TWI771800B - Method for producing pulverized and heat-treated wheat flour, mixture for pulverized and heat-treated wheat flour and baked food, and method for producing the same - Google Patents
Method for producing pulverized and heat-treated wheat flour, mixture for pulverized and heat-treated wheat flour and baked food, and method for producing the same Download PDFInfo
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- TWI771800B TWI771800B TW109139703A TW109139703A TWI771800B TW I771800 B TWI771800 B TW I771800B TW 109139703 A TW109139703 A TW 109139703A TW 109139703 A TW109139703 A TW 109139703A TW I771800 B TWI771800 B TW I771800B
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- wheat flour
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- mass
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- treated wheat
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- 241000209140 Triticum Species 0.000 title claims abstract description 295
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- 229910052697 platinum Inorganic materials 0.000 description 1
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 description 1
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- 241000894007 species Species 0.000 description 1
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- 238000005406 washing Methods 0.000 description 1
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- 229940100445 wheat starch Drugs 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D10/00—Batters, dough or mixtures before baking
- A21D10/002—Dough mixes; Baking or bread improvers; Premixes
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D6/00—Other treatment of flour or dough before baking, e.g. cooling, irradiating or heating
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D6/00—Other treatment of flour or dough before baking, e.g. cooling, irradiating or heating
- A21D6/003—Heat treatment
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/198—Dry unshaped finely divided cereal products, not provided for in groups A23L7/117 - A23L7/196 and A23L29/00, e.g. meal, flour, powder, dried cereal creams or extracts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C11/00—Other auxiliary devices or accessories specially adapted for grain mills
- B02C11/08—Cooling, heating, ventilating, conditioning with respect to temperature or water content
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C9/00—Other milling methods or mills specially adapted for grain
- B02C9/02—Cutting or splitting grain
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2300/00—Processes
- A23V2300/24—Heat, thermal treatment
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2300/00—Processes
- A23V2300/41—Shearing
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Bakery Products And Manufacturing Methods Therefor (AREA)
- Cereal-Derived Products (AREA)
Abstract
本發明係一種粉碎熱處理小麥粉之製造方法,其包括以下步驟:相對於100質量份小麥粉,加入20質量份以上55質量份以下之70℃以上之水及/或水蒸氣而獲得混合物,於80℃以上120℃以下之環境溫度下將該混合物加熱3秒以上60秒以下而使該混合物之溫度成為80℃以上100℃以下,其後進行粉碎。又,本發明係一種粉碎熱處理小麥粉,其於將未經處理時之糊化熱設為100時,具有10以上55以下之糊化熱,於將未經處理時之麵筋活性設為100時,具有50以上90以下之麵筋活性,並且具有粒徑400 μm以下之粒子占90質量%以上之粒度分佈,且於25℃下相對於100質量%小麥粉加入500質量%水時之黏度為1 Pa・s以上4 Pa・s以下。The present invention relates to a method for producing pulverized and heat-treated wheat flour, which comprises the following steps: adding 20 parts by mass to 55 parts by mass of water and/or steam at a temperature of 70° C. or higher with respect to 100 parts by mass of wheat flour to obtain a mixture; The mixture is heated at an ambient temperature of 80°C or more and 120°C or less for 3 seconds or more and 60 seconds or less so that the temperature of the mixture becomes 80°C or more and 100°C or less, and then pulverized. Furthermore, the present invention is a pulverized heat-treated wheat flour having a heat of gelatinization of 10 or more and 55 or less when the heat of gelatinization in the untreated state is 100, and the gluten activity in the untreated state is 100. , has a gluten activity of more than 50 and less than 90, and has a particle size distribution in which particles with a particle size of 400 μm or less account for more than 90% by mass, and at 25 ° C with respect to 100% by mass of wheat flour when adding 500% by mass of water The viscosity is 1 Pa·s or more and 4 Pa·s or less.
Description
本發明係關於一種用於製造麵包類等烘焙食品之熱處理小麥粉、及利用該熱處理小麥粉之烘焙食品用混合料。The present invention relates to a heat-treated wheat flour for producing baked goods such as bread, and a mixture for baked food using the heat-treated wheat flour.
隨著人們口味之多樣化,市面上出售有以各種風味、食感為特徵之麵包類、點心類等烘焙類製品。其中,近年來對濕潤或/及軟糯之食感之要求逐漸提高。 先前提出有各種對麵包類、點心類等烘焙食品賦予濕潤或/及軟糯之食感之方法。 例如,提出有使用預糊化澱粉或預糊化穀粉作為原料之方法(專利文獻1)。但是,預糊化澱粉或先前之預糊化穀粉存在以下問題,即,會使麵團黏膩而使作業性變差,同時會使所獲得之食品之食感變得黏膩。進而,存在澱粉之風味不如小麥粉之難點。With the diversification of people's tastes, bakery products such as breads and desserts with various flavors and tastes are sold on the market. Among them, in recent years, the requirements for moist and/or soft glutinous food texture have gradually increased. Various methods of imparting moist and/or glutinous texture to baked goods such as breads and confectionery have been previously proposed. For example, a method of using pregelatinized starch or pregelatinized grain flour as a raw material is proposed (Patent Document 1). However, the pregelatinized starch and the previous pregelatinized grain flour have problems that the dough is sticky and the workability is deteriorated, and the food texture of the obtained food becomes sticky. Furthermore, there is a difficulty that the flavor of starch is inferior to that of wheat flour.
又,作為具有軟糯食感之麵包類之製造方法,已知湯種製法,該方法係使用藉由以下方式獲得之麵團,即,將一部分原料小麥粉與熱水混合後,於低溫下進行長時間熟化,藉此使小麥粉中之澱粉預糊化(專利文獻2)。然而,本製法存在為了使品質保持穩定而需要控制溫度條件等,並且製造需要花費較長時間等問題,尤其是目前於小規模烘焙之條件下難以實施。In addition, as a method for producing breads having a soft and glutinous texture, there is known a soup seed production method using dough obtained by mixing a part of the raw wheat flour with hot water, and then performing the process at a low temperature. The starch in wheat flour is pregelatinized by aging for a long time (Patent Document 2). However, this production method has problems such as the need to control the temperature conditions in order to keep the quality stable, and the production takes a long time, and it is particularly difficult to implement under the conditions of small-scale baking at present.
進而,專利文獻3中記載有一種粉碎熱處理小麥粉之製造方法,該粉碎熱處理小麥粉能夠製造具有濕潤軟糯之食感且不易發生經時性劣化之烘焙食品,該方法包括以下步驟:相對於100質量份小麥粉,加入15質量份以上40質量份以下之水而獲得混合物,於70℃以上且未達100℃之環境溫度下將該混合物加熱3秒以上60秒以下,其後進行粉碎。然而,該方法中,小麥粉中之澱粉之預糊化並不充分,故相較於使用專利文獻1或專利文獻2中所獲得之處理小麥粉之情形而言,於所獲得之麵包等之品質,尤其是濕潤軟糯之食感及其經時性劣化之抑制之方面尚有改進之餘地。 先前技術文獻 專利文獻Furthermore, Patent Document 3 describes a method for producing a pulverized and heat-treated wheat flour, which can produce a baked food having a moist and glutinous texture and is unlikely to deteriorate over time, the method comprising the steps of: 100 parts by mass of wheat flour is added with 15 parts by mass to 40 parts by mass of water to obtain a mixture, and the mixture is heated at an ambient temperature of 70° C. or higher and less than 100° C. for 3 seconds or more and 60 seconds or less, and then pulverized. However, in this method, the pregelatinization of the starch in the wheat flour is not sufficient, so compared with the case of using the treated wheat flour obtained in Patent Document 1 or Patent Document 2, the obtained bread etc. There is still room for improvement in quality, especially in the aspect of moist and soft glutinous taste and suppression of deterioration over time. prior art literature Patent Literature
專利文獻1:日本專利特開2002-253111號公報 專利文獻2:日本專利特開2000-262205號公報 專利文獻3:日本專利特開2017-35074號公報Patent Document 1: Japanese Patent Laid-Open No. 2002-253111 Patent Document 2: Japanese Patent Laid-Open No. 2000-262205 Patent Document 3: Japanese Patent Laid-Open No. 2017-35074
本發明之課題係關於提供一種粉碎熱處理小麥粉與烘焙食品用混合料,該粉碎熱處理小麥粉與烘焙食品用混合料能夠製造具有濕潤且軟糯(以下亦簡稱為「濕潤軟糯」)之食感、充分之蓬鬆感及細膩之內裏組織,且不易發生食感之經時性劣化之烘焙食品,而且二次加工性優異,能夠高效率地製造該烘焙食品。The subject of the present invention is to provide a mixture for pulverized and heat-treated wheat flour and baked food, which can produce a food with moist and soft glutinous rice (hereinafter also referred to as "moist soft glutinous rice"). The baked goods have a good texture, a sufficient bulkiness, and a fine inner texture, and are less likely to deteriorate over time in the food texture, and are excellent in secondary processability, so that the baked goods can be produced efficiently.
本發明係一種粉碎熱處理小麥粉之製造方法,其包括以下步驟:使100質量份小麥粉與20質量份以上55質量份以下之70℃以上之水及/或水蒸氣混合而獲得混合物,於80℃以上120℃以下之環境溫度下將該混合物加熱3秒以上60秒以下而使該混合物之溫度成為80℃以上100℃以下,其後進行粉碎。The present invention relates to a method for producing pulverized and heat-treated wheat flour, comprising the steps of: mixing 100 parts by mass of wheat flour with 20 parts by mass to 55 parts by mass of water and/or steam at a temperature of 70° C. or higher to obtain a mixture; The mixture is heated for 3 seconds or more and 60 seconds or less at an ambient temperature of 80°C or more and 100°C or less, and then pulverized.
又,本發明係一種粉碎熱處理小麥粉,其於將未經處理時之糊化熱設為100時,具有10以上55以下之糊化熱, 於將未經處理時之麵筋活性設為100時,具有50以上90以下之麵筋活性, 並且具有粒徑400 μm以下之粒子占90質量%以上之粒度分佈,且 於25℃下相對於小麥粉100質量%加入500質量%水時之黏度為1 Pa・s以上4 Pa・s以下。Furthermore, the present invention is a pulverized heat-treated wheat flour having a heat of gelatinization of not less than 10 and not more than 55 when the heat of gelatinization when untreated is 100, When the gluten activity in the untreated state is set as 100, it has a gluten activity of 50 or more and 90 or less, and has a particle size distribution in which particles with a particle size of 400 μm or less account for more than 90% by mass, and The viscosity when adding 500 mass % of water with respect to 100 mass % of wheat flour at 25°C is 1 Pa·s or more and 4 Pa·s or less.
進而,本發明還提供一種含有上述粉碎熱處理小麥粉之烘焙食品用混合料。又,本發明還提供一種烘焙食品用混合料之製造方法,其係相對於上述粉碎熱處理小麥粉與未經熱處理之小麥粉之合計量100質量份,使1質量份以上40質量份以下之上述粉碎熱處理小麥粉與60質量份以上99質量份以下之未經熱處理之小麥粉混合。Furthermore, the present invention also provides a mix for baked foods containing the above-mentioned pulverized and heat-treated wheat flour. The present invention also provides a method for producing a mixture for baked goods, wherein the above-mentioned amount of 1 part by mass to 40 parts by mass is adjusted to 100 parts by mass of the total amount of the pulverized heat-treated wheat flour and the unheat-treated wheat flour. The pulverized heat-treated wheat flour is mixed with 60 parts by mass to 99 parts by mass of unheat-treated wheat flour.
以下,基於本發明之較佳實施方式來對本發明進行說明。本說明書中,粉碎熱處理小麥粉係指已實施粉碎處理與熱處理此兩種處理之小麥粉。Hereinafter, the present invention will be described based on preferred embodiments of the present invention. In this specification, pulverized and heat-treated wheat flour refers to wheat flour that has been subjected to both pulverization treatment and heat treatment.
首先,對本發明之粉碎熱處理小麥粉之製造方法進行說明。本發明之粉碎熱處理小麥粉之製造方法包括以下步驟:使100質量份小麥粉與20質量份以上55質量份以下之70℃以上之水及/或水蒸氣混合而獲得混合物,於80℃以上120℃以下之環境溫度下將該混合物加熱3秒以上60秒以下而使混合物之溫度成為80℃以上100℃以下,其後進行粉碎。First, the production method of the pulverized heat-treated wheat flour of the present invention will be described. The method for producing pulverized and heat-treated wheat flour of the present invention includes the steps of: mixing 100 parts by mass of wheat flour with 20 parts by mass to 55 parts by mass of water and/or steam at a temperature of 70°C or higher to obtain a mixture, and heating the mixture at 80°C or higher for 120 The mixture is heated for 3 seconds or more and 60 seconds or less at an ambient temperature of 80°C or more and 100°C or less, and then pulverized.
本發明之粉碎熱處理小麥粉之製造方法之特徵之一在於,使預先加熱至規定溫度以上之水及/或水蒸氣與小麥粉混合而獲得混合物,並對該混合物進行加熱處理。以下,亦將使水及/或水蒸氣與小麥粉混合而獲得混合物之處理稱為混合處理。例如,專利文獻3中雖然記載有對水與小麥粉之混合物進行加熱處理,但並未記載預先對與小麥粉進行混合之水進行加熱處理。另一方面,本發明中,對使加熱至規定溫度以上之水及/或水蒸氣與小麥粉混合而成之混合物進行加熱處理,藉此,相較於與未經加溫之水進行混合之情形而言,具有小麥粉中之澱粉之預糊化得到顯著促進之優點。具體而言,將添加至小麥粉中之水加熱至70℃以上,較佳為75℃以上,進而較佳為80℃以上。藉由將與小麥粉進行混合之水之水溫設為70℃以上,小麥粉中之澱粉充分預糊化,烘焙食品之濕潤軟糯之食感優異,且該食感之經時變化亦得到抑制。本說明書中言及之水溫係指常壓下之水溫,上限通常為100℃。One of the characteristics of the method for producing pulverized and heat-treated wheat flour of the present invention is to mix water and/or water vapor previously heated to a predetermined temperature or higher with the wheat flour to obtain a mixture, and to heat-treat the mixture. Hereinafter, the process of mixing water and/or water vapor with wheat flour to obtain a mixture is also referred to as a mixing process. For example, although patent document 3 describes that the mixture of water and wheat flour is heat-processed, it does not describe that heat-processing the water mixed with wheat flour in advance. On the other hand, in the present invention, by heating a mixture obtained by mixing water and/or steam heated to a predetermined temperature or higher with wheat flour, compared with mixing with unheated water In this case, it has the advantage that the pregelatinization of starch in wheat flour is significantly promoted. Specifically, the water added to the wheat flour is heated to 70°C or higher, preferably 75°C or higher, and more preferably 80°C or higher. By setting the water temperature of the water mixed with the wheat flour to 70°C or higher, the starch in the wheat flour is sufficiently pregelatinized, the baked food has an excellent moist and glutinous taste, and the change in the taste over time is also obtained. inhibition. The water temperature mentioned in this manual refers to the water temperature under normal pressure, and the upper limit is usually 100°C.
本發明中,於使用水蒸氣作為加入小麥粉中之水分之情形時,就澱粉之糊化及糊化所帶來之濕潤軟糯之食感或食感之經時變化之抑制等方面而言,水蒸氣之溫度例如較佳為100℃以上150℃以下,更佳為110℃以上130℃以下。In the present invention, in the case of using water vapor as the water added to the wheat flour, in terms of starch gelatinization and gelatinization of the moist and glutinous food texture or inhibition of food texture changes over time, etc. The temperature of the water vapor is, for example, preferably 100°C or higher and 150°C or lower, more preferably 110°C or higher and 130°C or lower.
混合處理中,小麥粉與水及/或水蒸氣之混合物無需為均質混合物,只要為混合存在之狀態即可。又,本說明書中,為了獲得小麥粉與水及/或水蒸氣之混合物而使小麥粉與水及/或水蒸氣混合之處理亦無需攪拌等以均質化為目的之操作。但是,本發明並不排除欲獲得小麥粉與水及/或水蒸氣之混合物時之攪拌等均質化處理,可根據所要求之粉碎熱處理小麥粉之用途或品質等適當地進行均質化處理。小麥粉與水及/或水蒸氣之混合物可向小麥粉中添加水及/或水蒸氣而獲得,亦可向水及/或水蒸氣中添加小麥粉而獲得,就混合、攪拌之均一性或簡便性之方面而言,向小麥粉中添加水及/或水蒸氣較為有利。In the mixing process, the mixture of wheat flour and water and/or water vapor does not need to be a homogeneous mixture, as long as it is in a mixed state. In addition, in this specification, in order to obtain the mixture of wheat flour and water and/or water vapor, the process of mixing wheat flour and water and/or water vapor does not require an operation for homogenization such as stirring. However, the present invention does not exclude homogenization treatment such as stirring when a mixture of wheat flour and water and/or water vapor is to be obtained. Homogenization treatment can be appropriately carried out according to the required use or quality of the pulverized and heat-treated wheat flour. The mixture of wheat flour and water and/or steam can be obtained by adding water and/or steam to wheat flour, or by adding wheat flour to water and/or steam. In terms of simplicity, it is advantageous to add water and/or water vapor to wheat flour.
關於本發明之粉碎熱處理小麥粉之製造方法,上述混合處理中,與小麥粉混合之水及/或水蒸氣之量為規定量。關於水及/或水蒸氣之量,於水及/或水蒸氣中僅添加水之情形時為水之量,於僅添加水蒸氣之情形時為水蒸氣之量,於添加水及水蒸氣之情形時為二者之合計。關於與小麥粉混合之水及/或水蒸氣之量,相對於100質量份小麥粉,需要20質量份以上55質量份以下。藉由將加水量設為20質量份以上,小麥粉中之澱粉之預糊化得以充分進行,可獲得濕潤軟糯之良好食感,且該食感會經時性地持續。另一方面,藉由將加水量設為55質量份以下,存在以下優點,即,可抑制因小麥粉中之蛋白質受熱變質所導致之製作麵包時之黏膩性降低,從而作業性優異。相對於100質量份小麥粉,與小麥粉混合之水及/或水蒸氣之量較佳為23質量份以上50質量份以下,更佳為23質量份以上且未達50質量份,尤佳為25質量份以上45質量份以下。Regarding the production method of the pulverized and heat-treated wheat flour of the present invention, in the above-mentioned mixing treatment, the amount of water and/or water vapor mixed with the wheat flour is a predetermined amount. Regarding the amount of water and/or water vapor, when only water is added to water and/or water vapor, it is the amount of water, when only water vapor is added, it is the amount of water vapor, and when water and water vapor are added In the case of the case, it is the sum of the two. The amount of water and/or water vapor to be mixed with the wheat flour is required to be 20 parts by mass or more and 55 parts by mass or less with respect to 100 parts by mass of wheat flour. By setting the amount of water to be 20 parts by mass or more, the pregelatinization of the starch in the wheat flour can be sufficiently advanced, and a good texture of moist, soft waxy texture can be obtained, and the texture can be sustained over time. On the other hand, by making the amount of water added to be 55 parts by mass or less, there is an advantage that the reduction in stickiness at the time of making bread due to the thermal deterioration of the protein in the wheat flour is suppressed, and the workability is excellent. With respect to 100 parts by mass of wheat flour, the amount of water and/or water vapor mixed with wheat flour is preferably 23 parts by mass or more and 50 parts by mass or less, more preferably 23 parts by mass or more and less than 50 parts by mass, particularly preferably 25 parts by mass or more and 45 parts by mass or less.
與小麥粉進行混合之水及/或水蒸氣(以下,有時亦稱為「水分」)可僅為水,亦可僅為水蒸氣,就使澱粉更均質地糊化之方面而言,較佳為包含水。於將水與水蒸氣組合使用時,就澱粉之糊化之方面而言,二者之合計量中之水之比率較佳為50質量%以上95質量%以下,更佳為65質量%以上90質量%以下。再者,特定量之水蒸氣可藉由將該量之水全部製成水蒸氣來獲取。The water and/or water vapor (hereinafter, sometimes also referred to as "moisture") mixed with the wheat flour may be only water or only water vapor, and in terms of making the starch more homogeneously gelatinized, it is more preferable. Preferably, water is included. When water and water vapor are used in combination, the ratio of water in the total amount of the two is preferably 50% by mass to 95% by mass, more preferably 65% by mass or more and 90% by mass, in terms of gelatinization of starch. mass % or less. Furthermore, a specific amount of water vapor can be obtained by making the entire amount of water into water vapor.
如上所述,於80℃以上120℃以下之環境溫度下將使規定溫度之水及/或水蒸氣與小麥粉混合而成之混合物加熱3秒以上60秒以下(以下,亦將本處理簡稱為「加熱處理」)。此處言及之「環境溫度」係指作為被加熱物之混合物(小麥粉)之周圍空間之氣溫,並非被加熱物自身之溫度(混合物之溫度)。藉由使環境溫度為80℃以上且加熱時間為3秒以上,易將混合物之溫度設定為80℃以上,從而易使小麥粉中之澱粉之預糊化充分進行。又,藉由使環境溫度為120℃以下且加熱時間為60秒以下,易將混合物之溫度設定為100℃以下。就該等方面而言,加熱時間較佳為4秒以上30秒以下。又,環境溫度較佳為92℃以上110℃以下。再者,本發明中,小麥粉與水分之混合可與加熱同時進行,亦可於混合後進行加熱。例如,可藉由分別將小麥粉與水分放入已預先對內部環境進行加熱之容器內,而於進行加熱之同時使小麥粉與水分混合。於該情形時,加熱開始之時間即為向容器內放入小麥粉與水分之時點。As described above, at an ambient temperature of 80°C or more and 120°C or less, the mixture of water and/or water vapor at a predetermined temperature and wheat flour is heated for 3 seconds or more and 60 seconds or less (hereinafter, this treatment is also abbreviated as "heat treatment"). The "ambient temperature" mentioned here refers to the air temperature of the surrounding space of the mixture (wheat flour) as the object to be heated, not the temperature of the object to be heated itself (the temperature of the mixture). By setting the ambient temperature to 80°C or more and the heating time to 3 seconds or more, it is easy to set the temperature of the mixture to 80°C or more, so that the pregelatinization of the starch in the wheat flour can be easily performed sufficiently. Moreover, by setting the ambient temperature to 120° C. or less and the heating time to 60 seconds or less, it is easy to set the temperature of the mixture to 100° C. or less. In these respects, the heating time is preferably 4 seconds or more and 30 seconds or less. In addition, the ambient temperature is preferably 92°C or higher and 110°C or lower. Furthermore, in the present invention, mixing of wheat flour and water may be performed simultaneously with heating, or heating may be performed after mixing. For example, the wheat flour and the moisture can be mixed at the same time as the heating is performed by separately placing the wheat flour and the moisture in a container in which the internal environment has been heated in advance. In this case, the time when the heating starts is the time when the wheat flour and water are put into the container.
本發明之粉碎熱處理小麥粉之製造方法之特徵之一還在於,加熱處理時使混合物之溫度成為80℃以上100℃以下。藉由使混合物之溫度成為80℃以上,小麥粉中之澱粉之預糊化得以充分進行,從而可獲得濕潤軟糯之良好食感。又,藉由使混合物之溫度成為100℃以下,能夠獲得不僅可獲得濕潤軟糯之良好食感,而且於作業性、外觀(體積)、內裏組織方面亦優異之烘焙食品。就該等方面而言,混合物之溫度較佳為83℃以上98℃以下,更佳為85℃以上95℃以下。本發明之粉碎熱處理小麥粉之製造方法中,混合物之溫度只要於加熱處理中達到一次80℃以上100℃以下即可。例如,混合物之溫度可於完成加熱處理時進行測定,如上所述,只要於加熱處理中達到一次80℃以上100℃以下即可,完成加熱處理之混合物之溫度亦可處於80℃以上100℃以下之範圍外。為了使混合物之溫度處於上述範圍內,進行以下操作即可:將藉由上述混合處理與小麥粉混合之水分之溫度及量設為上述範圍內,並且調整自小麥粉與水分混合之時點至開始加熱處理之時點的時間,進而,進行調整以使加熱處理時之環境溫度及加熱時間處於上述範圍內等。為使完成加熱時之混合物之溫度處於下述範圍內,較佳為連續地進行小麥粉和規定溫度之水分之混合與加熱處理。所謂連續地,例如指將小麥粉與規定溫度之水分混合後數秒內便開始加熱,包括上述之分別將小麥粉與水分放入已預先對內部環境進行加熱之容器內之情形。再者,於在加熱處理裝置中測定上述混合物之溫度之情形時,例如,於加熱處理時使用一面藉由內部之擠壓機於容器中將內容物自入口移送至出口,一面進行加熱之裝置時,混合物之溫度可設為出口處之混合物之溫度。One of the characteristics of the method for producing pulverized and heat-treated wheat flour of the present invention is that the temperature of the mixture is 80°C or higher and 100°C or lower during the heat treatment. By setting the temperature of the mixture to be 80°C or higher, the pregelatinization of the starch in the wheat flour can be fully carried out, so that a good texture of moist and soft waxy can be obtained. Moreover, by making the temperature of a mixture 100 degrees C or less, it is possible to obtain a baked food which is excellent in workability, appearance (volume), and inner texture, not only a good texture of moist and glutinous can be obtained. In these aspects, the temperature of the mixture is preferably 83°C or higher and 98°C or lower, more preferably 85°C or higher and 95°C or lower. In the production method of the pulverized and heat-treated wheat flour of the present invention, the temperature of the mixture may be 80° C. or higher and 100° C. or lower in one heat treatment. For example, the temperature of the mixture can be measured when the heat treatment is completed. As mentioned above, as long as the temperature of the mixture reaches 80°C or more and 100°C or less once during the heat treatment, the temperature of the mixture after the heat treatment can also be between 80°C and 100°C. outside the range. In order to keep the temperature of the mixture within the above-mentioned range, the following operations may be performed: the temperature and amount of water mixed with the wheat flour by the above-mentioned mixing treatment are set within the above-mentioned range, and the temperature and amount of the water mixed with the wheat flour and the water are adjusted from the time of mixing the wheat flour and the water to the beginning. The time at the time of the heat treatment is further adjusted so that the ambient temperature and the heat time at the time of the heat treatment are within the above-mentioned ranges. In order to keep the temperature of the mixture at the time of completion of heating within the following range, it is preferable to continuously perform mixing and heating treatment of wheat flour and moisture at a predetermined temperature. The term "continuously" means, for example, that the wheat flour is mixed with water at a predetermined temperature and then starts to be heated within a few seconds, including the above-mentioned case where the wheat flour and water are separately placed in a container whose internal environment has been heated in advance. Furthermore, in the case of measuring the temperature of the above-mentioned mixture in a heat treatment apparatus, for example, a heat treatment apparatus is used that transfers the contents from the inlet to the outlet in the container through the internal extruder during the heat treatment. , the temperature of the mixture can be set to the temperature of the mixture at the outlet.
本發明之加熱處理並無特別限定,可使用公知之加熱裝置來實施,較佳為使用添加水及/或水蒸氣來進行加熱處理以使小麥粉中之澱粉糊化之裝置。加熱處理例如可使用高壓釜、蒸汽烘箱等公知之加熱裝置來實施。作為本發明之加熱處理之一例,可列舉如下處理:將小麥粉與水及/或水蒸氣封入至可利用鋁袋等或加熱套等進行加熱之密閉容器內進行密封,於加壓下進行加熱。於導入小麥粉與水及/或水蒸氣之前,亦可預先將密閉容器之內部環境加熱至理想溫度。又,亦可於密閉容器內部適當設置進行攪拌之機構。又,加壓可藉由密閉容器中經加熱之水蒸氣而實現。又,作為本發明之加熱處理之另一例,可列舉如下處理:將小麥粉及水導入至密閉容器內,一面視需要攪拌該混合物,一面於該導入之同時或者該導入之前或後(較佳為於該導入之同時或該導入之前)向該容器內導入飽和水蒸氣,從而於加壓下進行加熱(此時之飽和水蒸氣之量包含於添加至小麥粉中之水蒸氣之量中)。該等處理例如可使用單軸或雙軸擠壓機來實施。於該等情形時,導入至容器內之水蒸氣與小麥粉直接接觸,因此該處理係使水蒸氣直接接觸小麥粉之加熱處理。The heat treatment of the present invention is not particularly limited, and a known heating device can be used, and preferably, a device that performs heat treatment by adding water and/or steam to gelatinize starch in wheat flour is used. The heat treatment can be carried out using, for example, a known heating apparatus such as an autoclave and a steam oven. As an example of the heat treatment of the present invention, a treatment of sealing wheat flour and water and/or water vapor in an airtight container that can be heated by an aluminum bag or the like, a heating jacket, etc., is sealed, and heated under pressure. . Before introducing wheat flour and water and/or water vapor, the internal environment of the airtight container can also be preheated to a desired temperature. Moreover, a stirring mechanism may be appropriately provided inside the airtight container. Also, pressurization can be achieved by heated water vapor in a closed container. Moreover, as another example of the heat treatment of the present invention, the following treatment can be mentioned: introducing wheat flour and water into an airtight container, stirring the mixture as necessary, simultaneously with the introduction or before or after the introduction (preferably In order to introduce saturated water vapor into the container at the same time as the introduction or before the introduction) to heat under pressure (the amount of saturated water vapor at this time is included in the amount of water vapor added to the wheat flour) . Such treatments can be carried out, for example, using a single-screw or twin-screw extruder. In these cases, the water vapor introduced into the container is in direct contact with the wheat flour, so this treatment is a heat treatment in which the water vapor directly contacts the wheat flour.
關於作為本發明之粉碎熱處理小麥粉之原料所使用之小麥粉,例如可列舉:高筋麵粉、凖高筋麵粉、中筋麵粉、低筋麵粉、杜蘭小麥粉等,可單獨使用該等中之1種或將該等中之2種以上組合使用。尤其是,作為本發明之粉碎熱處理小麥粉之原料,較佳為將國內產(日本產)之小麥進行製粉而得之小麥粉(以下亦稱為「日本產小麥之小麥粉」)。比較下述實施例21~23與其他實施例之食感評估可知,本發明藉由使用日本產小麥之小麥粉作為原料,而濕潤軟糯之食感特別優異。小麥之品質會受栽培土壤或氣候等之影響而發生較大變化,即便是同一品種之小麥,產地不同則品質不同。認為由於日本產小麥與日本以外之國家產之小麥亦存在品質差異而上述評估結果不同。As for the wheat flour used as the raw material of the pulverized and heat-treated wheat flour of the present invention, for example, high-gluten flour, high-gluten flour, medium-gluten flour, low-gluten flour, Duran wheat flour, etc., can be used alone. One type or two or more of these are used in combination. In particular, as a raw material of the pulverized and heat-treated wheat flour of the present invention, wheat flour obtained by milling domestically produced (Japanese-produced) wheat (hereinafter also referred to as "Japanese-produced wheat wheat flour") is preferable. Comparing the food texture evaluation of Examples 21 to 23 below with other Examples, it can be seen that in the present invention, by using wheat flour of wheat produced in Japan as a raw material, the food texture is particularly excellent in moist, glutinous food. The quality of wheat will be greatly changed by the influence of the cultivation soil or climate, even if the same variety of wheat is produced in different places, the quality will be different. The above evaluation results are considered to be different due to differences in quality between wheat produced in Japan and wheat produced in countries other than Japan.
作為成為本發明中使用之日本產小麥之小麥粉之原料的小麥,可使用現有之日本產小麥品種、及由該等品種衍生出之小麥品種(藉由對現有之日本產小麥品種進行品種改良所培育出之小麥品種)兩者。本發明中,可單獨使用1種將選自由現有之日本產小麥品種及其衍生品種所組成之群中之小麥品種作為原料的日本產小麥之小麥粉,或將2種以上組合使用。As the wheat used as a raw material for the wheat flour of Japanese wheat used in the present invention, existing Japanese wheat varieties and wheat varieties derived from these varieties (by improving the existing Japanese wheat varieties) can be used. bred wheat varieties) both. In the present invention, one type of wheat flour from Japanese wheat, which is a raw material of a wheat variety selected from the group consisting of existing Japanese-produced wheat varieties and derivatives thereof, may be used alone, or two or more kinds may be used in combination.
作為上述現有之日本產小麥品種,可例示下述品種作為至今為止在日本被註冊之小麥品種。 青葉之戀、Akitakko、Abukumawase、綾光、岩井大地、北上小麥、Kitasachiho、北方之香、北穗波、Kitamoe、絹明里、Kinuazuma、Kinuiroha、絹之波、絹光、Koyukikomugi、Satonosora、讚岐之夢2000、讚岐之夢2009、Shunnyou、白鷺小麥、白根小麥、白金小麥、瀨戶亮晶晶、大雪小麥、Takunekomugi、Double 8號、珠泉、築後和泉、築紫W2號、Chihokukomugi、Turukichi、Turupikari、南部小麥、西方之香、西穗波、Nenorigoshi、Nebarigoshi、花滿天、Haruibu、春煌、Haruhinode、春豐、Hareibuki、Hareyutaka、板東早生、Fuusetu、Fukuakari、福清香、Fukuharuka、Fukuhonoka、北進、Horoshirikomugi、Q彈公主、雪力、Yukiharuka、Yumeakari、Yumeasahi、夢香、夢煌、夢四方、Yumeseiki、夢力、銀河之力、香育21號、春之光輝、春戀、長崎W2號、東海103號、東海104號、東山42號、農林61號、福井縣大3號、利根3號、Dabure 8號、南方之香。As the above-mentioned conventional wheat varieties produced in Japan, the following varieties can be exemplified as wheat varieties registered in Japan so far. Aoba's Love, Akitakko, Abukumawase, Ayako, Iwai Daichi, Kitakami Wheat, Kitasachiho, Northern Fragrance, Kitakami, Kitamoe, Akari, Kinuazuma, Kinuiroha, Silk Wave, Silk Light, Koyukikomugi, Satonosora, Sanuki's Dream 2000, Sanuki Dream 2009, Shunnyou, Egret Wheat, White Root Wheat, Platinum Wheat, Seto Shiny, Daxue Wheat, Takunekomugi, Double No. 8, Pearl Spring, Chikugo Izumi, Chikushi W2, Chihokukomugi, Turukichi, Turupikari, Southern Wheat, Fragrance of the West, Nishihobo, Nenorigoshi, Nebarigoshi, Flower Manten, Haruibu, Chunhuang, Haruhinode, Chunfeng, Hareibuki, Hareyutaka, Pandong Zaosheng, Fuusetu, Fukuakari, Fu Qingxiang, Fukuharuka, Fukuhonoka, Beijin, Horoshirikomugi, Qdan Princess, Xueli, Yukiharuka, Yumeakari, Yumeasahi, Mengxiang, Menghuang, Mengsifang, Yumeseiki, Mengli, Galaxy Power, Kayu No. 21, Spring Light, Spring Love, Nagasaki W2, Tokai No. 103, Tokai No. 104, No. 42 Dongshan, No. 61 Nonglin, No. 3 Fukui Prefecture, No. 3 Tone, No. 8 Dabure, Fragrance of the South.
就品種之特性及製粉性等觀點而言,日本產小麥品種主要分為低筋系(有時亦稱為「低筋麵粉」)、中筋系(有時亦稱為「中筋麵粉」)或高筋系(有時亦稱為「高筋麵粉」)。成為本發明中使用之日本產小麥之小麥粉之原料的小麥較佳為中筋系或高筋系。高筋系之日本產小麥品種之小麥粉通常蛋白質含量為10.5~14質量%,中筋系之日本產小麥品種之小麥粉通常蛋白質含量為8.0~10.5質量%。此處言及之蛋白質含量可設為下述麵筋活性測定中之總粗蛋白質含量進行測定。上述日本產小麥品種中,作為適合於本發明中使用者,就易獲取性或對所獲得之烘焙食品賦予濕潤軟糯之良好食感之方面而言,較佳為選自夢力、春豐、春戀、北穗波、築後和泉或該等品種之衍生品種中之至少一種。2016年度日本產小麥之種植品種中,北穗波占日本國內總種植面積之43%,春戀占6%,夢力占6%,築後和泉占6%等,該等係日本產小麥之代表品種。In terms of variety characteristics and milling properties, wheat varieties produced in Japan are mainly classified into low-gluten (sometimes called "low-gluten flour"), medium-gluten (sometimes also called "medium-gluten flour") or high-gluten type. Gluten (sometimes called "high-gluten flour"). The wheat used as a raw material for the wheat flour of the wheat produced in Japan used in the present invention is preferably a medium-gluten type or a high-gluten type. The protein content of wheat flour of high-gluten Japanese wheat varieties is usually 10.5-14 mass %, and the protein content of wheat flour of medium-gluten Japanese wheat varieties is usually 8.0 to 10.5 mass %. The protein content referred to here can be measured as the total crude protein content in the gluten activity assay described below. Among the above-mentioned Japanese-produced wheat varieties, those suitable for the user in the present invention are preferably selected from Mengli, Chunfeng in terms of easy availability or imparting a moist, soft and glutinous texture to the obtained baked goods. , Chunlian, Beisuibo, Chikugo and Quan, or at least one of their derivatives. Among the varieties of wheat grown in Japan in 2016, Kitahobo accounted for 43% of the total planting area in Japan, Chunlian accounted for 6%, Mengli accounted for 6%, Chikugo and Izumi accounted for 6%, etc. representative species.
就提高上述食感之方面而言,本發明中成為粉碎熱處理小麥粉之原料之小麥粉中,日本產小麥品種之小麥粉之比率較佳為30質量%以上,更佳為50質量%以上,尤佳為70質量%以上,亦可為100質量%。又,即便於使用日本以外之國家產之小麥粉作為成為粉碎熱處理小麥粉之原料之小麥粉時,作為該日本以外之國家產之小麥粉,亦較佳為使用中筋系或高筋系小麥粉。高筋系之日本以外之國家產之小麥品種的小麥粉通常蛋白質含量為10.5~14質量%,中筋系之日本以外之國家產之小麥品種的小麥粉通常蛋白質含量為8.0~10.5質量%。In terms of improving the above-mentioned food texture, in the wheat flour used as a raw material for pulverizing the heat-treated wheat flour in the present invention, the ratio of the wheat flour of the wheat variety produced in Japan is preferably 30 mass % or more, more preferably 50 mass % or more, 70 mass % or more is especially preferable, and 100 mass % may be sufficient. Furthermore, even when wheat flour produced in a country other than Japan is used as the wheat flour as the raw material for pulverizing the heat-treated wheat flour, it is preferable to use a medium-gluten type or high-gluten type wheat flour as the wheat flour produced in the country other than Japan. . Wheat flour of high-gluten wheat varieties produced in countries other than Japan usually has a protein content of 10.5 to 14 mass %, and wheat flour of medium-gluten wheat varieties produced in countries other than Japan usually has a protein content of 8.0 to 10.5 mass %.
本發明之粉碎熱處理小麥粉之製造方法中,以如上所述之方式對包含小麥粉及經加溫之水之混合物進行加熱處理後,將所獲得之熱處理小麥粉進行粉碎。本發明中,較佳為於加熱處理後不經過粒狀化步驟便將經加熱之混合物粉碎。粒狀化步驟係指使經加熱之混合物變為粒子狀而製成麵團粒子之步驟。作為粒狀化步驟之例,可列舉使用擠出造粒機、混合造粒機等之造粒步驟。又,可列舉以下步驟:利用2個輥將經加熱之混合物進行延伸後,將經延伸之麵團切斷而進行粒狀化,或者,於在上述加熱處理時使用混練機之情形時,將自該混練機擠出之混合物切割成較小尺寸而進行粒狀化。作為麵團粒子之粒徑,可列舉1 mm~50 mm,較佳為5 mm~20 mm。本發明中,藉由不經過粒狀化步驟便將經加熱之混合物粉碎,而具有縮短製造時間或節省製造設備之空間之優點。In the production method of the pulverized heat-treated wheat flour of the present invention, the obtained heat-treated wheat flour is pulverized after the mixture containing the wheat flour and the heated water is heat-treated as described above. In the present invention, it is preferable to pulverize the heated mixture without going through a granulation step after the heat treatment. The granulation step refers to the step of granulating the heated mixture to form dough particles. As an example of a granulation process, the granulation process using an extrusion granulator, a mixing granulator, etc. is mentioned. Moreover, after extending the heated mixture with two rolls, the drawn dough is cut and pelletized, or, when a kneader is used in the above-mentioned heat treatment, the self- The mixture extruded from the kneader is cut into smaller sizes for granulation. The particle diameter of the dough particles is 1 mm to 50 mm, preferably 5 mm to 20 mm. In the present invention, by pulverizing the heated mixture without going through the granulation step, there is an advantage of shortening the production time or saving the space of the production equipment.
將藉由加熱處理所獲得之熱處理小麥粉進行粉碎時,粉碎處理之方法並無特別限定,可使用公知之方法,例如可列舉:輥式粉碎、衝擊式粉碎、氣流式粉碎、針磨機式粉碎等,其中,適宜使用針磨機式粉碎或氣流式粉碎。關於粉碎,較佳為粉碎至如下所述之本發明之粉碎熱處理小麥粉之粒度,具體而言為400 μm以下之粒子之比率占90質量%以上之粒度,更佳為91.5質量%以上,進而較佳為93質量%以上。When pulverizing the heat-treated wheat flour obtained by the heat treatment, the pulverization method is not particularly limited, and a known method can be used, for example, roll pulverization, impact pulverization, jet pulverization, pin mill pulverization, etc. Pulverization and the like, among them, pin mill pulverization or jet pulverization are suitably used. The pulverization is preferably pulverized to the particle size of the pulverized heat-treated wheat flour of the present invention as described below, specifically, the particle size at which the ratio of particles of 400 μm or less accounts for 90% by mass or more, more preferably 91.5% by mass or more, and further Preferably it is 93 mass % or more.
再者,本發明中,亦可於進行熱處理小麥粉之粉碎之前,對該熱處理小麥粉實施乾燥處理。如上所述,熱處理小麥粉通常處於濕潤狀態,因此,藉由粉碎前進行乾燥,可更加良好地進行粉碎處理。作為乾燥處理,可藉由棚乾燥、熱風乾燥、流動層乾燥等公知之方法實施。又,亦可於粉碎之同時進行乾燥。又,於粉碎前不進行熱處理小麥粉之乾燥之情形時,較佳為於粉碎後進行乾燥以提高保存性。就縮短乾燥時間或使用熱處理粉來製作麵包時之作業性之方面而言,乾燥時之乾燥溫度較佳為超過100℃且為170℃以下,更佳為105℃以上170℃以下,尤佳為120℃以上150℃以下。Furthermore, in the present invention, the heat-treated wheat flour may be subjected to a drying treatment before the pulverization of the heat-treated wheat flour. As described above, since the heat-treated wheat flour is usually in a wet state, the pulverization treatment can be performed more favorably by drying before pulverization. The drying treatment can be carried out by a known method such as booth drying, hot air drying, and fluidized bed drying. Moreover, you may dry simultaneously with grinding|pulverization. In addition, in the case where the drying of the heat-treated wheat flour is not performed before pulverization, it is preferable to perform drying after pulverization in order to improve the storage stability. The drying temperature during drying is preferably more than 100°C and 170°C or less, more preferably 105°C or more and 170°C or less, particularly preferably from the viewpoint of shortening the drying time or workability when using heat-treated flour to make bread. Above 120°C and below 150°C.
接下來對本發明之粉碎熱處理小麥粉進行說明。本發明之粉碎熱處理小麥粉於將未經處理時之糊化熱設為100時,具有10以上55以下之糊化熱,於將未經處理時之麵筋活性設為100時,具有50以上90以下之麵筋活性,並且具有粒徑400 μm以下之粒子占90質量%以上之粒度分佈,且於25℃下相對於100質量%小麥粉加入500質量%水時之黏度為1 Pa・s以上4 Pa・s以下。Next, the pulverized and heat-treated wheat flour of the present invention will be described. The pulverized heat-treated wheat flour of the present invention has a heat of gelatinization of 10 or more and 55 or less when the heat of gelatinization when untreated is 100, and has a heat of gelatinization of 50 or more and 90 when the gluten activity when untreated is 100. The gluten activity is below 400 μm, the particle size distribution is 90% by mass or more, and the viscosity when 500% by mass of water is added to 100% by mass of wheat flour at 25°C is 1 Pa·s or more4 Pa·s or less.
本發明之粉碎熱處理小麥粉藉由上述糊化熱為55以下而吸水性及膨潤性優異,製備麵包類時軟糯食感變得良好。另一方面,藉由上述糊化熱為10以上,於製備麵包類時,不但麵團之黏膩得到抑制,濕潤軟糯之食感變得良好,而且作業性亦提高。就該等方面而言,上述糊化熱較佳為13以上50以下,更佳為15以上47以下。The pulverized and heat-treated wheat flour of the present invention is excellent in water absorption and swelling property because the above-mentioned heat of gelatinization is 55 or less, and the texture of soft glutinous food becomes good when preparing breads. On the other hand, when the above-mentioned heat of gelatinization is 10 or more, when preparing breads, not only the stickiness of the dough is suppressed, the texture of the moist and glutinous food becomes good, but also the workability is improved. In these respects, the above-mentioned heat of gelatinization is preferably 13 or more and 50 or less, more preferably 15 or more and 47 or less.
本發明之粉碎熱處理小麥粉於將未經處理時之糊化熱設為100時,上述麵筋活性為90以下,藉此,所獲得之烘焙食品可獲得濕潤軟糯之良好食感。於將未經處理時之糊化熱設為100時,上述麵筋活性為50以上,藉此,例如使用上述小麥粉所獲得之麵包類不僅體積變大,內裏組織變得細膩,而且濕潤軟糯之食感變得良好。就該觀點而言,上述麵筋活性較佳為55以上85以下,更佳為60以上80以下。The pulverized and heat-treated wheat flour of the present invention has a gluten activity of 90 or less when the untreated gelatinization heat is set to 100, whereby the obtained baked food can have a moist, soft and glutinous taste. When the heat of gelatinization in the untreated state is set to 100, the above-mentioned gluten activity is 50 or more, whereby, for example, breads obtained by using the above-mentioned wheat flour not only have a larger volume, but also have a finer inner texture, and are also moist and glutinous. The taste becomes good. From this viewpoint, the gluten activity is preferably 55 or more and 85 or less, more preferably 60 or more and 80 or less.
本發明之粉碎熱處理小麥粉藉由上述黏度為1 Pa・s以上而小麥粉中之吸水性及膨潤性提高,例如於使用該小麥粉製備麵包類時,軟糯食感優異。又,藉由上述黏度為4 Pa・s以下,不僅可抑制澱粉粒之崩解而使麵團不黏膩,延遲離水而增大烘烤後之體積,而且可獲得細膩之內裏組織,並且濕潤軟糯之食感優異。另一方面,就該等觀點而言,本發明之粉碎熱處理小麥粉之上述黏度較佳為1.1 Pa・s以上3.7 Pa・s以下,更佳為1.2 Pa・s以上3.5 Pa・s以下。The pulverized and heat-treated wheat flour of the present invention has a viscosity of 1 Pa·s or more to improve the water absorption and swelling properties of the wheat flour, for example, when the wheat flour is used to prepare breads, it has excellent soft and glutinous taste. In addition, when the above viscosity is 4 Pa·s or less, the disintegration of starch granules can be suppressed, the dough is not sticky, and the volume after baking can be increased by delaying the separation of water, and a fine inner structure can be obtained, and it is moist and soft. The glutinous taste is excellent. On the other hand, from these viewpoints, the above-mentioned viscosity of the pulverized and heat-treated wheat flour of the present invention is preferably 1.1 Pa·s or more and 3.7 Pa·s or less, more preferably 1.2 Pa·s or more and 3.5 Pa·s or less.
本發明之粉碎熱處理小麥粉中粒徑400 μm以下之粒子之比率占90質量%以上,藉此,例如製備麵包類之麵團時該小麥粉會迅速地溶於水,麵團不易黏膩。又,烘烤後之食感軟糯感優異,可抑制粗澀。就該等方面而言,本發明之粉碎熱處理小麥粉中之粒徑400 μm以下之粒子更佳為91.5質量%以上,進而較佳為93質量%以上。The ratio of particles with a particle size of 400 μm or less in the pulverized and heat-treated wheat flour of the present invention accounts for more than 90% by mass, whereby, for example, when preparing bread dough, the wheat flour is quickly dissolved in water, and the dough is not easily sticky. In addition, it has an excellent soft and waxy texture after baking, and can suppress roughness. In these aspects, the particle size of 400 μm or less in the pulverized heat-treated wheat flour of the present invention is more preferably 91.5% by mass or more, and still more preferably 93% by mass or more.
上述糊化熱、麵筋活性、粒度及黏度分別處於上述範圍內之粉碎熱處理小麥粉可藉由上述本發明之粉碎熱處理小麥粉之製造方法適當地製造。The pulverized heat-treated wheat flour whose heat of gelatinization, gluten activity, particle size, and viscosity are within the above-mentioned ranges can be appropriately produced by the above-mentioned method for producing pulverized and heat-treated wheat flour of the present invention.
本發明中之糊化熱、麵筋活性、粒度及黏度係以如下所述之方式測定。以下,未處理粉係指將與作為測定對象之粉碎熱處理小麥粉品牌相同之小麥進行製粉而得的熱處理前之小麥粉。 《糊化熱之測定》 使用示差掃描式熱量計(精工公司製造),將加入有粉碎熱處理小麥粉之乾燥質量之4倍量之蒸餾水的鋁膠囊、與僅加入與粉碎熱處理小麥粉之乾燥質量同等量之蒸餾水的鋁膠囊進行比較對照,以每分鐘5℃之速度自25℃升溫至140℃,測定與對照組之吸熱能之差異。並且以每1 g乾燥小麥粉之糊化熱(J/g)表示糊化時所產生之吸熱能。將以如上方式獲得之糊化熱於將未處理粉之糊化熱設為100時之相對值作為粉碎熱處理小麥粉之糊化熱。The heat of gelatinization, gluten activity, particle size and viscosity in the present invention are determined as described below. Hereinafter, the untreated flour refers to the wheat flour before heat treatment obtained by milling the same brand of wheat as the pulverized heat-treated wheat flour to be measured. "Determination of the heat of gelatinization" Using a differential scanning calorimeter (manufactured by Seiko Co., Ltd.), the aluminum capsules containing distilled water in an amount equal to 4 times the dry mass of the pulverized heat-treated wheat flour and the aluminum capsules containing only the same amount of distilled water as the dry mass of the pulverized and heat-treated wheat flour were used. For comparison and control, the temperature was increased from 25°C to 140°C at a rate of 5°C per minute, and the difference in endothermic energy with the control group was determined. And the heat of gelatinization (J/g) per 1 g of dry wheat flour represents the endothermic energy generated during gelatinization. The relative value of the heat of gelatinization obtained as described above and the heat of gelatinization of the untreated flour as 100 was taken as the heat of gelatinization of the pulverized heat-treated wheat flour.
《麵筋活性之測定》 (1)小麥粉之可溶性粗蛋白質含量之測定: (a)準確稱量2 g試樣(小麥粉)並放入100 mL容量之燒杯中。 (b)將0.05當量濃度之乙酸40 mL加入上述燒杯中,於室溫下攪拌60分鐘而製備懸濁液。 (c)將藉由上述(b)所獲得之懸濁液移至離心管,以5000 rpm進行5分鐘離心分離後,使用濾紙進行過濾,並回收濾液。 (d)以0.05當量濃度之乙酸40 mL清洗上述所使用之燒杯,將洗液移至離心管,以5000 rpm進行5分鐘離心分離後,使用濾紙進行過濾,並回收濾液。 (e)將藉由上述(c)及(d)所回收之濾液一同定容至100 mL。 (f)利用全移液管將藉由上述(e)所獲得之液體25 mL加入TECATOR公司(瑞典)製造之KJELTEC AUTO SYSTEM之凱氏管(Kjeldahl tube)中,並加入1片分解促進劑(日本General股份有限公司製造之「KJELTABS-C」;硫酸鉀:硫酸銅=9:1(質量比))及15 mL濃硫酸。 (g)使用組裝於上述KJELTEC AUTO SYSTEM之KJELTEC分解爐(DIGESTION SYSTEM 20 1015型),以刻度4進行1小時分解處理,進而以刻度9或10自動地進行1小時分解處理,此後,即繼該分解處理之後連續且自動地使用組裝於同一KJELTEC AUTO SYSTEM之KJELTEC蒸餾滴定系統(KJELTEC AUTO 1030型),對進行過該分解處理之液體進行蒸餾及滴定(滴定時使用0.1當量濃度之硫酸),藉由下述數式求出試樣(小麥粉)之可溶性粗蛋白質含量。 (數1) 可溶性粗蛋白質含量(%)=0.14×(T-B)×F×N×(100/S)×(1/25) 式中, T=滴定所需之0.1當量濃度之硫酸之量(mL) B=空白組之滴定所需之0.1當量濃度之硫酸之量(mL) F=用於滴定之0.1當量濃度之硫酸之力價(於使用時測定或使用標示有力價之市售品) N=氮蛋白質換算係數(5.70) S=試樣之稱取量(g)"Determination of Gluten Activity" (1) Determination of soluble crude protein content of wheat flour: (a) Accurately weigh 2 g of the sample (wheat flour) and put it into a beaker with a capacity of 100 mL. (b) 40 mL of 0.05N acetic acid was added to the beaker, and the mixture was stirred at room temperature for 60 minutes to prepare a suspension. (c) The suspension obtained in the above (b) was transferred to a centrifuge tube, centrifuged at 5000 rpm for 5 minutes, and then filtered using filter paper to collect the filtrate. (d) Wash the beaker used above with 40 mL of 0.05N acetic acid, transfer the washing solution to a centrifuge tube, perform centrifugation at 5000 rpm for 5 minutes, filter with filter paper, and recover the filtrate. (e) Dilute the filtrate recovered by the above (c) and (d) together to 100 mL. (f) Using a full pipette, add 25 mL of the liquid obtained in (e) above into a Kjeldahl tube of KJELTEC AUTO SYSTEM manufactured by TECATOR (Sweden), and add 1 tablet of a decomposition accelerator ( "KJELTABS-C" manufactured by Japan General Co., Ltd.; potassium sulfate: copper sulfate = 9:1 (mass ratio)) and 15 mL of concentrated sulfuric acid. (g) Using a KJELTEC decomposing furnace (DIGESTION SYSTEM 20 1015 type) assembled in the above-mentioned KJELTEC AUTO SYSTEM, decomposing treatment is carried out at a scale of 4 for 1 hour, and further at a scale of 9 or 10. After the decomposition treatment, the KJELTEC distillation and titration system (KJELTEC AUTO 1030 type) assembled in the same KJELTEC AUTO SYSTEM was continuously and automatically used to distill and titrate the liquid subjected to the decomposition treatment (using 0.1N sulfuric acid for titration). The soluble crude protein content of the sample (wheat flour) was determined from the following equation. (Number 1) Soluble crude protein content (%)=0.14×(TB)×F×N×(100/S)×(1/25) In the formula, T=Amount of 0.1N sulfuric acid required for titration (mL) B=Amount of 0.1N sulfuric acid required for titration of blank group (mL) F = the strength of 0.1 normal concentration of sulfuric acid used for titration (measured at the time of use or use a commercially available product marked with strength) N = nitrogen protein conversion factor (5.70) S=Weighing amount of sample (g)
(2)小麥粉之總粗蛋白質含量之測定: (a)準確稱量0.5 g試樣(小麥粉)並放入與上述(1)所使用者相同之TECATOR公司製造之KJELTEC AUTO SYSTEM之凱氏管中,並加入1片與上述(1)之(f)所使用者相同之分解促進劑及濃硫酸5 mL。 (b)使用與上述(1)所使用者相同之KJELTEC AUTO SYSTEM之KJELTEC分解爐,以刻度9或10進行1小時分解處理,此後,即繼該分解處理之後,連續且自動地使用組裝於同一KJELTEC AUTO SYSTEM之與上述(1)所使用者相同之KJELTEC蒸餾滴定系統,對上述已進行分解處理之液體進行蒸餾及滴定(滴定時使用0.1當量濃度之硫酸),藉由下述數式求出試樣(小麥粉)之總粗蛋白質含量。 (數2) 總粗蛋白質含量(%)=(0.14×T×F×N)/S 式中, T=滴定所需之0.1當量濃度之硫酸之量(mL) F=用於滴定之0.1當量濃度之硫酸之力價(於使用時測定) N=氮蛋白質換算係數(5.70) S=試樣之稱取量(g)(2) Determination of total crude protein content of wheat flour: (a) Accurately weigh 0.5 g of the sample (wheat flour) and put it into a Kjeltec tube of KJELTEC AUTO SYSTEM manufactured by TECATOR, which is the same as that used in (1) above, and add 1 tablet of the same product as in (1) above. (f) 5 mL of the same decomposition accelerator and concentrated sulfuric acid used. (b) Using the KJELTEC calcining furnace of the same KJELTEC AUTO SYSTEM used in the above (1), carry out the decomposition treatment at a scale of 9 or 10 for 1 hour, and thereafter, that is, following the decomposition treatment, continuously and automatically use the same assembly in the same KJELTEC AUTO SYSTEM uses the same KJELTEC distillation and titration system used in (1) above to distill and titrate the above-mentioned decomposed liquid (use 0.1N sulfuric acid for titration), and obtain it by the following formula Total crude protein content of the sample (wheat flour). (Number 2) Total crude protein content (%)=(0.14×T×F×N)/S In the formula, T=Amount of 0.1N sulfuric acid required for titration (mL) F = 0.1N sulfuric acid strength for titration (measured at the time of use) N = nitrogen protein conversion factor (5.70) S=Weighing amount of sample (g)
(3)麵筋活性之計算: 根據藉由上述(1)所求出之試樣(小麥粉)之可溶性粗蛋白質含量及藉由上述(2)所求出之試樣(小麥粉)之總粗蛋白質含量,藉由下述數式求出試樣(小麥粉)之麵筋活性。將藉由上述方式獲得之麵筋活性於將未處理粉之值設為100時之相對值作為粉碎熱處理小麥粉之麵筋活性。 (數3) 麵筋活性(%)=(可溶性粗蛋白質含量/總粗蛋白質含量)×100(3) Calculation of gluten activity: From the soluble crude protein content of the sample (wheat flour) obtained by the above (1) and the total crude protein content of the sample (wheat flour) obtained by the above (2), the following equation Formula to obtain the gluten activity of the sample (wheat flour). The relative value of the gluten activity obtained in the above-described manner with the value of the untreated flour set as 100 was taken as the gluten activity of the pulverized heat-treated wheat flour. (Number 3) Gluten activity (%) = (soluble crude protein content/total crude protein content) × 100
《黏度之測定》 (1)麵糊之製備 向碗(HOBART公司製造)中注入25℃之水500 mL,並向其中加入粉碎熱處理小麥粉(水分量處於8.0質量%~15.0質量%之範圍內)100 g。利用打蛋器(HOBART公司製造)適當地進行攪拌,將小麥粉與水調和後,利用混合機(HOBART公司製造)進行攪拌,第一次攪拌30秒,第二次攪拌240秒。 (2)測定方法 使用BM型黏度計,測定混合機攪拌10分鐘後之25℃下之黏度。"Determination of Viscosity" (1) Preparation of batter 500 mL of water at 25° C. was poured into a bowl (manufactured by HOBART), and 100 g of pulverized heat-treated wheat flour (water content within the range of 8.0 mass % to 15.0 mass %) was added thereto. It stirred appropriately with a whisk (manufactured by HOBART), and after mixing wheat flour with water, it was stirred with a mixer (manufactured by HOBART) for 30 seconds for the first time and 240 seconds for the second time. (2) Measurement method Using a BM type viscometer, the viscosity at 25° C. after being stirred by the mixer for 10 minutes was measured.
《粒度之測定》 使用網眼400 μm之試驗用篩將500 g小麥粉手動篩60秒。測定殘留於試驗用篩上之小麥粉之重量,並除以500 g。測定時之室溫設為25℃,濕度設為70℃。將粒度測定時之小麥粉之水分量設為8.0質量%~15.0質量%之範圍內。該水分量可利用加熱乾燥法進行測定。"Determination of Particle Size" 500 g of wheat flour was manually sieved for 60 seconds using a test sieve with a mesh of 400 μm. Determine the weight of the wheat flour remaining on the test sieve and divide by 500 g. The room temperature during the measurement was 25°C, and the humidity was 70°C. The moisture content of the wheat flour at the time of particle size measurement was made into the range of 8.0 mass % - 15.0 mass %. The moisture content can be measured by a heat drying method.
本發明之粉碎熱處理小麥粉經過二次加工後可用於各種食品用途,作為代表性用途,可列舉烘焙食品。本發明中言及之烘焙食品係指藉由以下方式獲得之食品,即,以穀粉為主原料,並視需要加入酵母或膨脹劑、水、食鹽、砂糖等副材料而獲得醱酵或未醱酵之麵團,對該對麵團進行烘烤、蒸、油炸等加熱處理。作為可應用本發明之烘焙食品之例,可列舉麵包類、點心類。作為麵包類,可列舉:吐司麵包、法式麵包、圓麵包、紡錘形麵包、牛角麵包、披薩等。作為點心類,可列舉:甜甜圈、銅鑼燒、海綿蛋糕、奶油蛋糕、薄煎餅(hotcake)、烙餅(pancake)、鬆麵包、曲奇等。The pulverized and heat-treated wheat flour of the present invention can be used for various food applications after secondary processing, and bakery foods can be mentioned as representative applications. The baked food mentioned in the present invention refers to the food obtained by the following method, that is, the main raw material is grain flour, and yeast or bulking agent, water, salt, sugar and other auxiliary materials are added as necessary to obtain fermented or unleavened fermented food. The dough is subjected to heat treatment such as baking, steaming, and frying. Examples of baked goods to which the present invention can be applied include breads and confectionery. As breads, toast, French bread, round bread, spindle bread, croissant, pizza, etc. are mentioned. As sweets, a doughnut, a dorayaki, a sponge cake, a cream cake, a hotcake, a pancake, a pancake, a cookie, etc. are mentioned.
本發明之粉碎熱處理小麥粉可作為烘焙食品用混合料之原料使用。 本發明之烘焙食品用混合料含有藉由本發明之粉碎熱處理小麥粉之製造方法所獲得之粉碎熱處理小麥粉或本發明之粉碎熱處理小麥粉。本發明人發現,藉由使用由本發明之粉碎熱處理小麥粉之製造方法所獲得之粉碎熱處理小麥粉或本發明之粉碎熱處理小麥粉,可獲得具有濕潤軟糯之食感、充分之蓬鬆感及細膩之內裏組織,且不易發生食感之經時性劣化之烘焙食品。然而,藉由本發明之粉碎熱處理小麥粉之製造方法所獲得之粉碎熱處理小麥粉存在多種物性或特性,要想弄清所有物性或特性並提出專利申請,需從物性之特定方法開始進行開發,因此需進行長期研究,而於製品壽命較短之食品領域實際上是不可能的。因此,本申請案中,將含有藉由本發明之粉碎熱處理小麥粉之製造方法所獲得之粉碎熱處理小麥粉規定為烘焙食品用混合料之構成。如上所述,存在以下情況:除申請時本說明書中所記載之內容以外,不可能藉由物之結構或特性直接對該物進行特定,或者說這根本不切實際。The pulverized and heat-treated wheat flour of the present invention can be used as the raw material of the mixture for baked food. The mixture for baked goods of the present invention contains the pulverized heat-treated wheat flour obtained by the production method of the pulverized and heat-treated wheat flour of the present invention or the pulverized and heat-treated wheat flour of the present invention. The present inventors have found that by using the pulverized and heat-treated wheat flour obtained by the method for producing pulverized and heat-treated wheat flour of the present invention or the pulverized and heat-treated wheat flour of the present invention, it is possible to obtain a moist, glutinous food texture, sufficient fluffy texture and fineness. Baked goods with inner tissue and less likely to deteriorate over time in taste. However, the pulverized and heat-treated wheat flour obtained by the method for producing pulverized and heat-treated wheat flour of the present invention has various physical properties or properties, and in order to clarify all the properties or properties and file a patent application, it is necessary to start from the specific method of physical properties for development. Long-term studies are required, which is practically impossible in the food sector where product life is short. Therefore, in the present application, the pulverized heat-treated wheat flour obtained by the production method of the pulverized and heat-treated wheat flour of the present invention is defined as the composition of the mixture for bakery foods. As described above, there are cases in which it is impossible to directly specify an object by its structure or characteristics, or it is simply impractical, other than what is described in this specification at the time of filing.
就易使作業性、食感、外觀、內裏組織變得良好之方面而言,本發明之烘焙食品用混合料較佳為除了含有藉由本發明之粉碎熱處理小麥粉之製造方法所獲得之粉碎熱處理小麥粉或本發明之粉碎熱處理小麥粉以外,還含有未經熱處理之小麥粉。作為未經熱處理之小麥粉,可使用未經熱處理之未處理小麥粉,例如可列舉:高筋麵粉、凖高筋麵粉、中筋麵粉、低筋麵粉、杜蘭小麥粉等,可單獨使用該等中之1種或將2種以上組合使用。未經熱處理之小麥粉可使用以日本以外之國家產之小麥與日本產小麥中之任一者為原料之小麥粉。尤其是,於使用日本產小麥之小麥粉作為粉碎熱處理小麥粉之原料之情形時,作為未經熱處理之小麥粉,就易獲取性之方面而言,較佳為使用以日本以外之國家產之小麥為原料之小麥粉。In terms of easily improving workability, food texture, appearance, and internal structure, the mixture for baked goods of the present invention preferably contains the pulverized heat treatment obtained by the method for producing pulverized and heat treated wheat flour of the present invention. In addition to the wheat flour or the pulverized heat-treated wheat flour of the present invention, it also contains unheat-treated wheat flour. As the wheat flour without heat treatment, untreated wheat flour without heat treatment can be used, for example, high-gluten flour, high-gluten flour, medium-gluten flour, low-gluten flour, Duran wheat flour, etc. can be used alone. One of them or a combination of two or more. As the unheated wheat flour, wheat flour made from either wheat produced in countries other than Japan and wheat produced in Japan can be used. In particular, in the case of using wheat flour of wheat produced in Japan as a raw material for pulverizing the heat-treated wheat flour, it is preferable to use the wheat flour produced in a country other than Japan in terms of availability as the unheat-treated wheat flour. Wheat flour as raw material.
於本發明之烘焙食品用混合料包含未經熱處理之小麥粉之情形時,粉碎熱處理小麥粉之調配量於粉碎熱處理小麥粉與未經熱處理之小麥粉之合計100質量份中,較佳為1質量份以上40質量份以下。藉由將粉碎熱處理小麥粉之調配量設為1質量份以上,更易獲得烘焙食品之食感改善效果。藉由將粉碎熱處理小麥粉之調配量設為40質量份以下,點心、麵包製作性變得良好。就該等觀點而言,烘焙食品用混合料中之粉碎熱處理小麥粉之調配量於粉碎熱處理小麥粉與未經熱處理之小麥粉之合計100質量份中,粉碎熱處理小麥粉之調配量更佳為5質量份以上40質量份以下,進而較佳為10質量份以上40質量份以下。When the mixture for baked goods of the present invention contains unheat-treated wheat flour, the blending amount of the pulverized and heat-treated wheat flour is preferably 1 in a total of 100 parts by mass of the pulverized heat-treated wheat flour and the unheat-treated wheat flour. The mass part or more is 40 mass parts or less. By setting the blending amount of the pulverized and heat-treated wheat flour to 1 part by mass or more, the effect of improving the texture of baked goods can be more easily obtained. By setting the compounding amount of the pulverized heat-treated wheat flour to be 40 parts by mass or less, the confectionery and bread-making properties become favorable. From these viewpoints, the blending amount of the pulverized heat-treated wheat flour in the mixture for baked goods is more preferably 100 parts by mass of the pulverized heat-treated wheat flour and the unheat-treated wheat flour. 5 parts by mass or more and 40 parts by mass or less, more preferably 10 parts by mass or more and 40 parts by mass or less.
本發明之烘焙食品用混合料中,就使作業性、食感、外觀、內裏組織變得良好之效果較為明顯之方面而言,未經熱處理之小麥粉之調配量於粉碎熱處理小麥粉與未經熱處理之小麥粉之合計100質量份中,較佳為60質量份以上99質量份以下,更佳為65質量份以上95質量份以下,進而較佳為70質量份以上90質量份以下。 進而,烘焙食品用混合料中粉碎熱處理小麥粉與未經熱處理之小麥粉之合計量之比率較佳為50質量%以上,更佳為55質量%以上,尤佳為60質量%以上。尤其是,就使作業性、食感、外觀、內裏組織變得良好之效果較為明顯之方面而言,上述量於普通麵包用途中較佳。In the mixture for baked goods of the present invention, in terms of the obvious effect of improving workability, food texture, appearance, and inner structure, the blending amount of the unheated wheat flour is the same as that of the pulverized heat-treated wheat flour and the unheated wheat flour. In the total 100 parts by mass of the heat-treated wheat flour, it is preferably 60 parts by mass or more and 99 parts by mass or less, more preferably 65 parts by mass or more and 95 parts by mass or less, and still more preferably 70 parts by mass or more and 90 parts by mass or less. Furthermore, the ratio of the total amount of the pulverized heat-treated wheat flour and the unheat-treated wheat flour in the mixture for baked goods is preferably 50% by mass or more, more preferably 55% by mass or more, and even more preferably 60% by mass or more. In particular, the above-mentioned amount is preferable for general bread applications, since the effects of improving workability, food texture, appearance, and inner texture are more pronounced.
烘焙食品用混合料中亦可含有上述粉碎熱處理小麥粉及未經熱處理之小麥粉以外之其他成分。例如可列舉:黑麥粉、大麥粉、蕎麥粉、米粉、豆粉、玉米粉等小麥粉以外之穀粉;馬鈴薯澱粉、玉米澱粉、糯性澱粉、小麥澱粉、及對該等澱粉實施預糊化、醚化、酯化、交聯、酸化等處理而獲得之修飾澱粉;碳酸氫鈉、醱酵粉、碳酸銨、碳酸氫銨、氯化銨等膨脹劑或酵母;沙拉油等油脂類;砂糖等糖類;全蛋、蛋白、蛋黃等蛋類;牛奶、脫脂乳粉、奶油等乳製品;食鹽等鹽類;乳化劑、增黏劑、酸味料、香料、香辛料、著色料、果汁、果實、維生素類等,可單獨使用該等中之1種或將2種以上組合使用。該等其他成分可於粉碎熱處理小麥粉與未經熱處理之小麥粉之混合時一同進行混合,亦可預先與粉碎熱處理小麥粉與未經熱處理之小麥粉中之一者進行混合,亦可於粉碎熱處理小麥粉與未經熱處理之小麥粉之混合後再進行混合。The mixture for baked goods may also contain other ingredients other than the above-mentioned pulverized heat-treated wheat flour and unheat-treated wheat flour. For example, cereal flours other than wheat flour such as rye flour, barley flour, buckwheat flour, rice flour, soybean flour, and corn flour; potato starch, corn starch, waxy starch, wheat starch, and pregelatinization of these starches , modified starch obtained by treatment such as etherification, esterification, cross-linking, acidification, etc.; bulking agents or yeast such as sodium bicarbonate, yeast powder, ammonium carbonate, ammonium bicarbonate, ammonium chloride, etc.; salad oil and other oils and fats; sugar and other sugars; whole eggs, egg whites, egg yolks and other eggs; milk, skimmed milk powder, butter and other dairy products; salts and other salts; Vitamins and the like can be used alone or in combination of two or more. These other ingredients can be mixed together when the pulverized heat-treated wheat flour and the unheat-treated wheat flour are mixed, or they can be pre-mixed with one of the pulverized heat-treated wheat flour and the unheat-treated wheat flour, or they can be mixed with the pulverized heat-treated wheat flour and the unheat-treated wheat flour. The heat-treated wheat flour is mixed with the unheat-treated wheat flour after mixing.
以上基於本發明之較佳實施方式對本發明進行了說明,但亦可將上述或下述實施例中記載之較佳構成與上文或下文記載之其他任意之較佳構成進行組合。再者,關於此處言及之較佳構成,不論進而較佳、尤佳等程度,任何程度之構成均可與其他任何程度之構成進行組合。 [實施例]The present invention has been described above based on the preferred embodiments of the present invention, but the preferred configurations described in the above or below embodiments may be combined with any other preferred configurations described above or below. Furthermore, regarding the preferred configuration mentioned here, regardless of the degree of further preferred, particularly preferred, etc., the configuration of any degree can be combined with the configuration of any other degree. [Example]
為了具體地對本發明進行說明而列舉實施例,但本發明並不受以下實施例限制。Although an Example is given in order to demonstrate this invention concretely, this invention is not limited to the following Example.
(實施例1~23、比較例1~8) 預先使具備加熱套與單軸擠壓機之密閉容器達到表1中所記載之環境溫度。具體而言,利用以蒸氣為熱源之加熱套自外部對密閉容器進行加溫,藉此使容器內之環境溫度達到表1中所記載之溫度。 之後,準備對表1中所記載之品種、品牌之小麥進行製粉而得之小麥粉。按照表1中記載之量準備加熱至表1中所記載之規定溫度之水及水蒸氣。將小麥粉、上述經加熱之水及/或水蒸氣放入上述密閉容器中並加以混合,於已設定為上述規定環境溫度之該密閉容器內加熱表1中所記載之規定時間之後,自密閉容器排出。完成加熱時之混合物之溫度(密閉容器出口處之混合物之溫度)係表1所示之溫度。不經過粒狀化步驟而藉由棚乾燥以130℃將加熱處理後之混合物進行乾燥後,以成為表1之粒度之方式,利用針磨機將所獲得之粉碎熱處理小麥粉進行粉碎,回收混合物粒子,將其作為粉碎熱處理小麥粉。藉由上述方法分別測定所獲得之粉碎熱處理小麥粉之粒度、將未經處理時之糊化熱設為100時之糊化熱(糊化熱比)、將未經處理時之麵筋活性設為100時之麵筋活性(麵筋活性比)、於25℃下相對於100質量%小麥粉加入500質量%水時之黏度。再者,藉由上述所使用之水及水蒸氣於加壓下對容器內進行加熱。(Examples 1 to 23, Comparative Examples 1 to 8) An airtight container equipped with a heating jacket and a uniaxial extruder was brought to the ambient temperature described in Table 1 in advance. Specifically, the airtight container was heated from the outside using a heating mantle using steam as a heat source, thereby bringing the ambient temperature in the container to the temperature described in Table 1. Then, the wheat flour obtained by milling the wheat of the variety and brand described in Table 1 was prepared. Prepare water and steam heated to the prescribed temperature described in Table 1 in the amounts described in Table 1. Put the wheat flour, the heated water and/or water vapor in the above airtight container and mix them. After heating the airtight container at the above-mentioned predetermined ambient temperature for the prescribed time as described in Table 1, it is self-sealing. The container is drained. The temperature of the mixture when heating was completed (the temperature of the mixture at the outlet of the closed vessel) was the temperature shown in Table 1. After the heat-treated mixture was dried at 130° C. by shed drying without going through the granulation step, the obtained pulverized heat-treated wheat flour was pulverized with a pin mill so as to obtain the particle size shown in Table 1, and the mixture was recovered. Particles, which are used as pulverized heat-treated wheat flour. The particle size of the obtained pulverized and heat-treated wheat flour was measured by the above method, the heat of gelatinization (gelatinization heat ratio) when the heat of gelatinization in the untreated state was set as 100, and the gluten activity in the untreated state was set as Gluten activity at 100 (gluten activity ratio), viscosity at 25°C with 500 mass % of water added to 100 mass % of wheat flour. Furthermore, the inside of a container is heated under pressure by the water and water vapor|steam used above.
(比較例9) 不進行加熱處理後之粉碎,除此以外,以與實施例18相同之方式獲得熱處理小麥粉,藉由上述方法分別測定粒度、將未經處理時之糊化熱設為100時之糊化熱(糊化熱比)、將未經處理時之麵筋活性設為100時之麵筋活性(麵筋活性比)、於25℃下相對於100質量%小麥粉加入500質量%水時之黏度。(Comparative Example 9) The heat-treated wheat flour was obtained in the same manner as in Example 18, except that the pulverization after the heat treatment was not performed, the particle size was measured by the above method, and the heat of gelatinization when untreated was set to 100. (gelatinization heat ratio), gluten activity (gluten activity ratio) when the gluten activity in the untreated state was 100, and viscosity when 500% by mass of water was added to 100% by mass of wheat flour at 25°C.
(比較例10) 將由表1所記載之品種之小麥進行製粉所得之小麥粉直接用針磨機粉碎,藉由上述方法分別測定粒度、將未經處理時之糊化熱設為100時之糊化熱(糊化熱比)、將未經處理時之麵筋活性設為100時之麵筋活性(麵筋活性比)、於25℃下相對於100質量%小麥粉加入500質量%水時之黏度。(Comparative Example 10) The wheat flour obtained by milling the wheat of the varieties listed in Table 1 was directly pulverized with a pin mill, and the particle size was measured by the above method, and the heat of gelatinization when untreated was set to 100 (gelatinization heat). heat ratio), the gluten activity when the gluten activity in the untreated state was 100 (gluten activity ratio), and the viscosity when 500% by mass of water was added to 100% by mass of wheat flour at 25°C.
(試驗例1) 使用實施例1~23、比較例1~8之粉碎熱處理小麥粉及比較例9、10之處理小麥粉,藉由下述方法製造作為烘焙食品之一種之吐司麵包。將所獲得之吐司麵包於室溫(25℃)下靜置1天後,請10名專業官能檢查員按照下述評估基準對所獲得之吐司麵包之食感、外觀進行評估。並且,亦請10名專業官能檢查員按照下述評估基準對製造吐司麵包時之作業性、以及將所獲得之吐司麵包於室溫(25℃)下靜置3天後之食感一併進行評估。將各官能檢查員之評估分數之平均值示於表1。(Test Example 1) Using the pulverized heat-treated wheat flour of Examples 1 to 23, Comparative Examples 1 to 8, and the treated wheat flour of Comparative Examples 9 and 10, toast bread, one of the baked goods, was produced by the following method. After the obtained toast was allowed to stand at room temperature (25° C.) for 1 day, 10 professional sensory inspectors were asked to evaluate the texture and appearance of the obtained toast according to the following evaluation criteria. In addition, 10 professional sensory inspectors were also asked to evaluate the workability at the time of making toast bread and the taste after leaving the obtained toast bread at room temperature (25°C) for 3 days according to the following evaluation criteria. and evaluate. The average value of the evaluation scores of each functional examiner is shown in Table 1.
(吐司麵包之製造方法) 向市售之製作麵包用混合機(DALTON股份有限公司製造之5DM-03-r型號之萬能混合機)之混合碗中加入以下成分:將小麥1CW進行製粉而得之小麥粉320 g、作為評估對象之粉碎熱處理小麥粉或處理小麥粉80 g、食鹽8 g、砂糖32 g、生酵母(日本東方酵母工業製造之「Oriental Yeast」)9.2 g、酵母食品(日本東方酵母工業製造之「C Yeast Food」)0.4 g、及適量水,實施混合步驟以製備麵包麵團。具體而言,以低速進行4分鐘混合後,以高速進行2分鐘混合,進而添加16 g之油脂並以低速進行4分鐘混合,其後以高速進行1分鐘混捏(捏合溫度27℃)。使以如上方式獲得之麵包麵團於溫度27℃、相對濕度75%之條件下醱酵1小時後,分割成450 g並揉成團,放置醱酵30分鐘後,將麵包麵團揉成棒狀並填入吐司麵包模具中。然後,進行60分鐘最終醱酵(溫度38℃、相對濕度85%之環境下),其後於溫度200℃下烘烤30分鐘而獲得吐司麵包。(How to make toast bread) The following ingredients were added to the mixing bowl of a commercially available mixer for bread making (Universal Mixer Model 5DM-03-r manufactured by DALTON Co., Ltd.): 320 g of wheat flour obtained by milling wheat 1CW, as an evaluation 80 g of crushed heat-treated wheat flour or treated wheat flour, 8 g of salt, 32 g of sugar, 9.2 g of raw yeast (“Oriental Yeast” manufactured by Japan Oriental Yeast Industry Co., Ltd.), yeast food (“C Yeast” manufactured by Japan Oriental Yeast Industry Co., Ltd. Food") 0.4 g, and an appropriate amount of water, and a mixing step was performed to prepare bread dough. Specifically, after mixing at low speed for 4 minutes, mixing at high speed for 2 minutes, adding 16 g of fat and oil, mixing at low speed for 4 minutes, and then mixing at high speed for 1 minute (kneading temperature: 27°C). The bread dough obtained in the above manner was fermented for 1 hour at a temperature of 27°C and a relative humidity of 75%, then divided into 450 g and kneaded into balls. Fill into toast molds. Then, the final leavening was performed for 60 minutes (in an environment of a temperature of 38° C. and a relative humidity of 85%), followed by baking at a temperature of 200° C. for 30 minutes to obtain toast bread.
(製造吐司麵包時之作業性之評估基準) 5分:麵包麵團於製造吐司麵包之所有步驟中均不黏膩,二次加工適性良好。 4分:麵包麵團於製造吐司麵包之部分步驟中發黏,但不影響二次加工。 3分:麵包麵團於製造吐司麵包之所有步驟中均發黏,但不影響二次加工。 2分:麵包麵團於製造吐司麵包之所有步驟中均發黏,除非特別注意麵包麵團之操作,否則很難進行二次加工。 1分:麵包麵團於製造吐司麵包之所有步驟中均嚴重發黏,難以進行二次加工。(Evaluation criteria for workability when manufacturing toast) 5 points: The bread dough is not sticky in all steps of making toast bread, and the suitability for secondary processing is good. 4 points: The bread dough is sticky during some of the steps of making the toast, but it does not affect the secondary processing. 3 points: The bread dough is sticky in all steps of making the toast, but does not affect the secondary processing. 2 points: The bread dough is sticky in all steps of making the toast, and it is difficult to carry out secondary processing unless special attention is paid to the operation of the bread dough. 1 point: The bread dough is severely sticky in all steps of making toast, making it difficult to carry out secondary processing.
(吐司麵包之食感之評估基準) 5分:整體上充分具有濕潤軟糯之食感,食味、食感良好。 4分:雖然局部存在缺乏濕潤感或鬆軟感之情況,但整體上具有濕潤軟糯之食感,食味、食感無問題。 3分:可感覺到少許濕潤感或軟糯感。 2分:整體上濕潤感或軟糯感較少,局部較乾。 1分:整體上為過軟或較乾之食感,食味、食感不良。(Evaluation criteria for the taste of toast bread) 5 points: As a whole, a moist, soft and glutinous food texture was sufficiently obtained, and the food taste and food texture were good. 4 points: Although there is a lack of moistness or softness locally, the whole has a moist and glutinous taste, and there is no problem with the taste and taste. 3 points: A slightly moist feeling or a soft waxy feeling can be felt. 2 points: The overall moistness or softness is less, and the part is dry. 1 point: The overall taste is too soft or dry, and the taste and taste are poor.
(吐司麵包之外觀(體積)之評估基準) 5分:體積非常大,良好。 4分:體積較大,良好。 3分:體積稍大。 2分:體積略小,不良。 1分:體積較小,不良。(Evaluation criteria for the appearance (volume) of toast bread) 5 points: The volume is very large and good. 4 points: Large volume and good. 3 points: The volume is slightly larger. 2 points: The volume is slightly small, and it is not good. 1 point: Small in size and poor.
(吐司麵包之內裏組織之評估基準) 5分:內裏組織非常細膩,良好。 4分:內裏組織較為細膩,良好。 3分:內裏組織稍顯細膩。 2分:內裏組織略顯粗糙,不良。 1分:內裏組織粗糙,不良。(Evaluation criteria for the inner organization of toast) 5 points: The inner tissue is very fine and good. 4 points: The inner organization is relatively fine and good. 3 points: The inner tissue is slightly delicate. 2 points: The inner tissue is slightly rough and bad. 1 point: The inner tissue is rough and bad.
[表1]
如表1所示,實施本發明之製法而滿足特定之糊化熱、麵筋活性、粒度分佈及黏度之各實施例中,實現了作業性、濕潤軟糯之食感、外觀之蓬鬆感、細膩之內裏組織、對食感之經時性劣化之抑制。另一方面可知:混合處理中水分之量相對於100質量份小麥粉未達20質量份或超過55質量份之比較例1及2、混合處理中水之溫度未達70℃之比較例3及4、完成加熱時之混合物之溫度未達80℃或超過100℃或者加熱時間未達3秒或超過60秒之比較例5~7、未進行粉碎之比較例9、以及未進行加熱處理之比較例10處於本發明之糊化熱、麵筋活性、粒度分佈或黏度之範圍外,且作業性、食感、外觀、內裏組織中之某一者較差。As shown in Table 1, in each example that satisfies the specific heat of gelatinization, gluten activity, particle size distribution and viscosity by implementing the production method of the present invention, workability, moist and glutinous food texture, fluffy appearance, fine and delicate appearance are achieved. Inner tissue, inhibition of food texture deterioration over time. On the other hand, it can be seen that the amount of water in the mixing process is less than 20 parts by mass or more than 55 parts by mass relative to 100 parts by mass of wheat flour in Comparative Examples 1 and 2, and Comparative Examples 3 and 2 in which the temperature of the water in the mixing process did not reach 70°C. 4. Comparison of Comparative Examples 5 to 7 in which the temperature of the mixture when the heating was completed was less than 80°C or more than 100°C, or the heating time was less than 3 seconds or more than 60 seconds, Comparative Example 9 without pulverization, and comparison without heat treatment Example 10 was outside the range of gelatinization heat, gluten activity, particle size distribution or viscosity of the present invention, and was poor in any one of workability, food texture, appearance, and texture.
(試驗例2) 試驗例1中,關於作為評估對象之粉碎熱處理小麥粉,使用藉由實施例2或6所獲得之粉碎熱處理小麥粉,將其與作為未經熱處理之小麥粉之高筋麵粉(將小麥1CW進行製粉而得之小麥粉)之調配量適當變更為表2所記載之規定量,藉由上述方法(吐司麵包之製造方法)製造吐司麵包。將所獲得之吐司麵包於室溫(25℃)下靜置1天。請10名專業官能檢查員按照與上述試驗例1相同之評估基準對製造吐司麵包時之作業性、以及吐司麵包之食感、外觀(體積)及內裏組織進行評估。將結果示於表2。(Test Example 2) In Test Example 1, as the pulverized heat-treated wheat flour as the evaluation object, the pulverized and heat-treated wheat flour obtained in Example 2 or 6 was used, and it was combined with high-gluten flour (wheat 1CW) which was not heat-treated wheat flour. The blending amount of wheat flour obtained by milling) was appropriately changed to the predetermined amount described in Table 2, and toast was produced by the above-mentioned method (method for producing toast). The obtained toast was allowed to stand at room temperature (25°C) for 1 day. Ten professional sensory inspectors were asked to evaluate the workability at the time of producing toast, the texture, appearance (volume), and inner structure of the toast according to the same evaluation criteria as in Test Example 1 above. The results are shown in Table 2.
[表2]
如表2所示,可知於粉碎熱處理小麥粉與未經熱處理之小麥粉之合計100質量份中含有1~40質量份之粉碎熱處理小麥粉之各實施製造例之烘焙食品用混合料的作業性、食感、外觀、內裏組織均優異。 [產業上之可利用性]As shown in Table 2, it was found that the workability of the mixture for bakery products of each of the production examples in which 1 to 40 parts by mass of the pulverized heat-treated wheat flour was contained in 100 parts by mass of the pulverized heat-treated wheat flour and the unheat-treated wheat flour , taste, appearance, and internal organization are excellent. [Industrial Availability]
根據藉由本發明之製造方法製造之粉碎熱處理小麥粉及本發明之粉碎熱處理小麥粉、以及使用該等之烘焙食品用混合料,可獲得具有濕潤且軟糯之食感、充分之蓬鬆感及細膩之內裏組織,且不易發生食感之經時性劣化之烘焙食品。又,藉由本發明之製造方法製造之粉碎熱處理小麥粉及本發明之粉碎熱處理小麥粉、以及使用該等之烘焙食品用混合料的二次加工適性優異,因此於製造步驟中不易產生麵團之黏膩,作業性優異,可高效率地製造該烘焙食品。According to the pulverized and heat-treated wheat flour produced by the production method of the present invention, the pulverized and heat-treated wheat flour of the present invention, and the mixture for baked goods using these, a moist and glutinous food texture, sufficient fluffy texture and fineness can be obtained Baked goods with inner tissue and less likely to deteriorate over time in taste. In addition, the pulverized and heat-treated wheat flour produced by the production method of the present invention, the pulverized and heat-treated wheat flour of the present invention, and the bakery food mix using these are excellent in secondary processing, and therefore, dough stickiness is not easily generated in the production step. It is greasy and excellent in workability, and the baked goods can be produced efficiently.
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