WO2019062956A1 - 车载电池的温度调节系统 - Google Patents
车载电池的温度调节系统 Download PDFInfo
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- WO2019062956A1 WO2019062956A1 PCT/CN2018/108790 CN2018108790W WO2019062956A1 WO 2019062956 A1 WO2019062956 A1 WO 2019062956A1 CN 2018108790 W CN2018108790 W CN 2018108790W WO 2019062956 A1 WO2019062956 A1 WO 2019062956A1
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- battery
- power
- temperature
- cooling
- heat exchange
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00271—HVAC devices specially adapted for particular vehicle parts or components and being connected to the vehicle HVAC unit
- B60H1/00278—HVAC devices specially adapted for particular vehicle parts or components and being connected to the vehicle HVAC unit for the battery
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00357—Air-conditioning arrangements specially adapted for particular vehicles
- B60H1/00385—Air-conditioning arrangements specially adapted for particular vehicles for vehicles having an electrical drive, e.g. hybrid or fuel cell
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00478—Air-conditioning devices using the Peltier effect
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/615—Heating or keeping warm
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/617—Types of temperature control for achieving uniformity or desired distribution of temperature
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/625—Vehicles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/63—Control systems
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/63—Control systems
- H01M10/637—Control systems characterised by the use of reversible temperature-sensitive devices, e.g. NTC, PTC or bimetal devices; characterised by control of the internal current flowing through the cells, e.g. by switching
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6556—Solid parts with flow channel passages or pipes for heat exchange
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/66—Heat-exchange relationships between the cells and other systems, e.g. central heating systems or fuel cells
- H01M10/663—Heat-exchange relationships between the cells and other systems, e.g. central heating systems or fuel cells the system being an air-conditioner or an engine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00271—HVAC devices specially adapted for particular vehicle parts or components and being connected to the vehicle HVAC unit
- B60H2001/003—Component temperature regulation using an air flow
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00271—HVAC devices specially adapted for particular vehicle parts or components and being connected to the vehicle HVAC unit
- B60H2001/00307—Component temperature regulation using a liquid flow
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/657—Means for temperature control structurally associated with the cells by electric or electromagnetic means
- H01M10/6572—Peltier elements or thermoelectric devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
Definitions
- the present application relates to the field of automotive technology, and in particular, to a temperature regulation system for a vehicle battery.
- the performance of the vehicle battery of an electric vehicle is greatly affected by the climatic environment. If the ambient temperature is too high or too low, the performance of the vehicle battery will be affected. Therefore, the temperature of the vehicle battery needs to be adjusted to maintain the temperature within the preset range. .
- the method for adjusting the temperature of the vehicle battery is relatively rough, and the cooling power cannot be accurately controlled according to the actual condition of the vehicle battery, so that the temperature of the vehicle battery cannot be maintained within the preset range.
- the present application aims to solve at least one of the technical problems in the related art to some extent.
- the first object of the present application is to provide a temperature regulation system for a vehicle battery, which can adjust the temperature when the temperature of the vehicle battery is too high, so that the temperature of the vehicle battery is maintained within a preset range to avoid occurrence.
- the performance of the vehicle battery is affected by the high temperature.
- the first aspect of the present application provides a temperature adjustment system for a vehicle battery, including: a heat exchanger; a vehicle air conditioner, the vehicle air conditioner having an air outlet, the air outlet and the replacement a first air duct is formed between the heat exchangers, a first air blower is disposed in the first air duct, and the first air blower and the heat exchanger are correspondingly disposed; the semiconductor heat exchange module, the cooling of the semiconductor heat exchange module Forming a second air passage between the end and the first fan, a third air passage is formed between the cooling end of the semiconductor heat exchange module and the car; a battery thermal management module, the battery thermal management module, and the The heat exchanger is connected to form a heat exchange flow path; and the controller is connected to the semiconductor heat exchange module, the battery thermal management module and the vehicle air conditioner.
- the temperature of the vehicle battery can be adjusted when the temperature of the vehicle battery is too high, so that the temperature of the vehicle battery is maintained within a preset range, thereby avoiding the situation that the performance of the vehicle battery is affected due to the excessive temperature.
- FIG. 1 is a schematic structural view 1 of a temperature adjustment system of a vehicle battery according to a first embodiment of the present application
- FIG. 2 is a second structural diagram of a temperature adjustment system of a vehicle battery according to a first embodiment of the present application
- FIG. 3 is a control topology diagram of a temperature adjustment system of a vehicle battery according to a first embodiment of the present application
- FIG. 4 is a schematic structural view 1 of a temperature adjustment system of a vehicle battery according to a second embodiment of the present application;
- FIG. 5 is a second schematic structural diagram of a temperature adjustment system of a vehicle battery according to a second embodiment of the present application.
- FIG. 6 is a schematic structural diagram of a temperature adjustment system of a vehicle battery according to a third embodiment of the present application.
- FIG. 7 is a schematic structural diagram of a temperature adjustment system of a vehicle battery according to a fourth embodiment of the present application.
- FIG. 8 is a schematic structural diagram of a temperature adjustment system of a vehicle battery according to a fifth embodiment of the present application.
- FIG. 9 is a schematic structural diagram of a temperature adjustment system of a vehicle battery according to a sixth embodiment of the present application.
- FIG. 10 is a flowchart of a temperature adjustment method of a vehicle battery according to a first embodiment of the present application.
- FIG. 11 is a flowchart of a temperature adjustment method of a vehicle battery according to a second embodiment of the present application.
- FIG. 12 is a first schematic structural diagram of a temperature adjustment system of a vehicle battery according to a seventh embodiment of the present application.
- FIG. 13 is a second structural diagram of a temperature adjustment system of a vehicle battery according to a seventh embodiment of the present application.
- FIG. 14 is a control topology diagram of a temperature adjustment system of a vehicle battery according to a second embodiment of the present application.
- 15 is a first schematic structural diagram of a temperature adjustment system of a vehicle battery according to an eighth embodiment of the present application.
- 16 is a second structural diagram of a temperature adjustment system of a vehicle battery according to an eighth embodiment of the present application.
- 17 is a flowchart of a temperature adjustment method of a vehicle battery according to a third embodiment of the present application.
- FIG. 18 is a schematic structural diagram of a temperature adjustment system of a vehicle battery according to a ninth embodiment of the present application.
- FIG. 19 is a schematic structural diagram of a temperature adjustment system of a vehicle battery according to a tenth embodiment of the present application.
- 20 is a schematic structural diagram of a temperature adjustment system of a vehicle battery according to an eleventh embodiment of the present application.
- 21 is a flowchart of a temperature adjustment method of a vehicle battery according to a fourth embodiment of the present application.
- FIG. 1-2 is a schematic structural view of a temperature adjustment system of a vehicle battery according to a first embodiment of the present application. As shown in FIG. 1-2, the system includes: a battery thermal management module 1, a vehicle air conditioner 2, a heat exchanger 3, a semiconductor heat exchange module 5, and a controller 6.
- the vehicle air conditioner 2 has an air conditioning air outlet, and a first air duct 100 is formed between the air conditioning air outlet and the heat exchanger 3.
- the first air duct 100 is provided with a first air fan, and the first air fan and the heat exchanger are correspondingly disposed.
- a second air passage 200 is formed between the cooling end of the semiconductor heat exchange module 5 and the first fan 501, and a third air passage 300 is formed between the cooling end of the semiconductor heat exchange module 5 and the vehicle compartment.
- the battery thermal management module 1 is connected to the heat exchanger 3 to form a heat exchange flow path.
- the controller 6 is connected to the semiconductor heat exchange module 5, the battery thermal management module 1 and the vehicle air conditioner 2, and the controller 6 is configured to acquire the required power P1 and the actual power P2 for temperature regulation of the battery, and according to the required power P1 and the actual power P2. At least one of the control vehicle air conditioner 2 and the semiconductor heat exchange module 5 is operated to adjust the temperature of the battery.
- the vehicle air conditioner 2 includes a first regulating valve 601 disposed in the first air passage 100 and a first fan 501 corresponding to the heat exchanger 3.
- the first regulator valve 601 and the first fan 501 are both disposed in the first duct 100 and the first regulator valve 601 is coupled to the first fan 501.
- the semiconductor heat exchange module 5 further includes a third fan 503 and a third regulating valve 603 disposed in the second air duct 200 corresponding to the cooling end of the semiconductor heat exchange module 5, that is, the third fan 503 and the third
- the regulating valves 603 are all disposed in the second duct 200 and the third fan 503 and the third regulating valve 603 are connected.
- the vehicle air conditioner 2 exchanges heat with the heat exchanger 3 through the first air passage 100.
- the semiconductor heat exchange module 5 heats the heat exchanger through the second air passage 200.
- the semiconductor heat exchange module 5 exchanges heat with the cabin through the third duct 300.
- the semiconductor heat exchange module 5 exchanges heat with the vehicle through the fourth fan 504 and the third air passage 300.
- the four fans 504 are disposed in the third duct 300.
- the semiconductor heat exchange module 5 passes through the second air passage 200 to the heat exchanger 3. Perform heat exchange.
- the vehicle air conditioner 2 heats the heat exchanger through the first air passage 100
- the semiconductor heat exchange module heats the heat exchanger 3 through the second air passage 200.
- the battery 4 refers to an energy storage device that is mounted on the vehicle, provides power output to the vehicle, and provides electricity to other powered devices on the vehicle, and can be repeatedly charged.
- the battery 4 can be a battery module or a battery pack.
- the power P1 is required, that is, when the temperature of the battery is adjusted to the target temperature, the temperature required by the battery is adjusted.
- the actual power P2 is the temperature-adjusted power actually obtained by the battery when the battery is currently temperature-adjusted.
- the target temperature is the set value, which can be preset according to the actual condition of the vehicle battery. For example, in winter, the outdoor ambient temperature is very low, and the battery needs to be heated.
- the target temperature can be set at about 10 °C; in summer, the battery needs to be used. For cooling, the target temperature can be set at around 35 °C.
- the temperature regulation system of the vehicle battery enters the cooling mode, as shown in FIG. 1-2, the vehicle air conditioner 2 and the battery thermal management module 1 operate, and the controller 6 controls The first regulating valve 601 is opened, and the first fan 501 blows the cooling air of the vehicle air conditioner 2 to the heat exchanger 3 to cool the medium in the cooling pipe in the heat exchanger 3, and the medium passes through the battery thermal management module 1 to the battery. Cool down.
- the cooling air flow direction is: air conditioning air outlet - first regulating valve 601 - first fan 501 - heat exchanger 3; medium flow direction is: heat exchanger 3 - battery thermal management Module 1 - Battery 4 - Battery Thermal Management Module 1 - Heat Exchanger 3.
- the controller 6 can also control the operation of the semiconductor heat exchange module 5, and the third fan 503 blows the cooling power of the semiconductor cooling end to the first fan 501, and the first fan 501 is blown to the heat exchanger 3 to cool the medium in the cooling pipe in the heat exchanger 3, and the medium is then cooled by the battery thermal management module 1.
- the controller 6 When the battery 4 is cooled, the controller 6 also acquires the required power P1 and the actual power P2 of the battery in real time, wherein the required power P1 adjusts the temperature of the battery to the set target temperature, and the power required to be supplied to the battery 4 is actually
- the power P2 is the actual adjustment power obtained by the battery 4 when the battery is currently temperature-adjusted
- the target temperature is a set value, which can be preset according to the actual situation of the vehicle battery. For example, when the battery is cooled, the target temperature can be set at Around 35 °C.
- the controller 6 also adjusts the cooling power of the vehicle air conditioner, the rotation speed of the first fan 501, and the opening degree of the first regulating valve 601 according to the required power P1 and the actual power P2, and/or to the semiconductor heat exchange module.
- the power, the rotational speed of the third blower 503, and the opening degree of the third regulating valve 603 are adjusted to adjust the actual power P2. For example, if P1 is greater than P2, increase the cooling power of the vehicle air conditioner or increase the rotation speed of the first fan 501 or increase the opening degree of the first regulating valve 601, or increase the power of the semiconductor heat exchange module or increase the third fan.
- the rotation speed of 503 or the opening degree of the third regulating valve 603 is increased to increase the actual power P2 of the battery 4, so that the battery 4 is cooled as soon as possible.
- the temperature adjustment system can adjust the temperature when the temperature of the vehicle battery is too high, so that the temperature of the vehicle battery is maintained within a preset range, thereby avoiding the situation that the performance of the vehicle battery is affected by the temperature.
- the battery thermal management module 1 includes a pump 12 disposed on a heat exchange flow path, a first temperature sensor 14, a second temperature sensor 15, and a flow rate sensor 16; wherein: The pump 12 is for flowing the medium in the heat exchange flow path; the first temperature sensor 14 is for detecting the inlet temperature of the medium flowing into the vehicle battery; the second temperature sensor 15 is for detecting the outlet temperature of the medium flowing out of the vehicle battery; the flow rate sensor 16 is used to detect the flow rate of the medium in the heat exchange flow path.
- the battery thermal management module 1 may further include a medium container 13 disposed on the heat exchange flow path, and the medium container 13 is configured to store and supply the medium to the heat exchange flow path.
- the battery thermal management module 1 may further include: a heater 11 disposed on the heat exchange flow path, and the heater 11 is configured to heat the medium in the heat exchange flow path.
- the controller 6 may include a battery management controller 61, a battery thermal management controller 62, and a vehicle air conditioner controller 63.
- the battery management controller 61 collects the current flowing through the battery, the temperature of the battery itself, and obtains the required power P1 according to the target temperature of the battery, the target time t, the specific heat capacity C of the battery, the mass M of the battery, and the internal resistance R of the battery, and
- the vehicle air conditioner controller 63 is controlled to start or stop working.
- the battery thermal management controller 62 can be electrically connected to the first temperature sensor 14, the second temperature sensor 15, and the flow rate sensor 16, and performs CAN (Controller Area Network) communication with the pump 12 and the heater 11, and according to The specific heat capacity of the medium, the density of the medium, the cross-sectional area of the flow path, the actual power P2 is obtained, and the rotational speed of the pump 12 and the power of the heater 11 are controlled, and CAN communication can be performed with the vehicle.
- the vehicle air conditioner controller 63 can perform CAN communication with the battery management controller 61 and the battery thermal management controller 62, and the vehicle air conditioner controller 63 can control the opening or closing of the first regulating valve 601, and can be used for the first regulating valve 601.
- the opening degree is adjusted, the first fan 501 is controlled by the vehicle air conditioner controller 63, and the wind speed is adjustable, and the vehicle air conditioner controller 63 can perform CAN communication with the battery management controller 61 and the battery thermal management controller 62 to The required power P1 acquired by the management controller 61 and the actual power P2 obtained by the battery thermal management controller 62 control the cooling power, the regulating valve, and the fan of the vehicle air conditioner to achieve the purpose of controlling the heat exchange amount.
- the battery management controller 61 may include, for example, a DSP chip having a battery management function.
- Battery thermal management controller 62 may, for example, include a DSP chip with battery thermal management functionality.
- the vehicle air conditioner controller 63 may include, for example, a car air conditioner DSP chip.
- the temperature regulation system of the vehicle battery can cool the battery 4 through the vehicle air conditioner 2 and the heat exchanger 3, and can also heat the medium through the heater 11 to adjust the temperature of the battery 4 when the battery temperature is low.
- the heater 11 can be a PTC (Positive Temperature Coefficient, a positive temperature coefficient, generally refers to a semiconductor material or component with a large positive temperature coefficient), and can communicate with the battery thermal management controller 62 for temperature regulation of the vehicle battery.
- the system provides heating power, which is controlled by the battery thermal management controller 62.
- the heater 11 is not directly in contact with the battery 4, and has high safety, reliability, and practicability.
- the pump 12 is primarily used to provide power
- the media container 13 is primarily used to store media and accept media added to the temperature conditioning system
- the media in the media container 13 can be automatically replenished as the media in the temperature regulating system is reduced.
- the first temperature sensor 14 is for detecting the temperature of the battery flow path inlet medium
- the second temperature sensor 15 is for detecting the temperature of the battery flow path exit medium.
- the flow rate sensor 16 is used to detect flow rate information of the medium in the conduit in the temperature regulation system.
- the controller 6 is further configured to acquire a temperature of the battery, and determine whether the temperature of the battery 4 is greater than a first temperature threshold or less than a second temperature threshold, wherein when the temperature of the battery 4 is greater than the first temperature threshold When the temperature of the battery 4 is less than the second temperature threshold, the heating mode is entered, and the first temperature threshold is greater than the second temperature threshold.
- the first temperature threshold and the second temperature threshold may be preset according to actual conditions. For example, the first temperature threshold may be 40 ° C, and the second temperature threshold may be 0 ° C.
- the controller 6 acquires the temperature of the battery 4 in real time and determines the temperature of the battery 4. If it is judged that the temperature of the battery 4 is higher than 40 ° C, the temperature of the battery 4 is too high at this time, in order to avoid the influence of the high temperature on the performance of the battery 4, the battery 4 needs to be cooled, the temperature adjustment system enters the cooling mode, and the control is performed.
- the controller 6 controls the first regulating valve 601 to be opened, and the first fan 501 blows the cooling air of the vehicle air conditioner 2 to the heat exchanger 3 to cool the medium in the cooling pipe in the heat exchanger 3, and the medium passes through the battery thermal management module. 1 cools the battery 4.
- the first regulating valve 601 When the battery 4 is cooled, the first regulating valve 601 is opened, and the cooling air flow direction is: air conditioning air outlet - first regulating valve 601 - first fan 501 - heat exchanger 3; medium flow direction is: heat exchanger 3 - heating 11 (closed) - pump 12 - first temperature sensor 14 - battery 4 - second temperature sensor - 15 - flow rate sensor 16 - medium container 13 - heat exchanger 3.
- the temperature adjustment system enters the heating mode, and the battery is thermally managed.
- the controller 62 controls the heater 11 to be turned on, while the vehicle air conditioner 2 keeps the first regulating valve 601 in a closed state, and the medium flow direction is: heat exchanger 3 - heater 11 (on) - pump 12 - first temperature sensor 14 - battery 4 - Second temperature sensor - 15 - Flow rate sensor 16 - Media container 13 - Heat exchanger 3.
- the medium in the cooling duct is heated by the heater 11 to exchange heat with the battery 4 to complete the temperature adjustment of the battery.
- the following describes how the controller acquires the required power P1 and the actual power P2 of the battery 4 in conjunction with specific examples.
- the controller 6 may be configured to acquire a first parameter when the battery 4 is turned on, and generate a first required power for temperature adjustment of the battery according to the first parameter, and obtain a temperature adjustment of the battery 4 And a second parameter of the time, and generating a second required power for temperature regulation of the battery according to the second parameter, and generating a required power P1 of the battery according to the first required power of the battery and the second required power of the battery.
- the first parameter is an initial temperature and a target temperature when the battery 4 is turned on, and a target time t from the initial temperature to the target temperature, and the first between the initial temperature and the target temperature is obtained.
- a temperature difference ⁇ T 1 and generating a first required power according to the first temperature difference ⁇ T 1 and the target time t.
- controller 6 generates the first required power by the following formula (1):
- ⁇ T 1 is the first temperature difference between the initial temperature and the target temperature
- t is the target time
- C is the specific heat capacity of the battery 4
- M is the mass of the battery 4.
- the second parameter is the average current I of the battery 4 for a preset time, and the controller 6 generates the second required power by the following formula (2):
- I is the average current and R is the internal resistance of the battery 4.
- the charge and discharge current parameter of the battery 4 can be detected by the current Hall sensor.
- the battery management controller 61 can estimate the average current of the battery 4 based on the current parameter of the battery 4 for a period of time.
- the controller 6 further generates a second temperature difference ⁇ T 2 according to the inlet temperature detected by the first temperature sensor 14 and the outlet temperature detected by the second temperature sensor 15, and according to the second temperature difference of each battery ⁇ T 2 and the flow rate v detected by the flow rate sensor 16 generate the actual power P2 of the battery.
- the actual power P2 is generated according to the following formula (3):
- ⁇ T 2 is the second temperature difference
- c is the specific heat capacity of the medium in the flow path
- m is the mass of the medium flowing through the cross-sectional area of the flow path per unit time
- m is the mass of the medium flowing through the cross-sectional area of the flow path per unit time
- m v* ⁇ *s
- v is the medium
- ⁇ is the density of the medium
- s is the cross-sectional area of the flow path.
- the battery management controller 61 determines whether the battery 4 needs to perform temperature adjustment according to the battery temperature, and if it is determined that the battery 4 requires temperature adjustment, transmits information for turning on the temperature adjustment function to the vehicle air conditioner controller 63 through CAN communication.
- the vehicle air conditioning controller 63 forwards this information to the battery thermal management controller 62, which controls the pump 12 to begin operation at a default rotational speed (e.g., low rotational speed).
- the battery thermal management controller 62 acquires the initial temperature (ie, the current temperature) of the battery 4, the target temperature, and the target time t from the initial temperature to the target temperature, wherein the target temperature and the target time t can be preset according to actual conditions, and The first required power of the battery 4 is calculated according to the formula (1).
- the battery thermal management controller 62 obtains the average current I of the battery 4 for a preset time, and calculates the second required power of the battery 4 according to the formula (2).
- the battery thermal management controller 62 acquires the first temperature sensor 14 and the second temperature sensor 15 to detect the temperature information, and acquires the flow rate information detected by the flow rate sensor 16, and calculates the actual power P2 of the battery 4 according to the formula (3).
- the battery thermal management controller 62 controls the heating power of the battery 4 by controlling the power of the heater 11 according to the P1 and P2 of the battery 4.
- the vehicle air conditioner controls the cooling power of the vehicle air conditioner, the first fan 501, and the first adjustment. Valve opening to precisely control the cooling power of battery 4
- the required power P1 can be calculated by different methods.
- the initial temperature of the battery 4 is 45 ° C
- the target temperature is 35 ° C.
- the amount of heat that needs to be dissipated when the battery 4 is lowered from 45 ° C to 35 ° C is fixed, and can be directly calculated by the formula (1), that is, ⁇ T 1 *C*M/t.
- the formula (1) that is, ⁇ T 1 *C*M/t.
- This part of the heat can also be directly obtained by detecting the average current I of the battery 4, by using the formula (3), ie, I 2 *R, directly
- the heating power of the current battery 4, that is, the second required power is calculated.
- the required power P1 ⁇ T 1 *C*M/tI 2 *R, that is, the greater the discharge or charging current of the battery 4 during the heating of the battery 4, the required heating power is required. The smaller the power P1 is.
- the cooling time of the battery 4 is affected by the cooling efficiency. Since the cooling efficiency is affected by the external ambient temperature and the current temperature of the battery 4, the efficiency of the temperature regulating system is constantly changing during the cooling of the battery 4, so the cooling efficiency cannot be Since it is 100%, it is necessary to detect the actual power P2 of the battery 4 only because P1 cannot accurately adjust the cooling time of the battery 4.
- the actual power P2 of the battery 4 can be calculated by the formula (3), that is, ⁇ T2*c*m.
- P2 can also be calculated by the actual cooling power P2 of the battery, which can also be calculated by the formula (4), ⁇ T3*C*m1, where ⁇ T3 is the temperature change of the battery 4 in a certain period of time, C is the specific heat capacity of the battery 4, m1 For the quality of the battery 4.
- the P2 power is generally calculated according to the formula (3).
- the controller 6 when in the cooling mode, is further configured to obtain a power difference between the required power P1 and the actual power P2 when the required power P1 is greater than the actual power P2. And increasing the cooling power according to the power difference, or increasing the rotation speed of the first fan 501, or increasing the opening degree of the first regulating valve 601, and reducing the cooling power or decreasing when the required power P1 is less than or equal to the actual power P2.
- the opening degree of the first regulating valve 601, or the rotation speed of the first fan 501 is reduced, or the cooling power of the vehicle air conditioner, the opening degree of the first regulating valve 601, and the rotation speed of the first fan 501 are maintained.
- the controller 6 acquires the required power P1 of the battery 4 and the actual power P2, and makes a judgment. If the P1 of the battery 4 is greater than P2, it indicates that if the cooling of the battery 4 cannot be completed within the target time according to the current cooling power, the controller acquires the power difference between the required power P1 of the battery 4 and the actual power P2, and according to the power. The difference increases the compressor cooling power, increases the rotational speed of the first fan 5, or increases the opening degree of the first regulating valve 601 to reduce the temperature of the air conditioning vent and increase the amount of cooling air blown to the heat exchanger 3, thereby speeding up Heat exchange of the heat exchanger 3.
- the controller may reduce the cooling power of the compressor, reduce the rotation speed of the first fan 501 to save electric energy, or keep the cooling power of the compressor constant, and the rotation speed of the first fan 501 does not change.
- the temperature of the battery is lower than the first set temperature, for example, 35 ° C, the battery 4 is cooled, and the controller controls the first regulating valve 601 and the first fan 501 to be closed.
- the controller further increases the cooling power of the compressor, increases the rotation speed of the first fan 501, or increases The opening of the first regulating valve is such that the battery 4 is cooled as soon as possible.
- the controller 6 when in the heating mode, obtains a temperature difference between the required power P1 and the actual power P2 when the required power P1 is greater than the actual power P2, and The heating power of the heater 11 is increased in accordance with the temperature difference, and when the required power P1 is less than or equal to the actual power P2, the heating power of the heater is lowered, or the heating power of the heater 11 is kept constant.
- the controller when operating in the heating mode, acquires the required power P1 of the battery 4 and the actual power P2, and makes a judgment. If P1 of the battery 4 is greater than P2, it indicates that if the temperature rise of the battery 4 cannot be completed within the target time according to the current heating power, the controller acquires the power difference between the required power P1 of the battery 4 and the actual power P2, and increases according to the power difference.
- the heating power of the heater 11 can be reduced to save electric energy, or the power of the heater 11 can be kept constant.
- the battery management controller 61 sends a message for turning off the temperature adjustment function to the battery thermal management controller 62 via CAN communication to control the heater 11 Stop heating. If the temperature adjustment system enters the heating mode for a long period of time, for example, after 2 hours, the temperature of the battery 4 is still lower than 10 ° C, the controller appropriately increases the power of the heater 11 to cause the battery 4 to complete the temperature rise as soon as possible.
- the controller 6 is further configured to reduce the rotation speed of the pump 12 or keep the rotation speed of the pump 12 when the required power P1 is less than or equal to the actual power P2. And when the required power P1 is greater than the actual power P2, the rotation speed of the pump 12 is increased.
- the controller controls the rotation speed of the pump 12 to decrease, to save power, or to keep the rotation speed of the pump 12 constant.
- the P1 of the battery 4 is greater than P2, in addition to controlling the compressor cooling power, the rotational speed of the first blower 501, the opening degree of the first regulating valve 601, or the power of the heater 11, the rotational speed of the pump 12 can be controlled to be increased.
- the actual power P2 of the battery 4 is increased to achieve temperature adjustment within the target time t.
- the cooling air of the vehicle air conditioner 2 can cool the battery and can also cool the interior of the vehicle.
- a fourth air duct 400 is formed between the air conditioning air outlet and the vehicle compartment, and the vehicle air conditioner 2 may further include a second regulating valve 602 and a second fan 502 disposed in the fourth air duct 400.
- the vehicle air conditioner 2 exchanges heat with the cabin through the second duct 200.
- the semiconductor heat exchange module 5 exchanges heat with the vehicle through the third air passage 300; 2 After the semiconductor heat exchange module 5 is heat-exchanged through the fourth air passage 400, the passenger compartment, and the third air passage 300, the semiconductor heat exchange module 5 heat-exchanges the heat exchanger 3 through the second air passage 200.
- the battery cooling branch provides cooling power to the battery 4 through the heat exchanger 3, and the first regulating valve 601 can be used to control the cooling air intake amount of the battery cooling branch.
- the second regulator valve 602 can be used to control the amount of cooling air intake in the in-vehicle cooling circuit.
- the battery cooling branch is: air conditioning air outlet - first regulating valve 601 - first fan 401 - heat exchanger 3.
- the in-vehicle cooling branch is: air conditioning air outlet - second regulating valve 602 - second fan 402 - car.
- the controller is further configured to acquire a cabin temperature of the cabin, and adjust an opening degree of the first regulating valve 601 and the second regulating valve 602 according to the cabin temperature, the required power P1, and the actual power P2.
- the controller detects the temperature in the cabin, and can adjust the power distribution of each cooling circuit according to the cabin temperature and the required power P1 of the battery and the actual power P2, thereby balancing the cooling requirements of the interior cooling and the battery cooling.
- the vehicle battery temperature regulation system further includes a fourth fan 504 connected to the cooling end of the semiconductor heat exchange module 5, and a fifth fan 505 connected to the heat generating end of the semiconductor heat exchange module 5.
- the semiconductor replacement module 5 has a heating end and a cooling end. When the power supply is reversed, the heating end and the cooling end are exchanged.
- a heat exchange fan (fourth fan 504 and fifth fan 505) is mounted on the heating end and the cooling end of the semiconductor heat exchange module 5 to accelerate heat exchange between the heating end and the cooling end.
- the controller may further include: a semiconductor controller 64 that can perform CAN communication with the semiconductor heat exchange module 5, and can control the power of the semiconductor heat exchange module 5, and can control the fourth fan 504. And the rotational speed of the fifth fan 505.
- a semiconductor controller 64 that can perform CAN communication with the semiconductor heat exchange module 5, and can control the power of the semiconductor heat exchange module 5, and can control the fourth fan 504. And the rotational speed of the fifth fan 505.
- the vehicle air conditioner controller 63 After the vehicle air conditioner 2 is powered on, if the vehicle air conditioner controller 63 receives the battery cooling function activation information sent by the battery management controller 61, the battery cooling function is activated, and the vehicle air conditioner controller 63 sends the battery cooling function startup information to the battery thermal management control.
- the vehicle air conditioner controller 63 receives the required power P1 of the battery transmitted from the battery management controller 61, and forwards the information to the battery thermal management controller 62 and the semiconductor controller 64.
- the vehicle air conditioner controller 63 controls the first regulator valve 601 and the second regulator valve 602 to open while controlling the first fan 501 and the second fan 502 to start operating.
- the vehicle air conditioner controller 63 receives the water temperature information transmitted by the battery thermal management controller 62 and the actual power P2 of the battery, and forwards the information to the battery management controller 61 and the semiconductor controller 64. During the battery cooling process, the vehicle air conditioner controller 63 compares the required power P1 of the battery with the actual power P2 information of the battery. If the required power P1 is less than the actual temperature power P2, it is determined whether the temperature of the battery reaches 45 ° C (higher temperature). If the temperature of the battery reaches 45 ° C, the vehicle air conditioner controller 63 reduces the opening degree of the second regulating valve 602, increases the opening degree of the first regulating valve 601, reduces the cooling air flow in the vehicle, and increases the cooling of the battery cooling branch.
- the vehicle air conditioner controller 63 receives the battery cooling completion information sent by the battery management controller 61, that is, the temperature of the battery reaches 35 ° C, the vehicle air conditioner controller 63 forwards the battery cooling completion information to the battery thermal management control.
- the battery 62 is cooled.
- the average temperature of the battery is processed hierarchically, and the thresholds for temperature control are 40 ° C, 45 ° C, and 35 ° C, respectively.
- the battery cooling function is activated.
- the battery temperature reaches 35 °C, the battery cooling is completed.
- the vehicle air conditioner preferentially meets the cooling capacity requirement of the battery cooling.
- P1 is less than P2
- the cooling capacity requirement in the car is still prioritized. If the cooling power in the car is sufficient and reaches equilibrium, the car air conditioner further increases the battery cooling power.
- the vehicle air conditioner can have three cooling branches, including a battery cooling branch and two in-vehicle cooling branches.
- the first regulator valve 601 can be used to control the amount of cooling air intake of the battery cooling branch.
- the second regulator valve 602 can be used to control the amount of cooling air intake of the in-vehicle cooling circuit 1.
- the third regulator valve 603 can be used to control the amount of cooling air intake of the in-vehicle cooling circuit 2.
- the battery cooling branch is: air conditioning air outlet - first regulating valve 601 - first fan 501 - heat exchanger 3.
- the first in-vehicle cooling branch is: air conditioning air outlet - second regulating valve 602 - second fan 502 - car.
- the second in-vehicle cooling branch mainly supplies cooling air to the space inside the vehicle through the third fan 503.
- the cooling air is cooled by the semiconductor heat exchange module 5 and flows into the interior of the vehicle.
- the second in-vehicle cooling branch is: air conditioning air outlet - first regulating valve 601 - first fan 501 - third regulating valve 603 - third fan 503 - semiconductor heat exchange module 5 - car.
- the first regulator valve 601 is closed.
- the first regulating valve 601 is opened when the battery cooling function is activated.
- the direction of circulation of the medium in the battery cooling duct is as follows: heat exchanger 3 - heater 11 (off) - pump 12 - first temperature sensor 14 - battery 4 - second temperature sensor - 15 - flow rate sensor 16 - medium container 13 - Heat exchanger 3.
- the medium circulation direction in the battery cooling duct is as follows: heat exchanger 3 - heater 11 (on) - pump 12 - first temperature sensor 14 - battery 4 - second temperature sensor 15 - Flow rate sensor 16 - medium container 13 - heat exchanger 3.
- the fourth fan 504 can blow the cooling wind of the cooling end to the car
- the fifth fan can blow the wind of the heating end to the outside of the car.
- the temperature drops and then blows back to the compartment. It acts as a cooling compartment and reduces the impact of battery cooling on the refrigeration of the vehicle air conditioner.
- the semiconductor heat exchange module 5 compares the required power P1 of the battery with the actual power P2. If P1 is less than P2, the cooling power of the semiconductor heat exchange module 5 is increased, while the fourth fan 504 and the fifth fan 505 are controlled. The high speed operation works to increase the cooling power of the semiconductor heat exchange module 5.
- the semiconductor heat exchange module 5 receives the battery cooling completion information of the vehicle air conditioner, the battery cooling is completed.
- the battery temperature regulation actual power is P2
- P3 is the maximum cooling power of the semiconductor heat exchange module
- P6 is the interior cooling demand power
- P7 is the maximum cooling power of the vehicle air conditioner compressor.
- the compressor When the sum of the power of the required power P1 and the in-vehicle cooling demand power P6 is ⁇ the total compressor power P7, that is, P1 + P6 ⁇ P7, the compressor operates in accordance with the P1 + P6 cooling power. And P1 ⁇ P7, P6 ⁇ P7.
- the opening degree of the second regulating valve is controlled so that the cooling power in the vehicle is P6.
- the opening degrees of the first regulating valve and the third regulating valve are controlled such that the battery cooling power is P1.
- the compressor When P1+P6>P7+P3, it is judged whether the battery temperature is greater than 45°C. If it is greater than 45°C, the cooling power is preferentially provided for battery cooling, the compressor operates according to the maximum cooling power P7, and the semiconductor heat exchange module according to the maximum cooling power P3 Run while increasing fan speed.
- the opening degree of the first regulating valve is increased, so that the cooling power of the battery cooling branch is P1, and the opening degree of the second regulating valve is reduced, so that the cooling branch power in the vehicle is P7+P3-P1.
- the cooling power is preferentially provided for the vehicle, the compressor operates according to the maximum cooling power P7, and the semiconductor heat exchange module operates according to the maximum cooling power P3.
- Increase fan speed The opening degree of the second regulating valve is increased, so that the cooling power of the cooling branch in the vehicle is P6, and the opening degree of the second regulating valve is reduced, so that the cooling power of the battery cooling branch is P7+P3-P6. If the temperature inside the vehicle has reached the set temperature, the cooling power of the battery is preferentially satisfied.
- the compressor increases the cooling power Pc, increases the opening degree of the first regulating valve, and increases the pump rotation speed to increase the battery cooling power.
- the compressor is cooled according to maximum The power P7 operates and the semiconductor ventilation module operates in accordance with the cooling power Pg.
- the compressor operates in accordance with the cooling power Ph, and the semiconductor ventilation module operates in accordance with the maximum cooling power P3.
- the compressor operates at a maximum cooling power P7, and the semiconductor heat exchange module increases the cooling power Pc.
- the compressor increases the cooling power Pc, and the semiconductor heat exchange module operates according to the maximum cooling power P3.
- the compressor cooling power is constant, and the cooling power of the semiconductor heat exchange module is increased by Pc.
- the compressor cooling power increases Pc, and the cooling power of the semiconductor heat exchange module does not change.
- the compressor cooling power is increased by 0.5*Pc, and the semiconductor heat exchange module cooling power is increased by 0.5Pc.
- the cooling power is increased in proportion to the ratio of the maximum cooling power of the compressor and the semiconductor heat exchange module.
- the opening degree of the first regulating valve is increased, the control pump speed is increased, and the fan speed is increased, so that the cooling power of the battery cooling branch is increased by Pc.
- the compressor runs according to the maximum cooling power P7, and the semiconductor heat exchange module operates according to the maximum cooling power P3, while increasing the fan speed, the battery The heat management heat exchange module increases the pump speed to increase the heat exchange power. At this time, it is judged whether the battery temperature is greater than 45 ° C. If it is greater than 45 ° C, the cooling power is preferentially provided for the battery cooling, the compressor operates according to the maximum cooling power P7, and the semiconductor heat exchange module operates according to the maximum cooling power P3 while increasing the fan speed.
- the cooling power of the battery cooling branch is P1+Pc
- the pump speed is increased and the fan speed is increased, so that the cooling power of the battery cooling branch is increased by Pc. If it is determined that the battery temperature is not greater than 45 ° C, and the temperature inside the vehicle has not reached the set temperature, the cooling power is preferentially provided for the vehicle, the compressor operates according to the maximum cooling power P7, and the semiconductor heat exchange module operates according to the maximum cooling power P3. Increase fan speed.
- the opening degree of the second regulating valve is increased, so that the cooling power of the cooling branch in the vehicle is P6, and the opening degree of the first regulating valve is reduced, so that the cooling power of the battery cooling branch is P7+P3-P6. If the temperature inside the vehicle has reached the set temperature, the cooling power of the battery is preferentially satisfied.
- the PTC heater supplies heating power to the battery in accordance with the heating power P1.
- the heater supplies heating power to the battery according to the maximum heating power P5, and the semiconductor heat exchange module supplies heating power to the battery according to the heating power Pd, and simultaneously improves the The four-fan and fifth-fan speeds, the battery thermal management heat exchange module increase the pump speed to increase the heat exchange power.
- the PTC heater supplies heating power to the battery according to the maximum heating power P5
- the semiconductor heat exchange module supplies heating power to the battery according to the maximum heating power P3, and simultaneously improves the fourth fan and the first The five-fan speed
- the battery heat management heat exchange module increases the pump speed to increase the heat exchange power.
- the semiconductor heat exchange module reduces the heating power Pc, reduces the fourth fan and the fifth fan speed, or the PTC heater heating power decreases Pc, and the battery thermal management changes
- the thermal module reduces pump speed to save power. Or keep the current heating power unchanged.
- the PTC heater increases the heating power Pc, and the battery thermal management module controls the pump rotation speed to increase the battery heating power.
- PTC heater operates according to the maximum heating power P5, semiconductor
- the heat exchange module operates in accordance with the heating power Pi.
- the PTC heater operates in accordance with the heating power Pj
- the semiconductor heat exchange module operates in accordance with the maximum heating power P4.
- the PTC heater supplies heating power to the battery according to the maximum heating power P5, and the semiconductor heat exchange module increases the heating power Pc.
- the heater heating power is constant, and the heating power of the semiconductor heat exchange module is increased by Pc.
- the heater heating power increases Pc, and the heating power of the semiconductor heat exchange module does not change.
- the heating power of the PTC heater is increased by 0.5*Pc
- the heating power of the semiconductor heat exchange module is increased by 0.5Pc
- the heating power is increased in proportion according to the ratio of the maximum heating power of the PTC heater and the semiconductor heat exchange module.
- the fourth fan and the fifth fan speed are increased, and the battery thermal management heat exchange module increases the pump speed to increase the heat exchange power, so that the battery heating power increases Pc.
- the PTC heater supplies heating power to the battery according to the maximum heating power P5
- the semiconductor heat exchange module supplies heating power to the battery according to the maximum heating power P4.
- the fourth fan and the fifth fan speed are increased, and the battery heat management heat exchange module increases the pump speed to increase the heat exchange power.
- the difference between FIG. 2 and FIG. 1 is mainly that there are two battery cooling branches in the scheme shown in FIG. 2, and one cooling branch in the vehicle.
- the first battery cooling branch is: air conditioning air outlet - first regulating valve 601 - first fan 501 - heat exchanger 3.
- the second battery cooling branch is: car-semiconductor heat exchange module 5 third fan 503 - third regulating valve 603 - first fan 501 - heat exchanger 3.
- the in-vehicle cooling branch is: air conditioning air outlet - second regulating valve 602 - second fan 502 - car.
- the cooling wind of the second battery cooling branch is the cooling air in the cabin, and the cooling air in the cabin is cooled by the cooling end of the semiconductor heat exchange module 5, and then passes through the third fan 503, the third regulating valve 603, and the first The fan 501 is followed by a cooling air for the heat exchanger 3.
- the present application also proposes a temperature adjustment system.
- the scheme shown in 4-3b is a schematic diagram of a cooling branch when 4 does not turn on the interior cooling. Since there is no need to turn on the cooling in the vehicle, it is determined whether the cooling air cooled by the battery needs to be recovered to the passenger compartment through the semiconductor heat exchange module 5 or discharged to the outside of the vehicle according to the temperature inside the vehicle. If it is necessary to recover the battery cooling air, the battery cooling air passes through the third regulating valve 603 and the third fan 503 according to the scheme shown in FIG. 4, and then blows back to the passenger compartment through the cooling end of the semiconductor heat exchange module 5 to cool the passenger compartment. If it is not necessary to recover the battery cooling air, the battery cooling air can be directly discharged to the outside of the vehicle through the third regulating valve 603 and the third fan 503 according to the scheme shown in FIG.
- Fig. 6 is another temperature adjustment system. Compared with Fig. 2, the scheme shown in Fig. 6 is a schematic diagram of the cooling branch when Fig. 2 does not turn on the interior cooling. At this time, there are two battery cooling branches.
- the first battery cooling branch is: air conditioning air outlet - first regulating valve 601 - first fan 501 - heat exchanger 3.
- the second battery cooling branch is: car-semiconductor heat exchange module 5 third fan 503 - third regulating valve 603 - first fan 501 - heat exchanger 3.
- the semiconductor controller 64 receives the battery cooling function activation information transmitted by the vehicle air conditioner controller 63, the battery cooling function is activated, and the semiconductor controller 64 transmits the battery cooling function activation information to the battery thermal management controller 62.
- the semiconductor controller 64 receives the required power P1 of the battery transmitted by the vehicle air conditioner.
- the semiconductor controller 64 receives the water temperature information transmitted by the battery thermal management controller 62 and the actual power P2 of the battery.
- the semiconductor heat exchange module 5 is powered forward, so that the semiconductor heat exchange module 5 is in a cooling operation state, and the air inside the vehicle is blown toward the cooling end through the fourth fan 504, so that the air temperature is lowered.
- the cooling power of the semiconductor thermal module 5 is determined according to the difference between the required power P1 and the actual power P2.
- Fig. 7 is a temperature adjustment system of another vehicle battery. Compared with Fig. 1, the biggest difference is that neither the vehicle air conditioner 2 nor the semiconductor heat exchange module 5 operates. When the temperature of the vehicle/outside environment is low, the external cooling air is blown to the heat exchanger 3 through the second fan 502 - the second regulating valve 602 - the first regulating valve 601 - the first fan 501 Battery 4 provides cooling power.
- the present application further provides a temperature adjustment system for a vehicle battery.
- the vehicle battery temperature adjustment system may further include a fourth fan 504 connected to the cooling end of the semiconductor heat exchange module 5, and a fourth fan 504. It is connected to the fourth tuyere of the car, and a fifth fan 505 connected to the heating end of the semiconductor heat exchange module 5, and the fifth fan 505 is connected to the fifth tuyere outside the car.
- the scheme shown in FIG. 8 is applicable to a working condition in which the ambient temperature is low and the heat of the battery is high, and the battery cooling branch has two branches, and the first battery cooling branch is used.
- the road is: air conditioning air outlet - first regulating valve 601 - first fan 501 - heat exchanger 3.
- the second battery cooling branch is: outside the vehicle - cooling end - third fan 503 - third regulating valve 603 - first fan 501 - heat exchanger 3.
- there is an in-vehicle heating branch and the wind in the cabin is heated by the heating end of the semiconductor heat exchange module 5, and then blown into the compartment, so that the temperature inside the compartment rises.
- the heating power can be supplied through the semiconductor heat exchange module 5 in addition to the heating power that can be supplied through the heater 11.
- the third fan 503 is connected to the heating end of the semiconductor heat exchange module 5.
- the semiconductor controller 64 receives the battery heating function activation information transmitted by the vehicle air conditioner controller 63, the battery heating function is activated, and the semiconductor controller transmits the battery heating function activation information to the vehicle air conditioner controller 63 and the battery thermal management controller 62.
- the semiconductor controller 64 receives the required power P1 of the battery transmitted from the in-vehicle air conditioner controller 63.
- the semiconductor controller 64 receives the water temperature information transmitted by the battery thermal management controller 62 and the temperature adjusted actual power of the battery.
- the semiconductor heat exchange module 5 is reversely powered, so that the semiconductor heat exchange module 5 is in a heating operation state, and the air inside the vehicle is blown to the heating end through the fourth fan 504, so that the air temperature rises.
- the heating power of the semiconductor heat exchange module 5 is determined according to the difference between the required power P1 of the battery and the actual power P2, that is, the heating power of the semiconductor heat exchange module 5 is equal to P1-P2.
- the heating function of the semiconductor heat exchange module 5 is turned on, the fourth fan 504 and the fifth fan 505 are turned on.
- the controller compares the information of the required power P1 and the actual power P2 of the battery. If P1 is less than P2, the semiconductor heat exchange module 5 increases the heating power while controlling the first The four fans 504 and the fifth fan 505 operate at a high rotational speed to increase the heating power of the semiconductor heat exchange module.
- the semiconductor controller 64 receives the battery heating completion information of the vehicle air conditioner controller 63, the battery heating is completed.
- the heating power and the cooling power of the vehicle battery can be accurately controlled according to the actual state of the vehicle battery, and the temperature is adjusted when the vehicle battery temperature is too high or too low, so that the vehicle is in use.
- the temperature of the battery is maintained within a preset range to avoid the occurrence of temperature-affected battery performance.
- FIG. 10 is a flowchart of a temperature adjustment method of a vehicle battery according to a first embodiment of the present application.
- the vehicle battery temperature regulation system includes a heat exchanger; the vehicle air conditioner, the vehicle air conditioner has an air conditioning air outlet, and the first air passage is formed between the air conditioning air outlet and the heat exchanger; the semiconductor heat exchange module a second air duct is formed between the cooling end of the semiconductor heat exchange module and the first fan, and a third air passage is formed between the cooling end of the semiconductor heat exchange module and the compartment; the battery thermal management module, the battery thermal management module and the replacement
- the heat exchanger is connected to form a heat exchange flow path; the controller is connected with the semiconductor heat exchange module, the battery thermal management module and the vehicle air conditioner.
- the method for adjusting the temperature of the vehicle battery includes the following steps:
- acquiring the temperature adjustment required power of the battery by the battery management controller 61 specifically includes: acquiring, by the battery management controller 61, the first parameter when the battery is turned on, and according to the first parameter Generate the first demand power.
- the second parameter of the battery during temperature adjustment is obtained by the battery management controller 61, and the second required power is generated according to the second parameter.
- the required power P1 is generated by the battery management controller 61 based on the first required power and the second required power.
- the first parameter is an initial temperature and a target temperature when the battery is turned on, and a target time t from the initial temperature to the target temperature, according to the battery management controller 61 according to the first
- the generating the first required power of the parameter specifically includes: acquiring, by the battery management controller 61, a first temperature difference ⁇ T 1 between the initial temperature and the target temperature.
- the first required power demand power P1 is generated according to the first temperature difference ⁇ T 1 and the target time t.
- the battery management controller 61 generates the first required power by the following formula (1):
- ⁇ T 1 is the first temperature difference between the initial temperature and the target temperature
- t is the target time
- C is the specific heat capacity of the battery
- M is the mass of the battery.
- the second parameter is an average current I of the battery within a preset time
- the second required power is generated by the following formula (2):
- I is the average current and R is the internal resistance of the battery.
- acquiring the temperature of the battery by the battery thermal management controller 62 to adjust the actual power specifically includes: obtaining, by the battery thermal management controller 62, an inlet temperature and an outlet temperature of the flow path for adjusting the battery temperature, and acquiring The flow rate v of the coolant flowing into the flow path, and a second temperature difference ⁇ T 2 according to the inlet temperature and the outlet temperature, and the actual power P2 is generated according to the second temperature difference ⁇ T 2 and the flow rate v.
- the actual power P2 is generated by the following formula (3):
- ⁇ T 2 is the second temperature difference
- C is the specific heat capacity of the battery
- m is the mass of the coolant flowing through the cross section of the flow path per unit time
- m v* ⁇ *s
- v is the flow rate of the coolant
- ⁇ is the density of the coolant
- s is the cross-sectional area of the flow path.
- the temperature of the battery is adjusted within the target time according to the required power P1 and the actual power P2 to reach the target temperature.
- the battery management controller 61 determines whether the battery needs to be temperature-regulated.
- the temperature adjustment system of the vehicle battery enters the cooling mode, as shown in FIG. 1 .
- the controller controls the first regulating valve to be opened, and the first fan blows the cooling air of the vehicle air conditioner to the heat exchanger to heat the medium in the heat exchanger. After cooling, the medium is then cooled by the battery thermal management module.
- the cooling air flow direction is: air conditioning air outlet - first regulating valve - first fan - heat exchanger; medium flow direction is: heat exchanger - battery thermal management module - battery - Battery thermal management module - heat exchanger.
- the controller can also control the operation of the semiconductor heat exchange module, and the third fan blows the cooling power of the semiconductor cooling end to the first fan, and the first fan blows the heat exchanger.
- the medium in the cooling pipe in the heat exchanger is cooled, and the medium is cooled by the battery thermal management module.
- the initial temperature (ie, the current temperature) of the battery, the target temperature, and the target time t from the initial temperature to the target temperature are also acquired by the battery management controller 61, wherein the target temperature and the target time t may be based on the vehicle battery.
- the actual situation is preset, and then the first demand power is calculated according to formula (1).
- the average current I of the battery in the preset time is obtained by the battery management controller 61, and the second required power is calculated according to the formula (2).
- the required power P1 that is, the required power of the battery is adjusted to the target temperature
- the battery inlet temperature and the outlet temperature are acquired by the battery thermal management controller 62, and the flow rate information is acquired, and the actual power P2 is calculated according to the formula (3).
- the controller adjusts the power of the vehicle air conditioner and the semiconductor heat exchange module according to the required power P1 and the actual power P2 to adjust the temperature of the battery. Therefore, the control method can accurately control the time required for the battery temperature adjustment, and the actual power for temperature adjustment of the battery can be adjusted in real time, which can ensure the temperature adjustment of the vehicle battery is completed within the target time, so that the temperature of the vehicle battery is maintained at The preset range avoids the situation where the performance of the vehicle battery is affected by temperature.
- the battery 4 refers to an energy storage device that is mounted on the vehicle, provides power output to the vehicle, and provides electricity to other powered devices on the vehicle, and can be repeatedly charged.
- the vehicle air conditioner can provide cooling power for the battery, and can perform CAN communication with the battery thermal management module.
- the vehicle air conditioner also controls the opening or closing of the first regulating valve, and can adjust the opening degree of the first regulating valve.
- the first fan is controlled by the car air conditioner and the wind speed is adjustable.
- the required power P1 is to adjust the temperature of the battery to the target temperature
- the temperature required by the battery adjusts the power.
- Actual power P2 is the temperature-adjusted power actually obtained by the battery when the battery is currently temperature-adjusted.
- the target temperature is the set value, which can be preset according to the actual condition of the vehicle battery. For example, when it is winter, the outdoor environment temperature is very low, and the battery needs to be heated.
- the target temperature can be set at about 10 °C, when it is summer.
- the battery needs to be cooled, and the target temperature can be set at about 35 °C.
- the temperature regulation system of the vehicle battery enters the cooling mode, the vehicle air conditioner and the battery thermal management module work, the first air conditioning valve of the vehicle is controlled to open, and the first fan will be the vehicle air conditioner.
- the cooling air is blown to the heat exchanger to cool the medium in the cooling pipe in the heat exchanger, and the medium is then cooled by the battery thermal management module.
- the initial temperature (ie, the current temperature) of the battery, the target temperature, and the target time t from the initial temperature to the target temperature are acquired by the battery management controller 61, wherein the target temperature and the target time t may be performed according to actual conditions.
- the average current I of the battery for a preset time is obtained by the battery management controller 61, and the second required power of the battery is calculated according to the formula (2).
- the required power P1 of the battery ie, the required power of the battery is adjusted to the target temperature
- the battery management controller 61 based on the first required power of the battery and the second required power.
- the inlet temperature and the outlet temperature of the battery are acquired by the battery thermal management controller 62, and the flow rate information is acquired, and the actual power P2 of the battery is calculated according to the formula (3).
- the required power P1 is to adjust the temperature of the battery to the set target temperature, and the power required to be supplied to the battery
- the actual power P2 is the actual power obtained by the battery when the current temperature is adjusted
- the target temperature is the set value.
- the preset can be made according to the actual situation of the vehicle battery. For example, when the battery is cooled, the target temperature can be set at about 35 °C. Then, the power of the first fan and the opening degree of the first regulating valve are adjusted by the controller according to the required power P1 and the actual power P2.
- the controller increases the cooling power of the compressor, increases the rotational speed of the first fan, and opens the first regulating valve to increase the temperature of the battery to adjust the actual power, so that the battery 4 is completed as soon as possible. Cool down. Therefore, the temperature of the vehicle battery can be adjusted when the temperature of the vehicle battery is too high, so that the temperature of the vehicle battery is maintained within a preset range, thereby avoiding the situation that the performance of the vehicle battery is affected by the temperature.
- the battery thermal management module includes a pump disposed on the heat exchange flow path, a first temperature sensor, a second temperature sensor, and a flow rate sensor; wherein: the pump is used for changing The medium flows in the heat flow path; the first temperature sensor is used to detect the inlet temperature of the medium flowing into the vehicle battery; the second temperature sensor is used to detect the outlet temperature of the medium flowing out of the vehicle battery; and the flow rate sensor is used to detect the heat exchange flow path The flow rate of the medium.
- the battery thermal management module may further include a media container disposed on the heat exchange flow path, wherein the media container is configured to store and supply the medium to the heat exchange flow path.
- the battery thermal management module may further include: a heater disposed on the heat exchange flow path, wherein the heater is configured to heat the medium in the heat exchange flow path.
- the temperature adjustment system of the vehicle battery can cool the battery through the vehicle air conditioner and the heat exchanger, and can also heat the medium through the heater to adjust the temperature of the battery when the battery temperature is low.
- the heater can be a PTC heater, and the heater is not directly in contact with the battery, and has high safety, reliability, and practicality.
- the pump is primarily used to provide power.
- the media container is primarily used for storage media and accepts media added to the temperature regulation system. When the media in the temperature regulation system is reduced, the media in the media container is automatically replenished.
- the first temperature sensor is used to detect the temperature of the battery flow path inlet medium
- the second temperature sensor is used to detect the temperature of the battery flow path exit medium.
- the flow rate sensor is used to detect the flow rate information of the medium in the pipe in the temperature regulation system.
- the temperature adjustment method may further include: acquiring, by the battery management controller 61, a temperature of the battery, and determining whether the temperature of the battery is greater than a first temperature threshold (S10-S20).
- the temperature management system is controlled to enter the cooling mode by the battery management controller 61 (S30); when the temperature of the battery is less than or equal to the first temperature threshold, the battery management controller 61 continues to determine Whether the temperature of the battery is less than a second temperature threshold (S40); when the temperature of the battery is less than the second temperature threshold, controlling the temperature adjustment system to enter a heating mode (S50) by the battery management controller 61, wherein the first temperature threshold is greater than The second temperature threshold.
- the first temperature threshold and the second temperature threshold may be preset according to actual conditions. For example, the first temperature threshold may be 40 ° C, and the second temperature threshold may be 0 ° C.
- the battery management controller 61 acquires the temperature of the battery in real time and makes a determination. If the temperature of the battery is higher than 40 °C, the temperature of the battery is too high at this time. In order to avoid the influence of high temperature on the performance of the battery, the battery needs to be cooled, and the temperature control system is controlled to enter the cooling mode by the battery management controller 61. And controlling and controlling the opening of the first regulating valve by the vehicle air conditioner controller 63, the first fan blowing the cooling air of the vehicle air conditioner to the heat exchanger to cool the medium in the cooling pipeline in the heat exchanger, and the medium is further heated by the battery The management module cools the battery.
- the temperature control system is controlled by the battery management controller 61 to enter the heating mode. And controlling the heater to be turned on by the battery thermal management controller 62, while the vehicle air conditioner keeps the first regulating valve in a closed state, and heating the medium in the cooling pipeline through the heater to exchange heat between the medium and the battery to complete the temperature adjustment of the battery.
- the vehicle air conditioner includes a first regulating valve disposed in the first air passage and a first fan corresponding to the heat exchanger, when in the cooling mode
- the method may further include: determining whether the required power P1 is greater than the actual power P2; if the required power P1 is greater than the actual power P2, obtaining a power difference between the required power P1 and the actual power P2, and increasing the cooling of the compressor according to the power difference Power, at the same time increase the speed of the first fan or increase the opening of the first regulating valve; if the required power P1 is less than or equal to the actual power P2, reduce the cooling power of the compressor, reduce the speed of the first fan, reduce the first Adjust the opening of the valve, or keep the compressor cooling power, the speed of the first fan, and the opening of the first regulator.
- the controller acquires the required power P1 of the battery and the actual power P2, and makes a judgment. If the P1 of the battery is greater than P2, it means that if the cooling of the battery cannot be completed within the target time according to the current cooling power, the controller obtains the power difference between the required power P1 of the battery 4 and the actual power P2, and is controlled by the vehicle air conditioner.
- the device 63 increases the cooling power of the compressor according to the power difference, increases the rotation speed of the first fan, and increases the opening degree of the first regulating valve to increase the amount of cooling air blown to the heat exchanger and accelerate heat exchange of the heat exchanger.
- the cooling power of the compressor can be reduced by the vehicle air conditioner controller 63, the rotation speed of the first fan can be reduced to save electric energy, or the cooling power of the compressor and the rotation speed of the first fan can be maintained.
- the battery management controller 61 transmits the information of turning off the temperature adjustment function through the CAN communication vehicle air conditioner, and the first regulating valve and the first fan are controlled to be turned off by the vehicle air conditioner controller 63. If the temperature adjustment system enters the cooling mode for a long time, for example, after 1 hour, the temperature of the battery is still higher than 35 ° C, then the cooling power of the compressor, the rotation speed of the first fan, and the first are appropriately increased by the vehicle air conditioner controller 63. Adjust the opening of the valve to allow the battery to cool down as quickly as possible.
- the method when in the heating mode, may further include: determining whether the required power P1 is greater than the actual power P2. If the required power P1 is greater than the actual power P2, the power difference between the required power P1 and the actual power P2 is obtained, and the power of the heater for heating the battery is increased according to the power difference; if the required power P1 is less than or equal to the actual power P2, then Reduce the power of the heater or keep the power of the heater constant.
- the required power P1 of the battery and the actual power P2 are acquired by the controller, and a determination is made. If the P1 of the battery is greater than P2, it means that if the heating of the battery cannot be completed within the target time according to the current heating power, the controller obtains the power difference between the required power P1 of the battery and the actual power P2, and passes the battery thermal management controller. 62 increases the power of the heater according to the power difference, wherein the greater the power difference between P1 and P2, the more the power of the heater 11 increases, so that the temperature of the battery rises to the target temperature within the preset time t.
- the heating power of the heater can be reduced by the battery thermal management controller 62 to save power or keep the power of the heater unchanged.
- the battery thermal management controller 62 controls the heater to stop heating. If the temperature adjustment system enters the heating mode for a long time, for example, after the hour, the temperature of the battery is still lower than 10 ° C, the power of the heater is appropriately increased by the battery thermal management controller 62 so that the battery is warmed up as soon as possible.
- the foregoing method may further include: when the required power P1 is less than or equal to the actual power P2, lowering the rotation speed of the pump or keeping the rotation speed of the pump unchanged, and When the required power P1 is greater than the actual power P2, the rotational speed of the pump is increased.
- the rotation speed of the pump is controlled by the battery thermal management controller 62 to save power or keep the rotation speed of the pump constant.
- the P1 of the battery is greater than P2
- the cooling power of the compressor, the rotation speed of the first fan, the opening degree of the first regulating valve are increased by the vehicle air conditioner controller 63, or the power of the heater is controlled by the battery thermal management controller 62.
- the battery thermal management controller 62 can also be used to control the increase of the rotational speed of the pump to increase the mass of the medium flowing through the cross-sectional area of the cooling flow path per unit time, thereby increasing the actual power P2 of the battery to achieve within the target time t. Temperature adjustment.
- a fourth air duct is formed between the air conditioning air outlet and the vehicle compartment, and the vehicle air conditioner includes a second regulating valve and a second fan disposed in the fourth air duct.
- the method further includes: obtaining a cabin temperature of the passenger compartment, and adjusting an opening degree of the first regulating valve and the second regulating valve according to the cabin temperature, the required power P1, and the actual power P2.
- the first preset temperature threshold may be preset according to actual conditions, for example, may be 45 ° C.
- the temperature of the battery is less than the first preset temperature threshold, further determining whether the temperature in the cabin reaches the air conditioner set temperature; if the air conditioner set temperature is not reached, increasing the opening degree of the second regulating valve, and decreasing The opening degree of the small first regulating valve; if the air conditioning set temperature is reached, the opening degree of the second regulating valve is decreased, and the opening degree of the first regulating valve is increased.
- the battery cooling branch provides cooling power to the battery through the heat exchanger
- the first regulating valve can be used to control the cooling air intake amount of the battery cooling branch.
- the second regulating valve can be used to control the amount of cooling air entering the cooling circuit in the vehicle.
- the battery cooling branch is: air conditioning air outlet - first regulating valve - first fan - heat exchanger.
- the cooling circuit in the car is: air conditioning air outlet - second regulating valve - second fan - car.
- the semiconductor heat exchange module further includes a third fan and a third regulating valve disposed in the second air channel corresponding to the cooling end of the semiconductor heat exchange module.
- the semiconductor heat exchange module has a heating end and a cooling end.
- the third fan corresponds to the cooling end of the semiconductor heat exchange module.
- the vehicle battery temperature adjustment system may further include a fourth fan connected to the cooling end of the semiconductor heat exchange module, and the fourth fan 504 and the fourth air port of the car. Connected, and the fifth fan heating end connected to the heating end of the semiconductor heat exchange module.
- the semiconductor replacement module has a heating end and a cooling end, and when the power supply is reversely connected, the heating end and the cooling end are exchanged.
- Heat exchange fans (fourth fan and fifth fan) are installed on the heating end and the cooling end of the semiconductor heat exchange module to accelerate heat exchange between the heating end and the cooling end. The increase in the speed of the heat exchange fan can increase the cooling power of the semiconductor heat exchange module.
- the required power P1 of the battery is obtained by the battery management controller 61.
- the first regulator valve and the second regulator valve are controlled to be opened by the vehicle air conditioner controller 63, while controlling the first fan and the second fan to start working.
- the actual power P2 of the battery obtained by the battery thermal management controller 62.
- the required power P1 is less than the actual temperature power P2
- the opening degree of the second regulating valve is reduced by the vehicle air conditioner controller 63
- the opening degree of the first regulating valve is increased
- the cooling air flow in the vehicle is reduced
- the cooling air flow of the battery cooling branch is increased to adjust the battery. Cooling capacity distribution for cooling and in-vehicle cooling.
- the temperature of the battery is not higher than 45 ° C, it is determined whether the temperature in the vehicle compartment reaches the air conditioning set temperature, and if so, the opening degree of the second regulating valve is reduced by the vehicle air conditioner controller 63, and the opening of the first regulating valve is increased. Degree, if the temperature in the compartment does not reach the set temperature of the air conditioner, the cooling capacity requirement in the vehicle is preferentially satisfied. At this time, the difference between the temperature adjustment demand power and the temperature adjustment actual power is partially cooled, which is provided by the semiconductor heat exchange module. . During the battery cooling process, if the temperature of the vehicle battery reaches 35 ° C, the vehicle air conditioner forwards the battery cooling completion information to the battery thermal management controller 62, and the battery cooling is completed.
- the average temperature of the battery is processed hierarchically, and the thresholds for temperature control are 40 ° C, 45 ° C, and 35 ° C, respectively.
- the battery cooling function is activated.
- the battery temperature reaches 35 °C, the battery cooling is completed.
- the vehicle air conditioner preferentially meets the cooling capacity requirement of the battery cooling.
- P1 is less than P2
- the cooling capacity requirement in the car is still prioritized. If the cooling power in the car is sufficient and reaches equilibrium, the car air conditioner further increases the battery cooling power.
- the vehicle air conditioner can have three cooling branches, including a battery cooling branch and two in-vehicle cooling branches.
- the first regulator valve can be used to control the amount of cooling air intake of the battery cooling branch.
- the second regulating valve can be used to control the amount of cooling air intake of the first in-vehicle cooling circuit.
- the third regulating valve can be used to control the cooling air intake of the second in-vehicle cooling circuit.
- the battery cooling branch is: air conditioning air outlet - first regulating valve - first fan - heat exchanger.
- the first in-vehicle cooling circuit is: air conditioning air outlet - second regulating valve - second fan - car.
- the second in-vehicle cooling branch circuit mainly supplies cooling air to the space inside the cabin through the third fan, and the cooling air first flows through the semiconductor heat exchange module and then flows into the interior of the cabin.
- the second in-vehicle cooling circuit is: air conditioning air outlet - first regulating valve - first fan - third regulating valve - third fan - semiconductor heat exchange module - car.
- the first regulator valve closes.
- the first regulator valve opens when the battery cooling function is activated.
- the direction of media circulation in the battery cooling duct is as follows: heat exchanger - heater (off) - pump - first temperature sensor - battery - second temperature sensor - flow rate sensor - medium container - heat exchanger.
- the direction of the medium circulation in the battery cooling duct is as follows: heat exchanger - heater (on) - pump - first temperature sensor - battery - second temperature sensor - flow rate sensor - medium container -Heat Exchanger.
- the fourth fan can blow the cooling air of the cooling end to the car
- the fifth fan can blow the wind of the heating end to the outside of the car.
- the cooling process comparing the required power P1 of the battery with the actual power P2, if P1 is less than P2, the cooling power of the semiconductor heat exchange module 5 is increased, and the fourth fan and the fifth fan are controlled to operate at a high speed to increase the semiconductor.
- the cooling power of the heat exchange module During the battery cooling process, if the semiconductor heat exchange module receives the battery cooling completion information of the vehicle air conditioner, the battery cooling is completed.
- the difference between Fig. 2 and Fig. 1 is mainly that in the scheme shown in Fig. 2, there are two battery cooling branches and one cooling branch in the vehicle.
- the first battery cooling branch is: air conditioning air outlet - first regulating valve - first fan - heat exchanger.
- the second battery cooling branch is: car - semiconductor heat exchange module - third fan - third regulating valve - first fan - heat exchanger.
- the cooling circuit in the car is: air conditioning air outlet - second regulating valve - second fan - car.
- the cooling wind of the second battery cooling branch is the cooling air in the cabin, and the cooling air in the cabin is cooled by the cooling end of the semiconductor heat exchange module, after passing through the third fan, the third regulating valve, and the first fan.
- the heat exchanger provides cooling air.
- the vehicle battery temperature regulation system further includes a fourth fan connected to the heat generating end of the semiconductor heat exchange module, the fourth fan is connected to the fourth air port of the car, and is exchanged with the semiconductor.
- the fifth fan connected to the cooling end of the thermal module is connected to the fifth air outlet outside the vehicle.
- the scheme shown in FIG. 8 is applicable to a working condition in which the ambient temperature is low and the heat of the battery is high, and the battery cooling branch has two branches, and the first battery cooling branch is used.
- the road is: air conditioning air outlet - first regulating valve - first fan - heat exchanger.
- the second battery cooling branch is: outside the vehicle - cooling end - third fan - third regulating valve - first fan - heat exchanger 3.
- the heating power can be supplied through the semiconductor heat exchange module in addition to the heating power that can be supplied through the heater.
- the third fan is connected to the heat generating end of the semiconductor heat exchange module.
- the semiconductor heat exchange module is reversely powered, so that the semiconductor heat exchange module is in a heating state, and the air inside the vehicle is blown to the heating end through the fourth fan, so that the air temperature rises.
- the heating power of the semiconductor heat exchange module is determined according to the difference between the required power P1 of the battery and the actual power P2, that is, the heating power of the semiconductor heat exchange module is equal to P1-P2.
- the semiconductor heat exchange module compares the required power P1 of the battery with the actual power P2. If P1 is less than P2, the semiconductor heat exchange module increases the heating power while controlling the first The four fans and the fifth fan operate at high speeds to increase the heating power of the semiconductor heat exchange module. During the battery heating process, if the semiconductor heat exchange module receives the battery heating completion information of the vehicle air conditioner, the battery heating is completed.
- the heating power and the cooling power of each battery can be precisely controlled according to the actual state of each battery, and the temperature is adjusted when the battery temperature is too high or too low.
- the temperature of the battery is maintained within a preset range to avoid the occurrence of temperature-affected battery performance.
- Embodiments of the present application also propose a non-transitory computer readable storage medium having stored thereon a computer program that, when executed by a processor, implements the temperature adjustment method described above.
- the non-transitory computer readable storage medium of the embodiment of the present application acquires the temperature adjustment required power and the temperature adjustment actual power of the battery when the battery needs to perform heat exchange, and adjusts the actual power to the temperature of the battery according to the temperature adjustment required power and temperature.
- the adjustment is made to adjust the temperature of the battery when the temperature of the vehicle battery is too high, so that the temperature of the vehicle battery is maintained within a preset range, and the performance of the vehicle battery due to excessive temperature is prevented from occurring.
- the temperature regulation system of the vehicle battery includes: a battery thermal management module 1, a semiconductor heat exchange module 5, a battery cooling branch 30, a vehicle air conditioner 2, an in-vehicle cooling branch 20, and a controller 6.
- the battery cooling branch 30 includes a heat exchanger 3.
- the semiconductor heat exchange module 5 is used to cool the heat exchanger 3.
- the battery thermal management module 1 is connected to the battery 4 and the heat exchanger 3.
- the battery thermal management module 1 is connected to the battery 4 and the heat exchanger 3.
- the vehicle air conditioner 2 includes a compressor 201 and a condenser 202.
- the in-vehicle cooling branch 20 is connected to the compressor 201 and the heat exchanger 3.
- the controller is configured to acquire the required power P1 and the actual power P2 of the battery, and control the temperature adjustment of the battery by the semiconductor heat exchange module 5 and/or the vehicle air conditioner 2 according to the required power P1 and the actual power P2.
- the semiconductor replacement module 5 has a heating end and a cooling end.
- the heating end and the cooling end are exchanged.
- a heat exchange fan (fourth fan 504 and fifth fan 505) is mounted on both the heating end and the cooling end of the semiconductor heat exchange module 5 for accelerating heat exchange between the heating end and the cooling end.
- the increase in the rotational speed of the heat exchange fan can increase the cooling/heating power of the semiconductor heat exchange module 5.
- the power supply of the semiconductor heat exchange module is positively connected.
- the power supply of the conductor heat exchange module is reversed.
- the temperature regulation system of the vehicle battery enters the cooling mode, the battery thermal management module 1 and the semiconductor heat exchange module 5 operate, and the semiconductor heat exchange module 5 supplies power to the system for cooling.
- the cooling starts, and the cooling wind is blown to the heat exchanger through the fourth fan 504 to cool the medium in the cooling pipe in the heat exchanger 3, and the medium is cooled by the battery thermal management module 1 while being fifth.
- the fan 505 blows the heat of the heating end to the outside of the vehicle.
- the temperature regulation system of the vehicle battery enters the heating mode, the battery thermal management module 1 and the semiconductor heat exchange module 5 operate, the semiconductor heat exchange module 5 is reversely powered, and the semiconductor heating end Heating is started, and the heated wind is blown to the heat exchanger 3 through the fourth fan 504 to cool the medium in the cooling pipe in the heat exchanger 3, and the medium is cooled by the battery thermal management module 1 while being fifth.
- the fan 505 blows cold air from the cooling end to the outside of the vehicle.
- the vehicle air conditioner 2 constitutes a cooling branch.
- the cooling branch includes a compressor 201 and a condenser 202 connected in series; the evaporator 21, the first expansion valve 22 and the first electronic valve 23 constitute an in-vehicle cooling branch 20; the heat exchanger 3 and the second expansion valve 31
- the second electronic valve 32 constitutes a battery cooling branch 30.
- the heat exchanger 3 can be a plate heat exchanger, and its physical position can be located in the circuit where the vehicle air conditioner compressor 201 is located, which facilitates the factory debugging of the vehicle air conditioner, and enables the vehicle air conditioner to be separately supplied and assembled, and at the same time, the vehicle air conditioner is in the process of installation. Just add the media once.
- the physical location of the heat exchanger 11 can also be located within the battery thermal management module 1.
- the interior of the vehicle air conditioner is divided into two independent cooling branches starting from the condenser 202, which are the in-vehicle cooling branch 20 and the battery cooling branch 30, respectively.
- the in-vehicle cooling branch 20 mainly supplies cooling power to the space in the cabin through the evaporator 21, and the battery cooling branch mainly supplies the cooling power to the battery 4 through the heat exchanger 3.
- the cooling power of the battery cooling branch mainly has two sources, one of which is that the refrigerant of the compressor 201 flows into the heat exchanger 3, which provides the cooling power for the heat exchanger 3, and the other is the cooling end of the semiconductor heat exchange module 5.
- the cooling air is blown to the heat exchanger 3 by the fourth fan 504 to provide cooling power to the heat exchanger.
- the first electronic valve 23 and the second electronic valve 32 are used to control the opening and closing of the in-vehicle cooling branch 20 and the battery cooling branch 30, respectively.
- the first expansion valve 22 and the second expansion valve 31 can be used to control the refrigerant flow of the in-vehicle cooling branch 20 and the battery cooling branch 30, respectively, to control the cooling power of the in-vehicle cooling branch 20 and the battery cooling branch 30, respectively.
- the in-vehicle cooling branch 20 is: the compressor 201 - the condenser 202 - the first electronic valve 23 - the first expansion valve 22 - the evaporator 21 - the compressor 201;
- the battery cooling branch 30 is: a compressor 201 - a condenser 202 - a second electronic valve 32 - a second expansion valve 31 - a heat exchanger 3 - a compressor 201.
- the semiconductor heat exchanging module 5 cools the cooling air in the passenger compartment through the cooling end of the semiconductor heat exchanger, and then blows it to the heat exchanger 3 through the fourth blower 504.
- the second electronic valve 32 When the battery cooling function is not activated, the second electronic valve 32 is closed. The second electronic valve 32 is opened when the battery cooling function is activated. If cooling is not required in the vehicle at this time, the first electronic valve 32 is closed. If the battery cooling function is not activated, the semiconductor heat exchange module is not energized. As shown in FIG. 12, after the vehicle is powered on, the controller 6 acquires the temperature of the battery in real time and makes a judgment.
- the temperature adjustment system enters the cooling mode, and the controller controls The second electronic valve 32 is turned on and controls the semiconductor heat exchange module 5 to supply power in the forward direction.
- the first electronic valve When the battery is cooled, the first electronic valve is opened, and the flow direction of the cold coal is: compressor 201 - condenser 202 - second electronic valve 32 - second expansion valve 31 - heat exchanger 3; medium flow direction is: heat exchanger 3 - Heater 11 (OFF) - Pump 12 - First Temperature Sensor 14 - Battery 4 - Second Temperature Sensor - 15 - Flow Rate Sensor 16 - Media Container 13 - Heat Exchanger 3.
- the temperature adjustment system enters the heating.
- the second electronic valve 32 is kept in the closed state, and the semiconductor heat exchange module 5 is reversely supplied with power.
- the controller 6 When cooling or heating the battery 4, the controller 6 also acquires the required power P1 of the battery and the actual power P2 in real time, wherein the required power P1 adjusts the temperature of the battery to the set target temperature, and the power required to be supplied to the battery 4.
- Actual power P2 is the actual power obtained by the battery 4 when the battery is currently temperature-adjusted.
- the target temperature is the set value, which can be preset according to the actual situation of the vehicle battery. For example, when the battery is cooled, the target temperature can be set. At about 35 ° C, when the battery is heated, the target temperature can be about 10 ° C.
- the controller adjusts the power of the semiconductor heat exchange module 5 or the compressor according to the required power P1 and the actual power P2.
- the temperature adjustment system can adjust the temperature when the temperature of the vehicle battery is too high or too low, so that the temperature of the vehicle battery is maintained within a preset range, thereby avoiding the situation that the performance of the vehicle battery is affected by the temperature.
- the battery thermal management module 1 includes a pump 12 disposed on the heat exchange flow path, a first temperature sensor 14, a second temperature sensor 15, and a flow rate sensor 16; wherein: the pump 12 is used to make the heat exchange flow The medium in the road flows; the first temperature sensor 14 is for detecting the inlet temperature of the medium flowing into the vehicle battery; the second temperature sensor 15 is for detecting the outlet temperature of the medium flowing out of the vehicle battery; and the flow rate sensor 16 is for detecting the heat exchange path The flow rate of the medium in.
- the battery thermal management module 1 may further include a medium container 13 disposed on the heat exchange flow path, and the medium container 13 is configured to store and supply the medium to the heat exchange flow path.
- the controller may be configured to acquire a first parameter when the battery is turned on, and generate a first required power for temperature adjustment of the battery according to the first parameter, and obtain a first time when the battery is adjusted in temperature.
- the second parameter generates a second required power for temperature regulation of the battery according to the second parameter, and generates a required power P1 of the battery according to the first required power of the battery and the second required power of the battery.
- the first parameter is an initial temperature and a target temperature when the battery is turned on, and a target time t from the initial temperature to the target temperature, and the first between the initial temperature and the target temperature is obtained.
- the temperature difference ⁇ T 1 , and the first required power is generated according to the first temperature difference ⁇ T 1 and the target time t.
- the first required power is generated by the following formula (1):
- ⁇ T 1 is the first temperature difference between the initial temperature and the target temperature
- t is the target time
- C is the specific heat capacity of the battery 4
- M is the mass of the battery 4.
- the second parameter is the average current I of the battery within a preset time, and the second required power is generated by the following formula (2):
- I is the average current and R is the internal resistance of the battery 4.
- the charge and discharge current parameter of the battery 4 can be detected by the current Hall sensor.
- the battery management controller 61 can estimate the average current of the battery 4 based on the current parameter of the battery 4 for a period of time.
- the controller further generates a second temperature difference ⁇ T 2 according to the inlet temperature detected by the first temperature sensor 14 and the outlet temperature detected by the second temperature sensor, and according to the second temperature difference ⁇ T 2 of each battery
- the flow rate v detected by the flow rate sensor generates the actual power P2 of the battery.
- the actual power P2 is generated according to the following formula (3):
- ⁇ T 2 is the second temperature difference
- c is the specific heat capacity of the medium in the flow path
- m is the mass of the medium flowing through the cross-sectional area of the flow path per unit time
- m is the mass of the medium flowing through the cross-sectional area of the flow path per unit time
- m v* ⁇ *s
- v is the medium
- ⁇ is the density of the medium
- s is the cross-sectional area of the flow path.
- the controller further acquires a temperature of the battery; determines whether the temperature of the battery is greater than a first temperature threshold; when the temperature of the battery is greater than the first temperature threshold, enters a cooling mode; when the temperature of the battery is less than or equal to the first
- a temperature threshold it is determined whether the temperature of the battery is less than a second temperature threshold; when the temperature of the battery is less than the second temperature threshold, entering a heating mode, wherein the first temperature threshold is greater than the second temperature threshold, the first temperature threshold, and the first
- the second temperature threshold may be preset according to actual conditions, for example, the first temperature threshold may be 40 ° C, and the second temperature threshold may be 0 ° C.
- the controller 6 acquires the temperature of the battery in real time and makes a judgment. If the temperature of the battery is higher than 40 ° C, the temperature of the battery is too high at this time. In order to avoid the influence of high temperature on the performance of the battery, the battery needs to be cooled, and the temperature adjustment system enters the cooling mode. If the temperature of the battery is lower than 0 °C, the temperature of the battery 4 is too low. In order to avoid the influence of low temperature on the performance of the battery, the temperature of the battery needs to be increased, the temperature adjustment system enters the heating mode, and the controller 6 controls the heater. It is turned on while keeping the electric second electronic valve 32 in the closed state.
- the controller 6 when in the cooling mode, is further configured to obtain a power difference between the required power P1 and the actual power P2 when the required power P1 is greater than the actual power P2. So that the semiconductor heat exchange module 5 increases power according to the power difference, and when the required power P1 is less than or equal to the actual power P2, the power of the semiconductor heat exchange module 5 is reduced and/or the cooling power of the compressor is reduced to save power. , or keep the power of the semiconductor heat exchange module 5 and / or the compressor unchanged.
- the controller 6 acquires the required power P1 of the battery 4 and the actual power P2, and makes a judgment. If the P1 of the battery 4 is greater than P2, it indicates that if the cooling of the battery 4 cannot be completed within the target time according to the current cooling power, the controller acquires the power difference between the required power P1 of the battery 4 and the actual power P2, and according to the power. The difference increases the power of the semiconductor heat exchange module 5 and the rotational speeds of the fourth fan 504 and the fifth fan 505 to lower the temperature of the battery 4 to the target temperature within a preset time t.
- the controller 6 can reduce the cooling power of the semiconductor heat exchange module 5 and the rotational speed of the fourth fan 504, the fifth fan 505, the cooling power of the compressor to save electric energy, or maintain semiconductor heat exchange. Module 5, the power of the compressor does not change.
- the controller 6 controls the semiconductor heat exchange module 5 to stop cooling and control the second electronic valve 32 to be closed.
- the controller 6 appropriately increases the cooling power and the rotation speeds of the fourth fan 504 and the fifth fan 505 to Allow the battery 4 to cool down as quickly as possible.
- the controller 6 When the temperature adjustment system operates in the cooling mode, if the required power P1 is greater than the actual power P2, the controller 6 further determines whether the temperature of the battery is greater than a first preset temperature threshold; if the temperature of the battery is greater than or equal to the first preset temperature threshold The controller 6 increases the coolant flow rate of the battery cooling branch and reduces the coolant flow rate of the cooling branch in the vehicle; if the temperature of the battery is less than the first preset temperature threshold, the controller further determines whether the temperature in the cabin reaches The air conditioner sets the temperature. If the air conditioner set temperature is not reached, the coolant flow rate of the cooling branch in the vehicle is increased, and the coolant flow rate of the battery cooling branch is reduced.
- the first preset temperature threshold may be 45 °C. Specifically, the coolant flow rate of the cooling branch in the vehicle can be adjusted by adjusting the opening degree of the first expansion valve, and the coolant flow rate of the battery cooling branch can be adjusted by adjusting the opening degree of the second expansion valve.
- the battery thermal management module 1 may further include: a heater 11 disposed on the heat exchange flow path, and the heater 11 is configured to heat the medium in the heat exchange flow path .
- the temperature adjustment system of the vehicle battery can be heated by the semiconductor heat exchange module 5, and the medium can be heated by the heater to adjust the temperature of the battery when the battery temperature is low.
- the heater 11 can be a PTC heater, and the heater is not directly in contact with the battery, and has high safety, reliability, and practicality.
- the pump 12 is primarily used to provide power
- the media container 13 is primarily used to store media and accept media added to the temperature conditioning system, and the media in the media container 13 can be automatically replenished as the media in the temperature regulating system is reduced.
- the first temperature sensor 14 is for detecting the temperature of the battery flow path inlet medium
- the second temperature sensor 15 is for detecting the temperature of the battery flow path exit medium.
- the flow rate sensor 16 is used to detect flow rate information of the medium in the conduit in the temperature regulation system.
- the controller 6 when in the heating mode, the controller 6 obtains the temperature difference between the required power P1 and the actual power P2 when the required power P1 is greater than the actual power P2, and increases the heater 11 according to the temperature difference. The heating power is maintained, and when the required power P1 is less than or equal to the actual power P2, the heating power of the heater 11 is kept constant.
- the controller 6 acquires the required power P1 of the battery 4 and the actual power P2, and makes a judgment. If the P1 of the battery 4 is greater than P2, it indicates that if the temperature rise of the battery 4 cannot be completed within the target time according to the current heating power, the battery thermal management module 1 acquires the power difference between the required power P1 of the battery 4 and the actual power P2, and according to The power difference increases the power of the heater 11, wherein the greater the power difference between P1 and P2, the more the power of the heater 11 increases, so that the temperature of the battery 4 rises to the target temperature for a preset time t.
- the heating power of the heater 11 can be reduced to save electric energy, or the power of the heater 11 can be kept constant.
- the battery management controller 61 sends a message for turning off the temperature adjustment function to the battery thermal management controller 62 via CAN communication to control the heater 11 Stop heating. If the temperature adjustment system enters the heating mode for a long period of time, for example, after 2 hours, the temperature of the battery 4 is still below 10 ° C, the battery thermal management controller 62 appropriately increases the power of the heater 11 to cause the battery 4 to complete the temperature rise as quickly as possible.
- the controller 6 is further configured to reduce the rotational speed of the pump 12 or maintain the pump 12 when the required power P1 is less than or equal to the actual power P2.
- the rotational speed is constant, and the rotational speed of the pump 12 is increased when the required power P1 is greater than the actual power P2.
- the battery thermal management module 1 controls the rotation speed of the pump 12 to decrease, to save power, or keep the rotation speed of the pump 12 unchanged.
- the P1 of the battery 4 is greater than P2, in addition to controlling the increase of the semiconductor heat exchange module 5 or the power of the heater 11, the rotation speed of the pump 12 can be controlled to increase the medium quality flowing through the cross-sectional area of the cooling flow path per unit time. Thereby, the actual power P2 of the battery 4 is increased to achieve temperature adjustment within the target time t.
- the semiconductor heat exchange module provides cooling power to the battery in accordance with the cooling power P1.
- the semiconductor heat exchange module provides cooling power for the battery according to the maximum cooling power P3, and increases the rotation speed of the fourth fan and the fifth fan, and the battery heat management heat exchange module increases the pump speed to improve the heat exchange power.
- the semiconductor heat exchange module reduces the cooling power Pc, reduces the fourth fan and the fifth fan speed, and the battery heat management heat exchange module reduces the pump speed to save Electrical energy. Or keep the current power for cooling.
- the semiconductor heat exchange module increases the cooling power Pc, increases the rotation speed of the fourth fan and the fifth fan, and simultaneously heats the heat management of the battery.
- the module increases the pump speed while increasing the battery cooling power. If P1+Pc>P3, the semiconductor heat exchange module provides cooling power for the battery according to the maximum cooling power P3, and increases the rotation speed of the fourth fan and the fifth fan, and the battery heat management heat exchange module increases the pump speed to improve the heat exchange power.
- the temperature adjustment required power of the battery is P1
- the actual temperature of the battery is adjusted to P2
- P4 is the maximum heating power of the semiconductor heat exchange module
- P5 is the maximum heating power of the PTC heater.
- the PTC heater supplies heating power to the battery in accordance with the heating power P1.
- P1-P5 Pd
- the PTC heater supplies heating power to the battery according to the maximum heating power P5
- the semiconductor heat exchange module supplies heating power to the battery according to the heating power Pd, and simultaneously increases The fourth fan and the fifth fan rotate, and the battery thermal management heat exchange module increases the pump speed to increase the heat exchange power.
- the PTC heater supplies heating power to the battery according to the maximum heating power P5
- the semiconductor heat exchange module supplies heating power to the battery according to the maximum heating power P3, and simultaneously improves the fourth fan and the first The five-fan speed
- the battery heat management heat exchange module increases the pump speed to increase the heat exchange power.
- the semiconductor heat exchange module reduces the heating power Pc, reduces the fourth fan and the fifth fan speed, or the PTC heater heating power decreases Pc, and the battery thermal management changes
- the thermal module reduces pump speed to save power. Or keep the current heating power unchanged.
- the PTC heater increases the heating power Pc, and the battery thermal management module controls the pump rotation speed to increase the battery heating power.
- PTC heater operates according to the maximum heating power P5, semiconductor
- the heat exchange module operates in accordance with the heating power Pi.
- the PTC heater operates in accordance with the heating power Pj
- the semiconductor heat exchange module operates in accordance with the maximum heating power P4.
- the PTC heater supplies heating power to the battery according to the maximum heating power P5, and the semiconductor heat exchange module increases the heating power Pc.
- the heater heating power is constant, and the heating power of the semiconductor heat exchange module is increased by Pc.
- the heater heating power increases Pc, and the heating power of the semiconductor heat exchange module does not change.
- the heating power of the PTC heater is increased by 0.5*Pc
- the heating power of the semiconductor heat exchange module is increased by 0.5Pc
- the heating power is increased in proportion according to the ratio of the maximum heating power of the PTC heater and the semiconductor heat exchange module.
- the fourth fan and the fifth fan speed are increased, and the battery heat management heat exchange module increases the pump speed to increase the heat exchange power, so that the battery heating power increases Pc.
- the PTC heater supplies heating power to the battery according to the maximum heating power P5
- the semiconductor heat exchange module supplies heating power to the battery according to the maximum heating power P4.
- the fourth fan and the fifth fan speed are increased, and the battery heat management heat exchange module increases the pump speed to increase the heat exchange power.
- the semiconductor heat exchange module supplies cooling power to the battery in accordance with the cooling power P1. If P1>P3, the semiconductor heat exchange module provides cooling power for the battery according to the maximum cooling power P3, and increases the rotation speed of the fourth fan and the fifth fan, and the battery heat management heat exchange module increases the pump speed to improve the heat exchange power.
- the semiconductor heat exchange module reduces the cooling power Pc, reduces the fourth fan and the fifth fan speed, and the battery heat management heat exchange module reduces the pump speed to save Electrical energy. Or keep the current power for cooling.
- the semiconductor heat exchange module increases the cooling power Pc, increases the rotation speed of the fourth fan and the fifth fan, and simultaneously heats the heat management of the battery.
- the module increases the pump speed while increasing the battery cooling power. If P1+Pc>P3, the semiconductor heat exchange module supplies cooling power to the battery according to the maximum cooling power P3, and increases the rotation speed of the fourth fan and the fifth fan, and the battery heat management heat exchange module increases the pump speed to improve the heat exchange power.
- the PTC heater supplies heating power to the battery according to the maximum heating power P5
- the semiconductor heat exchange module supplies heating power to the battery according to the maximum heating power P3, and simultaneously improves the fourth fan and the first The five-fan speed
- the battery heat management heat exchange module increases the pump speed to increase the heat exchange power.
- the semiconductor heat exchange module reduces the heating power Pc, reduces the fourth fan and the fifth fan speed, or the PTC heater heating power decreases Pc, and the battery thermal management changes
- the thermal module reduces pump speed to save power. Or keep the current heating power unchanged.
- the PTC heater increases the heating power Pc, and the battery thermal management module controls the pump rotation speed to increase the battery heating power.
- PTC heater operates according to the maximum heating power P5, semiconductor
- the heat exchange module operates in accordance with the heating power Pi.
- the PTC heater operates in accordance with the heating power Pj
- the semiconductor heat exchange module operates in accordance with the maximum heating power P4.
- the PTC heater supplies heating power to the battery according to the maximum heating power P5, and the semiconductor heat exchange module increases the heating power Pc.
- the heater heating power is constant, and the heating power of the semiconductor heat exchange module is increased by Pc.
- the heater heating power increases Pc, and the heating power of the semiconductor heat exchange module does not change.
- the heating power of the PTC heater is increased by 0.5*Pc
- the heating power of the semiconductor heat exchange module is increased by 0.5Pc
- the heating power is increased in proportion according to the ratio of the maximum heating power of the PTC heater and the semiconductor heat exchange module.
- the fourth fan and the fifth fan speed are increased, and the battery heat management heat exchange module increases the pump speed to increase the heat exchange power, so that the battery heating power increases Pc.
- the PTC heater supplies heating power to the battery according to the maximum heating power P5
- the semiconductor heat exchange module supplies heating power to the battery according to the maximum heating power P4.
- the fourth fan and the fifth fan speed are increased, and the battery heat management heat exchange module increases the pump speed to increase the heat exchange power.
- the vehicle air conditioner controller 63 can adjust the power distribution of each cooling branch according to the cabin air temperature condition, as well as the required power P1 and the actual power P2 of the battery, thereby balancing the cooling requirements of the interior cooling and the battery cooling.
- the initial power distribution of the battery cooling and the interior cooling is as follows:
- the battery cooling demand power is P1
- the actual battery cooling power is P2
- P3 is the maximum cooling power of the semiconductor heat exchange module
- P6 is the interior cooling power
- P7 is the maximum cooling power of the compressor.
- the compressor When the sum of the battery cooling demand power P1 and the in-vehicle cooling demand power P6 is ⁇ P7, that is, P1 + P6 ⁇ P7, the compressor operates in accordance with the P1 + P6 cooling power. And P1 ⁇ P7, P6 ⁇ P7. At the same time, the opening degree of the first expansion valve is controlled so that the cooling power in the vehicle is P6. The expansion valve opening is controlled such that the battery cooling power is P1.
- the compressor operates at the maximum cooling power P7, and the semiconductor heat exchange module operates in accordance with the cooling power Pe.
- the semiconductor ventilation module operates at a maximum cooling power P3, and the compressor operates in accordance with the cooling power Pf.
- the opening degree of the first expansion valve is controlled so that the cooling power in the vehicle is P6.
- the expansion valve opening is controlled such that the battery cooling power is P1.
- the cooling power is preferentially provided for the vehicle, the compressor operates according to the maximum cooling power P7, and the semiconductor heat exchange module operates according to the maximum cooling power P3. Increase fan speed.
- the opening degree of the first expansion valve is increased, so that the cooling power of the cooling branch in the vehicle is P6, and the opening degree of the second expansion valve is reduced, so that the cooling power of the battery cooling branch is P7+P3-P6. If the temperature inside the vehicle has reached the set temperature, the cooling power of the battery is preferentially satisfied.
- the compressor increases the cooling power Pc and increases the opening degree of the second expansion valve to increase the pump speed to improve the battery cooling power.
- the compressor is cooled according to maximum The power P7 operates and the semiconductor ventilation module operates in accordance with the cooling power Pg.
- the compressor operates in accordance with the cooling power Ph, and the semiconductor ventilation module operates in accordance with the maximum cooling power P3.
- the compressor operates at a maximum cooling power P7, and the semiconductor heat exchange module increases the cooling power Pc.
- the compressor increases the cooling power Pc, and the semiconductor heat exchange module operates according to the maximum cooling power P3.
- the compressor cooling power is constant, and the cooling power of the semiconductor heat exchange module is increased by Pc.
- the compressor cooling power increases Pc, and the cooling power of the semiconductor heat exchange module does not change.
- the compressor cooling power is increased by 0.5*Pc, and the semiconductor heat exchange module cooling power is increased by 0.5Pc.
- the cooling power is increased in proportion to the ratio of the maximum cooling power of the compressor and the semiconductor heat exchange module.
- the opening degree of the second expansion valve is controlled to increase, the control pump speed is increased, and the fan speed is increased, so that the cooling power of the battery cooling branch is increased by Pc.
- the compressor operates according to the maximum cooling power P5, and the semiconductor heat exchange module operates according to the maximum cooling power P3, while increasing the fan speed, the battery
- the heat management heat exchange module increases the pump speed to increase the heat exchange power.
- the battery temperature is greater than 45 ° C. If it is greater than 45 ° C, the cooling power is preferentially provided for the battery cooling, the compressor operates according to the maximum cooling power P7, and the semiconductor heat exchange module operates according to the maximum cooling power P3 while increasing the fan speed.
- the cooling power of the battery cooling branch is P1+Pc
- the pump speed is increased and the fan speed is increased, so that the cooling power of the battery cooling branch is increased by Pc. If it is determined that the battery temperature is not greater than 45 ° C, and the temperature inside the vehicle has not reached the set temperature, the cooling power is preferentially provided for the vehicle, the compressor operates according to the maximum cooling power P7, and the semiconductor heat exchange module operates according to the maximum cooling power P3. Increase fan speed.
- the opening degree of the first expansion valve is increased, so that the cooling power of the cooling branch in the vehicle is P6, and the opening degree of the second expansion valve is reduced, so that the cooling power of the battery cooling branch is P7+P3-P6. If the temperature inside the vehicle has reached the set temperature, the cooling power of the battery is preferentially satisfied.
- the battery heating demand power is P1
- the actual battery heating power is P2
- P4 is the maximum heating power of the semiconductor heat exchange module
- P5 is the maximum heating power of the PTC heater.
- the PTC heater supplies heating power to the battery in accordance with the heating power P1.
- P1-P5 Pd
- the PTC heater supplies heating power to the battery according to the maximum heating power P5
- the semiconductor heat exchange module supplies heating power to the battery according to the heating power Pd, and simultaneously increases The fourth fan and the fifth fan rotate, and the battery thermal management heat exchange module increases the pump speed to increase the heat exchange power.
- the PTC heater supplies heating power to the battery according to the maximum heating power P5
- the semiconductor heat exchange module supplies heating power to the battery according to the maximum heating power P3, and simultaneously improves the fourth fan and the first The five-fan speed
- the battery heat management heat exchange module increases the pump speed to increase the heat exchange power.
- the semiconductor heat exchange module reduces the heating power Pc, reduces the fourth fan and the fifth fan speed, or the PTC heater heating power decreases Pc, and the battery thermal management changes
- the thermal module reduces pump speed to save power. Or keep the current heating power unchanged.
- the PTC heater increases the heating power Pc, and the battery thermal management module controls the pump rotation speed to increase the battery heating power.
- PTC heater operates according to the maximum heating power P5, semiconductor
- the heat exchange module operates in accordance with the heating power Pi.
- the PTC heater operates in accordance with the heating power Pj
- the semiconductor heat exchange module operates in accordance with the maximum heating power P4.
- the PTC heater supplies heating power to the battery according to the maximum heating power P5, and the semiconductor heat exchange module increases the heating power Pc.
- the heater heating power is constant, and the heating power of the semiconductor heat exchange module is increased by Pc.
- the heater heating power increases Pc, and the heating power of the semiconductor heat exchange module does not change.
- the heating power of the PTC heater is increased by 0.5*Pc
- the heating power of the semiconductor heat exchange module is increased by 0.5Pc
- the heating power is increased in proportion according to the ratio of the maximum heating power of the PTC heater and the semiconductor heat exchange module.
- the fourth fan and the fifth fan speed are increased, and the battery heat management heat exchange module increases the pump speed to increase the heat exchange power, so that the battery heating power increases Pc.
- the PTC heater supplies heating power to the battery according to the maximum heating power P5
- the semiconductor heat exchange module supplies heating power to the battery according to the maximum heating power P4.
- the fourth fan and the fifth fan speed are increased, and the battery heat management heat exchange module increases the pump speed to increase the heat exchange power.
- the heating power and the cooling power of the vehicle battery can be accurately controlled according to the actual state of the vehicle battery, and the temperature is adjusted when the vehicle battery temperature is too high or too low, so that the vehicle is in use.
- the temperature of the battery is maintained within a preset range to avoid the occurrence of temperature-affected battery performance.
- the vehicle battery temperature regulation system includes a battery cooling branch, the battery cooling branch includes a heat exchanger; a semiconductor heat exchange module, and the semiconductor heat exchange module is used for cooling the heat exchanger; a battery thermal management module connected to the heat exchanger; the vehicle air conditioner, the vehicle air conditioner includes a compressor and a condenser; and the in-vehicle cooling branch connected to the compressor and the heat exchanger; as shown in FIG. 17, the method includes the following steps:
- acquiring the required power P1 of the battery by the battery management controller 61 specifically includes: acquiring, by the battery management controller 61, the first parameter when the battery is turned on, and according to the first parameter A first required power for temperature regulation of the battery is generated.
- the second parameter of the battery during temperature adjustment is obtained by the battery management controller 61, and the second required power for temperature regulation of the battery is generated according to the second parameter.
- the required power P1 of the battery is generated by the battery management controller 61 based on the first required power of the battery and the second required power of the battery.
- the first parameter is an initial temperature and a target temperature when the battery is turned on, and a target time t from the initial temperature to the target temperature, according to the battery management controller 61 according to the first
- the parameter generating the first required power for temperature regulation of the battery specifically includes: acquiring, by the battery management controller 61, a first temperature difference ⁇ T 1 between the initial temperature and the target temperature, and generating the first according to the first temperature difference ⁇ T 1 and the target time t A demand power.
- the battery management controller 61 generates the first required power by the following formula (1):
- ⁇ T 1 is the first temperature difference between the initial temperature and the target temperature
- t is the target time
- C is the specific heat capacity of the battery
- M is the mass of the battery.
- the second parameter is an average current I of the battery battery within a preset time
- the second required power of the battery is generated by the following formula (2):
- I is the average current and R is the internal resistance of the battery.
- acquiring the actual power P2 of the battery by the battery thermal management controller 62 specifically includes: obtaining an inlet temperature and an outlet temperature of a flow path for adjusting the battery temperature, and acquiring a flow rate v of the medium inflow path and A second temperature difference ⁇ T 2 is generated according to the inlet temperature and the outlet temperature of the flow path of the battery, and the actual power P2 is generated according to the second temperature difference ⁇ T 2 of the battery and the flow velocity v.
- the actual power P2 is generated according to the following formula (3):
- ⁇ T 2 is the second temperature difference
- c is the specific heat capacity of the medium in the flow path
- m is the mass of the medium flowing through the cross-sectional area of the flow path per unit time
- m is the mass of the medium flowing through the cross-sectional area of the flow path per unit time
- ⁇ is the density of the medium
- s is the cross-sectional area of the flow path.
- the semiconductor replacement module has a heating end and a cooling end.
- the heating end and the cooling end are exchanged.
- Heat exchange fans (fourth fan and fifth fan) are installed on the heating end and the cooling end of the semiconductor heat exchange module to accelerate heat exchange between the heating end and the cooling end. The increase in the speed of the heat exchange fan can increase the cooling/heating power of the semiconductor heat exchange module.
- the power supply of the semiconductor heat exchange module is positively connected.
- the power supply of the conductor heat exchange module is reversed.
- the temperature regulation system of the vehicle battery enters the cooling mode, the battery thermal management module and the semiconductor heat exchange module work, the semiconductor heat exchange module supplies power to the front, and the cooling end begins to cool. And blowing the cooling wind to the heat exchanger through the fourth fan to cool the medium in the cooling pipe in the heat exchanger, and then the medium is cooled by the battery thermal management module, and the fifth fan blows the heat of the heating end Outside the car.
- the temperature regulation system of the vehicle battery enters the heating mode, the battery thermal management module and the semiconductor heat exchange module 5 work, the semiconductor heat exchange module is reversely powered, and the semiconductor heating end starts heating. And blowing the heated wind to the heat exchanger through the fourth fan to cool the medium in the cooling pipe in the heat exchanger 3, the medium is then cooled by the battery thermal management module, and the fifth fan cools the cold end Blowing outside the car.
- the vehicle air conditioner constitutes a cooling branch.
- the cooling branch comprises a compressor and a condenser connected in series; the evaporator, the first expansion valve and the first electronic valve constitute an in-vehicle cooling branch; the heat exchanger, the second expansion valve and the second electronic valve constitute a cooling branch of the battery Road 30.
- the interior of the car air conditioner is divided into independent cooling branches from the condenser, which are the in-vehicle cooling branch and the battery cooling branch.
- the in-vehicle cooling branch mainly supplies cooling power to the space inside the compartment through the evaporator
- the battery cooling branch mainly supplies cooling power to the battery through the heat exchanger.
- the cooling power of the battery cooling branch mainly has two sources, one of which is that the refrigerant of the compressor flows into the heat exchanger 3, which provides the cooling power for the heat exchanger 3, and the other is the cooling end of the semiconductor heat exchange module.
- the four fans blow cooling air to the heat exchanger to provide cooling power to the heat exchanger. If the battery cooling function is not activated, the semiconductor heat exchange module is not energized.
- the temperature adjustment system enters the heating mode, and the electric control heating is turned on while maintaining the first The two electronic valves are in a closed state, and the semiconductor heat exchange module is powered in reverse.
- the initial temperature (ie, the current temperature) of the battery, the target temperature, and the target time t from the initial temperature to the target temperature are also acquired by the battery management controller 61, wherein the target temperature and the target time t may be Preset according to the actual situation, and calculate the first demand power according to formula (1).
- the average current I of the battery for a preset time is obtained by the battery management controller 61, and the second required power of the battery is calculated according to the formula (2).
- the required power P1 of the battery ie, the required power of the battery is adjusted to the target temperature
- the battery management controller 61 based on the first required power of the battery and the second required power.
- the inlet temperature and the outlet temperature of the battery are acquired by the battery thermal management controller 62, and the flow rate information is acquired, and the actual power P2 of the battery is calculated according to the formula (3).
- the required power P1 is to adjust the temperature of the battery to the set target temperature, and the power required to be supplied to the battery
- the actual power P2 is the actual power obtained by the battery when the current temperature is adjusted
- the target temperature is the set value.
- the preset can be made according to the actual situation of the vehicle battery. For example, when the battery is cooled, the target temperature can be set at about 35 °C. Then, the controller controls the semiconductor heat exchange module and the vehicle air conditioner according to the required power P1 and the actual power P2.
- the semiconductor heat exchange module increases the cooling power, and controls the fourth fan and the fifth fan to increase the rotational speed, so that the battery 4 completes the cooling as soon as possible. Therefore, the temperature of the vehicle battery can be adjusted when the temperature of the vehicle battery is too high, so that the temperature of the vehicle battery is maintained within a preset range, thereby avoiding the situation that the performance of the vehicle battery is affected by the temperature.
- the temperature adjustment method of the vehicle battery may further include: acquiring a temperature of the battery; determining whether the temperature of the battery is greater than a first temperature threshold; and entering a cooling mode when the temperature of the battery is greater than the first temperature threshold; When the temperature of the battery is less than or equal to the first temperature threshold, continue to determine whether the temperature of the battery is less than the second temperature threshold; when the temperature of the battery is less than the second temperature threshold, enter a heating mode, wherein the first temperature threshold is greater than the second temperature threshold .
- the battery management controller 61 acquires the temperature of the battery in real time and makes a determination. If the temperature of the battery is higher than 40 ° C, the temperature of the battery is too high at this time. In order to avoid the influence of high temperature on the performance of the battery, the battery needs to be cooled, and the temperature adjustment system enters the cooling mode.
- the temperature adjustment system enters the heating mode, and the battery thermal management controller is passed. 62 controls the heater to turn on while keeping the battery cooling branch off.
- controlling the temperature adjustment section of the semiconductor heat exchange module and/or the vehicle air conditioner according to the required power P1 and the actual power P2 specifically includes: determining whether the required power P1 is More than the actual power P2; if the required power P1 is greater than the actual power P2, the power difference between the required power P1 and the actual power P2 is obtained, and the power of the semiconductor heat exchange module and/or the compressor is increased according to the power difference; if the power P1 is required Less than or equal to the actual power P2, the power of the semiconductor heat exchange module is reduced and/or the cooling power of the compressor is reduced, or the power of the semiconductor heat exchange module and/or the compressor is kept constant.
- the required power P1 of the battery and the actual power P2 are acquired by the controller, and a determination is made. If the P1 of the battery is greater than P2, it means that if the cooling of the battery cannot be completed within the target time according to the current cooling power, the power difference between the required power P1 of the battery and the actual power P2 is obtained by the controller, and passes through the semiconductor controller. 64 increases the power of the semiconductor heat exchange module and the rotational speed of the fourth fan and the fifth fan according to the power difference, so that the temperature of the battery is lowered to the target temperature within the preset time t.
- the power of the semiconductor heat exchange module and the rotational speed of the fourth fan and the fifth fan may be reduced by the semiconductor controller 64, and/or the refrigeration work of the compressor may be reduced by the vehicle air conditioner controller 63. Power to save power, or to maintain the power of the semiconductor heat exchange module and or the compressor.
- the semiconductor controller 64 is appropriately added to the cooling power of the semiconductor heat exchange module and the fourth fan and the fifth fan. Speed, so that the battery is cooled as quickly as possible.
- the temperature adjustment system when the temperature adjustment system is in the cooling mode, if the required power P1 is greater than the actual power P2, it is determined whether the temperature of the battery is greater than a first preset temperature threshold; if the temperature of the battery is greater than or equal to the first pre- When the temperature threshold is set, the coolant flow rate of the battery cooling branch is increased by the vehicle air conditioner controller 63, and the coolant flow rate of the cooling branch of the vehicle is reduced; if the temperature of the battery is less than the first preset temperature threshold, further judgment is made.
- the coolant flow rate of the in-vehicle cooling branch is increased by the vehicle air conditioner controller 63, and the coolant flow rate of the battery cooling branch is reduced.
- the coolant flow rate of the cooling branch in the vehicle can be adjusted by adjusting the opening degree of the first expansion valve, and the coolant flow rate of the battery cooling branch can be adjusted by adjusting the opening degree of the second expansion valve.
- the battery thermal management module further includes a heater connected to the controller for heating the medium in the heat exchange flow path, when in the heating mode.
- the method may further include: determining whether the required power P1 is greater than the actual power P2; if the required power P1 is greater than the actual power P2, obtaining a power difference between the required power P1 and the actual power P2, and increasing the heating for the heater according to the power difference Power; if the required power P1 is less than or equal to the actual power P2, the heating power of the heater is kept constant.
- the controller acquires the required power P1 of the battery and the actual power P2, and makes a judgment. If the P1 of the battery is greater than P2, the controller obtains the power difference between the required power P1 of the battery 4 and the actual power P2 if the temperature of the battery cannot be completed within the target time according to the current heating power, and passes the battery thermal management controller. 62 increases the power of the heater according to the power difference, wherein the greater the power difference between P1 and P2, the more the power of the heater increases, so that the temperature of the battery rises to the target temperature within the preset time t.
- the heating power of the heater can be reduced by the battery thermal management controller 62 to save power or keep the power of the heater unchanged.
- the battery thermal management controller 62 When the temperature of the battery reaches the second set temperature, for example, 10 ° C, the battery heating is completed, and the heater is controlled by the battery thermal management controller 62 to stop heating. If the temperature adjustment system enters the heating mode for a long time, for example, after 2 hours, the temperature of the battery is still lower than 10 ° C, the power of the heater is appropriately increased by the battery thermal management controller 62 to complete the temperature rise as soon as possible.
- the battery thermal management module includes a pump disposed on the heat exchange flow path, a first temperature sensor, a second temperature sensor, and a flow rate sensor, a pump, a first temperature sensor, a second temperature sensor, and a flow rate sensor are coupled to the controller; wherein: the pump is configured to flow a medium in the heat exchange flow path; and the first temperature sensor is configured to detect an inlet temperature of the medium flowing into the vehicle battery; The second temperature sensor is configured to detect an outlet temperature of the medium flowing out of the vehicle battery; the flow rate sensor is configured to detect a flow rate of the medium in the heat exchange flow path, and the method further includes: if the required power P1 is less than or equal to the actual power P2, decreasing The speed of the pump or keep the speed of the pump unchanged; if the required power P1 is greater than the actual power P2, increase the speed of the pump.
- the rotation speed of the pump is controlled by the battery thermal management controller 62 to save power, or to keep the rotation speed of the pump constant. If the battery P1 is greater than P2, the battery thermal management controller 62 can also be used to control the increase of the pump speed to increase the mass of the medium flowing through the cross-sectional area of the cooling flow path per unit time, thereby increasing the actual power P2 of the battery. Temperature adjustment is achieved within target time t.
- the temperature adjustment required power of the battery is obtained, and the actual temperature of the battery is adjusted, and the actual power is controlled according to the temperature adjustment required power and temperature to control the semiconductor heat exchange module and/or the vehicle.
- the air conditioner is adjusted to adjust the temperature when the vehicle battery temperature is too high or too low, so that the temperature of the vehicle battery is maintained within a preset range to avoid the situation that the performance of the vehicle battery is affected due to excessive or too low temperature.
- the present application also proposes a non-transitory computer readable storage medium having stored thereon a computer program that, when executed by the processor, implements the temperature adjustment method described above.
- the non-transitory computer readable storage medium of the embodiment of the present application acquires the temperature adjustment required power of the battery, acquires the temperature adjustment actual power of the battery, and then adjusts the actual power control semiconductor heat exchange module according to the temperature adjustment required power and temperature.
- the car air conditioner is adjusted, and the temperature of the vehicle battery can be adjusted when the temperature of the vehicle battery is too high or too low, so that the temperature of the vehicle battery is maintained within a preset range to avoid the situation that the performance of the vehicle battery is affected due to excessive or too low temperature.
- the temperature regulation system of the vehicle battery includes: a vehicle air conditioner 2, an in-vehicle cooling branch 20, a battery cooling branch 30, a semiconductor heat exchange module 5, a battery thermal management module 1, and a controller 6.
- the vehicle air conditioner 2 is configured to provide cooling power for the in-vehicle cooling branch 20 and the battery cooling branch 30.
- the battery cooling branch 30 is connected to the vehicle air conditioner 2
- the semiconductor heat exchange module 5 is used for the in-vehicle cooling branch 30 and
- the battery cooling branch 10 provides cooling power
- the battery thermal management module 1 is connected between the battery cooling branch 30 and the battery 4.
- the controller is used to obtain the required power P1 and the actual power P2 of the battery, and according to the required power P1 of the battery and the actual Power P2 regulates the power of the semiconductor heat exchange module 5 and the vehicle air conditioner 2
- the vehicle battery temperature regulation system further includes an air conditioning air outlet and a first fan 501 disposed at the air conditioning air outlet.
- the vehicle air conditioner 2 includes a compressor 201
- the battery cooling branch 30 includes a heat exchanger 3
- the in-vehicle cooling branch 20 includes an evaporator 21
- the semiconductor heat exchange module 5 includes a cooling end and a heating end, and is connected to the heating end and the semiconductor cooling end.
- Fans (fourth fan 504 and fifth fan 505) The cooling end of the semiconductor heat exchange module 5 corresponds to the in-vehicle cooling branch 20.
- the vehicle air conditioner includes the compressor 201 from the condenser 202.
- the battery cooling branch 30 includes a heat exchanger 3, a second expansion valve 31, and a second electronic valve 32.
- the in-vehicle cooling branch 20 includes an evaporator 21, a first expansion valve 22, and a first electronic valve 23.
- the compressor 201 is divided into two independent cooling branches starting from the condenser 202, which are the in-vehicle cooling branch 20 and the battery cooling branch 30, respectively.
- the first electronic valve 23 and the second electronic valve 32 are used to control the opening and closing of the in-vehicle cooling branch 20 and the battery cooling branch 30, respectively.
- the first expansion valve 22 and the second expansion valve 31 can be used to control the refrigerant flow of the in-vehicle cooling branch 20 and the battery cooling branch 30, respectively, to control the cooling power of the in-vehicle cooling branch 20 and the battery cooling branch 30, respectively.
- the battery cooling branch may include two branches, one of which is a vehicle air conditioner, and the refrigerant of the vehicle air conditioner flows into the heat exchanger 3, and the temperature of the medium in the battery cooling duct flows through the heat exchanger 3, thereby lowering the temperature of the battery .
- the other is a semiconductor heat exchange module and a compressor 201.
- the air inside the vehicle passes through the cooling end of the semiconductor heat exchanger, the temperature drops, and then the cooling air is blown to the evaporator 21 through the fourth fan 504, so that the temperature of the evaporator 21 drops, and the compressor
- the refrigerant of 201 flows into the evaporator 21, and the air inside the vehicle cooled by the semiconductor heat exchange module 5 flows through the evaporator 21, so that the temperature of the air drops again, and then the cooling air is blown toward the heat exchanger 3 and the air conditioner through the first fan 501.
- the tuyere causes the temperature of the heat exchanger 3 to drop and the battery temperature to drop.
- the air outlet vent can be disposed corresponding to the car, so that the first fan 501 blows the cooling wind to the car, and the temperature of the air in the car decreases, and the semiconductor further enhances the cooling effect of the air conditioner on the car.
- the cooling power of the in-vehicle cooling branch 20 mainly has two sources, one is the semiconductor heat exchange module 5, and the other is the compressor 201.
- the refrigerant of the compressor 201 flows into the evaporator 21, and after the medium in the battery cooling duct flows through the heat exchanger 3, the temperature drops, thereby lowering the temperature of the battery.
- the air inside the vehicle passes through the cooling end of the semiconductor heat exchanger 5, the temperature drops, and then the cooling air is blown to the evaporator 21 through the fourth fan 504, so that the temperature of the evaporator 21 drops, and the refrigerant flows into the evaporator 21 through the semiconductor heat exchange module 5.
- the cooled in-vehicle air flows through the evaporator 21 so that the air temperature drops again, and then passes through the first blower 501, and the cooling air is blown toward the heat exchanger 3, so that the temperature of the heat exchanger 3 is lowered and the battery temperature is lowered.
- the cooling power of the battery is provided by the vehicle air conditioner and the semiconductor heat exchange module, and the cooling capacity is shared with the in-vehicle refrigeration system.
- the volume of the temperature regulation system and the distribution of the cooling capacity are more flexible, which can meet the cooling power requirement in the cabin and satisfy the requirements. Battery cooling needs.
- the semiconductor heat exchange module 5 can also provide heating power for the battery.
- the semiconductor heat exchange module 5 can be controlled to supply power in reverse, and the cooling end and the heating end are exchanged.
- the first fan 501 can be heated. Power is blown to the heat exchanger to provide heating power.
- the controller When the temperature adjustment of the battery 4 is performed, the controller also acquires the required power P1 of the battery and the actual power P2 in real time, wherein the required power P1 adjusts the temperature of the battery to the set target temperature, and the power required to be supplied to the battery 4 is actually
- the power P2 is the actual power obtained by the battery 4 when the battery is currently temperature-adjusted
- the target temperature is a set value, which can be preset according to the actual situation of the vehicle battery. For example, when the battery is cooled, the target temperature can be set at 35. °C or so.
- the controller adjusts the power of the vehicle air conditioner and/or the semiconductor heat exchange module according to the required power P1 and the actual power P2.
- the semiconductor heat exchange module 5 increases the cooling.
- the power is increased, and the rotation speeds of the fourth fan 504 and the fifth fan 505 are controlled to increase the temperature of the battery 4 as soon as possible. Therefore, the temperature of the vehicle battery can be adjusted when the temperature of the vehicle battery is too high, so that the temperature of the vehicle battery is maintained within a preset range, thereby avoiding the situation that the performance of the vehicle battery is affected by the excessive temperature, and the cooling power of the battery is determined by the vehicle air conditioner and
- the semiconductor heat exchange module provides the shared cooling capacity with the in-vehicle refrigeration system.
- the volume of the temperature regulation system and the distribution of the cooling capacity are more flexible, which can meet the cooling power requirement of the cabin and meet the cooling requirements of the battery.
- the battery thermal management module 1 includes a pump 12 disposed on a heat exchange flow path, a first temperature sensor 14, a second temperature sensor 15, and a flow rate sensor 16; wherein: the pump 12 is used to make the heat exchange flow path Medium flow; first temperature sensor 14 for detecting the inlet temperature of the medium flowing into the vehicle battery; second temperature sensor 15 for detecting the outlet temperature of the medium flowing out of the vehicle battery; and flow rate sensor 16 for detecting the heat exchange flow path The flow rate of the medium.
- the battery thermal management module 1 may further include a medium container 13 disposed on the heat exchange flow path, and the medium container 13 is configured to store and supply the medium to the heat exchange flow path.
- the controller may be configured to acquire a first parameter when the battery is turned on, and generate a first required power for temperature adjustment of the battery according to the first parameter, and obtain a first time when the battery is adjusted in temperature.
- the second parameter generates a second required power for temperature regulation of the battery according to the second parameter, and generates a required power P1 of the battery according to the first required power of the battery and the second required power of the battery.
- the first parameter is an initial temperature and a target temperature when the battery 4 is turned on, and a target time t from the initial temperature to the target temperature, and the first between the initial temperature and the target temperature is obtained.
- a temperature difference ⁇ T 1 and generating a first required power according to the first temperature difference ⁇ T 1 and the target time t.
- the first required power is generated by the following formula (1):
- ⁇ T 1 is the first temperature difference between the initial temperature and the target temperature
- t is the target time
- C is the specific heat capacity of the battery 4
- M is the mass of the battery 4.
- the second parameter is the average current I of the battery 4 within a preset time, and the battery thermal management module 1 generates the second required power by the following formula (2):
- I is the average current and R is the internal resistance of the battery 4.
- the charge and discharge current parameter of the battery 4 can be detected by the current Hall sensor.
- the battery management controller 61 can estimate the average current of the battery 4 based on the current parameter of the battery 4 for a period of time.
- the controller further generates a second temperature difference ⁇ T 2 according to an inlet temperature and an outlet temperature of the flow path of the battery, and generates a battery according to the second temperature difference ⁇ T 2 of the battery and the flow velocity v of the medium in the flow path.
- the actual power P2 The actual power P2.
- the actual power P2 is generated according to the following formula (3):
- ⁇ T 2 is the second temperature difference
- c is the specific heat capacity of the medium in the flow path
- m is the mass of the medium flowing through the cross-sectional area of the flow path per unit time
- m is the mass of the medium flowing through the cross-sectional area of the flow path per unit time
- m v* ⁇ *s
- v is the medium
- ⁇ is the density of the medium
- s is the cross-sectional area of the flow path.
- the battery management controller 61 determines whether the battery needs to perform temperature adjustment according to the battery temperature. If it is determined that the battery needs temperature adjustment, the information of the temperature adjustment function is sent to the vehicle air conditioner through the CAN communication, and the vehicle air conditioner will The information is forwarded to the battery thermal management controller 62, which controls the pump 12 to begin operation at a default rotational speed (e.g., low rotational speed).
- a default rotational speed e.g., low rotational speed
- the battery thermal management controller 62 acquires the initial temperature (ie, the current temperature) of the battery 4, the target temperature, and the target time t from the initial temperature to the target temperature, wherein the target temperature and the target time t can be preset according to actual conditions, and The first required power of the battery 4 is calculated according to the formula (1).
- the battery thermal management controller 62 obtains the average current I of the battery 4 for a preset time, and calculates the second required power of the battery 4 according to the formula (2).
- the battery thermal management controller 62 acquires the first temperature sensor 14 and the second temperature sensor 15 to detect the temperature information, and acquires the flow rate information detected by the flow rate sensor 16, and calculates the actual power P2 of the battery 4 according to the formula (3).
- the battery thermal management controller 62 controls the heating power/cooling power of the battery 4 by controlling the power of the semiconductor heat exchange module 5 or the vehicle air conditioner or the heater 11 in accordance with P1, P2 of the battery 4.
- the controller may be further configured to acquire a temperature of the battery, and determine whether the temperature of the battery is greater than a first temperature threshold or less than a second temperature threshold, wherein when the temperature of the battery is greater than the first temperature threshold, Entering the cooling mode; when the temperature of the battery is less than the second temperature threshold, entering the heating mode, the first temperature threshold is greater than the second temperature threshold.
- the first temperature threshold and the second temperature threshold may be preset according to actual conditions. For example, the first temperature threshold may be 40 ° C, and the second temperature threshold may be 0 ° C.
- the battery management controller 61 acquires the temperature of the battery in real time and makes a determination. If the temperature of the battery is higher than 40 ° C, the temperature of the battery 4 is too high at this time, in order to avoid the influence of the high temperature on the performance of the battery 4, the battery 4 needs to be cooled, the temperature adjustment system enters the cooling mode, and the control is controlled. The two electronic valve 32 is opened and the semiconductor heat exchange module 3 is operated.
- the temperature adjustment system enters the heating mode, and the battery is thermally managed.
- the controller 62 controls the heater 11 to be turned on, while the vehicle air conditioner 2 keeps the second electronic valve 32 in a closed state, and the medium flow direction is: heat exchanger 3 - heater 11 (on) - pump 12 - first temperature sensor 14 - battery 4 - Second temperature sensor - 15 - Flow rate sensor 16 - Media container 13 - Heat exchanger 3.
- the medium in the cooling duct is heated by the heater 11 to exchange heat with the battery 4 to complete the temperature adjustment of the battery.
- the controller when in the cooling mode, is further configured to obtain a power difference between the required power P1 and the actual power P2 when the required power P1 is greater than the actual power P2, so that the semiconductor heat exchange module 5 is configured according to The power difference increases the power, and when the required power P1 is less than or equal to the actual power P2, the power of the semiconductor heat exchange module 5 is reduced and/or the cooling power of the compressor is reduced to save electrical energy, or the semiconductor heat exchange module 5 is maintained. / or the power of the compressor does not change.
- the controller acquires the required power P1 of the battery 4 and the actual power P2, and makes a judgment. If the P1 of the battery 4 is greater than P2, it indicates that if the cooling of the battery 4 cannot be completed within the target time according to the current cooling power, the controller increases the power of the semiconductor heat exchange module 5 and the fourth fan 504 and the fifth fan according to the power difference.
- the rotational speed of 505 is such that the temperature of the battery 4 is lowered to the target temperature within a preset time t.
- the cooling power of the semiconductor heat exchange module 5 and the rotation speed of the fourth fan 504, the fifth fan 505, and the cooling power of the compressor can be reduced to save electric energy, or the semiconductor heat exchange module 5 can be maintained.
- the power of the compressor does not change.
- the semiconductor heat exchange module 5 is controlled to stop cooling and the second electronic valve 32 is closed. If the temperature adjustment system enters the cooling mode for a long time, for example, after 1 hour, the temperature of the battery 4 is still higher than 35 ° C, then the cooling power and the rotation speeds of the fourth fan 504 and the fifth fan 505 are appropriately increased to make the battery 4 Complete the cooling as soon as possible.
- the battery thermal management module 1 may further include: a heater 11 disposed on the heat exchange flow path, and the heater 11 is configured to heat the medium in the heat exchange flow path.
- the medium can be heated by the heater 11 to adjust the temperature of the battery when the battery temperature is low.
- the heater can be a PTC heater, and the heater is not directly in contact with the battery, and has high safety, reliability, and practicality.
- the pump 12 is primarily used to provide power
- the media container 13 is primarily used to store media and accept media added to the temperature conditioning system, and the media in the media container 13 can be automatically replenished as the media in the temperature regulating system is reduced.
- the first temperature sensor 14 is for detecting the temperature of the battery flow path inlet medium
- the second temperature sensor 15 is for detecting the temperature of the battery flow path exit medium.
- the flow rate sensor 16 is used to detect flow rate information of the medium in the conduit in the temperature regulation system.
- the controller 6 when in the heating mode, the controller 6 obtains the temperature difference between the required power P1 and the actual power P2 when the required power P1 is greater than the actual power P2, and increases the heating power of the heater 11 according to the temperature difference. And keeping the heating power of the heater 11 constant when the required power P1 is less than or equal to the actual power P2.
- the controller acquires the required power P1 of the battery 4 and the actual power P2, and makes a judgment. If P1 of the battery 4 is greater than P2, it indicates that if the temperature rise of the battery 4 cannot be completed within the target time according to the current heating power, the controller acquires the power difference between the required power P1 of the battery 4 and the actual power P2, and increases according to the power difference.
- the power of the heater 11 and/or the semiconductor heat exchange module 5 is such that the temperature of the battery 4 rises to the target temperature within a preset time t.
- the power of the heater 11 and/or the semiconductor heat exchange module 5 can be reduced to save power, or the power of the heater 11 and/or the semiconductor heat exchange module 5 can be kept constant.
- the battery management controller 61 sends a message for turning off the temperature adjustment function to the battery thermal management controller 62 via CAN communication to control the heater 11 Stop heating. If the temperature adjustment system enters the heating mode for a long period of time, for example, after 2 hours, the temperature of the battery 4 is still below 10 ° C, the battery thermal management controller 62 appropriately increases the power of the heater 11 to cause the battery 4 to complete the temperature rise as quickly as possible.
- the controller is further configured to reduce the rotation speed of the pump 12 or keep the rotation speed of the pump 12 when the required power P1 is less than or equal to the actual power P2, and in demand When the power P1 is greater than the actual power P2, the rotational speed of the pump 12 is increased.
- the controller controls the rotation speed of the pump 12 to decrease, to save power, or to keep the rotation speed of the pump 12 constant. If the P1 of the battery 4 is greater than P2, in addition to increasing the power of the heater 11, the rotation speed of the pump 12 can be controlled to increase the mass of the medium flowing through the cross-sectional area of the cooling flow path per unit time, thereby improving the battery 4
- the actual power P2 is used to achieve temperature regulation within the target time t.
- the vehicle air conditioner can adjust the power distribution of each cooling branch according to the temperature of the cabin and the required power P1 and the actual power P2 of the battery, thereby balancing the cooling requirements of the interior cooling and the battery cooling.
- the controller When in the cooling mode, if the required power P1 is greater than the actual power P2, the controller further determines whether the temperature of the battery is greater than a first preset temperature threshold; if the temperature of the battery is greater than or equal to the first preset temperature threshold, the controller increases The battery cools the coolant flow rate of the branch and reduces the coolant flow rate of the cooling branch in the vehicle; if the temperature of the battery is less than the first preset temperature threshold, the controller further determines whether the temperature in the cabin reaches the set temperature of the air conditioner, if If the air conditioner set temperature is not reached, the coolant flow rate in the cooling branch of the vehicle is increased, and the coolant flow rate of the battery cooling branch is reduced.
- the first preset temperature threshold may be 45 °C. Specifically, the coolant flow rate of the cooling branch in the vehicle can be adjusted by adjusting the opening degree of the first expansion valve, and the coolant flow rate of the battery cooling branch can be adjusted by adjusting the opening degree of the second expansion valve.
- the battery cooling power is the cooling power in the battery cooling branch 30 (provided by the compressor, controlled by the second expansion valve opening), and the in-vehicle cooling power is the in-vehicle cooling branch. Cooling power in the road 20 (provided by the compressor, controlled by the first expansion valve opening).
- the battery cooling demand power is P1
- the actual battery cooling power is P2
- P3 is the maximum cooling power of the semiconductor heat exchange module
- P6 is the interior cooling power
- P7 is the maximum cooling power of the compressor.
- the compressor When the sum of the battery cooling demand power P1 and the in-vehicle cooling demand power P6 is ⁇ P7, that is, P1 + P6 ⁇ P7, the compressor operates in accordance with the P1 + P6 cooling power. And P1 ⁇ P7, P6 ⁇ P7. At the same time, the opening degree of the first expansion valve is controlled so that the cooling power in the vehicle is P6. The expansion valve opening is controlled such that the battery cooling power is P1.
- the compressor operates at the maximum cooling power P7, and the semiconductor heat exchange module operates in accordance with the cooling power Pe.
- the semiconductor ventilation module operates at a maximum cooling power P3, and the compressor operates in accordance with the cooling power Pf.
- the opening degree of the first expansion valve is controlled so that the cooling power in the vehicle is P6.
- the expansion valve opening is controlled such that the battery cooling power is P1.
- the cooling power is preferentially provided for the vehicle, the compressor operates according to the maximum cooling power P7, and the semiconductor heat exchange module operates according to the maximum cooling power P3. Increase fan speed.
- the opening degree of the first expansion valve is increased, so that the cooling power of the cooling branch in the vehicle is P6, and the opening degree of the second expansion valve is reduced, so that the cooling power of the battery cooling branch is P7+P3-P6. If the temperature inside the vehicle has reached the set temperature, the cooling power of the battery is preferentially satisfied.
- the compressor increases the cooling power Pc and increases the opening degree of the second expansion valve to increase the pump speed to improve the battery cooling power.
- the compressor is cooled according to maximum The power P7 operates and the semiconductor ventilation module operates in accordance with the cooling power Pg.
- the compressor operates in accordance with the cooling power Ph, and the semiconductor ventilation module operates in accordance with the maximum cooling power P3.
- the compressor operates at a maximum cooling power P7, and the semiconductor heat exchange module increases the cooling power Pc.
- the compressor increases the cooling power Pc, and the semiconductor heat exchange module operates according to the maximum cooling power P3.
- the compressor cooling power is constant, and the cooling power of the semiconductor heat exchange module is increased by Pc.
- the compressor cooling power increases Pc, and the cooling power of the semiconductor heat exchange module does not change.
- the compressor cooling power is increased by 0.5*Pc, and the semiconductor heat exchange module cooling power is increased by 0.5Pc.
- the cooling power is increased in proportion to the ratio of the maximum cooling power of the compressor and the semiconductor heat exchange module.
- the opening degree of the second expansion valve is controlled to increase, the control pump speed is increased, and the fan speed is increased, so that the cooling power of the battery cooling branch is increased by Pc.
- the compressor runs according to the maximum cooling power P5, and the semiconductor heat exchange module operates according to the maximum cooling power P3, and simultaneously increases the fan speed and improves Pump speed to increase heat transfer power.
- the battery temperature is greater than 45 ° C. If it is greater than 45 ° C, the cooling power is preferentially provided for the battery cooling, the compressor operates according to the maximum cooling power P7, and the semiconductor heat exchange module operates according to the maximum cooling power P3 while increasing the fan speed.
- the cooling power of the battery cooling branch is P1+Pc
- the pump speed is increased and the fan speed is increased, so that the cooling power of the battery cooling branch is increased by Pc. If it is determined that the battery temperature is not greater than 45 ° C, and the temperature inside the vehicle has not reached the set temperature, the cooling power is preferentially provided for the vehicle, the compressor operates according to the maximum cooling power P7, and the semiconductor heat exchange module operates according to the maximum cooling power P3. Increase fan speed.
- the opening degree of the first expansion valve is increased, so that the cooling power of the cooling branch in the vehicle is P6, and the opening degree of the second expansion valve is reduced, so that the cooling power of the battery cooling branch is P7+P3-P6. If the temperature inside the vehicle has reached the set temperature, the cooling power of the battery is preferentially satisfied.
- the PTC heater supplies heating power to the battery in accordance with the heating power P1.
- P1-P5 Pd
- the PTC heater supplies heating power to the battery according to the maximum heating power P5
- the semiconductor heat exchange module supplies heating power to the battery according to the heating power Pd, and simultaneously increases The fourth fan and the fifth fan speed increase the pump speed to increase the heat exchange power.
- the PTC heater supplies heating power to the battery according to the maximum heating power P5
- the semiconductor heat exchange module supplies heating power to the battery according to the maximum heating power P3, and simultaneously improves the fourth fan and the first The speed of the five fans increases the pump speed to increase the heat exchange power.
- the semiconductor heat exchange module reduces the heating power Pc, reduces the fourth fan and the fifth fan speed, or the PTC heater heating power decreases Pc, and reduces the pump speed, To save energy. Or keep the current heating power unchanged.
- the PTC heater increases the heating power Pc while controlling the pump rotation speed to increase the battery heating power.
- PTC heater operates according to the maximum heating power P5, semiconductor
- the heat exchange module operates in accordance with the heating power Pi.
- the PTC heater operates in accordance with the heating power Pj
- the semiconductor heat exchange module operates in accordance with the maximum heating power P4.
- the PTC heater supplies heating power to the battery according to the maximum heating power P5, and the semiconductor heat exchange module increases the heating power Pc.
- the heater heating power is constant, and the heating power of the semiconductor heat exchange module is increased by Pc.
- the heater heating power increases Pc, and the heating power of the semiconductor heat exchange module does not change.
- the heating power of the PTC heater is increased by 0.5*Pc
- the heating power of the semiconductor heat exchange module is increased by 0.5Pc
- the heating power is increased in proportion according to the ratio of the maximum heating power of the PTC heater and the semiconductor heat exchange module.
- the fourth fan and the fifth fan speed are increased, and the pump speed is increased to increase the heat exchange power, so that the battery heating power increases Pc.
- the PTC heater supplies heating power to the battery according to the maximum heating power P5
- the semiconductor heat exchange module supplies heating power to the battery according to the maximum heating power P4.
- the fourth fan and the fifth fan speed are increased, and the pump speed is increased to increase the heat exchange power.
- the present application also proposes a temperature adjustment system for a vehicle battery, which is different from the solution shown in FIG. 18 in that the battery cooling branch 30 in FIG. 19 mainly passes through the heat exchanger 3 as a battery 4. Cooling provides cooling power.
- the semiconductor heat exchange module is not involved in the temperature regulation of the battery.
- the compressor 201 is a further temperature adjustment system for a vehicle battery.
- the compressor 201 is divided into two independent cooling branches from the condenser, which are an in-vehicle cooling branch 20 and a battery cooling branch 30, respectively.
- the in-vehicle cooling branch 20 mainly supplies cooling power to the space inside the cabin through the evaporator 21, and the battery cooling branch 30 mainly supplies cooling power to the battery cooling through the heat exchanger 3.
- the cooling power of the in-vehicle cooling branch mainly has two sources, one of which is the compressor 201, the refrigerant of the compressor 201 flows into the evaporator 21, and the air inside the vehicle flows through the evaporator 21 to cause the temperature of the air to drop, and then passes through the fourth
- the fan 504 blows cooling air to the cooling end of the semiconductor heat exchange module 5, so that the temperature of the cooling end of the semiconductor heat exchange module 5 is lowered.
- the other is the semiconductor heat exchange module 5, and the temperature of the interior air is lowered after being cooled by the evaporator 21. Then, after the cooling end of the semiconductor heat exchange module 5, the temperature drops again, and then the cooling air is blown into the vehicle, so that the temperature of the air inside the vehicle drops.
- the heating end dissipates heat through the fifth fan 505 and blows the hot air outside the vehicle.
- the temperature of the vehicle battery can be adjusted when the temperature of the vehicle battery is too high or too low, so that the temperature of the vehicle battery is maintained within a preset range, and the vehicle battery is prevented from being affected due to excessive temperature. Performance situation.
- the vehicle air conditioner is used to provide cooling power for the in-vehicle cooling branch and the battery cooling branch.
- the battery cooling branch is connected to the vehicle air conditioner, the battery thermal management module is connected between the battery cooling branch and the battery, and the semiconductor heat exchange module is used to provide cooling power for the in-vehicle cooling branch and the battery cooling branch.
- the method includes the following steps:
- acquiring the required power P1 of the battery by the battery management controller 61 specifically includes: acquiring, by the battery management controller 61, the first parameter when the battery is turned on, and according to the first parameter A first required power for temperature regulation of the battery is generated.
- the second parameter of the battery during temperature adjustment is obtained by the battery management controller 61, and the second required power of the battery is generated according to the second parameter.
- the required power P1 of the battery is generated by the battery management controller 61 based on the first required power of the battery and the second required power of the battery.
- the first parameter is an initial temperature and a target temperature when the battery is turned on, and a target time t from the initial temperature to the target temperature, according to the battery management controller 61 according to the first
- the parameter generating the first required power for temperature regulation of the battery specifically includes: obtaining, by the battery management controller 61, a first temperature difference ⁇ T 1 between the initial temperature and the target temperature. The first required power is generated based on the first temperature difference ⁇ T 1 and the target time t.
- the first required power is generated by the following formula (1):
- ⁇ T 1 is the first temperature difference between the initial temperature and the target temperature
- t is the target time
- C is the specific heat capacity of the battery
- M is the mass of the battery.
- the second parameter is an average current I of the battery battery within a preset time
- the second required power of the battery is generated by the following formula (2):
- I is the average current and R is the internal resistance of the battery.
- acquiring the actual power P2 of the battery by the battery thermal management controller 62 specifically includes: obtaining, by the battery thermal management controller 62, an inlet temperature and an outlet temperature of a flow path for adjusting the battery temperature, and acquiring the medium.
- the flow velocity v flowing into the flow path, and the second temperature difference ⁇ T 2 is generated according to the inlet temperature and the outlet temperature of the flow path of the battery, and the actual power P2 is generated according to the second temperature difference ⁇ T 2 of the battery and the flow velocity v.
- the actual power P2 is generated according to the following formula (3):
- ⁇ T 2 is the second temperature difference
- c is the specific heat capacity of the medium in the flow path
- m is the mass of the medium flowing through the cross-sectional area of the flow path per unit time
- m is the mass of the medium flowing through the cross-sectional area of the flow path per unit time
- m v* ⁇ *s
- v is the medium
- ⁇ is the density of the medium
- s is the cross-sectional area of the flow path.
- the power of the semiconductor heat exchange module and/or the vehicle air conditioner is adjusted according to the required power P1 and the actual power P2.
- the vehicle battery temperature regulation system further includes an air conditioning air outlet and a first fan disposed at the air conditioning air outlet.
- the temperature regulation system of the vehicle battery enters the cooling mode, the battery thermal management module and the semiconductor heat exchange module are supplied with power ( FIG. 18 ), and the vehicle air conditioner performs cooling operation. .
- the temperature adjustment system enters the heating mode, and the semiconductor controller 64 controls the semiconductor heat exchange.
- the module is reversely powered, and the cooling end and the heating end are exchanged.
- the first fan can blow the power of the heating end to the heat exchanger to provide heating power.
- the battery management controller 61 acquires the initial temperature of the battery (ie, the current temperature), the target temperature, and the target time t from the initial temperature to the target temperature, wherein the target temperature and the target time t may be based on actual conditions. Make a preset and calculate the first demand power according to formula (1). At the same time, the average current I of the battery for a preset time is obtained by the battery management controller 61, and the second required power of the battery is calculated according to the formula (2). Then, the required power P1 of the battery (ie, the required power of the battery is adjusted to the target temperature) is calculated by the battery management controller 61 based on the first required power of the battery and the second required power.
- the inlet temperature and the outlet temperature of the battery are acquired by the battery thermal management controller 62, and the flow velocity information is acquired, and the actual power P2 of the battery is calculated according to the formula (3).
- the required power P1 is to adjust the temperature of the battery to the set target temperature, and the power required to be supplied to the battery
- the actual power P2 is the actual power obtained by the battery when the current temperature is adjusted
- the target temperature is the set value.
- the preset can be made according to the actual situation of the vehicle battery. For example, when the battery is cooled, the target temperature can be set at about 35 °C. Then, the power of the semiconductor heat exchange module and/or the vehicle air conditioner is adjusted according to the required power P1 and the actual power P2.
- the controller increases the power cooling power of the semiconductor heat exchange module and/or the vehicle air conditioner, and controls the fourth fan and the fifth fan to increase the speed, so that the battery is cooled as soon as possible. . Therefore, the temperature of the vehicle battery can be adjusted when the temperature of the vehicle battery is too high, so that the temperature of the vehicle battery is maintained within a preset range, thereby avoiding the situation that the performance of the vehicle battery is affected by the temperature.
- the cooling power of the battery thermal temperature regulation system is provided by the vehicle air conditioner and the semiconductor heat exchange module, and the cooling capacity is shared with the in-vehicle refrigeration system, and the volume of the temperature regulation system and the distribution of the cooling capacity are more flexible, which can satisfy the cooling power in the cabin. The demand can meet the cooling requirements of the battery.
- a pump disposed on the heat exchange flow path, a first temperature sensor, a second temperature sensor, and a flow rate sensor; wherein: the pump is used to flow the medium in the heat exchange flow path
- the first temperature sensor is for detecting the inlet temperature of the medium flowing into the vehicle battery
- the second temperature sensor is for detecting the outlet temperature of the medium flowing out of the vehicle battery
- the flow rate sensor is for detecting the flow rate of the medium in the heat exchange flow path.
- the battery thermal management module may further include a media container disposed on the heat exchange flow path, wherein the media container is configured to store and supply the medium to the heat exchange flow path.
- the temperature adjustment method may further include: acquiring a temperature of the battery, and determining whether the temperature of the battery is greater than a first temperature threshold; when the temperature of the battery is greater than the first temperature threshold, entering a cooling mode; When the temperature of the battery is less than or equal to the first temperature threshold, continue to determine whether the temperature of the battery is less than a second temperature threshold; when the temperature of the battery is less than the second temperature threshold, enter a heating mode, wherein the first temperature threshold is greater than the Second temperature threshold.
- the first temperature threshold and the second temperature threshold may be preset according to actual conditions. For example, the first temperature threshold may be 40 ° C, and the second temperature threshold may be 0 ° C.
- the battery management controller 61 acquires the temperature of the battery in real time and makes a determination. If the temperature of the battery is higher than 40 °C, the temperature of the battery is too high at this time. In order to avoid the influence of high temperature on the performance of the battery, the battery needs to be cooled, the temperature adjustment system enters the cooling mode, and the vehicle air conditioner is controlled for cooling. The semiconductor heat exchange module is powered forward.
- the temperature of the battery is lower than 0 ° C, the temperature of the battery 4 is too low. In order to avoid the influence of low temperature on the performance of the battery, the temperature of the battery needs to be increased, the temperature adjustment system enters the heating mode, and the semiconductor controller 64 controls the semiconductor. The heat exchange module is powered in reverse.
- adjusting the power of the semiconductor heat exchange module and/or the vehicle air conditioner according to the required power P1 and the actual power P2 specifically includes: determining whether the required power P1 is greater than the actual power P2; If P1 is greater than the actual power P2, the power difference between the required power P1 and the actual power P2 is obtained, and the power of the semiconductor heat exchange module and/or the compressor is increased according to the power difference; if the required power P1 is less than or equal to the actual power P2, then The power of the semiconductor heat exchange module is reduced and/or the cooling power of the compressor is reduced, or the power of the semiconductor heat exchange module and/or compressor is maintained.
- the required power P1 of the battery and the actual power P2 are acquired by the controller, and a determination is made. If the P1 of the battery is greater than P2, it indicates that if the cooling of the battery cannot be completed within the target time according to the current cooling power, the controller acquires the power difference between the required power P1 of the battery and the actual power P2, and passes through the semiconductor controller 64. The power of the semiconductor heat exchange module and the rotational speed of the fourth fan and the fifth fan are increased according to the power difference, so that the temperature of the battery is lowered to the target temperature within the preset time t.
- the power of the semiconductor heat exchange module and the rotational speed of the fourth fan and the fifth fan can be reduced, and/or the cooling work power of the compressor can be reduced by the vehicle air conditioner controller 63 to save power. , or keep the power of the semiconductor heat exchange module and or the compressor unchanged.
- the semiconductor controller 64 is controlled by the semiconductor controller 64 to stop cooling. If the temperature adjustment system enters the cooling mode for a long time, for example, after 1 hour, the temperature of the battery is still higher than 35 ° C, the semiconductor controller 64 is appropriately added to the cooling power of the semiconductor heat exchange module and the fourth fan and the fifth fan. Speed, so that the battery is cooled as quickly as possible.
- the temperature adjustment system when the temperature adjustment system is in the cooling mode, if the required power P1 is greater than the actual power P2, it is determined whether the temperature of the battery is greater than a first preset temperature threshold; if the temperature of the battery is greater than or equal to the first preset temperature The threshold value increases the coolant flow rate of the battery cooling branch and reduces the coolant flow rate of the cooling branch in the vehicle; if the temperature of the battery is less than the first preset temperature threshold, it is further determined whether the temperature in the cabin reaches the air conditioning setting Temperature; if the air conditioner set temperature is not reached, increase the coolant flow rate of the cooling branch in the vehicle and reduce the coolant flow rate of the battery cooling branch.
- the coolant flow rate of the cooling branch in the vehicle can be adjusted by adjusting the opening degree of the first expansion valve
- the coolant flow rate of the battery cooling branch can be adjusted by adjusting the opening degree of the second expansion valve.
- the battery thermal management module further includes a heater connected to the controller for heating the medium in the heat exchange flow path, and when in the heating mode, the method is further The method may include: determining whether the required power P1 is greater than the actual power P2; if the required power P1 is greater than the actual power P2, obtaining a power difference between the required power P1 and the actual power P2, and increasing the heating power for the heater according to the power difference and / or the power of the semiconductor heat exchange module; if the required power P1 is less than or equal to the actual power P2, the heating power of the heater is kept constant, or the heating power of the heater and/or the semiconductor heat exchange module is reduced.
- the required power P1 of the battery and the actual power P2 are acquired by the controller, and a determination is made. If the P1 of the battery is greater than P2, it means that if the temperature rise of the battery cannot be completed within the target time according to the current heating power, the power difference between the required power P1 of the battery 4 and the actual power P2 is obtained by the controller, and the heating is increased according to the power difference.
- the power of the device and/or the semiconductor heat exchange module is such that the temperature of the battery rises to a target temperature within a preset time t.
- the heating power of the heater and/or the semiconductor heat exchange module can be reduced by the controller to save power, or the power of the heater can be kept constant, or the power of the conductor heat exchange module can be maintained.
- the temperature of the battery reaches the second set temperature, for example, 10 ° C
- the battery is heated, and the heater is controlled by the controller to stop heating. If the temperature adjustment system enters the heating mode for a long time, for example, after 2 hours, the temperature of the battery is still lower than 10 ° C, the power of the heater is appropriately increased to allow the battery to complete the temperature rise as soon as possible.
- the battery thermal management module includes a pump disposed on the heat exchange flow path, a first temperature sensor, a second temperature sensor, and a flow rate sensor, a pump, a first temperature sensor, a second temperature sensor and a flow rate sensor are coupled to the controller; wherein: the pump is for flowing the medium in the heat exchange flow path; the first temperature sensor is for detecting the inlet temperature of the medium flowing into the vehicle battery; and the second temperature sensor is for detecting The outlet temperature of the medium flowing out of the vehicle battery; the flow rate sensor is used to detect the flow rate of the medium in the heat exchange flow path, and the above method further includes: if the required power P1 is less than or equal to the actual power P2, lowering the rotation speed of the pump or maintaining the pump The rotation speed is constant; if the required power P1 is greater than the actual power P2, the rotation speed of the pump is increased.
- the rotation speed of the pump is controlled by the battery thermal management controller 62 to save power, or to keep the rotation speed of the pump constant.
- the P1 of the battery is greater than P2
- the speed of the pump can also be controlled by the battery thermal management controller 62.
- the increase is to increase the mass of the medium flowing through the cross-sectional area of the cooling flow path per unit time, thereby increasing the actual power P2 of the battery to achieve temperature adjustment within the target time t.
- the heating power and the cooling power of each battery can be precisely controlled according to the actual state of each battery, and the temperature is adjusted when the battery temperature is too high or too low.
- the temperature of the battery is maintained within a preset range to avoid the occurrence of temperature-affected battery performance.
- the present application also proposes a non-transitory computer readable storage medium having stored thereon a computer program that, when executed by the processor, implements the temperature adjustment method described above.
- the vehicle air conditioner exchanges heat with the heat exchanger through the air conditioning air outlet and the first air passage, and the vehicle air conditioner passes the air conditioning air outlet and the fourth air passage to the vehicle compartment.
- the semiconductor heat exchange module heats the heat exchanger through a second air passage and a first fan.
- the semiconductor heat exchange module heats the car through a third air passage. After the vehicle air conditioner heats the semiconductor heat exchange module through the air conditioning air outlet and the second air passage, the semiconductor heat exchange module heats the vehicle through a third air passage.
- the semiconductor heat exchange module After the vehicle air conditioner heats the semiconductor heat exchange module through the air conditioning air outlet, the fourth air passage, the vehicle compartment and the third air passage, the semiconductor heat exchange module passes through the second air passage and the first air blower pair
- the heat exchanger performs heat exchange.
- the vehicle air conditioner heats the heat exchanger through the air outlet and the first air duct, and the semiconductor heat exchange module exchanges heat with the heat exchanger through the second air duct and the first air blower.
- the non-transitory computer readable storage medium of the embodiment of the present application can obtain the temperature adjustment required power of the battery and the temperature adjustment actual power, and then adjust the actual power according to the temperature to adjust the actual power to the semiconductor heat exchange module and/or the vehicle air conditioner.
- the power is adjusted to adjust the temperature when the temperature of the vehicle battery is too high or too low, so that the temperature of the vehicle battery is maintained within a preset range, thereby avoiding the situation that the performance of the vehicle battery is affected by the excessive temperature.
- first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
- features defining “first” and “second” may include at least one of the features, either explicitly or implicitly.
- the meaning of "a plurality” is at least two, such as two, three, etc., unless specifically defined otherwise.
- the terms “installation”, “connected”, “connected”, “fixed” and the like shall be understood broadly, and may be either a fixed connection or a detachable connection, unless otherwise explicitly stated and defined. , or integrated; can be mechanical or electrical connection; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction of two elements, unless otherwise specified Limited.
- the specific meanings of the above terms in the present application can be understood on a case-by-case basis.
- the first feature "on” or “below” the second feature may be the direct contact of the first and second features, or the first and second features are indirectly through the intermediate medium, unless otherwise explicitly stated and defined. contact.
- the first feature "above”, “above” and “above” the second feature may be that the first feature is directly above or above the second feature, or merely that the first feature level is higher than the second feature.
- the first feature “below”, “below” and “below” the second feature may be that the first feature is directly below or obliquely below the second feature, or merely that the first feature level is less than the second feature.
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Abstract
Description
Claims (15)
- 一种车载电池的温度调节系统,其特征在于,包括:换热器;车载空调,所述车载空调具有空调出风口,所述空调出风口与所述换热器之间形成有第一风道,所述第一风道中设置有第一风机,所述第一风机和所述换热器对应设置;半导体换热模块,所述半导体换热模块的冷却端与第一风机之间形成有第二风道,所述半导体换热模块的冷却端与车厢之间形成有第三风道;电池热管理模块,所述电池热管理模块与所述换热器连接形成换热流路;控制器,与所述半导体换热模块、所述电池热管理模块及所述车载空调连接。
- 如权利要求1所述的车载电池的温度调节系统,其特征在于,所述车载空调包括设置在所述第一风道中的第一调节阀。
- 如权利要求1所述的车载电池的温度调节系统,其特征在于,所述空调出风口与所述车厢之间形成有第四风道,所述车载空调还包括设置在所述第四风道中的第二调节阀和第二风机。
- 如权利要求1所述的车载电池的温度调节系统,其特征在于,所述半导体换热模块还包括设置在所述第二风道中的与所述半导体换热模块的冷却端对应设置的第三风机和第三调节阀。
- 如如权利要求1所述的车载电池的温度调节系统,其特征在于,所述车载空调通过所述空调出风口和第一风道对所述换热器进行换热。
- 如权利要求3所述的车载电池的温度调节系统,其特征在于,所述车载空调通过所述空调出风口和第四风道对所述车厢进行换热。
- 如权利要求1所述的车载电池的温度调节系统,其特征在于,所述半导体换热模块通过第二风道和第一风机对所述换热器进行换热。
- 如权利要求1所述的车载电池的温度调节系统,其特征在于,所述半导体换热模块通过第三风道对所述车厢进行换热。
- 如权利要求1所述的车载电池的温度调节系统,其特征在于,所述车载空调通过所述空调出风口和第二风道对所述半导体换热模块进行换热后,所述半导体换热模块通过第三风道对所述车厢进行换热。
- 如权利要求3所述的车载电池的温度调节系统,其特征在于,所述车载空调通过所述空调出风口、第四风道、车厢和第三风道对所述半导体换热模块进行换热后,所述半导体换热模块通过第二风道和第一风机对所述换热器进行换热。
- 如权利要求1所述的车载电池的温度调节系统,其特征在于,所述车载空调通过所述空调出风口和第一风道对所述换热器进行换热,且所述半导体换热模块通过第二风道和第一风机对所述换热器进行换热。
- 如权利要求1-11中任一项所述的车载电池温度调节系统,其特征在于,还包括与所述控制器电连接的电池状态检测模块,所述电池状态检测模块用于检测所述车载电池的电流。
- 如权利要求1所述的车载电池的温度调节系统,其特征在于,所述电池热管理模块包括设置在所述换热流路上的泵、第一温度传感器、第二温度传感器和流速传感器,所述泵、第一温度传感器、第二温度传感器和流速传感器与所述控制器连接;其中:所述泵用于使所述换热流路中的介质流动;所述第一温度传感器用于检测流入所述车载电池的介质的入口温度;所述第二温度传感器用于检测流出所述车载电池的介质的出口温度;所述流速传感器用于检测所述换热流路中的介质的流速。
- 如权利要求13所述的车载电池的温度调节系统,其特征在于,所述电池热管理模块还包括设置在所述换热流路上的介质容器,所述介质容器用于存储及向所述换热流路提供介质。
- 如权利要求13所述的车载电池的温度调节系统,其特征在于,所述电池热管理模块还包括加热器,所述加热器与所述控制器连接,用于加热所述换热流路中的介质。
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JP2020518492A JP7169347B2 (ja) | 2017-09-30 | 2018-09-29 | 車載電池の温度調整システム |
EP18863154.3A EP3691020B1 (en) | 2017-09-30 | 2018-09-29 | Temperature regulation system for vehicle-mounted battery |
KR1020207012447A KR102406231B1 (ko) | 2017-09-30 | 2018-09-29 | 차량 내 배터리의 온도 조절 시스템 |
US16/651,265 US11440373B2 (en) | 2017-09-30 | 2018-09-29 | Temperature regulating system of in-vehicle battery |
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CN201710944063.6 | 2017-09-30 | ||
CN201710944063.6A CN109599630B (zh) | 2017-09-30 | 2017-09-30 | 车载电池的温度调节系统 |
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- 2017-09-30 CN CN201710944063.6A patent/CN109599630B/zh active Active
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2018
- 2018-08-03 TW TW107127073A patent/TWI666135B/zh active
- 2018-09-29 US US16/651,265 patent/US11440373B2/en active Active
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WO2017151788A1 (en) * | 2016-03-02 | 2017-09-08 | Gentherm Incorporated | A battery and capacitor assembly for a vehicle and a method for heating and cooling the battery and capacitor assembly |
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Also Published As
Publication number | Publication date |
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CN109599630A (zh) | 2019-04-09 |
EP3691020A4 (en) | 2020-12-16 |
KR20200060753A (ko) | 2020-06-01 |
JP2020536351A (ja) | 2020-12-10 |
EP3691020A1 (en) | 2020-08-05 |
JP7169347B2 (ja) | 2022-11-10 |
TW201914858A (zh) | 2019-04-16 |
US20200238788A1 (en) | 2020-07-30 |
CN109599630B (zh) | 2021-02-23 |
KR102406231B1 (ko) | 2022-06-08 |
TWI666135B (zh) | 2019-07-21 |
US11440373B2 (en) | 2022-09-13 |
EP3691020B1 (en) | 2023-07-26 |
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