WO2020043925A1 - Rice flour modified by means of hydrothermal treatment with a microwave, obtainment method and uses of same - Google Patents
Rice flour modified by means of hydrothermal treatment with a microwave, obtainment method and uses of same Download PDFInfo
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- WO2020043925A1 WO2020043925A1 PCT/ES2019/070553 ES2019070553W WO2020043925A1 WO 2020043925 A1 WO2020043925 A1 WO 2020043925A1 ES 2019070553 W ES2019070553 W ES 2019070553W WO 2020043925 A1 WO2020043925 A1 WO 2020043925A1
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Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D13/00—Finished or partly finished bakery products
- A21D13/04—Products made from materials other than rye or wheat flour
- A21D13/047—Products made from materials other than rye or wheat flour from cereals other than rye or wheat, e.g. rice
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D13/00—Finished or partly finished bakery products
- A21D13/06—Products with modified nutritive value, e.g. with modified starch content
- A21D13/064—Products with modified nutritive value, e.g. with modified starch content with modified protein content
- A21D13/066—Gluten-free products
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D6/00—Other treatment of flour or dough before baking, e.g. cooling, irradiating or heating
Definitions
- the present invention is encompassed within the agri-food sector and more specifically within the production of bakery, pastry and biscuit products.
- Gluten is a set of proteins, contained in cereal flour, such as wheat, barley, rye, oats, or any of its varieties and hybrids, such as spelled, spelled, kamut and triticale). Gluten is the triggering factor for celiac disease and associated disorders.
- Gluten is appreciated in the food industry for its unique viscoelastic qualities, which provide elasticity to the flour dough, which, together with fermentation, allows the bread to obtain volume and the elastic and spongy consistency of the breads and baked doughs.
- gluten is responsible for the fermentation gases being retained inside the dough, causing it to rise, pushing it up.
- gluten coagulation is responsible for the product not deflating once cooked.
- the production of bakery, pastry and biscuit foods for celiac patients or those with gluten sensitivity is very complicated.
- the SG bread doughs lack cohesion and elasticity, are handled with greater difficulty that wheat masses and also have little gas retention capacity.
- the breads have low volume, brittle texture and faster hardening, in addition to presenting a pale, unattractive color, and an unpleasant taste.
- the SG diet is often unbalanced and unhealthy, as it is characterized by excessive fat intake and reduced protein intake, complex carbohydrates and dietary fiber.
- SG grain flours in baked goods are technologically very complicated due to the absence in these products of a structural protein network, which gluten provides in normal flours.
- Wheat proteins when hydrated and subjected to mechanical work during kneading, are responsible for forming a viscoelastic network capable of keeping the rest of the flour constituents together. This network also retains the carbon dioxide that is produced during fermentation, giving the dough a texture and physical characteristics suitable for the manufacture of food such as bread, pastries and cookies.
- gluten-free formulations have been developed that maintain the characteristic viscoelastic properties of wheat.
- This allows the manufacture of technologically viable fermented bread products (they can be used in typical bakery equipment such as kneaders, grinders and furnaces of the bakery industry), sensory acceptable (in relation to the sensory impressions that occur during the intake of bakery products: slice / crumb hardness, rubberiness, chewiness and stickiness, external and internal appearance of the product, honeycomb quality, hole distribution, uniformity of the size, smell and taste of the product and the aftertaste or taste that appears in the mouth after eating the product) and of a structure similar to that of gluten products.
- formulations include the use of additives, such as hydrocolloids or gums, which maintain the structure and properties of the dough, but, although they favor its handling, retain moisture and improve its appearance, significantly increase the product and, very often, generate honeycomb problems (large irregularity of distribution and size of the crumb alveoli and the presence of defects in the crumb, as it is called the existence of "holes" or large alveoli).
- additives such as hydrocolloids or gums
- hydrothermal treatments An economical and clean alternative to food additives are hydrothermal treatments. These procedures are based on the application of heat to previously moistened raw materials (15-30% humidity). Heat transfer in hydrothermal treatments can be done by three mechanisms: radiation, conduction and convection. Radiation consists of heat transfer by electromagnetic waves. Conduction is a type of heat transport that takes place in solids and is produced by direct transmission of molecular energy. Convection consists of heat transfer by groups of molecules that move by density difference or by agitation. The most common mechanisms in feeding are conduction and convection.
- microwaves a non-ionizing electromagnetic radiation with wavelengths ranging between one meter and one millimeter and frequencies between 300 MHz and 30 GHz.
- Microwave radiation releases energy that is absorbed or reflected as a function of the dielectric properties of the irradiated material.
- Most microwave applications are related to the heating caused by this radiation when it interacts with polar molecules or ions charged with a material.
- Polar molecules primarily those of water, absorb microwave energy and are oriented with respect to the electric field. The rapid change in its orientation generates heat by molecular friction (Sumnu, 2001).
- microwaves are interesting because it has the character of selective heating. Unlike the other systems, its heating depends on the irradiated material, it is that is, the heating depends on the dielectric constant and the frequency of relaxation of the material used.
- Microwaves have been used in the food industry with great efficiency in baking, cooking, defrosting, heating, drying, pasteurization, sterilization and enzymatic inactivation operations.
- microwaves there is little information on the applications of microwaves in relation to the treatment of flours.
- Perez-Quirce et al., 2016 and Pérez-Quirce et al., 2017 describe rice flour treated with microwaves, to decrease the endogenous beta-glucanase activity of the flour.
- This enzymatic activity present in native rice flour, causes the hydrolysis of beta-glucans, beneficial for health because it is a soluble fiber.
- the present invention relates to modified flour for the preparation of gluten-free bakery, pastry and biscuit dough and foods that comprise it.
- modified flour is defined as the fine powder obtained from the ground, humidified and microwave treated cereal.
- the term “dough” refers to the mixture of flour with water and yeast.
- a "gluten-free dough” is the mixture of flour with water and yeast in which the flour lacks gluten (gluten-free cereal flour).
- the doughs used in the invention comprise rice flour as gluten-free cereal.
- the gluten-free dough or dough is used in the manufacture of bakery, biscuit and pastry products.
- baking products refers to any food consisting of a dough comprising flour, yeast and water, cooked in an oven.
- baking products or “bun” refers to any food, normally sweet that, in addition to comprising flour, yeast and water, includes other ingredients that make the food spongy, such as milk, butter or eggs.
- the buns can be of different types depending on the dough used (puff pastry, sponge cake dough, brioche dough, choux dough dough, scone dough, or donut dough, for example).
- circuit products refers to any sweet or savory pasta made with a dough of flour, eggs, sugar, oils or butter and other ingredients, which is baked in the oven until it is crispy.
- the cookie dough may or may not have yeast.
- the modified flour is obtained from flour selected from the group comprising rice, buckwheat or buckwheat, teff, amaranth, quinoa, corn, sorghum or millet. In an even more preferred embodiment, the modified flour is obtained from rice flour.
- Rice flour is the result of grinding the healthy and clean cereal grain. Flour results in a change in the physical properties of rice grain, but maintains the same nutritional characteristics. Celiac or gluten-sensitive people find a food alternative in rice flour, since it does not produce the adverse effects caused by flours obtained from other cereals, such as wheat.
- additive or “food additive” is defined as any substance that, without itself having nutritional value, is intentionally added to food or beverages during its manufacturing or preparation process to change, intensify or maintain its color, texture, flavor, shelf life or any other property.
- the invention relates to a method of obtaining modified flour for the preparation of gluten-free doughs that comprises applying a hydrothermal treatment to the flour.
- hydrothermal treatment is defined as a treatment comprising the steps of:
- the method of obtaining the modified flour for the preparation of gluten-free dough includes:
- step c) treatment of the moistened flour from step b) with microwave.
- gluten-free cereal flour in step a) comes after grinding the healthy and clean grain of a gluten-free cereal.
- Gluten-free flour is obtained from gluten-free raw materials naturally, such as rice, buckwheat or buckwheat, teff, amaranth, quinoa, corn, sorghum or millet.
- the humidification of the flour in step b) comprises, firstly, measuring the native humidity of the flour to be treated and then adding water to obtain a final moisture of the product between 15 and 35% by weight by volume (p / v). In a preferred embodiment the humidity is between 20 and 30% w / v.
- the moistened flour is packaged in an airtight container and allowed to stand so that moisture is balanced throughout the product.
- the microwave heat treatment in step c) is performed by applying microwaves to the humidified flour obtained in step b) in a microwave chamber.
- Microwaves are electromagnetic waves; generally between 300 MHz and 30 GHz, with an oscillation period of 3 ns (3 c 10 9 s) at 33 ps (33 c 10 12 s) and a wavelength in the range of 1 m to 10 mm.
- the frequency of the waves in the treatment of the invention is 0.50 to 30 GHz. In a more preferred embodiment, the frequency of the waves is 0.913 to 3 GHz. In an even more preferred embodiment, the frequency of the waves is 2.45 GHz.
- Microwave treatment, at any of the above frequencies takes place over a period between 10 seconds and 60 minutes. In a more preferred embodiment, the treatment takes place over a period between 2 and 16 min.
- Microwave treatment is faster than conventional heating with other hydrothermal treatments known in the sector, such as treatments for convection or conduction
- Microwave energy absorption takes place at the molecular level, which allows a rapid increase in the temperature of the entire sample volume in a homogeneous manner.
- microwave heating uses the dielectric properties of water contained in the moistened flour, and generates heat directly and quickly throughout the volume of the sample. The difference in heating time between microwave treatment and conventional treatment is very important, since it also saves time in the transfer of heat to the material.
- the hydrothermal treatment of the flour by microwave changes the physicochemical properties of the starch present in the cereal, without destroying its granular structure.
- the degree of modification depends on the composition of the starch itself, its origin and the amylose / amylopectin ratio, as well as the arrangement of the starch chains within the amorphous and crystalline regions of the native granules.
- the modified flours obtained by other hydrothermal processes have destroyed the granular structure of the starch which gives them greater solubility, greater Enzymatic hydrolysis rate and superior digestibility. You cannot obtain bakery products from these pregelatinized flours, since they do not maintain the typical textural properties of bread.
- the conservation of the granular structure of the flour starch is observed in the values of the filling curve obtained when analyzed.
- the modified flour of the invention has changes in the thickening, emulsifying and stabilizing capacity in the dough that comprises it, with respect to the same unmodified flour. This has been proven by measuring their filling characteristics such as peak viscosity values, viscosity drop and final viscosity, as well as the shape of the filling curves. It has been proven that the doughs that comprise the modified flour and the products prepared from said dough, improve the appearance, consistency, texture and behavior to the changes of temperature with respect to the products and doughs that comprise the same unmodified flour.
- the induced changes in the modified flour alter the properties of the gels, which causes rheological and textural changes in the doughs and milkshakes obtained from them. As a consequence, these alterations improve the baking process.
- flour and water mixtures are known as gels.
- the modified flour gives rise to bakery, pastry and biscuit doughs with a consistency greater than doughs with unmodified rice flour.
- the modified flour also allows a good development of the dough in fermentative processes, giving rise to fermented products with good external appearance, volume and better texture values (hardness, elasticity, cohesivity, rubberiness and hardness after 7 days) than the elaborated product from untreated flour.
- the modified flour also facilitates the processing of the dough in the automated processes of the industry for the production of bakery, pastry and biscuit products.
- Modified flour has greater water absorption than unmodified flour, which results in final products that maintain their freshness and organoleptic characteristics for a longer time than products that comprise unmodified flour.
- the final products maintain their freshness and organoleptic characteristics for at least 7 days.
- the modified flour also increases the consistency of the dough and reinforces its structure, decreasing and even avoiding the use of structuring agents such as hydrocolloids and gums.
- modified flour has no alveolate problems and gives rise to more consistent doughs.
- Another embodiment of the invention relates to a dough comprising the modified flour obtained by the method described above.
- the dough comprising the modified flour is characterized by having a peak viscosity between 0.5 and 2.5 Pascals (Pa).
- Peak viscosity in a freeze-dried flour or dough is defined in the international standards of the American Association of Cereal Chemists (AACC) Method 76-21.01.
- This mass is also characterized by having a filling temperature between 60 ° C and 95 ° C.
- the concept of "filling temperature" in a freeze-dried flour or dough is defined in the international standards of the American Association of Cereal Chemists (AACC) Method 76-21.01.
- the mass is also characterized by having an elastic modulus (G ') between 1400 and 8000 Pa.
- elastic modulus (G') in a mass refers to the quotient between the oscillatory shear stress applied to the mass in a geometry typical of a rheometer and the angular deformation caused therein, multiplied by the cosine of the offset angle between the oscillatory stress applied and the angular oscillatory deformation caused (Steffe, JF, 1992).
- the gluten-free dough is also characterized by having a viscous modulus (G ”) between 850 and 5000 Pa.
- the concept“ viscous modulus (G ”)” in a mass refers to the ratio between the oscillatory shear stress applied to the dough in a geometry of a rheometer and the angular deformation caused therein, multiplied by the sine of the offset angle between the oscillatory stress applied and the angular oscillatory deformation caused (Steffe, JF, 1992).
- the dough comprising the modified flour obtained by the method described in the previous embodiments is characterized by having:
- a viscous module (G ”) between 850 Pa and 5000 Pa.
- the dough comprising the modified flour can food additives.
- the amount of additive is between 0.001 and 2% w / w.
- the dough lacks hydrocolloids.
- the invention also relates to a bakery, pastry or biscuit product characterized by having been made from a dough comprising the modified flour as described above.
- the bakery product has a hardness between 0.05 and 2.5 Newtons (N), more preferably between 0.2 and 1 N.
- N 0.05 and 2.5 Newtons
- the concept of "hardness" in bread refers to the resistance it offers a slice of bread to the application of a controlled deformation, according to the American Association of Cereal Chemists (AACC) (2000) Method 74-09.
- the bakery product is also characterized by having an elasticity between 0.1 and 1.0 (absolute value), more preferably between 0.5 and 0.9.
- the concept "elasticity" in bread refers to the ability to recover the initial height of a slice after it has been compressed to deform it to a certain extent and after leaving a specified waiting time for such recovery to take place.
- the bakery product made with the dough comprising the modified flour has a hardness between 0.05 and 2.5 N and an elasticity between 0.1 and 1 (absolute value).
- Another embodiment refers to the use of modified flour obtained by the method according to any of the above embodiments, in the manufacture of a gluten-free dough.
- the modified flour is used as an ingredient in the manufacture of doughs with a weakened internal structure.
- Masses with a weakened internal structure refers to beaten doughs, such as doughs obtained from gluten-free raw materials. These doughs require additives to maintain their structure, such as hydrocolloids, to reinforce the internal structure of the dough and that it can be worked to give rise to attractive-looking products suitable for consumption.
- the modified flour can be used as an ingredient in the manufacture of bakery, pastry and biscuit products.
- the use of the modified flour of the invention does not require the modification of the process scheme, machinery or sequence of steps involved in the manufacture of said products.
- the modified flour can be added directly during the preparation of the dough of bakery, pastry or biscuit products, or it can be added to marketable preparations for manufacturing such products.
- gluten-sensitive people are people who have been diagnosed with celiac disease or any of its associated diseases, such as sensitivity / intolerance to non-celiac gluten (SGNC), wheat allergy, irritable bowel syndrome or functional dyspepsia among others.
- SGNC non-celiac gluten
- the modified flour obtained from the method of the present invention, successfully overcomes the problems detected in the state of the art, since it allows the manufacture of dough and bakery products, of gluten-free pastries and biscuits with a low cost, with adequate physical characteristics (consistency, texture, easy industrial processing, maintenance of freshness and organoleptic characteristics for at least 7 days), decreasing and even avoiding the use of structuring agents such as hydrocolloids and gums. DESCRIPTION OF THE FIGURES
- Figure 1 Volume of gluten-free breads made with modified and unmodified rice flour (control) at different concentrations and initial humidity conditions.
- FIG. 1 Rheological characteristics of doughs made with modified rice flour. Viscosity profile of the treated doughs with 20% humidity (A) and 30% humidity (B).
- the solid lines (-) correspond to the untreated native flour (control).
- the dashed lines ( ⁇ ) correspond to masses with 30% modified rice flour (p / p), the dashed lines (- -) correspond to 50% modified rice flour (p / p) .
- the gray continuous line (- -) corresponds to the temperature profile.
- microwave radiation was applied at a frequency of 2.45 MHz and 14.3 W / g of dry flour power for 8 minutes. Once treated flour was removed from the microwave chamber and sieved through a 0.500 mm sieve.
- the rice flour of the composition can be standard, unmodified (control) or modified by the treatment of Example 1.
- the characterization of the breads obtained was done by measuring the volume of each bread with a Volscan laser meter. Additionally, it determined:
- control sample corresponds to bread made with the same recipe as indicated in Table 1, but with untreated flour.
- the bread quality was measured based on the following parameters: hardness (1), elasticity (2), cohesiveness (3), rubberiness (4) and hardness at 7 days (5). Parameters 1, 4 and 5 are measured in Newtons, while cohesiveness (2) and rubberiness (3) have no units.
- TPA Textture Profile Analysis
- the texture profile analysis of the bread was carried out with a TA-XT2 texturometer (Stable Microsystem, UK) with a standard method (AACC International Method 74-09, 2000).
- Table 3 shows the textural parameters of the breadcrumbs that were obtained with the addition of different doses of rice flour with different initial moisture contents.
- the study of the rheological behavior of food is important in controlling its quality.
- the measurements of the rheological characteristics of the flour used is of the utmost importance, since they determine the textural characteristics of the final product, which must be suitable for consumption.
- the peak viscosity (1), the drop viscosity (2), the final viscosity (3), the start-up filling temperature (4) were measured and retrogradation (5) at different moisture concentrations, and compared with the dough prepared with unmodified rice flour (Control).
- the test was performed with a rheometer (Rheo Pro +, Kinexus, Malvern UK) equipped with an accessory for measuring starch (Starch cell), using standard method 2 (AACC International Method 76-21.01 Standard 2, 2000). The result is shown in Table 4:
- the viscosity profiles of the dough prepared with treated flours are shown in Figure 2.
- the profiles were obtained by mixing 3.5 g of flour (corrected at 14% humidity) and 25 g of water. The dispersed mixture was heated for 1 min at 50 ° C, 7 min 30 seconds from 50 to 95 ° C, maintained at 95 ° C for 5 min and cooled from 95 to 50 ° C in 7 min 30 seconds and maintained at 50 ° C for 2 min.
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Abstract
The present invention relates to gluten-free flour modified by means of a hydrothermal treatment with a microwave. Also described is a method for obtaining the modified flour and the use of same to produce gluten-free doughs and baked goods, pastries and biscuits for consumption by people suffering from coeliac disease or diseases associated with it. The main steps of the obtainment method are the moistening of the flour to 15-35% w/v water and the treatment of the moist flour with a microwave.
Description
HARINA DE ARROZ MODIFICADA MEDIANTE TRATAMIENTO HIDROTÉRMICO MODIFIED RICE FLOUR THROUGH HYDROTHERMAL TREATMENT
CON MICROONDAS, MÉTODO DE OBTENCIÓN Y USOS DE LA MISMA WITH MICROWAVES, METHOD OF OBTAINING AND USES OF THE SAME
CAMPO DE LA INVENCIÓN FIELD OF THE INVENTION
La presente invención se engloba dentro del sector agroalimentario y más concretamente dentro de la elaboración de productos de panadería, bollería y galletería. The present invention is encompassed within the agri-food sector and more specifically within the production of bakery, pastry and biscuit products.
ANTECEDENTES DE LA INVENCIÓN BACKGROUND OF THE INVENTION
El aumento del número de pacientes celiacos diagnosticados y de otros pacientes con sensibilidad al gluten, hace que las dietas libres de gluten sean en la actualidad de gran importancia en el sector alimentario. Como consecuencia, el mercado de los productos sin gluten (SG) está creciendo vertiginosamente. Uno de los principales problemas para los enfermos celiacos es la limitada variedad de alimentos de calidad libres de gluten y en la dificultad y el coste para conseguirlos. The increase in the number of diagnosed celiac patients and other patients with gluten sensitivity, makes gluten-free diets currently of great importance in the food sector. As a consequence, the market for gluten-free products (SG) is growing rapidly. One of the main problems for celiac patients is the limited variety of gluten-free quality foods and the difficulty and cost to achieve them.
El gluten es un conjunto de proteínas, contenidas en la harina de los cereales, tales como ei trigo, la cebada, el centeno, la avena, o cualquiera de sus variedades e híbridos, tales como la espelta, la escanda, el kamut y el triticale). El gluten es el factor desencadenante de la enfermedad celiaca y desórdenes asociados. Gluten is a set of proteins, contained in cereal flour, such as wheat, barley, rye, oats, or any of its varieties and hybrids, such as spelled, spelled, kamut and triticale). Gluten is the triggering factor for celiac disease and associated disorders.
El gluten es apreciado en la industria alimenticia por sus cualidades viscoelásticas únicas, que aportan elasticidad a la masa de harina, lo que permite, junto con la fermentación, que el pan obtenga volumen y la consistencia elástica y esponjosa de los panes y masas horneadas. Durante el horneado, el gluten es el responsable de que los gases de la fermentación queden retenidos en el interior de la masa, haciendo que esta suba, impulsándola hacia arriba. Después de la cocción, la coagulación del gluten es responsable de que el producto no se desinfle una vez cocido. Gluten is appreciated in the food industry for its unique viscoelastic qualities, which provide elasticity to the flour dough, which, together with fermentation, allows the bread to obtain volume and the elastic and spongy consistency of the breads and baked doughs. During baking, gluten is responsible for the fermentation gases being retained inside the dough, causing it to rise, pushing it up. After cooking, gluten coagulation is responsible for the product not deflating once cooked.
Debido a la presencia del gluten en los cereales, la producción de alimentos de panadería, bollería y galletería para pacientes celiacos o con sensibilidad al gluten es muy complicada. A pesar de los esfuerzos realizados para mejorar su calidad, las masas de pan SG tienen falta de cohesión y elasticidad, se manejan con mayor
dificultad que las masas de trigo y, además, tienen poca capacidad de retención de gas. Como consecuencia, los panes tienen bajo volumen, textura quebradiza y un endurecimiento más rápido, además de presentar un color pálido, poco atractivo, y un sabor desagradable. Due to the presence of gluten in cereals, the production of bakery, pastry and biscuit foods for celiac patients or those with gluten sensitivity is very complicated. Despite the efforts made to improve their quality, the SG bread doughs lack cohesion and elasticity, are handled with greater difficulty that wheat masses and also have little gas retention capacity. As a result, the breads have low volume, brittle texture and faster hardening, in addition to presenting a pale, unattractive color, and an unpleasant taste.
La dieta SG frecuentemente está desequilibrada y no es saludable, dado que se caracterizada por un consumo excesivo de grasas y una ingesta reducida de proteínas, carbohidratos complejos y fibra dietética. The SG diet is often unbalanced and unhealthy, as it is characterized by excessive fat intake and reduced protein intake, complex carbohydrates and dietary fiber.
El empleo de harinas de granos SG en productos horneados es tecnológicamente muy complicado debido a la ausencia en estos productos de una red proteica estructural, que en las harinas normales proporciona el gluten. Las proteínas del trigo, cuando son hidratadas y sometidas a trabajo mecánico durante el amasado son las responsables de formar una red viscoelástica capaz de mantener unidos al resto de los constituyentes de la harina. Esta red además retiene el dióxido de carbono que se produce durante la fermentación, dando a la masa una textura y características físicas adecuadas para la fabricación de alimentos como pan, bollería y galletería. The use of SG grain flours in baked goods is technologically very complicated due to the absence in these products of a structural protein network, which gluten provides in normal flours. Wheat proteins, when hydrated and subjected to mechanical work during kneading, are responsible for forming a viscoelastic network capable of keeping the rest of the flour constituents together. This network also retains the carbon dioxide that is produced during fermentation, giving the dough a texture and physical characteristics suitable for the manufacture of food such as bread, pastries and cookies.
La ausencia de esta red proteica en las harinas SG tiene importantes problemas tecnológicos: 1. Es responsable de una débil, casi nula, retención en la masa del gas generado durante la fermentación. 2. Esto provoca un escaso desarrollo de la masa durante la fermentación y el horneado y conduce a productos de panadería de muy poco volumen y gran dureza, que presentan además un envejecimiento acelerado. 3. Las formulaciones SG requieren una gran hidratación de las masas, lo que conduce a mezclas que son más parecidas a masas batidas que a las habituales masas de pan de trigo. Tienen una baja consistencia y son más pegajosas y más difíciles de manejar. 4. Debido a ello el aspecto y conformación del pan SG es habitualmente del tipo de pan de molde. The absence of this protein network in SG flours has important technological problems: 1. It is responsible for a weak, almost nil, retention in the mass of the gas generated during fermentation. 2. This causes poor dough development during fermentation and baking and leads to bakery products of very low volume and high hardness, which also have accelerated aging. 3. SG formulations require high hydration of the doughs, which leads to mixtures that are more similar to whipped doughs than the usual wheat bread doughs. They have a low consistency and are more sticky and more difficult to handle. 4. Because of this, the appearance and conformation of the SG bread is usually of the type of bread.
Para que las personas intolerantes al gluten tengan la posibilidad de tomar productos de panadería de calidad, sin riesgo a sufrir una reacción inmunológica adversa, se han desarrollado formulaciones carentes de gluten que mantienen las propiedades viscoelásticas características del trigo. Esto permite la fabricación de productos panarios fermentados tecnológicamente viables (pueden usarse en equipos típicos de panadería como amasadoras, termentadoras y hornos de la industria panadera), sensorialmente aceptables (en relación a las impresiones sensoriales que se producen durante la ingesta de los productos panificados: dureza de rebanada/miga, gomosidad, masticabilidad y pegajosidad, aspecto externo e interno de producto, calidad de alveolado, distribución de agujeros, uniformidad el tamaño, olor y sabor de producto y
el retrogusto o sabor que aparece en la boca después de comer el producto) y de estructura similar a la de los productos con gluten. So that gluten intolerant people have the possibility of taking quality bakery products, without risk of having an adverse immune reaction, gluten-free formulations have been developed that maintain the characteristic viscoelastic properties of wheat. This allows the manufacture of technologically viable fermented bread products (they can be used in typical bakery equipment such as kneaders, grinders and furnaces of the bakery industry), sensory acceptable (in relation to the sensory impressions that occur during the intake of bakery products: slice / crumb hardness, rubberiness, chewiness and stickiness, external and internal appearance of the product, honeycomb quality, hole distribution, uniformity of the size, smell and taste of the product and the aftertaste or taste that appears in the mouth after eating the product) and of a structure similar to that of gluten products.
Estas formulaciones incluyen el uso de aditivos, tales como los hidrocoloides o gomas, que mantienen la estructura y propiedades de la masa, pero, aunque favorecen su manipulación, retienen humedad y mejoran su apariencia, encarecen notablemente el producto y, con mucha frecuencia, generan problemas de alveolado (gran irregularidad de distribución y tamaño de los alveolos de la miga y la presencia de defectos en la miga, como se denomina a la existencia de“agujeros” o grandes alveolos). These formulations include the use of additives, such as hydrocolloids or gums, which maintain the structure and properties of the dough, but, although they favor its handling, retain moisture and improve its appearance, significantly increase the product and, very often, generate honeycomb problems (large irregularity of distribution and size of the crumb alveoli and the presence of defects in the crumb, as it is called the existence of "holes" or large alveoli).
Existe por lo tanto una necesidad de harinas SG que tengan características físicas adecuadas para producir masas panarias de fácil manipulación para la elaboración de alimentos sin gluten como pan, bollería y galletería, económicas y que no tengan problemas de alveolado. There is therefore a need for SG flours that have adequate physical characteristics to produce easily manipulated bread doughs for the preparation of gluten-free foods such as bread, pastries and biscuits, inexpensive and that do not have alveolate problems.
Una alternativa económica y limpia a los aditivos en alimentación son los tratamientos hidrotérmicos. Estos procedimientos se basan en la aplicación de calor a las materias primas previamente humedecidas (humedad 15-30%). La transferencia de calor en los tratamientos hidrotérmicos puede efectuarse por tres mecanismos: radiación, conducción y convección. La radiación consiste en la transferencia de calor mediante ondas electromagnéticas. La conducción es un tipo de transporte de calor que tiene lugar en los sólidos y que se produce por transmisión directa de la energía molecular. La convección consiste en la transferencia de calor por grupos de moléculas que se mueven por diferencia de densidad o por agitación. Los mecanismos más comunes en alimentación son conducción y convección. An economical and clean alternative to food additives are hydrothermal treatments. These procedures are based on the application of heat to previously moistened raw materials (15-30% humidity). Heat transfer in hydrothermal treatments can be done by three mechanisms: radiation, conduction and convection. Radiation consists of heat transfer by electromagnetic waves. Conduction is a type of heat transport that takes place in solids and is produced by direct transmission of molecular energy. Convection consists of heat transfer by groups of molecules that move by density difference or by agitation. The most common mechanisms in feeding are conduction and convection.
Un tipo de tratamiento hidrotérmico por radiación son las microondas, una radiación electromagnética no ionizante con longitudes de onda que oscilan entre un metro y un milímetro y frecuencias entre 300 MHz y 30 GHz. La radiación microondas libera energía que es absorbida o reflejada en función de las propiedades dieléctricas del material irradiado. La mayoría de las aplicaciones de las microondas están relacionadas con el calentamiento que provoca esta radiación cuando interacciona con moléculas polares o iones cargados de un material. Las moléculas polares, fundamentalmente las del agua, absorben la energía de las microondas y se orientan con respecto al campo eléctrico. El cambio rápido en su orientación genera calor por fricción molecular (Sumnu, 2001). One type of hydrothermal radiation treatment is microwaves, a non-ionizing electromagnetic radiation with wavelengths ranging between one meter and one millimeter and frequencies between 300 MHz and 30 GHz. Microwave radiation releases energy that is absorbed or reflected as a function of the dielectric properties of the irradiated material. Most microwave applications are related to the heating caused by this radiation when it interacts with polar molecules or ions charged with a material. Polar molecules, primarily those of water, absorb microwave energy and are oriented with respect to the electric field. The rapid change in its orientation generates heat by molecular friction (Sumnu, 2001).
El uso de microondas es interesante porque tiene carácter de calentamiento selectivo. A diferencia de los otros sistemas, su calefacción depende del material irradiado, es
decir, el calentamiento depende de la constante dieléctrica y la frecuencia de relajación del material utilizado. The use of microwaves is interesting because it has the character of selective heating. Unlike the other systems, its heating depends on the irradiated material, it is that is, the heating depends on the dielectric constant and the frequency of relaxation of the material used.
Las microondas se han empleado en la industria alimentaria con gran eficacia en operaciones de horneado, cocinado, descongelación, calentamiento, secado, pasteurización, esterilización e inactivación enzimática. Sin embargo, hay escasa información sobre las aplicaciones de las microondas con relación al tratamiento de harinas. Tampoco existen trabajos en el estado del arte que describan el uso de harinas tratadas por radiación microondas en panificación o información sobre los cambios funcionales y nutricionales que este tratamiento reporta a los productos finales. Microwaves have been used in the food industry with great efficiency in baking, cooking, defrosting, heating, drying, pasteurization, sterilization and enzymatic inactivation operations. However, there is little information on the applications of microwaves in relation to the treatment of flours. Nor are there works in the state of the art that describe the use of flours treated by microwave radiation in baking or information on the functional and nutritional changes that this treatment reports to the final products.
Perez-Quirce et al., 2016 y Pérez-Quirce et al., 2017 describen harina de arroz tratada con microondas, para disminuir la actividad beta-glucanásica endógena de la harina. Esta actividad enzimática, presente en la harina de arroz nativa, provoca la hidrólisis de los beta-glucanos, beneficiosos para la salud por ser una fibra soluble. Perez-Quirce et al., 2016 and Pérez-Quirce et al., 2017 describe rice flour treated with microwaves, to decrease the endogenous beta-glucanase activity of the flour. This enzymatic activity, present in native rice flour, causes the hydrolysis of beta-glucans, beneficial for health because it is a soluble fiber.
Villanueva et al., 2018, considerado el estado del arte más próximo, describe que los tratamientos con microondas intensos, prolongados y aplicados sobre harina de una humedad del 30% pueden conducir a cambios significativos en la harina a una escala microscópica y molecular. Villanueva et al., 2018, considered the closest state of the art, describes that intense, prolonged and applied microwave treatments on flour of a humidity of 30% can lead to significant changes in the flour on a microscopic and molecular scale.
Sin embargo, ningún documento del estado del arte describe harinas sin gluten para la fabricación de masas y productos panarios, de bollería y de galletería sin gluten, con un bajo coste, con características físicas adecuadas (consistencia, textura, fácil procesamiento industrial, mantenimiento de la frescura y características organolépticas), evitando la utilización de agentes estructurantes como los hidrocoloides y gomas. However, no state-of-the-art document describes gluten-free flours for the manufacture of gluten-free bakery and bakery products and pastries, with a low cost, with adequate physical characteristics (consistency, texture, easy industrial processing, maintenance of freshness and organoleptic characteristics), avoiding the use of structuring agents such as hydrocolloids and gums.
DESCRIPCIÓN DE LA INVENCIÓN DESCRIPTION OF THE INVENTION
La presente invención se refiere a harina modificada para la elaboración de masas panarias, de bollería y galletería sin gluten y alimentos que la comprenden. The present invention relates to modified flour for the preparation of gluten-free bakery, pastry and biscuit dough and foods that comprise it.
A efectos de la presente invención se define la expresión“harina modificada” al polvo fino que se obtiene del cereal molido, humidificado y tratado con microondas.
El término“masa” se refiere a la mezcla de harina con agua y levadura. Una“masa sin gluten” es la mezcla de harina con agua y levadura en la que la harina carece de gluten (harina de cereal sin gluten). Las masas empleadas en la invención comprenden harina de arroz como cereal sin gluten. En una realización preferida, la masa o masa sin gluten se emplean en la fabricación de productos de panadería, galletería y bollería. For the purposes of the present invention, the term "modified flour" is defined as the fine powder obtained from the ground, humidified and microwave treated cereal. The term "dough" refers to the mixture of flour with water and yeast. A "gluten-free dough" is the mixture of flour with water and yeast in which the flour lacks gluten (gluten-free cereal flour). The doughs used in the invention comprise rice flour as gluten-free cereal. In a preferred embodiment, the gluten-free dough or dough is used in the manufacture of bakery, biscuit and pastry products.
La expresión“productos de panadería” se refiere a cualquier alimento que consiste en una masa que comprende harina, levadura y agua, cocida en un horno. The term "bakery products" refers to any food consisting of a dough comprising flour, yeast and water, cooked in an oven.
La expresión “productos de bollería” o “bollo”, se refiere a cualquier alimento, normalmente dulce que, además de comprender harina, levadura y agua, incluye otros ingredientes que hacen que el alimento sea esponjoso, tales como leche, manteca o huevos. Los bollos pueden ser de diferentes tipos según la masa empleada (masa de hojaldre, masa de bizcochuelo, masa tipo brioche, masa pasta choux, masa de scone, o masa de rosquilla, por ejemplo). The term "bakery products" or "bun" refers to any food, normally sweet that, in addition to comprising flour, yeast and water, includes other ingredients that make the food spongy, such as milk, butter or eggs. The buns can be of different types depending on the dough used (puff pastry, sponge cake dough, brioche dough, choux dough dough, scone dough, or donut dough, for example).
La expresión“productos de galletería” o galletas, se refiere a cualquier pasta dulce o salada hecha con una masa de harina, huevos, azúcar, aceites o mantequilla y otros ingredientes, que se cuece al horno hasta que resulta crujiente. La masa para producir galletas puede o no tener levadura. The term "biscuit products" or cookies, refers to any sweet or savory pasta made with a dough of flour, eggs, sugar, oils or butter and other ingredients, which is baked in the oven until it is crispy. The cookie dough may or may not have yeast.
En una realización preferida, la harina modificada se obtiene a partir de harina seleccionada del grupo que comprende arroz, trigo sarraceno o alforfón, teff, amaranto, quinoa, maíz, sorgo o mijo. En una realización todavía más preferida la harina modificada se obtiene a partir de harina de arroz. In a preferred embodiment, the modified flour is obtained from flour selected from the group comprising rice, buckwheat or buckwheat, teff, amaranth, quinoa, corn, sorghum or millet. In an even more preferred embodiment, the modified flour is obtained from rice flour.
La harina de arroz es el resultado de la molturación del grano sano y limpio del cereal. La harina resulta en un cambio de las propiedades físicas del grano de arroz, pero mantiene las mismas características nutricionales. Las personas celíacas o sensibles al gluten encuentran en la harina de arroz una alternativa alimentaria, dado que no produce los efectos adversos que ocasionan las harinas obtenidas de otros cereales, como el trigo. Rice flour is the result of grinding the healthy and clean cereal grain. Flour results in a change in the physical properties of rice grain, but maintains the same nutritional characteristics. Celiac or gluten-sensitive people find a food alternative in rice flour, since it does not produce the adverse effects caused by flours obtained from other cereals, such as wheat.
A efectos de la presente invención se define“aditivo” o“aditivo alimentario” a cualquier sustancia que, sin poseer por sí misma valor nutritivo, se añade intencionadamente a alimentos o bebidas durante su proceso de fabricación o preparación para cambiar, intensificar o mantener su color, textura, sabor, vida útil o cualquier otra propiedad.
La invención se refiere a un método de obtención de harina modificada para la elaboración de masas sin gluten que comprende aplicar un tratamiento hidrotérmico a la harina. A efectos de la presente invención, se define tratamiento hidrotérmico como un tratamiento que comprende las etapas de: For the purposes of the present invention, "additive" or "food additive" is defined as any substance that, without itself having nutritional value, is intentionally added to food or beverages during its manufacturing or preparation process to change, intensify or maintain its color, texture, flavor, shelf life or any other property. The invention relates to a method of obtaining modified flour for the preparation of gluten-free doughs that comprises applying a hydrothermal treatment to the flour. For the purposes of the present invention, hydrothermal treatment is defined as a treatment comprising the steps of:
a) humidificación de la harina; y a) flour humidification; Y
b) tratamiento térmico con energía microondas. b) heat treatment with microwave energy.
El método de obtención de la harina modificada para la elaboración de masas sin gluten comprende: The method of obtaining the modified flour for the preparation of gluten-free dough includes:
a) obtención de harina de cereal sin gluten; a) obtaining gluten-free cereal flour;
b) humidificación de la harina del paso a); y b) humidifying the flour from step a); Y
c) tratamiento de la harina humedecida del paso b) con microondas. c) treatment of the moistened flour from step b) with microwave.
La obtención de harina de cereal sin gluten en el paso a) viene después de la molturación del grano sano y limpio de un cereal sin gluten. La harina sin gluten se obtiene de materias primas sin gluten de forma natural, como, por ejemplo, arroz, trigo sarraceno o alforfón, teff, amaranto, quinoa, maíz, sorgo o mijo. Obtaining gluten-free cereal flour in step a) comes after grinding the healthy and clean grain of a gluten-free cereal. Gluten-free flour is obtained from gluten-free raw materials naturally, such as rice, buckwheat or buckwheat, teff, amaranth, quinoa, corn, sorghum or millet.
La humidificación de la harina en el paso b) comprende, en primer lugar, medir la humedad nativa de la harina que se va a tratar y, a continuación, añadir agua para obtener una humedad final del producto entre el 15 y el 35 % peso por volumen (p/v). En una realización preferida la humedad es entre el 20 y el 30 % p/v. La harina humedecida se envasa en un contenedor hermético y se la deja reposar para que se equilibre la humedad en todo el producto. The humidification of the flour in step b) comprises, firstly, measuring the native humidity of the flour to be treated and then adding water to obtain a final moisture of the product between 15 and 35% by weight by volume (p / v). In a preferred embodiment the humidity is between 20 and 30% w / v. The moistened flour is packaged in an airtight container and allowed to stand so that moisture is balanced throughout the product.
El tratamiento térmico con microondas en el paso c) se realiza aplicando microondas a la harina humidificada obtenida en el paso b) en una cámara de microondas. Las microondas son ondas electromagnéticas; generalmente de entre 300 MHz y 30 GHz, con un período de oscilación de 3 ns (3c10 9 s) a 33 ps (33c10 12 s) y una longitud de onda en el rango de 1 m a 10 mm. La frecuencia de las ondas en el tratamiento de la invención es de 0,50 a 30 GHz. En una realización más preferida, la frecuencia de las ondas es de 0,913 a 3 GHz. En una realización todavía más preferida, la frecuencia de las ondas es de 2,45 GHz. El tratamiento con microondas, en cualquiera de las frecuencias anteriores, tiene lugar durante un periodo entre 10 segundos y 60 minutos. En una realización más preferida, el tratamiento tiene lugar durante un periodo entre 2 y 16 min. The microwave heat treatment in step c) is performed by applying microwaves to the humidified flour obtained in step b) in a microwave chamber. Microwaves are electromagnetic waves; generally between 300 MHz and 30 GHz, with an oscillation period of 3 ns (3 c 10 9 s) at 33 ps (33 c 10 12 s) and a wavelength in the range of 1 m to 10 mm. The frequency of the waves in the treatment of the invention is 0.50 to 30 GHz. In a more preferred embodiment, the frequency of the waves is 0.913 to 3 GHz. In an even more preferred embodiment, the frequency of the waves is 2.45 GHz. Microwave treatment, at any of the above frequencies, takes place over a period between 10 seconds and 60 minutes. In a more preferred embodiment, the treatment takes place over a period between 2 and 16 min.
El tratamiento con microondas es más rápido que el calentamiento convencional con otros tratamientos hidrotérmicos conocidos en el sector, como los tratamientos por
convección o conducción. La absorción de energía de las microondas tiene lugar a nivel molecular, lo que permite un rápido aumento de la temperatura de todo el volumen de muestra de forma homogénea. Además, el calentamiento con microondas usa las propiedades dieléctricas de agua contenida en la harina humedecida, y genera directa y rápidamente calor en todo el volumen de la muestra. La diferencia en el tiempo de calentamiento entre el tratamiento con microondas y el tratamiento convencional es muy importante, ya que también ahorra tiempo en la transferencia de calor al material. Microwave treatment is faster than conventional heating with other hydrothermal treatments known in the sector, such as treatments for convection or conduction Microwave energy absorption takes place at the molecular level, which allows a rapid increase in the temperature of the entire sample volume in a homogeneous manner. In addition, microwave heating uses the dielectric properties of water contained in the moistened flour, and generates heat directly and quickly throughout the volume of the sample. The difference in heating time between microwave treatment and conventional treatment is very important, since it also saves time in the transfer of heat to the material.
El tratamiento hidrotérmico de la harina mediante microondas cambia las propiedades fisicoquímicas del almidón presente en el cereal, sin destruir su estructura granular. El grado de modificación depende de la composición del propio almidón, su origen y la relación amilosa/amilopectina, así como de la disposición de las cadenas de almidón dentro de las regiones amorfas y cristalinas de los gránulos nativos. A diferencia de las harinas modificadas obtenidas con el método de la invención, las harinas modificadas obtenidas por otros procesos hidrotérmicos (con exceso de agua), como las harinas pregelatinizadas, tienen destruida la estructura granular del almidón lo que les confiere una mayor solubilidad, mayor velocidad de hidrólisis enzimática y superior digestibilidad. No se pueden obtener productos panaderos a partir de estas harinas pregelatinizadas, dado que no mantienen las propiedades texturales típicas del pan. La conservación de la estructura granular del almidón de la harina se observa en los valores de curva de empastado obtenidos al analizarla. The hydrothermal treatment of the flour by microwave changes the physicochemical properties of the starch present in the cereal, without destroying its granular structure. The degree of modification depends on the composition of the starch itself, its origin and the amylose / amylopectin ratio, as well as the arrangement of the starch chains within the amorphous and crystalline regions of the native granules. Unlike the modified flours obtained with the method of the invention, the modified flours obtained by other hydrothermal processes (with excess water), such as pregelatinized flours, have destroyed the granular structure of the starch which gives them greater solubility, greater Enzymatic hydrolysis rate and superior digestibility. You cannot obtain bakery products from these pregelatinized flours, since they do not maintain the typical textural properties of bread. The conservation of the granular structure of the flour starch is observed in the values of the filling curve obtained when analyzed.
La harina modificada de la invención tiene cambios en la capacidad espesante, emulgente y estabilizadora en la masa que la comprende, respecto a la misma harina sin modificar. Esto se ha comprobado midiendo sus características de empastado como son los valores de viscosidad de pico, la caída de viscosidad y viscosidad final, así como de la forma de las curvas de empastado. Se ha comprobado que la masas que comprende la harina modificada y los productos preparados a partir de dicha masa, mejoran la apariencia, consistencia, textura y comportamiento a los cambios de temperatura respecto a los productos y masas que comprenden la misma harina sin modificar. The modified flour of the invention has changes in the thickening, emulsifying and stabilizing capacity in the dough that comprises it, with respect to the same unmodified flour. This has been proven by measuring their filling characteristics such as peak viscosity values, viscosity drop and final viscosity, as well as the shape of the filling curves. It has been proven that the doughs that comprise the modified flour and the products prepared from said dough, improve the appearance, consistency, texture and behavior to the changes of temperature with respect to the products and doughs that comprise the same unmodified flour.
Los cambios inducidos en la harina modificada alteran las propiedades de los geles, lo que provoca cambios reológicos y texturales en las masas y batidos obtenidos a partir de ellas. Como consecuencia, estas alteraciones mejoran el proceso de panificación. En el campo técnico de la invención, se conoce como geles a las mezclas de harina y agua. La harina modificada da lugar a masas de panificación, bollería y galletería con una consistencia mayor que masas con harina de arroz no modificada.
La harina modificada permite además un buen desarrollo de la masa en procesos fermentativos, dando lugar a productos fermentados con buen aspecto externo, volumen y mejores valores de textura (dureza, elasticidad, cohesividad, gomosidad y dureza después de 7 días) que el producto elaborado a partir de la harina sin tratar. The induced changes in the modified flour alter the properties of the gels, which causes rheological and textural changes in the doughs and milkshakes obtained from them. As a consequence, these alterations improve the baking process. In the technical field of the invention, flour and water mixtures are known as gels. The modified flour gives rise to bakery, pastry and biscuit doughs with a consistency greater than doughs with unmodified rice flour. The modified flour also allows a good development of the dough in fermentative processes, giving rise to fermented products with good external appearance, volume and better texture values (hardness, elasticity, cohesivity, rubberiness and hardness after 7 days) than the elaborated product from untreated flour.
La harina modificada además facilita el procesamiento de las masas en los procesos automatizados de la industria para la elaboración de productos de panadería, bollería y galletería. The modified flour also facilitates the processing of the dough in the automated processes of the industry for the production of bakery, pastry and biscuit products.
La harina modificada tiene mayor absorción de agua que la harina sin modificar, lo que da lugar a productos finales que mantienen su frescura y características organolépticas durante un tiempo más prolongado que los productos que comprenden harina sin modificar. En una realización preferida, los productos finales mantienen su frescura y características organolépticas al menos 7 días. Modified flour has greater water absorption than unmodified flour, which results in final products that maintain their freshness and organoleptic characteristics for a longer time than products that comprise unmodified flour. In a preferred embodiment, the final products maintain their freshness and organoleptic characteristics for at least 7 days.
La harina modificada también aumenta la consistencia de las masas y refuerza su estructura, disminuyendo e incluso evitando la utilización de agentes estructurantes como los hidrocoloides y gomas. The modified flour also increases the consistency of the dough and reinforces its structure, decreasing and even avoiding the use of structuring agents such as hydrocolloids and gums.
Además, la harina modificada no tiene problemas de alveolado y da lugar a masas más consistentes. In addition, the modified flour has no alveolate problems and gives rise to more consistent doughs.
Otra realización de la invención se refiere a una masa que comprende la harina modificada obtenida mediante el método descrito anteriormente. Another embodiment of the invention relates to a dough comprising the modified flour obtained by the method described above.
La masa que comprende la harina modificada se caracteriza por tener una viscosidad de pico comprendida entre 0,5 y 2,5 Pascales (Pa). El concepto“viscosidad de pico” en una harina o masa liofilizada está definido en las normas internacionales de la American Association of Cereal Chemists (AACC) Método 76-21.01. The dough comprising the modified flour is characterized by having a peak viscosity between 0.5 and 2.5 Pascals (Pa). The concept of "peak viscosity" in a freeze-dried flour or dough is defined in the international standards of the American Association of Cereal Chemists (AACC) Method 76-21.01.
Esta masa también está caracterizada por tener una temperatura de empastado comprendida entre 60 °C y 95 °C. El concepto“temperatura de empastado” en una harina o masa liofilizada está definido en las normas internacionales de la American Association of Cereal Chemists (AACC) Método 76-21.01. This mass is also characterized by having a filling temperature between 60 ° C and 95 ° C. The concept of "filling temperature" in a freeze-dried flour or dough is defined in the international standards of the American Association of Cereal Chemists (AACC) Method 76-21.01.
La masa también se caracterizada por tener un módulo elástico (G’) comprendido entre 1400 y 8000 Pa. El concepto“módulo elástico (G’)” en una masa se refiere al cociente entre el esfuerzo de cizalla oscilatorio aplicado a la masa en una geometría
propia de un reómetro y la deformación angular provocada en ella, multiplicado por el coseno del ángulo de desfase entre el esfuerzo oscilatorio aplicado y la deformación angular oscilatoria provocada (Steffe, JF, 1992). The mass is also characterized by having an elastic modulus (G ') between 1400 and 8000 Pa. The concept "elastic modulus (G')" in a mass refers to the quotient between the oscillatory shear stress applied to the mass in a geometry typical of a rheometer and the angular deformation caused therein, multiplied by the cosine of the offset angle between the oscillatory stress applied and the angular oscillatory deformation caused (Steffe, JF, 1992).
La masa sin gluten también está caracterizada por tener un módulo viscoso (G”) comprendido entre 850 y 5000 Pa. El concepto“módulo viscoso (G”)” en una masa se refiere al cociente entre el esfuerzo de cizalla oscilatorio aplicado a la masa en una geometría propia de un reómetro y la deformación angular provocada en ella, multiplicado por el seno del ángulo de desfase entre el esfuerzo oscilatorio aplicado y la deformación angular oscilatoria provocada (Steffe, JF, 1992). The gluten-free dough is also characterized by having a viscous modulus (G ”) between 850 and 5000 Pa. The concept“ viscous modulus (G ”)” in a mass refers to the ratio between the oscillatory shear stress applied to the dough in a geometry of a rheometer and the angular deformation caused therein, multiplied by the sine of the offset angle between the oscillatory stress applied and the angular oscillatory deformation caused (Steffe, JF, 1992).
En una realización preferida, la masa que comprende la harina modificada obtenida mediante el método descrito en las realizaciones anteriores se caracteriza por tener: In a preferred embodiment, the dough comprising the modified flour obtained by the method described in the previous embodiments is characterized by having:
una viscosidad de pico entre 0,5 y 2,5 Pa; a peak viscosity between 0.5 and 2.5 Pa;
una temperatura de inicio de empastado entre 60 °C y 95 °C; a start temperature of filling between 60 ° C and 95 ° C;
un módulo elástico (G’) entre 1400 Pa y 8000 Pa; an elastic module (G ’) between 1400 Pa and 8000 Pa;
un módulo viscoso (G”) entre 850 Pa y 5000 Pa. a viscous module (G ”) between 850 Pa and 5000 Pa.
La masa que comprende la harina modificada puede aditivos alimentarios. En una realización preferida, la cantidad de aditivo es entre el 0,001 y el 2 % p/p. En una realización más preferida, la masa carece de hidrocoloides. The dough comprising the modified flour can food additives. In a preferred embodiment, the amount of additive is between 0.001 and 2% w / w. In a more preferred embodiment, the dough lacks hydrocolloids.
La invención también se refiere a un producto de panadería, bollería o galletería caracterizado por haber sido elaborado a partir de una masa que comprende la harina modificada tal y como se ha descrito anteriormente. En una realización preferida, el producto de panadería tiene una dureza entre 0,05 y 2,5 Newtons (N), más preferiblemente entre 0,2 y 1 N. El concepto de “dureza” en pan se refiere a la resistencia que ofrece una rebanada de pan a la aplicación de una deformación controlada, según la American Association of Cereal Chemists (AACC) (2000) Método 74-09. The invention also relates to a bakery, pastry or biscuit product characterized by having been made from a dough comprising the modified flour as described above. In a preferred embodiment, the bakery product has a hardness between 0.05 and 2.5 Newtons (N), more preferably between 0.2 and 1 N. The concept of "hardness" in bread refers to the resistance it offers a slice of bread to the application of a controlled deformation, according to the American Association of Cereal Chemists (AACC) (2000) Method 74-09.
El producto de panadería también está caracterizado por tener una elasticidad entre 0,1 y 1 ,0 (valor absoluto), más preferiblemente entre 0,5 y 0,9. El concepto “elasticidad” en pan se refiere a la capacidad de recuperar la altura inicial una rebanada después de haber sido comprimida para deformarla en una extensión determinada y tras dejar un tiempo de espera especificado para que tenga lugar dicha recuperación. En una realización más preferida, el producto de panadería elaborado con la masa que comprende la harina modificada tiene una dureza entre 0,05 y 2,5 N y una elasticidad entre 0,1 y 1 (valor absoluto).
Otra realización se refiere al uso de harina modificada obtenida por el método de acuerdo con cualquiera de las realizaciones anteriores, en la fabricación de una masa sin gluten. En otra realización, la harina modificada se usa como ingrediente en la fabricación de masas con estructura interna debilitada.“Masas con estructura interna debilitada” se refiere a las masas batidas, como son las masas obtenidas a partir de materias primas que no contienen gluten. Estas masas requieren de aditivos para mantener su estructura, como por ejemplo hidrocoloides, para reforzar la estructura interna de la masa y que esta pueda trabajarse para dar lugar a productos de aspecto atractivo aptos para el consumo. The bakery product is also characterized by having an elasticity between 0.1 and 1.0 (absolute value), more preferably between 0.5 and 0.9. The concept "elasticity" in bread refers to the ability to recover the initial height of a slice after it has been compressed to deform it to a certain extent and after leaving a specified waiting time for such recovery to take place. In a more preferred embodiment, the bakery product made with the dough comprising the modified flour has a hardness between 0.05 and 2.5 N and an elasticity between 0.1 and 1 (absolute value). Another embodiment refers to the use of modified flour obtained by the method according to any of the above embodiments, in the manufacture of a gluten-free dough. In another embodiment, the modified flour is used as an ingredient in the manufacture of doughs with a weakened internal structure. "Masses with a weakened internal structure" refers to beaten doughs, such as doughs obtained from gluten-free raw materials. These doughs require additives to maintain their structure, such as hydrocolloids, to reinforce the internal structure of the dough and that it can be worked to give rise to attractive-looking products suitable for consumption.
La harina modificada se puede usar como ingrediente en la fabricación de productos de panadería, bollería y galletería. El uso de la harina modificada de la invención no requiere la modificación del esquema del proceso, maquinaria o secuencia de etapas implicadas en la fabricación de dichos productos. The modified flour can be used as an ingredient in the manufacture of bakery, pastry and biscuit products. The use of the modified flour of the invention does not require the modification of the process scheme, machinery or sequence of steps involved in the manufacture of said products.
La harina modificada puede adicionarse directamente durante la preparación de la masa de los productos de panadería, bollería o galletería, o bien se puede añadir a preparados comercializables para la fabricación dichos productos. The modified flour can be added directly during the preparation of the dough of bakery, pastry or biscuit products, or it can be added to marketable preparations for manufacturing such products.
Otra realización de la invención se refiere al uso de la harina modificada obtenida por el método de acuerdo con cualquiera de las realizaciones anteriores, como ingrediente en la elaboración de productos para el consumo de personas sensibles al gluten. En una realización más preferida, las personas sensibles al gluten son personas a las que se les ha diagnosticado enfermedad celíaca o cualquiera de sus enfermedades asociadas, tales como sensibilidad/intolerancia al gluten no celíaca (SGNC), alergia al trigo, síndrome del intestino irritable o dispepsia funcional entre otras. Another embodiment of the invention relates to the use of the modified flour obtained by the method according to any of the above embodiments, as an ingredient in the production of products for the consumption of people sensitive to gluten. In a more preferred embodiment, gluten-sensitive people are people who have been diagnosed with celiac disease or any of its associated diseases, such as sensitivity / intolerance to non-celiac gluten (SGNC), wheat allergy, irritable bowel syndrome or functional dyspepsia among others.
La harina modificada, obtenida a partir del método de la presente invención, supera con éxito los problemas detectados en el estado del arte, ya que permite la fabricación de masas y productos panarios, de bollería y de galletería sin gluten con un bajo coste, con características físicas adecuadas (consistencia, textura, fácil procesamiento industrial, mantenimiento de la frescura y características organolépticas al menos 7 días), disminuyendo e incluso evitando la utilización de agentes estructurantes como los hidrocoloides y gomas.
DESCRIPCIÓN DE LAS FIGURAS The modified flour, obtained from the method of the present invention, successfully overcomes the problems detected in the state of the art, since it allows the manufacture of dough and bakery products, of gluten-free pastries and biscuits with a low cost, with adequate physical characteristics (consistency, texture, easy industrial processing, maintenance of freshness and organoleptic characteristics for at least 7 days), decreasing and even avoiding the use of structuring agents such as hydrocolloids and gums. DESCRIPTION OF THE FIGURES
Figura 1. Volumen de panes sin gluten hechos con harina de arroz modificada y sin modificar (control) a diferentes concentraciones y condiciones de humedad inicial. A. Tamaño de los panes. B. Tamaño de la rebanada. C: control (harina sin modificar); 1 : 30 % p/p harina de arroz tratada con 20 % humedad inicial; 2: 30 % p/p harina de arroz tratada con 30 % humedad inicial; 3: 50 % p/p harina de arroz tratada con 20 % humedad inicial; 4: 50 % p/p harina de arroz tratada con 30 % humedad inicial. Figure 1. Volume of gluten-free breads made with modified and unmodified rice flour (control) at different concentrations and initial humidity conditions. A. Bread size. B. Slice size. C: control (unmodified flour); 1: 30% w / w rice flour treated with 20% initial moisture; 2: 30% w / w rice flour treated with 30% initial moisture; 3: 50% w / w rice flour treated with 20% initial moisture; 4: 50% w / w rice flour treated with 30% initial moisture.
Figura 2. Característifcas reológicas de masas elaboradas con harina de arroz modificada. Perfil de viscosidad de las masas tratadas con 20 % de humedad (A) y 30 % de humedad (B). Las líneas continuas (— ) se corresponden con la harina nativa sin tratar (control). Las líneas con puntos discontinuos (···) corresponden a masas con harina de arroz modificada al 30 % (p/p), las líneas con rayas discontinuas (- -) corresponden con harina de arroz modificada al 50 % (p/p). La línea continua gris (— -) se corresponde con el perfil de temperatura. Figure 2. Rheological characteristics of doughs made with modified rice flour. Viscosity profile of the treated doughs with 20% humidity (A) and 30% humidity (B). The solid lines (-) correspond to the untreated native flour (control). The dashed lines (···) correspond to masses with 30% modified rice flour (p / p), the dashed lines (- -) correspond to 50% modified rice flour (p / p) . The gray continuous line (- -) corresponds to the temperature profile.
EJEMPLOS EXAMPLES
Los ejemplos indicados en la presente memoria tienen como objetivo ilustrar la invención, sin limitar por ello su alcance. The examples indicated herein are intended to illustrate the invention, without limiting its scope.
Ejemplo 1. Preparación de harina de arroz modificada Example 1. Preparation of modified rice flour
100 g de harina de arroz con humedad de 30 % se introdujeron en un recipiente cerrado con una lámina plástica perforada. La harina se introdujo en una cámara microondas y se mantuvo en constante movimiento durante el tratamiento. 100 g of rice flour with 30% moisture were placed in a closed container with a perforated plastic sheet. The flour was introduced in a microwave chamber and kept in constant motion during the treatment.
A continuación, se aplicó radiación microondas a una frecuencia de 2,45 MHz y 14,3W/g de potencia de materia seca de harina durante 8 minutos. La harina una vez tratada se sacó de la cámara de microondas y se tamizó a través de un tamiz de 0,500 mm. Next, microwave radiation was applied at a frequency of 2.45 MHz and 14.3 W / g of dry flour power for 8 minutes. Once treated flour was removed from the microwave chamber and sieved through a 0.500 mm sieve.
Ejemplo 2. Preparación de pan a partir de harina de arroz modificada Example 2. Preparation of bread from modified rice flour
Se preparó pan de acuerdo con las cantidades indicadas en la Tabla 1 , expresadas en g/100 g de harina en base sólido:
Tabla 1. Receta de elaboración de la masa Bread was prepared according to the amounts indicated in Table 1, expressed in g / 100 g of solid base flour: Table 1. Dough preparation recipe
Composici g/100 g Composition g / 100 g
Harina de a 30-100 30-100 flour
Azúcar 1-10 Sugar 1-10
Sal 1-5 Salt 1-5
Derivado de ce 0,2-5 Ce derivative 0.2-5
Grasa vege 1-10 Vegetable fat 1-10
Levadura s 0, 1-10 Yeast s 0, 1-10
Agua 70-130 Water 70-130
La harina de arroz de la composición puede ser estándar, sin modificar (control) o modificada mediante el tratamiento del ejemplo 1. The rice flour of the composition can be standard, unmodified (control) or modified by the treatment of Example 1.
Todos los ingredientes se amasaron mecánicamente en una amasadora hasta que se alcanzó una masa con una consistencia óptima. Después la masa se dividió en porciones y se introdujo en moldes. Se dejó fermentar durante 40 minutos a 28 °C y a continuación se horneó a 170 °C durante 20 min. All ingredients were kneaded mechanically in a kneader until a dough with optimum consistency was reached. Then the dough was divided into portions and introduced into molds. It was allowed to ferment for 40 minutes at 28 ° C and then baked at 170 ° C for 20 min.
La caracterización de los panes obtenidos se realizó midiendo el volumen de cada pan con un medidor láser Volscan. Adicionalmente, de determinó: The characterization of the breads obtained was done by measuring the volume of each bread with a Volscan laser meter. Additionally, it determined:
a) la textura de la miga, mediante un texturómetro TA-XT2, a) the texture of the crumb, using a TA-XT2 texturometer,
b) el envejecimiento del pan, midiendo la firmeza de la miga a los 7 días de almacenamiento, b) the aging of the bread, measuring the firmness of the crumb after 7 days of storage,
c) el color de los panes, tanto de la corteza como de la miga. c) the color of the loaves, both of the crust and of the crumb.
Los resultados obtenidos se detallan a continuación. Tabla 2: Volumen de los panes The results obtained are detailed below. Table 2: Bread volume
La muestra control se corresponde al pan hecho con la misma receta que la indicada en la Tabla 1 , pero con harina sin tratar. The control sample corresponds to bread made with the same recipe as indicated in Table 1, but with untreated flour.
Como se observa en la Tabla 2, la presencia de harina de arroz modificada, en todos los casos, incrementa el volumen del pan obtenido respecto al control. El volumen más elevado se obtuvo con la incorporación de un 50 % p/p de harina de arroz modificada con una humedad inicial del 20 %. Asimismo, los panes con 30 % p/p de harina de arroz con 30 % de humedad inicial también obtuvieron un aumento elevado del volumen. Los panes obtenidos se muestran en la Figura 1. As observed in Table 2, the presence of modified rice flour, in all cases, increases the volume of bread obtained with respect to the control. The highest volume was obtained with the incorporation of 50% w / w modified rice flour with an initial humidity of 20%. Likewise, breads with 30% w / w rice flour with 30% initial moisture also obtained a high increase in volume. The breads obtained are shown in Figure 1.
Como se puede observar, los panes elaborados con la harina modificada de la invención dan lugar a productos con mejor apariencia y textura. As can be seen, breads made with the modified flour of the invention give rise to products with better appearance and texture.
A continuación, se midió la calidad del pan en base a los siguientes parámetros: dureza (1), elasticidad (2), cohesividad (3), gomosidad (4) y dureza a 7 días (5). Los parámetros 1 , 4 y 5 se miden en newtons, mientras que la cohesividad (2) y la gomosidad (3) no tienen unidades. Para ello se realizó un ensayo tipo TPA ( Texture Profile Analysis). El análisis de perfil de textura del pan se llevó a cabo con un texturómetro TA-XT2 (Stable Microsystem, UK) con un método estándar (AACC International Method 74-09, 2000). Next, the bread quality was measured based on the following parameters: hardness (1), elasticity (2), cohesiveness (3), rubberiness (4) and hardness at 7 days (5). Parameters 1, 4 and 5 are measured in Newtons, while cohesiveness (2) and rubberiness (3) have no units. For this, a TPA (Texture Profile Analysis) type test was performed. The texture profile analysis of the bread was carried out with a TA-XT2 texturometer (Stable Microsystem, UK) with a standard method (AACC International Method 74-09, 2000).
El resultado de este ensayo se muestra en la Tabla 3: The result of this test is shown in Table 3:
Tabla 3. Características texturales de los panes Table 3. Textural characteristics of the breads
En la Tabla 3 se observa los parámetros texturales de la miga de pan que se obtuvo con la adición de diferentes dosis de harina de arroz con diferentes contenidos de humedad inicial.
El estudio del comportamiento reológico de los alimentos es importante en el control de su calidad. Para el caso de la industria panadera, las mediciones de las características reológicas de la harina utilizada es de suma importancia, dado que determinan las características texturales del producto final, que debe ser apto para el consumo. Table 3 shows the textural parameters of the breadcrumbs that were obtained with the addition of different doses of rice flour with different initial moisture contents. The study of the rheological behavior of food is important in controlling its quality. In the case of the bakery industry, the measurements of the rheological characteristics of the flour used is of the utmost importance, since they determine the textural characteristics of the final product, which must be suitable for consumption.
Para determinar si las masas que comprenden harina de arroz modificada tienen características reológicas adecuadas, se midieron la viscosidad de pico (1), la viscosidad de caída (2), la viscosidad final (3), la temperatura de inicio de empastado (4) y la retrogradación (5) a diferentes concentraciones de humedad, y se comparó con la masa preparada con harina de arroz sin modificar (Control). El ensayo se realizó con un reómetro (Rheo Pro+, Kinexus, Malvern UK) equipado con un accesorio para medir almidón (Starch cell), usando el método estándar 2 (AACC International Method 76-21.01 Standard 2, 2000). El resultado se muestra en la Tabla 4: To determine if the doughs comprising modified rice flour have suitable rheological characteristics, the peak viscosity (1), the drop viscosity (2), the final viscosity (3), the start-up filling temperature (4) were measured and retrogradation (5) at different moisture concentrations, and compared with the dough prepared with unmodified rice flour (Control). The test was performed with a rheometer (Rheo Pro +, Kinexus, Malvern UK) equipped with an accessory for measuring starch (Starch cell), using standard method 2 (AACC International Method 76-21.01 Standard 2, 2000). The result is shown in Table 4:
Tabla 4. Características de empastado de las masas Table 4. Mass filling characteristics
Los perfiles de viscosidad de las masas preparadas con harinas tratadas se muestran en la Figura 2. Los perfiles se obtuvieron mezclando 3,5 g de harina (corregidos al 14 % de humedad) y 25 g de agua. La mezcla dispersa fue calentada durante 1 min a 50 °C, 7 min 30 segundos de 50 a 95 °C, mantenida a 95 °C durante 5 min y enfriada de 95 a 50 °C en 7 min 30 segundos y mantenida a 50 °C durante 2 min. The viscosity profiles of the dough prepared with treated flours are shown in Figure 2. The profiles were obtained by mixing 3.5 g of flour (corrected at 14% humidity) and 25 g of water. The dispersed mixture was heated for 1 min at 50 ° C, 7 min 30 seconds from 50 to 95 ° C, maintained at 95 ° C for 5 min and cooled from 95 to 50 ° C in 7 min 30 seconds and maintained at 50 ° C for 2 min.
Los ingredientes de la receta se amasaron durante 12 minutos. Las masas se caracterizaron con un reómetro con placas paralelas serradas (Rheo Pro+, Kinexus, Malvern UK). Los resultados obtenidos en el ensayo de barrido de frecuencias se ajustaron a la ley de la potencia. Los valores del ajuste se presentan en la Tabla 5.
Tabla 5. Características reológicas de las masas The recipe ingredients were kneaded for 12 minutes. The masses were characterized with a rheometer with serrated parallel plates (Rheo Pro +, Kinexus, Malvern UK). The results obtained in the frequency sweep test were adjusted to the power law. The adjustment values are presented in Table 5. Table 5. Rheological characteristics of the masses
La consistencia de las masas se evalúa a partir de los valores elevados de los módulos viscoelásticos G’ y G” establecidos mediante ensayos reológicos oscilatorios. En la tabla 5 se observa que la harina modificada da lugar a productos con mejor apariencia y textura. The consistency of the masses is evaluated from the high values of the viscoelastic modules G ’and G” established by oscillatory rheological tests. Table 5 shows that the modified flour gives rise to products with better appearance and texture.
Los resultados obtenidos en la tabla 5, muestran que las masas elaboradas con harina de arroz modificada con el método de la invención son más consistentes que las elaboradas con harina sin modificar, con ambos módulos elástico (G’) y viscoso (G”) más altos y valores de tan (d) menores que los obtenidos en la masa control. De este análisis se concluye que las masas preparadas con harina modificada tienen mejores características físicas que las preparadas con harina sin modificar. The results obtained in table 5, show that the doughs made with rice flour modified with the method of the invention are more consistent than those made with unmodified flour, with both elastic (G ') and viscous (G ”) modules more high and values of tan (d) lower than those obtained in the control mass. From this analysis it is concluded that the doughs prepared with modified flour have better physical characteristics than those prepared with unmodified flour.
BIBLIOGRAFIA BIBLIOGRAPHY
Pérez-Quirce, S et al. (2016). Inactivation of endogenous rice flour b-glucanase by microwave radiation and impact on physico-chemical properties of the treated flour. Food and Bioprocess Technology, 9(9), 1562-1573. Pérez-Quirce, S et al. (2016). Inactivation of endogenous rice flour b-glucanase by microwave radiation and impact on physico-chemical properties of the treated flour. Food and Bioprocess Technology, 9 (9), 1562-1573.
Pérez-Quirce, S et al. (2017). Effect of microwave radiation pretreatment of rice flour on gluten-free breadmaking and molecular size of b-glucans in the fortified breads. Food and Bioprocess Technology, 10(8), 1412-1421. Pérez-Quirce, S et al. (2017). Effect of microwave radiation pretreatment of rice flour on gluten-free breadmaking and molecular size of b-glucans in the fortified breads. Food and Bioprocess Technology, 10 (8), 1412-1421.
Steffe, JF. (1992). Rheological methods in food process engineering. 2nd Ed. Freeman Press. USA. Steffe, JF. (1992). Rheological methods in food process engineering. 2 nd Ed. Freeman Press. USES.
Sumnu, G. (2001). A review on microwave baking of foods. International Journal of Food Science & Technology, 36: 117-127.
Villanueva, M et al. (2018). Microwave absorption capacity of rice flour. Impact of the radiation on rice flour microstructure, thermal and viscometric properties. Journal of Food Engineering, 224, 156-164.
Sumnu, G. (2001). A review on microwave baking of foods. International Journal of Food Science & Technology, 36: 117-127. Villanueva, M et al. (2018). Microwave absorption capacity of rice flour. Impact of the radiation on rice flour microstructure, thermal and viscometric properties. Journal of Food Engineering, 224, 156-164.
Claims
1. Método de obtención de harina modificada para la elaboración de masas sin gluten que comprende: 1. Method of obtaining modified flour for the preparation of gluten-free dough comprising:
a) obtención de harina de cereal sin gluten; a) obtaining gluten-free cereal flour;
b) humidificación de la harina del paso a); y b) humidifying the flour from step a); Y
c) tratamiento de la harina humedecida del paso b) con microondas. c) treatment of the moistened flour from step b) with microwave.
2. Método de acuerdo con la reivindicación 1 caracterizado porque la harina humedecida en el paso b) comprende un 15 - 35 % p/v de agua. 2. Method according to claim 1 characterized in that the flour moistened in step b) comprises 15-35% w / v of water.
3. Método de acuerdo con cualquiera de las reivindicaciones 1 o 2, caracterizado porque el paso c) tiene lugar a frecuencia de entre 0,5 y 3 GHz durante un periodo entre 10 segundos y 60 minutos. 3. Method according to any of claims 1 or 2, characterized in that step c) takes place at a frequency of between 0.5 and 3 GHz for a period between 10 seconds and 60 minutes.
4. Método de acuerdo con la reivindicación 3, caracterizado porque el paso c) tiene lugar a frecuencia de entre 0,913 y 30 GHz durante un periodo entre 2 segundos y 16 minutos. 4. Method according to claim 3, characterized in that step c) takes place at a frequency between 0.913 and 30 GHz for a period between 2 seconds and 16 minutes.
5. Masa que comprende la harina modificada obtenida mediante el método de cualquiera de las reivindicaciones 1 a 4. 5. Dough comprising the modified flour obtained by the method of any of claims 1 to 4.
6. Masa de acuerdo con la reivindicación 5 caracterizada por tener: 6. Mass according to claim 5 characterized by having:
viscosidad de pico entre 0,5 y 2,5 Pa; peak viscosity between 0.5 and 2.5 Pa;
temperatura de inicio de empastado entre 60 °C y 95 °C; start temperature of filling between 60 ° C and 95 ° C;
módulo elástico (G’) entre 1400 Pa y 8000 Pa; elastic modulus (G ’) between 1400 Pa and 8000 Pa;
módulo viscoso (G”) entre 850 Pa y 5000 Pa. viscous module (G ”) between 850 Pa and 5000 Pa.
7. Masa de acuerdo con cualquiera de las reivindicaciones 5 o 6, caracterizada porque adicionalmente comprende al menos un aditivo entre 0,001 y 2 % p/p. 7. Dough according to any of claims 5 or 6, characterized in that it additionally comprises at least one additive between 0.001 and 2% w / w.
8. Producto de panadería, bollería o galletería caracterizado porque ha sido elaborado con una masa de acuerdo con cualquiera de las reivindicaciones 5 a 7. 8. Bakery, pastry or biscuit product characterized in that it has been made with a dough according to any of claims 5 to 7.
9. Producto de panadería de acuerdo con la reivindicación 8, caracterizado porque tiene una dureza entre 0,05 a 2,5 N y una elasticidad entre 0,1 y 1.
9. Bakery product according to claim 8, characterized in that it has a hardness between 0.05 to 2.5 N and an elasticity between 0.1 and 1.
10. Uso de la harina modificada obtenida de acuerdo con el método de cualquiera de las reivindicaciones 1 a 4 como ingrediente en la fabricación de una masa sin gluten. 10. Use of the modified flour obtained according to the method of any of claims 1 to 4 as an ingredient in the manufacture of a gluten-free dough.
11. Uso de la harina modificada obtenida de acuerdo con el método de cualquiera de las reivindicaciones 1 a 4, como ingrediente en la fabricación de productos de panadería, bollería y galletería sin gluten. 11. Use of the modified flour obtained according to the method of any of claims 1 to 4, as an ingredient in the manufacture of gluten-free bakery, pastry and biscuit products.
12. Uso de la harina modificada obtenida de acuerdo por el método de cualquiera de las reivindicaciones 1 a 4, como ingrediente en la elaboración de productos para el consumo de personas sensibles al gluten.
12. Use of the modified flour obtained according to the method of any one of claims 1 to 4, as an ingredient in the production of products for the consumption of people sensitive to gluten.
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CN114916638A (en) * | 2022-05-31 | 2022-08-19 | 郑州久依粮食工程有限公司 | Flour heat treatment technology and flour processing technology |
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US20050037122A1 (en) * | 2002-07-03 | 2005-02-17 | Shitogi Japan Co Ltd | Rice flour cakes and process for producing the same |
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US20050037122A1 (en) * | 2002-07-03 | 2005-02-17 | Shitogi Japan Co Ltd | Rice flour cakes and process for producing the same |
Non-Patent Citations (3)
Title |
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PEREZ-QUIRCE, S. ET AL.: "Effect of microwave radiation pre-treatment of rice flour on gluten-free breadmaking and molecular size of beta- glucans in the fortified breads.", FOOD BIOPROCESS TECHNOLOGY, vol. 10, no. 8, 2017, pages 1412 - 1421, XP036269028 * |
PEREZ-QUIRCE, S. ET AL.: "Inactivation of EndogenousRice Flour ?- Glucanase by Microwave Radiation and Impact on Physico-chemical Properties of the Treated Flour.", FOOD AND BIOPROCESS TECHNOLOGY, vol. 9, no. 9, 2016, pages 1562 - 1573, XP036023094, DOI: 10.1007/s11947-016-1741-y * |
VILLANUEVA, M. ET AL.: "Microwave absorption capacity of rice flour Impact of the radiation on rice flour microstructure, thermal and viscometric properties.", JOURNAL OF FOOD ENGINEERING, vol. 224, 2018, pages 156 - 164, XP055695515 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114916638A (en) * | 2022-05-31 | 2022-08-19 | 郑州久依粮食工程有限公司 | Flour heat treatment technology and flour processing technology |
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