WO2018090232A1 - 一种生态高性能纤维复合功能面料的生产工艺 - Google Patents
一种生态高性能纤维复合功能面料的生产工艺 Download PDFInfo
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- WO2018090232A1 WO2018090232A1 PCT/CN2016/106068 CN2016106068W WO2018090232A1 WO 2018090232 A1 WO2018090232 A1 WO 2018090232A1 CN 2016106068 W CN2016106068 W CN 2016106068W WO 2018090232 A1 WO2018090232 A1 WO 2018090232A1
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- jacquard
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C3/00—Jacquards
- D03C3/20—Electrically-operated jacquards
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/02—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
Definitions
- the invention belongs to the technical field of textile fabric production, and particularly relates to a production process of an ecological high-performance fiber composite functional fabric.
- the methods and mechanisms for deodorizing finishing of textiles mainly include: feeling deodorization method, physical deodorization method, chemical deodorization method, biological deodorization method, and the like.
- many of the current deodorant finishing problems include deodorant coloring, poor deodorizing ability, physical properties of textiles, and dyeing properties.
- the textile In the process of wearing and using the human body, the textile will be contaminated with water and oil, and it will also contaminate a lot of sweat, sebum and other human secretions. These dirt not only affect people's use, but also good microbial reproduction. surroundings. With the accelerated pace of people's life and the pursuit of high-quality life, textiles with self-cleaning ability came into being.
- the object of the present invention is to address the deficiencies of the prior art, and to provide a production process of an ecological high-performance fiber composite fabric which utilizes a hollow profiled polyester fiber and a non-bacterial deodorizing self-cleaning finishing.
- the technical solution adopted by the present invention is: a production process of an ecological high-performance fiber composite fabric, and the innovation is: the process of pre-processing, spinning, weaving and finishing of the super-imitation cotton fiber is completed.
- Production process of ecological high-performance fiber composite fabric the specific steps are as follows: pretreatment: pretreatment by plasma dry process; spinning: using pure imitation cotton fiber by pure spinning, or blending with other common fibers; weaving : Using a jacquard weaving process to prepare a super-patterned color super large needle jacquard fabric;
- Finishing process antibacterial deodorization and ecological finishing process for ultra-faux color super large needle jacquard fabric.
- the specific steps of the plasma dry processing process are: introducing a gas under the condition of 30-55 Pa, 100-160 W, the treatment time is 5-15 min, and the gas is one of air and oxygen or Two kinds of mixed gases.
- the weaving step is completed by configuring a color matching algorithm, researching a color matching method, and a special CAD system for color jacquard color jacquard using a color jacquard machine and modular design steps; using double buffering technology and image pyramid technology, The calculation and color matching of super large needle color jacquard; the color scheme of flexible and dynamic combination of multiple warp yarns and multiple weft yarns; the color matching algorithm is “smart layered color matching” algorithm.
- the invention has the following beneficial effects: the invention combines the double buffering technology and the image pyramid technology, and is used for the calculation, color matching and control process of the super large needle color jacquard, thereby greatly improving the processing efficiency; using a plurality of warp yarns and a plurality of weft yarns
- the flexible and dynamic combination of color schemes makes the color richer, greatly improving the color saturation of the product; using the "smart layered color matching" algorithm to enrich the color level and reduce distortion and color distortion.
- the invention adopts plasma dry etching and oxidation to increase the fiber cohesion and hydrophilic groups of the ultra-imitation cotton, thereby improving the spinnability and hygroscopicity of the fiber, overcoming the poor spinnability of the super-imitation cotton and the need to pass and hydrophilicity.
- the invention increases the reactive group carboxyl group of the fiber in the ultra-mesh color super large needle jacquard fabric by adopting the method of polycarboxylic acid pretreatment, so that the subsequent nano powder or nanosol can react with it, thereby improving The fixing properties of the subsequent nano finishing agent.
- the invention constructs a rough surface through a nano powder dispersion or a nano water sol, and then combines with an environment-friendly three-proof finishing agent, thereby effectively realizing the antibacterial, water-proof, oil-proof and anti-fouling effect of the jacquard fabric.
- the production process of the ecological high-performance fiber composite fabric is completed by the pre-treatment, spinning, weaving and finishing processes of the super-imitation cotton fiber; the specific steps are as follows: pretreatment: using plasma
- pretreatment using plasma
- the dry treatment process is pretreated, and the specific steps of the plasma dry treatment process are as follows: the gas is treated under the condition of 30 Pa and 100 W, and the treatment time is 5 min, and the gas is one or a mixture of air and oxygen.
- Spinning using pure imitation cotton fiber by pure spinning, or blending with other ordinary fibers
- weaving using jacquard weaving process, preparing super-patterned color super large needle jacquard fabric, after configuring color matching algorithm, researching color matching method and Weaving is performed using a special jacquard-specific color jacquard special jacquard system with color jacquard and modular design steps; using double buffering technology combined with image pyramid technology for calculation and color matching of super large needle color jacquard; using multiple roots A flexible and dynamic combination of warp yarns and a plurality of weft yarns; the color matching algorithm is Intelligent Layered color "algorithm.
- the production process of the ecological high-performance fiber composite fabric is completed by the pre-treatment, spinning, weaving and finishing processes of the super-imitation cotton fiber; the specific steps are as follows: pretreatment: using plasma
- the dry process is pretreated, and the specific steps of the plasma dry process are as follows: a gas is introduced under conditions of 55 Pa and 160 W, and the treatment time is 15 min, and the gas is one or a mixture of air and oxygen.
- Spinning using pure imitation cotton fiber by pure spinning, or blending with other ordinary fibers; weaving: using jacquard weaving process, preparing super-patterned color super large needle jacquard fabric, after configuring color matching algorithm, researching color matching method and Weaving is performed using a special jacquard-specific color jacquard special jacquard system with color jacquard and modular design steps; using double buffering technology combined with image pyramid technology for calculation and color matching of super large needle color jacquard; using multiple roots A flexible and dynamic combination of warp yarns and a plurality of weft yarns; the color matching algorithm is Intelligent Layered Color "algorithm; finishing process.
- the production process of the ecological high-performance fiber composite fabric is completed by the pre-treatment, spinning, weaving and finishing processes of the super-imitation cotton fiber; the specific steps are as follows: pretreatment: using plasma
- pretreatment using plasma
- the dry treatment process is pretreated, and the specific steps of the plasma dry treatment process are as follows: the gas is treated under the condition of 43 Pa and 130 W, and the treatment time is 10 min, and the gas is one or a mixture of air and oxygen.
- Spinning using pure imitation cotton fiber by pure spinning, or blending with other ordinary fibers
- weaving using jacquard weaving process, preparing super-patterned color super large needle jacquard fabric, after configuring color matching algorithm, researching color matching method and Weaving is performed using a special jacquard-specific color jacquard special jacquard system with color jacquard and modular design steps; using double buffering technology combined with image pyramid technology for calculation and color matching of super large needle color jacquard; using multiple roots A flexible and dynamic combination of warp yarns and a plurality of weft yarns; the color matching algorithm is Intelligent Layered color "algorithm.
- the invention combines the double buffering technology and the image pyramid technology, and is used for the calculation, color matching and control process of the super large needle color jacquard, thereby greatly improving the processing efficiency; using multiple warp yarns and multiple weft yarns for flexible and dynamic color matching
- the scheme makes the color more abundant, greatly improving the color saturation of the product; using the "smart layered color matching" algorithm to enrich the color level and reduce distortion and color distortion.
- the invention adopts plasma dry etching and oxidation to increase the fiber cohesion and hydrophilic groups of the ultra-imitation cotton, thereby improving the spinnability and hygroscopicity of the fiber, overcoming the poor spinnability of the super-imitation cotton and the need to pass and hydrophilicity.
- the invention increases the reactive group carboxyl group of the fiber in the ultra-mesh color super large needle jacquard fabric by adopting the method of polycarboxylic acid pretreatment, so that the subsequent nano powder or nanosol can react with it, thereby improving The fixing properties of the subsequent nano finishing agent.
- the invention constructs a rough surface through a nano powder dispersion or a nano water sol, and then combines with an environment-friendly three-proof finishing agent, thereby effectively realizing the antibacterial, water-proof, oil-proof and anti-fouling effect of the jacquard fabric.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Woven Fabrics (AREA)
Abstract
本发明公开了一种生态高性能纤维复合面料的生产工艺,由超仿棉纤维经过预处理、纺纱、织造和后整理工艺步骤完成生态高性能纤维复合面料的生产工艺;本发明通过采用多元羧酸前处理的方法,增加了超仿面彩色超大纹针提花面料中的纤维的可反应基团羧基,使得后续的纳米粉体或纳米溶胶可以与之发生反应,从而提高了后续纳米整理剂的固着性能。本发明通过纳米粉体分散液或者纳米水溶胶构筑粗糙表面,继而与环保型三防整理剂相结合,有效实现了提花面料的抗菌抗水抗油防污的目的。
Description
技术领域
本发明属于纺织面料生产技术领域,具体涉及一种生态高性能纤维复合功能面料的生产工艺。
背景技术
随着人们生活水平的提高和产业用纺织品的发展,对纺织面料的质量和功能的要求也越来越高,产品多样化、高档化和功能化是纺织品的发展方向,以舒适、清洁与安全为基调的复合保健功能纺织品,将有着广阔的市场前景。
功能纺织产品的开发必须以面料的开发为突破口,加快技术创新和产品结构调整,重点解决纤维、纺纱、织造、染整、面料设计开发五大技术,力求表现出技术与自然的和谐与平衡,满足人们对自然、舒适、美观、健康的时尚需求。
在日常生活中,经常会碰到许多令人不愉快的气味,例如汗臭味、体臭味、香烟味及油烟味等。这些臭气不仅味道难闻,而且还可能会危害人体生理机能,给人们的身体健康带来威胁。目前,主要有两种途径可以开发具有除臭功能的纺织品,一是直接发出具有除臭功能的纤维;二是对纺织品进行除臭整理。纺织品的除臭整理是指将除臭剂通过浸渍吸附、化学反应、树脂固着、涂层等方式整理到纺织品上。与除臭整理的方法相比,除臭功能纤维具有更强的除臭耐久性,但是研发和生产成本较高。纺织品除臭整理的方法和机理主要有:感觉除臭法、物理除臭法、化学除臭法、生物除臭法等。然而,目前的许多除臭整理存在着除臭剂着色、除臭能力持续性差、影响纺织品的物理性能和染色性能等问题。
纺织品在人体穿着、使用过程中,不小心会沾水、沾油,而且还会沾污很多汗液、皮脂以及其他各种人体分泌物,这些污物不仅影响人们的使用,而且是微生物繁殖的良好环境。随着人们生活节奏的加快,以及追求高质量生活的要求,具有自清洁能力的纺织品应运而生。
发明内容
本发明的目的在于针对现有技术的不足,现提供一种利用中空异形截面的聚酯超仿棉纤维,与抗菌消臭自清洁后整理结合的生态高性能纤维复合面料的生产工艺。
为解决上述技术问题,本发明采用的技术方案为:一种生态高性能纤维复合面料的生产工艺,其创新点在于:由超仿棉纤维经过预处理、纺纱、织造和后整理工艺步骤完成生态高性能纤维复合面料的生产工艺;具体步骤如下:预处理:采用等离子干法处理工艺进行预处理;纺纱:采用超仿棉纤维采用纯纺,或与其他普通纤维进行混纺而成;织造:采用提花织造工艺,制备超仿面彩色超大纹针提花面料;
后整理工艺:对超仿面彩色超大纹针提花面料进行抗菌消臭生态整理工艺。
进一步的,等离子干法处理工艺具体步骤为:在30-55Pa,100-160W的条件下通入气体进行处理,所述处理时间为5-15min,所述气体为空气、氧气中的一种或两种的混合气体。
进一步的,织造步骤经过配置配色算法、研究配色方法和使用彩色提花机的超大纹针数彩色提花专用CAD系统和模块化的设计步骤,完成织造;采用双缓冲技术与影像金字塔技术相结合,用于超大纹针彩色提花的计算和配色;采用多根经纱与多根纬纱进行柔性、动态组合的配色方案;所述配色算法为“智能分层配色”算法。
本发明的有益效果如下:本发明将双缓冲技术与影像金字塔技术相结合,用于超大纹针彩色提花的计算、配色与控制过程中,大大提高了处理效率;利用多根经纱与多根纬纱进行柔性、动态组合的配色方案,使得色彩更为丰富,大大提高了产品的色彩饱和度;用“智能分层配色”算法,丰富色彩层次,减少畸变和色彩失真。本发明采用等离子干法刻蚀和氧化作用,增加超仿棉的纤维抱合力和亲水基团,从而提高纤维可纺性和吸湿性,克服超仿棉可纺性差和需要通过与亲水性纤维混纺或吸湿排汗助剂后整理提高回潮率的问题。本发明通过采用多元羧酸前处理的方法,增加了超仿面彩色超大纹针提花面料中的纤维的可反应基团羧基,使得后续的纳米粉体或纳米溶胶可以与之发生反应,从而提高了后续纳米整理剂的固着性能。本发明通过纳米粉体分散液或者纳米水溶胶构筑粗糙表面,继而与环保型三防整理剂相结合,有效实现了提花面料的抗菌抗水抗油防污的目的。
具体实施方式
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。
实施例1
一种生态高性能纤维复合面料的生产工艺,由超仿棉纤维经过预处理、纺纱、织造和后整理工艺步骤完成生态高性能纤维复合面料的生产工艺;具体步骤如下:预处理:采用等离子干法处理工艺进行预处理,等离子干法处理工艺具体步骤为:在30Pa,100W的条件下通入气体进行处理,处理时间为5min,气体为空气、氧气中的一种或两种的混合气体;纺纱:采用超仿棉纤维采用纯纺,或与其他普通纤维进行混纺而成;织造:采用提花织造工艺,制备超仿面彩色超大纹针提花面料,经过配置配色算法、研究配色方法和使用彩色提花机的超大纹针数彩色提花专用CAD系统和模块化的设计步骤,完成织造;采用双缓冲技术与影像金字塔技术相结合,用于超大纹针彩色提花的计算和配色;采用多根经纱与多根纬纱进行柔性、动态组合的配色方案;所述配色算法为“智能分层配色”算法。
实施例2
一种生态高性能纤维复合面料的生产工艺,由超仿棉纤维经过预处理、纺纱、织造和后整理工艺步骤完成生态高性能纤维复合面料的生产工艺;具体步骤如下:预处理:采用等离子干法处理工艺进行预处理,等离子干法处理工艺具体步骤为:在55Pa,160W的条件下通入气体进行处理,处理时间为15min,气体为空气、氧气中的一种或两种的混合气体;纺纱:采用超仿棉纤维采用纯纺,或与其他普通纤维进行混纺而成;织造:采用提花织造工艺,制备超仿面彩色超大纹针提花面料,经过配置配色算法、研究配色方法和使用彩色提花机的超大纹针数彩色提花专用CAD系统和模块化的设计步骤,完成织造;采用双缓冲技术与影像金字塔技术相结合,用于超大纹针彩色提花的计算和配色;采用多根经纱与多根纬纱进行柔性、动态组合的配色方案;所述配色算法为“智能分层配色”算法;后整理工艺。
实施例3
一种生态高性能纤维复合面料的生产工艺,由超仿棉纤维经过预处理、纺纱、织造和后整理工艺步骤完成生态高性能纤维复合面料的生产工艺;具体步骤如下:预处理:采用等离子干法处理工艺进行预处理,等离子干法处理工艺具体步骤为:在43Pa,130W的条件下通入气体进行处理,处理时间为10min,气体为空气、氧气中的一种或两种的混合气体;纺纱:采用超仿棉纤维采用纯纺,或与其他普通纤维进行混纺而成;织造:采用提花织造工艺,制备超仿面彩色超大纹针提花面料,经过配置配色算法、研究配色方法和使用彩色提花机的超大纹针数彩色提花专用CAD系统和模块化的设计步骤,完成织造;采用双缓冲技术与影像金字塔技术相结合,用于超大纹针彩色提花的计算和配色;采用多根经纱与多根纬纱进行柔性、动态组合的配色方案;所述配色算法为“智能分层配色”算法。
实施例1、2和3的抑菌率、防水、防油、消臭率、吸水率和滴水扩散时间的检测结果,大大高于普通面料的检测性能。
本发明将双缓冲技术与影像金字塔技术相结合,用于超大纹针彩色提花的计算、配色与控制过程中,大大提高了处理效率;利用多根经纱与多根纬纱进行柔性、动态组合的配色方案,使得色彩更为丰富,大大提高了产品的色彩饱和度;用“智能分层配色”算法,丰富色彩层次,减少畸变和色彩失真。
本发明采用等离子干法刻蚀和氧化作用,增加超仿棉的纤维抱合力和亲水基团,从而提高纤维可纺性和吸湿性,克服超仿棉可纺性差和需要通过与亲水性纤维混纺或吸湿排汗助剂后整理提高回潮率的问题。
本发明通过采用多元羧酸前处理的方法,增加了超仿面彩色超大纹针提花面料中的纤维的可反应基团羧基,使得后续的纳米粉体或纳米溶胶可以与之发生反应,从而提高了后续纳米整理剂的固着性能。
本发明通过纳米粉体分散液或者纳米水溶胶构筑粗糙表面,继而与环保型三防整理剂相结合,有效实现了提花面料的抗菌抗水抗油防污的目的。
上述实施例只是本发明的较佳实施例,并不是对本发明技术方案的限制,只要是不经过创造性劳动即可在上述实施例的基础上实现的技术方案,均应视为落入本发明专利的权利保护范围内。
Claims (3)
- (1)一种生态高性能纤维复合面料的生产工艺,其特征在于:由超仿棉纤维经过预处理、纺纱、织造和后整理工艺步骤完成生态高性能纤维复合面料的生产工艺;具体步骤如下:预处理:采用等离子干法处理工艺进行预处理;纺纱:采用超仿棉纤维采用纯纺,或与其他普通纤维进行混纺而成;织造:采用提花织造工艺,制备超仿面彩色超大纹针提花面料;后整理工艺:对超仿面彩色超大纹针提花面料进行抗菌消臭生态整理工艺。
- 根据权利要求1所述的一种生态高性能纤维复合面料的生产工艺,其特征在于:等离子干法处理工艺具体步骤为:在30-55Pa,100-160W的条件下通入气体进行处理,所述处理时间为5-15min,所述气体为空气、氧气中的一种或两种的混合气体。
- 根据权利要求1所述的一种生态高性能纤维复合面料的生产工艺,其特征在于:织造步骤经过配置配色算法、研究配色方法和使用彩色提花机的超大纹针数彩色提花专用CAD系统和模块化的设计步骤,完成织造;采用双缓冲技术与影像金字塔技术相结合,用于超大纹针彩色提花的计算和配色;采用多根经纱与多根纬纱进行柔性、动态组合的配色方案;所述配色算法为“智能分层配色”算法。
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