WO2020032141A1 - Friction stir welding device and operation method therefor - Google Patents
Friction stir welding device and operation method therefor Download PDFInfo
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- WO2020032141A1 WO2020032141A1 PCT/JP2019/031254 JP2019031254W WO2020032141A1 WO 2020032141 A1 WO2020032141 A1 WO 2020032141A1 JP 2019031254 W JP2019031254 W JP 2019031254W WO 2020032141 A1 WO2020032141 A1 WO 2020032141A1
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- pin member
- stir welding
- friction stir
- shoulder
- pin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
- B23K20/125—Rotary tool drive mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1225—Particular aspects of welding with a non-consumable tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/22—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/18—Dissimilar materials
Definitions
- the present invention relates to a friction stir welding apparatus and an operation method thereof.
- a friction point joining apparatus for joining an aluminum material and a galvanized steel sheet is known (for example, see Patent Document 1).
- a tool temperature measuring device for measuring a temperature of a rotating tool and a material temperature measuring device for measuring a temperature of a joining portion between an aluminum material and a galvanized steel sheet are disclosed.
- a feedback device performs feedback control on a servomotor that rotates the rotary tool based on temperature information of the tool temperature measuring device and the material temperature measuring device.
- the distance of the tip of the tool is maintained in the range of 0.1 to 0.3 mm on the aluminum material side, and the aluminum material and the galvanized steel sheet are used.
- the temperature of the joint is set in the range of 320 to 350 ° C., the joint is made a new surface, and friction point welding is performed while generating an intermetallic compound of Fe and Al at the joint.
- the friction point joining device disclosed in Patent Document 1 needs to be provided with two temperature measuring devices, which increases the manufacturing cost of the device. Further, in the friction point welding device disclosed in Patent Document 1, it is necessary to perform feedback control based on temperature information from a temperature measuring device, and the position of the tip of the tool must be maintained within a predetermined range. Because of this, the control program became complicated and there was still room for improvement.
- the present invention has been made in order to solve the above-described problems, and has a simple configuration and a friction stir welding apparatus and a method of operating the same that can join an aluminum member and a galvanized steel member with high strength.
- the purpose is to provide.
- a friction stir welding apparatus is a friction stir welding apparatus that is made of an aluminum member and a galvanized steel member and joins by softening an object to be welded by friction heat.
- a pin member formed in a columnar shape and configured to be capable of rotating around an axis and moving forward and backward in a direction along the axis, and a cylindrical member, and the pin member is inserted therein.
- a shoulder member configured to be able to advance and retreat in a direction along the axis, and a configuration in which the pin member is rotated around the axis, and the shoulder member is not rotated around the axis.
- a linear drive for moving the pin member and the shoulder member forward and backward along the axis, wherein the aluminum member faces the pin member. Are sea urchin placed.
- the amount of heat input from the shoulder member to the galvanized steel member via the aluminum member can be reduced, and the melting of zinc can be suppressed. For this reason, it is possible to suppress the molten zinc from entering the aluminum member, and it is possible to suppress the occurrence of liquefaction cracks due to the reaction between zinc and aluminum. Therefore, the aluminum member and the galvanized steel member can be joined with high strength.
- the operation method of the friction stir welding apparatus is an operation method of the friction stir welding apparatus, which comprises an aluminum member and a galvanized steel member, and joins by softening an object to be joined by frictional heat
- the friction stir welding apparatus has a pin member formed in a columnar shape and configured to be rotatable around an axis and to advance and retreat in a direction along the axis, and a pin member formed in a cylindrical shape, Is inserted therein, and a shoulder member configured to be able to advance and retreat in a direction along the axis, and the pin member is rotated around the axis, and the shoulder member is rotated around the axis.
- a rotary driver configured not to rotate, and a linear drive that moves the pin member and the shoulder member forward and backward along the axis, and the aluminum member includes: The pin member is arranged so as to face the pin member, and the pin member is rotated, and in a state where the shoulder member is not rotated, the tip end of the pin member presses the joined portion of the article to be joined.
- the linear drive and the rotary drive operate (A)
- the linear drive and the rotary drive operate to cause the softened galvanized steel member to pierce the softened aluminum member.
- the tip of the pin member reaches the predetermined first position (B), after the (B), the tip of the pin member is rotated while the pin member is rotated.
- C operating the linear drive and the rotary drive so as to pull out the part from the part to be joined.
- the amount of heat input from the shoulder member to the galvanized steel member via the aluminum member can be reduced, and the melting of zinc can be suppressed. For this reason, it is possible to suppress the molten zinc from entering the aluminum member, and it is possible to suppress the occurrence of liquefaction cracks due to the reaction between zinc and aluminum. Therefore, the aluminum member and the galvanized steel member can be joined with high strength.
- the softened galvanized steel member pierces the softened aluminum member, an anchor effect can be obtained and the tensile strength of the article to be joined can be improved.
- FIG. 1 is a schematic diagram showing a schematic configuration of the friction stir welding apparatus according to the first embodiment.
- FIG. 2 is a flowchart showing an example of the operation of the friction stir welding apparatus according to the first embodiment.
- FIG. 3 is a schematic diagram illustrating a main part of the friction stir welding apparatus according to the first embodiment.
- FIG. 4 is a schematic diagram showing a schematic configuration of the friction stir welding apparatus according to the second embodiment.
- the friction stir welding apparatus is a friction stir welding apparatus that is made of an aluminum member and a galvanized steel member and is joined by softening an object to be joined by frictional heat, and is formed in a columnar shape.
- a pin member configured to be capable of rotation about an axis and advancing and retreating in a direction along the axis; and a cylindrical member formed with the pin member inserted therein and a direction along the axis.
- a rotation driver configured to rotate the pin member around the axis and not to rotate the shoulder member around the axis, a pin member, and a shoulder member.
- a linear drive unit for moving the actuator forward and backward along the axis.
- the aluminum member is disposed so as to face the pin member.
- the tip of the pin member may be formed so as to protrude beyond the tip of the shoulder member.
- the tip of the pin member presses the portion to be welded of the workpiece.
- A controlling the linear drive and the rotary drive, and controlling the linear drive and the rotary drive so that the softened galvanized steel member penetrates the softened aluminum member so as to pierce the softened aluminum member.
- B controlling the linear drive and the rotary drive.
- the control device may further include a control device.
- the rotary driver has a motor and a transmission mechanism for transmitting the rotational drive of the motor to the pin member, and the transmission mechanism transmits the rotational drive of the motor to the shoulder member. It may be configured not to transmit.
- FIG. 1 is a schematic diagram showing a schematic configuration of the friction stir welding apparatus according to the first embodiment.
- the friction stir welding apparatus 100 includes a pin member 1, a shoulder member 2, a tool fixing device 3, a linear motion drive 4, a rotary drive 5, a backing support member 6, and the like. , A backing member 7, a robot 8, and a control device 110, and are configured to soften a joint portion Wa of a joint object W by frictional heat and join the joints.
- the workpiece W is composed of a plate-shaped aluminum member W1 and a plate-shaped galvanized steel member W2.
- a configuration is adopted in which the workpiece W is composed of the plate-shaped aluminum member W1 and the plate-shaped galvanized steel member W2, but the present invention is not limited to this.
- the shape of W (aluminum member W1 and galvanized steel member W2) is arbitrary, and may be, for example, a rectangular parallelepiped shape or an arc shape.
- the pin member 1, the shoulder member 2, the tool fixing device 3, the linear motion driving device 4, and the rotation driving device 5 are provided on an upper part of a backing support member 6 composed of a C-type gun (C-type frame). .
- a backing member 7 is provided below the backing support member 6.
- the pin member 1 and the shoulder member 2 and the backing member 7 are attached to the backing support member 6 at positions facing each other.
- the backing support member 6 is attached to the tip of the robot 8.
- a robot of a horizontal articulated type, a vertical articulated type, or the like can be employed.
- the friction stir welding apparatus 100 according to the first embodiment is not limited to the case where the apparatus is applied to the robot 8.
- known processing such as an NC machine tool, a large C frame, and an automatic riveter may be used. It may be applied to equipment for use.
- the backing support member 6 is configured by a C-shaped gun, but is not limited to this.
- the backing support member 6 is configured to support the pin member 1 and the shoulder member 2 so as to be able to advance and retreat, and to support the backing member 7 at a position facing the pin member 1 and the shoulder member 2. It may be.
- the backing member 7 is formed in a flat plate shape, and is configured to support the workpiece W.
- the configuration of the backing member 7 is not particularly limited as long as it can appropriately support the workpiece W so that friction stir welding can be performed.
- the backing member 7 may be configured such that, for example, a plurality of backing members having various shapes are separately prepared and can be replaced according to the shape of the workpiece W.
- the pin member 1 and the shoulder member 2 are supported by a tool fixing device 3, and are configured to be driven up and down in a vertical direction by a linear motion driver 4.
- a linear motion driver 4 for example, an electric motor (servo motor) and a ball screw or a linear guide may be used, or an air cylinder or the like may be used.
- the pin member 1 is formed in a substantially columnar shape, and is configured to be rotatable around the axis Xr of the pin member 1 by the rotation driver 5.
- the rotation driver 5 has a motor 51 and a transmission mechanism 52 that transmits the rotation of the motor 51 to the pin member 1.
- the motor 51 for example, an electric motor (servo motor) may be used.
- the transmission mechanism 52 is configured not to transmit the rotation drive of the motor 51 to the shoulder member 2.
- a rotation transmission mechanism using a known gear or the like may be used.
- the transmission mechanism 52 mechanically transmits the rotation drive from the motor 51 only to the pin member 1, and transmits the rotation drive from the motor 51 to the shoulder member 2.
- the present invention is not limited to this.
- the transmission mechanism 52 employs a configuration in which the rotation drive from the motor 51 is electrically transmitted only to the pin member 1 and the rotation drive from the motor 51 is not transmitted to the shoulder member 2. Is also good.
- “electrically” may be a mode in which the transmission mechanism 52 does not transmit the rotation drive from the motor 51 to the shoulder member 2 because power (current) is not supplied to the transmission mechanism 52.
- control device 110 when control device 110 outputs an electric signal (control signal) for inhibiting operation to shoulder member 2 from transmission mechanism 52, transmission mechanism 52 does not transmit the rotation drive from motor 51 to shoulder member 2. It may be.
- the shoulder member 2 is formed in a substantially cylindrical shape having a hollow, and the pin member 1 is inserted into the hollow of the shoulder member 2. Further, in the first embodiment, pin member 1 and shoulder member 2 are arranged such that tip portion 1a of pin member 1 protrudes beyond tip portion 2a of shoulder member 2. Further, as described above, the shoulder member 2 is configured so as not to rotate around the axis Xr by the rotation driver 5.
- the pin member 1 and the shoulder member 2 are configured to be movable forward and backward by the linear motion driver 4, but the present invention is not limited to this.
- a mode in which the pin member 1 and the shoulder member 2 are configured to be able to move forward and backward independently of each other may be adopted.
- the control device 110 includes a processing unit such as a microprocessor and a CPU, and a storage unit such as a ROM and a RAM (not shown).
- the storage device stores information such as a basic program and various fixed data.
- the arithmetic processing unit reads and executes software such as a basic program stored in the storage device, and controls various operations of the linear drive unit 4, the rotation drive unit 5, and the robot 8.
- the control device 110 may be configured by a single control device 110 that performs centralized control, or may be configured by a plurality of control devices 110 that perform distributed control in cooperation with each other. Further, the control device 110 may be configured by a microcomputer, and may be configured by an MPU, a PLC (Programmable Logic Controller), a logic circuit, or the like.
- FIG. 2 is a flowchart showing an example of the operation of the friction stir welding apparatus according to the first embodiment.
- FIG. 3 is a schematic diagram showing a main part of the friction stir welding apparatus according to the first embodiment, and shows a state where friction stir welding is performed.
- the control device 110 drives the rotation driver 5 to rotate the pin member 1 at a predetermined rotation speed (for example, 500 to 3000 rpm) (step S101).
- the control device 110 drives the linear motion driver 4 while rotating the pin member 1 and not rotating the shoulder member 2 to advance the pin member 1 and the shoulder member 2, and The tip of the member 1 is brought into contact with the portion Wa to be welded of the workpiece W (Step S102).
- control device 110 drives the linear motion driver 4 so that the distal end of the pin member 1 moves to a predetermined first position set in advance (step S103). At this time, the control device 110 controls the linear motion driver 4 so that the pin member 1 presses the workpiece W with a predetermined pressing force (for example, 4 kN to 70 kN).
- a predetermined pressing force for example, 4 kN to 70 kN.
- the predetermined rotation speed and the predetermined pressing force can be appropriately set in advance by experiments and the like.
- the position information of the tip of the pin member 1 is detected by a position detector (not shown) and output to the control device 110.
- the first position is defined as 0% when the surface of the galvanized steel member W2 in contact with the aluminum member W1 is 0% and the surface of the galvanized steel member W2 in contact with the backing member 7 is 100%.
- % Means a position arbitrarily set between 100% and 100%. From the viewpoint of improving the bonding strength, the first position is preferably closer to the surface of the galvanized steel member W2 that contacts the backing member 7, and may be 25% or more, or 50% or more. May be 75% or more, 80% or more, 90% or more, or 95% or more.
- the pin member 1 comes into contact with the portion Wa to be welded of the workpiece W, and frictional heat is generated by the friction between the distal end portion of the pin member 1 and the portion Wa to be welded.
- the portion Wa is softened and plastic flow occurs.
- the second softened portion 42 which is the softened portion of the galvanized steel member W2
- the first softened portion 41 which is the softened portion of the first portion.
- the pin member 1 and the shoulder member 2 are configured to rotate. , The amount of heat input to the aluminum member W1 is reduced. Thereby, the amount of heat input from the aluminum member W1 to the galvanized steel member W2 can be reduced, and the melting of zinc can be suppressed.
- the aluminum member W1 and the galvanized steel member W2 can be joined with high strength.
- the second softened portion 42 that has entered the first softened portion 41 is referred to as an anchor portion.
- the control device 110 determines whether or not the distal end of the pin member 1 has reached the first position based on the positional information of the distal end of the pin member 1 detected by a position detector (not shown). (Step S104). When the control device 110 determines that the distal end of the pin member 1 has not reached the first position (No in step S104), the control device 110 continues until the distal end of the pin member 1 reaches the first position. Each processing of steps S103 to S104 is executed. On the other hand, when the control device 110 determines that the tip end of the pin member 1 has reached the first position (Yes in step S104), the control device 110 executes the process of step S105.
- step S105 the control device 110 pulls out the distal end of the pin member 1 from the portion to be joined Wa while rotating the pin member 1 and not rotating the shoulder member 2 (the pin member 1 and the shoulder member 2). Is moved away from the surface of the workpiece W). Then, when the distal end portion of the pin member 1 is pulled out of the joint Wa, the control device 110 stops the rotation driver 5 so as to stop the rotation of the pin member 1 and ends the program. In the case of joining a plurality of joints Wa, the control device 110 may be configured to start joining of the next joint Wa without stopping the rotation of the pin member 1. .
- the second softened portion 42 of the galvanized steel member W2 is formed. And the aluminum member W1 enters the first softened portion 41, and the anchor effect such that the strength against tensile shear increases and the peel strength relatively increases.
- the shoulder member 2 is configured not to rotate. Therefore, the amount of heat input from the shoulder member 2 to the galvanized steel member W2 via the aluminum member W1 can be reduced, and the melting of zinc can be suppressed.
- the aluminum member W1 and the galvanized steel member W2 can be joined with high strength.
- the friction stir welding apparatus according to the second embodiment is the friction stir welding apparatus according to the first embodiment, wherein the rotation driver is a motor, and a transmission mechanism that transmits rotation drive of the motor to the pin member and the shoulder member; And a blocking mechanism for blocking transmission of rotation of the motor to the shoulder member.
- the rotation driver is a motor, and a transmission mechanism that transmits rotation drive of the motor to the pin member and the shoulder member; And a blocking mechanism for blocking transmission of rotation of the motor to the shoulder member.
- FIG. 4 is a schematic diagram showing a schematic configuration of the friction stir welding apparatus according to the second embodiment.
- the friction stir welding apparatus 100 according to the second embodiment has the same basic configuration as the friction stir welding apparatus 100 according to the first embodiment, but differs in the configuration of the rotary driver 5. .
- the rotation driver 5 blocks a motor 51, a transmission mechanism 52 that transmits the rotation of the motor 51 to the pin member 1 and the shoulder member 2, and a transmission of the rotation of the motor 51 to the shoulder member 2. And a block mechanism 53 that performs the operation.
- the transmission mechanism 52 includes a first transmission mechanism 52a that transmits the rotational drive of the motor 51 to the pin member 1, and a second transmission mechanism 52b that transmits the rotational drive of the motor 51 to the shoulder member 2.
- the block mechanism 53 may be configured to mechanically or electrically transmit the rotational drive from the motor 51 only to the pin member 1 and not transmit the rotational drive from the motor 51 to the shoulder member 2. .
- “mechanically” may mean, for example, a mode in which the rotational drive from the motor 51 is not transmitted to the shoulder member 2 by the block mechanism 53 releasing the engagement of the gears or the like. Further, for example, a mode in which the rotation drive from the motor 51 is not transmitted to the shoulder member 2 by the block mechanism 53 stopping the rotation of the gears or the like may be used.
- the term “electrically” refers to, for example, a mode in which the rotation drive from the motor 51 is not transmitted from the transmission mechanism 52 to the shoulder member 2 because the block mechanism 53 does not supply electric power (current) to the transmission mechanism 52. There may be. Further, for example, when an electrical signal (control signal) for prohibiting the operation of the transmission mechanism 52 to the shoulder member 2 is output from the control device 110 to the transmission mechanism 52, the rotation drive from the motor 51 is transmitted to the shoulder member 2. It may be an aspect that is not performed. In this case, the control device 110 has the function of the block mechanism 53.
- the friction stir welding apparatus 100 according to the second embodiment configured as described above has the same operation and effect as the friction stir welding apparatus 100 according to the first embodiment.
- the friction stir welding apparatus and the operation method of the present invention are useful because the aluminum member and the galvanized steel member can be joined with a high strength with a simple configuration.
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Abstract
Description
本実施の形態1に係る摩擦攪拌接合装置は、アルミニウム部材と亜鉛メッキ鋼部材からなる、被接合物を摩擦熱で軟化させることにより接合する摩擦攪拌接合装置であって、円柱状に形成され、軸線周りの回転と該軸線に沿った方向への進退移動とが可能なように構成されているピン部材と、円筒状に形成され、ピン部材が内部に挿通されており、軸線に沿った方向への進退移動が可能なように構成されているショルダ部材と、ピン部材を軸線周りに回転させ、ショルダ部材を軸線周りに回転させないように構成されている回転駆動器と、ピン部材及びショルダ部材を軸線に沿って進退移動させる直動駆動器と、を備え、アルミニウム部材が、ピン部材と対向するように配置されている。 (Embodiment 1)
The friction stir welding apparatus according to the first embodiment is a friction stir welding apparatus that is made of an aluminum member and a galvanized steel member and is joined by softening an object to be joined by frictional heat, and is formed in a columnar shape. A pin member configured to be capable of rotation about an axis and advancing and retreating in a direction along the axis; and a cylindrical member formed with the pin member inserted therein and a direction along the axis. And a rotation driver configured to rotate the pin member around the axis and not to rotate the shoulder member around the axis, a pin member, and a shoulder member. And a linear drive unit for moving the actuator forward and backward along the axis. The aluminum member is disposed so as to face the pin member.
図1は、本実施の形態1に係る摩擦攪拌接合装置の概略構成を示す模式図である。 [Configuration of friction stir welding device]
FIG. 1 is a schematic diagram showing a schematic configuration of the friction stir welding apparatus according to the first embodiment.
次に、本実施の形態1に係る摩擦攪拌接合装置100の運転方法について、図1~図3を参照しながら説明する。なお、以下の動作は、制御装置110の演算処理器が、記憶器に格納されているプログラムを読み出すことにより実行される。 [Operation of friction stir welding apparatus (operation method of friction stir welding apparatus)]
Next, an operation method of the friction
本実施の形態2に係る摩擦攪拌接合装置は、実施の形態1に係る摩擦攪拌接合装置において、回転駆動器が、モータと、モータの回転駆動をピン部材及びショルダ部材に伝達する伝達機構と、ショルダ部材へのモータの回転駆動の伝達をブロックするブロック機構と、を有する。 (Embodiment 2)
The friction stir welding apparatus according to the second embodiment is the friction stir welding apparatus according to the first embodiment, wherein the rotation driver is a motor, and a transmission mechanism that transmits rotation drive of the motor to the pin member and the shoulder member; And a blocking mechanism for blocking transmission of rotation of the motor to the shoulder member.
図4は、本実施の形態2に係る摩擦攪拌接合装置の概略構成を示す模式図である。 [Configuration of friction stir welding device]
FIG. 4 is a schematic diagram showing a schematic configuration of the friction stir welding apparatus according to the second embodiment.
2 ショルダ部材
2a 先端部
3 工具固定器
4 直動駆動器
5 回転駆動器
6 支持部材
7 裏当て部材
8 ロボット
41 第1軟化部分
42 第2軟化部分
51 モータ
52a 第1伝達機構
52b 第2伝達機構
52 伝達機構
53 ブロック機構
100 摩擦攪拌接合装置
110 制御装置
Xr 軸線
W 被接合物
Wa 被接合部
W1 アルミニウム部材
W2 亜鉛メッキ鋼部材
DESCRIPTION OF
Claims (9)
- アルミニウム部材と亜鉛メッキ鋼部材からなる、被接合物を摩擦熱で軟化させることにより接合する摩擦攪拌接合装置であって、
円柱状に形成され、軸線周りの回転と該軸線に沿った方向への進退移動とが可能なように構成されているピン部材と、
円筒状に形成され、前記ピン部材が内部に挿通されており、前記軸線に沿った方向への進退移動が可能なように構成されているショルダ部材と、
前記ピン部材を前記軸線周りに回転させ、前記ショルダ部材を前記軸線周りに回転させないように構成されている回転駆動器と、
前記ピン部材及び前記ショルダ部材を前記軸線に沿って進退移動させる直動駆動器と、を備え、
前記アルミニウム部材が、前記ピン部材と対向するように配置されている、摩擦攪拌接合装置。 A friction stir welding apparatus, which is made of an aluminum member and a galvanized steel member, and is joined by softening an object to be joined by frictional heat,
A pin member formed in a columnar shape and configured to be able to rotate around an axis and advance and retreat in a direction along the axis;
A shoulder member formed in a cylindrical shape, wherein the pin member is inserted therein, and configured to be capable of moving forward and backward in a direction along the axis,
A rotation driver configured to rotate the pin member around the axis and not to rotate the shoulder member around the axis,
A linear drive for moving the pin member and the shoulder member forward and backward along the axis,
A friction stir welding apparatus, wherein the aluminum member is arranged to face the pin member. - 前記ピン部材の先端部は、前記ショルダ部材の先端部よりも突出するように形成されている、請求項1に記載の摩擦攪拌接合装置。 The friction stir welding apparatus according to claim 1, wherein the tip of the pin member is formed so as to protrude beyond the tip of the shoulder member.
- 前記ピン部材を回転させ、かつ、前記ショルダ部材を回転させていない状態で、前記ピン部材の先端部が前記被接合物の被接合部を押圧するように、前記直動駆動器及び前記回転駆動器を制御する(A)と、
前記直動駆動器及び前記回転駆動器を制御して、軟化した前記亜鉛メッキ鋼部材が、軟化した前記アルミニウム部材に突き刺さるように、前記ピン部材の先端部を予め設定されている所定の第1位置に到達させる(B)と、
前記(B)の後、前記ピン部材を回転させ、かつ、前記ショルダ部材を回転させていない状態で、前記ピン部材の先端部を前記被接合部から引き抜くように、前記直動駆動器及び前記回転駆動器を制御する(C)と、を実行するように構成されている、制御装置をさらに備える、請求項1又は2に記載の摩擦攪拌接合装置。 The linear drive and the rotation drive so that the tip of the pin presses the portion to be welded of the workpiece in a state where the pin is rotated and the shoulder is not rotated. Controlling the vessel (A),
The linear drive unit and the rotary drive unit are controlled so that the softened galvanized steel member pierces the softened aluminum member so that the distal end of the pin member is set to a predetermined first position. (B)
After the step (B), the linear motion driver and the linear drive unit are pulled so that the tip end of the pin member is pulled out of the portion to be joined in a state where the pin member is rotated and the shoulder member is not rotated. The friction stir welding apparatus according to claim 1 or 2, further comprising: a control device configured to execute (C) controlling the rotation driver. - 前記回転駆動器は、モータと前記モータの回転駆動を前記ピン部材に伝達する伝達機構を有し、
前記伝達機構は、前記ショルダ部材に前記モータの回転駆動を伝達しないように構成されている、請求項1~3のいずれか1項に記載の摩擦攪拌接合装置。 The rotation driver has a motor and a transmission mechanism that transmits rotation drive of the motor to the pin member,
The friction stir welding apparatus according to any one of claims 1 to 3, wherein the transmission mechanism is configured not to transmit the rotation drive of the motor to the shoulder member. - 前記回転駆動器は、モータと、前記モータの回転駆動を前記ピン部材及び前記ショルダ部材に伝達する伝達機構と、前記ショルダ部材への前記モータの回転駆動の伝達をブロックするブロック機構と、を有する、請求項1~3のいずれか1項に記載の摩擦攪拌接合装置。 The rotation driver includes a motor, a transmission mechanism that transmits the rotation drive of the motor to the pin member and the shoulder member, and a block mechanism that blocks transmission of the rotation drive of the motor to the shoulder member. The friction stir welding apparatus according to any one of claims 1 to 3.
- アルミニウム部材と亜鉛メッキ鋼部材からなる、被接合物を摩擦熱で軟化させることにより接合する摩擦攪拌接合装置の運転方法であって、
前記摩擦攪拌接合装置は、
円柱状に形成され、軸線周りの回転と該軸線に沿った方向への進退移動とが可能なように構成されているピン部材と、
円筒状に形成され、前記ピン部材が内部に挿通されており、前記軸線に沿った方向への進退移動が可能なように構成されているショルダ部材と、
前記ピン部材を前記軸線周りに回転させ、前記ショルダ部材を前記軸線周りに回転させないように構成されている回転駆動器と、
前記ピン部材及び前記ショルダ部材を前記軸線に沿って進退移動させる直動駆動器と、を備え、
前記アルミニウム部材が、前記ピン部材と対向するように配置され、
前記ピン部材を回転させ、かつ、前記ショルダ部材を回転させていない状態で、前記ピン部材の先端部が前記被接合物の被接合部を押圧するように、前記直動駆動器及び前記回転駆動器が動作する(A)と、
前記直動駆動器及び前記回転駆動器が動作して、軟化した前記亜鉛メッキ鋼部材が、軟化した前記アルミニウム部材に突き刺さるように、前記ピン部材の先端部を予め設定されている所定の第1位置に到達させる(B)と、
前記(B)の後、前記ピン部材を回転させ、かつ、前記ショルダ部材を回転させていない状態で、前記ピン部材の先端部を前記被接合部から引き抜くように、前記直動駆動器及び前記回転駆動器が動作する(C)と、を備える、摩擦攪拌接合装置の運転方法。 An operation method of a friction stir welding apparatus, which comprises an aluminum member and a galvanized steel member, and joins by softening an object to be joined by frictional heat,
The friction stir welding apparatus,
A pin member formed in a columnar shape and configured to be capable of rotating around an axis and moving forward and backward in a direction along the axis;
A shoulder member formed in a cylindrical shape, wherein the pin member is inserted therein, and configured to be capable of moving forward and backward in a direction along the axis,
A rotation driver configured to rotate the pin member around the axis and not rotate the shoulder member around the axis,
A linear drive for moving the pin member and the shoulder member forward and backward along the axis,
The aluminum member is arranged to face the pin member,
The linear drive and the rotation drive so that the tip of the pin presses the portion to be welded of the workpiece in a state where the pin is rotated and the shoulder is not rotated. When the vessel operates (A),
The linear drive and the rotary drive are operated, and the tip of the pin member is set to a predetermined first position so that the softened galvanized steel member pierces the softened aluminum member. (B)
After the step (B), the linear motion driver and the linear drive unit are pulled so that the tip end of the pin member is pulled out of the portion to be joined in a state where the pin member is rotated and the shoulder member is not rotated. (C) operating the rotary drive, comprising: (C) operating the friction stir welding apparatus. - 前記ピン部材の先端部は、前記ショルダ部材の先端部よりも突出するように形成されている、請求項6に記載の摩擦攪拌接合装置の運転方法。 The operation method of the friction stir welding apparatus according to claim 6, wherein the tip of the pin member is formed so as to protrude beyond the tip of the shoulder member.
- 前記回転駆動器は、モータと前記モータの回転駆動を前記ピン部材に伝達する伝達機構を有し、
前記伝達機構は、前記ショルダ部材に前記モータの回転駆動を伝達しないように構成されている、請求項6又は7に記載の摩擦攪拌接合装置の運転方法。 The rotation driver has a motor and a transmission mechanism that transmits rotation drive of the motor to the pin member,
The operation method of the friction stir welding apparatus according to claim 6, wherein the transmission mechanism is configured not to transmit the rotation drive of the motor to the shoulder member. - 前記回転駆動器は、モータと、前記モータの回転駆動を前記ピン部材及び前記ショルダ部材に伝達する伝達機構と、前記ショルダ部材への前記モータの回転駆動の伝達をブロックするブロック機構と、を有する、請求項6又は7に記載の摩擦攪拌接合装置の運転方法。
The rotation driver includes a motor, a transmission mechanism that transmits the rotation drive of the motor to the pin member and the shoulder member, and a block mechanism that blocks transmission of the rotation drive of the motor to the shoulder member. An operation method of the friction stir welding apparatus according to claim 6 or 7.
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