extending in the radial direction.
- the four hole portions 88a are through holes, respectively, and are provided in the bearing holding portion 88c of the outer boss 88.
- the four holes 88a are formed at the same position in the axial direction and arranged at intervals of 90° in the circumferential direction.
- the outer peripheral ends of the four holes 88a are closed by inner races 144a of the aforementioned bearings 144 provided between the drive mechanism D and the cam assist mechanism C. As shown in FIG. That is, the hole portion 88a is closed by the inner race 144a of the bearing 144, and is closed only on the inner boss 80 side.
- the bottom of the hole 88a is not limited to being closed by the inner race 144a, and may be closed by the outer boss 88 itself, for example.
- the bearing 144 comprises an inner race 144a, an outer race 144b and a plurality of balls 144c therebetween.
- a disc spring 152 which is an elastic member, is arranged between the inner race 144a of the bearing 144 and the ball member 150 in the hole 88a, as shown in FIGS.
- the disc spring presses the ball member 150 toward the inner boss 80, thereby allowing the ball member 150 to roll on the groove 80b of the inner boss 80 as a rolling surface 80f.
- the elastic member is not limited to the disc spring 152, and instead of the disc spring 152, for example, a wave washer may be used.
- FIG. 12 shows an enlarged sectional view of one hole 88a of the outer boss 88 in the cam assist mechanism C.
- FIG. 12 is a cross-sectional view of a virtual plane perpendicular to the axis 20A of the crankshaft 20. As shown in FIG.
- a force is applied to the ball member 150 from the inner boss 80, for example, a force F as shown in FIG.
- the force F can be divided into a normal load F1, a tangential load F2 perpendicular to it, and a circumferential force F3.
- the circumferential force F3 is applied from the ball member 150 to the outer boss 88, and the reaction force of the ball member 150 promotes movement of the ball member 150 along the rolling surface 80f of the groove 80b of the inner boss 80, thereby causing the outer boss 88 to move. are also encouraged to move together with the ball member 150 .
- the direction of this movement is opposite to the direction of rotation R as is apparent from FIGS.
- the direction is to the left in the axial direction.
- the direction to the left in the axial direction is the direction to the fixed drive pulley half 64a.
- the crank assist mechanism C acts to assist the axial movement of the movable drive pulley half 64b by the motor 120 relative to the fixed drive pulley half 64a. That is, the cam assist mechanism C can assist the axial movement of the movable drive pulley half 64b integrated with the outer boss 88 by the rotational movement of the crankshaft 20. As shown in FIG.
- the direction is to the right. Note that this direction to the right in the axial direction is the direction away from the fixed drive pulley half 64a. And when the rotation of the crankshaft 20 is thus slower than before, the input from the sensor detecting the rotation of the crankshaft 20 causes the controller to move the movable drive pulley half 64b from the fixed drive pulley half 64a. Operate the motor 120 away from the The movement of this movable drive pulley half 64b relative to the fixed drive pulley half 64a coincides with the aforementioned axial direction in which movement of the outer boss 88 relative to the inner boss 80 is urged, so that the movable drive pulley half by the motor 120 is aligned.
- Cam assist mechanism C acts to assist axial movement of body 64b relative to fixed drive pulley half 64a.
- the output of the variable speed drive mechanism D that moves the movable drive pulley half 64b can be reduced. That is, less output of the motor 120 is required to move the movable drive pulley half 64b. This allows the motor 120 of the variable speed drive mechanism D to be made smaller.
- the radial thickness 88t of the outer boss 88 is made equal to or greater than the radius of the ball member 150, and the ball member 150 is provided in the hole 88a with less clearance. Good. Also, the radius of curvature of the rolling contact surface 80f of each groove 80b is increased by 0.1 mm to 0.7 mm from the radius of curvature of the ball member 150, but the outer diameter of the inner boss 80 is reduced, that is, the radial thickness 80t is reduced.
- the normal load F1 can be reduced, and the ball member 150 and the rolling surface 80f clearance can be suppressed, so that the hammering sound generation toughness can be improved.
- FIG. 13 simply shows the relationship between the groove portion 80b and the axis 20A in the inner boss 80 as seen from arrow XIII in FIG.
- the direction of the groove portion 80b, that is, the rolling contact surface 80f is schematically indicated by a line.
- the inclination angle ⁇ of the groove portion 80b with respect to the axis 20A corresponds to the rolling surface angle.
- FIG. 14 a sectional view of the right case 122a of the unit case 122 and its surroundings from the front of the vehicle is shown in FIG. 14, and a sectional view from the rear is shown in FIG.
- FIG. 16 shows the left side of the right side case 122a of the unit case 122 as seen from the direction of the axis 20A.
- a plurality of stopper portions 122s are circumferentially spaced apart on the inner surface of the right case 122a.
- four stopper portions 122s are arranged at intervals of 90° (see FIG. 16).
- the number of stopper portions 122s is not limited to four, and should be at least one.
- the right case 122a of the unit case 122 is provided with an extension pipe portion 154 extending axially outward, that is, to the right, toward the front portion 12a of the transmission case 12. extended.
- the extension tube portion 154 is provided so as to extend a hole 154h for communicating the inside and outside of the unit case 122 to the outside of the case 122.
- the extension pipe portion 154 is positioned vertically above the right case 122a in the motorcycle 1 of FIG.
- the pumping load of the motor 120 can be reduced when the volume inside the unit case 122 increases or decreases due to gear shifting.
- dew condensation within the unit case 122 can be suppressed.
- the inflow and outflow of the air can suitably cool the speed change drive mechanism D and the like.
- the cover portion 156 In order to prevent water, oil, etc. from entering the unit case 122 through the extension tube portion 154, the cover portion 156 partially covers the outer inlet 154a of the extension tube portion 154. It is provided on the inner surface of the front portion 12a of the machine case 12 so as to hang down from above.
- the cover portion 156 has a plate shape and is formed so as to curve along the extending pipe portion 154 . In the belt chamber 14 inside the transmission case cover 16, as shown in FIG. It flows in the same direction along the V-belt 90. Therefore, the cover portion 156 is positioned behind the outer inlet 154a of the extension tube portion 154. As shown in FIG.
- a drain tube 160 which is a member for draining water, is provided in a hole formed in the vertically lower portion of the unit case 122, that is, a drain hole 160h. Particularly here, a hole 160h connecting the inside and outside of the unit case 122 is formed at the bottom of the unit case 122, and the drain tube 160 is provided in the hole 160h. As shown in the cross-sectional view of FIG. 17, the hole 160h portion is formed in the mating surfaces of the right case 122a and the left case 122b of the unit case 122 to form a labyrinth structure 160L.
- the drain tube 160 is made of resin, and has a substantially cylindrical base end 160a and a flat tip end 160b.
- the drain tube 160 functions as a drain member that allows water to flow out of the unit case 122 but prevents water from flowing into the unit case 122 via the drain tube 160 . Therefore, even if water enters the unit case 122, it may flow out of the unit case 122 from the drain tube 160 due to the change in volume inside the unit case 122 due to the shift, but it will flow back from the tip 160b of the drain tube 160. do not enter.
- the transmission drive mechanism D and the cam assist mechanism C which are integrated in the unit case 122 having the above configuration, are formed so that the hole portion of the inner boss 80 and the like are just fitted to the crankshaft 20, and are attached as follows. . First, the left end of the crankshaft 20 is inserted into the shaft through hole 122i of the right case 122a of the unit case 122, and then the crankshaft 20 is further inserted while rotating the screw member 134 into the female thread 142d of the movable holder 142. , the transmission drive mechanism D and the cam assist mechanism C integrated with the unit case 122 are attached to the front portion 12 a of the transmission case 12 .
- Unit case 122 is fixed to transmission case 12 with bolts 158 .
- variable speed drive mechanism D and the cam assist mechanism C are excellent in mountability.
- the wall portion defining the shaft through hole 122i of the right case 122a is formed on the outer peripheral surface of the cylindrical portion 12c axially extending leftward in the front portion 12a of the transmission case 12 extending around the crankshaft 20. It is fitted through a sealing member.
- the variable speed drive mechanism D of the belt-type continuously variable transmission 10 is rotated by the rotation of the motor 120, extends in the axial direction, and has a screw member 134 that cannot move in the axial direction (impossible to move in the axial direction). and a movable holder 142 having an internal threaded portion 142d with which the screw member 134 is screwed and which is axially movable together with the movable drive pulley half 64b.
- the movable holder 142 can be directly driven by the screw member 134, and the drive position at which the movable holder 142 is driven by the screw member 134 is set to the drive pulley 64 in the radial direction of the crankshaft 20.
- the belt-type continuously variable transmission 10 can be designed more freely.
- the screw member 134 is positioned closer to the crankshaft 20 than the outer peripheral portion 64o of the movable drive pulley half 64b (see FIGS. 3 to 5).
- the outer peripheral portion 64o of the movable drive pulley half 64b is, for example, the outer peripheral surface of the movable drive pulley half 64b.
- the speed change drive mechanism D is provided in a unit case 122 in which a speed reduction mechanism 124 that accommodates the motor 120 and to which the driving force is transmitted by the motor 120 is provided, and extends in the radial direction of the unit case 122.
- a wall portion (case wall portion) 122g of 122 is provided in a state in which a screw member 134 is inserted.
- a bearing 136 as a first bearing and a bearing 138 as a second bearing are provided around the screw member 134 so as to sandwich the wall portion 122g.
- the bearing 136 is a rolling bearing and is configured to receive radial and axial loads
- the bearing 138 is a thrust roller bearing and is configured to receive an axial load. Therefore, the radial load and axial load generated in the screw member 134 can be firmly received. Therefore, the size and weight of the belt-type continuously variable transmission 10 can be reduced by reducing the thickness of the unit case 122 and the like.
- the screw member 134 has a radially extending flange portion 134c, and the bearings 136 and 138 sandwich the wall portion 122g with the flange portion 134c closer to the movable drive pulley half 64b than the wall portion 122g of the unit case 122.
- a nut 140 which is a fastening member that is screwed into the screw member 134, is located on the opposite side of the flange portion 134c.
- the transmission drive mechanism D uses the outer peripheral surface 142c of the movable holder 142 as a sealing surface between the left side case 122b of the unit case 122, and a cap member 148 is provided on the movable drive pulley half 64b side of the female screw portion 142d.
- a hole 154h is formed in the upper part of the unit case 122 in the vertical direction to allow the inside and outside of the case 122 to communicate with each other. As a result, it is possible to take air into the case 122 while suitably preventing water or the like from entering the unit case 122 .
- the hole 154h is provided at a position farther from the movable drive pulley half 64b than the movable holder in the axial direction, that is, provided on the back side of the unit case 122 here. In this way, the unit case 122 is provided with the hole 154h on the internal combustion engine E side. As a result, entry of dust and water into the unit case 122 through the hole 154h can be suppressed.
- An extension pipe portion 154 is provided so as to extend the hole 154h to the outside of the unit case 122, and a cover portion 156 is provided so as to partially cover the outer inlet 154a of the extension pipe portion 154. Therefore, a labyrinth-like flow path can be formed around the cover portion 156 that partially covers the outer inlet 154a of the extending pipe portion 154, so that the flow from the outer inlet 154a of the extending pipe portion 154 into the unit case 122 can be formed. can prevent aggressive intrusion of fluids such as water and oil.
- a drain hole 160h is formed in the vertically lower portion of the unit case 122, and a drain tube 160 is provided in the drain hole 160h as a drain member. Drain tube 160 has the above configuration. Therefore, even if water enters the unit case 122, the drainage performance of the unit case 122 can be ensured.
- the belt-type continuously variable transmission 10 has a cam that converts the rotational motion of the crankshaft into the axial motion of the crankshaft 20 so as to assist the axial movement of the movable drive pulley half 64b by the speed change drive mechanism D. Equipped with assist mechanism C. As a result, the axial movement of the movable drive pulley half 64b by the speed change drive mechanism D can be favorably assisted.
- the cam assist mechanism C is of the ball cam type, and includes an inner boss 80 provided so as to be rotatable integrally with the crankshaft 20, and along the outer peripheral surface 80a of the inner boss 80 together with the movable drive pulley half 64b. and an outer boss 88 axially moveable with the inner boss 80 and at least one ball member associated with the inner boss 80 and the outer boss 88 .
- an inner boss 80 provided so as to be rotatable integrally with the crankshaft 20, and along the outer peripheral surface 80a of the inner boss 80 together with the movable drive pulley half 64b.
- an outer boss 88 axially moveable with the inner boss 80 and at least one ball member associated with the inner boss 80 and the outer boss 88 .
- the rolling surface 80f of the ball member 150 is formed on the outer peripheral surface 80a of the inner boss 80, and the ball member 150 is arranged in the hole 88a of the outer boss 88, particularly the through hole here. Therefore, the number of constituent elements of the cam assist mechanism C can be reduced, and the cam assist mechanism C can be manufactured or processed at low cost.
- the bottom of the hole 88a is defined by the inner race 144a of the bearing 144 held by the holding portion of the transmission drive mechanism D and the holding portion of the assist mechanism C.
- the disc spring 152 is provided as described above as a pressing member, that is, an elastic member, so as to press the ball member 150 toward the inner boss 80 (see FIGS. 4, 5 and 12). Therefore, it is possible to reduce the radial gap between the ball member 150 and the inner boss 80, thereby suppressing the hitting sound caused by the ball member 150 colliding with the inner boss 80 or the like.
- the cam assist mechanism C is arranged between the speed change drive mechanism D and the movable drive pulley half 64b. Therefore, the cam assist mechanism C can more preferably assist the transmission of the driving force from the transmission drive mechanism D to the movable drive pulley half 64b.
- a stopper portion 122s is provided on the inner surface of the right case 122a of the unit case 122 to restrict the movement of the movable drive pulley half 64b to the right in the axial direction when moving the movable drive pulley half 64b away from the fixed drive pulley half 64a. It is The movable holder 142 is formed so that the axial projection 142p on the outer peripheral side of the movable holder 142 can abut against the stopper portion 122s (see FIG. 4).
- the left side of the face surface of the movable drive pulley half 64b is adjusted so as to restrict the axial leftward movement of the movable drive pulley half 64b. can abut against the right axial end 64d of the face of the fixed drive pulley half 64a (see FIG. 5).
- the size of the power unit P is also small, and as shown in FIG.
- the centers of the two reduction gears 132 are not arranged in a straight line, but are arranged in a bent manner. This arrangement can be arbitrarily changed according to the dimensions of the power unit P.
- FIG. 18 is a cross-sectional view of a drive pulley 64 of a belt-type continuously variable transmission mounted thereon in a power unit having an internal combustion engine with a relatively large displacement and its surroundings.
- FIG. 19 is a diagram showing the gear arrangement of the speed change drive mechanism D1 in the belt type continuously variable transmission of FIG.
- the transmission drive mechanism D1 has the same configuration as the transmission drive mechanism D, but the relative arrangement of the motor 120, the first reduction gear 130, and the second reduction gear 132 is different from that of the transmission drive mechanism D. different from In the case of an internal combustion engine with a large displacement, the diameter of the drive pulley is larger than that of an internal combustion engine with a small displacement. Furthermore, in the transmission drive mechanism D1, the motor 120, the first reduction gear 130, A second reduction gear 132 is provided. In this way, the variable speed drive mechanisms D, D1 use the same motor 120, the same first reduction gear 130, and the same second reduction gear 132, and only by changing their arrangement, belts corresponding to various sizes of internal combustion engines can be provided. It can be applied to a type continuously variable transmission. The application of the same parts is the same for the cam assist mechanism C and the like as long as the input shaft of the same diameter, that is, the left extension of the crankshaft 20 is used.
- the belt-type continuously variable transmission employs a floating structure using a grease-filled rubber bush 172 at the attachment portion of the right side case 122a to the front portion 12a of the transmission case 12.
- the reaction force in the axial direction on the crankshaft generated by the motor 120 is received by the stepped portion 76 at the end of the crankshaft. can be applied, and impact resistance and the like can be improved.
- the hole 154h that communicates the inside and outside of the unit case 122 is provided with an extension tube portion 154 on the back side thereof.
- a cover portion 156 that partially covers the outer inlet 154a of the extension pipe portion 154 is provided on the inner surface of the front portion 12a of the transmission case 12 so as to hang down from above. Therefore, while preventing entry of water or the like into the unit case 122, the entry and exit of air inside and outside the unit case 122 is preferably allowed. Further, in the belt-type continuously variable transmission shown in FIG. 18, as shown in FIG.
- a drain tube 160 which is a member for draining water, is provided in the hole 160h at the bottom in the vertical direction of the unit case 122, particularly in the hole 160h at the bottom. is provided. Therefore, the unit case 122 can ensure its drainage.
- the hole 160h in the vertically lower portion of the unit case 122 is located between the right side case 122a and the left side case 122a of the unit case 122, as explained with reference to the cross-sectional view of FIG. It is formed on the mating surface with the case 122b to form a labyrinth structure 160L.
- the belt-type continuously variable transmission shown in FIGS. 18 and 19 also has the same configuration as the belt-type continuously variable transmission 10, and has the various effects described above, but further explanation is omitted here. do.
- the present invention is not limited to the above-described embodiments and the like, and various other modifications are possible within the scope of the present invention.
- the power unit and internal combustion engine of the present invention are not limited to motorcycles and may be widely applied to other types of straddle-type vehicles.
- the left and right arrangement of the device has been described according to the illustrated embodiment, but the arrangement is not limited to this, and the left and right arrangement may be reversed.
- the cam assist mechanism is of the ball cam type, but other types of converting the rotational motion of the output shaft of the power source into the axial motion of the output shaft may be adopted.
- the mechanism (axial slide mechanism) for axially moving the movable drive pulley half 64b with respect to the fixed drive pulley half 64a by the operation of the drive mechanism is not limited to the cam assist mechanism C.
- the drive mechanism It may be a mechanism that simply allows the movable drive pulley half 64b to move axially relative to the fixed drive pulley half 64a by the axial driving force of D, D1.
- the power source may be other than the internal combustion engine.
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Abstract
The present disclosure is directed to a configuration that enables degree of freedom in designing a belt-type continuously variable transmission to be increased. A belt-type continuously variable transmission 10 according to an embodiment is a belt-type continuously variable transmission in which a belt runs over a driving pulley to which driving force from an output shaft of a motive power source is transmitted, and a driven pulley. In the belt-type continuously variable transmission, a driving mechanism includes a motor that generates driving force in an axial direction of a movable pulley half in the driving pulley, so as to move the movable pulley half with respect to a fixed pulley half. The driving mechanism is rotated by rotation of the motor, and includes a screw member that extends in the axial direction and is immovable in the axial direction, and a movable holder that has a female screw portion to which the screw member is screwed and that is movable in the axial direction along with the movable pulley half. The screw member 134 is situated on the output shaft 20 side with respect to a peripheral portion 64o of the movable pulley half 64b.
Description
本発明は、駆動力が伝達される駆動プーリと、従動プーリと、それらの間に架け渡されるベルトとを備えたベルト式無段変速機に関し、特に鞍乗型車両に搭載されるベルト式無段変速機に関する。
TECHNICAL FIELD The present invention relates to a belt-type continuously variable transmission including a driving pulley to which driving force is transmitted, a driven pulley, and a belt stretched between them. Regarding a stepped transmission.
従来、鞍乗型車両において動力源である内燃機関と駆動輪との間にベルト式無段変速機が採用されている。ベルト式無段変速機は、駆動力が伝達される駆動プーリと、駆動輪に動力を伝達する従動プーリと、それらの間に架け渡されるVベルトと、それらプーリの溝幅を変える機構とを備えている。
Conventionally, a belt-type continuously variable transmission is used between the internal combustion engine, which is the power source, and the drive wheels in straddle-type vehicles. A belt-type continuously variable transmission includes a drive pulley that transmits driving force, a driven pulley that transmits power to the drive wheels, a V-belt that is stretched between them, and a mechanism that changes the groove width of these pulleys. I have.
例えば、特許文献1のVベルト式無段変速装置では、駆動プーリの可動プーリ半体のハブ軸にシフト部材が相対回転自在かつ軸方向相対移動不能に連結される。そして、電動モータが、そのロータ軸が駆動プーリの取り付けられる入力軸に平行になるように取り付けられ、また、減速ギヤ列を介してシフト部材を軸方向に作動させるシフト制御機構が配設される。シフト制御機構は入力軸に平行であるねじ軸と、このねじ軸の雄ねじ部が螺合する雌ねじ部材とよりなっていて、そのねじ軸は、駆動プーリの径方向外側においてミッションケースの内側及び外側ケースにベアリングを介して支承される。雌ねじ部材はシフト部材のアームの先端部に一体に連結される。したがって、電動モータが作動してねじ軸が正転すると、雌ねじ部材はシフト部材をトップ方向へ移動するように送られ、可動プーリ半体を駆動プーリの固定プーリ半体側へ近づける。これと反対に、ねじ軸が逆転すると、雌ねじ部材はシフト部材をロー方向へ移動するように送られ、可動プーリ半体を固定プーリ半体から遠ざける。
For example, in the V-belt type continuously variable transmission of Patent Document 1, a shift member is connected to a hub shaft of a movable pulley half of a drive pulley so as to be relatively rotatable and axially immovable. An electric motor is mounted so that its rotor shaft is parallel to the input shaft to which the drive pulley is mounted, and a shift control mechanism is provided for axially operating the shift member via a reduction gear train. . The shift control mechanism is composed of a screw shaft parallel to the input shaft and a female screw member into which the male thread portion of the screw shaft is screwed. It is supported by the case via bearings. The internally threaded member is integrally connected to the distal end of the arm of the shift member. Therefore, when the electric motor operates and the screw shaft rotates forward, the female screw member is sent to move the shift member in the top direction, bringing the movable pulley half closer to the fixed pulley half side of the drive pulley. Conversely, when the screw axis is reversed, the internally threaded member is forced to move the shift member in the row direction, moving the movable pulley half away from the fixed pulley half.
設計の自由度を高めるためには、例えば、より小型化を可能にする構成が望まれる。本発明の目的は、ベルト式無段変速機において設計の自由度を高めることを可能にする構成を提供することにある。
In order to increase the degree of freedom in design, for example, a configuration that enables further miniaturization is desirable. SUMMARY OF THE INVENTION It is an object of the present invention to provide a configuration that enables an increased degree of design freedom in a belt-type continuously variable transmission.
本発明の一態様は、
動力源の出力軸から駆動力が伝達される駆動プーリと従動プーリとの間にベルトが架け渡され、前記駆動プーリにおいて固定プーリ半体に対して可動プーリ半体を移動させるように前記可動プーリ半体の軸方向の駆動力を発生する駆動機構がモータを備えているベルト式無段変速機であって、
前記駆動機構は、
前記モータによる回転で回転され、前記軸方向に延び、かつ、前記軸方向に移動不能であるスクリュー部材と、
前記スクリュー部材が螺合する雌ねじ部を有するとともに前記可動プーリ半体とともに前記軸方向に移動可能である可動ホルダーと
を備え、
前記スクリュー部材は、前記可動プーリ半体の外周部よりも前記出力軸側に位置付けられている
ことを特徴とするベルト式無段変速機
を提供する。 One aspect of the present invention is
A belt is stretched between a driving pulley to which a driving force is transmitted from an output shaft of a power source and a driven pulley, and the movable pulley moves the movable pulley half relative to the fixed pulley half in the driving pulley. A belt-type continuously variable transmission in which a drive mechanism for generating driving force in the axial direction of the halves is provided with a motor,
The drive mechanism is
a screw member that is rotated by rotation by the motor, extends in the axial direction, and is immovable in the axial direction;
a movable holder having a female threaded portion with which the screw member is screwed and movable in the axial direction together with the movable pulley half;
The belt-type continuously variable transmission is characterized in that the screw member is positioned closer to the output shaft than the outer peripheral portion of the movable pulley half.
動力源の出力軸から駆動力が伝達される駆動プーリと従動プーリとの間にベルトが架け渡され、前記駆動プーリにおいて固定プーリ半体に対して可動プーリ半体を移動させるように前記可動プーリ半体の軸方向の駆動力を発生する駆動機構がモータを備えているベルト式無段変速機であって、
前記駆動機構は、
前記モータによる回転で回転され、前記軸方向に延び、かつ、前記軸方向に移動不能であるスクリュー部材と、
前記スクリュー部材が螺合する雌ねじ部を有するとともに前記可動プーリ半体とともに前記軸方向に移動可能である可動ホルダーと
を備え、
前記スクリュー部材は、前記可動プーリ半体の外周部よりも前記出力軸側に位置付けられている
ことを特徴とするベルト式無段変速機
を提供する。 One aspect of the present invention is
A belt is stretched between a driving pulley to which a driving force is transmitted from an output shaft of a power source and a driven pulley, and the movable pulley moves the movable pulley half relative to the fixed pulley half in the driving pulley. A belt-type continuously variable transmission in which a drive mechanism for generating driving force in the axial direction of the halves is provided with a motor,
The drive mechanism is
a screw member that is rotated by rotation by the motor, extends in the axial direction, and is immovable in the axial direction;
a movable holder having a female threaded portion with which the screw member is screwed and movable in the axial direction together with the movable pulley half;
The belt-type continuously variable transmission is characterized in that the screw member is positioned closer to the output shaft than the outer peripheral portion of the movable pulley half.
上記構成によれば、可動ホルダーをスクリュー部材で直接的に駆動することができ、この駆動位置を、出力軸を中心としてその径方向において、駆動プーリにおけるベルトへの荷重位置に近づけることができる。したがって、可動プーリ半体の倒れを抑制できるとともに、駆動機構の径方向の大きさを小さくし、ベルト式無段変速機の小型化を可能にする。したがって、ベルト式無段変速機において設計の自由度を高めることが可能になる。
According to the above configuration, the movable holder can be directly driven by the screw member, and this driving position can be brought closer to the load position on the belt on the driving pulley in the radial direction about the output shaft. Therefore, it is possible to suppress the inclination of the movable pulley half, and to reduce the size of the drive mechanism in the radial direction, thereby making it possible to reduce the size of the belt-type continuously variable transmission. Therefore, it is possible to increase the degree of freedom in designing the belt-type continuously variable transmission.
好ましくは、前記駆動機構は、前記モータを収容し、かつ、前記モータにより駆動力が伝達される減速機構が設けられるケースに設けられ、前記スクリュー部材は、前記ケースの径方向に延びるケース壁部に挿通された状態に設けられ、前記スクリュー部材の周囲には、前記ケース壁部を挟み込むように第1軸受と第2軸受とが設けられ、前記第1軸受は、ラジアル荷重及びアキシアル荷重を受けることができるように構成され、前記第2軸受は、アキシアル荷重を受けることができるように構成されている。この構成により、スクリュー部材に生じるラジアル荷重とアキシアル荷重をしっかりと受けることができ、よってケース等の薄肉化などを通じて、ベルト式無段変速機のより小型化又は軽量化が可能になる。
Preferably, the drive mechanism is provided in a case that accommodates the motor and is provided with a speed reduction mechanism to which driving force is transmitted by the motor, and the screw member is a case wall portion that extends in a radial direction of the case. A first bearing and a second bearing are provided around the screw member so as to sandwich the case wall portion, and the first bearing receives a radial load and an axial load. and the second bearing is configured to be able to receive an axial load. With this configuration, the radial load and the axial load generated in the screw member can be firmly received, so that the belt-type continuously variable transmission can be made smaller or lighter by thinning the case or the like.
好ましくは、前記スクリュー部材は径方向に延びるフランジ部を有し、前記第1軸受及び前記第2軸受は、前記ケース壁部よりも前記可動プーリ半体側の前記フランジ部と、前記ケース壁部を挟んで前記フランジ部と反対側に位置し前記スクリュー部材に螺合される締結部材とにより挟まれている。この構成により、スクリュー部材の抜けタフネスを向上させることができる。
Preferably, the screw member has a radially extending flange portion, and the first bearing and the second bearing are arranged between the flange portion closer to the movable pulley half than the case wall portion and the case wall portion. It is sandwiched between the flange portion and a fastening member located on the opposite side and screwed to the screw member. With this configuration, the pull-out toughness of the screw member can be improved.
好ましくは、前記駆動機構は、前記モータを収容し、かつ、前記モータにより駆動力が伝達される減速機構が設けられるケースに設けられ、前記可動ホルダーの外周面を前記ケースとの間のシール面とし、前記雌ねじ部の前記可動プーリ半体側にキャップ部材が設けられている。この構成により、シール部材を出力軸の軸方向端部に設ける場合と比較して、ベルト式無段変速機の軸方向の延長量を短縮できるとともに、駆動機構のユニット全体の張り出し量も低減することができる。
Preferably, the drive mechanism is provided in a case that accommodates the motor and is provided with a speed reduction mechanism to which driving force is transmitted by the motor, and the outer peripheral surface of the movable holder serves as a seal surface between the case and the case. and a cap member is provided on the movable pulley half side of the female threaded portion. With this configuration, compared to the case where the sealing member is provided at the axial end of the output shaft, the amount of axial extension of the belt-type continuously variable transmission can be shortened, and the amount of protrusion of the entire unit of the drive mechanism can be reduced. be able to.
好ましくは、前記ケースの鉛直方向上部に前記ケースの内外を連通させる孔が形成されている。これにより、ケース内部への水等の進入を好適に防ぎつつ、ケース内に空気を取り込むことが可能になる。
Preferably, a hole communicating between the inside and outside of the case is formed in the upper portion of the case in the vertical direction. As a result, it is possible to take air into the case while suitably preventing entry of water or the like into the case.
好ましくは、前記孔は、前記軸方向において、前記可動ホルダーよりも前記可動プーリ半体から離れた位置に設けられている。これにより、その孔をケースの表側から離すことができ、その孔からケース内への埃や水の進入を抑制することができる。
Preferably, the hole is provided at a position further from the movable pulley half than the movable holder in the axial direction. As a result, the hole can be separated from the front side of the case, and dust and water can be prevented from entering the case through the hole.
好ましくは、前記孔を前記ケースの外側に延ばすように延出管部が設けられていて、前記延出管部の外側入口を部分的に覆うようにカバー部が更に設けられている。この構成により、延出管部の外側入口を部分的に覆うカバー部の周囲にラビリンス状の流路を形成することができ、よって延出管部の外側入口からの積極的な水、油といった流体の侵入を防ぐことができる。
Preferably, an extension tube portion is provided so as to extend the hole to the outside of the case, and a cover portion is further provided so as to partially cover an outer inlet of the extension tube portion. With this configuration, it is possible to form a labyrinth-like flow path around the cover part that partially covers the outer inlet of the extension tube part, so that water, oil, and the like can flow positively from the outer inlet of the extension tube part. Intrusion of fluid can be prevented.
好ましくは、前記ケースの鉛直方向下部に水抜き孔が形成され、前記水抜き孔に水抜き用部材が設けられている。この構成により、仮にケース内に水が入った場合でも、そのケースの排水性を確保することができる。
Preferably, a drain hole is formed in the vertically lower portion of the case, and a drain member is provided in the drain hole. With this configuration, even if water enters the case, it is possible to ensure the drainage of the case.
好ましくは、前述のベルト式無段変速機は、前記駆動機構による前記可動プーリ半体の前記軸方向の移動をアシストするように、前記出力軸の回転運動を該出力軸の軸方向の運動に変換するカムアシスト機構を更に備えている。これにより、駆動機構による可動プーリ半体の軸方向の移動を好適にアシストすることができる。
Preferably, the belt-type continuously variable transmission converts rotational motion of the output shaft into axial motion of the output shaft so as to assist the axial movement of the movable pulley half by the drive mechanism. It also has a converting cam assist mechanism. Thereby, the axial movement of the movable pulley half by the drive mechanism can be favorably assisted.
好ましくは、前記カムアシスト機構は、ボールカム形式であり、前記出力軸と一体的に回転可能であるように設けられた内側部材と、前記可動プーリ半体とともに前記内側部材の外周面に沿って前記軸方向に移動可能である外側部材と、前記内側部材と前記外側部材とに関わるように設けられた少なくとも1つのボール部材とを備えている。この構成により、出力軸の回転運動を該出力軸の軸方向の運動に好適に変換することができる。
Preferably, the cam assist mechanism is of a ball cam type, and includes an inner member provided so as to be rotatable integrally with the output shaft, and the movable pulley half along the outer peripheral surface of the inner member. An axially movable outer member and at least one ball member associated with the inner member and the outer member are provided. With this configuration, the rotational motion of the output shaft can be suitably converted into the axial motion of the output shaft.
本発明の上記態様によれば、上記構成を備えるので、ベルト式無段変速機において設計の自由度をより高めることが可能になる。
According to the aspect of the present invention, since it has the above configuration, it is possible to further increase the degree of freedom in designing the belt-type continuously variable transmission.
以下、本発明に係る実施形態を図面に基づき説明する。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
図1から図16に基づき、一実施形態に係るベルト式無段変速機10を説明する。なお、本明細書の説明および請求の範囲における前後左右上下等の向きは、本実施形態に係るベルト式無段変速機10を備えたパワーユニットPを搭載した鞍乗型車両の向きに従うものとする。本実施形態において鞍乗型車両は具体的にはスクータ型自動二輪車(以下、単に「自動二輪車」という)1である。また、図中矢印FRは本実施形態に係る鞍乗型車両の車両前方を、LHは車両左方を、RHは車両右方を、UPは車両上方を、それぞれ示す。
A belt-type continuously variable transmission 10 according to one embodiment will be described with reference to FIGS. 1 to 16. FIG. It should be noted that directions such as front, rear, left, right, up and down in the description and claims of this specification follow the directions of the straddle-type vehicle equipped with the power unit P equipped with the belt-type continuously variable transmission 10 according to the present embodiment. . In the present embodiment, the straddle-type vehicle is specifically a scooter-type motorcycle (hereinafter simply referred to as “motorcycle”) 1 . Further, an arrow FR in the drawing indicates the front of the straddle-type vehicle according to the present embodiment, LH indicates the left side of the vehicle, RH indicates the right side of the vehicle, and UP indicates the upper side of the vehicle.
図1に、本実施形態に係るベルト式無段変速機10を採用するパワーユニットPを搭載した自動二輪車1の左側面概要を示す。図2は、図1のパワーユニットPを拡大した図である。図3は、図1中III-IIIに沿ったパワーユニットPの断面展開図である。図4及び図5はそれぞれ、図3のベルト式無段変速機10の一部の拡大図であり、ベルト式無段変速機10の動きを表す図である。
FIG. 1 shows an overview of the left side of a motorcycle 1 equipped with a power unit P employing a belt-type continuously variable transmission 10 according to this embodiment. FIG. 2 is an enlarged view of the power unit P of FIG. FIG. 3 is a cross-sectional developed view of the power unit P taken along line III-III in FIG. 4 and 5 are respectively enlarged views of a part of the belt-type continuously variable transmission 10 of FIG.
本実施形態の自動二輪車1においては、車体前部1fと車体後部1rとが、低いフロア部1cを介して連結されており、車体の骨格をなす車体フレームは、概ねダウンチューブ3とメインパイプ4とからなる。すなわち車体前部1fのヘッドパイプ2からダウンチューブ3が下方へ延出し、ダウンチューブ4は下端で水平に屈曲してフロア部1cの下方を後方へ延び、その後端において左右一対のメインパイプ4が連結され、メインパイプ4は連結部から上方に立ち上がり屈曲して斜め後方に延びている。
In the motorcycle 1 of this embodiment, the front part 1f of the vehicle body and the rear part 1r of the vehicle body are connected via the low floor part 1c. Consists of That is, a down tube 3 extends downward from a head pipe 2 in the front portion 1f of the vehicle body, the down tube 4 bends horizontally at its lower end and extends rearward under the floor portion 1c, and a pair of left and right main pipes 4 are formed at its rear end. The main pipe 4 rises upward from the connecting portion, bends, and extends obliquely rearward.
メインパイプ4の上方にシート5が配置されている。一方、車体前部1fにおいては、ヘッドパイプ2に軸支されて上方にハンドル6が設けられ、下方にフロントフォーク7が延びてその下端に前輪Wfが軸支されている。自動二輪車1には、メインパイプ4に支持されてパワーユニットPが搭載されている。
A seat 5 is arranged above the main pipe 4. On the other hand, in the front portion 1f of the vehicle body, a handlebar 6 is provided upwardly while being pivotally supported by the head pipe 2, and a front fork 7 extends downward, and a front wheel Wf is pivotally supported at the lower end thereof. A power unit P is mounted on the motorcycle 1 while being supported by a main pipe 4 .
パワーユニットPの下部には、メインスタンド8が起伏自在に設けられている。メインスタンド8は、脚部8aから左方に延出した操作用アーム8bを有し、その先端に足掛けプレート8cを有する。
At the bottom of the power unit P, a main stand 8 is provided that can be raised and lowered. The main stand 8 has an operating arm 8b extending leftward from a leg portion 8a, and has a footrest plate 8c at its tip.
パワーユニットPは、前部の内燃機関Eと、この内燃機関Eから後輪Wr左方を後方に一体に延設された動力変速伝達部Tとを有している。図3に示すように、動力変速伝達部Tは、内燃機関Eから後方に一体に延設された変速機ケース12と、変速機ケース12を車幅方向外側から覆いベルト室14を形成する変速機ケースカバー16を備え、ベルト室14にベルト式無段変速機10が収容されている。なお、変速機ケースカバー16の左外側には外側カバー18が設けられる(図1及び図2参照)。
The power unit P has an internal combustion engine E at the front, and a power transmission transmission section T integrally extending from the internal combustion engine E rearward on the left side of the rear wheel Wr. As shown in FIG. 3, the power transmission transmission portion T includes a transmission case 12 integrally extending rearward from the internal combustion engine E, and a transmission case 12 covering the transmission case 12 from the outside in the vehicle width direction and forming a belt chamber 14. A machine case cover 16 is provided, and a belt type continuously variable transmission 10 is accommodated in a belt chamber 14.例文帳に追加An outer cover 18 is provided on the left outer side of the transmission case cover 16 (see FIGS. 1 and 2).
動力源である内燃機関Eは、単気筒4ストロークの内燃機関であり、クランク軸20を車幅方向に指向させて支承するクランクケース22からシリンダブロック24、シリンダヘッド26およびシリンダヘッドカバー28が前方に突出して略水平に近い状態にまで大きく前傾している。
The internal combustion engine E, which is a power source, is a single-cylinder four-stroke internal combustion engine, and a cylinder block 24, a cylinder head 26, and a cylinder head cover 28 extend forward from a crankcase 22 supporting a crankshaft 20 oriented in the vehicle width direction. It protrudes and leans forward to a state that is almost horizontal.
クランクケース22の下端から下方に左右一対の支持ブラケットが延出しており、この支持ブラケットは、メインパイプ4の前側下部から後方に突設されたブラケット32とリンク部材34を介して連結され、車体に対してパワーユニットPが揺動可能に連結支持されている。
A pair of left and right support brackets extend downward from the lower end of the crankcase 22. The support brackets are connected to a bracket 32 projecting rearward from the front lower portion of the main pipe 4 via a link member 34, thereby A power unit P is swingably connected and supported with respect to.
パワーユニットPにおける内燃機関Eから後方に延設される動力変速伝達部Tは、その後部に設けられた減速ギヤ機構Trの出力軸である後車軸36に、駆動輪である後輪Wrが設けられている。
The power transmission transmission section T, which extends rearward from the internal combustion engine E in the power unit P, has a rear axle 36, which is an output shaft of a reduction gear mechanism Tr, provided at its rear portion, and rear wheels Wr, which are driving wheels, are provided. ing.
動力変速伝達部Tの後端に立設された支持ブラケット38とメインパイプ4の後部との間にリヤクッション9が介装されている。
A rear cushion 9 is interposed between the support bracket 38 erected at the rear end of the power transmission transmission portion T and the rear portion of the main pipe 4 .
内燃機関Eの大きく前傾したシリンダヘッド26の上部から吸気管40が延出して後方に湾曲し、スロットルボディ42を介してベルト式無段変速装置10の上方のエアクリーナ44に至っている。一方、シリンダヘッド26の下部から下方に延出した排気管46は、後方へ屈曲し右側に偏って後方に延びて後輪Wrの右側のマフラ48に連結される。
An intake pipe 40 extends from the upper portion of the cylinder head 26 of the internal combustion engine E, which tilts forward greatly, curves backward, and reaches an air cleaner 44 above the belt-type continuously variable transmission 10 via a throttle body 42. On the other hand, an exhaust pipe 46 extending downward from the lower portion of the cylinder head 26 is bent rearward, extends rearward while biased to the right, and is connected to a muffler 48 on the right side of the rear wheel Wr.
図1中III-III線に沿ったパワーユニットPの断面展開図を示す図3に示されるように、クランク軸20を車幅方向に指向させて支承するクランクケース22は、右側クランクケース22rと、左側の前後に長く延びる変速機ケース12の前部12aとが左右合体して構成される。
As shown in FIG. 3, which is a cross-sectional developed view of the power unit P taken along line III-III in FIG. The front part 12a of the transmission case 12, which extends long in the front-rear direction on the left side, is combined with the left-right front part 12a.
変速機ケース12は、前部12aから後方に後輪Wrの左側方まで延出している後部12bを備え、左方に開口した前後に長い長円椀状を形成している。変速機ケース12左側の開放面には変速機ケースカバー16が被せられて、内部にベルト室14が形成され、前述のようにこのベルト室14にベルト式無段変速機10が収容される。変速機ケース12の後部12bの右側開放面は減速ギヤカバー50により覆われ、内部に減速ギヤ機構Trが収納される減速ギヤ室52が形成される。後部12bに設けられた減速ギヤ機構Trを含めて動力変速伝達部Tが形成されている。
The transmission case 12 has a rear portion 12b that extends rearward from the front portion 12a to the left side of the rear wheel Wr, and forms an elongated oval bowl shape that opens to the left. A transmission case cover 16 is placed on the open surface on the left side of the transmission case 12 to form a belt chamber 14 therein. A right open surface of the rear portion 12b of the transmission case 12 is covered with a reduction gear cover 50, and a reduction gear chamber 52 is formed therein in which the reduction gear mechanism Tr is accommodated. A power transmission section T is formed including a reduction gear mechanism Tr provided in the rear portion 12b.
右側クランクケース22rと変速機ケース12の前部12aとの合体による所謂クランクケース22内には、クランク軸20が、右側クランクケース22rと変速機ケース12の前部12aの各側壁に左右の転がり軸受である主ベアリング54、55を介して回転自在に支持されている。
Inside the so-called crankcase 22 formed by combining the right crankcase 22r and the front portion 12a of the transmission case 12, the crankshaft 20 rolls left and right on the side walls of the right crankcase 22r and the front portion 12a of the transmission case 12. It is rotatably supported via main bearings 54 and 55 which are bearings.
内燃機関Eでは、シリンダブロック24のシリンダライナ24a内を往復動するピストン56とクランク軸20のクランクピン21とをコネクティングロッド58が連結している。
In the internal combustion engine E, a connecting rod 58 connects the piston 56 that reciprocates in the cylinder liner 24a of the cylinder block 24 and the crankpin 21 of the crankshaft 20.
クランク軸20の左右水平方向に延びた外側軸部のうち右外側軸部にはカムチェーン駆動スプロケット60が一体に回転可能に嵌着されるとともに、その右端にACジェネレータ62が設けられ、左外側軸部にはベルト式無段変速機10の駆動プーリ64が設けられる。つまり、クランク軸20は内燃機関Eの出力軸であり、クランク軸20、特にその外側軸部は、ベルト式無段変速機10の入力軸である。
A cam chain drive sprocket 60 is rotatably fitted to the right outer shaft portion of the outer shaft portion extending in the left-right horizontal direction of the crankshaft 20, and an AC generator 62 is provided at the right end thereof. A driving pulley 64 of the belt-type continuously variable transmission 10 is provided on the shaft. That is, the crankshaft 20 is the output shaft of the internal combustion engine E, and the crankshaft 20, particularly its outer shaft portion, is the input shaft of the belt-type continuously variable transmission .
本実施形態の4サイクル内燃機関Eは、SOHC型式のバルブシステムを採用しており、シリンダヘッドカバー28内には動弁機構66が設けられ、動弁機構66に動力伝達を行うカムチェーン68がカムシャフト70とクランク軸20との間に架設されており、そのためのカムチェーン室72が、右側クランクケース22r、シリンダブロック24、シリンダヘッド26に連通して設けられている。すなわち左右水平方向に指向したカムシャフト70の右端に嵌着されたカムチェーン被動スプロケット74と、クランク軸20に嵌着されたカムチェーン駆動スプロケット60との間にカムチェーン68がカムチェーン室72内を通って架渡されている。
The 4-cycle internal combustion engine E of this embodiment employs a SOHC type valve system, and a valve train 66 is provided in the cylinder head cover 28. It is constructed between the shaft 70 and the crankshaft 20, and a cam chain chamber 72 therefor is provided so as to communicate with the right crankcase 22r, the cylinder block 24, and the cylinder head . That is, a cam chain 68 is positioned in a cam chain chamber 72 between a cam chain driven sprocket 74 fitted to the right end of a camshaft 70 oriented in the left-right horizontal direction and a cam chain driving sprocket 60 fitted to the crankshaft 20. is bridged through
パワーユニットPのベルト式無段変速機10におけるクランク軸20の左外側軸部に設けられる駆動プーリ64は、クランク軸20の左端近傍に嵌着される固定駆動プーリ半体64aとこれと右側で対向して軸方向に摺動可能な可動駆動プーリ半体64bとを備える。駆動プーリ64における固定プーリ半体は固定駆動プーリ半体64aであり、可動プーリ半体は可動駆動プーリ半体64bである。なお、本明細書において、軸方向とは、特に断りがない限り、パワーユニットPにおいてクランク軸20の軸線20Aに沿った方向つまりクランク軸20の軸方向である。
A drive pulley 64 provided on the left outer shaft portion of the crankshaft 20 in the belt-type continuously variable transmission 10 of the power unit P faces a fixed drive pulley half 64a fitted near the left end of the crankshaft 20 on the right side thereof. and an axially slidable movable drive pulley half 64b. The fixed pulley half in drive pulley 64 is fixed drive pulley half 64a and the movable pulley half is movable drive pulley half 64b. In this specification, the axial direction means the direction along the axis 20A of the crankshaft 20 in the power unit P, that is, the axial direction of the crankshaft 20, unless otherwise specified.
可動駆動プーリ半体64bは、変速駆動機構Dと、カムアシスト機構Cとの連携により軸方向に移動されるように、それにより固定駆動プーリ半体64aに近づいたり、そこから離れたりすることができる。変速駆動機構D及びカムアシスト機構Cは後で詳述するが、カムアシスト機構Cについてはまずここで簡単に説明する。
Movable drive pulley half 64b is moved axially in conjunction with variable speed drive mechanism D and cam assist mechanism C, thereby moving toward and away from fixed drive pulley half 64a. can. The transmission drive mechanism D and the cam assist mechanism C will be described in detail later, but the cam assist mechanism C will be briefly described here first.
カムアシスト機構Cは、ボールカム形式であり、内側ボス80と、外側ボス88と、それらと関わるように設けられるボール部材150とを備える。
The cam assist mechanism C is of the ball cam type, and includes an inner boss 80, an outer boss 88, and a ball member 150 provided so as to engage therewith.
図3から図5、特にそのうちの図4及び図5に示すように、クランク軸20の左側の上記主ベアリング55の左側の小径に変化する段部76から左延出部には、右からスリーブ78、円筒状の内側ボス80、スリーブ82、固定駆動プーリ半体64aの順に嵌合される。クランク軸20の左端面に座金84を介してナット86により締結することにより、クランク軸20に、スリーブ78、内側ボス80、スリーブ82、固定駆動プーリ半体64aを締め付け、それらをクランク軸20と一体とする。したがって、固定駆動プーリ半体64a及び内側ボス80はそれぞれ、クランク軸20と一体に固定され、クランク軸20とともに一体に回転する。なお、スリーブ78及びスリーブ82の少なくともいずれか一方は、内側ボス80と一体に形成されてもよい。
As shown in FIGS. 3 to 5, particularly FIGS. 4 and 5 thereof, the left extension from the left small diameter step 76 of the main bearing 55 on the left side of the crankshaft 20 has a sleeve from the right. 78, cylindrical inner boss 80, sleeve 82, fixed drive pulley half 64a are fitted in this order. A sleeve 78, an inner boss 80, a sleeve 82, and a fixed drive pulley half body 64a are fastened to the crankshaft 20 by fastening them to the left end surface of the crankshaft 20 with a nut 86 via a washer 84. unite. Accordingly, the fixed drive pulley half 64a and the inner boss 80 are each fixed integrally with the crankshaft 20 and rotate integrally therewith. At least one of the sleeve 78 and the sleeve 82 may be formed integrally with the inner boss 80 .
一方、固定駆動プーリ半体64aに右側で対向する可動駆動プーリ半体64bは、その基部となる円筒状の外側ボス88に一体に設けられている。外側ボス88は、その内周面88iがスリーブ78及びスリーブ82の外周面に摺動可能に接し、内側ボス80に対して軸方向に移動可能であるように配置されている。外側ボス88にボール部材150が設けられ、そのボール部材150は内側ボス80の外周面80a上を転走することができる。後述するように内側ボス80のボール部材150の転走面は内側ボス80の軸線つまりクランク軸20の軸線20A周りにらせん状に延びているので、外側ボス88は、内側ボス80に対して所定範囲で相対的に回転することも、その回転に伴って軸方向に移動することも可能である。外側ボス88の内側ボス80に対する相対回転は、クランク軸20の回転運動をそのクランク軸20の軸方向の運動に変換するように所定範囲に規制されている。したがって、後述する変速駆動機構Dにより軸方向の駆動力が及ぼされて可動駆動プーリ半体64bが固定駆動プーリ半体64aに接近又は離反するとき、可動駆動プーリ半体64bが一体に設けられた外側ボス88はクランク軸20周りに実質的に回転すると同時に軸方向に移動する。
On the other hand, the movable drive pulley half 64b, which faces the fixed drive pulley half 64a on the right side, is provided integrally with the cylindrical outer boss 88 that serves as its base. The outer boss 88 is arranged such that its inner peripheral surface 88i slidably contacts the outer peripheral surfaces of the sleeve 78 and the sleeve 82 and is axially movable with respect to the inner boss 80 . A ball member 150 is provided on the outer boss 88 , and the ball member 150 can roll on the outer peripheral surface 80 a of the inner boss 80 . As will be described later, the rolling surface of the ball member 150 of the inner boss 80 extends spirally around the axis of the inner boss 80, that is, the axis 20A of the crankshaft 20. Relative rotation in range and axial movement with that rotation are possible. The relative rotation of the outer boss 88 with respect to the inner boss 80 is restricted within a predetermined range so as to convert rotational motion of the crankshaft 20 into axial motion of the crankshaft 20 . Therefore, when the movable drive pulley half 64b approaches or separates from the fixed drive pulley half 64a due to the axial driving force exerted by the speed change drive mechanism D, which will be described later, the movable drive pulley half 64b is integrally provided. Outer boss 88 substantially rotates about crankshaft 20 while simultaneously moving axially.
このように左側の固定駆動プーリ半体64aに対向する右側の可動駆動プーリ半体64bは、クランク軸20周りに回転し、かつ軸方向に移動して固定駆動プーリ半体64aに接近又は離反することができる。この両駆動プーリ半体64a、64bの対向するテーパ面間にVベルト90が挟まれて巻き掛けられる。
Thus, the right movable drive pulley half 64b facing the left fixed drive pulley half 64a rotates about the crankshaft 20 and moves axially toward or away from the fixed drive pulley half 64a. be able to. A V-belt 90 is sandwiched and wound between the tapered surfaces facing each of the drive pulley halves 64a and 64b.
この駆動プーリ64の後方において減速ギヤ機構Trの入力軸である従動軸92に回転自在に軸支される従動プーリ94は、固定従動プーリ半体94aとこれと左側で対向して軸方向に摺動可能な可動従動プーリ半体94bとを備える。
Behind the driving pulley 64, a driven pulley 94 rotatably supported by a driven shaft 92, which is the input shaft of the reduction gear mechanism Tr, faces a fixed driven pulley half 94a on the left side and slides in the axial direction. and a moveable driven pulley half 94b.
従動軸92には、インナスリーブ96が軸方向の移動を規制されてベアリングを介して相対回転自在に軸支されており、インナスリーブ96の右端フランジ部に固定従動プーリ半体94aが中心孔を溶接されて一体に固着されている。
An inner sleeve 96 is rotatably supported on the driven shaft 92 via a bearing while its movement in the axial direction is restricted. Welded and attached together.
固定従動プーリ半体94aのインナスリーブ96の外周には、アウタスリーブ98が外装され、アウタスリーブ98に軸方向に長尺に形成された長孔にインナスリーブ96に突設されたガイドピンが嵌合して、アウタスリーブ98はインナスリーブ96に対して軸方向に相対移動できるが、相対回転は規制されている。
An outer sleeve 98 is fitted around the outer periphery of the inner sleeve 96 of the fixed driven pulley half 94a, and a guide pin protruding from the inner sleeve 96 is fitted into an elongated hole formed in the outer sleeve 98 in the axial direction. Together, the outer sleeve 98 can move relative to the inner sleeve 96 in the axial direction, but the relative rotation is restricted.
このアウタスリーブ98の右端フランジ部に可動従動プーリ半体94bが中心孔を溶接されて一体に固着されている。したがって、可動従動プーリ半体94bは、固定従動プーリ半体94aとともに回転するが、固定従動プーリ半体94aに対して軸方向に移動して接近したり離れたりすることができる。
A movable driven pulley half 94b is integrally fixed to the right end flange of the outer sleeve 98 by welding the center hole thereof. Thus, movable driven pulley half 94b rotates with fixed driven pulley half 94a, but can move axially toward and away from fixed driven pulley half 94a.
インナスリーブ96の左端に遠心クラッチ100のクラッチインナ102がナットにより固定されており、クラッチインナ102と可動従動プーリ半体94bとの間にコイルばね101が介装されて、コイルばね101により可動従動プーリ半体94bは右方に付勢されている。
A clutch inner 102 of a centrifugal clutch 100 is fixed to the left end of the inner sleeve 96 with a nut. Pulley half 94b is biased to the right.
ベルト式無段変速機10は、上記駆動プーリ64と上記従動プーリ94との間にベルトであるVベルト90が掛け渡されて動力が伝達されるものである。ベルト式無段変速機10では、機関回転数に応じて変速駆動機構Dが作動し、それにより可動駆動プーリ半体64bが固定駆動プーリ半体64aに対して移動して駆動プーリ64におけるVベルト90の巻掛け径が変化し、これに伴い同時に従動プーリ94における巻掛け径が変化することにより変速比が自動的に変更され無段変速される。
In the belt-type continuously variable transmission 10, a V-belt 90, which is a belt, is stretched between the drive pulley 64 and the driven pulley 94 to transmit power. In the belt-type continuously variable transmission 10, the speed change drive mechanism D operates according to the engine speed, thereby moving the movable drive pulley half 64b with respect to the fixed drive pulley half 64a, thereby forming a V-belt on the drive pulley 64. The winding diameter of 90 changes, and the winding diameter of the driven pulley 94 changes accordingly, whereby the gear ratio is automatically changed and the gear ratio is continuously changed.
遠心クラッチ100は、クラッチインナ102の外周を覆う椀状をしたクラッチアウタ104が従動軸92の左端近傍にナット106により基部を固着されて設けられており、クラッチインナ102にばね108に付勢されて支軸110に揺動自在に軸支されたクラッチシュー112がクラッチアウタ104の内周面に対向して配設されている。
The centrifugal clutch 100 has a bowl-shaped clutch outer 104 that covers the outer periphery of the clutch inner 102 and is provided near the left end of the driven shaft 92 with its base fixed by a nut 106. The clutch inner 102 is biased by a spring 108. A clutch shoe 112 rotatably supported by a support shaft 110 is provided facing the inner peripheral surface of the clutch outer 104 .
遠心クラッチ100のクラッチインナ102は、ベルト式無段変速機10の無段変速された従動プーリ94と一体に回転するので、所定回転数を超えると、クラッチインナ102のクラッチシュー112が遠心力でばね108に抗して揺動してクラッチアウタ104の内周面に接し、クラッチアウタ104を一体に回転させ、従動軸92に動力を伝達する。
Since the clutch inner 102 of the centrifugal clutch 100 rotates together with the continuously variable driven pulley 94 of the belt-type continuously variable transmission 10, the clutch shoe 112 of the clutch inner 102 is rotated by centrifugal force when the rotation speed exceeds a predetermined speed. It swings against the spring 108 and comes into contact with the inner peripheral surface of the clutch outer 104 , rotates the clutch outer 104 integrally, and transmits power to the driven shaft 92 .
従動軸92は、変速機ケース12と変速機ケースカバー16にベアリング113、114を介して支持されるとともに、変速機ケース12の後部右側の減速ギヤ室52内に挿入された右端が減速ギヤカバー116にベアリング117を介して支持されている。
The driven shaft 92 is supported by the transmission case 12 and the transmission case cover 16 via bearings 113 and 114, and the right end inserted into the reduction gear chamber 52 on the rear right side of the transmission case 12 is connected to the reduction gear cover 116. is supported via bearings 117.
減速ギヤ室52内の減速ギヤ機構Trは、従動軸92と後車軸36との間に減速中間軸118が、互いに平行(左右水平方向)に指向して変速機ケース12と減速ギヤカバー116に架設軸支され、各軸のギヤにより減速ギヤ機構Trが構成される。したがって、従動軸92の回転は、減速ギヤ機構Trを介して減速されて後車軸36に伝達されて後輪Wrが回転される。
In the reduction gear mechanism Tr in the reduction gear chamber 52, the reduction intermediate shaft 118 is installed between the driven shaft 92 and the rear axle 36 in parallel (horizontal direction) to the transmission case 12 and the reduction gear cover 116. A reduction gear mechanism Tr is configured by the gears on each shaft. Therefore, the rotation of the driven shaft 92 is reduced in speed via the reduction gear mechanism Tr and transmitted to the rear axle 36 to rotate the rear wheel Wr.
内燃機関Eの運転に伴いベルト式無段変速機10が作動しているとき、固定駆動プーリ半体64aの左側に一体に形成された冷却ファン64fも、固定駆動プーリ半体64aとともに回転する。これにより、外側カバー18において車両側方に向けて設けられた外気取入口18a(図1及び図2参照)から取り入れられた外気は、変速機ケースカバー16の冷却風導入口を通り変速機ケースカバー16内のベルト室14に導入される。ベルト室14内の冷却風の流れを、図2において模式的に矢印で示す。
When the belt-type continuously variable transmission 10 is operating with the operation of the internal combustion engine E, the cooling fan 64f integrally formed on the left side of the fixed drive pulley half 64a also rotates together with the fixed drive pulley half 64a. As a result, the outside air taken in from the outside air intake port 18a (see FIGS. 1 and 2) provided in the outer cover 18 toward the side of the vehicle passes through the cooling air intake port of the transmission case cover 16 and enters the transmission case. It is introduced into the belt chamber 14 inside the cover 16 . The flow of cooling air in the belt chamber 14 is schematically indicated by arrows in FIG.
さて、前述のように、ベルト式無段変速機10は、駆動プーリ64と従動プーリ94との間にVベルト90が掛け渡されて動力が伝達されるものである。そして、ベルト式無段変速機10では、機関回転数に応じた変速駆動機構Dの作動により可動駆動プーリ半体64bが固定駆動プーリ半体64aに対して軸方向に移動して駆動プーリ64におけるVベルト90の巻掛け径が変化し、これに伴い同時に従動プーリ94における巻掛け径が変化することにより変速比が自動的に変更され無段変速される。ここで、主に図3から図6に基づいて変速駆動機構Dについて詳細に説明する。変速駆動機構Dは、本発明における駆動機構に相当し、モータつまり変速駆動用モータ120を備える。変速駆動機構Dは、駆動プーリ64において、固定駆動プーリ半体64aに対して、可動駆動プーリ半体64bを移動させるように可動駆動プーリ半体64bの軸方向の駆動力を発生するように構成されている。なお、可動駆動プーリ半体64bの軸方向は、駆動プーリ64の軸方向であり、クランク軸20の軸方向に一致する。
As described above, in the belt-type continuously variable transmission 10, the V-belt 90 is stretched between the drive pulley 64 and the driven pulley 94 to transmit power. In the belt-type continuously variable transmission 10, the movable drive pulley half 64b is axially moved with respect to the fixed drive pulley half 64a by the operation of the speed change drive mechanism D corresponding to the engine speed. The winding diameter of the V-belt 90 changes, and simultaneously the winding diameter of the driven pulley 94 changes, whereby the gear ratio is automatically changed and the speed is continuously changed. Here, the transmission drive mechanism D will be described in detail mainly based on FIGS. 3 to 6. FIG. The variable speed drive mechanism D corresponds to the drive mechanism in the present invention, and includes a motor, that is, a variable speed drive motor 120 . The variable speed drive mechanism D is configured to generate an axial drive force in the drive pulley 64 relative to the fixed drive pulley half 64a to move the movable drive pulley half 64b in the axial direction. It is The axial direction of the movable drive pulley half 64b is the axial direction of the drive pulley 64 and coincides with the axial direction of the crankshaft 20. As shown in FIG.
変速駆動機構Dは、変速機ケース12の前部12aの前部左側に位置付けられている。カムアシスト機構Cとともに変速駆動機構Dは、ユニットケース122に設けられる。ユニットケース122に変速駆動機構Dのモータ120が収容されるとともに、同ユニットケース122に変速駆動機構Dの減速機構124が取り付けられている。ユニットケース122は左右割りで、変速機ケース12の前部12aに左側で対向する右側ケース122aと、ボルト123によってこの右側ケース122aに固定される左側ケース122bとにより構成され、そこに、クランク軸20を中心にして径方向外側からモータ120、減速機構124、軸方向送り機構Mが順に配置される。なお、軸方向送り機構Mの径方向内側にはカムアシスト機構Cが配置される。
The transmission drive mechanism D is positioned on the front left side of the front portion 12 a of the transmission case 12 . The cam assist mechanism C and the speed change drive mechanism D are provided in the unit case 122 . Motor 120 of transmission drive mechanism D is housed in unit case 122, and deceleration mechanism 124 of transmission drive mechanism D is attached to unit case 122. As shown in FIG. The unit case 122 is split left and right, and is composed of a right case 122a facing the front portion 12a of the transmission case 12 on the left side, and a left case 122b fixed to the right case 122a by bolts 123. A motor 120, a speed reduction mechanism 124, and an axial feed mechanism M are arranged in this order from the outside in the radial direction with 20 as the center. A cam assist mechanism C is arranged inside the axial feed mechanism M in the radial direction.
ユニットケース122は、そこをクランク軸20の左側の上記主ベアリング55の左側の小径に変化する段部76から左延出部が挿通されるように形作られていて、右側ケース122aにはクランク軸20が挿通される貫通孔(以下、軸貫通孔)122iが形成され、左側ケース122bにもクランク軸20が挿通される貫通孔(以下、軸貫通孔)122hが形成されている。
The unit case 122 is shaped so that the left extending portion is inserted from the stepped portion 76 of the main bearing 55 on the left side of the crankshaft 20, the diameter of which changes to a small diameter on the left side. A through hole (hereinafter referred to as a shaft through hole) 122i through which the crankshaft 20 is inserted is formed, and a through hole (hereinafter referred to as a shaft through hole) 122h through which the crankshaft 20 is inserted is also formed in the left case 122b.
モータ120は、変速駆動機構Dの中では車両前方FR側に位置付けられている。モータ120は、モータ120の駆動軸120aがクランク軸20と平行になるように左側ケース122bに配置され、モータ120の駆動軸120aには駆動ギヤ120bが形成されている。ユニットケース122の内側の対向する軸受凹部122cと軸受凹部122dに軸受126,128を介して第1減速ギヤ軸130sの両端が軸支されており、この第1減速ギヤ軸130sと一体の大径ギヤ130aが、モータ120の駆動軸120aの駆動ギヤ120bと噛合している。第1減速ギヤ軸130sはモータ120の駆動軸120aと平行に設けられる。第1減速ギヤ軸130sには、第1減速ギヤ軸130sと一体であり大径ギヤ130aに軸方向に並ぶ小径ギヤ130bも備えられている。減速機構124における第1減速ギヤ130は、第1減速ギヤ軸130s、大径ギヤ130a及び小径ギヤ130bを備えて構成されている。
The motor 120 is positioned on the front FR side of the vehicle in the transmission drive mechanism D. Motor 120 is arranged in left case 122b so that drive shaft 120a of motor 120 is parallel to crankshaft 20, and drive gear 120b is formed on drive shaft 120a of motor 120. As shown in FIG. Both ends of the first reduction gear shaft 130s are supported via bearings 126 and 128 in bearing recesses 122c and 122d facing each other inside the unit case 122. Gear 130a meshes with drive gear 120b of drive shaft 120a of motor 120 . The first reduction gear shaft 130s is provided parallel to the driving shaft 120a of the motor 120. As shown in FIG. The first reduction gear shaft 130s is also provided with a small-diameter gear 130b that is integral with the first reduction gear shaft 130s and axially aligned with the large-diameter gear 130a. The first reduction gear 130 in the reduction mechanism 124 includes a first reduction gear shaft 130s, a large diameter gear 130a and a small diameter gear 130b.
減速機構124は第1減速ギヤ130に加えて、第2減速ギヤ132を備える。第2減速ギヤ132は、第1減速ギヤ軸130sの小径ギヤ130bと噛合う大径ギヤ132aを備える。大径ギヤ132aは、大径ギヤ132aの中央の軸線に沿って大径ギヤ132aから一方の側つまり図3から図5で右側に延出する筒状部132bを備える。筒状部132bには、第2減速ギヤ132つまり大径ギヤ132aの軸線に沿って、スクリュー部材134の右端側のギヤ軸部134aが圧入されている。したがって、大径ギヤ132aはスクリュー部材134に一体に固定される。
The reduction mechanism 124 includes a second reduction gear 132 in addition to the first reduction gear 130 . The second reduction gear 132 has a large diameter gear 132a that meshes with the small diameter gear 130b of the first reduction gear shaft 130s. The large gear 132a includes a tubular portion 132b extending from the large gear 132a to one side, ie, to the right in FIGS. 3-5, along the central axis of the large gear 132a. A gear shaft portion 134a on the right end side of the screw member 134 is press-fitted into the tubular portion 132b along the axis of the second reduction gear 132, that is, the large-diameter gear 132a. Therefore, the large-diameter gear 132a is fixed to the screw member 134 integrally.
ギヤ軸部134aが中央を貫通するように圧入された筒状部132bは、ユニットケース122の右側ケース122aの軸方向の貫通孔122eに挿通された状態で配置される。このとき、右側ケース122aを2つのベアリング136、138で挟み込むように第2減速ギヤ132の筒状部132bの外周には2つのベアリング136、138が設けられる。なお、右側ケース122aにおいて、貫通孔122eは、軸貫通孔122iの径方向外側に位置づけられている。
The tubular portion 132b into which the gear shaft portion 134a is press-fitted so as to pass through the center thereof is arranged in a state of being inserted into the through hole 122e in the axial direction of the right case 122a of the unit case 122. At this time, two bearings 136 and 138 are provided on the outer circumference of the tubular portion 132b of the second reduction gear 132 so that the two bearings 136 and 138 sandwich the right case 122a. In addition, in the right case 122a, the through hole 122e is positioned radially outside the shaft through hole 122i.
第2減速ギヤ132の筒状部132bの先端つまり右側ケース122aの外側の端部には、転がり軸受であるベアリング136が右側ケース122aの貫通孔122e近傍の段部122fとの間に設けられる。ベアリング136は、ラジアル荷重を受けることができるように構成されているものである。より詳しくは、ベアリング136は、ラジアル荷重のみならず、アキシアル荷重を受けることができるように構成されている。第2減速ギヤ132の筒状部132bの先端にはそれに連続するように円筒状部材であるカラー133が設けられ、カラー133にスクリュー部材134のギヤ軸部134aの先端側が挿通され、筒状部132bとカラー133の径方向外側にベアリング136が設けられる。そして、図3から図5に示すように、スクリュー部材134のギヤ軸部134aの先端の雄ねじ部134bにナット140を螺合させて締め付けることで、ベアリング136が右側ケース122aの貫通孔122eを定める孔壁部122gとナット140との間に固定される。一方、第2減速ギヤ132の筒状部132bの基端つまり大径ギヤ132a寄りの左側の端部には、大径ニードルベアリングであるベアリング138が設けられる。ベアリング138は、ここではスラストころ軸受であり、アキシアル荷重を受けることができるように構成されているものである。ベアリング138は軸方向において大径ギヤ132aと右側ケース122aの貫通孔122eを定める孔壁部122gとの間に挟まれそれらに接するように設けられる。こうしてベアリング136、138が設けられた第2減速ギヤ132は、そこに圧入されたギヤ軸部134aの先端の雄ねじ部134bにナット140を螺合させ、そのナット140を締め付けることで、右側ケース122aに対して回転可能であるが、軸方向に移動不能に右側ケース122aに取り付けられる。
A bearing 136, which is a rolling bearing, is provided between the tip of the cylindrical portion 132b of the second reduction gear 132, that is, the outer end of the right case 122a and the stepped portion 122f near the through hole 122e of the right case 122a. Bearing 136 is configured to be able to receive a radial load. More specifically, the bearing 136 is constructed so as to be able to receive not only a radial load but also an axial load. A collar 133, which is a cylindrical member, is provided at the tip of the tubular portion 132b of the second reduction gear 132 so as to be continuous therewith. A bearing 136 is provided radially outside of 132b and collar 133. As shown in FIG. Then, as shown in FIGS. 3 to 5, a nut 140 is screwed onto the male screw portion 134b at the tip of the gear shaft portion 134a of the screw member 134 and tightened so that the bearing 136 defines the through hole 122e of the right case 122a. It is fixed between the hole wall portion 122g and the nut 140. On the other hand, a bearing 138, which is a large-diameter needle bearing, is provided at the base end of the cylindrical portion 132b of the second reduction gear 132, that is, the left end near the large-diameter gear 132a. Bearing 138 is a thrust roller bearing here and is configured to be able to receive an axial load. The bearing 138 is provided so as to be sandwiched in the axial direction between the large-diameter gear 132a and the hole wall portion 122g defining the through hole 122e of the right case 122a so as to be in contact with them. The second reduction gear 132 having the bearings 136 and 138 thus provided has a gear shaft 134a press-fitted thereon, and a nut 140 is screwed onto the male threaded portion 134b at the tip of the gear shaft 134a. By tightening the nut 140, the right case 122a is It is attached to the right case 122a so as to be rotatable with respect to but axially immovable.
右側ケース122aに対して回転可能であるが、軸方向に移動不能に右側ケース122aに取り付けられるスクリュー部材134は、図3から図5において、右側から順に、前述の雄ねじ部134b、前述のギヤ軸部134a、フランジ部134c、雄ねじ部134dを有し、それらはスクリュー部材134の軸方向に並ぶ。第2減速ギヤ132つまり大径ギヤ132aは、その左側でフランジ部134cに突き当たり当接する。したがって、スクリュー部材134はベアリング136、138間に右側ケース122aを挟み込んでベアリング136、138で保持され、よって、例えばスクリュー部材134に力が作用してラジアル荷重が生じたとき、又は、左方向のアキシアル荷重が生じたとき、その荷重をベアリング136で受けることができ、また例えばスクリュー部材134に力が作用して右方向のアキシアル荷重が生じたときその荷重をベアリング138で受けることができる。更に、スクリュー部材134はナット140とフランジ部134cを用いてベアリング136、138の抜け止めが行われるので、許容アキシアル荷重つまり許容スラスト荷重の向上を図ることができ、スクリュー部材134の耐抜け性を高めることができる。
The screw member 134, which is rotatable with respect to the right case 122a but is attached to the right case 122a so as not to move in the axial direction, includes, in order from the right side in FIGS. It has a portion 134a, a flange portion 134c and an externally threaded portion 134d, which are aligned in the axial direction of the screw member 134. The second reduction gear 132, that is, the large-diameter gear 132a, hits and contacts the flange portion 134c on the left side thereof. Therefore, the screw member 134 is held by the bearings 136, 138 with the right side case 122a sandwiched between the bearings 136, 138. Therefore, for example, when a force acts on the screw member 134 and a radial load is generated, or when a force is applied to the screw member 134, When an axial load occurs, the load can be received by bearing 136, and when a force acts on screw member 134 and an axial load occurs in the right direction, the load can be received by bearing 138. Furthermore, since the screw member 134 uses the nut 140 and the flange portion 134c to prevent the bearings 136 and 138 from coming off, the allowable axial load, that is, the allowable thrust load, can be improved, and the screw member 134 can be prevented from coming off. can be enhanced.
変速駆動機構Dは更に軸方向に移動可能である可動ホルダー142を備える。図3から図5において左側から可動ホルダー142を見た可動ホルダー142の平面図を図6に示す。可動ホルダー142は、ドーナツ状でありその中央において軸方向に延びる貫通孔142aを備える。貫通孔142aには、クランク軸20及びその周囲に設けられたカムアシスト機構Cが配置される。カムアシスト機構Cの外側ボス88の外周側の保持部であるベアリング保持部88cと可動ホルダー142の貫通孔142aを定める壁部に設けられた保持部142bとに転がり軸受であるベアリング144が保持され、このベアリング144により可動ホルダー142はクランク軸20に対して相対回転可能に軸支される。なお、可動ホルダー142は、ユニットケース122の左側ケース122bの軸貫通孔122hに配置され、その可動ホルダー142の外周面142cと、ユニットケース122の左側ケース122bの軸貫通孔122hの間にシール部材であるX-リング146が挟み込まれシールされる。なお、シール部材としてO-リングやオイルシールなどを用いてもよい。
The variable speed drive mechanism D is further equipped with a movable holder 142 that is axially movable. FIG. 6 shows a plan view of the movable holder 142 viewed from the left side in FIGS. 3 to 5. As shown in FIG. The movable holder 142 is donut-shaped and has a through hole 142a extending in the axial direction at the center thereof. The crankshaft 20 and the cam assist mechanism C provided therearound are arranged in the through hole 142a. A bearing 144, which is a rolling bearing, is held by a bearing holding portion 88c, which is a holding portion on the outer peripheral side of the outer boss 88 of the cam assist mechanism C, and a holding portion 142b provided on a wall portion that defines the through hole 142a of the movable holder 142. , the bearing 144 supports the movable holder 142 so as to be relatively rotatable with respect to the crankshaft 20 . The movable holder 142 is arranged in the shaft through hole 122h of the left side case 122b of the unit case 122, and a sealing member is provided between the outer peripheral surface 142c of the movable holder 142 and the shaft through hole 122h of the left side case 122b of the unit case 122. An X-ring 146 is sandwiched and sealed. An O-ring, an oil seal, or the like may be used as the sealing member.
上記スクリュー部材134のフランジ部134cから左側の雄ねじ部134dは可動ホルダー142の雌ねじ部である雌ねじ孔142dに螺合される。スクリュー部材134は可動ホルダー142とともに軸方向の送り機構(軸方向送り機構)Mを構成する。雄ねじ部134dは台形ねじであるので、運動伝達に適する。可動ホルダー142において、雌ねじ孔142dは貫通孔142aの径方向外側かつその外周面142cよりも径方向内側に設けられている。雌ねじ孔142dには、右側からスクリュー部材134の雄ねじ部134dが進入し螺合される。雌ねじ孔142dの左側の端部は、キャップ部材148で封止されている。
A male threaded portion 134d on the left side of the flange portion 134c of the screw member 134 is screwed into a female threaded hole 142d of the movable holder 142, which is a female threaded portion. The screw member 134 constitutes an axial feed mechanism (axial feed mechanism) M together with the movable holder 142 . Since the male threaded portion 134d is a trapezoidal thread, it is suitable for motion transmission. In the movable holder 142, the female screw hole 142d is provided radially outside the through hole 142a and radially inside the outer peripheral surface 142c thereof. The male threaded portion 134d of the screw member 134 enters and is screwed into the female threaded hole 142d from the right side. A cap member 148 seals the left end of the female screw hole 142d.
したがって、変速駆動機構Dは、変速駆動用モータ120が駆動して駆動軸120aに形成された駆動ギヤ120bが回転すると、駆動ギヤ120bと噛合する第1減速ギヤ軸130sの大径ギヤ130aが小径ギヤ130bとともに減速回転し、この小径ギヤ130bと噛合する大径ギヤ132aが回転し、大径ギヤ132aよりも小径のスクリュー部材134の雄ねじ部134dとともにさらに減速回転し、雄ねじ部134dの回転により雄ねじ部134dと可動ホルダー142の雌ねじ孔142dとの噛合いが軸方向にずれ、よって可動ホルダー142が軸方向に移動される。このように変速駆動用モータ120の正逆転駆動により可動ホルダー142が軸方向に移動することで、前述のカムアシスト機構Cの外側ボス88が内側ボス80に対して移動し、図3に実線及び破線で示すとともに図4及び図5に示すように、可動駆動プーリ半体64bが固定駆動プーリ半体64aに対して接近又は離反することができ、よって両駆動プーリ半体64a、64bの対向するテーパ面間に巻き掛けられるVベルト90の巻掛け径が変更されて無段変速が行われる。
Therefore, in the speed change drive mechanism D, when the speed change drive motor 120 drives and the drive gear 120b formed on the drive shaft 120a rotates, the large-diameter gear 130a of the first reduction gear shaft 130s meshing with the drive gear 120b changes to the small-diameter gear 130a. It rotates at a reduced speed together with the gear 130b, and the large-diameter gear 132a meshing with the small-diameter gear 130b rotates. The engagement between the portion 134d and the female threaded hole 142d of the movable holder 142 is displaced in the axial direction, thereby moving the movable holder 142 in the axial direction. As the movable holder 142 is moved in the axial direction by forward and reverse driving of the speed change driving motor 120, the outer boss 88 of the cam assist mechanism C is moved with respect to the inner boss 80. As indicated by the dashed lines and shown in FIGS. 4 and 5, the movable drive pulley half 64b can be moved toward or away from the fixed drive pulley half 64a so that both drive pulley halves 64a, 64b face each other. The winding diameter of the V-belt 90 wound between the tapered surfaces is changed to perform stepless speed change.
なお、減速機構124は、モータ120の駆動軸120a、第1減速ギヤ130の第1減速ギヤ軸130s、第2減速ギヤ132のギヤ軸部134aという3軸を有した配置構成を備える。したがって、各ギヤの径を小さくすることができ、結果として減速機構124のクランク軸20からの径方向の張り出し量を低減することができる。
The speed reduction mechanism 124 has an arrangement structure having three shafts: the drive shaft 120a of the motor 120, the first reduction gear shaft 130s of the first reduction gear 130, and the gear shaft portion 134a of the second reduction gear 132. Therefore, the diameter of each gear can be reduced, and as a result, the amount of radial projection of the speed reduction mechanism 124 from the crankshaft 20 can be reduced.
ここで、前述のカムアシスト機構Cについて更に説明する。カムアシスト機構Cは、前述のように、ボールカム形式であり、上記内側ボス80と、上記外側ボス88と、それらに設けられる上記ボール部材150とを備える。前述のように、クランク軸20の段部76から左延出部には、右からスリーブ78、内側ボス80、スリーブ82、固定駆動プーリ半体64aの順に嵌合される。内側ボス80はクランク軸20と一体であり、クランク軸20とともに回転し、クランク軸20に対して軸方向に移動不能である。これに対して、外側ボス88は、内側ボス80の外周面80aに沿って摺動可能であるように配置されていて、外側ボス88に設けられた可動駆動プーリ半体64bは、内側ボス80に対して外側ボス88が摺動するとき、外側ボス88とともにクランク軸20周りに実質的に回転すると同時に軸方向に動く。この外側ボス88の回転による軸方向の移動を生じさせるようにボール部材150が設けられている。つまり、カムアシスト機構Cは、動力源の出力軸である内燃機関Eのクランク軸20と一体的に回転可能であるように設けられた内側部材である内側ボス80と、可動駆動プーリ半体64bとともに内側ボス80の外周面に沿って軸方向に移動可能である外側ボス88と、内側ボス80に対する外側ボス88の回転及び軸方向移動を生じさせるボール部材150とを備える。なお、ボール部材150の数はここでは4つであるが少なくとも1つであり得る。
Here, the aforementioned cam assist mechanism C will be further explained. As described above, the cam assist mechanism C is of the ball cam type, and includes the inner boss 80, the outer boss 88, and the ball members 150 provided thereon. As described above, the sleeve 78, the inner boss 80, the sleeve 82, and the fixed drive pulley half 64a are fitted in this order from the right to the left extension from the stepped portion 76 of the crankshaft 20. As shown in FIG. The inner boss 80 is integral with the crankshaft 20 , rotates with the crankshaft 20 and is axially immovable relative to the crankshaft 20 . On the other hand, the outer boss 88 is arranged so as to be slidable along the outer peripheral surface 80a of the inner boss 80, and the movable drive pulley half 64b provided on the outer boss 88 is attached to the inner boss 80. When the outer boss 88 slides against it, it rotates substantially about the crankshaft 20 with the outer boss 88 and moves axially. A ball member 150 is provided to provide axial movement due to rotation of the outer boss 88 . That is, the cam assist mechanism C includes an inner boss 80, which is an inner member provided so as to be rotatable integrally with the crankshaft 20 of the internal combustion engine E, which is the output shaft of the power source, and the movable drive pulley half 64b. and a ball member 150 for effecting rotation and axial movement of the outer boss 88 relative to the inner boss 80 . Although the number of ball members 150 is four here, it can be at least one.
内側ボス80の斜視図を図7に示す。図7は、内側ボス80を図3において内燃機関E側から見た図である。なお、図7においては、図3における方向矢印RH、LHも付す。内側ボス80は円筒状であり、その外周面80aにボール部材150の転走面80fが形成されている。ここでは、4つのボール部材150が用いられるので、ボール部材150の数と同じ数ここでは4本の転走面80fとなる溝部80bが内側ボス80の外周面80aに形成されている。各溝部80bは、円弧状断面を有し、内側ボス80の軸線周りにらせん状に延びている。この転走面80fつまり溝部80bのらせん形状は、図3から図5及び図7に示す内側ボス80の配置において、軸方向左側つまり固定駆動プーリ半体64a側ほど、クランク軸20の回転方向Rに逆らう方向に捩じれるように定められている。各溝部80bの転走面80fの曲率半径は、球体であるボール部材150の曲率半径よりも0.1mmから0.7mm拡大されている。
A perspective view of the inner boss 80 is shown in FIG. FIG. 7 is a view of the inner boss 80 viewed from the internal combustion engine E side in FIG. 7, the directional arrows RH and LH in FIG. 3 are also attached. The inner boss 80 is cylindrical, and the rolling surface 80f of the ball member 150 is formed on the outer peripheral surface 80a. Here, since four ball members 150 are used, the same number of grooves 80b as the number of ball members 150 are formed on the outer peripheral surface 80a of the inner boss 80, which will be four rolling surfaces 80f. Each groove 80b has an arc-shaped cross section and extends spirally around the axis of the inner boss 80. As shown in FIG. This rolling surface 80f, that is, the helical shape of the groove portion 80b, in the arrangement of the inner boss 80 shown in FIGS. is determined to be twisted in the direction opposite to the The radius of curvature of the rolling surface 80f of each groove portion 80b is larger than the radius of curvature of the ball member 150, which is a sphere, by 0.1 mm to 0.7 mm.
各溝部80bに対応するボール部材150が配置されたところを図8に示す。内側ボス80の溝部80bを走行可能に配置されるボール部材150は、外側ボス88の穴部88aに設けられる。図8の内側ボス80の外側に更に外側ボス88が配置されたところを図9に示し、ボール部材150の中心を通る位置での断面図つまり図9のX-X線に沿った断面図を図10に示す。図11に、外側ボス88の斜視図を示し、図11においては図3における方向矢印RH、LHも付す。ただし、図9及び図10では、外側ボス88については同外側ボス88の一部のみを切り出して示している。なお、図3から図5に示すようにクランク軸20にカムアシスト機構Cが設けられたときクランク軸20の軸線20Aは内側ボス80の軸線に一致するとともに、外側ボス88の軸線に一致するので、図7から図11では、内側ボス80又は外側ボス88の軸線としてクランク軸20の軸線20Aを示す。
FIG. 8 shows the arrangement of the ball members 150 corresponding to the respective grooves 80b. A ball member 150 arranged so as to be able to travel in the groove portion 80b of the inner boss 80 is provided in the hole portion 88a of the outer boss 88. As shown in FIG. FIG. 9 shows a state in which an outer boss 88 is arranged outside the inner boss 80 of FIG. It is shown in FIG. A perspective view of the outer boss 88 is shown in FIG. 11, with directional arrows RH and LH in FIG. However, in FIGS. 9 and 10, only a part of the outer boss 88 is cut out and shown. 3 to 5, when the crankshaft 20 is provided with the cam assist mechanism C, the axis 20A of the crankshaft 20 coincides with the axis of the inner boss 80 and the axis of the outer boss 88. 7-11, the axis 20A of crankshaft 20 is shown as the axis of inner boss 80 or outer boss 88. FIG.
外側ボス88は、円筒状であり、図3から図5及び図11において右側から先端部88b、ベアリング保持部88cを含む中間部88m、プーリ取付部88dを備える。先端部88bが最も細径であり、中間部88m、プーリ取付部88dの順に径が太くなる。ベアリング保持部88cは、ベアリング保持用の段部88eを有し、その右側にベアリング保持用のストッパが嵌め込まれる環状溝部88fを有する。プーリ取付部88dのフランジ部88gを挟み込むように可動駆動プーリ半体64bがプーリ取付部88dに固定されている(図4及び図5参照)。なお、プーリ取付部88dへの可動駆動プーリ半体64bの取り付けは、鋳込みで行われるが、溶接や機械的接合手段など種々の接合手段で行われてもよい。
The outer boss 88 has a cylindrical shape and includes, from the right side in FIGS. 3 to 5 and 11, a tip portion 88b, an intermediate portion 88m including a bearing holding portion 88c, and a pulley mounting portion 88d. The distal end portion 88b has the smallest diameter, and the intermediate portion 88m and the pulley mounting portion 88d have larger diameters in this order. The bearing holding portion 88c has a stepped portion 88e for holding the bearing, and an annular groove portion 88f in which a stopper for holding the bearing is fitted on the right side of the stepped portion 88e. The movable drive pulley half 64b is fixed to the pulley mounting portion 88d so as to sandwich the flange portion 88g of the pulley mounting portion 88d (see FIGS. 4 and 5). Although the movable drive pulley half 64b is attached to the pulley attachment portion 88d by casting, it may be attached by various joining means such as welding or mechanical joining means.
外側ボス88には4つの穴部88aが径方向に延びるように設けられている。4つの穴部88aは、それぞれ貫通孔であり、外側ボス88のベアリング保持部88cに設けられている。4つの穴部88aは軸方向で同一箇所に形成され、周方向に90°間隔で配置されている。4つの穴部88aの外周端は、駆動機構Dとカムアシスト機構Cとの間に設けられた前述のベアリング144のインナーレース144aにより閉じられている。つまり穴部88aはベアリング144のインナーレース144aにより径方向外側の底部が区画形成されて閉じられ、内側ボス80側にのみ開く。ただし、穴部88aの底部は、インナーレース144aで閉じられることに限定されず、例えば外側ボス88そのものにより閉じられてもよい。なお、ベアリング144はインナーレース144a、アウターレース144b及び、それらの間の複数のボール144cを備える。
The outer boss 88 is provided with four holes 88a extending in the radial direction. The four hole portions 88a are through holes, respectively, and are provided in the bearing holding portion 88c of the outer boss 88. As shown in FIG. The four holes 88a are formed at the same position in the axial direction and arranged at intervals of 90° in the circumferential direction. The outer peripheral ends of the four holes 88a are closed by inner races 144a of the aforementioned bearings 144 provided between the drive mechanism D and the cam assist mechanism C. As shown in FIG. That is, the hole portion 88a is closed by the inner race 144a of the bearing 144, and is closed only on the inner boss 80 side. However, the bottom of the hole 88a is not limited to being closed by the inner race 144a, and may be closed by the outer boss 88 itself, for example. Note that the bearing 144 comprises an inner race 144a, an outer race 144b and a plurality of balls 144c therebetween.
穴部88aにおいてベアリング144のインナーレース144aとボール部材150との間には、図4及び図5に示すように弾性部材である皿ばね152が配置される。この皿ばねにより、ボール部材150は内側ボス80側に押し付けられ、これにより内側ボス80の溝部80bを転走面80fとしてそこをより好適に転走可能になる。なお、弾性部材は皿ばね152に限定されず、皿ばね152に代えて、例えばウェーブワッシャが用いられてもよい。
A disc spring 152, which is an elastic member, is arranged between the inner race 144a of the bearing 144 and the ball member 150 in the hole 88a, as shown in FIGS. The disc spring presses the ball member 150 toward the inner boss 80, thereby allowing the ball member 150 to roll on the groove 80b of the inner boss 80 as a rolling surface 80f. The elastic member is not limited to the disc spring 152, and instead of the disc spring 152, for example, a wave washer may be used.
ここで、カムアシスト機構Cにおける外側ボス88の1つの穴部88aに関する拡大断面図を図12に示す。なお、図12は、クランク軸20の軸線20Aに直交する仮想面での断面図である。
Here, FIG. 12 shows an enlarged sectional view of one hole 88a of the outer boss 88 in the cam assist mechanism C. As shown in FIG. 12 is a cross-sectional view of a virtual plane perpendicular to the axis 20A of the crankshaft 20. As shown in FIG.
図7、図9、図10及び図12に示す回転方向Rにクランク軸20と一緒にカムアシスト機構Cが回転しているとき、クランク軸20の回転がそれまでよりも早くなると、内側ボス80に対して外側ボス88の回転が遅れそうになる。この結果、ボール部材150には内側ボス80から力が及び、例えば図12に示すような力Fが内側ボス80の溝部80bのエッジ部80cから及ぶようになる。力Fは、法線荷重F1と、それに直交する接線荷重F2と、円周方向の力F3とに分けることができる。円周方向の力F3はボール部材150から外側ボス88に及び、その反力で、ボール部材150は内側ボス80の溝部80bの転走面80fに沿った移動が促され、これにより外側ボス88もボール部材150とともに移動することが促される。この移動の方向は、内側ボス80の溝部80bは前述のようにらせん状であるので、図7及び図8から明らかなように回転方向Rとは反対の方向であるとともに軸方向の方向ここでは軸方向左側への方向である。なお、この軸方向左側への方向は固定駆動プーリ半体64a側への方向である。
When the cam assist mechanism C is rotating with the crankshaft 20 in the direction of rotation R shown in FIGS. The rotation of the outer boss 88 is likely to be delayed. As a result, a force is applied to the ball member 150 from the inner boss 80, for example, a force F as shown in FIG. The force F can be divided into a normal load F1, a tangential load F2 perpendicular to it, and a circumferential force F3. The circumferential force F3 is applied from the ball member 150 to the outer boss 88, and the reaction force of the ball member 150 promotes movement of the ball member 150 along the rolling surface 80f of the groove 80b of the inner boss 80, thereby causing the outer boss 88 to move. are also encouraged to move together with the ball member 150 . Since the groove 80b of the inner boss 80 is helical as described above, the direction of this movement is opposite to the direction of rotation R as is apparent from FIGS. The direction is to the left in the axial direction. The direction to the left in the axial direction is the direction to the fixed drive pulley half 64a.
一方、このようにクランク軸20の回転がそれまでよりも早くなるとき、クランク軸20の回転を検出するセンサつまりクランク角センサからの入力により、制御装置は、可動駆動プーリ半体64bを固定駆動プーリ半体64aに近づけるようにモータ120を作動させる。この可動駆動プーリ半体64bの固定駆動プーリ半体64aに対する動きは、内側ボス80に対して外側ボス88の移動が促される軸方向の前述の方向と一致する。したがって、モータ120による可動駆動プーリ半体64bの固定駆動プーリ半体64aに対する軸方向の移動をアシストするように、カムアシスト機構Cは作用する。つまりカムアシスト機構Cにより、クランク軸20の回転運動で、外側ボス88に一体である可動駆動プーリ半体64bの軸方向の移動をアシストすることができる。
On the other hand, when the rotation of the crankshaft 20 is thus faster than before, input from the sensor detecting the rotation of the crankshaft 20, i.e., the crank angle sensor, causes the controller to cause the movable drive pulley half 64b to be fixedly driven. Motor 120 is activated to move closer to pulley half 64a. This movement of movable drive pulley half 64b relative to fixed drive pulley half 64a coincides with the aforementioned axial direction in which movement of outer boss 88 relative to inner boss 80 is urged. Accordingly, the cam assist mechanism C acts to assist the axial movement of the movable drive pulley half 64b by the motor 120 relative to the fixed drive pulley half 64a. That is, the cam assist mechanism C can assist the axial movement of the movable drive pulley half 64b integrated with the outer boss 88 by the rotational movement of the crankshaft 20. As shown in FIG.
これは、クランク軸20の回転がそれまでよりも遅くなるときにも、逆向きに同様に生じる。回転方向Rにクランク軸20と一緒にカムアシスト機構Cが回転しているとき、クランク軸20の回転がそれまでよりも遅くなると、外側ボス88に対して内側ボス80の回転が遅れそうになる。この結果、ボール部材150には内側ボス80から力が及び、ボール部材150は内側ボス80の溝部80bの転走面80fに沿った移動が促され、これにより外側ボス88もボール部材150とともに移動することが促される。このときの移動の方向は、内側ボス80の溝部80bは前述のようにらせん状であるので、図7及び図8から明らかなように回転方向Rの方向であるとともに軸方向の方向ここでは軸方向右側への方向である。なお、この軸方向右側への方向は固定駆動プーリ半体64aから離れる方向である。そして、このようにクランク軸20の回転がそれまでよりも遅くなるとき、クランク軸20の回転を検出するセンサからの入力により、制御装置は、可動駆動プーリ半体64bを固定駆動プーリ半体64aから離すようにモータ120を作動させる。この可動駆動プーリ半体64bの固定駆動プーリ半体64aに対する動きは、内側ボス80に対して外側ボス88の移動が促される軸方向の前述の方向と一致するので、モータ120による可動駆動プーリ半体64bの固定駆動プーリ半体64aに対する軸方向の移動をアシストするように、カムアシスト機構Cは作用する。
This also occurs in the opposite direction when the rotation of the crankshaft 20 becomes slower than before. When the cam assist mechanism C is rotating together with the crankshaft 20 in the rotational direction R, if the rotation of the crankshaft 20 is slower than before, the rotation of the inner boss 80 is likely to lag behind the outer boss 88. . As a result, a force is applied to the ball member 150 from the inner boss 80, and the ball member 150 is encouraged to move along the rolling surface 80f of the groove portion 80b of the inner boss 80. As a result, the outer boss 88 also moves together with the ball member 150. be encouraged to do so. Since the groove 80b of the inner boss 80 is helical as described above, the direction of movement at this time is the direction of rotation R as is clear from FIGS. The direction is to the right. Note that this direction to the right in the axial direction is the direction away from the fixed drive pulley half 64a. And when the rotation of the crankshaft 20 is thus slower than before, the input from the sensor detecting the rotation of the crankshaft 20 causes the controller to move the movable drive pulley half 64b from the fixed drive pulley half 64a. Operate the motor 120 away from the The movement of this movable drive pulley half 64b relative to the fixed drive pulley half 64a coincides with the aforementioned axial direction in which movement of the outer boss 88 relative to the inner boss 80 is urged, so that the movable drive pulley half by the motor 120 is aligned. Cam assist mechanism C acts to assist axial movement of body 64b relative to fixed drive pulley half 64a.
したがって、カムアシスト機構Cを設けないときに比べて、可動駆動プーリ半体64bを動かす変速駆動機構Dの出力を小さくすることができる。つまり、モータ120のより少ない出力で可動駆動プーリ半体64bを動かすことができる。これは、変速駆動機構Dのモータ120の小型化を可能にする。
Therefore, compared to when the cam assist mechanism C is not provided, the output of the variable speed drive mechanism D that moves the movable drive pulley half 64b can be reduced. That is, less output of the motor 120 is required to move the movable drive pulley half 64b. This allows the motor 120 of the variable speed drive mechanism D to be made smaller.
カムアシスト機構Cでのそのようなアシストをより好適に生じさせるために、外側ボス88の径方向の厚さ88tをボール部材150の半径以上とし、ボール部材150をより隙間なく穴部88aに設けるとよい。また、各溝部80bの転走面80fの曲率半径をボール部材150の曲率半径よりも0.1mmから0.7mm拡大しているが、内側ボス80の外径を小さくつまり径方向厚さ80tを薄くし、例えば内側ボス80の溝部80bの深さ80dをボール部材150の直径の20%から45%の範囲にすることで、上記法線荷重F1を小さくできるとともに、ボール部材150と転走面80fとのクリアランスを抑制することができ、よって打音発生タフネスを向上させることができる。
In order to more favorably generate such assist in the cam assist mechanism C, the radial thickness 88t of the outer boss 88 is made equal to or greater than the radius of the ball member 150, and the ball member 150 is provided in the hole 88a with less clearance. Good. Also, the radius of curvature of the rolling contact surface 80f of each groove 80b is increased by 0.1 mm to 0.7 mm from the radius of curvature of the ball member 150, but the outer diameter of the inner boss 80 is reduced, that is, the radial thickness 80t is reduced. For example, by setting the depth 80d of the groove portion 80b of the inner boss 80 to a range of 20% to 45% of the diameter of the ball member 150, the normal load F1 can be reduced, and the ball member 150 and the rolling surface 80f clearance can be suppressed, so that the hammering sound generation toughness can be improved.
また、カムアシスト機構Cは、ボールカム形式であるので、ボール部材150の数又は転走面の角度などを変えることで、上記アシスト能力つまりアシスト推力を容易に調整することができる。ここで、図13に、内側ボス80における、図7のXIII矢視における溝部80bと軸線20Aとの関係を簡単に示す。図13では、溝部80bつまり転走面80fの方向を線で模式的に示す。図13において溝部80bの軸線20Aに対する傾き角度θが転走面角度に相当する。この転走面の角度θを変えることで、上記アシスト能力を変えることができる。
In addition, since the cam assist mechanism C is of the ball cam type, by changing the number of ball members 150 or the angle of the rolling surface, it is possible to easily adjust the assist capability, that is, the assist thrust force. Here, FIG. 13 simply shows the relationship between the groove portion 80b and the axis 20A in the inner boss 80 as seen from arrow XIII in FIG. In FIG. 13, the direction of the groove portion 80b, that is, the rolling contact surface 80f is schematically indicated by a line. In FIG. 13, the inclination angle θ of the groove portion 80b with respect to the axis 20A corresponds to the rolling surface angle. By changing the angle .theta. of the rolling surface, the assist ability can be changed.
ここで、ユニットケース122の右側ケース122a及びその周囲の車両前方からの断面図を図14に示し、その後方からの断面図を図15に示す。そして、ユニットケース122の右側ケース122aの左側を軸線20A方向から見た図を図16に示す。図14及び図15に示すように、右側ケース122a内面に複数のストッパ部122sが周方向に離間配置されている。ここでは、90°間隔で、4つのストッパ部122sが配置されている(図16参照)。しかし、ストッパ部122sの数は4つに限定されず、少なくとも1つあるとよい。
Here, a sectional view of the right case 122a of the unit case 122 and its surroundings from the front of the vehicle is shown in FIG. 14, and a sectional view from the rear is shown in FIG. FIG. 16 shows the left side of the right side case 122a of the unit case 122 as seen from the direction of the axis 20A. As shown in FIGS. 14 and 15, a plurality of stopper portions 122s are circumferentially spaced apart on the inner surface of the right case 122a. Here, four stopper portions 122s are arranged at intervals of 90° (see FIG. 16). However, the number of stopper portions 122s is not limited to four, and should be at least one.
なお、図14及び図15に示すように、ユニットケース122の右側ケース122aには、軸方向外側つまり右側に延びる延出管部154が設けられていて、変速機ケース12の前部12aに向けて延びている。延出管部154はユニットケース122の内外を連通させる孔154hをケース122の外側に延ばすように設けられている。そして、図16に示すように、延出管部154は図1の自動二輪車1において右側ケース122aの鉛直方向上部に位置付けられている。これにより、ユニットケース122内とパワーユニットP内との空気の出入りが好適に可能になり、例えば変速に伴ってユニットケース122内の体積が増減した場合におけるモータ120のポンピング負荷を低減させることができるとともに、ユニットケース122内での結露を抑制することができる。また、その空気の出入りにより、変速駆動機構Dなどの冷却を好適に行うことができる。
As shown in FIGS. 14 and 15, the right case 122a of the unit case 122 is provided with an extension pipe portion 154 extending axially outward, that is, to the right, toward the front portion 12a of the transmission case 12. extended. The extension tube portion 154 is provided so as to extend a hole 154h for communicating the inside and outside of the unit case 122 to the outside of the case 122. As shown in FIG. As shown in FIG. 16, the extension pipe portion 154 is positioned vertically above the right case 122a in the motorcycle 1 of FIG. As a result, it is possible for air to flow in and out between the unit case 122 and the power unit P. For example, the pumping load of the motor 120 can be reduced when the volume inside the unit case 122 increases or decreases due to gear shifting. At the same time, dew condensation within the unit case 122 can be suppressed. In addition, the inflow and outflow of the air can suitably cool the speed change drive mechanism D and the like.
そして、その延出管部154を介してのユニットケース122内への水、油等の浸入を防ぐように、延出管部154の外側入口154aを部分的に覆うようにカバー部156が変速機ケース12の前部12aの内面に、上方から下方に向けて垂れ下がるように設けられている。カバー部156は板状であるが延出管部154に沿って湾曲するように形成されている。変速機ケースカバー16内のベルト室14では、冷却風は、図2に示したように、クランク軸20の周囲を鉛直方向下方から後方に向けて流れ、そして鉛直方向上方に向けて流れ、またVベルト90に沿って同方向に流れる。したがって、カバー部156は延出管部154の外側入口154aの後方に位置付けられている。よって、冷却風は延出管部154の外側入口154a近くになるとその流れがカバー部156により妨げられ、カバー部156の周囲に形成されるラビリンス状の流路を通過することになり、よって延出管部154の外側入口154aからの積極的な水、油といった流体の侵入を防ぐことができる。
In order to prevent water, oil, etc. from entering the unit case 122 through the extension tube portion 154, the cover portion 156 partially covers the outer inlet 154a of the extension tube portion 154. It is provided on the inner surface of the front portion 12a of the machine case 12 so as to hang down from above. The cover portion 156 has a plate shape and is formed so as to curve along the extending pipe portion 154 . In the belt chamber 14 inside the transmission case cover 16, as shown in FIG. It flows in the same direction along the V-belt 90. Therefore, the cover portion 156 is positioned behind the outer inlet 154a of the extension tube portion 154. As shown in FIG. Therefore, when the cooling air comes near the outer inlet 154a of the extension tube portion 154, its flow is blocked by the cover portion 156 and passes through a labyrinth-shaped flow path formed around the cover portion 156. Fluids such as water and oil can be prevented from aggressively entering from the outer inlet 154a of the outlet pipe portion 154. As shown in FIG.
なお、ユニットケース122の鉛直方向下部には、そこに形成された孔つまり水抜き孔160hに、水抜き用部材であるドレンチューブ160が設けられている。特にここでは、ユニットケース122の最下部に、ユニットケース122の内外をつなげる孔160hが形成され、その孔160hにドレンチューブ160が設けられている。図17の断面図に示すように、孔160hの部分は、ユニットケース122の右側ケース122aと左側ケース122bとの合わせ面に形成され、ラビリンス構造160Lを形成する。ドレンチューブ160は樹脂製であり、基端160aが略円筒状であり、先端160bが扁平状になっている。つまり、ドレンチューブ160はユニットケース122内からの水の流出は可能にするがドレンチューブ160を介してのユニットケース122内への水の流入を妨げる水抜き用部材として機能する。したがって、仮にユニットケース122内に水が入っても、変速に伴うユニットケース122内の体積変化によりその水はドレンチューブ160からユニットケース122の外部に流れ得るが、ドレンチューブ160の先端160bから逆流して入ることはない。
A drain tube 160, which is a member for draining water, is provided in a hole formed in the vertically lower portion of the unit case 122, that is, a drain hole 160h. Particularly here, a hole 160h connecting the inside and outside of the unit case 122 is formed at the bottom of the unit case 122, and the drain tube 160 is provided in the hole 160h. As shown in the cross-sectional view of FIG. 17, the hole 160h portion is formed in the mating surfaces of the right case 122a and the left case 122b of the unit case 122 to form a labyrinth structure 160L. The drain tube 160 is made of resin, and has a substantially cylindrical base end 160a and a flat tip end 160b. In other words, the drain tube 160 functions as a drain member that allows water to flow out of the unit case 122 but prevents water from flowing into the unit case 122 via the drain tube 160 . Therefore, even if water enters the unit case 122, it may flow out of the unit case 122 from the drain tube 160 due to the change in volume inside the unit case 122 due to the shift, but it will flow back from the tip 160b of the drain tube 160. do not enter.
上記構成のユニットケース122に一体にされた変速駆動機構D及びカムアシスト機構Cは、内側ボス80の孔部などがクランク軸20にちょうど嵌まる寸法に形成されていて、次のように取り付けられる。はじめにユニットケース122の右側ケース122aの軸貫通孔122iにクランク軸20の左側端部を差し込み、その後、スクリュー部材134を可動ホルダー142の雌ねじ部142dに回転させつつ、クランク軸20を更に差し込むことで、ユニットケース122に一体にされた変速駆動機構D及びカムアシスト機構Cは、変速機ケース12の前部12aに取り付けられる。そして、ユニットケース122は変速機ケース12にボルト158で固定される。このように、変速駆動機構D及びカムアシスト機構Cは取付性に優れる。なお、右側ケース122aの軸貫通孔122iを区画形成する壁部は、クランク軸20の周囲に延びる変速機ケース12の前部12aにおいて左側に軸方向に延出する筒状部12cの外周面にシール部材を介して嵌め込まれる。
The transmission drive mechanism D and the cam assist mechanism C, which are integrated in the unit case 122 having the above configuration, are formed so that the hole portion of the inner boss 80 and the like are just fitted to the crankshaft 20, and are attached as follows. . First, the left end of the crankshaft 20 is inserted into the shaft through hole 122i of the right case 122a of the unit case 122, and then the crankshaft 20 is further inserted while rotating the screw member 134 into the female thread 142d of the movable holder 142. , the transmission drive mechanism D and the cam assist mechanism C integrated with the unit case 122 are attached to the front portion 12 a of the transmission case 12 . Unit case 122 is fixed to transmission case 12 with bolts 158 . As described above, the variable speed drive mechanism D and the cam assist mechanism C are excellent in mountability. The wall portion defining the shaft through hole 122i of the right case 122a is formed on the outer peripheral surface of the cylindrical portion 12c axially extending leftward in the front portion 12a of the transmission case 12 extending around the crankshaft 20. It is fitted through a sealing member.
以上説明したベルト式無段変速機10によれば、以下の作用効果が奏される。
According to the belt-type continuously variable transmission 10 described above, the following effects are achieved.
ベルト式無段変速機10の変速駆動機構Dは、モータ120による回転で回転され、軸方向に延び、かつ、軸方向の移動が不可能である(軸方向に移動不能である)スクリュー部材134と、スクリュー部材134が螺合する雌ねじ部142dを有するとともに可動駆動プーリ半体64bとともに軸方向に移動可能である可動ホルダー142とを備える。この構成により、可動ホルダー142をスクリュー部材134で直接的に駆動することができ、この可動ホルダー142をスクリュー部材134で駆動する駆動位置を、クランク軸20を中心としてその径方向において、駆動プーリ64におけるベルト90への荷重位置(例えば図4、図5において示すVベルト90の位置)に近づけることができる。したがって、可動駆動プーリ半体64bの倒れを抑制できるとともに、変速駆動機構Dの径方向の大きさを小さくし、ベルト式無段変速機10の小型化を可能にする。したがって、ベルト式無段変速機10において設計の自由度をより高めることが可能になる。
The variable speed drive mechanism D of the belt-type continuously variable transmission 10 is rotated by the rotation of the motor 120, extends in the axial direction, and has a screw member 134 that cannot move in the axial direction (impossible to move in the axial direction). and a movable holder 142 having an internal threaded portion 142d with which the screw member 134 is screwed and which is axially movable together with the movable drive pulley half 64b. With this configuration, the movable holder 142 can be directly driven by the screw member 134, and the drive position at which the movable holder 142 is driven by the screw member 134 is set to the drive pulley 64 in the radial direction of the crankshaft 20. can approach the position of the load applied to the belt 90 in (for example, the position of the V-belt 90 shown in FIGS. 4 and 5). Therefore, tilting of the movable drive pulley half 64b can be suppressed, and the size of the speed change drive mechanism D in the radial direction can be reduced, making it possible to reduce the size of the belt-type continuously variable transmission . Therefore, the belt-type continuously variable transmission 10 can be designed more freely.
そして、特に、スクリュー部材134は、可動駆動プーリ半体64bの外周部64oよりもクランク軸20側に位置付けられる(図3から図5参照)。これにより、可動駆動プーリ半体64bの倒れ抑制と、変速駆動機構Dの径方向の大きさの縮小化とをより好適に実現することができる。なお、可動駆動プーリ半体64bの外周部64oは、例えば、可動駆動プーリ半体64bの外周面である。
In particular, the screw member 134 is positioned closer to the crankshaft 20 than the outer peripheral portion 64o of the movable drive pulley half 64b (see FIGS. 3 to 5). As a result, it is possible to suppress the tilting of the movable drive pulley half 64b and reduce the size of the transmission drive mechanism D in the radial direction more preferably. The outer peripheral portion 64o of the movable drive pulley half 64b is, for example, the outer peripheral surface of the movable drive pulley half 64b.
また変速駆動機構Dは、モータ120を収容し、かつ、モータ120により駆動力が伝達される減速機構124が設けられるユニットケース122を備えてそこに設けられ、ユニットケース122の径方向に延びるケース122の壁部(ケース壁部)122gにスクリュー部材134が挿通された状態に設けられる。そしてスクリュー部材134の周囲には、その壁部122gを挟み込むように第1軸受であるベアリング136と第2軸受であるベアリング138とが設けられる。ベアリング136は、転がり軸受であり、ラジアル荷重及びアキシアル荷重を受けることができるように構成され、ベアリング138は、スラストころ軸受であり、アキシアル荷重を受けることができるように構成されている。したがって、スクリュー部材134に生じるラジアル荷重とアキシアル荷重をしっかりと受けることができる。よってユニットケース122等の薄肉化などを通じて、ベルト式無段変速機10のより小型化又は軽量化が可能になる。
Further, the speed change drive mechanism D is provided in a unit case 122 in which a speed reduction mechanism 124 that accommodates the motor 120 and to which the driving force is transmitted by the motor 120 is provided, and extends in the radial direction of the unit case 122. A wall portion (case wall portion) 122g of 122 is provided in a state in which a screw member 134 is inserted. A bearing 136 as a first bearing and a bearing 138 as a second bearing are provided around the screw member 134 so as to sandwich the wall portion 122g. The bearing 136 is a rolling bearing and is configured to receive radial and axial loads, and the bearing 138 is a thrust roller bearing and is configured to receive an axial load. Therefore, the radial load and axial load generated in the screw member 134 can be firmly received. Therefore, the size and weight of the belt-type continuously variable transmission 10 can be reduced by reducing the thickness of the unit case 122 and the like.
また、スクリュー部材134は径方向に延びるフランジ部134cを有し、ベアリング136、138は、ユニットケース122の壁部122gよりも可動駆動プーリ半体64b側のフランジ部134cと、壁部122gを挟んでフランジ部134cと反対側に位置してスクリュー部材134に螺合される締結部材であるナット140とにより挟まれている。この構成により、スクリュー部材134の抜けタフネスを向上させることができる。
Further, the screw member 134 has a radially extending flange portion 134c, and the bearings 136 and 138 sandwich the wall portion 122g with the flange portion 134c closer to the movable drive pulley half 64b than the wall portion 122g of the unit case 122. A nut 140, which is a fastening member that is screwed into the screw member 134, is located on the opposite side of the flange portion 134c. With this configuration, the removal toughness of the screw member 134 can be improved.
また変速駆動機構Dは、可動ホルダー142の外周面142cをユニットケース122の左側ケース122bとの間のシール面とし、雌ねじ部142dの可動駆動プーリ半体64b側にキャップ部材148が設けられる。この構成により、シール部材をスクリューシャフトつまりスクリュー部材134の軸上に設ける場合と比較して、ベルト式無段変速機10の軸方向の延長量を短縮できるとともに、変速駆動機構Dを含むユニット全体の張り出し量も低減することができる。
Further, the transmission drive mechanism D uses the outer peripheral surface 142c of the movable holder 142 as a sealing surface between the left side case 122b of the unit case 122, and a cap member 148 is provided on the movable drive pulley half 64b side of the female screw portion 142d. With this configuration, compared to the case where the seal member is provided on the screw shaft, that is, the axis of the screw member 134, the amount of extension in the axial direction of the belt-type continuously variable transmission 10 can be shortened, and the entire unit including the variable speed drive mechanism D can also be reduced.
またユニットケース122の鉛直方向上部にこのケース122の内外を連通させる孔154hが形成される。これにより、ユニットケース122内部への水等の進入を好適に防ぎつつ、ケース122内に空気を取り込むことが可能になる。なお、孔154hは、軸方向において、可動ホルダーよりも可動駆動プーリ半体64bから離れた位置に設けられていて、つまりここではユニットケース122の裏側に設けられる。このようにユニットケース122において内燃機関E側に孔154hは設けられている。これにより、その孔154hからユニットケース122内への埃や水の進入を抑制することができる。
Also, a hole 154h is formed in the upper part of the unit case 122 in the vertical direction to allow the inside and outside of the case 122 to communicate with each other. As a result, it is possible to take air into the case 122 while suitably preventing water or the like from entering the unit case 122 . In addition, the hole 154h is provided at a position farther from the movable drive pulley half 64b than the movable holder in the axial direction, that is, provided on the back side of the unit case 122 here. In this way, the unit case 122 is provided with the hole 154h on the internal combustion engine E side. As a result, entry of dust and water into the unit case 122 through the hole 154h can be suppressed.
そして、孔154hをユニットケース122の外側に延ばすように延出管部154が設けられ、更に延出管部154の外側入口154aを部分的に覆うようにカバー部156が設けられる。したがって、延出管部154の外側入口154aを部分的に覆うカバー部156の周囲にラビリンス状の流路を形成することができ、よって延出管部154の外側入口154aからユニットケース122内への積極的な水、油といった流体の侵入を防ぐことができる。
An extension pipe portion 154 is provided so as to extend the hole 154h to the outside of the unit case 122, and a cover portion 156 is provided so as to partially cover the outer inlet 154a of the extension pipe portion 154. Therefore, a labyrinth-like flow path can be formed around the cover portion 156 that partially covers the outer inlet 154a of the extending pipe portion 154, so that the flow from the outer inlet 154a of the extending pipe portion 154 into the unit case 122 can be formed. can prevent aggressive intrusion of fluids such as water and oil.
そして、ユニットケース122の鉛直方向下部に水抜き孔160hが形成され、その水抜き孔160hに水抜き用部材としてドレンチューブ160が設けられる。そして、ドレンチューブ160は上記構成を備える。したがって、仮にユニットケース122内に水が入った場合でも、そのユニットケース122の排水性を確保することができる。
A drain hole 160h is formed in the vertically lower portion of the unit case 122, and a drain tube 160 is provided in the drain hole 160h as a drain member. Drain tube 160 has the above configuration. Therefore, even if water enters the unit case 122, the drainage performance of the unit case 122 can be ensured.
更にベルト式無段変速機10は、変速駆動機構Dによる可動駆動プーリ半体64bの軸方向の移動をアシストするように、クランク軸の回転運動をクランク軸20の軸方向の運動に変換するカムアシスト機構Cを備えている。これにより、変速駆動機構Dによる可動駆動プーリ半体64bの軸方向の移動を好適にアシストすることができる。
Further, the belt-type continuously variable transmission 10 has a cam that converts the rotational motion of the crankshaft into the axial motion of the crankshaft 20 so as to assist the axial movement of the movable drive pulley half 64b by the speed change drive mechanism D. Equipped with assist mechanism C. As a result, the axial movement of the movable drive pulley half 64b by the speed change drive mechanism D can be favorably assisted.
そして、カムアシスト機構Cは、ボールカム形式であり、クランク軸20と一体的に回転可能であるように設けられた内側ボス80と、可動駆動プーリ半体64bとともに内側ボス80の外周面80aに沿って軸方向に移動可能である外側ボス88と、内側ボス80と外側ボス88とに関わるように設けられた少なくとも1つのボール部材とを備えている。この構成により、クランク軸20の回転運動をクランク軸20の軸方向の運動に好適に変換することができる。
The cam assist mechanism C is of the ball cam type, and includes an inner boss 80 provided so as to be rotatable integrally with the crankshaft 20, and along the outer peripheral surface 80a of the inner boss 80 together with the movable drive pulley half 64b. and an outer boss 88 axially moveable with the inner boss 80 and at least one ball member associated with the inner boss 80 and the outer boss 88 . With this configuration, the rotational motion of the crankshaft 20 can be suitably converted into axial motion of the crankshaft 20 .
そしてボール部材150の転走面80fは内側ボス80の外周面80aに形成されていて、ボール部材150は外側ボス88の穴部88a、特にここでは貫通孔に配置される。したがって、カムアシスト機構Cの構成要素を少なくすることができ、また、カムアシスト機構Cの製造又は加工を安価に行うことが可能になる。
The rolling surface 80f of the ball member 150 is formed on the outer peripheral surface 80a of the inner boss 80, and the ball member 150 is arranged in the hole 88a of the outer boss 88, particularly the through hole here. Therefore, the number of constituent elements of the cam assist mechanism C can be reduced, and the cam assist mechanism C can be manufactured or processed at low cost.
そして穴部88aの底部は、変速駆動機構Dの保持部とアシスト機構Cの保持部とにより保持されたベアリング144のインナーレース144aにより区画形成した。この構成により、カムアシスト機構Cの部品点数の増加を抑制することができ、また、外側ボス88の穴部88aの形成をより容易に行うことが可能になる。
The bottom of the hole 88a is defined by the inner race 144a of the bearing 144 held by the holding portion of the transmission drive mechanism D and the holding portion of the assist mechanism C. With this configuration, it is possible to suppress an increase in the number of parts of the cam assist mechanism C, and it becomes possible to form the hole portion 88a of the outer boss 88 more easily.
また、ボール部材150を内側ボス80側に押し付けるように押付部材つまり弾性部材として皿ばね152が上記の如く設けられる(図4、図5及び図12参照)。したがって、ボール部材150と内側ボス80との間の径方向の隙間を低減することができ、よってボール部材150の内側ボス80等への衝突による打音を抑制することができる。
In addition, the disc spring 152 is provided as described above as a pressing member, that is, an elastic member, so as to press the ball member 150 toward the inner boss 80 (see FIGS. 4, 5 and 12). Therefore, it is possible to reduce the radial gap between the ball member 150 and the inner boss 80, thereby suppressing the hitting sound caused by the ball member 150 colliding with the inner boss 80 or the like.
更に、カムアシスト機構Cは、変速駆動機構Dと可動駆動プーリ半体64bとの間に配置されている。したがって、カムアシスト機構Cは、変速駆動機構Dから可動駆動プーリ半体64bへの駆動力の伝達をより好適にアシストすることができる。
Furthermore, the cam assist mechanism C is arranged between the speed change drive mechanism D and the movable drive pulley half 64b. Therefore, the cam assist mechanism C can more preferably assist the transmission of the driving force from the transmission drive mechanism D to the movable drive pulley half 64b.
なお、可動駆動プーリ半体64bを固定駆動プーリ半体64aから遠ざけるとき、可動駆動プーリ半体64bの軸方向の右側への移動を規制するストッパ部122sがユニットケース122の右側ケース122a内面に設けられている。このストッパ部122sに可動ホルダー142の外周側の軸方向凸部142pが突き当たることが出来るように可動ホルダー142は形成されている(図4参照)。一方、可動駆動プーリ半体64bを固定駆動プーリ半体64aへ近づけるとき、可動駆動プーリ半体64bの軸方向の左側への移動を規制するように、可動駆動プーリ半体64bのフェース面の左側の軸方向端部64eが、固定駆動プーリ半体64aのフェース面の右側の軸方向端部64dに突き当たることができる(図5参照)。
A stopper portion 122s is provided on the inner surface of the right case 122a of the unit case 122 to restrict the movement of the movable drive pulley half 64b to the right in the axial direction when moving the movable drive pulley half 64b away from the fixed drive pulley half 64a. It is The movable holder 142 is formed so that the axial projection 142p on the outer peripheral side of the movable holder 142 can abut against the stopper portion 122s (see FIG. 4). On the other hand, when the movable drive pulley half 64b approaches the fixed drive pulley half 64a, the left side of the face surface of the movable drive pulley half 64b is adjusted so as to restrict the axial leftward movement of the movable drive pulley half 64b. can abut against the right axial end 64d of the face of the fixed drive pulley half 64a (see FIG. 5).
ところで、上記実施形態のベルト式無段変速機10は、小型の内燃機関Eに適用されているので、パワーユニットPの寸法も小さく、図16に示すようにモータ120、第1減速ギヤ130、第2減速ギヤ132の各中心が直線状に並ばず、折れ曲がったように配置された。この配置は、パワーユニットPの寸法に応じて任意に変えることができる。
By the way, since the belt-type continuously variable transmission 10 of the above-described embodiment is applied to a small internal combustion engine E, the size of the power unit P is also small, and as shown in FIG. The centers of the two reduction gears 132 are not arranged in a straight line, but are arranged in a bent manner. This arrangement can be arbitrarily changed according to the dimensions of the power unit P.
上記ベルト式無段変速機10が適用された内燃機関Eよりも排気量の大きい内燃機関に適用されるベルト式無段変速機の一例について図18及び図19に基づいて簡単に説明する。図18は、相対的に排気量の大きい内燃機関を備えたパワーユニットにおいてそこに搭載されたベルト式無段変速機の駆動プーリ64及びその周囲の断面図である。図19は、図18のベルト式無段変速機における変速駆動機構D1のギヤ配置を示す図である。
An example of a belt-type continuously variable transmission applied to an internal combustion engine having a larger displacement than the internal combustion engine E to which the belt-type continuously variable transmission 10 is applied will be briefly described with reference to FIGS. 18 and 19. FIG. FIG. 18 is a cross-sectional view of a drive pulley 64 of a belt-type continuously variable transmission mounted thereon in a power unit having an internal combustion engine with a relatively large displacement and its surroundings. FIG. 19 is a diagram showing the gear arrangement of the speed change drive mechanism D1 in the belt type continuously variable transmission of FIG.
図19に示すように、変速駆動機構D1は、上記変速駆動機構Dと同じ構成を備えるが、モータ120、第1減速ギヤ130、第2減速ギヤ132の相対的な配置が上記変速駆動機構Dと異なる。排気量の大きい内燃機関の場合には、排気量の小さい内燃機関と比べて、駆動プーリの径も大きくなり、モータ120の配置が課題となるが、図16と図19を比較すると明らかなように、変速駆動機構D1では、変速駆動機構Dに対して、モータ120、第1減速ギヤ130、第2減速ギヤ132の各中心がより直線状に並ぶようにモータ120、第1減速ギヤ130、第2減速ギヤ132は配置されている。このように、変速駆動機構D、D1は、同じモータ120、同じ第1減速ギヤ130、同じ第2減速ギヤ132を用いてそれらの配置を変えるだけで、種々のサイズの内燃機関に応じたベルト式無段変速機に適用可能である。なお、この同じ部品の適用は、同一径の入力軸つまりクランク軸20の左側延出部を用いる限り、カムアシスト機構C等においても同様である。
As shown in FIG. 19, the transmission drive mechanism D1 has the same configuration as the transmission drive mechanism D, but the relative arrangement of the motor 120, the first reduction gear 130, and the second reduction gear 132 is different from that of the transmission drive mechanism D. different from In the case of an internal combustion engine with a large displacement, the diameter of the drive pulley is larger than that of an internal combustion engine with a small displacement. Furthermore, in the transmission drive mechanism D1, the motor 120, the first reduction gear 130, A second reduction gear 132 is provided. In this way, the variable speed drive mechanisms D, D1 use the same motor 120, the same first reduction gear 130, and the same second reduction gear 132, and only by changing their arrangement, belts corresponding to various sizes of internal combustion engines can be provided. It can be applied to a type continuously variable transmission. The application of the same parts is the same for the cam assist mechanism C and the like as long as the input shaft of the same diameter, that is, the left extension of the crankshaft 20 is used.
図18に示す、相対的に排気量の大きい内燃機関に適用されるベルト式無段変速機では、ユニットケース122の右側ケース122aの中央の軸貫通孔122iとクランク軸20との間に転がり軸受であるベアリング175が設けられる。このとき、同ベルト式無段変速機は、右側ケース122aの変速機ケース12の前部12aへの取り付け部にグリース入りラバーブッシュ172を用いてフローティング構造を採用する。これにより、クランク軸端段付き部76でモータ120が発生させるクランク軸上アキシアル方向の反力を受けるため、ボールベアリング以外のアキシアル方向の位置規制がないクランク支持方法を採用するエンジンにも上記構成を適用することができるとともに、耐衝撃性などを向上させることができる。また、それにより、エンジン及び/又は車体の振動に伴って発生する回転振動も緩衝させることができる。なお、図18では、クランク軸20の左端面に座金84を介してボルト186を締結することにより、クランク軸20に、固定駆動プーリ半体64aなどが締め付けられ、それらをクランク軸20と一体としている。
In a belt-type continuously variable transmission applied to an internal combustion engine with a relatively large displacement, shown in FIG. Abearing 175 is provided which is At this time, the belt-type continuously variable transmission employs a floating structure using a grease-filled rubber bush 172 at the attachment portion of the right side case 122a to the front portion 12a of the transmission case 12. As shown in FIG. As a result, the reaction force in the axial direction on the crankshaft generated by the motor 120 is received by the stepped portion 76 at the end of the crankshaft. can be applied, and impact resistance and the like can be improved. In addition, it is possible to damp the rotational vibrations that occur with the vibrations of the engine and/or the vehicle body. 18, by fastening a bolt 186 to the left end surface of the crankshaft 20 through a washer 84, the fixed drive pulley half 64a and the like are fastened to the crankshaft 20, and they are integrated with the crankshaft 20. there is
In a belt-type continuously variable transmission applied to an internal combustion engine with a relatively large displacement, shown in FIG. A
なお、図18に示すベルト式無段変速機でも、図19に示すように、ユニットケース122の内外を連通させる孔154hに、延出管部154が、その裏側に設けられている。そして、延出管部154の外側入口154aを部分的に覆うカバー部156が変速機ケース12の前部12aの内面に上方から下方に向けて垂れ下がるように設けられている。したがって、ユニットケース122内への水等の進入を防ぎつつその内外の空気の出入りを好適に可能にする。更に、図18に示すベルト式無段変速機でも、図19に示すように、ユニットケース122の鉛直方向下部の孔160hに、特に最下部の孔160hに水抜き用部材であるドレンチューブ160が設けられている。したがって、ユニットケース122は、その排水性も確保できる。なお、図18及び図19のベルト式無段変速機でも、図17の断面図で説明したように、ユニットケース122の鉛直方向下部の孔160hの部分は、ユニットケース122の右側ケース122aと左側ケース122bとの合わせ面に形成され、ラビリンス構造160Lを形成する。
In the belt-type continuously variable transmission shown in FIG. 18, as shown in FIG. 19, the hole 154h that communicates the inside and outside of the unit case 122 is provided with an extension tube portion 154 on the back side thereof. A cover portion 156 that partially covers the outer inlet 154a of the extension pipe portion 154 is provided on the inner surface of the front portion 12a of the transmission case 12 so as to hang down from above. Therefore, while preventing entry of water or the like into the unit case 122, the entry and exit of air inside and outside the unit case 122 is preferably allowed. Further, in the belt-type continuously variable transmission shown in FIG. 18, as shown in FIG. 19, a drain tube 160, which is a member for draining water, is provided in the hole 160h at the bottom in the vertical direction of the unit case 122, particularly in the hole 160h at the bottom. is provided. Therefore, the unit case 122 can ensure its drainage. 18 and 19, the hole 160h in the vertically lower portion of the unit case 122 is located between the right side case 122a and the left side case 122a of the unit case 122, as explained with reference to the cross-sectional view of FIG. It is formed on the mating surface with the case 122b to form a labyrinth structure 160L.
図18及び図19に示すベルト式無段変速機も、その他、上記ベルト式無段変速機10と同様の構成を備え、上記した種々の作用効果を奏するが、ここでの更なる説明は省略する。
The belt-type continuously variable transmission shown in FIGS. 18 and 19 also has the same configuration as the belt-type continuously variable transmission 10, and has the various effects described above, but further explanation is omitted here. do.
以上、本発明の一実施形態及びその変形例について説明したが、本発明は前記した実施形態等に限定されるものではなく、本発明の要旨の範囲でその他種々の変更が可能である。例えば、本発明のパワーユニット、内燃機関は、自動二輪車に限定されず他種の鞍乗型車両にも幅広く適用されるものであってもよい。なお、説明の便宜上、装置の左右配置は図示の実施形態に沿って説明したが、それに限定されず、左右配置が逆であってもよい。
Although one embodiment and its modifications of the present invention have been described above, the present invention is not limited to the above-described embodiments and the like, and various other modifications are possible within the scope of the present invention. For example, the power unit and internal combustion engine of the present invention are not limited to motorcycles and may be widely applied to other types of straddle-type vehicles. For convenience of explanation, the left and right arrangement of the device has been described according to the illustrated embodiment, but the arrangement is not limited to this, and the left and right arrangement may be reversed.
また、上記実施形態では、カムアシスト機構は、ボールカム形式であったが、動力源の出力軸の回転運動を該出力軸の軸方向の運動に変換する他の形式を採用してもよい。なお、駆動機構の作動により可動駆動プーリ半体64bを固定駆動プーリ半体64aに対して軸方向に移動させる機構(軸方向スライド機構)は、カムアシスト機構Cに限定されず、例えば、駆動機構D,D1による軸方向の駆動力により単に可動駆動プーリ半体64bが固定駆動プーリ半体64aに対して軸方向に移動することを許容する機構であってもよい。また、動力源は内燃機関以外であってもよい。
Also, in the above embodiment, the cam assist mechanism is of the ball cam type, but other types of converting the rotational motion of the output shaft of the power source into the axial motion of the output shaft may be adopted. The mechanism (axial slide mechanism) for axially moving the movable drive pulley half 64b with respect to the fixed drive pulley half 64a by the operation of the drive mechanism is not limited to the cam assist mechanism C. For example, the drive mechanism It may be a mechanism that simply allows the movable drive pulley half 64b to move axially relative to the fixed drive pulley half 64a by the axial driving force of D, D1. Also, the power source may be other than the internal combustion engine.
1…自動二輪車、10…ベルト式無段変速機
20…クランク軸、64…駆動プーリ
64a…固定駆動プーリ半体、64b…可動駆動プーリ半体
90…Vベルト、94…従動プーリ
94a…固定従動プーリ半体、94b…可動従動プーリ半体
120…モータ、130…第1減速ギヤ
132…第2減速ギヤ、134…スクリュー部材
142…可動ホルダー、C…カムアシスト機構
D,D1…駆動機構、E…内燃機関
P…パワーユニット 1... Motorcycle, 10... Belt-type continuously variable transmission
20 ... Crankshaft, 64 ... Drive pulley
64a ... fixed drive pulley half, 64b ... movable drive pulley half
90... V-belt, 94... Driven pulley
94a... Fixed driven pulley half, 94b... Movable driven pulley half
120...Motor, 130...First reduction gear
132...Second reduction gear, 134...Screw member
142...Movable holder, C...Cam assist mechanism
D, D1...drive mechanism, E...internal combustion engine
P…Power unit
20…クランク軸、64…駆動プーリ
64a…固定駆動プーリ半体、64b…可動駆動プーリ半体
90…Vベルト、94…従動プーリ
94a…固定従動プーリ半体、94b…可動従動プーリ半体
120…モータ、130…第1減速ギヤ
132…第2減速ギヤ、134…スクリュー部材
142…可動ホルダー、C…カムアシスト機構
D,D1…駆動機構、E…内燃機関
P…パワーユニット 1... Motorcycle, 10... Belt-type continuously variable transmission
20 ... Crankshaft, 64 ... Drive pulley
64a ... fixed drive pulley half, 64b ... movable drive pulley half
90... V-belt, 94... Driven pulley
94a... Fixed driven pulley half, 94b... Movable driven pulley half
120...Motor, 130...First reduction gear
132...Second reduction gear, 134...Screw member
142...Movable holder, C...Cam assist mechanism
D, D1...drive mechanism, E...internal combustion engine
P…Power unit
Claims (10)
- 動力源の出力軸(20)から駆動力が伝達される駆動プーリ(64)と従動プーリ(94)との間にベルト(90)が架け渡され、前記駆動プーリ(64)において固定プーリ半体(64a)に対して可動プーリ半体(64b)を移動させるように前記可動プーリ半体(64b)の軸方向の駆動力を発生する駆動機構(D,D1)がモータ(120)を備えているベルト式無段変速機(10)であって、
前記駆動機構(D,D1)は、
前記モータ(120)による回転で回転され、前記軸方向に延び、かつ、前記軸方向に移動不能であるスクリュー部材(134)と、
前記スクリュー部材(134)が螺合する雌ねじ部(142d)を有するとともに前記可動プーリ半体(64b)とともに前記軸方向に移動可能である可動ホルダー(142)と
を備え、
前記スクリュー部材(134)は、前記可動プーリ半体(64b)の外周部(64o)よりも前記出力軸(20)側に位置付けられている
ことを特徴とするベルト式無段変速機(10)。 A belt (90) is stretched between a driving pulley (64) to which driving force is transmitted from the output shaft (20) of the power source and a driven pulley (94). A drive mechanism (D, D1) for generating axial driving force of the movable pulley half (64b) to move the movable pulley half (64b) with respect to (64a) includes a motor (120). A belt-type continuously variable transmission (10) comprising:
The drive mechanism (D, D1) is
a screw member (134) that is rotated by the rotation of the motor (120), extends in the axial direction, and is immovable in the axial direction;
a movable holder (142) having a female threaded portion (142d) into which the screw member (134) is screwed and which is movable in the axial direction together with the movable pulley half (64b),
A belt type continuously variable transmission (10) characterized in that the screw member (134) is positioned closer to the output shaft (20) than the outer peripheral portion (64o) of the movable pulley half (64b). . - 前記駆動機構(D,D1)は、前記モータ(120)を収容し、かつ、前記モータ(120)により駆動力が伝達される減速機構(124)が設けられるケース(122)に設けられ、
前記スクリュー部材(134)は、前記ケース(122)の径方向に延びるケース壁部(122g)に挿通された状態に設けられ、
前記スクリュー部材(134)の周囲には、前記ケース壁部(122g)を挟み込むように第1軸受(136)と第2軸受(138)とが設けられ、
前記第1軸受(136)は、ラジアル荷重及びアキシアル荷重を受けることができるように構成され、
前記第2軸受(138)は、アキシアル荷重を受けることができるように構成されている
ことを特徴とする請求項1に記載のベルト式無段変速機(10)。 The drive mechanism (D, D1) is provided in a case (122) that houses the motor (120) and is provided with a speed reduction mechanism (124) to which driving force is transmitted by the motor (120),
The screw member (134) is provided in a state of being inserted through a radially extending case wall (122g) of the case (122),
A first bearing (136) and a second bearing (138) are provided around the screw member (134) so as to sandwich the case wall (122g),
The first bearing (136) is configured to be able to receive radial and axial loads,
2. The belt-type continuously variable transmission (10) according to claim 1, wherein the second bearing (138) is configured to receive an axial load. - 前記スクリュー部材(134)は径方向に延びるフランジ部(134c)を有し、
前記第1軸受(136)及び前記第2軸受(138)は、前記ケース壁部(122g)よりも前記可動プーリ半体(64b)側の前記フランジ部(134c)と、前記ケース壁部(122g)を挟んで前記フランジ部(134c)と反対側に位置し前記スクリュー部材(134)に螺合される締結部材(140)とにより挟まれている
ことを特徴とする請求項2に記載のベルト式無段変速機(10)。 The screw member (134) has a radially extending flange portion (134c),
The first bearing (136) and the second bearing (138) are configured by the flange portion (134c) closer to the movable pulley half (64b) than the case wall portion (122g) and the case wall portion (122g). ) is sandwiched between the flange portion (134c) and a fastening member (140) located opposite to the screw member (134) and screwed into the screw member (134). type continuously variable transmission (10). - 前記駆動機構(D,D1)は、前記モータ(120)を収容し、かつ、前記モータ(120)により駆動力が伝達される減速機構(124)が設けられるケース(122) に設けられ、
前記可動ホルダー(142)の外周面(142c)を前記ケース(122)との間のシール面とし、
前記雌ねじ部(142d)の前記可動プーリ半体(64b)側にキャップ部材(148)が設けられている
ことを特徴とする請求項1から3のいずれか一項に記載のベルト式無段変速機(10)。 The drive mechanism (D, D1) is provided in a case (122) that houses the motor (120) and is provided with a speed reduction mechanism (124) to which driving force is transmitted by the motor (120),
The outer peripheral surface (142c) of the movable holder (142) serves as a sealing surface with the case (122),
The belt-type continuously variable transmission according to any one of claims 1 to 3, wherein a cap member (148) is provided on the movable pulley half (64b) side of the female threaded portion (142d). machine (10). - 前記ケース(122)の鉛直方向上部に前記ケース(122)の内外を連通させる孔(154h)が形成されている
ことを特徴とする請求項2から4のいずれか一項に記載のベルト式無段変速機(10)。 5. The belt type wireless belt according to any one of claims 2 to 4, characterized in that a hole (154h) for communicating the inside and outside of the case (122) is formed in the vertical upper part of the case (122). Stepped gearbox (10). - 前記孔(154h)は、前記軸方向において、前記可動ホルダー(142)よりも前記可動プーリ半体(64b)から離れた位置に設けられている
ことを特徴とする請求項5に記載のベルト式無段変速機。 6. The belt-type pulley according to claim 5, wherein the hole (154h) is provided at a position further from the movable pulley half (64b) than the movable holder (142) in the axial direction. Continuously variable transmission. - 前記孔(154h)を前記ケース(122)の外側に延ばすように延出管部(154)が設けられていて、
前記延出管部(154)の外側入口(154a)を部分的に覆うようにカバー部(156)が更に設けられている
ことを特徴とする請求項5又は6に記載のベルト式無段変速機。 An extension tube (154) is provided to extend the hole (154h) to the outside of the case (122),
7. The belt type continuously variable transmission according to claim 5 or 6, further comprising a cover portion (156) that partially covers the outer inlet (154a) of the extension tube portion (154). machine. - 前記ケース(122)の鉛直方向下部に水抜き孔(160h)が形成され、
前記水抜き孔(160h)に水抜き用部材(160)が設けられている
ことを特徴とする請求項2から7のいずれか一項に記載のベルト式無段変速機(10)。 A drain hole (160h) is formed in the vertical lower part of the case (122),
The belt-type continuously variable transmission (10) according to any one of claims 2 to 7, wherein a water draining member (160) is provided in the water draining hole (160h). - 前記駆動機構(D,D1)による前記可動プーリ半体(64b)の前記軸方向の移動をアシストするように、前記出力軸(20)の回転運動を該出力軸(20)の前記軸方向の運動に変換するカムアシスト機構(C)を更に備えている
ことを特徴とする請求項1から8のいずれか一項に記載のベルト式無段変速機(10)。 The rotational motion of the output shaft (20) is controlled in the axial direction of the output shaft (20) so as to assist the axial movement of the movable pulley half (64b) by the drive mechanism (D, D1). The belt-type continuously variable transmission (10) according to any one of claims 1 to 8, further comprising a cam assist mechanism (C) for converting motion. - 前記カムアシスト機構(C)は、ボールカム形式であり、
前記出力軸(20)と一体的に回転可能であるように設けられた内側部材(80)と、
前記可動プーリ半体(64b)とともに前記内側部材(80)の外周面に沿って前記軸方向に移動可能である外側部材(88)と、
前記内側部材(80)と前記外側部材(88)とに関わるように設けられた少なくとも1つのボール部材(150)と
を備えている
ことを特徴とする請求項9に記載のベルト式無段変速機(10)。 The cam assist mechanism (C) is of a ball cam type,
an inner member (80) provided so as to be rotatable integrally with the output shaft (20);
an outer member (88) movable in the axial direction along the outer peripheral surface of the inner member (80) together with the movable pulley half (64b);
10. The belt-type continuously variable transmission according to claim 9, further comprising at least one ball member (150) associated with said inner member (80) and said outer member (88). machine (10).
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JP2021076197A (en) * | 2019-11-11 | 2021-05-20 | シェフラー テクノロジーズ アー・ゲー ウント コー. カー・ゲーSchaeffler Technologies AG & Co. KG | Continuously variable transmission |
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