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WO2021102979A1 - 按钮装配设备 - Google Patents

按钮装配设备 Download PDF

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Publication number
WO2021102979A1
WO2021102979A1 PCT/CN2019/122144 CN2019122144W WO2021102979A1 WO 2021102979 A1 WO2021102979 A1 WO 2021102979A1 CN 2019122144 W CN2019122144 W CN 2019122144W WO 2021102979 A1 WO2021102979 A1 WO 2021102979A1
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WO
WIPO (PCT)
Prior art keywords
lifting
plate
traverse
clamping
bearing
Prior art date
Application number
PCT/CN2019/122144
Other languages
English (en)
French (fr)
Inventor
钟伟群
Original Assignee
钟伟群
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 钟伟群 filed Critical 钟伟群
Priority to PCT/CN2019/122144 priority Critical patent/WO2021102979A1/zh
Publication of WO2021102979A1 publication Critical patent/WO2021102979A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

Definitions

  • the invention relates to the technical field of button production, in particular to a button assembly equipment.
  • the button is a commonly used control electrical component, which is often used to switch on or off the "control circuit", so as to achieve the purpose of controlling the operation of the motor or other electrical equipment.
  • the button is a master electrical appliance controlled manually. It is mainly used to issue operating commands, turn on or off control circuits, and control the operation of machinery and electrical equipment.
  • the working principle of the button is very simple. For the normally open contact, the circuit is disconnected before the button is pressed. After the button is pressed, the normally open contact is connected and the circuit is also connected; for the normally closed contact, Before the button is pressed, the contact is closed. After the button is pressed, the contact is disconnected and the circuit is also broken.
  • buttons Due to the need of the control circuit to work, a button can also have multiple pairs of contacts that act at the same time. Buttons have a wide range of uses, such as the start and stop of lathes, forward and reverse rotation, etc.; tower cranes need buttons for starting, stopping, rising, falling, front, rear, left, right, slow or fast running, etc. control.
  • the button assembly will be involved.
  • the manual assembly method can realize the button assembly, there are many defects.
  • the manual assembly method is inefficient, which is not conducive to the rapid output of the enterprise;
  • the manual assembly method often causes the assembled buttons to not meet the production requirements, that is, it is easy to increase the enterprise's false productivity, and cause the company to need to control the buttons in the later period.
  • the second assembly will also seriously affect the efficiency of the enterprise. Therefore, how to design a device that can quickly assemble buttons, accelerate the rapid production of enterprises, improve the economic efficiency of the enterprise, and improve the quality of button assembly, and prevent secondary assembly equipment is a technical problem that the company's R&D personnel need to solve.
  • the purpose of the present invention is to overcome the shortcomings in the prior art, provide a button that can automatically assemble buttons, speed up the output of the enterprise, make the assembled buttons meet the production requirements, reduce the false productivity, and prevent the button from being replaced. Button assembly equipment for secondary assembly.
  • a button assembly equipment including:
  • each of the feeding mechanisms includes a vibrating plate, a transmission kit and a clamping device
  • the vibrating plate includes a vibrating machine, a plate body and an output tube body
  • the vibrating machine is arranged on the base
  • the disc body is arranged on the base, the disc body is provided with a spiral discharge channel, the output tube body is arranged on the disc body, and the output tube body and the spiral discharge channel
  • the transmission kit includes a load-bearing seat, an auxiliary heavy inclined body, and a transmission tube body.
  • the load-bearing seat body is arranged on the base.
  • the auxiliary load-bearing inclined body includes an auxiliary load-bearing flat plate, two auxiliary load-bearing inclined plates, and a plurality of auxiliary load-bearing inclined plates. Reinforcing ribs, one end of the two auxiliary load-bearing sloping plates are both connected to the load-bearing seat body, the other end of the two auxiliary load-bearing sloping plates are both connected to the auxiliary load-bearing plate, and one end of each of the reinforcing ribs is connected to The load-bearing seat body is connected, the other end of each reinforcing rib is connected to the auxiliary load-bearing plate, the transmission pipe body includes a transmission translation block, two transmission side wall blocks and a number of auxiliary discharge wheels.
  • the transmission translation is arranged on the auxiliary load-bearing plate, the two transmission side wall blocks are both arranged on the transmission translation block, a gap is arranged between the two transmission side wall blocks, and each auxiliary discharge wheel is arranged On the two transmission side wall blocks, each auxiliary discharge wheel can rotate relative to the transmission translation block, and a number of non-slip convex particles are provided on the surface of each auxiliary discharge wheel, and the clamping
  • the device includes a lifting assembly, a lateral shifting assembly, and a clamping assembly.
  • the lifting assembly includes a rail mounting block, a lifting rail, a lifting driver, and a lifting member.
  • the rail mounting block is arranged on the base, and the lifting rail is arranged on the base.
  • the lifting driver is arranged on an end of the guide rail mounting block away from the base
  • the lifting member includes a lifting slider and a buffer cam
  • the lifting slider includes a lifting sliding part and a lifting
  • the driving part the lifting sliding part is slidably mounted on the lifting rail
  • the lifting driving part is arranged on the lifting sliding part
  • the lifting driving part is provided with a mounting groove
  • the buffer cam includes a mounting rod and Buffer wheel body, one end of the mounting rod is connected to the drive shaft of the lifting driver, the other end of the mounting rod is connected to the buffer wheel body, the buffer wheel body is arranged in the mounting groove
  • the lateral movement assembly includes a lateral movement mounting block, a lateral movement driver, a clamping block and a lateral movement block
  • the lateral movement mounting block is arranged on the lifting drive part
  • the traverse mounting block is provided with a guide groove
  • the traverse driver is arranged on the position of the traverse mounting block adjacent
  • the rotating shaft is arranged on the lateral movement mounting block, and the rotation shaft can rotate relative to the lateral movement mounting block, so
  • the rotating member is arranged on one end of the rotating shaft, and a plurality of rotating teeth are arranged on the outer wall of the rotating member, and each of the rotating teeth is meshed with each of the traverse teeth in a one-to-one correspondence.
  • the rotating plate is arranged on the other end of the rotating shaft
  • the left clamping claw includes a left clamping cylinder and two left clamping hands
  • the left clamping cylinder is arranged on one end of the rotating plate
  • two The left gripping hand is connected with the drive shaft of the left gripping cylinder
  • both left gripping hands are provided with a left arc-shaped groove body
  • the inner wall of the left arc-shaped groove body is provided with a plurality of left Anti-slip lines
  • each of the left anti-slip lines is provided with a left vacuum suction hole
  • the left clamping cylinder is used to drive the two left clamping hands to approach each other, so that the two left arc-shaped grooves Closely attached to the surface wall of the button
  • the right clamping claw includes a right clamping cylinder and two right clamping hands
  • the right clamping cylinder is arranged on one end of the rotating plate
  • the two right clamps The holding hand is connected to the drive shaft of the right clamping cylinder.
  • Both right holding hands are provided with a right arc-shaped groove.
  • the inner wall of the right arc-shaped groove is provided with a number of right anti-slip lines, each A right vacuum suction hole is opened in the right anti-slip pattern, and the right clamping cylinder is used to drive the two right clamping hands to approach each other, so that the two right arc-shaped grooves and the button table
  • the wall closely fits; the turntable mechanism, the turntable mechanism includes a turntable drive, a rotating shaft, a rotating bearing, a turntable and a number of plate fixing fixtures, the turntable drive is arranged in the base, and one end of the rotating shaft is connected to the The drive shaft of the turntable drive is connected, the other end of the rotating shaft is connected to the turntable through the base, the rotating bearing is arranged in the base, and a number of balls are arranged in the rotating bearing, Each of the balls rolls and rubs against the rotating shaft, each of the plate fixing jigs is arranged on the turntable, and each of the plate
  • the CCD detection mechanism includes a mounting rod, a load-bearing plate and a CCD camera, one end of the mounting rod is arranged on the base, the load-bearing plate is connected to the other end of the mounting rod, and the CCD The camera is arranged on the load plate.
  • a plurality of weight-reducing grooves are provided on the disk body, and a space is provided between two adjacent weight-reducing grooves.
  • the button assembly device further includes a plurality of cushion wheels, and each of the cushion wheels is arranged on the base.
  • each of the cushion wheels is provided with a number of anti-slip stripes, and there is an interval between two adjacent ones of the anti-slip stripes.
  • each of the cushion wheels is provided with 4 to 6 anti-slip stripes.
  • the lifting driver is an air cylinder.
  • the traverse drive is an air cylinder.
  • the turntable drive is a motor.
  • the positioning column is provided with a dome at a position away from the plate containing groove.
  • the dome is a rubber dome.
  • the button assembly equipment of the present invention can automatically assemble buttons by setting up a base, a number of feeding mechanisms, a turntable mechanism and a CCD detection mechanism, speeding up the output of the enterprise, allowing the assembled buttons to meet the production requirements, reducing false productivity, and preventing Perform secondary assembly on the button.
  • Fig. 1 is an assembly diagram of a button assembly device in an embodiment of the present invention
  • Figure 2 is an enlarged schematic diagram of Figure 1 at A;
  • FIG. 3 is a schematic structural diagram of a clamping device in an embodiment of the present invention.
  • FIG. 4 is a schematic diagram of the structure of the left gripping hand in an embodiment of the present invention.
  • FIG. 5 is a schematic diagram of the structure of the right gripping hand in an embodiment of the present invention.
  • a button assembly device 10 includes a base 100, a plurality of feeding mechanisms 200, a turntable mechanism 300 and a CCD detection mechanism 400.
  • the base 100 plays the role of bearing.
  • Several feeding mechanisms 200, turntable mechanisms 300, and CCD detection mechanisms 400 are all set on the base 100; the multiple feeding mechanisms 200 are all used to automatically perform buttons. Feeding and automatic assembly operations; the turntable mechanism 300 is used for placing plates; the CCD detection mechanism 400 is used for CCD detection of the assembled buttons to prevent damage to the surface of the assembled buttons.
  • each of the feeding mechanisms 200 includes a vibrating disk 210, a transmission kit 220, and a clamping device 230.
  • the vibrating disk 210 includes a vibrating machine, a disk body 211, and an output tube body 212.
  • the vibrating machine is arranged on the base, the disc body is arranged on the base, the disc body is provided with a spiral discharge channel 2111, and the output tube body is arranged on the disc body, And the output tube body is in communication with the spiral discharge channel.
  • the vibrating disc 210 starts to work, the worker puts the button into the disc body 211. At this time, the vibrator drives the disc body to vibrate. Since the disc body is provided with a spiral discharge channel 2111, the button can follow Move to the output tube body 212 along the spiral discharge channel 2111 to complete the button discharge.
  • the transmission kit 220 includes a load-bearing base 221, an auxiliary heavy inclined body 222, and a transmission tube 223.
  • the load-bearing base is disposed on the base, and the auxiliary load-bearing inclined body includes an auxiliary load-bearing plate 2221.
  • Two auxiliary load-bearing inclined plates 2222 and a number of reinforcing ribs one end of the two auxiliary load-bearing inclined plates are both connected to the load-bearing seat body, and the other end of the two auxiliary load-bearing inclined plates are both connected to the auxiliary load-bearing plate Connected, one end of each of the reinforcing ribs is connected to the load-bearing seat body, and the other end of each of the reinforcing ribs is connected to the auxiliary load-bearing plate.
  • the transmission tube body 223 includes a transmission translation block 2231 and two transmission side walls Block 2232 and a number of auxiliary discharge wheels, the transmission translation block 2231 is arranged on the auxiliary load-bearing plate, the two transmission sidewall blocks are both arranged on the transmission translation block, and the two transmission sidewall blocks There is a gap between them, each of the auxiliary discharge wheels is arranged on the two transmission side wall blocks, each of the auxiliary discharge wheels can rotate relative to the transmission translation block, and each of the auxiliary discharge wheels A number of non-slip convex grains are set on the surface of the product.
  • buttons on the output tube body 212 will be transmitted to the transmission translation block 2231 along with the buttons coming from the subsequent loading, and the two transmission side wall blocks 2232 will act on the buttons.
  • the function of the limit prevents the position of the button from shifting, and the two transmission side wall blocks 2232 are equipped with auxiliary discharge wheels.
  • the load-bearing seat 221 and the auxiliary heavy inclined body 222 both play a load-bearing role; the arrangement of several stiffeners can further improve the overall mechanical strength of the auxiliary heavy inclined body 222, prolong the service life of the auxiliary heavy inclined body 222, and prevent Damaged by heavy weight.
  • the clamping device 230 includes a lifting assembly 231, a transverse movement assembly 232, and a clamping assembly 233.
  • the lifting assembly 231 includes a rail mounting block 2311, a lifting rail 2312, a lifting driver 2313, and a lifting member 2314.
  • the rail mounting block 2311 is provided on the base 100
  • the lifting rail is provided on the rail mounting block
  • the lifting driver is provided on an end of the rail mounting block away from the base
  • the lifting The member 2314 includes a lifting slider 23141 and a buffer cam 23142.
  • the lifting slider 23141 includes a lifting sliding portion 23141a and a lifting driving portion 23141b.
  • the lifting sliding portion is slidably mounted on the lifting rail, and the lifting driving portion is arranged at On the lifting sliding part, the lifting driving part is provided with a mounting groove, the buffer cam 23142 includes a mounting rod 23142a and a buffer wheel body 23142b, one end of the mounting rod is connected with the driving shaft of the lifting driver, so The other end of the mounting rod is connected with the buffer wheel body, the buffer wheel body is arranged in the installation groove, and the buffer wheel body is in close contact with the lifting sliding part.
  • the lifting driver 2313 outputs power to drive the lifting sliding portion 23141a of the lifting member 2314 to move up and down along the lifting rail 2312, thereby completing the lifting operation of the lifting member 2314.
  • the buffer cam 23142 can play a buffer role and prevent the lifting member 2314 from being damaged.
  • the traverse assembly 232 includes a traverse mounting block 2321, a traverse driver 2322, a clamping block 2323, and a traverse block 2324.
  • the traverse mounting block is disposed on the lifting drive part.
  • the traverse mounting block is provided with a guide groove
  • the traverse driver is arranged at a position of the traverse mounting block adjacent to the lifting sliding part
  • the clamping block 2323 is connected with the drive shaft of the traverse driver
  • the clamping block is provided with two clamping protrusions
  • the traverse block 2324 includes a traverse guide bar and a traverse slide bar
  • the traverse guide bar is slidably installed in the guide groove
  • the The traverse sliding bar is connected to the traverse guide bar, one end of the traverse sliding bar adjacent to the traverse drive is clamped by the two clamping blocks, and the traverse sliding bar is along the horizontal
  • a number of transversely moving teeth are arranged in the direction of the central axis of the sliding bar.
  • the traverse driver 2322 outputs power to drive the clamping block 2323 to move.
  • the clamping block 2323 is provided with two clamping protrusions, two clamping protrusions Both are used to clamp one end of the traverse slide bar adjacent to the traverse drive, and the traverse guide bar is slidably installed in the guide groove. Therefore, when the clamping block 2323 moves, the traverse slide bar will follow The clamping block 2323 moves to complete the lateral movement; in addition, the opening of the guide groove and the setting of the lateral guide bar can make the movement of the lateral slide bar more stable and faster, and complete the lateral movement process as soon as possible, which can be greatly improved to a certain extent. Improve the subsequent feeding efficiency.
  • the clamping assembly 233 includes a rotating shaft, a rotating member 2331, a rotating plate 2332, a left clamping claw 2333, and a right clamping claw 2334.
  • the rotation shaft is disposed on the traverse mounting block, and The rotating shaft can rotate relative to the traverse mounting block, the rotating member is arranged on one end of the rotating shaft, and the outer wall of the rotating member 2331 is provided with a plurality of rotating teeth 23311, each of the rotating teeth The teeth are in one-to-one correspondence with each of the lateral movement teeth.
  • the rotating plate is arranged on the other end of the rotating shaft.
  • the left clamping claw 2333 includes a left clamping cylinder 23331 and two left clamping hands. 23332.
  • the left clamping cylinder is arranged on one end of the rotating plate, the two left clamping hands are connected with the drive shaft of the left clamping cylinder, and the two left clamping hands 23332 are both provided with
  • the right clamping claw 2334 includes a right clamping cylinder 23341 and two right clamping Hand 23342, the right clamping cylinder 23341 is arranged on one end of the rotating plate, the two right clamping hands are connected with the drive shaft of the right clamping cylinder, and the two right clamping hands 23342 are Each of the right arc-shaped grooves 23342a is
  • the inner wall of the right arc-shaped groove body is provided with a number of right anti-skid lines. Each of the right anti-skid lines is provided with a right vacuum suction hole.
  • the right clamping cylinder is used for When the two right gripping hands are driven to approach each other, the two right arc-shaped groove bodies are closely attached to the surface wall of the button.
  • the lateral sliding bar is provided with a plurality of lateral moving teeth along the central axis of the lateral sliding bar
  • the outer wall of the rotating member 2331 A number of rotating teeth 23311 are provided on the surface, and each of the rotating teeth is meshed with each of the traverse teeth in a one-to-one correspondence.
  • the rotating member 2331 will rotate, thereby driving the rotating plate 2332 Rotate, the left clamping claw 2333 and the right clamping claw 2334 are both used to clamp the button.
  • the left clamping cylinder drives the two left clamping hands to approach each other, so that the two Each of the left arc-shaped grooves closely fits the surface wall of the button to complete the clamping of the button; similarly, when the right clamping claw 2334 starts working, the right clamping cylinder drives the two right clamps The holding hands are close to each other, so that the two right arc-shaped grooves are closely attached to the surface wall of the button.
  • the left arc-shaped grooves 23332a and the two right arc-shaped grooves 23342a due to the opening of the two left arc-shaped grooves 23332a and the two right arc-shaped grooves 23342a, a number of left anti-skid lines and a number of right anti-skid lines are arranged.
  • the left arc-shaped groove Both the body 23332a and the right arc-shaped groove body 23342a can limit and fix the button.
  • the arc-shaped design can perfectly fit the shape of the outer wall of the button, that is, it is in close contact with the outer wall of the button to ensure two left gripping hands.
  • the turntable mechanism 300 includes a turntable drive, a rotating shaft, a rotating bearing, a turntable 310, and a plurality of plate fixing fixtures 320.
  • the turntable drive is disposed in the base 100, and one end of the rotating shaft is connected to The drive shaft of the turntable drive is connected, the other end of the rotating shaft is connected to the turntable 310 through the base, the rotating bearing is arranged in the base 100, and the rotating bearing is provided with A number of balls, each of the balls rolls and rubs against the rotating shaft, each of the plate fixing jigs 320 is arranged on the turntable 310, and each of the plate fixing jigs 320 is circumferentially distributed around the center of the turntable In one of the plate fixing jig 320, the plate fixing jig includes a plate accommodating groove, the plate accommodating groove is used for accommodating the plate, and the bottom of the plate accommodating groove is provided with a positioning post.
  • the lifting operation is performed by the lifting assembly 231
  • the traversing operation is performed by the traverse assembly 232
  • the rotation and clamping operation is performed by the clamping assembly 233, which can quickly clamp the button from the transmission tube body 223.
  • transfer to the plate in the plate accommodating groove, that is, the button’s feeding process and the button assembly process are quickly realized. Since the automatic feeding and automatic assembly method adopted in this application, the button can be automatically assembled and speed up
  • the output of the enterprise allows the assembled buttons to meet the production requirements, reduces the false productivity, and prevents secondary assembly of the buttons.
  • the setting of the rotary bearing, and the rotary bearing is provided with multiple balls, and the multiple balls are rolling and rubbing against the rotating shaft, which can make the turntable drive easier to drive the turntable 310 to rotate, that is, to rotate the turntable quickly; in addition, positioning
  • the arrangement of the post can play the role of positioning.
  • a positioning hole is provided on the plate, and when the plate is placed in the accommodating groove, the positioning post penetrates the set position hole.
  • the left vacuum suction hole can hold the button, the left vacuum suction hole is connected to the left vacuum adsorber, and the left vacuum adsorber is set on the left gripping hand, and The vacuum adsorber is connected to the left vacuum adsorption hole; in the same way, when two right gripping hands hold the button, the right vacuum adsorption hole can adsorb the button, the right vacuum adsorption hole is connected to the right vacuum adsorber, and the right vacuum adsorber is set on the right Hold the hand, and the right vacuum suction device is connected with the right vacuum suction hole.
  • the opening of the left vacuum suction hole and the right vacuum suction hole can ensure a more stable gripping button.
  • the CCD detection mechanism 400 includes a mounting rod 410, a load-bearing plate 420, and a CCD camera.
  • One end of the mounting rod 410 is set on the base 100.
  • the load-bearing plate 420 and the mounting rod The other end of 410 is connected, and the CCD camera is arranged on the load plate 420.
  • the CCD camera performs CCD detection on the button assembled on the plate to prevent the button from being damaged and greatly improve the quality of the product.
  • a plurality of weight-reducing grooves are provided on the disk body, and a space is provided between two adjacent weight-reducing grooves.
  • the opening of a number of weight-reducing grooves can reduce the overall weight of the disc body; in addition, there are spaces between two adjacent weight-reducing grooves to allow the disc
  • the overall force is uniform, and to a certain extent, it can prevent the disc body from accelerating the damage of the disc body due to the uneven force.
  • the button assembly device 10 further includes a plurality of cushion wheels 500, and each of the cushion wheels 500 is disposed on the base 100.
  • each of the cushion wheels 500 all play a cushioning role to prevent the base 100 from being damaged.
  • each of the cushion wheels 500 is provided with a number of anti-slip stripes, and there is an interval between two adjacent anti-slip stripes.
  • the arrangement of a number of anti-slip stripes, and there is a space between two adjacent anti-slip stripes can increase the friction between the cushion wheel 500 and the ground, and prevent the base 100 from deviating. shift.
  • each of the cushion wheels 500 is provided with 4 to 6 anti-slip stripes. In this way, it should be noted that 4 to 6 anti-slip stripes are provided on the cushion wheel 500, and the number of anti-slip stripes should not be too large, preferably 4 to 6 stripes.
  • the lift drive is an air cylinder
  • the traverse drive is an air cylinder
  • the turntable drive is a motor
  • a dome is provided at a position of the positioning column away from the plate containing groove.
  • the arrangement of the dome can make it easier for the positioning column to pass through the positioning hole provided on the plate.
  • the dome is a rubber dome.
  • the material of the dome can be made of materials with a certain deformation ability such as rubber, so as to ensure that the positioning pillars can more easily penetrate the positioning holes opened in the plate.
  • the button assembly equipment of the present invention can automatically assemble buttons by setting up a base, a number of feeding mechanisms, a turntable mechanism and a CCD detection mechanism, speeding up the output of the enterprise, allowing the assembled buttons to meet the production requirements, reducing false productivity, and preventing Perform secondary assembly on the button.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

一种按钮装配设备(10)包括基座(100)、若干入料机构(200)、转盘机构(300)及CCD检测机构(400)。该按钮装配设备(10)通过设置基座(100)、若干入料机构(200)、转盘机构(300)及CCD检测机构(400),能够自动对按钮进行装配,加快企业产出,让装配出来的按钮达到出产要求,降低误生产率,防止对按钮进行二次装配。

Description

按钮装配设备 技术领域
本发明涉及按钮生产技术领域,特别是涉及一种按钮装配设备。
背景技术
目前,按钮,是一种常用的控制电器元件,常用来接通或断开“控制电路”,从而达到控制电动机或其他电气设备运行目的一种开关。按钮是一种人工控制的主令电器。主要用来发布操作命令,接通或开断控制电路,控制机械与电气设备的运行。按钮的工作原理很简单对于常开触头,在按钮未被按下前,电路是断开的,按下按钮后,常开触头被连通,电路也被接通;对于常闭触头,在按钮未被按下前,触头是闭合的,按下按钮后,触头被断开,电路也被分断。由于控制电路工作的需要,一只按钮还可带有多对同时动作的触头。按钮的用途很广,例如车床的起动与停机、正转与反转等;塔式吊车的起动,停止,上升,下降,前、后、左、右、慢速或快速运行等,都需要按钮控制。
然而,在按钮的生产过程中,会涉及到按钮的装配,对于现有的按钮装配,多数还是采用人工装配的方式,虽然人工装配方式能够实现对按钮的装配,但存在非常多的缺陷,第一,人工装配的方式效率低,不利于企业快速产出;第二,人工装配的方式,往往会导致装配出来的按钮不符合出产要求,即容易提高企业的误生产率,导致后期需要企业对按钮进行二次装配,同样也会严重影响企业的效率。因此,如何设计一种能够快速装配按钮的,加快企业快速产出的,提高企业经济效益的以及提高按钮装配质量的,防止二次装配的设备是企业的研发人员需要解决的技术问题。
发明内容
本发明的目的是克服现有技术中的不足之处,提供一种能够自动对按钮进行装配的,加快企业产出的,让装配出来的按钮达到出产要求的,降低误生产 率的,防止对按钮进行二次装配的按钮装配设备。
本发明的目的是通过以下技术方案来实现的:
一种按钮装配设备,包括:
基座;
若干入料机构,各所述入料机构均包括振动盘、传输套件和夹持装置,所述振动盘包括振动机、盘体和输出管体,所述振动机设置于所述基座上,所述盘体设置于所述基座上,所述盘体上开设有螺旋出料通道,所述输出管体设置于所述盘体上,且所述输出管体与所述螺旋出料通道连通,所述传输套件包括承重座体、辅助沉重斜体和传输管体,所述承重座体设置于所述基座上,所述辅助承重斜体包括辅助承重平板、两个辅助承重斜板和若干加强筋,两个所述辅助承重斜板的一端均与所述承重座体连接,两个所述辅助承重斜板的另一端均与所述辅助承重平板连接,各所述加强筋的一端与所述承重座体连接,各所述加强筋的另一端与所述辅助承重平板连接,所述传输管体包括传输平移块、两个传输侧壁块和若干辅助出料轮,所述传输平移块设置于所述辅助承重平板上,两个所述传输侧壁块均设置于所述传输平移块上,两个所述传输侧壁块之间设置有间隔,各所述辅助出料轮设置于两个所述传输侧壁块上,各所述辅助出料轮均能够相对所述传输平移块转动,且各所述辅助出料轮的表面上均设置若干防滑凸粒,所述夹持装置包括升降组件、横移组件和夹持组件,所述升降组件包括导轨安装块、升降导轨、升降驱动器和升降件,所述导轨安装块设置于所述基座上,所述升降导轨设置于所述导轨安装块上,所述升降驱动器设置于所述导轨安装块远离所述基座的一端上,所述升降件包括升降滑块和缓冲凸轮,所述升降滑块包括升降滑动部和升降驱动部,所述升降滑动部滑动安装于所述升降导轨上,所述升降驱动部设置于所述升降滑动部上,所述升降驱动部上设置有安装槽,所述缓冲凸轮包括安装杆和缓冲轮体,所述安装杆的一端与所述升降驱动器的驱动轴连接,所述安装杆的另一端与所述缓冲轮体连接,所述缓冲轮体设置于所述安装槽内,且所述缓冲轮体与所述升降滑动部紧密接触,所述横移组件包括横移安装块、横移驱动器、夹紧块和横移块,所述横移安装块设置于所述升降驱动部上,所述横移安装块上开设有引导槽,所述横移驱动 器设置于所述横移安装块临近所述升降滑动部的位置处上,所述夹紧块与所述横移驱动器的驱动轴连接,所述夹紧块上设置有两个夹紧凸起,所述横移块包括横移引导条和横移滑条,所述横移引导条滑动安装于所述引导槽内,所述横移滑条与所述横移引导条连接,所述横移滑条临近所述横移驱动器的一端被两个所述夹紧块夹持,且所述横移滑条沿着所述横移滑条的中心轴线方向上设置有若干横移齿牙,所述夹持组件包括转动轴、转动件、转动板、左夹持爪和右夹持爪,所述转动轴设置于所述横移安装块上,且所述转动轴能够相对所述横移安装块转动,所述转动件设置于所述转动轴的一端上,且所述转动件的外壁上设置有若干转动齿牙,各所述转动齿牙一一对应与各所述横移齿牙相啮合,所述转动板设置于所述转动轴的另一端上,所述左夹持爪包括左夹持气缸和两个左夹持手,所述左夹持气缸设置于所述转动板的一端上,两个所述左夹持手与所述左夹持气缸的驱动轴连接,两个所述左夹持手上均开设有左弧形槽体,所述左弧形槽体的内壁上开设有若干左防滑纹路,各所述左防滑纹路内均开设有左真空吸附孔,所述左夹持气缸用于驱动两个所述左夹持手相互靠近时,以使两个所述左弧形槽体与按钮的表壁紧密贴合,所述右夹持爪包括右夹持气缸和两个右夹持手,所述右夹持气缸设置于所述转动板的一端上,两个所述右夹持手与所述右夹持气缸的驱动轴连接,两个所述右夹持手上均开设有右弧形槽体,所述右弧形槽体的内壁上开设有若干右防滑纹路,各所述右防滑纹路内均开设有右真空吸附孔,所述右夹持气缸用于驱动两个所述右夹持手相互靠近时,以使两个所述右弧形槽体与按钮的表壁紧密贴合;转盘机构,所述转盘机构包括转盘驱动器、旋转轴、旋转轴承、转盘和若干板材固定治具,所述转盘驱动器设置于所述基座内,所述旋转轴的一端与所述转盘驱动器的驱动轴连接,所述旋转轴的另一端穿设所述基座与所述转盘连接,所述旋转轴承设置于所述基座内,且所述旋转轴承内设置有若干滚珠,各所述滚珠均与所述旋转轴滚动摩擦,各所述板材固定治具均设置于所述转盘上,各所述板材固定治具以所述转盘的圆心呈圆周分布,在一个所述板材固定治具中,所述板材固定治具包括板材容置槽,所述板材容置槽用于容置板材,所述板材容置槽的底部上设置有定位柱;及
CCD检测机构,所述CCD检测机构包括安装杆、负重板和CCD相机,所述安装杆的一端设置于所述基座上,所述负重板与所述安装杆的另一端连接,所述CCD相机设置于所述负重板上。
在其中一个实施方式中,所述盘体上开设有若干减重槽体,相邻两个所述减重槽体之间均设置有间隔。
在其中一个实施方式中,所述按钮装配设备还包括若干缓冲垫轮,各所述缓冲垫轮均设置于所述基座上。
在其中一个实施方式中,各所述缓冲垫轮上均设置有若干防滑条纹,相邻两个所述防滑条纹之间均设置有间隔。
在其中一个实施方式中,所述缓冲垫轮上均设置有4条~6条所述防滑条纹。
在其中一个实施方式中,所述升降驱动器为气缸。
在其中一个实施方式中,所述横移驱动器为气缸。
在其中一个实施方式中,所述转盘驱动器为电机。
在其中一个实施方式中,所述定位柱远离所述板材容置槽的位置处上设置有圆顶部。
在其中一个实施方式中,所述圆顶部为橡胶圆顶部。
本发明相比于现有技术的优点及有益效果如下:
本发明的按钮装配设备,通过设置基座、若干入料机构、转盘机构及CCD检测机构,能够自动对按钮进行装配,加快企业产出,让装配出来的按钮达到出产要求,降低误生产率,防止对按钮进行二次装配。
附图说明
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。
图1为本发明的一实施方式中的按钮装配设备的组装示意图;
图2为图1在A处的放大示意图;
图3为本发明的一实施方式中的夹持装置的结构示意图;
图4为本发明的一实施方式中的左夹持手的结构示意图;
图5为本发明的一实施方式中的右夹持手的结构示意图。
具体实施方式
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。
请参阅图1,一种按钮装配设备10包括基座100、若干入料机构200、转盘机构300及CCD检测机构400。
如此,需要说明的是,基座100起到承载的作用,若干入料机构200、转盘机构300和CCD检测机构400均设置在基座100上;若干入料机构200均用于对按钮进行自动入料和自动装配操作;转盘机构300用于放置板材;CCD检测机构400用于对已装配好的按钮进行CCD检测,防止装配好的按钮的表面出现损坏。
请一并参阅图1和图2,各所述入料机构200均包括振动盘210、传输套件220和夹持装置230,所述振动盘210包括振动机、盘体211和输出管体212,所述振动机设置于所述基座上,所述盘体设置于所述基座上,所述盘体上开设 有螺旋出料通道2111,所述输出管体设置于所述盘体上,且所述输出管体与所述螺旋出料通道连通。
如此,需要说明的是,当振动盘210启动工作时,工人把按钮放入盘体211内,此时,振动机驱动盘体振动,由于盘体上开设有螺旋出料通道2111,按钮能够随着螺旋出料通道2111移动至输出管体212,完成按钮的出料。
请再次参阅图2,所述传输套件220包括承重座体221、辅助沉重斜体222和传输管体223,所述承重座体设置于所述基座上,所述辅助承重斜体包括辅助承重平板2221、两个辅助承重斜板2222和若干加强筋,两个所述辅助承重斜板的一端均与所述承重座体连接,两个所述辅助承重斜板的另一端均与所述辅助承重平板连接,各所述加强筋的一端与所述承重座体连接,各所述加强筋的另一端与所述辅助承重平板连接,所述传输管体223包括传输平移块2231、两个传输侧壁块2232和若干辅助出料轮,所述传输平移块2231设置于所述辅助承重平板上,两个所述传输侧壁块均设置于所述传输平移块上,两个所述传输侧壁块之间设置有间隔,各所述辅助出料轮设置于两个所述传输侧壁块上,各所述辅助出料轮均能够相对所述传输平移块转动,且各所述辅助出料轮的表面上均设置若干防滑凸粒。
如此,需要说明的是,当传输套件220工作时,输出管体212上的按钮会随着后续上料来的按钮传输至传输平移块2231上,两个传输侧壁块2232对按钮均起到限位的作用,防止按钮发生位置的偏移,且两个传输侧壁块2232上均设置有辅助出料轮,当按钮在传输平移块2231时,按钮的表面会与辅助出料轮发生接触,由于辅助出料轮能够转动,因此,辅助出料轮可以让按钮的传输速度加快,加快按钮的传输速度,大大提高了按钮的传输速度。此外,承重座体221和辅助沉重斜体222均起到承重的作用;若干加强筋的设置,能够进一步提高辅助沉重斜体222的整体机械强度,延长辅助沉重斜体222的使用寿命,防止因为长期承担过大的重量而损坏。
请参阅图3,所述夹持装置230包括升降组件231、横移组件232和夹持组件233,所述升降组件231包括导轨安装块2311、升降导轨2312、升降驱动器2313和升降件2314,所述导轨安装块2311设置于所述基座100上,所述升降 导轨设置于所述导轨安装块上,所述升降驱动器设置于所述导轨安装块远离所述基座的一端上,所述升降件2314包括升降滑块23141和缓冲凸轮23142,所述升降滑块23141包括升降滑动部23141a和升降驱动部23141b,所述升降滑动部滑动安装于所述升降导轨上,所述升降驱动部设置于所述升降滑动部上,所述升降驱动部上设置有安装槽,所述缓冲凸轮23142包括安装杆23142a和缓冲轮体23142b,所述安装杆的一端与所述升降驱动器的驱动轴连接,所述安装杆的另一端与所述缓冲轮体连接,所述缓冲轮体设置于所述安装槽内,且所述缓冲轮体与所述升降滑动部紧密接触。
如此,需要说明的是,当升降组件231启动工作时,升降驱动器2313输出动力驱动升降件2314的升降滑动部23141a沿着升降导轨2312上下移动,进而完成升降件2314的升降操作,此外,由于安装槽的开设以及缓冲凸轮23142的设置,缓冲凸轮23142能够起到缓冲的作用,防止升降件2314损坏。
请参阅图3,所述横移组件232包括横移安装块2321、横移驱动器2322、夹紧块2323和横移块2324,所述横移安装块设置于所述升降驱动部上,所述横移安装块上开设有引导槽,所述横移驱动器设置于所述横移安装块临近所述升降滑动部的位置处上,所述夹紧块2323与所述横移驱动器的驱动轴连接,所述夹紧块上设置有两个夹紧凸起,所述横移块2324包括横移引导条和横移滑条,所述横移引导条滑动安装于所述引导槽内,所述横移滑条与所述横移引导条连接,所述横移滑条临近所述横移驱动器的一端被两个所述夹紧块夹持,且所述横移滑条沿着所述横移滑条的中心轴线方向上设置有若干横移齿牙。
如此,需要说明的是,当横移组件232启动工作时,横移驱动器2322输出动力驱动夹紧块2323移动,由于夹紧块2323上设置有两个夹紧凸起,两个夹紧凸起均用于夹持横移滑条临近所述横移驱动器的一端,且横移引导条滑动安装于所述引导槽内,因此,当夹紧块2323移动时,横移滑条也会跟随者夹紧块2323移动,完成横移运动;此外,引导槽的开设以及横移引导条的设置,能够让横移滑条移动的更加平稳和快速,尽快完成横移过程,在一定程度上可以大大提高后续的上料效率。
请参阅图3,所述夹持组件233包括转动轴、转动件2331、转动板2332、 左夹持爪2333和右夹持爪2334,所述转动轴设置于所述横移安装块上,且所述转动轴能够相对所述横移安装块转动,所述转动件设置于所述转动轴的一端上,且所述转动件2331的外壁上设置有若干转动齿牙23311,各所述转动齿牙一一对应与各所述横移齿牙相啮合,所述转动板设置于所述转动轴的另一端上,所述左夹持爪2333包括左夹持气缸23331和两个左夹持手23332,所述左夹持气缸设置于所述转动板的一端上,两个所述左夹持手与所述左夹持气缸的驱动轴连接,两个所述左夹持手23332上均开设有左弧形槽体23332a,所述左弧形槽体的内壁上开设有若干左防滑纹路,各所述左防滑纹路内均开设有左真空吸附孔,所述左夹持气缸用于驱动两个所述左夹持手相互靠近时,以使两个所述左弧形槽体与按钮的表壁紧密贴合,所述右夹持爪2334包括右夹持气缸23341和两个右夹持手23342,所述右夹持气缸23341设置于所述转动板的一端上,两个所述右夹持手与所述右夹持气缸的驱动轴连接,两个所述右夹持手23342上均开设有右弧形槽体23342a,所述右弧形槽体的内壁上开设有若干右防滑纹路,各所述右防滑纹路内均开设有右真空吸附孔,所述右夹持气缸用于驱动两个所述右夹持手相互靠近时,以使两个所述右弧形槽体与按钮的表壁紧密贴合。
如此,需要说明的是,当夹持装置230工作时,由于所述横移滑条沿着所述横移滑条的中心轴线方向上设置有若干横移齿牙,所述转动件2331的外壁上设置有若干转动齿牙23311,且各所述转动齿牙一一对应与各所述横移齿牙相啮合,当横移滑条移动时,转动件2331会发生转动,进而带动转动板2332转动,左夹持爪2333和右夹持爪2334均用于起到对按钮夹持的作用,具体夹持时,由于左夹持气缸驱动两个所述左夹持手相互靠近,以使两个所述左弧形槽体与按钮的表壁紧密贴合,完成对按钮的夹持;同理,当右夹持爪2334启动工作时,所述右夹持气缸驱动两个所述右夹持手相互靠近,以使两个所述右弧形槽体与按钮的表壁紧密贴合。
还需要说明的是,由于两个左弧形槽体23332a和两个右弧形槽体23342a的开设,若干左防滑纹路和若干右防滑纹路的设置,当对按钮夹持时,左弧形槽体23332a和右弧形槽体23342a均能够对按钮起到限位固定的作用,弧形的设计能够完美贴合住按钮的外壁形状,即紧密与按钮的外壁接触,保证两个左夹 持手23332和两个右夹持手23342能够对按钮有很好的抓取力;同时,当两个左弧形槽体23332a和两个右弧形槽体23342a与按钮紧密接触时,若干左防滑纹路和若干右防滑纹路能够增加两个左夹持手23332和两个右夹持手23342与按钮之间的摩擦力,防止按钮从两个左夹持手23332和两个右夹持手23342中脱落,导致无法上料。
请参阅图3,所述转盘机构300包括转盘驱动器、旋转轴、旋转轴承、转盘310和若干板材固定治具320,所述转盘驱动器设置于所述基座100内,所述旋转轴的一端与所述转盘驱动器的驱动轴连接,所述旋转轴的另一端穿设所述基座与所述转盘310连接,所述旋转轴承设置于所述基座100内,且所述旋转轴承内设置有若干滚珠,各所述滚珠均与所述旋转轴滚动摩擦,各所述板材固定治具320均设置于所述转盘310上,各所述板材固定治具320以所述转盘的圆心呈圆周分布,在一个所述板材固定治具320中,所述板材固定治具包括板材容置槽,所述板材容置槽用于容置板材,所述板材容置槽的底部上设置有定位柱。如此,需要说明的是,通过升降组件231进行升降操作,通过横移组件232进行横移操作,通过夹持组件233进行转动和夹持操作,能够快速地把按钮从传输管体223中夹持并转移至板材容置槽中的板材上,即快速实现对按钮的上料过程以及按钮的装配过程,由于本申请采用的时自动上料和自动装配的方式,能够自动对按钮进行装配,加快企业产出,让装配出来的按钮达到出产要求,降低误生产率,防止对按钮进行二次装配。
还需要说明的是,旋转轴承的设置,且旋转轴承内设置有多个滚珠,多个滚珠均与旋转轴滚动摩擦,能够让转盘驱动器更容易驱动转盘310转动,即快速转动转盘;此外,定位柱的设置,能够起到定位的作用,对应的,板材上开设有定位孔,当放入板材容置槽时,定位柱穿设定位孔。
还需要说明的是,当两个左夹持手夹持按钮,左真空吸附孔可以吸附住按钮,左真空吸附孔连接左真空吸附器,左真空吸附器设置在左夹持手上,且左真空吸附器与左真空吸附孔连通;同理,当两个右夹持手夹持按钮,右真空吸附孔可以吸附住按钮,右真空吸附孔连接右真空吸附器,右真空吸附器设置在右夹持手上,且右真空吸附器与右真空吸附孔连通。左真空吸附孔和右真空吸 附孔的开设能够保证更加稳定夹取按钮。
请再次参阅图1,所述CCD检测机构400包括安装杆410、负重板420和CCD相机,所述安装杆410的一端设置于所述基座100上,所述负重板420与所述安装杆410的另一端连接,所述CCD相机设置于所述负重板420上。
如此,需要说明的是,当按钮成功装配到板材上时,转盘驱动器驱动转盘转动预定位置处时,CCD相机对装配在板材上的按钮进行CCD检测,防止按钮出现损坏,大大提高产品的出产质量。
进一步地,在一实施方式中,所述盘体上开设有若干减重槽体,相邻两个所述减重槽体之间均设置有间隔。
如此,需要说明的是,若干减重槽体的开设,能够起到降低盘体整体重量的作用;此外,相邻两个所述减重槽体之间均设置有间隔,能够让盘体的整体受力均匀,在一定程度上能够防止盘体因受力不均匀而加快盘体的损坏。
进一步地,请再次参阅图1,在一实施方式中,所述按钮装配设备10还包括若干缓冲垫轮500,各所述缓冲垫轮500均设置于所述基座100上。
如此,需要说明的是,若干缓冲垫轮500均起到缓冲的作用,防止基座100损坏。具体地,各所述缓冲垫轮500上均设置有若干防滑条纹,相邻两个所述防滑条纹之间均设置有间隔。如此,需要说明的是,若干防滑条纹的设置,且相邻两个所述防滑条纹之间均设置有间隔,能够增加缓冲垫轮500与地面之间的摩擦力,防止基座100发生位置偏移。更具体地,所述缓冲垫轮500上均设置有4条~6条所述防滑条纹。如此,需要说明的是,缓冲垫轮500上均设置有4条~6条防滑条纹,防滑条纹的数量不宜开设过多,优选为4条~6条。
具体地,在一实施方式中,所述升降驱动器为气缸;所述横移驱动器为气缸;所述转盘驱动器为电机。
进一步地,在一实施方式中,所述定位柱远离所述板材容置槽的位置处上设置有圆顶部。
如此,需要说明的是,圆顶部的设置能够让定位柱更容易穿设板材上开设的定位孔。具体地,所述圆顶部为橡胶圆顶部。如此,需要说明的是,圆顶部的材料可以采用橡胶等具有一定形变能力的材料制作而成,保证定位柱能够更 容易穿设板材上开设的定位孔。
本发明的按钮装配设备,通过设置基座、若干入料机构、转盘机构及CCD检测机构,能够自动对按钮进行装配,加快企业产出,让装配出来的按钮达到出产要求,降低误生产率,防止对按钮进行二次装配。
以上所述实施方式仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。

Claims (10)

  1. 一种按钮装配设备,其特征在于,包括:
    基座;
    若干入料机构,各所述入料机构均包括振动盘、传输套件和夹持装置,所述振动盘包括振动机、盘体和输出管体,所述振动机设置于所述基座上,所述盘体设置于所述基座上,所述盘体上开设有螺旋出料通道,所述输出管体设置于所述盘体上,且所述输出管体与所述螺旋出料通道连通,所述传输套件包括承重座体、辅助沉重斜体和传输管体,所述承重座体设置于所述基座上,所述辅助承重斜体包括辅助承重平板、两个辅助承重斜板和若干加强筋,两个所述辅助承重斜板的一端均与所述承重座体连接,两个所述辅助承重斜板的另一端均与所述辅助承重平板连接,各所述加强筋的一端与所述承重座体连接,各所述加强筋的另一端与所述辅助承重平板连接,所述传输管体包括传输平移块、两个传输侧壁块和若干辅助出料轮,所述传输平移块设置于所述辅助承重平板上,两个所述传输侧壁块均设置于所述传输平移块上,两个所述传输侧壁块之间设置有间隔,各所述辅助出料轮设置于两个所述传输侧壁块上,各所述辅助出料轮均能够相对所述传输平移块转动,且各所述辅助出料轮的表面上均设置若干防滑凸粒,所述夹持装置包括升降组件、横移组件和夹持组件,所述升降组件包括导轨安装块、升降导轨、升降驱动器和升降件,所述导轨安装块设置于所述基座上,所述升降导轨设置于所述导轨安装块上,所述升降驱动器设置于所述导轨安装块远离所述基座的一端上,所述升降件包括升降滑块和缓冲凸轮,所述升降滑块包括升降滑动部和升降驱动部,所述升降滑动部滑动安装于所述升降导轨上,所述升降驱动部设置于所述升降滑动部上,所述升降驱动部上设置有安装槽,所述缓冲凸轮包括安装杆和缓冲轮体,所述安装杆的一端与所述升降驱动器的驱动轴连接,所述安装杆的另一端与所述缓冲轮体连接,所述缓冲轮体设置于所述安装槽内,且所述缓冲轮体与所述升降滑动部紧密接触,所述横移组件包括横移安装块、横移驱动器、夹紧块和横移块,所述横移安装块设置于所述升降驱动部上,所述横移安装块上开设有引导槽,所述横移驱动器设置于所述横移安装块临近所述升降滑动部的位置处上,所述夹紧块与所述 横移驱动器的驱动轴连接,所述夹紧块上设置有两个夹紧凸起,所述横移块包括横移引导条和横移滑条,所述横移引导条滑动安装于所述引导槽内,所述横移滑条与所述横移引导条连接,所述横移滑条临近所述横移驱动器的一端被两个所述夹紧块夹持,且所述横移滑条沿着所述横移滑条的中心轴线方向上设置有若干横移齿牙,所述夹持组件包括转动轴、转动件、转动板、左夹持爪和右夹持爪,所述转动轴设置于所述横移安装块上,且所述转动轴能够相对所述横移安装块转动,所述转动件设置于所述转动轴的一端上,且所述转动件的外壁上设置有若干转动齿牙,各所述转动齿牙一一对应与各所述横移齿牙相啮合,所述转动板设置于所述转动轴的另一端上,所述左夹持爪包括左夹持气缸和两个左夹持手,所述左夹持气缸设置于所述转动板的一端上,两个所述左夹持手与所述左夹持气缸的驱动轴连接,两个所述左夹持手上均开设有左弧形槽体,所述左弧形槽体的内壁上开设有若干左防滑纹路,各所述左防滑纹路内均开设有左真空吸附孔,所述左夹持气缸用于驱动两个所述左夹持手相互靠近时,以使两个所述左弧形槽体与按钮的表壁紧密贴合,所述右夹持爪包括右夹持气缸和两个右夹持手,所述右夹持气缸设置于所述转动板的一端上,两个所述右夹持手与所述右夹持气缸的驱动轴连接,两个所述右夹持手上均开设有右弧形槽体,所述右弧形槽体的内壁上开设有若干右防滑纹路,各所述右防滑纹路内均开设有右真空吸附孔,所述右夹持气缸用于驱动两个所述右夹持手相互靠近时,以使两个所述右弧形槽体与按钮的表壁紧密贴合;
    转盘机构,所述转盘机构包括转盘驱动器、旋转轴、旋转轴承、转盘和若干板材固定治具,所述转盘驱动器设置于所述基座内,所述旋转轴的一端与所述转盘驱动器的驱动轴连接,所述旋转轴的另一端穿设所述基座与所述转盘连接,所述旋转轴承设置于所述基座内,且所述旋转轴承内设置有若干滚珠,各所述滚珠均与所述旋转轴滚动摩擦,各所述板材固定治具均设置于所述转盘上,各所述板材固定治具以所述转盘的圆心呈圆周分布,在一个所述板材固定治具中,所述板材固定治具包括板材容置槽,所述板材容置槽用于容置板材,所述板材容置槽的底部上设置有定位柱;及
    CCD检测机构,所述CCD检测机构包括安装杆、负重板和CCD相机,所 述安装杆的一端设置于所述基座上,所述负重板与所述安装杆的另一端连接,所述CCD相机设置于所述负重板上。
  2. 根据权利要求1所述的按钮装配设备,其特征在于,所述盘体上开设有若干减重槽体,相邻两个所述减重槽体之间均设置有间隔。
  3. 根据权利要求1所述的按钮装配设备,其特征在于,所述按钮装配设备还包括若干缓冲垫轮,各所述缓冲垫轮均设置于所述基座上。
  4. 根据权利要求3所述的按钮装配设备,其特征在于,各所述缓冲垫轮上均设置有若干防滑条纹,相邻两个所述防滑条纹之间均设置有间隔。
  5. 根据权利要求4所述的按钮装配设备,其特征在于,所述缓冲垫轮上均设置有4条~6条所述防滑条纹。
  6. 根据权利要求1所述的按钮装配设备,其特征在于,所述升降驱动器为气缸。
  7. 根据权利要求1所述的按钮装配设备,其特征在于,所述横移驱动器为气缸。
  8. 根据权利要求1所述的按钮装配设备,其特征在于,所述转盘驱动器为电机。
  9. 根据权利要求1所述的按钮装配设备,其特征在于,所述定位柱远离所述板材容置槽的位置处上设置有圆顶部。
  10. 根据权利要求9所述的按钮装配设备,其特征在于,所述圆顶部为橡胶圆顶部。
PCT/CN2019/122144 2019-11-29 2019-11-29 按钮装配设备 WO2021102979A1 (zh)

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CN205645613U (zh) * 2016-05-04 2016-10-12 厦门金思维电子有限公司 防尘开关成品组装机
CN206241581U (zh) * 2016-11-22 2017-06-13 苏州伟士达精密机械有限公司 一种全自动装配机
CN108381454A (zh) * 2018-05-21 2018-08-10 乐清市远浦电气有限公司 一种电力接插件自动装配机
CN208083841U (zh) * 2018-04-17 2018-11-13 贵州精博高科科技有限公司 新型自动蜂鸣器装配机

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US5988718A (en) * 1997-12-02 1999-11-23 Honda Giken Kogyo Kabushiki Kaisha Load retainer assembly and retaining apparatus
CN205645613U (zh) * 2016-05-04 2016-10-12 厦门金思维电子有限公司 防尘开关成品组装机
CN206241581U (zh) * 2016-11-22 2017-06-13 苏州伟士达精密机械有限公司 一种全自动装配机
CN208083841U (zh) * 2018-04-17 2018-11-13 贵州精博高科科技有限公司 新型自动蜂鸣器装配机
CN108381454A (zh) * 2018-05-21 2018-08-10 乐清市远浦电气有限公司 一种电力接插件自动装配机

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