WO2022211065A1 - 磁気記録媒体およびカートリッジ - Google Patents
磁気記録媒体およびカートリッジ Download PDFInfo
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Images
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- G11B5/735—Base layers, i.e. all non-magnetic layers lying under a lowermost magnetic recording layer, e.g. including any non-magnetic layer in between a first magnetic recording layer and either an underlying substrate or a soft magnetic underlayer characterised by the back layer
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Definitions
- the present disclosure relates to a magnetic recording medium and a cartridge including the same.
- Patent Document 1 discloses that the surface roughness Ra of the aromatic polyamide film that constitutes the non-magnetic support is 0.2 to 5 nm on the side on which the magnetic layer is applied. Further, it is disclosed that when the surface roughness Ra is greater than 5 nm, the surface roughness of the magnetic recording medium after coating the magnetic layer increases, and the spacing loss with the magnetic head increases.
- An object of the present disclosure is to provide a magnetic recording medium capable of suppressing deterioration in electromagnetic conversion characteristics and a cartridge including the same.
- the first disclosure is A tape-shaped magnetic recording medium, a substrate comprising polyesters; an underlayer provided on a substrate; A magnetic layer provided on the underlayer and containing magnetic powder,
- the magnetic recording medium contains a lubricant,
- the average value of the arithmetic mean roughness Ra of the surface of the magnetic layer is 1.3 nm or less.
- the spacing index SRL the average value of the peak half width of the spacing increase region generated on the entrance side of the glass pseudo head into which the magnetic recording medium enters.
- the spacing index SRL is the average value of the peak half-value widths of the spacing increase regions that occur near the edges in the width direction of the magnetic recording medium when the magnetic recording medium is slid on the glass pseudo head
- the magnetic recording medium has a spacing index SRL of 35 ⁇ m or less and a spacing index SRT of 68 ⁇ m or less.
- a second disclosure is a cartridge comprising the magnetic recording medium of the first disclosure.
- FIG. 1 is an exploded perspective view showing an example configuration of a cartridge according to an embodiment of the present disclosure.
- FIG. 2 is a block diagram showing an example of the configuration of the cartridge memory.
- FIG. 3 is a cross-sectional view showing an example of the configuration of a magnetic tape.
- FIG. 4 is a schematic diagram showing an example layout of data bands and servo bands.
- FIG. 5 is an enlarged view showing an example of the configuration of the data band.
- FIG. 6 is an enlarged view showing an example of the configuration of a servo band.
- FIG. 7 is a perspective view showing an example of the shape of particles.
- FIG. 8 is a diagram showing an example of a TEM photograph of a magnetic layer.
- FIG. 9 is a diagram showing an example of a TEM photograph of the magnetic layer.
- FIG. 8 is a diagram showing an example of a TEM photograph of a magnetic layer.
- FIG. 10 is a schematic diagram showing the configuration of the measuring device.
- FIG. 11A is an enlarged view showing the relationship between the dummy and the magnetic tape in the measuring device.
- FIG. 11B is a cross-sectional view along line XIB-XIB in FIG. 11A.
- FIG. 12 is a diagram showing an example of a 2D profile acquired by a measuring device.
- FIG. 13A is a graph showing an example of an average 1D profile PaL(L).
- FIG. 13B is a graph showing an example of an average 1D profile PaT(T).
- FIG. 14A is a perspective view for explaining a cupping calculation method.
- FIG. 14B is a cross-sectional view along line XIVB-XIVB in FIG. 14A.
- FIG. 15 is an exploded perspective view showing an example of the configuration of a cartridge according to a modified example of the embodiment of the present disclosure;
- FIG. 16 is a graph showing good ranges for stiffness and cupping.
- the measurement shall be performed in an environment of 25°C ⁇ 2°C and 50% RH ⁇ 5% RH.
- a numerical range indicated using “from” indicates a range including the numerical values described before and after “from” as the minimum and maximum values, respectively.
- FIG. 1 is an exploded perspective view showing an example of the configuration of the cartridge 10.
- the cartridge 10 is a one-reel type cartridge, and a tape-shaped magnetic recording medium (hereinafter referred to as "magnetic tape") MT is wound inside a cartridge case 12 composed of a lower shell 12A and an upper shell 12B.
- a reel 13 for winding the magnetic tape MT has a substantially disc shape with an opening in the center and is composed of a reel hub 13A made of a hard material such as plastic and a flange 13B.
- a leader tape LT is connected to the outer edge of the magnetic tape MT.
- a leader pin 20 is provided at the tip of the leader tape LT.
- the cartridge 10 may be a magnetic tape cartridge conforming to the LTO (Linear Tape-Open) standard, or may be a magnetic tape cartridge conforming to a standard different from the LTO standard.
- LTO Linear Tape-Open
- the cartridge memory 11 is provided near one corner of the cartridge 10 .
- the cartridge memory 11 faces the reader/writer of the recording/reproducing device.
- the cartridge memory 11 communicates with a recording/reproducing device, more specifically, a reader/writer, according to a wireless communication standard conforming to the LTO standard.
- FIG. 2 is a block diagram showing an example of the configuration of the cartridge memory 11.
- the cartridge memory 11 includes an antenna coil (communication unit) 31 that communicates with the reader/writer according to a specified communication standard, and a rectifier that generates power by using induced electromotive force and rectifies the radio waves received by the antenna coil 31.
- antenna coil communication unit
- rectifier that generates power by using induced electromotive force and rectifies the radio waves received by the antenna coil 31.
- the cartridge memory 11 also includes a capacitor 37 connected in parallel to the antenna coil 31, and the antenna coil 31 and the capacitor 37 constitute a resonance circuit.
- the memory 36 stores information related to the cartridge 10 and the like.
- the memory 36 is a non-volatile memory (NVM).
- the storage capacity of memory 36 is preferably about 32 KB or greater.
- the memory 36 may have a first storage area 36A and a second storage area 36B.
- the first storage area 36A is an area for storing first information.
- the first information is at least one selected from the group consisting of, for example, the manufacturing information of the cartridge 10 (for example, the unique number of the cartridge 10) and the usage history of the cartridge 10 (for example, the number of times the magnetic tape MT is pulled out (Thread Count)). Contains seeds.
- the second storage area 36B is an area for storing second information.
- the second information includes, for example, at least one selected from the group consisting of tension adjustment information, management ledger data, index information, thumbnail information, and the like.
- the tension adjustment information is information for adjusting the tension applied to the magnetic tape MT in the longitudinal direction.
- the tension adjustment information includes, for example, information obtained by intermittently measuring the width between servo bands in the longitudinal direction of the magnetic tape MT, tension information of the recording/reproducing device, temperature and humidity information of the recording/reproducing device, and the like. At least one type of information selected from the group is included. These pieces of information may be managed in cooperation with information about the usage status of the cartridge 10 and the like. It is preferable that the tension adjustment information be acquired during or before data recording on the magnetic tape MT.
- the tension information of the recording/reproducing apparatus means information of the tension applied to the magnetic tape MT in the longitudinal direction.
- the management ledger data is data that includes at least one type selected from the group consisting of the capacity of the data file recorded on the magnetic tape MT, the date of creation, the date of editing, and the storage location.
- the index information is metadata or the like for searching the contents of the data file.
- the thumbnail information is thumbnails of moving images or still images stored on the magnetic tape MT.
- the memory 36 may have multiple banks. In this case, part of the plurality of banks may constitute the first storage area 36A, and the remaining banks may constitute the second storage area 36B.
- the antenna coil 31 induces an induced voltage by electromagnetic induction.
- the controller 35 communicates with the recording/reproducing device via the antenna coil 31 according to a prescribed communication standard. Specifically, for example, mutual authentication, command transmission/reception, or data exchange is performed.
- the controller 35 stores information received from the recording/reproducing device via the antenna coil 31 in the memory 36 .
- the tension adjustment information received from the recording/reproducing device via the antenna coil 31 is stored in the second storage area 36B of the memory 36 .
- the controller 35 reads information from the memory 36 and transmits it to the recording/reproducing apparatus via the antenna coil 31 in response to a request from the recording/reproducing apparatus.
- the tension adjustment information is read from the second storage area 36B of the memory 36 and transmitted to the recording/reproducing device via the antenna coil 31 .
- FIG. 3 is a cross-sectional view showing an example of the configuration of the magnetic tape MT.
- the magnetic tape MT includes a long substrate 41, an underlayer 42 provided on one main surface (first main surface) of the substrate 41, a magnetic layer 43 provided on the underlayer 42, and a back layer 44 provided on the other main surface (second main surface) of the substrate 41 .
- the base layer 42 and the back layer 44 are provided as required, and may be omitted.
- the magnetic tape MT may be a perpendicular recording magnetic recording medium or a longitudinal recording magnetic recording medium.
- the magnetic tape MT preferably contains a lubricant from the viewpoint of improving running properties. At least one of the underlayer 42 and the magnetic layer 43 may contain the lubricant.
- the magnetic tape MT may comply with the LTO standard, or may comply with a standard different from the LTO standard.
- the width of the magnetic tape MT may be 1/2 inch or wider than 1/2 inch. If the magnetic tape MT complies with the LTO standard, the width of the magnetic tape MT is 1/2 inch.
- the magnetic tape MT has a configuration in which the width of the magnetic tape MT can be kept constant or substantially constant by adjusting the tension applied in the longitudinal direction of the magnetic tape MT during running by a recording/reproducing device (drive).
- the magnetic tape MT has a long shape and runs in the longitudinal direction during recording and reproduction.
- the magnetic tape MT is preferably used in a recording/reproducing apparatus having a maximum linear recording density of 550 KFCI or more when recording signals.
- the magnetic tape MT is preferably used in a recording/reproducing apparatus having a ring head as a recording head.
- the magnetic tape MT is preferably used in a recording/reproducing apparatus capable of recording data with a data track width of 1500 nm or less or 1000 nm or less.
- the magnetic head 56 has a sliding surface on which the magnetic tape MT slides.
- the sliding surface has an elongated shape.
- a recording/reproducing element is provided in the central portion of the sliding surface in the width direction.
- the width direction of the sliding surface coincides with the longitudinal direction of the magnetic tape MT, that is, the running direction of the magnetic tape MT.
- the longitudinal direction of the sliding surface coincides with the width direction of the magnetic tape MT.
- a flat head is preferably used as the magnetic head 56 for recording and reproducing the magnetic tape MT.
- the flat type head since the air near the running magnetic tape MT is actively scraped off by the edges of the head before reaching the sliding surface, there is no air gap between the sliding surface of the magnetic head 56 and the magnetic tape MT. air pressure can be reduced. Therefore, the spacing between the sliding surface of the magnetic head 56 and the magnetic tape MT can be reduced. As a result, R L and R T in FIG. 12 are expected to be smaller than when the flat head is not used.
- the base 41 is a non-magnetic support that supports the underlayer 42 and the magnetic layer 43 .
- the substrate 41 has a long film shape.
- the upper limit of the average thickness T s of the substrate 41 is, for example, 4.4 ⁇ m or less, preferably 4.2 ⁇ m or less, more preferably 4.0 ⁇ m or less, even more preferably 3.8 ⁇ m or less, and particularly preferably 3.6 ⁇ m or less. Most preferably, it is 3.4 ⁇ m or less.
- the recording capacity that can be recorded in one data cartridge can be made higher than that of a general magnetic tape.
- the lower limit of the average thickness Ts of the substrate 41 is preferably 3 ⁇ m or more, more preferably 3.2 ⁇ m or more.
- the lower limit value of the average thickness T s of the substrate 41 is 3 ⁇ m or more, a decrease in the strength of the substrate 41 can be suppressed.
- the average thickness Ts of the substrate 41 is obtained as follows. First, the magnetic tape MT accommodated in the cartridge 10 is unwound, and the magnetic tape MT is unwound from the range of 10 m to 20 m, the range of 30 m to 40 m, and the range of 50 m to 60 m in the longitudinal direction from the connection portion 21 between the magnetic tape MT and the leader tape LT. A magnetic tape MT is cut to a length of 250 mm to prepare three samples.
- the term "longitudinal direction" in the case of "longitudinal direction from the connecting portion 21 between the magnetic tape MT and the leader tape LT" means the direction from one end on the leader tape LT side to the other end on the opposite side. means.
- each sample other than the substrate 41 that is, the underlayer 42, the magnetic layer 43 and the back layer 44
- a solvent such as MEK (methyl ethyl ketone) or dilute hydrochloric acid.
- MEK methyl ethyl ketone
- dilute hydrochloric acid a solvent such as MEK (methyl ethyl ketone) or dilute hydrochloric acid.
- the thickness of each sample (substrate 41) was measured at five positions, and the measured values (of a total of 15 samples) thickness) is arithmetically averaged to calculate the average thickness Ts of the substrate 41 .
- the five measurement positions are randomly selected from each sample so that they are different positions in the longitudinal direction of the magnetic tape MT.
- the base 41 contains, for example, at least one selected from the group consisting of polyesters, polyolefins, cellulose derivatives, vinyl resins, and other polymer resins.
- the substrate 41 contains two or more of the above materials, the two or more materials may be mixed, copolymerized, or laminated.
- the substrate 41 contains polyesters as a main component among the polymer resins described above.
- the average Young's modulus of the base 41 in the longitudinal direction can be reduced to preferably 2.5 GPa or more and 7.8 GPa or less, more preferably 3.0 GPa or more and 7.0 GPa or less. Therefore, it is particularly easy to control the width of the magnetic tape MT to be constant or substantially constant by adjusting the tension in the longitudinal direction of the magnetic tape MT during running with the recording/reproducing device. A method of measuring the average Young's modulus in the longitudinal direction of the substrate 41 will be described later.
- the term "main component” means a component with the highest content ratio among the components that constitute the base 41.
- the fact that the main component of the substrate 41 is a polyester means that the content of the polyester in the substrate 41 is, for example, 50% by mass or more, 60% by mass or more, 70% by mass or more, or 80% by mass with respect to the mass of the substrate 41. % or more, 90% by mass or more, 95% by mass or more, or 98% by mass or more, or that the substrate 41 is composed only of polyester.
- Polyesters include, for example, PET (polyethylene terephthalate), PEN (polyethylene naphthalate), PBT (polybutylene terephthalate), PBN (polybutylene naphthalate), PCT (polycyclohexylene dimethylene terephthalate), PEB (polyethylene-p- oxybenzoate) and at least one selected from the group consisting of polyethylene bisphenoxycarboxylate.
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- PBT polybutylene terephthalate
- PBN polybutylene naphthalate
- PCT polycyclohexylene dimethylene terephthalate
- PEB polyethylene-p- oxybenzoate
- polyesters in the substrate 41 can be confirmed, for example, as follows. First, the magnetic tape MT accommodated in the cartridge 10 is unwound, and the magnetic tape MT is cut out from a range of 30 m to 40 m in the longitudinal direction from the joint 21 between the magnetic tape MT and the leader tape LT to prepare a sample. The layers other than the substrate 41 are removed. Next, an IR spectrum of the sample (substrate 41) is obtained by infrared absorption spectrometry (IR). Based on this IR spectrum, it can be confirmed that the substrate 41 contains polyesters.
- IR infrared absorption spectrometry
- Polyolefins include, for example, at least one selected from the group consisting of PE (polyethylene) and PP (polypropylene).
- Cellulose derivatives include, for example, at least one selected from the group consisting of cellulose diacetate, cellulose triacetate, CAB (cellulose acetate butyrate) and CAP (cellulose acetate propionate).
- the vinyl-based resin includes, for example, at least one selected from the group consisting of PVC (polyvinyl chloride) and PVDC (polyvinylidene chloride).
- PA polyamide, nylon
- aromatic PA aromatic PA
- PAI polyamideimide
- aromatic PAI aromatic polyamideimide
- PBO polybenzoxazole, e.g. Zylon®
- polyether PEK (polyetherketone), PEEK (polyetheretherketone), polyetherester, PES (polyethersulfone) , PEI (polyetherimide), PSF (polysulfone), PPS (polyphenylene sulfide), PC (polycarbonate), PAR (polyarylate) and PU (polyurethane).
- PEK polyetherketone
- PEEK polyetheretherketone
- PES polyethersulfone
- PEI polyetherimide
- PSF polysulfone
- PPS polyphenylene sulfide
- PC polycarbonate
- PAR polyarylate
- PU polyurethane
- the substrate 41 may be biaxially stretched in the longitudinal direction and the width direction.
- the polymer resin contained in the substrate 41 is preferably oriented obliquely with respect to the width direction of the substrate 41 .
- the magnetic layer 43 is a recording layer for recording signals by magnetization patterns.
- the magnetic layer 43 may be a perpendicular recording type recording layer or a longitudinal recording type recording layer.
- the magnetic layer 43 contains, for example, magnetic powder and a binder.
- the magnetic layer 43 further contains at least one additive selected from the group consisting of lubricants, carbon, antistatic agents, abrasives, curing agents, rust preventives, non-magnetic reinforcing particles, etc., if necessary. You can stay.
- the magnetic layer 43 may have an uneven surface.
- the magnetic layer 43 may have a plurality of servo bands SB and a plurality of data bands DB in advance, as shown in FIG.
- a plurality of servo bands SB are provided at regular intervals in the width direction of the magnetic tape MT.
- a data band DB is provided between adjacent servo bands SB.
- the servo band SB is for guiding the magnetic head 56 (specifically, the servo read heads 56A and 56B) when recording or reproducing data.
- a servo pattern (servo signal) for tracking control of the magnetic head 56 is written in advance in the servo band SB. User data is recorded in the data band DB.
- the lower limit of the average value of the ratio R S of the total area S SB of the plurality of servo bands SB to the surface area S of the magnetic layer 43 is preferably 0.8 from the viewpoint of ensuring 5 or more servo bands SB. % or more.
- the average value of the ratio R S of the total area S SB of the plurality of servo bands SB to the area S of the entire surface of the magnetic layer 43 is obtained as follows. First, the magnetic tape MT accommodated in the cartridge 10 is unwound, and the magnetic tape MT is unwound from the range of 10 m to 20 m, the range of 30 m to 40 m, and the range of 50 m to 60 m in the longitudinal direction from the connection portion 21 between the magnetic tape MT and the leader tape LT. A magnetic tape MT is cut to a length of 250 mm to prepare three samples.
- each sample was developed using a ferricolloid developer (manufactured by Sigma High Chemical Co., Ltd., Sigmamarker Q), and then each sample developed was observed with an optical microscope. Measure the number of SBs.
- the average value of the ratio R S is calculated by arithmetically averaging the ratio R S of the three samples.
- the number of servo bands SB is, for example, 5+4n (where n is an integer equal to or greater than 0) or more.
- the number of servo bands SB is preferably 5 or more, more preferably 9 or more.
- the upper limit of the number of servo bands SB is not particularly limited, it is, for example, 33 or less.
- the number of servo bands SB is obtained as follows. First, the magnetic tape MT accommodated in the cartridge 10 is unwound, and the magnetic tape MT is cut into a length of 250 mm from a range of 30 m to 40 m in the longitudinal direction from the joint 21 between the magnetic tape MT and the leader tape LT, and a sample is obtained. make. Next, the sample is developed and the number of servo bands SB is measured in the same manner as the method for calculating the ratio R S described above.
- the upper limit of the average value of the servo band width WSB is preferably 95 ⁇ m or less, more preferably 60 ⁇ m or less, and still more preferably 30 ⁇ m or less from the viewpoint of ensuring a high recording capacity.
- the lower limit of the average value of the servo bandwidth WSB is preferably 10 ⁇ m or more.
- a magnetic head 56 capable of reading servo signals with a servo bandwidth W SB of less than 10 ⁇ m is difficult to manufacture.
- the average value of the servo bandwidth WSB is obtained as follows. First, the servo bandwidth W SB of the three samples is obtained in the same manner as the method of calculating the ratio R S described above. Next, the average value of the servo bandwidth WSB is calculated by arithmetically averaging the three samples of the servo bandwidth WSB .
- the magnetic layer 43 is configured to form a plurality of data tracks Tk in the data band DB, as shown in FIG.
- the upper limit of the data track width W is preferably 1500 nm or less, more preferably 1000 nm or less, even more preferably 800 nm or less, and particularly preferably 600 nm or less, from the viewpoint of improving the track recording density and ensuring a high recording capacity.
- the lower limit of the data track width W is preferably 20 nm or more.
- the magnetic layer 43 can record data such that the minimum value L of the distance between magnetization reversals is preferably 40 nm or less, more preferably 36 nm or less, and even more preferably 32 nm or less. It is configured. Considering the magnetic grain size, the lower limit of the minimum value L of the distance between magnetization reversals is preferably 20 nm or more.
- MFM magnetic force microscope
- a 10 ⁇ m ⁇ 10 ⁇ m measurement area is measured by MFM on each sample, ie three MFM images are obtained.
- the track width is measured at 10 points from the three obtained MFM images, and the average value (which is a simple average) is obtained.
- the average value is the data track width W.
- FIG. The measurement conditions for the above MFM are sweep speed: 1 Hz, chip used: MFMR-20, lift height: 20 nm, correction: Flatten order 3.
- the minimum value L of the distance between magnetization reversals is obtained as follows. First, a cartridge 10 having data recorded on the entire surface of the magnetic tape MT is prepared. A magnetic tape MT with a length of 250 mm is cut from each of the ranges of 30 m to 40 m and 50 m to 60 m to prepare three samples. Subsequently, the data recording pattern of the data band DB portion of the magnetic layer 43 of each sample is observed using a magnetic force microscope (MFM) to obtain an MFM image. Dimension3100 manufactured by Digital Instruments and its analysis software are used as MFM.
- MFM magnetic force microscope
- the measurement conditions are sweep speed: 1 Hz, chip used: MFMR-20, lift height: 20 nm, correction: Flatten order 3.
- a servo pattern is a magnetized region, which is formed by magnetizing a specific region of the magnetic layer 43 in a specific direction with a servo write head when manufacturing the magnetic tape.
- a region of the servo band SB in which no servo pattern is formed (hereinafter referred to as a “non-pattern region”) may be a magnetized region in which the magnetic layer 43 is magnetized, or the magnetic layer 43 is not magnetized. It may be a non-magnetized region.
- the non-pattern area is a magnetized area
- the servo pattern formation area and the non-pattern area are magnetized in different directions (for example, opposite directions).
- the servo band SB is formed with a servo pattern consisting of a plurality of servo stripes (linear magnetized regions) 113 inclined with respect to the width direction of the magnetic tape MT, as shown in FIG.
- the servo band SB includes a plurality of servo frames 110.
- Each servo frame 110 consists of 18 servo stripes 113 .
- each servo frame 110 is composed of servo sub-frame 1 (111) and servo sub-frame 2 (112).
- Servo subframe 1 (111) consists of A burst 111A and B burst 111B.
- the B burst 111B is arranged adjacent to the A burst 111A.
- the A burst 111A includes five servo stripes 113 that are inclined at a predetermined angle ⁇ with respect to the width direction of the magnetic tape MT and are formed at predetermined intervals. In FIG. 6, these five servo stripes 113 are denoted by A 1 , A 2 , A 3 , A 4 , and A 5 from EOT (End Of Tape) to BOT (Beginning Of Tape) of the magnetic tape MT. are shown.
- the B burst 111B includes five servo pulses 63 which are inclined at a predetermined angle ⁇ with respect to the width direction of the magnetic tape MT and formed at predetermined intervals.
- these five servo stripes 113 are indicated by B 1 , B 2 , B 3 , B 4 and B 5 from EOT to BOT of the magnetic tape MT.
- the servo stripes 113 of the B burst 111B are slanted in the opposite direction to the servo stripes 113 of the A burst 111A. That is, the servo stripes 113 of the A burst 111A and the servo stripes 113 of the B burst 111B are arranged in an inverted V shape.
- Servo subframe 2 (112) consists of a C burst 112C and a D burst 112D.
- D burst 112D is located adjacent to C burst 112C.
- the C burst 112C includes four servo stripes 113 which are inclined at a predetermined angle ⁇ with respect to the width direction of the magnetic tape MT and are formed at predetermined intervals. In FIG. 6, these four servo stripes 113 are denoted by C 1 , C 2 , C 3 and C 4 from EOT to BOT of the magnetic tape MT.
- the D burst 112D includes four servo pulses 63 which are inclined at a predetermined angle ⁇ with respect to the width direction of the magnetic tape MT and formed at predetermined intervals.
- these four servo stripes 113 are denoted by D 1 , D 2 , D 3 and D 4 from EOT to BOT of the magnetic tape MT.
- the servo stripes 113 of the D burst 112D are slanted in the opposite direction to the servo stripes 113 of the C burst 112C. That is, the servo stripes 113 of the C burst 112C and the servo stripes 113 of the D burst 112D are arranged in an inverted V shape.
- the predetermined angle ⁇ of the servo stripe 113 in the A burst 111A, B burst 111B, C burst 112C, and D burst 112D is, for example, 11° or more and 40° or less, preferably 11° or more and 36° or less, more preferably 11° or more and 25°. ° or less, and even more preferably 17° or more and 25° or less.
- a servo pattern may be a shape comprising two parallel lines.
- the servo patterns (that is, the plurality of servo stripes 113) are preferably arranged linearly in the longitudinal direction of the magnetic tape MT. That is, the servo band SB preferably has a straight shape in the longitudinal direction of the magnetic tape MT.
- the upper limit of the average thickness of the magnetic layer 43 is preferably 80 nm or less, more preferably 70 nm or less, still more preferably 60 nm or less, and particularly preferably 50 nm or less. If the upper limit of the average thickness of the magnetic layer 43 is 80 nm or less, the influence of the demagnetizing field can be reduced when a ring head is used as the recording head, so that even better electromagnetic conversion characteristics can be obtained.
- the lower limit of the average thickness of the magnetic layer 43 is preferably 35 nm or more. If the lower limit of the average thickness of the magnetic layer 43 is 35 nm or more, the output can be ensured when an MR head is used as the reproducing head, so that even better electromagnetic conversion characteristics can be obtained.
- the average thickness of the magnetic layer 43 is obtained as follows. First, the magnetic tape MT accommodated in the cartridge 10 is unwound, and the magnetic tape MT is unwound from the range of 10 m to 20 m, the range of 30 m to 40 m, and the range of 50 m to 60 m in the longitudinal direction from the connection portion 21 between the magnetic tape MT and the leader tape LT. A magnetic tape MT is cut to a length of 250 mm to prepare three samples. Subsequently, each sample is processed by the FIB method or the like to be thinned.
- a carbon layer and a tungsten layer are formed as protective films as a pretreatment for observing a cross-sectional TEM image, which will be described later.
- the carbon layer is formed on the magnetic layer 43 side surface and the back layer 44 side surface of the magnetic tape MT by vapor deposition, and the tungsten layer is further formed on the magnetic layer 43 side surface by vapor deposition or sputtering. be.
- the thinning is performed along the length direction (longitudinal direction) of the magnetic tape MT. That is, by the thinning, a cross section parallel to both the longitudinal direction and the thickness direction of the magnetic tape MT is formed.
- the thickness of the magnetic layer 43 is measured at 10 positions of each sliced sample.
- the 10 measurement positions of each thinned sample are randomly selected from each sample such that they are different positions in the longitudinal direction of the magnetic tape MT.
- the average value obtained by arithmetically averaging the measured values (30 thicknesses of the magnetic layer 43 in total) obtained for each thinned sample is taken as the average thickness [nm] of the magnetic layer 43 .
- Magnetic powder includes a plurality of magnetic particles.
- Magnetic particles are, for example, particles containing metal oxide (hereinafter referred to as “metal oxide particles”).
- the metal oxide particles are, for example, particles containing hexagonal ferrite (hereinafter referred to as “hexagonal ferrite particles”), particles containing epsilon-type iron oxide ( ⁇ iron oxide) (hereinafter referred to as “ ⁇ iron oxide particles”), or Particles containing Co-containing spinel ferrite (hereinafter referred to as “cobalt ferrite particles”).
- the magnetic powder is preferably crystal-oriented preferentially in the direction perpendicular to the magnetic tape MT.
- the vertical direction (thickness direction) of the magnetic tape MT means the thickness direction of the magnetic tape MT in a planar state.
- the hexagonal ferrite particles have, for example, a plate shape such as a hexagonal plate shape or a columnar shape such as a hexagonal columnar shape (where the thickness or height is smaller than the major axis of the plate surface or bottom surface).
- the hexagonal plate shape includes a substantially hexagonal plate shape.
- the hexagonal ferrite preferably contains at least one selected from the group consisting of Ba, Sr, Pb and Ca, more preferably at least one selected from the group consisting of Ba and Sr.
- the hexagonal ferrite may in particular be, for example, barium ferrite or strontium ferrite. Barium ferrite may further contain at least one selected from the group consisting of Sr, Pb and Ca in addition to Ba.
- the strontium ferrite may further contain at least one selected from the group consisting of Ba, Pb and Ca in addition to Sr.
- hexagonal ferrite has an average composition represented by the general formula MFe 12 O 19 .
- M is, for example, at least one metal selected from the group consisting of Ba, Sr, Pb and Ca, preferably at least one metal selected from the group consisting of Ba and Sr.
- M may be a combination of Ba and one or more metals selected from the group consisting of Sr, Pb and Ca.
- M may be a combination of Sr and one or more metals selected from the group consisting of Ba, Pb and Ca.
- Part of Fe in the above general formula may be substituted with another metal element.
- the average particle size of the magnetic powder is preferably 13 nm or more and 22 nm or less, more preferably 13 nm or more and 19 nm or less, even more preferably 13 nm or more and 18 nm or less, and particularly preferably 14 nm or more and 17 nm. Below, it is most preferably 14 nm or more and 16 nm or less.
- the average particle size of the magnetic powder is 22 nm or less, even better electromagnetic conversion characteristics (for example, SNR) can be obtained in the high recording density magnetic tape MT.
- the average particle size of the magnetic powder is 13 nm or more, the dispersibility of the magnetic powder is further improved, and even better electromagnetic conversion characteristics (for example, SNR) can be obtained.
- the average aspect ratio of the magnetic powder is preferably 1.0 or more and 3.0 or less, more preferably 1.5 or more and 2.8 or less, and even more preferably 1.8. 2.7 or less. If the average aspect ratio of the magnetic powder is within the range of 1.0 or more and 3.0 or less, the aggregation of the magnetic powder can be suppressed. In addition, when the magnetic powder is vertically oriented in the process of forming the magnetic layer 43, the resistance applied to the magnetic powder can be suppressed. Therefore, the perpendicular orientation of the magnetic powder can be improved.
- the average particle size and average aspect ratio of the magnetic powder are obtained as follows. First, the magnetic tape MT accommodated in the cartridge 10 is unwound, and the magnetic tape MT is cut from a range of 30 m to 40 m in the longitudinal direction from the joint 21 between the magnetic tape MT and the leader tape LT. Subsequently, the cut magnetic tape MT is processed by the FIB method or the like to be thinned. When the FIB method is used, a carbon layer and a tungsten layer are formed as protective films as a pretreatment for observing a cross-sectional TEM image, which will be described later.
- the carbon layer is formed on the magnetic layer 43 side surface and the back layer 44 side surface of the magnetic tape MT by vapor deposition, and the tungsten layer is further formed on the magnetic layer 43 side surface by vapor deposition or sputtering.
- the thinning is performed along the length direction (longitudinal direction) of the magnetic tape MT. That is, by the thinning, a cross section parallel to both the longitudinal direction and the thickness direction of the magnetic tape MT is formed.
- the above-mentioned cross section of the obtained thin sample was examined with an acceleration voltage of 200 kV and a total magnification of 500,000 times.
- a cross-sectional observation is performed so as to include , and a TEM photograph is taken.
- the number of TEM photographs is prepared so that 50 particles can be extracted from which the plate diameter DB and plate thickness DA (see FIG. 7) shown below can be measured.
- the shape of the particles observed in the above TEM photograph is plate-like or column-like (provided that the thickness or height is smaller than the major axis of the plate surface or bottom surface) as shown in FIG.
- the major diameter of the plate surface or bottom surface of the particle is taken as the value of the plate diameter DB.
- the thickness or height of the particles observed in the above TEM photograph is taken as the plate thickness DA value.
- the major axis means the longest diagonal distance.
- the thickness or height of the largest grain is defined as the plate thickness DA.
- 50 particles to be extracted from the TEM photograph taken are selected based on the following criteria. Particles partly protruding outside the field of view of the TEM photograph are not measured, but particles with clear contours and present in isolation are measured. When particles overlap, if the boundary between the two particles is clear and the overall shape of the particle can be determined, each particle is measured as a single particle, but the boundary is not clear and the overall shape of the particle cannot be determined Particles that do not have a shape are not measured as the shape of the particles cannot be determined.
- FIGS. 8 and 9 show examples of TEM photographs.
- the particles indicated by arrows a and d are selected because the plate thickness (thickness or height of the particle) DA of the particle can be clearly identified.
- the plate thickness DA of each of the 50 selected particles is measured.
- the average plate thickness DA ave is obtained by arithmetically averaging the plate thicknesses DA thus obtained.
- the average thickness DA ave is the average grain thickness.
- the plate diameter DB of each magnetic powder is measured.
- 50 particles whose tabular diameter DB of the particles can be clearly confirmed are selected from the photographed TEM photographs. For example, in FIGS.
- particles indicated by arrows b and c, for example, are selected because their plate diameter DB can be clearly confirmed.
- the plate diameter DB of each of the 50 selected particles is measured.
- a simple average (arithmetic mean) of the plate diameters DB obtained in this way is obtained to obtain an average plate diameter DB ave .
- the average platelet diameter DB ave is the average particle size.
- the average aspect ratio (DB ave /DA ave ) of the particles is obtained from the average plate thickness DA ave and the average plate diameter DB ave .
- the average particle volume of the magnetic powder is preferably 500 nm 3 or more and 2500 nm 3 or less, more preferably 500 nm 3 or more and 1600 nm 3 or less, still more preferably 500 nm 3 or more and 1500 nm 3 or less, especially It is preferably 600 nm 3 or more and 1200 nm 3 or less, and most preferably 600 nm 3 or more and 1000 nm 3 or less.
- the average particle volume of the magnetic powder is 2500 nm 3 or less, the same effects as when the average particle size of the magnetic powder is 22 nm or less can be obtained.
- the average particle volume of the magnetic powder is 500 nm 3 or more, the same effect as when the average particle size of the magnetic powder is 13 nm or more can be obtained.
- the average particle volume of magnetic powder is determined as follows. First, the average plate thickness DA ave and the average plate diameter DB ave are determined as described above for the method of calculating the average particle size of the magnetic powder. Next, the average volume V of the magnetic powder is obtained by the following formula.
- ⁇ iron oxide particles are hard magnetic particles capable of obtaining a high coercive force even when they are fine particles.
- the ⁇ -iron oxide particles have a spherical shape or have a cubic shape.
- the spherical shape shall include substantially spherical shape.
- the cubic shape includes a substantially cubic shape. Since the ⁇ -iron oxide particles have the above-described shape, when the ⁇ -iron oxide particles are used as the magnetic particles, the magnetic tape MT It is possible to reduce the contact area between the particles in the thickness direction and suppress the aggregation of the particles. Therefore, it is possible to improve the dispersibility of the magnetic powder and obtain even better electromagnetic conversion characteristics (for example, SNR).
- ⁇ -iron oxide particles have a core-shell structure. Specifically, the ⁇ -iron oxide particles are provided with a core portion and a two-layered shell portion provided around the core portion.
- the shell portion having a two-layer structure includes a first shell portion provided on the core portion and a second shell portion provided on the first shell portion.
- the core portion contains ⁇ -iron oxide.
- the ⁇ -iron oxide contained in the core portion preferably has an ⁇ -Fe 2 O 3 crystal as a main phase, more preferably a single-phase ⁇ -Fe 2 O 3 .
- the first shell part covers at least part of the periphery of the core part.
- the first shell portion may partially cover the periphery of the core portion, or may cover the entire periphery of the core portion. From the viewpoint of ensuring sufficient exchange coupling between the core portion and the first shell portion and improving the magnetic properties, it is preferable that the entire surface of the core portion is covered.
- the first shell part is a so-called soft magnetic layer, and includes a soft magnetic material such as ⁇ -Fe, Ni-Fe alloy or Fe-Si-Al alloy.
- ⁇ -Fe may be obtained by reducing ⁇ -iron oxide contained in the core.
- the second shell portion is an oxide film as an antioxidant layer.
- the second shell portion comprises alpha iron oxide, aluminum oxide or silicon oxide.
- ⁇ -iron oxide includes, for example, at least one iron oxide selected from the group consisting of Fe 3 O 4 , Fe 2 O 3 and FeO.
- the ⁇ -iron oxide may be obtained by oxidizing the ⁇ -Fe contained in the first shell.
- the ⁇ -iron oxide particles have the first shell portion as described above, the coercive force Hc of the core portion alone is maintained at a large value in order to ensure thermal stability, and the ⁇ -iron oxide particles (core-shell particles) as a whole can be adjusted to a coercive force Hc suitable for recording.
- the ⁇ -iron oxide particles have the second shell portion as described above, the ⁇ -iron oxide particles are exposed to the air during and before the manufacturing process of the magnetic tape MT, and the particle surface is rusted or the like. can be suppressed from deteriorating the properties of the ⁇ -iron oxide particles. Therefore, deterioration of the characteristics of the magnetic tape MT can be suppressed.
- the ⁇ -iron oxide particles may have a shell portion with a single-layer structure.
- the shell portion has the same configuration as the first shell portion.
- the ⁇ -iron oxide particles may contain an additive instead of the core-shell structure, or may have a core-shell structure and contain an additive. In this case, part of the Fe in the ⁇ -iron oxide particles is replaced with the additive.
- the coercive force Hc of the ⁇ -iron oxide particles as a whole can also be adjusted to a coercive force Hc suitable for recording, so that the easiness of recording can be improved.
- the additive is a metal element other than iron, preferably a trivalent metal element, more preferably at least one selected from the group consisting of Al, Ga and In, still more preferably selected from the group consisting of Al and Ga. at least one.
- the ⁇ -iron oxide containing the additive is ⁇ -Fe 2-x M x O 3 crystals (where M is a metal element other than iron, preferably a trivalent metal element, more preferably Al, Ga and In, more preferably at least one selected from the group consisting of Al and Ga.
- x satisfies, for example, 0 ⁇ x ⁇ 1.
- the average particle size of the magnetic powder is preferably 10 nm or more and 20 nm or less, more preferably 10 nm or more and 18 nm or less, even more preferably 10 nm or more and 16 nm or less, and particularly preferably 10 nm or more and 15 nm. Below, it is most preferably 10 nm or more and 14 nm or less.
- an area having a size of 1/2 of the recording wavelength is the actual magnetization area. Therefore, by setting the average particle size of the magnetic powder to half or less of the shortest recording wavelength, even better electromagnetic conversion characteristics (for example, SNR) can be obtained.
- the average particle size of the magnetic powder is 20 nm or less, even better electromagnetic conversion is achieved in a magnetic tape MT with a high recording density (for example, a magnetic tape MT configured to record signals at the shortest recording wavelength of 40 nm or less).
- a characteristic eg, SNR
- the average particle size of the magnetic powder is 10 nm or more, the dispersibility of the magnetic powder is further improved, and even better electromagnetic conversion characteristics (for example, SNR) can be obtained.
- the average aspect ratio of the magnetic powder is preferably 1.0 or more and 3.0 or less, more preferably 1.0 or more and 2.5 or less, and even more preferably 1.0. 2.1 or less, particularly preferably 1.0 or more and 1.8 or less. If the average aspect ratio of the magnetic powder is within the range of 1.0 or more and 3.0 or less, the aggregation of the magnetic powder can be suppressed. In addition, when the magnetic powder is vertically oriented in the process of forming the magnetic layer 43, the resistance applied to the magnetic powder can be suppressed. Therefore, the perpendicular orientation of the magnetic powder can be improved.
- the average particle size and average aspect ratio of the magnetic powder are obtained as follows. First, the magnetic tape MT accommodated in the cartridge 10 is unwound, and the magnetic tape MT is cut from a range of 30 m to 40 m in the longitudinal direction from the joint 21 between the magnetic tape MT and the leader tape LT. Subsequently, the cut magnetic tape MT is processed by FIB (Focused Ion Beam) method or the like to be thinned. When the FIB method is used, a carbon layer and a tungsten layer are formed as protective layers as a pretreatment for observing a cross-sectional TEM image, which will be described later.
- FIB Fluorused Ion Beam
- the carbon layer is formed on the magnetic layer 43 side surface and the back layer 44 side surface of the magnetic tape MT by vapor deposition, and the tungsten layer is further formed on the magnetic layer 43 side surface by vapor deposition or sputtering.
- Thinning is performed along the length direction (longitudinal direction) of the magnetic tape MT. That is, by the thinning, a cross section parallel to both the longitudinal direction and the thickness direction of the magnetic tape MT is formed.
- the cross section of the thin sample thus obtained was examined with an acceleration voltage of 200 kV and a total magnification of 500,000 times. A cross-sectional observation is performed so as to include , and a TEM photograph is taken. Next, 50 particles whose shape can be clearly confirmed are selected from the TEM photograph taken, and the major axis length DL and the minor axis length DS of each particle are measured.
- the major axis length DL means the maximum distance (so-called maximum Feret diameter) between two parallel lines drawn from all angles so as to touch the outline of each particle.
- the minor axis length DS means the maximum particle length in the direction orthogonal to the major axis (DL) of the particle.
- the average major axis length DL ave is obtained by arithmetically averaging the major axis lengths DL of the measured 50 particles.
- the average major axis length DL ave obtained in this manner is taken as the average particle size of the magnetic powder.
- the average minor axis length DS ave is obtained by arithmetically averaging the minor axis length DS of the measured 50 particles.
- the average aspect ratio (DL ave /DS ave ) of the particles is obtained from the average long axis length DL ave and the average short axis length DS ave .
- the average particle volume of the magnetic powder is preferably 500 nm 3 or more and 4000 nm 3 or less, more preferably 500 nm 3 or more and 3000 nm 3 or less, even more preferably 500 nm 3 or more and 2000 nm 3 or less. It is particularly preferably 600 nm 3 or more and 1600 nm 3 or less, and most preferably 600 nm 3 or more and 1300 nm 3 or less.
- magnetic tape MT noise is inversely proportional to the square root of the number of particles (i.e., proportional to the square root of the particle volume). can.
- the average particle volume of the magnetic powder is 4000 nm 3 or less, it is possible to obtain even better electromagnetic conversion characteristics (for example, SNR) as in the case where the average particle size of the magnetic powder is 20 nm or less.
- the average particle volume of the magnetic powder is 500 nm 3 or more, the same effect as when the average particle size of the magnetic powder is 10 nm or more can be obtained.
- the average volume of the magnetic powder is obtained as follows. First, the magnetic tape MT accommodated in the cartridge 10 is unwound, and the magnetic tape MT is cut from a range of 30 m to 40 m in the longitudinal direction from the joint 21 between the magnetic tape MT and the leader tape LT. Subsequently, the cut magnetic tape MT is processed by FIB (Focused Ion Beam) method or the like to be thinned. When the FIB method is used, a carbon film and a tungsten thin film are formed as protective films as a pretreatment for observing a cross-sectional TEM image, which will be described later.
- FIB Fluorused Ion Beam
- the carbon film is formed on the magnetic layer 43 side surface and the back layer 44 side surface of the magnetic tape MT by vapor deposition, and the tungsten thin film is further formed on the magnetic layer 43 side surface by vapor deposition or sputtering.
- the thinning is performed along the length direction (longitudinal direction) of the magnetic tape MT. That is, by the thinning, a cross section parallel to both the longitudinal direction and the thickness direction of the magnetic tape MT is formed.
- the obtained thin sample was examined at an acceleration voltage of 200 kV and a total magnification of 500,000 times so that the entire magnetic layer 43 is included in the thickness direction of the magnetic layer 43. Observation of the cross section is performed to obtain a TEM photograph. Note that the magnification and the acceleration voltage may be appropriately adjusted according to the type of apparatus.
- 50 particles with a clear particle shape are selected from the TEM photograph taken, and the side length DC of each particle is measured.
- the average side length DC ave is obtained by arithmetically averaging the measured side lengths DC of the 50 particles.
- the cobalt ferrite particles preferably have uniaxial crystal anisotropy. Since the cobalt ferrite particles have uniaxial crystal anisotropy, the magnetic powder can be preferentially crystalline in the direction perpendicular to the magnetic tape MT. Cobalt ferrite particles have, for example, a cubic shape. In this specification, the cubic shape includes a substantially cubic shape.
- the Co-containing spinel ferrite may further contain, in addition to Co, at least one selected from the group consisting of Ni, Mn, Al, Cu and Zn.
- a Co-containing spinel ferrite has, for example, an average composition represented by the following formula.
- CoxMyFe2OZ _ _ _ _ (Wherein, M is, for example, at least one metal selected from the group consisting of Ni, Mn, Al, Cu and Zn.
- x is within the range of 0.4 ⁇ x ⁇ 1.0
- y is a value within the range of 0 ⁇ y ⁇ 0.3, provided that x and y satisfy the relationship of (x+y) ⁇ 1.0, z is within the range of 3 ⁇ z ⁇ 4 It is a value within.A part of Fe may be substituted with other metal elements.
- the average particle size of the magnetic powder is preferably 8 nm or more and 16 nm or less, more preferably 8 nm or more and 13 nm or less, and even more preferably 8 nm or more and 10 nm or less.
- the average particle size of the magnetic powder is 16 nm or less, even better electromagnetic conversion characteristics (for example, SNR) can be obtained in the high recording density magnetic tape MT.
- the average particle size of the magnetic powder is 8 nm or more, the dispersibility of the magnetic powder is further improved, and even better electromagnetic conversion characteristics (for example, SNR) can be obtained.
- the method for calculating the average particle size of the magnetic powder is the same as the method for calculating the average particle size of the magnetic powder when the magnetic powder contains ⁇ -iron oxide particles.
- the average aspect ratio of the magnetic powder is preferably 1.0 or more and 2.5 or less, more preferably 1.0 or more and 2.1 or less, and even more preferably 1.0 or more. 1.8 or less. If the average aspect ratio of the magnetic powder is within the range of 1.0 or more and 2.5 or less, aggregation of the magnetic powder can be suppressed. In addition, when the magnetic powder is vertically oriented in the process of forming the magnetic layer 43, the resistance applied to the magnetic powder can be suppressed. Therefore, the perpendicular orientation of the magnetic powder can be improved.
- the method for calculating the average aspect ratio of the magnetic powder is the same as the method for calculating the average aspect ratio of the magnetic powder when the magnetic powder contains ⁇ -iron oxide particles.
- the average particle volume of the magnetic powder is preferably 500 nm 3 or more and 4000 nm 3 or less, more preferably 600 nm 3 or more and 2000 nm 3 or less, and even more preferably 600 nm 3 or more and 1000 nm 3 or less.
- the average particle volume of the magnetic powder is 4000 nm 3 or less, the same effect as when the average particle size of the magnetic powder is 16 nm or less can be obtained.
- the average particle volume of the magnetic powder is 500 nm 3 or more, the same effect as when the average particle size of the magnetic powder is 8 nm or more can be obtained.
- the method for calculating the average particle volume of the magnetic component is the same as the method for calculating the average particle volume when the ⁇ -iron oxide particles have a cubic shape.
- binders include thermoplastic resins, thermosetting resins, and reactive resins.
- thermoplastic resins include vinyl chloride, vinyl acetate, vinyl chloride-vinyl acetate copolymer, vinyl chloride-vinylidene chloride copolymer, vinyl chloride-acrylonitrile copolymer, acrylate-acrylonitrile copolymer, acrylic Acid ester-vinyl chloride-vinylidene chloride copolymer, acrylic acid ester-acrylonitrile copolymer, acrylic acid ester-vinylidene chloride copolymer, methacrylic acid ester-vinylidene chloride copolymer, methacrylic acid ester-vinylidene chloride copolymer , methacrylate ester-ethylene copolymer, polyvinyl fluoride, vinylidene chloride-acrylonitrile copolymer, acrylonitrile-butadiene copolymer, polyamide resin, polyvinyl but
- thermosetting resins examples include phenol resins, epoxy resins, polyurethane curing resins, urea resins, melamine resins, alkyd resins, silicone resins, polyamine resins, and urea-formaldehyde resins.
- -SO 3 M, -OSO 3 M, -COOM, P O(OM) 2
- M is a hydrogen atom or alkali metals such as lithium, potassium, and sodium
- R1, R2, and R3 represent a hydrogen atom or a hydrocarbon group
- X- represents a halogen element ion such as fluorine, chlorine, bromine, or iodine, an inorganic ion, or an organic ion.
- --OH, -- Polar functional groups such as SH, —CN, and epoxy groups may be introduced.
- the amount of these polar functional groups introduced into the binder is preferably 10 -1 mol/g or more and 10 -8 mol/g or less, and is 10 -2 mol/g or more and 10 -6 mol/g or less.
- the lubricant contains, for example, at least one selected from fatty acids and fatty acid esters, preferably both fatty acids and fatty acid esters. Containing a lubricant in the magnetic layer 43, particularly containing both a fatty acid and a fatty acid ester, contributes to improving the running stability of the magnetic tape MT.
- the fatty acid may preferably be a compound represented by the following general formula (1) or (2).
- the fatty acid may contain one or both of a compound represented by the following general formula (1) and a compound represented by general formula (2).
- the fatty acid ester may preferably be a compound represented by the following general formula (3) or (4).
- a compound represented by the following general formula (3) and a compound represented by general formula (4) may be included as the fatty acid ester.
- the lubricant is one or both of the compound represented by the general formula (1) and the compound represented by the general formula (2), and the compound represented by the general formula (3) and the compound represented by the general formula (4). By including either one or both of, it is possible to suppress an increase in the dynamic friction coefficient due to repeated recording or reproduction of the magnetic tape MT.
- CH3 ( CH2 ) kCOOH (1) (However, in the general formula (1), k is an integer selected from the range of 14 or more and 22 or less, more preferably 14 or more and 18 or less.)
- Carbon contained in the magnetic layer 43 may function as an antistatic agent, a lubricant, and the like. Part of the carbon contained in the magnetic layer 43 is exposed from the surface of the magnetic layer 43 .
- the irregularities on the surface of the magnetic layer 43 may be made of carbon, an abrasive, or the like.
- Carbon is specifically carbon particles.
- Carbon particles include, for example, one or more selected from the group consisting of carbon black, acetylene black, ketjen black, carbon nanotubes and graphene.
- Antistatic agents include, for example, natural surfactants, nonionic surfactants, cationic surfactants, and the like.
- Abrasives include, for example, ⁇ -alumina, ⁇ -alumina, ⁇ -alumina, silicon carbide, chromium oxide, cerium oxide, ⁇ -iron oxide, corundum, silicon nitride, titanium carbide, and oxides with an ⁇ conversion rate of 90% or more. Titanium, silicon dioxide, tin oxide, magnesium oxide, tungsten oxide, zirconium oxide, boron nitride, zinc oxide, calcium carbonate, calcium sulfate, barium sulfate, molybdenum disulfide, and magnetic iron oxide. iron oxides, and those surface-treated with aluminum and/or silica, if necessary, and the like.
- curing agent examples include polyisocyanate and the like.
- polyisocyanates include aromatic polyisocyanates such as adducts of tolylene diisocyanate (TDI) and active hydrogen compounds, and aliphatic polyisocyanates such as adducts of hexamethylene diisocyanate (HMDI) and active hydrogen compounds. mentioned.
- the weight average molecular weight of these polyisocyanates is desirably in the range of 100 or more and 3000 or less.
- anti-rust examples include phenols, naphthols, quinones, nitrogen atom-containing heterocyclic compounds, oxygen atom-containing heterocyclic compounds, and sulfur atom-containing heterocyclic compounds.
- Non-magnetic reinforcing particles examples include aluminum oxide ( ⁇ , ⁇ or ⁇ alumina), chromium oxide, silicon oxide, diamond, garnet, emery, boron nitride, titanium carbide, silicon carbide, titanium carbide, titanium oxide (rutile or anatase type titanium oxide) and the like.
- the underlayer 42 is for reducing unevenness on the surface of the substrate 41 and adjusting unevenness on the surface of the magnetic layer 43 .
- the underlayer 42 is a non-magnetic layer containing non-magnetic powder, a binder and a lubricant.
- the underlayer 42 supplies lubricant to the surface of the magnetic layer 43 .
- the underlayer 42 may further contain at least one additive selected from the group consisting of an antistatic agent, a curing agent, an antirust agent, and the like, if necessary.
- the upper limit of the average thickness of the underlying layer 42 is preferably 1.20 ⁇ m or less, more preferably 0.90 ⁇ m or less, still more preferably 0.80 ⁇ m or less, even more preferably 0.70 ⁇ m or less, and most preferably 0.60 ⁇ m. It is below. If the upper limit of the average thickness of the underlayer 42 is 1.20 ⁇ m or less, the thickness of the magnetic tape MT can be reduced, so that the recording capacity that can be recorded in one data cartridge can be increased compared to general magnetic tapes. can be done.
- the average thickness of the underlayer 42 is 1.20 ⁇ m or less, the stretchability of the magnetic tape MT due to an external force is further increased, so that it is easier to adjust the width of the magnetic tape MT by adjusting the tension.
- the lower limit of the average thickness of the underlying layer 42 is preferably 0.30 ⁇ m or more. When the lower limit value of the average thickness of the underlying layer 42 is 0.30 ⁇ m or more, deterioration in function as the underlying layer 42 can be suppressed.
- the average thickness of the underlayer 42 is obtained in the same manner as the average thickness of the magnetic layer 43 . However, the magnification of the TEM image is appropriately adjusted according to the thickness of the underlying layer 42 .
- the non-magnetic powder includes, for example, at least one of inorganic powder and organic powder. Also, the non-magnetic powder may contain carbon powder such as carbon black. One type of non-magnetic powder may be used alone, or two or more types of non-magnetic powder may be used in combination.
- Inorganic particles include, for example, metals, metal oxides, metal carbonates, metal sulfates, metal nitrides, metal carbides, metal sulfides, and the like. Examples of the shape of the non-magnetic powder include various shapes such as acicular, spherical, cubic, and plate-like, but are not limited to these shapes.
- binder (binder, lubricant)
- lubricant The binder and lubricant are the same as those for the magnetic layer 43 described above.
- the antistatic agent, curing agent, and antirust agent are the same as those of the magnetic layer 43 described above.
- the back layer 44 contains a binder and non-magnetic powder.
- the back layer 44 may further contain at least one additive selected from the group consisting of lubricants, curing agents, antistatic agents and the like, if necessary.
- the binder and non-magnetic powder are the same as those for the underlayer 42 described above.
- the curing agent and antistatic agent are the same as those of the magnetic layer 43 described above.
- the average particle size of the non-magnetic powder is preferably 10 nm or more and 150 nm or less, more preferably 15 nm or more and 110 nm or less.
- the average particle size of the non-magnetic powder is determined in the same manner as the average particle size of the magnetic powder.
- the non-magnetic powder may contain non-magnetic powder having two or more particle size distributions.
- the upper limit of the average thickness of the back layer 44 is preferably 0.6 ⁇ m or less, more preferably 0.3 ⁇ m or less.
- the upper limit of the average thickness of the back layer 44 is 0.6 ⁇ m or less, even if the average thickness of the magnetic tape MT is 5.3 ⁇ m or less, the thickness of the underlayer 42 and the substrate 41 can be kept thick. It is possible to maintain running stability of the magnetic tape MT in the recording/reproducing apparatus.
- the lower limit of the average thickness of the back layer 44 is not particularly limited, it is, for example, 0.2 ⁇ m or more.
- the average thickness tb of the back layer 44 is obtained as follows. First, the average thickness Tt of the magnetic tape MT is measured. The method for measuring the average thickness Tt is as described in "Average thickness of magnetic tape" below. Subsequently, the magnetic tape MT housed in the cartridge 10 is unwound, and the magnetic tape MT and the leader tape LT are unwound in a range of 10 m to 20 m, a range of 30 m to 40 m, and a range of 50 m to 60 m in the longitudinal direction, respectively. A magnetic tape MT of 250 mm in length is cut out from the tape to prepare three samples.
- the back layer 44 of each sample is removed with a solvent such as MEK (methyl ethyl ketone) or dilute hydrochloric acid.
- a solvent such as MEK (methyl ethyl ketone) or dilute hydrochloric acid.
- the thickness of each sample was measured at 5 positions, and the measured values (thickness of the samples at 15 points in total) were arithmetically averaged. , the average value t B [ ⁇ m] is calculated.
- the average thickness t b [ ⁇ m] of the back layer 44 is obtained from the following formula.
- the five measurement positions are randomly selected from each sample so that they are different positions in the longitudinal direction of the magnetic tape MT.
- the upper limit of the average thickness (average total thickness) Tt of the magnetic tape MT is preferably 5.3 ⁇ m or less, more preferably 5.1 ⁇ m or less, even more preferably 4.9 ⁇ m or less, particularly preferably 4.6 ⁇ m or less, and most preferably 4.6 ⁇ m or less. It is preferably 4.4 ⁇ m or less. If the average thickness Tt of the magnetic tape MT is 5.3 ⁇ m or less, the recording capacity that can be recorded in one data cartridge can be made higher than that of a general magnetic tape. Although the lower limit of the average thickness Tt of the magnetic tape MT is not particularly limited, it is, for example, 3.5 ⁇ m or more.
- the average thickness Tt of the magnetic tape MT is obtained as follows. First, the magnetic tape MT accommodated in the cartridge 10 is unwound, and the magnetic tape MT is unwound from the range of 10 m to 20 m, the range of 30 m to 40 m, and the range of 50 m to 60 m in the longitudinal direction from the connection portion 21 between the magnetic tape MT and the leader tape LT. A magnetic tape MT is cut to a length of 250 mm to prepare three samples. Next, using a Mitutoyo laser hologram (LGH-110C) as a measuring device, the thickness of each sample was measured at 5 positions, and the measured values (the thickness of the sample at 15 points in total) were calculated. By averaging, the average thickness Tt [ ⁇ m] is calculated. The five measurement positions are randomly selected from each sample so that they are different positions in the longitudinal direction of the magnetic tape MT.
- LGH-110C Mitutoyo laser hologram
- the ratio (T t /T s ) of the average thickness T t of the magnetic tape MT to the average thickness T s of the substrate 41 is preferably 1.2 or more.
- the ratio (T t /T s ) is 1.2 or more, the thickness of the coating layer (the magnetic layer 43, the underlayer 42, the back layer 44, etc.) on the substrate 41 is sufficiently ensured, so that the coating layer is The contact with the head can be stabilized, and the cupping can be kept within an appropriate range.
- the spacings SR L and SR T can be lowered, and electric characteristics and running stability can be improved.
- the electrical characteristics mean electromagnetic conversion characteristics.
- the methods for calculating the average thickness Ts of the substrate 41 and the average thickness Tt of the magnetic tape MT are as described above.
- the average value of the arithmetic mean roughness Ra of the surface of the magnetic layer 43 is 1.3 nm or less, preferably 1.2 nm or less, more preferably 1.1 nm or less.
- the lower limit of the average value of the arithmetic mean roughness Ra of the surface of the magnetic layer 43 is preferably 1.0 nm or more.
- the lower limit of the average value of the arithmetic mean roughness Ra of the surface of the magnetic layer 43 is 1.0 nm or more, it is possible to suppress deterioration in running performance due to an increase in friction.
- the average value of the arithmetic mean roughness Ra is obtained as follows. First, the magnetic tape MT accommodated in the cartridge 10 is unwound, and the magnetic tape MT is unwound from the range of 10 m to 20 m, the range of 30 m to 40 m, and the range of 50 m to 60 m in the longitudinal direction from the connection portion 21 between the magnetic tape MT and the leader tape LT. A magnetic tape MT is cut to a length of 250 mm to prepare three samples. Next, the surface of the magnetic layer 43 of each sample is observed with an AFM (Atomic Force Microscope) to obtain an AFM image of 40 ⁇ m ⁇ 40 ⁇ m.
- AFM Anatomic Force Microscope
- the AFM is Nano Scope IIIa D3100 manufactured by Digital Instruments, the cantilever is made of silicon single crystal (Note 1), and the tapping frequency is tuned from 200 to 400 Hz.
- the average value of the surface roughness of the back surface (the surface roughness of the back layer 44) R b is preferably R b ⁇ 6.0 [nm]. When the average value of the surface roughness Rb of the back surface is within the above range, even better electromagnetic conversion characteristics can be obtained.
- the average value of the surface roughness Rb of the back surface is obtained as follows. First, the magnetic tape MT accommodated in the cartridge 10 is unwound, and the magnetic tape MT is unwound from the range of 10 m to 20 m, the range of 30 m to 40 m, and the range of 50 m to 60 m in the longitudinal direction from the connection portion 21 between the magnetic tape MT and the leader tape LT. A magnetic tape MT is cut to a length of 100 mm to prepare three samples. Next, the surface of the sample to be measured (the surface on the magnetic layer side) is placed on a slide glass, and the ends of the sample are fixed with mending tape.
- the surface shape is measured using VertScan (20x objective lens) as a measuring device, and the surface roughness Rb of the back surface is obtained from the following formula based on the ISO 25178 standard.
- the measurement conditions are as follows. Equipment: Non-contact roughness meter using optical interference (Non-contact surface/layer profile measurement system VertScan R5500GL-M100-AC manufactured by Ryoka Systems Co., Ltd.) Objective lens: 20x Measurement area: 640 x 480 pixels (field of view: about 237 ⁇ m x 178 ⁇ m field of view) Measurement mode: phase Wavelength filter: 520nm CCD: 1/3 inch Noise reduction filter: Smoothing 3 x 3 Plane correction: Corrected by second-order polynomial approximation plane Measurement software: VS-Measure Version5.5.2 Analysis software: VS-viewer Version5.5.5 For each sample, as described above, after measuring the surface roughness at five positions in the longitudinal direction of the magnetic tape MT, each arithmetic average roughness automatically
- the upper limit of the average coercive force Hc2 of the magnetic layer 43 in the longitudinal direction of the magnetic tape MT is preferably 3000 Oe or less, more preferably 2000 Oe or less, still more preferably 1900 Oe or less, and particularly preferably 1800 Oe or less. If the average coercive force Hc2 of the magnetic layer 43 in the longitudinal direction of the magnetic tape MT is 3000 Oe or less, sufficient electromagnetic conversion characteristics can be obtained even at a high recording density.
- the lower limit of the average coercive force Hc2 of the magnetic layer 43 measured in the longitudinal direction of the magnetic tape MT is preferably 1000 Oe or more.
- the average coercive force Hc2 of the magnetic layer 43 measured in the longitudinal direction of the magnetic tape MT is 1000 Oe or more, demagnetization due to leakage flux from the recording head can be suppressed.
- the average value of the above coercive force Hc2 is obtained as follows. First, the magnetic tape MT accommodated in the cartridge 10 is unwound, and the magnetic tape MT and the leader tape LT are unwound in the longitudinal direction in the range of 10 m to 20 m, the range of 30 m to 40 m, and the range of 50 m to 60 m, respectively. A magnetic tape MT having a length of 250 mm is cut out from the tape. The coercive force Hc2 of each cut magnetic tape MT is measured as follows. Three sheets of the magnetic tape MT are superimposed with double-sided tape so that the directions in the longitudinal direction are the same, and then punched out with a punch of ⁇ 6.39 mm to prepare a measurement sample.
- the MH loop of the measurement sample (entire magnetic tape MT) corresponding to the longitudinal direction (running direction) of the magnetic tape MT is measured using a vibrating sample magnetometer (VSM).
- VSM vibrating sample magnetometer
- the coating films (underlying layer 42, magnetic layer 43, backing layer 44, etc.) of the magnetic tape MT cut out above are wiped off with acetone, ethanol, or the like, leaving only the substrate 41.
- correction sample Three substrates 41 thus obtained are superimposed with double-sided tape, and then punched out with a punch of ⁇ 6.39 mm to prepare a sample for background correction (hereinafter simply referred to as “correction sample”). After that, the VSM is used to measure the MH loop of the correction sample (substrate 41) corresponding to the longitudinal direction of the substrate 41 (longitudinal direction of the magnetic tape MT).
- VSM-P7- 15 type In the measurement of the MH loop of the measurement sample (whole magnetic tape MT) and the MH loop of the correction sample (substrate 41), a high-sensitivity vibrating sample magnetometer "VSM-P7- 15 type” is used. Measurement conditions are measurement mode: full loop, maximum magnetic field: 15 kOe, magnetic field step: 40 bits, Time constant of locking amp: 0.3 sec, Waiting time: 1 sec, MH average number: 20.
- the MH loop of the measurement sample (entire magnetic tape MT) and the MH loop of the correction sample (substrate 41) are obtained.
- Background correction is performed by subtracting the MH loop of the sample (substrate 41) to obtain the MH loop after background correction.
- the measurement/analysis program attached to the "VSM-P7-15 type" is used for the calculation of this background correction.
- the coercive force Hc2 is obtained from the obtained MH loop after background correction.
- the measurement/analysis program attached to the "VSM-P7-15 model” is used. It should be noted that the above MH loop measurements are all performed in an environment of 25° C. ⁇ 2° C.
- the average squareness ratio S1 of the magnetic layer 43 in the perpendicular direction of the magnetic tape MT is preferably 65% or more, more preferably 70% or more, still more preferably 75% or more, particularly preferably 80% or more, and most preferably 85% or more.
- the average value of the squareness ratio S1 is 65% or more, the perpendicular orientation of the magnetic powder is sufficiently high, so that even better electromagnetic conversion characteristics can be obtained.
- the average value of the squareness ratio S1 in the vertical direction of the magnetic tape MT is obtained as follows. First, the magnetic tape MT accommodated in the cartridge 10 is unwound, and the magnetic tape MT and the leader tape LT are unwound in the longitudinal direction in the range of 10 m to 20 m, the range of 30 m to 40 m, and the range of 50 m to 60 m, respectively. A magnetic tape MT having a length of 250 mm is cut out from the tape. The squareness ratio S1 of each cut magnetic tape MT is measured as follows. Three sheets of the magnetic tape MT are superimposed with double-sided tape so that the directions in the longitudinal direction are the same, and then punched out with a punch of ⁇ 6.39 mm to prepare a measurement sample.
- correction sample Three substrates 41 thus obtained are superimposed with double-sided tape, and then punched out with a punch of ⁇ 6.39 mm to prepare a sample for background correction (hereinafter simply referred to as “correction sample”). After that, the VSM is used to measure the MH loop of the correction sample (substrate 41) corresponding to the vertical direction of the substrate 41 (perpendicular direction of the magnetic tape MT).
- VSM-P7- 15 type In the measurement of the MH loop of the measurement sample (whole magnetic tape MT) and the MH loop of the correction sample (substrate 41), a high-sensitivity vibrating sample magnetometer "VSM-P7- 15 type” is used. Measurement conditions are measurement mode: full loop, maximum magnetic field: 15 kOe, magnetic field step: 40 bits, Time constant of locking amp: 0.3 sec, Waiting time: 1 sec, MH average number: 20.
- the MH loop of the measurement sample (entire magnetic tape MT) and the MH loop of the correction sample (substrate 41) are obtained, the MH loop of the measurement sample (entire magnetic tape MT) for correction is obtained.
- Background correction is performed by subtracting the MH loop of the sample (substrate 41) to obtain the MH loop after background correction.
- the measurement/analysis program attached to the "VSM-P7-15 type" is used for the calculation of this background correction.
- the average squareness ratio S2 of the magnetic layer 43 in the longitudinal direction (running direction) of the magnetic tape MT is preferably 35% or less, more preferably 30% or less, still more preferably 25% or less, and particularly preferably 20% or less. , most preferably 15% or less.
- the average value of the squareness ratio S2 is 35% or less, the perpendicular orientation of the magnetic powder is sufficiently high, so that even better electromagnetic conversion characteristics can be obtained.
- the average value of the squareness ratio S2 in the longitudinal direction of the magnetic tape MT is obtained in the same manner as the average value of the squareness ratio S1 except that the MH loop is measured in the longitudinal direction (running direction) of the magnetic tape MT and the substrate 41. be done.
- the upper limit of the average Young's modulus in the longitudinal direction of the magnetic tape MT is preferably 9.0 GPa or less, more preferably 8.0 GPa or less, even more preferably 7.5 GPa or less, and particularly preferably 7.1 GPa or less.
- the average Young's modulus of the magnetic tape MT in the longitudinal direction is 9.0 GPa or less, the stretchability of the magnetic tape MT due to external force is further increased, so that the width of the magnetic tape MT can be more easily adjusted by adjusting the tension. Therefore, off-track can be suppressed more appropriately, and the data recorded on the magnetic tape MT can be reproduced more accurately.
- the lower limit of the average Young's modulus in the longitudinal direction of the magnetic tape MT is preferably 3.0 GPa or more, more preferably 4.0 GPa or more.
- the lower limit of the average Young's modulus in the longitudinal direction of the magnetic tape MT is 3.0 GPa or more, it is possible to suppress deterioration in running stability.
- the average Young's modulus in the longitudinal direction of the magnetic tape MT is a value that indicates the difficulty of stretching the magnetic tape MT in the longitudinal direction due to an external force. The smaller this value, the easier it is for the magnetic tape MT to expand and contract in the longitudinal direction due to an external force.
- the average Young's modulus in the longitudinal direction of the magnetic tape MT is a value related to the longitudinal direction of the magnetic tape MT, but it is also correlated with the difficulty of expanding and contracting the magnetic tape MT in the width direction. That is, the larger this value is, the harder it is for the magnetic tape MT to expand and contract in the width direction due to an external force, and the smaller this value is, the easier it is for the magnetic tape MT to expand and contract in the width direction due to an external force. Therefore, from the viewpoint of tension adjustment, it is advantageous that the average Young's modulus in the longitudinal direction of the magnetic tape MT is small, 9.0 GPa or less, as described above.
- a tensile tester (AG-100D manufactured by Shimadzu Corporation) is used to measure the Young's modulus.
- the average Young's modulus in the longitudinal direction of the tape is obtained as follows.
- the magnetic tape MT accommodated in the cartridge 10 is unwound, and the magnetic tape is ejected from each of the ranges of 10 m to 20 m, 30 m to 40 m, and 50 m to 60 m in the longitudinal direction from the connection portion 21 between the magnetic tape MT and the leader tape LT.
- a 180 mm length of MT is cut to prepare three measurement samples. The following measurements are performed on the prepared three measurement samples.
- a jig capable of fixing the width (1/2 inch) of the tape is attached to the tensile tester, and the top and bottom of the tape width are fixed.
- the distance (length of tape between chucks) is set to 100 mm.
- stress is gradually applied in the direction of pulling the sample (longitudinal direction of the sample).
- the pulling speed is 0.1 mm/min.
- Young's modulus is calculated using the following formula from the change in stress and the amount of elongation at this time.
- E (N/m 2 ) (( ⁇ N/S)/( ⁇ x/L)) x 10 6 ⁇ N: change in stress (N)
- S Cross-sectional area of test piece (mm 2 )
- ⁇ x Elongation amount (mm)
- L Distance between gripping jigs (mm)
- the cross-sectional area S of the measurement sample is the cross-sectional area before the tensile operation, and is obtained by multiplying the width (1/2 inch) of the measurement sample by the thickness of the measurement sample.
- the range of tensile stress in the linear region is set according to the thickness of the magnetic tape MT.
- the stress range is from 0.5 N to 1.0 N, and the stress change ( ⁇ N) and elongation ( ⁇ x) at this time are used for calculation.
- the measurement of Young's modulus is performed at 25° C. ⁇ 2° C. and 50% RH ⁇ 5% RH.
- the average Young's modulus in the longitudinal direction of the magnetic tape MT is calculated by arithmetically averaging the Young's moduli in the longitudinal direction measured using the three samples.
- the average Young's modulus of the substrate 41 in the longitudinal direction is preferably 7.8 GPa or less, more preferably 7.0 GPa or less, still more preferably 6.6 GPa or less, and particularly preferably 6.4 GPa or less.
- the average Young's modulus of the substrate 41 in the longitudinal direction is 7.8 GPa or less, the stretchability of the magnetic tape MT due to an external force is further increased, so that it is easier to adjust the width of the magnetic tape MT by adjusting the tension. Therefore, off-track can be suppressed more appropriately, and the data recorded on the magnetic tape MT can be reproduced more accurately.
- the lower limit of the average Young's modulus in the longitudinal direction of the substrate 41 is preferably 2.5 GPa or more, more preferably 3.0 GPa or more.
- the lower limit value of the average Young's modulus in the longitudinal direction of the substrate 41 is 2.5 GPa or more, deterioration in running stability can be suppressed.
- the average Young's modulus in the longitudinal direction of the substrate 41 is obtained as follows. First, the magnetic tape MT accommodated in the cartridge 10 is unwound, and the magnetic tape MT is unwound from the range of 10 m to 20 m, the range of 30 m to 40 m, and the range of 50 m to 60 m in the longitudinal direction from the connection portion 21 between the magnetic tape MT and the leader tape LT. A magnetic tape MT is cut to a length of 180 mm to prepare three samples. Subsequently, the base layer 42, the magnetic layer 43 and the back layer 44 are removed from each cut sample to obtain the substrate 41. Next, as shown in FIG.
- the Young's modulus in the longitudinal direction of the substrate 41 is determined in the same manner as the Young's modulus in the longitudinal direction of the magnetic tape MT.
- the average Young's modulus in the longitudinal direction of the substrate 41 is calculated by arithmetically averaging the Young's moduli in the longitudinal direction measured using the three substrates 41 .
- the thickness of the substrate 41 occupies half or more of the total thickness of the magnetic tape MT. Therefore, the average Young's modulus in the longitudinal direction of the substrate 41 has a correlation with the difficulty of expansion and contraction of the magnetic tape MT due to an external force.
- the magnetic tape MT easily expands and contracts in the width direction due to an external force.
- the average Young's modulus in the longitudinal direction of the substrate 41 is a value relating to the longitudinal direction of the magnetic tape MT, but it is also correlated with the difficulty of expanding and contracting the magnetic tape MT in the width direction. That is, the larger this value is, the harder it is for the magnetic tape MT to expand and contract in the width direction due to an external force, and the smaller this value is, the easier it is for the magnetic tape MT to expand and contract in the width direction due to an external force. Therefore, from the viewpoint of tension adjustment, it is advantageous that the average Young's modulus in the longitudinal direction of the substrate 41 is small as described above, and is 7.8 GPa or less.
- spacing index SRL spacing index SRL
- the upper limit of the spacing index SRL when sliding on the glass pseudo-head is 35 ⁇ m or less, preferably 33 ⁇ m or less, more preferably 31 ⁇ m or less.
- the spacing index SRL exceeds 35 ⁇ m, the electromagnetic conversion characteristics are degraded due to the effect of the increased spacing region RL .
- the spacing index SRL represents the state of tape floating on the head entrance side when the magnetic tape MT enters the glass pseudo head.
- the spacing index SRL is the spacing increase region RL generated on the entrance side of the glass pseudo-head into which the magnetic tape MT enters when the magnetic tape MT is slid over the glass pseudo-head. It is the mean value of the peak half width.
- the increased spacing region RL is defined as the head entrance side when the magnetic tape MT enters the magnetic head 56 or the glass-made dummy head, and the width direction of the sliding surface of the magnetic head 56 is larger than the center portion in the width direction. Refers to the region of increased spacing. Spacing refers to the distance between the running magnetic tape MT and the magnetic head 56 or glass pseudo head.
- the lower limit of the spacing index SRL when sliding on the glass pseudo-head is, for example, 0 ⁇ m or more.
- the recording/reproducing element is provided at the center of the sliding surface of the magnetic head 56 in the width direction. match the direction.
- a spacing increase region RL is generated on the head entrance side when the magnetic tape MT enters the magnetic head 56 . If the increased spacing region RL is widened, the increased spacing region RL reaches the portion of the recording/reproducing element, leading to deterioration of the electromagnetic conversion characteristics.
- Narrowing the spacing increase region RL can be achieved by adjusting the thickness configuration of the magnetic tape MT, including the material type and thickness of the substrate 41 and the thickness of the underlayer 42, for example. , and by adjusting the calendering conditions, the stiffness of the magnetic tape MT can be reduced to be within the specified range. As a result, the magnetic tape MT levitated from the sliding surface of the magnetic head 56 in the vicinity of the entrance side head does not continue to levitate due to its rigidity, and the magnetic tape MT approaches the sliding surface of the magnetic head 56 again. is considered to be
- narrowing the spacing increase region RL that is, reducing the spacing index SRL, is necessary for the magnetic tape including the material type and thickness of the substrate 41, the thickness of the underlayer 42, and the thickness of the back layer 44. It is also possible to keep the cupping of the magnetic tape MT within a specified range by adjusting the thickness structure of the MT. It is considered that the magnetic surface of the magnetic tape MT has a cupping that does not become too concave, thereby suppressing floating near the head on the entrance side.
- spacing index SRT spacing index SRT
- the upper limit of the spacing index SRT when sliding on the glass pseudo-head is 68 ⁇ m or less, preferably 66 ⁇ m or less, preferably 64 ⁇ m or less.
- the spacing index SRT exceeds 68 ⁇ m, the running stability is degraded due to the effect of the increased spacing region RT .
- the spacing index SRT represents the tape floating state near the edge in the width direction of the magnetic tape MT.
- the spacing index SRT is the peak half-value width of the spacing increase region RT generated near the edge in the width direction of the magnetic tape MT when the magnetic tape MT is slid on the glass pseudo head. Average value.
- the increased spacing region RT refers to a region in which the spacing is increased in the vicinity of the edges of the magnetic tape MT in the width direction as compared with the central portion in the width direction of the sliding surface of the magnetic head 56 .
- the lower limit of the spacing index SRT when sliding on the glass pseudo-head is, for example, 0 ⁇ m or more.
- a servo signal recording area (servo band SB) for controlling the running of the magnetic tape MT exists near the edge in the width direction of the magnetic tape MT.
- the increased spacing region RT is widened, the increased spacing region RT approaches the recording region of the servo signal, which is a factor in lowering the reading accuracy of the servo signal.
- Magnetic recording/reproducing devices of the future will require higher precision servo signal reading capability in order to perform higher density recording/reproducing.
- Narrowing the spacing increase region RT involves, for example, adjusting the thickness configuration of the magnetic tape MT including the material type and thickness of the substrate 41 and the thickness of the underlying layer 42, It is also possible by adjusting the calendering conditions to reduce the stiffness of the magnetic tape MT to within a specified range. As a result, the magnetic tape MT floating in the vicinity of the edge in the width direction of the magnetic tape MT can easily follow the head even in the vicinity of the edge of the magnetic tape MT due to its low rigidity.
- narrowing the spacing increase region RT that is, reducing the spacing index SRT, can be applied to the magnetic tape including the material type and thickness of the substrate 41, the thickness of the underlayer 42, and the thickness of the back layer, for example. It is also possible to keep the cupping of the magnetic tape MT within a specified range by adjusting the thickness structure of the MT and adjusting the drying temperature. Since the magnetic surface of the magnetic tape MT has cupping that is neither too concave nor too convex, it is considered that the magnetic head 56 can be easily followed even in the vicinity of the edge in the width direction of the magnetic tape MT.
- a measuring device 80 for acquiring a 2D profile will be described with reference to FIG. Note that the 2D profile is used in the process of calculating the spacing index SRL and the spacing index SRT, as will be described later.
- the measuring device 80 can measure the distance (spacing) between the sliding surface 70S of the dummy 70 and the running magnetic tape MT as a 2D profile.
- the measurement device 80 includes a light source 81 , a beam splitter 82 , an imaging section 83 , an amplification section 84 , a control device 85 , a display section 86 and an input section 87 .
- samples cut out from the magnetic tape MT may be referred to as tape samples MT1 or test samples MT2.
- an orthogonal coordinate system based on the rectangular parallelepiped dummy 70 is represented by an XYZ coordinate system.
- the longitudinal direction (Y-axis direction) corresponds to the width direction of the magnetic tape MT
- the width direction (X-axis direction) corresponds to the longitudinal direction (longitudinal direction) of the magnetic tape MT and the running direction of the magnetic tape MT. corresponds to the direction.
- the height direction (Z-axis direction) corresponds to the thickness direction of the magnetic tape MT.
- the dummy 70 is a pseudo head made of glass. Detailed information about dummy 70 follows. Material: BK7 glass Shape: Cuboid (width 1mm x length 20mm x depth 3mm) Processing: Each ridge should be a sharp edge. Parallelism shall be within 10 minutes. The roughness of the sliding surface 70S (tape contact surface) and its opposing surface is Ra ⁇ 0.2 nm.
- a side surface (width 1 mm ⁇ length 20 mm) on the long side of the dummy 70 is used as a sliding surface 70S.
- the reason why the dummy 70 is made of a glass material is that the state of contact between the sliding surface 70S and the magnetic tape MT is evaluated by the interference fringes of light.
- the light source 81 is configured to emit monochromatic light in a specific wavelength range (eg, red).
- the beam splitter 82 transmits the emitted light from the light source 81 and guides the reflected light reflected by the dummy 70 and the magnetic tape MT to the imaging section 83 side.
- the imaging unit 83 captures an image of the dummy 70 and the magnetic tape MT by reflected light.
- the amplifying unit 84 amplifies the signal of the image captured by the imaging unit 83 and outputs the amplified signal to the control device 85 .
- the control device 85 includes, for example, a control section, a storage section, a communication section, and the like.
- the control unit is composed of, for example, a CPU (Central Processing Unit) or the like, and comprehensively controls each unit of the measuring device 80 according to a program stored in the storage unit.
- the storage unit includes a non-volatile memory in which various data and various programs are recorded, and a volatile memory used as a work area for the control unit.
- the various programs described above may be read from a portable recording medium such as an optical disk or a semiconductor memory, or may be downloaded from a server device on a network.
- the communication unit is configured to be able to communicate with another device such as a server device, for example.
- the display unit 86 is configured by, for example, a liquid crystal display or an EL (Electro-Luminescence) display, and displays an image captured by the imaging unit 83 on the display unit (display) 86 according to an instruction from the control device 85 .
- the input unit 87 is, for example, a keyboard, a contact sensor, or the like, and inputs various instructions from the user and outputs them to the control device 85 .
- the light emitted from the light source 81 passes through the beam splitter 82 and enters the dummy 70 from the back side of the dummy 70 (the side opposite to the sliding surface 70S). be done. Part of the light that has entered the dummy 70 is reflected by the sliding surface 70S. Another part of the light that has entered the dummy 70 is transmitted through the sliding surface 70S and reflected by the magnetic tape MT. The light reflected by the sliding surface 70S and the magnetic tape MT is guided by the beam splitter 82 toward the imaging section 83, and the imaging section 83 captures an image.
- the light reflected by the sliding surface 70S and the light reflected by the magnetic tape MT are strengthened or weakened according to the distance. This will appear as interference fringes in the image captured by 83 .
- FIG. 11A is an enlarged view showing the relationship between the dummy 70 and the magnetic tape MT in the measuring device 80.
- FIG. 11B is a cross-sectional view along line XIB-XIB in FIG. 11A.
- FIG. 12 is a diagram showing an example of a 2D profile acquired by the measuring device 80. As shown in FIG. The measurement position of the 2D profile shown in FIG. 12 is region R in FIG. 11A.
- the measuring device 80 includes guides 88 for guiding the magnetic tape MT in addition to the components shown in FIG. Although not shown, the measuring device 80 also includes a driving device for running the magnetic tape MT, a dummy moving mechanism for moving the dummy 70 toward the magnetic tape MT, and the like.
- the two guides 88 are arranged with a predetermined distance from the dummy 70 at positions sandwiching the dummy 70 in the width direction of the dummy 70 (X-axis direction: running direction of the magnetic tape MT).
- X-axis direction running direction of the magnetic tape MT.
- the line connecting the same positions of the two guides 88 (dotted line in FIG. 11B) and the surface of the dummy 70 (dotted line in FIG. 11B) are installed in parallel. do.
- the distance D between the dummy 70 and the two guides 88 is set to be the same. In this measurement, the distance D is set to 19.5 mm.
- Air guides are used in this measurement as the two guides 88 for guiding the magnetic tape MT. That is, a certain amount of air released from the holes in the surface of the guide 88 stays between the magnetic tape MT and the guide 88, preventing direct contact between the magnetic tape MT and the guide 88, resulting in a gap between the two. Friction can be significantly reduced. The reason why the air guide was adopted as the guide 88 in this measurement is to obtain this low friction, and thereby to perform more accurate spacing evaluation. Also, the two guides 88 on both sides of the dummy 70 are provided with air pressure measuring devices, and the tape tension can be measured by using the measured values thereof. The measuring device 80 automatically controls the air pressure so that the tension value (0.6 N) used in this measurement, which will be described later, is obtained. Also, calibration shall be performed before measurement so that the relationship between the tension value and the air pressure is accurate.
- the dummy 70 can be moved in the thickness direction (Z-axis direction) of the dummy 70 by a dummy moving mechanism, and can be protruded toward the magnetic tape MT.
- the distance by which the dummy 70 protrudes toward the magnetic tape MT and penetrates into the magnetic tape MT is hereinafter referred to as an intrusion distance P.
- the angle formed between the sliding surface 70S of the dummy 70 and the magnetic tape MT when viewed from the length direction of the dummy 70 is hereinafter referred to as the wrap angle ⁇ (not the portion of the magnetic tape MT facing the sliding surface 70S, but the portions on both sides sandwiching the portion facing the sliding surface 70S in the running direction of the magnetic tape MT).
- the approach distance P was adjusted so that the wrap angle ⁇ was 5°.
- the speed V for running the magnetic tape MT is set to 5 m/s. The reason why the wrap angle ⁇ is set to 5° and the velocity V is set to 5 m/s in this measurement is to reduce variations in measured values.
- the spacing indices SRL and SRT are obtained as follows using the measuring device 80 described above.
- the magnetic tape MT accommodated in the cartridge 10 is unwound, and the magnetic tape MT is unwound in the longitudinal direction from the connecting portion 21 between the magnetic tape MT and the leader tape LT in the range of 10 m to 210 m, the range of 350 m to 550 m, and the range of 700 m to 900 m.
- a magnetic tape MT is cut to produce three tape samples MT1 each having a length of 200 m.
- the spacing index srl and the spacing index srt are obtained from the three tape samples MT1 as follows.
- the tape sample MT1 is installed in the driving device of the measuring device 80 of FIG.
- a Tape Transport System manufactured by Mountain Engendering is used.
- the measurement conditions of the measuring device 80 are as follows.
- Light source MORITEX red LED (wavelength 620 nm).
- CCD camera: Sony XC-75 Horizontal resolution L: 640 pix x T: 480 pix, vertical resolution 256 (8 bits)
- Measurement environment 23° C. ⁇ 2° C., 40% RH or more and 60% RH or less
- the tape sample MT1 is run at a speed of 5 m/s. At that time, the tension of the tape sample MT1 is set to 0.6N.
- the tape sample MT1 is run by the driving device, the spacing state of the tape sample MT1 is observed at three positions by the measuring device 80, and the 2D profiles P1 (L, T) to P3 (L, T) are obtained. (See FIG. 12).
- the measurement position is near the upper tape edge (specifically, area R in FIG. 11A).
- Acquisition of 2D profiles P1 (L, T) to P3 (L, T) is performed at least 3 seconds after the start of the run, after the running speed stabilizes at 5 m/s, and during one run. shall be
- the position L in the 2D profile P1 (L, T) indicates the position in the longitudinal direction (X-axis direction) of the tape sample MT1 and the running direction of the tape sample MT1
- the position T in the 2D profile P1 (L, T) indicates the tape
- the position in the width direction (Y-axis direction) of the sample MT1 is shown.
- the 2D profiles P1 (L, T) to P3 (L, T) are arithmetically averaged at the same L, T positions to obtain the 2D profile Pa (L, T) in the spacing state.
- the spacing index srl in the longitudinal direction of the tape sample MT1 and the spacing index srt in the width direction of the tape sample MT1 are calculated from the 2D profile Pa(L, T) of the spacing state as follows.
- the profiles in the specified range R 1 are averaged at the same longitudinal position L (position in the X-axis direction), and the average 1D profile PaL in the specified range R 1 Calculate (L).
- the specified range R1 is a range of 500 ⁇ m or more and 600 ⁇ m or less toward the inside of the tape sample MT1 from one edge in the width direction of the tape sample MT1.
- the specified range R 1 has an elongated rectangular shape with a width of 100 ⁇ m, and both longitudinal ends of the specified range R 1 are set outside the dummy 70 .
- FIG. 13A is a graph showing an example of an average 1D profile PaL(L).
- the average 1D profile PaL ( L ) focusing only on the increased spacing region RL on the upstream side (left side in FIG. 12) in the running direction of the tape sample MT1, the average 1D profile PaL in this increased spacing region RL
- the peak half-value width of (L) is determined, and the result is defined as the spacing index srl ( ⁇ m).
- the profiles in the specified range R 2 are arithmetically averaged at the same width direction position T (Y-axis direction position), and the average 1D profile in the specified range R 2 Calculate PaT(T).
- the specified range R2 is from one end in the width direction of the sliding surface 70S of the dummy 70 (one end on the upstream side in the running direction of the tape sample MT1) toward the running direction of the tape sample MT1, and extends from 450 ⁇ m to 550 ⁇ m. Range.
- the prescribed range R2 has an elongated rectangular shape with a width of 100 ⁇ m centered on the center line of the dummy 70, and one longitudinal end of the prescribed range R2 is set outside one edge of the tape sample MT1, The other end is set at a position inside the tape sample MT1 from the specified range R1 .
- FIG. 13B is a graph showing an example of an average 1D profile PaT(T). Focusing only on the spacing increase region R T of the average 1D profile PaT(T), the peak half width of the average 1D profile PaT(T) in this spacing increase region R T is obtained, and the result is used as the spacing index srt ( ⁇ m ).
- the arithmetic mean of the three spacing indices srl obtained from the three tape samples MT1 as described above is taken as the spacing index SRL.
- the three spacing indices srt obtained from the three tape samples MT1 as described above are arithmetically averaged, and the calculated result is defined as the spacing index SRT.
- the average stiffness (flexural rigidity) of the magnetic tape MT is preferably 1.2 mg weight/ ⁇ m or less, more preferably 1.0 mg weight/ ⁇ m or less.
- the average stiffness is 1.2 mg/ ⁇ m
- the width of the increased spacing region RL generated on the entrance side of the magnetic head 56 can be narrowed.
- the width of the increased spacing region RT generated in the vicinity of the edge in the width direction of the magnetic tape MT can be narrowed. Therefore, electromagnetic conversion characteristics can be improved.
- running stability can be improved. Narrowing the width of the increased spacing region RL contributes to the improvement of the electromagnetic conversion characteristics, and narrowing the width of the increased spacing region RT contributes to the improvement of running stability.
- the stiffness of the magnetic tape MT is obtained as follows. First, the magnetic tape MT accommodated in the cartridge 10 is unwound, and the longitudinal direction from the joint 21 between the magnetic tape MT and the leader tape LT is 10 m to 20 m, 30 m to 40 m, 50 m to 60 m, and 70 m. A magnetic tape MT of 8.0 mm in length is cut from each of a range of 80 m and a range of 90 m to 100 m to prepare five samples.
- the flexural rigidities S1 to S5 of the five samples are measured respectively. Measurements of bending stiffness S1 to S5 are made according to the ECMA-319 method. The measurement is performed in an environment of 23° C. ⁇ 2° C. and 40% RH or more and 60% RH or less. Next, the arithmetic mean of the bending stiffnesses S1 to S5 of the five measured samples is calculated, and the calculated result is defined as the average stiffness S.
- the average cupping C of the magnetic tape MT is preferably ⁇ 1.5 mm or more and +0.5 mm or less, more preferably ⁇ 0.5 mm or more and 0 mm or less. If the average cupping C of the magnetic tape MT is ⁇ 1.5 mm or more and +0.5 mm or less, the width of the increased spacing region RL generated on the entrance side of the magnetic head 56 can be narrowed. Therefore, electromagnetic conversion characteristics can be improved. Also, the width of the increased spacing region RT generated in the vicinity of the edge in the width direction of the magnetic tape MT can be narrowed. Therefore, running stability can be improved.
- cupping means bending in the width direction of the magnetic tape MT.
- the average cupping C of the magnetic tape MT is obtained as follows. First, the magnetic tape MT accommodated in the cartridge 10 is unwound, and the longitudinal direction from the joint 21 between the magnetic tape MT and the leader tape LT is 10 m to 20 m, 30 m to 40 m, 50 m to 60 m, and 70 m. A magnetic tape MT having a length of 1 m is cut from each of the range from 80 m to 80 m and the range from 90 m to 100 m to prepare five samples.
- test sample MT2 is placed on a metal stand 91 having a rectangular smooth placement surface 91S (size of the placement surface 91S: 100 mm ⁇ 200 mm). At this time, the test sample MT2 is mounted on the mounting surface 91S so that the following conditions are satisfied.
- the concave surface of the test sample MT2 is on the mounting surface 91S side (the convex surface CV is on the upper side).
- the long side of the mounting surface 91S of the metal stand 91 and the long side of the test sample MT2 are parallel to each other, and the test sample MT2 is positioned at the center of the mounting surface 91S of the metal stand 91 in the width direction.
- the test sample MT2 hangs down by about 50 mm (about 5 cm) by its own weight.
- both longitudinal ends of the test sample MT2 should not touch the floor or the like.
- the height Hc of the convex surface CV of the test sample MT2 is measured with a LASER displacement meter.
- the placement of the test sample MT2 is finely adjusted so that both edges in the width direction of the test sample MT2 touch the placement surface 91S of the metal table 91 at the measurement position.
- the measurement position is selected from the central 100 mm area of the portion (200 mm long portion) located on the mounting surface 91S of the test sample MT2.
- the measurement is performed in an environment of 23° C. ⁇ 2° C. and 40% RH or more and 60% RH or less.
- Ha, Hb, and Ht are as follows.
- Ha Height of a portion where one widthwise end of the test sample MT2 touches the mounting surface 91S
- Hb Height of a portion where the other widthwise end of the test sample MT2 touches the mounting surface 91S
- Ht Convex surface of the test sample MT2 Height of Vertex of CV Note that the measurement reference positions of Ha, Hb, and Ht are arbitrarily selected from positions lower than the placement surface 91S.
- the above measurement is performed at five locations, and the cupping values C 1-1 to C 1-5 are calculated. At this time, measurements are taken at four locations at intervals of 25 mm in the longitudinal direction of the test sample MT2. The arithmetic mean of calculated C 1-1 to C 1-5 is calculated, and the result is defined as cupping C 1 .
- a non-magnetic powder, a binder, etc. are kneaded and dispersed in a solvent to prepare a paint for forming an undercoat layer.
- magnetic powder, a binder, etc. are kneaded and dispersed in a solvent to prepare a coating material for forming a magnetic layer.
- the following solvents, dispersing devices and kneading devices can be used.
- Examples of the solvent used for preparing the above paint include ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone, alcohol solvents such as methanol, ethanol and propanol, methyl acetate, ethyl acetate, butyl acetate and propyl acetate.
- ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone
- alcohol solvents such as methanol, ethanol and propanol, methyl acetate, ethyl acetate, butyl acetate and propyl acetate.
- ester solvents such as ethyl lactate and ethylene glycol acetate
- ether solvents such as diethylene glycol dimethyl ether, 2-ethoxyethanol, tetrahydrofuran and dioxane
- aromatic hydrocarbon solvents such as benzene, toluene and xylene
- methylene chloride ethylene chloride
- halogenated hydrocarbon solvents such as carbon tetrachloride, chloroform, and chlorobenzene. These may be used alone, or may be used by mixing them as appropriate.
- a continuous twin-screw kneader for example, a continuous twin-screw kneader, a continuous twin-screw kneader capable of multistage dilution, a kneader, a pressure kneader, a roll kneader, or the like can be used. , but are not particularly limited to these devices.
- dispersing devices used for the above paint preparation include roll mills, ball mills, horizontal sand mills, vertical sand mills, spike mills, pin mills, tower mills, pearl mills (e.g. "DCP Mill” manufactured by Eirich), homogenizers, ultra A dispersing device such as a sonic disperser can be used, but it is not particularly limited to these devices.
- the base layer 42 is formed by applying a base layer forming coating material to one main surface of the substrate 41 and drying it.
- the magnetic layer 43 is formed on the underlayer 42 by coating the underlayer 42 with a magnetic layer forming paint and drying it.
- the magnetic powder may be magnetically oriented in the thickness direction of the substrate 41 by, for example, a solenoid coil. Further, during drying, the magnetic powder may be magnetically oriented in the running direction (longitudinal direction) of the substrate 41 by, for example, a solenoid coil, and then magnetically oriented in the thickness direction of the substrate 41 .
- the degree of vertical orientation that is, the squareness ratio S1
- the degree of vertical orientation that is, the squareness ratio S1
- a back layer 44 is formed on the other main surface of the substrate 41 .
- a magnetic tape MT is obtained.
- the squareness ratios S1 and S2 are determined by, for example, the intensity of the magnetic field applied to the coating film of the magnetic layer-forming coating material, the concentration of solids in the magnetic layer-forming coating material, and the drying conditions (drying conditions) of the coating film of the magnetic layer-forming coating material.
- the desired value is set by adjusting the temperature and drying time).
- the strength of the magnetic field applied to the coating film is preferably two to three times the coercive force of the magnetic powder.
- the squareness ratio S1 it is also effective to magnetize the magnetic powder before the magnetic layer-forming coating material enters an orientation device for magnetically orienting the magnetic powder.
- the methods for adjusting the squareness ratios S1 and S2 may be used singly or in combination of two or more.
- the magnetic tape MT is cut to a predetermined width (for example, 1/2 inch width). As described above, the magnetic tape MT is obtained.
- the servo pattern may be written on the magnetic tape MT, if necessary.
- the spacing index SRL when the magnetic tape MT is slid on the glass pseudo head is 35 ⁇ m or less, and the magnetic tape MT is made of glass.
- the spacing index SRT when slid on the dummy head is 68 ⁇ m or less.
- FIG. 15 is an exploded perspective view showing an example of the configuration of the two-reel type cartridge 121.
- the cartridge 121 includes an upper half 102 made of synthetic resin, a transparent window member 123 fitted and fixed in a window portion 102a opened in the upper surface of the upper half 102, and a reel 106 fixed inside the upper half 102. , 107, the lower half 105 corresponding to the upper half 102, the reels 106 and 107 stored in the space formed by combining the upper half 102 and the lower half 105, and the reels 106 and 107.
- the reels 106 and 107 are for winding the magnetic tape MT.
- the reel 106 has a lower flange 106b having a cylindrical hub portion 106a at the center on which the magnetic tape MT is wound, an upper flange 106c having approximately the same size as the lower flange 106b, and a flange between the hub portion 106a and the upper flange 106c. and a reel plate 111 sandwiched therebetween.
- the reel 107 has a configuration similar to that of the reel 106 .
- the window member 123 is provided with mounting holes 123a at positions corresponding to the reels 106 and 107 for mounting reel holders 122, which are reel holding means for preventing the reels from floating.
- the magnetic tape MT is similar to the magnetic tape MT in one embodiment.
- the average thickness of the magnetic tape, the squareness ratio S1 of the magnetic layer in the perpendicular direction of the magnetic tape, the squareness ratio S2 of the magnetic layer in the longitudinal direction of the magnetic tape, and the arithmetic mean roughness Ra of the surface of the magnetic layer are the above-described one embodiment. It is a value obtained by the measurement method described in .
- Example 1 (Preparation step of coating material for magnetic layer formation) A coating material for forming a magnetic layer was prepared as follows. First, a first composition having the following formulation was kneaded with an extruder. Next, the kneaded first composition and the second composition having the following composition were added to a stirring tank equipped with a disper and preliminarily mixed. Subsequently, sand mill mixing was carried out and filter treatment was carried out to prepare a coating material for forming a magnetic layer.
- Medium particle size aluminum oxide powder 5 parts by mass ( ⁇ -Al 2 O 3 , average particle size (D50) 0.09 ⁇ m)
- the magnetic layer-forming coating material prepared as described above was added with 4 parts by mass of polyisocyanate (trade name: Coronate L, manufactured by Tosoh Corporation) as a curing agent and 2 parts by mass of stearic acid as a lubricant. was added.
- polyisocyanate trade name: Coronate L, manufactured by Tosoh Corporation
- a base layer-forming coating material was prepared as follows. First, a third composition having the following formulation was kneaded with an extruder. Next, the kneaded third composition and the fourth composition having the following composition were added to a stirring tank equipped with a disper and premixed. Subsequently, sand mill mixing was carried out and filter treatment was carried out to prepare a base layer forming coating material.
- the base layer-forming coating prepared as described above was added with 4 parts by mass of polyisocyanate (trade name: Coronate L, manufactured by Tosoh Corporation) as a curing agent and 2 parts by mass of stearic acid as a lubricant. was added.
- polyisocyanate trade name: Coronate L, manufactured by Tosoh Corporation
- a coating material for forming a back layer was prepared as follows. The following raw materials were mixed in a stirring tank equipped with a disper and subjected to filter treatment to prepare a coating material for forming a back layer.
- Carbon black powder average particle size (D50) 20 nm): 100 parts by mass
- Polyester polyurethane 100 parts by mass (manufactured by Nippon Polyurethane Co., Ltd., trade name: N-2304)
- Methyl ethyl ketone 500 parts by mass
- Toluene 400 parts by mass
- Cyclohexanone 100 parts by mass
- the magnetic layer-forming paint and underlayer-forming paint prepared as described above were coated on one main surface of a long PEN film having an average thickness of 4.0 ⁇ m, which was a non-magnetic support (substrate).
- An underlayer and a magnetic layer were formed as follows.
- the paint film was dried while heating and blowing air over the film, resulting in an average thickness of 0.82 ⁇ m after calendering.
- the base layer was formed so as to
- a magnetic layer-forming coating material is applied onto the underlayer, and then the coating film is dried while heating and blowing air onto the coating film, thereby forming a magnetic layer having an average thickness of 80 nm after calendering. formed.
- the magnetic powder was magnetically oriented in the thickness direction of the PEN film by the neodymium magnet during the drying of the magnetic layer forming coating material.
- the squareness ratio S1 in the perpendicular direction (thickness direction) of the magnetic tape was set to 65%
- the squareness ratio S2 in the longitudinal direction of the magnetic tape was set to 38%.
- the coating film was dried while being heated and blown with air, resulting in an average thickness of 0.3 ⁇ m after calendering.
- the back layer was formed so as to be In this final drying process, not only the backing layer coating film applied immediately before but also both the underlayer coating film and the magnetic layer coating film are dried at the same time.
- the drying temperature at that time was set to 100°C.
- the drying temperature of 100° C. is hereinafter referred to as the drying reference temperature. A magnetic tape was thus obtained.
- Calendering was performed to smooth the surface of the magnetic layer. At this time, the calendering temperature was set at 125° C. and the calendering pressure was set at 255 kg/cm.
- the calendering temperature of 125° C. is hereinafter referred to as the calendering reference temperature.
- a calendering pressure of 255 kg/cm is referred to as a calendering reference pressure.
- Servo pattern writing process After demagnetizing the magnetic tape, five servo bands were formed by writing a servo pattern on the magnetic tape using a servo writer. The servo patterns were to comply with the LTO-8 standard.
- Example 2 The values shown in Table 1 were set for the average thickness of the PEN film, the average thickness of the underlayer after calendering, and the average thickness of the magnetic layer after calendering.
- a magnetic tape having an average thickness shown in Table 1 was obtained in the same manner as in Example 1 except for the above.
- Example 3 A PET film was used as a non-magnetic support.
- a magnetic tape having an average thickness shown in Table 1 was obtained in the same manner as in Example 1 except for the above.
- Example 4 to 7 the average thickness of the PEN film, the average thickness of the underlayer after calendering, and the average thickness of the magnetic layer after calendering were set to the values shown in Table 1.
- the calendering temperature was set higher than the calendering reference temperature.
- the pressure for calendering was set higher than the reference pressure for calendering.
- a magnetic tape having an average thickness shown in Table 1 was obtained in the same manner as in Example 1 except for the above.
- Example 8 and 9 In Examples 8 and 9, a PET film was used as the non-magnetic support. In Examples 8 and 9, the average thickness of the PET film, the average thickness of the underlayer after calendering, and the average thickness of the magnetic layer after calendering were set to the values shown in Table 1. In Examples 8 and 9, the temperature for calendering was set higher than the reference temperature for calendering. In Example 8, the pressure for calendering was set higher than the reference pressure for calendering. In Examples 8 and 9, the final drying temperature was set higher than the reference temperature for drying. A magnetic tape having an average thickness shown in Table 1 was obtained in the same manner as in Example 1 except for the above.
- Example 10 and 11 In Examples 10 and 11, a PET film was used as the non-magnetic support. In Examples 10 and 11, the average thickness of the PET film, the average thickness of the underlayer after calendering, and the average thickness of the magnetic layer after calendering were set to the values shown in Table 1. In Examples 10 and 11, the temperature for calendering was set higher than the reference temperature for calendering. A magnetic tape having an average thickness shown in Table 1 was obtained in the same manner as in Example 1 except for the above.
- Example 3 A PET film was used as a non-magnetic support.
- the average thickness of the PET film, the average thickness of the underlayer after calendering, and the average thickness of the magnetic layer after calendering were set to the values shown in Table 1.
- the calendering temperature was set lower than the calendering reference temperature.
- a magnetic tape having an average thickness shown in Table 1 was obtained in the same manner as in Example 1 except for the above.
- Example 4 A PA film was used as a non-magnetic support.
- the values shown in Table 1 were set for the average thickness of the PA film, the average thickness of the underlayer after calendering, and the average thickness of the magnetic layer after calendering.
- the calendering temperature was set lower than the calendering reference temperature.
- a magnetic tape having an average thickness shown in Table 1 was obtained in the same manner as in Example 1 except for the above.
- the average stiffness was determined by the method described in the above embodiment.
- Average cupping was determined by the method described in one embodiment above.
- the spacing index SRL and the spacing index SRT were determined by the method described in the above embodiment.
- the peak of the captured spectrum be the signal amount S
- the peak of the captured spectrum be the signal amount S
- the floor noise excluding the peak from 3 MHz to 20 MHz to get the noise amount N be the SNR ( (Signal-to-Noise Ratio).
- the obtained SNR was converted into a relative value (dB) with the SNR of Comparative Example 3 as a reference medium as a reference (0 dB).
- the magnetic tape was incorporated into the LTO cartridge.
- the LTO cartridge was loaded into the LTO drive connected to the PC via serial cable communication, and the magnetic tape was run.
- the servo band closest to one edge in the width direction of the magnetic tape ie, servo band 0, is selected.
- the actuator of the drive head was operated so that the drive head followed the servo track, and the magnetic tape was run.
- the statistical value ⁇ SW-0 indicating the nonlinearity of the servo pattern was measured from the obtained servo signal.
- a method described in Japanese Patent No. 6624332 was used as a method for measuring the statistical value ⁇ SW-0 .
- Table 1 shows the composition of the magnetic tape, process conditions and evaluation results.
- FIG. 16 is a graph showing good ranges for stiffness and cupping.
- Table 1 shows the following.
- the spacing index SRL when the magnetic tape is slid on a glass pseudo-head is 35 ⁇ m or less, and If the spacing index SRT is 68 ⁇ m or less when the magnetic tape is slid on the glass pseudo head, excellent electromagnetic conversion characteristics and running stability can be obtained.
- a tape-shaped magnetic recording medium a substrate comprising polyesters; an underlying layer provided on the substrate; A magnetic layer provided on the underlayer and containing magnetic powder,
- the magnetic recording medium contains a lubricant,
- the average value of the arithmetic mean roughness Ra of the surface of the magnetic layer is 1.3 nm or less
- the spacing index is the average value of the peak half-value width of the spacing increase region generated on the entrance side of the glass pseudo head into which the magnetic recording medium enters when the magnetic recording medium is slid over the glass pseudo head.
- the spacing index SRT is the average value of the peak half-value widths of the spacing increased regions generated near the edge in the width direction of the magnetic recording medium when the magnetic recording medium is slid on the glass pseudo head.
- the average thickness Tt of the magnetic recording medium is 5.1 ⁇ m or less, The magnetic recording medium according to (1), wherein the ratio (T t /T s ) of the average thickness T t of the magnetic recording medium to the average thickness T s of the substrate is 1.2 or more.
- the magnetic recording medium has an average stiffness of 1.2 mg weight/ ⁇ m or less and an average cupping of ⁇ 1.5 mm or more and +0.5 mm or less. magnetic recording media.
- the magnetic recording medium according to any one of (1) to (6) which is used in a recording/reproducing apparatus having a maximum linear recording density of 550 KFCI or more when recording signals.
- a cartridge comprising the magnetic recording medium according to any one of (1) to (15).
- REFERENCE SIGNS LIST 10 cartridge 11 cartridge memory 31 antenna coil 32 rectification/power supply circuit 33 clock circuit 34 detection/modulation circuit 35 controller 36 memory 36A first storage area 36B second storage area 41 substrate 42 underlayer 43 magnetic layer 44 back layer 56 magnetism Heads 56A, 56B Servo read head 110 Servo frame 111 Servo subframe 1 111A A burst 111B B burst 112 Servo subframe 2 112C C burst 112D D burst 113 Servo stripe MT Magnetic tape SB Servo band DB Data bind
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Abstract
Description
テープ状の磁気記録媒体であって、
ポリエステル類を含む基体と、
基体上に設けられた下地層と、
下地層上に設けられ、磁性粉を含む磁性層と
を備え、
磁気記録媒体は、潤滑剤を含み、
磁性層の表面の算術平均粗さRaの平均値は、1.3nm以下であり、
磁気記録媒体をガラス製疑似ヘッドに摺動させた際に、磁気記録媒体が進入するガラス製疑似ヘッドの入り口側に発生するスペーシング増大領域のピーク半値幅の平均値をスペーシング指標SRLとし、
磁気記録媒体をガラス製疑似ヘッドに摺動させた際に、磁気記録媒体の幅方向のエッジ近傍に発生するスペーシング増大領域のピーク半値幅の平均値をスペーシング指標SRTとした場合、
スペーシング指標SRLが、35μm以下であり、かつ、スペーシング指標SRTが、68μm以下である磁気記録媒体である。
1 カートリッジの構成
2 カートリッジメモリの構成
3 磁気テープの構成
4 磁気テープの製造方法
5 作用効果
6 変形例
図1は、カートリッジ10の構成の一例を示す分解斜視図である。カートリッジ10は、1リールタイプのカートリッジであり、下シェル12Aと上シェル12Bとで構成されるカートリッジケース12の内部に、テープ状の磁気記録媒体(以下「磁気テープ」という。)MTが巻かれた1つのリール13と、リール13の回転をロックするためのリールロック14およびリールスプリング15と、リール13のロック状態を解除するためのスパイダ16と、下シェル12Aと上シェル12Bに跨ってカートリッジケース12に設けられたテープ引出口12Cを開閉するスライドドア17と、スライドドア17をテープ引出口12Cの閉位置に付勢するドアスプリング18と、誤消去を防止するためのライトプロテクト19と、カートリッジメモリ11とを備える。磁気テープMTを巻くためのリール13は、中心部に開口を有する略円盤状であって、プラスチック等の硬質の材料からなるリールハブ13Aとフランジ13Bとにより構成される。磁気テープMTの外周側の端部には、リーダーテープLTが接続されている。リーダーテープLTの先端には、リーダーピン20が設けられている。
図2は、カートリッジメモリ11の構成の一例を示すブロック図である。カートリッジメモリ11は、規定の通信規格でリーダライタと通信を行うアンテナコイル(通信部)31と、アンテナコイル31により受信した電波から、誘導起電力を用いて発電、整流して電源を生成する整流・電源回路32と、アンテナコイル31により受信した電波から、同じく誘導起電力を用いてクロックを生成するクロック回路33と、アンテナコイル31により受信した電波の検波およびアンテナコイル31により送信する信号の変調を行う検波・変調回路34と、検波・変調回路34から抽出されるデジタル信号から、コマンドおよびデータを判別し、これを処理するための論理回路等で構成されるコントローラ(制御部)35と、情報を記憶するメモリ(記憶部)36とを備える。また、カートリッジメモリ11は、アンテナコイル31に対して並列に接続されたキャパシタ37を備え、アンテナコイル31とキャパシタ37により共振回路が構成される。
図3は、磁気テープMTの構成の一例を示す断面図である。磁気テープMTは、長尺状の基体41と、基体41の一方の主面(第1の主面)上に設けられた下地層42と、下地層42上に設けられた磁性層43と、基体41の他方の主面(第2の主面)上に設けられたバック層44とを備える。なお、下地層42およびバック層44は、必要に応じて備えられるものであり、無くてもよい。磁気テープMTは、垂直記録型の磁気記録媒体であってもよいし、長手記録型の磁気記録媒体であってもよい。磁気テープMTは、走行性の向上の観点から、潤滑剤を含むことが好ましい。潤滑剤は、下地層42および磁性層43のうちの少なくとも1層に含まれていてもよい。
基体41は、下地層42および磁性層43を支持する非磁性支持体である。基体41は、長尺のフィルム状を有する。基体41の平均厚みTsの上限値は、例えば4.4μm以下、好ましくは4.2μm以下、より好ましくは4.0μm以下、さらにより好ましくは3.8μm以下、特に好ましくは3.6μm以下、最も好ましくは3.4μm以下である。基体41の平均厚みTsの上限値が4.4μm以下であると、1データカートリッジ内に記録できる記録容量を一般的な磁気テープよりも高めることができる。基体41の平均厚みTsの下限値は、好ましくは3μm以上、より好ましくは3.2μm以上である。基体41の平均厚みTsの下限値が3μm以上であると、基体41の強度低下を抑制することができる。
磁性層43は、信号を磁化パターンにより記録するための記録層である。磁性層43は、垂直記録型の記録層であってもよいし、長手記録型の記録層であってもよい。磁性層43は、例えば、磁性粉および結着剤を含む。磁性層43が、必要に応じて、潤滑剤、カーボン、帯電防止剤、研磨剤、硬化剤、防錆剤および非磁性補強粒子等からなる群より選ばれた少なくとも1種の添加剤をさらに含んでいてもよい。磁性層43は、凹凸形状を有する表面を有していてもよい。
割合RS[%]=(((サーボバンド幅WSB)×(サーボバンドSBの本数))/(磁気テープMTの幅))×100
次に、3つサンプルの割合RSを算術平均して、割合RSの平均値を算出する。
装置:TEM(日立製作所製H9000NAR)
加速電圧:300kV
倍率:100,000倍
磁性粉は、複数の磁性粒子を含む。磁性粒子は、例えば、金属酸化物を含む粒子(以下「金属酸化物粒子」という。)である。金属酸化物粒子は、例えば、六方晶フェライトを含む粒子(以下「六方晶フェライト粒子」という。)、イプシロン型酸化鉄(ε酸化鉄)を含む粒子(以下「ε酸化鉄粒子」という。)またはCo含有スピネルフェライトを含む粒子(以下「コバルトフェライト粒子」という。)である。磁性粉は、磁気テープMTの垂直方向に優先的に結晶配向していることが好ましい。本明細書において、磁気テープMTの垂直方向(厚み方向)とは、平面状態にある磁気テープMTの厚み方向を意味する。
六方晶フェライト粒子は、例えば、六角板状等の板状または六角柱状等の柱状(但し、厚さまたは高さが板面または底面の長径より小さい。)を有する。本明細書において、六角板状は、ほぼ六角板状を含むものとする。六方晶フェライトは、好ましくはBa、Sr、PbおよびCaからなる群より選ばれた少なくとも1種、より好ましくはBaおよびSrからなる群より選ばれた少なくとも1種を含む。六方晶フェライトは、具体的には例えばバリウムフェライトまたはストロンチウムフェライトであってもよい。バリウムフェライトは、Ba以外にSr、PbおよびCaからなる群より選ばれた少なくとも1種をさらに含んでいてもよい。ストロンチウムフェライトは、Sr以外にBa、PbおよびCaからなる群より選ばれた少なくとも1種をさらに含んでいてもよい。
ε酸化鉄粒子は、微粒子でも高保磁力を得ることができる硬磁性粒子である。ε酸化鉄粒子は、球状を有しているか、または立方体状を有している。本明細書において、球状は、ほぼ球状を含むものとする。また、立方体状には、ほぼ立方体状を含むものとする。ε酸化鉄粒子が上記のような形状を有しているため、磁性粒子としてε酸化鉄粒子を用いた場合、磁性粒子として六角板状のバリウムフェライト粒子を用いた場合に比べて、磁気テープMTの厚み方向における粒子同士の接触面積を低減し、粒子同士の凝集を抑制することができる。したがって、磁性粉の分散性を高め、さらに優れた電磁変換特性(例えばSNR)を得ることができる。
V=(π/6)×DLave 3
Vave=DCave 3
コバルトフェライト粒子は、一軸結晶異方性を有することが好ましい。コバルトフェライト粒子が一軸結晶異方性を有することで、磁性粉を磁気テープMTの垂直方向に優先的に結晶配向させることができる。コバルトフェライト粒子は、例えば、立方体状を有している。本明細書において、立方体状は、ほぼ立方体状を含むものとする。Co含有スピネルフェライトが、Co以外にNi、Mn、Al、CuおよびZnからなる群より選ばれた少なくとも1種をさらに含んでいてもよい。
CoxMyFe2OZ
(但し、式中、Mは、例えば、Ni、Mn、Al、CuおよびZnからなる群より選ばれた少なくとも1種の金属である。xは、0.4≦x≦1.0の範囲内の値である。yは、0≦y≦0.3の範囲内の値である。但し、x、yは(x+y)≦1.0の関係を満たす。zは3≦z≦4の範囲内の値である。Feの一部が他の金属元素で置換されていてもよい。)
結着剤としては、例えば、熱可塑性樹脂、熱硬化性樹脂、反応型樹脂等が挙げられる。熱可塑性樹脂としては、例えば、塩化ビニル、酢酸ビニル、塩化ビニル-酢酸ビニル共重合体、塩化ビニル-塩化ビニリデン共重合体、塩化ビニル-アクリロニトリル共重合体、アクリル酸エステル-アクリロニトリル共重合体、アクリル酸エステル-塩化ビニル-塩化ビニリデン共重合体、アクリル酸エステル-アクリロニトリル共重合体、アクリル酸エステル-塩化ビニリデン共重合体、メタクリル酸エステル-塩化ビニリデン共重合体、メタクリル酸エステル-塩化ビニル共重合体、メタクリル酸エステル-エチレン共重合体、ポリフッ化ビニル、塩化ビニリデン-アクリロニトリル共重合体、アクリロニトリル-ブタジエン共重合体、ポリアミド樹脂、ポリビニルブチラール、セルロース誘導体(セルロースアセテートブチレート、セルロースダイアセテート、セルローストリアセテート、セルロースプロピオネート、ニトロセルロース)、スチレンブタジエン共重合体、ポリウレタン樹脂、ポリエステル樹脂、アミノ樹脂、合成ゴム等が挙げられる。
潤滑剤は、例えば脂肪酸および脂肪酸エステルから選ばれる少なくとも1種、好ましくは脂肪酸および脂肪酸エステルの両方を含む。磁性層43が潤滑剤を含むことが、特には磁性層43が脂肪酸および脂肪酸エステルの両方を含むことが、磁気テープMTの走行安定性の向上に貢献する。
(但し、一般式(1)において、kは14以上22以下の範囲、より好ましくは14以上18以下の範囲から選ばれる整数である。)
(但し、一般式(2)において、nとmとの和は12以上20以下の範囲、より好ましくは14以上18以下の範囲から選ばれる整数である。)
(但し、一般式(3)において、pは14以上22以下、より好ましくは14以上18以下の範囲から選ばれる整数であり、且つ、qは2以上5以下の範囲、より好ましくは2以上4以下の範囲から選ばれる整数である。)
(但し、一般式(4)において、rは14以上22以下の範囲から選ばれる整数であり、sは1以上3以下の範囲から選ばれる整数である。)
磁性層43に含まれるカーボンは、帯電防止剤および潤滑剤等として機能してもよい。磁性層43に含まれるカーボンの一部は、磁性層43の表面から露出している。磁性層43の表面の凹凸が、カーボンや研磨剤等により形成されていてもよい。
帯電防止剤としては、例えば、天然界面活性剤、ノニオン性界面活性剤、カチオン性界面活性剤等が挙げられる。
研磨剤としては、例えば、α化率90%以上のα-アルミナ、β-アルミナ、γ-アルミナ、炭化ケイ素、酸化クロム、酸化セリウム、α-酸化鉄、コランダム、窒化珪素、チタンカ-バイト、酸化チタン、二酸化珪素、酸化スズ、酸化マグネシウム、酸化タングステン、酸化ジルコニウム、窒化ホウ素、酸化亜鉛、炭酸カルシウム、硫酸カルシウム、硫酸バリウム、2硫化モリブデン、磁性酸化鉄の原料を脱水、アニール処理した針状α酸化鉄、必要によりそれらをアルミおよび/またはシリカで表面処理したもの等が挙げられる。
硬化剤としては、例えば、ポリイソシアネート等が挙げられる。ポリイソシアネートとしては、例えば、トリレンジイソシアネート(TDI)と活性水素化合物との付加体等の芳香族ポリイソシアネート、ヘキサメチレンジイソシアネート(HMDI)と活性水素化合物との付加体等の脂肪族ポリイソシアネート等が挙げられる。これらポリイソシアネートの重量平均分子量は、100以上3000以下の範囲であることが望ましい。
防錆剤としては、例えばフェノール類、ナフトール類、キノン類、窒素原子を含む複素環化合物、酸素原子を含む複素環化合物、硫黄原子を含む複素環化合物等が挙げられる。
非磁性補強粒子として、例えば、酸化アルミニウム(α、βまたはγアルミナ)、酸化クロム、酸化珪素、ダイヤモンド、ガーネット、エメリー、窒化ホウ素、チタンカーバイト、炭化珪素、炭化チタン、酸化チタン(ルチル型またはアナターゼ型の酸化チタン)等が挙げられる。
下地層42は、基体41の表面の凹凸を緩和し、磁性層43の表面の凹凸を調整するためのものである。下地層42は、非磁性粉、結着剤および潤滑剤を含む非磁性層である。下地層42は、磁性層43の表面に潤滑剤を供給する。下地層42が、必要に応じて、帯電防止剤、硬化剤および防錆剤等からなる群より選ばれた少なくとも1種の添加剤をさらに含んでいてもよい。
非磁性粉は、例えば無機粒子粉または有機粒子粉の少なくとも1種を含む。また、非磁性粉は、カーボンブラック等の炭素粉を含んでいてもよい。なお、1種の非磁性粉を単独で用いてもよいし、2種以上の非磁性粉を組み合わせて用いてもよい。無機粒子は、例えば、金属、金属酸化物、金属炭酸塩、金属硫酸塩、金属窒化物、金属炭化物または金属硫化物等を含む。非磁性粉の形状としては、例えば、針状、球状、立方体状、板状等の各種形状が挙げられるが、これらの形状に限定されるものではない。
結着剤および潤滑剤は、上記の磁性層43と同様である。
帯電防止剤、硬化剤および防錆剤はそれぞれ、上記の磁性層43と同様である。
バック層44は、結着剤および非磁性粉を含む。バック層44が、必要に応じて潤滑剤、硬化剤および帯電防止剤等からなる群より選ばれた少なくとも1種の添加剤をさらに含んでいてもよい。結着剤および非磁性粉は、上記の下地層42と同様である。硬化剤および帯電防止剤は、上記の磁性層43と同様である。
tb[μm]=Tt[μm]-tB[μm]
磁気テープMTの平均厚み(平均全厚)Ttの上限値が、好ましくは5.3μm以下、より好ましくは5.1μm以下、さらにより好ましくは4.9μm以下、特に好ましくは4.6μm以下、最も好ましくは4.4μm以下である。磁気テープMTの平均厚みTtが5.3μm以下であると、1データカートリッジ内に記録できる記録容量を一般的な磁気テープよりも高めることができる。磁気テープMTの平均厚みTtの下限値は特に限定されるものではないが、例えば3.5μm以上である。
磁性層43の表面の算術平均粗さRaの平均値は、1.3nm以下、好ましくは1.2nm以下、より好ましくは1.1以下である。算術平均粗さRaの平均値が1.3nm以下であると、スペーシングロスによる出力低下を抑制することができるため、優れた電磁変換特性を得ることができる。磁性層43の表面の算術平均粗さRaの平均値の下限値は、好ましくは1.0nm以上である。磁性層43の表面の算術平均粗さRaの平均値の下限値が1.0nm以上であると、摩擦の増大による走行性の低下を抑制することができる。
(注1)Nano World社製 SPMプローブ NCH ノーマルタイプ PointProbe L(カンチレバー長)=125μm
次に、3つサンプルの算術平均粗さRaを算術平均して、算術平均粗さRaの平均値を算出する。
バック面の表面粗度(バック層44の表面粗度)Rbの平均値が、Rb≦6.0[nm]であることが好ましい。バック面の表面粗度Rbの平均値が上記範囲であると、さらに優れた電磁変換特性を得ることができる。
測定条件は以下のとおりである。
装置:光干渉を用いた非接触粗度計
(株式会社菱化システム製 非接触表面・層断面形状計測システム VertScan R5500GL-M100-AC)
対物レンズ:20倍
測定領域:640×480ピクセル(視野:約237μm×178μm視野)
測定モード:phase
波長フィルター:520nm
CCD:1/3インチ
ノイズ除去フィルター:スムージング3×3
面補正:2次多項式近似面にて補正
測定ソフトウエア:VS-Measure Version5.5.2
解析ソフトウエア:VS-viewer Version5.5.5
磁気テープMTの長手方向における磁性層43の保磁力Hc2の平均値の上限値が、好ましくは3000Oe以下、より好ましくは2000Oe以下、さらにより好ましくは1900Oe以下、特に好ましくは1800Oe以下である。磁気テープMTの長手方向における磁性層43の保磁力Hc2の平均値が3000Oe以下であると、高記録密度であっても十分な電磁変換特性を有することができる。
磁気テープMTの垂直方向における磁性層43の角形比S1の平均値が、好ましくは65%以上、より好ましくは70%以上、さらにより好ましくは75%以上、特に好ましくは80%以上、最も好ましくは85%以上である。角形比S1の平均値が65%以上であると、磁性粉の垂直配向性が十分に高くなるため、さらに優れた電磁変換特性を得ることができる。
角形比S1(%)=(Mr/Ms)×100
次に、上記のようにして求められた3つサンプルの角形比S1を算術平均して、角形比S1の平均値を算出する。
磁気テープMTの長手方向の平均ヤング率の上限値は、好ましくは9.0GPa以下、より好ましくは8.0GPa以下、さらにより好ましくは7.5GPa以下、特に好ましくは7.1GPa以下である。磁気テープMTの長手方向の平均ヤング率が9.0GPa以下であると、外力による磁気テープMTの伸縮性がさらに高くなるため、テンション調整による磁気テープMTの幅の調整がさらに容易となる。したがって、オフトラックをさらに適切に抑制することができ、磁気テープMTに記録されたデータをさらに正確に再生することが可能となる。磁気テープMTの長手方向の平均ヤング率の下限値は、好ましくは3.0GPa以上、より好ましくは4.0GPa以上である。磁気テープMTの長手方向の平均ヤング率の下限値が3.0GPa以上であると、走行安定性の低下を抑制することができる。
E(N/m2)=((ΔN/S)/(Δx/L))×106
ΔN:応力の変化(N)
S:試験片の断面積(mm2)
Δx:伸び量(mm)
L:つかみ治具間距離(mm)
上記測定サンプルの断面積Sは、引張動作前の断面積であり、測定サンプルの幅(1/2インチ)と測定サンプルの厚さとの積で求められる。測定を行う際の引張応力の範囲は、磁気テープMTの厚み等に応じて線形領域の引張応力の範囲を設定する。ここでは、応力の範囲としては0.5Nから1.0Nとし、この時の応力変化(ΔN)と伸び量(Δx)を計算に使用する。なお、上記のヤング率の測定は、25℃±2℃、50%RH±5%RHにて行われるものとする。
次に、3つサンプルを用いて測定された長手方向のヤング率を算術平均して、磁気テープMTの長手方向の平均ヤング率を算出する。
基体41の長手方向の平均ヤング率は、好ましくは7.8GPa以下、より好ましくは7.0GPa以下、さらにより好ましくは6.6GPa以下、特に好ましくは6.4GPa以下である。基体41の長手方向の平均ヤング率が7.8GPa以下であると、外力による磁気テープMTの伸縮性がさらに高くなるため、テンション調整による磁気テープMTの幅の調整がさらに容易となる。したがって、オフトラックをさらに適切に抑制することができ、磁気テープMTに記録されたデータをさらに正確に再生することが可能となる。基体41の長手方向の平均ヤング率の下限値は、好ましくは2.5GPa以上、より好ましくは3.0GPa以上である。基体41の長手方向の平均ヤング率の下限値が2.5GPa以上であると、走行安定性の低下を抑制することができる。
ガラス製疑似ヘッド上を摺動させた際のスペーシング指標SRLの上限値は、35μm以下、好ましくは33μm以下、より好ましくは31μm以下である。スペーシング指標SRLが35μmを超えると、スペーシング増大領域RLの影響により電磁変換特性が低下する。
ガラス製疑似ヘッド上を摺動させた際のスペーシング指標SRTの上限値が、68μm以下、好ましくは66μm以下、好ましくは64μm以下である。スペーシング指標SRTが68μmを超えると、スペーシング増大領域RTの影響により走行安定性が低下する。
以下、スペーシング指標SRL、SRTの算出方法について説明する。
材質:BK7ガラス
形状:直方体(幅1mm×長さ20mm×奥行3mm)
加工:各稜はシャープエッジとする。
平行度は10分以内とする。
摺動面70S(テープ接触面)とその向かい合う面の粗度はRa≦0.2nmである。
まず、カートリッジ10に収容された磁気テープMTを巻き出し、磁気テープMTとリーダーテープLTとの接続部21から長手方向に10mから210mの範囲、350mから550mの範囲、700mから900mの範囲それぞれで磁気テープMTを切り出し、長さ200mのテープサンプルMT1を3つ作製する。
測定装置80の測定条件は以下のとおりである。
光源:MORITEX 赤色LED(波長620nm)。
CCDカメラ:Sony XC-75 水平分解能=L:640pix×T:480pix、垂直分解能256(8bit)
対物レンズ:TV-Z-H(倍率4倍)
ダミー(ガラス製疑似ヘッド)70をテープサンプルMT1側へ押込み、ラップ角度を5°とする。
測定環境:23℃±2℃、40%RH以上60%RH以下
テープサンプルMT1を5m/s速度で走行させる。その際のテープサンプルMT1のテンションは0.6Nとする。
磁気テープMTの平均スティフネス(曲げ剛性)が、好ましくは1.2mg重/μm以下、より好ましくは1.0mg重/μm以下である。平均スティフネスが1.2mg重/μmであると、磁気ヘッド56の入り口側に発生するスペーシング増大領域RLの幅を狭くすることができる。また、磁気テープMTの幅方向のエッジ近傍に発生するスペーシング増大領域RTの幅を狭くすることができる。したがって、電磁変換特性を向上することができる。また、走行安定性を向上することができる。なお、スペーシング増大領域RLの幅を狭くすることが、電磁変換特性の向上に寄与し、スペーシング増大領域RTの幅を狭くすることが、走行安定性の向上に寄与する。
磁気テープMTの平均カッピングCが、好ましくは-1.5mm以上+0.5mm以下、より好ましくは-0.5mm以上0mm以下である。磁気テープMTの平均カッピングCが-1.5mm以上+0.5mm以下であると、磁気ヘッド56の入り口側に発生するスペーシング増大領域RLの幅を狭くすることができる。したがって、電磁変換特性を向上することができる。また、磁気テープMTの幅方向のエッジ近傍に発生するスペーシング増大領域RTの幅を狭くすることができる。したがって、走行安定性を向上することができる。ここで、カッピングとは、磁気テープMTの幅方向における湾曲を意味する。
まず、カートリッジ10に収容された磁気テープMTを巻き出し、磁気テープMTとリーダーテープLTとの接続部21から長手方向に10mから20mの範囲、30mから40mの範囲、50mから60mの範囲、70mから80mの範囲、90mから100mの範囲それぞれから磁気テープMTを1mの長さに切り出し、5つのサンプルを作製する。
・目視によりテストサンプルMT2の凹面が載置面91S側(凸面CVが上側)となる。
・金属製台91の載置面91Sの長辺とテストサンプルMT2の長辺とが平行となり、かつ、テストサンプルMT2が金属製台91の載置面91Sの幅方向の中央に位置する。
・金属製台91の載置面91Sの両短辺からテストサンプルMT2が約50mm(約5cm)ずつ自重で垂れ下がる。但し、テストサンプルMT2の長手方向の両端は、床等に着かないようにする。
Hc=Ht-1/2×(Ha+Hb)
但し、式中、Ha、Hb、Htは以下のとおりである。
Ha:テストサンプルMT2の幅方向の一端が載置面91Sに触れる箇所の高さ
Hb:テストサンプルMT2の幅方向の他端が載置面91Sに触れる箇所の高さ
Ht:テストサンプルMT2の凸面CVの頂点の高さ
なお、Ha、Hb、Htの測定基準位置は、載置面91Sより低い位置から任意に選ばれる。
次に、上記の構成を有する磁気テープMTの製造方法の一例について説明する。
まず、非磁性粉および結着剤等を溶剤に混練、分散させることにより、下地層形成用塗料を調製する。次に、磁性粉および結着剤等を溶剤に混練、分散させることにより、磁性層形成用塗料を調製する。磁性層形成用塗料および下地層形成用塗料の調製には、例えば、以下の溶剤、分散装置および混練装置を用いることができる。
次に、下地層形成用塗料を基体41の一方の主面に塗布して乾燥させることにより、下地層42を形成する。続いて、この下地層42上に磁性層形成用塗料を塗布して乾燥させることにより、磁性層43を下地層42上に形成する。なお、乾燥の際に、例えばソレノイドコイルにより、磁性粉を基体41の厚み方向に磁場配向させてもよい。また、乾燥の際に、例えばソレノイドコイルにより、磁性粉を基体41の走行方向(長手方向)に磁場配向させたのちに、基体41の厚み方向に磁場配向させるようにしてもよい。このように長手方向に磁性粉を一旦配向させる処理を施すことで、磁性粉の垂直配向度(すなわち角形比S1)をさらに向上することができる。磁性層43の形成後、基体41の他方の主面にバック層44を形成する。これにより、磁気テープMTが得られる。
磁気テープMTをロール状に巻き取ったのち、この状態で磁気テープMTに加熱処理を行うことにより、下地層42および磁性層43を硬化させる。
次に、得られた磁気テープMTにカレンダー処理を行い、磁性層43の表面を平滑化する。
次に、磁気テープMTを所定の幅(例えば1/2インチ幅)に裁断する。以上により、磁気テープMTが得られる。
次に、必用に応じて、磁気テープMTの消磁を行ったのち、磁気テープMTにサーボパターンを書き込んでもよい。
以上説明したように、一実施形態に係る磁気テープMTでは、磁気テープMTをガラス製疑似ヘッドに摺動させた際のスペーシング指標SRLが、35μm以下であり、かつ、磁気テープMTをガラス製疑似ヘッドに摺動させた際のスペーシング指標SRTが、68μm以下である。これにより、スペーシング増大領域RLおよびスペーシング増大領域RTの幅を低減することができる。したがって、優れた電磁変換特性および走行安定性を得ることができる。
上記の一実施形態では、磁気テープカートリッジが、1リールタイプのカートリッジ10である場合について説明したが、2リールタイプのカートリッジであってもよい。
(磁性層形成用塗料の調製工程)
磁性層形成用塗料を以下のようにして調製した。まず、下記配合の第1組成物をエクストルーダで混練した。次に、ディスパーを備えた攪拌タンクに、混練した第1組成物と、下記配合の第2組成物を加えて予備混合を行った。続いて、さらにサンドミル混合を行い、フィルター処理を行い、磁性層形成用塗料を調製した。
バリウムフェライト(BaFe12O19)磁性粉(六角板状、平均アスペクト比3.2、平均粒子体積1600nm3):100質量部
塩化ビニル系樹脂がシクロヘキサノンに分散された樹脂溶液(樹脂溶液:塩化ビニル系樹脂の配合量30質量%、シクロヘキサノンの配合量70質量%):60質量部
(塩化ビニル系樹脂:重合度300、数平均分子量Mn=10000、極性基としてOSO3K=0.07mmol/g、2級OH=0.3mmol/gを含有する。)
中粒径の酸化アルミニウム粉末:5質量部
(α-Al2O3、平均粒径(D50)0.09μm)
塩化ビニル系樹脂がシクロヘキサノンに分散された樹脂溶液(樹脂溶液:塩化ビニル系樹脂の配合量30質量%、シクロヘキサノンの配合量70質量%):3.6質量部
(塩化ビニル系樹脂:重合度300、数平均分子量Mn=10000、極性基としてOSO3K=0.07mmol/g、2級OH=0.3mmol/gを含有する。)
中粒径の酸化アルミニウム粉末:5質量部
(α-Al2O3、平均粒径(D50)0.09μm)
n-ブチルステアレート:2質量部
メチルエチルケトン:121.3質量部
トルエン:121.3質量部
シクロヘキサノン:60.7質量部
カーボンブラック:2質量部
(東海カーボン社製、商品名:シーストTA)
下地層形成用塗料を以下のようにして調製した。まず、下記配合の第3組成物をエクストルーダで混練した。次に、ディスパーを備えた攪拌タンクに、混練した第3組成物と、下記配合の第4組成物を加えて予備混合を行った。続いて、さらにサンドミル混合を行い、フィルター処理を行い、下地層形成用塗料を調製した。
中粒径の針状酸化鉄粉末(非磁性粉):100質量部
(α-Fe2O3、平均長軸長0.08μm)
塩化ビニル系樹脂:55.6質量部
(樹脂溶液:樹脂分30質量%、シクロヘキサノン70質量%)
カーボンブラック:10質量部
(平均粒径20nm)
ポリウレタン系樹脂UR8200(東洋紡績製):18.5質量部
n-ブチルステアレート:2質量部
メチルエチルケトン:108.2質量部
トルエン:108.2質量部
シクロヘキサノン:18.5質量部
バック層形成用塗料を以下のようにして調製した。下記原料を、ディスパーを備えた攪拌タンクで混合を行い、フィルター処理を行うことで、バック層形成用塗料を調製した。
カーボンブラックの粉末(平均粒径(D50)20nm):100質量部
ポリエステルポリウレタン:100質量部
(日本ポリウレタン社製、商品名:N-2304)
メチルエチルケトン:500質量部
トルエン:400質量部
シクロヘキサノン:100質量部
上記のようにして調製した磁性層形成用塗料および下地層形成用塗料を用いて、非磁性支持体(基体)である、平均厚み4.0μm、長尺のPENフィルムの一方の主面上に下地層および磁性層を以下のようにして形成した。
磁気テープをロール状に巻き取ったのち、この状態で磁気テープに60℃、24時間の加熱処理を行うことにより、下地層および磁性層を硬化させた。
カレンダー処理を行い、磁性層の表面を平滑化した。この際、カレンダー処理の温度を温度125℃とし、かつ、カレンダー処理の圧力を255kg/cmとした。以下では、カレンダー処理の温度125℃をカレンダー処理の基準温度という。また、カレンダー処理の圧力255kg/cmをカレンダー処理の基準圧力という。
上記のようにして得られた磁気テープを1/2インチ(12.65mm)幅に裁断した。これにより、平均厚み5.2μmの磁気テープが得られた。
磁気テープの消磁を行ったのち、サーボライタを用いて磁気テープにサーボパターンを書き込むことにより、5本のサーボバンドを形成した。サーボパターンは、LTO-8規格に準拠するものとされた。
PENフィルムの平均厚み、カレンダー処理後における下地層の平均厚み、およびカレンダー処理後における磁性層の平均厚みを表1に示す値に設定した。上記以外のことは実施例1と同様にして、表1に示す平均厚みの磁気テープを得た。
非磁性支持体としてPETフィルムを用いた。上記以外のことは実施例1と同様にして、表1に示す平均厚みの磁気テープを得た。
実施例4から7では、PENフィルムの平均厚み、カレンダー処理後における下地層の平均厚み、およびカレンダー処理後における磁性層の平均厚みを表1に示す値に設定した。実施例4から7では、カレンダー処理の温度をカレンダー処理の基準温度よりも高温に設定した。また、実施例6では、カレンダー処理の圧力をカレンダー処理の基準圧力よりも高圧に設定した。上記以外のことは実施例1と同様にして、表1に示す平均厚みの磁気テープを得た。
実施例8、9では、非磁性支持体としてPETフィルムを用いた。実施例8、9では、PETフィルムの平均厚み、カレンダー処理後における下地層の平均厚み、およびカレンダー処理後における磁性層の平均厚みを表1に示す値に設定した。実施例8、9では、カレンダー処理の温度をカレンダー処理の基準温度よりも高温に設定した。また、実施例8では、カレンダー処理の圧力をカレンダー処理の基準圧力よりも高圧に設定した。また、実施例8、9では、最終乾燥温度を乾燥の基準温度よりも高温に設定した。上記以外のことは実施例1と同様にして、表1に示す平均厚みの磁気テープを得た。
実施例10、11では、非磁性支持体としてPETフィルムを用いた。実施例10、11では、PETフィルムの平均厚み、カレンダー処理後における下地層の平均厚み、カレンダー処理後における磁性層の平均厚みを表1に示す値に設定した。実施例10、11では、カレンダー処理の温度をカレンダー処理の基準温度よりも高温に設定した。上記以外のことは実施例1と同様にして、表1に示す平均厚みの磁気テープを得た。
PENフィルムの平均厚み、カレンダー処理後における下地層の平均厚み、およびカレンダー処理後における磁性層の平均厚みを表1に示す値に設定した。カレンダー処理の温度をカレンダー処理の基準温度よりも低温に設定した。また、最終乾燥温度を乾燥の基準温度よりも高温に設定した。上記以外のことは実施例1と同様にして、表1に示す平均厚みの磁気テープを得た。
カレンダー処理後における下地層の平均厚み、およびカレンダー処理後における磁性層の平均厚みを表1に示す値に設定した。カレンダー処理の温度をカレンダー処理の基準温度よりも低温に設定した。上記以外のことは実施例1と同様にして、表1に示す平均厚みの磁気テープを得た。
非磁性支持体としてPETフィルムを用いた。PETフィルムの平均厚み、カレンダー処理後における下地層の平均厚み、およびカレンダー処理後における磁性層の平均厚みを表1に示す値に設定した。カレンダー処理の温度をカレンダー処理の基準温度よりも低温に設定した。上記以外のことは実施例1と同様にして、表1に示す平均厚みの磁気テープを得た。
非磁性支持体としてPAフィルムを用いた。PAフィルムの平均厚み、カレンダー処理後における下地層の平均厚み、およびカレンダー処理後における磁性層の平均厚みを表1に示す値に設定した。カレンダー処理の温度をカレンダー処理の基準温度よりも低温に設定した。上記以外のことは実施例1と同様にして、表1に示す平均厚みの磁気テープを得た。
PENフィルムの平均厚み、カレンダー処理後における下地層の平均厚み、カレンダー処理後における磁性層の平均厚み、およびカレンダー処理後におけるバック層の平均厚みを表1に示す値に設定した。カレンダー処理の温度を基準温度よりも高温に設定した。上記以外のことは実施例1と同様にして、表1に示す平均厚みの磁気テープを得た。
PENフィルムの平均厚み、カレンダー処理後における下地層の平均厚み、およびカレンダー処理後における磁性層の平均厚みを表1に示す値に設定した。カレンダー処理の温度を基準温度よりも高温に設定した。上記以外のことは実施例1と同様にして、表1に示す平均厚みの磁気テープを得た。
上記のようにして得られた磁気テープについて、以下の評価を行った。
上記の一実施形態にて説明した方法により、平均スティフネスを求めた。
上記の一実施形態にて説明した方法により、平均カッピングを求めた。
上記の一実施形態にて説明した方法により、スペーシング指標SRLおよびスペーシング指標SRTを求めた。
まず、ループテスター(Microphysics社製)を用いて、磁気テープの再生信号を取得した。以下に、再生信号の取得条件について示す。
head:GMR
headspeed:1.85m/s
signal:単一記録周波数(10MHz)
記録電流:最適記録電流
まず、磁気テープをLTOカートリッジに組み込んだ。次に、シリアルケーブル通信を介してPCと接続されたLTOドライブにLTOカートリッジを装填し、磁気テープを走行させた。次に、磁気テープ上に書かれた5つのサーボバンド(サーボバンド0、1、2、3、4)のうち、磁気テープの幅方向の一方のエッジに最も近いサーボバンド、すなわちサーボバンド0を使用し、ドライブヘッドがサーボトラックを追従するようにドライブヘッドのアクチュエーターを作動させ、磁気テープの走行を行った。その際、得られたサーボ信号から、サーボパターンの非直線性を示す統計値σSW-0を計測した。統計値σSW-0の計測方法としては、特許第6624332号公報に記載の方法を用いた。
磁性層の表面の算術平均粗さRaの平均値が1.3nm以下である磁気テープにおいて、磁気テープをガラス製疑似ヘッドに摺動させた際のスペーシング指標SRLが、35μm以下であり、かつ、磁気テープをガラス製疑似ヘッドに摺動させた際のスペーシング指標SRTが、68μm以下であると、優れた電磁変換特性および走行安定性を得ることができる。
(1)
テープ状の磁気記録媒体であって、
ポリエステル類を含む基体と、
前記基体上に設けられた下地層と、
前記下地層上に設けられ、磁性粉を含む磁性層と
を備え、
前記磁気記録媒体は、潤滑剤を含み、
前記磁性層の表面の算術平均粗さRaの平均値は、1.3nm以下であり、
前記磁気記録媒体をガラス製疑似ヘッドに摺動させた際に、前記磁気記録媒体が進入する前記ガラス製疑似ヘッドの入り口側に発生するスペーシング増大領域のピーク半値幅の平均値をスペーシング指標SRLとし、
前記磁気記録媒体を前記ガラス製疑似ヘッドに摺動させた際に、前記磁気記録媒体の幅方向のエッジ近傍に発生するスペーシング増大領域のピーク半値幅の平均値をスペーシング指標SRTとした場合、
前記スペーシング指標SRLが、35μm以下であり、かつ、前記スペーシング指標SRTが、68μm以下である磁気記録媒体。
(2)
前記磁気記録媒体の平均厚みTtは、5.1μm以下であり、
前記基体の平均厚みTsに対する前記磁気記録媒体の平均厚みTtの比率(Tt/Ts)が、1.2以上である(1)に記載の磁気記録媒体。
(3)
前記磁気記録媒体の平均スティフネスが、1.2mg重/μm以下であり、かつ、前記磁気記録媒体の平均カッピングが、-1.5mm以上+0.5mm以下である(1)または(2)に記載の磁気記録媒体。
(4)
前記磁気記録媒体の平均スティフネスが、1.0mg重/μm以下である(3)に記載の磁気記録媒体。
(5)
前記磁気記録媒体の平均カッピングが、-0.5mm以上0mm以下である(3)または(4)に記載の磁気記録媒体。
(6)
前記磁気記録媒体の記録および再生には、磁気ヘッドとしてフラット型ヘッドが用いられる(1)から(5)のいずれかに記載の磁気記録媒体。
(7)
前記磁気記録媒体が、信号を記録する際の線記録密度の最大値が550KFCI以上である記録再生装置で使用される(1)から(6)のいずれかに記載の磁気記録媒体。
(8)
前記磁性粉は、六方晶フェライトを含む(1)から(7)のいずれかに記載の磁気記録媒体。
(9)
前記磁性粉は、ε酸化鉄またはCo含有スピネルフェライトを含む(1)から(7)のいずれかに記載の磁気記録媒体。
(10)
前記磁性粉の平均粒子体積が、2500nm3以下である(1)から(9)のいずれかに記載の磁気記録媒体。
(11)
前記磁性層の平均厚みは、80nm以下である(1)から(10)のいずれかに記載の磁気記録媒体。
(12)
前記下地層の平均厚みは、0.90μm以下である(1)から(11)のいずれかに記載の磁気記録媒体。
(13)
前記基体の平均厚みは、4.4μm以下である(1)から(12)のいずれかに記載の磁気記録媒体。
(14)
前記基体は、ポリエチレンテレフタレートおよびポリエチレンナフタレートからなる群より選ばれた少なくとも1種を含む(1)から(13)のいずれかに記載の磁気記録媒体。
(15)
前記下地層とは反対側に設けられたバック層をさらに備え、
前記バック層の平均厚みは、0.3μm以下である(1)から(14)のいずれかに記載の磁気記録媒体。
(16)
(1)から(15)のいずれかに記載された磁気記録媒体を備えるカートリッジ。
11 カートリッジメモリ
31 アンテナコイル
32 整流・電源回路
33 クロック回路
34 検波・変調回路
35 コントローラ
36 メモリ
36A 第1の記憶領域
36B 第2の記憶領域
41 基体
42 下地層
43 磁性層
44 バック層
56 磁気ヘッド
56A、56B サーボリードヘッド
110 サーボフレーム
111 サーボサブフレーム1
111A Aバースト
111B Bバースト
112 サーボサブフレーム2
112C Cバースト
112D Dバースト
113 サーボストライプ
MT 磁気テープ
SB サーボバンド
DB データバインド
Claims (16)
- テープ状の磁気記録媒体であって、
ポリエステル類を含む基体と、
前記基体上に設けられた下地層と、
前記下地層上に設けられ、磁性粉を含む磁性層と
を備え、
前記磁気記録媒体は、潤滑剤を含み、
前記磁性層の表面の算術平均粗さRaの平均値は、1.3nm以下であり、
前記磁気記録媒体をガラス製疑似ヘッドに摺動させた際に、前記磁気記録媒体が進入する前記ガラス製疑似ヘッドの入り口側に発生するスペーシング増大領域のピーク半値幅の平均値をスペーシング指標SRLとし、
前記磁気記録媒体を前記ガラス製疑似ヘッドに摺動させた際に、前記磁気記録媒体の幅方向のエッジ近傍に発生するスペーシング増大領域のピーク半値幅の平均値をスペーシング指標SRTとした場合、
前記スペーシング指標SRLが、35μm以下であり、かつ、前記スペーシング指標SRTが、68μm以下である磁気記録媒体。 - 前記磁気記録媒体の平均厚みTtは、5.1μm以下であり、
前記基体の平均厚みTsに対する前記磁気記録媒体の平均厚みTtの比率(Tt/Ts)が、1.2以上である請求項1に記載の磁気記録媒体。 - 前記磁気記録媒体の平均スティフネスが、1.2mg重/μm以下であり、かつ、前記磁気記録媒体の平均カッピングが、-1.5mm以上+0.5mm以下である請求項1に記載の磁気記録媒体。
- 前記磁気記録媒体の平均スティフネスが、1.0mg重/μm以下である請求項3に記載の磁気記録媒体。
- 前記磁気記録媒体の平均カッピングが、-0.5mm以上0mm以下である請求項3に記載の磁気記録媒体。
- 前記磁気記録媒体の記録および再生には、磁気ヘッドとしてフラット型ヘッドが用いられる請求項1に記載の磁気記録媒体。
- 前記磁気記録媒体が、信号を記録する際の線記録密度の最大値が550KFCI以上である記録再生装置で使用される請求項1に記載の磁気記録媒体。
- 前記磁性粉は、六方晶フェライトを含む請求項1に記載の磁気記録媒体。
- 前記磁性粉は、ε酸化鉄またはCo含有スピネルフェライトを含む請求項1に記載の磁気記録媒体。
- 前記磁性粉の平均粒子体積が、2500nm3以下である請求項1に記載の磁気記録媒体。
- 前記磁性層の平均厚みは、80nm以下である請求項1に記載の磁気記録媒体。
- 前記下地層の平均厚みは、0.90μm以下である請求項1に記載の磁気記録媒体。
- 前記基体の平均厚みは、4.4μm以下である請求項1に記載の磁気記録媒体。
- 前記基体は、ポリエチレンテレフタレートおよびポリエチレンナフタレートからなる群より選ばれた少なくとも1種を含む請求項1に記載の磁気記録媒体。
- 前記下地層とは反対側に設けられたバック層をさらに備え、
前記バック層の平均厚みは、0.3μm以下である請求項1に記載の磁気記録媒体。 - 請求項1に記載された磁気記録媒体を備えるカートリッジ。
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JPH11238225A (ja) * | 1998-02-23 | 1999-08-31 | Fuji Photo Film Co Ltd | 磁気テープ |
US6780531B2 (en) * | 2000-10-31 | 2004-08-24 | Hitachi Maxell, Ltd. | Magnetic recording medium comprising a magnetic layer having specific surface roughness and protrusions |
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JP5182963B2 (ja) * | 2010-12-20 | 2013-04-17 | 日立マクセル株式会社 | 磁気記録媒体 |
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