WO2012081198A1 - Drive cam and valve operating device for engine - Google Patents
Drive cam and valve operating device for engine Download PDFInfo
- Publication number
- WO2012081198A1 WO2012081198A1 PCT/JP2011/006823 JP2011006823W WO2012081198A1 WO 2012081198 A1 WO2012081198 A1 WO 2012081198A1 JP 2011006823 W JP2011006823 W JP 2011006823W WO 2012081198 A1 WO2012081198 A1 WO 2012081198A1
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- WIPO (PCT)
- Prior art keywords
- drive cam
- sliding surface
- layer
- valve
- cam
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/02—Valve drive
- F01L1/04—Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/28—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases more than one element being applied in one step
- C23C8/30—Carbo-nitriding
- C23C8/32—Carbo-nitriding of ferrous surfaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/12—Transmitting gear between valve drive and valve
- F01L1/14—Tappets; Push rods
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/12—Transmitting gear between valve drive and valve
- F01L1/14—Tappets; Push rods
- F01L1/143—Tappets; Push rods for use with overhead camshafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L13/00—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
- F01L13/0015—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque
- F01L13/0063—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque by modification of cam contact point by displacing an intermediate lever or wedge-shaped intermediate element, e.g. Tourtelot
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/12—Transmitting gear between valve drive and valve
- F01L1/14—Tappets; Push rods
- F01L1/16—Silencing impact; Reducing wear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L2301/00—Using particular materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L2303/00—Manufacturing of components used in valve arrangements
Definitions
- the present invention relates to a drive cam used in an engine valve operating apparatus, and an engine valve operating apparatus including the drive cam.
- Drive cams configured to interlock with the rotation of the crankshaft in the valve gear of the engine have a high degree of wear resistance so that the sliding surface with the driven mechanism (for example, rocker arm or tappet) that slides on the cam is not worn. Sex is required. Therefore, it is known that the drive cam is made of chill cast iron having high wear resistance, and various surface hardening treatments are performed on the chill cast iron in order to further improve wear resistance.
- Patent Document 1 discloses a technique for improving wear resistance by forming a sliding part such as a cam with chill cast iron and performing a PVD treatment on the surface thereof to form a hardened film.
- the driving cam is formed of chill cast iron and then subjected to soft nitriding treatment, so that nitrogen is diffused and penetrated into the surface, and the compound layer and the hardening layer (diffusion layer) are formed. By forming it, the wear resistance is improved.
- the wear resistance of the rocker arm is improved by performing chrome plating on the sliding surface of the rocker arm that slides with the drive cam in the valve gear of the engine, and then performing a two-step polishing process. Techniques for making them disclosed are disclosed.
- Patent Document 3 for example, the rotational motion of the drive cam is converted into the reciprocating motion of the valve by the swing cam mechanism, and the swing angle range of the swing cam mechanism is changed, so that the rotation speed of the drive cam is changed.
- a variable valve timing type valve operating apparatus in which a control device for realizing valve timing control is introduced.
- the pressure acting on the sliding surface of the drive cam is increased, it is required to further improve the wear resistance achieved by the conventional surface treatment method.
- the compound layer on the cam surface is hard and brittle.
- the compound layer on the moving surface becomes easy to peel off.
- peeling of the entire surface easily proceeds.
- the hardened layer is exposed.
- the hardened layer of chilled cast iron has a low wear resistance, so that there is a problem that the wear resistance of the drive cam is greatly reduced.
- an object of the present invention is to provide a drive cam with improved wear resistance of a sliding surface and improved durability, and an engine valve gear including the drive cam.
- the drive cam of the present invention is a drive cam having a sliding surface that is interlocked with the rotation of a crankshaft in an engine valve gear, and is nitrided. It is made of steel, and has a hardened layer formed by soft nitriding on the sliding surface, and the hardened layer exists on the surface of the sliding surface.
- the sliding surface of the drive cam is made of the hardened layer and does not have the compound layer formed by soft nitriding, the problem that the compound layer is peeled off by sliding of the drive cam is avoided. can do.
- the hardened layer formed by soft nitriding is exposed on the surface of the sliding surface of the drive cam of the present invention.
- the hardened layer is softer than nitrided steel instead of conventional chill cast iron. Since it is a hardened layer formed by nitriding, it has sufficient hardness and thickness, and extremely high wear resistance.
- the drive cam of the present invention having the above-described configuration has greatly improved wear resistance as compared with a conventional drive cam that has been subjected to soft nitriding treatment on chill cast iron and has a compound layer on the surface.
- the drive cam of the present invention is preferably manufactured by removing the compound layer after forming the hardened layer and the compound layer by performing the soft nitriding treatment on the sliding surface. According to this method, the drive cam of the present invention can be easily produced.
- the hardened layer is preferably a layer having a Vickers hardness of 550HV100 gf or more and a thickness of 100 to 300 ⁇ m.
- the nitrided steel has a bainite structure.
- a hardened layer having sufficient hardness and thickness can be formed, so that the drive cam of the present invention can achieve more excellent wear resistance.
- the present invention also includes an engine valve operating system including the drive cam and a driven mechanism that is driven by sliding with the drive cam and has a sliding surface that contacts the sliding surface of the drive cam. Also related. Since the valve drive apparatus uses the drive cam of the present invention, the sliding surface of the drive cam is excellent in wear resistance. Therefore, even when the operating conditions of the engine are severe and the sliding friction force against the drive cam is large. Good durability can be exhibited.
- a chrome plating layer and a diamond-like carbon film are formed on the chrome plating layer on the sliding surface of the driven mechanism in the valve operating device.
- Abrasion resistance can be improved by providing a chromium plating layer on the sliding surface of the driven mechanism.
- a diamond-like carbon layer on the surface of the chromium plating layer it is possible to improve the seizure resistance that can be a problem under severe operating conditions, and at the same time, further improve the wear resistance.
- the chromium plating layer is preferably polished so that the surface roughness Rz is 0.5 ⁇ m or less and the period of the irregularities of 0.1 ⁇ m or more is 50 ⁇ m or more.
- the diamond-like carbon film is preferably a metal-containing diamond-like carbon film. Thereby, improvement of seizure resistance and improvement of wear resistance can be reliably achieved.
- the driven mechanism has a sliding surface that contacts the sliding surface of the drive cam and a sliding surface that contacts the tappet.
- the drive cam and the driven mechanism for example, rocker arm
- the driven mechanism and the tappet have sliding surfaces with respect to each other.
- the valve gear is of a variable valve timing type.
- the variable valve timing type valve operating device includes a drive cam interlocking with the rotation of the crankshaft of the engine, a driven member that contacts the drive cam, and a movement of the driven member attached to the driven member.
- a swinging member that transmits to the tappet and a relative position changing mechanism that changes the relative position between the driven member and the swinging member are provided.
- the surface pressure with respect to the sliding surface of the drive cam fluctuates greatly, and the sliding surface of the driving cam is likely to be worn.
- the valve device is also preferable because the sliding surface of the drive cam hardly wears.
- the driven mechanism includes a tappet having a sliding surface that directly contacts the sliding surface of the drive cam.
- the tappet is in direct contact with the sliding surface of the drive cam, and the tappet corresponds to the driven mechanism. Even in this form, it is possible to achieve the effects of the present invention.
- the wear resistance of the sliding surface of the drive cam can be improved and the durability can be improved in the valve gear of the engine.
- the wear resistance can be improved and the durability can be improved.
- Sectional drawing which showed the variable valve timing type valve operating apparatus in 1st embodiment, and its periphery Cross-sectional enlarged view conceptually showing the vicinity of the surface of nitrided steel subjected to soft nitriding
- the cross-sectional enlarged view which conceptually showed the surface vicinity of the sliding surface of the drive cam which concerns on this invention
- Sectional drawing which extracted and showed the principal part of the valve operating apparatus of the engine in 2nd embodiment
- FIG. 1 is a cross-sectional view showing engine valve gears 11A and 11B and their surroundings in the first embodiment.
- the engine is a double overhead camshaft type (DOHC type) engine.
- DOHC type double overhead camshaft type
- the cylinder head 12 of the engine is provided with an intake port 12A and an exhaust port 12B connected to the combustion chamber 14.
- An intake side drive camshaft 13 and an exhaust side drive camshaft 15 are disposed above the cylinder head 12, and a cylinder head cover 16 is placed thereon.
- the drive camshafts 13 and 15 are connected to a crankshaft (not shown) of the engine via a rotation transmission mechanism (not shown) such as a chain, and rotate in conjunction with the crankshaft (not shown). To do.
- the cylinder head 12 is provided with an intake valve mechanism 17A for opening / closing the combustion chamber 14 with respect to the intake port 12A and an exhaust valve mechanism 17B for opening / closing the combustion chamber 14 with respect to the exhaust port 12B.
- the intake valve mechanism 17A is opened and closed by the intake side valve operating device 11A
- the exhaust valve mechanism 17B is opened and closed by the exhaust side valve operating device 11B.
- the valve gears 11A and 11B are variable valve timing types. Since the valve mechanisms 17A and 17B and the valve gears 11A and 11B have substantially the same structure on the intake side and the exhaust side, the following description will be made on the intake side as a representative.
- the intake valve mechanism 17A includes a valve body 20 having a flange portion 20a for opening and closing the intake port 12A and a stem portion 20b extending upward from the flange portion 20a.
- a groove is formed at the upper end of the stem portion 20 b, a cotter 21 is sandwiched in the groove, and a spring retainer 23 is attached to the cotter 21.
- a spring seat 24 is attached to the upper surface of the cylinder head 12, and a valve spring 22 is interposed between the spring seat 24 and the spring retainer 23. Therefore, the valve body 20 is biased upward by the valve spring 22 and the intake port 12A is closed.
- a tappet 31 is attached to the upper surface of the cotter 21.
- the valve gear 11A includes a drive cam shaft 13 that is interlocked with the rotation of the crankshaft of the engine, a drive cam 13a that is fixed to the drive cam shaft 13, and a movement of the drive cam 13a in contact with the drive cam 13a.
- a swing cam mechanism 32 that transmits to the tappet 31 of the mechanism 17A is provided.
- the swing cam mechanism 32 includes a driven member 33 that contacts the drive cam 13a, a swing member 34 that is attached to the driven member 33 and presses the tappet 31 of the intake valve mechanism 17A, and the driven member 33 and the swing member 34. And a relative position changing mechanism for changing the relative position between the two.
- the relative position changing mechanism includes a control shaft 35 that swingably supports the swing member 34, a connecting pin 36 that connects the driven member 33 to the swing member 34 so as to be angularly displaceable, and a part of the control shaft 35.
- a roller 37 that is rotatably provided to support the driven member 33 against the force from the drive cam 13a, and a driven spring (not shown) that biases the driven member 33 toward the drive cam 13a.
- a motor By angularly displacing the control shaft 35 with a motor (not shown), the relative positional relationship between the swing member 34 and the driven member 33 in the circumferential direction around the control shaft 35 changes, and the valve opening time of the valve body 20 and The lift amount can be changed.
- the drive cam 13 a is in contact with the driven member 33 in the swing cam mechanism 32.
- the drive cam 13a is obtained by forming nitrided steel into a predetermined shape.
- Nitride steel is conventionally known, and for the purpose of nitriding, aluminum (Al) or chromium (Cr) is alloyed so that a hard surface layer portion can be easily obtained, and further, manganese (Mn), molybdenum ( It is a special steel to which Mo), vanadium (V) and the like are appropriately added.
- various types of nitrided steel can be used. Among them, nitrided steel having a bainite structure is preferable because soft nitriding is performed quickly and a deep hardened layer is easily obtained.
- the nitrided steel constituting the drive cam 13a is subjected to soft nitriding at least on the sliding surface with the driven member 33.
- soft nitriding gas soft nitriding, plasma soft nitriding, ion soft nitriding, tuftride, sulfur nitriding, etc. are known, and the implementation conditions are not particularly limited, but cam distortion caused by heat treatment at high temperature is not limited. In order to suppress, it is preferable to process at 520 degrees C or less. In this embodiment, gas soft nitriding treatment is used.
- nitriding By soft nitriding, nitrogen diffuses and permeates into the surface of the nitrided steel, increasing the amount of nitrogen near the surface, forming a compound layer made of nitride on the outermost layer, and nitrogen below the compound layer.
- a hardened layer formed by diffusion is formed. This layer structure is shown in FIG. In FIG. 2, a hardened layer 52 in which nitrogen is diffused and permeated is formed on the non-nitrided layer 53 in which nitrogen is not diffused and permeated, and a compound layer 51 made of nitride is formed on the hardened layer 52. ing.
- the compound layer 51 constitutes the outermost layer.
- the compound layer 51 is a layer of about several ⁇ m to several tens of ⁇ m formed on the outermost layer of nitrided steel subjected to soft nitriding. In terms of composition, it is a layer made of a composite nitride such as iron or chromium.
- the hardened layer 52 is also called a diffusion layer, and is a layer formed immediately below the compound layer 51. No iron nitride is formed and the layer is simply a solid solution of nitrogen, or the nitride of an additive element such as aluminum or chromium is dispersed in the parent phase of solid solution of nitrogen. It is a composite layer.
- the compound layer formed by the soft nitriding treatment is hard and brittle and is easily broken. Therefore, when the driving cam is formed using the nitrided steel having the compound layer on the outermost surface, the compound layer easily peels off due to the surface pressure during operation, which causes a problem in durability.
- FIG. 3 shows the layer structure in the vicinity of the surface of the sliding surface of the drive cam according to the present invention.
- a hardened layer 52 in which nitrogen is diffused and permeated is formed on an unnitrided layer 53 in which nitrogen is not diffused and permeated. Unlike FIG. 2, the hardened layer 52 is exposed on the outermost surface. The compound layer 51 is not formed on the hardened layer 52.
- the hardened layer formed on the outermost surface of the sliding surface of the drive cam according to the present invention is a layer having a Vickers hardness of 550HV100 gf or more.
- the thickness of the cured layer exhibiting such hardness is preferably 100 to 300 ⁇ m.
- the Vickers hardness is significantly lower than 550, for example, about 300, and the hardness is poor.
- the drive cam of the present invention can be manufactured by sequentially performing the following steps. (1) A step of forming a drive cam made of nitrided steel. (2) A step of forming a hardened layer and a compound layer by performing a soft nitriding treatment on at least the sliding surface of the surface of the formed drive cam. (3) A step of removing the compound layer from the sliding surface and exposing the hardened layer to the outermost surface of the sliding surface.
- the method of removing the compound layer from the sliding surface is not particularly limited, and a method of removing by a normal mechanical polishing treatment or the like can be used.
- a method of measuring the hardness distribution in the cross section of the sliding surface or a method of observing the cross sectional structure of the sliding surface with an electron microscope is applied. Can do.
- the inventors have a drive cam having a sliding surface on which a hardened layer and a compound layer are formed by performing a soft nitriding treatment, and the hardened layer is exposed on the outermost surface by removing the compound layer after the soft nitriding treatment.
- Four types of drive cams each having a sliding surface were prepared, subjected to a rotational sliding test under specific conditions, and the amount of wear was measured at five specific locations on the surface of the driving cam.
- the amount of wear was significantly reduced by the drive cam from which the compound layer was removed at any measurement location on the sliding surface.
- the result was that the amount of wear decreased to less than half by removing the compound layer. From the above, it has been experimentally confirmed that the wear resistance of the sliding surface of the driving cam is remarkably improved by removing the compound layer on the sliding surface.
- the driven member 33 that is in contact with the drive cam 13a will be described.
- this driven member a member formed by subjecting the surface of the formed body made of steel to a chrome plating process to the surface of the sliding surface (sliding surface with the drive cam) can be used. This chrome plating is intended to improve wear resistance.
- the present inventors use a variable valve timing type in which the fluctuation of the surface pressure is severe using the driven member subjected to the chromium plating treatment and the driving cam in which the compound layer is removed and the hardened layer is exposed as described above. It has been found that when the valve operating apparatus is operated, seizure is likely to occur and seizure resistance (adhesion resistance) decreases. Specifically, the material of the surface of the drive cam is peeled off, and the problem arises that the material adheres to the surface of the driven member. This is presumed to be due to the intermetallic bond that occurs between the hardened layer on the surface of the drive cam and the surface of the driven member.
- the compound layer is a kind of ceramic, it plays the role of a protective film for preventing the intermetallic bond, and it is considered that the seizure resistance has not been a problem.
- the protective film is eliminated, and the drive cam material adheres to the surface of the driven member under severe operating conditions in the variable valve timing type valve gear. It is thought that it came to do.
- the present inventor has considered performing various surface treatments on the sliding surface (sliding surface with the drive cam) of the driven member that has been subjected to chrome plating. did. However, when tin plating, Kanigen plating (electroless nickel plating), or Kaniflon plating is applied as the surface treatment, the plating layer itself peels off and wear occurs on the sliding surface of the driven member. There was no improvement in adherence.
- seizure load the load when seizure occurred.
- the seizure load was dispersed in the range of 10 to 70 kgf, and was uneven and unstable.
- the seizure resistance was insufficient with the following.
- the seizure load is in the range of 40 to 50 kgf, showing excellent seizure resistance and seizure resistance. It was stable at a high level. Thus, a remarkable improvement in seizure resistance due to the formation of the diamond-like carbon film was confirmed.
- the wear resistance of the drive cam surface was further improved. That is, when a driven member covered with a diamond-like carbon film is further coated on the chromium plating layer, the hardened layer is exposed on the outermost surface as compared with the case where a driven member having only the chromium plating layer is used. The amount of wear on the drive cam surface was reduced to about half.
- the diamond-like carbon film is formed on the chrome plating layer, and the seizure resistance (adhesion resistance) and the anti-seizure resistance. This is preferable from the viewpoint of wear. Therefore, in this embodiment, a driven member having such a configuration is used as the driven member 33.
- the diamond-like carbon film in the driven member is not particularly limited as long as it is a thin film composed of diamond-like carbon.
- Diamond-like carbon is an amorphous hard film mainly composed of carbon, and various conventionally known ones can be used in the present invention.
- metal-containing diamond-like carbon is preferable from the viewpoints of toughness, adhesion to the chromium plating layer, and seizure resistance.
- tungsten-containing diamond-like carbon is used.
- the thickness of the diamond-like carbon film may be about 1 to 4 ⁇ m.
- the chromium plating layer formed under the diamond-like carbon film has an effect of improving the adhesion of the diamond-like carbon film and making it difficult to peel the film from the driven member. Furthermore, in the unlikely event that the diamond-like carbon film peels off under severe operating conditions, it is also expected to exhibit a certain degree of seizure resistance.
- the chrome plating layer is preferably subjected to a polishing process similar to that disclosed in Patent Document 2 (Japanese Patent Laid-Open No. 2010-156247) in advance on the sliding surface with the drive cam.
- a polishing process similar to that disclosed in Patent Document 2 (Japanese Patent Laid-Open No. 2010-156247) in advance on the sliding surface with the drive cam.
- the surface of the chrome plating layer is adjusted so that the surface roughness Rz is 0.5 ⁇ m or less and the period of unevenness of 0.1 ⁇ m or more is 50 ⁇ m or more.
- the friction between the driven member and the drive cam is reduced, so that wear on the sliding surface of the drive cam can be suppressed.
- the surface hardness of the diamond-like carbon film is extremely high, the surface roughness of the chromium plating layer surface before forming the diamond-like carbon film is adjusted in advance to avoid wear of the driving cam sliding surface by the diamond-like carbon film. It is preferable.
- the diamond-like carbon film can be formed by a conventional method.
- FIG. 4 is a cross-sectional view showing a main part of a valve operating apparatus for an engine in the second embodiment.
- the swing cam mechanism 32 is excluded from the first embodiment, and the drive cam 13 a is in direct contact with the tappet 31.
- the tappet 31 has a chromium plating layer on the sliding surface (sliding surface with the drive cam) surface of a molded body made of steel, and further has a diamond-like carbon film thereon.
- the seizure resistance is improved, and the wear resistance of the drive cam can be further improved.
- Details of the chromium plating layer and the diamond-like carbon film are the same as those in the first embodiment.
- the second embodiment is the same as the first embodiment except that the swing cam mechanism 32 is not provided, and the surface of the sliding product of the tappet 31 has a chromium plating layer and a diamond-like carbon film. The description of the same points as the embodiment is omitted.
- the drive cam and the engine valve gear according to the present invention can suppress deterioration due to wear on the sliding surface of the drive cam, and can be widely applied to a vehicle engine such as a motorcycle. Is possible.
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- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
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Abstract
Description
図1は第一実施形態におけるエンジンの動弁装置11A,11B及びその周辺を示した断面図である。図1に示すように、当該エンジンは、ダブル・オーバーヘッド・カムシャフト式(DOHC式)のエンジンである。当該エンジンのシリンダヘッド12には、燃焼室14に連なる吸気ポート12A及び排気ポート12Bが設けられている。シリンダヘッド12の上方には吸気側の駆動カム軸13と排気側の駆動カム軸15とが配置され、その上方にはシリンダヘッドカバー16が被せられている。駆動カム軸13,15は、当該エンジンのクランク軸(図示せず)にチェーン等の回転伝達機構(図示せず)を介して接続されており、クランク軸(図示せず)に連動して回転する。シリンダヘッド12には、燃焼室14を吸気ポート12Aに対して開放/閉塞させる吸気バルブ機構17Aと、燃焼室14を排気ポート12Bに対して開放/閉塞させる排気バルブ機構17Bとが設けられている。吸気バルブ機構17Aは吸気側の動弁装置11Aにより開閉動作し、排気バルブ機構17Bは排気側の動弁装置11Bにより開閉動作する。動弁装置11A,11Bは、可変バルブタイミング式である。吸気側と排気側とでバルブ機構17A,17B及び動弁装置11A,11Bは略同一構造であるため、以下は吸気側について代表して説明する。 (First embodiment)
FIG. 1 is a cross-sectional view showing engine valve gears 11A and 11B and their surroundings in the first embodiment. As shown in FIG. 1, the engine is a double overhead camshaft type (DOHC type) engine. The
(1)窒化鋼からなる駆動カムを成形する工程。
(2)成形された駆動カムの表面のうち少なくとも摺動面に軟窒化処理を施すことで硬化層及び化合物層を形成する工程。
(3)前記化合物層を前記摺動面から除去し、前記硬化層を前記摺動面の最表面に露出させる工程。 The drive cam of the present invention can be manufactured by sequentially performing the following steps.
(1) A step of forming a drive cam made of nitrided steel.
(2) A step of forming a hardened layer and a compound layer by performing a soft nitriding treatment on at least the sliding surface of the surface of the formed drive cam.
(3) A step of removing the compound layer from the sliding surface and exposing the hardened layer to the outermost surface of the sliding surface.
図4は第二実施形態におけるエンジンの動弁装置の要部を取り出して示した断面図である。この実施形態は、第一実施形態から揺動カム機構32を除外したものであり、駆動カム13aはタペット31に直接接触している。 (Second embodiment)
FIG. 4 is a cross-sectional view showing a main part of a valve operating apparatus for an engine in the second embodiment. In this embodiment, the
12 シリンダヘッド
13 吸気側の駆動カム軸
14 燃焼室
15 排気側の駆動カム軸
17A 吸気バルブ機構
17B 排気バルブ機構
20 バルブ本体
31 タペット
32 揺動カム機構
33 従動部材
34 揺動部材
35 制御軸
36 連結ピン
37 ローラ
51 化合物層
52 硬化層
53 未窒化層 11A, 11B Variable valve timing
Claims (10)
- エンジンの動弁装置においてクランク軸の回転に連動する、摺動面を有する駆動カムであって、
窒化鋼からなり、
前記摺動面に、軟窒化処理により形成された硬化層を有し、前記硬化層が前記摺動面の表面に存在する、駆動カム。 A drive cam having a sliding surface that interlocks with rotation of a crankshaft in a valve gear of an engine,
Made of nitrided steel,
A drive cam having a hardened layer formed by soft nitriding on the sliding surface, wherein the hardened layer is present on the surface of the sliding surface. - 前記摺動面に、前記軟窒化処理を施すことで前記硬化層及び前記化合物層を形成した後、前記化合物層を除去することで製造される、請求項1に記載の駆動カム。 The drive cam according to claim 1, wherein the hardened layer and the compound layer are formed by performing the soft nitriding treatment on the sliding surface, and then the compound layer is removed.
- 前記硬化層は、ビッカース硬さが550HV100gf以上の層であり、厚みが100~300μmである、請求項1に記載の駆動カム。 2. The drive cam according to claim 1, wherein the hardened layer is a layer having a Vickers hardness of 550HV100 gf or more and a thickness of 100 to 300 μm.
- 前記窒化鋼は、ベイナイト組織が形成されたものである、請求項1に記載の駆動カム。 The drive cam according to claim 1, wherein the nitrided steel is formed with a bainite structure.
- 請求項1~4のいずれか1項に記載の駆動カムと、
前記駆動カムとの摺動により駆動される、前記駆動カムの前記摺動面に接触する摺動面を有する従動機構と、
を含む、エンジンの動弁装置。 The drive cam according to any one of claims 1 to 4,
A driven mechanism having a sliding surface that is driven by sliding with the driving cam and that contacts the sliding surface of the driving cam;
A valve operating system for an engine, including: - 前記従動機構の前記摺動面において、クロムめっき層と、前記クロムめっき層の上にダイヤモンドライクカーボン膜とが形成されている、請求項5に記載の動弁装置。 6. The valve gear according to claim 5, wherein a chrome plating layer and a diamond-like carbon film are formed on the chrome plating layer on the sliding surface of the driven mechanism.
- 前記クロムめっき層は、面粗度Rzが0.5μm以下であり、かつ0.1μm以上の凹凸の周期が50μm以上であるように研磨処理されたものである、請求項6に記載の動弁装置。 7. The valve operating valve according to claim 6, wherein the chromium plating layer is polished so that the surface roughness Rz is 0.5 μm or less and the period of irregularities of 0.1 μm or more is 50 μm or more. apparatus.
- ダイヤモンドライクカーボン膜は、金属含有ダイヤモンドライクカーボン膜である、請求項6に記載の動弁装置。 7. The valve gear according to claim 6, wherein the diamond-like carbon film is a metal-containing diamond-like carbon film.
- 前記従動機構が、前記駆動カムの前記摺動面に接触する摺動面と、タペットに接触する摺動面とを有する機構である、請求項5に記載の動弁装置。 6. The valve gear according to claim 5, wherein the driven mechanism is a mechanism having a sliding surface that contacts the sliding surface of the drive cam and a sliding surface that contacts the tappet.
- 前記動弁装置が、前記駆動カムに加えて、前記駆動カムに接触する従動部材と、前記従動部材に取り付けられて前記従動部材の動きをタペットに伝達する揺動部材と、前記従動部材と前記揺動部材との間の相対位置を変更させる相対位置変更機構とを有する、請求項9に記載の動弁装置。 In addition to the drive cam, the valve operating device includes a driven member that contacts the drive cam, a swinging member that is attached to the driven member and transmits the movement of the driven member to a tappet, the driven member, and the The valve operating apparatus according to claim 9, further comprising a relative position changing mechanism that changes a relative position between the swing member and the swing member.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11849077.0A EP2653671B1 (en) | 2010-12-13 | 2011-12-06 | Drive cam and valve operating system in engine |
CN201180054786XA CN103189604A (en) | 2010-12-13 | 2011-12-06 | Drive cam and valve operating device for engine |
US13/993,650 US20130291813A1 (en) | 2010-12-13 | 2011-12-06 | Drive Cam and Valve Operating System in Engine |
JP2012548633A JP5898092B2 (en) | 2010-12-13 | 2011-12-06 | DRIVE CAM, MANUFACTURING METHOD THEREOF AND ENGINE VALVE DEVICE |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2010-277141 | 2010-12-13 | ||
JP2010277141 | 2010-12-13 |
Publications (1)
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WO2012081198A1 true WO2012081198A1 (en) | 2012-06-21 |
Family
ID=46244318
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2011/006823 WO2012081198A1 (en) | 2010-12-13 | 2011-12-06 | Drive cam and valve operating device for engine |
Country Status (5)
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---|---|
US (1) | US20130291813A1 (en) |
EP (1) | EP2653671B1 (en) |
JP (1) | JP5898092B2 (en) |
CN (1) | CN103189604A (en) |
WO (1) | WO2012081198A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US8919312B2 (en) * | 2012-06-27 | 2014-12-30 | Ford Global Technologies, Llc | Impact dampening tappet |
SE1550958A1 (en) * | 2015-07-03 | 2017-01-04 | Scania Cv Ab | A rocker arm and a rocker arm assembly |
CN115111020B (en) * | 2022-06-30 | 2024-04-30 | 苏立群 | Stepless variable lift valve rocker mechanism |
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- 2011-12-06 WO PCT/JP2011/006823 patent/WO2012081198A1/en active Application Filing
- 2011-12-06 CN CN201180054786XA patent/CN103189604A/en active Pending
- 2011-12-06 EP EP11849077.0A patent/EP2653671B1/en not_active Not-in-force
- 2011-12-06 US US13/993,650 patent/US20130291813A1/en not_active Abandoned
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Also Published As
Publication number | Publication date |
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JP5898092B2 (en) | 2016-04-06 |
EP2653671A1 (en) | 2013-10-23 |
EP2653671B1 (en) | 2017-03-22 |
CN103189604A (en) | 2013-07-03 |
JPWO2012081198A1 (en) | 2014-05-22 |
EP2653671A4 (en) | 2016-04-06 |
US20130291813A1 (en) | 2013-11-07 |
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