WO2018001182A1 - Photovoltaic cell, photovoltaic cell assembly, photovoltaic array, and solar cell - Google Patents
Photovoltaic cell, photovoltaic cell assembly, photovoltaic array, and solar cell Download PDFInfo
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- WO2018001182A1 WO2018001182A1 PCT/CN2017/089767 CN2017089767W WO2018001182A1 WO 2018001182 A1 WO2018001182 A1 WO 2018001182A1 CN 2017089767 W CN2017089767 W CN 2017089767W WO 2018001182 A1 WO2018001182 A1 WO 2018001182A1
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- battery
- diffusion layer
- silicon substrate
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 164
- 238000009792 diffusion process Methods 0.000 claims abstract description 164
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 164
- 239000010703 silicon Substances 0.000 claims abstract description 164
- 239000000758 substrate Substances 0.000 claims abstract description 100
- 239000010410 layer Substances 0.000 claims description 341
- 235000012431 wafers Nutrition 0.000 claims description 57
- 125000006850 spacer group Chemical group 0.000 claims description 38
- 239000011159 matrix material Substances 0.000 claims description 37
- 238000002161 passivation Methods 0.000 claims description 25
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical group [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 8
- 229910052698 phosphorus Inorganic materials 0.000 claims description 8
- 239000011574 phosphorus Substances 0.000 claims description 8
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical group [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 4
- 229910052796 boron Inorganic materials 0.000 claims description 4
- 239000002344 surface layer Substances 0.000 claims description 3
- 210000004027 cell Anatomy 0.000 description 99
- 238000004891 communication Methods 0.000 description 21
- 238000000034 method Methods 0.000 description 20
- 239000006185 dispersion Substances 0.000 description 18
- 238000012545 processing Methods 0.000 description 18
- 239000000463 material Substances 0.000 description 11
- 230000008569 process Effects 0.000 description 11
- 229910000679 solder Inorganic materials 0.000 description 10
- 230000000712 assembly Effects 0.000 description 8
- 238000000429 assembly Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000012546 transfer Methods 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- 239000004332 silver Substances 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 3
- 210000003850 cellular structure Anatomy 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 229910004286 SiNxOy Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 229910052593 corundum Inorganic materials 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- 229910001845 yogo sapphire Inorganic materials 0.000 description 2
- 238000011166 aliquoting Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910021419 crystalline silicon Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000010946 fine silver Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000005360 phosphosilicate glass Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0216—Coatings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/05—Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0224—Electrodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- the present disclosure relates to the field of solar cell technologies, and in particular, to a battery chip, a battery chip assembly, a battery chip matrix, and a solar cell.
- the backlight surface and the light receiving surface respectively have 2-3 silver main gate lines as the positive and negative electrodes of the battery sheet, and these silver main gate lines not only consume a large amount of silver paste, but also block incident light. This results in a decrease in the efficiency of the battery.
- the positive and negative electrodes are respectively distributed on the backlight surface and the light receiving surface of the battery sheet, when the battery sheets are connected in series, it is necessary to use a conductive member to solder the negative electrode of the light receiving surface of the battery sheet to the positive electrode of the backlight surface of the adjacent battery sheet. As a result, the welding process is cumbersome and the welding material is used more.
- the battery sheets and the conductive members are easily broken during soldering and subsequent lamination processes.
- the matrix of the battery in the related art is usually composed of 72 pieces or 60 pieces of cells in series, which constitutes three circuits composed of six strings of battery strings. At this time, at least three diodes are generally required to make each circuit.
- the diode is usually disposed in the junction box of the battery, the cost of the integrated junction box is increased, resulting in an increase in the structural complexity of the battery.
- the series components in which a plurality of battery cells are connected in series are connected in series again, the amount of the connecting cable is large, and the material is wasted a lot, resulting in an increase in the cost of the power station.
- the present disclosure is intended to address at least one of the technical problems existing in the prior art. To this end, the present disclosure is directed to a battery sheet that is excellent in leakage resistance and high in power.
- the present disclosure also proposes a battery chip assembly having the above battery sheet.
- the present disclosure also proposes a battery chip matrix having the above-described battery chip assembly.
- the present disclosure also proposes a solar cell having the above-described battery chip matrix.
- a battery sheet comprising: a silicon wafer including a silicon substrate, a front first diffusion layer, and a side spacer, wherein the front diffusion layer is provided on the silicon substrate The light-receiving surface is disposed on one side surface of the silicon substrate, wherein the side spacer is an insulating layer and/or a diffusion layer of the same type as the front first diffusion layer; a front gate line layer, the front gate line layer is disposed on the front surface first type diffusion layer; the first electrode, the first electrode is disposed on the side spacer layer and electrically connected to the front gate line layer Second electrode, the second The electrode is disposed on the other side surface of the silicon substrate and is not in contact with the first electrode, the front gate line layer, and the front first diffusion layer.
- the battery sheet according to the present disclosure has good leakage resistance and high power.
- the silicon substrate includes opposite first and second side surfaces, and the first electrode and the second electrode are respectively disposed on the first side surface and the second side On the side surface.
- the first electrode and the second electrode respectively fill the first side surface and the second side surface.
- the first side surface and the second side surface are disposed in parallel.
- the distance between the first side surface and the second side surface is between 20 mm and 60 mm.
- the silicon wafer is a rectangular sheet, and the first side surface and the second side surface are two long side surfaces of the silicon wafer.
- the front gate line layer includes a plurality of front sub-gate lines extending in a direction perpendicular to the first electrode direction.
- the battery chip includes: a backing layer disposed on a backlight surface of the silicon substrate, the backing layer electrically connected to the second electrode and The first electrode is not in contact.
- the back surface of the silicon substrate has a backside spacer, which is an insulating layer and/or a diffusion layer of the same type as the front type first diffusion layer, the cell sheet
- the method includes a back first gate line layer electrically connected to the first electrode and not in contact with the second electrode.
- the back first gate line layer includes a plurality of back first sub-gate lines extending in a direction perpendicular to the first electrode direction.
- the back surface of the silicon substrate has a back type first diffusion layer of the same type as the front type first diffusion layer, and the back first gate line layer is disposed on the back side. On the diffusion layer.
- the backside first type of diffusion layer is a non-discrete layer.
- the cell sheet further includes a back second gate line layer electrically connected to the second electrode and not in contact with the first electrode.
- the back second gate line layer includes a plurality of back second sub-gate lines extending in a direction perpendicular to the second electrode direction.
- the back surface of the silicon substrate has a back type second diffusion layer different from the front type first diffusion layer type, and the back second gate line layer is disposed on the back side second On the diffusion layer.
- the backside second type of diffusion layer is a non-discrete layer.
- the silicon wafer further includes a passivation layer that is overlaid on a backlight surface of the silicon substrate.
- the silicon wafer further includes an anti-reflection layer that is overlaid on the front first diffusion layer and/or the side spacer.
- the side spacer is an insulating layer.
- the side spacer is a side first diffusion layer of the same type as the front first diffusion layer.
- the silicon substrate is P-type
- the front first diffusion layer is a phosphorus diffusion layer.
- the silicon substrate is N-type and the front first diffusion layer is a boron diffusion layer.
- a battery sheet assembly comprising the battery sheet according to the first aspect of the present disclosure, wherein the silicon wafer in each of the battery sheets each includes a pair of side surfaces that are oppositely disposed in a longitudinal direction, The first electrode and the second electrode are respectively disposed on the pair of side surfaces, the plurality of battery sheets are sequentially arranged along the longitudinal direction; and the conductive members are adjacent to each other and respectively located Two electrodes on two adjacent ones of the cells are electrically connected such that two adjacent cells are connected in series or in parallel.
- the conductive member is interposed between a pair of side surfaces of the adjacent two of the battery sheets that are adjacent to each other in the longitudinal direction and respectively with two electrodes on the set of side surfaces Contact electrical connection.
- the power of the cell sheet assembly is improved by providing the cell sheet of the above first aspect.
- a battery chip matrix according to a third aspect of the present disclosure includes the battery chip assembly according to the second aspect of the present disclosure, the battery chip assembly being plural and connected in series and/or in parallel.
- the power of the cell matrix is improved by providing the cell matrix of the second aspect described above.
- a solar cell according to a fourth aspect of the present disclosure comprising a first panel, a first bonding layer, a battery, a second bonding layer, and a second panel disposed in order from a light receiving side to a backlight side, wherein the battery is according to the present invention
- a battery chip assembly of the second aspect or a battery chip matrix according to the third aspect of the present disclosure is disclosed.
- the power of the solar cell is improved by providing the cell sheet assembly of the above second aspect or the cell sheet matrix of the above third aspect.
- FIG. 1 is a schematic view of a light receiving side of a battery sheet according to Embodiment 1 of the present disclosure
- Figure 2 is a schematic view of the backlight side of the battery chip shown in Figure 1;
- Figure 3 is a schematic view of the side of the battery chip shown in Figure 2;
- FIG 4 is a state diagram in which two battery sheets shown in Figure 3 are connected, and the battery sheet is a simplified schematic view;
- Figure 5 is a schematic side view of the backlight of the two cells shown in Figure 4;
- Figure 6 is a schematic view of the two battery sheets shown in Figure 5 before being connected;
- FIG. 7 is a schematic view of a backlight side of a battery chip according to Embodiment 2 of the present disclosure.
- Figure 8 is a side elevational view of the battery sheet shown in Figure 7;
- FIG. 9 is a schematic view of a backlight side of a battery chip according to Embodiment 3 of the present disclosure.
- Figure 10 is a side elevational view of the battery sheet shown in Figure 9;
- FIG. 11 is a side view of a battery chip according to Embodiment 4 of the present disclosure.
- Figure 12 is a side view of a battery chip according to Embodiment 5 of the present disclosure.
- Figure 13 is a schematic view of a backlight side of a battery chip according to Embodiment 6 of the present disclosure.
- Figure 14 is a side elevational view of the battery sheet shown in Figure 13;
- Figure 15 is another side view of the battery sheet shown in Figure 13;
- FIG. 16 is a schematic diagram of a cell sheet matrix in accordance with an embodiment of the present disclosure.
- Figure 17 is a circuit diagram of the battery chip matrix shown in Figure 16.
- Cell series assembly 1000 battery parallel assembly 2000; battery matrix 10000;
- Silicon wafer 1 silicon substrate 11; anti-reflection layer 101; passivation layer 102;
- a front type first diffusion layer 12 a side spacer 13; a back spacer 14; a back type second diffusion layer 15;
- First electrode 4 second electrode 5;
- a second gate line layer 6 on the back surface a second sub-gate line 61 on the back surface; an electrical back layer 60;
- the battery chip 100 is a back contact solar cell that converts solar energy into electrical energy.
- the battery sheet 100 includes: a silicon wafer 1, a front gate line layer 2, a first electrode 4, and a second electrode 5.
- the silicon wafer 1 includes a silicon substrate 11, a front first diffusion layer 12, and a side spacer 13.
- the silicon substrate 11 has a sheet shape, and the two surfaces in the thickness direction of the silicon substrate 11 are respectively a light receiving surface and a backlight surface, and the light receiving surface is connected to the backlight surface through the side surface.
- the front first diffusion layer 12 is disposed on the light receiving surface of the silicon substrate 11, for example, in an alternative embodiment of the present disclosure, the front first diffusion layer 12 is non-discretely disposed on the silicon substrate 11. The surface occupies more than 90% of the area of the light receiving surface, thereby reducing the processing difficulty of the front type first diffusion layer 12, improving the processing efficiency and reducing the processing cost.
- the front gate line layer 2 is disposed on the front first diffusion layer 12. That is, the front gate line layer 2 may be directly or indirectly disposed on the front first type diffusion layer 12. At this time, the front gate line layer 2 is disposed on the light receiving surface of the silicon wafer 1 and the front side first type diffusion layer 12 Correspondingly, in other words, projected in the thickness direction of the silicon wafer 1, the front gate line layer 2 does not exceed the outline of the front first type diffusion layer 12.
- the silicon wafer 1 may further include an anti-reflection layer 101, and the anti-reflection layer 101 may be disposed on the front first diffusion layer 12.
- the front gate line layer 2 can be directly provided on the anti-reflection layer 101.
- the front gate line layer 2 may be directly disposed on the front first diffusion layer 12.
- the conductive medium (directly or indirectly through the anti-reflection layer, the passivation layer) is disposed on the front first diffusion layer 12, or (directly or indirectly through the anti-reflection layer, the passivation layer)
- the front type first diffusion layer 12 such as the side first diffusion layer and the back first diffusion layer as described below
- one type of charge can be collected; and when the conductive medium is directly Or indirectly through the passivation layer) on the surface of the silicon substrate 11 which does not have the front first type diffusion layer 12, or (directly or indirectly through the passivation layer) is disposed opposite to the front type first diffusion type 12
- a diffusion layer such as the back type second diffusion layer described below
- another kind of charge can be collected.
- the principle that the conductive medium collects charges on the silicon wafer should be well known to those skilled in the art and will not be described in detail herein.
- the passivation layer is covered on the backlight surface of the silicon substrate 11, and the anti-reflection layer is covered on the front first diffusion layer 12 and/or the side spacer 13.
- the entire light-receiving surface of the silicon wafer 1 and the outermost surface of one side surface in Embodiments 1-7 herein may each have an anti-reflection layer 101, and the entire backlight surface of the silicon wafer 1 in Embodiments 2-6 herein.
- the outermost surface may also have a passivation layer 102 to facilitate processing and fabrication.
- the concepts of the anti-reflection layer and the passivation layer described herein are well known to those skilled in the art and serve primarily to reduce reflection and enhance charge collection.
- the materials of the anti-reflection layer and the passivation layer may include, but are not limited to, TiO2, Al2O3, SiNxOy, SiNxCy.
- the front first diffusion layer 12 may be a phosphorus diffusion layer, and the conductive medium disposed on the phosphorus diffusion layer may collect a negative charge and be disposed on the non-phosphorus diffusion layer.
- the conductive medium collects a positive charge.
- the front gate line layer 2 is provided on the front side first diffusion layer 12 (for example, directly or through the anti-reflection layer), the front gate line layer 2 can collect the first kind of charge (for example, a negative charge).
- the second electrode 5 described later is disposed on the side surface of the silicon substrate 11 (for example, directly or indirectly through the passivation layer), so that the second electrode 5 can collect the second kind of charge (for example) positive charge).
- the side spacer 13 is provided on one side surface of the silicon substrate 11.
- the side spacers 13 may fill the side surfaces. Thereby, the processing and manufacture of the side spacers are facilitated.
- the first electrode 4 is provided on the side spacer 13. That is, the first electrode 4 may be directly or indirectly disposed on the side spacer 13, and at this time, the first electrode 4 is disposed on the side surface of the silicon wafer 1 and corresponds to the side spacer 13, that is, along the edge Projected perpendicular to the side surface of the side spacer 13 , the first electrode 4 does not extend beyond the outline of the side spacer 13 .
- the first electrode 4 is electrically connected to the front gate line layer 2, so that the first kind of charge (for example, a negative charge) collected by the front gate line layer 2 can be transmitted to the first electrode 4 (for example, the negative electrode).
- the second electrode 5 is provided on the other side surface of the silicon substrate. That is, the second electrode 5 may be disposed directly or indirectly on the other side surface of the silicon substrate 11, that is, on the side surface of the silicon substrate 11 where the side spacer 13 is not provided, and at this time, the second electrode 5 corresponds to the side surface, in other words, projected in the thickness direction of the silicon wafer 1, and the second electrode 5 does not extend beyond the outline of the side surface.
- the second electrode 5 is provided on the surface of the silicon substrate 11 which is not provided directly on or through the passivation layer described herein, which does not have the front first type diffusion layer 12, another A kind of electric charge (for example, a positive electric charge) is used as an electrode (for example, a positive electrode) having a polarity opposite to that of the first electrode 4.
- an electrode for example, a positive electrode
- the first electrode 4 and the second electrode 5 can output electric energy as positive and negative poles of the battery sheet 100.
- the first electrode 4 and the second electrode 5 are both disposed on the side surface of the silicon wafer 1 and are not embedded in the interior of the silicon wafer 1, the processing difficulty of the entire battery sheet 100 can be reduced, and the processing process can be simplified. Improve processing efficiency and reduce processing costs. In addition, it is also possible to effectively prevent the first electrode 4 and the second electrode 5 from blocking the light-receiving surface and the backlight surface of the silicon wafer 1, thereby increasing the power of the battery sheet 100.
- first electrode 4 and the second electrode 5 are electrodes of opposite polarity, the first electrode 4 and the second electrode 5 are insulated from each other, that is, mutually non-conducting, that is, mutual There is no electrical connection between them, and at this time, the first electrode 4 and all the components electrically connected to the first electrode 4 are not directly electrically connected to the second electrode 5 and all components electrically connected to the second electrode 5, It is also impossible to conduct indirectly through any external conductive medium, for example, it may not be contacted or isolated by an insulating material, etc., thereby avoiding short circuit between the first electrode 4 and the second electrode 5.
- the side spacer 13 is configured to prevent the first electrode 4 from being short-circuited by the silicon substrate 11 and the second electrode 5, that is, It is said that the first electrode 4 is prevented from directly contacting the silicon substrate 11 to cause a short circuit.
- the side spacer 13 may be an insulating layer and/or a diffusion layer of the same type as the front first diffusion layer 12, that is, the side spacer 13 may be All of them are diffusion layers of the same type as the front first diffusion layer 12, and may be entirely of an insulating layer, or a part of the diffusion layer of the same type as the front type first diffusion layer 12, and the other part may be an insulating layer.
- the first electrode 4 When the first electrode 4 is provided on the silicon substrate 11 through the insulating layer, the first electrode 4 can be directly insulated from the silicon substrate 11 to prevent the first electrode 4 from being collected from the silicon substrate 11 and collected by the second electrode 5.
- the charge of the same type of charge can effectively prevent the first electrode 4 from being electrically connected to the second electrode 5 through the silicon substrate 11 to cause a short circuit, that is, avoiding direct contact between the first electrode 4 and the silicon substrate 11 to cause a short circuit.
- the first electrode 4 When the first electrode 4 is provided on the silicon substrate 11 through a diffusion layer of the same type as the front first diffusion layer 12, the first electrode 4 can be collected from the diffused silicon substrate 11 and the front gate layer 2
- the collected charge of the same type of charge that is, the charge of the type of charge collected by the second electrode 5
- the power of the cell 100 can be improved.
- the second electrode 5 is disposed not to be in contact with the first electrode 4, the front gate line layer 2, the front first diffusion layer 12, and the side spacer 13. Thereby, the insulation effect of the first electrode 4 and the second electrode 5 can be conveniently ensured.
- the concepts of the silicon substrate, the diffusion layer, the anti-reflection layer, the passivation layer, and the like, and the principle that the conductive medium collects charges from the silicon wafer are well known to those skilled in the art and will not be described in detail herein.
- the front gate line layer 2, and the back second gate line layer 6 and the back first gate line layer 7 described later may each be a conductive medium composed of a plurality of spaced apart conductive thin gate lines.
- the layer, wherein the fine gate line may be composed of a silver material, thereby increasing the conduction rate on the one hand and reducing the light-shielding area on the other hand, thereby increasing the power of the battery sheet 100 in a disguised manner.
- the front gate line layer 2 includes a plurality of front sub-gate lines 21 extending in a direction perpendicular to the first electrode 4. Thereby, the path of the charge of the front gate line layer 2 to the first electrode 4 can be shortened, and the charge transfer efficiency can be improved, thereby further increasing the power of the cell sheet 100.
- the battery sheet 100 of the embodiment of the present disclosure by providing the first electrode 4 and the second electrode 5 on the side surface of the silicon substrate 11, the first electrode 4 and the second electrode 5 can be prevented from being applied to the silicon wafer 1. Shading, increasing the power of the battery sheet 100, and allowing the first electrode 4 and the second electrode 5 to be located on opposite side surfaces of the silicon wafer 1, thereby facilitating electrical connection between the plurality of battery sheets 100, and reducing welding difficulty. The amount of solder used is reduced, while the probability of breakage of the cell 100 during soldering and subsequent lamination processes is reduced.
- the processing difficulty of the battery sheet 100 is greatly reduced (for example, it is not necessary to process the opening on the silicon wafer 1 and The processing of injecting a conductive medium into the opening, thereby increasing the processing rate and reducing the processing failure rate and the processing cost.
- the first electrode 4 and the second electrode 5 are provided on both side surfaces in the width direction of the silicon substrate 11, the path of transferring charges from the light-receiving side surface of the silicon wafer 1 can be effectively shortened, Increasing the charge transfer rate, thereby increasing the work of the cell 100 in a phased manner rate.
- the silicon wafer 1 includes opposite first and second side surfaces, and the first electrode 4 and the second electrode 5 are respectively disposed on the first side surface and the second side surface, that is, the first The electrode 4 is disposed on the first side surface, and the second electrode 5 is disposed on the second side surface, so that the first electrode 4 and the second electrode 5 can be oppositely disposed, so that the first electrode 4 and the second electrode 5 can be effectively avoided. Short circuit, and extremely convenient processing of the first electrode 4 and the second electrode 5, reducing processing difficulty and processing cost.
- the oppositely disposed side surfaces refer to two side surfaces that are not connected to each other and are disposed face to face.
- the two wide side surfaces are a pair of opposite side surfaces.
- the two long side surfaces are also a pair of opposite side surfaces.
- the first side surface and the second side surface are disposed in parallel. Thereby, the short circuit of the first electrode 4 and the second electrode 5 can be prevented more effectively.
- the first electrode 4 and the second electrode 5 respectively fill the first side surface and the second side surface. That is, the first electrode 4 is covered with the first side surface, and the second electrode 5 is covered with the second side surface, whereby the space can be utilized sufficiently to increase the power of the battery sheet 100.
- the distance between the first side surface and the second side surface is 20 mm to 60 mm.
- the silicon wafer 1 when the silicon wafer 1 is a rectangular sheet, and the first electrode 4 and the second electrode 5 are respectively provided on the two long side surfaces of the silicon wafer 1, the silicon wafer The width of 1 is 20mm to 60mm.
- the silicon wafer 1 when the silicon wafer 1 is a rectangular sheet, and the first electrode 4 and the second electrode 5 are respectively provided on the two wide side surfaces of the silicon wafer 1.
- the length of the silicon wafer 1 is 20 mm to 60 mm.
- the first electrode 4 and the second electrode 5 may both be rectangular plates and have the same length as the length of the silicon substrate 11, so that the ends of the first electrode 4 and the second electrode 5 in the longitudinal direction may be The outlines of the two wide side surfaces of the silicon substrate 11 are respectively aligned, thereby making full use of the space, improving the power of the battery sheet 100, and facilitating the connection of the subsequent battery sheet 100 to the battery sheet 100.
- the battery chip assembly 100A includes: at least two battery sheets 100 and a conductive member 1001.
- the battery sheet 100 is a back contact solar cell sheet according to the above first embodiment of the present disclosure.
- the plurality of battery sheets 100 are arranged in the longitudinal direction such that the light-receiving surfaces are all facing the same side, for example, facing the sun, and the backlight surfaces are all facing the same side, for example, all facing away from the sun.
- transverse direction refers to the direction in which the transverse lines extend, such as the horizontal direction shown in FIG. 5, and “longitudinal direction” refers to the direction in which the longitudinal lines extend, such as in FIG.
- the transverse line and the longitudinal line are mutually perpendicular straight lines; in addition, “extending in the lateral direction” is to be understood in a broad sense, that is, it should include “extending in a direction parallel to the transverse line” and “along with the transverse line” The angle extends less than 45°".
- FIG. 5 only the vertical direction shown in FIG. 5 is “longitudinal”, FIG.
- the horizontal direction shown in the figure is “lateral” as an example.
- the silicon wafer 1 in each of the battery sheets 100 includes a pair of side surfaces which are oppositely disposed in the longitudinal direction, that is, the first side surface and the second side surface described above, the first electrode 4 and the second electrode 5 They are respectively disposed on a pair of side surfaces, that is, the first electrode 4 is disposed on the first side surface, the second electrode 5 is disposed on the second side surface, and the first electrode 4 and the second electrode 5 are disposed opposite to each other in the longitudinal direction.
- the adjacent battery sheets 100 are adjacent to each other.
- the electrodes on the side surfaces may be connected to each other such that adjacent cells 100 are connected in series or in parallel.
- the conductive members e.g., solder
- the conductive members are electrically connected to two electrodes that are adjacent to each other and respectively located on the adjacent two battery sheets such that the adjacent two battery sheets 100 are connected in series or in parallel.
- the two battery sheets 100 can be connected in parallel, and when the two electrodes electrically connected together with the conductive members are different in polarity, two The battery sheets 100 can be connected in series.
- each of the battery sheets 100 is vertically disposed, and each of the battery sheets 100 has a second electrode 5 on the top side surface thereof, and the bottom of each of the battery sheets 100 There is a first electrode 4 on the side surface.
- first electrode 4 on the side surface.
- the two cell sheets 100 may be connected in parallel.
- the polarity of the first electrode 4 on the upper cell sheet 100 and the second electrode 5 on the lower cell sheet are different (ie, one is a positive electrode and the other is a negative electrode), the two cell sheets 100 may be connected in series.
- the plurality of cell sheets 100 may be arranged in a vertical direction, and then the plurality of cell sheets 100 may be cross-welded by solder paste, thereby enabling seamless soldering (ie, making adjacent two The battery sheets 100 have no gap in the longitudinal direction, even if the lower end edge of the upper battery sheet 100 shown in FIG. 5 abuts against the upper end edge of the lower battery sheet 100, or when between the two battery sheets 100
- the conductive member 1001 there is no gap between the two battery sheets 100 in the longitudinal direction, the power of the battery assembly 100A is effectively increased, the welding process complexity is reduced, the amount of solder used is reduced, the heat loss of the solder is reduced, and the battery sheet is improved.
- the power of component 100A is effectively increased, the welding process complexity is reduced, the amount of solder used is reduced, the heat loss of the solder is reduced, and the battery sheet is improved.
- the conductive member 1001 is interposed, that is, filled between two side surfaces of the adjacent two battery sheets 100 that are adjacent to each other in the longitudinal direction and is electrically connected to the two electrodes on the two side surfaces.
- two adjacent cells can be ensured There is no gap between the 100s, thereby effectively increasing the power of the cell assembly 100A, reducing the welding process complexity, reducing the amount of solder used, reducing the heat loss of the solder, and increasing the power of the cell assembly 100A.
- the cell array 10000 includes the cell assembly 100A of the second aspect embodiment described above, and the cell assembly 100A is plural and connected in series and/or in parallel, that is, the plurality of cell assemblies 100A may be sequentially
- the battery cell matrix 10000 is formed in series, and the plurality of cell components 100A may also be connected in parallel to form a cell matrix 10000.
- the plurality of cell components 100A may also be connected in series and then connected in parallel to form a cell matrix 10000, and the plurality of cell components 100A may also be Parallel and then connected in series to form a cell matrix 10000.
- the battery cell matrix 10000 of other embodiments will be apparent to those skilled in the art after reading the following technical solutions by taking a plurality of cell modules 100A in parallel and then connecting them in series to form a cell matrix 10000.
- the battery sheet assembly 100A is a battery sheet series assembly 1000.
- the cell matrix 10000 is comprised of a plurality of cell parallel assemblies 2000 in series, wherein each cell parallel assembly 2000 is formed by a plurality of cell series assemblies 1000 connected in parallel. That is to say, the plurality of cell series units 1000 are first connected in parallel to form a plurality of cell parallel units 2000, and the plurality of cell parallel units 2000 are connected in series to form a cell matrix 10000.
- the power of the cell matrix 10000 is effectively increased, and the diode is not required to be bypass protected, thereby reducing the cost of the battery.
- the positive and negative junction boxes can be distributed on both sides of the cell matrix 10000, thereby reducing The amount of connecting cables between adjacent components reduces the cost of the power station.
- each of the battery-parallel assemblies 2000 is formed by three battery-series series assemblies 1000 in parallel. That is to say, the six cell series series components 1000 are formed into a cell matrix 10000 by using the method of “first three and then two strings”, that is, six cell series components 1000 and three three are connected in parallel to form two cell parallel components 2000. Then, the two cell parallel assemblies 2000 are connected in series to form a cell matrix 10000.
- the battery chip matrix in the related art generally includes 60 battery cells connected in series, wherein each of the 10 battery cells is first connected in series to form a battery chip string, and the six battery chip strings are sequentially connected in series, thereby 60.
- the battery cells can all be connected in series.
- the voltage of each cell is 0.5V
- the voltage of 60 cells connected in series is 30V.
- the entire cell matrix will not work properly, so It is necessary to connect three diodes in parallel, so that even if there is a problem with the battery string, the circuit will form a loop through the parallel diodes, and the cell matrix can continue to work normally, not to be scrapped, but the power is smaller.
- the production cost of the diode is high.
- the junction box is disposed at the edge of the width direction of the panel, and the positive and negative poles are led out through the junction box, and the integrated wiring used in the assembly.
- the box also increases production costs.
- the junction box is in the center of the assembly, when the components are connected in series with the components, the amount of the connection cable is large, material is wasted, and the power station cost is also increased.
- the width of the battery sheet 100 herein may be 1/4 of the width of the conventional battery sheet.
- the cell matrix 10000 is constructed by the above-mentioned "first three and then two strings" manner, since the parallel structure itself can protect the parallel bypass, it is not necessary to add another diode. Road protection reduces production costs.
- the positive and negative junction boxes can be distributed on both sides of the cell matrix 10000, the amount of components and component connection cables is reduced, further reducing the cost of the power station.
- a solar cell module according to an embodiment of the third aspect of the present disclosure is described below.
- the solar cell module includes a first panel, a first bonding layer, a battery, a second bonding layer, and a second panel disposed in order from the light receiving side to the backlight side.
- the battery may be the battery chip assembly 100A of the second embodiment described above, or may be the battery chip matrix 10000 of the third embodiment. As a result, the solar cell module has better power, better energy efficiency, easier processing, and lower cost.
- a method of preparing a solar cell module according to an embodiment of the fourth aspect of the present disclosure is described below.
- the adjacent two battery cells 100 may be first connected in series or in parallel using the conductive member 1001 to obtain the battery chip assembly 100A, and then the battery chip assembly is used by the bus bar 1002.
- the positive electrode and the negative electrode of 100A are respectively taken out.
- the adjacent two battery cells 100 may be first connected in series by the conductive member 1001 to obtain a plurality of battery chip series components 1000, and then the plurality of batteries are used by the bus bar 1002.
- the chip series components 1000 are connected in parallel to obtain a plurality of cell parallel components 2000, and then the plurality of cell parallel assemblies 2000 are connected in series by the bus bar 1002 to obtain a cell matrix 10000, and finally the bus bars 10000 are used to connect the positive electrodes of the cell matrix 10000.
- the negative electrodes are respectively taken out.
- first panel, the first bonding layer, the battery, the second bonding layer, and the second panel are sequentially laid in the up and down direction to obtain a laminated structure, and then the laminated structure is laminated and packaged.
- a first panel eg, glass
- a first bonding layer eg, EVA
- a battery e.g. EVA
- a second bonding layer e.g, EVA
- the battery back sheet or glass is used to obtain a laminated structure.
- the laminated structure in the previous step is laminated in a laminator, and the junction box and the bezel are mounted, thereby realizing packaging and fabrication of the solar cell module.
- a battery sheet 100 according to various embodiments of the present disclosure will be described below with reference to FIGS.
- the battery sheet 100 further includes: a backing layer 60, the backing layer 60 is disposed on the backlight surface of the silicon substrate 11, and the backing layer 60 is electrically connected to the second electrode 5 and not to the first electrode 4 contact.
- the back surface of the silicon substrate 11 has a back surface layer 14, and the battery sheet 100 further includes: a back first gate line layer 7 on the back side and a back gate layer 7 on the back side layer and Electrically connected to the first electrode 4 and to the second Pole 5 does not touch.
- the back first gate line layer 7 includes a plurality of back first sub-gate lines 71 extending in a direction perpendicular to the first electrode 4.
- the back spacer 14 is a back type first diffusion layer of the same type as the front first diffusion layer 12, and the back first gate line 7 is provided on the back first diffusion layer.
- the backside barrier layer 14 is a non-discrete layer.
- the back spacer 14 may be an insulating layer and/or a diffusion layer of the same type as the front diffusion layer 12, that is, the back spacers 14 may all be the same diffusion layer as the front first diffusion layer 12, or All of them are insulating layers, and some may be the same type of diffusion layer as the front type first diffusion layer 12, and the remaining part is an insulating layer.
- the battery sheet 100 further includes: a back second gate line layer 6 disposed on the backlight surface of the silicon wafer 1 and electrically connected to the second electrode 5 and first The electrode 4 is not in contact.
- the back second gate line layer 6 includes a plurality of back second sub-gate lines 61 extending in a direction perpendicular to the second electrode 5.
- the backlight surface of the silicon substrate 11 has a back surface second type diffusion layer 15 different from the front type first diffusion layer 12, and the back second gate line layer 6 is provided on the back side.
- the backside diffusion layer 15 is a non-discrete layer. That is, when the back surface type second diffusion layer 15 is arbitrarily divided into a plurality of sub-regions, the plurality of sub-regions may be connected to form a continuous back surface second type diffusion layer 15.
- the silicon substrate 11 is a rectangular sheet, and the silicon substrate 11 can be divided by a square-sized silicon wafer body in a manner of constant length (only "separating” rather than "taking a cutting process") That is, the square-sized silicon wafer body can be divided into a plurality of rectangular-shaped silicon substrate 11 in a manner of constant length.
- each silicon substrate 11 has a length of square silicon.
- the lengths of the sheet bodies are equal, and the sum of the widths of the plurality of silicon substrates 11 is equal to the width of the square-sized silicon wafer body.
- the light-receiving surface of the silicon substrate 11 has a front-first diffusion layer 12, the front-end diffusion layer 12 is provided with an anti-reflection layer 101, and the anti-reflection layer 101 is provided with a front gate layer 2, and the silicon substrate 11 is provided.
- a long side surface (for example, the bottom side surface shown in FIGS. 1-3) is provided with a side spacer 13 which may be of the same type as the front type first diffusion layer 12.
- the side spacer 13 is provided with a first electrode 4, and the first electrode 4 is in contact with and electrically connected to the front gate line layer 2.
- the back surface of the silicon substrate 11 has a backing layer 60 (for example, an aluminum back field), and the other long side surface of the silicon substrate 11 (for example, the top side surface shown in FIGS. 1 to 3) is provided with a first surface.
- the second electrode 5 and the second electrode 5 are in contact with and electrically connected to the backing layer 60.
- the front first diffusion layer 12 and the front gate layer 2 both maintain a certain safe distance from the side surface (for example, the top side surface) of the silicon substrate 11 on which the second electrode 5 is disposed, and the backing layer 60 Maintaining a certain safe distance from the side surface (for example, the bottom side surface) of the silicon substrate 11 on which the first electrode 4 is provided, thereby effectively avoiding the first One electrode 4 and the second electrode 5 are short-circuited.
- Step a1 aliquoting a square conventional silicon substrate body (for example, a conventional silicon substrate having a size of 156 mm*156 mm) by laser and cutting into 3-15 parts (optionally 5-10 parts) of a rectangular sheet shape having a constant length
- the silicon substrate 11 (for example, each having a length of 156 mm) is then subjected to a subsequent process of fabricating the cell 100.
- a rectangular sheet-like silicon substrate 11 may be obtained by other means or processes.
- the square conventional silicon substrate body can be divided into three or more parts, thereby shortening the distance that the electric charge migrates from the light receiving surface to the backlight surface, so that the charge collection is efficient and easy, thereby improving the battery sheet 100.
- Power and, when the square conventional silicon substrate body is divided into fifteen parts and fifteen or less parts, the cutting process is easy, and the subsequent series-parallel cell sheet 100 consumes less solder, thereby improving the overallity of the cell sheets 100 after being connected in series and in parallel. Power, reduce costs.
- Step a2 cleaning and texturing: cleaning and removing the dirt on the surface of the silicon substrate 11, and the texturing reduces the surface reflectance;
- Step a3, diffusion-knotting the silicon substrate 11 is a P-type silicon, and a P-N junction is prepared by diffusing phosphorus through a diffusion furnace;
- Step a4 etching: removing the backlight surface of the silicon substrate 11 and the diffusion layers on the three side surfaces to obtain a front type first diffusion layer 12 on the light receiving surface of the silicon substrate 11 and the remaining one on the silicon substrate 11. a first type of diffusion layer on the side surface, thereby obtaining a silicon wafer 1;
- Step a5 removing the phosphosilicate glass
- Step a6 vapor deposition of the anti-reflection layer 101 on the front side of the silicon wafer 1, the material of the anti-reflection layer 101 includes but is not limited to TiO2, Al2O3, SiNxOy, SiNxCy;
- Step a7 screen printing an aluminum back field on the backlight surface of the silicon wafer 1 to obtain a backing layer 60, and sintering, the backing layer 60 is rectangular and the two width sides are flush with the two width sides of the silicon wafer 1.
- the long side surfaces are aligned.
- the upper edge, the left edge, and the right edge of the backing layer 60 are respectively aligned with the upper edge, the left edge, and the right edge of the silicon wafer 1, and the lower edge of the backing layer 60. Maintaining a certain safe distance from the lower edge of the silicon wafer 1 respectively;
- Step a8 screen printing the fine silver gate lines in the width direction of the silicon wafer 1 on the light receiving surface of the silicon wafer 1 to obtain the front gate line layer 2, one end of each of the front sub-gate lines 21 (for example, in FIGS. 2 and 3)
- the lower end of the drawing is perpendicular to and in contact with the side surface provided with the side diffusion layer of the first type, and the other end (such as the upper end shown in FIGS. 2 and 3) does not exceed the edge of the front diffusion layer 12 of the first type;
- the first electrode 4 and the second electrode 5 are respectively formed on the two long side surfaces of the battery sheet 100, and sintered.
- the second electrode 5 is prepared on the long side surface (for example, the upper surface shown in FIG. 3) opposite to the side first type diffusion layer, and the first side is formed on the side first type diffusion layer. Electrode 4.
- the structure of the embodiment 2 is substantially the same as that of the embodiment 1, wherein the same components are given the same reference numerals, except that the backlight surface of the silicon substrate 11 in the embodiment 1 is used.
- the backing layer 60 is disposed on the backlight surface of the silicon substrate 11 in the second embodiment, and the back surface second diffusion layer 15 and the back surface second diffusion layer 15 are disposed.
- the backlight surface of the silicon substrate 11 has a back surface second type diffusion layer 15 different from the front type first diffusion layer 12, and the back surface second type diffusion layer 15 may be provided with a passivation layer 102, which is passivated.
- the layer 102 may be provided with a second gate line layer 6 on the back side, and the second gate line layer 6 on the back side is in contact with and electrically connected to the second electrode 5.
- the front first diffusion layer 12 is a phosphorus diffusion layer
- the back second diffusion layer 15 is a boron diffusion layer.
- the front first diffusion layer 12 is a boron diffusion layer
- the back second diffusion layer 15 is a phosphorus diffusion layer.
- the front gate line layer 2 disposed on the front first type diffusion layer 12 and the back second gate line layer 6 disposed on the back surface second type diffusion layer 15 are different in charge type, that is, one collects a positive charge, and the other collects a positive charge.
- a second electrode 5 that collects a negative charge so as to be connected to the second gate line layer 6 on the back side and a first electrode 4 connected to the front gate line layer 2 can output electric energy as electrodes of opposite polarities.
- the back type second diffusion layer 15 and the back second gate line layer 6 and the one side surface (for example, the bottom side surface) of the silicon substrate 11 on which the first electrode 4 is provided are maintained at a certain safe distance, thereby The short circuit of the first electrode 4 and the second electrode 5 can be effectively prevented.
- the method for preparing the battery sheet 100 in the second embodiment is substantially the same as the method for preparing the battery sheet 1 in the first embodiment, except that when the silicon wafer 1 in the second embodiment is prepared, The silicon substrate 11 is subjected to different types of diffusion on both sides, and even if the light-receiving surface and the backlight surface of the silicon substrate 11 are respectively diffused, the front type first diffusion layer 12 and the back second diffusion layer 15 are different in type, and then on the back side.
- the second type of diffusion layer 15 is vapor-deposited with the same passivation layer 102 as the anti-reflection layer 101, and then the back second gate line layer 6 is screen printed on the passivation layer 102.
- the structure of the embodiment 3 is substantially the same as that of the embodiment 2, wherein the same components are given the same reference numerals, except that the backlight surface of the silicon substrate 11 in the third embodiment is used.
- a back diffusion layer 14 is also provided, and a passivation layer 102 and a back gate line layer 7 are provided on the back diffusion layer 14.
- the back surface of the silicon substrate 11 has a back type first diffusion layer 14 of the same type as the front type first diffusion layer 12, and the back surface first type diffusion layer 14 may be provided with a passivation layer 102, which is passivated.
- the layer 102 may be provided with a back first gate line layer 7, and the back first gate line layer 7 is in contact with and electrically connected to the first electrode 4.
- a conductive medium disposed on the same type of diffusion layer can collect phases.
- the front gate line layer 2 and the back first gate line layer 7 can simultaneously transfer charges to the first electrode 4, thereby further increasing the power of the cell sheet 100.
- the back first diffusion layer 14 and the back first gate line 7 and the back second diffusion layer 15 and the back second gate layer 6 maintain a certain safe distance, thereby effectively avoiding the first electrode 4 and the second electrode 5 are short-circuited.
- the backlight surface of the silicon substrate 11 may include a first region and a second region that are non-discrete and do not overlap each other, that is, when the first region is arbitrarily divided into a plurality of sub-regions, a plurality of sub-regions may be connected. Into a continuous first area. When the second area is arbitrarily divided into a plurality of sub-areas, the plurality of sub-areas may be connected to form a continuous second area.
- the back diffusion layer 14 of the first type is disposed only on the first region
- the diffusion layer 15 on the back surface is disposed only on the second region, that is, the backlight of the silicon substrate 11
- the region other than the first region on the surface does not have the back diffusion layer 14 of the first type, and the region other than the second region on the backlight surface of the silicon substrate 11 does not have the second diffusion layer 15 on the back surface.
- the first region and the second region are both rectangular and do not contact each other to maintain a certain safe distance.
- the edge of the first gate line layer 7 on the back surface of the back diffusion layer 14 may be The edges of the first region are aligned, and the edge of the second gate line layer 6 disposed on the back surface of the second type of diffusion layer 15 may be aligned with the edge of the second region, thereby improving the back first gate line layer 7 and the back surface second gate
- the area of the wire layer 6 is to increase the power of the battery sheet 100.
- the method for preparing the battery sheet 100 in the second embodiment is substantially the same as the method for preparing the battery sheet 1 in the first embodiment, except that when the silicon wafer 1 in the third embodiment is prepared,
- the front diffusion layer is extended from one side surface of the silicon substrate 11 to the backlight surface of the silicon substrate 11 to obtain a front first diffusion layer 12 and a side surface first.
- a diffusion-like layer and a back diffusion layer 14 of the first type, and then a passivation layer 102 of the same material as the anti-reflection layer 101 is deposited on the back diffusion layer 14 of the back surface, and then the back surface is screen printed on the passivation layer 102.
- the structure of the embodiment 4 is substantially the same as that of the embodiment 3, wherein the same components are denoted by the same reference numerals, except that the first region and the second region in the third embodiment are in contact with each other, that is, The first diffusion layer 14 on the back side is in contact with the diffusion diffusion layer 15 on the back surface.
- the edge of the second gate line layer 6 on the back surface is located on the back surface of the second diffusion layer.
- the inner side of the edge of 15 is such that the edge of the back first gate line layer 7 is located inside the edge of the back type first diffusion layer 14.
- the structure of the embodiment 5 is substantially the same as that of the embodiment 4, wherein the same components are given the same reference numerals, except that the backlight surface of the silicon substrate 11 in the embodiment 5 does not have a second type of diffusion layer 15 on the back surface, the passivation layer 102 is directly disposed on the backlight surface of the silicon substrate 11, and the second gate line layer 6 on the back surface is directly disposed on the passivation layer 102.
- the back second gate line layer 6 can also collect charges different from the types of charges collected on the back first gate line layer 7.
- the structure of the embodiment 6 is substantially the same as that of the embodiment 3, wherein the same components are given the same reference numerals, except that the first region and the second region in the embodiment 3 are both The rectangle is rectangular, and the first region and the second region in the sixth embodiment are in a non-contact type cross-shaped distribution.
- the first area includes a first communication area and a plurality of first dispersion areas, the plurality of first dispersion areas are spaced apart in the length direction of the first connection area and are both in communication with the first communication area, and second The area includes a second communication area and a plurality of second dispersion areas, the plurality of second dispersion areas being spaced apart in the longitudinal direction of the second communication area and each communicating with the second communication area.
- the number of the first dispersion region and the second dispersion region is not limited, and the shapes of the first communication region, the plurality of first dispersion regions, the second communication region, and the plurality of second dispersion regions are not limited, for example, a plurality of A dispersion region and a plurality of second dispersion regions may each be formed into a triangle, a semicircle, a rectangle, or the like, and the plurality of first dispersion regions and the plurality of second dispersion regions may be formed in a rectangular shape, a wavy band shape, or the like.
- the first communication region is disposed opposite to the second communication region.
- the first communication region is parallel or substantially parallel (having a small angle) with the second communication region, and the plurality of first dispersion regions and the plurality of second dispersion regions are disposed at
- the first communication region and the second communication region are alternated one by one, that is, a first dispersion region and a second dispersion are sequentially arranged along the first communication region, that is, along the length direction of the second communication region.
- the region, the further first dispersed region, the further second dispersed region, and so on, the plurality of first dispersed regions and the plurality of second dispersed regions are alternately alternately alternately distributed.
- the contour line of the first communication region is not in contact with the contour line of the second communication region and the contour line of the second dispersion region, and the contour line of the second communication region and the contour line of the first communication region and the first dispersion region
- the outlines are not in contact. Thereby, it can be ensured that the first area and the second area are in a non-contact finger cross arrangement.
- FIG. 7 is substantially the same as the structure of Embodiment 6, wherein the same components are given the same reference numerals, except that the first region and the second region in this embodiment 7 are in contact.
- the formula refers to a cross-shaped distribution. That is, the outline of the first connected area is in contact with the outline of the second dispersed area, and the outline of the second connected area is in contact with the outline of the first dispersed area. Thereby, it can be ensured that the first area and the second area are arranged in a contact finger cross arrangement.
- the terms “installation”, “connected”, “connected”, “fixed” and the like should be understood broadly, and may be directly connected or indirectly through intermediaries, unless expressly stated otherwise. Connected, it can be the internal communication of two components or the interaction of two components. For those of ordinary skill in the art, roots can be The specific meaning of the above terms in the present disclosure is understood on a case-by-case basis.
- the first feature "on” or “under” the second feature may be a direct contact of the first and second features, or the first and second features may be indirectly through an intermediate medium, unless otherwise explicitly stated and defined. contact.
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Abstract
A photovoltaic cell, photovoltaic cell assembly, photovoltaic array, and solar cell. The photovoltaic cell comprises: a silicon wafer (1), a front gate line layer (2), a first electrode (4), and a second electrode (5). The silicon wafer (1) comprises a silicon substrate (11), a first type of front diffusion layer (12), and a side division layer (13). The first type of front diffusion layer (12) is disposed on a light incident layer of the silicon substrate (11). The side division layer (13) is disposed on a side surface of the silicon substrate (11). The front gate line layer (2) is disposed above the first type of front diffusion layer (12). The first electrode (4) is disposed on the side division layer (13) and is electrically connected to the front gate line layer (2). The second electrode (5) is disposed on another side surface of the silicon substrate (11) and is not in contact with the first electrode (4).
Description
本公开涉及太阳能电池技术领域,尤其是涉及一种电池片、电池片组件、电池片矩阵及太阳能电池。The present disclosure relates to the field of solar cell technologies, and in particular, to a battery chip, a battery chip assembly, a battery chip matrix, and a solar cell.
相关技术中的晶体硅太阳能电池片,背光面和受光面分别有2-3根银主栅线作为电池片的正负极,这些银主栅线不仅消耗大量的银浆,而且因为遮挡入射光从而造成了电池片的效率下降。另外,由于正负极分别分布在电池片的背光面和受光面上,当电池片串联时,需要采用导电件将电池片受光面的负电极焊接到相邻电池片背光面的正电极上,从而造成焊接工艺繁琐,焊接材料使用较多的问题。而且,焊接时和后续层压工艺中电池片及导电件容易破损。In the crystalline silicon solar cell sheet of the related art, the backlight surface and the light receiving surface respectively have 2-3 silver main gate lines as the positive and negative electrodes of the battery sheet, and these silver main gate lines not only consume a large amount of silver paste, but also block incident light. This results in a decrease in the efficiency of the battery. In addition, since the positive and negative electrodes are respectively distributed on the backlight surface and the light receiving surface of the battery sheet, when the battery sheets are connected in series, it is necessary to use a conductive member to solder the negative electrode of the light receiving surface of the battery sheet to the positive electrode of the backlight surface of the adjacent battery sheet. As a result, the welding process is cumbersome and the welding material is used more. Moreover, the battery sheets and the conductive members are easily broken during soldering and subsequent lamination processes.
另外,相关技术中的电池片矩阵通常是由72片或者60片电池片依次串联组成,构成六串电池串组成的三个回路,此时,一般至少需要三个二极管,以使每个回路上设置一个二极管进行旁路保护,由于二极管通常设置于电池的接线盒内,从而增加了集成接线盒的成本,致使电池的结构复杂性提高。而且,当由多个电池片串联而成的串联组件再次进行串联时,连接电缆用量很大,材料浪费很多,致使电站成本增高。In addition, the matrix of the battery in the related art is usually composed of 72 pieces or 60 pieces of cells in series, which constitutes three circuits composed of six strings of battery strings. At this time, at least three diodes are generally required to make each circuit. By providing a diode for bypass protection, since the diode is usually disposed in the junction box of the battery, the cost of the integrated junction box is increased, resulting in an increase in the structural complexity of the battery. Moreover, when the series components in which a plurality of battery cells are connected in series are connected in series again, the amount of the connecting cable is large, and the material is wasted a lot, resulting in an increase in the cost of the power station.
发明内容Summary of the invention
本公开旨在至少解决现有技术中存在的技术问题之一。为此,本公开在于提出一种电池片,所述电池片防漏电性好,功率高。The present disclosure is intended to address at least one of the technical problems existing in the prior art. To this end, the present disclosure is directed to a battery sheet that is excellent in leakage resistance and high in power.
本公开还提出一种具有上述电池片的电池片组件。The present disclosure also proposes a battery chip assembly having the above battery sheet.
本公开还提出一种具有上述电池片组件的电池片矩阵。The present disclosure also proposes a battery chip matrix having the above-described battery chip assembly.
本公开还提出一种具有上述电池片矩阵的太阳能电池。The present disclosure also proposes a solar cell having the above-described battery chip matrix.
根据本公开第一方面的电池片,包括:硅片,所述硅片包括硅基片、正面第一类扩散层、侧面隔层,其中,所述正面扩散层设在所述硅基片的受光面上、所述侧面隔层设在所述硅基片的一个侧表面上,其中,所述侧面隔层为绝缘层和/或与所述正面第一类扩散层类型相同的扩散层;正面栅线层,所述正面栅线层设在所述正面第一类扩散层上;第一电极,所述第一电极设在所述侧面隔层上且与所述正面栅线层电连接;第二电极,所述第二
电极设在所述硅基片的另一个侧表面上且与所述第一电极、所述正面栅线层、所述正面第一类扩散层均不接触。A battery sheet according to a first aspect of the present disclosure, comprising: a silicon wafer including a silicon substrate, a front first diffusion layer, and a side spacer, wherein the front diffusion layer is provided on the silicon substrate The light-receiving surface is disposed on one side surface of the silicon substrate, wherein the side spacer is an insulating layer and/or a diffusion layer of the same type as the front first diffusion layer; a front gate line layer, the front gate line layer is disposed on the front surface first type diffusion layer; the first electrode, the first electrode is disposed on the side spacer layer and electrically connected to the front gate line layer Second electrode, the second
The electrode is disposed on the other side surface of the silicon substrate and is not in contact with the first electrode, the front gate line layer, and the front first diffusion layer.
根据本公开的电池片,防漏电性好、功率高。The battery sheet according to the present disclosure has good leakage resistance and high power.
在一些实施例中,所述硅基片包括相对设置的第一侧表面和第二侧表面,所述第一电极和所述第二电极分别设在所述第一侧表面和所述第二侧表面上。In some embodiments, the silicon substrate includes opposite first and second side surfaces, and the first electrode and the second electrode are respectively disposed on the first side surface and the second side On the side surface.
在一些实施例中,所述第一电极和所述第二电极分别布满所述第一侧表面和所述第二侧表面。In some embodiments, the first electrode and the second electrode respectively fill the first side surface and the second side surface.
在一些实施例中,所述第一侧表面和所述第二侧表面平行设置。In some embodiments, the first side surface and the second side surface are disposed in parallel.
在一些实施例中,所述第一侧表面和所述第二侧表面之间的距离为20mm~60mm。In some embodiments, the distance between the first side surface and the second side surface is between 20 mm and 60 mm.
在一些实施例中,所述硅片为长方形片体,所述第一侧表面和所述第二侧表面为所述硅片的两个长边侧表面。In some embodiments, the silicon wafer is a rectangular sheet, and the first side surface and the second side surface are two long side surfaces of the silicon wafer.
在一些实施例中,所述正面栅线层包括沿垂直于所述第一电极方向延伸的多条正面子栅线。In some embodiments, the front gate line layer includes a plurality of front sub-gate lines extending in a direction perpendicular to the first electrode direction.
在一些实施例中,所述电池片包括:背电层,所述背电层设在所述硅基片的背光面上,所述背电层与所述第二电极电连接且与所述第一电极不接触。In some embodiments, the battery chip includes: a backing layer disposed on a backlight surface of the silicon substrate, the backing layer electrically connected to the second electrode and The first electrode is not in contact.
在一些实施例中,所述硅基片的背光面上具有背面隔层,所述背面隔层为绝缘层和/或与所述正面第一类扩散层类型相同的扩散层,所述电池片包括:背面第一栅线层,所述背面第一栅线层与所述第一电极电连接且与所述第二电极不接触。In some embodiments, the back surface of the silicon substrate has a backside spacer, which is an insulating layer and/or a diffusion layer of the same type as the front type first diffusion layer, the cell sheet The method includes a back first gate line layer electrically connected to the first electrode and not in contact with the second electrode.
在一些实施例中,所述背面第一栅线层包括沿垂直于所述第一电极方向延伸的多条背面第一子栅线。In some embodiments, the back first gate line layer includes a plurality of back first sub-gate lines extending in a direction perpendicular to the first electrode direction.
在一些实施例中,所述硅基片的背光面上具有与所述正面第一类扩散层类型相同的背面第一类扩散层,所述背面第一栅线层设在所述背面第一类扩散层上。In some embodiments, the back surface of the silicon substrate has a back type first diffusion layer of the same type as the front type first diffusion layer, and the back first gate line layer is disposed on the back side. On the diffusion layer.
在一些实施例中,所述背面第一类扩散层为非离散层。In some embodiments, the backside first type of diffusion layer is a non-discrete layer.
在一些实施例中,所述电池片进一步包括:背面第二栅线层,所述背面第二栅线层与所述第二电极电连接且与所述第一电极不接触。In some embodiments, the cell sheet further includes a back second gate line layer electrically connected to the second electrode and not in contact with the first electrode.
在一些实施例中,所述背面第二栅线层包括沿垂直于所述第二电极方向延伸的多条背面第二子栅线。In some embodiments, the back second gate line layer includes a plurality of back second sub-gate lines extending in a direction perpendicular to the second electrode direction.
在一些实施例中,所述硅基片的背光面上具有与所述正面第一类扩散层类型不同的背面第二类扩散层,所述背面第二栅线层设在所述背面第二类扩散层上。In some embodiments, the back surface of the silicon substrate has a back type second diffusion layer different from the front type first diffusion layer type, and the back second gate line layer is disposed on the back side second On the diffusion layer.
在一些实施例中,所述背面第二类扩散层为非离散层。In some embodiments, the backside second type of diffusion layer is a non-discrete layer.
在一些实施例中,所述硅片还包括:钝化层,所述钝化层布满在所述硅基片的背光面上。
In some embodiments, the silicon wafer further includes a passivation layer that is overlaid on a backlight surface of the silicon substrate.
在一些实施例中,所述硅片还包括:减反层,所述减反层布满在所述正面第一类扩散层上和/或所述侧面隔层上。In some embodiments, the silicon wafer further includes an anti-reflection layer that is overlaid on the front first diffusion layer and/or the side spacer.
在一些实施例中,所述侧面隔层为绝缘层。In some embodiments, the side spacer is an insulating layer.
在一些实施例中,所述侧面隔层为与所述正面第一类扩散层类型相同的侧面第一类扩散层。In some embodiments, the side spacer is a side first diffusion layer of the same type as the front first diffusion layer.
在一些实施例中,所述硅基片为P型,所述正面第一类扩散层为磷扩散层。In some embodiments, the silicon substrate is P-type, and the front first diffusion layer is a phosphorus diffusion layer.
在一些实施例中,所述硅基片为N型,所述正面第一类扩散层为硼扩散层。In some embodiments, the silicon substrate is N-type and the front first diffusion layer is a boron diffusion layer.
根据本公开第二方面的电池片组件,包括根据本公开第一方面的电池片,其中,每个所述电池片中的所述硅片均包括在纵向上相对设置的一对侧表面,所述第一电极和所述第二电极分别设在所述一对侧表面上,所述电池片为多个且沿所述纵向依次排布;导电件,所述导电件与彼此靠近且分别位于相邻两个所述电池片上的两个电极电连接以使相邻的两个所述电池片串联或并联。A battery sheet assembly according to a second aspect of the present disclosure, comprising the battery sheet according to the first aspect of the present disclosure, wherein the silicon wafer in each of the battery sheets each includes a pair of side surfaces that are oppositely disposed in a longitudinal direction, The first electrode and the second electrode are respectively disposed on the pair of side surfaces, the plurality of battery sheets are sequentially arranged along the longitudinal direction; and the conductive members are adjacent to each other and respectively located Two electrodes on two adjacent ones of the cells are electrically connected such that two adjacent cells are connected in series or in parallel.
在一些实施例中,所述导电件夹设在相邻的两个所述电池片在所述纵向上彼此靠近的一组侧表面之间且与所述一组侧表面上的两个电极分别接触电连接。In some embodiments, the conductive member is interposed between a pair of side surfaces of the adjacent two of the battery sheets that are adjacent to each other in the longitudinal direction and respectively with two electrodes on the set of side surfaces Contact electrical connection.
根据本公开的电池片组件,通过设置上述第一方面的电池片,从而提高了电池片组件的功率。According to the cell sheet assembly of the present disclosure, the power of the cell sheet assembly is improved by providing the cell sheet of the above first aspect.
根据本公开第三方面的电池片矩阵,包括根据本公开第二方面的电池片组件,所述电池片组件为多个且串联和/或并联。A battery chip matrix according to a third aspect of the present disclosure includes the battery chip assembly according to the second aspect of the present disclosure, the battery chip assembly being plural and connected in series and/or in parallel.
根据本公开的电池片矩阵,通过设置上述第二方面的电池片矩阵,从而提高了电池片矩阵的功率。According to the cell sheet matrix of the present disclosure, the power of the cell matrix is improved by providing the cell matrix of the second aspect described above.
根据本公开第四方面的太阳能电池,包括从受光侧到背光侧依次设置的第一面板、第一粘结层、电池、第二粘结层以及第二面板,其中,所述电池为根据本公开第二方面的电池片组件或根据本公开第三方面的电池片矩阵。A solar cell according to a fourth aspect of the present disclosure, comprising a first panel, a first bonding layer, a battery, a second bonding layer, and a second panel disposed in order from a light receiving side to a backlight side, wherein the battery is according to the present invention A battery chip assembly of the second aspect or a battery chip matrix according to the third aspect of the present disclosure is disclosed.
根据本公开的太阳能电池,通过设置上述第二方面的电池片组件或上述第三方面的电池片矩阵,从而提高了太阳能电池的功率。According to the solar cell of the present disclosure, the power of the solar cell is improved by providing the cell sheet assembly of the above second aspect or the cell sheet matrix of the above third aspect.
本公开的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本公开的实践了解到。The additional aspects and advantages of the present disclosure will be set forth in part in the description which follows.
图1是根据本公开实施例1的电池片的受光侧的示意图;1 is a schematic view of a light receiving side of a battery sheet according to Embodiment 1 of the present disclosure;
图2是图1中所示的电池片的背光侧的示意图;Figure 2 is a schematic view of the backlight side of the battery chip shown in Figure 1;
图3是图2中所示的电池片的侧面的示意图;
Figure 3 is a schematic view of the side of the battery chip shown in Figure 2;
图4是两个图3中所示的电池片相连的状态图,图中电池片为简化示意图;Figure 4 is a state diagram in which two battery sheets shown in Figure 3 are connected, and the battery sheet is a simplified schematic view;
图5是图4中所示的两个电池片相连的背光侧示意图;Figure 5 is a schematic side view of the backlight of the two cells shown in Figure 4;
图6是图5中所示的两个电池片未相连之前的示意图;Figure 6 is a schematic view of the two battery sheets shown in Figure 5 before being connected;
图7是根据本公开实施例2的电池片的背光侧的示意图;7 is a schematic view of a backlight side of a battery chip according to Embodiment 2 of the present disclosure;
图8是图7中所示的电池片的侧面示意图;Figure 8 is a side elevational view of the battery sheet shown in Figure 7;
图9是根据本公开实施例3的电池片的背光侧的示意图;9 is a schematic view of a backlight side of a battery chip according to Embodiment 3 of the present disclosure;
图10是图9中所示的电池片的侧面示意图;Figure 10 is a side elevational view of the battery sheet shown in Figure 9;
图11是根据本公开实施例4的电池片的侧面示意图;11 is a side view of a battery chip according to Embodiment 4 of the present disclosure;
图12是根据本公开实施例5的电池片的侧面示意图;Figure 12 is a side view of a battery chip according to Embodiment 5 of the present disclosure;
图13是根据本公开实施例6的电池片的背光侧的示意图;Figure 13 is a schematic view of a backlight side of a battery chip according to Embodiment 6 of the present disclosure;
图14是图13中所示的电池片的一个侧面示意图;Figure 14 is a side elevational view of the battery sheet shown in Figure 13;
图15是图13中所示的电池片的另一个侧面示意图;Figure 15 is another side view of the battery sheet shown in Figure 13;
图16是根据本公开实施例的电池片矩阵的示意图;16 is a schematic diagram of a cell sheet matrix in accordance with an embodiment of the present disclosure;
图17是图16中所示的电池片矩阵的电路示意图。Figure 17 is a circuit diagram of the battery chip matrix shown in Figure 16.
附图标记:Reference mark:
电池片串联组件1000;电池片并联组件2000;电池片矩阵10000; Cell series assembly 1000; battery parallel assembly 2000; battery matrix 10000;
导电件1001;汇流条1002;电池片组件100A; Conductive member 1001; bus bar 1002; battery panel assembly 100A;
电池片100; Battery chip 100;
硅片1;硅基片11;减反层101;钝化层102; Silicon wafer 1; silicon substrate 11; anti-reflection layer 101; passivation layer 102;
正面第一类扩散层12;侧面隔层13;背面隔层14;背面第二类扩散层15;a front type first diffusion layer 12; a side spacer 13; a back spacer 14; a back type second diffusion layer 15;
正面栅线层2;正面子栅线21;Front gate line layer 2; front sub-gate line 21;
第一电极4;第二电极5; First electrode 4; second electrode 5;
背面第二栅线层6;背面第二子栅线61;背电层60;a second gate line layer 6 on the back surface; a second sub-gate line 61 on the back surface; an electrical back layer 60;
背面第一栅线层7;背面第一子栅线71。The first gate line layer 7 on the back side and the first sub-gate line 71 on the back side.
下面详细描述本公开的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本公开,而不能理解为对本公开的限制。The embodiments of the present disclosure are described in detail below, and the examples of the embodiments are illustrated in the drawings, wherein the same or similar reference numerals are used to refer to the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the drawings are illustrative, and are not intended to be construed as limiting.
下文提供了许多不同的实施例或例子用来实现本公开的不同结构。为了简化本公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本公开。此外,本公开可以在不同例子中重复参考数字和/或字母。这种重复是为了简化和
清楚的目的,其本身不指示所讨论各种实施例和/或设置之间的关系。此外,本公开提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的可应用性和/或其他材料的使用。Many different embodiments or examples are provided below to implement the different structures of the present disclosure. In order to simplify the present disclosure, the components and settings of the specific examples are described below. Of course, they are merely examples and are not intended to limit the disclosure. Furthermore, the present disclosure may repeat reference numerals and/or letters in different examples. This repetition is for simplicity and
For the sake of clarity, it does not itself indicate the relationship between the various embodiments and/or arrangements discussed. Moreover, the present disclosure provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the applicability of other processes and/or the use of other materials.
下面,参考图1-图15描述根据本公开第一方面实施例的电池片100。其中,电池片100为将太阳能转化为电能的背接触式太阳能电池片。Hereinafter, a battery sheet 100 according to an embodiment of the first aspect of the present disclosure will be described with reference to FIGS. The battery chip 100 is a back contact solar cell that converts solar energy into electrical energy.
根据本公开实施例的电池片100,包括:硅片1、正面栅线层2、第一电极4、以及第二电极5。其中,硅片1包括硅基片11、正面第一类扩散层12、以及侧面隔层13。The battery sheet 100 according to an embodiment of the present disclosure includes: a silicon wafer 1, a front gate line layer 2, a first electrode 4, and a second electrode 5. The silicon wafer 1 includes a silicon substrate 11, a front first diffusion layer 12, and a side spacer 13.
硅基片11为片体状,且硅基片11的厚度方向上的两个表面分别为受光面和背光面,受光面与背光面通过侧表面相连。其中,正面第一类扩散层12设在硅基片11的受光面上,例如在本公开的一个可选实施例中,正面第一类扩散层12非离散地设在硅基片11的受光面上且占受光面面积的90%以上,从而降低了正面第一类扩散层12的加工难度,提高了加工效率,降低了加工成本。The silicon substrate 11 has a sheet shape, and the two surfaces in the thickness direction of the silicon substrate 11 are respectively a light receiving surface and a backlight surface, and the light receiving surface is connected to the backlight surface through the side surface. Wherein the front first diffusion layer 12 is disposed on the light receiving surface of the silicon substrate 11, for example, in an alternative embodiment of the present disclosure, the front first diffusion layer 12 is non-discretely disposed on the silicon substrate 11. The surface occupies more than 90% of the area of the light receiving surface, thereby reducing the processing difficulty of the front type first diffusion layer 12, improving the processing efficiency and reducing the processing cost.
正面栅线层2设在正面第一类扩散层12上。也就是说,正面栅线层2可以直接或者间接设在正面第一类扩散层12上,此时,正面栅线层2设在硅片1的受光面上且与正面第一类扩散层12相对应,换言之,沿硅片1的厚度方向投影,正面栅线层2不超出正面第一类扩散层12的轮廓线。The front gate line layer 2 is disposed on the front first diffusion layer 12. That is, the front gate line layer 2 may be directly or indirectly disposed on the front first type diffusion layer 12. At this time, the front gate line layer 2 is disposed on the light receiving surface of the silicon wafer 1 and the front side first type diffusion layer 12 Correspondingly, in other words, projected in the thickness direction of the silicon wafer 1, the front gate line layer 2 does not exceed the outline of the front first type diffusion layer 12.
例如,在本公开一些实施例中,硅片1还可以包括减反层101,减反层101可以设在正面第一类扩散层12上。这样,当硅片1包括减反层101时,正面栅线层2可以直接设在减反层101上。而当硅片1不包括减反层101时,正面栅线层2可以直接设在正面第一类扩散层12上。For example, in some embodiments of the present disclosure, the silicon wafer 1 may further include an anti-reflection layer 101, and the anti-reflection layer 101 may be disposed on the front first diffusion layer 12. Thus, when the silicon wafer 1 includes the anti-reflection layer 101, the front gate line layer 2 can be directly provided on the anti-reflection layer 101. When the silicon wafer 1 does not include the anti-reflection layer 101, the front gate line layer 2 may be directly disposed on the front first diffusion layer 12.
这里,需要说明的是,当将导电介质(直接或通过减反层、钝化层间接)设在正面第一类扩散层12上、或者(直接或通过减反层、钝化层间接)设在与正面第一类扩散层12类型相同扩散层(如下文所述的侧面第一类扩散层和背面第一类扩散层)上时,可以收集一个种类的电荷;而当将导电介质(直接或通过钝化层间接)设在硅基片11上的不具有正面第一类扩散层12的表面上、或者(直接或通过钝化层间接)设在与正面第一类扩散12类型相反的扩散层(例如下文所述的背面第二类扩散层)时,可以收集另一个种类的电荷。这里,需要说明的是,导电介质在硅片上收集电荷的原理应为本领域技术人员所熟知,这里不再详述。Here, it should be noted that when the conductive medium (directly or indirectly through the anti-reflection layer, the passivation layer) is disposed on the front first diffusion layer 12, or (directly or indirectly through the anti-reflection layer, the passivation layer) When on the same diffusion layer as the front type first diffusion layer 12 (such as the side first diffusion layer and the back first diffusion layer as described below), one type of charge can be collected; and when the conductive medium is directly Or indirectly through the passivation layer) on the surface of the silicon substrate 11 which does not have the front first type diffusion layer 12, or (directly or indirectly through the passivation layer) is disposed opposite to the front type first diffusion type 12 When a diffusion layer (such as the back type second diffusion layer described below) is used, another kind of charge can be collected. Here, it should be noted that the principle that the conductive medium collects charges on the silicon wafer should be well known to those skilled in the art and will not be described in detail herein.
另外,需要说明的是,钝化层布满在硅基片11的背光面上,减反层布满在正面第一类扩散层12上和/或侧面隔层13上。例如,本文实施例1-7中的硅片1的整个受光面和一个侧表面的最外层表面上可以均具有减反层101,本文实施例2-6中的硅片1的整个背光面的最外层表面上还可以均具有钝化层102,从而方便加工和制造。此外,需要说明的是,
本文所述的减反层和钝化层的概念应为本领域技术人员所熟知,其主要起减少反射、加强电荷收集的作用。例如,减反层和钝化层的材料可以包括但不限于TiO2、Al2O3、SiNxOy、SiNxCy。In addition, it should be noted that the passivation layer is covered on the backlight surface of the silicon substrate 11, and the anti-reflection layer is covered on the front first diffusion layer 12 and/or the side spacer 13. For example, the entire light-receiving surface of the silicon wafer 1 and the outermost surface of one side surface in Embodiments 1-7 herein may each have an anti-reflection layer 101, and the entire backlight surface of the silicon wafer 1 in Embodiments 2-6 herein. The outermost surface may also have a passivation layer 102 to facilitate processing and fabrication. In addition, it should be noted that
The concepts of the anti-reflection layer and the passivation layer described herein are well known to those skilled in the art and serve primarily to reduce reflection and enhance charge collection. For example, the materials of the anti-reflection layer and the passivation layer may include, but are not limited to, TiO2, Al2O3, SiNxOy, SiNxCy.
例如,当硅基片11为P型硅时,正面第一类扩散层12可以为磷扩散层,此时设置在磷扩散层上的导电介质可以收集负电荷,而设在非磷扩散层上的导电介质可以收集正电荷。这样,由于正面栅线层2设在(例如直接设在或通过减反层间接设在)正面第一类扩散层12上,从而正面栅线层2可以收集第一种类的电荷(例如负电荷);而后文所述的第二电极5设在(例如直接设在或通过钝化层间接设在)硅基片11的侧表面上,从而第二电极5可以收集第二种类的电荷(例如正电荷)。For example, when the silicon substrate 11 is P-type silicon, the front first diffusion layer 12 may be a phosphorus diffusion layer, and the conductive medium disposed on the phosphorus diffusion layer may collect a negative charge and be disposed on the non-phosphorus diffusion layer. The conductive medium collects a positive charge. Thus, since the front gate line layer 2 is provided on the front side first diffusion layer 12 (for example, directly or through the anti-reflection layer), the front gate line layer 2 can collect the first kind of charge (for example, a negative charge). The second electrode 5 described later is disposed on the side surface of the silicon substrate 11 (for example, directly or indirectly through the passivation layer), so that the second electrode 5 can collect the second kind of charge (for example) positive charge).
侧面隔层13设在硅基片11的一个侧表面上。例如,侧面隔层13可以布满该侧表面。由此,方便侧面隔层的加工和制造。第一电极4设在侧面隔层13上。也就是说,第一电极4可以直接或者间接设在侧面隔层13上,此时,第一电极4设在硅片1的侧表面上且与侧面隔层13相对应,也就是说,沿垂直于侧面隔层13所在侧表面方向投影,第一电极4不超出侧面隔层13的轮廓线。其中,第一电极4与正面栅线层2电连接,从而正面栅线层2收集的第一种类电荷(例如负电荷)可以传递给第一电极4(例如负电极)。The side spacer 13 is provided on one side surface of the silicon substrate 11. For example, the side spacers 13 may fill the side surfaces. Thereby, the processing and manufacture of the side spacers are facilitated. The first electrode 4 is provided on the side spacer 13. That is, the first electrode 4 may be directly or indirectly disposed on the side spacer 13, and at this time, the first electrode 4 is disposed on the side surface of the silicon wafer 1 and corresponds to the side spacer 13, that is, along the edge Projected perpendicular to the side surface of the side spacer 13 , the first electrode 4 does not extend beyond the outline of the side spacer 13 . Wherein, the first electrode 4 is electrically connected to the front gate line layer 2, so that the first kind of charge (for example, a negative charge) collected by the front gate line layer 2 can be transmitted to the first electrode 4 (for example, the negative electrode).
第二电极5设在硅基片的另一个侧表面上。也就是说,第二电极5可以直接或者间接设在硅基片11的另一个侧表面上、即设在硅基片11未设有侧面隔层13的侧表面上,此时,第二电极5与该侧表面相对应,换言之,沿硅片1的厚度方向投影,第二电极5不超出该侧表面的轮廓线。其中,由于第二电极5设在(例如直接设在或通过本文所述的钝化层间接设在)硅基片11上的不具有正面第一类扩散层12的表面上时,可以收集另一个种类的电荷(例如正电荷),以作为与第一电极4极性相反的电极(例如正电极)。由此,第一电极4和第二电极5可以作为电池片100的正负两极输出电能。The second electrode 5 is provided on the other side surface of the silicon substrate. That is, the second electrode 5 may be disposed directly or indirectly on the other side surface of the silicon substrate 11, that is, on the side surface of the silicon substrate 11 where the side spacer 13 is not provided, and at this time, the second electrode 5 corresponds to the side surface, in other words, projected in the thickness direction of the silicon wafer 1, and the second electrode 5 does not extend beyond the outline of the side surface. Wherein, since the second electrode 5 is provided on the surface of the silicon substrate 11 which is not provided directly on or through the passivation layer described herein, which does not have the front first type diffusion layer 12, another A kind of electric charge (for example, a positive electric charge) is used as an electrode (for example, a positive electrode) having a polarity opposite to that of the first electrode 4. Thereby, the first electrode 4 and the second electrode 5 can output electric energy as positive and negative poles of the battery sheet 100.
这样,由于第一电极4和第二电极5均设在硅片1的侧表面上,而并不是嵌设在硅片1的内部的,从而可以降低电池片100整体的加工难度、简化加工工艺、提高加工效率、降低加工成本。另外,还可以有效地避免第一电极4和第二电极5对硅片1的受光面和背光面的遮挡,从而提高电池片100的功率。In this way, since the first electrode 4 and the second electrode 5 are both disposed on the side surface of the silicon wafer 1 and are not embedded in the interior of the silicon wafer 1, the processing difficulty of the entire battery sheet 100 can be reduced, and the processing process can be simplified. Improve processing efficiency and reduce processing costs. In addition, it is also possible to effectively prevent the first electrode 4 and the second electrode 5 from blocking the light-receiving surface and the backlight surface of the silicon wafer 1, thereby increasing the power of the battery sheet 100.
本领域技术人员可以理解的是,由于第一电极4与第二电极5为极性相反的电极,从而第一电极4与第二电极5是相互绝缘的、即互不导通的、即相互之间不构成电连接的,此时,第一电极4、以及与第一电极4电连接的所有部件与第二电极5、以及与第二电极5电连接的所有部件均不能直接导通、也不能通过任何外界导电介质间接导通,例如可以不接触或通过绝缘材料隔离开等,从而避免第一电极4与第二电极5短路。It can be understood by those skilled in the art that since the first electrode 4 and the second electrode 5 are electrodes of opposite polarity, the first electrode 4 and the second electrode 5 are insulated from each other, that is, mutually non-conducting, that is, mutual There is no electrical connection between them, and at this time, the first electrode 4 and all the components electrically connected to the first electrode 4 are not directly electrically connected to the second electrode 5 and all components electrically connected to the second electrode 5, It is also impossible to conduct indirectly through any external conductive medium, for example, it may not be contacted or isolated by an insulating material, etc., thereby avoiding short circuit between the first electrode 4 and the second electrode 5.
其中,侧面隔层13构造成避免第一电极4通过硅基片11与第二电极5短路,也就是
说,避免第一电极4与硅基片11直接接触造成短路,例如,侧面隔层13可以为绝缘层和/或与正面第一类扩散层12类型相同的扩散层,即侧面隔层13可以全部为与正面第一扩散层12类型相同的扩散层,也可以全部为绝缘层,也可以一部分为与正面第一类扩散层12类型相同的扩散层、其余一部分为绝缘层。Wherein, the side spacer 13 is configured to prevent the first electrode 4 from being short-circuited by the silicon substrate 11 and the second electrode 5, that is,
It is said that the first electrode 4 is prevented from directly contacting the silicon substrate 11 to cause a short circuit. For example, the side spacer 13 may be an insulating layer and/or a diffusion layer of the same type as the front first diffusion layer 12, that is, the side spacer 13 may be All of them are diffusion layers of the same type as the front first diffusion layer 12, and may be entirely of an insulating layer, or a part of the diffusion layer of the same type as the front type first diffusion layer 12, and the other part may be an insulating layer.
当将第一电极4通过绝缘层设在硅基片11上时,第一电极4可以直接与硅基片11绝缘,避免第一电极4从硅基片11上收集与第二电极5收集的电荷类型相同的电荷,从而可以有效地避免第一电极4通过硅基片11与第二电极5导通导致短路,即避免第一电极4与硅基片11直接接触造成短路。当将第一电极4通过与正面第一类扩散层12类型相同的扩散层设在硅基片11上时,第一电极4可以从扩散后的硅基片11上收集与正面栅线层2收集的电荷类型相同的电荷、即与第二电极5收集的电荷类型相反的电荷,从而也可以避免第一电极4与第二电极5短路,而且可以提高电池片100的功率。When the first electrode 4 is provided on the silicon substrate 11 through the insulating layer, the first electrode 4 can be directly insulated from the silicon substrate 11 to prevent the first electrode 4 from being collected from the silicon substrate 11 and collected by the second electrode 5. The charge of the same type of charge can effectively prevent the first electrode 4 from being electrically connected to the second electrode 5 through the silicon substrate 11 to cause a short circuit, that is, avoiding direct contact between the first electrode 4 and the silicon substrate 11 to cause a short circuit. When the first electrode 4 is provided on the silicon substrate 11 through a diffusion layer of the same type as the front first diffusion layer 12, the first electrode 4 can be collected from the diffused silicon substrate 11 and the front gate layer 2 The collected charge of the same type of charge, that is, the charge of the type of charge collected by the second electrode 5, can also prevent the first electrode 4 and the second electrode 5 from being short-circuited, and the power of the cell 100 can be improved.
另外,为了避免第一电极4与第二电极5短路,将第二电极5设置成与第一电极4、正面栅线层2、正面第一类扩散层12、侧面隔层13均不接触。由此,可以方便地保证第一电极4与第二电极5的绝缘效果。这里,需要说明的是,硅基片、扩散层、减反层、钝化层等概念、以及导电介质从硅片上收集电荷的原理均为本领域技术人员所熟知,这里不再详述。In addition, in order to prevent the first electrode 4 and the second electrode 5 from being short-circuited, the second electrode 5 is disposed not to be in contact with the first electrode 4, the front gate line layer 2, the front first diffusion layer 12, and the side spacer 13. Thereby, the insulation effect of the first electrode 4 and the second electrode 5 can be conveniently ensured. Here, it should be noted that the concepts of the silicon substrate, the diffusion layer, the anti-reflection layer, the passivation layer, and the like, and the principle that the conductive medium collects charges from the silicon wafer are well known to those skilled in the art and will not be described in detail herein.
可选地,正面栅线层2、以及后文所述的背面第二栅线层6、背面第一栅线层7均可以为由多条间隔开设置的可导电细栅线构成的导电介质层,其中,细栅线可以由银材构成,从而一方面可以提高导电速率,另一方面可以缩小遮光面积,从而变相增加电池片100的功率。进一步地,正面栅线层2包括沿垂直于第一电极4方向延伸的多条正面子栅线21。由此,可以缩短正面栅线层2向第一电极4传输电荷的路径,提高电荷传输效率,从而进一步提高电池片100的功率。Optionally, the front gate line layer 2, and the back second gate line layer 6 and the back first gate line layer 7 described later may each be a conductive medium composed of a plurality of spaced apart conductive thin gate lines. The layer, wherein the fine gate line may be composed of a silver material, thereby increasing the conduction rate on the one hand and reducing the light-shielding area on the other hand, thereby increasing the power of the battery sheet 100 in a disguised manner. Further, the front gate line layer 2 includes a plurality of front sub-gate lines 21 extending in a direction perpendicular to the first electrode 4. Thereby, the path of the charge of the front gate line layer 2 to the first electrode 4 can be shortened, and the charge transfer efficiency can be improved, thereby further increasing the power of the cell sheet 100.
综上,根据本公开实施例的电池片100,通过在硅基片11的侧表面上设置第一电极4和第二电极5,可以防止第一电极4和第二电极5对硅片1的遮光,提高电池片100的功率,且可以使得第一电极4和第二电极5位于硅片1相对的两个侧表面上,从而便于多个电池片100之间的电连接,降低焊接难度,减少焊料使用量,同时降低了焊接时及后续层压工艺中电池片100的破损几率。In summary, according to the battery sheet 100 of the embodiment of the present disclosure, by providing the first electrode 4 and the second electrode 5 on the side surface of the silicon substrate 11, the first electrode 4 and the second electrode 5 can be prevented from being applied to the silicon wafer 1. Shading, increasing the power of the battery sheet 100, and allowing the first electrode 4 and the second electrode 5 to be located on opposite side surfaces of the silicon wafer 1, thereby facilitating electrical connection between the plurality of battery sheets 100, and reducing welding difficulty. The amount of solder used is reduced, while the probability of breakage of the cell 100 during soldering and subsequent lamination processes is reduced.
另外,通过将第一电极4和第二电极5设在硅片1相对的两个侧表面上,从而极大地降低了电池片100的加工难度(例如无需在硅片1上加工开孔并向开孔内注入导电介质等加工工序),进而提高了加工速率,降低了加工失败率和加工成本。另外,当将第一电极4和第二电极5设在硅基片11的宽度方向上的两个侧表面上时,可以有效地缩短从硅片1的受光侧向侧表面传递电荷的路径,提高电荷传递速率,从而变相地提高了电池片100的功
率。In addition, by arranging the first electrode 4 and the second electrode 5 on opposite side surfaces of the silicon wafer 1, the processing difficulty of the battery sheet 100 is greatly reduced (for example, it is not necessary to process the opening on the silicon wafer 1 and The processing of injecting a conductive medium into the opening, thereby increasing the processing rate and reducing the processing failure rate and the processing cost. In addition, when the first electrode 4 and the second electrode 5 are provided on both side surfaces in the width direction of the silicon substrate 11, the path of transferring charges from the light-receiving side surface of the silicon wafer 1 can be effectively shortened, Increasing the charge transfer rate, thereby increasing the work of the cell 100 in a phased manner
rate.
可选地,硅片1包括相对设置的第一侧表面和第二侧表面,第一电极4和第二电极5分别设在第一侧表面和第二侧表面上,也就是说,第一电极4设在第一侧表面上,第二电极5设在第二侧表面上,从而第一电极4和第二电极5可以相对设置,从而可以有效地避免第一电极4和第二电极5短路,且极其方便第一电极4和第二电极5的加工制造,降低加工难度和加工成本。Optionally, the silicon wafer 1 includes opposite first and second side surfaces, and the first electrode 4 and the second electrode 5 are respectively disposed on the first side surface and the second side surface, that is, the first The electrode 4 is disposed on the first side surface, and the second electrode 5 is disposed on the second side surface, so that the first electrode 4 and the second electrode 5 can be oppositely disposed, so that the first electrode 4 and the second electrode 5 can be effectively avoided. Short circuit, and extremely convenient processing of the first electrode 4 and the second electrode 5, reducing processing difficulty and processing cost.
这里,需要说明的是,相对设置的侧表面指的是,互不连接且面对面设置的两个侧表面,例如对于矩形片体来说,两个宽边侧表面为一对相对设置的侧表面,两个长边侧表面也为一对相对设置的侧表面。可选地,第一侧表面和第二侧表面平行设置。由此,可以更加有效地避免第一电极4和第二电极5短路。Here, it should be noted that the oppositely disposed side surfaces refer to two side surfaces that are not connected to each other and are disposed face to face. For example, for a rectangular sheet, the two wide side surfaces are a pair of opposite side surfaces. The two long side surfaces are also a pair of opposite side surfaces. Optionally, the first side surface and the second side surface are disposed in parallel. Thereby, the short circuit of the first electrode 4 and the second electrode 5 can be prevented more effectively.
可选地,第一电极4和第二电极5分别布满第一侧表面和第二侧表面。也就是说,第一电极4布满第一侧表面,第二电极5布满第二侧表面,由此,可以充分地利用空间,提高电池片100的功率。Optionally, the first electrode 4 and the second electrode 5 respectively fill the first side surface and the second side surface. That is, the first electrode 4 is covered with the first side surface, and the second electrode 5 is covered with the second side surface, whereby the space can be utilized sufficiently to increase the power of the battery sheet 100.
在一个实施例中,当第一侧表面与第二侧表面平行设置时,第一侧表面和第二侧表面之间的距离为20mm~60mm。例如在图2和图3所示的示例中,当硅片1为长方形片体、且第一电极4和第二电极5分别设在硅片1的两个长边侧表面上时,硅片1的宽度为20mm~60mm。例如在本公开的另一个示例中(图未示出该示例),当硅片1为长方形片体、且第一电极4和第二电极5分别设在硅片1的两个宽边侧表面上时,硅片1的长度为20mm~60mm。由此,可以缩短电荷传输的路径,从而提高了电荷的传递速率,进而提高了电池片100的功率。其中,第一电极4和第二电极5可以均为矩形片体且长度与硅基片11的长度相等,从而第一电极4和第二电极5的在长度方向上的两端轮廓线均可以与硅基片11的两个宽边侧表面的轮廓线分别对齐,进而可以充分地利用空间,提高电池片100的功率,且方便后续电池片100与电池片100的连接。In one embodiment, when the first side surface is disposed in parallel with the second side surface, the distance between the first side surface and the second side surface is 20 mm to 60 mm. For example, in the examples shown in FIGS. 2 and 3, when the silicon wafer 1 is a rectangular sheet, and the first electrode 4 and the second electrode 5 are respectively provided on the two long side surfaces of the silicon wafer 1, the silicon wafer The width of 1 is 20mm to 60mm. For example, in another example of the present disclosure (this example is not shown), when the silicon wafer 1 is a rectangular sheet, and the first electrode 4 and the second electrode 5 are respectively provided on the two wide side surfaces of the silicon wafer 1. In the upper case, the length of the silicon wafer 1 is 20 mm to 60 mm. Thereby, the path of charge transfer can be shortened, thereby increasing the charge transfer rate, thereby increasing the power of the cell sheet 100. The first electrode 4 and the second electrode 5 may both be rectangular plates and have the same length as the length of the silicon substrate 11, so that the ends of the first electrode 4 and the second electrode 5 in the longitudinal direction may be The outlines of the two wide side surfaces of the silicon substrate 11 are respectively aligned, thereby making full use of the space, improving the power of the battery sheet 100, and facilitating the connection of the subsequent battery sheet 100 to the battery sheet 100.
下面,参考附图4-图6描述根据本公开第二方面实施例的电池片组件100A。Next, a battery chip assembly 100A according to an embodiment of the second aspect of the present disclosure will be described with reference to FIGS.
根据本公开第二方面实施例的电池片组件100A,包括:至少两个电池片100和导电件1001。其中,电池片100为根据本公开上述第一方面实施例的背接触式太阳能电池片。The battery chip assembly 100A according to the embodiment of the second aspect of the present disclosure includes: at least two battery sheets 100 and a conductive member 1001. Wherein, the battery sheet 100 is a back contact solar cell sheet according to the above first embodiment of the present disclosure.
在一个实施例中,电池片100为多个且其受光面均朝向同一侧、例如均面向太阳,且背光面均朝向同一侧、例如均背向太阳的方式沿纵向依次排布。这里,需要说明的是,本文中所述的“横向”指的是横向线的延伸方向、例如图5中所示的水平方向,“纵向”指的是纵向线的延伸方向、例如图5中所示的竖直方向,横向线与纵向线为相互垂直的直线;另外,“沿横向延伸”当作广义理解,即应当包括“沿与横向线平行的方向延伸”和“沿与横向线成夹角小于45°的方向延伸”。下面,仅以图5中所示的竖直方向为“纵向”,图5
中所示的水平方向为“横向”为例进行说明,当然,本领域技术人员在阅读了下面的技术方案后,显然可以理解其他方向为“纵向”的技术方案。另外,需要说明的是,本申请附图中所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。In one embodiment, the plurality of battery sheets 100 are arranged in the longitudinal direction such that the light-receiving surfaces are all facing the same side, for example, facing the sun, and the backlight surfaces are all facing the same side, for example, all facing away from the sun. Here, it should be noted that "transverse direction" as used herein refers to the direction in which the transverse lines extend, such as the horizontal direction shown in FIG. 5, and "longitudinal direction" refers to the direction in which the longitudinal lines extend, such as in FIG. In the vertical direction shown, the transverse line and the longitudinal line are mutually perpendicular straight lines; in addition, "extending in the lateral direction" is to be understood in a broad sense, that is, it should include "extending in a direction parallel to the transverse line" and "along with the transverse line" The angle extends less than 45°". Hereinafter, only the vertical direction shown in FIG. 5 is "longitudinal", FIG.
The horizontal direction shown in the figure is "lateral" as an example. Of course, after reading the following technical solutions, those skilled in the art can clearly understand other technical solutions in the "longitudinal direction". In addition, it should be noted that the orientation or positional relationship shown in the drawings of the present application is only for the convenience of describing the present disclosure and the simplified description, and does not indicate or imply that the device or component referred to has a specific orientation to be specific. The orientation and construction of the orientation are not to be construed as limiting the disclosure.
其中,每个电池片100中的硅片1均包括在纵向上相对设置的一对侧表面、即上文所述的第一侧表面和第二侧表面,第一电极4和第二电极5分别设在一对侧表面上,即第一电极4设在第一侧表面上,第二电极5设在第二侧表面上,且第一电极4和第二电极5在纵向上相对设置。Wherein, the silicon wafer 1 in each of the battery sheets 100 includes a pair of side surfaces which are oppositely disposed in the longitudinal direction, that is, the first side surface and the second side surface described above, the first electrode 4 and the second electrode 5 They are respectively disposed on a pair of side surfaces, that is, the first electrode 4 is disposed on the first side surface, the second electrode 5 is disposed on the second side surface, and the first electrode 4 and the second electrode 5 are disposed opposite to each other in the longitudinal direction.
由此,当多个电池片100沿纵向依次布置且第一电极4和第二电极5分别设在每个硅片1在纵向上相对的两个侧表面上时,相邻电池片100相邻的侧表面上的电极可以相互连接,以使相邻的电池片100串联或者并联。具体而言,导电件(例如焊锡)与彼此靠近且分别位于相邻两个电池片上的两个电极电连接以使相邻的两个电池片100串联或并联。也就是说,当通过导电件电连接在一起的两个电极如果极性相同,则两个电池片100可以并联,而当导电件电连接在一起的两个电极如果极性不同,则两个电池片100可以串联。Thus, when the plurality of battery sheets 100 are sequentially arranged in the longitudinal direction and the first electrode 4 and the second electrode 5 are respectively disposed on the opposite side surfaces of each of the silicon wafers 1, the adjacent battery sheets 100 are adjacent to each other. The electrodes on the side surfaces may be connected to each other such that adjacent cells 100 are connected in series or in parallel. Specifically, the conductive members (e.g., solder) are electrically connected to two electrodes that are adjacent to each other and respectively located on the adjacent two battery sheets such that the adjacent two battery sheets 100 are connected in series or in parallel. That is, when the two electrodes electrically connected together by the conductive member have the same polarity, the two battery sheets 100 can be connected in parallel, and when the two electrodes electrically connected together with the conductive members are different in polarity, two The battery sheets 100 can be connected in series.
这里,为了清楚表达,举例说明,参照图3和图4,每个电池片100均竖直设置,且每个电池片100的顶部侧表面上具有第二电极5,每个电池片100的底部侧表面上具有第一电极4。当将多个电池片100沿竖直方向依次设置时,对于上下相邻的两个电池片100来说,上方的电池片100的底部侧表面上的第一电极4与下方的电池片100的顶部侧表面上的第二电极5彼此靠近。可以采用焊锡将这两个电极焊接在一起,从而使得这两个电池片100导通。当上方的电池片100上的第一电极4和下方的电池片100上的第二电极5的极性相同(即均为正电极或均为负电极)时,两个电池片100可以并联。而当上方的电池片100上的第一电极4和下方的电池片上的第二电极5的极性不同(即一个为正电极、另一个为负电极)时,两个电池片100可以串联。Here, for the sake of clear expression, by way of example, referring to FIGS. 3 and 4, each of the battery sheets 100 is vertically disposed, and each of the battery sheets 100 has a second electrode 5 on the top side surface thereof, and the bottom of each of the battery sheets 100 There is a first electrode 4 on the side surface. When the plurality of battery sheets 100 are sequentially disposed in the vertical direction, for the two battery sheets 100 adjacent to each other, the first electrode 4 on the bottom side surface of the upper battery sheet 100 and the lower battery sheet 100 The second electrodes 5 on the top side surface are close to each other. The two electrodes can be soldered together using solder so that the two cells 100 are turned on. When the polarity of the first electrode 4 on the upper cell sheet 100 and the second electrode 5 on the lower cell sheet 100 are the same (that is, both positive electrodes or negative electrodes), the two cell sheets 100 may be connected in parallel. When the polarity of the first electrode 4 on the upper cell sheet 100 and the second electrode 5 on the lower cell sheet are different (ie, one is a positive electrode and the other is a negative electrode), the two cell sheets 100 may be connected in series.
在制备电池片组件100A时,可以将多个电池片100沿竖直方向排列,然后采用锡膏对多个电池片100进行串焊,由此,可以实现无缝焊接(即、使相邻两个电池片100在纵向上没有间隙,即使图5中所示的上方的电池片100的下端边缘与下方的电池片100的上端边缘贴靠在一起、或者当在两个电池片100之间填充导电件1001后,两个电池片100之间在纵向上没有间隙),有效地增大电池片组件100A的功率,降低焊接工艺复杂性,减少焊料使用量,降低焊料的热损失,提高电池片组件100A的功率。When the cell sheet assembly 100A is prepared, the plurality of cell sheets 100 may be arranged in a vertical direction, and then the plurality of cell sheets 100 may be cross-welded by solder paste, thereby enabling seamless soldering (ie, making adjacent two The battery sheets 100 have no gap in the longitudinal direction, even if the lower end edge of the upper battery sheet 100 shown in FIG. 5 abuts against the upper end edge of the lower battery sheet 100, or when between the two battery sheets 100 After the conductive member 1001, there is no gap between the two battery sheets 100 in the longitudinal direction, the power of the battery assembly 100A is effectively increased, the welding process complexity is reduced, the amount of solder used is reduced, the heat loss of the solder is reduced, and the battery sheet is improved. The power of component 100A.
可选地,导电件1001夹设、即填充在相邻的两个电池片100在纵向上彼此靠近的两个侧表面之间且与两个侧表面上的两个电极接触电连接。由此,可以确保相邻的两个电池片
100之间无缝隙,从而有效地增大电池片组件100A的功率,降低焊接工艺复杂性,减少焊料使用量,降低焊料的热损失,提高电池片组件100A的功率。Alternatively, the conductive member 1001 is interposed, that is, filled between two side surfaces of the adjacent two battery sheets 100 that are adjacent to each other in the longitudinal direction and is electrically connected to the two electrodes on the two side surfaces. Thereby, two adjacent cells can be ensured
There is no gap between the 100s, thereby effectively increasing the power of the cell assembly 100A, reducing the welding process complexity, reducing the amount of solder used, reducing the heat loss of the solder, and increasing the power of the cell assembly 100A.
下面,参考附图16和图17描述根据本公开第三方面实施例的电池片矩阵10000。Next, a battery chip matrix 10000 according to an embodiment of the third aspect of the present disclosure will be described with reference to FIGS. 16 and 17.
在一个实施例中,电池片矩阵10000包括上述第二方面实施例中的电池片组件100A,电池片组件100A为多个且串联和/或并联,也就是说,多个电池片组件100A可以依次串联构成电池片矩阵10000,多个电池片组件100A也可以全部并联构成电池片矩阵10000,多个电池片组件100A还可以先串联再并联成电池片矩阵10000,多个电池片组件100A还可以先并联再串联成电池片矩阵10000。下面,仅以多个电池片组件100A先并联再串联成电池片矩阵10000为例进行说明,当本领域技术人员阅读了下面的技术方案后,显然可以想到其他实施方式的电池片矩阵10000。In one embodiment, the cell array 10000 includes the cell assembly 100A of the second aspect embodiment described above, and the cell assembly 100A is plural and connected in series and/or in parallel, that is, the plurality of cell assemblies 100A may be sequentially The battery cell matrix 10000 is formed in series, and the plurality of cell components 100A may also be connected in parallel to form a cell matrix 10000. The plurality of cell components 100A may also be connected in series and then connected in parallel to form a cell matrix 10000, and the plurality of cell components 100A may also be Parallel and then connected in series to form a cell matrix 10000. In the following, the battery cell matrix 10000 of other embodiments will be apparent to those skilled in the art after reading the following technical solutions by taking a plurality of cell modules 100A in parallel and then connecting them in series to form a cell matrix 10000.
当电池片组件100A中的多个电池片100由导电件1001依次串联时,电池片组件100A为电池片串联组件1000。电池片矩阵10000由串联的多个电池片并联组件2000组成,其中每个电池片并联组件2000由多个电池片串联组件1000并联而成。也就是说,多个电池片串联组件1000首先并联而成多个电池片并联组件2000,多个电池片并联组件2000再串联而成电池片矩阵10000。由此,有效地增大了电池片矩阵10000的功率,而且不需要加入二极管进行旁路保护,减少了电池的成本,另外,正负接线盒可以分布在电池片矩阵10000的两侧,从而减少了相邻组件之间连接电缆的用量,降低了电站成本。When a plurality of battery sheets 100 in the battery module assembly 100A are sequentially connected in series by the conductive members 1001, the battery sheet assembly 100A is a battery sheet series assembly 1000. The cell matrix 10000 is comprised of a plurality of cell parallel assemblies 2000 in series, wherein each cell parallel assembly 2000 is formed by a plurality of cell series assemblies 1000 connected in parallel. That is to say, the plurality of cell series units 1000 are first connected in parallel to form a plurality of cell parallel units 2000, and the plurality of cell parallel units 2000 are connected in series to form a cell matrix 10000. Thereby, the power of the cell matrix 10000 is effectively increased, and the diode is not required to be bypass protected, thereby reducing the cost of the battery. In addition, the positive and negative junction boxes can be distributed on both sides of the cell matrix 10000, thereby reducing The amount of connecting cables between adjacent components reduces the cost of the power station.
例如在本公开的一个可选实施例中,电池片并联组件2000为两个,每个电池片并联组件2000由三个电池片串联组件1000并联而成。也就是说,采用“先三并再两串”的方式将六个电池片串联组件1000组成电池片矩阵10000,即先将六个电池片串联组件1000三三并联成两个电池片并联组件2000,然后将两个电池片并联组件2000串联成电池片矩阵10000。For example, in an alternative embodiment of the present disclosure, there are two battery-parallel assemblies 2000, and each of the battery-parallel assemblies 2000 is formed by three battery-series series assemblies 1000 in parallel. That is to say, the six cell series series components 1000 are formed into a cell matrix 10000 by using the method of “first three and then two strings”, that is, six cell series components 1000 and three three are connected in parallel to form two cell parallel components 2000. Then, the two cell parallel assemblies 2000 are connected in series to form a cell matrix 10000.
这里,需要说明的是,相关技术中的电池片矩阵通常包括60个依次串联的电池片,其中,每10个电池片先串联成一个电池片串,6个电池片串再依次串联,从而60个电池片可以全部依次串联起来。当每个电池片的电压为0.5V时,串联在一起的60个电池片的电压就是30V,此时,如果有一个电池片串出了问题,那么整个电池片矩阵就无法正常工作了,所以就需要并联三个二极管,这样即使有一个电池片串出了问题,那么电路还是会通过并联的二极管形成回路,电池片矩阵还是可以继续正常工作的、不至于报废,只是功率小些而已。但是,一方面二极管的生产成本较高,另一方面由于二极管需设置于接线盒内,接线盒设置于电池板中间靠宽度方向的边缘,正负极通过接线盒引出,组件中使用的集成接线盒也提高了生产成本。另外,由于接线盒处于组件中央,在组件与组件进行串联时,连接电缆用量大,浪费材料,也增加了电站成本。
Here, it should be noted that the battery chip matrix in the related art generally includes 60 battery cells connected in series, wherein each of the 10 battery cells is first connected in series to form a battery chip string, and the six battery chip strings are sequentially connected in series, thereby 60. The battery cells can all be connected in series. When the voltage of each cell is 0.5V, the voltage of 60 cells connected in series is 30V. At this time, if there is a problem with a cell string, the entire cell matrix will not work properly, so It is necessary to connect three diodes in parallel, so that even if there is a problem with the battery string, the circuit will form a loop through the parallel diodes, and the cell matrix can continue to work normally, not to be scrapped, but the power is smaller. However, on the one hand, the production cost of the diode is high. On the other hand, since the diode needs to be disposed in the junction box, the junction box is disposed at the edge of the width direction of the panel, and the positive and negative poles are led out through the junction box, and the integrated wiring used in the assembly. The box also increases production costs. In addition, since the junction box is in the center of the assembly, when the components are connected in series with the components, the amount of the connection cable is large, material is wasted, and the power station cost is also increased.
相较之,本文的电池片100的宽度可以为可以为常规电池片宽度的1/4,此时,由10个电池片100串联成的电池片串联组件1000的总电压就是20V(即40×0.5V=20V),那么,将两个这样的电池片串联组件1000串联起来就可以达到40V的电压,从而可以有效地达到使用电压。另外,当采用上文所述的“先三并再两串”的方式构成电池片矩阵10000时,由于并联结构本身就可以对并联的旁路进行保护,从而就不需要另外再加入二极管进行旁路保护,减少了生产成本。另外,由于正负接线盒可以分布在电池片矩阵10000的两边,从而减少了组件与组件连接电缆的用量,进一步降低了电站成本。In comparison, the width of the battery sheet 100 herein may be 1/4 of the width of the conventional battery sheet. At this time, the total voltage of the battery series unit 1000 formed by connecting 10 battery sheets 100 in series is 20V (ie, 40×). 0.5V = 20V), then, by connecting two such cell series devices 1000 in series, a voltage of 40V can be achieved, so that the operating voltage can be effectively achieved. In addition, when the cell matrix 10000 is constructed by the above-mentioned "first three and then two strings" manner, since the parallel structure itself can protect the parallel bypass, it is not necessary to add another diode. Road protection reduces production costs. In addition, since the positive and negative junction boxes can be distributed on both sides of the cell matrix 10000, the amount of components and component connection cables is reduced, further reducing the cost of the power station.
下面描述根据本公开第三方面实施例的太阳能电池组件。A solar cell module according to an embodiment of the third aspect of the present disclosure is described below.
在一个实施例中,太阳能电池组件包括:从受光侧到背光侧依次设置的第一面板、第一粘结层、电池、第二粘结层以及第二面板。其中,电池可以为上述第二方面实施例的电池片组件100A,也可以为上述第三方面实施例的电池片矩阵10000。由此,太阳能电池组件的功率更好、能效更好、加工更加简便、成本更低。In one embodiment, the solar cell module includes a first panel, a first bonding layer, a battery, a second bonding layer, and a second panel disposed in order from the light receiving side to the backlight side. The battery may be the battery chip assembly 100A of the second embodiment described above, or may be the battery chip matrix 10000 of the third embodiment. As a result, the solar cell module has better power, better energy efficiency, easier processing, and lower cost.
下面描述根据本公开第四方面实施例的太阳能电池组件的制备方法。A method of preparing a solar cell module according to an embodiment of the fourth aspect of the present disclosure is described below.
首先,制备电池。First, a battery is prepared.
在一个实施例中,当电池为电池片组件100A时,可以首先采用导电件1001将相邻的两个电池片100串联或并联以得到电池片组件100A,然后再采用汇流条1002将电池片组件100A的正电极和负电极分别接出。In one embodiment, when the battery is the battery module 100A, the adjacent two battery cells 100 may be first connected in series or in parallel using the conductive member 1001 to obtain the battery chip assembly 100A, and then the battery chip assembly is used by the bus bar 1002. The positive electrode and the negative electrode of 100A are respectively taken out.
在一个实施例中,当电池为电池片矩阵10000时,可以首先采用导电件1001将相邻的两个电池片100串联以得到多个电池片串联组件1000,然后采用汇流条1002将多个电池片串联组件1000并联以得到多个电池片并联组件2000,接着采用汇流条1002将多个电池片并联组件2000串联以得到电池片矩阵10000,最后采用汇流条1002将电池片矩阵10000的正电极和负电极分别接出。In one embodiment, when the battery is a cell matrix 10000, the adjacent two battery cells 100 may be first connected in series by the conductive member 1001 to obtain a plurality of battery chip series components 1000, and then the plurality of batteries are used by the bus bar 1002. The chip series components 1000 are connected in parallel to obtain a plurality of cell parallel components 2000, and then the plurality of cell parallel assemblies 2000 are connected in series by the bus bar 1002 to obtain a cell matrix 10000, and finally the bus bars 10000 are used to connect the positive electrodes of the cell matrix 10000. The negative electrodes are respectively taken out.
接着,在上下方向上顺次铺设第一面板、第一粘结层、电池、第二粘结层以及第二面板以得到层压结构,然后将层压结构层压并封装即可。例如,可以先按照从下到上的顺序,依次铺设第一面板(例如玻璃)、第一粘结层(例如EVA)、电池、第二粘结层(例如EVA)、以及第二面板(例如电池背板或玻璃)以得到层压结构,接着,将前一步骤中的层压结构放入层压机层压,安装接线盒和边框,从而实现太阳能电池组件的封装及制作。Next, the first panel, the first bonding layer, the battery, the second bonding layer, and the second panel are sequentially laid in the up and down direction to obtain a laminated structure, and then the laminated structure is laminated and packaged. For example, a first panel (eg, glass), a first bonding layer (eg, EVA), a battery, a second bonding layer (eg, EVA), and a second panel may be sequentially laid in order from bottom to top. The battery back sheet or glass is used to obtain a laminated structure. Next, the laminated structure in the previous step is laminated in a laminator, and the junction box and the bezel are mounted, thereby realizing packaging and fabrication of the solar cell module.
下面将参考附图1-图15描述根据本公开多个具体实施例的电池片100。A battery sheet 100 according to various embodiments of the present disclosure will be described below with reference to FIGS.
参照下文实施例1,电池片100进一步包括:背电层60,背电层60设在硅基片11的背光面上,背电层60与第二电极5电连接且与第一电极4不接触。Referring to Embodiment 1 below, the battery sheet 100 further includes: a backing layer 60, the backing layer 60 is disposed on the backlight surface of the silicon substrate 11, and the backing layer 60 is electrically connected to the second electrode 5 and not to the first electrode 4 contact.
参照下文实施例3-6,硅基片11的背光面上具有背面隔层14,电池片100进一步包括:背面第一栅线层7,背面第一栅线层7设在背面隔层上且与第一电极4电连接且与第二电
极5不接触。可选地,背面第一栅线层7包括沿垂直于第一电极4方向延伸的多条背面第一子栅线71。进一步地,背面隔层14为与正面第一类扩散层12类型相同的背面第一类扩散层,背面第一栅线7层设在背面第一类扩散层上。可选地,背面隔层14为非离散层。也就是说,当将背面隔层14任意划分成多个子区域时,多个子区域都可以连通成一个连续的背面隔层14。其中,背面隔层14可以为绝缘层和/或与正面第一类扩散层12类型相同的扩散层,即背面隔层14可以全部为与正面第一扩散层12类型相同的扩散层,也可以全部为绝缘层,也可以一部分为与正面第一类扩散层12类型相同的扩散层、其余一部分为绝缘层。Referring to Embodiment 3-6 below, the back surface of the silicon substrate 11 has a back surface layer 14, and the battery sheet 100 further includes: a back first gate line layer 7 on the back side and a back gate layer 7 on the back side layer and Electrically connected to the first electrode 4 and to the second
Pole 5 does not touch. Optionally, the back first gate line layer 7 includes a plurality of back first sub-gate lines 71 extending in a direction perpendicular to the first electrode 4. Further, the back spacer 14 is a back type first diffusion layer of the same type as the front first diffusion layer 12, and the back first gate line 7 is provided on the back first diffusion layer. Optionally, the backside barrier layer 14 is a non-discrete layer. That is, when the backside barrier layer 14 is arbitrarily divided into a plurality of sub-regions, the plurality of sub-regions may be connected to form a continuous backside barrier layer 14. The back spacer 14 may be an insulating layer and/or a diffusion layer of the same type as the front diffusion layer 12, that is, the back spacers 14 may all be the same diffusion layer as the front first diffusion layer 12, or All of them are insulating layers, and some may be the same type of diffusion layer as the front type first diffusion layer 12, and the remaining part is an insulating layer.
参照下文实施例2-6,电池片100进一步包括:背面第二栅线层6,背面第二栅线层6设在硅片1的背光面上且与第二电极5电连接且与第一电极4不接触。可选地,背面第二栅线层6包括沿垂直于第二电极5方向延伸的多条背面第二子栅线61。Referring to Embodiments 2-6 below, the battery sheet 100 further includes: a back second gate line layer 6 disposed on the backlight surface of the silicon wafer 1 and electrically connected to the second electrode 5 and first The electrode 4 is not in contact. Optionally, the back second gate line layer 6 includes a plurality of back second sub-gate lines 61 extending in a direction perpendicular to the second electrode 5.
参照下文实施例2-4、6,硅基片11的背光面上具有与正面第一类扩散层12类型不同的背面第二类扩散层15,背面第二栅线层6设在背面第二类扩散层15上。可选地,背面第二类扩散层15为非离散层。也就是说,当将背面第二类扩散层15任意划分成多个子区域时,多个子区域都可以连通成一个连续的背面第二类扩散层15。Referring to the following embodiments 2-4, 6, the backlight surface of the silicon substrate 11 has a back surface second type diffusion layer 15 different from the front type first diffusion layer 12, and the back second gate line layer 6 is provided on the back side. On the diffusion-like layer 15. Optionally, the backside diffusion layer 15 is a non-discrete layer. That is, when the back surface type second diffusion layer 15 is arbitrarily divided into a plurality of sub-regions, the plurality of sub-regions may be connected to form a continuous back surface second type diffusion layer 15.
实施例1Example 1
参照图1-图6,硅基片11为矩形片体,且硅基片11可以由正方形规格硅片本体按照长度不变的方式分割(仅指“分开”而非特指“采取切割工艺”)而成,也就是说,由正方形规格硅片本体按照长度不变的方式可以分割成多个长方形片体状的硅基片11,此时,每个硅基片11的长度均与正方形规格硅片本体的长度相等、且多个硅基片11的宽度之和与正方形规格硅片本体的宽度相等。Referring to FIGS. 1 to 6, the silicon substrate 11 is a rectangular sheet, and the silicon substrate 11 can be divided by a square-sized silicon wafer body in a manner of constant length (only "separating" rather than "taking a cutting process") That is, the square-sized silicon wafer body can be divided into a plurality of rectangular-shaped silicon substrate 11 in a manner of constant length. At this time, each silicon substrate 11 has a length of square silicon. The lengths of the sheet bodies are equal, and the sum of the widths of the plurality of silicon substrates 11 is equal to the width of the square-sized silicon wafer body.
硅基片11的受光面上具有正面第一类扩散层12,正面第一类扩散层12上设有减反层101,减反层101上设有正面栅线层2,硅基片11的一个长边侧表面(例如图1-图3中所示的底部侧表面)上设有侧面隔层13,侧面隔层13可以为与正面第一类扩散层12类型相同的侧面第一类扩散层,侧面隔层13上设有第一电极4,第一电极4与正面栅线层2接触且电连接。The light-receiving surface of the silicon substrate 11 has a front-first diffusion layer 12, the front-end diffusion layer 12 is provided with an anti-reflection layer 101, and the anti-reflection layer 101 is provided with a front gate layer 2, and the silicon substrate 11 is provided. A long side surface (for example, the bottom side surface shown in FIGS. 1-3) is provided with a side spacer 13 which may be of the same type as the front type first diffusion layer 12. In the layer, the side spacer 13 is provided with a first electrode 4, and the first electrode 4 is in contact with and electrically connected to the front gate line layer 2.
硅基片11的背光面上具有背电层60(例如铝背场),硅基片11的另一个长边侧表面(例如图1-图3中所示的顶部侧表面)上设有第二电极5,第二电极5与背电层60接触且电连接。The back surface of the silicon substrate 11 has a backing layer 60 (for example, an aluminum back field), and the other long side surface of the silicon substrate 11 (for example, the top side surface shown in FIGS. 1 to 3) is provided with a first surface. The second electrode 5 and the second electrode 5 are in contact with and electrically connected to the backing layer 60.
其中,正面第一类扩散层12和正面栅线层2均与硅基片11的设有第二电极5的一侧侧表面(例如顶部侧表面)之间保持一定安全距离,背电层60与硅基片11的设有第一电极4的一侧侧表面(例如底部侧表面)之间保持一定安全距离,由此,可以有效地避免第
一电极4和第二电极5短路。Wherein, the front first diffusion layer 12 and the front gate layer 2 both maintain a certain safe distance from the side surface (for example, the top side surface) of the silicon substrate 11 on which the second electrode 5 is disposed, and the backing layer 60 Maintaining a certain safe distance from the side surface (for example, the bottom side surface) of the silicon substrate 11 on which the first electrode 4 is provided, thereby effectively avoiding the first
One electrode 4 and the second electrode 5 are short-circuited.
下面,简要介绍本实施例1的电池片100的制备方法。Next, a method of preparing the battery sheet 100 of the first embodiment will be briefly described.
步骤a1、通过激光将正方形常规硅基片本体(例如规格为156mm*156mm的常规硅基片)等分并切割成3-15份(可选5-10份)长度不变的长方形片体状的硅基片11(例如长度均为156mm),然后再进行后续的电池片100制作工序。当然,本公开不限于此,还可以采用其他方式或工艺获得长方形片体状的硅基片11。这里,需要说明的是,正方形常规硅基片本体可选均分成三份及三份以上,从而减短电荷由受光面向背光面迁移的距离,使电荷的收集高效容易,从而提高电池片100的功率,而且,当正方形常规硅基片本体均分成十五份及十五份以下时,容易切割加工,且后续串并联电池片100消耗的焊料较少,从而提高电池片100串并联后的整体功率,降低成本。Step a1, aliquoting a square conventional silicon substrate body (for example, a conventional silicon substrate having a size of 156 mm*156 mm) by laser and cutting into 3-15 parts (optionally 5-10 parts) of a rectangular sheet shape having a constant length The silicon substrate 11 (for example, each having a length of 156 mm) is then subjected to a subsequent process of fabricating the cell 100. Of course, the present disclosure is not limited thereto, and a rectangular sheet-like silicon substrate 11 may be obtained by other means or processes. Here, it should be noted that the square conventional silicon substrate body can be divided into three or more parts, thereby shortening the distance that the electric charge migrates from the light receiving surface to the backlight surface, so that the charge collection is efficient and easy, thereby improving the battery sheet 100. Power, and, when the square conventional silicon substrate body is divided into fifteen parts and fifteen or less parts, the cutting process is easy, and the subsequent series-parallel cell sheet 100 consumes less solder, thereby improving the overallity of the cell sheets 100 after being connected in series and in parallel. Power, reduce costs.
步骤a2、清洗制绒:清洗去除硅基片11表面污垢,制绒降低表面反射率;Step a2, cleaning and texturing: cleaning and removing the dirt on the surface of the silicon substrate 11, and the texturing reduces the surface reflectance;
步骤a3、扩散制结:硅基片11为P型硅,通过扩散炉进行扩散磷制备P-N结;Step a3, diffusion-knotting: the silicon substrate 11 is a P-type silicon, and a P-N junction is prepared by diffusing phosphorus through a diffusion furnace;
步骤a4、蚀刻:去除硅基片11的背光面以及三个侧表面上的扩散层,得到位于硅基片11的受光面上的正面第一类扩散层12和位于硅基片11的剩余一个侧表面上的侧面第一类扩散层,从而得到硅片1;Step a4, etching: removing the backlight surface of the silicon substrate 11 and the diffusion layers on the three side surfaces to obtain a front type first diffusion layer 12 on the light receiving surface of the silicon substrate 11 and the remaining one on the silicon substrate 11. a first type of diffusion layer on the side surface, thereby obtaining a silicon wafer 1;
步骤a5、去除磷硅玻璃;Step a5, removing the phosphosilicate glass;
步骤a6、在硅片1的正面蒸镀减反层101,减反层101的材料包括但不限于TiO2、Al2O3、SiNxOy、SiNxCy;Step a6, vapor deposition of the anti-reflection layer 101 on the front side of the silicon wafer 1, the material of the anti-reflection layer 101 includes but is not limited to TiO2, Al2O3, SiNxOy, SiNxCy;
步骤a7、在硅片1的背光面上丝网印刷铝背场得到背电层60,并烧结,背电层60为矩形且两个宽度侧边与硅片1的两个宽度侧边平齐,背电层60的一个长度侧边与设有侧面第一类扩散层的长边侧表面之间存在一定安全距离、背电层60的另一个长度侧边与和侧面第一类扩散层相对的长边侧表面对齐。例如在图2和图3所示的示例中,背电层60的上边缘、左边缘、右边缘分别与硅片1的上边缘、左边缘、右边缘对齐,而背电层60的下边缘分别与硅片1的下边缘保持一定安全距离;Step a7, screen printing an aluminum back field on the backlight surface of the silicon wafer 1 to obtain a backing layer 60, and sintering, the backing layer 60 is rectangular and the two width sides are flush with the two width sides of the silicon wafer 1. There is a certain safe distance between one length side of the backing layer 60 and the long side surface provided with the side first type of diffusion layer, and the other length side of the backing layer 60 is opposite to the side first type of diffusion layer. The long side surfaces are aligned. For example, in the examples shown in FIGS. 2 and 3, the upper edge, the left edge, and the right edge of the backing layer 60 are respectively aligned with the upper edge, the left edge, and the right edge of the silicon wafer 1, and the lower edge of the backing layer 60. Maintaining a certain safe distance from the lower edge of the silicon wafer 1 respectively;
步骤a8、在硅片1的受光面沿硅片1的宽度方向丝网印刷细银栅线以得到正面栅线层2,每条正面子栅线21的一端(例如图2和图3中所示的下端)与设有侧面第一类扩散层的侧表面垂直并接触、另一端(例如图2和图3中所示的上端)不超过正面第一类扩散层12的边缘;Step a8, screen printing the fine silver gate lines in the width direction of the silicon wafer 1 on the light receiving surface of the silicon wafer 1 to obtain the front gate line layer 2, one end of each of the front sub-gate lines 21 (for example, in FIGS. 2 and 3) The lower end of the drawing is perpendicular to and in contact with the side surface provided with the side diffusion layer of the first type, and the other end (such as the upper end shown in FIGS. 2 and 3) does not exceed the edge of the front diffusion layer 12 of the first type;
步骤a9、在电池片100的两个长边侧表面上分别制作第一电极4和第二电极5,并烧结。具体而言,在与设有侧面第一类扩散层相对的长边侧表面(例如图3中所示的上表面)上制备第二电极5,而在侧面第一类扩散层上制备第一电极4。In step a9, the first electrode 4 and the second electrode 5 are respectively formed on the two long side surfaces of the battery sheet 100, and sintered. Specifically, the second electrode 5 is prepared on the long side surface (for example, the upper surface shown in FIG. 3) opposite to the side first type diffusion layer, and the first side is formed on the side first type diffusion layer. Electrode 4.
实施例2
Example 2
参照图7和图8,本实施例2与实施例1的结构大致相同,其中相同的部件采用相同的附图标记,不同之处仅在于:实施例1中的硅基片11的背光面上设有背电层60,而本实施例2中硅基片11的背光面上不设有背电层60,而设有背面第二类扩散层15、背面第二类扩散层15上设有钝化层102和背面第二栅线层6。Referring to Figures 7 and 8, the structure of the embodiment 2 is substantially the same as that of the embodiment 1, wherein the same components are given the same reference numerals, except that the backlight surface of the silicon substrate 11 in the embodiment 1 is used. The backing layer 60 is disposed on the backlight surface of the silicon substrate 11 in the second embodiment, and the back surface second diffusion layer 15 and the back surface second diffusion layer 15 are disposed. The passivation layer 102 and the back second gate line layer 6.
具体而言,硅基片11的背光面上具有与正面第一类扩散层12类型不同的背面第二类扩散层15,背面第二类扩散层15上可以设有钝化层102,钝化层102上可以设有背面第二栅线层6,背面第二栅线层6与第二电极5接触且电连接。Specifically, the backlight surface of the silicon substrate 11 has a back surface second type diffusion layer 15 different from the front type first diffusion layer 12, and the back surface second type diffusion layer 15 may be provided with a passivation layer 102, which is passivated. The layer 102 may be provided with a second gate line layer 6 on the back side, and the second gate line layer 6 on the back side is in contact with and electrically connected to the second electrode 5.
例如当硅基片11为P型硅时,正面第一类扩散层12为磷扩散层,背面第二类扩散层15为硼扩散层。又例如,例如当硅基片11为N型硅时,正面第一类扩散层12为硼扩散层,背面第二类扩散层15为磷扩散层。这里,本领域技术人员可以理解的是,设在不同类型扩散层上的导电介质可以收集不同的电荷。因此,设在正面第一类扩散层12上的正面栅线层2和设在背面第二类扩散层15上的背面第二栅线层6收集的电荷种类不同,即一个收集正电荷,另一个收集负电荷,从而与背面第二栅线层6相连的第二电极5和与正面栅线层2相连的第一电极4可以作为极性相反的电极输出电能。由此,通过在电池片100的正背面分别设置栅线层,从而使得电池片100可以为双面电池,从而进一步提高电池片100的功率。For example, when the silicon substrate 11 is P-type silicon, the front first diffusion layer 12 is a phosphorus diffusion layer, and the back second diffusion layer 15 is a boron diffusion layer. For another example, for example, when the silicon substrate 11 is N-type silicon, the front first diffusion layer 12 is a boron diffusion layer, and the back second diffusion layer 15 is a phosphorus diffusion layer. Here, it will be understood by those skilled in the art that conductive media disposed on different types of diffusion layers can collect different charges. Therefore, the front gate line layer 2 disposed on the front first type diffusion layer 12 and the back second gate line layer 6 disposed on the back surface second type diffusion layer 15 are different in charge type, that is, one collects a positive charge, and the other collects a positive charge. A second electrode 5 that collects a negative charge so as to be connected to the second gate line layer 6 on the back side and a first electrode 4 connected to the front gate line layer 2 can output electric energy as electrodes of opposite polarities. Thereby, by providing the gate line layers on the front and back sides of the battery sheet 100, the battery sheet 100 can be a double-sided battery, thereby further increasing the power of the battery sheet 100.
其中,背面第二类扩散层15和背面第二栅线层6与硅基片11的设有第一电极4的一侧侧表面(例如底部侧表面)之间保持一定安全距离,由此,可以有效地避免第一电极4和第二电极5短路。Wherein, the back type second diffusion layer 15 and the back second gate line layer 6 and the one side surface (for example, the bottom side surface) of the silicon substrate 11 on which the first electrode 4 is provided are maintained at a certain safe distance, thereby The short circuit of the first electrode 4 and the second electrode 5 can be effectively prevented.
具体而言,本实施例2中的电池片100的制备方法与实施例1中的电池片1的制备方法大体相同,不同之处在于,在制备本实施例2中的硅片1时,对硅基片11进行双面不同类型的扩散、即使硅基片11的受光面和背光面分别扩散出类型不同的正面第一类扩散层12和背面第二类扩散层15,然后再在背面第二类扩散层15上蒸镀与减反层101材料相同的钝化层102,接着再在钝化层102上丝网印刷背面第二栅线层6。Specifically, the method for preparing the battery sheet 100 in the second embodiment is substantially the same as the method for preparing the battery sheet 1 in the first embodiment, except that when the silicon wafer 1 in the second embodiment is prepared, The silicon substrate 11 is subjected to different types of diffusion on both sides, and even if the light-receiving surface and the backlight surface of the silicon substrate 11 are respectively diffused, the front type first diffusion layer 12 and the back second diffusion layer 15 are different in type, and then on the back side. The second type of diffusion layer 15 is vapor-deposited with the same passivation layer 102 as the anti-reflection layer 101, and then the back second gate line layer 6 is screen printed on the passivation layer 102.
实施例3Example 3
参照图9和图10,本实施例3与实施例2的结构大致相同,其中相同的部件采用相同的附图标记,不同之处仅在于:本实施例3中硅基片11的背光面上还设有背面第一类扩散层14,背面第一类扩散层14上设有钝化层102和背面第一栅线层7。Referring to FIG. 9 and FIG. 10, the structure of the embodiment 3 is substantially the same as that of the embodiment 2, wherein the same components are given the same reference numerals, except that the backlight surface of the silicon substrate 11 in the third embodiment is used. A back diffusion layer 14 is also provided, and a passivation layer 102 and a back gate line layer 7 are provided on the back diffusion layer 14.
具体而言,硅基片11的背光面上具有与正面第一类扩散层12类型相同的背面第一类扩散层14,背面第一类扩散层14上可以设有钝化层102,钝化层102上可以设有背面第一栅线层7,背面第一栅线层7与第一电极4接触且电连接。Specifically, the back surface of the silicon substrate 11 has a back type first diffusion layer 14 of the same type as the front type first diffusion layer 12, and the back surface first type diffusion layer 14 may be provided with a passivation layer 102, which is passivated. The layer 102 may be provided with a back first gate line layer 7, and the back first gate line layer 7 is in contact with and electrically connected to the first electrode 4.
这里,本领域技术人员可以理解的是,设在相同类型扩散层上的导电介质可以收集相
同的电荷。因此,设在正面第一类扩散层12上的正面栅线层2和设在背面第一类扩散层14上的背面第一栅线层7收集的电荷种类相同,从而与第一电极4相连的正面栅线层2和背面第一栅线层7可以同时向第一电极4传输电荷,从而进一步提高电池片100的功率。Here, it will be understood by those skilled in the art that a conductive medium disposed on the same type of diffusion layer can collect phases.
The same charge. Therefore, the front gate line layer 2 disposed on the front first diffusion layer 12 and the back first gate line 7 disposed on the back first diffusion layer 14 are of the same type of charge, thereby being connected to the first electrode 4. The front gate line layer 2 and the back first gate line layer 7 can simultaneously transfer charges to the first electrode 4, thereby further increasing the power of the cell sheet 100.
其中,背面第一类扩散层14和背面第一栅线层7与背面第二类扩散层15和背面第二栅线层6之间保持一定安全距离,由此,可以有效地避免第一电极4和第二电极5短路。Wherein, the back first diffusion layer 14 and the back first gate line 7 and the back second diffusion layer 15 and the back second gate layer 6 maintain a certain safe distance, thereby effectively avoiding the first electrode 4 and the second electrode 5 are short-circuited.
例如,硅基片11的背光面可以包括非离散且互不叠置的第一区域和第二区域,也就是说,当将第一区域任意划分成多个子区域时,多个子区域都可以连通成一个连续的第一区域。当将第二区域任意划分成多个子区域时,多个子区域都可以连通成一个连续的第二区域。其中,背面第一类扩散层14仅设在且布满在第一区域上、背面第二类扩散层15仅设在且布满在第二区域上,也就是说,硅基片11的背光面上除第一区域以外的区域均不具有背面第一类扩散层14,硅基片11的背光面上除第二区域以外的区域均不具有背面第二类扩散层15。For example, the backlight surface of the silicon substrate 11 may include a first region and a second region that are non-discrete and do not overlap each other, that is, when the first region is arbitrarily divided into a plurality of sub-regions, a plurality of sub-regions may be connected. Into a continuous first area. When the second area is arbitrarily divided into a plurality of sub-areas, the plurality of sub-areas may be connected to form a continuous second area. Wherein, the back diffusion layer 14 of the first type is disposed only on the first region, and the diffusion layer 15 on the back surface is disposed only on the second region, that is, the backlight of the silicon substrate 11 The region other than the first region on the surface does not have the back diffusion layer 14 of the first type, and the region other than the second region on the backlight surface of the silicon substrate 11 does not have the second diffusion layer 15 on the back surface.
在此实施例3中第一区域和第二区域均为矩形且互不接触保持一定安全距离,此时,设在背面第一类扩散层14上的背面第一栅线层7的边缘可以与第一区域的边缘对齐,设在背面第二类扩散层15上的背面第二栅线层6的边缘可以与第二区域的边缘对齐,从而提高背面第一栅线层7和背面第二栅线层6的面积,以提高电池片100的功率。In this embodiment 3, the first region and the second region are both rectangular and do not contact each other to maintain a certain safe distance. At this time, the edge of the first gate line layer 7 on the back surface of the back diffusion layer 14 may be The edges of the first region are aligned, and the edge of the second gate line layer 6 disposed on the back surface of the second type of diffusion layer 15 may be aligned with the edge of the second region, thereby improving the back first gate line layer 7 and the back surface second gate The area of the wire layer 6 is to increase the power of the battery sheet 100.
具体而言,本实施例2中的电池片100的制备方法与实施例1中的电池片1的制备方法大体相同,不同之处在于,在制备本实施例3中的硅片1时,对硅基片11进行双面不同类型的扩散时,使正面扩散层由硅基片11的一个侧表面延伸到硅基片11的背光面上,以得到正面第一类扩散层12、侧面第一类扩散层和背面第一类扩散层14,然后再在背面第一类扩散层14上蒸镀与减反层101材料相同的钝化层102,接着再在钝化层102上丝网印刷背面第一栅线层6。Specifically, the method for preparing the battery sheet 100 in the second embodiment is substantially the same as the method for preparing the battery sheet 1 in the first embodiment, except that when the silicon wafer 1 in the third embodiment is prepared, When the silicon substrate 11 is subjected to different types of diffusion on both sides, the front diffusion layer is extended from one side surface of the silicon substrate 11 to the backlight surface of the silicon substrate 11 to obtain a front first diffusion layer 12 and a side surface first. a diffusion-like layer and a back diffusion layer 14 of the first type, and then a passivation layer 102 of the same material as the anti-reflection layer 101 is deposited on the back diffusion layer 14 of the back surface, and then the back surface is screen printed on the passivation layer 102. The first gate line layer 6.
实施例4Example 4
参照图11,本实施例4与实施例3的结构大致相同,其中相同的部件采用相同的附图标记,不同之处仅在于:本实施例3中的第一区域和第二区域接触,即背面第一类扩散层14和背面第二类扩散层15接触,此时,为了避免第一电极4和第二电极5短路,使得背面第二栅线层6的边缘位于背面第二类扩散层15的边缘的内侧,同时使得背面第一栅线层7的边缘位于背面第一类扩散层14的边缘的内侧。Referring to FIG. 11, the structure of the embodiment 4 is substantially the same as that of the embodiment 3, wherein the same components are denoted by the same reference numerals, except that the first region and the second region in the third embodiment are in contact with each other, that is, The first diffusion layer 14 on the back side is in contact with the diffusion diffusion layer 15 on the back surface. At this time, in order to avoid short circuit between the first electrode 4 and the second electrode 5, the edge of the second gate line layer 6 on the back surface is located on the back surface of the second diffusion layer. The inner side of the edge of 15 is such that the edge of the back first gate line layer 7 is located inside the edge of the back type first diffusion layer 14.
实施例5Example 5
参照图12,本实施例5与实施例4的结构大致相同,其中相同的部件采用相同的附图标记,不同之处仅在于:本实施例5中的硅基片11的背光面上不具有背面第二类扩散层15,钝化层102直接设在硅基片11的背光面上,背面第二栅线层6直接设在钝化层102上,
此时,背面第二栅线层6同样可以收集与背面第一栅线层7收集的电荷类型不同的电荷。Referring to FIG. 12, the structure of the embodiment 5 is substantially the same as that of the embodiment 4, wherein the same components are given the same reference numerals, except that the backlight surface of the silicon substrate 11 in the embodiment 5 does not have a second type of diffusion layer 15 on the back surface, the passivation layer 102 is directly disposed on the backlight surface of the silicon substrate 11, and the second gate line layer 6 on the back surface is directly disposed on the passivation layer 102.
At this time, the back second gate line layer 6 can also collect charges different from the types of charges collected on the back first gate line layer 7.
实施例6Example 6
参照图13-图15,本实施例6与实施例3的结构大致相同,其中相同的部件采用相同的附图标记,不同之处仅在于:实施例3中的第一区域和第二区域均为矩形,本实施例6中的第一区域和第二区域成非接触式指交叉形分布。Referring to FIGS. 13-15, the structure of the embodiment 6 is substantially the same as that of the embodiment 3, wherein the same components are given the same reference numerals, except that the first region and the second region in the embodiment 3 are both The rectangle is rectangular, and the first region and the second region in the sixth embodiment are in a non-contact type cross-shaped distribution.
在一个实施例中,第一区域包括第一连通区域和多个第一分散区域,多个第一分散区域在第一连通区域的长度方向上间隔开且均与第一连通区域连通,第二区域包括第二连通区域和多个第二分散区域,多个第二分散区域在第二连通区域的长度方向上间隔开且均与第二连通区域连通。其中,第一分散区域和第二分散区域的数量不限,而且,第一连通区域、多个第一分散区域、第二连通区域、多个第二分散区域的形状不限,例如多个第一分散区域和多个第二分散区域均可以形成为三角形、半圆形、矩形等等,多个第一分散区域和多个第二分散区域可以形成为矩形、波浪带形等等。In one embodiment, the first area includes a first communication area and a plurality of first dispersion areas, the plurality of first dispersion areas are spaced apart in the length direction of the first connection area and are both in communication with the first communication area, and second The area includes a second communication area and a plurality of second dispersion areas, the plurality of second dispersion areas being spaced apart in the longitudinal direction of the second communication area and each communicating with the second communication area. The number of the first dispersion region and the second dispersion region is not limited, and the shapes of the first communication region, the plurality of first dispersion regions, the second communication region, and the plurality of second dispersion regions are not limited, for example, a plurality of A dispersion region and a plurality of second dispersion regions may each be formed into a triangle, a semicircle, a rectangle, or the like, and the plurality of first dispersion regions and the plurality of second dispersion regions may be formed in a rectangular shape, a wavy band shape, or the like.
第一连通区域与第二连通区域相对设置,例如,第一连通区域与第二连通区域平行或大体平行(有一较小夹角)设置,多个第一分散区域和多个第二分散区域在第一连通区域和第二连通区域之间一一交替,也就是说,沿着第一连通区域、即沿着第二连通区域的长度方向,依次排置一个第一分散区域、一个第二分散区域、再一个第一分散区域、再一个第二分散区域,依此类推,多个第一分散区域和多个第二分散区域一一交替轮流交叉分布。其中,第一连通区域的轮廓线与第二连通区域的轮廓线和第二分散区域的轮廓线均不接触,第二连通区域的轮廓线与第一连通区域的轮廓线和第一分散区域的轮廓线均不接触。由此,可以确保第一区域和第二区域呈非接触式指交叉排布。The first communication region is disposed opposite to the second communication region. For example, the first communication region is parallel or substantially parallel (having a small angle) with the second communication region, and the plurality of first dispersion regions and the plurality of second dispersion regions are disposed at The first communication region and the second communication region are alternated one by one, that is, a first dispersion region and a second dispersion are sequentially arranged along the first communication region, that is, along the length direction of the second communication region. The region, the further first dispersed region, the further second dispersed region, and so on, the plurality of first dispersed regions and the plurality of second dispersed regions are alternately alternately alternately distributed. Wherein, the contour line of the first communication region is not in contact with the contour line of the second communication region and the contour line of the second dispersion region, and the contour line of the second communication region and the contour line of the first communication region and the first dispersion region The outlines are not in contact. Thereby, it can be ensured that the first area and the second area are in a non-contact finger cross arrangement.
实施例7Example 7
图未示出,本实施例7与实施例6的结构大致相同,其中相同的部件采用相同的附图标记,不同之处仅在于:本实施例7中的第一区域和第二区域成接触式指交叉形分布。也就是说,第一连通区域的轮廓线与第二分散区域的轮廓线接触,第二连通区域的轮廓线与第一分散区域的轮廓线接触。由此,可以确保第一区域和第二区域呈接触式指交叉排布。FIG. 7 is substantially the same as the structure of Embodiment 6, wherein the same components are given the same reference numerals, except that the first region and the second region in this embodiment 7 are in contact. The formula refers to a cross-shaped distribution. That is, the outline of the first connected area is in contact with the outline of the second dispersed area, and the outline of the second connected area is in contact with the outline of the first dispersed area. Thereby, it can be ensured that the first area and the second area are arranged in a contact finger cross arrangement.
在本公开的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“纵向”、“横向”、“竖直”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。In the description of the present disclosure, it is to be understood that the terms "upper", "lower", "left", "right", "longitudinal", "transverse", "vertical", "horizontal", etc. indicate the orientation or The positional relationship is based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of describing the present disclosure and the simplified description, and does not indicate or imply that the device or component referred to has a specific orientation, and is constructed and operated in a specific orientation. Therefore, it should not be construed as limiting the disclosure.
在本公开中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根
据具体情况理解上述术语在本公开中的具体含义。在本公开中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。In the present disclosure, the terms "installation", "connected", "connected", "fixed" and the like should be understood broadly, and may be directly connected or indirectly through intermediaries, unless expressly stated otherwise. Connected, it can be the internal communication of two components or the interaction of two components. For those of ordinary skill in the art, roots can be
The specific meaning of the above terms in the present disclosure is understood on a case-by-case basis. In the present disclosure, the first feature "on" or "under" the second feature may be a direct contact of the first and second features, or the first and second features may be indirectly through an intermediate medium, unless otherwise explicitly stated and defined. contact.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of the present specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" and the like means a specific feature described in connection with the embodiment or example. A structure, material, or feature is included in at least one embodiment or example of the present disclosure. In the present specification, the schematic representation of the above terms is not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, various embodiments or examples described in the specification, as well as features of various embodiments or examples, may be combined and combined.
尽管已经示出和描述了本公开的实施例,本领域的普通技术人员可以理解:在不脱离本公开的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本公开的范围由权利要求及其等同物限定。
While the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art The scope of the disclosure is defined by the claims and their equivalents.
Claims (26)
- 一种电池片,其特征在于,包括:A battery sheet, comprising:硅片,所述硅片包括硅基片、正面第一类扩散层、侧面隔层,其中,所述正面第一类扩散层设在所述硅基片的受光面上、所述侧面隔层设在所述硅基片的一个侧表面上,其中,所述侧面隔层为绝缘层和/或与所述正面第一类扩散层类型相同的扩散层;a silicon wafer comprising a silicon substrate, a front first diffusion layer, and a side spacer, wherein the front first diffusion layer is disposed on a light receiving surface of the silicon substrate, and the side spacer Provided on one side surface of the silicon substrate, wherein the side spacer is an insulating layer and/or a diffusion layer of the same type as the front first diffusion layer;正面栅线层,所述正面栅线层设在所述正面第一类扩散层上;a front gate line layer, the front gate line layer is disposed on the front first diffusion layer;第一电极,所述第一电极设在所述侧面隔层上且与所述正面栅线层电连接;a first electrode, the first electrode is disposed on the side spacer and electrically connected to the front gate line layer;第二电极,所述第二电极设在所述硅基片的另一个侧表面上且与所述第一电极、所述正面栅线层、所述正面第一类扩散层均不接触。a second electrode disposed on the other side surface of the silicon substrate and not in contact with the first electrode, the front gate line layer, and the front first diffusion layer.
- 根据权利要求1所述的电池片,其特征在于,所述硅基片包括相对设置的第一侧表面和第二侧表面,所述第一电极和所述第二电极分别设在所述第一侧表面和所述第二侧表面上。The battery sheet according to claim 1, wherein said silicon substrate comprises opposite first and second side surfaces, said first electrode and said second electrode being respectively disposed in said first On one side surface and the second side surface.
- 根据权利要求2所述的电池片,其特征在于,所述第一电极和所述第二电极分别布满所述第一侧表面和所述第二侧表面。The battery chip according to claim 2, wherein the first electrode and the second electrode respectively fill the first side surface and the second side surface.
- 根据权利要求2所述的电池片,其特征在于,所述第一侧表面和所述第二侧表面平行设置。The battery chip according to claim 2, wherein the first side surface and the second side surface are disposed in parallel.
- 根据权利要求4所述的电池片,其特征在于,所述第一侧表面和所述第二侧表面之间的距离为20mm~60mm。The battery chip according to claim 4, wherein a distance between the first side surface and the second side surface is 20 mm to 60 mm.
- 根据权利要求5所述的电池片,其特征在于,所述硅片为长方形片体,所述第一侧表面和所述第二侧表面为所述硅片的两个长边侧表面。The battery chip according to claim 5, wherein the silicon wafer is a rectangular sheet, and the first side surface and the second side surface are two long side surfaces of the silicon wafer.
- 根据权利要求1所述的电池片,其特征在于,所述正面栅线层包括沿垂直于所述第一电极方向延伸的多条正面子栅线。The battery chip according to claim 1, wherein said front gate line layer comprises a plurality of front sub-gate lines extending in a direction perpendicular to said first electrode direction.
- 根据权利要求1所述的电池片,其特征在于,包括:The battery chip according to claim 1, comprising:背电层,所述背电层设在所述硅基片的背光面上,所述背电层与所述第二电极电连接且与所述第一电极不接触。The backing layer is disposed on a backlight surface of the silicon substrate, and the backing layer is electrically connected to the second electrode and is not in contact with the first electrode.
- 根据权利要求1所述的电池片,其特征在于,所述硅基片的背光面上具有背面隔层,所述背面隔层为绝缘层和/或与所述正面第一类扩散层类型相同的扩散层,所述电池片包括:The battery chip according to claim 1, wherein the back surface of the silicon substrate has a back surface layer, the back surface layer is an insulating layer and/or the same type as the front type first diffusion layer a diffusion layer, the battery sheet includes:背面第一栅线层,所述背面第一栅线层设在所述背面隔层上且与所述第一电极电连接且与所述第二电极不接触。a first gate line layer on the back surface, the back surface of the first gate line being disposed on the backside spacer and electrically connected to the first electrode and not in contact with the second electrode.
- 根据权利要求9所述的电池片,其特征在于,所述背面第一栅线层包括沿垂直于 所述第一电极方向延伸的多条背面第一子栅线。The battery chip according to claim 9, wherein said back first gate line layer comprises vertical a plurality of back first sub-gate lines extending in the first electrode direction.
- 根据权利要求9所述的电池片,其特征在于,所述背面隔层为与所述正面第一类扩散层类型相同的背面第一类扩散层,所述背面第一栅线层设在所述背面第一类扩散层上。The battery sheet according to claim 9, wherein the back spacer is a back type first diffusion layer of the same type as the front first diffusion layer, and the back first gate line is disposed at On the back side of the first type of diffusion layer.
- 根据权利要求11所述的电池片,其特征在于,所述背面第一类扩散层为非离散层。The battery chip according to claim 11, wherein said back diffusion type first diffusion layer is a non-discrete layer.
- 根据权利要求1所述的电池片,其特征在于,进一步包括:The battery chip according to claim 1, further comprising:背面第二栅线层,所述背面第二栅线层设在所述硅基片的背光面上且与所述第二电极电连接且与所述第一电极不接触。a second gate line layer on the back surface, the back second gate line layer being disposed on the backlight surface of the silicon substrate and electrically connected to the second electrode and not in contact with the first electrode.
- 根据权利要求13所述的电池片,其特征在于,所述背面第二栅线层包括沿垂直于所述第二电极方向延伸的多条背面第二子栅线。The battery chip according to claim 13, wherein said back second gate line layer comprises a plurality of back surface second sub-gate lines extending in a direction perpendicular to said second electrode direction.
- 根据权利要求13所述的电池片,其特征在于,所述硅基片的背光面上具有与所述正面第一类扩散层类型不同的背面第二类扩散层,所述背面第二栅线层设在所述背面第二类扩散层上。The battery chip according to claim 13, wherein the back surface of the silicon substrate has a back type second diffusion layer different from the front type first diffusion layer type, and the back second gate line A layer is disposed on the back diffusion layer of the second type.
- 根据权利要求15所述的电池片,其特征在于,所述背面第二类扩散层为非离散层。The battery chip according to claim 15, wherein said back second diffusion layer is a non-discrete layer.
- 根据权利要求1所述的电池片,其特征在于,所述硅片还包括:钝化层,所述钝化层布满在所述硅基片的背光面上。The battery chip according to claim 1, wherein the silicon wafer further comprises: a passivation layer, the passivation layer being overlaid on a backlight surface of the silicon substrate.
- 根据权利要求1所述的电池片,其特征在于,所述硅片还包括:减反层,所述减反层布满在所述正面第一类扩散层上和/或所述侧面隔层上。The battery chip according to claim 1, wherein the silicon wafer further comprises: an anti-reflection layer, the anti-reflection layer being overlaid on the front first diffusion layer and/or the side spacer on.
- 根据权利要求1所述的电池片,其特征在于,所述侧面隔层为绝缘层。The battery chip according to claim 1, wherein the side spacer is an insulating layer.
- 根据权利要求1所述的电池片,其特征在于,所述侧面隔层为与所述正面第一类扩散层类型相同的侧面第一类扩散层。The battery sheet according to claim 1, wherein the side spacer is a side first diffusion layer of the same type as the front first diffusion layer.
- 根据权利要求8-20中任一项所述的电池片,其特征在于,所述硅基片为P型,所述正面第一类扩散层为磷扩散层。The battery sheet according to any one of claims 8 to 20, wherein the silicon substrate is P-type, and the front first diffusion layer is a phosphorus diffusion layer.
- 根据权利要求9-20中任一项所述的电池片,其特征在于,所述硅基片为N型,所述正面第一类扩散层为硼扩散层。The battery sheet according to any one of claims 9 to 20, wherein the silicon substrate is N-type, and the front first diffusion layer is a boron diffusion layer.
- 一种电池片组件,其特征在于,包括:A battery chip assembly, comprising:根据权利要求1-22中任一项所述的电池片,其中,每个所述电池片中的所述硅片均包括在纵向上相对设置的一对侧表面,所述第一电极和所述第二电极分别设在所述一对侧表面上,所述电池片为多个且沿所述纵向依次排布;The battery sheet according to any one of claims 1 to 2, wherein each of the silicon wafers in each of the battery sheets includes a pair of side surfaces that are oppositely disposed in a longitudinal direction, the first electrode and the The second electrodes are respectively disposed on the pair of side surfaces, and the plurality of battery sheets are sequentially arranged in the longitudinal direction;导电件,所述导电件与彼此靠近且分别位于相邻两个所述电池片上的两个电极电连接以使相邻的两个所述电池片串联或并联。a conductive member electrically connected to two electrodes adjacent to each other and respectively located on two adjacent ones of the battery sheets such that two adjacent ones of the cells are connected in series or in parallel.
- 根据权利要求23所述的电池片组件,其特征在于,所述导电件夹设在相邻的两个所述电池片在所述纵向上彼此靠近的两个侧表面之间且与所述两个侧表面上的两个电极分 别接触电连接。The battery panel assembly according to claim 23, wherein said conductive member is interposed between two side surfaces of adjacent ones of said battery sheets in said longitudinal direction and adjacent to said two Two electrode points on one side surface Do not touch the electrical connection.
- 一种电池片矩阵,其特征在于,包括:根据权利要求23或24所述的电池片组件,所述电池片组件为多个且串联和/或并联。A battery chip matrix, comprising: the battery chip assembly according to claim 23 or 24, wherein the battery chip assembly is plural and connected in series and/or in parallel.
- 一种太阳能电池,其特征在于,包括:从受光侧到背光侧依次设置的第一面板、第一粘结层、电池、第二粘结层以及第二面板,其中,所述电池为根据权利要求23或24所述的电池片组件或根据权利要求25所述的电池片矩阵。 A solar cell, comprising: a first panel, a first bonding layer, a battery, a second bonding layer, and a second panel disposed in order from a light receiving side to a backlight side, wherein the battery is in accordance with the right A battery chip assembly according to claim 23 or 24 or a battery chip matrix according to claim 25.
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CN205944115U (en) * | 2016-06-30 | 2017-02-08 | 比亚迪股份有限公司 | Battery piece, battery piece subassembly, battery piece matrix and solar cell |
CN113178501A (en) * | 2021-04-06 | 2021-07-27 | 中国科学院上海微系统与信息技术研究所 | Flexible photovoltaic module and preparation method thereof |
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