WO2016093275A1 - Cutting insert, tool body, and cutting tool - Google Patents
Cutting insert, tool body, and cutting tool Download PDFInfo
- Publication number
- WO2016093275A1 WO2016093275A1 PCT/JP2015/084516 JP2015084516W WO2016093275A1 WO 2016093275 A1 WO2016093275 A1 WO 2016093275A1 JP 2015084516 W JP2015084516 W JP 2015084516W WO 2016093275 A1 WO2016093275 A1 WO 2016093275A1
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- WIPO (PCT)
- Prior art keywords
- cutting insert
- holding
- cutting
- contact
- surface portion
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
- B23B27/16—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
Definitions
- the present invention relates to a cutting insert that is attached to a cutting tool so as to be freely attached and used for cutting a metal material, etc., a tool body to which the cutting insert is attached, and a cutting tool.
- Patent Document 1 Conventional cutting inserts, tool bodies, and cutting tools include those shown in Patent Document 1. That is, it is a cutting insert and a cutting tool suitable for a small lathe also called an automatic lathe, and the contour shape of the cutting insert is a substantially parallelogram. Since the cutting edge is formed in two portions corresponding to the acute angle portion of the parallelogram, it has two cutting edges. That is, the cutting insert can be used twice by reattaching it to the cutting tool.
- This cutting insert has two opposing end surfaces and a peripheral side surface connecting these end surfaces, and two surface portions of the peripheral side surfaces are formed into a wall shape of a chip seat when mounted on a cutting tool. Abuts against the rising surface.
- a part of the wall surface of the chip seat is recessed (relieved), so that one wall surface is divided into two spaced apart parts, and the other wall surface is separated.
- Three surface portions abut against the cutting insert together with one surface portion.
- the contact portion on the peripheral side surface of the cutting insert is basically constituted by four flat portions, and two of the flat portions act as contact surfaces.
- conventional cutting inserts, tool bodies and cutting tools include those shown in Patent Document 2. That is, the cutting insert is used for turning, grooving, parting, or threading, and has a plurality of cutting edges.
- the cutting insert has two opposing end surfaces and a peripheral side surface connecting the end surfaces.
- the peripheral side surface has four contact areas (contact surfaces). Each of the four contact areas is connected by two concave portions to form two contact recesses. When the cutting insert is attached to the holder of the cutting tool, at least three of the four contact areas contact the reaction area (holding surface) of the holder.
- the conventional cutting insert, tool body and cutting tool of Patent Document 1 have a certain improvement effect in enhancing the fixing property of the cutting insert by denting a part of the wall surface of the chip seat.
- the peripheral side surface of the cutting insert is planar, it cannot be prevented from moving in a direction parallel to the plane, and the fixability may still be insufficient.
- in order to bring the peripheral side surface, which is the short side of the parallelogram, into contact with the wall surface of the chip seat when using cutting inserts with different lengths of the long side of the parallelogram, that is, in parting off processing, etc.
- the cutting edge portion of the cutting insert is greatly damaged during the cutting process, the contact surface formed on the short side of the parallelogram may be damaged, and the opposite cutting edge may not be usable.
- the conventional cutting insert, tool body, and cutting tool of Patent Document 2 have high fixability because at least three of the four contact areas formed on the cutting insert are in contact with the tip seat of the cutting tool.
- the distance between the two surface portions where the contact area of the peripheral side surface is formed becomes short, the two concave surface portions approach each other, and the strength of the cutting insert may be reduced. For this reason, there is a limit to the distance between the two surface portions of the peripheral side surface where the contact area is formed, and there is a problem that it cannot be applied to a small cutting tool for a small lathe.
- the cutting insert, tool body and cutting tool of the present invention solve at least one of these problems.
- the cutting insert of the present invention is a cutting insert having two opposing end surfaces and a peripheral side surface connecting between the end surfaces, and the peripheral side surface includes at least one holding portion.
- the holding portion includes first and second contact surfaces that are spaced apart from each other in the circumferential direction of the cutting insert, and a convex surface portion or a flat surface portion that is formed between the first and second contact surfaces.
- the first contact surface is inclined so as to be recessed inward of the cutting insert from the one end side of the holding portion toward the convex surface portion or the flat surface portion side.
- the second contact surface is inclined so as to be recessed inward of the cutting insert from the other end side of the holding portion toward the convex surface portion or the flat surface portion side.
- the tool body of the present invention is a tool body of a cutting tool to which the cutting insert of the present invention is detachably mounted, and includes a tip seat.
- the tip seat has a main surface and a sub surface extending so as to stand up from the main surface and capable of contacting a part of the peripheral side surface.
- the sub surface includes a wall surface portion with which the holding portion of the cutting insert can come into contact.
- the wall surface portion has a first holding surface with which the first contact surface of the cutting insert can come into contact, and a second holding surface with which the second contact surface can come into contact.
- the cutting tool of the present invention is a cutting tool provided with the cutting insert of the present invention.
- the holding portion has a convex surface portion or a flat surface portion formed between the two abutting surfaces, so that the distance between the two surfaces of the peripheral side surface on which the holding portion is formed is shortened.
- the strength of the cutting insert does not decrease.
- FIG. 1 is a perspective view of a cutting insert according to the first embodiment.
- FIG. 2 is a left side view of the cutting insert shown in FIG.
- FIG. 3 is a partially enlarged view of the left side view of FIG. 4 is another partially enlarged view of the left side view of FIG.
- FIG. 5 is a plan view of the cutting insert shown in FIG.
- FIG. 6 is a front view of the cutting insert shown in FIG.
- FIG. 7 is a right side view of the cutting insert shown in FIG.
- FIG. 8 is a perspective view of the cutting tool in the first embodiment equipped with the cutting insert shown in FIG.
- FIG. 9 is a plan view of the cutting tool shown in FIG.
- FIG. 10 is a left side view of the cutting tool shown in FIG.
- FIG. 11 is a partially enlarged view of FIG. FIG.
- FIG. 12 is a front view of the cutting tool shown in FIG.
- FIG. 13 is an enlarged perspective view of the periphery of the tip seat with the cutting insert and the clamp member removed from the cutting tool shown in FIG.
- FIG. 14 is a perspective view of a cutting insert according to the second embodiment.
- FIG. 15 is a plan view of a cutting tool in the second embodiment in which the cutting insert shown in FIG. 14 is mounted.
- FIG. 16 is a partially enlarged view of the plan view of FIG.
- FIG. 17 is an enlarged perspective view of the periphery of the chip seat in a state where the cutting insert, the clamp member, and the deposit are removed from the cutting tool shown in FIG.
- the cutting insert 1 in this embodiment has two opposing end surfaces 2 and 3 and a peripheral side surface 4.
- the peripheral side surface 4 connects between the two end surfaces 2 and 3.
- the contour shapes of the two end surfaces 2 and 3 are substantially parallelograms.
- Each of the parallelograms of the end faces 2 and 3 has two long sides and two short sides. Since the short side portion is bent in the vicinity of the acute angle portion of the substantially parallelogram, the contour shape of each of the end faces 2 and 3 can be regarded as a substantially hexagonal shape.
- the peripheral side surface 4 basically includes two long side surface portions 4a corresponding to the long side portions and two short side surface portions 4b corresponding to the short side portions.
- the terms “long” and “short” as used herein only mean a relative relationship in length or size, and do not mean an absolute degree.
- a mounting hole 15 penetrating the end surfaces 2 and 3 is formed.
- the cutting insert 1 is 180 ° rotationally symmetric with respect to the central axis of the mounting hole 15. As shown in FIGS. 1 and 2, in the cutting insert 1 in this embodiment, a substantially cylindrical portion 15 a having a substantially constant diameter d is formed in a part of the mounting hole 15.
- a rake face 6 and a flank face 7 are formed on a part of the peripheral side surface 4 of the cutting insert 1.
- a cutting edge 5 is formed at the intersecting ridge line portion between the rake face 6 and the flank face 7. That is, at least a part of the cutting edge 5 is formed on a part of the peripheral side surface 4.
- Another part of the cutting edge 5 may also be formed on a part of the intersecting ridge line portion between the two end surfaces 2 and 3 and the peripheral side surface 4. Therefore, a part of the flank 7 may be formed on a part of the two end faces 2 and 3.
- at least two cutting edges 5 are formed. That is, it is an economical cutting insert 1 that can be used at least twice by reattaching it to the cutting tool.
- the two cutting edges 5 are arranged and shaped to be 180 ° rotationally symmetrical with respect to the central axis of the mounting hole 15.
- one cutting edge 5 is used as the working cutting edge 5a
- the description when the other cutting edge is used as the working cutting edge will be substantially omitted. That is, only the case where the cutting edge 5 shown on the upper right side in FIG. 2 is used as the working cutting edge 5a will be described, and the explanation on the case where the cutting edge 5 shown on the lower left side is used as the working cutting edge is the same. Therefore, it is omitted.
- the long side surface portion 4a on which the rake face 6a of the working cutting edge 5a is formed is referred to as an upper side surface portion 4a1.
- the upper side surface portion 4a1 can also be referred to as a first side surface portion 4a1.
- the short side surface portion 4b where the flank 7a of the working cutting edge 5a is formed is referred to as a front side surface portion 4b1.
- the long side surface portion 4a facing the upper side surface portion 4a1 is called a lower side surface portion 4a2
- the short side surface portion 4b facing the front side surface portion 4b1 is called a rear side surface portion 4b2.
- the lower side surface portion 4a2 may be referred to as a second side surface portion 4a2, the front side surface portion 4b1, the third side surface portion 4b1, and the rear side surface portion 4b2 may be referred to as a fourth side surface portion 4b2.
- the left end surface 2 is referred to as a first end surface 2
- the right end surface 3 is referred to as a second end surface 3.
- terms indicating directions in space such as up, down, front, back, left, and right are used, but this does not intend to indicate an absolute position or direction in the space.
- the cutting insert 1 is a reverse cutting insert (not shown)
- the left and right directions can be interchanged in space.
- a chip breaker is formed on the rake face 6.
- Various known shapes are applied as the shape of the chip breaker.
- one chip breaker groove is formed along each cutting edge 5. The chip breaker gives a positive rake angle and reduces cutting resistance.
- the second end surface 3 abuts on the main surface 23 of the tip seat 22 when the cutting insert 1 is mounted on the cutting tool 20, and the peripheral side surface 4 is the auxiliary seat of the tip seat. Abuts against the surface 24.
- the main surface 23 of the chip seat is the surface that contacts the cutting insert 1 most widely, and can also be referred to as the bottom surface 23.
- the sub-surface 24 of the chip seat is a surface that rises in a wall shape from the main surface 23 and can also be referred to as a side wall surface 24.
- the 2nd end surface 3 of the cutting insert 1 is good to be formed in planar shape.
- the corresponding main surface 23 of the chip seat can also be formed in a flat shape, so that the main surface 23 of the chip seat can be formed with high accuracy and easily. Can do. If the 2nd end surface 3 of the cutting insert 1 is formed in planar shape, the contact with the 2nd end surface 3 and the main surface 23 of a chip seat will be ensured with a wide area.
- the peripheral side surface 4 of the cutting insert 1 has first and second holding portions 8a and 8b which are holding portions 8 that come into contact with the sub-surface 24 of the chip seat.
- the holding portion 8 formed on the lower side surface portion 4a2 is referred to as a first holding portion 8a
- the holding portion 8 formed on the upper side surface portion 4a1 is referred to as a second holding portion 8b.
- the holding portion 8 that mainly receives the main component force among the cutting resistance applied to the working cutting edge 5a becomes the first holding portion 8a. That is, the main component force of the cutting force acts on the working cutting edge 5a from the upper side surface portion 4a1 side toward the lower side surface portion 4a2 side, and thus the first holding portion 8a formed on the lower side surface portion 4a2. The main component of cutting force is received.
- the second holding portion 8 b is a holding portion 8 that fixes the cutting insert 1 to the tip seat 22 of the cutting tool 20 by cooperating with the first holding portion 8 a.
- the first holding portion 8 a has at least two contact surfaces 9 that are spaced apart from each other in the circumferential direction of the cutting insert 1.
- the contact surface 9 on the side close to the working cutting edge 5a is defined as a first contact surface 9a
- the contact surface 9 on the far side is defined as a second contact surface 9b.
- a convex surface portion 10 is formed between two contact surfaces 9 in the circumferential direction of the cutting insert 1.
- the end of the first holding portion 8a on the working cutting edge 5a side is a first end 11a
- the other end is a second end 11b.
- the first contact surface 9a is inclined so as to be recessed inward of the cutting insert 1 from the first end 11a side toward the convex surface portion 10 side. That is, in the circumferential direction of the cutting insert 1, the first contact surface 9 a is inclined so as to approach the upper side surface portion 4 a 1 side from the front side surface portion 4 b 1 side toward the rear side surface portion 4 b 2 side.
- the second contact surface 9b is inclined so as to be recessed inward of the cutting insert 1 from the second end 11b side of the first holding portion 8a toward the convex surface portion 10 side. That is, the second contact surface 9b is inclined in the circumferential direction of the cutting insert 1 so as to approach the upper side surface portion 4a1 side from the rear side surface portion 4b2 side toward the front side surface portion 4b1 side.
- the second holding portion 8b has at least one abutting surface 9.
- the contact surface 9 of the second holding portion 8b is referred to as a third contact surface 9c.
- the end of the second holding portion 8b on the side far from the working cutting edge 5a is referred to as a third end 11c, and the end close to the working cutting edge 5a is referred to as a fourth end 11d.
- the third contact surface 9c is inclined so as to be recessed inward of the cutting insert 1 from the third end 11c side to the fourth end 11d side of the second holding portion 8b. That is, the third contact surface 9c is inclined so as to approach the lower side surface portion 4a2 side from the rear side surface portion 4b2 side toward the front side surface portion 4b1 side.
- the cutting insert 1 has a 180 ° rotationally symmetric shape with respect to the central axis of the mounting hole 15. Therefore, the third contact surface 9 c of the second holding portion 8 b is rotationally symmetric with each other by 180 ° with respect to the first contact surface 9 a of the first holding portion 8 a and the central axis of the mounting hole 15. Arranged and shaped.
- the second holding portion 8b is formed with a fourth contact surface 9d that is 180 ° rotationally symmetric with respect to the second contact surface 9b and the central axis of the mounting hole 15.
- the fourth contact surface 9d does not function as a contact surface with respect to the working cutting edge 5a, and functions as a contact surface when another cutting blade 5 acts. This relationship also holds for the second contact surface 9b.
- a raised portion 12 is formed on the working cutting edge 5a side of the second holding portion 8b.
- the raised portion 12 is referred to as a forward raised portion 12. That is, the fourth end 11 d of the second holding portion 8 b is formed on the front raised portion 12 that is raised outward from the cutting insert 1.
- a forward curved portion 14 that is smoothly connected from the fourth end 11d of the second holding portion 8b toward the working cutting edge 5a is formed.
- a raised portion 13 is also formed on the side of the second holding portion 8b away from the working cutting edge 5a.
- the raised portion 13 is referred to as a rear raised portion 13. That is, the third end 11 c of the second holding portion 8 b is formed in the rear raised portion 13 that is raised outward from the cutting insert 1.
- the material around the cutting edge 5 of the cutting insert 1 is a hard material such as cemented carbide, cermet, ceramics, and sintered body containing cubic boron nitride, or the surface of these hard materials coated with a PVD or CVD coating film. Or a single crystal diamond or a sintered body containing diamond.
- the material of the cutting insert 1 other than the cutting edge 5 is preferably a similar hard material.
- the cutting tool 20 in this embodiment is a turning tool. More specifically, it is a small tool for a small lathe, also called an automatic lathe, that is, a small turning tool.
- the cutting insert 1 in this embodiment is suitable for grooving and parting off. Therefore, the cutting tool 20 in this embodiment is suitable for grooving and parting off. However, it is not limited to this.
- the present invention can be applied to cutting tools for various uses such as for threading.
- the tool body 21 of the cutting tool 20 in this embodiment is a square whose cross-sectional shape of the shank is 12 mm on each side.
- the cutting tool used is a small cutting tool having a cross-sectional shape of the shank of about 10 mm to 16 mm on each side.
- the clamping member 30 of the cutting tool 20 in this embodiment is a fastening screw 30.
- the clamp member 30 is not limited to this embodiment.
- Various known mounting methods of the cutting insert 1 such as a lever lock type can be applied.
- the tip seat 22 of the cutting tool 20 of this embodiment has a main surface (bottom surface) 23 and a sub surface (side wall surface) 24.
- the main surface 23 is formed in a planar shape.
- a screw hole 29 into which a fastening screw 30 that is a clamp member 30 is screwed opens in the main surface 23.
- the sub-surface 24 of the chip seat 22 basically consists of two surface portions.
- the cutting insert 1 includes a first wall surface portion 25a that comes into contact with the first holding portion 8a and a second wall surface portion 25b that comes into contact with the second holding portion 8b.
- the first wall surface portion 25 a and the second wall surface portion 25 b are separated by the opening portion 28.
- the first and second wall surface portions 25a and 25b have shapes corresponding to the first and second holding portions 8a and 8b, respectively. That is, the sub-surface 24 of the tip seat 22 may have any shape as long as it is in contact with the first and second holding portions 8a and 8b of the cutting insert 1 and can fix the cutting insert 1.
- the sub-surface 24 of the tip seat 22 is preferably in contact with the cutting insert 1 at least at two locations so that the lower first wall surface portion 25a does not move even when receiving cutting force applied to the cutting edge 5. At least one location of the second wall surface portion 25b on the upper side may be in contact with the cutting insert 1.
- the first wall surface portion 25a of the cutting tool 20 in this embodiment has two convex curved surface portions, and a connecting surface 27 is formed between the two convex curved surface portions.
- a holding surface 26 that contacts the holding portion 8 is formed on each convex curved surface portion.
- the holding surface 26 corresponding to the first contact surface 9a is referred to as a first holding surface 26a
- the holding surface 26 corresponding to the second contact surface 9b is referred to as a second holding surface 26b.
- the first holding surface 26a when the end portion on the first holding surface 26a side is one end and the end portion on the second holding surface 26b side is the other end, the first holding surface 26a. Is inclined so that the first wall surface portion 25a protrudes toward the main surface 23 as it goes from one end side to the other end side of the first wall surface portion 25a. Further, the second holding surface 26b is inclined so that the first wall surface portion 25a protrudes toward the main surface 23 side from the other end side of the wall surface portion 25a toward the one end side. The second holding surface 26b faces the open portion 28 corresponding to the working cutting edge 5a.
- the connecting surface 27 between the first and second holding surfaces 26 a and 26 b is a concave portion 27.
- the concave surface portion 27 has a shape corresponding to the convex surface portion 10 or the flat surface portion. That is, the connecting surface 27 may include a flat portion.
- the second wall surface portion 25b has two convex curved surface portions, and a connecting surface is formed between the two convex curved surface portions.
- one convex curved surface portion at a position corresponding to the fourth contact surface 9 d of the second holding portion 8 b is retreated upward and does not contact the cutting insert 1.
- a holding surface 26 that contacts the holding portion 8 is formed on the other convex curved surface portion.
- the holding surface 26 corresponding to the third contact surface 9c is referred to as a third holding surface 26c.
- the third holding surface 26c is inclined so that the second wall surface portion 25b protrudes toward the main surface 23 side from the other end side of the second wall surface portion 25b toward the one end side.
- the first contact surface 9a is inclined so as to be directed inward of the cutting insert 1 from the first end 11a side to the second end 11b side, and the second contact surface 9b is formed on the first end 11a side. Since it inclines so that it may go to the outward of the cutting insert 1 as it goes to the 2nd end 11b side, the 1st contact surface 9a and the 2nd contact surface 9b are formed so that it may face. In other words, the two extension surfaces that extend the two contact surfaces of the cutting insert 1 and the chip seat 22 intersect each other. For this reason, the cutting insert 1 is firmly fixed to the sub-surface 24 of the chip seat 22 and does not move even if only the two abutting surfaces abut.
- the third contact surface 9c of the second holding portion 8b is inclined so as to go inward of the cutting insert 1 from the third end 11c side to the fourth end 11d side of the second holding portion 8b. Therefore, the third contact surface 9c is disposed facing the working cutting edge 5a side, that is, is disposed facing the open portion 28 side, and the first contact surface 9a and the second contact surface 9b are arranged. They are arranged in different directions. More specifically, the third holding surface 26c that contacts the third contact surface 9c is disposed so as to face the second holding surface 26a that contacts the second contact surface 9b, and the second holding surface The second contact surface 9b that contacts the surface 26b is disposed so as to face the first contact surface 9a that contacts the first holding surface 26a.
- the cutting insert 1 is firmly fixed by coming into contact with the sub-surface 24 of the chip seat 22 at the first to third contact surfaces 9a, 9b, 9c. That is, the cutting insert 1 is pressed against the sub-surface 24 of the chip seat 22 because the direction of the fixing force received from the third abutting surface 9c is directed to the first and second abutting surfaces 9a and 9b, and thus the cutting insert 1 is pressed. Is more effectively suppressed.
- the third contact surface 9c is preferably formed at a position as far as possible from the working cutting edge 5a.
- the cutting insert 1 of this embodiment has a 180 ° rotationally symmetric shape and has two cutting edges 5. That is, the third contact surface 9c is arranged and shaped 180 degrees rotationally symmetrical with the first contact surface 9a, so that when the other cutting edge 5 is used, the first contact surface 9a Change.
- the third abutment surface 9c cooperates with the first and second abutment surfaces to abut against the sub-surface 24 of the chip seat 22 so that the cutting insert 1 can be fixed in any arrangement and shape. It does not matter.
- the fastening screw 30 is preferably a right-hand thread.
- the fastening screw is preferably a left-handed screw.
- the convex surface portion 10 of the first holding portion 8a prevents the strength of the cutting insert 1 from being reduced. If this is a concave curved surface, stress concentrates on the concave surface portion, which may be the starting point of the fracture of the cutting insert 1. Therefore, when the concave surface portion is provided, the distance from the attachment hole 15 is increased.
- the maximum dimension from the upper side surface portion 4a1 to the lower side surface portion 4a2 is preferably 12 mm or less. As described above, since the shank of the cutting tool 20 for a small lathe has a side of 16 mm or less, it is preferable to suppress it to a size smaller than this.
- the convex surface portion 10 includes a case where the convex surface portion 10 is a flat surface portion 40 as shown in a cutting insert of a second embodiment described later. Since the convex surface portion 10 is at least the flat surface portion 40, stress concentration does not occur, and it can be prevented from becoming a starting point of fracture. That is, by attaching the cutting insert 1 to the chip seat 22 so that the portion where the stress is concentrated does not become a concave curved surface, excessive stress concentration can be prevented and the stress distribution can be dispersed.
- the convex surface part 10 or the flat surface part 40 when the convex surface part 10 or the flat surface part 40 is provided, the effect of ensuring the thickness of the cutting insert 1 between the peripheral side surface 4 and the attachment hole 15 is also acquired.
- the convex surface portion 10 can be formed on a cylindrical surface concentric with the mounting hole 15.
- the convex portion 10 is not limited to being formed concentrically with the attachment hole 15. The cutting insert 1 in this embodiment brings the center position of the curvature radius of the convex surface portion 10 closer to the first holding portion 8a side so that the dimension A in FIG. 2 can be made as large as possible.
- the first holding portion 8a may be formed as a smooth curved surface as a whole. Since the entire first holding portion 8a is formed as a smooth curved surface, stress concentration can be further prevented and the wall thickness can be appropriately ensured, so that the cutting insert 1 is prevented from being damaged and suitable for a small lathe. It can be applied to a small cutting tool 20.
- the curved portion of the joint between the contact surface 9 and the convex surface portion 10 or the flat surface portion 40 includes a concave curved surface at a position away from the attachment hole 15 to the extent that it does not become a starting point of fracture due to stress concentration. Do not exclude that. What is necessary is just to adjust suitably so that the whole 1st holding
- the convex surface portion 10 or the flat surface portion 40 may be formed so as to contact the sub surface 24 of the chip seat 22.
- the contact area is increased, the arrangement directions of the contact surfaces are diversified, and the force in more directions can be received. That is, when the convex surface portion 10 or the flat surface portion 40 is formed so as to contact the sub surface 24 of the chip seat 22 in addition to the first and second contact surfaces 9a and 9b, the fixing property of the cutting insert 1 is further improved.
- the number of the convex surface part 10 of this embodiment is one, it is not limited to this. Although not shown, a plurality of convex surface portions 10 may be formed.
- the fixing property of the cutting insert 1 is further improved.
- these curved surfaces are ground. It is important to form with precision.
- the contact surface 9 at low cost only the first and second contact surfaces 9a and 9b are used as the first holding portion in the case where the contact surface 9 is formed only by powder pressing and sintering.
- the two contact surfaces 9 in 8a may be in contact with the sub surface 24 of the chip seat 22.
- the thickness of the cutting insert 1 around the mounting hole 15 is a distance A in FIG. That is, from the outermost peripheral portion of the mounting hole 15 in the direction perpendicular to the lower surface portion 4a2 (that is, the direction perpendicular to the long side of the substantially parallelogram when the cutting insert 1 is opposed to the first or second end surface).
- the distance to the peripheral side surface 4 of the cutting insert 1 is a distance A. It is preferable that the distance A between the attachment hole 15 and the convex surface portion 10 is secured to a required dimension or more.
- the convex portion 10 is shaped here so as to ensure at least a predetermined thickness over the entire circumference of the mounting hole 15.
- a distance A is defined as a dimension representative of the thickness.
- the distance A is preferably in the range of 10% to 80% with respect to the diameter d.
- the distance A is less than 10% with respect to the diameter d, there is a concern that the wall thickness is insufficient and the cutting insert 1 is damaged.
- the distance A exceeds 80% with respect to the diameter d, there is a concern that the hole diameter of the mounting hole 15 is too small and the tightening screw is too thin to be damaged.
- the tightening screw is appropriately selected in consideration of cutting conditions and the size of the cutting insert 1. It is preferable that the tightening screw has a diameter of 1.5 mm or the like even if it is small. In the case of the cutting insert 1 for a small lathe, the larger one is preferably up to about 6 mm in diameter. Therefore, the diameter d is preferably in the range of 2 mm or more and 8 mm or less.
- the contour shapes of the first and second end surfaces 2 and 3 are substantially parallelograms each composed of two long sides and short sides, a small lathe can be obtained by reducing the size of the short sides.
- the present invention can be applied to a small cutting tool 20 that can be attached to the head.
- the cutting tool 20 with different protruding lengths can be easily manufactured by appropriately setting the dimension on the long side portion side.
- This protrusion length is related to the maximum depth of cut which is the cutting condition of the cutting insert 1 and the cutting tool 20. For example, if the cutting tool 20 is for grooving, this overhang length is related to the maximum groove depth constraint that can be machined.
- the cutting tool 20 of this embodiment has a plurality of types of cutting inserts 1 having different lengths on the side of one type of tool body 21 only by making the shapes of the first and second holding portions 8a and 8b common. Can be installed. That is, when providing a plurality of cutting tools 20 having different protruding lengths, the tool body 21 can be shared by one type, and only the cutting insert 1 provides a plurality of types. Further, when used for cutting, the periphery of the cutting edge 5 of the cutting insert 1 may be greatly damaged. In the cutting tool 20 of this embodiment, even when the periphery of the cutting edge 5 is greatly damaged, the shapes of the first and second holding portions 8a and 8b are not damaged, and the opposite cutting edge 5 can be used. It is possible and economical.
- the cutting insert 1 of this embodiment has a 180 ° rotationally symmetric shape with respect to the central axis of the mounting hole 15, but is not limited thereto.
- the shape of the cutting insert 1 may be any shape as long as it can be attached to the tool body 21 and has a cutting edge 5.
- the distance from the first contact surface 9a to the second contact surface 9b in the direction parallel to the long side portion of the substantially parallelogram is B, and the long side portion of the substantially parallelogram
- the interval B is preferably in the range of 15% or more and 50% or less with respect to the total length L.
- the sitting stability of the cutting insert 1 is insufficient, the distance between the fulcrum and the action point becomes long, and the cutting insert 1 is caused by the cutting resistance received by the cutting edge 5. Easier to move. Or there exists a possibility that plastic deformation may arise in the chip seat 22 of the cutting tool 20 by cutting resistance.
- the interval B exceeds 50% with respect to the total length L, the protruding length of the cutting insert 1 when mounted on the cutting tool 20 is insufficient, and the use of the cutting tool is greatly limited.
- the size of the cutting insert 1 is increased as a whole, and cannot be applied to a small lathe. Since the cutting insert 1 of the present embodiment has a 180 ° rotationally symmetric shape, in FIG. 2, for the sake of convenience, the interval B from the first contact surface 9a to the second contact surface 9b is set to a third value. The distance from the contact surface 9c to the fourth contact surface 9d is shown.
- the first to fourth contact surfaces 9a to 9d are all flat, and the interval B from the first contact surface 9a to the second contact surface 9b is the first The distance between the end of the contact surface 9a on the first end 11a side and the end of the second contact surface 9b on the second end 11b side is defined as the distance. Similarly, the distance B from the third contact surface 9c to the fourth contact surface 9d is equal to the end of the third contact surface 9c on the third end 11c side and the fourth contact surface 9d. The distance to the end on the 4th end 11d side.
- the front raised portion 12 and the front curved portion 14 protect the holding portion 8 from collisions such as chips during cutting. Further, the front raised portion 12 and the front curved portion 14 are effective for forming a suitable chip breaker. Further, the front raised portion 12 and the front curved portion 14 act so that the shape of the second holding portion 8b is not damaged when the periphery of the cutting edge 5 is largely damaged during the cutting process. That is, since the height of the cutting insert 1 in the vicinity of the front raised portion 12 is high, the cross-sectional area increases, and the influence of breakage around the cutting edge 5 reaches the second holding portion 8b beyond the front raised portion 12. To prevent.
- the front bending portion 14 is connected to the rake face 6a of the working cutting edge 5a.
- the front curved portion 14 may be a concave curved surface.
- the front bending portion 14 may be formed integrally with the chip breaker shape. Further, the rake face 6a of the working cutting edge 5a may be formed integrally with the front bending portion 14 so that the boundary is not known.
- the rear raised portion 13 is located below the cutting edge 5 when the opposite cutting edge 5 is the working cutting edge, so that the cross-sectional area increases, the rigidity of the cutting insert 1 is increased, and the cutting resistance is increased. Even if it is received, it has the effect of making it difficult to break.
- the rear raised portion 13 acts so that the shape of the first holding portion 8a is not damaged when the periphery of the cutting edge 5 is greatly damaged during the cutting process.
- a curved portion that smoothly connects from the rear ridge 13 toward the rear side may be formed.
- the cutting tool 20 in this embodiment has a thin tip. That is, the cutting insert 1 is not disposed on the extended surface of the left side surface, but is disposed at a position greatly shifted to the right side surface side.
- the cutting tool 20 is formed in such a shape, it is suitable for cutting on the sub spindle side of the small lathe.
- the sub-spindle is a sub-spindle with respect to the main spindle in a lathe having two main axes.
- the sub spindle is disposed so as to face the main spindle. That is, in the processing on the sub spindle side, the longitudinal direction (Z direction) is opposite to the main spindle.
- the cutting tool 20 is not thinned at the tip end side, the area where cutting can be performed on the sub spindle side becomes narrow.
- the tip end side is thin, but since the periphery of the holding surface 26 protrudes, a decrease in rigidity is suppressed. Therefore, the cutting tool 20 of this embodiment has a high rigidity and is easy to use as compared with a cutting tool whose tip side is thin. That is, the cutting tool 20 of this embodiment is resistant to breakage, and the occurrence of chatter vibration is also suppressed.
- each holding surface 26 comes into contact with the corresponding contact surface 9 and cooperates to fix the cutting insert 1.
- the first and second holding surfaces 26 a and 26 b support the cutting resistance transmitted through the cutting insert 1.
- the third holding surface 26c that comes into contact with the third contact surface 9c is disposed so as to face the second holding surface 26a that comes into contact with the second contact surface 9b, and the second holding surface 26b has By arranging the second contact surface 9b that contacts the first contact surface 9a that contacts the first holding surface 26a so that the cutting insert 1 is in contact at three locations, Fixed.
- the concave surface portion 27 or the flat surface portion of the sub surface 24 may be formed so as to contact the convex surface portion 10 or the flat surface portion 40 of the cutting insert 1.
- the concave surface portion 27 or the flat surface portion When the concave surface portion 27 or the flat surface portion is formed so as to contact the convex surface portion 10 or the flat surface portion 40, the area of the contact surface increases, and the arrangement direction of the contact surface becomes more diverse, so that the fixing property is improved. Further improve. On the contrary, if the concave surface portion 27 or the flat surface portion is formed so as not to contact the convex surface portion 10 or the flat surface portion 40, it is surely desired even if the shape accuracy of the holding surface 26 or the contact surface 9 is not as high as that of grinding. Therefore, the cutting tool 20 with high fixability can be obtained while suppressing the manufacturing cost.
- the cutting insert 1 of the present invention can be manufactured by powder pressure molding and sintering. Further, grinding can be performed after sintering to obtain a cutting insert with high dimensional accuracy.
- the tool body 21 of the present invention can be manufactured by cutting.
- the peripheral edge of the second end face 3 of the cutting insert 1 in this embodiment is chamfered to form a narrow band-like plane. When the second end face 3 has such a shape, it prevents the chipping of the cutting insert 1 when mounted on the cutting tool 20, and reduces the grinding allowance when the blade width is finished by grinding. Cost can be reduced. Note that the peripheral edge of the first end surface 2 may also be chamfered.
- the cutting insert 1 of this embodiment is suitable for threading.
- the cutting insert 1 has two opposite end surfaces 2 and 3 and a peripheral side surface 4.
- the peripheral side surface 4 connects between the two end surfaces 2 and 3.
- the contour shapes of the two end faces 2 and 3 are substantially triangular.
- a mounting hole 15 penetrating the end surfaces 2 and 3 is formed.
- the cutting insert 1 has a shape that is 120 ° rotationally symmetric with respect to the central axis of the mounting hole 15.
- a rake face 6 is formed on a part of the first end face 2 of the cutting insert 1.
- a clearance surface is formed on the peripheral side surface 4 of the cutting insert 1.
- a cutting edge 5 is formed at the intersection ridgeline between the rake face 6 and the flank face. That is, the cutting edge 5 is formed on at least a part of the intersecting ridge line between the first end surface 2 and the peripheral side surface 4.
- the cutting insert 1 in this embodiment is formed with three angle-shaped cutting edges 5 for threading. The three cutting edges 5 are arranged and shaped to be 120 ° rotationally symmetrical to each other.
- the second end surface 3 contacts the main surface 23 of the tip seat 22, and the peripheral side surface 4 contacts the sub-surface 24 of the tip seat.
- the 2nd end surface 3 of the cutting insert 1 is good to be formed in planar shape.
- the peripheral side surface 4 of the cutting insert 1 has first and second holding portions 8a and 8b which are holding portions 8 that come into contact with the sub-surface 24 of the chip seat.
- the holding portion 8 that is closest to the working cutting edge 5a in the clockwise direction is referred to as a second holding portion 8b
- the second holding portion 8 in the clockwise direction is referred to as a first holding portion 8a.
- the holding portion 8 that mainly receives the back component force of the three component forces of the cutting force applied to the working cutting edge 5a becomes the first holding portion 8a.
- the first holding portion 8 a has at least two contact surfaces 9.
- the contact surface 9 on the side farther in the circumferential direction of the cutting insert 1 from the second holding portion 8b is the first contact surface 9a
- the contact surface 9 on the closer side is the second contact surface 9b.
- a flat portion 40 is formed between the two contact surfaces 9.
- the flat portion 40 is formed so that a valley line appears between the two contact surfaces 9 so that the flat portion 40 can be easily understood.
- the end of the first holding portion 8a on the working cutting edge 5a side is one end, and the other end is the other end.
- the first contact surface 9a is inclined so as to go inward of the cutting insert 1 from the one end side toward the flat surface portion 40 side.
- the second contact surface 9b is inclined so as to go inward of the cutting insert 1 from the other end side of the first holding portion 8a toward the flat surface portion 40 side.
- the second holding portion 8b has at least one abutting surface 9.
- the contact surface 9 of the second holding portion 8b is referred to as a third contact surface 9c.
- the end of the second holding portion 8b on the side away from the working cutting edge 5a is the third end, and the end on the working cutting edge 5a side is the fourth end.
- the third contact surface 9c is inclined so as to go inward of the cutting insert 1 from the third end side to the fourth end side of the second holding portion 8b.
- the cutting insert 1 has a 120 ° rotationally symmetric shape with respect to the central axis of the mounting hole 15.
- the third contact surface 9 c of the second holding portion 8 b is rotationally symmetrical with respect to each other by 120 ° with respect to the first contact surface 9 a of the first holding portion 8 a and the central axis of the mounting hole 15. Arrangement and shape.
- the cutting tool 20 in this embodiment is a turning tool.
- the cutting tool 20 in this embodiment is suitable for thread cutting.
- the clamping member 30 of the cutting tool 20 in this embodiment is a fastening screw 30.
- the clamp member 30 is not limited to this embodiment.
- the tip seat 22 of the cutting tool 20 of this embodiment has a main surface (bottom surface) 23 and a sub surface (side wall surface) 24.
- the main surface 23 is formed in a planar shape.
- a screw hole into which a fastening screw 30 that is a clamp member 30 is screwed opens in the main surface 23.
- the sub-surface 24 of the chip seat 22 basically consists of two surface portions.
- the cutting insert 1 includes a first wall surface portion 25a that comes into contact with the first holding portion 8a and a second wall surface portion 25b that comes into contact with the second holding portion 8b.
- the first wall surface portion 25 a and the second wall surface portion 25 b are separated by the opening portion 28.
- the first and second wall surface portions 25a and 25b have shapes corresponding to the first and second holding portions 8a and 8b, respectively. That is, the sub-surface 24 of the tip seat 22 may have any shape as long as it is in contact with the first and second holding portions 8a and 8b of the cutting insert 1 and can fix the cutting insert 1.
- the sub-surface 24 of the tip seat 22 has at least two first wall portions 25a on the opposite side to the cutting edge 5 so that they do not move even when receiving cutting resistance applied to the cutting edge 5. It is good to abut.
- the second wall surface portion 25b may be in contact with the cutting insert 1 at least at one place. If it makes contact at three places in this way, the cutting insert 1 is firmly and securely fixed.
- the first wall surface portion 25a of the cutting tool 20 in this embodiment has one convex curved surface portion.
- a holding surface 26 that contacts the contact surface 9 is formed on the convex curved surface portion.
- the holding surface 26 corresponding to the first contact surface 9a is referred to as a first holding surface 26a
- the holding surface 26 corresponding to the second contact surface 9b is referred to as a second holding surface 26b.
- the second wall surface portion 25b of the cutting tool 20 has one convex curved surface portion.
- a holding surface 26 that contacts the contact surface 9 is also formed on the convex curved surface portion.
- the holding surface 26 corresponding to the third contact surface 9c is referred to as a third holding surface 26c.
- the cutting tool 20 of this embodiment has a fourth holding surface 26e corresponding to the fourth contact surface 9d. That is, the sub-surface 24 of the tip seat 22 is configured to abut on the peripheral side surface 4 of the cutting insert 1 at four locations. However, it is not limited to this.
- the fourth holding surface 26e may be a non-holding surface.
- the cutting insert and the cutting tool of the present invention are not limited to the embodiment described above, and various changes and additions can be made without departing from the gist of the present invention.
- the present invention is not limited to a lathe cutting tool, and can be applied to a rotary cutting tool.
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- Cutting Tools, Boring Holders, And Turrets (AREA)
Abstract
Provided are: a cutting insert for which fixing on a cutting tool is stabilized; a tool body; and a cutting tool. This cutting insert has two opposite end faces and a peripheral side surface connecting the end faces. The peripheral side surface is provided with at least one holding section. The holding section comprises first and second contact surfaces that are separated from each other in the peripheral direction of the cutting insert and a protruding section or flat section formed between the first and second contact surfaces. The first contact surface is inclined in the peripheral direction so as to dip towards the inside of the cutting insert when proceeding from one end of the holding section towards the protruding section or flat section. The second contact surface is inclined in the peripheral direction so as to dip towards the inside of the cutting insert when proceeding from the other end of the holding section towards the protruding section or flat section.
Description
本発明は、切削工具に着取自在に装着して金属材料などの切削加工に用いる切削インサート、その切削インサートを装着する工具ボデーおよび切削工具に関する。
The present invention relates to a cutting insert that is attached to a cutting tool so as to be freely attached and used for cutting a metal material, etc., a tool body to which the cutting insert is attached, and a cutting tool.
従来の切削インサート、工具ボデーおよび切削工具には、特許文献1に示すようなものがある。すなわち、自動盤とも呼ばれる小型旋盤にも適する切削インサートおよび切削工具であり、切削インサートの輪郭形状は略平行四辺形とされる。平行四辺形の鋭角部分に相当する2つの部分に切れ刃が形成されるため、2つの切れ刃を有する。すなわち、この切削インサートは切削工具に装着し直すことにより、2回の使用が可能である。この切削インサートは、対向する2つの端面と、これらの端面の間をつなぐ周側面とを有し、周側面のうちの2つの面部分は、切削工具に装着するときにチップ座の壁状に立ち上がる面部分と当接する。なお、この切削工具は、チップ座の壁状面の一部をへこませる(逃がす)ことによって、一方の壁状面が間隔をあけた2つの面部分に分割され、他方の壁状面の1つの面部分と合わせて3つの面部分が切削インサートと当接する。切削インサートの周側面の当接部は、基本的に4つの平面部分によって構成され、このうちの2つの平面部分が当接面として作用する。
Conventional cutting inserts, tool bodies, and cutting tools include those shown in Patent Document 1. That is, it is a cutting insert and a cutting tool suitable for a small lathe also called an automatic lathe, and the contour shape of the cutting insert is a substantially parallelogram. Since the cutting edge is formed in two portions corresponding to the acute angle portion of the parallelogram, it has two cutting edges. That is, the cutting insert can be used twice by reattaching it to the cutting tool. This cutting insert has two opposing end surfaces and a peripheral side surface connecting these end surfaces, and two surface portions of the peripheral side surfaces are formed into a wall shape of a chip seat when mounted on a cutting tool. Abuts against the rising surface. In this cutting tool, a part of the wall surface of the chip seat is recessed (relieved), so that one wall surface is divided into two spaced apart parts, and the other wall surface is separated. Three surface portions abut against the cutting insert together with one surface portion. The contact portion on the peripheral side surface of the cutting insert is basically constituted by four flat portions, and two of the flat portions act as contact surfaces.
また従来の切削インサート、工具ボデーおよび切削工具には、特許文献2に示すようなものがある。すなわち、切削インサートは、旋削、溝入れ加工、突切り加工またはねじ切り加工に使用され、複数の切れ刃を有する。切削インサートは、対向する2つの端面と、これらの端面の間をつなぐ周側面とを有する。周側面は、4つの当接区域(当接面)を有する。4つの当接区域は、それぞれ2つずつが凹面部分で接続され、2つの当接凹部を形成している。この切削インサートが切削工具のホルダへ装着されるときは、4つの当接区域のうちの少なくとも3つがホルダの反作用区域(保持面)と当接する。
Further, conventional cutting inserts, tool bodies and cutting tools include those shown in Patent Document 2. That is, the cutting insert is used for turning, grooving, parting, or threading, and has a plurality of cutting edges. The cutting insert has two opposing end surfaces and a peripheral side surface connecting the end surfaces. The peripheral side surface has four contact areas (contact surfaces). Each of the four contact areas is connected by two concave portions to form two contact recesses. When the cutting insert is attached to the holder of the cutting tool, at least three of the four contact areas contact the reaction area (holding surface) of the holder.
特許文献1の従来の切削インサート、工具ボデーおよび切削工具は、チップ座の壁状面の一部をへこませることで、切削インサートの固定性を高めることに一定の改善効果がある。しかし、切削インサートの周側面が平面状であるため、その平面と平行な方向へずれ動くことを防止できず、まだ固定性が不十分な場合がある。また、平行四辺形の短辺部となる周側面を、チップ座の壁状面と接触させるため、平行四辺形の長辺部の長さが異なる切削インサートを用いる場合、すなわち突切り加工などにおいて突出し長さの異なる切削インサートを用いる場合、切削インサートの全長に合わせてそれぞれ対応する工具ホルダ(バイト)を準備する必要がある。また、切削加工の際に切削インサートの切れ刃部分が大きく破損すると、平行四辺形の短辺部に形成された当接面が損傷を受け、反対側の切れ刃が使用できなくなる虞がある。
The conventional cutting insert, tool body and cutting tool of Patent Document 1 have a certain improvement effect in enhancing the fixing property of the cutting insert by denting a part of the wall surface of the chip seat. However, since the peripheral side surface of the cutting insert is planar, it cannot be prevented from moving in a direction parallel to the plane, and the fixability may still be insufficient. Also, in order to bring the peripheral side surface, which is the short side of the parallelogram, into contact with the wall surface of the chip seat, when using cutting inserts with different lengths of the long side of the parallelogram, that is, in parting off processing, etc. When using cutting inserts with different protruding lengths, it is necessary to prepare corresponding tool holders (bites) in accordance with the entire length of the cutting insert. Further, if the cutting edge portion of the cutting insert is greatly damaged during the cutting process, the contact surface formed on the short side of the parallelogram may be damaged, and the opposite cutting edge may not be usable.
特許文献2の従来の切削インサート、工具ボデーおよび切削工具は、切削インサートに形成される4つの当接区域のうちの少なくとも3つが切削工具のチップ座と当接することで固定性が高い。しかし、周側面の当接区域が形成される2つの面部分の間の距離が短くなると、2つの凹面部分が接近するため、切削インサートの強度が低下する虞がある。このため当接区域が形成される周側面の2つの面部分の間の距離に制限があり、小型旋盤用の小さな切削工具などへ適用できない問題がある。
The conventional cutting insert, tool body, and cutting tool of Patent Document 2 have high fixability because at least three of the four contact areas formed on the cutting insert are in contact with the tip seat of the cutting tool. However, if the distance between the two surface portions where the contact area of the peripheral side surface is formed becomes short, the two concave surface portions approach each other, and the strength of the cutting insert may be reduced. For this reason, there is a limit to the distance between the two surface portions of the peripheral side surface where the contact area is formed, and there is a problem that it cannot be applied to a small cutting tool for a small lathe.
本発明の切削インサート、工具ボデーおよび切削工具は、これらの課題の少なくとも1つを解決する。
The cutting insert, tool body and cutting tool of the present invention solve at least one of these problems.
本発明の切削インサートは、対向する2つの端面と、端面の間をつなぐ周側面とを有する切削インサートであって、周側面は、少なくとも1つの保持部分を備える。保持部分は、切削インサートの周方向に離間配置された第1および第2の当接面と、第1および第2の当接面の間に形成される凸面部または平面部とを有する。第1の当接面は、周方向において、保持部分の一端側から凸面部または平面部側に向かうにつれ切削インサートの内方に凹むように傾斜する。第2の当接面は、周方向において、保持部分の他端側から凸面部または平面部側に向かうにつれ切削インサートの内方に凹むように傾斜する。
The cutting insert of the present invention is a cutting insert having two opposing end surfaces and a peripheral side surface connecting between the end surfaces, and the peripheral side surface includes at least one holding portion. The holding portion includes first and second contact surfaces that are spaced apart from each other in the circumferential direction of the cutting insert, and a convex surface portion or a flat surface portion that is formed between the first and second contact surfaces. In the circumferential direction, the first contact surface is inclined so as to be recessed inward of the cutting insert from the one end side of the holding portion toward the convex surface portion or the flat surface portion side. In the circumferential direction, the second contact surface is inclined so as to be recessed inward of the cutting insert from the other end side of the holding portion toward the convex surface portion or the flat surface portion side.
本発明の工具ボデーは、本発明の切削インサートを着脱自在に装着する切削工具の工具ボデーであって、チップ座を備える。チップ座は、主面および、主面から屹立するように延在すると共に周側面の一部が当接可能な副面を有する。副面は、切削インサートの保持部分が当接可能な壁面部分を備える。壁面部分は、切削インサートの第1の当接面が当接可能な第1の保持面と、第2の当接面が当接可能な第2の保持面とを有する。
The tool body of the present invention is a tool body of a cutting tool to which the cutting insert of the present invention is detachably mounted, and includes a tip seat. The tip seat has a main surface and a sub surface extending so as to stand up from the main surface and capable of contacting a part of the peripheral side surface. The sub surface includes a wall surface portion with which the holding portion of the cutting insert can come into contact. The wall surface portion has a first holding surface with which the first contact surface of the cutting insert can come into contact, and a second holding surface with which the second contact surface can come into contact.
本発明の切削工具は、本発明の切削インサートを備える切削工具である。
The cutting tool of the present invention is a cutting tool provided with the cutting insert of the present invention.
この発明の切削インサートは、保持部分が2つの当接面の間に形成される凸面部または平面部を有することで、保持部分が形成される周側面の2つの面の間の距離を短くしても、切削インサートの強度が低下しない。このため、切削インサートの欠損などの不具合が発生しない切削インサート、工具ボデーおよび切削工具を提供する。
In the cutting insert of the present invention, the holding portion has a convex surface portion or a flat surface portion formed between the two abutting surfaces, so that the distance between the two surfaces of the peripheral side surface on which the holding portion is formed is shortened. However, the strength of the cutting insert does not decrease. For this reason, the cutting insert, tool body, and cutting tool which do not generate | occur | produce defects, such as a defect | deletion of a cutting insert, are provided.
本発明を適用した第1の実施形態の切削インサート、工具ボデーおよび切削工具について図面を参照しながら説明する。図1から図7に示すように、この実施形態における切削インサート1は、対向する2つの端面2、3と、周側面4とを有する。周側面4は、2つの端面2、3の間をつないでいる。図2および図7に示すように、2つの端面2、3の輪郭形状は、略平行四辺形とされる。各端面2、3の平行四辺形は、2つの長辺部と、2つの短辺部とを有する。なお短辺部は、略平行四辺形の鋭角部分の付近で屈曲しているため、各端面2、3の輪郭形状を略六角形とみることもできる。しかし、ここでは屈曲した辺を1辺とみなして、略平行四辺形とみなして説明している。したがって周側面4は、基本的に、長辺部に対応する2つの長側面部分4aと、短辺部に対応する2つの短側面部分4bとからなる。なお、ここで用いられる「長」、「短」という用語は長さまたは大きさにおける相対的な関係を意味するに過ぎず、絶対的な程度を意味しない。2つの端面2、3のそれぞれ中央には、これら端面2、3を貫通する取り付け穴15が形成される。取り付け穴15は、切削インサート1を切削工具20へ装着するときに、締めつけねじやレバーなどのクランプ部材30と当接する。取り付け穴15は、クランプ穴15と呼ぶこともできる。切削インサート1は、取り付け穴15の中心軸線に対して、180°回転対称な形状とされる。図1および図2に示すように、この実施形態における切削インサート1では、取り付け穴15の一部に直径dが略一定とされる略円筒状部分15aが形成される。
The cutting insert, tool body, and cutting tool of the first embodiment to which the present invention is applied will be described with reference to the drawings. As shown in FIGS. 1 to 7, the cutting insert 1 in this embodiment has two opposing end surfaces 2 and 3 and a peripheral side surface 4. The peripheral side surface 4 connects between the two end surfaces 2 and 3. As shown in FIGS. 2 and 7, the contour shapes of the two end surfaces 2 and 3 are substantially parallelograms. Each of the parallelograms of the end faces 2 and 3 has two long sides and two short sides. Since the short side portion is bent in the vicinity of the acute angle portion of the substantially parallelogram, the contour shape of each of the end faces 2 and 3 can be regarded as a substantially hexagonal shape. However, the explanation here assumes that the bent side is regarded as one side and is regarded as a substantially parallelogram. Therefore, the peripheral side surface 4 basically includes two long side surface portions 4a corresponding to the long side portions and two short side surface portions 4b corresponding to the short side portions. Note that the terms “long” and “short” as used herein only mean a relative relationship in length or size, and do not mean an absolute degree. At the center of each of the two end surfaces 2 and 3, a mounting hole 15 penetrating the end surfaces 2 and 3 is formed. When the cutting insert 1 is mounted on the cutting tool 20, the mounting hole 15 comes into contact with a clamp member 30 such as a tightening screw or a lever. The attachment hole 15 can also be called a clamp hole 15. The cutting insert 1 is 180 ° rotationally symmetric with respect to the central axis of the mounting hole 15. As shown in FIGS. 1 and 2, in the cutting insert 1 in this embodiment, a substantially cylindrical portion 15 a having a substantially constant diameter d is formed in a part of the mounting hole 15.
切削インサート1の周側面4の一部には、すくい面6および逃げ面7が形成される。すくい面6と逃げ面7との交差稜線部に切れ刃5が形成される。すなわち、切れ刃5の少なくとも一部は、周側面4の一部に形成される。なお、切れ刃5の別の一部は、2つの端面2、3と周側面4との交差稜線部の一部にも形成されて構わない。したがって逃げ面7の一部は、2つの端面2、3の一部にも形成されて構わない。この実施形態における切削インサート1は、切れ刃5が少なくとも2つ形成される。すなわち切削工具へ装着し直すことにより、少なくとも2回使用できる経済的な切削インサート1である。2つの切れ刃5は、取り付け穴15の中心軸線に対して、互いに180°回転対称な配置および形状とされる。以降は説明を簡略にするため、1つの切れ刃5を作用切れ刃5aとする場合についてのみ説明し、他方の切れ刃を作用切れ刃とする場合の説明を実質的に省略する。すなわち、図2において右上側に表記される切れ刃5を作用切れ刃5aとして使用する場合のみを説明し、左下側に表記される切れ刃5を作用切れ刃として使用する場合の説明は、同様であるため省略する。ここでは、作用切れ刃5aのすくい面6aが形成される長側面部分4aを上側面部分4a1と呼ぶ。上側面部分4a1は、第1の側面部分4a1と呼ばれることもできる。同様に、作用切れ刃5aの逃げ面7aが形成される短側面部分4bを前側面部分4b1と呼ぶ。上側面部分4a1と対向する長側面部分4aを下側面部分4a2と呼び、前側面部分4b1と対向する短側面部分4bを後側面部分4b2と呼ぶ。下側面部分4a2は、第2の側面部分4a2と、前側面部分4b1は、第3の側面部分4b1と、後側面部分4b2は、第4の側面部分4b2と、各々呼ばれることもできる。また、図1において左側の端面2を第1の端面2と呼び、右側の端面3を第2の端面3と呼ぶ。なお説明をわかりやすくするために、上下前後左右などの空間内の方向を示す用語を用いているが、これは空間内の絶対的な位置や方向を示すことを企図しない。例えば、作用切れ刃を入れ替えて、180°反対側の、他方の切れ刃を作用切れ刃とするときなど、ここで示す上下前後は空間内の方向を入れ替えることができる。また例えば、この切削インサート1とは逆勝手の切削インサート(図示しない)とするときなど、左右は空間内の方向を入れ替えることができる。
A rake face 6 and a flank face 7 are formed on a part of the peripheral side surface 4 of the cutting insert 1. A cutting edge 5 is formed at the intersecting ridge line portion between the rake face 6 and the flank face 7. That is, at least a part of the cutting edge 5 is formed on a part of the peripheral side surface 4. Another part of the cutting edge 5 may also be formed on a part of the intersecting ridge line portion between the two end surfaces 2 and 3 and the peripheral side surface 4. Therefore, a part of the flank 7 may be formed on a part of the two end faces 2 and 3. In the cutting insert 1 in this embodiment, at least two cutting edges 5 are formed. That is, it is an economical cutting insert 1 that can be used at least twice by reattaching it to the cutting tool. The two cutting edges 5 are arranged and shaped to be 180 ° rotationally symmetrical with respect to the central axis of the mounting hole 15. Hereinafter, in order to simplify the description, only the case where one cutting edge 5 is used as the working cutting edge 5a will be described, and the description when the other cutting edge is used as the working cutting edge will be substantially omitted. That is, only the case where the cutting edge 5 shown on the upper right side in FIG. 2 is used as the working cutting edge 5a will be described, and the explanation on the case where the cutting edge 5 shown on the lower left side is used as the working cutting edge is the same. Therefore, it is omitted. Here, the long side surface portion 4a on which the rake face 6a of the working cutting edge 5a is formed is referred to as an upper side surface portion 4a1. The upper side surface portion 4a1 can also be referred to as a first side surface portion 4a1. Similarly, the short side surface portion 4b where the flank 7a of the working cutting edge 5a is formed is referred to as a front side surface portion 4b1. The long side surface portion 4a facing the upper side surface portion 4a1 is called a lower side surface portion 4a2, and the short side surface portion 4b facing the front side surface portion 4b1 is called a rear side surface portion 4b2. The lower side surface portion 4a2 may be referred to as a second side surface portion 4a2, the front side surface portion 4b1, the third side surface portion 4b1, and the rear side surface portion 4b2 may be referred to as a fourth side surface portion 4b2. In FIG. 1, the left end surface 2 is referred to as a first end surface 2, and the right end surface 3 is referred to as a second end surface 3. For ease of explanation, terms indicating directions in space such as up, down, front, back, left, and right are used, but this does not intend to indicate an absolute position or direction in the space. For example, when the working cutting edge is replaced and the other cutting edge on the opposite side of 180 ° is used as the working cutting edge, the direction in the space can be switched between the up and down directions shown here. Further, for example, when the cutting insert 1 is a reverse cutting insert (not shown), the left and right directions can be interchanged in space.
すくい面6には、チップブレーカが形成されている。チップブレーカの形状は、既知の様々な形状が適用される。この実施形態の切削インサート1は、各々の切れ刃5に沿って、各々1つのチップブレーカ溝が形成されている。チップブレーカにより正のすくい角が付与され、切削抵抗を軽減している。
A chip breaker is formed on the rake face 6. Various known shapes are applied as the shape of the chip breaker. In the cutting insert 1 of this embodiment, one chip breaker groove is formed along each cutting edge 5. The chip breaker gives a positive rake angle and reduces cutting resistance.
図8から図13に示すように、第2の端面3は、切削インサート1を切削工具20へ装着するときに、チップ座22の主面23と当接し、周側面4は、チップ座の副面24と当接する。チップ座の主面23とは、切削インサート1と最も広く接触する面であり、底面23と呼ぶこともできる。チップ座の副面24とは、主面23から壁状に立ち上がる面であり、側壁面24と呼ぶこともできる。切削インサート1の第2の端面3は、平面状に形成されるとよい。第2の端面3が平面状に形成されると、対応するチップ座の主面23も平面状に形成することができるため、高精度に、なおかつ容易にチップ座の主面23を形成することができる。切削インサート1の第2の端面3が平面状に形成されると、第2の端面3とチップ座の主面23との接触が広い面積で確実となる。切削インサート1の周側面4は、チップ座の副面24と当接する保持部分8である第1および第2の保持部分8a、8bを有する。ここでは下側面部分4a2に形成される保持部分8を、第1の保持部分8aとし、上側面部分4a1に形成される保持部分8を、第2の保持部分8bとする。したがって、作用切れ刃5aに加わる切削抵抗の内、主分力を主に受ける保持部分8が、第1の保持部分8aとなる。すなわち、切削抵抗の主分力は、作用切れ刃5aに対して、上側面部分4a1側から下側面部分4a2側に向かって作用するため、下側面部分4a2に形成される第1の保持部分8aが切削抵抗の主分力を主に受けるのである。第2の保持部分8bは、第1の保持部分8aと協働することで、切削インサート1を切削工具20のチップ座22へ固定する保持部分8である。第1の保持部分8aは、切削インサート1の周方向において離間配置された、少なくとも2つの当接面9を有する。ここでは、作用切れ刃5aに近い側の当接面9を第1の当接面9aとし、遠い側の当接面9を第2の当接面9bとする。図1から図3に示すように、切削インサート1の周方向における2つの当接面9の間には凸面部10が形成される。
As shown in FIGS. 8 to 13, the second end surface 3 abuts on the main surface 23 of the tip seat 22 when the cutting insert 1 is mounted on the cutting tool 20, and the peripheral side surface 4 is the auxiliary seat of the tip seat. Abuts against the surface 24. The main surface 23 of the chip seat is the surface that contacts the cutting insert 1 most widely, and can also be referred to as the bottom surface 23. The sub-surface 24 of the chip seat is a surface that rises in a wall shape from the main surface 23 and can also be referred to as a side wall surface 24. The 2nd end surface 3 of the cutting insert 1 is good to be formed in planar shape. If the second end face 3 is formed in a planar shape, the corresponding main surface 23 of the chip seat can also be formed in a flat shape, so that the main surface 23 of the chip seat can be formed with high accuracy and easily. Can do. If the 2nd end surface 3 of the cutting insert 1 is formed in planar shape, the contact with the 2nd end surface 3 and the main surface 23 of a chip seat will be ensured with a wide area. The peripheral side surface 4 of the cutting insert 1 has first and second holding portions 8a and 8b which are holding portions 8 that come into contact with the sub-surface 24 of the chip seat. Here, the holding portion 8 formed on the lower side surface portion 4a2 is referred to as a first holding portion 8a, and the holding portion 8 formed on the upper side surface portion 4a1 is referred to as a second holding portion 8b. Accordingly, the holding portion 8 that mainly receives the main component force among the cutting resistance applied to the working cutting edge 5a becomes the first holding portion 8a. That is, the main component force of the cutting force acts on the working cutting edge 5a from the upper side surface portion 4a1 side toward the lower side surface portion 4a2 side, and thus the first holding portion 8a formed on the lower side surface portion 4a2. The main component of cutting force is received. The second holding portion 8 b is a holding portion 8 that fixes the cutting insert 1 to the tip seat 22 of the cutting tool 20 by cooperating with the first holding portion 8 a. The first holding portion 8 a has at least two contact surfaces 9 that are spaced apart from each other in the circumferential direction of the cutting insert 1. Here, the contact surface 9 on the side close to the working cutting edge 5a is defined as a first contact surface 9a, and the contact surface 9 on the far side is defined as a second contact surface 9b. As shown in FIGS. 1 to 3, a convex surface portion 10 is formed between two contact surfaces 9 in the circumferential direction of the cutting insert 1.
ここでは、第1の保持部分8aの作用切れ刃5a側の端部を第1端11aとし、他方の端部を第2端11bとする。第1の当接面9aは、第1端11a側から凸面部10側に向かうにつれ切削インサート1の内方に凹むように傾斜する。すなわち第1の当接面9aは、切削インサート1の周方向において、前側面部分4b1側から後側面部分4b2側に向かうにつれ上側面部分4a1側に近づくように傾斜する。第2の当接面9bは、第1の保持部分8aの第2端11b側から凸面部10側に向かうにつれ切削インサート1の内方に凹むように傾斜する。すなわち第2の当接面9bは、切削インサート1の周方向において、後側面部分4b2側から前側面部分4b1側に向かうにつれ上側面部分4a1側に近づくように傾斜する。
Here, the end of the first holding portion 8a on the working cutting edge 5a side is a first end 11a, and the other end is a second end 11b. The first contact surface 9a is inclined so as to be recessed inward of the cutting insert 1 from the first end 11a side toward the convex surface portion 10 side. That is, in the circumferential direction of the cutting insert 1, the first contact surface 9 a is inclined so as to approach the upper side surface portion 4 a 1 side from the front side surface portion 4 b 1 side toward the rear side surface portion 4 b 2 side. The second contact surface 9b is inclined so as to be recessed inward of the cutting insert 1 from the second end 11b side of the first holding portion 8a toward the convex surface portion 10 side. That is, the second contact surface 9b is inclined in the circumferential direction of the cutting insert 1 so as to approach the upper side surface portion 4a1 side from the rear side surface portion 4b2 side toward the front side surface portion 4b1 side.
第2の保持部分8bは、少なくとも1つの当接面9を有する。ここでは第2の保持部分8bの当接面9を、第3の当接面9cと呼ぶ。また第2の保持部分8bの作用切れ刃5aから遠い側の端部を第3端11cとし、作用切れ刃5aに近い側の端部を第4端11dとする。第3の当接面9cは、第2の保持部分8bの第3端11c側から第4端11d側に向かうにつれ切削インサート1の内方に凹むように傾斜する。すなわち第3の当接面9cは、後側面部分4b2側から前側面部分4b1側に向かうにつれ下側面部分4a2側に近づくように傾斜する。前述のとおり、この切削インサート1は、取り付け穴15の中心軸線に対して、180°回転対称な形状とされる。したがって、第2の保持部分8bの第3の当接面9cは、第1の保持部分8aの第1の当接面9aと、取り付け穴15の中心軸線に対して、互いに180°回転対称な配置および形状とされる。なお、第2の保持部分8bには、第2の当接面9bと取り付け穴15の中心軸線に対して、互いに180°回転対称な関係の第4の当接面9d が形成されている。しかし、第4の当接面9dは、後述するように、作用切れ刃5aに対しては当接面として機能せず、もう1つの切れ刃5が作用するときに当接面として機能する。この関係は、第2の当接面9bに関しても成立する。
The second holding portion 8b has at least one abutting surface 9. Here, the contact surface 9 of the second holding portion 8b is referred to as a third contact surface 9c. Further, the end of the second holding portion 8b on the side far from the working cutting edge 5a is referred to as a third end 11c, and the end close to the working cutting edge 5a is referred to as a fourth end 11d. The third contact surface 9c is inclined so as to be recessed inward of the cutting insert 1 from the third end 11c side to the fourth end 11d side of the second holding portion 8b. That is, the third contact surface 9c is inclined so as to approach the lower side surface portion 4a2 side from the rear side surface portion 4b2 side toward the front side surface portion 4b1 side. As described above, the cutting insert 1 has a 180 ° rotationally symmetric shape with respect to the central axis of the mounting hole 15. Therefore, the third contact surface 9 c of the second holding portion 8 b is rotationally symmetric with each other by 180 ° with respect to the first contact surface 9 a of the first holding portion 8 a and the central axis of the mounting hole 15. Arranged and shaped. The second holding portion 8b is formed with a fourth contact surface 9d that is 180 ° rotationally symmetric with respect to the second contact surface 9b and the central axis of the mounting hole 15. However, as will be described later, the fourth contact surface 9d does not function as a contact surface with respect to the working cutting edge 5a, and functions as a contact surface when another cutting blade 5 acts. This relationship also holds for the second contact surface 9b.
第2の保持部分8bの作用切れ刃5a側には、隆起部12が形成される。ここでは、この隆起部12を前方隆起部12と呼ぶ。すなわち、第2の保持部分8bの第4端11dは、切削インサート1の外方に隆起した前方隆起部12に形成される。第2の保持部分8bの第4端11dから作用切れ刃5a側に向かってなめらかに接続する前方湾曲部14が形成される。
A raised portion 12 is formed on the working cutting edge 5a side of the second holding portion 8b. Here, the raised portion 12 is referred to as a forward raised portion 12. That is, the fourth end 11 d of the second holding portion 8 b is formed on the front raised portion 12 that is raised outward from the cutting insert 1. A forward curved portion 14 that is smoothly connected from the fourth end 11d of the second holding portion 8b toward the working cutting edge 5a is formed.
第2の保持部分8bの作用切れ刃5aから離れた側にも、隆起部13が形成される。ここでは、この隆起部13を後方隆起部13と呼ぶ。すなわち、第2の保持部分8bの第3端11cは、切削インサート1の外方に隆起した後方隆起部13に形成される。
A raised portion 13 is also formed on the side of the second holding portion 8b away from the working cutting edge 5a. Here, the raised portion 13 is referred to as a rear raised portion 13. That is, the third end 11 c of the second holding portion 8 b is formed in the rear raised portion 13 that is raised outward from the cutting insert 1.
切削インサート1の切れ刃5周辺の材質は、超硬合金、サーメット、セラミックスおよび立方晶窒化ほう素を含む焼結体等の硬質材料又はこれら硬質材料の表面にPVD又はCVDコーティング膜を被膜したもの、又は単結晶ダイヤモンド或いはダイヤモンドを含む焼結体の中から選ばれる。また切れ刃5以外の切削インサート1の部分の材料も、同様の硬質材料などとされることが好ましい。
The material around the cutting edge 5 of the cutting insert 1 is a hard material such as cemented carbide, cermet, ceramics, and sintered body containing cubic boron nitride, or the surface of these hard materials coated with a PVD or CVD coating film. Or a single crystal diamond or a sintered body containing diamond. The material of the cutting insert 1 other than the cutting edge 5 is preferably a similar hard material.
図8から図12に示すように、この実施形態における切削工具20は、旋盤用のバイトとされる。より詳細には、自動盤とも呼ばれる小型旋盤用の小型バイト、すなわち小さな旋削工具とされる。この実施形態における切削インサート1は、溝入れ加工や突っ切り加工に適する。したがって、この実施形態における切削工具20は、溝入れ加工や突っ切り加工に適する。しかし、これに限定されない。本発明は、ねじ切り加工用など、様々な用途の切削工具に適用できる。この実施形態における切削工具20の工具ボデー21は、シャンクの断面形状が各辺12mmの正方形とされる。小型旋盤は、高能率な切削加工を可能とするため、多数の切削工具がくし型刃物台などに密集するように装着される。そのため使用される切削工具は、シャンクの断面形状が各辺10mmから16mm程度の小型バイトであることが好ましい。
As shown in FIGS. 8 to 12, the cutting tool 20 in this embodiment is a turning tool. More specifically, it is a small tool for a small lathe, also called an automatic lathe, that is, a small turning tool. The cutting insert 1 in this embodiment is suitable for grooving and parting off. Therefore, the cutting tool 20 in this embodiment is suitable for grooving and parting off. However, it is not limited to this. The present invention can be applied to cutting tools for various uses such as for threading. The tool body 21 of the cutting tool 20 in this embodiment is a square whose cross-sectional shape of the shank is 12 mm on each side. In order to enable highly efficient cutting, a small lathe is mounted so that a large number of cutting tools are concentrated on a comb-type tool post or the like. Therefore, it is preferable that the cutting tool used is a small cutting tool having a cross-sectional shape of the shank of about 10 mm to 16 mm on each side.
この実施形態における切削工具20のクランプ部材30は、締め付けねじ30とされる。しかし、クランプ部材30は、この実施形態に限定されない。レバーロック式など、既知の様々な切削インサート1の装着方法が適用できる。
The clamping member 30 of the cutting tool 20 in this embodiment is a fastening screw 30. However, the clamp member 30 is not limited to this embodiment. Various known mounting methods of the cutting insert 1 such as a lever lock type can be applied.
図13に示すように、この実施形態の切削工具20のチップ座22は、主面(底面)23および副面(側壁面)24を有する。前述のとおり、主面23は、平面状に形成されている。また主面23には、クランプ部材30である締めつけねじ30が螺入されるねじ穴29が開口する。チップ座22の副面24は、基本的に2つの面部分からなる。すなわち、切削インサート1の第1の保持部分8aと当接する第1の壁面部分25aと、第2の保持部分8bと当接する第2の壁面部分25bとからなる。第1の壁面部分25aと第2の壁面部分25bとは、開放部28により隔てられている。この開放部28から切削インサート1が突出することで、作用切れ刃5が工具ボデー21に対して突き出される。第1および第2の壁面部分25a、25bは、それぞれ第1および第2の保持部分8a、8bと対応する形状とされる。すなわち、チップ座22の副面24は、切削インサート1の第1および第2の保持部分8a、8bと当接し、切削インサート1を固定できる形状であれば、どのような形状でも構わない。チップ座22の副面24は、切れ刃5に加わる切削抵抗を受けても動かないように、下側となる第1の壁面部分25aが少なくとも2箇所で切削インサート1と当接するとよい。上側となる第2の壁面部分25bは、少なくとも1箇所が切削インサート1と当接するとよい。そのように、お互いが離れた位置に配置され、なおかつ当接面の向きが異なる3箇所で、切削インサート1とチップ座22とが当接すれば、切削インサート1がチップ座22へ強固に確実に固定される。この実施形態における切削工具20の第1の壁面部分25aは、2つの凸曲面部を有し、それら2つの凸曲面部の間につなぎの面27が形成される。それぞれの凸曲面部に、保持部分8と当接する保持面26が形成される。ここでは、第1の当接面9aに対応する保持面26を第1の保持面26aと呼び、第2の当接面9bに対応する保持面26を第2の保持面26bと呼ぶ。第1の壁面部分25aの2つの端部のうち、第1の保持面26a側の端部を一端とし、第2の保持面26b側の端部を他端とすると、第1の保持面26aは、第1の壁面部分25aの一端側から他端側に向かうにつれ第1の壁面部分25aが主面23側に突出するように傾斜する。また、第2の保持面26bは、壁面部分25aの他端側から一端側に向かうにつれ第1の壁面部分25aが主面23側に突出するように傾斜する。なお第2の保持面26bは、作用切れ刃5aに対応する開放部28の方を向く。
As shown in FIG. 13, the tip seat 22 of the cutting tool 20 of this embodiment has a main surface (bottom surface) 23 and a sub surface (side wall surface) 24. As described above, the main surface 23 is formed in a planar shape. Further, a screw hole 29 into which a fastening screw 30 that is a clamp member 30 is screwed opens in the main surface 23. The sub-surface 24 of the chip seat 22 basically consists of two surface portions. In other words, the cutting insert 1 includes a first wall surface portion 25a that comes into contact with the first holding portion 8a and a second wall surface portion 25b that comes into contact with the second holding portion 8b. The first wall surface portion 25 a and the second wall surface portion 25 b are separated by the opening portion 28. When the cutting insert 1 protrudes from the open portion 28, the working cutting edge 5 is protruded with respect to the tool body 21. The first and second wall surface portions 25a and 25b have shapes corresponding to the first and second holding portions 8a and 8b, respectively. That is, the sub-surface 24 of the tip seat 22 may have any shape as long as it is in contact with the first and second holding portions 8a and 8b of the cutting insert 1 and can fix the cutting insert 1. The sub-surface 24 of the tip seat 22 is preferably in contact with the cutting insert 1 at least at two locations so that the lower first wall surface portion 25a does not move even when receiving cutting force applied to the cutting edge 5. At least one location of the second wall surface portion 25b on the upper side may be in contact with the cutting insert 1. In this way, if the cutting insert 1 and the tip seat 22 come into contact with each other at three positions that are arranged at positions away from each other and that have different contact surface orientations, the cutting insert 1 is firmly and securely attached to the tip seat 22. Fixed. The first wall surface portion 25a of the cutting tool 20 in this embodiment has two convex curved surface portions, and a connecting surface 27 is formed between the two convex curved surface portions. A holding surface 26 that contacts the holding portion 8 is formed on each convex curved surface portion. Here, the holding surface 26 corresponding to the first contact surface 9a is referred to as a first holding surface 26a, and the holding surface 26 corresponding to the second contact surface 9b is referred to as a second holding surface 26b. Of the two end portions of the first wall surface portion 25a, when the end portion on the first holding surface 26a side is one end and the end portion on the second holding surface 26b side is the other end, the first holding surface 26a. Is inclined so that the first wall surface portion 25a protrudes toward the main surface 23 as it goes from one end side to the other end side of the first wall surface portion 25a. Further, the second holding surface 26b is inclined so that the first wall surface portion 25a protrudes toward the main surface 23 side from the other end side of the wall surface portion 25a toward the one end side. The second holding surface 26b faces the open portion 28 corresponding to the working cutting edge 5a.
第1および第2保持面26a、26b間のつなぎの面27は、凹面部27とされる。凹面部27は、凸面部10または平面部に対応する形状とされる。すなわちつなぎの面27は、平面部を含む場合がある。
The connecting surface 27 between the first and second holding surfaces 26 a and 26 b is a concave portion 27. The concave surface portion 27 has a shape corresponding to the convex surface portion 10 or the flat surface portion. That is, the connecting surface 27 may include a flat portion.
第2の壁面部分25bは、2つの凸曲面部を有し、それら2つの凸曲面部の間につなぎの面が形成される。ただし、図11に示すように、第2の保持部分8bの第4の当接面9dに対応する位置にある一方の凸曲面部は、上方に後退しており、切削インサート1とは接触しないように配置されている。すなわち、第4の当接面9dに対応する位置にある一方の凸曲面部は、非保持面26dとして形成される。他方の凸曲面部に、保持部分8と当接する保持面26が形成される。ここでは、この第3の当接面9cに対応する保持面26を第3の保持面26cと呼ぶ。第2の壁面部分25bの2つの端部のうち、作用切れ刃5aに対応する開放部28から遠い側の端部を一端とし、開放部28に近い側の端部を他端とすると、第3の保持面26cは、第2の壁面部分25bの他端側から一端側に向かうにつれて第2の壁面部分25bが主面23側に突出するように傾斜する。
The second wall surface portion 25b has two convex curved surface portions, and a connecting surface is formed between the two convex curved surface portions. However, as shown in FIG. 11, one convex curved surface portion at a position corresponding to the fourth contact surface 9 d of the second holding portion 8 b is retreated upward and does not contact the cutting insert 1. Are arranged as follows. That is, one convex curved surface portion at a position corresponding to the fourth contact surface 9d is formed as the non-holding surface 26d. A holding surface 26 that contacts the holding portion 8 is formed on the other convex curved surface portion. Here, the holding surface 26 corresponding to the third contact surface 9c is referred to as a third holding surface 26c. Of the two end portions of the second wall surface portion 25b, when the end portion on the side far from the opening portion 28 corresponding to the working cutting edge 5a is one end and the end portion on the side close to the opening portion 28 is the other end, The third holding surface 26c is inclined so that the second wall surface portion 25b protrudes toward the main surface 23 side from the other end side of the second wall surface portion 25b toward the one end side.
つぎに、各構成の作用・効果について説明する。第1の当接面9aは、第1端11a側から第2端11b側に向かうにつれ切削インサート1の内方に向かうように傾斜し、第2の当接面9bは、第1端11a側から第2端11b側に向かうにつれ切削インサート1の外方に向かうように傾斜するため、第1の当接面9aと第2の当接面9bとは、向かい合うように形成される。別の表現をすれば、切削インサート1とチップ座22との2つの当接面をそれぞれ延長する2つの延長面は、互いに交差する。このため切削インサート1は、この2つの当接面での当接だけでもチップ座22の副面24にしっかりと固定されてずれ動かない。さらに第2の保持部分8bの第3の当接面9cは、第2の保持部分8bの第3端11c側から第4端11d側に向かうにつれ切削インサート1の内方に向かうように傾斜するため、第3の当接面9cは、作用切れ刃5a側を向いて配置され、すなわち開放部28側を向いて配置され、なおかつ第1の当接面9aおよび第2の当接面9bのいずれとも異なる方向に配置される。より詳しくは第3の当接面9cに当接する第3の保持面26cが、第2の当接面9bに当接する第2の保持面26aと向かい合うように配置され、かつ、第2の保持面26bに当接する第2の当接面9bが、第1の保持面26aに当接する第1の当接面9aと向かい合うように配置される。このため切削インサート1は、チップ座22の副面24と第1から第3の当接面9a、9b、9cの3箇所で当接することによって、しっかりと固定される。すなわち切削インサート1は、第3の当接面9cから受ける固定力の方向が第1および第2の当接面9a、9bに向かい、チップ座22の副面24に押し付けられるため、切削インサート1がずれ動くことをさらに効果的に抑制する。ここで第3の当接面9cは、作用切れ刃5aからでき得る限り離れた位置に形成されることが好ましい。第3の当接面9cが作用切れ刃5aから十分に離れて形成されると、切削加工のときに作用切れ刃5aに切削抵抗が加わり作用切れ刃の5aの反対側の部分が浮き上がろうとするときに、第3の当接面9cによって効果的に押さえることができる。前述のとおり、この実施形態の切削インサート1は、180°回転対称な形状とされ、2つの切れ刃5を有する。すなわち第3の当接面9cは、第1の当接面9aと180°回転対称な配置および形状とされることで、他方の切れ刃5を使用するときに第1の当接面9aと入れ替わる。しかし、これに限定されない。第3の当接面9cは、第1および第2の当接面と協働して、チップ座22の副面24と当接して、切削インサート1を固定できれば、どのような配置および形状とされても構わない。
Next, the operation and effect of each component will be described. The first contact surface 9a is inclined so as to be directed inward of the cutting insert 1 from the first end 11a side to the second end 11b side, and the second contact surface 9b is formed on the first end 11a side. Since it inclines so that it may go to the outward of the cutting insert 1 as it goes to the 2nd end 11b side, the 1st contact surface 9a and the 2nd contact surface 9b are formed so that it may face. In other words, the two extension surfaces that extend the two contact surfaces of the cutting insert 1 and the chip seat 22 intersect each other. For this reason, the cutting insert 1 is firmly fixed to the sub-surface 24 of the chip seat 22 and does not move even if only the two abutting surfaces abut. Furthermore, the third contact surface 9c of the second holding portion 8b is inclined so as to go inward of the cutting insert 1 from the third end 11c side to the fourth end 11d side of the second holding portion 8b. Therefore, the third contact surface 9c is disposed facing the working cutting edge 5a side, that is, is disposed facing the open portion 28 side, and the first contact surface 9a and the second contact surface 9b are arranged. They are arranged in different directions. More specifically, the third holding surface 26c that contacts the third contact surface 9c is disposed so as to face the second holding surface 26a that contacts the second contact surface 9b, and the second holding surface The second contact surface 9b that contacts the surface 26b is disposed so as to face the first contact surface 9a that contacts the first holding surface 26a. Therefore, the cutting insert 1 is firmly fixed by coming into contact with the sub-surface 24 of the chip seat 22 at the first to third contact surfaces 9a, 9b, 9c. That is, the cutting insert 1 is pressed against the sub-surface 24 of the chip seat 22 because the direction of the fixing force received from the third abutting surface 9c is directed to the first and second abutting surfaces 9a and 9b, and thus the cutting insert 1 is pressed. Is more effectively suppressed. Here, the third contact surface 9c is preferably formed at a position as far as possible from the working cutting edge 5a. When the third contact surface 9c is formed sufficiently away from the working cutting edge 5a, a cutting resistance is applied to the working cutting edge 5a during the cutting process, and the portion of the working cutting edge 5a opposite to the floating side is lifted. When trying to do so, the third abutment surface 9c can be effectively pressed down. As described above, the cutting insert 1 of this embodiment has a 180 ° rotationally symmetric shape and has two cutting edges 5. That is, the third contact surface 9c is arranged and shaped 180 degrees rotationally symmetrical with the first contact surface 9a, so that when the other cutting edge 5 is used, the first contact surface 9a Change. However, it is not limited to this. The third abutment surface 9c cooperates with the first and second abutment surfaces to abut against the sub-surface 24 of the chip seat 22 so that the cutting insert 1 can be fixed in any arrangement and shape. It does not matter.
クランプ部材30が締め付けねじ30である場合は、ねじを締めるときの回転方向を、切削抵抗によって切削インサート1が回転しようとする方向と合わせることが好ましい。この実施形態で締め付けねじ30は、右ねじとされることが好ましい。切削工具20を、この実施形態とは逆の右勝手とする場合、締め付けねじは左ねじとされることが好ましい。締め付けねじの回転方向をこのように選択すると、締め付けねじで切削インサート1を締め付けた状態から、切削加工中に動かなくできる。
When the clamp member 30 is the tightening screw 30, it is preferable to match the rotation direction when the screw is tightened with the direction in which the cutting insert 1 tries to rotate by the cutting resistance. In this embodiment, the fastening screw 30 is preferably a right-hand thread. When the cutting tool 20 is a right hand that is the opposite of this embodiment, the fastening screw is preferably a left-handed screw. When the rotation direction of the tightening screw is selected in this way, the cutting insert 1 can be stopped during the cutting process from the state in which the cutting insert 1 is tightened with the tightening screw.
第1の保持部分8aの凸面部10は、切削インサート1の強度低下を防止する。ここが凹湾曲面であると、凹面部に応力が集中し、切削インサート1の破壊の起点となる場合がある。したがって凹面部が設けられる場合は、取り付け穴15との間隔が大きくされる。小型旋盤用の小型の切削工具20に好適な切削インサート1の場合、上側面部分4a1から下側面部分4a2までの最大寸法は、12mm以下が好ましい。これは前述のとおり、小型旋盤用の切削工具20のシャンクが、一辺16mm以下であるため、これより小さい寸法に抑えることが好ましい。12mm以下の寸法の中で取り付け穴15を設け、さらに第1および第2の保持部分8a、8bを設けるためには、凸面部10を設けることが効果的である。ここで凸面部10とは、後述する第2実施形態の切削インサートに示すように、平面部40とされる場合を含む。凸面部10は、少なくとも平面部40とされることで、応力の集中が発生せず、破壊の起点となることを防止できる。すなわち切削インサート1をチップ座22へ装着することにより応力が集中する部分が、凹湾曲面とならないようにすることで、過度の応力集中を防止し、応力分布を分散できる。また、凸面部10または平面部40を設けると、周側面4と取り付け穴15との間の切削インサート1の肉厚を確保する効果も得られる。取り付け穴15の周辺の切削インサート1の肉厚を確保するには、例えば取り付け穴15と同心の円筒状面に凸面部10が形成されることができる。しかし凸面部10は、取り付け穴15と同心に形成されることに限定されない。この実施形態における切削インサート1は、図2の寸法Aをできる限り大きくできるように、凸面部10の曲率半径の中心位置を第1の保持部分8a側に寄せている。
The convex surface portion 10 of the first holding portion 8a prevents the strength of the cutting insert 1 from being reduced. If this is a concave curved surface, stress concentrates on the concave surface portion, which may be the starting point of the fracture of the cutting insert 1. Therefore, when the concave surface portion is provided, the distance from the attachment hole 15 is increased. In the case of the cutting insert 1 suitable for the small cutting tool 20 for a small lathe, the maximum dimension from the upper side surface portion 4a1 to the lower side surface portion 4a2 is preferably 12 mm or less. As described above, since the shank of the cutting tool 20 for a small lathe has a side of 16 mm or less, it is preferable to suppress it to a size smaller than this. In order to provide the attachment hole 15 in a dimension of 12 mm or less and further provide the first and second holding portions 8a and 8b, it is effective to provide the convex surface portion 10. Here, the convex surface portion 10 includes a case where the convex surface portion 10 is a flat surface portion 40 as shown in a cutting insert of a second embodiment described later. Since the convex surface portion 10 is at least the flat surface portion 40, stress concentration does not occur, and it can be prevented from becoming a starting point of fracture. That is, by attaching the cutting insert 1 to the chip seat 22 so that the portion where the stress is concentrated does not become a concave curved surface, excessive stress concentration can be prevented and the stress distribution can be dispersed. Moreover, when the convex surface part 10 or the flat surface part 40 is provided, the effect of ensuring the thickness of the cutting insert 1 between the peripheral side surface 4 and the attachment hole 15 is also acquired. In order to ensure the thickness of the cutting insert 1 around the mounting hole 15, for example, the convex surface portion 10 can be formed on a cylindrical surface concentric with the mounting hole 15. However, the convex portion 10 is not limited to being formed concentrically with the attachment hole 15. The cutting insert 1 in this embodiment brings the center position of the curvature radius of the convex surface portion 10 closer to the first holding portion 8a side so that the dimension A in FIG. 2 can be made as large as possible.
さらに第1の保持部分8aは、全体が滑らかな曲面として形成されるとよい。第1の保持部分8aの全体がなめらかな曲面として形成されることで、応力集中をさらに防止し、肉厚も適切に確保できることから、切削インサート1が破損することが防止され、小型旋盤に適する小さな切削工具20に適用できる。その際に、当接面9と凸面部10または平面部40との間のつなぎの湾曲部は、取り付け穴15から離れた位置に、応力集中による破壊の起点にならない程度の凹湾曲面を含むことを排除しない。応力が集中しないように配慮しつつ、第1の保持部分8aの全体が滑らかな曲面とされるように適宜調整されればよい。
Further, the first holding portion 8a may be formed as a smooth curved surface as a whole. Since the entire first holding portion 8a is formed as a smooth curved surface, stress concentration can be further prevented and the wall thickness can be appropriately ensured, so that the cutting insert 1 is prevented from being damaged and suitable for a small lathe. It can be applied to a small cutting tool 20. In that case, the curved portion of the joint between the contact surface 9 and the convex surface portion 10 or the flat surface portion 40 includes a concave curved surface at a position away from the attachment hole 15 to the extent that it does not become a starting point of fracture due to stress concentration. Do not exclude that. What is necessary is just to adjust suitably so that the whole 1st holding | maintenance part 8a may become a smooth curved surface, considering so that stress may not concentrate.
凸面部10または平面部40は、チップ座22の副面24と当接するように形成されてもよい。凸面部10または平面部40と副面24とがさらに当接すると、接触面積が増えるとともに、当接面の配置方向が多様となり、より多くの方向の力を受け止められるようになる。すなわち第1および第2の当接面9a、9bに加えて凸面部10または平面部40がチップ座22の副面24と当接するように形成されると、切削インサート1の固定性がさらに向上する。この実施形態の凸面部10は1つであるが、これに限定されない。図示しないが、凸面部10が複数形成されても構わない。複数の凸面部10がチップ座22の副面24と各々当接するように形成されると、切削インサート1の固定性はますます向上する。ただし、当接面9と複数の凸面部10とのすべてを、チップ座22の副面24の対応する各々の保持面26と当接させるためには、これらの曲面を研削加工するなど、高精度に形成することが重要である。逆に、当接面9を低コストに形成するため粉末加圧成形と焼結のみで形成するような場合は、第1および第2の当接面9a、9bのみが、第1の保持部分8aにおける2つの当接面9として、チップ座22の副面24と当接するようにされるとよい。
The convex surface portion 10 or the flat surface portion 40 may be formed so as to contact the sub surface 24 of the chip seat 22. When the convex surface portion 10 or the flat surface portion 40 and the sub surface 24 are further in contact with each other, the contact area is increased, the arrangement directions of the contact surfaces are diversified, and the force in more directions can be received. That is, when the convex surface portion 10 or the flat surface portion 40 is formed so as to contact the sub surface 24 of the chip seat 22 in addition to the first and second contact surfaces 9a and 9b, the fixing property of the cutting insert 1 is further improved. To do. Although the number of the convex surface part 10 of this embodiment is one, it is not limited to this. Although not shown, a plurality of convex surface portions 10 may be formed. When the plurality of convex portions 10 are formed so as to abut against the sub-surfaces 24 of the chip seats 22, the fixing property of the cutting insert 1 is further improved. However, in order to bring all of the contact surface 9 and the plurality of convex surface portions 10 into contact with the corresponding holding surfaces 26 of the sub-surface 24 of the chip seat 22, these curved surfaces are ground. It is important to form with precision. On the other hand, in order to form the contact surface 9 at low cost, only the first and second contact surfaces 9a and 9b are used as the first holding portion in the case where the contact surface 9 is formed only by powder pressing and sintering. The two contact surfaces 9 in 8a may be in contact with the sub surface 24 of the chip seat 22.
ここでは、取り付け穴15の周辺の切削インサート1の肉厚を、図2の距離Aとする。すなわち、下側面部分4a2と垂直方向(つまり切削インサート1を第1または第2の端面に対向する方向からみて、略平行四辺形の長辺に直角な方向)における取り付け穴15の最外周部から切削インサート1の周側面4までの距離を距離Aとする。取り付け穴15と凸面部10との距離Aは、所要の寸法以上に確保されることが好ましい。凸面部10は、取り付け穴15の全周に亘って、所定の肉厚を少なくとも確保するように、ここでは形付けられている。そして、その肉厚を代表する寸法として距離Aが定められている。取り付け穴15の略円筒状部分15aの直径をdとすると、距離Aは直径dに対して、10%以上かつ80%以下の範囲とされることが好ましい。距離Aが直径dに対して10%未満になると、肉厚が不足して切削インサート1が破損する懸念がある。距離Aが直径dに対して80%を超えると、取り付け穴15の穴径が小さすぎて、締め付けねじが細すぎて破損する懸念がある。締め付けねじは、切削条件や切削インサート1の大きさなどを考慮して適切に選択される。締め付けねじは、小さいものでも直径1.5mmなどとされることが好ましい。大きい方は、小型旋盤用の切削インサート1の場合、直径6mm程度までが好ましい。したがって直径dは、2mm以上、かつ8mm以下の範囲が好ましい。
Here, the thickness of the cutting insert 1 around the mounting hole 15 is a distance A in FIG. That is, from the outermost peripheral portion of the mounting hole 15 in the direction perpendicular to the lower surface portion 4a2 (that is, the direction perpendicular to the long side of the substantially parallelogram when the cutting insert 1 is opposed to the first or second end surface). The distance to the peripheral side surface 4 of the cutting insert 1 is a distance A. It is preferable that the distance A between the attachment hole 15 and the convex surface portion 10 is secured to a required dimension or more. The convex portion 10 is shaped here so as to ensure at least a predetermined thickness over the entire circumference of the mounting hole 15. A distance A is defined as a dimension representative of the thickness. When the diameter of the substantially cylindrical portion 15a of the mounting hole 15 is d, the distance A is preferably in the range of 10% to 80% with respect to the diameter d. When the distance A is less than 10% with respect to the diameter d, there is a concern that the wall thickness is insufficient and the cutting insert 1 is damaged. When the distance A exceeds 80% with respect to the diameter d, there is a concern that the hole diameter of the mounting hole 15 is too small and the tightening screw is too thin to be damaged. The tightening screw is appropriately selected in consideration of cutting conditions and the size of the cutting insert 1. It is preferable that the tightening screw has a diameter of 1.5 mm or the like even if it is small. In the case of the cutting insert 1 for a small lathe, the larger one is preferably up to about 6 mm in diameter. Therefore, the diameter d is preferably in the range of 2 mm or more and 8 mm or less.
第1および第2の端面2、3の輪郭形状は、それぞれ2つの長辺部および短辺部からなる略平行四辺形とされるため、短辺部側の寸法を小さくすることで、小型旋盤へ装着可能な小型の切削工具20へ適用できる。一方で、長辺部側の寸法を適宜設定することで、突出し長さの異なる切削工具20を容易に製造できる。この突出し長さは、切削インサート1および切削工具20の切削条件である最大切込みに関連する。例えば、切削工具20が溝入れ加工用の場合、この突出し長さは、加工できる最大溝深さの制約に関連する。この実施形態の切削工具20は、第1および第2の保持部分8a、8bの形状を共通にするだけで、1種類の工具ボデー21に長辺部側の寸法の異なる複数種類の切削インサート1を装着できる。つまり、突出し長さの異なる複数の切削工具20を提供する際に、工具ボデー21は1種類で共用することが可能となり、切削インサート1のみ複数種類を提供する。また、切削に使用したときに切削インサート1の切れ刃5の周辺は、大きく破損することがある。この実施形態の切削工具20は、切れ刃5の周辺が大きく破損した場合でも、第1および第2の保持部分8a、8bの形状は損傷せず、反対側の切れ刃5を使用することが可能となり、経済的である。すなわち、作用切れ刃5aと反対側の切削インサート1の切れ刃5周辺の形状は、例え損傷しても、工具ボデー21へ装着するための構造に影響がない。この実施形態の切削インサート1は、取り付け穴15の中心軸線に対して180°回転対称な形状とされたが、これに限定されない。切削インサート1の形状は、工具ボデー21に装着できて、切れ刃5を有する形状とされる限り、どのような形状とされても構わない。
Since the contour shapes of the first and second end surfaces 2 and 3 are substantially parallelograms each composed of two long sides and short sides, a small lathe can be obtained by reducing the size of the short sides. The present invention can be applied to a small cutting tool 20 that can be attached to the head. On the other hand, the cutting tool 20 with different protruding lengths can be easily manufactured by appropriately setting the dimension on the long side portion side. This protrusion length is related to the maximum depth of cut which is the cutting condition of the cutting insert 1 and the cutting tool 20. For example, if the cutting tool 20 is for grooving, this overhang length is related to the maximum groove depth constraint that can be machined. The cutting tool 20 of this embodiment has a plurality of types of cutting inserts 1 having different lengths on the side of one type of tool body 21 only by making the shapes of the first and second holding portions 8a and 8b common. Can be installed. That is, when providing a plurality of cutting tools 20 having different protruding lengths, the tool body 21 can be shared by one type, and only the cutting insert 1 provides a plurality of types. Further, when used for cutting, the periphery of the cutting edge 5 of the cutting insert 1 may be greatly damaged. In the cutting tool 20 of this embodiment, even when the periphery of the cutting edge 5 is greatly damaged, the shapes of the first and second holding portions 8a and 8b are not damaged, and the opposite cutting edge 5 can be used. It is possible and economical. That is, even if the shape around the cutting edge 5 of the cutting insert 1 on the side opposite to the working cutting edge 5a is damaged, the structure for mounting on the tool body 21 is not affected. The cutting insert 1 of this embodiment has a 180 ° rotationally symmetric shape with respect to the central axis of the mounting hole 15, but is not limited thereto. The shape of the cutting insert 1 may be any shape as long as it can be attached to the tool body 21 and has a cutting edge 5.
図2に示すように、略平行四辺形の長辺部と平行な方向における第1の当接面9aから第2の当接面9bまでの間隔をBとし、略平行四辺形の長辺部と平行な方向における切削インサート1の全長をLとすると、間隔Bは全長Lに対して、15%以上かつ50%以下の範囲とされることが好ましい。間隔Bが全長Lに対して15%未満とされると、切削インサート1の座り安定性が不足し、支点と作用点との距離が長くなり、切れ刃5に受ける切削抵抗によって切削インサート1がずれ動きやすくなる。または、切削抵抗によって、切削工具20のチップ座22に塑性変形が生じる虞がある。間隔Bが全長Lに対して50%を超えると、切削工具20に装着したときの切削インサート1の突出し長さが不足し、切削工具の用途が大幅に制限される。または、切削インサート1の大きさが全体的に大きくなり、小型旋盤などへ適用できなくなる。
なお、本実施形態の切削インサート1は180°回転対称な形状であるため、図2では便宜的に、第1の当接面9aから第2の当接面9bまでの間隔Bを第3の当接面9cから第4の当接面9dまでの間隔として示している。
また、本実施形態では、第1~第4の当接面9a~9dがいずれも平面であり、第1の当接面9aから第2の当接面9bまでの間隔Bは、第1の当接面9aにおける第1端11a側の端部と第2の当接面9bにおける第2端11b側の端部までの距離とされる。同様に、第3の当接面9cから第4の当接面9dまでの間隔Bは、第3の当接面9cにおける第3端11c側の端部と第4の当接面9dにおける第4端11d側の端部までの距離とされる。 As shown in FIG. 2, the distance from thefirst contact surface 9a to the second contact surface 9b in the direction parallel to the long side portion of the substantially parallelogram is B, and the long side portion of the substantially parallelogram When the total length of the cutting insert 1 in the direction parallel to the length L is L, the interval B is preferably in the range of 15% or more and 50% or less with respect to the total length L. When the interval B is less than 15% of the total length L, the sitting stability of the cutting insert 1 is insufficient, the distance between the fulcrum and the action point becomes long, and the cutting insert 1 is caused by the cutting resistance received by the cutting edge 5. Easier to move. Or there exists a possibility that plastic deformation may arise in the chip seat 22 of the cutting tool 20 by cutting resistance. When the interval B exceeds 50% with respect to the total length L, the protruding length of the cutting insert 1 when mounted on the cutting tool 20 is insufficient, and the use of the cutting tool is greatly limited. Alternatively, the size of the cutting insert 1 is increased as a whole, and cannot be applied to a small lathe.
Since the cuttinginsert 1 of the present embodiment has a 180 ° rotationally symmetric shape, in FIG. 2, for the sake of convenience, the interval B from the first contact surface 9a to the second contact surface 9b is set to a third value. The distance from the contact surface 9c to the fourth contact surface 9d is shown.
In the present embodiment, the first to fourth contact surfaces 9a to 9d are all flat, and the interval B from thefirst contact surface 9a to the second contact surface 9b is the first The distance between the end of the contact surface 9a on the first end 11a side and the end of the second contact surface 9b on the second end 11b side is defined as the distance. Similarly, the distance B from the third contact surface 9c to the fourth contact surface 9d is equal to the end of the third contact surface 9c on the third end 11c side and the fourth contact surface 9d. The distance to the end on the 4th end 11d side.
なお、本実施形態の切削インサート1は180°回転対称な形状であるため、図2では便宜的に、第1の当接面9aから第2の当接面9bまでの間隔Bを第3の当接面9cから第4の当接面9dまでの間隔として示している。
また、本実施形態では、第1~第4の当接面9a~9dがいずれも平面であり、第1の当接面9aから第2の当接面9bまでの間隔Bは、第1の当接面9aにおける第1端11a側の端部と第2の当接面9bにおける第2端11b側の端部までの距離とされる。同様に、第3の当接面9cから第4の当接面9dまでの間隔Bは、第3の当接面9cにおける第3端11c側の端部と第4の当接面9dにおける第4端11d側の端部までの距離とされる。 As shown in FIG. 2, the distance from the
Since the cutting
In the present embodiment, the first to fourth contact surfaces 9a to 9d are all flat, and the interval B from the
前方隆起部12および前方湾曲部14は、切削加工時に保持部8を切りくずなどの衝突から保護する。また前方隆起部12および前方湾曲部14は、好適なチップブレーカを形成するために有効である。さらに前方隆起部12および前方湾曲部14は、切削加工中に切れ刃5周辺が大きく破損したときに、第2の保持部分8bの形状が損傷しないように作用する。すなわち、前方隆起部12付近の切削インサート1の高さが高いため、断面積が増加し、切れ刃5周辺の破損の影響が前方隆起部12を超えて第2の保持部分8bまで到達することを防止する。前方湾曲部14は、作用切れ刃5aのすくい面6aに接続する。前方湾曲部14は、凹湾曲面とされるとよい。前方湾曲部14は、チップブレーカ形状と一体的に形成されても構わない。また作用切れ刃5aのすくい面6aは、前方湾曲部14と一体的に形成され、境界がわからないように形成されても構わない。
The front raised portion 12 and the front curved portion 14 protect the holding portion 8 from collisions such as chips during cutting. Further, the front raised portion 12 and the front curved portion 14 are effective for forming a suitable chip breaker. Further, the front raised portion 12 and the front curved portion 14 act so that the shape of the second holding portion 8b is not damaged when the periphery of the cutting edge 5 is largely damaged during the cutting process. That is, since the height of the cutting insert 1 in the vicinity of the front raised portion 12 is high, the cross-sectional area increases, and the influence of breakage around the cutting edge 5 reaches the second holding portion 8b beyond the front raised portion 12. To prevent. The front bending portion 14 is connected to the rake face 6a of the working cutting edge 5a. The front curved portion 14 may be a concave curved surface. The front bending portion 14 may be formed integrally with the chip breaker shape. Further, the rake face 6a of the working cutting edge 5a may be formed integrally with the front bending portion 14 so that the boundary is not known.
後方隆起部13は、反対側の切れ刃5が作用切れ刃とされるときに、切れ刃5の下側に位置するため、断面積が増加し、切削インサート1の剛性を高めて切削抵抗を受けても破損しにくくなる効果がある。また後方隆起部13は、切削加工中に切れ刃5周辺が大きく破損したときに、第1の保持部分8aの形状が損傷しないように作用する。後方隆起部13から後方側に向かってなめらかに接続する湾曲部が形成されるとよい。
The rear raised portion 13 is located below the cutting edge 5 when the opposite cutting edge 5 is the working cutting edge, so that the cross-sectional area increases, the rigidity of the cutting insert 1 is increased, and the cutting resistance is increased. Even if it is received, it has the effect of making it difficult to break. The rear raised portion 13 acts so that the shape of the first holding portion 8a is not damaged when the periphery of the cutting edge 5 is greatly damaged during the cutting process. A curved portion that smoothly connects from the rear ridge 13 toward the rear side may be formed.
図8および図9に示すように、この実施形態における切削工具20は、先端側が細くされている。すなわち切削インサート1は、左側面の延長面上に配置されず、右側面側に大きくずれた位置に配置されている。切削工具20は、このような形状に形成されると、小型旋盤のサブスピンドル側の切削加工に適する。ここでサブスピンドルとは、主軸が2軸ある旋盤において、メインスピンドルに対するサブスピンドルのことである。一般的な小型旋盤において、サブスピンドルはメインスピンドルと対向するように配置される。すなわちサブスピンドル側の加工は、長手方向(Z方向)がメインスピンドルとは逆向きになる。したがって、先端側が細くなるような切削工具20でないと、サブスピンドル側で切削加工が可能な領域が狭くなる。この実施形態における切削工具20は、先端側が細くなるが、保持面26周辺が出っ張っているため、剛性の低下が抑制される。したがって、先端側が細い切削工具の中で比較すると、この実施形態の切削工具20は剛性が高く使いやすい。すなわち、この実施形態の切削工具20は破損に強く、またびびり振動の発生なども抑制される。
As shown in FIG. 8 and FIG. 9, the cutting tool 20 in this embodiment has a thin tip. That is, the cutting insert 1 is not disposed on the extended surface of the left side surface, but is disposed at a position greatly shifted to the right side surface side. When the cutting tool 20 is formed in such a shape, it is suitable for cutting on the sub spindle side of the small lathe. Here, the sub-spindle is a sub-spindle with respect to the main spindle in a lathe having two main axes. In a general small lathe, the sub spindle is disposed so as to face the main spindle. That is, in the processing on the sub spindle side, the longitudinal direction (Z direction) is opposite to the main spindle. Therefore, if the cutting tool 20 is not thinned at the tip end side, the area where cutting can be performed on the sub spindle side becomes narrow. In the cutting tool 20 in this embodiment, the tip end side is thin, but since the periphery of the holding surface 26 protrudes, a decrease in rigidity is suppressed. Therefore, the cutting tool 20 of this embodiment has a high rigidity and is easy to use as compared with a cutting tool whose tip side is thin. That is, the cutting tool 20 of this embodiment is resistant to breakage, and the occurrence of chatter vibration is also suppressed.
前述のとおり、各保持面26は、対応する各当接面9と当接し、切削インサート1を固定するために協働する。第1および第2の保持面26a、26bが、切削インサート1を介して伝わる切削抵抗を支える。第3の当接面9cに当接する第3の保持面26cが、第2の当接面9bに当接する第2の保持面26aと向かい合うように配置され、かつ、第2の保持面26bに当接する第2の当接面9bが、第1の保持面26aに当接する第1の当接面9aと向かい合うように配置されることで、切削インサート1は3箇所で当接することによって、しっかりと固定される。前述のとおり、副面24の凹面部27または平面部は、切削インサート1の凸面部10または平面部40と当接するように形成されても構わない。凹面部27または平面部が凸面部10または平面部40と当接するように形成されると、接触面の面積が増え、なおかつ当接面の配置方向がさらに多様な方向となるため、固定性がさらに向上する。逆に、凹面部27または平面部が凸面部10または平面部40と接触しないように形成されると、保持面26または当接面9の形状精度が研削加工ほど高くなくても、確実に所望の3箇所で当接させることができるため、製造コストを抑制しつつ、固定性の高い切削工具20が得られる。
As described above, each holding surface 26 comes into contact with the corresponding contact surface 9 and cooperates to fix the cutting insert 1. The first and second holding surfaces 26 a and 26 b support the cutting resistance transmitted through the cutting insert 1. The third holding surface 26c that comes into contact with the third contact surface 9c is disposed so as to face the second holding surface 26a that comes into contact with the second contact surface 9b, and the second holding surface 26b has By arranging the second contact surface 9b that contacts the first contact surface 9a that contacts the first holding surface 26a so that the cutting insert 1 is in contact at three locations, Fixed. As described above, the concave surface portion 27 or the flat surface portion of the sub surface 24 may be formed so as to contact the convex surface portion 10 or the flat surface portion 40 of the cutting insert 1. When the concave surface portion 27 or the flat surface portion is formed so as to contact the convex surface portion 10 or the flat surface portion 40, the area of the contact surface increases, and the arrangement direction of the contact surface becomes more diverse, so that the fixing property is improved. Further improve. On the contrary, if the concave surface portion 27 or the flat surface portion is formed so as not to contact the convex surface portion 10 or the flat surface portion 40, it is surely desired even if the shape accuracy of the holding surface 26 or the contact surface 9 is not as high as that of grinding. Therefore, the cutting tool 20 with high fixability can be obtained while suppressing the manufacturing cost.
本発明の切削インサート1は、粉末加圧成形および焼結で製造することができる。さらに、焼結後に研削加工を行って、寸法精度の高い切削インサートとすることもできる。本発明の工具ボデー21は、切削加工で製造することができる。この実施形態における切削インサート1の第2の端面3の周縁には、面取りが施され、さらに幅の狭い帯状の平面が形成されている。第2の端面3がこのような形状にされると、切削工具20へ装着する際の切削インサート1の小さな欠けを防止するとともに、刃幅を研削加工で仕上げる場合の研削代を削減し、製造コストを低減できる。なお、第1の端面2の周縁にも面取りが施されていてよい。
The cutting insert 1 of the present invention can be manufactured by powder pressure molding and sintering. Further, grinding can be performed after sintering to obtain a cutting insert with high dimensional accuracy. The tool body 21 of the present invention can be manufactured by cutting. The peripheral edge of the second end face 3 of the cutting insert 1 in this embodiment is chamfered to form a narrow band-like plane. When the second end face 3 has such a shape, it prevents the chipping of the cutting insert 1 when mounted on the cutting tool 20, and reduces the grinding allowance when the blade width is finished by grinding. Cost can be reduced. Note that the peripheral edge of the first end surface 2 may also be chamfered.
次に、本発明を適用した第2の実施形態における切削インサート1、工具ボデー21および切削工具20を説明する。説明を簡略にするため、第1の実施形態における切削インサート1、工具ボデー21および切削工具20と同じ構成には同じ部材番号を付し、説明を省略する。図14および図15に示すように、この実施形態の切削インサート1は、ねじ切り加工に適する。切削インサート1は、対向する2つの端面2、3と、周側面4とを有する。周側面4は、2つの端面2、3の間をつないでいる。図14に示すように、2つの端面2、3の輪郭形状は、略三角形とされる。2つの端面2、3のそれぞれ中央には、これら端面2、3を貫通する取り付け穴15が形成される。切削インサート1は、取り付け穴15の中心軸線に対して、120°回転対称な形状とされる。
Next, the cutting insert 1, the tool body 21, and the cutting tool 20 in the second embodiment to which the present invention is applied will be described. In order to simplify the description, the same components as those of the cutting insert 1, the tool body 21 and the cutting tool 20 in the first embodiment are denoted by the same member numbers, and the description thereof is omitted. As shown in FIGS. 14 and 15, the cutting insert 1 of this embodiment is suitable for threading. The cutting insert 1 has two opposite end surfaces 2 and 3 and a peripheral side surface 4. The peripheral side surface 4 connects between the two end surfaces 2 and 3. As shown in FIG. 14, the contour shapes of the two end faces 2 and 3 are substantially triangular. At the center of each of the two end surfaces 2 and 3, a mounting hole 15 penetrating the end surfaces 2 and 3 is formed. The cutting insert 1 has a shape that is 120 ° rotationally symmetric with respect to the central axis of the mounting hole 15.
切削インサート1の第1の端面2の一部には、すくい面6が形成される。切削インサート1の周側面4に逃げ面が形成される。すくい面6と逃げ面との交差稜線に切れ刃5が形成される。すなわち、切れ刃5は、第1の端面2と周側面4との交差稜線の少なくとも一部に形成される。この実施形態における切削インサート1は、ねじ加工のための山型の切れ刃5が3つ形成される。3つの切れ刃5は、互いに120°回転対称な配置および形状である。
A rake face 6 is formed on a part of the first end face 2 of the cutting insert 1. A clearance surface is formed on the peripheral side surface 4 of the cutting insert 1. A cutting edge 5 is formed at the intersection ridgeline between the rake face 6 and the flank face. That is, the cutting edge 5 is formed on at least a part of the intersecting ridge line between the first end surface 2 and the peripheral side surface 4. The cutting insert 1 in this embodiment is formed with three angle-shaped cutting edges 5 for threading. The three cutting edges 5 are arranged and shaped to be 120 ° rotationally symmetrical to each other.
第2の端面3は、切削インサート1を切削工具20へ装着するときに、チップ座22の主面23と当接し、周側面4は、チップ座の副面24と当接する。切削インサート1の第2の端面3は、平面状に形成されるとよい。切削インサート1の周側面4は、チップ座の副面24と当接する保持部分8である第1および第2の保持部分8a、8bを有する。ここでは、平面視で、作用切れ刃5aに対して時計回りで最も近い保持部分8を、第2の保持部分8bとし、時計回りで2番目の保持部分8を第1の保持部分8aと呼ぶ。したがって、作用切れ刃5aに加わる切削抵抗の3分力のうちの背分力を主に受ける保持部分8が、第1の保持部分8aとなる。第1の保持部分8aは、少なくとも2つの当接面9を有する。ここでは、第2の保持部分8bから切削インサート1の周方向に遠い側の当接面9を第1の当接面9aとし、近い側の当接面9を第2の当接面9bとする。図14に示すように、2つの当接面9の間には平面部40が形成される。なお図14では、平面部40がわかりやすくなるように、2つの当接面9との間に谷線が現れるように平面部40を形成したものを図示した。実際には、谷線が現れないように、当接面9と平面部40とをなめらかに接続する接続部分が形成されることが好ましい。
When the cutting insert 1 is mounted on the cutting tool 20, the second end surface 3 contacts the main surface 23 of the tip seat 22, and the peripheral side surface 4 contacts the sub-surface 24 of the tip seat. The 2nd end surface 3 of the cutting insert 1 is good to be formed in planar shape. The peripheral side surface 4 of the cutting insert 1 has first and second holding portions 8a and 8b which are holding portions 8 that come into contact with the sub-surface 24 of the chip seat. Here, in a plan view, the holding portion 8 that is closest to the working cutting edge 5a in the clockwise direction is referred to as a second holding portion 8b, and the second holding portion 8 in the clockwise direction is referred to as a first holding portion 8a. . Therefore, the holding portion 8 that mainly receives the back component force of the three component forces of the cutting force applied to the working cutting edge 5a becomes the first holding portion 8a. The first holding portion 8 a has at least two contact surfaces 9. Here, the contact surface 9 on the side farther in the circumferential direction of the cutting insert 1 from the second holding portion 8b is the first contact surface 9a, and the contact surface 9 on the closer side is the second contact surface 9b. To do. As shown in FIG. 14, a flat portion 40 is formed between the two contact surfaces 9. In FIG. 14, the flat portion 40 is formed so that a valley line appears between the two contact surfaces 9 so that the flat portion 40 can be easily understood. In practice, it is preferable to form a connection portion that smoothly connects the contact surface 9 and the flat portion 40 so that the valley line does not appear.
ここでは、第1の保持部分8aの作用切れ刃5a側の端部を一端とし、他方の端部を他端とする。第1の当接面9aは、一端側から平面部40側に向かうにつれ切削インサート1の内方に向かうように傾斜する。第2の当接面9bは、第1の保持部分8aの他端側から平面部40側に向かうにつれ切削インサート1の内方に向かうように傾斜する。
Here, the end of the first holding portion 8a on the working cutting edge 5a side is one end, and the other end is the other end. The first contact surface 9a is inclined so as to go inward of the cutting insert 1 from the one end side toward the flat surface portion 40 side. The second contact surface 9b is inclined so as to go inward of the cutting insert 1 from the other end side of the first holding portion 8a toward the flat surface portion 40 side.
第2の保持部分8bは、少なくとも1つの当接面9を有する。ここでは第2の保持部分8bの当接面9を、第3の当接面9cと呼ぶ。また第2の保持部分8bの作用切れ刃5aから離れた側の端部を第3端とし、作用切れ刃5a側の端部を第4端とする。第3の当接面9cは、第2の保持部分8bの第3端側から第4端側に向かうにつれ切削インサート1の内方に向かうように傾斜する。前述のとおり、この切削インサート1は、取り付け穴15の中心軸線に対して、120°回転対称な形状である。したがって、第2の保持部分8bの第3の当接面9cは、第1の保持部分8aの第1の当接面9aと、取り付け穴15の中心軸線に対して、互いに120°回転対称な配置および形状である。
The second holding portion 8b has at least one abutting surface 9. Here, the contact surface 9 of the second holding portion 8b is referred to as a third contact surface 9c. The end of the second holding portion 8b on the side away from the working cutting edge 5a is the third end, and the end on the working cutting edge 5a side is the fourth end. The third contact surface 9c is inclined so as to go inward of the cutting insert 1 from the third end side to the fourth end side of the second holding portion 8b. As described above, the cutting insert 1 has a 120 ° rotationally symmetric shape with respect to the central axis of the mounting hole 15. Accordingly, the third contact surface 9 c of the second holding portion 8 b is rotationally symmetrical with respect to each other by 120 ° with respect to the first contact surface 9 a of the first holding portion 8 a and the central axis of the mounting hole 15. Arrangement and shape.
図15および図16に示すように、この実施形態における切削工具20は、旋盤用のバイトとされる。この実施形態における切削工具20は、ねじ切り加工に適する。しかし、これに限定されない。この実施形態における切削工具20のクランプ部材30は、締め付けねじ30とされる。しかし、クランプ部材30は、この実施形態に限定されない。
As shown in FIGS. 15 and 16, the cutting tool 20 in this embodiment is a turning tool. The cutting tool 20 in this embodiment is suitable for thread cutting. However, it is not limited to this. The clamping member 30 of the cutting tool 20 in this embodiment is a fastening screw 30. However, the clamp member 30 is not limited to this embodiment.
図17に示すように、この実施形態の切削工具20のチップ座22は、主面(底面)23および副面(側壁面)24を有する。主面23は、平面状に形成されている。また主面23には、クランプ部材30である締めつけねじ30が螺入されるねじ穴が開口する。チップ座22の副面24は、基本的に2つの面部分からなる。すなわち、切削インサート1の第1の保持部分8aと当接する第1の壁面部分25aと、第2の保持部分8bと当接する第2の壁面部分25bとからなる。第1の壁面部分25aと第2の壁面部分25bとは、開放部28により隔てられている。第1および第2の壁面部分25a、25bは、それぞれ第1および第2の保持部分8a、8bと対応する形状とされる。すなわち、チップ座22の副面24は、切削インサート1の第1および第2の保持部分8a、8bと当接し、切削インサート1を固定できる形状であれば、どのような形状でも構わない。チップ座22の副面24は、切れ刃5に加わる切削抵抗を受けてもずれ動かないように、切れ刃5に対して反対側となる第1の壁面部分25aが少なくとも2箇所で切削インサート1と当接するとよい。第2の壁面部分25bは、少なくとも1箇所が切削インサート1と当接するとよい。そのように3箇所で当接すれば、強固に確実に切削インサート1が固定される。この実施形態における切削工具20の第1の壁面部分25aは、1つの凸曲面部を有する。その凸曲面部に、当接面9と当接する保持面26が形成される。ここでは、第1の当接面9aに対応する保持面26を第1の保持面26aと呼び、第2の当接面9bに対応する保持面26を第2の保持面26bと呼ぶ。切削工具20の第2の壁面部分25bは、1つの凸曲面部を有する。この凸曲面部にも、当接面9と当接する保持面26が形成される。ここでは、この第3の当接面9cに対応する保持面26を第3の保持面26cと呼ぶ。この実施形態の切削工具20は、第4の当接面9dに対応する第4の保持面26eを有する。すなわち、チップ座22の副面24は、切削インサート1の周側面4と、4箇所で当接するように構成されている。しかし、これに限定されない。第4の保持面26eは、非保持面とされても構わない。
As shown in FIG. 17, the tip seat 22 of the cutting tool 20 of this embodiment has a main surface (bottom surface) 23 and a sub surface (side wall surface) 24. The main surface 23 is formed in a planar shape. Further, a screw hole into which a fastening screw 30 that is a clamp member 30 is screwed opens in the main surface 23. The sub-surface 24 of the chip seat 22 basically consists of two surface portions. In other words, the cutting insert 1 includes a first wall surface portion 25a that comes into contact with the first holding portion 8a and a second wall surface portion 25b that comes into contact with the second holding portion 8b. The first wall surface portion 25 a and the second wall surface portion 25 b are separated by the opening portion 28. The first and second wall surface portions 25a and 25b have shapes corresponding to the first and second holding portions 8a and 8b, respectively. That is, the sub-surface 24 of the tip seat 22 may have any shape as long as it is in contact with the first and second holding portions 8a and 8b of the cutting insert 1 and can fix the cutting insert 1. The sub-surface 24 of the tip seat 22 has at least two first wall portions 25a on the opposite side to the cutting edge 5 so that they do not move even when receiving cutting resistance applied to the cutting edge 5. It is good to abut. The second wall surface portion 25b may be in contact with the cutting insert 1 at least at one place. If it makes contact at three places in this way, the cutting insert 1 is firmly and securely fixed. The first wall surface portion 25a of the cutting tool 20 in this embodiment has one convex curved surface portion. A holding surface 26 that contacts the contact surface 9 is formed on the convex curved surface portion. Here, the holding surface 26 corresponding to the first contact surface 9a is referred to as a first holding surface 26a, and the holding surface 26 corresponding to the second contact surface 9b is referred to as a second holding surface 26b. The second wall surface portion 25b of the cutting tool 20 has one convex curved surface portion. A holding surface 26 that contacts the contact surface 9 is also formed on the convex curved surface portion. Here, the holding surface 26 corresponding to the third contact surface 9c is referred to as a third holding surface 26c. The cutting tool 20 of this embodiment has a fourth holding surface 26e corresponding to the fourth contact surface 9d. That is, the sub-surface 24 of the tip seat 22 is configured to abut on the peripheral side surface 4 of the cutting insert 1 at four locations. However, it is not limited to this. The fourth holding surface 26e may be a non-holding surface.
本発明の切削インサートおよび切削工具は、以上に説明した実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内で種々の変更及び追加が可能である。例えば、旋盤用の切削工具に限定されず、回転切削工具にも適用できる。
The cutting insert and the cutting tool of the present invention are not limited to the embodiment described above, and various changes and additions can be made without departing from the gist of the present invention. For example, the present invention is not limited to a lathe cutting tool, and can be applied to a rotary cutting tool.
1 切削インサート
2 第1の端面
3 第2の端面
4 周側面
4a 長辺側の周側面部分
4a1 上側面部分(第1の側面部分)
4a2 下側面部分(第2の側面部分)
4b 短辺側の周側面部分
4b1 前側面部分(第3の側面部分)
4b2 後側面部分(第4の側面部分)
5 切れ刃
5a 作用切れ刃
6 すくい面
6a 作用切れ刃のすくい面
7 逃げ面
7a 作用切れ刃の逃げ面
8 保持部分
8a 第1の保持部分
8b 第2の保持部分
9 当接面
9a 第1の当接面
9b 第2の当接面
9c 第3の当接面
9d 第4の当接面
10 凸面部
11a 第1の保持部分の一端(第1端)
11b 第1の保持部分の他端(第2端)
11c 第3端
11d 第4端
12 前方隆起部
13 後方隆起部
14 前方湾曲部
15 取り付け穴
15a 略円筒状部分
20 切削工具
21 工具ボデー
22 チップ座
23 チップ座の主面(底面)
24 チップ座の副面(側壁面)
25a 第1の壁面部分
25b 第2の壁面部分
26 保持面
26a 第1の保持面
26b 第2の保持面
26c 第3の保持面
26d 非保持面
26e 第4の保持面
27 凹面部
28 開放部
29 ねじ穴
30 クランプ部材
40 平面部 DESCRIPTION OFSYMBOLS 1 Cutting insert 2 1st end surface 3 2nd end surface 4 Peripheral side surface 4a Peripheral side surface part 4a1 by the side of a long side Upper side surface part (1st side surface part)
4a2 Lower side surface portion (second side surface portion)
4b Short side peripheral side surface portion 4b1 Front side surface portion (third side surface portion)
4b2 Rear side surface portion (fourth side surface portion)
5 Cuttingedge 5a Action cutting edge 6 Rake face 6a Action cutting edge rake face 7 Relief face 7a Action cutting edge relief face 8 Holding part 8a First holding part 8b Second holding part 9 Abutting face 9a First Contact surface 9b Second contact surface 9c Third contact surface 9d Fourth contact surface 10 Convex surface portion 11a One end of the first holding portion (first end)
11b The other end (second end) of the first holding portion
11c3rd end 11d 4th end 12 Front raised part 13 Back raised part 14 Front curved part 15 Attachment hole 15a Substantially cylindrical part 20 Cutting tool 21 Tool body 22 Tip seat 23 Main surface (bottom face) of tip seat
24 Sub-surface (side wall surface) of chip seat
25a Firstwall surface portion 25b Second wall surface portion 26 Holding surface 26a First holding surface 26b Second holding surface 26c Third holding surface 26d Non-holding surface 26e Fourth holding surface 27 Concave portion 28 Opening portion 29 Screw hole 30 Clamp member 40 Plane portion
2 第1の端面
3 第2の端面
4 周側面
4a 長辺側の周側面部分
4a1 上側面部分(第1の側面部分)
4a2 下側面部分(第2の側面部分)
4b 短辺側の周側面部分
4b1 前側面部分(第3の側面部分)
4b2 後側面部分(第4の側面部分)
5 切れ刃
5a 作用切れ刃
6 すくい面
6a 作用切れ刃のすくい面
7 逃げ面
7a 作用切れ刃の逃げ面
8 保持部分
8a 第1の保持部分
8b 第2の保持部分
9 当接面
9a 第1の当接面
9b 第2の当接面
9c 第3の当接面
9d 第4の当接面
10 凸面部
11a 第1の保持部分の一端(第1端)
11b 第1の保持部分の他端(第2端)
11c 第3端
11d 第4端
12 前方隆起部
13 後方隆起部
14 前方湾曲部
15 取り付け穴
15a 略円筒状部分
20 切削工具
21 工具ボデー
22 チップ座
23 チップ座の主面(底面)
24 チップ座の副面(側壁面)
25a 第1の壁面部分
25b 第2の壁面部分
26 保持面
26a 第1の保持面
26b 第2の保持面
26c 第3の保持面
26d 非保持面
26e 第4の保持面
27 凹面部
28 開放部
29 ねじ穴
30 クランプ部材
40 平面部 DESCRIPTION OF
4a2 Lower side surface portion (second side surface portion)
4b Short side peripheral side surface portion 4b1 Front side surface portion (third side surface portion)
4b2 Rear side surface portion (fourth side surface portion)
5 Cutting
11b The other end (second end) of the first holding portion
11c
24 Sub-surface (side wall surface) of chip seat
25a First
Claims (17)
- 対向する2つの端面(2、3)と、該端面(2、3)の間をつなぐ周側面(4)とを有する切削インサート(1)であって、
前記周側面(4)は、少なくとも1つの保持部分(8a)を備え、
該保持部分(8a)は、該切削インサートの周方向に離間配置された第1および第2の当接面(9a、9b)と、該第1および第2の当接面(9a、9b)の間に形成される凸面部(10)または平面部(40)とを有し、
前記第1の当接面(9a)は、前記周方向において、前記保持部分(8a)の一端(11a)側から前記凸面部(10)または平面部(40)側に向かうにつれ該切削インサート(1)の内方に凹むように傾斜し、
前記第2の当接面(9b)は、前記周方向において、前記保持部分(8a)の他端(11b)側から前記凸面部(10)または平面部(40)側に向かうにつれ該切削インサート(1)の内方に凹むように傾斜する切削インサート。 A cutting insert (1) having two opposite end faces (2, 3) and a peripheral side face (4) connecting between the end faces (2, 3),
The peripheral side surface (4) comprises at least one holding part (8a),
The holding portion (8a) includes first and second contact surfaces (9a, 9b) spaced apart in the circumferential direction of the cutting insert, and the first and second contact surfaces (9a, 9b). A convex surface portion (10) or a flat surface portion (40) formed between
The first abutting surface (9a) has a cutting insert (as viewed from the one end (11a) side of the holding portion (8a) toward the convex surface portion (10) or the flat surface portion (40) in the circumferential direction. 1) Inclined to dent inward,
The second abutment surface (9b) is formed in the circumferential direction from the other end (11b) side of the holding portion (8a) toward the convex surface portion (10) or the flat surface portion (40). (1) The cutting insert which inclines so that it may dent inward. - すくい面(6)と、逃げ面(7)と、該すくい面(6)と該逃げ面(7)との交差稜線部に少なくとも1つの切れ刃(5)とを備え、
前記周側面(4)は、複数の側面部分を有し、前記保持部分(8a)が配置された第2の側面部分(4a2)と異なる第1の側面部分(4a1)に第2の保持部分(8b)をさらに備え、
該第2の保持部分(8b)は、第3の当接面(9c)を有し、
該切削インサートの前記周方向において、前記第1の側面部分(4a1)と前記第2の側面部分(4a2)との間に位置する前記切れ刃(5)を作用切れ刃とするとき、
前記周方向において、前記第2の保持部分(8b)の該作用切れ刃から遠い側の端部を第3端(11c)とし、該第2の保持部分(8b)の該作用切れ刃に近い側の端部を第4端(11d)とすると、
前記第3の当接面(9c)は、前記第2の保持部分(8b)の前記第3端(11c)側から前記第4端(11d)側に向かうにつれ該切削インサート(1)の内方に凹むように傾斜する請求項1に記載の切削インサート。 A rake face (6), a flank face (7), and at least one cutting edge (5) at the intersection ridge line of the rake face (6) and the flank face (7),
The peripheral side surface (4) has a plurality of side surface portions, and a second holding portion is provided on a first side surface portion (4a1) different from the second side surface portion (4a2) on which the holding portion (8a) is disposed. (8b)
The second holding portion (8b) has a third contact surface (9c),
When the cutting edge (5) located between the first side surface portion (4a1) and the second side surface portion (4a2) in the circumferential direction of the cutting insert is a working cutting blade,
In the circumferential direction, the end of the second holding portion (8b) far from the working cutting edge is defined as a third end (11c), which is close to the working cutting edge of the second holding portion (8b). When the end on the side is the fourth end (11d),
The third abutting surface (9c) is formed in the cutting insert (1) as it goes from the third end (11c) side to the fourth end (11d) side of the second holding portion (8b). The cutting insert according to claim 1, wherein the cutting insert is inclined so as to be recessed. - 前記周側面(4)は、前記第1および第2の当接面(9a、9b)と、前記凸面部(10)または平面部(40)との間に、該第1および第2の当接面(9a、9b)と該凸面部(10)または平面部(40)とをなめらかに接続する各々の湾曲部が形成される請求項1または2に記載の切削インサート。 The peripheral side surface (4) is provided between the first and second contact surfaces (9a, 9b) and the convex surface portion (10) or the flat surface portion (40). The cutting insert according to claim 1 or 2, wherein each curved portion that smoothly connects the contact surface (9a, 9b) and the convex surface portion (10) or the flat surface portion (40) is formed.
- 前記端面(2、3)と対向する方向からみて、各々の該端面(2、3)の輪郭形状は略平行四辺形とされ、
すくい面(6)と、逃げ面(7)と、該すくい面(6)と該逃げ面(7)との交差稜線部に少なくとも1つの切れ刃(5)とを備え、
前記すくい面(6)は、前記周側面(4)に形成される請求項1から3のいずれか一項に記載の切削インサート。 When viewed from the direction facing the end faces (2, 3), the contour shape of each of the end faces (2, 3) is a substantially parallelogram,
A rake face (6), a flank face (7), and at least one cutting edge (5) at the intersection ridge line of the rake face (6) and the flank face (7),
The cutting insert according to any one of claims 1 to 3, wherein the rake face (6) is formed on the peripheral side face (4). - 各々の前記端面(2、3)の輪郭形状とされる略平行四辺形は、2つの長辺部と2つの短辺部とを有し、
前記周側面(4)は、該2つの長辺部のそれぞれに対応する2つの長側面部分(4a)と、該2つの短辺部のそれぞれに対応する2つの短側面部分(4b)とを有し、
前記すくい面(6)は、前記2つの長側面部分(4a)のうちの一方(4a1)に形成され、
前記逃げ面(7)の少なくとも一部は、前記2つの短側面部分(4b)の一方(4b1)に形成され、
前記第1および第2の当接面(9a、9b)が形成された前記保持部分(8a)は、前記2つの長側面部分(4a)のうちの他方(4a2)に形成され、
前記第2の保持部分(8b)は、前記2つの長側面部分(4a)のうちの前記一方(4a1)において、前記すくい面(6)と比べて前記作用切れ刃から離れた箇所に形成される請求項4に記載の切削インサート。 The substantially parallelogram that is the contour shape of each of the end faces (2, 3) has two long sides and two short sides,
The peripheral side surface (4) includes two long side surface portions (4a) corresponding to the two long side portions and two short side surface portions (4b) corresponding to the two short side portions, respectively. Have
The rake face (6) is formed on one (4a1) of the two long side face parts (4a),
At least a part of the flank (7) is formed on one (4b1) of the two short side portions (4b);
The holding portion (8a) on which the first and second contact surfaces (9a, 9b) are formed is formed on the other (4a2) of the two long side surface portions (4a),
The second holding portion (8b) is formed at a position farther from the working cutting edge than the rake face (6) in the one (4a1) of the two long side face portions (4a). The cutting insert according to claim 4. - 前記第1の当接面(9a)と前記第3の当接面(9c)とは、前記2つの端面(2、3)を貫通する軸線に対して、互いに回転対称な配置および形状とされる請求項2から5のいずれか一項に記載の切削インサート。 The first contact surface (9a) and the third contact surface (9c) are arranged and shaped rotationally symmetrical to each other with respect to an axis passing through the two end surfaces (2, 3). The cutting insert according to any one of claims 2 to 5.
- 前記2つの端面(2、3)を貫通する取り付け穴(15)を備え、
該切削インサート(1)の輪郭形状は、前記取り付け穴(15)の中心軸線に対して180°回転対称な形状とされる請求項1から6のいずれか一項に記載の切削インサート。 A mounting hole (15) passing through the two end faces (2, 3);
The cutting insert according to any one of claims 1 to 6, wherein the contour shape of the cutting insert (1) is 180 ° rotationally symmetric with respect to the central axis of the mounting hole (15). - 前記2つの端面(2、3)を貫通する取り付け穴(15)を備え、
前記取り付け穴(15)は、直径dが略一定とされる略円筒状部分(15a)を有し、
該取り付け穴(15)から前記凸面部(10)または平面部(40)までの距離Aは、前記直径dに対して10%以上かつ80%以下の範囲とされる請求項1から7のいずれか一項に記載の切削インサート。 A mounting hole (15) passing through the two end faces (2, 3);
The mounting hole (15) has a substantially cylindrical portion (15a) whose diameter d is substantially constant,
The distance A from the mounting hole (15) to the convex surface portion (10) or the flat surface portion (40) is in a range of 10% to 80% with respect to the diameter d. The cutting insert according to claim 1. - 前記端面(2、3)と対向する方向からみて、各々の該端面(2、3)の輪郭形状は略平行四辺形とされ、その略平行四辺形は、2つの長辺部と2つの短辺部とからなり、
前記長辺部と平行な方向における前記第1の当接面(9a)から前記第2の当接面(9b)までの間隔Bと、前記長辺部と平行な方向における該切削インサート(1)の全長Lとを比較すると、
該間隔Bは該全長Lに対して15%以上かつ50%以下の範囲とされる請求項1から8のいずれか一項に記載の切削インサート。 When viewed from the direction facing the end faces (2, 3), the contour shape of each end face (2, 3) is a substantially parallelogram, and the substantially parallelogram has two long sides and two short sides. Consisting of sides,
The distance B from the first contact surface (9a) to the second contact surface (9b) in the direction parallel to the long side portion and the cutting insert (1 in the direction parallel to the long side portion ) And the total length L of
The cutting insert according to any one of claims 1 to 8, wherein the interval B is in a range of 15% to 50% with respect to the total length L. - 前記すくい面(6)は、前記周側面(4)に形成され、
前記第2の保持部分(8b)の前記切れ刃(5)側の端部である前記第4端(11d)には、隆起部(12)が形成される請求項2から9のいずれか一項に記載の切削インサート。 The rake face (6) is formed on the peripheral side face (4),
10. The raised portion (12) is formed at the fourth end (11 d), which is the end portion on the cutting edge (5) side of the second holding portion (8 b). The cutting insert according to Item. - 前記第2の保持部分(8b)と前記作用切れ刃との間に凹状の湾曲部(14)が形成され、該湾曲部(14)は該第2の保持部分(8b)の前記第4端(11d)になめらかに接続する請求項10に記載の切削インサート。 A concave curved portion (14) is formed between the second holding portion (8b) and the working cutting edge, and the curved portion (14) is the fourth end of the second holding portion (8b). The cutting insert according to claim 10, wherein the cutting insert is smoothly connected to (11d).
- 請求項1から11のいずれか一項に記載の切削インサート(1)を着取自在に装着するための切削工具(20)の工具ボデー(21)であって、
チップ座(22)を備え、該チップ座(22)は、前記2つの端面(2、3)のいずれかが当接可能な主面(23)および、該主面(23)から屹立するように延在すると共に前記周側面(4)の一部が当接可能な副面(24)を有し、
該副面(24)は、前記切削インサート(1)の前記保持部分(8a)が当接可能な壁面部分(25a)を備え、
該壁面部分(25a)は、前記切削インサート(1)の第1の当接面(9a)が当接可能な第1の保持面(26a)と、第2の当接面(9b)が当接可能な第2の保持面(26b)とを有する工具ボデー。 A tool body (21) of a cutting tool (20) for detachably mounting the cutting insert (1) according to any one of claims 1 to 11,
A tip seat (22) is provided, and the tip seat (22) is erected from the main surface (23) on which one of the two end faces (2, 3) can abut, and the main surface (23). And has a secondary surface (24) with which a part of the peripheral side surface (4) can contact,
The secondary surface (24) includes a wall surface portion (25a) with which the holding portion (8a) of the cutting insert (1) can abut,
The wall surface portion (25a) is in contact with the first holding surface (26a) on which the first contact surface (9a) of the cutting insert (1) can contact, and the second contact surface (9b). A tool body having a contactable second holding surface (26b). - 前記壁面部分(25a)の2つの端部のうち、前記第1の保持面(26a)側の端部を一端とし、前記第2の保持面(26b)側の端部を他端とすると、
前記第1の保持面(26a)は、前記壁面部分(25a)の前記一端側から前記他端側に向かうにつれ該壁面部分(25a)が前記主面(23)側に突出するように傾斜し、
前記第2の保持面(26b)は、前記壁面部分(25a)の前記他端側から前記一端側に向かうにつれ該壁面部分(25a)が前記主面(23)側に突出するように傾斜する請求項12に記載の工具ボデー。 Of the two end portions of the wall surface portion (25a), when the end portion on the first holding surface (26a) side is one end and the end portion on the second holding surface (26b) side is the other end,
The first holding surface (26a) is inclined so that the wall surface portion (25a) protrudes toward the main surface (23) as it goes from the one end side to the other end side of the wall surface portion (25a). ,
The second holding surface (26b) is inclined so that the wall surface portion (25a) protrudes toward the main surface (23) as it goes from the other end side to the one end side of the wall surface portion (25a). The tool body according to claim 12. - 前記壁面部分(25a)は、前記第1および第2の保持面(26a、26b)の間に形成される凹面部(27)または平面部を有する請求項12または13に記載の工具ボデー。 The tool body according to claim 12 or 13, wherein the wall surface portion (25a) has a concave surface portion (27) or a flat surface portion formed between the first and second holding surfaces (26a, 26b).
- 前記チップ座(22)の前記副面(24)は、開放部(28)を有し、
該副面(24)は、該開放部(28)により前記壁面部分(25a)と隔てられ、かつ前記切削インサート(1)の第2の保持部分(8b)が当接可能な、第2の壁面部分(25b)を備え、
該第2の壁面部分(25b)は、第3の保持面(26c)を有し、
該第2の壁面部分(25b)の2つの端部のうち、前記開放部(28)から遠い側の端部を一端とし、該開放部(28)に近い側の端部を他端とすると、
前記第3の保持面(26c)は、前記第2の壁面部分(25b)の前記他端側から前記一端側に向かうにつれて該第2の壁面部分(25b)が前記主面(23)側に突出するように傾斜する請求項12から14のいずれか一項に記載の工具ボデー。 The sub-surface (24) of the tip seat (22) has an opening (28),
The secondary surface (24) is separated from the wall surface portion (25a) by the open portion (28), and a second holding portion (8b) of the cutting insert (1) can contact the second surface. A wall surface portion (25b),
The second wall surface portion (25b) has a third holding surface (26c),
Of the two end portions of the second wall surface portion (25b), an end portion on the side far from the opening portion (28) is one end, and an end portion on the side close to the opening portion (28) is the other end. ,
The third holding surface (26c) is arranged so that the second wall surface portion (25b) is closer to the main surface (23) as it goes from the other end side to the one end side of the second wall surface portion (25b). The tool body according to any one of claims 12 to 14, which is inclined so as to protrude. - 前記チップ座(22)の前記副面(24)は、開放部(28)を有し、
前記壁面部分(25a)は、前記開放部(28)の方を向く前記第2の保持面(26b)を有する請求項12から15のいずれか一項に記載の工具ボデー。 The sub-surface (24) of the tip seat (22) has an opening (28),
The tool body according to any one of claims 12 to 15, wherein the wall surface portion (25a) has the second holding surface (26b) facing the open portion (28). - 請求項1から11のいずれかに記載の切削インサート(1)を備える切削工具。 A cutting tool comprising the cutting insert (1) according to any one of claims 1 to 11. *
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