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WO2019131026A1 - Panneau décoratif de recouvrement et procédé de fabrication associé - Google Patents

Panneau décoratif de recouvrement et procédé de fabrication associé Download PDF

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Publication number
WO2019131026A1
WO2019131026A1 PCT/JP2018/044777 JP2018044777W WO2019131026A1 WO 2019131026 A1 WO2019131026 A1 WO 2019131026A1 JP 2018044777 W JP2018044777 W JP 2018044777W WO 2019131026 A1 WO2019131026 A1 WO 2019131026A1
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WO
WIPO (PCT)
Prior art keywords
sheet
groove
substrate
bonding step
bonding
Prior art date
Application number
PCT/JP2018/044777
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English (en)
Japanese (ja)
Inventor
達哉 伊東
公則 中尾
Original Assignee
大建工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=67063542&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=WO2019131026(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by 大建工業株式会社 filed Critical 大建工業株式会社
Publication of WO2019131026A1 publication Critical patent/WO2019131026A1/fr

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form

Definitions

  • the present invention relates to a lapping decorative board in which a sheet is integrally bonded to the surface and the peripheral side of a plate-like substrate, and a method of manufacturing the same, and more particularly to lapping technology for a substrate having grooves formed on the surface. .
  • Patent Document 1 As a wrapping decorative board of this type, for example, as shown in Patent Document 1, there is a sheet of a size that protrudes from the surface of the substrate, and the surface of the substrate and the surrounding side are integrally lapped. In these lapping veneers, the sheet is folded and bonded to the surface and the peripheral side of the substrate, and the four corners of the substrate are cut off by cutting off excess portions of the substrate from the side and The sheet and the surrounding side are integrally wrapped.
  • a base material of a lapping decorative board as described above for example, as shown in Patent Document 2, a base material configured to be wide (for example, 1 inch) by forming a groove that looks like a joint on the surface May be used. Since a lapping decorative board using such a base material looks like a plurality of decorative boards joined together, it is possible to form a good-looking floor surface or wall surface with a small number of sheets, and it is possible to reduce the construction man-hour. There is a merit that it can reduce.
  • the sheet is placed on the surface of the base material, the sheet is pressed against the surface and adhered while the sheet is depressed in the groove of the base by the rubber roll, and then recessed in the groove
  • the surface of the substrate and the inner surface of the groove are wrapped with the sheet by pressing the sheet against the inner surface of the groove with a metal roll.
  • This invention is made in view of this point, The purpose is the lapping decorative board excellent in the designability by which the surface of a substrate, a surrounding side, and the inner surface of a slot were precisely wrapped by a sheet, and its manufacturing method To provide.
  • the bottom of the groove is provided on the periphery of the sheet provided with the end of the groove in the substrate and adhered to the two side surfaces corresponding to the two sides corresponding to each other. To form an incision extending from the edge of the sheet to the edge of the sheet.
  • the lapping decorative board according to the first aspect comprises a plate-like substrate, and adhesively integrated on the surface and the circumferential side of the substrate so that the peripheral portion is positioned on the circumferential side of the substrate.
  • a decorative decorative board comprising a decorative sheet layer comprising a sheet, wherein a groove extending from one of two opposing side surfaces of the base to the other is formed on the surface of the base, and the decorative sheet is provided.
  • the surface of the substrate, the peripheral side and the inner surface of the groove are wrapped with a sheet.
  • the two groove end side portions of the decorative sheet layer adhered to the two side surfaces provided with the groove end portions in the substrate are divided into two by the cut extending from the bottom of the groove to the edge of the sheet. Therefore, in the first aspect, when bonding the peripheral edge of the sheet to the two side surfaces of the substrate on which both ends of the groove are provided, the peripheral edge of the sheet having a notch extending from the bottom of the groove to the edge of the sheet It will be done by bending the part.
  • the sheet is bonded to the inner surface of the groove of the base by having a notch extending from the bottom of the groove to the edge of the sheet in the peripheral portion of the sheet, when the peripheral portion of the sheet is bent, the groove is adhered to the inner surface
  • the groove bottom portion of the sheet is not subjected to a force for lifting the groove bottom portion above the groove. Therefore, the two side surfaces provided with the end of the groove of the base can be accurately wrapped with the sheet without raising the inner surface of the groove of the decorative sheet layer adhered to the inner surface of the groove from the inner surface of the groove. Therefore, according to the first aspect, it is possible to provide a lapping decorative board excellent in design, in which the surface of the substrate, the peripheral side surface, and the inner surface of the groove are precisely wrapped with a sheet.
  • a second aspect is characterized in that, in the first aspect, a chamfered portion comprising an inclined surface is formed between each of the surface of the base and the peripheral side surface.
  • a chamfer is formed between each of the surface and the peripheral side surface of the substrate. Therefore, when forming a floor or a wall with a plurality of wrapping decorative boards, the shadows of the joints of the wrapping decorative boards become dark, and the design is enhanced. Also, in particular, by forming a chamfer between the two side surfaces on which the groove end of the substrate is provided and the surface, the sheet is guided to the ridge line formed by the inner surface of the groove and the chamfer. Thus, the sheet can be adhered cleanly without exposing the substrate from the inner surface of the groove to the two side surfaces.
  • the groove inner surface portion is divided into two by a cut extending in the extending direction of the groove along the bottom of the groove.
  • the groove inner surface portion of the decorative sheet layer adhered to the inner surface of the groove of the substrate is divided into two by a cut extending in the groove extending direction along the groove bottom. Therefore, in the third aspect, when bonding the sheet to the inner surface of the groove of the substrate, the sheet is simply bent along the upper edge of the groove and pressed against the inner surface without applying excessive force to the sheet and extending it. Thus, the sheet can be attached cleanly to the inner surface of the groove. Further, by forming a cut at the bottom of the groove inner surface of the decorative sheet layer, the groove portion has a shade more resembling a joint, and the design is further improved.
  • the inner surface of the groove is covered with a coating layer made of a paint, and the groove inner surface portion is provided on the coating layer.
  • a film layer made of a paint is formed on the inner surface of the groove, and the sheet is adhered thereon to form the groove inner surface portion of the decorative sheet layer.
  • a plate-like substrate having a groove extending from one end to the other end formed on the surface is adhesively integrated on the surface of the substrate, the peripheral side surface and the inner surface of the groove.
  • a method for producing a lapping decorative board comprising a decorative sheet layer comprising a sheet, the surface bonding step of bonding the sheet to the surface of the substrate, and the surface bonding step being performed after the surface bonding step;
  • the peripheral portion of the sheet protruding from the surface of the substrate corresponds to
  • the sheet peripheral edge protruding from the surface of the substrate It is decided to form a cut that extends from the position corresponding to the bottom of the groove to the edge of the sheet on the both sides of the groove in the drawing direction.
  • the peripheral edge of the sheet in the first side bonding step after the groove inner surface bonding step of bonding the sheet to the groove inner surface of the substrate
  • the groove bottom portion of the sheet adhered to the inner surface of the groove does not act to lift the groove bottom portion above the groove. Therefore, the two side surfaces provided with the end of the groove of the base can be accurately wrapped with the sheet without raising the inner surface of the groove of the decorative sheet layer adhered to the inner surface of the groove from the inner surface of the groove. Therefore, according to the fifth aspect, it is possible to provide a method for manufacturing a lapping decorative board excellent in design, in which the surface of the substrate, the peripheral side surface, and the inner surface of the groove are precisely wrapped with a sheet.
  • a plate-like substrate having a groove extending from one end to the other end formed on the surface, and adhesively integrated on the surface of the substrate, the peripheral side surface and the inner surface of the groove
  • a method for producing a lapping decorative board comprising a decorative sheet layer comprising a sheet, the surface bonding step of bonding the sheet to the surface of the substrate, and the surface bonding step being performed after the surface bonding step;
  • the sheet is provided with a cutting step in which the
  • the sheet is bonded to the surface of the substrate, and the sheet is parallel to the bottom of the groove from one end before the peripheral edge of the sheet is adhered to the two side surfaces of the substrate on which the groove ends are provided. It was decided to cut and cut to the other end.
  • the peripheral portion of the sheet is bent and performed.
  • the peripheral edge of the sheet in the first side bonding step after the groove inner surface bonding step of bonding the sheet to the groove inner surface of the substrate
  • the groove bottom portion of the sheet adhered to the inner surface of the groove does not act to lift the groove bottom portion above the groove. Therefore, the two side surfaces provided with the end of the groove of the base can be accurately wrapped with the sheet without raising the inner surface of the groove of the decorative sheet layer adhered to the inner surface of the groove from the inner surface of the groove. Therefore, according to the sixth aspect, it is possible to provide a method for manufacturing a lapping decorative board excellent in design, in which the surface of the substrate, the peripheral side surface, and the inner surface of the groove are precisely wrapped with a sheet.
  • the sheet before the groove inner surface bonding step of bonding the sheet to the inner surface of the groove of the base material, a cut is formed in a portion corresponding to the bottom of the groove of the sheet by the cutting step. Therefore, in the sixth aspect, when bonding the sheet to the inner surface of the groove of the base material in the groove inner surface bonding step, the sheet is bent along the upper edge of the groove without applying an excessive force to the sheet and extending it. The sheet can be attached cleanly to the inner surface of the groove simply by pressing the inner surface.
  • a notch is formed at the bottom of the groove inner surface provided in the groove of the decorative sheet layer, so that the groove portion has a shadow more resembling a joint, and the designability is further improved. Do. That is, a wrapping decorative board excellent in design can be manufactured.
  • the method further includes a coating layer forming step which is performed before the surface bonding step and applies a paint to the inner surface of the groove to form a coating layer covering the inner surface. It is characterized by
  • a coating layer made of a paint is formed on the inner surface of the groove before the sheet is adhered to the inner surface of the groove.
  • the end of the groove is provided in the base material and bonded to the two side surfaces corresponding to the two corresponding sides.
  • a cutting edge extending from the bottom of the groove to the edge of the sheet is formed on the periphery of the sheet, so that the surface of the substrate, the peripheral side surface, and the inner surface of the groove are precisely wrapped with the sheet.
  • a plate and a method of making the same can be provided.
  • FIG. 1 is a perspective view of a wrapping decorative board according to a first embodiment.
  • FIG. 2 is a plan view of the wrapping decorative board of FIG. 3 (a) is a view in the direction of arrows IIIa-IIIa in FIG. 2, and FIG. 3 (b) is a view in the direction of arrows IIIb-IIIb in FIG.
  • FIG. 4 (a) is a plan view of the lapping decorative plate after the coating layer forming step, and FIG. 4 (b) is a side view of the lapping decorative plate after the coating layer forming step.
  • Fig.5 (a) is a top view of the wrapping decorative board after a sheet surface bonding process
  • FIG.5 (b) is a side view of the wrapping decorative board after a sheet surface bonding process.
  • FIG.6 (a) is a top view of the lapping decorative plate after a 1st sheet bonding process
  • FIG.6 (b) is a side view of the lapping decorative plate after a 1st sheet bonding process.
  • Fig.7 (a) is a top view of the wrapping decorative board after a 2nd sheet cutting process
  • FIG.7 (b) is a side view of the wrapping decorative board after a 2nd sheet cutting process.
  • Fig.8 (a) is a top view of the wrapping decorative board after a 2nd sheet bonding process
  • FIG.8 (b) is a side view of the wrapping decorative board after a 2nd sheet bonding process.
  • FIG. 9 (a) is a plan view of the lapping decorative plate after the third sheet bonding step
  • FIG. 9 (a) is a plan view of the lapping decorative plate after the third sheet bonding step
  • FIG. 9 (b) is a side view of the lapping decorative plate after the third sheet bonding step.
  • Fig.10 (a) is a top view of the lapping decorative plate after an excessive part clamp process
  • FIG.10 (b) is a side view of the lapping decorative plate after an excessive part clamp process.
  • FIG. 11 (a) is a plan view of the lapping decorative plate after the excess portion cutting process and the corner portion forming step
  • FIG. 11 (b) is a side view of the lapping decorative plate after the excess portion cutting step and the corner portion forming step FIG.
  • FIG. 1 shows a wrapping decorative board A according to the first embodiment, and the decorative board A is used as, for example, a floor material.
  • a lapping decorative board A is a decorative sheet layer comprising a plate-like base material 1 and a sheet 20 'bonded and integrated to the surface 1a and the peripheral side surfaces 1b, 1b, 1c and 1c of the base material 1 through an adhesive. It has 20 and.
  • the substrate 1 is configured by laminating medium density fiber board (MDF) or the like on plywood.
  • the base material 1 is, for example, a plate-like material commonly used as a building material, such as other wood materials such as particle board and hard board, inorganic board materials such as Daiken Kogyo Co., Ltd. under the trade name “Dyelight”.
  • the material is used, for example, a rectangular plate material having a thickness of 15 mm, a width of 303 mm, and a length of 1818 mm.
  • the surface 1a of the substrate 1 constitutes a decorative surface of the wrapping decorative board A.
  • a chamfered portion 2 is formed by cutting the corners at an angle (or in an arc shape).
  • a groove 3 is formed on the surface 1 a of the substrate 1.
  • the groove 3 is formed in the longitudinal direction from one end in the longitudinal direction to the other end at the center in the width direction of the substrate 1.
  • the groove 3 is formed to have a V-shaped cross section, and the inclined surface 3a of the inner surface thereof has an angle similar to the inclination of the chamfered portion 2 with respect to the thickness direction of the substrate 1 It is inclined at.
  • the coating layer 10 covering the inner surface is formed on the inner surface of the groove 3.
  • the coating layer 10 is formed by applying a waterproof paint to the inner surface of the groove 3.
  • the coating material which comprises the film layer 10 is a hardening acceleration
  • stimulation component the compound and tin compound etc. which have functional groups, such as a hydroxyl group, an amino group, a carboxyl group, a thiol group, are mentioned, for example.
  • a female fruit 4 or a male fruit 12 is formed on each side of the peripheral side surfaces 1b, 1b, 1c, and 1c of the base material 1, a female fruit 4 or a male fruit 12 is formed. Specifically, a female fruit 4 is formed on one of the side surfaces 1b and 1b opposed in the width direction of the base material 1, and a male fruit 12 that can be fitted to the female fruit 4 is formed on the other. In addition, a female fruit 4 is formed on one of the end side surfaces 1c, 1c opposed in the lengthwise direction of the base material 1, and a female fruit 12 that can be fitted to the female fruit 4 is formed on the other.
  • Both the decorative boards A and A are put in order and constructed by fitting the male fruits 12 of the adjacent lapping decorative board A (base material 1) to 4.
  • the above-mentioned side 4 and the side 4 of the side 1 b and the end 1 c are similarly configured.
  • the female reals 4 and 4 each have a female real concave portion 5, a front side female real convex portion 6 and a rear side female real convex portion 7.
  • the female real recess 5 is formed by cutting out the middle portions in the front and back direction which is the thickness direction of the side side surface 1b and the end side surface 1c of the base material 1 in the form of a concave groove.
  • the front side female real convex portion 6 and the rear side female real convex portion 7 are the remaining portions of the base 1 in which the female real concave portion 5 is cut away, and the front side female real convex portion 6 is located on the front side of the female real concave 5
  • the back side female real convex part 7 is a part located on the rear side of the female real concave part 5.
  • the projection length of the front-side female real convex portion 6 is formed to be longer than the projection length of the rear-side female real convex portion 7.
  • the male and female 12, 12 of the side side surface 1b and the end side surface 1c are configured in the same manner.
  • the male fruits 12 and 12 have male convex parts 13, front-side male real concave parts 14, and rear male concave parts 15 respectively.
  • the male convex portion 13, the front side male concave portion 14 and the rear side male concave portion 15 are formed on the front side of the middle portion so that the middle portions in the front and back direction of the side side surface 1b and the end side surface 1c of the base 1 become convex stripes. It is formed by notching the back side respectively.
  • the front-side male actual recess 14 is formed by cutting out in a recessed groove shape deeper than the rear-side male actual recess 15.
  • the base material 1 is subjected to so-called actual processing for forming the female fruit 4 and the male fruit 12 so that the end faces of the adjacent lapping decorative plates A are fitted.
  • the structure to which the end surface of the adjacent lapping decorative plate A is fitted is not limited to this.
  • one of the side surface 1b and the end surface 1c of the base 1 cuts out the front side of the base 1 in the thickness direction, and the other side cuts out the rear side of the base 1 in the thickness direction.
  • the protrusion length of the front side female real convex part 6 and the back side female real convex part 7 is equal, and the depth of the front side male real recessed part 14 and the back side male real concave part 15 is equal. It may be one.
  • the decorative sheet layer 20 is a sheet integrally covering the surface 1a (including the groove 3), the side side surfaces 1b and 1b, and the end side surfaces 1c and 1c (including the chamfered portion 2) of the substrate 1 and bonded by an adhesive. It is formed by 20 '.
  • the adhesive for example, a moisture-curable urethane resin-based hot melt adhesive (PUR hot melt adhesive) is used. As described above, by using the moisture-curable urethane resin-based hot melt adhesive, the sheet 20 ′ can be easily wrapped and adhered to the substrate 1. An adhesive other than the moisture-curable urethane resin-based hot melt adhesive can also be used.
  • the sheet 20 ' is made of, for example, a resin sheet of polyvinyl chloride, polyolefin or the like, and the thickness thereof is about 0.1 to 0.4 mm.
  • thin sheet materials such as resin sheets, such as polyethylene terephthalate, coated paper, decorative paper, such as resin impregnated paper, non-woven fabric, woven fabric, thin wooden decorative veneer, tatami sheet, etc. as sheet 20 '. can do.
  • the thickness of the sheet 20 ' may be determined in consideration of the wrapping equipment, and in the case of paper, for example, about 0.05 to 0.3 mm, and for thin wooden veneer, about 0.15 to 0.30 mm. Is preferably used.
  • the decorative sheet layer 20 made of the sheet 20 ′ has a surface portion 20 a attached to the surface 1 a of the base 1, and two side surface portions attached to the side faces 1 b and 1 b of the base 1 and the chamfered portion 2. 20b and 20b, two end side surface portions 20c and 20c attached respectively to the end side surfaces 1c and 1c of the substrate 1 and the chamfered portion 2 and a groove inner surface portion 20d attached to the inner surface of the groove 3 of the substrate 1 It is configured.
  • the surface portion 20 a is formed on the surface 1 a of the substrate 1. Specifically, the surface portion 20 a is formed in two parts divided by the groove 3 of the surface 1 a of the substrate 1.
  • the side surface portion 20b and the end surface portion 20c and 20c located on the side surface 1b and the end surface 1c of the base 1 on which the female 4 is formed
  • the front side female real convex portion is adhered to the protruding tip end face of the front side female real convex portion 6 in the female real 4 so that the end edge close to the rear side in the thickness direction (front and back direction) of the base material 1 does not reach the female real concave portion 5 It extends to the vicinity of the female real recess 5 at the projecting end face of the portion 6.
  • the side surface portion 20b and the end side surface portion 20c located on the side surface 1b and the end surface 1c of the base material 1 on which the male fruit 12 is formed are adhered to the bottom of the front side male real recess 14 in the male fruit 12.
  • the bottom of the front-side male real recess 14 extends to the vicinity of the male convex 13 so that the end near the back of the base 1 in the thickness direction (front-rear direction) does not reach the male convex 13.
  • the groove inner surface portion 20 d is formed on the inner surface of the groove 3 formed in the surface 1 a of the base material 1.
  • the groove inner surface portion 20 d extends in the extending direction of the groove 3 from one of the two side surfaces (in the present embodiment, the end side surfaces 1 c and 1 c in the present embodiment) where the end of the groove 3 opens in the base material 1 It is divided into two by a cut C2 continuous with the cut C1 formed in each end side surface portion 20c.
  • the two portions of the groove inner surface portion 20 d are formed on the two inclined surfaces 3 a of the groove 3 respectively.
  • the two cuts C1 and one cut C2 are formed by cutting the sheet 20 'along the bottom of the groove 3 from one end to the other and cutting it.
  • the excision 21 is formed as a trace of excision by simultaneously (in an overlapping state) cutting out and removing the surplus part that has been extracted.
  • This manufacturing method includes (1) cutting process, (2) film layer forming process, (3) adhesive application process, (4) sheet surface bonding process, (5) first sheet bonding process, (6) first Sheet cutting process, (7) second sheet cutting process, (8) second sheet bonding process, (9) third sheet bonding process, (10) surplus part clamping process, (11) surplus part cutting process, and (12 B) having a corner forming process.
  • the order of the process demonstrated below is only an example, and the manufacturing method which concerns on this invention is not restricted to this.
  • Cutting Process First, the base 1 is subjected to a cutting process. Cutting includes actual processing, chamfering, and grooving. The actual processing and the chamfering may be performed simultaneously or sequentially.
  • a groove 3 having a V-shaped cross section extending from one end (one end side surface 1c) to the other end (the other end side surface 1c) in the widthwise center of the surface 1a of the substrate 1 is Form.
  • an adhesive (a moisture-curable urethane resin-based hot melt adhesive) is applied to the back surface of the sheet 20 ′.
  • the adhesive may be applied to the surface 1a (including the groove 3) and the side surfaces 1b and 1c (including the chamfered portion 2) of the base 1 instead of the application to the back surface of the sheet 20 '.
  • the sheet 20 ′ is, for example, wound around a roll or the like and continuously fed from the roll or the like and supplied, and the width of the sheet 20 ′ is lapped to the base 1 in advance. It may be set to a reference width corresponding to or may be larger than the reference width. Specifically, the reference width of the sheet 20 'is such that the sheet 20' is lapped with the substrate 1 in the same width direction, and the peripheral portion of the sheet 20 'is obtained in the (5) first sheet bonding step described later. When bent, the tip of the bent peripheral edge portion has a width such that it does not reach the female actual concave portion 5 and the male actual convex portion 13 on the side side surfaces 1 b and 1 b of the base material 1.
  • FIG. 5A shows a sheet 20 'of the reference width.
  • the sheet 20 ′ is bonded to the surface 1a of the substrate 1 with an adhesive as shown in FIGS. 5 (a) and 5 (b). At this time, the sheet 20 'and the substrate 1 are precisely aligned in the width direction and adhered. By this operation, the surface portion 20 a of the decorative sheet layer 20 is formed on the surface 1 a of the substrate 1.
  • the first sheet bonding step is performed using a plurality of pressure bonding rollers provided such that the pressure bonding surface is arranged along the outlines of the chamfered portion 2 and the side surfaces 1b and 1b of the base material 1.
  • the peripheral portions on both sides in the width direction of the sheet 20 'by the plurality of pressure-bonding rollers they are pressed against the chamfered portion 2 and the side surfaces 1b and 1b of the base material 1 to the back surface of the sheet 20'.
  • the peripheral portions on both sides in the width direction of the sheet 20 ' are adhered to the chamfered portion 2 and the side surfaces 1b and 1b of the substrate 1.
  • the side surface portions 20 b and 20 b of the decorative sheet layer 20 are formed on the side surface 1 b and 1 b of the base material 1 and the chamfered portion 2.
  • the first sheet bonding step is not limited to the above-described one using the pressure roller.
  • the peripheral portions on both sides in the width direction of the sheet 20 ' are pressed against the chamfered portion 2 and the side surfaces 1b and 1b of the substrate 1 to reactivate the adhesive on the back surface of the sheet 20'.
  • the peripheral edge of the both sides in the width direction of the sheet 20 ' is made to the chamfer 2 of the base material 1 and the side surface 1b, 1b
  • a cold press operation may be performed in which the pressed and reactivated adhesive is solidified by cooling and adhered.
  • First sheet cutting process (end cut)
  • a portion corresponding to the two sides of the end side surfaces 1 c and 1 c in the base 1 facing each other in the longitudinal direction is the end side of the base 1.
  • it is cut so as to have a predetermined length so as not to reach the female actual recess 5 and the male actual protrusion 13 via the chamfered portion 2.
  • the front end of the substrate 1 is detected by a sensor, and the substrate 1 is cut at the predetermined length according to the total length of the continuously transported substrate 1.
  • Second sheet cutting process (groove cut)
  • the second sheet cutting step cutting step
  • a cut C1 extending from the position corresponding to both ends of the bottom of the groove 3 to the end edge of the sheet 20 'and one end of the lowest part (the most recessed part) of the groove 3
  • a cut C2 is formed corresponding to the other end.
  • the two cuts C1 and one cut C2 are continuous on a straight line on the sheet 20 '. Therefore, the cuts C1 and C2 are formed by cutting a portion of the sheet 20 'located on the groove 3 of the base 1 at a cutting line parallel to the lowest portion (the most recessed portion) of the groove 3 . Further, in the present embodiment, since the groove 3 is formed at the center in the width direction of the substrate 1, the center in the width direction of the sheet 20 'is cut in the longitudinal direction (longitudinal direction of the substrate 1). The sheet 20 'may be divided into two.
  • Second sheet bonding step laminate in groove
  • the portion of the sheet 20 ′ located above the groove 3 is bent to press the inner surface of the groove 3 and Solidify and bond the adhesive.
  • the second sheet bonding step is performed using a pressure bonding roll in which an annular convex portion having a cross-sectional shape equal to that of the groove 3 is formed on the outer peripheral surface. Specifically, a portion of the sheet 20 'located above the groove 3 is pressed against the inner surface (two inclined surfaces 3a) of the groove 3 by the convex portion of the pressure roller, and is applied to the back surface of the sheet 20'. By solidifying the adhesive, the portion of the sheet 20 'located above the groove 3 is adhered to the inclined surfaces 3a and 3a of the groove 3 of the substrate 1. By this operation, groove inner surface portions 20 d and 20 d of the decorative sheet layer 20 are formed on the inner surface of the groove 3 of the base 1.
  • the cuts C2 are formed in the portions of the sheet 20 ′ located on the grooves 3 of the base 1. Therefore, when pressing a portion of the sheet 20 'located on the groove 3 of the base material 1 against the inner surface (two inclined surfaces 3a, 3a) of the groove 3, the sheet 20' is stretched by applying an unreasonable force. Instead, the sheet 20 'can be attached cleanly to the inner surface of the groove 3 simply by bending the sheet 20' along the upper end edge of the groove 3 and pressing the sheet 20 'onto the inclined surfaces 3a and 3a.
  • the third sheet bonding step (first side bonding step) is also basically the same as the first sheet bonding step, and bonds the peripheral portions on both sides in the length direction of the sheet 20 ′ cut in the sheet cutting step. Only That is, in this step, as shown in FIGS. 9A and 9B, the peripheral portions on both sides in the length direction of the sheet 20 ′ cut in the second sheet cutting step are bent to chamfer the substrate 1
  • the pressure is applied to the protruding end surface of the front side female real convex portion 6 of the female real 4 at the end 2 and the end side surfaces 1c and 1c and the bottom surface of the front side male real concave portion 14 of the male 12 and the adhesive is solidified and adhered.
  • the end side surface portions 20 c and 20 c of the decorative sheet layer 20 are formed on the end side surfaces 1 c and 1 c of the base 1 and the chamfered portion 2.
  • the peripheral portion of the sheet 20 ′ corresponds to the both end portions of the bottom portion (the most recessed portion) of the groove 3. Notches C1 are formed extending from the position to the edge of the sheet 20 '. Therefore, after the sheet 20 'is adhered to the inner surface of the groove 3 of the base 1 by having such a cut C1 in the peripheral part of the sheet 20', the peripheral part of the sheet 20 'is bent in the third sheet bonding step. At the same time, the groove bottom portion of the sheet 20 ′ adhered to the inner surface of the groove 3 is not subjected to a force for lifting the groove bottom portion above the groove.
  • the two end side surfaces 1c and 1c provided with the end of the groove 3 of the substrate 1 Can be precisely wrapped with the sheet 20 '.
  • the peripheral portions of the sheet 20 ' are bonded to the two side surfaces 1b and 1b and the two end side surfaces 1c and 1c of the substrate 1, and the side surface portions 20b and 20b and End side surface portions 20c, 20c are formed.
  • extraneous portions of the side side surface portion 20b and the end side surface portion 20c of the decorative sheet layer 20 are gathered at four corner portions of the base material 1 to form a protruding portion 21 ' Be done.
  • each cut portion 21 (the decorative sheet layer 20) may be partially melted and heated to such an extent that the cut surfaces thereof are thermally fused.
  • the surface 1a of the substrate 1, the peripheral side surfaces 1b, 1b, 1c, 1c and the inner surface of the groove 3 are lapped by the sheet 20 '. Further, from the bottom of the groove 3, the two end side portions (groove end side portions) 20 c and 20 c of the decorative sheet layer 20 bonded to the two end side surfaces 1 c and 1 c provided with the end portions of the groove 3 in the base material 1 It is divided into two by a cut C1 extending to the edge of the sheet 20 '.
  • the peripheral portion of the sheet 20 'to the end side surfaces 1c and 1c of the base material 1 on which both ends of the groove 3 are provided from the bottom of the groove 3 to the edge of the sheet 20'. It will be performed by bending the peripheral portion of the sheet 20 'on which the extending cut C1 is formed.
  • the sheet 20 ' is adhered to the inner surface of the groove 3 of the substrate 1 by the presence of the cut C1 extending from the bottom of the groove 3 to the edge of the sheet 20' in the peripheral portion of the sheet 20 '.
  • the groove bottom portion of the sheet 20 'adhered to the inner surface of the groove 3 does not act to lift the groove bottom portion above the groove.
  • a lapping decorative board A having excellent designability in which the inner surface of the surface 1a, the peripheral side surfaces 1b, 1b, 1c and 1c of the substrate 1 and the grooves 3 are accurately lapped by the sheet 20 '. Can be provided.
  • the chamfer 2 is formed between each of the surface 1a of the base material 1, and the surrounding side 1b, 1b, 1c, 1c. Therefore, when forming a floor or a wall with a plurality of wrapping decorative boards A, the shadows of the joints of the wrapping decorative boards A become dark, and the design is enhanced.
  • the chamfer 20 is formed between the two end side surfaces 1c and 1c on which the end of the groove 3 of the substrate 1 is provided and the surface 1a, so that the sheet 20 'is chamfered with the inner surface of the groove 3. The sheet 20 'can be adhered cleanly without exposing the base material 1 from the inner surface of the groove 3 to the two end side surfaces 1c, 1c by being guided to the ridge line formed by the part 2.
  • the groove inner surface portion 20 d of the decorative sheet layer 20 adhered to the inner surface of the groove 3 of the base 1 is cut by a notch C2 extending in the extending direction of the groove 3 along the bottom of the groove 3. It is divided into two. Therefore, in the first embodiment, when the sheet 20 'is adhered to the inner surface of the groove 3 of the substrate 1, the sheet 20' is not stretched by applying an excessive force to the sheet 20 '. The sheet 20 'can be attached cleanly to the inner surface of the groove 3 simply by bending it along and pressing it against the inner surface. Further, by forming the cut C2 at the bottom of the groove inner surface portion 20d of the decorative sheet layer 20, the groove portion has a shadow more resembling a joint, and the designability is further improved.
  • the film layer 10 made of a paint is formed on the inner surface of the groove 3, and the sheet 20 'is adhered thereon, and the groove inner surface portion 20d of the decorative sheet layer 20 is configured.
  • the sheet 20 ' is adhered to the surface 1a of the substrate 1, and the peripheral portion of the sheet 20' is adhered to the two end side surfaces 1c and 1c on which the end of the groove 3 is provided in the substrate 1.
  • the sheet 20 ' is cut parallel to the bottom of the groove 3 from one end to the other end.
  • the bottom of the groove 3 is cut to the end edge of the sheet 20'. It will be performed by bending the peripheral portion of the sheet 20 '.
  • the third sheet bonding step (first side bonding step) after the groove inner surface bonding step, when the peripheral portion of the sheet 20 'is bent, the groove bottom portion of the sheet 20' bonded to the inner surface of the groove 3 is The force for lifting the groove bottom portion above the groove does not act.
  • a lapping decorative board A having excellent designability in which the inner surface of the surface 1a, the peripheral side surfaces 1b, 1b, 1c and 1c of the substrate 1 and the grooves 3 are accurately lapped by the sheet 20 '.
  • the bottom portion of the groove 3 of the sheet 20 ′ is cut by a cutting step.
  • a cut C2 is formed in the portion corresponding to. Therefore, in the first embodiment, when bonding the sheet 20 'to the inner surface of the groove 3 of the base 1 in the second sheet bonding step (groove inner surface bonding step), the sheet 20' is stretched by applying an unreasonable force.
  • the sheet 20 ' can be attached to the inner surface of the groove 3 cleanly simply by bending the sheet 20' along the upper end edge of the groove 3 and pressing it against the inner surface.
  • the cut portion C2 is formed at the bottom of the groove inner surface portion 20d provided in the groove 3 of the decorative sheet layer 20, so that the groove portion has a shadow more resembling a joint. Design will be further improved. That is, the wrapping decorative board A excellent in design can be manufactured.
  • the coating layer 10 made of a paint is formed on the inner surface of the groove 3.
  • the cut C2 is formed in the groove inner surface portion 20d provided in the groove 3 of the decorative sheet layer 20 to cut the sheet 20' parallel to the bottom of the groove 3. Even if it is formed, it is possible to prevent moisture from intruding into the side of the base material 1 from the cut C2. Therefore, the wrapping decorative board A excellent in water resistance can be manufactured.
  • the sheet 20 ' when the film layer 10 covering the inner surface of the groove 3 is formed of a paint containing a curing promoting component that accelerates the curing of the adhesive, the sheet 20 'is pressed immediately against the inner surface of the groove 3. The adhesive will cure. Thus, the pressing time of the sheet 20 'can be shortened, and the floating of the sheet 20' can be prevented. Therefore, it is possible to easily manufacture a lapping decorative board A in which the sheet is precisely and finely lapped on the inner surface of the groove 3.
  • the cuts C ⁇ b> 1 and C ⁇ b> 2 are formed in the second sheet cutting process.
  • the cut C2 may not be formed, and only the cut C1 may be formed.
  • the sheet 20 ' is adhered to the inner surface of the groove 3 of the substrate 1 even when it has only the cut C1
  • the sheet 20 'adhered to the inner surface of the groove 3 The groove bottom portion does not act to lift the groove bottom portion above the groove, so that the groove inner surface portion 20 d of the decorative sheet layer 20 bonded to the inner surface of the groove 3 is not lifted from the inner surface of the groove 3.
  • the two end side surfaces 1c, 1c provided with the end portions of the grooves 3 of the material 1 can be accurately wrapped with the sheet 20 '.
  • the lapping decorative board A which concerns on this invention, and its manufacturing method are the surfaces 1a of the base material 1
  • the present invention can also be applied to the case where a lateral groove extending in the short direction is formed.
  • the sheet 20 ' in the (5) first sheet bonding step, the sheet 20 'is bonded to the end side surfaces 1c and 1c of the substrate 1, and in the (9) third sheet bonding step, the side surfaces 1b and 1b of the substrate 1 The sheet 20 'is adhered.
  • the sheet 20 ' is adhered to the surface 1a of the substrate 1 (4) sheet surface adhesion After the step, the sheet 20 'may be adhered to the inner surface of the groove 3 (8) before the second sheet adhering step.
  • the sheet 20 ' is adhered to the surface 1a of the base 1 when only the cut C1 is formed without forming the cut C2 as described above (4) sheet After the surface bonding step, before performing the third sheet bonding step of bonding the sheet 20 'to the side surface (the end side surfaces 1c and 1c in the first embodiment) on which the end of the groove 3 of the base 1 is provided (9) If you do, you may go anytime.
  • first sheet cutting step and (7) second sheet cutting step may be performed continuously.
  • channel 3 may be what kind of shape.
  • the cross-sectional shape of the groove 3 may be round, square, trapezoidal or the like.
  • the inclined surface 3a of the groove 3 may not be a flat surface but a curved surface.
  • the wrapping decorative board A is not restricted to a flooring. Besides, for example, it is of course possible to use for a wall material etc.
  • the present invention relates to a lapping decorative board in which a sheet is integrally bonded to the surface and the peripheral side surface of a plate-like substrate, and a method for producing the same. And it is useful to the manufacturing method.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Laminated Bodies (AREA)
  • Finished Plywoods (AREA)

Abstract

L'invention concerne un panneau décoratif de recouvrement (A) comprenant un substrat en forme de plaque (1) et une couche de feuille décorative (20) composée d'une feuille (20') collée sur une surface (1a) et intégrée à celle-ci et un côté circonférentiel du substrat (1) de sorte que la partie périphérique soit disposée sur le côté circonférentiel du substrat (1), la couche de feuille décorative (20) comportant une partie surface (20a) collée sur la surface (1a) du substrat (1), des parties surfaces latérales (20b, 20b) et des parties surfaces d'extrémité (20c, 20c) collées sur la surface latérale périphérique du substrat (1), et une partie surface interne de rainure (20d) collée sur la surface interne d'une rainure (3), et les deux surfaces d'extrémité (20c, 20c) sur laquelle sont disposées les extrémités de la rainure (3) de la couche feuille décorative (20) étant divisées en deux par une coupe (C1) s'étendant à partir de l'emplacement correspondant au fond de la rainure (3) sur le bord de la feuille (20').
PCT/JP2018/044777 2017-12-28 2018-12-05 Panneau décoratif de recouvrement et procédé de fabrication associé WO2019131026A1 (fr)

Applications Claiming Priority (2)

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JP2017-253458 2017-12-28
JP2017253458A JP6598842B2 (ja) 2017-12-28 2017-12-28 ラッピング化粧板及びその製造方法

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WO2019131026A1 true WO2019131026A1 (fr) 2019-07-04

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Families Citing this family (1)

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Publication number Priority date Publication date Assignee Title
JP7228437B2 (ja) * 2019-03-27 2023-02-24 大建工業株式会社 ラッピング化粧板

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02188205A (ja) * 1989-01-17 1990-07-24 Asahi Utsudo Tec Kk 溝付き化粧板の製造方法
JPH02188203A (ja) * 1989-01-17 1990-07-24 Asahi Utsudo Tec Kk 溝付き化粧板の製造方法
JPH02188204A (ja) * 1989-01-17 1990-07-24 Asahi Utsudo Tec Kk 溝付き化粧板の製造方法
JP2008279717A (ja) * 2007-05-14 2008-11-20 Panasonic Electric Works Co Ltd 化粧パネルの製造方法
JP2009184305A (ja) * 2008-02-08 2009-08-20 Daiken Corp 化粧板
JP2017124554A (ja) * 2016-01-14 2017-07-20 大建工業株式会社 ラッピング化粧板及びその製造方法

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4839657B2 (ja) * 2005-03-31 2011-12-21 大日本印刷株式会社 床用化粧材の製造方法
JP5013248B2 (ja) * 2006-09-15 2012-08-29 大日本印刷株式会社 床用化粧材
JP4830831B2 (ja) * 2006-12-07 2011-12-07 大日本印刷株式会社 シートラッピング製品、その製造方法及び装置
JP6259481B2 (ja) * 2016-03-14 2018-01-10 大建工業株式会社 ラッピング化粧板の製造方法

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02188205A (ja) * 1989-01-17 1990-07-24 Asahi Utsudo Tec Kk 溝付き化粧板の製造方法
JPH02188203A (ja) * 1989-01-17 1990-07-24 Asahi Utsudo Tec Kk 溝付き化粧板の製造方法
JPH02188204A (ja) * 1989-01-17 1990-07-24 Asahi Utsudo Tec Kk 溝付き化粧板の製造方法
JP2008279717A (ja) * 2007-05-14 2008-11-20 Panasonic Electric Works Co Ltd 化粧パネルの製造方法
JP2009184305A (ja) * 2008-02-08 2009-08-20 Daiken Corp 化粧板
JP2017124554A (ja) * 2016-01-14 2017-07-20 大建工業株式会社 ラッピング化粧板及びその製造方法

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