WO2022205493A1 - Test platform - Google Patents
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- WO2022205493A1 WO2022205493A1 PCT/CN2021/086366 CN2021086366W WO2022205493A1 WO 2022205493 A1 WO2022205493 A1 WO 2022205493A1 CN 2021086366 W CN2021086366 W CN 2021086366W WO 2022205493 A1 WO2022205493 A1 WO 2022205493A1
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- 238000012360 testing method Methods 0.000 title claims abstract description 111
- 238000012545 processing Methods 0.000 claims abstract description 30
- 238000012544 monitoring process Methods 0.000 claims abstract description 3
- 238000006073 displacement reaction Methods 0.000 claims description 23
- 235000012431 wafers Nutrition 0.000 claims description 11
- 238000012423 maintenance Methods 0.000 claims description 9
- 230000008439 repair process Effects 0.000 claims description 5
- 238000007405 data analysis Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 9
- 238000005259 measurement Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000005530 etching Methods 0.000 description 4
- 238000001459 lithography Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 229920002120 photoresistant polymer Polymers 0.000 description 2
- 230000037452 priming Effects 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 238000004528 spin coating Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000206 photolithography Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/22—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring angles or tapers; for testing the alignment of axes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/30—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring roughness or irregularity of surfaces
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
Definitions
- the present application relates to the field of semiconductor technology, and in particular, to a test platform.
- lithography is a very critical process.
- the general lithography process needs to go through the steps of cleaning and drying the surface of the silicon wafer, priming, spin-coating photoresist, soft baking, alignment exposure, post-baking, developing, hard baking, and etching.
- various equipment is usually designed to carry the wafers. Before these equipments are officially put into use or after failure maintenance, it is usually necessary to check the operation accuracy of the equipment. If the equipment runs for a long time, it is necessary to arrange for operators to monitor these equipment to avoid accidental impact on the test results, and the test cost is high.
- the purpose of the present application is to provide a test platform that can automatically monitor the running accuracy of the device under test.
- an embodiment of the present application proposes a test platform for monitoring the running accuracy of the device to be tested.
- the test platform includes: a base, a fixing frame and a reference piece connected to the fixing frame, and the fixing frame is used to fix the to-be-tested device.
- the reference piece has a reference surface facing the moving part of the equipment to be tested; a driving device is connected to the base, and the driving device is used to provide power for the moving part; the sensing unit is arranged on the moving part and is used for sensing motion The distance or angle between the component and the reference plane after the component moves to the designated position; the data processing unit is configured to judge according to the deviation between the distance sensed by the sensing unit and the preset distance or the deviation between the angle and the preset angle Whether the device under test meets the acceptance requirements.
- the sensing unit includes at least three displacement sensors, and the at least three displacement sensors are disposed on a plane of the moving part facing the reference plane side.
- the mean value of the deviation between the distances sensed by the at least three displacement sensors and the preset distance or the mean value of the absolute value of the deviation between the angle and the preset angle is a
- the deviation threshold of the device under test is b
- the data processing unit determines that the device under test meets the acceptance requirements.
- the mean absolute value of the deviation between the distances sensed by the at least three displacement sensors and the preset distance or the deviation between the angle and the preset angle is a i , where 0 ⁇ i ⁇ n, i and n are natural numbers, the deviation threshold of the device under test is b, the precision index of the moving part is T, and
- the data processing unit determines that the device to be tested meets the acceptance requirements of the new device.
- the data processing unit determines that the device to be tested meets the acceptance requirements of the old device.
- the data processing unit determines that the device to be tested meets the acceptance requirements of the old device within the limited service period.
- the data processing unit determines that the device under test does not meet the acceptance requirements.
- the moving part moves from an initial position to a designated position
- the test platform further includes a first sensor and a second sensor disposed on the fixing frame, the first sensor corresponding to the initial position setting, and the second sensor corresponding to Set at a designated position; when the moving part reaches the initial position, the first sensor outputs a first electrical signal; when the moving part reaches the designated position, the second sensor outputs a second electrical signal.
- the test platform further includes a relay, the relay is electrically connected to the driving device, the relay turns off the driving device according to the first electrical signal sent by the first sensor, and starts the driving device to rotate forward after a first predetermined time interval ;
- the relay closes the drive device according to the second electrical signal sent by the second sensor, and starts the drive device to rotate in reverse after a second predetermined time interval.
- the device to be tested is a carrier device for lifting wafers
- the moving component is a carrier platform that moves back and forth in a vertical direction
- the sensing unit is used to sense when the carrier platform moves to a designated position. The distance between it and the reference plane to detect the flatness of the carrying platform.
- a test platform provided by an embodiment of the present application includes a base, a driving device, a sensing unit and a data processing unit.
- the base includes a fixing frame and a reference piece connected to the fixing frame.
- the fixing frame is used to fix the device to be tested, and the reference
- the device has a reference plane facing the moving part of the device to be tested;
- the driving device is connected to the base, and the driving device is used to provide power for the moving part;
- the sensing unit is arranged on the moving part and is used to sense the moving part after it has moved to a designated position The distance or angle between it and the reference plane;
- the data processing unit is configured to judge whether the device under test meets the acceptance requirements according to the deviation between the distance sensed by the sensing unit and the preset distance or the deviation between the angle and the preset angle .
- the test platform can automatically monitor the running accuracy of the equipment under test and perform quantifiable data analysis, which improves the test efficiency and the reliability of the test results.
- FIG. 1 shows a schematic structural diagram of a test platform testing a device under test according to an embodiment of the present application
- FIG. 2 shows a schematic structural diagram of a test platform according to an embodiment of the present application
- FIG. 3 is a graph showing the running accuracy of the device under test tested by the test platform in FIG. 2 .
- 4-data processing unit 5-first sensor; 6-second sensor; 7-relay.
- lithography is a very critical process.
- the general lithography process needs to go through the steps of cleaning and drying the surface of the silicon wafer, priming, spin-coating photoresist, soft baking, alignment exposure, post-baking, developing, hard baking, and etching.
- various equipment is usually designed to carry the wafers.
- an etching machine commonly used in a photolithography process includes a wafer carrier platform, which can be raised and lowered in a vertical direction for lifting the wafer.
- the equipment In order to improve the reliability of the test results, the equipment usually runs continuously for 24 hours or longer. It is necessary to arrange engineers to monitor these equipment to avoid accidental influence on the test results, and the test cost is high.
- the embodiments of the present application provide a test platform, which can automatically monitor the running accuracy of the device under test.
- FIG. 1 shows a schematic structural diagram of a test platform for testing a device under test according to an embodiment of the present application.
- a test platform provided by the embodiment of the present application is used to monitor the running accuracy of the equipment under test S, and the test platform includes: a base 1 , a driving device 2 , a sensing unit 3 and a data processing unit 4 .
- the base 1 includes a fixing frame 11 and a reference member 12 connected with the fixing frame 11 .
- the fixing frame 11 is used to fix the device S to be tested, and the reference member 12 has a reference plane B facing the moving part M of the device S to be tested.
- the driving device 2 is connected with the base 1 , and the driving device 2 is used to provide power for the moving part M.
- the sensing unit 3 is disposed on the moving part M, and is used to sense the distance or angle between the moving part M and the reference plane B after the moving part M moves to the designated position P2.
- the data processing unit 4 is configured to judge whether the device under test S meets the acceptance requirements according to the deviation between the distance sensed by the sensing unit 3 and the preset distance or the deviation between the angle and the preset angle.
- the embodiments of the present application are described by taking the device under test S shown in FIG. 1 as an example as a carrier device for lifting wafers.
- the carrying device is disposed between the fixed frame 11 of the base 1 and the reference member 12, and the moving part M is a carrying platform that moves back and forth in the vertical direction.
- the sensing unit 3 is disposed on the carrying platform, and is used for sensing the distance between the carrying platform and the reference plane B after the carrying platform moves to the designated position P2, so as to detect the flatness of the carrying platform.
- the equipment under test S drives the bearing platform to move back and forth in the vertical direction through a lifting device, such as a combination of a ball screw and a nut, a combination of a worm gear and a nut, and other structural forms.
- a lifting device such as a combination of a ball screw and a nut, a combination of a worm gear and a nut, and other structural forms.
- the driving device 2 replaces the lifting device to drive the carrying platform to move back and forth in the vertical direction.
- the driving device 2 can be, for example, but not limited to, a driving motor, an air cylinder or a hydraulic cylinder, etc., as long as it can drive the carrying platform to move back and forth in the vertical direction. Since the test platform can automatically drive the moving parts M of the equipment to be tested S to move back and forth through the driving device 2, there is no need to arrange an engineer to monitor the operation of the equipment S to be tested, which reduces labor costs.
- the sensing unit 3 senses the distance between the carrying platform and the reference plane B.
- the data processing unit 4 can determine the flatness of the carrying platform according to the deviation between the distance sensed by the sensing unit 3 and the preset distance, and judge whether the device under test S meets the acceptance requirements through quantifiable data analysis.
- the structural form of the base 1 is not limited, and is determined according to the structure of the device S to be inspected. If the motion form of the moving part M of the device S to be tested is rotational motion, the sensing unit 3 is used to sense the angle between the moving part M and the reference plane B after the moving part M moves to the designated position P2. The deviation between the angle sensed by the measuring unit 3 and the preset angle is used to judge whether the device under test S meets the acceptance requirements.
- a test platform provided in the embodiment of the present application includes a base 1, a driving device 2, a sensing unit 3 and a data processing unit 4.
- the base 1 includes a fixing frame 11 and a reference piece 12 connected to the fixing frame 11.
- the fixing frame 11 is used to fix the device to be tested, the reference piece 12 has a reference plane B facing the moving part M of the device to be tested S;
- the driving device 2 is connected to the base 1, and the driving device 2 is used to provide power for the moving part M;
- the sensing unit 3 is arranged on the moving part M, and is used to sense the distance or angle between the moving part M and the reference plane B after the moving part M moves to the designated position P2;
- the data processing unit 4 is configured to The deviation between the set distances or the deviation between the angle and the preset angle is used to judge whether the device S to be tested meets the acceptance requirements.
- the test platform can automatically monitor the running accuracy of the equipment under test S, and perform quantifiable data analysis, which improves the test efficiency and the reliability of the
- FIG. 2 shows a schematic structural diagram of a test platform according to an embodiment of the present application
- FIG. 3 shows a graph of the running accuracy of the device under test tested by the test platform in FIG. 2 .
- the sensing unit 3 includes at least three displacement sensors 31 , and the at least three displacement sensors 31 are disposed on the plane of the moving part M facing the reference plane B side.
- the displacement sensor 31 is a distance sensor.
- the displacement sensor 31 is an angle sensor. The greater the number of displacement sensors 31, the more accurate the measured data. At least three displacement sensors 31 can determine the distance or angle between the moving part M and the reference plane B when the moving part M reaches the designated position P2, and then determine the flatness of the moving part M.
- the mean absolute value of the deviation between the distances sensed by the at least three displacement sensors 31 and the preset distance or the mean deviation between the angle and the preset angle is a
- the mean value is a.
- the deviation threshold of the device under test S is b, and if a ⁇ b, the data processing unit 4 determines that the device under test S meets the acceptance requirements.
- the device under test S is still taken as an example of a carrier device for lifting wafers for description.
- the moving part M is a liftable carrying platform.
- the carrying platform rises from the initial position P1 to the designated position P2, and then descends from the designated position P2 to the initial position P1. It is a running cycle. During this running cycle, the carrying platform is at the designated position P2.
- the distance from the reference plane B is the test distance.
- the test process will include multiple operation cycles, and the mean absolute value a of the deviation between the test distance and the preset distance sensed by the at least three displacement sensors 31 in each operation cycle is not greater than the deviation threshold b, then the data processing unit 4 It is judged that the equipment under test S meets the acceptance requirements.
- the distance deviation data curve in 5 operating cycles measured by the three displacement sensors 31 is shown.
- the distance deviations in the five operating cycles measured by the first displacement sensor 31 are respectively -0.08mm, -0.03mm, +0.02mm, -0.07mm, and -0.05mm;
- the distance deviations in the 5 running cycles are respectively +0.05mm, -0.02mm, +0.09mm, -0.10mm, +0.08mm;
- the distance deviations in the 5 running cycles measured by the third displacement sensor 31 are respectively - 0.08mm, -0.02mm, +0.095mm, -0.10mm, +0.09mm;
- the data processing unit 4 determines that the flatness of the carrying platform meets the requirements of the running accuracy, that is, the device S to be tested meets the
- the mean absolute value of deviation a ⁇ b in each operating cycle but some mean absolute values of deviation a are close to the deviation threshold b, and some mean absolute values of deviation a are far from the deviation threshold b. If the number of running cycles is more, there may be some deviation absolute value mean a that exceeds the deviation threshold b.
- the equipment accuracy index can be used to evaluate.
- the equipment accuracy index is a parameter to measure whether the machine equipment has the comprehensive accuracy to meet the production needs. It is an important data to evaluate the mutual position change of the various parts caused by the physical wear of the machine equipment. The smaller the equipment accuracy index value, the higher the accuracy. .
- the evaluation method of the equipment accuracy index is obtained by using the mathematical statistics method in the machine tool accuracy inspection, so it is often used in the evaluation of machine tool equipment. For other equipment, if quantitative standards are set for all technical quality requirements, this method can also be used to evaluate.
- the equipment accuracy index T is calculated by the following formula (1) by calculating the measured value (Tp) of each accuracy of the equipment and the specified tolerance value (Ts) within the number of measurement items (n).
- the mean absolute value of the deviation between the distances sensed by the at least three displacement sensors 31 and the preset distance or the deviation between the angle and the preset angle is a i , where 0 ⁇ i ⁇ n, i and n are natural numbers, the deviation threshold of the device under test S is b, the precision index of the moving part M is T, and
- the inventor has concluded that if T ⁇ 0.5, and the device under test S is a new device that has not been put into use, the data processing unit 4 determines that the device under test S meets the acceptance requirements of the new device.
- the data processing unit 4 judges that the equipment under test S meets the acceptance requirements of the old equipment.
- the data processing unit 4 determines that the equipment under test S meets the acceptance requirements of the old equipment within the limited service period. For example, if the equipment in normal use needs to be overhauled after one year of use, the equipment needs to be overhauled after six months of use, and its equipment accuracy index will be tested after the overhaul.
- the data processing unit 4 judges that the equipment under test S does not meet the acceptance requirements. At this time, the equipment S to be inspected needs to undergo key maintenance. If the inspection and acceptance requirements are still not met after the key maintenance, it will be discarded.
- the data processing unit 4 determines that the device to be tested S does not meet the acceptance requirements of the new device. If the device S to be tested is an old device after maintenance, the data processing unit 4 determines that the device S to be tested meets the acceptance requirements of the old device.
- the test platform further includes a first sensor 5 and a second sensor arranged on the fixing frame 11 6.
- the first sensor 5 is set corresponding to the initial position P1
- the second sensor 6 is set corresponding to the designated position P2; when the moving part M reaches the initial position P1, the first sensor 5 outputs the first electrical signal, and when the moving part M reaches the designated position At the position P2, the second sensor 6 outputs a second electrical signal.
- both the first sensor 5 and the second sensor 6 are position sensors, such as infrared sensors or photoelectric sensors arranged in pairs.
- test platform provided in the embodiment of the present application further includes a relay 7, which is electrically connected to the driving device 2, and the relay 7 turns off the driving device 2 according to the first electrical signal sent by the first sensor 5, and after a first predetermined time interval.
- the driving device 2 is started to rotate in the forward direction, the driving device 2 is turned off according to the second electrical signal sent by the second sensor 6, and the driving device 2 is started to rotate in the reverse direction after a second predetermined time interval.
- the relay 7 starts the driving device 2 to rotate in the forward direction, so that the driving device 2 drives the carrying platform to rise from the initial position P1 to the designated position P2, and then the relay 7 receives the second electrical signal sent by the second sensor 6, and turns off the driving device 2.
- the sensing unit 3 senses the distance between the carrying platform and the reference plane B, and after a second predetermined time interval, such as 1s, starts the driving device 2 to rotate in the reverse direction, and the driving device 2 drives the carrying platform to descend from the designated position P2 to the initial position P1; At this time, the relay 7 receives the first electrical signal sent by the first sensor 5, turns off the driving device 2, and completes a running cycle. After a first predetermined time interval, eg, 2 s, the driving device 2 is restarted to rotate in the forward direction, and the cycle of the next operation cycle is started.
- a first predetermined time interval eg, 2 s
- the starting and closing of the driving device 2 can be controlled continuously and orderly, the automatic control of the test process is realized, and the test efficiency is improved. Save labor costs.
- the test platform provided by the embodiment of the present application has a simple structure, is light and convenient, and is easy to operate, and can automatically monitor the running accuracy of the device S to be tested, and perform quantifiable data analysis, and can also analyze the geometric accuracy and working accuracy from the Two dimensions are used to evaluate the operation accuracy of the equipment to be inspected, which improves the test efficiency and the reliability of the test results.
- test platform provided by the embodiment of the present application can not only measure the running accuracy of the wafer carrier, but also can be used for other occasions where the equipment to be tested needs to be measured, and details are not repeated here.
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Abstract
A test platform, which is used for monitoring the operation precision of equipment (S) to be tested. The test platform comprises: a base (1), comprising a fixing frame (11) and a reference piece (12) connected to the fixing frame (11), the fixing frame (11) being used for fixing the equipment (S), and the reference piece (12) being provided with a reference surface (B) facing a moving part (M) of the equipment (S); a driving apparatus (2), which is connected to the base (1) and is used for providing power for the moving part; a sensing unit (3), which is arranged on the moving part and is used for sensing the distance or angle between the moving part (M) and the reference surface (B) after the moving part (M) moves to a designated position (P2); and a data processing unit (4), which is configured to determine whether the equipment (S) meets acceptance requirements according to the deviation between the distance sensed by the sensing unit (3) and a preset distance or the deviation between the angle and a preset angle. The test platform may automatically monitor the operation precision of the equipment (S) and carry out quantifiable data analysis, so that the test efficiency and the reliability of test results are improved.
Description
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求享有于2021年04月01日提交的名称为“测试平台”的中国专利申请202120669587.0的优先权,该申请的全部内容通过引用并入本文中。This application claims the priority of Chinese Patent Application No. 202120669587.0, filed on April 1, 2021, entitled "Test Platform", the entire contents of which are incorporated herein by reference.
本申请涉及半导体技术领域,具体涉及一种测试平台。The present application relates to the field of semiconductor technology, and in particular, to a test platform.
在半导体器件生产制造领域,光刻是非常关键的工艺。一般的光刻工艺要经历硅片表面清洗烘干、涂底、旋涂光刻胶、软烘、对准曝光、后烘、显影、硬烘、刻蚀等工序。为了完成这些工序,通常会设计各种设备来承载晶圆。这些设备在正式投入使用之前或者发生故障维修之后,通常需要检测设备的运行精度。如果设备运行时间较长的话,需要安排操作人员监控这些设备,以免发生意外影响测试结果,测试成本较高。In the field of semiconductor device manufacturing, lithography is a very critical process. The general lithography process needs to go through the steps of cleaning and drying the surface of the silicon wafer, priming, spin-coating photoresist, soft baking, alignment exposure, post-baking, developing, hard baking, and etching. To accomplish these processes, various equipment is usually designed to carry the wafers. Before these equipments are officially put into use or after failure maintenance, it is usually necessary to check the operation accuracy of the equipment. If the equipment runs for a long time, it is necessary to arrange for operators to monitor these equipment to avoid accidental impact on the test results, and the test cost is high.
发明内容SUMMARY OF THE INVENTION
本申请的目的是提供一种测试平台,该测试平台可以自动监测待测设备的运行精度。The purpose of the present application is to provide a test platform that can automatically monitor the running accuracy of the device under test.
为此,本申请实施例提出了一种测试平台,用于监测待测设备的运行精度,该测试平台包括:基座,包括固定架和与固定架连接的基准件,固定架用于固定待测设备,基准件具有朝向待测设备的运动部件的基准面;驱动装置,与基座连接,驱动装置用于为运动部件提供动力;感测单元,设置于运动部件上,用于感测运动部件运动到指定位置后其与基准面之间的距离或者角度;数据处理单元,配置为根据感测单元感测的距离与预设 距离之间的偏差或者角度与预设角度之间的偏差判断待测设备是否满足验收要求。To this end, an embodiment of the present application proposes a test platform for monitoring the running accuracy of the device to be tested. The test platform includes: a base, a fixing frame and a reference piece connected to the fixing frame, and the fixing frame is used to fix the to-be-tested device. testing equipment, the reference piece has a reference surface facing the moving part of the equipment to be tested; a driving device is connected to the base, and the driving device is used to provide power for the moving part; the sensing unit is arranged on the moving part and is used for sensing motion The distance or angle between the component and the reference plane after the component moves to the designated position; the data processing unit is configured to judge according to the deviation between the distance sensed by the sensing unit and the preset distance or the deviation between the angle and the preset angle Whether the device under test meets the acceptance requirements.
根据本申请实施例的一个方面,感测单元包括至少三个位移传感器,至少三个位移传感器设置于运动部件的朝向基准面一侧的平面上。According to an aspect of the embodiments of the present application, the sensing unit includes at least three displacement sensors, and the at least three displacement sensors are disposed on a plane of the moving part facing the reference plane side.
根据本申请实施例的一个方面,在运动部件的每个运行周期内,至少三个位移传感器感测的距离与预设距离之间的偏差均值或者角度与预设角度之间的偏差绝对值均值为a,待测设备的偏差阈值为b,如果a≤b,则数据处理单元判断待测设备满足验收要求。According to an aspect of the embodiments of the present application, in each operating cycle of the moving part, the mean value of the deviation between the distances sensed by the at least three displacement sensors and the preset distance or the mean value of the absolute value of the deviation between the angle and the preset angle is a, the deviation threshold of the device under test is b, and if a≤b, the data processing unit determines that the device under test meets the acceptance requirements.
根据本申请实施例的一个方面,在运动部件的第i个运行周期内,至少三个位移传感器感测的距离与预设距离之间的偏差绝对值均值或者角度与预设角度之间的偏差绝对值均值为a
i,其中,0<i≤n,i、n为自然数,待测设备的偏差阈值为b,运动部件的精度指数为T,且
According to an aspect of the embodiments of the present application, in the ith operating cycle of the moving part, the mean absolute value of the deviation between the distances sensed by the at least three displacement sensors and the preset distance or the deviation between the angle and the preset angle The mean absolute value is a i , where 0<i≤n, i and n are natural numbers, the deviation threshold of the device under test is b, the precision index of the moving part is T, and
如果T≤0.5时,且待测设备为未投入使用的新设备,则数据处理单元判断待测设备满足新设备的验收要求。If T≤0.5, and the device to be tested is a new device that has not been put into use, the data processing unit determines that the device to be tested meets the acceptance requirements of the new device.
根据本申请实施例的一个方面,如果0.5<T≤1,且待测设备为维修后的旧设备,则数据处理单元判断待测设备满足旧设备的验收要求。According to an aspect of the embodiments of the present application, if 0.5<T≤1, and the device to be tested is an old device after repair, the data processing unit determines that the device to be tested meets the acceptance requirements of the old device.
根据本申请实施例的一个方面,如果1<T≤2,且待测设备为维修后的旧设备,则数据处理单元判断待测设备满足旧设备在有限使用期限内的验收要求。According to an aspect of the embodiments of the present application, if 1<T≤2, and the device to be tested is an old device after repair, the data processing unit determines that the device to be tested meets the acceptance requirements of the old device within the limited service period.
根据本申请实施例的一个方面,如果T>2,且待测设备为维修后的旧设备,则数据处理单元判断待测设备不满足验收要求。According to an aspect of the embodiment of the present application, if T>2, and the device under test is an old device after repair, the data processing unit determines that the device under test does not meet the acceptance requirements.
根据本申请实施例的一个方面,运动部件由初始位置运动至指定位置,测试平台还包括设置于固定架上的第一传感器和第二传感器,第一传感器对应于初始位置设置,第二传感器对应于指定位置设置;当运动部件到达初始位置时,第一传感器输出第一电信号;当运动部件到达指定位置时,第二传感器输出第二电信号。According to an aspect of the embodiments of the present application, the moving part moves from an initial position to a designated position, and the test platform further includes a first sensor and a second sensor disposed on the fixing frame, the first sensor corresponding to the initial position setting, and the second sensor corresponding to Set at a designated position; when the moving part reaches the initial position, the first sensor outputs a first electrical signal; when the moving part reaches the designated position, the second sensor outputs a second electrical signal.
根据本申请实施例的一个方面,测试平台还包括继电器,继电器与驱动装置电连接,继电器根据第一传感器发出的第一电信号关闭驱动装置, 并间隔第一预定时间后启动驱动装置正向转动;继电器根据第二传感器发出的第二电信号关闭驱动装置,并间隔第二预定时间后启动驱动装置反向转动。According to an aspect of the embodiments of the present application, the test platform further includes a relay, the relay is electrically connected to the driving device, the relay turns off the driving device according to the first electrical signal sent by the first sensor, and starts the driving device to rotate forward after a first predetermined time interval ; The relay closes the drive device according to the second electrical signal sent by the second sensor, and starts the drive device to rotate in reverse after a second predetermined time interval.
根据本申请实施例的一个方面,待测设备为用于举升晶圆的承载装置,运动部件为沿竖直方向来回运动的承载平台,感测单元用于感测承载平台运动到指定位置后其与基准面之间的距离,以检测承载平台的平面度。According to one aspect of the embodiments of the present application, the device to be tested is a carrier device for lifting wafers, the moving component is a carrier platform that moves back and forth in a vertical direction, and the sensing unit is used to sense when the carrier platform moves to a designated position. The distance between it and the reference plane to detect the flatness of the carrying platform.
本申请实施例提供的一种测试平台,包括基座、驱动装置、感测单元和数据处理单元,基座包括固定架和与固定架连接的基准件,固定架用于固定待测设备,基准件具有朝向待测设备的运动部件的基准面;驱动装置与基座连接,驱动装置用于为运动部件提供动力;感测单元设置于运动部件上,用于感测运动部件运动到指定位置后其与基准面之间的距离或者角度;数据处理单元配置为根据感测单元感测的距离与预设距离之间的偏差或者角度与预设角度之间的偏差判断待测设备是否满足验收要求。该测试平台能够自动监测待测设备的运行精度,并进行可量化的数据分析,提高了测试效率和测试结果的可信度。A test platform provided by an embodiment of the present application includes a base, a driving device, a sensing unit and a data processing unit. The base includes a fixing frame and a reference piece connected to the fixing frame. The fixing frame is used to fix the device to be tested, and the reference The device has a reference plane facing the moving part of the device to be tested; the driving device is connected to the base, and the driving device is used to provide power for the moving part; the sensing unit is arranged on the moving part and is used to sense the moving part after it has moved to a designated position The distance or angle between it and the reference plane; the data processing unit is configured to judge whether the device under test meets the acceptance requirements according to the deviation between the distance sensed by the sensing unit and the preset distance or the deviation between the angle and the preset angle . The test platform can automatically monitor the running accuracy of the equipment under test and perform quantifiable data analysis, which improves the test efficiency and the reliability of the test results.
从下面结合附图对本申请的具体实施方式的描述中可以更好地理解本申请,其中,通过阅读以下参照附图对非限制性实施例所作的详细描述,本申请的其它特征、目的和优点将会变得更明显,相同或相似的附图标记表示相同或相似的特征。The present application can be better understood from the following description of specific embodiments of the present application in conjunction with the accompanying drawings, wherein other features, objects and advantages of the present application can be better understood by reading the following detailed description of non-limiting embodiments with reference to the accompanying drawings. It will become apparent that the same or similar reference numbers refer to the same or similar features.
图1示出根据本申请实施例的测试平台测试待测设备的结构简图;FIG. 1 shows a schematic structural diagram of a test platform testing a device under test according to an embodiment of the present application;
图2示出根据本申请实施例的测试平台的结构示意图;2 shows a schematic structural diagram of a test platform according to an embodiment of the present application;
图3示出图2中的测试平台测试的待测设备的运行精度曲线图。FIG. 3 is a graph showing the running accuracy of the device under test tested by the test platform in FIG. 2 .
附图标记说明:Description of reference numbers:
S-待测设备;M-运动部件;B-基准面;P1-初始位置;P2-指定位置;S-equipment to be tested; M-moving parts; B-reference plane; P1-initial position; P2-designated position;
1-基座;11-固定架;12-基准件;1-base; 11-fixed frame; 12-reference piece;
2-驱动装置;3-感测单元;31-位移传感器;2-drive device; 3-sensing unit; 31-displacement sensor;
4-数据处理单元;5-第一传感器;6-第二传感器;7-继电器。4-data processing unit; 5-first sensor; 6-second sensor; 7-relay.
下面将详细描述本申请的各个方面的特征和示例性实施例。下面的详细描述中公开了许多具体细节,以便全面理解本申请。但是,对于本领域技术人员来说,很明显的是,本申请可以在不需要这些具体细节中的一些细节的情况下实施。下面对实施例的描述仅仅是为了通过示出本申请的示例来提供对本申请的更好的理解。本申请决不限于下面所提出的任何具体配置和算法,而是在不脱离本申请的构思的前提下覆盖了元素、部件和算法的任何修改、替换和改进。在附图和下面的描述中,没有示出公知的结构和技术,以便避免对本申请造成不必要的模糊。Features and exemplary embodiments of various aspects of the present application are described in detail below. Numerous specific details are disclosed in the following detailed description to provide a thorough understanding of the present application. However, it will be apparent to those skilled in the art that the present application may be practiced without some of these specific details. The following description of the embodiments is merely to provide a better understanding of the present application by illustrating examples of the present application. The present application is in no way limited to any specific configurations and algorithms set forth below, but covers any modifications, substitutions and improvements of elements, components and algorithms without departing from the spirit of the present application. In the drawings and the following description, well-known structures and techniques have not been shown in order to avoid unnecessarily obscuring the present application.
在半导体器件生产制造领域,光刻是非常关键的工艺。一般的光刻工艺要经历硅片表面清洗烘干、涂底、旋涂光刻胶、软烘、对准曝光、后烘、显影、硬烘、刻蚀等工序。为了完成这些工序,通常会设计各种设备来承载晶圆。例如,光刻工艺中常用的蚀刻机包括晶圆承载平台,晶圆承载平台沿竖直方向可升降,用于举升晶圆。这些设备例如蚀刻机在正式投入使用之前或者发生故障维修之后,需要检测设备的运行精度是否满足验收要求。In the field of semiconductor device manufacturing, lithography is a very critical process. The general lithography process needs to go through the steps of cleaning and drying the surface of the silicon wafer, priming, spin-coating photoresist, soft baking, alignment exposure, post-baking, developing, hard baking, and etching. To accomplish these processes, various equipment is usually designed to carry the wafers. For example, an etching machine commonly used in a photolithography process includes a wafer carrier platform, which can be raised and lowered in a vertical direction for lifting the wafer. Before these equipments, such as etching machines, are put into use formally or after failure maintenance, it is necessary to check whether the operation accuracy of the equipment meets the acceptance requirements.
为了提高测试结果的可靠性,通常设备会连续运行24h或者更长时间,需要安排工程师监控这些设备,以免发生意外影响测试结果,测试成本较高。In order to improve the reliability of the test results, the equipment usually runs continuously for 24 hours or longer. It is necessary to arrange engineers to monitor these equipment to avoid accidental influence on the test results, and the test cost is high.
鉴于此,本申请实施例提供了一种测试平台,其可以自动监测待测设备的运行精度。In view of this, the embodiments of the present application provide a test platform, which can automatically monitor the running accuracy of the device under test.
图1示出根据本申请实施例的测试平台测试待测设备的结构简图。FIG. 1 shows a schematic structural diagram of a test platform for testing a device under test according to an embodiment of the present application.
如图1所示,本申请实施例提供的一种测试平台,用于监测待测设备S的运行精度,该测试平台包括:基座1、驱动装置2、感测单元3和数据处理单元4。As shown in FIG. 1 , a test platform provided by the embodiment of the present application is used to monitor the running accuracy of the equipment under test S, and the test platform includes: a base 1 , a driving device 2 , a sensing unit 3 and a data processing unit 4 .
基座1包括固定架11和与固定架11连接的基准件12,固定架11用于固定待测设备S,基准件12具有朝向待测设备S的运动部件M的基准面B。The base 1 includes a fixing frame 11 and a reference member 12 connected with the fixing frame 11 . The fixing frame 11 is used to fix the device S to be tested, and the reference member 12 has a reference plane B facing the moving part M of the device S to be tested.
驱动装置2与基座1连接,驱动装置2用于为运动部件M提供动力。The driving device 2 is connected with the base 1 , and the driving device 2 is used to provide power for the moving part M.
感测单元3设置于运动部件M上,用于感测运动部件M运动到指定位置P2后其与基准面B之间的距离或者角度。The sensing unit 3 is disposed on the moving part M, and is used to sense the distance or angle between the moving part M and the reference plane B after the moving part M moves to the designated position P2.
数据处理单元4配置为根据感测单元3感测的距离与预设距离之间的偏差或者角度与预设角度之间的偏差判断待测设备S是否满足验收要求。The data processing unit 4 is configured to judge whether the device under test S meets the acceptance requirements according to the deviation between the distance sensed by the sensing unit 3 and the preset distance or the deviation between the angle and the preset angle.
为了便于描述,本申请实施例以图1所示的待测设备S为用于举升晶圆的承载装置为例进行说明。可选地,承载装置设置于基座1的固定架11与基准件12之间,运动部件M为沿竖直方向来回运动的承载平台。感测单元3设置于承载平台上,用于感测承载平台运动到指定位置P2后其与基准面B之间的距离,以检测承载平台的平面度。For convenience of description, the embodiments of the present application are described by taking the device under test S shown in FIG. 1 as an example as a carrier device for lifting wafers. Optionally, the carrying device is disposed between the fixed frame 11 of the base 1 and the reference member 12, and the moving part M is a carrying platform that moves back and forth in the vertical direction. The sensing unit 3 is disposed on the carrying platform, and is used for sensing the distance between the carrying platform and the reference plane B after the carrying platform moves to the designated position P2, so as to detect the flatness of the carrying platform.
在实际正常工作时,待测设备S通过升降装置驱动承载平台沿竖直方向来回运动,升降装置例如为滚珠丝杠与螺母的组合、蜗轮蜗杆与螺母的组合等结构形式。在测试平台进行测试时,驱动装置2代替升降装置驱动承载平台沿竖直方向来回运动。驱动装置2可以为例如但不限于驱动电机、气缸或者液压缸等,只要能够带动承载平台沿竖直方向来回运动即可。由于测试平台可以通过驱动装置2自动驱动待检设备S的运动部件M来回运动,不需要安排工程师监控待检设备S的运行情况,减少了人力成本。In actual normal operation, the equipment under test S drives the bearing platform to move back and forth in the vertical direction through a lifting device, such as a combination of a ball screw and a nut, a combination of a worm gear and a nut, and other structural forms. When the test platform is tested, the driving device 2 replaces the lifting device to drive the carrying platform to move back and forth in the vertical direction. The driving device 2 can be, for example, but not limited to, a driving motor, an air cylinder or a hydraulic cylinder, etc., as long as it can drive the carrying platform to move back and forth in the vertical direction. Since the test platform can automatically drive the moving parts M of the equipment to be tested S to move back and forth through the driving device 2, there is no need to arrange an engineer to monitor the operation of the equipment S to be tested, which reduces labor costs.
当承载平台运动到指定位置P2后,感测单元3感测承载平台与基准面B之间的距离。数据处理单元4根据感测单元3感测的距离与预设距离之间的偏差可以确定承载平台的平面度,通过可量化的数据分析判断待测设备S是否满足验收要求。When the carrying platform moves to the designated position P2, the sensing unit 3 senses the distance between the carrying platform and the reference plane B. The data processing unit 4 can determine the flatness of the carrying platform according to the deviation between the distance sensed by the sensing unit 3 and the preset distance, and judge whether the device under test S meets the acceptance requirements through quantifiable data analysis.
可以理解的是,基座1的结构形式不限,根据待检设备S的结构而定。如果待检设备S的运动部件M的运动形式为旋转运动,则感测单元3用于感测运动部件M运动到指定位置P2后其与基准面B之间的角度,数据处理单元4根据感测单元3感测的角度与预设角度之间的偏差来判断待测设备S是否满足验收要求。It can be understood that the structural form of the base 1 is not limited, and is determined according to the structure of the device S to be inspected. If the motion form of the moving part M of the device S to be tested is rotational motion, the sensing unit 3 is used to sense the angle between the moving part M and the reference plane B after the moving part M moves to the designated position P2. The deviation between the angle sensed by the measuring unit 3 and the preset angle is used to judge whether the device under test S meets the acceptance requirements.
本申请实施例提供的一种测试平台,包括基座1、驱动装置2、感测单元3和数据处理单元4,基座1包括固定架11和与固定架11连接的基准件12,固定架11用于固定待测设备,基准件12具有朝向待测设备S的运动 部件M的基准面B;驱动装置2与基座1连接,驱动装置2用于为运动部件M提供动力;感测单元3设置于运动部件M上,用于感测运动部件M运动到指定位置P2后其与基准面B之间的距离或者角度;数据处理单元4配置为根据感测单元3感测的距离与预设距离之间的偏差或者角度与预设角度之间的偏差判断待测设备S是否满足验收要求。该测试平台能够自动监测待测设备S的运行精度,并进行可量化的数据分析,提高了测试效率和测试结果的可信度。A test platform provided in the embodiment of the present application includes a base 1, a driving device 2, a sensing unit 3 and a data processing unit 4. The base 1 includes a fixing frame 11 and a reference piece 12 connected to the fixing frame 11. The fixing frame 11 is used to fix the device to be tested, the reference piece 12 has a reference plane B facing the moving part M of the device to be tested S; the driving device 2 is connected to the base 1, and the driving device 2 is used to provide power for the moving part M; the sensing unit 3 is arranged on the moving part M, and is used to sense the distance or angle between the moving part M and the reference plane B after the moving part M moves to the designated position P2; the data processing unit 4 is configured to The deviation between the set distances or the deviation between the angle and the preset angle is used to judge whether the device S to be tested meets the acceptance requirements. The test platform can automatically monitor the running accuracy of the equipment under test S, and perform quantifiable data analysis, which improves the test efficiency and the reliability of the test results.
下面结合附图进一步详细描述本申请实施例提供的测试平台的具体结构。The specific structure of the test platform provided by the embodiments of the present application will be described in further detail below with reference to the accompanying drawings.
图2示出根据本申请实施例的测试平台的结构示意图,图3示出图2中的测试平台测试的待测设备的运行精度曲线图。FIG. 2 shows a schematic structural diagram of a test platform according to an embodiment of the present application, and FIG. 3 shows a graph of the running accuracy of the device under test tested by the test platform in FIG. 2 .
如图2所示,感测单元3包括至少三个位移传感器31,至少三个位移传感器31设置于运动部件M的朝向基准面B一侧的平面上。当运动部件M的运动形式为直线运动时,位移传感器31为距离传感器。当运动部件M的运动形式为旋转运动时,位移传感器31为角度传感器。位移传感器31的数量越多,测量的数据越准确。至少三个位移传感器31可以确定运动部件M到达指定位置P2时其与基准面B之间的距离或角度,进而确定运动部件M的平面度。As shown in FIG. 2 , the sensing unit 3 includes at least three displacement sensors 31 , and the at least three displacement sensors 31 are disposed on the plane of the moving part M facing the reference plane B side. When the motion form of the moving part M is linear motion, the displacement sensor 31 is a distance sensor. When the motion form of the moving part M is rotational motion, the displacement sensor 31 is an angle sensor. The greater the number of displacement sensors 31, the more accurate the measured data. At least three displacement sensors 31 can determine the distance or angle between the moving part M and the reference plane B when the moving part M reaches the designated position P2, and then determine the flatness of the moving part M.
进一步地,在运动部件M的每个运行周期内,至少三个位移传感器31感测的距离与预设距离之间的偏差绝对值均值或者角度与预设角度之间的偏差均值为a,待测设备S的偏差阈值为b,如果a≤b,则数据处理单元4判断待测设备S满足验收要求。Further, in each operating cycle of the moving part M, the mean absolute value of the deviation between the distances sensed by the at least three displacement sensors 31 and the preset distance or the mean deviation between the angle and the preset angle is a, and the mean value is a. The deviation threshold of the device under test S is b, and if a≤b, the data processing unit 4 determines that the device under test S meets the acceptance requirements.
仍以待测设备S为用于举升晶圆的承载装置为例进行说明。运动部件M为可升降的承载平台,承载平台由初始位置P1上升至指定位置P2,再由指定位置P2下降至初始位置P1为一个运行周期,在该运行周期内,承载平台在指定位置P2处与基准面B之间的距离为测试距离。一般测试过程会包括多个运行周期,至少三个位移传感器31感测的每个运行周期内的测试距离与预设距离之间的偏差绝对值均值a不大于偏差阈值b,则数据处理单元4判断待测设备S满足验收要求。The device under test S is still taken as an example of a carrier device for lifting wafers for description. The moving part M is a liftable carrying platform. The carrying platform rises from the initial position P1 to the designated position P2, and then descends from the designated position P2 to the initial position P1. It is a running cycle. During this running cycle, the carrying platform is at the designated position P2. The distance from the reference plane B is the test distance. Generally, the test process will include multiple operation cycles, and the mean absolute value a of the deviation between the test distance and the preset distance sensed by the at least three displacement sensors 31 in each operation cycle is not greater than the deviation threshold b, then the data processing unit 4 It is judged that the equipment under test S meets the acceptance requirements.
如图3所示,示出了三个位移传感器31测得的5个运行周期内的距离偏差数据曲线。其中,第一个位移传感器31测得的5个运行周期内的距离偏差分别为-0.08mm、-0.03mm、+0.02mm、-0.07mm、-0.05mm;第二个位移传感器31测得的5个运行周期内的距离偏差分别为+0.05mm、-0.02mm、+0.09mm、-0.10mm、+0.08mm;第三个位移传感器31测得的5个运行周期内的距离偏差分别为-0.08mm、-0.02mm、+0.095mm、-0.10mm、+0.09mm;则三个位移传感器31测得的5个运行周期内的偏差绝对值均值分别为0.07mm、0.047mm、0.068mm、0.09mm、0.073mm,均小于偏差阈值b=0.1mm。由此,数据处理单元4判断承载平台的平面度满足运行精度要求,即待测设备S满足验收要求。As shown in FIG. 3 , the distance deviation data curve in 5 operating cycles measured by the three displacement sensors 31 is shown. Among them, the distance deviations in the five operating cycles measured by the first displacement sensor 31 are respectively -0.08mm, -0.03mm, +0.02mm, -0.07mm, and -0.05mm; The distance deviations in the 5 running cycles are respectively +0.05mm, -0.02mm, +0.09mm, -0.10mm, +0.08mm; the distance deviations in the 5 running cycles measured by the third displacement sensor 31 are respectively - 0.08mm, -0.02mm, +0.095mm, -0.10mm, +0.09mm; then the mean absolute values of the deviations measured by the three displacement sensors 31 in the five operating cycles are 0.07mm, 0.047mm, 0.068mm, 0.09 mm, 0.073mm, both less than the deviation threshold b=0.1mm. Thus, the data processing unit 4 determines that the flatness of the carrying platform meets the requirements of the running accuracy, that is, the device S to be tested meets the requirements for acceptance.
根据上述测量数值可以看出,每个运行周期内的偏差绝对值均值a≤b,但有一些偏差绝对值均值a接近偏差阈值b,有一些偏差绝对值均值a远离偏差阈值b。如果运行周期数更多,可能会有一些偏差绝对值均值a超过偏差阈值b。为了更加全面评估待检设备的运行精度,可以采用设备精度指数来评估。According to the above measurement values, it can be seen that the mean absolute value of deviation a≤b in each operating cycle, but some mean absolute values of deviation a are close to the deviation threshold b, and some mean absolute values of deviation a are far from the deviation threshold b. If the number of running cycles is more, there may be some deviation absolute value mean a that exceeds the deviation threshold b. In order to more comprehensively evaluate the operation accuracy of the equipment to be inspected, the equipment accuracy index can be used to evaluate.
设备精度指数是衡量机器设备是否具有满足生产需要的综合精度的参数,是评价机器设备有形磨损造成各部件之间相互位置变动的一个重要数据,设备的精度指数值越小,说明其精度越高。设备精度指数的评价方法是在机床精度检查中运用数理统计方法求得的,故经常应用于机床设备评价中。对于其他设备,如果对所有技术质量要求都定出定量标准,同样可利用此法评定。The equipment accuracy index is a parameter to measure whether the machine equipment has the comprehensive accuracy to meet the production needs. It is an important data to evaluate the mutual position change of the various parts caused by the physical wear of the machine equipment. The smaller the equipment accuracy index value, the higher the accuracy. . The evaluation method of the equipment accuracy index is obtained by using the mathematical statistics method in the machine tool accuracy inspection, so it is often used in the evaluation of machine tool equipment. For other equipment, if quantitative standards are set for all technical quality requirements, this method can also be used to evaluate.
设备精度指数T是将设备的各项精度的检查实测值(Tp)和规定的允差值(Ts)在测定项数(n)内通过下述公式(1)计算而得。The equipment accuracy index T is calculated by the following formula (1) by calculating the measured value (Tp) of each accuracy of the equipment and the specified tolerance value (Ts) within the number of measurement items (n).
在本申请实施例中,在运动部件M的第i个运行周期内,至少三个位移传感器31感测的距离与预设距离之间的偏差绝对值均值或者角度与预设角度之间的偏差绝对值均值为a
i,其中,0<i≤n,i、n为自然数,待测设备S的偏差阈值为b,运动部件M的精度指数为T,且
In the embodiment of the present application, in the ith operating cycle of the moving part M, the mean absolute value of the deviation between the distances sensed by the at least three displacement sensors 31 and the preset distance or the deviation between the angle and the preset angle The mean absolute value is a i , where 0<i≤n, i and n are natural numbers, the deviation threshold of the device under test S is b, the precision index of the moving part M is T, and
发明人根据实践经验得出,如果T≤0.5时,且待测设备S为未投入使用的新设备,则数据处理单元4判断待测设备S满足新设备的验收要求。According to practical experience, the inventor has concluded that if T≤0.5, and the device under test S is a new device that has not been put into use, the data processing unit 4 determines that the device under test S meets the acceptance requirements of the new device.
如果0.5<T≤1,且待测设备S为维修后的旧设备,则数据处理单元4判断待测设备S满足旧设备的验收要求。If 0.5<T≤1, and the equipment under test S is an old equipment after maintenance, the data processing unit 4 judges that the equipment under test S meets the acceptance requirements of the old equipment.
如果1<T≤2,且待测设备S为维修后的旧设备,则数据处理单元4判断待测设备S满足旧设备在有限使用期限内的验收要求。例如,正常使用的设备在使用一年后需要检修,则该设备需要在使用六个月后需要检修,检修完毕后测试其设备精度指数。If 1<T≤2, and the equipment under test S is an old equipment after maintenance, the data processing unit 4 determines that the equipment under test S meets the acceptance requirements of the old equipment within the limited service period. For example, if the equipment in normal use needs to be overhauled after one year of use, the equipment needs to be overhauled after six months of use, and its equipment accuracy index will be tested after the overhaul.
如果T>2,且待测设备S为维修后的旧设备,则数据处理单元4判断待测设备S不满足验收要求。此时待检设备S需要进行重点维修,如果重点维修后仍不满足验收要求,则作废处理。If T>2, and the equipment under test S is an old equipment after maintenance, the data processing unit 4 judges that the equipment under test S does not meet the acceptance requirements. At this time, the equipment S to be inspected needs to undergo key maintenance. If the inspection and acceptance requirements are still not met after the key maintenance, it will be discarded.
以图3所示的三个位移传感器31测得的5个运行周期内的距离偏差数据曲线数据为例,n=5,偏差绝对值均值a1=0.07mm、a2=0.047mm、a3=0.068mm、a4=0.09mm、a5=0.073mm,偏差阈值b=0.1mm,则T=0.682。Taking the distance deviation data curve data in 5 operating cycles measured by the three displacement sensors 31 shown in FIG. 3 as an example, n=5, the mean absolute value of the deviation a1=0.07mm, a2=0.047mm, a3=0.068mm , a4=0.09mm, a5=0.073mm, and the deviation threshold b=0.1mm, then T=0.682.
如果待检设备S为未投入使用的新设备,则数据处理单元4判断待测设备S不满足新设备的验收要求。如果待检设备S为维修后的旧设备,则数据处理单元4判断待测设备S满足旧设备的验收要求。If the device to be tested S is a new device that has not been put into use, the data processing unit 4 determines that the device to be tested S does not meet the acceptance requirements of the new device. If the device S to be tested is an old device after maintenance, the data processing unit 4 determines that the device S to be tested meets the acceptance requirements of the old device.
可以理解的是,为了提高测试平台的测量精度,应测量多个运行周期内的数据,且测量数据越多,测量结果的准确性越高。由于设备精度指数T考虑了几何精度和工作精度,从两个维度对待检设备S进行综合评价,提高了测量结果的可信度。It can be understood that, in order to improve the measurement accuracy of the test platform, data in multiple operation cycles should be measured, and the more measurement data, the higher the accuracy of the measurement results. Since the equipment accuracy index T takes into account the geometric accuracy and working accuracy, the equipment S to be inspected is comprehensively evaluated from two dimensions, which improves the reliability of the measurement results.
在一些实施例中,如图1所示,为了提高待检设备S运行位置的准确性,提高测量结果的准确性,测试平台还包括设置于固定架11上的第一传感器5和第二传感器6,第一传感器5对应于初始位置P1设置,第二传感器6对应于指定位置P2设置;当运动部件M到达初始位置P1时,第一传感器5输出第一电信号,当运动部件M到达指定位置P2时,第二传感器6输出第二电信号。In some embodiments, as shown in FIG. 1 , in order to improve the accuracy of the running position of the device S to be tested and the accuracy of the measurement results, the test platform further includes a first sensor 5 and a second sensor arranged on the fixing frame 11 6. The first sensor 5 is set corresponding to the initial position P1, and the second sensor 6 is set corresponding to the designated position P2; when the moving part M reaches the initial position P1, the first sensor 5 outputs the first electrical signal, and when the moving part M reaches the designated position At the position P2, the second sensor 6 outputs a second electrical signal.
可选地,第一传感器5和第二传感器6均为位置传感器,例如红外传感器或者成对设置的光电传感器等。Optionally, both the first sensor 5 and the second sensor 6 are position sensors, such as infrared sensors or photoelectric sensors arranged in pairs.
进一步地,本申请实施例提供的测试平台还包括继电器7,继电器7与驱动装置2电连接,继电器7根据第一传感器5发出的第一电信号关闭驱动装置2,并间隔第一预定时间后启动驱动装置2正向转动,根据第二传感器6发出的第二电信号关闭驱动装置2,并间隔第二预定时间后启动驱动装置2反向转动。Further, the test platform provided in the embodiment of the present application further includes a relay 7, which is electrically connected to the driving device 2, and the relay 7 turns off the driving device 2 according to the first electrical signal sent by the first sensor 5, and after a first predetermined time interval. The driving device 2 is started to rotate in the forward direction, the driving device 2 is turned off according to the second electrical signal sent by the second sensor 6, and the driving device 2 is started to rotate in the reverse direction after a second predetermined time interval.
例如,继电器7启动驱动装置2正向转动,使驱动装置2驱动承载平台由初始位置P1上升至指定位置P2,然后继电器7接收第二传感器6发出的第二电信号,关闭驱动装置2,由感测单元3感测承载平台与基准面B之间的距离,间隔第二预定时间例如1s后,启动驱动装置2反向转动,驱动装置2驱动承载平台由指定位置P2下降至初始位置P1;此时继电器7接收第一传感器5发出的第一电信号,关闭驱动装置2,完成一个运行周期。间隔第一预定时间例如2s后,重新启动驱动装置2正向转动,开始下一个运行周期的循环。For example, the relay 7 starts the driving device 2 to rotate in the forward direction, so that the driving device 2 drives the carrying platform to rise from the initial position P1 to the designated position P2, and then the relay 7 receives the second electrical signal sent by the second sensor 6, and turns off the driving device 2. The sensing unit 3 senses the distance between the carrying platform and the reference plane B, and after a second predetermined time interval, such as 1s, starts the driving device 2 to rotate in the reverse direction, and the driving device 2 drives the carrying platform to descend from the designated position P2 to the initial position P1; At this time, the relay 7 receives the first electrical signal sent by the first sensor 5, turns off the driving device 2, and completes a running cycle. After a first predetermined time interval, eg, 2 s, the driving device 2 is restarted to rotate in the forward direction, and the cycle of the next operation cycle is started.
本申请实施例中,通过继电器7与第一传感器5和第二传感器6的配合,可以连续且有序地控制驱动装置2的启动与关闭,实现了测试过程的自动化控制,提高了测试效率,节省了人力成本。In the embodiment of the present application, through the cooperation of the relay 7 with the first sensor 5 and the second sensor 6, the starting and closing of the driving device 2 can be controlled continuously and orderly, the automatic control of the test process is realized, and the test efficiency is improved. Save labor costs.
由此,本申请实施例提供的一种测试平台,结构简单、轻巧便捷、操作简便,能够自动监测待测设备S的运行精度,并进行可量化的数据分析,还可以从几何精度和工作精度两个维度评价待检设备的运行精度,提高了测试效率和测试结果的可信度。Therefore, the test platform provided by the embodiment of the present application has a simple structure, is light and convenient, and is easy to operate, and can automatically monitor the running accuracy of the device S to be tested, and perform quantifiable data analysis, and can also analyze the geometric accuracy and working accuracy from the Two dimensions are used to evaluate the operation accuracy of the equipment to be inspected, which improves the test efficiency and the reliability of the test results.
需要说明的是,本申请实施例提供的一种测试平台不仅可以测量晶圆承载装置的运行精度,还可以用于其它需要测量的待检设备的场合,不再赘述。It should be noted that the test platform provided by the embodiment of the present application can not only measure the running accuracy of the wafer carrier, but also can be used for other occasions where the equipment to be tested needs to be measured, and details are not repeated here.
本领域技术人员应能理解,上述实施例均是示例性而非限制性的。在不同实施例中出现的不同技术特征可以进行组合,以取得有益效果。本领域技术人员在研究附图、说明书及权利要求书的基础上,应能理解并实现所揭示的实施例的其他变化的实施例。在权利要求书中,术语“包括”并 不排除其他装置或步骤;物品没有使用数量词修饰时旨在包括一个/种或多个/种物品,并可以与“一个/种或多个/种物品”互换使用”;术语“第一”、“第二”用于标示名称而非用于表示任何特定的顺序。权利要求中的任何附图标记均不应被理解为对保护范围的限制。权利要求中出现的多个部分的功能可以由一个单独的硬件或软件模块来实现。某些技术特征出现在不同的从属权利要求中并不意味着不能将这些技术特征进行组合以取得有益效果。Those skilled in the art should understand that the above-mentioned embodiments are all illustrative and not restrictive. Different technical features appearing in different embodiments can be combined to achieve beneficial effects. Those skilled in the art should be able to understand and implement other variant embodiments of the disclosed embodiments on the basis of studying the drawings, the description and the claims. In the claims, the term "comprising" does not exclude other means or steps; an item is intended to include one/one or more/kinds of items when not modified by a quantifier, and may be combined with "one/one or more/kinds of items" "Used interchangeably"; the terms "first", "second" are used to designate names and not to indicate any particular order. Any reference signs in the claims should not be construed as limiting the scope of protection. The functions of the multiple parts appearing in the claims can be realized by a single hardware or software module. The appearance of certain technical features in different dependent claims does not mean that these technical features cannot be combined to achieve beneficial effects.
Claims (10)
- 一种测试平台,用于监测待测设备的运行精度,所述测试平台包括:A test platform for monitoring the running accuracy of a device to be tested, the test platform includes:基座,包括固定架和与所述固定架连接的基准件,所述固定架用于固定所述待测设备,所述基准件具有朝向所述待测设备的运动部件的基准面;a base, comprising a fixing frame and a reference piece connected with the fixing frame, the fixing frame is used to fix the device under test, and the reference piece has a reference plane facing the moving part of the device under test;驱动装置,与所述基座连接,所述驱动装置用于为所述运动部件提供动力;a driving device, connected with the base, the driving device is used to provide power for the moving part;感测单元,设置于所述运动部件上,用于感测所述运动部件运动到指定位置后其与所述基准面之间的距离或者角度;a sensing unit, arranged on the moving part, for sensing the distance or angle between the moving part and the reference plane after the moving part moves to a specified position;数据处理单元,配置为根据所述感测单元感测的所述距离与预设距离之间的偏差或者所述角度与预设角度之间的偏差判断所述待测设备是否满足验收要求。A data processing unit configured to judge whether the device under test meets the acceptance requirements according to the deviation between the distance sensed by the sensing unit and the preset distance or the deviation between the angle and the preset angle.
- 根据权利要求1所述的测试平台,其中,所述感测单元包括至少三个位移传感器,所述至少三个位移传感器设置于所述运动部件的朝向所述基准面一侧的平面上。The test platform according to claim 1, wherein the sensing unit comprises at least three displacement sensors, and the at least three displacement sensors are disposed on a plane of the moving part facing the reference plane side.
- 根据权利要求2所述的测试平台,其中,在所述运动部件的每个运行周期内,所述至少三个位移传感器感测的距离与预设距离之间的偏差均值或者所述角度与预设角度之间的偏差绝对值均值为a,所述待测设备的偏差阈值为b,如果a≤b,则所述数据处理单元判断所述待测设备满足验收要求。The test platform according to claim 2, wherein in each operating cycle of the moving part, the mean value of the deviation between the distances sensed by the at least three displacement sensors and the preset distance or the angle and the preset distance It is assumed that the mean absolute value of the deviation between angles is a, and the deviation threshold of the device under test is b. If a≤b, the data processing unit judges that the device under test meets the acceptance requirements.
- 根据权利要求2所述的测试平台,其中,在所述运动部件的第i个运行周期内,所述至少三个位移传感器感测的距离与预设距离之间的偏差绝对值均值或者所述角度与预设角度之间的偏差绝对值均值为a i,其中,0<i≤n,i、n为自然数,所述待测设备的偏差阈值为b,所述运动部件的精度指数为T,且 The test platform according to claim 2, wherein, in the i-th operation cycle of the moving part, the absolute value of the deviation between the distances sensed by the at least three displacement sensors and the preset distance is the mean value or the The mean absolute value of the deviation between the angle and the preset angle is a i , where 0<i≤n, i and n are natural numbers, the deviation threshold of the device under test is b, and the precision index of the moving part is T ,and如果T≤0.5时,且所述待测设备为未投入使用的新设备,则所述数据 处理单元判断所述待测设备满足新设备的验收要求。If T≤0.5, and the device to be tested is a new device that has not been put into use, the data processing unit determines that the device to be tested meets the acceptance requirements of the new device.
- 根据权利要求4所述的测试平台,其中,如果0.5<T≤1,且所述待测设备为维修后的旧设备,则所述数据处理单元判断所述待测设备满足旧设备的验收要求。The test platform according to claim 4, wherein, if 0.5<T≤1, and the device under test is an old device after repair, the data processing unit determines that the device under test meets the acceptance requirements of the old device .
- 根据权利要求4所述的测试平台,其中,如果1<T≤2,且所述待测设备为维修后的旧设备,则所述数据处理单元判断所述待测设备的运行精度满足旧设备在有限使用期限内的验收要求。The test platform according to claim 4, wherein, if 1<T≤2, and the device under test is an old device after maintenance, the data processing unit judges that the running accuracy of the device under test meets the requirements of the old device Acceptance requirements for a limited period of use.
- 根据权利要求4所述的测试平台,其中,如果T>2,且所述待测设备为维修后的旧设备,则所述数据处理单元判断所述待测设备不满足验收要求。The test platform according to claim 4, wherein, if T>2, and the device under test is an old device after repair, the data processing unit determines that the device under test does not meet the acceptance requirements.
- 根据权利要求1所述的测试平台,其中,所述运动部件由初始位置运动至所述指定位置,所述测试平台还包括设置于所述固定架上的第一传感器和第二传感器,所述第一传感器对应于所述初始位置设置,所述第二传感器对应于所述指定位置设置;当所述运动部件到达所述初始位置时,所述第一传感器输出第一电信号,当所述运动部件到达所述指定位置时,所述第二传感器输出第二电信号。The test platform according to claim 1, wherein the moving part moves from an initial position to the designated position, the test platform further comprises a first sensor and a second sensor arranged on the fixing frame, the The first sensor is set corresponding to the initial position, and the second sensor is set corresponding to the specified position; when the moving part reaches the initial position, the first sensor outputs a first electrical signal, and when the moving part reaches the initial position When the moving part reaches the designated position, the second sensor outputs a second electrical signal.
- 根据权利要求8所述的测试平台,还包括继电器,所述继电器与所述驱动装置电连接,所述继电器根据所述第一传感器发出的第一电信号关闭所述驱动装置,并间隔第一预定时间后启动所述驱动装置正向转动;所述继电器根据所述第二传感器发出的第二电信号关闭所述驱动装置,并间隔第二预定时间后启动所述驱动装置反向转动。The test platform according to claim 8, further comprising a relay, the relay is electrically connected to the driving device, the relay turns off the driving device according to a first electrical signal sent by the first sensor, and is spaced apart from the first After a predetermined time, the driving device is started to rotate in the forward direction; the relay is turned off according to the second electrical signal sent by the second sensor, and the driving device is started to rotate in the reverse direction after a second predetermined time interval.
- 根据权利要求1所述的测试平台,其中,所述待测设备为用于举升晶圆的承载装置,所述运动部件为沿竖直方向来回运动的承载平台,所述感测单元用于感测所述承载平台运动到指定位置后其与所述基准面之间的距离,以检测所述承载平台的平面度。The test platform according to claim 1, wherein the device to be tested is a carrier device for lifting wafers, the moving part is a carrier platform that moves back and forth in a vertical direction, and the sensing unit is used for Sensing the distance between the carrying platform and the reference plane after the carrying platform moves to a designated position, so as to detect the flatness of the carrying platform.
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