WO2015136696A1 - 送り軸の制御方法および数値制御工作機械 - Google Patents
送り軸の制御方法および数値制御工作機械 Download PDFInfo
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- WO2015136696A1 WO2015136696A1 PCT/JP2014/056940 JP2014056940W WO2015136696A1 WO 2015136696 A1 WO2015136696 A1 WO 2015136696A1 JP 2014056940 W JP2014056940 W JP 2014056940W WO 2015136696 A1 WO2015136696 A1 WO 2015136696A1
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- speed
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/416—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control of velocity, acceleration or deceleration
- G05B19/4166—Controlling feed or in-feed
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32276—For tool feeding schedule
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/36—Nc in input of data, input key till input tape
- G05B2219/36521—Select by combination of detected force, acceleration, speed, work rate
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/41—Servomotor, servo controller till figures
- G05B2219/41117—Cancel vibration during positioning of slide
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/41—Servomotor, servo controller till figures
- G05B2219/41205—Compensation circuit in speed feedback loop
Definitions
- the present invention relates to a method for controlling a feed axis of a machine tool and a numerically controlled machine tool.
- a machine tool that performs a process such as cutting by moving a tool relative to a workpiece.
- a numerically controlled machine tool that performs machining while automatically moving the tool relative to a workpiece by designating a tool path by coordinates of a predetermined axis.
- the numerically controlled machine tool can perform machining at a desired tool path and speed by designating machine coordinates and a moving speed of the tool in the machining program.
- Japanese Patent Application Laid-Open No. 2006-158026 discloses a machine tool control device in which an acceleration detection means is provided on a driven body driven by a servo motor. This control device integrates the acceleration detection value detected by the acceleration detection means to obtain a speed estimation value, and calculates a speed control process by multiplying the speed estimation value by a coefficient and a value by multiplying the acceleration detection value by a coefficient. This is corrected by subtracting from the current command obtained in the section. Then, the current command corrected by the control device is output to the servo amplifier.
- a position controller In a control device that controls a servo motor that drives each axis of a machine tool, the position controller generates a speed command based on the position command, and the speed controller generates a torque command based on the speed command. Then, the motor is driven based on the torque command. Furthermore, it is known that a position detector is disposed in a moving device that moves a tool or a workpiece, and a position feedback loop for subtracting a position signal output from the position detector from a position command is known. It is also known to provide a speed feedback loop in which a speed detector is disposed on the output shaft of the servo motor and the speed signal output from the speed detector is subtracted from the speed command.
- a disturbance force may act on a moving device that moves the workpiece or tool, and the workpiece or tool may vibrate.
- a cutting load or the like may act on the workpiece or tool at a machining point where the tool is in contact with the workpiece, resulting in vibration.
- the acceleration of the driven body is fed back to the torque command of the motor to suppress the vibration.
- acceleration detecting means is arranged on the driven body. That is, the acceleration detection means is disposed at a position away from the output shaft of the motor. For this reason, a position deviation occurs in the position command output from the position controller or a speed deviation occurs in the speed command output from the speed detector due to the feedback of the acceleration of the driven body. These deviations also affect the control of the current supplied to the motor, and there is a problem that the effect of suppressing vibration is reduced.
- a speed feedback loop having a speed control unit to which a speed command is input is provided inside a position feedback loop having a position control unit to which a position command is input, and cascade coupling is performed.
- a feed axis control method for a machine tool that controls a servo motor for driving the feed axis in accordance with a torque command output from the speed control unit is obtained by acquiring acceleration based on an output signal of a state sensor attached to at least one of the mechanical structure and the shaft feed mechanism, and multiplying the acquired acceleration by a predetermined first gain. Is subtracted from the torque command output from the speed control unit.
- the feed axis control method is a control and state sensor that acquires a speed based on an output signal of a state sensor and adds a signal obtained by multiplying the acquired speed by a predetermined gain to a speed command output from the position control unit.
- the position is acquired based on the output signal, and at least one of the controls in which a signal obtained by multiplying the acquired position by a predetermined gain is added to the position command input to the position control unit is performed.
- the speed can be acquired based on the output signal of the state sensor, and a signal obtained by multiplying the acquired speed by a predetermined second gain can be added to the acceleration feedback signal.
- the signal obtained by multiplying the speed command output from the position control unit by a predetermined third gain can be subtracted from the signal multiplied by the second gain.
- the position can be acquired based on the output signal of the state sensor, and a signal obtained by multiplying the acquired position by a predetermined fourth gain can be added to the acceleration feedback signal.
- a signal obtained by multiplying a position command input to the position control unit by a predetermined fifth gain can be subtracted from a signal multiplied by the fourth gain.
- a signal obtained by multiplying the torque command output from the speed control unit by a predetermined sixth gain can be subtracted from the acceleration feedback signal.
- the first gain and the second gain can be set so that the sum of the square of the first gain and the square of the second gain becomes a predetermined set value.
- a speed feedback loop having a speed control unit to which a speed command is input is provided inside a position feedback loop having a position control unit to which a position command is input, and cascade coupling is performed.
- a feed axis control method for a machine tool that controls a servo motor for driving the feed axis in accordance with a torque command output from the speed control unit.
- the feed axis control method acquires acceleration based on an output signal of a state sensor attached to at least one of a mechanical structure and a shaft feed mechanism, and obtains an acceleration feedback signal obtained by multiplying the acquired acceleration by a predetermined gain. Is subtracted from the torque command output from the speed control unit.
- the feed axis control method is based on control that acquires a speed based on an output signal of a state sensor, adds a signal obtained by multiplying the acquired speed by a predetermined gain to an acceleration feedback signal, and an output signal of the state sensor. At least one of the control for acquiring the position and adding a signal obtained by multiplying the acquired position by a predetermined gain to the acceleration feedback signal is performed.
- a first numerically controlled machine tool includes a speed feedback loop having a speed control unit to which a speed command is input provided inside a position feedback loop having a position control unit to which a position command is input. And a control device for controlling the servo motor for driving the feed shaft in accordance with the torque command output from the speed control unit.
- the control device acquires acceleration based on an output signal of a state sensor attached to at least one of the mechanical structure and the shaft feed mechanism, and outputs a signal obtained by multiplying the acquired acceleration by a predetermined gain from the speed control unit. Including a circuit for subtracting from the torque command to be performed.
- the control device acquires a speed based on the output signal of the state sensor, and adds a signal obtained by multiplying the acquired speed by a predetermined gain to the speed command output from the position control unit and the output signal of the state sensor And at least one of the circuits that add a signal obtained by multiplying the acquired position by a predetermined gain to the position command input to the position control unit.
- a speed feedback loop having a speed control unit to which a speed command is input is provided inside the position feedback loop having a position control unit to which a position command is input, and cascade coupling is performed.
- a control device for controlling the servo motor for driving the feed shaft in accordance with the torque command output from the speed control unit acquires acceleration based on an output signal of a state sensor attached to at least one of the mechanical structure and the shaft feed mechanism, and speed-controls an acceleration feedback signal obtained by multiplying the acquired acceleration by a predetermined gain.
- the control device acquires the speed based on the output signal of the state sensor, adds a signal obtained by multiplying the acquired speed by a predetermined gain to the acceleration feedback signal, and determines the position based on the output signal of the state sensor. It includes at least one of the circuits that acquire and add a signal obtained by multiplying the acquired position by a predetermined gain to the acceleration feedback signal.
- the apparatus includes a table for fixing the workpiece, a tool support member for supporting the tool, a moving device for moving the table and the tool support member, the state sensor includes an acceleration detector disposed on the table, and a tool support And an acceleration detector disposed on the member.
- FIG. 2 is a block diagram of a first control device and a drive mechanism for a mechanical structure in the first embodiment.
- 2 is a block diagram of a control device and a mechanical structure drive mechanism of a reference example in Embodiment 1.
- FIG. 6 is a graph showing a speed command and a detected acceleration value when controlled by the control device of the reference example in the first embodiment. 6 is a graph showing a speed command and a detected acceleration value when controlled by the first control device in the first embodiment.
- FIG. 10 is a block diagram of a first control device and a drive mechanism for a mechanical structure in a third embodiment.
- FIG. 10 is a block diagram of a control device and a mechanical structure drive mechanism of a reference example in the third embodiment.
- Embodiment 1 With reference to FIG. 1 to FIG. 7, a method for controlling a feed axis of a machine tool and a numerically controlled machine tool in Embodiment 1 will be described.
- a machine tool a horizontal machining center having a main shaft extending in the horizontal direction will be described as an example.
- FIG. 1 is a schematic side view of a numerically controlled machine tool according to the present embodiment.
- the machine tool 10 includes a moving device that relatively moves the tool 22 and the workpiece 1.
- the moving device moves the driven object in the direction of the plurality of moving axes.
- the plurality of movement axes include an X axis, a Y axis, and a Z axis that are orthogonal to each other as linear feed axes.
- the machine tool 10 includes a bed 12 installed on the floor of a factory or the like.
- a Z-axis guide rail 28 is fixed to the upper surface of the bed 12.
- the Z-axis guide rail 28 extends in the Z-axis direction (left-right direction in FIG. 1).
- a table base 13 is disposed on the upper surface of the Z-axis guide rail 28.
- the table base 13 is guided by the Z-axis guide rail 28 and is arranged so as to be movable in the Z-axis direction.
- a table 14 is fixed to the table base 13.
- the work 1 is fixed to the table 14.
- the X-axis guide rail 36 is fixed on the upper surface of the bed 12.
- the X axis is orthogonal to the Z axis and further extends in the horizontal direction (perpendicular to the plane of FIG. 1).
- the X axis guide rail 36 extends along the X axis.
- the column 16 is guided by the X-axis guide rail 36 and is arranged to be movable in the X-axis direction.
- a Y-axis guide rail 32 is fixed to the front surface facing the workpiece 1.
- the Y axis extends in a direction orthogonal to the X axis and the Z axis.
- the Y-axis guide rail 32 extends along the Y-axis.
- a spindle head 18 is disposed on the Y-axis guide rail 32.
- the spindle head 18 is guided by the Y-axis guide rail 32 and is formed to be movable in the Y-axis direction.
- the spindle head 18 supports the spindle 20.
- the moving device includes a Z-axis moving device that moves the tool 22 relative to the workpiece 1 in the Z-axis direction.
- a ball screw mechanism including a Z-axis feed screw and a nut is arranged inside the bed 12.
- a nut is fixed to the lower surface of the table base 13.
- the nut is screwed onto the Z-axis feed screw.
- a Z-axis servomotor 25 is connected to one end of the Z-axis feed screw. By driving the Z-axis servo motor 25, the table base 13 moves along the Z-axis guide rail 28. As a result, the workpiece 1 moves in the Z-axis direction.
- the moving device includes an X-axis moving device that moves the tool 22 relative to the workpiece 1 in the X-axis direction. Similar to the Z-axis moving device, the X-axis moving device includes a ball screw mechanism having an X-axis feed screw and a nut. An X-axis servo motor 38 is connected to one end of the X-axis feed screw. A nut that is screwed into the X-axis feed screw is fixed to the lower surface of the column 16. By driving the X-axis servo motor 38, the column 16 moves along the X-axis guide rail 36. As a result, the tool 22 moves in the X-axis direction.
- the moving device includes a Y-axis moving device that moves the tool 22 relative to the workpiece 1 in the Y-axis direction. Similar to the Z-axis moving device, the Y-axis moving device includes a ball screw mechanism having a Y-axis feed screw and a nut. A nut that is screwed onto the Y-axis feed screw is fixed to the spindle head 18. A Y-axis servomotor 31 is connected to the upper end of the Y-axis feed screw. When the Y-axis servo motor 31 is driven, the spindle head 18 moves along the Y-axis guide rail 32. As a result, the tool 22 moves in the Y axis direction.
- a tool 22 is mounted on the tip of the spindle 20 via a tool holder 21.
- the main shaft 20 functions as a tool support member that supports the tool 22.
- the main shaft 20 has a built-in motor for rotating the tool 22. When the motor is driven, the tool 22 rotates about the central axis of the main shaft 20 as a rotation axis.
- the machine tool 10 can move the tool 22 relative to the workpiece 1 by moving the column 16, the spindle head 18, and the table base 13 along the movement axis.
- the machine tool may have a rotary feed shaft that rotates around a predetermined axis.
- the machine tool 10 includes a speed detector for each axis.
- a speed detector 29 that detects the rotational speed of the Z-axis servomotor 25 is attached to the Z-axis servomotor 25.
- the speed detector 29 includes a rotary encoder, for example, and can detect the speed based on the output of the rotary encoder.
- a speed detector 33 is attached to the Y-axis servomotor 31.
- a speed detector 39 is attached to the X-axis servo motor 38.
- the machine tool 10 includes a position detector for each axis.
- the Z-axis position detector includes a slider 13 a attached to the table base 13 and a Z-axis linear scale 30 attached to the bed 12. As the slider 13a moves on the Z-axis linear scale 30, the position in the Z-axis direction can be detected.
- the Y-axis position detector includes a slider 18 a attached to the spindle head 18 and a Y-axis linear scale 34 attached to the column 16. As the slider 18a moves on the Y-axis linear scale 34, the position in the Y-axis direction can be detected.
- the X-axis position detector includes a slider 16 a attached to the column 16 and an X-axis linear scale 40 attached to the bed 12. As the slider 16a moves on the X-axis linear scale 40, the position in the X-axis direction can be detected.
- an acceleration detector 45 is arranged on the spindle 20 that supports the tool 22.
- the acceleration detector 45 is preferably arranged close to the machining point of the tool 22.
- An acceleration detector 46 is arranged on the table 14.
- the acceleration detector 46 is preferably arranged close to the machining point of the workpiece 1.
- the acceleration detectors 45 and 46 can detect the acceleration for each axis. That is, the acceleration detectors 45 and 46 can individually detect the acceleration in the X-axis direction, the acceleration in the Y-axis direction, and the acceleration in the Z-axis direction.
- the acceleration detector is arranged at a position where the direction of the detector does not change with respect to the rotary shaft even when the rotary feed shaft moving device operates.
- the output signals of the speed detectors 29, 33, 39, the position detectors and the acceleration detectors 45, 46 of these axes are input to the control device 50.
- FIG. 2 shows a block diagram of the machine tool in the present embodiment.
- the machine tool 10 includes a control device 50.
- the control device 50 is connected to a servo motor 55 of the moving device.
- the control device 50 can control the servo motor 55 to move the tool 22 relative to the workpiece 1.
- the control device 50 includes a reading interpretation unit 52, an interpolation calculation unit 53, and a servo motor control unit 54.
- the reading interpretation unit 52 reads the input program 51 and sends a movement command to the interpolation calculation unit 53.
- the interpolation calculation unit 53 outputs a position command qr at predetermined time intervals based on, for example, a movement command.
- the servo motor control unit 54 drives the servo motor 55 of each axis based on the position command qr.
- the servo motor 55 for each axis corresponds to the X-axis servo motor 38, the Y-axis servo motor 31 or the Z-axis servo motor 25.
- the servo motor 55 for each axis drives the mechanical structure 57 via the axis feed mechanism 56.
- the machine structure 57 corresponds to a structure that holds the tool 22 or a structure that holds the workpiece 1.
- the mechanical structure 57 corresponds to the spindle 20 or the table 14.
- the shaft feed mechanism 56 corresponds to a mechanism that drives the mechanical structure 57.
- the shaft feed mechanism 56 corresponds to a ball screw mechanism connected to the servo motor 55 of each axis. Examples of the shaft feed mechanism 56 include a reducer attached to a servo motor in addition to a ball screw mechanism.
- FIG. 3 is a block diagram of the servo motor controller of the first controller and the drive mechanism of the mechanical structure in the present embodiment.
- the control circuit shown in FIG. 3 can be formed for each moving axis.
- one control circuit shown in FIG. 3 can be formed to drive the X-axis servomotor 38.
- the servo motor 55 corresponds to the X-axis servo motor 38.
- the speed detector 58 corresponds to the speed detector 39 attached to the X-axis servo motor 38.
- the position detector 59 corresponds to an X-axis position detector including the slider 16 a and the X-axis linear scale 40.
- the acceleration detector 60 corresponds to the acceleration detector 45 attached to the main shaft 20 that holds the tool 22.
- the acceleration detector 45 is used as a state sensor.
- the state sensor is a sensor that detects the state of a predetermined structure, that is, the acceleration, speed, position, or the like of the predetermined structure regardless of the command of the feed axis.
- the position command qr output from the interpolation calculation unit 53 is input to the position controller 71 serving as a position control unit.
- the position controller 71 generates a speed command ⁇ r based on the position command qr.
- a speed command ⁇ r output from the position controller 71 is input to a speed controller 72 serving as a speed control unit.
- the speed controller 72 generates a torque command ⁇ r based on the speed command ⁇ r.
- the torque command ⁇ is input to the current controller 73.
- the current controller 73 controls the current of the servo motor 55 so as to generate a torque corresponding to the input torque command ⁇ r.
- the drive mechanism that drives the mechanical structure 57 includes an axis feed mechanism 56.
- the shaft feed mechanism 56 supports the mechanical structure 57.
- an elastic element 62 is interposed between the shaft feed mechanism 56 and the mechanical structure 57.
- the elastic element 62 has a low rigidity and is a model that shows that a portion that becomes a free end swings.
- the elastic element 62 has low rigidity between the shaft feed mechanism 56 and the mechanical structure 57, and indicates that the mechanical structure 57 vibrates with respect to the shaft feed mechanism 56.
- the servo motor 55 and the shaft feed mechanism 56 are connected with high rigidity.
- the elastic element 62 includes an elastic body 62a and a damping body 62b.
- the elastic body 62a is a model that determines the period, amplitude, and the like that the mechanical structure vibrates.
- the attenuator 62b is a model that attenuates vibration.
- the position detector 59 attached to the shaft feed mechanism 56 detects the position of a predetermined axis and feeds back a position signal q to the adder 74.
- the adder 74 subtracts the position signal q from the position command qr and sends it to the position controller 71.
- the position controller 71 multiplies the input signal by the gain Cp to calculate the speed command ⁇ r.
- the gain Cp is a function of the Laplace operator s.
- a circuit that corrects the position command qr is referred to as a position feedback loop.
- the speed detector 58 attached to the servo motor 55 detects the speed on a predetermined axis.
- the speed detector 58 feeds back the speed signal ⁇ to the adder 75.
- the adder 75 subtracts the speed signal ⁇ from the speed command ⁇ r and sends it to the speed controller 72.
- the speed controller 72 multiplies the input signal by the gain Cv to calculate the torque command ⁇ r.
- the gain Cv is a function of the Laplace operator s.
- a circuit that corrects the speed command ⁇ r is referred to as a speed feedback loop.
- the speed feedback loop having the speed control unit to which the speed command ⁇ r is input is provided inside the position feedback loop having the position control unit to which the position command qr is input, thereby forming a cascade connection.
- the current position and speed corresponding to the output of the servo motor 55 can be detected, and a delay with respect to the command of the feed axis can be corrected.
- This control is also referred to as servo control. Note that the gain of each compensator included in the control circuit is determined in advance, and an optimum value is preferably adopted.
- FIG. 4 is a block diagram of a servo motor controller and a mechanical structure drive mechanism in a reference example of the present embodiment. Also in the reference example shown in FIG. 4, the elastic element 62 is interposed between the shaft feed mechanism 56 and the mechanical structure 57. An acceleration signal is output from the acceleration detector 60 attached to the mechanical structure 57. The acceleration signal is multiplied by the gain K 1 in the compensator 91 and output to the adder 141.
- the acceleration signal output from the acceleration detector 60 is integrated by the integrator 77 and converted into a speed signal. Then, the adder 142 subtracts the speed command output from the position controller 71 from the speed signal output from the integrator 77. The adder 142 can calculate the speed deviation between the speed of the mechanical structure 57 and the speed command ⁇ r.
- the output signal of the adder 142 is input to the compensator 92.
- the compensator 92 is multiplied by a gain K2.
- the output of the compensator 92 is input to the adder 141.
- the adder 141 In the adder 141, the output signal of the compensator 91 and the output signal of the compensator 92 are added.
- the output signal of the adder 141 is input to the adder 144 via the filter 81.
- the output signal of the adder 141 is subtracted from the torque command ⁇ r output from the speed controller 72.
- the circuit that passes through the compensator 91 is a circuit that feeds back the acceleration of the mechanical structure 57.
- the circuit passing through the compensator 92 is a circuit that feeds back the speed of the mechanical structure.
- an elastic element 62 is interposed between the mechanical structure 57 in which the acceleration detector 60 is disposed and the servo motor 55.
- a deviation may occur in the position command qr and the speed command ⁇ r.
- the servo control is performed by the position feedback loop and the speed feedback loop, so that the vibration of the mechanical structure is suppressed. In some cases, the servo control canceled the acceleration feedback signal.
- the control device of the present embodiment includes a mechanical structure stabilization compensation circuit 121.
- the mechanical structure stabilization compensation circuit 121 suppresses vibration of the mechanical structure 57.
- a signal output from the acceleration detector 60 is input to the stabilization compensation circuit 121 for the mechanical structure.
- the acceleration signal detected by the acceleration detector 60 is input to the compensator 91.
- the compensator 91 multiplies the gain K11 as the first gain.
- the output signal of the compensator 91 is input to the adder 144 through the adder 141 and the filter 81.
- This circuit is an acceleration feedback circuit. That is, the torque command ⁇ r output from the speed controller 72 is corrected by feeding back the acceleration of the mechanical structure 57.
- the acceleration signal detected by the acceleration detector 60 is converted into a speed signal by the integrator 77a.
- the speed signal is input to the compensator 101.
- the gain Ka3 is multiplied.
- the output signal of the compensator 101 is input to the adder 151 via the filter 81.
- the adder 151 the output signal of the compensator 101 is added to the speed command ⁇ r output from the position controller 71.
- the gain Ka3 in the present embodiment is a negative gain.
- This control circuit can cancel the speed deviation caused by the circuit that feeds back the acceleration including the compensator 91.
- a speed command ⁇ r that cancels the speed deviation can be sent to the speed controller 72. That is, a signal in which the speed deviation is eliminated can be set as a control target. Therefore, the vibration of the mechanical structure 57 can be suppressed.
- the speed signal output from the integrator 77a is integrated in the integrator 77b.
- a position signal is output from the integrator 77b.
- the position signal is input to the compensator 102.
- the gain Ka5 is multiplied.
- the output signal of the compensator 102 is input to the adder 152 via the filter 81.
- the adder 152 the output signal of the compensator 102 is added to the position command qr.
- the gain Ka5 of the present embodiment is a negative gain.
- This control circuit can cancel the positional deviation caused by the circuit including the compensator 91 that feeds back the acceleration.
- a position command qr canceling the position deviation can be sent to the position controller 71.
- a signal from which the position deviation has disappeared can be set as a control target. Therefore, the vibration of the mechanical structure 57 can be suppressed.
- both the circuit for canceling the speed deviation including the compensator 101 and the circuit for canceling the position deviation including the compensator 102 are arranged.
- the present invention is not limited to this, and either one of the circuits is arranged. Even if is arranged, the vibration of the mechanical structure 57 can be suppressed.
- a speed is acquired based on the output signal of the acceleration detector 60, and a signal obtained by multiplying the acquired speed by a predetermined gain Ka3 is output from the position controller 71.
- the position command qr is input to the position controller 71 by acquiring a position based on the control to be added to the speed command and the output signal of the acceleration detector 60 and multiplying the acquired position by a predetermined gain Ka5. At least one of the controls to be added to is implemented. By this method, the vibration of the mechanical structure 57 can be suppressed.
- the first control apparatus of the present embodiment corrects the torque command ⁇ r based on the speed feedback signal of the mechanical structure 57 and the position feedback signal of the mechanical structure 57. .
- the speed signal output from the integrator 77 a is input to the compensator 92.
- the gain Ka21 as the second gain is multiplied.
- the output signal of the compensator 92 is input to the adder 141 via the adder 142.
- the position signal output from the integrator 77 b is input to the compensator 93.
- a gain Ka41 as the fourth gain is multiplied.
- the output signal of the compensator 93 is input to the adder 141 via the adders 143 and 142.
- the adder 141 adds the acceleration feedback signal output from the compensator 91, the velocity feedback signal output from the compensator 92, and the position feedback signal output from the compensator 93. Then, this feedback signal is input to the adder 144 via the filter 81. The adder 144 subtracts this feedback signal from the torque command ⁇ r.
- the velocity feedback signal and the position feedback signal are added to the acceleration feedback signal.
- the gain Ka11 of the compensator 91, the gain Ka21 of the compensator 92, and the gain Ka41 of the compensator 93 can be set independently. For this reason, it is possible to adjust the influence of acceleration by the gain Ka11, adjust the influence of the speed by the gain Ka21, and further adjust the influence of the position by the gain Ka41.
- the values of the gains Ka11, Ka21, and Ka41 By setting the values of the gains Ka11, Ka21, and Ka41 to appropriate values, the vibration of the mechanical structure 57 can be effectively suppressed.
- the values of the gains Ka11, Ka21, and Ka41 it is possible to perform control when the mechanical structure 57 is supported by the shaft feed mechanism 56 with a rigid structure without the elastic element 62. it can.
- the torque command ⁇ r output from the speed controller 72 is input to the compensator 94.
- the compensator 94 is multiplied by a gain Ka12 as a sixth gain. For example, the same value can be adopted as the gain Ka11 and the gain Ka12.
- the output signal of the compensator 94 is input to the adder 141.
- the output signal of the compensator 94 is subtracted from the output signal of the compensator 91.
- the compensator 94 is arranged to calculate a deviation between the acceleration feedback signal and the torque command ⁇ r.
- the speed command ⁇ r output from the position controller 71 is input to the compensator 95.
- the gain Ka22 as the third gain is multiplied. For example, the same value can be adopted as the gain Ka21 and the gain Ka22.
- the adder 142 the output signal of the compensator 95 is subtracted from the output signal of the compensator 92.
- the compensator 95 is arranged to calculate the deviation between the speed feedback signal and the speed command ⁇ r, and this deviation is input to the adder 141.
- the position command qr is input to the compensator 96.
- the gain Ka42 as the fifth gain is multiplied. For example, the same value can be adopted as the gain Ka41 and the gain Ka42.
- the output signal of the compensator 96 is subtracted from the output signal of the compensator 93.
- the position feedback circuit calculates the deviation between the position feedback signal and the position command qr, and this deviation is input to the adder 141 via the adder 142.
- the signal acquired from the acceleration detector 60 includes a component indicating an acceleration that is an original target value and a vibration component caused by the vibration of the mechanical structure 57.
- each feedback circuit by subtracting the command value from the value based on the detection value, it is possible to subtract the component indicating the acceleration or the like that is the original target value. That is, only the vibration component can be extracted.
- the torque command ⁇ r is corrected based on a signal obtained by adding a vibration component related to acceleration, a vibration component related to speed, and a vibration component related to position. In the circuit that feeds back the state of the machine structure, only the extracted vibration component can be fed back. For this reason, a high damping effect can be exhibited.
- both the circuit that feeds back the speed including the compensator 92 and the circuit that feeds back the position that includes the compensator 93 are arranged.
- the present invention is not limited to this form, and either circuit is It may be arranged.
- a circuit for calculating a deviation including the compensators 94, 95, and 96 may not be arranged.
- the stabilization compensation circuit 121 for a mechanical structure can be configured by two compensators, a compensator 91 and a compensator 94, an adder 141, and a filter 81. Also in this case, in the acceleration feedback circuit, the adder 141 calculates the deviation between the acceleration feedback signal and the torque command ⁇ r, and the vibration component of the acceleration can be sent to the adder 144. Vibration can be suppressed.
- the filter 81 it is preferable to attenuate signals other than signals in a desired frequency band.
- the filter 81 is preferably a filter that passes a signal in a resonance frequency band of the machine tool 10.
- the resonance frequency of the machine tool 10 depends on the structure of the machine tool 10 and the like.
- a desired filter such as a high-pass filter, a low-pass filter, a notch filter, and a band-pass filter can be used.
- a signal in a desired frequency band can be passed.
- the gain K1 corresponds to the first gain
- the gain K2 corresponds to the second gain.
- the velocity signal output from the integrator 77 has a phase difference with respect to the acceleration signal.
- the gain K1 and the gain K2 the phase of the speed feedback signal with respect to the acceleration feedback signal can be changed.
- the effect of acceleration feedback can be increased by increasing the gain K1.
- a large gain K1 can be selected to such an extent that it does not oscillate.
- the set value R can be determined in advance.
- the gain K1 and the gain K2 are determined so that the output value from the adder 141 does not exceed the set value R.
- the gain K1 and the gain K2 can be set so as to satisfy the following expression.
- the gain K1 and the gain K2 can be expressed by the following equations.
- K1 R cos ⁇ (2)
- K2 Rsin ⁇ (3)
- the phase of the speed feedback signal relative to the acceleration feedback signal can be arbitrarily set.
- the angle ⁇ can be set so that the vibration of the mechanical structure 57 is minimized.
- the gain K1 and the gain K2 can be set so that the relationship of the expression (1) is satisfied and the vibration of the mechanical structure 57 is minimized.
- the gain Ka11 of the compensator 91 and the gain Ka21 of the compensator 92 can be set in the same manner as described above. That is, the gain Ka11 and the gain Ka21 can be set so as to satisfy the following expression. As described above, the gain Ka11 corresponds to the first gain, and the gain Ka21 corresponds to the second gain.
- the gain Ka11 and the gain Ka21 can be set using a virtual angle ⁇ as in the following equation.
- Ka11 Rcos ⁇ (5)
- Ka12 Rsin ⁇ (6)
- FIG. 5 is a graph showing the result of simulation driven by the control device of the reference example shown in FIG.
- the alternate long and short dash line indicates the speed command value
- the solid line indicates the detected acceleration value of the mechanical structure.
- both the speed command value and the acceleration are zero.
- the detected acceleration value oscillates even in a section where the commanded acceleration is constant.
- acceleration is performed by changing the speed command value at time t1. From time t1 to time t2, the detected acceleration value oscillates even though the commanded acceleration is constant.
- the detected acceleration value vibrates.
- the speed command value is set to zero at time t6, residual vibration occurs.
- FIG. 6 shows a graph of a simulation result driven by the first control device of the present embodiment shown in FIG.
- the gains of the compensators 93, 96, and 102 are set to zero in the circuit of FIG. That is, the simulation is performed without using a circuit for eliminating the position deviation and a circuit for feeding back the position.
- the vibration of the detected acceleration value is suppressed more than in the control device of the reference example.
- the detected acceleration value shows a substantially constant value.
- the residual vibration after time t6 is also suppressed more than the control device of the reference example.
- FIG. 7 is a block diagram showing the second control device and the drive mechanism of the mechanical structure in the present embodiment.
- the commands of the respective feed axes are input to the compensators 94, 95, and 96.
- the speed command ⁇ r is input to the compensator 95.
- the command input to the compensators 94, 95, and 96 is a command corrected by another circuit.
- the position command qr input to the compensator 96 is a command corrected by the output of the compensator 102 of the circuit that cancels the position deviation.
- a signal based on position command qr that is not corrected is input to compensators 94, 95, and 96.
- the compensator 96 receives the position command qr output from the interpolation calculation unit 53, that is, the position command qr that has not been corrected.
- the signal before being corrected by the adder 152 is input to the compensator 96.
- the signal before being corrected by the adder 152 is differentiated by the differentiator 78 a and input to the compensator 95. Further, the output signal of the differentiator 78a is differentiated by the differentiator 78b and input to the compensator 94.
- the deviation between the acceleration, speed or position feedback signal and the feed axis command is more accurately determined. Can be calculated.
- the adder 141 can accurately calculate the deviation between the acceleration feedback signal and the torque command.
- the adder 142 can accurately calculate the deviation between the speed feedback signal and the speed command.
- the adder 143 can accurately calculate the deviation between the position feedback signal and the speed command.
- the vibration component contained in the signal obtained from the output signal of the acceleration detector 60 can be accurately extracted.
- the vibration suppressing effect of the mechanical structure 57 is improved.
- Other configurations, operations, and effects are the same as those of the first control device.
- the machine tool 10 includes a moving device that moves the table 14 and a moving device that moves the spindle 20 as a tool support member.
- Acceleration detectors 45 and 46 as state sensors are arranged on the table 14 and the main shaft 20.
- An acceleration detector is arranged in each of the two mechanical structures moved by the moving device.
- work 1 currently fixed to the table 14 can be suppressed.
- vibration of the tool 22 supported by the main shaft 20 can be suppressed. Since the vibrations of the driven objects of both the workpiece 1 and the tool 22 can be suppressed, high-precision machining can be performed.
- Embodiment 2 With reference to FIG. 8 and FIG. 9, a feed axis control method and a numerically controlled machine tool of the machine tool according to the second embodiment will be described.
- the machine tool in the present embodiment is different from the machine tool in the first embodiment in the position of the elastic element.
- FIG. 8 shows a block diagram of the first control device and the drive mechanism of the mechanical structure in the present embodiment.
- the machine tool of the present embodiment has a structure in which the rigidity between the machine structure 57 and the shaft feed mechanism 56 is high.
- the machine tool has a structure with low rigidity between the shaft feed mechanism 56 and the servo motor 55.
- an elastic element 63 exists between the servo motor 55 and the shaft feed mechanism 56.
- the elastic element 63 includes an elastic body 63a and a damping body 63b.
- Such a drive mechanism of the mechanical structure 57 corresponds to, for example, a case where the constituent members of the ball screw mechanism of the moving device of each axis are elastically deformed. Note that this model does not correspond to the case where the servo motor 55 directly drives the mechanical structure 57.
- a direct drive type drive mechanism in which a motor is arranged inside the mechanical structure 57 it does not correspond to the drive mechanism of the present embodiment but corresponds to the drive mechanism in the first embodiment. .
- stabilization control is performed to stabilize the drive of the axis feed mechanism.
- the servo motor control unit 54 of the control device 50 includes a stabilization compensation circuit 122 for the shaft feed mechanism.
- a position signal output by a position detector 59 attached to the shaft feed mechanism 56 is input to the stabilization compensation circuit 122 of the shaft feed mechanism.
- the position detector 59 functions as a state sensor that detects the state of the shaft feed mechanism 56.
- the position signal of the shaft feed mechanism 56 detected by the position detector 59 is input to the differentiator 78.
- the differentiator 78 outputs an acceleration signal.
- the acceleration signal is input to the compensator 91 and the integrator 77a.
- the other circuits of the stabilization compensation circuit 122 of the shaft feed mechanism of the first control device of the present embodiment are the same as the stabilization compensation circuit 121 of the mechanical structure of the first control device of the first embodiment. .
- the compensators 91 to 96, 101, and 102 are the same as the compensators in the first control apparatus of the first embodiment (see FIG. 3).
- the gains Kp11, Kp21, etc. in each compensator are set corresponding to the control circuit of the present embodiment.
- the circuit including the compensators 101 and 102 can cancel the speed deviation and position deviation of the feed axis command.
- the circuit including the compensator 91 constitutes a circuit that feeds back the acceleration of the shaft feed mechanism 56.
- a circuit including the compensators 92 and 93 constitutes a circuit that feeds back the speed of the shaft feed mechanism 56 and a circuit that feeds back the position of the shaft feed mechanism 56.
- the circuit including the compensators 92 and 93 can add the velocity feedback signal and the position feedback signal to the acceleration feedback signal output from the compensator 91. The impact can be adjusted individually. As a result, vibration of the mechanical structure 57 can be easily suppressed.
- FIG. 9 shows a block diagram of the second control device and the drive mechanism of the mechanical structure in the present embodiment.
- a signal based on the position command qr that is not corrected is input to the compensators 94, 95, and 96.
- the compensator 96 receives the position command qr output from the interpolation calculation unit 53. Further, the signal before being corrected by the adder 152 is differentiated by the differentiator 78 a and input to the compensator 95. Further, the output signal of the differentiator 78a is differentiated by the differentiator 78b and input to the compensator 94.
- Other configurations of the control circuit are the same as those of the first control device of the present embodiment.
- the deviation between the acceleration, speed or position feedback signal and the feed axis command can be calculated more accurately than the first control device. As a result, the effect of suppressing vibration is improved.
- the position detected by the position detector 59 is converted into acceleration and then converted into speed and position.
- the present invention is not limited to this mode, and the speed feedback signal is used for position detection.
- the output signal of the instrument 59 may be differentiated and then multiplied by the gain Kp21.
- the position feedback signal may be obtained by multiplying the output signal of the position detector 59 by the gain Kp41.
- Embodiment 3 With reference to FIG. 10 and FIG. 11, the control method and numerical control machine tool of the feed axis of the machine tool in Embodiment 3 are demonstrated.
- the control device of the present embodiment performs stabilization control that stabilizes the drive of the servo motor.
- FIG. 10 shows a block diagram of the control device and the drive mechanism of the mechanical structure in the present embodiment.
- the servo motor 55, the shaft feed mechanism 56, and the mechanical structure 57 are connected to each other with high rigidity.
- the speed detected by the speed detector 58 is input to the adder 75 to form a speed feedback loop, as in the first embodiment.
- the speed signal detected by the speed detector 58 is input to the integrator 77.
- a signal at a position output from the integrator 77 is input to the adder 74.
- FIG. 11 shows a block diagram of a control device and a mechanical structure drive mechanism of a reference example in the present embodiment.
- the speed signal output from the speed detector 58 is input to the differentiator 78.
- An acceleration signal output from the differentiator 78 is input to the compensator 103.
- the compensator 103 multiplies the gain K1.
- the output signal of the compensator 103 is input to the adder 144. In the adder 144, the output signal of the compensator 103 is subtracted from the torque command ⁇ r.
- the control device of the reference example includes a circuit that feeds back the acceleration of the servo motor 55, and can suppress the vibration of the torque command ⁇ r.
- the drive of the servo motor 55 may become unstable.
- the gain in the position controller 71 or the gain in the speed controller 72 is increased, oscillation may occur.
- the optimum gain K1 in the compensator 103 changes depending on the type of the mechanical structure 57, it is difficult to set the gain K1.
- the servo motor control unit 54 of the control device 50 of the present embodiment includes a motor stabilization compensation circuit 123.
- a speed detector 58 that detects the speed of the servo motor 55 is used as a state sensor.
- a speed signal output from the speed detector 58 is input to the differentiator 78.
- the differentiator 78 outputs an acceleration signal.
- the acceleration signal is multiplied by a gain Kv1 by a compensator 91.
- the output signal of the compensator 91 is input to the adder 144 via the adder 141 and the filter 81.
- the output signal of the adder 141 is subtracted from the torque command ⁇ r output from the speed controller 72. That is, a circuit that feeds back the acceleration of the servo motor 55 is configured.
- the filter 81 a filter that passes a desired frequency band such as a low-pass filter can be used.
- the acceleration signal output from the differentiator 78 becomes a speed signal by passing through the integrator 77a.
- the speed signal is multiplied by a gain Kv2 by a compensator 92.
- the output signal of the compensator 92 is input to the adder 141 via the adder 142. That is, a circuit that feeds back the speed of the servo motor 55 is configured.
- the speed signal output from the integrator 77a is input to the integrator 77b.
- the signal at the position output from the integrator 77b is multiplied by the gain Kv3 by the compensator 93.
- the output signal of the compensator 93 is input to the adder 141 via the adder 142. That is, a circuit that feeds back the position of the servo motor 55 is configured.
- the output signal of the compensator 92 and the output signal of the compensator 93 are added.
- the output signal of the adder 142 is added to the output signal of the compensator 91. That is, the speed feedback signal and the position feedback signal are added to the servo motor acceleration feedback signal.
- the state of the servo motor 55 can be fed back, and the driving of the motor can be stabilized.
- vibration of the mechanical structure 57 can be suppressed.
- the responsiveness of the position controller 71 and the speed controller 72 can be improved.
- the gain Kv1 of the compensator 91, the gain Kv2 of the compensator 92, and the gain Kv3 of the compensator 93 can be set independently. For this reason, it is possible to adjust the influence of acceleration by the gain Kv1, adjust the influence of the speed by the gain Kv2, and further adjust the influence of the position by the gain Kv3.
- the values of the gains Kv1, Kv2, and Kv3 can be set to appropriate values, the drive of the servo motor 55 can be effectively stabilized, and the vibration of the mechanical structure 57 can be effectively suppressed.
- the speed detected from the speed detector 58 is converted into acceleration and then converted into speed again.
- the speed feedback signal is not limited to this form.
- the output signal 58 may be multiplied by the gain Kv2.
- the position feedback signal may be integrated with the output signal of the speed detector 58 and multiplied by the gain Kv3.
- Embodiment 4 With reference to FIG. 12 and FIG. 13, the control method and numerical control machine tool of the feed axis of the machine tool in Embodiment 4 are demonstrated.
- the control device of the present embodiment has a configuration that combines the configurations of the control circuits of the first to third embodiments. That is, the control device includes a mechanical structure stabilization compensation circuit 121 according to the first embodiment, a shaft feed mechanism stabilization compensation circuit 122 according to the second embodiment, and a motor stabilization compensation circuit 123 according to the third embodiment. With.
- FIG. 12 shows a block diagram of the first control device and the drive mechanism of the mechanical structure in the present embodiment.
- An elastic element 63 is interposed between the servo motor 55 and the shaft feed mechanism 56.
- An elastic element 62 is interposed between the shaft feed mechanism 56 and the mechanical structure 57. That is, the machine tool according to the present embodiment includes three inertia systems in which the mechanical structure 57 and the shaft feed mechanism 56 are spring-coupled, and the shaft feed mechanism 56 and the servo motor 55 are spring-coupled. Have.
- the first control device of the present embodiment includes the configuration of the first control device of the first embodiment, the configuration of the first control device of the second embodiment, and the first control device of the third embodiment. It has a configuration that combines the configurations.
- a position signal from the position detector 59 is used in the position feedback loop.
- the acceleration detector 60 is disposed on the mechanical structure 57.
- the acceleration signal output from the acceleration detector 60 is transmitted to the stabilization compensation circuit 121 for the mechanical structure.
- a position detector 59 is disposed in the shaft feed mechanism 56. The position signal output from the position detector 59 is transmitted to the stabilization compensation circuit 122 of the shaft feed mechanism.
- a speed detector 58 is attached to the servo motor 55. The speed signal output from the speed detector 58 is transmitted to the motor stabilization compensation circuit 123.
- each stabilization compensation circuit 121, 122, 123 a correction signal related to acceleration is generated and added in adders 161, 162.
- An acceleration feedback circuit is configured. The output signal of the adder 162 is subtracted from the torque command ⁇ r in the adder 144.
- a correction signal related to the speed for canceling the speed deviation caused by the acceleration feedback circuit is generated and added by the adder 163. .
- the output signal of the adder 163 is added to the speed command ⁇ r in the adder 151.
- a correction signal related to the position for canceling the positional deviation caused by the acceleration feedback circuit is generated and added by the adder 164. .
- the output signal of the adder 164 is added to the position command qr in the adder 152.
- FIG. 13 shows a block diagram of the second control device and the drive mechanism of the mechanical structure in the present embodiment.
- the second control device according to the present embodiment includes the configuration of the second control device according to the first embodiment, the configuration of the second control device according to the second embodiment, and the configuration of the second control device according to the third embodiment.
- an uncorrected position command qr is input as a feed axis command input to the stabilization compensation circuit 121 of the mechanical structure and the stabilization compensation circuit 122 of the axis feed mechanism.
- the position command qr output from the interpolation calculation unit 53 is input to the stabilization compensation circuit 121 for the mechanical structure and the stabilization compensation circuit 122 for the shaft feed mechanism.
- Other configurations are the same as those of the first control device of the present embodiment.
- the vibration of the machine structure 57 can be suppressed by combining the control circuit of the first embodiment and the control circuit of the second embodiment. Further, by combining the control circuit for stabilizing the drive of the servo motor 55 according to the third embodiment, the stabilization control including the stabilization of the drive of the servo motor 55 can be performed.
- the control device includes three stabilization compensation circuits: a stabilization compensation circuit 121 for a mechanical structure, a stabilization compensation circuit 122 for a shaft feed mechanism, and a stabilization compensation circuit 123 for a motor.
- the present invention is not limited to this, and any two of the three stabilization compensation circuits may be included.
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Abstract
Description
図1から図7を参照して、実施の形態1における工作機械の送り軸の制御方法および数値制御工作機械について説明する。工作機械としては、主軸が水平方向に延びている横形マシニングセンタを例示して説明する。
K2=Rsinθ …(3)
Ka12=Rsinθ …(6)
図8および図9を参照して、実施の形態2における工作機械の送り軸の制御方法および数値制御工作機械について説明する。本実施の形態における工作機械は、弾性要素の位置が実施の形態1の工作機械と異なる。
図10および図11を参照して、実施の形態3における工作機械の送り軸の制御方法および数値制御工作機械について説明する。本実施の形態の制御装置は、サーボモータの駆動を安定化させる安定化制御を実施する。
図12および図13を参照して、実施の形態4における工作機械の送り軸の制御方法および数値制御工作機械について説明する。
10 工作機械
14 テーブル
20 主軸
22 工具
25 Z軸サーボモータ
28 Z軸ガイドレール
29,33,39 速度検出器
30 Z軸リニアスケール
31 Y軸サーボモータ
32 Y軸ガイドレール
34 Y軸リニアスケール
36 X軸ガイドレール
38 X軸サーボモータ
40 X軸リニアスケール
45,46 加速度検出器
50 制御装置
54 サーボモータ制御部
55 サーボモータ
56 軸送り機構
57 機械構造物
58 速度検出器
59 位置検出器
60 加速度検出器
71 位置制御器
72 速度制御器
91~96 補償器
101~102 補償器
121 機械構造物の安定化補償回路
122 軸送り機構の安定化補償回路
123 モータの安定化補償回路
Claims (11)
- 位置指令が入力される位置制御部を有する位置フィードバックループの内側に、速度指令が入力される速度制御部を有する速度フィードバックループを設けてカスケード結合を形成し、速度制御部から出力されたトルク指令に応じて送り軸駆動用のサーボモータを制御する工作機械の送り軸の制御方法であって、
機械構造物および軸送り機構のうち少なくとも一方に取り付けた状態センサの出力信号に基づいて加速度を取得し、取得した加速度に予め定められた第1のゲインを乗じた加速度のフィードバック信号を速度制御部から出力されるトルク指令から減算し、
更に、状態センサの出力信号に基づいて速度を取得し、取得した速度に予め定められたゲインを乗じた信号を位置制御部から出力される速度指令に加算する制御および状態センサの出力信号に基づいて位置を取得し、取得した位置に予め定められたゲインを乗じた信号を位置制御部に入力される位置指令に加算する制御のうち、少なくとも一方の制御を実施する、送り軸の制御方法。 - 状態センサの出力信号に基づいて速度を取得し、取得した速度に予め定められた第2のゲインを乗じた信号を加速度のフィードバック信号に加算する、請求項1に記載の送り軸の制御方法。
- 位置制御部から出力される速度指令に予め定められた第3のゲインを乗じた信号を、第2のゲインを乗じた信号から減算する、請求項2に記載の送り軸の制御方法。
- 状態センサの出力信号に基づいて位置を取得し、取得した位置に予め定められた第4のゲインを乗じた信号を加速度のフィードバック信号に加算する、請求項1から3のいずれか一項に記載の送り軸の制御方法。
- 位置制御部に入力される位置指令に予め定められた第5のゲインを乗じた信号を、第4のゲインを乗じた信号から減算する、請求項4に記載の送り軸の制御方法。
- 速度制御部から出力されるトルク指令に予め定められた第6のゲインを乗じた信号を、加速度のフィードバック信号から減算する、請求項1から5のいずれか一項に記載の送り軸の制御方法。
- 第1のゲインの2乗と第2のゲインの2乗との加算値が予め定められた設定値になるように第1のゲインおよび第2のゲインを設定する、請求項2に記載の送り軸の制御方法。
- 位置指令が入力される位置制御部を有する位置フィードバックループの内側に、速度指令が入力される速度制御部を有する速度フィードバックループを設けてカスケード結合を形成し、速度制御部から出力されたトルク指令に応じて送り軸駆動用のサーボモータを制御する工作機械の送り軸の制御方法であって、
機械構造物および軸送り機構のうち少なくとも一方に取り付けた状態センサの出力信号に基づいて加速度を取得し、取得した加速度に予め定められたゲインを乗じた加速度のフィードバック信号を速度制御部から出力されるトルク指令から減算し、
更に、状態センサの出力信号に基づいて速度を取得し、取得した速度に予め定められたゲインを乗じた信号を加速度のフィードバック信号に加算する制御および状態センサの出力信号に基づいて位置を取得し、取得した位置に予め定められたゲインを乗じた信号を加速度のフィードバック信号に加算する制御のうち、少なくとも一方の制御を実施する、送り軸の制御方法。 - 位置指令が入力される位置制御部を有する位置フィードバックループの内側に、速度指令が入力される速度制御部を有する速度フィードバックループが設けられてカスケード結合が形成され、速度制御部から出力されたトルク指令に応じて送り軸駆動用のサーボモータを制御する制御装置を備え、
制御装置は、機械構造物および軸送り機構のうち少なくとも一方に取り付けた状態センサの出力信号に基づいて加速度を取得し、取得した加速度に予め定められたゲインを乗じた信号を速度制御部から出力されるトルク指令から減算する回路を含み、
更に、状態センサの出力信号に基づいて速度を取得し、取得した速度に予め定められたゲインを乗じた信号を位置制御部から出力される速度指令に加算する回路および状態センサの出力信号に基づいて位置を取得し、取得した位置に予め定められたゲインを乗じた信号を位置制御部に入力される位置指令に加算する回路のうち、少なくとも一方の回路を含む、数値制御工作機械。 - 位置指令が入力される位置制御部を有する位置フィードバックループの内側に、速度指令が入力される速度制御部を有する速度フィードバックループが設けられてカスケード結合が形成され、速度制御部から出力されたトルク指令に応じて送り軸駆動用のサーボモータを制御する制御装置を備え、
制御装置は、機械構造物および軸送り機構のうち少なくとも一方に取り付けた状態センサの出力信号に基づいて加速度を取得し、取得した加速度に予め定められたゲインを乗じた加速度のフィードバック信号を速度制御部から出力されるトルク指令から減算する回路を含み、
更に、状態センサの出力信号に基づいて速度を取得し、取得した速度に予め定められたゲインを乗じた信号を加速度のフィードバック信号に加算する回路および状態センサの出力信号に基づいて位置を取得し、取得した位置に予め定められたゲインを乗じた信号を加速度のフィードバック信号に加算する回路のうち、少なくとも一方の回路を含む、数値制御工作機械。 - ワークを固定するテーブルと、
工具を支持する工具支持部材と、
テーブルおよび工具支持部材を移動させる移動装置を備え、
状態センサは、テーブルに配置された加速度検出器と、工具支持部材に配置された加速度検出器とを含む、請求項9または10に記載の数値制御工作機械。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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US15/126,239 US10274939B2 (en) | 2014-03-14 | 2014-03-14 | Feed shaft control method and numerical control work device |
EP14885410.2A EP3118710B1 (en) | 2014-03-14 | 2014-03-14 | Feed shaft control method and numerical control work device |
JP2016507232A JP6275245B2 (ja) | 2014-03-14 | 2014-03-14 | 送り軸の制御方法および数値制御工作機械 |
PCT/JP2014/056940 WO2015136696A1 (ja) | 2014-03-14 | 2014-03-14 | 送り軸の制御方法および数値制御工作機械 |
CN201480077112.5A CN106164802B (zh) | 2014-03-14 | 2014-03-14 | 传送轴的控制方法以及数值控制工作机械 |
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JPWO2018092221A1 (ja) * | 2016-11-16 | 2019-07-11 | 株式会社牧野フライス製作所 | 工作機械の送り軸制御方法および送り軸制御装置 |
WO2019138808A1 (ja) * | 2018-01-09 | 2019-07-18 | パナソニックIpマネジメント株式会社 | 電動機の制御装置 |
WO2019138809A1 (ja) * | 2018-01-09 | 2019-07-18 | パナソニックIpマネジメント株式会社 | 電動機の制御装置 |
JP2020005406A (ja) * | 2018-06-28 | 2020-01-09 | ファナック株式会社 | モータ制御装置 |
JP2020048244A (ja) * | 2018-09-14 | 2020-03-26 | 京セラドキュメントソリューションズ株式会社 | モーター制御装置 |
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EP3118710A1 (en) | 2017-01-18 |
US20170083007A1 (en) | 2017-03-23 |
CN106164802A (zh) | 2016-11-23 |
CN106164802B (zh) | 2019-08-30 |
EP3118710A4 (en) | 2017-11-08 |
JP6275245B2 (ja) | 2018-02-07 |
JPWO2015136696A1 (ja) | 2017-04-06 |
US10274939B2 (en) | 2019-04-30 |
EP3118710B1 (en) | 2019-12-04 |
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