WO2013114556A1 - 油圧装置 - Google Patents
油圧装置 Download PDFInfo
- Publication number
- WO2013114556A1 WO2013114556A1 PCT/JP2012/052100 JP2012052100W WO2013114556A1 WO 2013114556 A1 WO2013114556 A1 WO 2013114556A1 JP 2012052100 W JP2012052100 W JP 2012052100W WO 2013114556 A1 WO2013114556 A1 WO 2013114556A1
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- WIPO (PCT)
- Prior art keywords
- cylinder
- rod
- line
- side section
- working cylinder
- Prior art date
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
- F15B11/20—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors controlling several interacting or sequentially-operating members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/02—Systems essentially incorporating special features for controlling the speed or actuating force of an output member
- F15B11/022—Systems essentially incorporating special features for controlling the speed or actuating force of an output member in which a rapid approach stroke is followed by a slower, high-force working stroke
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/405—Flow control characterised by the type of flow control means or valve
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/405—Flow control characterised by the type of flow control means or valve
- F15B2211/40576—Assemblies of multiple valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/415—Flow control characterised by the connections of the flow control means in the circuit
- F15B2211/41527—Flow control characterised by the connections of the flow control means in the circuit being connected to an output member and a directional control valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/42—Flow control characterised by the type of actuation
- F15B2211/428—Flow control characterised by the type of actuation actuated by fluid pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/705—Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
- F15B2211/7051—Linear output members
- F15B2211/7053—Double-acting output members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/71—Multiple output members, e.g. multiple hydraulic motors or cylinders
- F15B2211/7114—Multiple output members, e.g. multiple hydraulic motors or cylinders with direct connection between the chambers of different actuators
- F15B2211/7121—Multiple output members, e.g. multiple hydraulic motors or cylinders with direct connection between the chambers of different actuators the chambers being connected in series
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/78—Control of multiple output members
- F15B2211/783—Sequential control
Definitions
- the present invention relates to a hydraulic apparatus in which a speed increasing cylinder is added to a working cylinder to form a speed increasing circuit.
- Accelerating circuit is known as a hydraulic circuit that accelerates the extension of the rod of a hydraulic cylinder.
- a speed increasing circuit is used for a hydraulic cylinder used in a crusher
- the extension of the rod is increased and the closing operation of the movable jaw is accelerated.
- a reversing cylinder speed increasing cylinder
- the flow rate of oil supplied to the bottom side of the working cylinder is increased more than the flow rate of oil supplied from the pump, and the extension of the rod of the working cylinder is accelerated.
- the closing operation of the movable jaw becomes faster, and the working time of the crushing work can be shortened.
- the speed increasing circuit of Patent Document 1 constitutes a function selection mechanism that switches between flow rate priority and thrust priority as described in Patent Document 1.
- the present invention solves the conventional problems as described above, and in a hydraulic apparatus in which a speed increasing cylinder is added to an operating cylinder to configure a speed increasing circuit, switching operation from no load to load is stable.
- An object of the present invention is to provide a hydraulic device.
- a hydraulic device including an operating cylinder and a speed increasing cylinder, wherein the operating cylinder and the speed increasing cylinder include: A piston, a rod that moves integrally with the piston, and a tube that houses the piston and the rod, the tube having a rod-side section on the rod side opposite to the rod via the piston A switching valve that switches circuits between no load and load, an oil supply / discharge line, a bottom section of the speed increasing cylinder, and a bottom of the working cylinder.
- the oil discharged from the bottom side section of the speed increasing cylinder becomes a circuit that is supplied to the bottom side section of the working cylinder through the bottom line, and when the load is applied,
- the oil from the supply / discharge line becomes a circuit in which oil is supplied to the bottom side section of the working cylinder without going through the speed increasing cylinder, and the switching valve A hydraulic device, wherein the circuit at the time of no load is switched to the circuit at the time of load based on a line pressure.
- the area of the piston in the rod side section is smaller than the area of the piston in the bottom side section.
- the pressure in the bottom side section is smaller than the pressure in the rod side section. Therefore, the pressure of the bottom line connecting the bottom side section of the speed increasing cylinder and the bottom side section of the working cylinder is lower than the pressure of the supply / discharge line that supplies oil to the rod side section of the speed increasing cylinder when there is no load. Get smaller. That is, the supply / discharge line is on the high pressure side and the bottom line is on the low pressure side.
- a circuit in which oil is supplied to the bottom side section of the working cylinder without passing through the speed increasing cylinder so as to ensure the propulsive force of the rod of the working cylinder.
- the oil supply / discharge line on the high pressure side is connected to the bottom line on the low pressure side, and the pressure on the bottom line increases.
- switching from a no-load circuit to a loaded circuit is performed based on the pressure of the bottom line.
- the circuit is switched from the no-load circuit to the loaded circuit. Since the bottom line is on the low pressure side, when the bottom line and the high pressure side line are connected by circuit switching, the pressure on the bottom line increases. In this case, the bottom line does not fall below the set pressure for pressure detection, the load circuit is maintained, and the switching operation from no load to load is stabilized.
- the hydraulic device of the present invention may have the following various configurations.
- the switching valve includes a first switching valve interposed in the bottom line, and a line connecting the bottom side section of the speed increasing cylinder and the first switching valve among the bottom lines is a first bottom valve.
- Line, and a line connecting the bottom side section of the working cylinder and the first switching valve is a second bottom line
- the first switching valve has the first bottom line and the second bottom line when no load is applied. It is preferable to connect the supply / discharge line and the first bottom line based on the pressure of the first bottom line during loading. In this configuration, the position of pressure detection can be brought close to the working cylinder, and the responsiveness of the switching operation during load can be improved.
- the oil capacity of the speed increasing cylinder is larger than the oil capacity of the working cylinder. According to this configuration, even when the rod of the working cylinder is fully extended, it is possible to leave a volume in which the piston can move in the bottom side section of the speed increasing cylinder, and to ensure the original extension amount of the rod of the working cylinder. Can be secured. Further, even when the rod of the working cylinder is fully contracted, a volume capable of moving the piston can be left in the rod side section of the speed increasing cylinder, and the original contraction amount of the rod of the working cylinder can be ensured reliably.
- a first relief line that includes a first relief valve that opens with the pressure of oil supplied to the rod-side section of the speed-increasing cylinder when the rod of the working cylinder is extended when there is no load;
- the rod of the speed-up cylinder is fully contracted before the rod of the speed-up cylinder is fully extended, the rod of the speed-up cylinder is supplied to the rod-side section of the speed-up cylinder.
- the oil which has been supplied is supplied to the bottom side section of the working cylinder through the first relief line.
- the oil discharged from the rod side section of the working cylinder becomes a circuit that is supplied to the rod side section of the speed increasing cylinder.
- a second relief line that is interposed by a second relief valve that is opened by the pressure of oil discharged from the rod side section of the working cylinder when the rod is extended, and that extends the rod of the working cylinder during the load;
- the rod of the speed increasing cylinder is fully contracted before the rod of the operating cylinder is fully extended, the rod is discharged from the rod side section of the operating cylinder and supplied to the rod side section of the speed increasing cylinder.
- the oil that has been discharged is discharged through the second relief line.
- a third relief line which is a circuit and includes a third relief valve which is opened by the pressure of oil discharged from the bottom side section of the working cylinder when the rod of the working cylinder is shortened.
- the number of the operating cylinders may be one, and the oil discharged from the bottom side section of each speed increasing cylinder may be supplied to the bottom side section of the one operating cylinder through the bottom line. According to this configuration, for example, in a crusher having upper and lower jaws, both the upper and lower jaws can be driven by the working cylinder.
- the present invention relates to a hydraulic device in which the extension of the rod of the working cylinder is increased by adding a speed increasing cylinder, and switching from a circuit at no load to a circuit at load is performed at the bottom of the speed increasing cylinder at no load. This is done on the basis of the pressure in the bottom line connecting between the side compartment and the bottom side compartment of the working cylinder. Since the bottom line is on the low pressure side, when the bottom line and the high pressure side line are connected by circuit switching, the pressure on the bottom line increases. In this case, the bottom line does not fall below the set pressure for pressure detection, the load circuit is maintained, and the switching operation from no load to load is stabilized.
- the schematic diagram of the crusher provided with the hydraulic device concerning one embodiment of the present invention.
- the hydraulic circuit diagram in the case of extending the rod of a working cylinder at the time of no load in one embodiment of the present invention.
- the hydraulic circuit diagram in the case of extending
- the hydraulic circuit diagram in the case of shortening the rod of a working cylinder in one Embodiment of this invention.
- operation cylinder shortened completely in one Embodiment of this invention.
- FIG. 1 shows a schematic view of a crusher 10 provided with a hydraulic apparatus 1 according to an embodiment of the present invention.
- FIG. 1 shows the inside of the crusher 10 by broken lines for convenience of explanation.
- the crusher 10 is an attachment that is used by being attached to a main body of a construction machine or the like, and is operated by hydraulic pressure of oil supplied from the main body.
- the crusher 10 includes an upper jaw 18 and a lower jaw 19, and the lower jaw 19 is rotatably attached to the upper jaw 18 via a rotation shaft 9.
- the working cylinder 2 and the speed increasing cylinder 3 are components of the hydraulic device 1 built in the crusher 10.
- the hydraulic device 1 constitutes a speed increasing circuit and increases the extension speed of the rod of the working cylinder 2. Details of the hydraulic device 1 will be described later with reference to FIGS.
- the working cylinder 2 has a built-in rod, and the lower jaw support part 17 moves integrally with the expansion and contraction of the rod.
- a lower jaw 19 is attached to the lower jaw support portion 17 via a rotation shaft 16.
- the lower jaw support part 17 moves so as to push the lower jaw 19 integrally therewith, the lower jaw 19 rotates around the rotation axis 9, and the lower jaw 19 approaches the upper jaw 18 (arrow) a direction).
- the object to be crushed sandwiched between the upper jaw 18 and the lower jaw 19 is crushed.
- the lower jaw 19 rotates in the opposite direction (arrow b direction) to that during crushing by shortening the rod of the working cylinder 2, and the upper jaw 18 and the lower jaw 19 are fully opened.
- FIG. 2 to 4 are hydraulic circuit diagrams of the hydraulic device 1 according to one embodiment of the present invention. Each figure shows the hydraulic apparatus 1 having the same configuration. The connection relationship of the piping of the hydraulic device 1 is switched according to the presence or absence of a load.
- FIG. 2 is a hydraulic circuit diagram when the rod 6 of the working cylinder 2 is extended when there is no load.
- FIG. 3 is a hydraulic circuit diagram when the rod 6 of the working cylinder 2 is extended during loading.
- FIG. 4 is a hydraulic circuit diagram when the rod 6 of the working cylinder 2 is shortened.
- the hydraulic device 1 includes an operating cylinder 2, a speed increasing cylinder 3, a first switching valve 31, a second switching valve 32, and a third switching valve 33.
- a flow path through which oil is circulated is constituted by piping connected between each component. These channels are hereinafter referred to as “lines”.
- the hydraulic apparatus 1 of each figure has shown the main structures, The illustration of the structure which is not directly related to this invention, for example, a safety circuit and various valves, is abbreviate
- the working cylinder 2 has a piston 5 and a rod 6 integrated with the piston 5 in a tube 4.
- the inside of the tube 4 is partitioned through a piston 5 into a rod side section 8 on the rod 6 side and a bottom side section 7 on the opposite side of the rod 6.
- the lower jaw support portion 17 shown in FIG. 1 moves integrally with the expansion and contraction of the rod 6.
- the speed increasing cylinder 3 has the same configuration as that of the working cylinder 2, but for convenience of explanation, the components are denoted by reference numerals different from those of the working cylinder 2.
- the speed-increasing cylinder 3 has a piston 12 and a rod 13 integrated therewith built in a tube 11. The inside of the tube 11 is partitioned into a rod-side partition 15 and a bottom-side partition 14 via a piston 12.
- the ratio of the flow rate of oil discharged from the rod side section 8 to the flow rate of oil supplied to the bottom side section 7 is referred to as a supply / discharge ratio.
- the supply / discharge ratio is 2: 1.
- the supply / discharge ratio of the working cylinder 2 is 2: 1.
- the supply / discharge ratio is 2: 1 for the speed increasing cylinder 3 having the same specifications as the working cylinder 2.
- the first switching valve 31 connects the supply / discharge line 20 and the intermediate line 23.
- the second switching valve 32 connects the intermediate line 23 and the first rod line 24.
- the first switching valve 31 connects the first bottom line 26 and the second bottom line 27. Further, the second switching valve 32 connects the second rod line 28 and the supply / discharge line 21.
- the oil having the flow rate “2” is supplied to the bottom section 7 of the working cylinder 2 through the first bottom line 26 and the second bottom line 27. Thereby, the piston 5 moves while the volume of the bottom side section 7 increases, the rod 6 extends from the tube 4, and oil is discharged from the rod side section 8.
- the crusher 10 when the hydraulic device 1 is used in a crusher 10 as an attachment as shown in FIG. 1, the crusher 10 is attached to a main body of a construction machine or the like.
- oil is supplied from the main body to the hydraulic device 1, and the oil is recovered from the hydraulic device 1 to the main body.
- the pressure loss increases.
- the hydraulic apparatus 1 according to the present embodiment when the oil having the flow rate “1” is supplied from the pump (main body side), the oil pushing the piston 5 of the working cylinder 2 increases to the flow rate “2”. .
- the bottom side section 14 of the speed-increasing cylinder 3 and the bottom side section 7 of the working cylinder 2 are connected via the first bottom line 26 and the second bottom line 27 when no load is applied. For this reason, the pressure in the bottom side section 7 of the working cylinder 2 becomes the same pressure “50” as the bottom side section 14 of the speed increasing cylinder 3. Therefore, even if oil with a pressure “100” is supplied to the rod side section 15 of the speed increasing cylinder 3, the piston 5 of the working cylinder 2 is pushed with oil with a pressure “50”. For this reason, when the load is applied, the circuit is switched to the circuit shown in FIG. 3 to increase the propulsive force of the rod 6 of the working cylinder 2. Hereinafter, the circuit at the time of load is demonstrated.
- the pressure detection automatically switches from the no-load circuit in FIG. 2 to the load circuit in FIG.
- the crusher 10 of FIG. 1 when there is a crushing object between the upper jaw 18 and the lower jaw 19, until the crushing object comes into contact with both the upper jaw 18 and the lower jaw 19, the circuit at no load in FIG. 2.
- the crusher 10 operates.
- the pilot line 40 is connected to the P1 point of the second bottom line 27.
- the positions of the first switching valve 31, the second switching valve 32 and the third switching valve 33 are maintained by the spring pressure and valve lines 44 to 46 connected to the supply / discharge line 21.
- the pressure in the pilot line 40 increases. Due to this pressure increase, the third switching valve 33 moves in the direction of the arrow d.
- the pilot line 40 and the switching line 41 are connected via the third switching valve 33.
- the switching line 41 branches into a switching line 42 and a switching line 43.
- the flow path of the oil is changed from the circuit of FIG. 2 by the position movement of the first switching valve 31 and the second switching valve 32.
- the supply / discharge line 20 and the intermediate line 23 are connected via the first switching valve 31
- the supply / discharge line 20 is connected to the second bottom line 27 via the first switching valve 31. It is connected to the.
- the oil from the supply / discharge line 20 is directly supplied to the bottom section 7 of the working cylinder 2 via the second bottom line 27. That is, the hydraulic pressure in the supply / discharge line 20 becomes the hydraulic pressure of the bottom section 7 as it is. Therefore, when oil with a pressure “100” is supplied from the pump on the main body side to the supply / discharge line 20, the piston 5 of the working cylinder 2 is pushed by the oil with the pressure “100”. The driving force of the second rod 6 can be increased.
- the pressure detection position is set to the second bottom line 27 to stabilize the switching operation from no load to load. This will be described below. First, for comparison, a case where the pressure detection position is the point P2 of the supply / discharge line 20 will be described.
- the pressures of the supply / discharge line 20 and the second bottom line 27 are stabilized at intermediate values of the pressure of the supply / discharge line 20 and the pressure of the second bottom line 27, respectively. try to. That is, the pressure of the second bottom line 27 on the low pressure side of the pressure “50” increases, and the pressure of the supply / discharge line 20 on the high pressure side exceeding the pressure “100” temporarily decreases.
- the third switching valve 33 returns to the state shown in FIG. 2, and accordingly, the first switching valve 31 and the second switching valve 32 also return to the state shown in FIG. 2, and return to the no-load circuit shown in FIG. . If the state in which the load is applied continues, the pressure in the supply / discharge line 20 reaches the set pressure again, and the state is switched to the no-load state in FIG. However, immediately after switching to the load circuit shown in FIG. 3, as described above, the pressure in the supply / discharge line 20 temporarily drops and returns to the no-load circuit shown in FIG. Therefore, when the position of pressure detection at the time of load is on the supply / discharge line 20, the first switching valve 31, the second switching valve 32, and the third switching valve 33 are in the no-load position of FIG. It moves back and forth between the load position and operation becomes unstable.
- the position of pressure detection for circuit switching is provided at the point P1 of the second bottom line 27.
- the pressure of the second bottom line 27 is “50”.
- the pressure in the bottom section 7 exceeds “50” and the pressure in the second bottom line 27 also exceeds “50”. Therefore, the set pressure for switching to the circuit at the time of the load does not need to be a value exceeding the pressure “100” of the supply / discharge line 20, and a value exceeding the pressure “50” of the bottom section 7 is sufficient.
- the second bottom line 27 on the low pressure side is connected to the supply / discharge line 20 on the high pressure side.
- This acts to increase the pressure in the second bottom line 27. That is, in this embodiment, the position of pressure detection for switching to the circuit at the time of loading is at the point P1 of the second operating bottom line 27 where the pressure rises when switching to the circuit at the time of loading. For this reason, even if it switches to the circuit at the time of the load of FIG. 3, the 2nd bottom line 27 does not fall below the preset pressure of pressure detection. Therefore, after switching to the load circuit of FIG. 3, the third switching valve 33 is maintained in the state of FIG. 3, and similarly, the first switching valve 31 and the second switching valve 32 are also in the state of FIG. The circuit of FIG. 3 is maintained and the operation is stabilized.
- the position P1 of pressure detection for switching to the circuit at the time of loading is on the second bottom line 27, but may be on the first bottom line 26. This is because the second bottom line 27 and the first bottom line 26 are separate lines via the first switching valve 31, but the lines 27 and 26 are lines on the low pressure side of the same pressure.
- the pressure detection position is set to the second bottom line 27 as in the present embodiment, the pressure detection position can be brought close to the working cylinder, and the responsiveness of the switching operation during load can be improved.
- the switching operation from no load to load can be stabilized. it can.
- the second rod line 28 and the first rod line 24 are connected via the second switching valve 32.
- the oil discharged from the rod side section 8 of the working cylinder 2 is supplied to the rod side section 15 of the speed increasing cylinder 3 connected to the first rod line 24.
- the piston 12 of the acceleration cylinder 3 moves by the same amount as the piston 5 of the working cylinder 2.
- the intermediate line 23 is connected to the first bottom line 26 connected to the bottom section 14 of the speed increasing cylinder 3 via the first switching valve 31. Further, the intermediate line 23 and the supply / discharge line 21 are connected via the second switching valve 32. Therefore, the oil discharged from the bottom side section 14 of the speed increasing cylinder 3 is returned to the tank through the first bottom line 26, the intermediate line 23 and the supply / discharge line 21. According to such an oil flow, it is possible to synchronize the movement of the piston 5 of the working cylinder 2 and the movement of the piston 12 of the speed-increasing cylinder 3 even under load.
- the supply / discharge ratio of the working cylinder 2 is 2: 1, in FIG. 3, when oil having a flow rate “1” is supplied to the bottom side section 7 of the working cylinder 2, the rod side section of the working cylinder 2. From which oil with a flow rate of “0.5” is discharged.
- the supply / discharge ratio of the speed increasing cylinder 3 is also 2: 1, when the oil having the flow rate “0.5” discharged from the working cylinder 2 is supplied to the rod side section 15 of the speed increasing cylinder 3, From the bottom section 14 of the speed increasing cylinder 3, oil having a flow rate “1” is discharged.
- the oil having the flow rate “1” is returned to the tank on the main body side through the supply / discharge line 21 as described above.
- the oil having a flow rate “2” discharged from the working cylinder 2 is supplied to the bottom side section 14 of the speed increasing cylinder 3 through the second bottom line 27 and the first bottom line 26. Thereby, the piston 12 moves while the volume of the bottom side section 14 increases, the rod 13 extends from the tube 11, and oil is discharged from the rod side section 15.
- the supply / discharge ratio of the speed increasing cylinder 3 is also 2: 1. Therefore, when the flow rate “2” of oil is supplied to the bottom side section 14 of the speed increasing cylinder 3, the flow rate “1” of oil is discharged from the rod side section 15 of the speed increasing cylinder 3. The oil having the flow rate “1” is returned to the tank on the main body side through the first rod line 24, the intermediate line 23, and the supply / discharge line 20. Therefore, in the circuit of FIG. 4 as well, the flow rate of the oil recovered on the main body side is suppressed to the same flow rate as that of the oil supplied from the main body side, as in the circuits of FIG. 2 and FIG. Can be suppressed.
- the working cylinder 2 and the speed-increasing cylinder 3 have been described with the same specification, but the present invention is not limited to this example.
- the tube diameter and tube length of the working cylinder 2 and the speed increasing cylinder 3 may be different.
- the supply / discharge ratio of the working cylinder 2 and the speed-increasing cylinder 3 is 2: 1, and the same example is described.
- the supply / discharge ratios of the cylinders 2 and 3 may be different.
- the supply / discharge ratio of the acceleration cylinder 3 may be 1.9: 1
- the supply / discharge ratio of the working cylinder 2 may be 2: 1.
- the oil supplied to the rod side section 15 of the speed increasing cylinder 3 has a flow rate “1”
- the bottom side section 7 of the working cylinder 2 is supplied with oil with a flow rate “1.9”
- the working cylinder 2 The moving speed of the second rod 6 is increased.
- the supply / discharge ratio of the working cylinder 2 is 2: 1, when oil having a flow rate of “1.9” is supplied to the bottom side section 7 of the working cylinder 2, the oil is discharged from the rod side section 8 of the working cylinder 2.
- the discharge flow rate is halved to the flow rate “0.95”. Accordingly, the flow rate collected in the main body of the construction machine or the like is suppressed, and the pressure loss is suppressed. That is, even if the supply / discharge ratios of the working cylinder 2 and the acceleration cylinder 3 are different, the acceleration effect and the pressure loss suppression effect can be obtained as in the case where the supply / discharge ratio is the same.
- FIG. 5 shows a state in which the rod 6 of the working cylinder 2 has been shortened.
- FIG. 6 shows a state in which the rod 6 of the working cylinder 2 is fully extended.
- the circuits in FIGS. 5 and 6 are the same as those in the no-load state in FIG. 2, but are simplified.
- the tube 11 of the acceleration cylinder 3 has a longer tube length and a larger oil capacity than the tube 4 of the working cylinder 2. Both ends of the tube 4 are indicated by broken lines in the tube 11. For convenience of comparison, the specifications of both cylinders other than the tube length are the same.
- the oil capacity of the tube 11 of the speed increasing cylinder 3 is made larger than the oil capacity of the tube 4 of the working cylinder 2.
- the piston 12 of the speed increasing cylinder 3 is not completely moved, and the piston 12 is not provided in the bottom side section 14. There remains a volume that can be moved. According to this configuration, it is possible to prevent the piston 12 of the speed increasing cylinder 3 from moving completely before the rod 6 of the working cylinder 2 is fully extended, and the original amount of extension of the rod 6 of the working cylinder 2 can be ensured. Can be secured.
- FIG. 5 has been described with reference to the example of the no-load circuit in FIG. 2, but also in the circuit in the load state of FIG. 3, the movement of the piston 5 of the working cylinder 2 and the movement of the piston 12 of the acceleration cylinder 3 are synchronized. For this reason, even if it is the circuit at the time of the load of FIG. 3, the said effect is acquired. Moreover, although the tube length of the tube 11 of the speed-increasing cylinder 3 was lengthened and the oil capacity of the tube 11 was made larger than the oil capacity of the tube 4 of the working cylinder 2, it was not limited to this example. .
- the movement of the piston 5 of the working cylinder 2 and the movement of the piston 12 of the speed increasing cylinder 3 are synchronized.
- the present embodiment further includes a configuration that can prevent the amount of extension and contraction of the rod 6 of the working cylinder 2 from being insufficient even when this synchronization is incomplete.
- the broken lines of the working cylinder 2 and the speed increasing cylinder 3 indicate a state where the synchronization between the working cylinder 2 and the speed increasing cylinder 3 is incomplete.
- the broken line of the accelerating cylinder 3 indicates a state where the rod 13 is fully contracted, and the broken line of the operating cylinder 2 indicates a state where the rod 6 is not fully extended. In this state, oil cannot be supplied to the bottom section 7 of the working cylinder 2 by the first bottom line 26 and the second bottom line 27, and the rod 6 of the working cylinder 2 cannot be extended from the broken line state. .
- a first relief line 54 is connected between the supply / discharge line 20 and the pilot line 40.
- a first relief valve 50 is interposed in the first relief line 54. If oil continues to be supplied from the supply / discharge line 20 to the rod side section 15 of the acceleration cylinder 3 in a state where the rod 13 of the acceleration cylinder 3 is fully contracted, the pressure of the supply / discharge line 20 increases. When this pressure exceeds the set pressure of the first relief valve 50, the first relief valve 50 opens and enters a flow state, and the oil supplied to the supply / discharge line 20 flows into the first relief line 54, the pilot line 40, 2 is supplied to the bottom section 7 of the working cylinder 2 via the bottom line 27. As a result, the rod 6 of the working cylinder 2 located at the position of the broken line moves until it is fully extended.
- the state in which the rod 6 of the working cylinder 2 is fully extended is the same as the state in which the acceleration cylinder 3 and the working cylinder 2 are normally synchronized, and the initial state of the shortening start of the rod 6 of the working cylinder 2 Be the same. That is, when the rod 6 of the working cylinder 2 is contracted, the synchronization between the working cylinder 2 and the speed increasing cylinder 3 starts from the state where the piston 5 of the working cylinder 2 and the piston 12 of the speed increasing cylinder 3 are in the normal positions. .
- the operation cylinder 2 and the acceleration cylinder 3 can be newly synchronized with the positional relationship between the piston 5 of the operation cylinder 2 and the piston 12 of the acceleration cylinder 3 being returned to the normal position. This is the same when the load is applied and when the rod 6 of the working cylinder 2 is contracted as described below.
- the broken lines of the working cylinder 2 and the speed increasing cylinder 3 indicate a state in which the synchronization between the working cylinder 2 and the speed increasing cylinder 3 is incomplete.
- the broken line of the accelerating cylinder 3 indicates a state where the rod 13 is fully contracted
- the broken line of the operating cylinder 2 indicates a state where the rod 6 is not fully extended.
- the oil from the rod side section 8 of the working cylinder 2 cannot be supplied to the rod side section 15 of the speed increasing cylinder 3 by the second rod line 28 and the first rod line 24, and the working cylinder 2
- the rod 6 cannot be extended from the broken line state.
- a second relief line 55 is connected between the second rod line 28 and the supply / discharge line 21.
- a second relief valve 51 is interposed in the second relief line 55.
- the state in which the rod 6 of the working cylinder 2 is fully extended is the same as the state in which the acceleration cylinder 3 and the working cylinder 2 are normally synchronized, and the initial state of the shortening start of the rod 6 of the working cylinder 2 Be the same. Therefore, when the rod 6 of the working cylinder 2 is contracted, the synchronization between the working cylinder 2 and the speed increasing cylinder 3 starts from the state where the piston 5 of the working cylinder 2 and the piston 12 of the speed increasing cylinder 3 are in the normal positions. Become.
- the broken lines of the working cylinder 2 and the speed increasing cylinder 3 indicate a state where the synchronization between the working cylinder 2 and the speed increasing cylinder 3 is incomplete.
- the broken line of the accelerating cylinder 3 shows a state where the rod 13 is fully extended, and the broken line of the working cylinder 2 shows a state where the rod 6 is not fully shortened.
- the oil from the bottom side section 7 of the working cylinder 2 cannot be supplied to the bottom side section 14 of the speed increasing cylinder 3 by the second bottom line 27 and the first bottom line 26, and the working cylinder 2
- the rod 6 cannot be shortened from the broken line state.
- a third relief line 56 is connected between the first bottom line 26 and the supply / discharge line 20.
- a third relief valve 52 is interposed in the third relief line 56.
- the state in which the rod 6 of the working cylinder 2 is fully shortened is the same as the state in which the speed-increasing cylinder 3 and the working cylinder 2 are normally synchronized. Be the same. Therefore, when the rod 6 of the working cylinder 2 is extended, the synchronization between the working cylinder 2 and the speed increasing cylinder 3 starts from the state where the piston 5 of the working cylinder 2 and the piston 12 of the speed increasing cylinder 3 are in the normal positions. Become.
- the relief lines 54 to 56 are configured to exhibit an effect when the synchronization is incomplete. For this reason, if incomplete synchronization does not occur, the relief lines 54 to 56 may not be provided, and at least one of the relief lines 54 to 56 may be provided.
- FIG. 7 shows an example in which there are two speed increasing cylinders 3.
- FIG. 7 shows a circuit at no load as in FIG.
- the total capacity of the two speed increasing cylinders 3 in FIG. 7 is equal to the capacity of the working cylinder 2.
- the two acceleration cylinders 3 in FIG. 7 have the same specifications as the acceleration cylinder 3 in FIG. 2 except for the capacity, and the supply / discharge ratio is 2: 1.
- a third rod line 35 and a third bottom line 36 are added to the circuit of FIG. 2, and a new speed increasing cylinder 3 is added.
- the oil flowing toward the speed increasing cylinder 3 in the first rod line 24 is divided at the branch point A into a flow that travels through the first rod line 24 and a flow that travels through the third rod line 35. It is assumed that the oil having the flow rate “1” before the diversion is divided into two flows each having the flow rate “0.5”.
- Each speed increasing cylinder 3 is supplied with oil having a flow rate of “0.5” and discharged with oil having a flow rate of “1”.
- the oil with the flow rate “1” discharged from each speed-up cylinder 3 joins at the branch point B, becomes the flow with the flow rate “2”, proceeds through the first bottom line 26 and the second bottom line 27, and operates. It is supplied to the bottom section 7 of the cylinder 2. Then, oil with a flow rate “1” is discharged from the rod side section 8 of the working cylinder 2.
- FIG. 8 shows an example in which there are two working cylinders 2.
- FIG. 8 shows only the vicinity of the working cylinder 2, but the omitted parts are the same as the circuit of FIG.
- the third bottom line 37 and the third rod line 38 are added, and a new working cylinder 2 is added.
- the speed increasing cylinder 3 may have a capacity that matches the total capacity of the two working cylinders 2.
- the oil having the flow rate “1” is supplied to the supply / discharge line 20 at the time of no load
- the oil having the flow rate “2” is supplied to the second bottom line 27.
- the oil flowing toward the working cylinder 2 through the second bottom line 27 is split at the branch point C into a flow that travels through the second bottom line 27 and a flow that travels through the third bottom line 37.
- the oil with the flow rate “2” before the diversion is divided into two flows with the flow rate “1”.
- each working cylinder 2 is supplied with oil at a flow rate “1” and discharged at a flow rate “0.5”.
- the oil having a flow rate of “0.5” discharged from each working cylinder 2 is merged at the branch point D, becomes a flow of flow rate “1”, proceeds through the second rod line 28, and is discharged from the supply / discharge line 21. Is done.
- both the acceleration cylinder 3 and the operation cylinder 2 may be plural.
- the crusher may have any configuration that can crush an object by moving at least one jaw. It is not limited. Further, the use of the hydraulic device of the present invention is not limited to the crusher.
- the speed increasing cylinder is configured by adding the speed increasing cylinder to the working cylinder, the switching operation from no load to the load can be stabilized, so that the hydraulic pressure of various hydraulic equipment such as a press machine can be stabilized. It can be used as a device.
- the circuit at the time of no load and the circuit at the time of load are switched by the 1st switching valve 31, the 2nd switching valve 32, and the 3rd switching valve 33, it is restricted to this example is not. What is necessary is just to comprise a circuit by selecting suitably the structure and number of switching valves so that the circuit which drives the action
- the hydraulic apparatus of the present invention is useful as a hydraulic apparatus for various hydraulic devices such as a crusher and a press because the switching operation from no load to load is stable.
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Abstract
Description
ピストンと、前記ピストンと一体に移動するロッドと、前記ピストン及び前記ロッドを内蔵するチューブとを備えており、前記チューブは、前記ピストンを介して前記ロッド側のロッド側区画と前記ロッドと反対側のボトム側区画とに区画されており、無負荷時と負荷時の回路を切り換える切換弁と、油の供給元になる給排ラインと、前記増速シリンダのボトム側区画と前記作動シリンダのボトム側区画との間を接続可能にするボトムラインとを備え、前記無負荷時に前記作動シリンダのロッドを伸長する際は、前記給排ラインから前記増速シリンダのロッド側区画に油が供給され、前記増速シリンダのボトム側区画から排出された油が、前記ボトムラインを経て前記作動シリンダのボトム側区画に供給される回路となり、前記負荷時に前記作動シリンダのロッドを伸長する際は、前記給排ラインからの油が、前記増速シリンダを介さずに前記作動シリンダのボトム側区画に油が供給される回路となり、前記切換弁は、前記ボトムラインの圧力に基いて、前記無負荷時の回路を前記負荷時の回路へ切り換えることを特徴とする油圧装置。
2 作動シリンダ
3 増速シリンダ
4,11 チューブ
5,12 ピストン
6,13 ロッド
7,14 ボトム側区画
8,15 ロッド側区画
10 破砕機
20,21 給排ライン
24 第1ロッドライン
26 第1ボトムライン
27 第2ボトムライン
28 第2ロッドライン
50 第1リリーフ弁
51 第2リリーフ弁
53 第3リリーフ弁
54 第1リリーフライン
55 第2リリーフライン
56 第3リリーフライン
Claims (8)
- 作動シリンダと増速シリンダとを備えた油圧装置であって、
前記作動シリンダ及び前記増速シリンダは、
ピストンと、
前記ピストンと一体に移動するロッドと、
前記ピストン及び前記ロッドを内蔵するチューブとを備えており、
前記チューブは、前記ピストンを介して前記ロッド側のロッド側区画と前記ロッドと反対側のボトム側区画とに区画されており、
無負荷時と負荷時の回路を切り換える切換弁と、
油の供給元になる給排ラインと、
前記増速シリンダのボトム側区画と前記作動シリンダのボトム側区画との間を接続可能にするボトムラインとを備え、
前記無負荷時に前記作動シリンダのロッドを伸長する際は、前記給排ラインから前記増速シリンダのロッド側区画に油が供給され、前記増速シリンダのボトム側区画から排出された油が、前記ボトムラインを経て前記作動シリンダのボトム側区画に供給される回路となり、
前記負荷時に前記作動シリンダのロッドを伸長する際は、前記給排ラインからの油が、前記増速シリンダを介さずに前記作動シリンダのボトム側区画に油が供給される回路となり、
前記切換弁は、前記ボトムラインの圧力に基いて、前記無負荷時の回路を前記負荷時の回路へ切り換えることを特徴とする油圧装置。 - 前記切換弁は、前記ボトムラインに介在させた第1切換弁を含んでおり、前記ボトムラインのうち、前記増速シリンダのボトム側区画と前記第1切換弁とを接続するラインを第1ボトムライン、前記作動シリンダのボトム側区画と前記第1切換弁とを接続するラインを第2ボトムラインとすると、前記第1切換弁は、無負荷時に前記第1ボトムラインと前記第2ボトムラインとを接続し、負荷時に前記第1ボトムラインの圧力に基いて、前記給排ラインと前記第1ボトムラインとを接続する請求項1に記載の油圧装置。
- 前記作動シリンダの油の容量よりも前記増速シリンダの油の容量が大きい請求項1に記載の油圧装置。
- 前記無負荷時に前記作動シリンダのロッドを伸長する際の前記増速シリンダのロッド側区画に供給される油の圧力で開く第1リリーフ弁が介在した第1リリーフラインをさらに備えており、
前記無負荷時に前記作動シリンダのロッドを伸長する際に、前記作動シリンダのロッドが伸長し切る前に、前記増速シリンダのロッドが縮短し切ったときに、前記増速シリンダのロッド側区画に供給されていた油が、前記第1リリーフラインを経て、前記作動シリンダのボトム側区画に供給される請求項1に記載の油圧装置。 - 前記負荷時に前記作動シリンダのロッドを伸長する際は、前記作動シリンダのロッド側区画から排出された油が、前記増速シリンダのロッド側区画に供給される回路となり、
前記負荷時に前記作動シリンダのロッドを伸長する際の前記作動シリンダのロッド側区画から排出される油の圧力で開く第2リリーフ弁が介在した第2リリーフラインをさらに備えており、
前記負荷時に前記作動シリンダのロッドを伸長する際に、前記作動シリンダのロッドが伸長し切る前に、前記増速シリンダのロッドが縮短し切ったときに、前記作動シリンダのロッド側区画から排出され前記増速シリンダのロッド側区画に供給されていた油が前記第2リリーフラインを経て排出される請求項1に記載の油圧装置。 - 前記作動シリンダのロッドを縮短する際は、前記作動シリンダのロッド側区画に油が供給され、前記作動シリンダのボトム側区画から排出された油が、前記増速シリンダのボトム側区画に供給される回路となり、
前記作動シリンダのロッドを縮短する際の前記作動シリンダのボトム側区画から排出される油の圧力で開く第3リリーフ弁が介在した第3リリーフラインをさらに備えており、
前記作動シリンダのロッドを縮短する際に、前記作動シリンダのロッドが縮短し切る前に、前記増速シリンダのロッドが伸長し切ったときに、前記作動シリンダのボトム側区画から排出され前記増速シリンダのボトム側区画に供給されていた油が前記第3リリーフラインを経て排出される請求項1に記載の油圧装置。 - 前記増速シリンダが複数であり、前記無負荷時に前記作動シリンダのロッドを伸長する際は、前記給排ラインから前記各増速シリンダのロッド側区画に油が供給され、前記各増速シリンダのボトム側区画から排出された油が、前記ボトムラインを経て前記作動シリンダのボトム側区画に供給される請求項1に記載の油圧装置。
- 前記作動シリンダが1つであり、前記各増速シリンダのボトム側区画から排出された油が、前記ボトムラインを経て前記1つの作動シリンダのボトム側区画に供給される請求項7に記載の油圧装置。
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US14/374,854 US9605690B2 (en) | 2012-01-31 | 2012-01-31 | Hydraulic system |
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2012
- 2012-01-31 WO PCT/JP2012/052100 patent/WO2013114556A1/ja active Application Filing
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JPH0565769A (ja) * | 1991-02-16 | 1993-03-19 | Krupp Mach Technik Gmbh | 破砕工具用の駆動装置 |
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US10527067B2 (en) | 2015-09-18 | 2020-01-07 | Taguchi Industrial Co., Ltd. | Cylinder acceleration mechanism |
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JP5829286B2 (ja) | 2015-12-09 |
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