WO2013058188A1 - 再剥離用水分散型アクリル系粘着剤組成物、及び、粘着シート - Google Patents
再剥離用水分散型アクリル系粘着剤組成物、及び、粘着シート Download PDFInfo
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- WO2013058188A1 WO2013058188A1 PCT/JP2012/076455 JP2012076455W WO2013058188A1 WO 2013058188 A1 WO2013058188 A1 WO 2013058188A1 JP 2012076455 W JP2012076455 W JP 2012076455W WO 2013058188 A1 WO2013058188 A1 WO 2013058188A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1808—C8-(meth)acrylate, e.g. isooctyl (meth)acrylate or 2-ethylhexyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/02—Homopolymers or copolymers of acids; Metal or ammonium salts thereof
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/08—Homopolymers or copolymers of acrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/42—Block-or graft-polymers containing polysiloxane sequences
- C08G77/46—Block-or graft-polymers containing polysiloxane sequences containing polyether sequences
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/318—Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
- C09J2301/414—Additional features of adhesives in the form of films or foils characterized by the presence of essential components presence of a copolymer
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2433/00—Presence of (meth)acrylic polymer
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2483/00—Presence of polysiloxane
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F2202/00—Materials and properties
- G02F2202/28—Adhesive materials or arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
- Y10T428/2852—Adhesive compositions
- Y10T428/2878—Adhesive compositions including addition polymer from unsaturated monomer
- Y10T428/2891—Adhesive compositions including addition polymer from unsaturated monomer including addition polymer from alpha-beta unsaturated carboxylic acid [e.g., acrylic acid, methacrylic acid, etc.] Or derivative thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31652—Of asbestos
- Y10T428/31663—As siloxane, silicone or silane
Definitions
- the present invention relates to a water-dispersed acrylic pressure-sensitive adhesive composition that can form a re-peelable pressure-sensitive adhesive layer. Specifically, it forms an adhesive layer with excellent antistatic properties, removability, adhesion (tackiness), prevention of increase in peel strength (adhesion strength) over time, and low contamination to the adherend.
- the present invention relates to a redispersible water-dispersible acrylic pressure-sensitive adhesive composition. Moreover, it is related with the adhesive sheet which provided the adhesive layer which consists of the said adhesive composition.
- optical members optical materials
- optical films such as polarizing plates, retardation plates, and antireflection plates
- a surface protective film is used by being attached to the surface of an optical member (see Patent Documents 1 and 2).
- a removable pressure-sensitive adhesive sheet in which a removable pressure-sensitive adhesive layer is provided on the surface of a plastic film substrate is generally used.
- Patent Documents 1 and 2 Conventionally, solvent-type acrylic pressure-sensitive adhesives have been used as pressure-sensitive adhesives for these surface protective film applications (see Patent Documents 1 and 2), but these solvent-type acrylic pressure-sensitive adhesives contain organic solvents. Therefore, from the viewpoint of work environment at the time of coating, conversion to a water-dispersed acrylic pressure-sensitive adhesive has been attempted (see Patent Documents 3 to 5).
- the surface protective film and the optical member are made of a plastic material, they have high electrical insulation and generate static electricity during friction and peeling. Therefore, static electricity is generated when the surface protective film is peeled off from the optical member such as a polarizing plate.
- the optical member such as a polarizing plate.
- the object of the present invention is excellent in antistatic property (peeling antistatic property), re-peeling property, adhesiveness (adhesiveness), and prevention of an increase in peeling force (adhesive strength) over time.
- a water-dispersed acrylic pressure-sensitive adhesive composition that can form a pressure-sensitive adhesive layer that has low contamination to the body, especially excellent whitening contamination prevention (whitening contamination prevention) on the adherend in a high humidity environment.
- it is providing the adhesive sheet which has an adhesive layer by the said adhesive composition.
- the present inventors have a specific acrylic emulsion polymer obtained from a raw material monomer having a specific composition and a specific polysiloxane as constituent components, and antistatic properties and adhesive properties.
- a specific acrylic emulsion polymer obtained from a raw material monomer having a specific composition and a specific polysiloxane as constituent components, and antistatic properties and adhesive properties.
- the re-peeling water-dispersed acrylic pressure-sensitive adhesive composition of the present invention contains at least 0.5 (meth) acrylic acid alkyl ester (A) and carboxyl group-containing unsaturated monomer (B) as raw material monomers.
- An acrylic emulsion-based polymer containing ⁇ 10% by weight and an alkylene oxide group-containing polysiloxane are contained.
- the re-peeling water-dispersed acrylic pressure-sensitive adhesive composition of the present invention preferably contains 5 parts by weight or less of the alkylene oxide group-containing polysiloxane with respect to 100 parts by weight of the acrylic emulsion polymer.
- the alkylene oxide group-containing polysiloxane is preferably represented by the following formula (I).
- R 1 is a monovalent organic group
- R 2 , R 3 and R 4 are alkylene groups
- R 5 is a hydroxyl group or an organic group
- m and n are integers from 0 to 1000, provided that m and n are (A and b are integers from 0 to 100. However, a and b cannot be 0 at the same time.
- the water-dispersed acrylic pressure-sensitive adhesive composition for re-peeling according to the present invention is characterized in that the polysiloxane contains at least an ethylene oxide (EO) group.
- EO ethylene oxide
- the water-dispersible acrylic pressure-sensitive adhesive composition for re-peeling of the present invention preferably further contains an ionic compound.
- the ionic compound is preferably an alkali metal salt and / or an ionic liquid.
- the ionic compound is preferably composed of a fluorine-containing anion.
- the ionic compound is preferably composed of an imide group-containing anion.
- the water-dispersible acrylic pressure-sensitive adhesive composition for re-peeling of the present invention preferably further contains an acetylenic diol compound having an HLB value of less than 13 and / or a derivative thereof.
- the acrylic emulsion polymer is at least one selected from the group consisting of methyl methacrylate, vinyl acetate, and diethylacrylamide as a raw material monomer. It is preferable to contain a seed monomer (C).
- the acrylic emulsion polymer is preferably a polymer obtained by polymerization using a reactive emulsifier containing a radical polymerizable functional group in the molecule. .
- the pressure-sensitive adhesive sheet of the present invention preferably has a pressure-sensitive adhesive layer formed from the re-peeling water-dispersed acrylic pressure-sensitive adhesive composition on at least one side of the substrate.
- the pressure-sensitive adhesive sheet of the present invention is preferably used as a surface protective film for optical applications.
- the optical member of the present invention preferably has the adhesive sheet attached thereto.
- the water-dispersible acrylic pressure-sensitive adhesive composition for re-peeling of the present invention contains a specific acrylic emulsion polymer and a specific polysiloxane, the pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition is excellent.
- Antistatic property peeleling antistatic property
- adhesive properties adheresiveness and re-peeling property, anti-peeling property
- low contamination In particular, it is excellent in preventing whitening contamination when stored in a high humidity environment. For this reason, the water-dispersible acrylic pressure-sensitive adhesive composition for re-peeling of the present invention is particularly useful as a surface protection application for optical films and the like.
- the re-peeling water-dispersed acrylic pressure-sensitive adhesive composition of the present invention (sometimes simply referred to as a pressure-sensitive adhesive composition) includes at least (meth) acrylic acid alkyl ester (A) and carboxyl group as raw material monomers. It contains an acrylic emulsion polymer containing 0.5 to 10% by weight of the unsaturated monomer (B) and an alkylene oxide group-containing polysiloxane.
- the acrylic emulsion polymer is a polymer containing at least 0.5 to 10% by weight of (meth) acrylic acid alkyl ester (A) and carboxyl group-containing unsaturated monomer (B) as raw material monomers. .
- the acrylic emulsion polymer can be used alone or in combination of two or more.
- “(meth) acryl” means “acryl” and / or “methacryl”.
- the (meth) acrylic acid alkyl ester (A) is used as a main monomer component, and mainly plays a role of expressing basic characteristics as a pressure-sensitive adhesive (or pressure-sensitive adhesive layer) such as adhesiveness and peelability.
- acrylic acid alkyl esters tend to give flexibility to the polymer forming the pressure-sensitive adhesive layer, and exhibit the effect of developing adhesiveness and adhesiveness to the pressure-sensitive adhesive layer.
- the (meth) acrylic acid alkyl ester (A) is not particularly limited, but is linear, branched or cyclic having 2 to 16 carbon atoms (more preferably 2 to 10, more preferably 4 to 8).
- (meth) acrylic acid alkyl esters having the following alkyl groups are not particularly limited, but is linear, branched or cyclic having 2 to 16 carbon atoms (more preferably 2 to 10, more preferably 4 to 8).
- an acrylic acid alkyl ester having an alkyl group having 2 to 14 carbon atoms is preferable, such as n-butyl acrylate, isobutyl acrylate, acrylic acid s.
- n-butyl acrylate isobutyl acrylate
- acrylic acid s -Having a linear or branched alkyl group such as butyl, isoamyl acrylate, hexyl acrylate, heptyl acrylate, octyl acrylate, 2-ethylhexyl acrylate, isooctyl acrylate, nonyl acrylate, isononyl acrylate
- acrylic acid alkyl esters Of these, 2-ethylhexyl acrylate is preferable.
- alkyl methacrylate for example, alkyl methacrylate having an alkyl group having 2 to 16 carbon atoms (more preferably 2 to 10) is preferable, and ethyl methacrylate, propyl methacrylate, isopropyl methacrylate, methacrylic acid, Methacrylic acid alkyl ester having a linear or branched alkyl group such as n-butyl acid, isobutyl methacrylate, s-butyl methacrylate, t-butyl methacrylate, cyclohexyl methacrylate, bornyl methacrylate, isobornyl methacrylate And an alicyclic methacrylic acid alkyl ester.
- the (meth) acrylic acid alkyl ester (A) can be appropriately selected according to the intended adhesive properties and the like, and can be used alone or in combination of two or more.
- the content of the (meth) acrylic acid alkyl ester (A) is 70 to 99.5% by weight in the total amount of raw material monomers constituting the acrylic emulsion polymer of the present invention (total raw material monomers) (100% by weight). It is preferably 85 to 98% by weight, more preferably 87 to 96% by weight. It is preferable that the content is 70% by weight or more because the adhesive properties (adhesiveness, removability, etc.) of the adhesive layer are improved. On the other hand, when the content exceeds 99.5% by weight, the content of the carboxyl group-containing unsaturated monomer (B) and the monomer (C) decreases, and thus the pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition Appearance may deteriorate. In addition, when 2 or more types of (meth) acrylic-acid alkylesters (A) are used, the total amount (total amount) of all the (meth) acrylic-acid alkylesters (A) should just satisfy the said range. .
- the carboxyl group-containing unsaturated monomer (B) can exhibit a function of forming a protective layer on the surface of the emulsion particles made of the acrylic emulsion polymer of the present invention and preventing shearing of the particles. This effect is further improved by neutralizing the carboxyl group with a base.
- the stability of the particles against shear fracture is more generally referred to as mechanical stability.
- crosslinking agents that react with carboxyl groups in the present invention, water-insoluble crosslinking agents are preferred
- it also acts as a crosslinking point in the pressure-sensitive adhesive layer forming stage by water removal.
- the adhesiveness (anchoring property) with a base material can also be improved through a crosslinking agent (water-insoluble crosslinking agent).
- a carboxyl group-containing unsaturated monomer (B) for example, (meth) acrylic acid (acrylic acid, methacrylic acid), itaconic acid, maleic acid, fumaric acid, crotonic acid, carboxyethyl acrylate, carboxypentyl acrylate, etc. Is mentioned.
- the carboxyl group-containing unsaturated monomer (B) includes acid anhydride group-containing unsaturated monomers such as maleic anhydride and itaconic anhydride.
- acrylic acid is preferable because the relative concentration on the particle surface is high and it is easy to form a denser protective layer.
- the content of the carboxyl group-containing unsaturated monomer (B) is 0.5 to 10% by weight in the total amount of raw material monomers (total raw material monomer) (100% by weight) constituting the acrylic emulsion polymer of the present invention. Yes, preferably 1 to 6% by weight, more preferably 2 to 5% by weight.
- the carboxyl group-containing unsaturated monomer (B) for example, acrylic acid
- the carboxyl group-containing unsaturated monomer (B) is generally water-soluble, so it is polymerized in water and thickened (increased viscosity). May cause.
- carboxyl group-containing unsaturated monomer (B) for example, acrylic acid
- the carboxyl group-containing unsaturated monomer (B) is generally water-soluble, so it is polymerized in water and thickened (increased viscosity). May cause.
- the carboxyl group-containing unsaturated monomer (B) for example, acrylic acid
- the ether group of the alkylene oxide group-containing polysiloxane blended as an antistatic agent impeding ionic conduction, and adherend It is presumed that antistatic performance on the surface cannot be obtained, which is not preferable.
- the content of 0.5% by weight or more is preferable because the mechanical stability of the emulsion particles is improved.
- the essential component [(meth) acrylic acid alkyl ester (A), carboxyl group-containing unsaturated monomer (B)] is used.
- at least one monomer (C) selected from the group consisting of methyl methacrylate, vinyl acetate, and diethyl acrylamide can be used in combination as a constituent component.
- these monomers (at least one) are used, the stability of the emulsion particles is increased, the gel (aggregate) can be reduced, and the appearance defects can be reduced, which is effective.
- a water-insoluble cross-linking agent is used as the cross-linking agent, the affinity with the hydrophobic water-insoluble cross-linking agent is increased, and the dispersibility of the emulsion particles is improved. Can be reduced.
- the content of the monomer (C) is preferably from 0.5 to 10% by weight, more preferably from the total amount of raw material monomers (total raw material monomer) (100% by weight) constituting the acrylic emulsion polymer of the present invention. It is 1 to 6% by weight, particularly preferably 2 to 5% by weight. By making the content 10% by weight or less, appearance defects of the pressure-sensitive adhesive layer can be suppressed, which is preferable. Moreover, when content exceeds 10 weight%, an aggregate may be caused (it produces
- an epoxy group-containing monomer such as glycidyl (meth) acrylate is used as another monomer component for the purpose of crosslinking in emulsion particles and improving cohesion. It is also possible to use a polyfunctional monomer such as trimethylolpropane tri (meth) acrylate or divinylbenzene. In addition, it is preferable to mix
- hydroxyl group-containing unsaturated monomers such as 2-hydroxyethyl acrylate and 2-hydroxypropyl acrylate have a smaller blending amount (use amount) from the viewpoint of further reducing bleaching contamination.
- the blending amount of the hydroxyl group-containing unsaturated monomer is 1% by weight. Is preferably less than, more preferably less than 0.1% by weight, even more preferably substantially free (eg, less than 0.05% by weight).
- a crosslinking point such as crosslinking between a hydroxyl group and an isocyanate group or crosslinking between metal bridges, about 0.01 to 10% by weight may be added (used).
- the acrylic emulsion polymer of the present invention can be obtained by emulsion polymerization of the raw material monomer (monomer mixture) with an emulsifier and a polymerization initiator.
- Reactive emulsifier As the emulsifier used for the emulsion polymerization of the acrylic emulsion polymer of the present invention, a reactive emulsifier having a radical polymerizable functional group introduced into the molecule (reactive emulsifier containing a radical polymerizable functional group) may be used. preferable. These emulsifiers are used alone or in combination of two or more.
- the reactive emulsifier containing a radical polymerizable functional group is an emulsifier containing at least one radical polymerizable functional group in a molecule (in one molecule).
- the reactive emulsifier is not particularly limited, and various reactive emulsifiers having a radical polymerizable functional group such as vinyl group, propenyl group, isopropenyl group, vinyl ether group (vinyloxy group), and allyl ether group (allyloxy group). 1 type or 2 or more types can be selected and used.
- Use of the reactive emulsifier is preferable because the emulsifier is incorporated into the polymer and contamination from the emulsifier is reduced.
- the reactive emulsifier examples include nonionic anionic emulsifiers such as sodium polyoxyethylene alkyl ether sulfate, ammonium polyoxyethylene alkyl phenyl ether sulfate, sodium polyoxyethylene alkyl phenyl ether sulfate, sodium polyoxyethylene alkyl sulfosuccinate (nonionic).
- a reactive emulsifier having a form in which a radical polymerizable functional group (radical reactive group) such as propenyl group or allyl ether group is introduced into an anionic emulsifier having a hydrophilic hydrophilic group) (or corresponding to the above form) Can be mentioned.
- a reactive emulsifier having a form in which a radical polymerizable functional group is introduced into an anionic emulsifier is referred to as an “anionic reactive emulsifier”.
- a reactive emulsifier having a form in which a radical polymerizable functional group is introduced into a nonionic anionic emulsifier is referred to as a “nonionic anionic reactive emulsifier”.
- an anionic reactive emulsifier in particular, a nonionic anionic reactive emulsifier
- the emulsifier is incorporated into the polymer, so that low contamination can be improved.
- the water-insoluble crosslinking agent of the present invention is a polyfunctional epoxy-based crosslinking agent having an epoxy group
- the reactivity of the crosslinking agent can be improved by its catalytic action.
- an anionic reactive emulsifier is not used, the crosslinking reaction is not completed by aging, and there may be a problem that the peeling force (adhesive strength) of the pressure-sensitive adhesive layer changes with time.
- the anionic reactive emulsifier is incorporated in the polymer, it is used as a quaternary ammonium compound (see, for example, JP-A-2007-31585), which is generally used as a catalyst for an epoxy-based crosslinking agent. Since it does not precipitate on the surface of the adherend and cannot cause whitening contamination, it is preferable.
- Examples of such reactive emulsifiers include the trade name “ADEKA rear soap SE-10N” (manufactured by ADEKA Corporation), the trade name “AQUALON HS-10” (manufactured by Daiichi Kogyo Seiyaku Co., Ltd.), and the trade name “AQUALON HS”.
- Commercial products such as “-05” (Daiichi Kogyo Seiyaku Co., Ltd.) and trade name “AQUALON HS-1025” (Daiichi Kogyo Seiyaku Co., Ltd.) can also be used.
- an emulsifier having an SO 4 2- ion concentration of 100 ⁇ g / g or less it is desirable to use an ammonium salt emulsifier.
- an appropriate method such as an ion exchange resin method, a membrane separation method, or a precipitation filtration method for impurities using alcohol can be used.
- the compounding amount (use amount) of the reactive emulsifier is preferably 0.1 to 10 parts by weight with respect to 100 parts by weight of the total amount of raw material monomers (total raw material monomers) constituting the acrylic emulsion polymer of the present invention, The amount is more preferably 1 to 6 parts by weight, still more preferably 2 to 5 parts by weight.
- a blending amount of 0.1 part by weight or more is preferable because stable emulsification can be maintained.
- the blending amount is 10 parts by weight or less, the cohesive force of the pressure-sensitive adhesive (pressure-sensitive adhesive layer) is improved, contamination to the adherend can be suppressed, and contamination by the emulsifier can be suppressed, which is preferable.
- the polymerization initiator used for emulsion polymerization of the acrylic emulsion polymer is not particularly limited, and examples thereof include 2,2′-azobisisobutyronitrile and 2,2′-azobis (2-amidinopropane) dihydrochloride.
- 2,2′-azobis [2- (5-methyl-2-imidazolin-2-yl) propane] dihydrochloride, 2,2′-azobis (2-methylpropionamidine) disulfate, 2,2′- Azo polymerization initiators such as azobis (N, N′-dimethyleneisobutylamidine); persulfates such as potassium persulfate and ammonium persulfate; peroxidations such as benzoyl peroxide, t-butyl hydroperoxide, and hydrogen peroxide Physical polymerization initiators; redox initiators based on a combination of peroxide and reducing agent, for example, peroxide and asphalt Combinations with rubic acid (such as a combination of hydrogen peroxide and ascorbic acid), combinations of peroxide and iron (II) salt (such as a combination of hydrogen peroxide and iron (II) salt), persulfate
- the blending amount (use amount) of the polymerization initiator can be appropriately determined according to the type of the initiator and the raw material monomer, and is not particularly limited. However, the amount of the raw material monomer constituting the acrylic emulsion polymer of the present invention is not limited. The amount is preferably 0.01 to 1 part by weight, more preferably 0.02 to 0.5 part by weight, based on 100 parts by weight of the total amount (total raw material monomers).
- Emulsion polymerization (emulsion polymerization) of the acrylic emulsion-based polymer of the present invention can be performed by emulsifying the monomer component in water and then emulsion polymerization by a conventional method. Thereby, the aqueous dispersion (polymer emulsion) which contains the said acrylic emulsion type polymer as a base polymer can be prepared.
- the emulsion polymerization method is not particularly limited, and for example, a known emulsion polymerization method such as a batch charging method (batch polymerization method), a monomer dropping method, or a monomer emulsion dropping method can be employed.
- the monomer dropping method and the monomer emulsion dropping method continuous dropping or divided dropping is appropriately selected. These methods can be appropriately combined. Reaction conditions and the like are selected as appropriate, but the polymerization temperature is preferably about 40 to 95 ° C., for example, and the polymerization time is preferably about 30 minutes to 24 hours.
- the solvent-insoluble content of the acrylic emulsion polymer of the present invention (the ratio of the solvent-insoluble component, sometimes referred to as “gel fraction”) is 70% (% by weight) from the viewpoint of low contamination and proper adhesive strength. Or more, preferably 75% by weight or more, more preferably 80% by weight or more. If the solvent-insoluble content is less than 70% by weight, the acrylic emulsion polymer contains a large amount of low molecular weight, and therefore the low molecular weight component in the pressure-sensitive adhesive layer cannot be sufficiently reduced only by the effect of crosslinking. In some cases, adherend contamination derived from the above occurs, or the adhesive strength becomes too high.
- the solvent-insoluble content can be controlled by the polymerization initiator, reaction temperature, type of emulsifier and raw material monomer, and the like. Although the upper limit of the said solvent insoluble content is not specifically limited, For example, it is 99 weight%.
- the solvent-insoluble content of the acrylic emulsion polymer is a value calculated by the following “method for measuring the solvent-insoluble content”.
- Acrylic emulsion polymer About 0.1 g was sampled, wrapped in a porous tetrafluoroethylene sheet (trade name “NTF1122”, manufactured by Nitto Denko Corporation) with an average pore size of 0.2 ⁇ m, and then bound with a string. The weight at the time is measured, and this weight is defined as the weight before immersion. The weight before immersion is the total weight of the acrylic emulsion polymer (collected above), the tetrafluoroethylene sheet, and the kite string. Further, the total weight of the tetrafluoroethylene sheet and the kite string is also measured, and this weight is defined as the wrapping weight.
- sample acrylic emulsion polymer wrapped with a tetrafluoroethylene sheet and tied with a kite string
- sample a 50 ml container filled with ethyl acetate and allowed to stand at 23 ° C. for 7 days.
- sample (after ethyl acetate treatment) is taken out from the container, transferred to an aluminum cup, dried in a dryer at 130 ° C. for 2 hours to remove ethyl acetate, the weight is measured, and the weight is immersed. After weight.
- the weight average molecular weight (Mw) of the solvent-soluble component (sometimes referred to as “sol component”) of the acrylic emulsion polymer of the present invention is preferably 40,000 to 200,000, more preferably 50,000 to 150,000, More preferably, it is 60,000 to 100,000.
- Mw weight average molecular weight of the solvent-soluble component of the acrylic emulsion polymer
- the weight average molecular weight of the solvent-soluble component of the acrylic emulsion polymer is 40,000 or more, the wettability of the pressure-sensitive adhesive composition to the adherend is improved, and the adhesion to the adherend is improved.
- the weight average molecular weight of the solvent-soluble component of the acrylic emulsion polymer is 200,000 or less, the residual amount of the pressure-sensitive adhesive composition on the adherend is reduced, and the low contamination property to the adherend is improved. To do.
- the weight average molecular weight of the solvent-soluble component of the acrylic emulsion polymer is determined by air-drying the treated solution (ethyl acetate solution) after the ethyl acetate treatment obtained in the measurement of the solvent-insoluble component of the acrylic emulsion polymer at room temperature.
- the sample (solvent-soluble content of the acrylic emulsion polymer) obtained by the measurement can be obtained by measurement by GPC (gel permeation chromatography). Specific methods for measuring include the following methods.
- the GPC measurement is performed using a GPC apparatus “HLC-8220GPC” manufactured by Tosoh Corporation, and the molecular weight is obtained by a polystyrene conversion value.
- the measurement conditions are as follows. Sample concentration: 0.2% by weight (THF solution) Sample injection volume: 10 ⁇ l Eluent: THF Flow rate: 0.6 ml / min Measurement temperature: 40 ° C Column: Sample column; 1 TSKguardcolumn SuperHZ-H + 2 TSKgel SuperHZM-H Reference column; 1 TSKgel SuperH-RC Detector: Differential refractometer
- the pressure-sensitive adhesive composition of the present invention is more excellent in heat resistance by appropriately crosslinking an acrylic emulsion polymer, and is a preferred embodiment.
- limit especially as a crosslinking agent used for this invention For example, an isocyanate compound, an epoxy compound, a melamine type resin, an aziridine derivative, a metal chelate compound, etc. can be used.
- an isocyanate compound and an epoxy compound are particularly preferably used mainly from the viewpoint of obtaining an appropriate cohesive force. These compounds may be used alone or in combination of two or more.
- the water-insoluble crosslinking agent is a water-insoluble compound having 2 or more (for example, 2 to 6) functional groups capable of reacting with a carboxyl group in a molecule (in one molecule). is there.
- the number of functional groups capable of reacting with a carboxyl group in one molecule is preferably 3 to 5. As the number of functional groups capable of reacting with a carboxyl group in one molecule increases, the pressure-sensitive adhesive composition crosslinks densely (that is, the cross-linked structure of the polymer forming the pressure-sensitive adhesive layer becomes dense).
- the functional group (carboxyl group) in the pressure-sensitive adhesive layer segregates on the surface of the adherend, and the peeling force (adhesive strength) between the pressure-sensitive adhesive layer and the adherend. Can be prevented from rising over time.
- the number of functional groups capable of reacting with a carboxyl group in one molecule exceeds 6 and is too large, a gelled product may be formed.
- the functional group capable of reacting with a carboxyl group in the water-insoluble crosslinking agent of the present invention is not particularly limited, and examples thereof include an epoxy group, an isocyanate group, and a carbodiimide group.
- an epoxy group is preferable from the viewpoint of reactivity.
- Unreacted carboxyl groups in the pressure-sensitive adhesive layer have a peeling force (adhesive strength) with the adherend over time. From the viewpoint that it can be prevented from rising, a glycidylamino group is preferred.
- an epoxy-based crosslinking agent having an epoxy group is preferable, and among them, a crosslinking agent having a glycidylamino group (glycidylamino-based crosslinking agent) is preferable.
- a crosslinking agent having a glycidylamino group is preferable.
- the water-insoluble crosslinking agent of the present invention is an epoxy crosslinking agent (particularly a glycidylamino crosslinking agent)
- the number of epoxy groups (particularly glycidylamino group) in one molecule is 2 or more (for example, 2 to 6), and 3 to 5 are preferable.
- the water-insoluble crosslinking agent of the present invention is a water-insoluble compound.
- Water-insoluble means that the solubility in 100 parts by weight of water at 25 ° C. (the weight of the compound (crosslinker) soluble in 100 parts by weight of water) is 5 parts by weight or less, preferably 3 The amount is not more than parts by weight, more preferably not more than 2 parts by weight.
- the remaining cross-linking agent dissolves in water and is easily transferred to an adherend, and thus easily causes whitening contamination.
- the water-insoluble cross-linking agent has a higher contribution to the cross-linking reaction (reaction with a carboxyl group) than the water-soluble cross-linking agent, and has a high effect of preventing the peeling force (adhesive force) from increasing with time.
- the cross-linking reaction proceeds promptly by aging, and the peeling force (adhesive strength) from the adherend is increased by the unreacted carboxyl group in the pressure-sensitive adhesive layer. It is possible to prevent an increase over time.
- solubility with respect to the water of the said crosslinking agent can be measured as follows, for example.
- water-insoluble crosslinking agent of the present invention 1,3-bis (N, N-diglycidylaminomethyl) cyclohexane (for example, trade name “TETRAD-C” manufactured by Mitsubishi Gas Chemical Co., Ltd.) Etc.] [Solubility of 2 parts by weight or less with respect to 100 parts by weight of water at 25 ° C.] 1,3-bis (N, N-diglycidylaminomethyl) benzene (for example, Mitsubishi Gas Chemical Co., Ltd., trade name “TETRAD- X "etc.) [glycidylamino-based cross-linking agent such as solubility in 100 parts by weight of water at 25 ° C.
- Tris (2,3-epoxypropyl) isocyclicate for example, trade name“ Nissan Chemical Co., Ltd., trade name “ Other epoxy-based crosslinking agents such as “TEPIC-G” and the like] [solubility of 2 parts by weight or less with respect to 100 parts by weight of water at 25 ° C.] and the like.
- the blending amount of the water-insoluble crosslinking agent of the present invention is that of the carboxyl group-containing unsaturated monomer (B) used as a raw material monomer of the acrylic emulsion polymer of the present invention. It is preferable that the amount of the functional group capable of reacting with the carboxyl group of the water-insoluble crosslinking agent of the present invention is 0.1 to 1.3 mol per mol of the carboxyl group.
- the unreacted water-insoluble cross-linking agent in the pressure-sensitive adhesive layer can be reduced, appearance defects due to the water-insoluble cross-linking agent can be suppressed, and the appearance characteristics can be improved. preferable.
- the water-insoluble crosslinking agent of the present invention is an epoxy crosslinking agent
- the [epoxy group / carboxyl group] (molar ratio) is preferably 0.2 to 1.3, and more preferably 0.3 to 1.1.
- the water-insoluble crosslinking agent of the present invention is a glycidylamino crosslinking agent
- a water-insoluble crosslinking agent having a functional group equivalent of 110 (g / eq) of a functional group capable of reacting with a carboxyl group in a water-dispersible acrylic pressure-sensitive adhesive composition (pressure-sensitive adhesive composition) for re-peeling.
- a water-insoluble crosslinking agent having a functional group equivalent of 110 (g / eq) of a functional group capable of reacting with a carboxyl group in a water-dispersible acrylic pressure-sensitive adhesive composition (pressure-sensitive adhesive composition) for re-peeling.
- Alkylene oxide group-containing polysiloxane (AO-containing polysiloxane)
- the re-peeling water-dispersible acrylic pressure-sensitive adhesive composition of the present invention contains an alkylene oxide group-containing polysiloxane as an essential component.
- an alkylene oxide group-containing polysiloxane By containing the alkylene oxide group-containing polysiloxane, excellent antistatic properties can be exhibited. The details of the mechanism by which antistatic properties are manifested are not clear, but since the alkylene oxide group has a high affinity for moisture in the air, charge transfer to the air is easy to occur, and the alkylene oxide group is a molecule.
- the degree of freedom of movement is high and the electric charge generated at the time of peeling is easily transferred to the air, it is presumed that excellent antistatic properties are exhibited.
- the polysiloxane skeleton has a high surface adsorptivity even with a small amount due to its low surface tension, it can be uniformly transferred to the surface of the adherend when the adhesive sheet is peeled off from the adherend (protected body). The movement of charges generated on the surface of the adherend (protected body) can be efficiently caused, and excellent antistatic properties are exhibited.
- an ionic compound such as an alkali metal salt or an ionic liquid in combination, it is possible to perform interfacial adsorption while the alkali metal ion in the ionic compound is coordinated to the alkylene oxide group, for example. Since antistatic property can be provided, it is preferable.
- the polysiloxane contains at least an ethylene oxide (EO) group.
- EO ethylene oxide
- PO propylene oxide
- the PO content is 100% of the total molar content of the EO and PO. In contrast, it is preferably 50% or less.
- the HLB (Hydrophile-Lipophile-Blance) value of the polysiloxane is preferably 4 to 12, more preferably 5 to 11, and particularly preferably 6 to 10.
- the HLB value is within the above range, not only peeling antistatic property can be imparted, but also the contamination property to the adherend becomes good, which is a preferred embodiment.
- the number average molecular weight of the polysiloxane is preferably 500 to 100,000, more preferably 1000 to 50,000. When it is within the above range, the contamination of the adherend becomes good, which is a preferred mode.
- the molecular weight can be measured by GPC by the same method as the measurement of the molecular weight of the solvent-soluble component of the acrylic emulsion polymer.
- polysiloxane examples include trade names of KF-352A (HLB value 7), KF-353, KF-615 (HLB value 10), KF-6011, KF-6012 (HLB value 7), KF-351A (HLB value 12), KF-353 (HLB value 10), KF-945 (HLB value 4), KF-6013 (HLB value 10), KF-889 (HLB value 4), KF-6004 (HLB) 9) (Shin-Etsu Chemical Co., Ltd.), FZ-2105 (HLB value 11), FZ-2122, FZ-2123 (HLB value 8), FZ-2164 (HLB value 8), L-7001 (HLB value) 7), SH8400 (HLB value 8), SH8700 (HLB value 7), SF8410 (HLB value 6), SF8422 (above, manufactured by Toray Dow Corning), TSF-444 (HLB value 6), TSF-4445, TSF-4252, TSF-4460 (HLB value 7) manufactured by Moment
- an alkylene oxide group-containing polysiloxane represented by the following formula (I) is easy to coordinate an alkali metal ion, and more easily exhibits peeling antistatic properties. It becomes a more preferable aspect.
- R 1 is a monovalent organic group
- R 2 , R 3 and R 4 are alkylene groups
- R 5 is a hydroxyl group or an organic group
- m and n are integers from 0 to 1000, provided that m, n Are not simultaneously 0.
- a and b are integers of 0 to 100. However, a and b are not 0 simultaneously.
- the polysiloxane has a hydroxyl group at the end of the polyoxyalkylene side chain.
- Use of the polysiloxane is effective because it can exhibit antistatic properties to an adherend (protected body).
- R 1 in the formula is an alkyl group such as a methyl group, an ethyl group or a propyl group, an aryl group such as a phenyl group or a tolyl group, or an alkyl group such as a benzyl group or a phenethyl group.
- R 2 , R 3 and R 4 may be an alkylene group having 1 to 8 carbon atoms such as a methylene group, an ethylene group or a propylene group.
- R 3 and R 4 are different alkylene groups, and R 2 may be the same as or different from R 3 or R 4 .
- One of R 3 and R 4 is preferably an ethylene group or a propylene group in order to increase the concentration of an ionic compound such as an alkali metal salt or ionic liquid that can be dissolved in the polyoxyalkylene side chain.
- R 5 may be an alkyl group such as a methyl group, an ethyl group or a propyl group, or a monovalent organic group exemplified by an acyl group such as an acetyl group or a propionyl group, each having a substituent such as a hydroxyl group. May be.
- polysiloxanes having a polyoxyalkylene side chain a polysiloxane having a polyoxyalkylene side chain having a hydroxyl group end is preferred because it is presumed that the compatibility is easily balanced.
- the blending amount of the polysiloxane is preferably 5 parts by weight or less with respect to 100 parts by weight of the acrylic emulsion polymer, and more preferably 0.01 to 4 parts by weight. 0.03 to 3.5 parts by weight is more preferable, 0.05 to 2.9 parts by weight is particularly preferable, 0.1 to 2.0 parts by weight is even more preferable, and 0.13 to 1 part by weight is blended. Most preferred. If it exceeds 5 parts by weight, contamination tends to occur, which is not preferable.
- the water-dispersible acrylic pressure-sensitive adhesive composition for re-peeling of the present invention preferably further contains an ionic compound, and can be used without particular limitation as long as it can impart antistatic properties.
- the active compound is an alkali metal salt and / or an ionic liquid.
- the ionic compound is preferably composed of a fluorine-containing anion or an imide group-containing anion.
- the ionic liquid in the present invention refers to a molten salt (ionic compound) that exhibits a liquid state at 25 ° C., and is not particularly limited. However, for the reason that excellent antistatic ability is obtained, the following formulas (A) to (E) are used. What consists of the organic cation component represented and the anion component is used preferably.
- R a in the formula (A) represents a hydrocarbon group having 4 to 20 carbon atoms, a part of the hydrocarbon group may be substituted with a hetero atom, and R b and R c are the same or Differently, it represents hydrogen or a hydrocarbon group having 1 to 16 carbon atoms, and a part of the hydrocarbon group may be substituted with a hetero atom. However, when the nitrogen atom contains a double bond, there is no R c .
- R d in the formula (B) represents a hydrocarbon group having 2 to 20 carbon atoms, a part of the hydrocarbon group may be substituted with a hetero atom
- R e , R f , and R g Are the same or different and each represents hydrogen or a hydrocarbon group having 1 to 16 carbon atoms, and a part of the hydrocarbon group may be substituted with a hetero atom.
- R h in the formula (C) represents a hydrocarbon group having 2 to 20 carbon atoms, a part of the hydrocarbon group may be substituted with a hetero atom
- R i , R j , and R k Are the same or different and each represents hydrogen or a hydrocarbon group having 1 to 16 carbon atoms, and a part of the hydrocarbon group may be substituted with a hetero atom.
- Z in the formula (D) represents a nitrogen, sulfur, or phosphorus atom
- R 1 , R m , R n , and R o are the same or different and represent a hydrocarbon group having 1 to 20 carbon atoms. A part of the hydrocarbon group may be substituted with a hetero atom. However, when Z is a sulfur atom, there is no Ro .
- R P in the formula (E) represents a hydrocarbon group having 1 to 18 carbon atoms, a part of the hydrocarbon group may be substituted by a functional group with a heteroatom.
- Examples of the cation represented by the formula (A) include a pyridinium cation, a piperidinium cation, a pyrrolidinium cation, a cation having a pyrroline skeleton, a cation having a pyrrole skeleton, and a morpholinium cation.
- Specific examples include, for example, 1-ethylpyridinium cation, 1-butylpyridinium cation, 1-hexylpyridinium cation, 1-butyl-3-methylpyridinium cation, 1-butyl-4-methylpyridinium cation, 1-hexyl.
- Examples of the cation represented by the formula (B) include an imidazolium cation, a tetrahydropyrimidinium cation, and a dihydropyrimidinium cation.
- Specific examples include, for example, 1,3-dimethylimidazolium cation, 1,3-diethylimidazolium cation, 1-ethyl-3-methylimidazolium cation, 1-butyl-3-methylimidazolium cation, 1-helium Xyl-3-methylimidazolium cation, 1-octyl-3-methylimidazolium cation, 1-decyl-3-methylimidazolium cation, 1-dodecyl-3-methylimidazolium cation, 1-tetradecyl-3-methylimidazole Rium cation, 1,2-dimethyl-3-propylimidazolium cation, 1-ethyl-2,3-dimethylimidazolium cation, 1-butyl-2,3-dimethylimidazolium cation, 1-hexyl-2,3 -Dimethylimidazolium cation, 1- (2-H Roxyeth
- Examples of the cation represented by the formula (C) include a pyrazolium cation and a pyrazolinium cation.
- Specific examples include, for example, 1-methylpyrazolium cation, 3-methylpyrazolium cation, 1-ethyl-2-methylpyrazolinium cation, 1-ethyl-2,3,5-trimethylpyrazolium cation 1-propyl-2,3,5-trimethylpyrazolium cation, 1-butyl-2,3,5-trimethylpyrazolium cation, 1-ethyl-2,3,5-trimethylpyrazolinium cation, 1 -Propyl-2,3,5-trimethylpyrazolinium cation, 1-butyl-2,3,5-trimethylpyrazolinium cation and the like.
- Examples of the cation represented by the formula (D) include a tetraalkylammonium cation, a trialkylsulfonium cation, a tetraalkylphosphonium cation, a part of the alkyl group being an alkenyl group, an alkoxyl group, a hydroxyl group, a cyano group, Includes those substituted with an epoxy group.
- Specific examples include, for example, tetramethylammonium cation, tetraethylammonium cation, tetrabutylammonium cation, tetrapentylammonium cation, tetrahexylammonium cation, tetraheptylammonium cation, triethylmethylammonium cation, tributylethylammonium cation, trimethyldecylammonium cation N, N-diethyl-N-methyl-N- (2-methoxyethyl) ammonium cation, glycidyltrimethylammonium cation, trimethylsulfonium cation, triethylsulfonium cation, tributylsulfonium cation, trihexylsulfonium cation, diethylmethylsulfonium cation, dibutyl Ethyl
- asymmetric such as triethylmethylammonium cation, tributylethylammonium cation, trimethyldecylammonium cation, diethylmethylsulfonium cation, dibutylethylsulfonium cation, dimethyldecylsulfonium cation, triethylmethylphosphonium cation, tributylethylphosphonium cation, trimethyldecylphosphonium cation, etc.
- Examples of the cation represented by the formula (E) include a sulfonium cation. Further, the formula Specific examples of R P in (E) is a methyl group, an ethyl group, a propyl group, a butyl group, a hexyl group, an octyl group, nonyl group, decyl group, dodecyl group, tridecyl group, tetradecyl group, An octadecyl group etc. are mentioned.
- the cation of the ionic liquid has an imidazolium-containing salt type, a pyridinium salt-containing type, a morpholinium-containing salt type, a pyrrolidinium salt-containing type, or a piperidinium salt-containing type. It is preferably at least one selected from the group consisting of an ammonium-containing salt type, a phosphonium-containing salt type, and a sulfonium-containing salt type.
- These ionic liquids correspond to those containing the cations of the above formulas (A), (B) and (D).
- the ionic liquid preferably contains at least one cation selected from the group consisting of cations represented by the following formulas (a) to (d). . These cations are included in the formulas (A) and (B).
- R 1 in the formula (a) represents hydrogen or a hydrocarbon group having 1 to 3 carbon atoms, preferably hydrogen or a hydrocarbon group having 1 carbon atom, and R 2 represents hydrogen or a carbon group having 1 to 7 carbon atoms.
- the hydrocarbon group is preferably a hydrocarbon group having 1 to 6 carbon atoms, more preferably a hydrocarbon group having 1 to 4 carbon atoms.
- R 3 in the formula (b) represents hydrogen or a hydrocarbon group having 1 to 3 carbon atoms, preferably hydrogen or a hydrocarbon group having 1 carbon atom, and R 4 represents hydrogen or a carbon group having 1 to 7 carbon atoms.
- the hydrocarbon group is preferably a hydrocarbon group having 1 to 6 carbon atoms, more preferably a hydrocarbon group having 1 to 4 carbon atoms.
- R 5 in the formula (c) represents hydrogen or a hydrocarbon group having 1 to 3 carbon atoms, preferably hydrogen or a hydrocarbon group having 1 carbon atom, and R 6 represents hydrogen or a carbon group having 1 to 7 carbon atoms.
- the hydrocarbon group is preferably a hydrocarbon group having 1 to 6 carbon atoms, more preferably a hydrocarbon group having 1 to 4 carbon atoms.
- R 7 in the formula (d) represents hydrogen or a hydrocarbon group having 1 to 3 carbon atoms, preferably hydrogen or a hydrocarbon group having 1 carbon atom, and R 8 is hydrogen or 1 to 7 carbon atoms.
- the hydrocarbon group is preferably a hydrocarbon group having 1 to 6 carbon atoms, more preferably a hydrocarbon group having 1 to 4 carbon atoms.
- the anion component is not particularly limited as long as it satisfies that it becomes an ionic liquid.
- anionic components having an imide group are often used because they impart hydrophobicity, and even when added to a water-dispersed pressure-sensitive adhesive, dissociation does not occur and aggregates do not occur. It is done.
- An anionic component having a fluoroalkyl group containing a fluorine atom is preferably used because an ionic compound having a low melting point can be obtained.
- anion component an anion represented by the following formula (F) can also be used.
- ionic liquid used in the present invention are appropriately selected from a combination of the cation component and the anion component.
- the ionic liquid used in the present invention are appropriately selected from a combination of the cation component and the anion component.
- the ionic liquid as described above may be a commercially available one, but can also be synthesized as follows.
- the method of synthesizing the ionic liquid is not particularly limited as long as the desired ionic liquid can be obtained, but in general, it is referred to the document “Ionic liquids—the forefront and future of development” [issued by CMC Publishing Co., Ltd.].
- a halide method, a hydroxide method, an acid ester method, a complex formation method, a neutralization method, and the like are used.
- the halide method is a method carried out by reactions as shown in the following formulas (1) to (3). First, a tertiary amine and an alkyl halide are reacted to obtain a halide (reaction formula (1), and chlorine, bromine, and iodine are used as the halogen).
- the hydroxide method is a method carried out by reactions as shown in (4) to (8).
- the obtained hydroxide is subjected to the reactions of the reaction formulas (7) to (8) in the same manner as in the halogenation method to obtain the target ionic liquid (R 4 NA).
- the acid ester method is a method carried out by reactions as shown in (9) to (11). First, a tertiary amine (R 3 N) is reacted with an acid ester to obtain an acid ester product (Reaction Formula (9)).
- an acid ester inorganic acids such as sulfuric acid, sulfurous acid, phosphoric acid, phosphorous acid, and carbonic acid are used. And esters of organic acids such as esters, methanesulfonic acid, methylphosphonic acid, formic acid, etc.).
- the target ionic liquid (R 4 NA) can be obtained by using the reaction of the reaction formulas (10) to (11) in the same manner as in the halogenation method. Further, by using methyl trifluoromethanesulfonate, methyl trifluoroacetate or the like as the acid ester, an ionic liquid can be obtained directly.
- the complex formation method is a method performed by the reactions shown in (12) to (15).
- a quaternary ammonium halide R 4 NX
- a quaternary ammonium hydroxide R 4 NOH
- a quaternary ammonium carbonate ester R 4 NOCO 2 CH 3
- HF hydrogen fluoride
- NH 4 F Reaction with ammonium fluoride
- An ionic liquid can be obtained by a complex formation reaction of the obtained quaternary ammonium fluoride salt with a fluoride such as BF 3 , AlF 3 , PF 5 , ASF 5 , SbF 5 , NbF 5 , TaF 5 (reaction formula) (15)).
- a fluoride such as BF 3 , AlF 3 , PF 5 , ASF 5 , SbF 5 , NbF 5 , TaF 5 (reaction formula) (15)).
- the neutralization method is a method performed by a reaction as shown in (16).
- Tertiary amine and HBF 4 , HPF 6 , CH 3 COOH, CF 3 COOH, CF 3 SO 3 H, (CF 3 SO 2 ) 2 NH, (CF 3 SO 2 ) 3 CH, (C 2 F 5 SO 2 ) 2 It can be obtained by reacting with an organic acid such as NH.
- R in the formulas (1) to (16) represents hydrogen or a hydrocarbon group having 1 to 20 carbon atoms, and may be a functional group in which a part of the hydrocarbon group is substituted with a hetero atom.
- the amount of the ionic liquid used in the present invention 0.001 to 10 parts by weight of the ionic liquid is preferably blended with respect to 100 parts by weight of the (meth) acrylic polymer, and 0.01 to 5 parts by weight is blended. More preferably, 0.02 to 3 parts by weight is further added, and 0.03 to 2 parts by weight is most preferable. If the amount exceeds 10 parts by weight, the contamination of the adherend (protected body) tends to increase, which is not preferable.
- the water-dispersible acrylic pressure-sensitive adhesive composition for re-peeling of the present invention can also contain an alkali metal salt as an antistatic agent.
- an alkali metal salt By containing the alkali metal salt, after sticking the obtained pressure-sensitive adhesive layer (pressure-sensitive adhesive sheet) to the adherend (protected body), when peeling, against the adherend that is not antistatic , Antistatic properties can be imparted.
- the alkali metal salt can be expected to have compatibility with the acrylic emulsion polymer and a balanced interaction.
- the alkali metal salt of the present invention is not particularly limited, and examples thereof include metal salts composed of lithium, sodium, and potassium. Specifically, for example, cations composed of Li + , Na + , K + , Cl ⁇ , Br ⁇ , I ⁇ , BF 4 ⁇ , PF 6 ⁇ , SCN ⁇ , ClO 4 ⁇ , CF 3 SO 3 ⁇ , (CF 3 SO 2 ) 2 N ⁇ , (C 2 F 5 SO 2 ) 2 N ⁇ , (CF 3 SO 2 ) 3 C ⁇ , C 4 F 9 SO 3 ⁇ , CH 3 COO ⁇ , C 3 F 7 COO ⁇ , (CF 3 SO 2 ) (CF 3 CO) N ⁇ , (FSO 2 ) 2 N ⁇ , (C 4 F 9 SO 2 ) 2 N ⁇ , (CH 3 O) 2 PO 2 ⁇ , (C 2 H 5 O) 2 PO 2 ⁇ , (CN) 2 N ⁇ , CH
- a lithium salt such as 3 C.
- Lithium salt has a particularly high dissociation property among alkali metal salts, so that it is possible to obtain a pressure-sensitive adhesive layer (pressure-sensitive adhesive sheet) excellent in antistatic properties, and particularly on the surface of optical members and the like that require antistatic properties. It can be used as a protective film.
- These alkali metal salts may be used alone or in combination of two or more.
- the compounding quantity of the alkali metal salt used for this invention it is preferable to mix
- 2 parts by weight or less is further added, and 0.1 to 1 part by weight is most preferable. If the amount exceeds 5 parts by weight, contamination of the adherend (protected body) tends to increase, which is not preferable.
- the content ratio of the alkali metal salt to the polysiloxane is preferably 0.05 to 10 (weight ratio), More preferably, it is 0.1 to 8, particularly preferably 0.2 to 6, and most preferably 0.3 to 2.
- the alkali metal salt is appropriately coordinated with the polysiloxane, the charge transfer on the adherend surface becomes efficient, and more excellent antistatic properties can be obtained.
- the water-dispersible acrylic pressure-sensitive adhesive composition for re-peeling of the present invention contains the acrylic emulsion-based polymer of the present invention and an alkylene oxide group-containing polysiloxane as essential components as described above. . Furthermore, you may contain other various additives as needed.
- the “water-dispersed type” means that it can be dispersed in an aqueous medium, that is, a pressure-sensitive adhesive composition that can be dispersed in an aqueous medium.
- the aqueous medium is a medium (dispersion medium) containing water as an essential component, and may be a mixture of water and a water-soluble organic solvent in addition to water alone.
- the pressure-sensitive adhesive composition of the present invention may be a dispersion using the aqueous medium or the like.
- the pressure-sensitive adhesive composition of the present invention includes a so-called non-reactive component other than a reactive (polymerizable) component that is incorporated into a polymer that forms a pressure-sensitive adhesive layer by reacting (polymerizing) with a raw material monomer of an acrylic emulsion polymer. It is preferable that a reactive (non-polymerizable) component (however, excluding components such as water that volatilizes by drying and does not remain in the pressure-sensitive adhesive layer) is not substantially contained. If non-reactive components remain in the pressure-sensitive adhesive layer, these components may be transferred to the adherend and cause whitening contamination. “Substantially free” means that it is not actively added unless it is inevitably mixed. Specifically, the pressure-sensitive adhesive composition (nonvolatile content) of these non-reactive components is used. ) Is preferably less than 1% by weight, more preferably less than 0.1% by weight, still more preferably less than 0.005% by weight.
- non-reactive component examples include a component that bleeds to the surface of the pressure-sensitive adhesive layer such as a phosphoric ester compound used in JP-A-2006-45412 and imparts releasability.
- Non-reactive emulsifiers such as sodium lauryl sulfate and ammonium lauryl sulfate are also included.
- the pressure-sensitive adhesive composition of the present invention may contain various additives other than those described above as long as they do not affect the contamination property.
- the various additives include pigments, fillers, leveling agents, dispersants, plasticizers, stabilizers, antioxidants, ultraviolet absorbers, ultraviolet stabilizers, anti-aging agents, and antiseptics.
- the water-dispersed acrylic pressure-sensitive adhesive composition of the present invention is an acetylenic diol compound having an HLB (Hydrophile-Lipophile-Blance) value of less than 13 and / or a derivative thereof (hereinafter referred to as “acetylene diol compound”). Etc. ”)) can be used.
- HLB Hydrophile-Lipophile-Blance
- the water-insoluble crosslinking agent or the water-insoluble alkylene oxide group-containing polysiloxane having an HLB value of less than 13 is used by containing the acetylenic diol compound or the like, the water-insoluble crosslinking agent or the polysiloxane
- the dispersibility of the water-insoluble crosslinking agent is improved, appearance defects such as dents due to poor dispersion can be reduced, and appearance characteristics can be improved.
- These acetylenic diol compounds can be used alone or in combination of two or more.
- the acetylenic diol compound or the like is preferably a compound represented by the following formula (II) or (III) having an HLB value of less than 13, more preferably an HLB value of 1 to 10, and 3 to 8 Is more preferable, and 3 to 5 is most preferable.
- HLB value is within the above range, the adherence to the adherend becomes good, which is a preferred embodiment.
- R 1 , R 2 , R 3 and R 4 in the above formula (II) represent a hydrocarbon group having 1 to 20 carbon atoms and may be a functional group containing a hetero atom.
- R 1 , R 2 , R 3 and R 4 may be the same as or different from each other.
- R 1 , R 2 , R 3 and R 4 in the above formula (II) may have a linear or branched structure.
- R 1 and R 4 are preferably an alkyl group having 2 to 10 carbon atoms, and more preferably an n-butyl group, a sec-butyl group, a tert-butyl group, and an isobutyl group having 4 carbon atoms.
- R 2 and R 3 are preferably alkyl groups having 1 to 4 carbon atoms, and more preferably methyl groups or ethyl groups having 1 or 2 carbon atoms.
- Specific examples of the compound represented by the above formula (II) include, for example, 7,10-dimethyl-8-hexadecin-7,10-diol, 4,7-dimethyl-5-decyne-4,7-diol, 4,7,9-tetramethyl-5-decyne-4,7-diol, 3,6-dimethyl-4-octyne-3,6-diol, and the like.
- the above compound is dispersed or dissolved in various solvents for the purpose of improving blending workability.
- the solvent include 2-ethylhexanol, butyl cellosolve, dipropylene glycol, ethylene glycol, propylene glycol, normal propyl alcohol, and isopropanol.
- ethylene glycol and propylene glycol are preferably used from the viewpoint of dispersibility in the emulsion system.
- the solvent content with respect to a dispersion (100% by weight) of an acetylenic diol compound or the like in the solvent at the time of blending is less than 40% by weight (for example, 15 to 35) when ethylene glycol is used as a solvent. %), And when propylene glycol is used as a solvent, it is preferably less than 70% by weight (for example, 20 to 60% by weight).
- Surfynol 104E (HLB value: 4), Surfynol 104H (HLB value: 4), Surfynol 104A (HLB) Value: 4
- Surfinol 104BC (HLB value: 4), Surfinol 104DPM (HLB value: 4), Surfinol 104PA (HLB value: 4), Surfinol 104PG-50 (HLB value: 4), etc. .
- R 5 , R 6 , R 7 and R 8 in the above formula (III) represent a hydrocarbon group having 1 to 20 carbon atoms and may be a functional group containing a hetero atom.
- R 5 , R 6 , R 7 and R 8 may be the same as or different from each other.
- p and q are integers of 0 or more, and the sum of p and q [p + q] is 1 or more, preferably 1 to 20, and more preferably 1 to 9. Note that p and q may be the same as or different from each other.
- p and q are numbers adjusted so that the HLB value is less than 13. When p is 0, [—O— (CH 2 CH 2 O) p H] is a hydroxyl group [—OH], and the same applies to q.
- R 5 , R 6 , R 7 and R 8 in the above formula (III) may be either linear or branched structures.
- R 5 and R 8 are preferably an alkyl group having 2 to 10 carbon atoms, and particularly preferably an n-butyl group, a sec-butyl group, a tert-butyl group, and an isobutyl group having 4 carbon atoms.
- R 6 and R 7 are preferably an alkyl group having 1 to 4 carbon atoms, and particularly preferably a methyl group or ethyl group having 1 or 2 carbon atoms.
- Specific examples of the compound represented by the above formula (III) include, for example, an ethylene oxide adduct of 7,10-dimethyl-8-hexadecin-7,10-diol, 4,7-dimethyl-5-decyne-4, 7-diol ethylene oxide adduct, 2,4,7,9-tetramethyl-5-decyne-4,7-diol ethylene oxide adduct, 3,6-dimethyl-4-octyne-3,6-diol ethylene oxide Examples include adducts.
- the average addition mole number of ethylene oxide in the ethylene oxide adduct of 2,4,7,9-tetramethyl-5-decyne-4,7-diol is preferably 9 or less.
- the compound represented by the above formula (III) such as ethylene oxide-added acetylenic diol compound
- only the above compound may be blended without using a solvent.
- the solvent include 2-ethylhexanol, butyl cellosolve, dipropylene glycol, ethylene glycol, propylene glycol, normal propyl alcohol, and isopropanol.
- propylene glycol is preferably used from the viewpoint of dispersibility in the emulsion system.
- the solvent content with respect to a dispersion (100 wt%) of an acetylenic diol compound or the like at the time of blending is less than 30 wt% (for example, 1 to 20) when ethylene glycol is used as a solvent. % By weight), and when propylene glycol is used as a solvent, it is preferably less than 70% by weight (for example, 20 to 60% by weight).
- acetylene diol type compound etc. can be used individually or in mixture of 2 or more types.
- the blending amount (usage amount) of the acetylenic diol compound or the like is 0.01 to 10 parts by weight with respect to 100 parts by weight of the total amount of raw material monomers (total raw material monomers) constituting the acrylic emulsion polymer of the present invention. More preferred is 0.1 to 8 parts by weight, still more preferred is 0.3 to 5 parts by weight, and most preferred is 0.5 to 1 part by weight. It is preferable that the amount of the acetylenic diol compound or the like is 0.01 parts by weight or more because dispersion can be performed uniformly and appearance characteristics can be improved. On the other hand, when the blending amount is 10 parts by weight or less, it is preferable because bleeding to the surface of the pressure-sensitive adhesive layer such as an acetylenic diol compound is suppressed and contamination of the adherend can be prevented.
- the pressure-sensitive adhesive composition of the present invention can be prepared by blending the acrylic emulsion polymer and an alkylene oxide group-containing polysiloxane. You may mix other various additives as needed.
- the mixing method may be a known and common emulsion mixing method, and is not particularly limited. For example, stirring using a stirrer is preferable.
- the stirring conditions are not particularly limited, but for example, the temperature is preferably 10 to 50 ° C, more preferably 20 to 35 ° C.
- the stirring time is preferably 5 to 30 minutes, more preferably 10 to 20 minutes.
- the stirring speed is preferably 10 to 3000 rpm, more preferably 30 to 1000 rpm.
- the pressure-sensitive adhesive layer (pressure-sensitive adhesive sheet) of the present invention is formed from the water-dispersible acrylic pressure-sensitive adhesive composition for re-peeling.
- the formation method of an adhesive layer is not specifically limited, The formation method of a well-known and usual adhesive layer can be used.
- the pressure-sensitive adhesive layer can be formed by applying the pressure-sensitive adhesive composition on a substrate or a release film (release liner) and then drying. In the case where the pressure-sensitive adhesive layer is formed on a release (release) film, the pressure-sensitive adhesive layer is bonded to a substrate and transferred.
- the drying temperature is usually about 80 to 170 ° C., preferably 80 to 160 ° C., and the drying time is about 0.5 to 30 minutes, preferably 1 to 10 minutes. Further, the adhesive layer (adhesive sheet) is produced by aging at room temperature to 50 ° C. for 1 day to 4 weeks.
- Various methods are used for the application step of the pressure-sensitive adhesive composition. Specifically, for example, roll coat, kiss roll coat, gravure coat, reverse coat, roll brush, spray coat, dip roll coat, bar coat, knife coat, air knife coat, curtain coat, lip coat, die coater, etc. Examples thereof include an extrusion coating method.
- the coating amount is controlled so that the formed pressure-sensitive adhesive layer has a predetermined thickness (thickness after drying).
- the thickness of the pressure-sensitive adhesive layer is usually about 1 to 100 ⁇ m, preferably 5 to 50 ⁇ m, more preferably 10 to 40 ⁇ m.
- the constituent material of the release film examples include plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films, porous materials such as paper, cloth, and nonwoven fabric, nets, foam sheets, metal foils, and laminates thereof.
- plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films
- porous materials such as paper, cloth, and nonwoven fabric, nets, foam sheets, metal foils, and laminates thereof.
- a plastic film is preferably used from the viewpoint of excellent surface smoothness.
- the plastic film is not particularly limited as long as it can protect the pressure-sensitive adhesive layer.
- a polyethylene film, a polypropylene film, a polybutene film, a polybutadiene film, a polymethylpentene film, a polyvinyl chloride film, and a vinyl chloride co-polymer are used.
- examples thereof include a polymer film, a polyethylene terephthalate film, a polybutylene terephthalate film, a polyurethane film, and an ethylene-vinyl acetate copolymer film.
- the thickness of the release film is usually about 5 to 200 ⁇ m, preferably about 5 to 100 ⁇ m.
- release film if necessary, mold release and antifouling treatment with silicone, fluorine, long chain alkyl or fatty acid amide release agent, silica powder, etc., coating type, kneading type, vapor deposition
- An antistatic treatment such as a mold can also be performed.
- release (release) treatment such as silicone treatment, long-chain alkyl treatment, and fluorine treatment
- the releasability from the pressure-sensitive adhesive layer can be further enhanced.
- the pressure-sensitive adhesive layer When the pressure-sensitive adhesive layer is exposed, the pressure-sensitive adhesive layer may be protected with a release film until practical use.
- the said peeling film can be used as a separator of an adhesive optical film as it is, and can simplify in a process surface.
- the above-mentioned pressure-sensitive adhesive layer (pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition of the present invention) is provided on at least one side of a base material (also referred to as “support” or “support base material”).
- a pressure-sensitive adhesive sheet pressure-sensitive adhesive sheet with a base material; a pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer on at least one side of the base material
- the pressure-sensitive adhesive layer itself can be used as a substrate-less pressure-sensitive adhesive sheet.
- the pressure-sensitive adhesive sheet with the substrate may be referred to as “the pressure-sensitive adhesive sheet of the present invention”.
- the pressure-sensitive adhesive sheet of the present invention (the pressure-sensitive adhesive sheet with the base material) is, for example, applied to the surface of the base material on at least one side of the base material, and dried as necessary. Can be obtained by forming a pressure-sensitive adhesive layer on at least one side (direct copying method). Crosslinking is performed by dehydrating in the drying step, heating the pressure-sensitive adhesive sheet after drying, or the like. Moreover, after providing an adhesive layer once on a peeling film, an adhesive sheet can also be obtained by transferring an adhesive layer on a base material (transfer method).
- the pressure-sensitive adhesive layer is preferably provided by a so-called direct copying method in which the pressure-sensitive adhesive composition is directly applied to the substrate surface. Since the pressure-sensitive adhesive layer of the present invention has a high solvent-insoluble content, the transfer method may not provide sufficient anchoring properties (adhesion) with the support.
- the base material of the pressure-sensitive adhesive sheet of the present invention is preferably a plastic base material (for example, a plastic film or a plastic sheet) from the viewpoint of obtaining a highly transparent pressure-sensitive adhesive sheet.
- a plastic base material for example, Polyolefin (polyolefin resin), such as a polypropylene and polyethylene, Polyester (polyester resin), such as a polyethylene terephthalate (PET), A polycarbonate, polyamide, a polyimide, an acryl, a polystyrene Transparent resins such as acetate, polyethersulfone, and triacetyl cellulose are used. These resins may be used alone or in combination of two or more.
- the base material is preferably a polyester film or a polyolefin film, and more preferably a PET film, a polypropylene film or a polyethylene film.
- the polypropylene is not particularly limited, and examples thereof include homotypes that are homopolymers, random types that are ⁇ -olefin random copolymers, and block types that are ⁇ -olefin block copolymers.
- polyethylene include low density polyethylene (LDPE), high density polyethylene (HDPE), and linear low density polyethylene (L-LDPE). These may be used singly or in combination of two or more.
- the thickness of the substrate is not particularly limited, but is preferably 10 to 150 ⁇ m, more preferably 30 to 100 ⁇ m.
- the surface of the substrate on the side where the pressure-sensitive adhesive layer is provided may be subjected to acid treatment, alkali treatment, primer treatment, corona treatment, plasma treatment, ultraviolet treatment, etc. for the purpose of improving the adhesion with the pressure-sensitive adhesive layer. It is preferable that an easy adhesion treatment is performed. Moreover, you may provide an intermediate
- the pressure-sensitive adhesive sheet of the present invention can be a wound body, and can be wound into a roll while the pressure-sensitive adhesive layer is protected with a release film (separator).
- the back side of the adhesive sheet (the side opposite to the side where the adhesive layer is provided) is released from silicone, fluorine, long chain alkyl or fatty acid amide release agent, silica powder, etc. Treatment and / or antifouling treatment may be performed, and a back treatment layer (such as a release treatment layer or an antifouling treatment layer) may be provided.
- the pressure-sensitive adhesive sheet of the present invention the form of pressure-sensitive adhesive layer / base material / back treatment layer is particularly preferable.
- the pressure-sensitive adhesive sheet of the present invention is more preferably subjected to antistatic treatment.
- a general antistatic treatment method can be used and is not particularly limited. For example, a method of providing an antistatic layer on the back surface of the substrate (the surface opposite to the adhesive layer). Alternatively, a method of kneading a kneading type antistatic agent into the substrate can be used.
- an antistatic agent or an antistatic resin containing an antistatic agent and a resin component As a method of providing an antistatic layer, an antistatic agent or an antistatic resin containing an antistatic agent and a resin component, a method of applying a conductive resin composition or a conductive polymer containing a conductive substance and a resin component And a method of depositing or plating a conductive substance.
- the antistatic agent examples include cationic antistatic agents having a cationic functional group such as a quaternary ammonium salt and a pyridinium salt (for example, a primary amino group, a secondary amino group, and a tertiary amino group); Anionic antistatic agents having anionic functional groups such as salts, sulfates, phosphonates, phosphates; zwitterionic antistatics such as alkylbetaines and their derivatives, imidazolines and their derivatives, alanine and their derivatives Agents; nonionic antistatic agents such as amino alcohol and derivatives thereof, glycerin and derivatives thereof, polyethylene glycol and derivatives thereof; and further, the cationic antistatic agent, anionic antistatic agent, and zwitterionic antistatic agent Obtained by polymerizing or copolymerizing monomers having ion conductive groups Ionic conductive polymers that can be cited.
- a cationic functional group such as a quaternary ammonium
- the cationic antistatic agent includes a quaternary ammonium group such as alkyltrimethylammonium salt, acyloylamidopropyltrimethylammonium methosulfate, alkylbenzylmethylammonium salt, acylcholine chloride, and polydimethylaminoethyl methacrylate.
- a quaternary ammonium group such as alkyltrimethylammonium salt, acyloylamidopropyltrimethylammonium methosulfate, alkylbenzylmethylammonium salt, acylcholine chloride, and polydimethylaminoethyl methacrylate.
- examples thereof include (meth) acrylate copolymers having, styrene copolymers having quaternary ammonium groups such as polyvinylbenzyltrimethylammonium chloride, and diallylamine copolymers having quaternary ammonium groups such as polydiallyldi
- anionic antistatic agent examples include alkyl sulfonate, alkyl benzene sulfonate, alkyl sulfate ester salt, alkyl ethoxy sulfate ester salt, alkyl phosphate ester salt, and sulfonic acid group-containing styrene copolymer.
- zwitterionic antistatic agent examples include alkyl betaines, alkyl imidazolium betaines, carbobetaine graft copolymers, and the like.
- Nonionic antistatic agents include fatty acid alkylolamide, di- (2-hydroxyethyl) alkylamine, polyoxyethylene alkylamine, fatty acid glycerin ester, polyoxyethylene glycol fatty acid ester, sorbitan fatty acid ester, polyoxysorbitan fatty acid Examples thereof include esters, polyoxyethylene alkyl phenyl ethers, polyoxyethylene alkyl ethers, polyethylene glycols, polyoxyethylene diamines, copolymers composed of polyethers, polyesters and polyamides, and methoxypolyethylene glycol (meth) acrylates.
- Examples of the conductive polymer include polyaniline, polypyrrole, and polythiophene.
- Examples of the conductive material include tin oxide, antimony oxide, indium oxide, cadmium oxide, titanium oxide, zinc oxide, indium, tin, antimony, gold, silver, copper, aluminum, nickel, chromium, titanium, iron, cobalt, iodine. Examples thereof include copper chloride and alloys or mixtures thereof.
- the resin component general-purpose resins such as polyester, acrylic, polyvinyl, urethane, melamine, and epoxy are used.
- the antistatic agent is a polymer antistatic agent
- the antistatic resin may not contain the resin component.
- the antistatic resin may contain a methylolated or alkylolized melamine-based, urea-based, glyoxal-based, acrylamide-based compound, epoxy-based compound, or isocyanate-based compound as a crosslinking agent.
- the antistatic resin, conductive polymer, and conductive resin composition are diluted with a solvent or dispersion medium such as an organic solvent or water, and this coating liquid is used as a base material.
- a solvent or dispersion medium such as an organic solvent or water
- coating and drying is mentioned.
- the organic solvent include methyl ethyl ketone, acetone, ethyl acetate, tetrahydrofuran, dioxane, cyclohexanone, n-hexane, toluene, xylene, methanol, ethanol, n-propanol, and isopropanol. These can be used alone or in combination.
- known coating methods are used, and specific examples include roll coating, gravure coating, reverse coating, roll brushing, spray coating, air knife coating, impregnation and curtain coating methods.
- the thickness of the antistatic layer (antistatic resin layer, conductive polymer layer, conductive resin composition layer) formed by the application is preferably 0.001 to 5 ⁇ m, more preferably 0.005 to 1 ⁇ m. is there.
- Examples of the method for depositing or plating the conductive material include vacuum deposition, sputtering, ion plating, chemical vapor deposition, spray pyrolysis, chemical plating, and electroplating.
- the thickness of the antistatic layer (conductive material layer) formed by vapor deposition or plating is preferably 20 to 10,000 mm (0.002 to 1 ⁇ m), more preferably 50 to 5000 mm (0.005 to 0.5 ⁇ m). is there.
- the antistatic agent is appropriately used.
- the amount of the kneading-type antistatic agent is preferably 20% by weight or less, more preferably 0.05 to 10% by weight, based on the total weight (100% by weight) of the substrate.
- the kneading method is not particularly limited as long as the kneading-type antistatic agent is a method that can be uniformly mixed with, for example, a resin used for a plastic substrate. Generally, a heating roll, a Banbury mixer, a pressure kneader is used. And a method using a twin-screw kneader.
- the water-removable acrylic pressure-sensitive adhesive composition for re-peeling of the present invention can form a pressure-sensitive adhesive layer or pressure-sensitive adhesive sheet excellent in antistatic properties, pressure-sensitive adhesive properties (adhesive properties, re-peelable properties, etc.), and low contamination. It is a pressure-sensitive adhesive composition, and can also be used for pressure-sensitive adhesive sheets, pressure-sensitive adhesive tapes, surface protective films, etc. for re-peeling applications.
- the adhesive sheet having the adhesive layer is re-peeled [for example, masking tape for building curing, masking tape for automobile coating, masking tape for electronic parts (lead frame, printed circuit board, etc.), masking tape for sandblasting, etc.
- Masking tape surface protection film for aluminum sash, surface protection film for optical plastic, surface protection film for optical glass, surface protection film for automobile protection, surface protection film for metal plate, back grind tape, Pelicle fixing tape, dicing tape, lead frame fixing tape, cleaning tape, dust removal tape, carrier tape, cover tape, and other semiconductor / electronic component manufacturing process adhesive tape, electronic equipment and electronic component packaging tape ,transport Tacking tapes of, bundling tapes, preferably used in the label such], and the like.
- the pressure-sensitive adhesive layer (pressure-sensitive adhesive sheet) formed from the re-peeling water-dispersible acrylic pressure-sensitive adhesive composition of the present invention does not cause contamination such as whitening contamination on the adherend when used on the adherend. Excellent in low pollution.
- the pressure-sensitive adhesive sheet of the present invention requires polarizing plates, retardation plates, antireflection plates, wavelengths constituting panels of liquid crystal displays, organic electroluminescence (organic EL), field emission displays, etc., which require low contamination.
- It is preferably used as a surface protection application (a surface protection film for an optical member, etc.) of an optical member (optical plastic, optical glass, optical film, etc.) such as a plate, an optical compensation film, and a brightness enhancement film.
- the application is not limited to this.
- Surface protection and damage prevention in the manufacture of microfabricated parts such as semiconductors, circuits, various printed boards, various masks, and lead frames, or removal of foreign substances, masking, etc. Can also be used.
- the optical member of the present invention is preferably formed by pasting the pressure-sensitive adhesive sheet. Since the pressure-sensitive adhesive sheet uses the water-dispersed acrylic pressure-sensitive adhesive composition, it is excellent in peeling antistatic property, re-peeling property, and adhesiveness (stickiness), so that it can be processed, transported, shipped, etc. This is useful for protecting the surface of the optical member (such as a polarizing plate). In particular, since it can be used for plastic products and the like that are likely to generate static electricity, it is very useful for preventing peeling electrification in the technical fields related to optical and electronic parts where charging is a particularly serious problem.
- Example 1-1> (Preparation of acrylic emulsion polymer)
- 2EHA 2-ethylhexyl acrylate
- AA acrylic acid
- AQUALON HS-1025 a reactive nonionic anionic emulsifier
- an epoxy crosslinking agent (Mitsubishi Gas Chemical Co., Ltd., trade name, which is a water-insoluble crosslinking agent, per 100 parts by weight of the acrylic emulsion polymer (solid content) “TETRAD-C”, 1,3-bis (N, N-diglycidylaminomethyl) cyclohexane, epoxy equivalent: 110, functional group number: 4] 2.5 parts by weight, alkylene oxide group-containing polysiloxane [Shin-Etsu Silicone Co., Ltd.
- the water-dispersible acrylic pressure-sensitive adhesive composition for re-peeling is applied to a corona-treated surface of a PET film (manufactured by Toyobo Co., Ltd., trade name “E7415”, thickness: 38 ⁇ m) by Tester Sangyo Co., Ltd. Using an applicator, apply (coating) so that the thickness after drying is 15 ⁇ m, then dry in a hot air circulating oven at 120 ° C. for 2 minutes, and then age at room temperature for 1 week (aging). Thus, an adhesive sheet was obtained.
- Examples 1-2 to 1-10 Comparative Examples 1-1 to 1-5>
- a monomer emulsion was prepared in the same manner as in Example 1-1 by changing the raw material monomer and the blending amount. Note that additives not described in the table were prepared in the same amount as in Example 1-1. Further, using the monomer emulsion, a redispersible water-dispersed acrylic pressure-sensitive adhesive composition and pressure-sensitive adhesive sheet were obtained in the same manner as in Example 1-1.
- the prepared pressure-sensitive adhesive sheet was cut into a size of 70 mm in width and 130 mm in length, the separator was peeled off, and then an acrylic plate (Mitsubishi Rayon Co., Ltd., acrylite, thickness: 1 mm, width: 70 mm, length) was previously removed. : 100 mm) was bonded to the surface of a polarizing plate (manufactured by Nitto Denko Corporation, trade name “SEG1425DU”) with a hand roller so that one end protruded 30 mm (to DU), followed by 23 ° C.
- a polarizing plate manufactured by Nitto Denko Corporation, trade name “SEG1425DU”
- the sample After being left in an environment of ⁇ 24 ⁇ 2% RH for one day, the sample is set at a predetermined position as shown in Fig. 1. One end protruding 30 mm is fixed to an automatic winder, and the peeling angle is 150 The film was peeled so that the peeling speed was 10 m / min, and a potential measuring device (KSD-0103, manufactured by Kasuga Denki Co., Ltd.) in which the potential of the polarizing plate surface generated at this time was fixed at a predetermined position. The stripping voltage at this time was defined as “23 ° C. ⁇ 23% RH stripping voltage.” The distance between the sample and the potential measuring device was 100 mm when measuring the surface of the acrylic plate. The test was performed in an environment of ° C. ⁇ 24 ⁇ 2% RH.
- the sample was set after being left in an environment of 23 ° C. ⁇ 50 ⁇ 2% RH for one day, and then peeled when the measurement was performed in an environment of 23 ° C. ⁇ 50 ⁇ 2% RH.
- the charged voltage was “23 ° C. ⁇ 50% RH peeling charged voltage”.
- ⁇ Initial peel force> The prepared pressure-sensitive adhesive sheet is cut to a size of 25 mm in width and 100 mm in length, and the separator is peeled off. , SEG1425DU, width: 70 mm, length: 100 mm) was laminated under the conditions of 0.25 MPa and 0.3 m / min to produce an evaluation sample (vs. DU). After lamination, after leaving for 30 minutes in an environment of 23 ° C. ⁇ 50% RH, peeling force (adhesive strength) when peeled at a peeling speed of 30 m / min and a peeling angle of 180 ° with a universal tensile tester (N / 25 mm) ) And measured as “initial peel force”. The measurement was performed in an environment of 23 ° C. ⁇ 50% RH.
- the initial peeling force of the pressure-sensitive adhesive sheet of the present invention is preferably 0.05 to 1.3 N / 25 mm, more preferably 0.07 to 1.2 N / 25 mm, and still more preferably 0.2. It is 09 to 1.0, and particularly preferably 0.1 to 0.8. It is preferable to set the peeling force to 1.3 N / 25 mm or less because the adhesive sheet can be easily peeled off in the manufacturing process of the polarizing plate and the liquid crystal display device, and the productivity and handleability are improved. Moreover, it is preferable by setting it as 0.05 N / 25mm or more since the float and peeling of an adhesive sheet are suppressed at a manufacturing process, and the protective function as an adhesive sheet for surface protection can fully be exhibited.
- the peel force (adhesive force) increase prevention property is excellent. Can be judged.
- the difference between the peel strength with time and the initial peel force [(peel peel strength) ⁇ (initial peel force)] of the pressure-sensitive adhesive sheet of the present invention is preferably less than 0.5 N / 25 mm, more preferably 0.0 to 0. .2 N / 25 mm. When the difference is 0.5 N / 25 mm or more, the peel strength (adhesive strength) increase prevention property is inferior, and the removability of the pressure sensitive adhesive sheet may deteriorate.
- the time-dependent peeling force (adhesive strength) of the pressure-sensitive adhesive sheet of the present invention is preferably 0.01 to 0.5 N / 25 mm, more preferably 0.02 to 0.3 N / 25 mm. It is preferable to set the peeling force (adhesive strength) to 0.5 N / 25 mm or less because the adhesive sheet can be easily peeled in the manufacturing process of the polarizing plate and the liquid crystal display device, and the productivity and handleability are improved. Moreover, by setting it as 0.01 N / 25mm or more, since the float and peeling of an adhesive sheet are suppressed at a manufacturing process, the protective function as an adhesive sheet for surface protection can fully be exhibited, and it is preferable.
- the polarizing plate to which the pressure-sensitive adhesive sheet was bonded was allowed to stand at 80 ° C. for 4 hours with the pressure-sensitive adhesive sheet being bonded, and then the pressure-sensitive adhesive sheet was peeled off. Thereafter, the polarizing plate from which the pressure-sensitive adhesive sheet was peeled was allowed to stand for 12 hours in a humidified environment (23 ° C., 90% RH), and the surface of the polarizing plate was visually observed, and low contamination was evaluated according to the following criteria.
- a humidified environment 23 ° C., 90% RH
- Comparative Example 1-1 since no alkylene oxide group (AO) -containing polysiloxane was blended, it was confirmed that the antistatic property was not obtained and the peel strength was high.
- Comparative Example 1-2 a compound having an alkylene oxide group but not a polysiloxane (AO-containing compound) was blended in place of the alkylene oxide group-containing polysiloxane. It was confirmed that it was high (inferior in removability) and poor in contamination.
- Comparative Example 1-3 since no alkylene oxide group-containing polysiloxane was added, the antistatic property was poor, the peel strength was high, and the contamination property was poor.
- Comparative Examples 1-4 and 1-5 since the blending ratio of raw material monomers was not included in the desired range, aggregates were generated when preparing the acrylic emulsion polymer, and thus the pressure-sensitive adhesive sheet was produced. I could not.
- Example 2-1> (Preparation of acrylic emulsion polymer)
- a container 90 parts by weight of water and, as shown in Table 2, 92 parts by weight of 2-ethylhexyl acrylate (2EHA), 4 parts by weight of acrylic acid (AA), 4 parts by weight of methyl methacrylate (MMA), reactivity
- EHA 2-ethylhexyl acrylate
- AA acrylic acid
- MMA methyl methacrylate
- reactivity blending 3 parts by weight of a nonionic anionic emulsifier (Daiichi Kogyo Seiyaku Co., Ltd., trade name “AQUALON HS-1025”)
- the mixture was stirred and mixed with a homomixer to prepare a monomer emulsion.
- an epoxy crosslinking agent (Mitsubishi Gas Chemical Co., Ltd., trade name, which is a water-insoluble crosslinking agent, per 100 parts by weight of the acrylic emulsion polymer (solid content) “TETRAD-C”, 1,3-bis (N, N-diglycidylaminomethyl) cyclohexane, epoxy equivalent: 110, functional group number: 4], 2.5 parts by weight, bis (trifluoromethanesulfonyl) which is an alkali metal salt 1 part by weight of imidolithium (LiN (CF 3 SO 2 ) 2 ), 1 part by weight of an alkylene oxide group-containing polysiloxane [manufactured by Shin-Etsu Silicone Co., Ltd., trade name “KF-353”] was stirred at 23 ° C. The mixture was stirred and mixed at 300 rpm
- Examples 2-2 to 2-15 Comparative Examples 2-1 to 2-5>
- monomer emulsions were prepared in the same manner as in Example 2-1, except that the raw material monomers and blending amounts were changed. Additives not described in the table were prepared in the same amount as in Example 2-1. Further, using the monomer emulsion, a water-dispersed acrylic pressure-sensitive adhesive composition and a pressure-sensitive adhesive sheet were obtained in the same manner as in Example 2-1.
- the prepared pressure-sensitive adhesive sheet was cut into a size of 70 mm in width and 130 mm in length, the separator was peeled off, and then an acrylic plate (Mitsubishi Rayon Co., Ltd., acrylite, thickness: 1 mm, width: 70 mm, length) was previously removed. : 100 mm) was bonded to the surface of a polarizing plate (manufactured by Nitto Denko Corporation, trade name “SEG1425DU”) with a hand roller so that one end protruded 30 mm (to DU), followed by 23 ° C.
- a polarizing plate manufactured by Nitto Denko Corporation, trade name “SEG1425DU”
- the sample After leaving for one day in an environment of ⁇ 50 ⁇ 2% RH, the sample is set at a predetermined position as shown in Fig. 1.
- One end protruding 30 mm is fixed to an automatic winder, and the peeling angle is 150
- the film was peeled so that the peeling speed was 10 m / min (min), and a potential measuring device (KSD-0, manufactured by Kasuga Denki Co., Ltd.) in which the potential of the polarizing plate surface generated at this time was fixed at a predetermined position. 103)
- the stripping voltage at this time was defined as “23 ° C. ⁇ 50% RH stripping band voltage.”
- the distance between the sample and the potential measuring device was 100 mm when measuring the acrylic plate surface. Was performed in an environment of 23 ° C. ⁇ 50 ⁇ 2% RH.
- ⁇ Initial peel strength against DU> The prepared pressure-sensitive adhesive sheet is cut to a size of 25 mm in width and 100 mm in length, and the separator is peeled off. , SEG1425DU, width: 70 mm, length: 100 mm) was laminated under the conditions of 0.25 MPa and 0.3 m / min to produce an evaluation sample (vs. DU). After lamination, after leaving for 30 minutes in an environment of 23 ° C. ⁇ 50% RH, peeling force (adhesive strength) when peeled at a peeling speed of 30 m / min and a peeling angle of 180 ° with a universal tensile tester (N / 25 mm) ) And measured as “the initial peel force against DU”. The measurement was performed in an environment of 23 ° C. ⁇ 50% RH.
- the initial peel force with respect to the DU of the pressure-sensitive adhesive sheet of the present invention is preferably 0.05 to 1.3 N / 25 mm, more preferably 0.07 to 1.2 N / 25 mm, and still more preferably. 0.09 to 1.0, particularly preferably 0.1 to 0.8 N / 25 mm. It is preferable to set the peeling force to 1.3 N / 25 mm or less because the adhesive sheet can be easily peeled off in the manufacturing process of the polarizing plate and the liquid crystal display device, and the productivity and handleability are improved. Moreover, it is preferable by setting it as 0.05 N / 25mm or more since the float and peeling of an adhesive sheet are suppressed at a manufacturing process, and the protective function as an adhesive sheet for surface protection can fully be exhibited.
- the initial peel strength against AG of the pressure-sensitive adhesive sheet of the present invention is preferably 0.1 to 1.0 N / 25 mm, and more preferably 0.2 to 0.8 N / 25 mm. It is preferable to set the peeling force to 1.0 N / 25 mm or less because the pressure-sensitive adhesive sheet can be easily peeled in the manufacturing process of the polarizing plate or the liquid crystal display device, and the productivity and handling properties are improved. Moreover, it is preferable by setting it as 0.1 N / 25mm or more because the float and peeling of an adhesive sheet are suppressed at a manufacturing process, and the protective function as an adhesive sheet for surface protection can fully be exhibited.
- the peel strength ratio (vs. DU initial peel strength / AG initial peel strength) of the pressure-sensitive adhesive sheet of the present invention is preferably less than 1.5 and more preferably 1.0 or less. If it is out of the above range, it may be necessary to use a pressure-sensitive adhesive sheet depending on the type of adherend, which is not preferable.
- the pressure-sensitive adhesive sheets (sample size: 25 mm width ⁇ 100 mm length) obtained in the examples and comparative examples were 0.25 MPa, 0.00 mm using a bonding machine (manufactured by Tester Sangyo Co., Ltd., a small bonding machine).
- the film was laminated on a polarizing plate (manufactured by Nitto Denko Corporation, trade name “SEG1425DUAGS1”, size: 70 mm width ⁇ 120 mm length) under the condition of 3 m / min.
- the polarizing plate to which the pressure-sensitive adhesive sheet was bonded was left at 85 ° C. for 4 hours while the pressure-sensitive adhesive sheet was bonded, and then the pressure-sensitive adhesive sheet was peeled off. Thereafter, the polarizing plate from which the pressure-sensitive adhesive sheet was peeled was allowed to stand for 12 hours in a humidified environment (23 ° C., 90% RH), and the surface of the polarizing plate was visually observed, and low contamination was evaluated according to the following criteria.
- a humidified environment 23 ° C., 90% RH
- ⁇ PO mole content The content ratio (PO mole content) of propylene oxide groups contained in the alkylene oxide group (AO) -containing polysiloxane used in the present invention was determined by NMR measurement. NMR measurement was performed using a nuclear magnetic resonance apparatus (EX-400, manufactured by JEOL Ltd.) under the following measurement conditions. Observation frequency: 400 MHz ( 1 H), 100 MHz ( 13 C) Measuring solvent: CDCl 3 Measurement temperature: 23 ° C
- 2EHA 2-ethylhexyl acrylate AA: acrylic acid MMA: methyl methacrylate HS-1025: trade name “AQUALON HS-1025” (reactive nonionic anionic emulsifier) manufactured by Daiichi Kogyo Seiyaku Co., Ltd.
- Comparative Examples 2-1 to 2-3 no alkylene oxide group-containing polysiloxane was blended, and no alkali metal salt as an antistatic agent was blended.
- Comparative Example 2-2 no alkali metal salt was blended, and further, polyethylene glycol (PEG-4000) was blended in place of the alkylene oxide group-containing polysiloxane. It was confirmed that no sex was obtained.
- Comparative Example 2-4 an alkali metal salt was blended as an antistatic agent, but since no alkylene oxide group-containing polysiloxane was blended, it was confirmed that the peeling antistatic property was poor.
- Comparative Example 2-2 polyethylene glycol (PEG-4000) is blended, in Comparative Example 2-3, water-soluble crosslinking is blended, and in Comparative Example 2-4, an alkali is used as an antistatic agent. Since only one of the metal salt and the alkylene oxide group-containing polysiloxane was blended, it was confirmed that the low pollution property was inferior.
- PEG-4000 polyethylene glycol
- Comparative Example 2-3 water-soluble crosslinking is blended
- an alkali is used as an antistatic agent. Since only one of the metal salt and the alkylene oxide group-containing polysiloxane was blended, it was confirmed that the low pollution property was inferior.
- Example 3-1> (Preparation of acrylic emulsion polymer)
- a container 90 parts by weight of water and, as shown in Table 1, 92 parts by weight of 2-ethylhexyl acrylate (2EHA), 4 parts by weight of acrylic acid (AA), 4 parts by weight of methyl methacrylate (MMA), reactivity
- EHA 2-ethylhexyl acrylate
- AA acrylic acid
- MMA methyl methacrylate
- reactivity After blending 3 parts by weight of a nonionic anionic emulsifier (Daiichi Kogyo Seiyaku Co., Ltd., trade name “AQUALON HS-1025”), the mixture was stirred and mixed with a homomixer to prepare a monomer emulsion.
- a nonionic anionic emulsifier Daiichi Kogyo Seiyaku Co., Ltd., trade name “AQUALON HS-1025”
- an epoxy crosslinking agent (Mitsubishi Gas Chemical Co., Ltd., trade name, which is a water-insoluble crosslinking agent, per 100 parts by weight of the acrylic emulsion polymer (solid content) “TETRAD-C”, 1,3-bis (N, N-diglycidylaminomethyl) cyclohexane, epoxy equivalent: 110, functional group number: 4] 2.5 parts by weight, alkylene oxide group-containing polysiloxane [Shin-Etsu Silicone Co., Ltd.
- the water-dispersible acrylic pressure-sensitive adhesive composition for re-peeling is applied to a corona-treated surface of a PET film (manufactured by Toyobo Co., Ltd., trade name “E7415”, thickness: 38 ⁇ m) by Tester Sangyo Co., Ltd. Using an applicator, apply (coating) so that the thickness after drying is 15 ⁇ m, then dry in a hot air circulating oven at 120 ° C. for 2 minutes, and then age at room temperature for 1 week (aging). Thus, an adhesive sheet was obtained.
- Examples 3-2 to 3-4 Comparative Examples 3-1 to 3-2>
- a monomer emulsion was prepared in the same manner as in Example 3-1, except that the raw material monomer and the blending amount were changed. Note that additives not listed in the table were prepared in the same amounts as in Example 3-1. Further, using the monomer emulsion, a redispersible water-dispersed acrylic pressure-sensitive adhesive composition and pressure-sensitive adhesive sheet were obtained in the same manner as in Example 3-1.
- the prepared pressure-sensitive adhesive sheet was cut into a size of 70 mm in width and 130 mm in length, the separator was peeled off, and then an acrylic plate (Mitsubishi Rayon Co., Ltd., acrylite, thickness: 1 mm, width: 70 mm, length) was previously removed. : 100 mm) was bonded to the surface of a polarizing plate (manufactured by Nitto Denko Corporation, trade name “SEG1425DU”) with a hand roller so that one end protruded 30 mm (to DU), followed by 23 ° C.
- a polarizing plate manufactured by Nitto Denko Corporation, trade name “SEG1425DU”
- the sample After leaving for one day in an environment of ⁇ 50 ⁇ 2% RH, the sample is set at a predetermined position as shown in Fig. 1.
- One end protruding 30 mm is fixed to an automatic winder, and the peeling angle is 150
- the film was peeled so that the peeling speed was 10 m / min, and a potential measuring device (KSD-0103, manufactured by Kasuga Denki Co., Ltd.) in which the potential of the polarizing plate surface generated at this time was fixed at a predetermined position.
- the peeling band voltage at this time was set to “23 ° C. ⁇ 50% RH peeling band voltage.”
- the distance between the sample and the potential measuring device was 100 mm when measuring the surface of the acrylic plate.
- the test was performed in an environment of 50 ° C. ⁇ 2 ⁇ 2% RH.
- ⁇ Initial peel strength against DU> The prepared pressure-sensitive adhesive sheet is cut to a size of 25 mm in width and 100 mm in length, and the separator is peeled off. , SEG1425DU, width: 70 mm, length: 100 mm) was laminated under the conditions of 0.25 MPa and 0.3 m / min to produce an evaluation sample (vs. DU). After lamination, after leaving for 30 minutes in an environment of 23 ° C. ⁇ 50% RH, peeling force (adhesive strength) when peeled at a peeling speed of 30 m / min and a peeling angle of 180 ° with a universal tensile tester (N / 25 mm) ) And measured as “initial peel force”. The measurement was performed in an environment of 23 ° C. ⁇ 50% RH.
- the initial peel force of the pressure-sensitive adhesive sheet of the present invention is preferably 0.05 to 1.3 N / 25 mm, more preferably 0.07 to 1.2 N / 25 mm, and still more preferably 0. 0.09 to 1.0, and particularly preferably 0.1 to 0.8 N / 25 mm. It is preferable to set the peeling force to 1.3 N / 25 mm or less because the adhesive sheet can be easily peeled off in the manufacturing process of the polarizing plate and the liquid crystal display device, and the productivity and handleability are improved. Moreover, it is preferable by setting it as 0.05 N / 25mm or more since the float and peeling of an adhesive sheet are suppressed at a manufacturing process, and the protective function as an adhesive sheet for surface protection can fully be exhibited.
- the initial peel strength against the AG of the pressure-sensitive adhesive sheet of the present invention is preferably 0.1 to 1.0 N / 25 mm, and more preferably 0.2 to 0.8 N / 25 mm. It is preferable to set the peeling force to 1.0 N / 25 mm or less because the pressure-sensitive adhesive sheet can be easily peeled in the manufacturing process of the polarizing plate or the liquid crystal display device, and the productivity and handling properties are improved. Moreover, it is preferable by setting it as 0.1 N / 25mm or more because the float and peeling of an adhesive sheet are suppressed at a manufacturing process, and the protective function as an adhesive sheet for surface protection can fully be exhibited.
- the peel strength ratio (vs. DU initial peel strength / AG initial peel strength) of the pressure-sensitive adhesive sheet of the present invention is preferably less than 1.5, more preferably 1.0 or less. If it is out of the above range, it may be necessary to use a pressure-sensitive adhesive sheet depending on the type of adherend, which is not preferable.
- the pressure-sensitive adhesive sheets (sample size: 25 mm width ⁇ 100 mm length) obtained in the examples and comparative examples were 0.25 MPa, 0.00 mm using a bonding machine (manufactured by Tester Sangyo Co., Ltd., a small bonding machine).
- the film was laminated on a polarizing plate (manufactured by Nitto Denko Corporation, trade name “SEG1425DUAGS1”, size: 70 mm width ⁇ 120 mm length) under the condition of 3 m / min.
- the polarizing plate to which the pressure-sensitive adhesive sheet was bonded was left at 85 ° C. for 4 hours while the pressure-sensitive adhesive sheet was bonded, and then the pressure-sensitive adhesive sheet was peeled off. Thereafter, the polarizing plate from which the pressure-sensitive adhesive sheet was peeled was allowed to stand for 12 hours in a humidified environment (23 ° C., 90% RH), and the surface of the polarizing plate was visually observed, and low contamination was evaluated according to the following criteria.
- a humidified environment 23 ° C., 90% RH
- 2EHA 2-ethylhexyl acrylate AA: acrylic acid MMA: methyl methacrylate HS-1025: trade name “AQUALON HS-1025” (reactive nonionic anionic emulsifier) manufactured by Daiichi Kogyo Seiyaku Co., Ltd.
- T / C Mitsubishi Gas Chemical Co., Ltd., trade name “TETRAD-C” (1,3-bis (N, N-diglycidylaminomethyl) cyclohexane, epoxy equivalent: 110, number of functional groups: 4) (insoluble) Crosslinker) AS-110: manufactured by Daiichi Kogyo Seiyaku Co., Ltd., trade name “ELEXEL AS-110”, 1-ethyl-3-methylimidazolium bisfluorosulfonylimide (active ingredient 100% by weight) (ionic liquid) AS-120: manufactured by Daiichi Kogyo Seiyaku Co., Ltd., trade name “ELEXEL AS-120”, 1-methyl-1-propylpyrrolidinium bisfluorosulfonylimide (active ingredient 100% by weight) (ionic liquid) AS-130: manufactured by Daiichi Kogyo Seiyaku Co., Ltd., trade name “ELEXEL AS-130”, 1-methyl-1-propylpiperidinium bisfluo
- Comparative Example 3-1 it was confirmed that the antistatic property was not obtained and the peeling green ratio exceeded the desired range because the alkylene oxide group (AO) -containing polysiloxane and the ionic liquid were not blended. It was done.
- Comparative Example 3-2 an ionic liquid was blended without blending an alkylene oxide group (AO) -containing polysiloxane, but it was confirmed that the low pollution property was poor.
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Abstract
Description
(式中、R1は1価の有機基、R2,R3及びR4はアルキレン基、もしくはR5は水酸基もしくは有機基、m及びnは0~1000の整数。但し、m,nが同時に0となることはない。a及びbは0~100の整数。但し、a,bが同時に0となることはない。)
前記アクリルエマルション系重合体は、原料モノマーとして、少なくとも、(メタ)アクリル酸アルキルエステル(A)、及び、カルボキシル基含有不飽和モノマー(B)を0.5~10重量%含有する重合体である。前記アクリルエマルション系重合体は、単独で又は2種以上組み合わせて使用することができる。なお、本発明では、「(メタ)アクリル」とは「アクリル」及び/又は「メタクリル」のことをいう。
前記の本発明のアクリルエマルション系重合体のエマルション重合に用いる乳化剤としては、分子中にラジカル重合性官能基が導入された反応性乳化剤(ラジカル重合性官能基を含む反応性乳化剤)を用いることが好ましい。これらの乳化剤は単独でまたは2種以上が用いられる。
前記の本発明のアクリルエマルション系重合体のエマルション重合(乳化重合)は、常法により、モノマー成分を水に乳化させた後に、乳化重合することにより行うことができる。これにより、前記アクリルエマルション系重合体をベースポリマーとして含有する水分散液(ポリマーエマルション)を調製することができる。乳化重合の方法としては、特に限定されるものではないが、例えば、一括仕込み法(一括重合法)、モノマー滴下法、モノマーエマルション滴下法などの公知の乳化重合法を採用することができる。なお、モノマー滴下法、モノマーエマルション滴下法では、連続滴下または分割滴下が適宜選択される。これらの方法は適宜に組み合わせることができる。反応条件などは、適宜選択されるが、重合温度は、例えば、40~95℃程度であるのが好ましく、重合時間は、30分間~24時間程度であるのが好ましい。
アクリルエマルション系重合体:約0.1gを採取し、平均孔径0.2μmの多孔質テトラフルオロエチレンシート(商品名「NTF1122」、日東電工株式会社製)に包んだ後、凧糸で縛り、その際の重量を測定し、該重量を浸漬前重量とする。なお、該浸漬前重量は、アクリルエマルション系重合体(上記で採取したもの)と、テトラフルオロエチレンシートと、凧糸の総重量である。また、テトラフルオロエチレンシートと凧糸の合計重量も測定しておき、該重量を包袋重量とする。次に、上記のアクリルエマルション系重合体をテトラフルオロエチレンシートで包み、凧糸で縛ったもの(「サンプル」と称する)を、酢酸エチルで満たした50ml容器に入れ、23℃にて7日間静置する。その後、容器からサンプル(酢酸エチル処理後)を取り出して、アルミニウム製カップに移し、130℃で2時間、乾燥機中で乾燥して酢酸エチルを除去した後、重量を測定し、該重量を浸漬後重量とする。そして、下記の式から溶剤不溶分を算出する。
溶剤不溶分(重量%)=(a-b)/(c-b)×100(上記式において、aは浸漬後重量であり、bは包袋重量であり、cは浸漬前重量である。)
GPC測定は、東ソー株式会社製GPC装置「HLC-8220GPC」を用いて行い、ポリスチレン換算値にて分子量を求める。測定条件は下記の通りである。
サンプル濃度:0.2重量%(THF溶液)
サンプル注入量:10μl
溶離液:THF
流速:0.6ml/min
測定温度:40℃
カラム:サンプルカラム;TSKguardcolumn SuperHZ-H 1本+TSKgel SuperHZM-H 2本
リファレンスカラム;TSKgel SuperH-RC 1本検出器:示差屈折計
本発明の粘着剤組成物は、アクリルエマルション系重合体を適宜架橋することにより、より耐熱性に優れたものとなり、好ましい態様となる。本発明に用いられる架橋剤としては、特に制限されるものではないが、例えば、イソシアネート化合物、エポキシ化合物、メラミン系樹脂、アジリジン誘導体、および金属キレート化合物などを用いることができる。なかでも、主に適度な凝集力を得る観点から、イソシアネート化合物やエポキシ化合物が特に好ましく用いられる。これらの化合物は単独で使用してもよく、また2種以上を混合して使用してもよい。
同重量の水(25℃)と架橋剤を、攪拌機を用いて回転数300rpm、10分の条件で混合し、遠心分離により水相と油相に分ける。次いで、水相を採取し120℃で1時間乾燥して、乾燥減量から水相中の不揮発分(水100重量部に対する不揮発成分の重量部)を求める。
非水溶性架橋剤の有するカルボキシル基と反応しうる官能基のモル数=[非水溶性架橋剤の配合量(配合量)]/[官能基当量]=4/110
例えば、非水溶性架橋剤として、エポキシ当量が110(g/eq)のエポキシ系架橋剤を4g添加(配合)する場合、エポキシ系架橋剤の有するエポキシ基のモル数は、例えば、以下のように算出できる。
エポキシ系架橋剤の有するエポキシ基のモル数=[エポキシ系架橋剤の配合量(配合量)]/[エポキシ当量]=4/110
本発明の再剥離用水分散型アクリル系粘着剤組成物は、アルキレンオキシド基含有ポリシロキサンを必須成分として含有する。前記アルキレンオキシド基含有ポリシロキサンを含有することにより、優れた帯電防止性が発現できる。帯電防止性が発現されるメカニズムの詳細は定かでないが、アルキレンオキシド基は空気中の水分と親和性が高いため、空気中への電荷の移動が容易に起こり易く、また、アルキレンオキシド基は分子運動の自由度が高く、剥離時に生じる電荷を空気中へ効率的に移動し易いため、優れた帯電防止性が発現されているものと推察される。なお、ポリシロキサン骨格は、低表面張力のため少量でも高い界面吸着性を持つので、被着体(被保護体)から粘着シートを剥離する際に被保護体表面へ均一に微量転写でき、被着体(被保護体)表面に生じた電荷の移動を効率的に起こすことができ、優れた帯電防止性が発現される。更に、アルカリ金属塩やイオン液体などのイオン性化合物を併用することにより、前記イオン性化合物中の、例えば、アルカリ金属イオンがアルキレンオキシド基に配位したまま界面吸着することができ、より優れた帯電防止性を付与することができるので、好ましい。
(式中、R1は1価の有機基、R2,R3及びR4はアルキレン基、もしくはR5はヒドロキシル基もしくは有機基、m及びnは0~1000の整数。但し、m,nが同時に0となることはない。a及びbは0~100の整数。但し、a,bが同時に0となることはない。)
本発明の再剥離用水分散型アクリル系粘着剤組成物は、更に、イオン性化合物を含有することが好ましく、帯電防止性を付与できるものであれば、特に制限なく使用できるが、例えば、前記イオン性化合物として、アルカリ金属塩、及び/又は、イオン液体であることが、より好ましい。また、本前記イオン性化合物が、フッ素含有アニオンや、イミド基含有アニオンから構成されることも好ましい。前記イオン性化合物を含有することにより、得られる粘着剤層(粘着シート)を被着体(被保護体)に貼付後、剥離する際に、帯電防止が図られていない被着体に対して、帯電防止性を付与することができる。また、前記イオン性化合物は、前記アクリルエマルション系重合体との相溶性、及びバランスの良い相互作用が期待できる。前記イオン性化合物は、それぞれ単独で使用してもよく、混合して使用することも可能である。
本発明におけるイオン液体とは、25℃で液状を呈する溶融塩(イオン性化合物)をいい、特に限定されないが、優れた帯電防止能が得られる理由から、下記式(A)~(E)で表される有機カチオン成分と、アニオン成分からなるものが好ましく用いられる。
ウムトリフルオロメタンスルホネート、N,N-ジエチル-N-メチル-N-(2-メトキシエチル)アンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジエチル-Nメチル-N-(2-メトキシエチル)アンモニウムビス(ペンタフルオロエタンスルホニル)イミド、グリシジルトリメチルアンモニウムトリフルオロメタンスルホネート、グリシジルトリメチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、グリシジルトリメチルアンモニウムビス(ペンタフルオロエタンスルホニル)イミド、テトラオクチルホスホニウムトリフルオロメタンスルホネート、テトラオクチルホスホニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジメチル-N-エチル-N-プロピルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジメチル-N-エチル-N-ブチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジメチル-N-エチル-N-ペンチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジメチル-N-エチル-N-へキシルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジメチル-N-エチル-N-ヘプチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジメチル-N-エチル-N-ノニルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジメチル-N,N-ジプロピルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジメチル-N-プロピル-N-ブチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジメチル-N-プロピル-N-ペンチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジメチル-N-プロピル-N-ヘキシルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジメチル-N-プロピル-N-ヘプチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジメチル-N-ブチル-N-ヘキシルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジメチル-N-ブチル-N-ヘプチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジメチル-N-ペンチル-N-ヘキシルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジメチル-N,N-ジヘキシルアンモニウムビス(トリフルオロメタンスルホニル)イミド、トリメチルヘプチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジエチル-N-メチル-N-プロピルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジエチル-N-メチル-N-ペンチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジエチル-N-メチル-N-ヘプチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジエチル-N-プロピル-N-ペンチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、トリエチルプロピルアンモニウムビス(トリフルオロメタンスルホニル)イミド、トリエチルペンチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、トリエチルヘプチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジプロピル-N-メチル-N-エチルアンモニウムビス(トリフルオロメダンスルホニル)イミド、N,N-ジプロピル-N-メチル-N-ペンチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジプロピル-N-ブチル-N-へキシルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジプロピル-N,N-ジヘキシルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジブチル-N-メチル-N-ペンチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N-ジブチル-N-メチル-N-ヘキシルアンモニウムビス(トリフルオロメタンスルホニル)イミド、トリオクチルメチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N-メチル-N-エチル-N-プロピル-N-・BR>Yンチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、1-ブチルピリジニウム(トリフルオロメタンスルホニル)トリフルオロアセトアミド、1-ブチル-3-メチルピリジニウム(トリフルオロメタンスルホニル)トリフルオロアセトアミド、1-エチル-3-メチルイミダゾリウム(トリフルオロメタンスルホニル)トリフルオロアセトアミド、N-エチル-N-メチルモルフォリニウムチオシアネート、4-エチル-4-メチルモルフォリニウムメチルカーボネート、1-エチル-3-メチルイミダゾリウムチオシアネート、1-ブチル-3-メチルイミダゾリウムチオシアネート、1-エチル-3-メチルイミダゾリウムテトラシアノボレート、1-エチル-3-メチルイミダゾリウムトリス(ペンタフルオロエチル)トリフルオロホスフェート、1-エチル-3-メチルイミダゾリウムビス(フルオロフルホニル)イミド、トリエチルスルホニウムビス(トリフルオロメチルスルホニル)イミドなどがあげられる。
本発明の再剥離用水分散型アクリル系粘着剤組成物は、アルカリ金属塩を帯電防止剤として含有することもできる。前記アルカリ金属塩を含有することにより、得られる粘着剤層(粘着シート)を被着体(被保護体)に貼付後、剥離する際に、帯電防止が図られていない被着体に対して、帯電防止性を付与することができる。また、前記アルカリ金属塩は、前記アクリルエマルション系重合体との相溶性、及びバランスの良い相互作用が期待できる。
本発明の再剥離用水分散型アクリル系粘着剤組成物(粘着剤組成物)は、上述の通り、本発明のアクリルエマルション系重合体、及び、アルキレンオキシド基含有ポリシロキサンを必須の成分として含有する。さらに、必要に応じて、その他の各種添加剤を含有してよい。
本発明の粘着剤層(粘着シート)は、前記再剥離用水分散型アクリル系粘着剤組成物により形成される。粘着剤層の形成方法は特に限定されず、公知慣用の粘着剤層の形成方法を用いることができる。粘着剤層の形成は、基材又は剥離フィルム(剥離ライナー)上に、前記粘着剤組成物を塗布した後、乾燥することより形成することができる。なお、粘着剤層を剥離(離型)フィルムに形成した場合には、前記粘着剤層を、基材に貼り合せて転写する。
(アクリルエマルション系重合体の調製)
容器に、水90重量部、及び、表1に示すように、アクリル酸2-エチルヘキシル(2EHA)96重量部、アクリル酸(AA)4重量部、反応性ノニオンアニオン系乳化剤(第一工業製薬(株)製、商品名「アクアロンHS-1025」)3重量部を配合した後、ホモミキサーにより攪拌混合し、モノマーエマルションを調製した。
前記アクリルエマルション系重合体の水分散液に、アクリルエマルション系重合体(固形分)100重量部に対して、非水溶性架橋剤であるエポキシ系架橋剤[三菱ガス化学(株)製、商品名「TETRAD-C」、1,3-ビス(N,N-ジグリシジルアミノメチル)シクロヘキサン、エポキシ当量:110、官能基数:4]2.5重量部、アルキレンオキシド基含有ポリシロキサン[信越シリコーン(株)製、商品名「KF-353」]1重量部、分散剤であるエチレンオキサイド含有アセチレングリコール[日信化学工業(株)製、商品名「Surfynol 420」、HLB値:4]1重量部を、攪拌機を用いて、23℃、300rpm、10分の攪拌条件で攪拌混合し、再剥離用水分散型アクリル系粘着剤組成物を調製した。
さらに、前記再剥離用水分散型アクリル系粘着剤組成物を、PETフィルム(東洋紡績(株)製、商品名「E7415」、厚さ:38μm)のコロナ処理面上に、テスター産業(株)製アプリケーターを用いて、乾燥後の厚さが15μmとなるように塗布(コーティング)し、その後、熱風循環式オーブンで、120℃で2分間乾燥させ、さらにその後、室温で1週間養生(エージング)して、粘着シートを得た。
表1に示すように、原料モノマー及び配合量等を変更し、実施例1-1と同様にして、モノマーエマルションを調製した。なお、表中に記載のない添加剤については、実施例1-1と同様の配合量で調製した。また、前記モノマーエマルションを用い、実施例1-1と同様にして、再剥離用水分散型アクリル系粘着剤組成物および粘着シートを得た。
実施例および比較例で得られた再剥離用水分散型アクリル系粘着剤組成物および粘着シートについて、下記の測定方法又は評価方法により評価を行った。なお、評価結果については、表1に示した。
作製した粘着シートを幅70mm、長さ130mmのサイズにカットし、セパレータを剥離した後、あらかじめ除電しておいたアクリル板(三菱レイヨン社製、アクリライト、厚み:1mm、幅:70mm、長さ:100mm)に貼り合わせた偏光板(日東電工(株)製、商品名「SEG1425DU」表面に、片方の端部が30mmはみ出すようにハンドローラーにて圧着した(対DU)。続いて、23℃×24±2%RHの環境下に一日放置した後、図1に示すように所定の位置にサンプルをセットする。30mmはみ出した片方の端部を自動巻取り機に固定し、剥離角度150°、剥離速度10m/分となるように剥離した。このときに発生する偏光板表面の電位を所定の位置に固定してある電位測定機(春日電機社製、KSD-0103)にて測定した。この際の剥離帯電圧を、「23℃×23%RH剥離帯電圧」とした。サンプルと電位測定機との距離はアクリル板表面測定時100mmとした。なお、測定は23℃×24±2%RHの環境下で行った。
また、前記環境下の代わりに、23℃×50±2%RHの環境下に一日放置した後に、サンプルセットし、測定を23℃×50±2%RHの環境下で行った場合の剥離帯電圧を、「23℃×50%RH剥離帯電圧」とした。
作製した粘着シートを幅25mm、長さ100mmのサイズにカットし、セパレータを剥離した後、貼り合わせ機(テスター産業(株)製、小型貼り合わせ機)を用いて、偏光板(日東電工社製、SEG1425DU、幅:70mm、長さ:100mm)に0.25MPa、0.3m/minの条件でラミネートし、評価サンプルを作製した(対DU)。
ラミネート後、23℃×50%RHの環境下に30分間放置した後、万能引張試験機にて剥離速度30m/min、剥離角度180°で剥離したときの剥離力(粘着力)(N/25mm)を測定し、「初期剥離力」とした。測定は23℃×50%RHの環境下で行った。
また、前記の粘着シートと、偏光板との貼り合わせサンプルを、40℃の環境下に、1週間保存した後、23℃50%RHの環境下に2時間放置した後、剥離速度30m/minにて180°剥離試験を行い、粘着シートの偏光板に対する剥離力(粘着力)(N/25mm)を測定し、「経時剥離力」とした。
実施例および比較例で得られた粘着シート(サンプルサイズ:25mm幅×100mm長さ)を、貼り合わせ機(テスター産業(株)製、小型貼り合せ機)を用いて、0.25MPa、0.3m/分の条件で、偏光板(日東電工(株)製、商品名「SEG1425DU」、サイズ:70mm幅×120mm長さ)上に貼り合わせた。
低汚染性良好(○):粘着シートを貼付した部分と貼付していない部分で変化が見られなかった。
低汚染性不良(×):粘着シートを貼付した部分に白化が見られた。
MMA:メタクリル酸メチル
AA:アクリル酸
HS-1025:第一工業製薬(株)製、商品名「アクアロンHS-1025」(反応性ノニオンアニオン系乳化剤)
T/C:三菱ガス化学(株)製、商品名「TETRAD-C」(1,3-ビス(N,N-ジグリシジルアミノメチル)シクロヘキサン、エポキシ当量:110、官能基数:4)(非水溶性架橋剤)
EX-512:ナガセケムテックス(株)製、商品名「デナコール EX-512」(ポリグリセロールポリグリシジルエーテル、エポキシ当量:168、官能基数:約4)(水溶性架橋剤)
Surfynol 420:日信化学工業(株)製、商品名「Surfunol 420」(エチレンオキシド含有アセチレングリコール、HLB値:4)
KF-353:信越シリコーン(株)製、商品名「KF-353」(アルキレンオキシド含有ポリシロキサン、HLB値:10)
PEG-4000:キシダ化学(株)製、商品名「1級ポリエチレングリコール4000」(アルキレンオキシド基含有化合物)
(アクリルエマルション系重合体の調製)
容器に、水90重量部、及び、表2に示すように、アクリル酸2-エチルヘキシル(2EHA)92重量部、アクリル酸(AA)4重量部、メタクリル酸メチル(MMA)4重量部、反応性ノニオンアニオン系乳化剤(第一工業製薬(株)製、商品名「アクアロンHS-1025」)3重量部を配合した後、ホモミキサーにより攪拌混合し、モノマーエマルションを調製した。
合体の水分散液(アクリルエマルション系重合体の濃度:41重量%)を調製した。
前記アクリルエマルション系重合体の水分散液に、アクリルエマルション系重合体(固形分)100重量部に対して、非水溶性架橋剤であるエポキシ系架橋剤[三菱ガス化学(株)製、商品名「TETRAD-C」、1,3-ビス(N,N-ジグリシジルアミノメチル)シクロヘキサン、エポキシ当量:110、官能基数:4]2.5重量部、アルカリ金属塩であるビス(トリフルオロメタンスルホニル)イミドリチウム(LiN(CF3SO2)2)1重量部、アルキレンオキシド基含有ポリシロキサン[信越シリコーン(株)製、商品名「KF-353」]1重量部を攪拌機を用いて、23℃、300rpm、10分の攪拌条件で攪拌混合し、水分散型アクリル系粘着剤組成物を調製した。
さらに、前記水分散型アクリル系粘着剤組成物を、PETフィルム(東洋紡績(株)製、商品名「E7415」、厚さ:38μm)のコロナ処理面上に、テスター産業(株)製アプリケーターを用いて、乾燥後の厚さが15μmとなるように塗布(コーティング)し、その後、熱風循環式オーブンで、120℃で2分間乾燥させ、さらにその後、室温で1週間養生(エージング)して、粘着シートを得た。
表2及び表3に示すように、原料モノマー及び配合量等を変更し、実施例2-1と同様にして、モノマーエマルションを調製した。なお、表中に記載のない添加剤については、実施例2-1と同様の配合量で調製した。また、前記モノマーエマルションを用い、実施例2-1と同様にして、水分散型アクリル系粘着剤組成物および粘着シートを得た。
実施例および比較例で得られた水分散型アクリル系粘着剤組成物および粘着シートについて、下記の測定方法又は評価方法により評価を行った。なお、具体的な配合内容、及び、評価結果については、表2及び表3に示した。
作製した粘着シートを幅70mm、長さ130mmのサイズにカットし、セパレータを剥離した後、あらかじめ除電しておいたアクリル板(三菱レイヨン社製、アクリライト、厚み:1mm、幅:70mm、長さ:100mm)に貼り合わせた偏光板(日東電工(株)製、商品名「SEG1425DU」表面に、片方の端部が30mmはみ出すようにハンドローラーにて圧着した(対DU)。続いて、23℃×50±2%RHの環境下に一日放置した後、図1に示すように所定の位置にサンプルをセットする。30mmはみ出した片方の端部を自動巻取り機に固定し、剥離角度150°、剥離速度10m/min(分)となるように剥離した。このときに発生する偏光板表面の電位を所定の位置に固定してある電位測定機(春日電機社製、KSD-0103)にて測定した。この際の剥離帯電圧を、「23℃×50%RH剥離帯電圧」とした。サンプルと電位測定機との距離はアクリル板表面測定時100mmとした。なお、測定は23℃×50±2%RHの環境下で行った。
作製した粘着シートを幅25mm、長さ100mmのサイズにカットし、セパレータを剥離した後、貼り合わせ機(テスター産業(株)製、小型貼り合わせ機)を用いて、偏光板(日東電工社製、SEG1425DU、幅:70mm、長さ:100mm)に0.25MPa、0.3m/minの条件でラミネートし、評価サンプルを作製した(対DU)。
ラミネート後、23℃×50%RHの環境下に30分間放置した後、万能引張試験機にて剥離速度30m/min、剥離角度180°で剥離したときの剥離力(粘着力)(N/25mm)を測定し、「対DU初期剥離力」とした。測定は23℃×50%RHの環境下で行った。
また、前記偏光板(日東電工社製、商品名「SEG1425DU」、幅:70mm、長さ:100mm)の代わりに、偏光板(日東電工社製、商品名「SEG1425DUAGS1」、幅:70mm、長さ:100mm)を使用して、「対AG初期剥離力」とした。
本発明の粘着シートの剥離力比(対DU初期剥離力/対AG初期剥離力)としては1.5未満が好ましく、1.0以下がより好ましい。前記範囲内を外れると、被着体の種類に応じて、粘着シートを使い分ける必要が生じる場合があり、好ましくない。
実施例および比較例で得られた粘着シート(サンプルサイズ:25mm幅×100mm長さ)を、貼り合わせ機(テスター産業(株)製、小型貼り合せ機)を用いて、0.25MPa、0.3m/分の条件で、偏光板(日東電工社製、商品名「SEG1425DUAGS1」、サイズ:70mm幅×120mm長さ)上に貼り合わせた。
低汚染性良好(○):粘着シートを貼付した部分と貼付していない部分で変化が見られなかった。
低汚染性不良(×):粘着シートを貼付した部分に白化が見られた。
本発明において使用するアルキレンオキシド基(AO)含有ポリシロキサンに含まれるプロピレンオキシド基の含有割合(POモル含有率)は、NMR測定により求めた。なお、NMR測定は、核磁気共鳴装置(日本電子社製、EX-400)を用いて、下記の測定条件にて行った。
観測周波数:400MHz(1H)、100MHz(13C)
測定溶媒:CDCl3
測定温度:23℃
AA:アクリル酸
MMA:メタクリル酸メチル
HS-1025:第一工業製薬(株)製、商品名「アクアロンHS-1025」(反応性ノニオンアニオン系乳化剤)
T/C:三菱ガス化学(株)製、商品名「TETRAD-C」(1,3-ビス(N,N-ジグリシジルアミノメチル)シクロヘキサン、エポキシ当量:110、官能基数:4)(非水溶性架橋剤)
EX-512:ナガセケムテックス(株)製、商品名「デナコール EX-512」(ポリグリセロールポリグリシジルエーテル、エポキシ当量:168、官能基数:約4)(水溶性架橋剤)
LiCF3SO3:トリルオロメタンスルホン酸リチウム(アルカリ金属塩)
LiN(CF3SO2)2:ビス(トリフルオロメタンスルホニル)イミドリチウム(アルカリ金属塩)
KF-353:信越シリコーン(株)製、商品名「KF-353」(エチレンオキシド基含有ポリシロキサン、HLB値:10、POモル含有率0.1%以下)
KF-352A:信越シリコーン(株)製、商品名「KF-352A」(エチレンオキシド基含有ポリシロキサン、HLB値:7、POモル含有率49%)
PEG-4000:キシダ化学(株)製、商品名「1級ポリエチレングリコール4000」(エチレンオキシド基含有化合物)
(アクリルエマルション系重合体の調製)
容器に、水90重量部、及び、表1に示すように、アクリル酸2-エチルヘキシル(2EHA)92重量部、アクリル酸(AA)4重量部、メタクリル酸メチル(MMA)4重量部、反応性ノニオンアニオン系乳化剤(第一工業製薬(株)製、商品名「アクアロンHS-1025」)3重量部を配合した後、ホモミキサーにより攪拌混合し、モノマーエマルションを調製した。
前記アクリルエマルション系重合体の水分散液に、アクリルエマルション系重合体(固形分)100重量部に対して、非水溶性架橋剤であるエポキシ系架橋剤[三菱ガス化学(株)製、商品名「TETRAD-C」、1,3-ビス(N,N-ジグリシジルアミノメチル)シクロヘキサン、エポキシ当量:110、官能基数:4]2.5重量部、アルキレンオキシド基含有ポリシロキサン[信越シリコーン(株)製、商品名「KF-352」]0.15重量部、イオン液体である1-メチル-1-プロピルピロリジニウムビスフルオロスルフォニルイミド[第一工業製薬(株)製、商品名「エレクセルAS-120]1重量部、アルキレンオキシド基含有ポリシロキサン[信越シリコーン(株)製、商品名「KF-352」]0.15重量部を、攪拌機を用いて、23℃、300rpm、10分の攪拌条件で攪拌混合し、再剥離用水分散型アクリル系粘着剤組成物を調製した。
さらに、前記再剥離用水分散型アクリル系粘着剤組成物を、PETフィルム(東洋紡績(株)製、商品名「E7415」、厚さ:38μm)のコロナ処理面上に、テスター産業(株)製アプリケーターを用いて、乾燥後の厚さが15μmとなるように塗布(コーティング)し、その後、熱風循環式オーブンで、120℃で2分間乾燥させ、さらにその後、室温で1週間養生(エージング)して、粘着シートを得た。
表1に示すように、原料モノマー及び配合量等を変更し、実施例3-1と同様にして、モノマーエマルションを調製した。なお、表中に記載のない添加剤については、実施例3-1と同様の配合量で調製した。また、前記モノマーエマルションを用い、実施例3-1と同様にして、再剥離用水分散型アクリル系粘着剤組成物および粘着シートを得た。
実施例および比較例で得られた再剥離用水分散型アクリル系粘着剤組成物および粘着シートについて、下記の測定方法又は評価方法により評価を行った。なお、評価結果については、表1に示した。
作製した粘着シートを幅70mm、長さ130mmのサイズにカットし、セパレータを剥離した後、あらかじめ除電しておいたアクリル板(三菱レイヨン社製、アクリライト、厚み:1mm、幅:70mm、長さ:100mm)に貼り合わせた偏光板(日東電工(株)製、商品名「SEG1425DU」表面に、片方の端部が30mmはみ出すようにハンドローラーにて圧着した(対DU)。続いて、23℃×50±2%RHの環境下に一日放置した後、図1に示すように所定の位置にサンプルをセットする。30mmはみ出した片方の端部を自動巻取り機に固定し、剥離角度150°、剥離速度10m/分となるように剥離した。このときに発生する偏光板表面の電位を所定の位置に固定してある電位測定機(春日電機社製、KSD-0103)にて測定した。この際の剥離帯電圧を、「23℃×50%RH剥離帯電圧」とした。サンプルと電位測定機との距離はアクリル板表面測定時100mmとした。なお、測定は23℃×50±2%RHの環境下で行った。
作製した粘着シートを幅25mm、長さ100mmのサイズにカットし、セパレータを剥離した後、貼り合わせ機(テスター産業(株)製、小型貼り合わせ機)を用いて、偏光板(日東電工社製、SEG1425DU、幅:70mm、長さ:100mm)に0.25MPa、0.3m/minの条件でラミネートし、評価サンプルを作製した(対DU)。
ラミネート後、23℃×50%RHの環境下に30分間放置した後、万能引張試験機にて剥離速度30m/min、剥離角度180°で剥離したときの剥離力(粘着力)(N/25mm)を測定し、「初期剥離力」とした。測定は23℃×50%RHの環境下で行った。
また、前記偏光板(日東電工社製、商品名「SEG1425DU」、幅:70mm、長さ:100mm)の代わりに、偏光板(日東電工社製、商品名「SEG1425DUAGS1」、幅:70mm、長さ:100mm)を使用して、「対AG初期剥離力」とした。
本発明の粘着シートの剥離力比(対DU初期剥離力/対AG初期剥離力)としては1.5未満が好ましく、1.0以下がより好ましい。前記範囲内を外れると、被着体の種類に応じて、粘着シートを使い分ける必要が生じる場合があり、好ましくない。
実施例および比較例で得られた粘着シート(サンプルサイズ:25mm幅×100mm長さ)を、貼り合わせ機(テスター産業(株)製、小型貼り合せ機)を用いて、0.25MPa、0.3m/分の条件で、偏光板(日東電工社製、商品名「SEG1425DUAGS1」、サイズ:70mm幅×120mm長さ)上に貼り合わせた。
低汚染性良好(○):粘着シートを貼付した部分と貼付していない部分で変化が見られなかった。
低汚染性不良(×):粘着シートを貼付した部分に白化が見られた。
AA:アクリル酸
MMA:メタクリル酸メチル
HS-1025:第一工業製薬(株)製、商品名「アクアロンHS-1025」(反応性ノニオンアニオン系乳化剤)
T/C:三菱ガス化学(株)製、商品名「TETRAD-C」(1,3-ビス(N,N-ジグリシジルアミノメチル)シクロヘキサン、エポキシ当量:110、官能基数:4)(非水溶性架橋剤)
AS-110:第一工業製薬(株)製、商品名「エレクセルAS-110」、1-エチル-3-メチルイミダゾリウムビスフルオロスルホニルイミド(有効成分100重量%)(イオン液体)
AS-120:第一工業製薬(株)製、商品名「エレクセルAS-120」、1-メチル-1-プロピルピロリジニウムビスフルオロスルフォニルイミド(有効成分100重量%)(イオン液体)
AS-130:第一工業製薬(株)製、商品名「エレクセルAS-130」、1-メチル-1-プロピルピペリジニウムビスフルオロスルフォニルイミド(有効成分100重量%)(イオン液体)
CIL-312:日本カーリット(株)製、商品名「CIL-312」、1-ブチル-3-メチルピリジニウムビス(トリフルオロメタンスルホニル)イミド(有効成分100重量%)(イオン液体)
KF-351:信越シリコーン(株)製、商品名「KF-351」(エチレンオキシド基含有ポリシロキサン、HLB値:12)
KF-352:信越シリコーン(株)製、商品名「KF-352」(エチレンオキシド基含有ポリシロキサン、HLB値:7、POモル含有率49%)
KF-353:信越シリコーン(株)製、商品名「KF-353」(エチレンオキシド基含有ポリシロキサン、HLB値:10、POモル含有率0.1%以下)
2 粘着シート
3 偏光板
4 アクリル板
5 サンプル固定台
Claims (15)
- 原料モノマーとして、少なくとも、(メタ)アクリル酸アルキルエステル(A)、及び、カルボキシル基含有不飽和モノマー(B)を0.5~10重量%含有するアクリルエマルション系重合体と、アルキレンオキシド基含有ポリシロキサンとを含有することを特徴とする再剥離用水分散型アクリル系粘着剤組成物。
- 前記アクリルエマルション系重合体100重量部に対して、前記アルキレンオキシド基含有ポリシロキサンを5重量部以下含有することを特徴とする請求項1に記載の再剥離用水分散型アクリル系粘着剤組成物。
- 前記ポリシロキサンが、少なくとも、エチレンオキシド(EO)基を含むことを特徴とする請求項1~3のいずれかに記載の水分散型アクリル系粘着剤組成物。
- 前記ポリシロキサンのHLB値が、4~12であることを特徴とする請求項1~4のいずれかに記載の水分散型アクリル系粘着剤組成物。
- 更に、イオン性化合物を含有することを特徴とする請求項1~5のいずれかに記載の水分散型アクリル系粘着剤組成物。
- 前記イオン性化合物が、アルカリ金属塩、及び/又は、イオン液体であることを特徴とする請求項1~6のいずれかに記載の水分散型アクリル系粘着剤組成物。
- 前記イオン性化合物が、フッ素含有アニオンから構成されることを特徴とする請求項1~7のいずれかに記載の水分散型アクリル系粘着剤組成物。
- 前記イオン性化合物が、イミド基含有アニオンから構成されることを特徴とする請求項1~8のいずれかに記載の水分散型アクリル系粘着剤組成物。
- 更に、HLB値が、13未満のアセチレンジオール化合物、及び/又は、その誘導体を含有することを特徴とする請求項1~9のいずれかに記載の水分散型アクリル系粘着剤組成物。
- 前記アクリルエマルション系重合体が、原料モノマーとして、更に、メタクリル酸メチル、酢酸ビニル、及び、ジエチルアクリルアミドからなる群より選択される少なくとも1種のモノマー(C)を含有することを特徴とする請求項1~10のいずれかに記載の再剥離用水分散型アクリル系粘着剤組成物。
- 前記アクリルエマルション系重合体が、分子中にラジカル重合性官能基を含む反応性乳化剤を用いて重合された重合体であることを特徴とする請求項1~11のいずれかに記載の再剥離用水分散型アクリル系粘着剤組成物。
- 基材の少なくとも片面に、請求項1~12のいずれかに記載の再剥離用水分散型アクリル系粘着剤組成物から形成される粘着剤層を有することを特徴とする粘着シート。
- 光学用途の表面保護フィルムとして用いられることを特徴とする請求項13に記載の粘着シート。
- 請求項14に記載の粘着シートが貼付されていることを特徴とする光学部材。
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- 2012-10-12 WO PCT/JP2012/076455 patent/WO2013058188A1/ja active Application Filing
- 2012-10-12 US US14/352,502 patent/US20140308516A1/en not_active Abandoned
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JP2018145415A (ja) * | 2017-03-02 | 2018-09-20 | 日油株式会社 | 剥離シート用硬化性樹脂組成物、これを用いた工程基材、および基材を保護する方法 |
JP2021518862A (ja) * | 2018-02-28 | 2021-08-05 | ダウ グローバル テクノロジーズ エルエルシー | 水性系剥離コーティング組成物 |
JP7149338B2 (ja) | 2018-02-28 | 2022-10-06 | ダウ グローバル テクノロジーズ エルエルシー | 水性系剥離コーティング組成物 |
Also Published As
Publication number | Publication date |
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TWI625375B (zh) | 2018-06-01 |
US20140308516A1 (en) | 2014-10-16 |
CN105385390A (zh) | 2016-03-09 |
KR101969605B1 (ko) | 2019-04-16 |
CN103814096A (zh) | 2014-05-21 |
CN103814096B (zh) | 2017-11-07 |
KR20140079353A (ko) | 2014-06-26 |
JP2013231157A (ja) | 2013-11-14 |
JP6227237B2 (ja) | 2017-11-08 |
TW201335319A (zh) | 2013-09-01 |
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