WO2018182094A1 - 비할로겐계 난연성 폴리올레핀 절연 조성물 및 이로부터 형성된 절연층을 포함하는 전선 - Google Patents
비할로겐계 난연성 폴리올레핀 절연 조성물 및 이로부터 형성된 절연층을 포함하는 전선 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3477—Six-membered rings
- C08K5/3492—Triazines
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/02—Ingredients treated with inorganic substances
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
- C08K9/06—Ingredients treated with organic substances with silicon-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
Definitions
- the present invention relates to a wire comprising a non-halogen flame retardant polyolefin insulation composition and an insulation layer formed therefrom.
- the present invention is environmentally friendly and reduces manufacturing costs, and is particularly excellent in laying resistance and flame retardancy, and satisfies characteristics such as heat resistance, water resistance, insulation, cold resistance, and further, excellent elongation of the insulating layer even when excessive bending during laying
- the present invention relates to a non-halogen-based flame retardant polyolefin insulation composition capable of providing a wire that does not occur or break and an insulation layer formed therefrom.
- the wires used for wiring of general electric workpieces or electrical equipment, indoor wiring, etc. have excellent heat resistance, flame retardancy, water resistance, chemical resistance, insulation, cold resistance, oil resistance, etc. Is required.
- indoor wiring wires such as lamps and heat-transfer wires are drawn in such a manner that they are drawn out at specific points such as ceilings, walls, floors, and the like, and are drawn out at points spaced a certain distance apart from the specific points.
- the wires introduced into the interior of the ceiling, wall, floor, etc. are transferred through a conduit made of a material such as PVC, which protects it and guides it to its drawing.
- the wires conveyed through the conduit may be difficult to convey if they exhibit excessive flexibility or stiffness, and may be difficult to transport by friction with the inner wall of the conduit or with other wires drawn together.
- the wire when the wire is transferred through the conduit in a curved area according to the structure of the building, ceiling, wall, floor, etc., it may be more difficult to transfer.
- the wire has the flexibility and rigidity suitable for conveying, and at the same time the surface of the insulating layer constituting the wire to improve the laying properties of the wire by minimizing friction between the wire and the inner wall of the conduit or other wires carried together.
- the coefficient of friction needs to be low enough.
- the insulating layer constituting the wire should have improved oil resistance to the lubricant.
- Heat-resistant PVC insulation wire which is conventionally used for indoor wiring and the like, is a wire insulated with a PVC resin containing a heat-resistant plasticizer, and the PVC resin has heat resistance, flame retardancy, chemical resistance, water resistance, and installation resistance.
- the maximum allowable temperature of the wire is relatively low, it is not only harmful to the human body, but also causes an environmental problem such as generating toxic gas during combustion for disposal of the wire.
- non-halogen flame retardant polyolefin insulated wires have been developed and used to replace heat-resistant vinyl insulated wires having the above problems.
- the non-halogen flame-retardant polyolefin insulated wire is an electric wire insulated with a non-halogen-based insulated resin to which a flame retardant is added, and is non-halogen-based insulated resin.
- the non-halogen flame retardant polyolefin insulated wire has insufficient flame retardancy even when a flame retardant is added to ensure flame retardancy corresponding to a conventional PVC resin, and the surface friction coefficient of the insulating layer is increased by the added flame retardant.
- the wire for indoor wiring needs to have a specific color for identification with other adjacent wires, and for this purpose, a certain amount of pigment is added to the insulating layer, and the addition of such pigment lowers the properties of the wire including flame retardancy. there is a problem.
- non-halogen-based flame retardant polyolefin insulated wire is greatly reduced in elongation when the flame retardant is added to the non-halogen-based polyolefin resin in order to ensure the flame retardancy corresponding to the conventional PVC resin is insulated by excessive bending during the installation of the wire There is a problem of cracking or breaking on the layer surface.
- the non-halogen flame-retardant polyolefin insulated wire is more expensive than conventional heat-resistant vinyl insulated wire, and in order to reduce manufacturing cost, it is possible to consider adding a filler such as an inorganic filler to the insulating layer.
- a filler such as an inorganic filler
- the viscosity of the insulating composition is increased to reduce the content of the same inorganic additive flame retardant in order to ensure the extrudability and thereby yield of the insulating layer formed therefrom, thereby greatly reducing the flame resistance.
- inorganic additives such as an inorganic filler and a flame retardant
- problems such as bubbles are generated due to decomposition of the additives added to the inside of the insulating layer due to extrusion load during extrusion of the insulating layer, thereby greatly reducing the physical properties of the insulating layer.
- inorganic additives such as an inorganic filler and a flame retardant
- an object of the present invention is to provide a non-halogen flame retardant polyolefin insulated wire excellent in spreadability and flame retardancy.
- an object of the present invention is to provide a non-halogen flame-retardant polyolefin insulated wire that can be simultaneously satisfied with characteristics such as heat resistance, water resistance, insulation, cold resistance, oil resistance.
- an object of the present invention is to provide a non-halogen flame retardant polyolefin insulated wire which is excellent in elongation of the insulating layer and does not cause cracks or breakage in the insulating layer even when excessive bending occurs during installation.
- a non-halogen flame-retardant insulating composition comprising a non-halogen-based resin and a flame retardant as a base resin, wherein the non-halogen-based resin has a melting point (Tm) of 90 to 170 ° C and a first polyolefin resin and a melting point (Tm) of 50 to 80
- a non-halogen flame retardant insulating composition comprising a second polyolefin resin, which is °C, the content of the flame retardant is 100 to 200 parts by weight based on 100 parts by weight of the base resin, the elongation of the insulating specimen formed from the insulating composition is 125% or more.
- non-halogen flame retardant insulating composition characterized in that it further comprises a flame retardant aid and an inorganic filler.
- the flame retardant adjuvant includes melamine cyanurate
- the inorganic filler includes calcium carbonate (CaCO 3 ), to provide a non-halogen flame retardant insulation composition.
- the content of the flame retardant auxiliary agent is 10 to 50 parts by weight based on 100 parts by weight of the base resin
- the content of the inorganic filler is characterized in that 10 to 50 parts by weight based on 100 parts by weight of the base resin
- non-halogen-based Provide a flame retardant insulation composition.
- the total content of the inorganic additive including the flame retardant and the inorganic filler is 110 to 230 parts by weight based on 100 parts by weight of the base resin, to provide a non-halogen flame retardant insulation composition.
- the flame retardant provides a non-halogen-based flame retardant insulation composition, characterized in that 3 to 6 times more than the inorganic filler.
- the melting point (Tm) of the second polyolefin resin is 50 to 65 °C, provides a non-halogen flame-retardant insulating composition.
- the melting point (Tm) difference between the first polyolefin resin and the second polyolefin resin is 20 °C or more, it provides a non-halogen flame-retardant insulating composition.
- the elongation of the insulating specimen formed from the insulating composition is characterized in that 125% to 250%, provides a non-halogen flame retardant insulating composition.
- the heating strain which is a ratio of the length of the tubular insulation specimen formed from the insulation composition according to the standard KS C 60811-2-1 and extended after 15 minutes with a weight of a constant weight in an oven at 200 ° C., was 50 It provides a non-halogen flame-retardant insulation composition, characterized in that the% or less.
- the first polyolefin resin comprises a low density polyethylene resin
- the second polyolefin resin provides a non-halogen flame retardant insulating composition, characterized in that it comprises a polyolefin elastomer.
- the mixing ratio of the first polyolefin resin and the second polyolefin resin is 2: 8 to 6: 4, to provide a non-halogen flame retardant insulating composition.
- non-halogen-based resin further provides a non-halogen-based flame retardant insulating composition, characterized in that it further comprises a modified polyolefin resin.
- the modified polyolefin resin based on 100 parts by weight of the base resin, a modified linear low density polyethylene resin (LLDPE) to provide a non-halogen-based flame retardant insulating composition, characterized in that it comprises.
- LLDPE linear low density polyethylene resin
- the modified linear low density polyethylene resin provides a non-halogen flame retardant insulation composition, characterized in that it comprises a linear low density polyethylene resin (MA-g-LLDPE) grafted with maleic anhydride. .
- the base resin based on 100 parts by weight of the base resin, characterized in that it further comprises 1 to 10 parts by weight of the internal lubricant, provides a non-halogen flame-retardant insulating composition.
- the internal lubricant based on 100 parts by weight of the base resin, provides 1 to 4 parts by weight of polyethylene wax, provides a non-halogen flame-retardant insulating composition.
- the flame retardant is magnesium hydroxide (Mg (OH) 2 ) or hydroxide surface treated with at least one surface modifier selected from the group consisting of vinylsilane, methacrylic silane, stearic acid, oleic acid, aminopolysiloxane and titanate-based coupling agents. It provides a non-halogen-based flame retardant insulating composition, characterized in that it comprises aluminum (Al (OH) 3 ).
- 1 selected from the group consisting of vinyltrimethoxysilane, 3- (trimethoxysilyl) -propylmethacrylate, vinyltriethoxysilane, and vinyltrimethoxyethoxysilane It provides a non-halogen-based flame retardant insulating composition, characterized in that it comprises 2.0 to 5.0 parts by weight of at least one silane-based crosslinking agent.
- a non-halogen flame retardant insulated wire comprising a conductor and an insulating layer surrounding the conductor and formed from the non-halogen flame retardant insulation composition.
- the insulating layer provides a non-halogen-based flame retardant insulated wire comprising an external lubricant in a region having a thickness of 30 to 500 ⁇ m from its surface.
- non-halogen-based flame retardant insulation composition provides a non-halogen-based flame retardant insulated wire further comprising a flame retardant aid and an inorganic filler.
- the flame retardant auxiliary agent includes melamine cyanurate, and the inorganic filler includes calcium carbonate (CaCO 3 ), to provide non-halogen flame-retardant insulation.
- the content of the flame retardant auxiliary agent is 10 to 50 parts by weight based on 100 parts by weight of the base resin
- the content of the inorganic filler is characterized in that 10 to 50 parts by weight based on 100 parts by weight of the base resin, non-halogen-based Provide flame retardant insulated wire.
- the total content of the inorganic additive including the flame retardant and the inorganic filler is 110 to 230 parts by weight, to provide a non-halogen-based flame-retardant insulated wire.
- the flame retardant provides a non-halogen flame retardant insulated wire, characterized in that 3 to 6 times more than the inorganic filler.
- the non-halogen-based resin provides a non-halogen-based flame-retardant insulated wire, further comprising a modified polyolefin resin.
- modified polyolefin resin based on 100 parts by weight of the base resin, a modified linear low density polyethylene resin (LLDPE), characterized in that it provides a non-halogen-based flame-retardant insulated wire.
- LLDPE linear low density polyethylene resin
- the modified linear low density polyethylene resin provides a non-halogen flame retardant insulated wire, characterized in that it comprises a linear low density polyethylene resin (MA-g-LLDPE) grafted with maleic anhydride. .
- insulation outer layer surrounding the insulation layer, wherein the insulation outer layer is formed from the non-halogen flame retardant insulation composition.
- the thickness of the insulating outer layer is 30 to 500 ⁇ m and provides a non-halogen flame retardant insulated wire, characterized in that the outer lubricant is included in the insulating outer layer.
- the first polyolefin resin includes a low density polyethylene resin
- the second polyolefin resin provides a non-halogen flame retardant insulated wire, characterized in that the polyolefin elastomer.
- non-halogen flame-retardant insulated wire characterized in that the mixing ratio of the first polyolefin resin and the second polyolefin resin is 2: 8 to 6: 4.
- non-halogen flame-retardant insulated wire characterized in that the gel fraction after crosslinking of the non-halogen-based resin is 50 to 95%.
- the external lubricant includes one or more lubricants selected from the group consisting of fatty acids, fatty acid salts, fatty acid amides, silicone lubricants and waxes, and the amount of the lubricant is 1 to 10 parts by weight based on 100 parts by weight of the base resin. It provides a non-halogen flame-retardant insulated wire, characterized in that.
- 1 to 10 parts by weight of the pigment may be additionally added based on 100 parts by weight of the base resin of the insulating layer or the insulating composition forming the insulating outer layer. It provides a non-halogen flame retardant insulated wire, characterized in that it comprises.
- the elastic modulus of the conductor is characterized in that 15,000 to 21,000 MPa, to provide a non-halogen flame-retardant insulated wire.
- the flame retardant is magnesium hydroxide (Mg (OH) 2 ) or hydroxide surface treated with at least one surface modifier selected from the group consisting of vinylsilane, methacrylic silane, stearic acid, oleic acid, aminopolysiloxane and titanate-based coupling agents.
- a non-halogen flame-retardant insulated wire comprising aluminum (Al (OH) 3 ).
- the insulating composition for forming each of the insulating layer or the insulating outer layer provides a non-halogen-based flame-retardant insulated wire, characterized in that it comprises 1 to 10 parts by weight of nanoclay as a flame retardant aid based on 100 parts by weight of the base resin. .
- the insulating composition for forming each of the insulating layer or the insulating outer layer is based on 100 parts by weight of its base resin, vinyl trimethoxysilane, 3- (trimethoxysilyl)-propyl methacrylate, vinyl triethoxysilane and It provides a non-halogen-based flame retardant insulated wire, characterized in that it comprises 2.0 to 5.0 parts by weight of at least one silane-based crosslinking agent selected from the group consisting of vinyltrimethoxyethoxysilane.
- the insulating composition for forming each of the insulating layer or the insulating outer layer is a metal carboxyl of dibutyltin dilaurate, tin octoate, tin acetate, lead naphthenate or zinc octoate based on 100 parts by weight of its base resin. Rate; Organometallic compounds of titanium esters and chelates or tetrabutyl titanate; Organic bases of ethylamine, hexylamine or piperidine; Or 0.5 to 5 parts by weight of one or more condensation catalysts selected from the group consisting of inorganic acids or acids of fatty acids, providing a non-halogen flame retardant insulated wire.
- the insulating composition for forming each of the insulating layer or the insulating outer layer further comprises at least one additive selected from the group consisting of antioxidants, internal lubricants, processing stabilizers, heavy metal deactivators, foaming agents and multifunctional monomers.
- a non-halogen flame retardant insulated wire is provided.
- the insulating layer or the insulating outer layer provides a non-halogen flame retardant insulated wire, characterized in that it has one or more protrusions.
- non-halogen flame-retardant polyolefin insulated wire according to the present invention includes an insulation coating made of non-halogen-based resin, it is possible to avoid environmental problems caused by halogen-based resin, which is environmentally friendly, and also to precise control of the type and content of the crosslinking agent. This simplifies the manufacturing process and at the same time precisely controls the content of inorganic additives such as inorganic flame retardants and inorganic fillers, and improves the compatibility of the resin with the inorganic additives through the specific design of the base resin. By securing the yield by this shows an excellent effect that can reduce the manufacturing cost.
- non-halogen flame retardant polyolefin insulated wire according to the present invention is trade-off due to the balance between the flexibility and stiffness of the conductor and the insulating layer, and the precise control of the surface friction coefficient of the insulating layer. It shows excellent effect of improving both the fire and flame retardancy at the same time.
- non-halogen-based flame retardant polyolefin insulated wire according to the present invention exhibits an excellent effect that properties such as heat resistance, water resistance, insulation, cold resistance, oil resistance, etc. of the wire can be simultaneously satisfied by minimizing the amount of pigment, external lubricant, and the like.
- non-halogen flame-retardant polyolefin insulated wire maximizes the elongation even when a large amount of flame retardant is added through precise control of the melting point and content of the base resin included in the insulating layer, so that the insulation even when excessive bending It has an excellent effect of not cracking or breaking the layer.
- FIG. 1 is a cross-sectional view schematically showing a cross-sectional structure of an embodiment of a non-halogen flame retardant polyolefin insulated wire according to the present invention.
- Figure 2 is a cross-sectional view schematically showing the cross-sectional structure of another embodiment of a non-halogen flame retardant polyolefin insulated wire according to the present invention.
- FIG. 3 is a cross-sectional view schematically showing a cross-sectional structure of another embodiment of a non-halogen flame retardant polyolefin insulated wire according to the present invention.
- Figure 4 schematically illustrates a virtual laying work environment for evaluating the depositability of non-halogen flame retardant polyolefin insulated wire according to the present invention.
- the non-halogen flame retardant polyolefin insulated wire according to the present invention may include a conductor 10 and an insulating layer 20 surrounding the conductor 10.
- the non-halogen flame retardant polyolefin insulated wire according to the present invention may further include a separate insulating layer 30 on the outside of the insulating layer 20, and thus, the insulating layer ( 20 may be an insulating inner layer and the insulating layer 30 may be an insulating outer layer.
- the conductor 10 may be made of a conductive metal such as copper or aluminum, and preferably made of copper.
- the conductor 10 may be a single wire as shown in FIGS. 1A and 1B, or may be a twisted wire in which a plurality of, for example, 7 or 19 single wires are twisted together as shown in FIG. 1C, and used for indoor wiring.
- the stranded wire is superior in flexibility in comparison with the single wire.
- the conductor 10 has a diameter determined according to the rated voltage of the non-halogen flame retardant polyolefin insulated wire, and for example, the conductor 10 used for the non-halogen flame retardant polyolefin insulated wire for indoor wiring having a rated voltage of 450/750 V.
- the nominal cross-sectional area is about 1.5 to 10 mm 2 in the case of a single wire, and the diameter of each wire in the bow 7 is about 0.53 to 1.35 mm.
- the nominal cross-sectional area of the conductor 10 may be 1.5 to 300 SQ, in particular 1.5 to 4 SQ.
- the non-halogen flame-retardant polyolefin insulated wire according to the present invention is used for indoor wiring such as lighting and heat transfer
- the non-halogen flame-retardant polyolefin insulated wire is introduced into the ceiling at a specific point such as the ceiling, wall, floor, etc. It is laid in such a way that it is drawn outward from the spaced intervals, where the wire drawn into the ceiling, wall, floor, etc. is protected and guided until its withdrawal, for example, a conduit made of material such as PVC. Is transported through.
- Wires carried through the conduit may be difficult to transport if their flexibility is too excessive or their stiffness is excessive, and also due to friction with the inner wall of the conduit or other wires drawn together.
- the transfer can be difficult.
- when the wire is transferred through the conduit in a curved area according to the structure of the building, ceiling, wall, floor, etc. it may be more difficult to transfer.
- the non-halogen flame-retardant polyolefin insulated wire according to the present invention requires precisely controlled balance of flexibility and stiffness in order to secure excellent laying property when used for indoor wiring.
- the flexibility and rigidity of the flame retardant polyolefin insulated wire is determined by the elastic force of the non-halogen flame retardant polyolefin insulated wire.
- the elastic force of the non-halogen flame retardant polyolefin insulated wire is determined by the elastic modulus of the conductor 10 and the insulating layers 20 and 30 constituting the non-halogen flame retardant polyolefin insulated wire, where the wire is excellent
- the elastic modulus of the conductor 10 may be about 15,000 to 21,000 MPa, preferably 17,000 to 18,000 MPa to retain the properties.
- the insulating layer 20 may be formed by extrusion of the insulating composition, and the present invention relates to an insulating composition for forming the insulating layer 20, that is, a non-halogen flame retardant polyolefin insulating composition, wherein the insulating composition is a base
- the resin may include an electrically insulating polymer resin and a flame retardant for implementing flame retardancy of the electric wire.
- the electrically insulating polymer resin simultaneously improves the desired laying property of the insulated wire having the insulating layer 20 including the same, and the flame retardancy in conflict with the same, and simultaneously satisfies characteristics such as heat resistance, water resistance, insulation, cold resistance, oil resistance, and the like. It may comprise two or more resins having different melting points (Tm) to make.
- the filler and the filler added thereto in particular, in particular, the compatibility of the flame retardant, that is, the powder of the filler to the resin Since the acidity is greatly improved and the elongation of the insulating layer 20 is maximized even when a large amount of flame retardant is added to realize excellent flame retardancy, cracks are generated on the surface of the insulating layer 20 even when excessive bending occurs when the wire is laid. It has excellent effects that do not break or break.
- the low melting point resin (Tm) having a relatively low melting point (Tm) as the base resin further performs the function of lowering the extrusion load during extrusion of the insulating layer 20, the insulating composition by the addition of an inorganic filler such as the flame retardant It is possible to compensate for the increase in the viscosity and the rise of the extrusion load during the extrusion of the insulating layer 20 thereby.
- Elongation of the insulating layer 20 can be measured according to the standard KS C 60811-1-1. Specifically, when the conductor 10 is removed from the wire and the tubular test piece having a length of about 100 mm is stretched at a tensile speed of 250 mm / min at 23 ⁇ 5 ° C., the elongation at break is calculated by calculating an increase rate for the length elongated at break. Can be measured.
- the elongation of the insulating layer 20 may be 125% or more, for example, 125 to 250%, and when the elongation of the insulating layer 20 is less than 125%, the wire may be excessively bent due to excessive bending of the wire. While cracks may be generated or broken on the surface of the insulating layer 20, when the elongation is greater than 250%, heat resistance of the insulating layer 20 may be greatly reduced.
- the electrically insulating polymer resin has a first polyolefin resin having a melting point (Tm) of 90 to 170 ° C and a melting point (Tm) of 50 to 80 ° C, preferably 50 to 70 ° C, more preferably 50 to 65 ° C.
- Phosphorus may include a second polyolefin resin, preferably the difference between the melting point of the first polyolefin resin and the second polyolefin resin may be 20 °C or more, the weight ratio of the first polyolefin resin and the second polyolefin resin is 2: 8 to 6: 4.
- the melting point (Tm) of the first polyolefin resin is greater than 170 °C
- the melting point (Tm) of the second polyolefin resin is more than 80 °C or the weight ratio of the first polyolefin resin and the second polyolefin resin is greater than 6: 4
- the compatibility between the base resin and the filler such as the flame retardant that is, the dispersibility of the filler such as the flame retardant to the resin, is greatly reduced, and the elongation of the insulating layer 20 is greatly lowered.
- the viscosity of the insulating composition may increase due to the addition of an inorganic filler such as the flame retardant, and thereby the extrusion of the insulating layer 20.
- Increasing extrusion load may cause deterioration of physical properties due to bubbles in the insulating layer 20, and lowering the extrusion flux to lower the extrusion load may cause a decrease in yield.
- the block manufacturing cost may be increased.
- the melting point of the first polyolefin resin is less than 90 °C
- the melting point (Tm) of the second polyolefin resin is less than 50 °C or the weight ratio of the first polyolefin resin and the second polyolefin resin is less than 2: 8 the insulating layer
- the first polyolefin resin may be, for example, a polyolefin resin such as polyethylene or polypropylene, and preferably polyethylene, more preferably low density polyethylene.
- the polyethylene may be a homopolymer, a random or block copolymer of ethylene and an ⁇ -olefin such as propylene, 1-butene, 1-pentene, 1-hexene, 1-octene, or a combination thereof.
- the second polyolefin resin is a polyolefin elastomer (POE) such as propylene-ethylene rubber (EPR), propylene-ethylene diene rubber (EPDM), styrene-ethylene butene-styrene copolymer, styrene-ethylene propylene-styrene copolymer, Styrene-butadiene rubber (SBR) such as styrene-ethylene-ethylene propylene styrene copolymer and styrene-butylene styrene copolymer, ethylene vinyl acetate (EVA) (vinyl acetate content of about 15 to 40% by weight), ethylene methyl acrylic Elate (EMA), ethylene ethyl acrylate (EEA), ethylene butyl acrylate (EBA) and the like, preferably polyolefin elastomer (POE).
- EPR propylene-ethylene rubber
- EPDM propylene
- polyolefin elastomer styrene butadiene rubber (SBR), ethylene vinyl acetate (EVA) and the like (hereinafter referred to as "polyolefin elastomer, etc.") are the flexibility, flexibility, impact resistance, Cold resistance, heat resistance, etc. can be further improved.
- the electrically insulating polymer resin adds a modified polyolefin resin such as a modified linear low density polyethylene resin (LLDPE), preferably a linear low density polyethylene resin (LLDPE) grafted with maleic anhydride, in addition to the two resins. It can be included as.
- the modified polyolefin resin may not only improve the compatibility of the resin with inorganic fillers such as the flame retardant, but also have high melting point of 100 to 120 ° C. and high crystallinity, such as mechanical properties such as tensile strength of the insulating layer 20.
- the appearance, elongation rate, heat resistance, and the like of the insulating layer 20 may be further improved.
- the modified polyolefin resin may increase the extrusion load during extrusion of the insulating composition, which can be controlled by the low melting point of the above-described second polyolefin resin and the mixing ratio of such resin.
- the content of the modified linear low density polyethylene resin (LLDPE) may be 5 to 20 parts by weight based on 100 parts by weight of the electrically insulating polymer resin. .
- the non-halogen flame retardant polyolefin insulation composition according to the present invention may include, for example, metal hydroxide flame retardants such as magnesium hydroxide (Mg (OH) 2 ), aluminum hydroxide (Al (OH) 3 ), and to reduce manufacturing costs.
- metal hydroxide flame retardants such as magnesium hydroxide (Mg (OH) 2 ), aluminum hydroxide (Al (OH) 3 ), and to reduce manufacturing costs.
- the content of the flame retardant should be reduced to compensate for the flame retardancy.
- the flame retardant it may include all melamine-based flame retardant aids such as melamine cyanurate, and may further include flame retardant aids such as phosphorus-based flame retardants such as nanoclays and red phosphorus.
- melamine cyanurate may generate bubbles in the insulating layer 20 that is decomposed when the extrusion load increases due to the addition of the flame retardant, an inorganic filler, and the like, during extrusion of the insulating composition.
- the physical properties of the insulating layer 20 can be reduced. Accordingly, in order to minimize bubbles generated by the decomposition of melamine cyanurate as the flame retardant aid, the viscosity of the insulating composition is lowered through the combination of the base resin described above, and the base resin, the flame retardant, and the inorganic filler of the insulating composition are added. Compatibility with can be improved.
- the insulating composition may further include an inorganic filler such as calcium carbonate (CaCO 3 ), which is an inorganic additive, such as the flame retardant, in addition to the flame retardant, and the content of the resin included in the insulating composition by the addition of the inorganic filler.
- an inorganic filler such as calcium carbonate (CaCO 3 ), which is an inorganic additive, such as the flame retardant, in addition to the flame retardant, and the content of the resin included in the insulating composition by the addition of the inorganic filler.
- the inorganic filler may be added in 10 to 50 parts by weight based on 100 parts by weight of the base resin.
- the effect is insignificant, whereas when the content of the inorganic filler exceeds 50 parts by weight, the elongation of the insulating layer 20 formed from the insulating composition is greatly reduced, and the extrusion load during extrusion of the insulating layer 20
- the increase may cause problems such as bubbles generated by the decomposition of the flame retardant auxiliary agent in the insulating layer 20, and when the content of the flame retardant is reduced to solve this problem, the flame retardancy may be greatly reduced.
- inorganic additives such as magnesium hydroxide are hydrophilic having high surface energy as the flame retardant, whereas base resins such as polyolefins are hydrophobic having low surface energy, so that the inorganic additive has good dispersibility to the base resin. In addition, it may adversely affect the electrical characteristics. Therefore, in order to solve these problems, it is preferable that inorganic additives such as flame retardants are surface treated with vinylsilane, methacrylic silane, stearic acid, oleic acid, aminopolysiloxane, titanate-based coupling agent and the like.
- hydrolysers such as vinyl silane are attached by chemical bonding to the surface of inorganic particles such as magnesium hydroxide by condensation reaction, and the silane group reacts with the base resin to provide excellent dispersibility. Can be secured.
- the content of the flame retardant may be a content that can ensure sufficient flame retardancy of the insulation composition, for example, flame retardancy satisfying the standard KS C 60332-1, for example, about 100 based on 100 parts by weight of the base resin To 200 parts by weight, preferably 140 to 180 parts by weight.
- the content of the flame retardant is less than about 100 parts by weight, the flame retardancy of the insulation composition may be insufficient, whereas when the content of the flame retardant is greater than about 200 parts by weight, molding processability such as flexibility, extensibility, and extrudability of the insulation composition may be reduced. .
- the content of the flame retardant aid such as melamine cyanurate may be about 10 to 50 parts by weight based on 100 parts by weight of the base resin. If the content of the flame retardant aid is less than about 10 parts by weight may be insufficient flame retardancy, if the content of more than about 50 parts by weight may be harmful to the human body by the toxicity of the melamine cyanurate and the like, the flexibility of the insulating composition, Not only the molding processability, such as extensibility and extrudability, may be lowered, but also the physical properties of the insulating layer formed by decomposing and generating bubbles as the extrusion load increases during extrusion of the insulating composition may be greatly reduced.
- the content of the nanoclay as the flame retardant aid may be 1 to 10 parts by weight, the content of the enemy may be 0.5 to 5 parts by weight.
- the total content of the flame retardant and the inorganic filler as an inorganic additive may be 110 to 230 parts by weight based on 100 parts by weight of the base resin.
- the total amount of the inorganic additive is less than 110 parts by weight, the flame retardancy of the insulating layer 20 is insufficient or the cable manufacturing cost is increased, whereas when it exceeds 230 parts by weight of the melamine cyanu due to excessive extrusion load during extrusion of the insulating composition Bubble generation due to decomposition of flame retardant aids such as rate may cause problems of lowered yield and increased cable manufacturing cost when the extruded flux is reduced in order to lower or inhibit physical properties of the insulating layer 20. have.
- the flame retardant as an inorganic additive may be included 3 to 6 times more than the inorganic filler.
- the flame retardant is included less than three times than the inorganic filler, the flame retardancy of the insulating composition is insufficient, whereas when the flame retardant is included more than six times than the inorganic filler, the use of excessive flame retardant not only increases the cable manufacturing cost, Moldability, such as flexibility, extensibility, and extrudability of the insulating composition may be lowered.
- the non-halogen flame retardant polyolefin insulating composition according to the present invention includes a crosslinking agent, and the insulating layer 20 may be made of crosslinked polyolefin (XLPO).
- the crosslinking method of the crosslinked polyolefin (XLPO) forming the insulating layer 20 is not particularly limited, and, for example, the polyolefin may be continuously formed in a high temperature and high pressure steam tube for a short time continuously at the same time as the extrusion molding of the insulating layer 20.
- the chemical crosslinking method for crosslinking the crosslinking method for crosslinking polyolefins for a long time at low temperature and atmospheric pressure after extrusion molding of the insulating layer, the irradiation crosslinking method for crosslinking polyolefins by separate electron irradiation after extrusion molding, and the like.
- the crosslinking agent is a silane crosslinking agent such as vinyltrimethoxysilane, 3- (trimethoxysilyl) -propyl methacrylate, vinyltriethoxysilane, vinyltrimethoxyethoxysilane and the like according to the crosslinking method of the polyolefin.
- dicumyl peroxide benzoyl peroxide, lauryl peroxide, t-butyl cumyl peroxide, di (t-butyl peroxy isopropyl) benzene, 2,5-dimethyl-2,5-di (t-butyl peroxide)
- It may be an organic peroxide crosslinking agent such as oxy) hexane, di-t-butyl peroxide, and when the polyolefin is crosslinked by water crosslinking, it includes a silane crosslinking agent as the crosslinking agent, and an organic such as dicumylperoxide as a crosslinking initiator. Peroxide and the like may be further included.
- the base resin is grafted with vinylsilane through a reaction with the crosslinking agent and is exposed to or contacted with moisture in the presence of a condensation catalyst.
- a condensation catalyst for the crosslinking of the base resin.
- the condensation catalyst is a metal carboxylate such as dibutyltin dilaurate, tin octoate, tin acetate, lead naphthenate, zinc octoate, titanium esters and chelates, organic metal compounds such as tetrabutyl titanate, ethylamine It may include an organic base such as hexylamine, piperidine, or an acid such as an inorganic acid or fatty acid, and the content of the condensation catalyst may be 0.5 to 5 parts by weight based on 100 parts by weight of the base resin.
- the content of the crosslinking agent may be selected so that the gel fraction after crosslinking of the base resin is 50 to 95%. If the gel fraction after crosslinking of the base resin is less than 50%, the degree of crosslinking may be insufficient, so that heat resistance of the insulating composition may be insufficient, and tensile strength, elongation, etc. may be insufficient, whereas if it is more than 95%, the crosslinking degree is excessive. Scorch may occur due to premature crosslinking during extrusion of the insulation composition.
- the content of the crosslinking agent may be included in an amount of 2.0 to 5.0 parts by weight based on 100 parts by weight of the base resin.
- the crosslinking agent is a silane-based crosslinking agent such as vinyltrimethoxysilane
- the content of dicumyl peroxide as a crosslinking initiator is 0.4 to 5 parts by weight.
- an insulating composition applied to an insulating layer of a non-halogen flame-retardant polyolefin insulated wire is first subjected to a graft of a silane functional group by a silane-based crosslinking agent such as vinyltrimethoxysilane to the base resin to crosslink the base resin.
- a silane-based crosslinking agent such as vinyltrimethoxysilane
- the yield is reduced due to the two-step process of compounding other additives such as flame retardant and manufacturing equipment is complicated, but the non-halogen flame retardant polyolefin insulated wire according to the present invention is vinyl trimethoxysilane, etc.
- the content of the crosslinking agent is precisely controlled and the compounding conditions are precisely controlled so that the process of grafting the silane functional group to the base resin and the compounding of other additives such as a flame retardant are performed in one step. Even if the desired degree of crosslinking can be achieved, the yield is improved in a one step process As have been manufactured facility is simplified shows an excellent effect that the manufacturing cost is reduced.
- the non-halogen flame retardant polyolefin insulation composition according to the present invention may further include other additives such as antioxidants, internal lubricants, processing stabilizers, heavy metal deactivators, foaming agents, and multifunctional monomers.
- the content of the antioxidant is 0.1 to 2 parts by weight
- the content of the internal lubricant such as liquid silicone, polyethylene wax, etc. may be 1 to 10 parts by weight, preferably the polyethylene
- the content of the wax may be 1 to 4 parts by weight.
- the internal lubricant is an inorganic additive as described above, due to an increase in the extrusion load during extrusion of the insulating composition by the addition of a flame retardant, an inorganic filler, and the like, resulting in the extrudeability of the insulating layer, other physical properties, or a decrease in the extrusion flux. Problems, such as a yield fall, can be further solved.
- the insulating composition forming the insulating layer 20 or the insulating outer layer 30 may further include an external lubricant and a pigment.
- the insulating composition forming the insulating outer layer 30 may not include the flame retardant auxiliary agent such as melamine cyanurate or the inorganic filler such as calcium carbonate. This may be because the flame retardant aid may cause poor appearance of the insulating outer layer 30, and the inorganic filler may further increase the appearance defect by the flame retardant aid.
- the non-halogen flame retardant polyolefin insulated wire according to the present invention includes only the insulating layer 20 and does not include a separate insulating outer layer 30, the insulating layer 20 Silver may contain such lubricants and / or pigments at a certain thickness, for example 30 to 500 ⁇ m, from its surface.
- the non-halogen flame retardant polyolefin insulated wire according to the present invention includes the insulating layer 20 and a separate insulating outer layer 30 disposed outside thereof, the insulating outer layer 30 ) May include the lubricant and / or pigment.
- the main material of the vehicle which is the same or different from the mixed base resin, is a raw material having a shape such as pellets in which concentrated and dispersed external lubricants, pigments, additives and the like at high concentration. Masterbatch can be used.
- the external lubricant may include fatty acids, fatty acid salts, fatty acid amides, silicone lubricants, waxes, and the like, and in addition to the function of lowering the surface friction coefficient of the insulating layer 20 or the insulating outer layer 30, the elongation may be further increased. Improved to avoid or minimize the breakage of the insulating layer 20 or the insulating outer layer 30 in the bending area during the bending of the wire, and furthermore, because the external lubricant is generally hydrophobic, so as to penetrate the immersion of the non-halogen flame retardant polyolefin insulated wire It further performs the function of suppressing insulation breakdown by.
- the external lubricant may be added or directly added to the insulating composition forming the insulating layer 20 or the insulating outer layer 30 in the form of a master batch.
- the lubricant is added in the form of a masterbatch may be included in the masterbatch in 40 to 60% by weight based on the total weight of the masterbatch.
- the external lubricant may be 1 to 10 parts by weight, preferably 1 to 5 parts by weight, based on 100 parts by weight of the base resin of the insulating composition forming the insulating layer 20 or the insulating outer layer 30.
- the amount of the external lubricant is less than 1 part by weight, the surface friction coefficient of the insulating layer 20 or the insulating outer layer 30 may not be sufficiently lowered.
- the amount of the external lubricant is more than 10 parts by weight, the unit cost of the wire may be improved and the frictional force may be increased. It may be excessively reduced, resulting in outer diameter unevenness during extrusion.
- the pigment masterbatch may be in the form of pellets (plates), plates (flakes), etc., based on the total weight of the pigment masterbatch
- the concentration of the pigment, excluding the vehicle, may be 20 to 70% by weight.
- the pigment may be 1 to 10 parts by weight, preferably 1 to 5 parts by weight based on 100 parts by weight of the base resin of the insulating composition forming the insulating layer 20 or the insulating outer layer 30.
- the content of the pigment is less than 1 part by weight, it may be difficult to implement a desired color of the insulating layer 20 or the insulating outer layer 30, while when the content of more than 10 parts by weight may reduce the flame retardancy of the wire.
- the non-halogen flame retardant polyolefin insulated wire according to the present invention has a single insulating layer 20 in the region of a certain thickness from the surface of the insulating layer 20, and the insulating layer 20 and the insulating outer layer 30 If both have the outer lubricant and the pigment contained in the insulating outer layer 30, it exhibits a heterogeneous and unpredictable effect of significantly lowering the surface friction coefficient of the insulating layer 20 or the insulating outer layer 30.
- the non-halogen-based flame retardant polyolefin insulation wire significantly improves the installation properties, and by minimizing the content of the pigment for the desired color of the wire, thereby minimizing the degradation of physical properties such as flame retardancy by the addition of the pigment can do.
- the total thickness of the insulating layer 20 and the insulating outer layer 30 is Depending on the conductor specification of the non-halogen flame retardant polyolefin insulated wire, for example, it may be about 0.7 to 1.0 mm, where the thickness of the insulating outer layer 30 may be about 30 to 500 ⁇ m.
- the insulating layer 20 when the thickness of the outer lubricant and the pigment substantially included in the insulating layer 20 or the thickness of the insulating outer layer 30 is less than about 50 ⁇ m, the insulating layer 20 is reflected to the desired In order to realize the color of the insulating layer, the pigment should be added in an excessive amount, thereby reducing the flame resistance of the non-halogen-based flame retardant polyolefin insulated wire.
- the thickness of the outer lubricant and the pigment substantially included in the insulating layer 20 or the thickness of the insulating outer layer 30 is greater than about 500 ⁇ m also to implement the color and physical properties of the insulating layer In order to add a large amount of external lubricants and pigments, thereby reducing the physical properties of the non-halogen-based flame retardant polyolefin insulated wire.
- the insulating composition for forming the insulating outer layer 30 disposed outside the insulating layer 20, the insulating layer 20 and the insulating outer layer 30 In terms of ensuring close adhesion and simplifying the manufacturing process, it is preferable to include the same base resin, flame retardant, crosslinking agent, other additives, and the like as the insulating composition forming the insulating layer 20, and to be crosslinked by the same method.
- Figure 2 is a cross-sectional view schematically showing the cross-sectional structure of another embodiment of a non-halogen flame retardant polyolefin insulated wire according to the present invention.
- the insulating layer 20 or the insulating outer layer 30 of the non-halogen flame retardant polyolefin insulated wire according to the present invention may have one or more protrusions 31.
- the protrusion part 31 further improves the installation properties of the non-halogen flame retardant polyolefin insulated wire by changing the surface contact between the insulating layer 20 or the insulating outer layer 30 and the inner wall of the PVC conduit to the line contact when laying. can do.
- the number of the protrusions 31 may be four as shown in FIG. 2A, five as shown in FIG. 2B, and nine as shown in FIG. 2C, and the number of the protrusions 31 and their
- the arrangement may be appropriately selected by a person skilled in the art according to the specifications of the non-halogen flame retardant polyolefin insulated wire according to the present invention and the working conditions at the time of installation.
- the non-halogen flame retardant polyolefin insulated wire according to the present invention may be a plurality of, for example, two or three conductors are extruded at the same time to form an insulating layer thereof integrally.
- the non-halogen flame retardant polyolefin insulated wire according to the present invention may be a plurality of, for example, two or three conductors are extruded at the same time to form an insulating layer thereof integrally.
- Figure 4 schematically illustrates a virtual laying work environment for evaluating the depositability of non-halogen flame retardant polyolefin insulated wire according to the present invention.
- the virtual laying work environment has six bends with rounded corners and bent at right angles, and the bend has a length of 1 m, a width of 9 m, and an inner diameter of 16.
- 3 mm non-halogen flame retardant polyolefin insulated wire specimen inserted into the PVC corrugated pipe and pulled together by using a push-pull gauge in a vertical upward 45 ° direction of one end of the PVC corrugated pipe.
- the tensile force may preferably be 10 kgf or less, more preferably 5 kgf or less.
- An insulating composition according to the embodiment was prepared with the components and the blending ratios as shown in Table 1 below. Specifically, by preparing an insulating composition using an internal mixer, by extruding the insulating inner layer and the insulating outer layer, respectively, and crosslinking in a water bath at 50 to 100 ° C., the insulating layer specimen and the non-halogen flame retardant of 2.5SQ according to the embodiment. A polyolefin insulated wire sample was produced. Units of the content described in Table 1 below are parts by weight.
- Resin 1 Low Density Polyethylene (melting point: 110 ° C)
- Resin 2 Low Density Polyethylene (melting point: 100 ° C)
- Resin 3 polyolefin elastomer (melting point: 77 ° C)
- Resin 4 polyolefin elastomer (melting point: 74 ° C)
- Resin 5 polyolefin elastomer (melting point: 68 ° C)
- Resin 6 polyolefin elastomer (melting point: 66 ° C)
- Resin 7 polyolefin elastomer (melting point: 60 ° C)
- Resin 8 polyolefin elastomer (melting point: 38 ° C)
- the heat deflection characteristics were measured by measuring a rate of increase in length after about 15 minutes and weighing a certain weight in an oven at about 200 ° C for a tubular insulation specimen according to the embodiment. Evaluated.
- the heat deformation should be 50% or less.
- the room temperature is measured by measuring the rate of increase with respect to the elongated length at break. Elongation was evaluated.
- room temperature elongation should be 125% or more.
- the non-halogen flame retardant polyolefin insulated wire according to the present invention was confirmed to satisfy the target value by improving elongation and heat resistance in conflict with this.
- Comparative Example 1 the elongation was greatly reduced due to excessive content of the resin having a melting point of 90 ° C. or higher in the insulating layer, while in Comparative Example 2, a resin having a melting point of less than 50 ° C. was included in the insulating layer, thereby greatly reducing the heat deformation characteristics. It was confirmed that.
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Abstract
Description
비교예1 | 실시예1 | 실시예2 | 실시예3 | 실시예4 | 실시예5 | 실시예6 | 비교예2 | |
수지1 | 30 | 30 | 40 | 40 | 40 | 40 | 40 | 40 |
수지2 | 40 | 20 | ||||||
수지3 | 60 | |||||||
수지4 | 60 | |||||||
수지5 | 60 | |||||||
수지6 | 30 | 50 | 60 | |||||
수지7 | 60 | |||||||
수지8 | 60 | |||||||
난연제 | 160 | 160 | 160 | 160 | 160 | 160 | 160 | 160 |
가교제 | 2.9 | 2.9 | 2.9 | 2.9 | 2.9 | 2.9 | 2.9 | 2.9 |
비교예1 | 실시예1 | 실시예2 | 실시예3 | 실시예4 | 실시예5 | 실시예6 | 비교예2 | |
신율(%) | 115 | 130 | 130 | 193 | 175 | 152 | 177 | 260 |
가열변형(%) | 17 | 19 | 23 | 28 | 14 | 26 | 33 | 53 |
Claims (44)
- 비할로겐계 난연성 절연 조성물로서,베이스 수지로서 비할로겐계 수지 및 난연제를 포함하고,상기 비할로겐계 수지는 융점(Tm)이 90 내지 170 ℃인 제1 폴리올레핀 수지 및 융점(Tm)이 50 내지 80 ℃인 제2 폴리올레핀 수지를 포함하고,상기 난연제의 함량은 상기 베이스 수지 100 중량부를 기준으로 100 내지 200 중량부이며,상기 절연 조성물로부터 형성된 절연 시편의 신율은 125% 이상인, 비할로겐계 난연성 절연 조성물.
- 제1항에 있어서,난연보조제 및 무기 충전재를 추가로 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 조성물.
- 제2항에 있어서,상기 난연보조제는 멜라민 시아누레이트를 포함하고, 상기 무기 충전재는 탄산칼슘(CaCO3)을 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 조성물.
- 제2항에 있어서,상기 난연보조제의 함량은 상기 베이스 수지 100 중량부를 기준으로 10 내지 50 중량부이며, 상기 무기 충전재의 함량은 상기 베이스 수지 100중량부를 기준으로 10 내지 50 중량부인 것을 특징으로 하는, 비할로겐계 난연성 절연 조성물.
- 제2항 내지 제4항 중 어느 한 항에 있어서,상기 베이스 수지 100 중량부를 기준으로, 상기 난연제 및 상기 무기 충전재를 포함하는 무기 첨가제의 총 함량이 110 내지 230 중량부인 것을 특징으로 하는, 비할로겐계 난연성 절연 조성물.
- 제5항에 있어서,상기 난연제는 상기 무기 충전재 대비 3 내지 6배 더 포함되는 것을 특징으로 하는, 비할로겐계 난연성 절연 조성물.
- 제1항 내지 제4항 중 어느 한 항에 있어서,상기 제2 폴리올레핀 수지의 융점(Tm)이 50 내지 65 ℃인 것을 특징으로 하는, 비할로겐계 난연성 절연 조성물.
- 제1항 내지 제4항 중 어느 한 항에 있어서,상기 제1 폴리올레핀 수지와 상기 제2 폴리올레핀 수지의 융점(Tm) 차이가 20℃ 이상인 것을 특징으로 하는, 비할로겐계 난연성 절연 조성물.
- 제1항 내지 제4항 중 어느 한 항에 있어서,상기 절연 조성물로부터 형성된 절연 시편의 신율은 125% 내지 250%인 것을 특징으로 하는, 비할로겐계 난연성 절연 조성물.
- 제1항 내지 제4항 중 어느 한 항에 있어서,규격 KS C 60811-2-1에 따라 상기 절연 조성물로부터 형성되고 길이가 70 mm인 관상 절연 시편에 대해 200℃ 오븐에서 일정한 무게의 추를 달고 15분 후 늘어난 길이의 비율인 가열변형이 50% 이하인 것을 특징으로 하는, 비할로겐계 난연성 절연 조성물.
- 제1항 내지 제4항 중 어느 한 항에 있어서,상기 제1 폴리올레핀 수지는 저밀도 폴리에틸렌 수지를 포함하고, 상기 제2 폴리올레핀 수지는 폴리올레핀 엘라스토머를 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 조성물.
- 제1항 내지 제4항 중 어느 한 항에 있어서,상기 제1 폴리올레핀 수지와 상기 제2 폴리올레핀 수지의 배합비가 2:8 내지 6:4인 것을 특징으로 하는, 비할로겐계 난연성 절연 조성물.
- 제1항 내지 제4항 중 어느 한 항에 있어서,상기 비할로겐계 수지는, 변성 폴리올레핀 수지를 추가로 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 조성물.
- 제13항에 있어서,상기 변성 폴리올레핀 수지는, 상기 베이스 수지 100 중량부를 기준으로, 변성 선형 저밀도 폴리에틸렌 수지(LLDPE) 5 내지 20 중량부를 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 조성물.
- 제14항에 있어서,상기 변성 선형 저밀도 폴리에틸렌 수지(LLDPE)는 말레산 무수물이 그라프트된(grafted) 선형 저밀도 폴리에틸렌 수지(MA-g-LLDPE)를 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 조성물.
- 제1항 내지 제4항 중 어느 한 항에 있어서,상기 베이스 수지 100 중량부를 기준으로, 내부활제 1 내지 10 중량부를 추가로 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 조성물.
- 제16항에 있어서,상기 베이스 수지 100 중량부를 기준으로, 상기 내부활제는 폴리에틸렌계 왁스 1 내지 4 중량부를 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 조성물.
- 제1항 내지 제4항 중 어느 한 항에 있어서,상기 난연제는 비닐실란, 메타크릴릭 실란, 스테아린산, 올레인산, 아미노폴리실록산 및 티타네이트계 커플링제로 이루어진 그룹으로부터 선택된 1종 이상의 표면개질제로 표면 처리된 수산화마그네슘(Mg(OH)2) 또는 수산화알루미늄(Al(OH)3)을 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 조성물.
- 제1항 내지 제4항 중 어느 한 항에 있어서,상기 베이스 수지 100 중량부를 기준으로, 비닐트리메톡시실란, 3-(트리메톡시실릴)-프로필메타크릴레이트, 비닐트리에톡시실란 및 비닐트리메톡시에톡시실란으로 이루어진 그룹으로부터 선택된 1종 이상의 실란계 가교제 2.0 내지 5.0 중량부를 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 조성물.
- 비할로겐계 난연성 절연 전선으로서, 도체 및 상기 도체를 감싸고 제1항의 비할로겐계 난연성 절연 조성물로부터 형성되는 절연층을 포함하는, 비할로겐계 난연성 절연 전선.
- 제20항에 있어서,상기 절연층은 이의 표면으로부터의 두께가 30 내지 500 ㎛인 영역에 외부활제를 포함하는, 비할로겐계 난연성 절연 전선.
- 제21항에 있어서,상기 비할로겐계 난연성 절연 조성물은 난연보조제 및 무기 충전재를 추가로 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제22항에 있어서,상기 난연보조제는 멜라민 시아누레이트를 포함하고, 상기 무기 충전재는 탄산칼슘(CaCO3)을 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제22항에 있어서,상기 난연보조제의 함량은 상기 베이스 수지 100 중량부를 기준으로 10 내지 50 중량부이며, 상기 무기 충전재의 함량은 상기 베이스 수지 100중량부를 기준으로 10 내지 50 중량부인 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제22항에 있어서,상기 베이스 수지 100 중량부를 기준으로, 상기 난연제 및 상기 무기 충전재를 포함하는 무기 첨가제의 총 함량이 110 내지 230 중량부인 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제22항에 있어서,상기 난연제는 상기 무기 충전재 대비 3 내지 6배 더 포함되는 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제22항에 있어서,상기 비할로겐계 수지는, 변성 폴리올레핀 수지를 추가로 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제27항에 있어서,상기 변성 폴리올레핀 수지는, 상기 베이스 수지 100 중량부를 기준으로, 변성 선형 저밀도 폴리에틸렌 수지(LLDPE) 5 내지 20 중량부를 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제28항에 있어서,상기 변성 선형 저밀도 폴리에틸렌 수지(LLDPE)는 말레산 무수물이 그라프트된(grafted) 선형 저밀도 폴리에틸렌 수지(MA-g-LLDPE)를 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제22항에 있어서,상기 절연층을 감싸는 절연 외층을 포함하고,상기 절연 외층은 제1항의 비할로겐계 난연성 절연 조성물로부터 형성되는 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제30항에 있어서,상기 절연 외층의 두께는 30 내지 500 ㎛이고 상기 절연 외층에 외부활제가 포함되는 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제30항에 있어서,상기 제1 폴리올레핀 수지는 저밀도 폴리에틸렌 수지를 포함하고, 상기 제2 폴리올레핀 수지는 폴리올레핀 엘라스토머를 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제32항에 있어서,상기 제1 폴리올레핀 수지와 상기 제2 폴리올레핀 수지의 배합비가 2:8 내지 6:4인 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제22항 또는 제30항에 있어서,상기 비할로겐계 수지의 가교 후 겔분율이 50 내지 95%인 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제22항 또는 제31항에 있어서,상기 외부활제는 지방산, 지방산 염, 지방산 아마이드, 실리콘계 활제 및 왁스로 이루어진 그룹으로부터 선택된 1종 이상의 활제를 포함하고, 상기 활제의 함량은 상기 베이스 수지 100 중량부를 기준으로, 1 내지 10 중량부인 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제22항 또는 제31항에 있어서,상기 절연층의 표면으로부터의 두께가 30 내지 500 ㎛인 영역 또는 상기 절연 외층에는 상기 절연층 또는 상기 절연 외층을 형성하는 절연 조성물의 베이스 수지 100 중량부를 기준으로 안료 1 내지 10 중량부를 추가로 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제22항 또는 제31항에 있어서,상기 도체의 탄성계수는 15,000 내지 21,000 MPa인 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제22항 또는 제31항에 있어서,상기 난연제는 비닐실란, 메타크릴릭 실란, 스테아린산, 올레인산, 아미노폴리실록산 및 티타네이트계 커플링제로 이루어진 그룹으로부터 선택된 1종 이상의 표면개질제로 표면 처리된 수산화마그네슘(Mg(OH)2) 또는 수산화알루미늄(Al(OH)3)을 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제22항 또는 제31항에 있어서,상기 절연층 또는 상기 절연 외층을 각각 형성하는 절연 조성물은 이의 베이스 수지 100 중량부를 기준으로 난연보조제로서 나노클레이 1 내지 10 중량부를 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제22항 또는 제31항에 있어서,상기 절연층 또는 상기 절연 외층을 각각 형성하는 절연 조성물은 이의 베이스 수지 100 중량부를 기준으로 비닐트리메톡시실란, 3-(트리메톡시실릴)-프로필메타크릴레이트, 비닐트리에톡시실란 및 비닐트리메톡시에톡시실란으로 이루어진 그룹으로부터 선택된 1종 이상의 실란계 가교제 2.0 내지 5.0 중량부를 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제22항 또는 제31항에 있어서,상기 절연층 또는 상기 절연 외층을 각각 형성하는 절연 조성물은 이의 베이스 수지 100 중량부를 기준으로 가교개시제로서 디큐밀퍼옥사이드 0.4 내지 5 중량부를 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제22항 또는 제31항에 있어서,상기 절연층 또는 상기 절연 외층을 각각 형성하는 절연 조성물은 이의 베이스 수지 100 중량부를 기준으로 디부틸틴 디라우레이트, 주석 옥토에이트, 주석 아세테이트, 납 나프테네이트 또는 아연 옥토에이트의 금속 카르복실레이트; 티타늄 에스테르 및 킬레이트 또는 테트라부틸 티타네이트의 유기 금속 화합물; 에틸아민, 헥실아민 또는 피페리딘의 유기염기; 또는 무기산 또는 지방산의 산으로 이루어진 그룹으로부터 선택된 1종 이상의 응축 촉매 0.5 내지 5 중량부를 추가로 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제22항 또는 제31항에 있어서,상기 절연층 또는 상기 절연 외층을 각각 형성하는 절연 조성물은 산화방지제, 내부활제, 가공안정제, 중금속 불활성화제, 발포제 및 다작용성 모노머로 이루어진 그룹으로부터 선택된 1종 이상의 첨가제를 추가로 포함하는 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
- 제22항 또는 제31항에 있어서,상기 절연층 또는 상기 절연 외층은 하나 이상의 돌출부를 갖는 것을 특징으로 하는, 비할로겐계 난연성 절연 전선.
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