WO2011155606A1 - Apparatus for manufacturing optical fiber provided with ferrule - Google Patents
Apparatus for manufacturing optical fiber provided with ferrule Download PDFInfo
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- WO2011155606A1 WO2011155606A1 PCT/JP2011/063395 JP2011063395W WO2011155606A1 WO 2011155606 A1 WO2011155606 A1 WO 2011155606A1 JP 2011063395 W JP2011063395 W JP 2011063395W WO 2011155606 A1 WO2011155606 A1 WO 2011155606A1
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- WO
- WIPO (PCT)
- Prior art keywords
- optical fiber
- ferrule
- adhesive
- clamp
- tip
- Prior art date
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/36—Mechanical coupling means
- G02B6/38—Mechanical coupling means having fibre to fibre mating means
- G02B6/3807—Dismountable connectors, i.e. comprising plugs
- G02B6/3833—Details of mounting fibres in ferrules; Assembly methods; Manufacture
- G02B6/3855—Details of mounting fibres in ferrules; Assembly methods; Manufacture characterised by the method of anchoring or fixing the fibre within the ferrule
- G02B6/3861—Adhesive bonding
Definitions
- the present invention relates to a ferrule-equipped optical fiber production apparatus for producing an optical fiber with a ferrule by attaching a ferrule made of a transparent resin having an adhesive-filled recess for projecting an optical fiber tip from an inner surface thereof to the optical fiber.
- the present invention relates to an optical fiber manufacturing apparatus with a ferrule that enables an optical fiber to be bonded and fixed in a state where its front end surface is correctly pressed against the front wall surface of the adhesive filling recess.
- the outer surface of the transparent resin ferrule is inclined with respect to the longitudinal direction of the optical fiber hole.
- an optical connector that forms an inclined surface and uses the inclined surface as an internal reflection surface for optical path conversion (see Patent Document 1 below).
- an optical connector that changes the optical path by internal reflection, it has an optical fiber hole that does not penetrate to the outside, but the tip of the optical fiber is positioned near the internal reflection surface of the ferrule so that the position of the tip surface of the optical fiber is accurately positioned. It is appropriate to abut against the wall surface of the internal space formed on (wall surface having an angle with respect to the internal reflection surface). In this case, an adhesive filling recess is formed in the vicinity of the internal reflection surface, the tip of the optical fiber hole is opened in this adhesive filling recess, and the optical fiber is abutted against the front wall surface of the adhesive filling recess. Is appropriate.
- the optical connector has a ferrule made of transparent resin, and its tip surface is abutted with the tip surface of another optical connector, so that the optical fiber built in the other optical connector and the optical fiber built in itself are separated.
- optical connectors that are arranged on substantially the same straight line and optically connect.
- This optical connector also has an optical fiber hole that does not penetrate to the outside, and the adhesive formed on the tip of the optical fiber in the vicinity of the tip of the ferrule so that the tip of the optical fiber is positioned accurately It is appropriate to abut against the front wall of the filling recess.
- the adhesive in the state where the optical fiber is abutted against the front wall surface of the adhesive filling recess and filled with the adhesive, for example, if it is a thermosetting adhesive, the adhesive is cured by heating.
- a special apparatus in the process of such adhesive heat curing, a special apparatus is not considered, simply heating the optical fiber after abutting against the front wall surface of the adhesive filling recess.
- the front end of the optical fiber is abutted against the front wall surface of the adhesive-filled recess, and once the position of the front end surface of the optical fiber is accurately positioned, the subsequent operation or the adhesive is cured.
- the tip surface of the optical fiber may be separated from the front wall surface of the adhesive-filled recess, or the tip of the optical fiber may move on the front wall surface (move along the front wall surface). If the tip surface of the optical fiber moves away from the front wall surface of the adhesive-filled recess, or the optical fiber tip position deviates from the ideal position on the front wall surface, the optical fiber tip surface position deviates from the set position, and the optical fiber Optical loss in optical connection with the optical element increases.
- the present invention has been made based on the above background, and can be bonded and fixed in a state where the optical fiber is correctly pressed against the front wall surface of the adhesive filling recess of the transparent ferrule.
- a ferrule capable of accurately positioning in the longitudinal direction of the fiber and preventing displacement on the front wall surface of the optical fiber tip position (displacement in the direction along the front wall surface), and preventing light loss due to positional displacement of the optical fiber tip surface
- An object of the present invention is to provide an attached optical fiber manufacturing apparatus.
- An optical fiber manufacturing apparatus with a ferrule is provided in the adhesive filling recess of a transparent resin ferrule having an adhesive filling recess that protrudes the inner end of an optical fiber positioned by a positioning portion.
- the adhesive is cured by the adhesive curing unit in a state where the adhesive is filled and the optical fiber is positioned by the positioning unit and the tip is pressed against the front wall surface of the adhesive filling recess.
- Ferrule for mounting the ferrule in an uncured optical fiber with a ferrule in an applied state A placement portion; a stopper that stops the ferrule from moving forward; an optical fiber holding portion that holds the optical fiber; and an adhesive curing portion that cures the adhesive filled in the ferrule placed on the ferrule placement portion;
- the optical fiber holding portion includes: an optical fiber clamp that is slidable in a longitudinal direction of the optical fiber in a state in which the optical fiber is clamped; a biasing portion that biases the optical fiber clamp forward; A lock portion that locks the optical fiber clamp in a position retracted against the reaction force of the biasing portion.
- the optical fiber clamp can be opened and closed by a clamp body on which the optical fiber is mounted and slidable in the longitudinal direction of the optical fiber, and a hinge on the clamp body.
- a structure provided with a lid that is attached and clamps the optical fiber may be adopted.
- the ferrule-equipped optical fiber manufacturing apparatus employs a configuration in which the adhesive is a thermosetting adhesive, and the adhesive curing portion is a hot plate that also serves as the ferrule placement portion. May be.
- the optical fiber clamp is retracted against the reaction force of the urging portion and locked in the retracted position.
- the ferrule of the optical fiber with a ferrule that is not cured of the adhesive is placed on the ferrule mounting portion, and the optical fiber is clamped and held by an optical fiber clamp.
- the optical fiber clamp locked in the retracted position is released, the optical fiber clamp is urged by the force of the spring and moves forward with the optical fiber clamped, and the tip of the optical fiber is in contact with the adhesive filling recess of the ferrule. It hits the front wall of the place.
- the optical fiber is kept pressed against the front wall surface of the adhesive filling recess by the force of the spring. Therefore, it is possible to prevent the front end surface of the optical fiber from being separated from the front wall surface of the adhesive-filled recess in the subsequent operation or in the process in which the adhesive is cured and contracted. Moreover, since the tip position of the optical fiber is anchored to the wall surface by being pressed against the wall surface, it is possible to prevent displacement on the front wall surface (shift in the direction along the front wall surface). In this way, the optical fiber is bonded and fixed correctly while being pressed against the front wall surface of the adhesive-filled recess.
- FIG. 4 is a plan view of FIG. 3. It is the figure which removed the optical fiber clamp about the right side part of FIG. It is a principal part enlarged view of FIG.
- FIG. 7 is a cross-sectional view taken along line AA in the main part of FIG. 6.
- FIG. 4 is a cross-sectional view illustrating a state in which a principal part of FIG. 3 is enlarged and an optical fiber 4 ′ with an uncured ferrule is set.
- FIG. 10 is a plan view of FIG. 9. It is sectional drawing of another optical fiber with a ferrule made into object with the optical fiber manufacturing apparatus with a ferrule which concerns on the said embodiment.
- FIG. 1 is a side view showing in cross section the main part of an optical fiber manufacturing apparatus 1 with a ferrule according to an embodiment of the present invention.
- FIG. 2 is a plan view of FIG.
- FIG. 3 is an enlarged view of a cross-sectional portion of FIG.
- FIG. 4 is a plan view of FIG.
- This ferrule-equipped optical fiber manufacturing apparatus 1 is an apparatus for obtaining an optical fiber 4 with a ferrule in which a ferrule 3 is attached to an optical fiber tape core wire 2 as shown in FIGS.
- the optical fiber ribbon 2 includes a plurality of 0.25 mm ⁇ optical fiber strands 2b each having a 0.125 mm ⁇ bare fiber (glass fiber) 2a coated with an ultraviolet curable resin, and is collectively made of UV curable resin. It is a coated optical fiber ribbon. A covering portion of the optical fiber ribbon 2 is indicated by 2c.
- the ferrule 3 is made of a transparent resin, and a 45 ° inclined surface 13 is formed on the tip side.
- the bottomed holes 5 orthogonal to the inclined surface 13 are formed by the number of optical fibers of the optical fiber ribbon 2.
- the bottom surface of the bottomed hole 5 is an internal reflection surface 5a when viewed from the inside of the ferrule.
- An adhesive filling recess 6 is formed in the vicinity of the internal reflection surface 5a.
- An optical fiber hole 7 is formed in the adhesive filling recess 6 as an optical fiber positioning portion having an open end. The adhesive filling recess 6 projects the optical fiber inserted and positioned in the optical fiber hole 7 from its inner surface.
- an adhesive filling window 9 for filling an adhesive for adhering and fixing the optical fiber ribbon 2 is formed in front of the opening 8 for introducing the ribbon.
- the optical fiber hole 7 communicates with the adhesive filling recess 6 from the front wall surface 9 a of the adhesive filling window 9.
- the adhesive filling window 9 and the adhesive filling recess 6 are filled with the adhesive 10 to fix the optical fiber.
- the optical fiber (bare fiber) 2a from which the tape core coating 2c and the strand coating 2b have been removed is bonded in a state where the tip of the optical fiber 2a is abutted against the front wall 6a in the adhesive filling recess 6 filled with the adhesive 10. It is fixed.
- the optical fiber (bare fiber) 2a is bonded and fixed on the optical fiber guide groove 9b by the adhesive 10 filled in the adhesive filling window 9, and the optical fiber tape core wire is formed in the opening portion 8 for introducing the tape core wire.
- the vicinity of the covering end 2 is adhered and fixed.
- An adhesive also enters the optical fiber hole 7 to bond and fix the optical fiber.
- light emitted from the optical fiber 2a enters the transparent resin (ferrule) from the front wall surface 6a of the adhesive-filled recess 6 and is reflected downward by the internal reflection surface 5a to change the optical path.
- the light is emitted to the optical element 12 on the circuit board (optical / electrical composite board) 11. Or follow the reverse optical path.
- the optical fiber manufacturing apparatus 1 with a ferrule will be described.
- This ferrule-equipped optical fiber manufacturing apparatus 1 is an uncured adhesive in which an optical fiber 2 a is inserted into an optical fiber hole 7 of a ferrule 3 and an adhesive filling recess 6 and an adhesive filling window 9 are filled with an adhesive 10.
- This is an apparatus for setting an optical fiber 4 ′ with a ferrule and curing the adhesive.
- the adhesive is filled into the adhesive filling recess 6 and the adhesive filling window 9 after inserting the optical fiber 2 a into the ferrule 3.
- the adhesive penetrates into the optical fiber hole 7.
- This ferrule-equipped optical fiber manufacturing apparatus 1 includes a ferrule placement section 14 on which the ferrule 3 of the uncured ferrule-equipped optical fiber 4 ′ is placed, a stopper 15 that stops the ferrule 3 from moving forward, and the ferrule placement.
- An optical fiber holding portion 16 for holding the coated portion 2c of the optical fiber ribbon 2 on the rear side of the portion 15, and an adhesive curing portion for curing the adhesive filled in the ferrule 3 placed on the ferrule placement portion 14 17.
- the stopper 15 has a U-shape when viewed from the side in order to restrain the ferrule 3 from floating.
- a thermosetting adhesive is used as the adhesive
- a so-called hot plate using an electric heater is used as the adhesive curing portion 17.
- the hot plate 17 also serves as a ferrule placement unit 14 on which the ferrule 3 is placed.
- a broken line portion indicated by 17 a indicates an electric heating portion of the hot plate 17.
- the optical fiber holding portion 16 includes an optical fiber clamp 21 that can slide in the longitudinal direction of the optical fiber while holding the optical fiber covering portion 2c, and a spring 22 as a biasing portion that biases the optical fiber clamp 21 forward. And a lock portion 23 that locks the optical fiber clamp 21 in a position retracted against the reaction force of the spring 22.
- the optical fiber clamp 21 includes a clamp main body 24 that can be slid in the longitudinal direction of the optical fiber by placing the covering portion 2c of the optical fiber ribbon 2 and hinges to the clamp main body 24. 25 and a lid body 26 attached to be openable and closable.
- the lid 26 has an L-shaped cross section having an operation portion 26a for touching the finger so that the user can easily perform the opening / closing operation with the finger.
- the lid body 26 presses the tape core wire 2 with its own weight.
- either one of the clamp body 24 and the lid body 26 is made of a magnetic material (for example, SUS430 or the like) and a magnet is embedded in the other, or a magnet is embedded in both.
- the clamp body 24 is slidable back and forth along a guide pin 28 that is passed between two pin receiving portions 27 provided at the front and rear of the clamp body 24 and penetrates the clamp body 24.
- the spring 22 is disposed in a cylindrical recess 24a formed on the rear side of the clamp body 24 so as to surround the guide pin 28, and the clamp body 24 is attached to the front (left side in FIGS. 3 and 4). To force.
- the lock portion 23 includes a vertical lock pin 31 that can move up and down so that its upper end can be engaged with a lock notch 24b formed on the bottom surface of the clamp body 24, and a spring 32 that urges the lock pin 31 upward.
- a horizontal vertical movement pin 33 having a base end fixed to an intermediate portion of the lock pin 31, and a lock release body 34 capable of lowering the vertical movement pin 33.
- FIG. 5 is a view showing the right side portion of FIG. 4 excluding the optical fiber clamp 21.
- the lock pin 31 is fitted in a lock pin hole 37a formed in the lock portion main body 37 integrally fixed to the mechanism base portion 36 so as to be movable up and down.
- the vertical movement pin 33 protrudes horizontally from a vertically long pin insertion hole 37 b formed on the side surface of the lock portion main body 37, and fits into a vertically long hole 34 a provided in the unlocking body 34.
- the unlocking body 34 is urged upward by a spring 38 and includes an unlocking body holding pin 39 that holds the unlocking body 34 in the lowered position.
- the end of the unlocking body holding pin 39 fits into a locking hole 37c formed in the lock body 37, and holds the unlocking body 34 in the lowered position. Maintain the release state.
- the point which produces the optical fiber 4 with a ferrule with said optical fiber manufacturing apparatus 1 with a ferrule is demonstrated.
- the coating 2c of the optical fiber ribbon 2 is removed to expose the optical fiber 2b, and the coating is removed to expose the bare fiber 2a.
- the bare fiber 2 a of the optical fiber ribbon 2 is inserted into the optical fiber hole 7 and abutted against the front wall surface 6 a of the adhesive filling recess 6, the coated end of the optical fiber ribbon 2 is in the adhesive filling window 9.
- the adhesive filling recess 6 and the adhesive filling window 9 are filled with the thermosetting adhesive 10.
- the adhesive also enters the optical fiber hole 7 and the optical fiber core wire introduction hole 8.
- the uncured optical fiber 4 ′ with ferrule which is uncured, is set in the optical fiber manufacturing apparatus 1 with ferrule.
- the clamp body 24 is retracted in advance (state shown in FIG. 3).
- the lock release holding pin 39 is pulled (the state shown in FIG. 3), and is urged by the spring 22 to move forward (the tip of the clamp body 24 is in contact with the left pin receiving portion 27 in FIG. 3).
- the clamp body 24 in the state) is retracted (moved to the right in FIG. 3)
- the lower end of the lower surface of the clamp body 24 is pushed back by pushing down the lock pin 31 whose upper end surface is inclined.
- the upper end of the biased lock pin 31 enters the locking recess 24b on the lower surface of the clamp body 24, and the clamp body 24 is locked in the retracted position (position in FIG. 3).
- the ferrule 3 is placed on the hot plate 17 (also serving as the ferrule placement portion 14) and applied to the stopper 15, and the covering portion 2c of the optical fiber ribbon 2 is placed on the clamp body 24, and then the lid body 26 is closed. Then, the optical fiber ribbon 2 is clamped.
- the lock release body 34 is pushed down, the lock pin 31 is pushed down via the vertical movement pin 33 and is disengaged from the locking recess 24b on the lower surface of the clamp body 24, so that the clamp body 24 is unlocked.
- the optical fiber clamp 21 urged by the spring 22 moves forward while holding the optical fiber ribbon 2, advances the bare fiber 2 a, and the bare fiber 2 a has the tip surface of the adhesive filling recess 6. Press against the front wall 6a.
- the bare fiber 2a is pressed against the front wall surface 6a of the adhesive filling recess 6 by the force of the spring 22, and the bare fiber 2a is not separated from the front wall surface 6a.
- the thermosetting adhesive 10 filled in the ferrule 3 is heated and cured.
- the bare fiber 2a remains biased by the force of the spring 22, the bare fiber 2a moves and separates from the front wall surface 6a of the adhesive filling recess 6 due to shrinkage when the adhesive 10 is cured. Can be prevented.
- the tip position of the optical fiber is anchored to the wall surface by being pressed against the wall surface, the displacement on the front wall surface can be prevented. Therefore, the optical fiber is bonded and fixed in a state where the front end surface is correctly pressed against the front wall surface of the adhesive filling recess. Accordingly, accurate positioning of the front end surface of the optical fiber in the longitudinal direction of the fiber is realized as set, and it is possible to prevent light loss due to positional deviation of the front end surface of the optical fiber.
- thermosetting adhesive is used as the adhesive
- the hot plate 17 that is a heating device is employed as the adhesive curing portion.
- an ultraviolet curable adhesive it is illustrated. Is omitted, but an ultraviolet irradiation device for irradiating the adhesive of the ferrule 3 placed on the ferrule mounting part 14 with ultraviolet rays is provided.
- the optical fiber holding unit is not limited to the embodiment, and the design can be changed as appropriate.
- any configuration that includes an optical fiber clamp, a spring, and a lock portion and can be advanced from the retracted position by the spring force while holding the optical fiber may be used.
- the optical fiber of interest is shown as a 12-fiber optical fiber ribbon in the figure, but the number of cores is not particularly limited, and an 8-fiber or 4-fiber optical fiber tape may be used. Alternatively, a single optical fiber may be used.
- the optical fiber hole 7 of the ferrule 3 in the illustrated example is parallel to the substrate surface, the optical fiber hole 7 is not necessarily parallel and may have a slight angle with respect to the substrate surface. In this case, the angle of the internal reflection surface 5a is set such that the reflection direction is perpendicular to the substrate surface. Further, the tip end surface of the ferrule 3 inclined by 45 ° can be used as the internal reflection surface without providing the bottomed hole 5.
- the target optical connector has been described as an optical path conversion type optical connector by internal reflection.
- the distal end surface 18 of the transparent resin ferrule 3 ⁇ / b> A has an optical fiber hole 7.
- the optical connector may be an optical connector using a ferrule having a structure in which the optical fiber hole 7 does not penetrate the ferrule 3A. That is, it has an adhesive filling recess 6 similar to the ferrule 3 of FIG. 9 described above, an optical fiber hole 7 that does not penetrate to the outside, an adhesive filling window 9, an opening 8 for introducing a tape core wire, etc. 18 is orthogonal to the longitudinal direction of the optical fiber hole 7 and does not internally reflect.
- this optical connector arrange
- this optical connector does not face the ferrule tip end face 18 toward the circuit board, but is brought into contact with the tip end face of another optical connector so that the optical fiber built in the other optical connector is built in itself. It can be used when the optical fiber 2a is arranged on substantially the same straight line and optically connected.
- the tip of the optical fiber 2a is placed on the front wall surface 6a of the adhesive filling recess 6 formed in the vicinity of the tip surface 18 of the ferrule 3A so that the tip surface position of the optical fiber 2a is accurately positioned. It is appropriate to abut, and the above-described effects of the present invention are effectively achieved.
- the optical fiber can be bonded and fixed in a state in which the optical fiber is correctly pressed against the front wall surface of the adhesive-filled recess of the transparent ferrule.
- This enables accurate positioning in the fiber longitudinal direction and prevention of misalignment on the front wall surface of the optical fiber tip position (displacement in the direction along the front wall surface), thereby preventing light loss due to misalignment of the optical fiber tip surface.
- An optical fiber manufacturing apparatus with a ferrule can be provided.
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Abstract
Disclosed is an apparatus for manufacturing an optical fiber provided with a ferrule, which is provided with: a ferrule placing section of the optical fiber provided with the ferrule, said optical fiber being in a state wherein, with an uncured adhesive, the optical fiber is aligned by an aligning section, and the leading edge of the optical fiber is pressed to the front wall surface in a recessed area filled with the adhesive; a stopper which stops moving of the ferrule to the front; an optical fiber holding section which holds the optical fiber; and an adhesive curing section which cures the adhesive applied to the ferrule placed on the ferrule placing section. The optical fiber holding section is provided with: an optical fiber clamp which can slide in the longitudinal direction of the optical fiber, while holding the optical fiber; an urging section which urges the optical fiber clamp to the front; and a lock section which locks the optical fiber clamp at a position where the optical fiber clamp is retracted against the reaction force of the urging section.
Description
この発明は、光ファイバ先端をその内面から突出させる接着剤充填凹所を有する透明樹脂製のフェルールを光ファイバに取り付けてなるフェルール付き光ファイバを作製するフェルール付き光ファイバ作製装置に関する。特に、光ファイバをその先端面が前記接着剤充填凹所の前方壁面に正しく押し当てられた状態で接着固定することを可能にするフェルール付き光ファイバ作製装置に関する。
本願は、2010年6月10日に、日本に出願された特願2010-132688号に基づき優先権を主張し、その内容をここに援用する。 The present invention relates to a ferrule-equipped optical fiber production apparatus for producing an optical fiber with a ferrule by attaching a ferrule made of a transparent resin having an adhesive-filled recess for projecting an optical fiber tip from an inner surface thereof to the optical fiber. In particular, the present invention relates to an optical fiber manufacturing apparatus with a ferrule that enables an optical fiber to be bonded and fixed in a state where its front end surface is correctly pressed against the front wall surface of the adhesive filling recess.
This application claims priority based on Japanese Patent Application No. 2010-132688 filed in Japan on June 10, 2010, the contents of which are incorporated herein by reference.
本願は、2010年6月10日に、日本に出願された特願2010-132688号に基づき優先権を主張し、その内容をここに援用する。 The present invention relates to a ferrule-equipped optical fiber production apparatus for producing an optical fiber with a ferrule by attaching a ferrule made of a transparent resin having an adhesive-filled recess for projecting an optical fiber tip from an inner surface thereof to the optical fiber. In particular, the present invention relates to an optical fiber manufacturing apparatus with a ferrule that enables an optical fiber to be bonded and fixed in a state where its front end surface is correctly pressed against the front wall surface of the adhesive filling recess.
This application claims priority based on Japanese Patent Application No. 2010-132688 filed in Japan on June 10, 2010, the contents of which are incorporated herein by reference.
回路基板上の光素子と回路基板面に沿うように導入した光ファイバとの間を光接続する光路変換光コネクタとして、透明樹脂製のフェルールの外面に、光ファイバ穴の長手方向に対して傾斜した傾斜面を形成し、この傾斜面を光路変換のための内部反射面として利用する光コネクタがある(下記特許文献1参照)。
As an optical path conversion optical connector that optically connects between the optical element on the circuit board and the optical fiber introduced along the circuit board surface, the outer surface of the transparent resin ferrule is inclined with respect to the longitudinal direction of the optical fiber hole. There is an optical connector that forms an inclined surface and uses the inclined surface as an internal reflection surface for optical path conversion (see Patent Document 1 below).
内部反射による光路変換を行う光コネクタの場合、外部に貫通しない光ファイバ穴を有するが、光ファイバの先端面位置が正確に位置決めされるように、光ファイバの先端をフェルールの内部反射面の近傍に形成された内部空間の壁面(内部反射面に対して角度を有する壁面)に突き当てるのが適切である。この場合、内部反射面の近傍に接着剤充填凹所を形成し、この接着剤充填凹所に光ファイバ穴の先端を開口させ、接着剤充填凹所の前方壁面に光ファイバを突き当てるのが適切である。
また、透明樹脂製のフェルールを有し、その先端面を、他の光コネクタの先端面と突き合わせることにより、他の光コネクタに内蔵された光ファイバと、自身に内蔵された光ファイバとをほぼ同一直線上に配置して光接続する光コネクタがある。この光コネクタの場合も、外部に貫通しない光ファイバ穴を有し、光ファイバの先端面位置が正確に位置決めされるように、光ファイバの先端をフェルールの先端面の近傍に形成された接着剤充填凹所の前方壁面に突き当てるのが適切である。
いずれの場合も、光ファイバが接着剤充填凹所の前方壁面に突き当てられかつ接着剤が充填された状態で、例えば熱硬化型接着剤であれば加熱して接着剤を硬化させる。しかしながら、従来、このような接着剤加熱硬化の工程に際しては、単に、光ファイバを接着剤充填凹所の前方壁面に突き当てた後に加熱するというだけで、特別な装置は考慮されていない。 In the case of an optical connector that changes the optical path by internal reflection, it has an optical fiber hole that does not penetrate to the outside, but the tip of the optical fiber is positioned near the internal reflection surface of the ferrule so that the position of the tip surface of the optical fiber is accurately positioned. It is appropriate to abut against the wall surface of the internal space formed on (wall surface having an angle with respect to the internal reflection surface). In this case, an adhesive filling recess is formed in the vicinity of the internal reflection surface, the tip of the optical fiber hole is opened in this adhesive filling recess, and the optical fiber is abutted against the front wall surface of the adhesive filling recess. Is appropriate.
In addition, it has a ferrule made of transparent resin, and its tip surface is abutted with the tip surface of another optical connector, so that the optical fiber built in the other optical connector and the optical fiber built in itself are separated. There are optical connectors that are arranged on substantially the same straight line and optically connect. This optical connector also has an optical fiber hole that does not penetrate to the outside, and the adhesive formed on the tip of the optical fiber in the vicinity of the tip of the ferrule so that the tip of the optical fiber is positioned accurately It is appropriate to abut against the front wall of the filling recess.
In any case, in the state where the optical fiber is abutted against the front wall surface of the adhesive filling recess and filled with the adhesive, for example, if it is a thermosetting adhesive, the adhesive is cured by heating. However, conventionally, in the process of such adhesive heat curing, a special apparatus is not considered, simply heating the optical fiber after abutting against the front wall surface of the adhesive filling recess.
また、透明樹脂製のフェルールを有し、その先端面を、他の光コネクタの先端面と突き合わせることにより、他の光コネクタに内蔵された光ファイバと、自身に内蔵された光ファイバとをほぼ同一直線上に配置して光接続する光コネクタがある。この光コネクタの場合も、外部に貫通しない光ファイバ穴を有し、光ファイバの先端面位置が正確に位置決めされるように、光ファイバの先端をフェルールの先端面の近傍に形成された接着剤充填凹所の前方壁面に突き当てるのが適切である。
いずれの場合も、光ファイバが接着剤充填凹所の前方壁面に突き当てられかつ接着剤が充填された状態で、例えば熱硬化型接着剤であれば加熱して接着剤を硬化させる。しかしながら、従来、このような接着剤加熱硬化の工程に際しては、単に、光ファイバを接着剤充填凹所の前方壁面に突き当てた後に加熱するというだけで、特別な装置は考慮されていない。 In the case of an optical connector that changes the optical path by internal reflection, it has an optical fiber hole that does not penetrate to the outside, but the tip of the optical fiber is positioned near the internal reflection surface of the ferrule so that the position of the tip surface of the optical fiber is accurately positioned. It is appropriate to abut against the wall surface of the internal space formed on (wall surface having an angle with respect to the internal reflection surface). In this case, an adhesive filling recess is formed in the vicinity of the internal reflection surface, the tip of the optical fiber hole is opened in this adhesive filling recess, and the optical fiber is abutted against the front wall surface of the adhesive filling recess. Is appropriate.
In addition, it has a ferrule made of transparent resin, and its tip surface is abutted with the tip surface of another optical connector, so that the optical fiber built in the other optical connector and the optical fiber built in itself are separated. There are optical connectors that are arranged on substantially the same straight line and optically connect. This optical connector also has an optical fiber hole that does not penetrate to the outside, and the adhesive formed on the tip of the optical fiber in the vicinity of the tip of the ferrule so that the tip of the optical fiber is positioned accurately It is appropriate to abut against the front wall of the filling recess.
In any case, in the state where the optical fiber is abutted against the front wall surface of the adhesive filling recess and filled with the adhesive, for example, if it is a thermosetting adhesive, the adhesive is cured by heating. However, conventionally, in the process of such adhesive heat curing, a special apparatus is not considered, simply heating the optical fiber after abutting against the front wall surface of the adhesive filling recess.
前記のように、光ファイバの先端を接着剤充填凹所の前方壁面に突き当てて、一旦は、光ファイバの先端面位置を正確に位置決めしても、その後の操作において、あるいは接着剤が硬化収縮する過程などで、光ファイバの先端面が接着剤充填凹所の前方壁面から離間する場合や光ファイバ先端が前方壁面上で移動(前方壁面に沿って移動)する場合がある。
光ファイバの先端面が接着剤充填凹所の前方壁面から離間したり、光ファイバ先端位置が前方壁面上の理想位置からずれたりすると、光ファイバ先端面位置が設定位置からずれて、光ファイバと光素子との光接続での光損失が増す。 As described above, the front end of the optical fiber is abutted against the front wall surface of the adhesive-filled recess, and once the position of the front end surface of the optical fiber is accurately positioned, the subsequent operation or the adhesive is cured. In the process of shrinking, the tip surface of the optical fiber may be separated from the front wall surface of the adhesive-filled recess, or the tip of the optical fiber may move on the front wall surface (move along the front wall surface).
If the tip surface of the optical fiber moves away from the front wall surface of the adhesive-filled recess, or the optical fiber tip position deviates from the ideal position on the front wall surface, the optical fiber tip surface position deviates from the set position, and the optical fiber Optical loss in optical connection with the optical element increases.
光ファイバの先端面が接着剤充填凹所の前方壁面から離間したり、光ファイバ先端位置が前方壁面上の理想位置からずれたりすると、光ファイバ先端面位置が設定位置からずれて、光ファイバと光素子との光接続での光損失が増す。 As described above, the front end of the optical fiber is abutted against the front wall surface of the adhesive-filled recess, and once the position of the front end surface of the optical fiber is accurately positioned, the subsequent operation or the adhesive is cured. In the process of shrinking, the tip surface of the optical fiber may be separated from the front wall surface of the adhesive-filled recess, or the tip of the optical fiber may move on the front wall surface (move along the front wall surface).
If the tip surface of the optical fiber moves away from the front wall surface of the adhesive-filled recess, or the optical fiber tip position deviates from the ideal position on the front wall surface, the optical fiber tip surface position deviates from the set position, and the optical fiber Optical loss in optical connection with the optical element increases.
本発明は、上記背景のもとになされたもので、光ファイバを透明なフェルールの接着剤充填凹所の前方壁面に正しく押し当てた状態で接着固定することが可能で、光ファイバ先端面のファイバ長手方向の正確な位置決めと、光ファイバ先端位置の前方壁面上のズレ(前方壁面に沿う方向のズレ)の防止を実現して、光ファイバ先端面の位置ずれに伴う光損失を防止できるフェルール付き光ファイバ作製装置を提供することを目的とする。
The present invention has been made based on the above background, and can be bonded and fixed in a state where the optical fiber is correctly pressed against the front wall surface of the adhesive filling recess of the transparent ferrule. A ferrule capable of accurately positioning in the longitudinal direction of the fiber and preventing displacement on the front wall surface of the optical fiber tip position (displacement in the direction along the front wall surface), and preventing light loss due to positional displacement of the optical fiber tip surface An object of the present invention is to provide an attached optical fiber manufacturing apparatus.
本発明の態様に係るフェルール付き光ファイバ作製装置は、位置決め部により位置決めされた光ファイバの先端をその内面から突出させる接着剤充填凹所を有する透明樹脂製のフェルールの前記接着剤充填凹所に接着剤が充填され、かつ前記光ファイバが前記位置決め部により位置決めされるとともにその先端が前記接着剤充填凹所の前方壁面に押し当てられた状態で、接着剤硬化部により前記接着剤を硬化させてフェルール付き光ファイバを作製するためのフェルール付き光ファイバ作製装置であって、前記光ファイバが前記位置決め部により位置決めされるとともに前記光ファイバの先端が前記接着剤充填凹所の前記前方壁面に押し当てられた状態の接着剤未硬化のフェルール付き光ファイバにおける前記フェルールを載せるフェルール載置部と;前記フェルールの前方移動を止めるストッパと;前記光ファイバを保持する光ファイバ保持部と;前記フェルール載置部に載せたフェルールに充填された接着剤を硬化させる接着剤硬化部と;を備え、前記光ファイバ保持部は、前記光ファイバをクランプした状態で前記光ファイバの長手方向にスライド可能な光ファイバクランプと、この光ファイバクランプを前方に付勢する付勢部と、前記光ファイバクランプを前記付勢部の反力に抗して後退させた位置にロックするロック部と、を備える。
An optical fiber manufacturing apparatus with a ferrule according to an aspect of the present invention is provided in the adhesive filling recess of a transparent resin ferrule having an adhesive filling recess that protrudes the inner end of an optical fiber positioned by a positioning portion. The adhesive is cured by the adhesive curing unit in a state where the adhesive is filled and the optical fiber is positioned by the positioning unit and the tip is pressed against the front wall surface of the adhesive filling recess. An optical fiber manufacturing apparatus with a ferrule for manufacturing an optical fiber with a ferrule, wherein the optical fiber is positioned by the positioning portion and the tip of the optical fiber is pushed against the front wall surface of the adhesive filling recess. Ferrule for mounting the ferrule in an uncured optical fiber with a ferrule in an applied state A placement portion; a stopper that stops the ferrule from moving forward; an optical fiber holding portion that holds the optical fiber; and an adhesive curing portion that cures the adhesive filled in the ferrule placed on the ferrule placement portion; The optical fiber holding portion includes: an optical fiber clamp that is slidable in a longitudinal direction of the optical fiber in a state in which the optical fiber is clamped; a biasing portion that biases the optical fiber clamp forward; A lock portion that locks the optical fiber clamp in a position retracted against the reaction force of the biasing portion.
上記本発明の態様に係るフェルール付き光ファイバ作製装置は、前記光ファイバクランプが、前記光ファイバを載せて前記光ファイバの長手方向にスライド可能なクランプ本体と、このクランプ本体にヒンジにより開閉可能に取り付けられて前記光ファイバをクランプする蓋体と、を備える構成を採用してもよい。
In the optical fiber manufacturing apparatus with a ferrule according to the above-described aspect of the present invention, the optical fiber clamp can be opened and closed by a clamp body on which the optical fiber is mounted and slidable in the longitudinal direction of the optical fiber, and a hinge on the clamp body. A structure provided with a lid that is attached and clamps the optical fiber may be adopted.
上記本発明の態様に係るフェルール付き光ファイバ作製装置は、前記接着剤が、熱硬化型接着剤であり、前記接着剤硬化部が、前記フェルール載置部を兼ねるホットプレートである構成を採用してもよい。
The ferrule-equipped optical fiber manufacturing apparatus according to the aspect of the present invention employs a configuration in which the adhesive is a thermosetting adhesive, and the adhesive curing portion is a hot plate that also serves as the ferrule placement portion. May be.
上記本発明の態様に係るフェルール付き光ファイバ作製装置において、光ファイバクランプを付勢部の反力に抗して後退させてその後退位置にロックする。この状態で、接着剤未硬化のフェルール付き光ファイバのフェルールをフェルール載置部に載せ、かつ、光ファイバを光ファイバクランプでクランプして保持する。
次いで、後退位置にロックされている光ファイバクランプのロックを解除すると、光ファイバクランプはばねの力で付勢されて光ファイバをクランプしたまま前進し、光ファイバの先端はフェルールの接着剤充填凹所の前方壁面に突き当たる。これにより、光ファイバは、ばねの力で接着剤充填凹所の前方壁面に押し当てられた状態に保たれる。
したがって、その後の操作において、あるいは接着剤が硬化収縮する過程などで、光ファイバの先端面が接着剤充填凹所の前方壁面から離間することを防止できる。また、壁面へ押し当てていることで、光ファイバ先端位置が壁面にアンカリングされるため、前方壁面上のズレ(前方壁面に沿う方向のズレ)も防ぐことができる。このようにして、光ファイバが正しく接着剤充填凹所の前方壁面に押し当てられた状態のまま接着固定される。これにより、光ファイバの先端面のファイバ長手方向の正確な位置決めと、光ファイバ先端位置の壁面方向へのズレ防止を実現して、光ファイバ先端面の位置ずれに伴う光損失を防止できる。 In the optical fiber manufacturing apparatus with a ferrule according to the above aspect of the present invention, the optical fiber clamp is retracted against the reaction force of the urging portion and locked in the retracted position. In this state, the ferrule of the optical fiber with a ferrule that is not cured of the adhesive is placed on the ferrule mounting portion, and the optical fiber is clamped and held by an optical fiber clamp.
Next, when the lock of the optical fiber clamp locked in the retracted position is released, the optical fiber clamp is urged by the force of the spring and moves forward with the optical fiber clamped, and the tip of the optical fiber is in contact with the adhesive filling recess of the ferrule. It hits the front wall of the place. Accordingly, the optical fiber is kept pressed against the front wall surface of the adhesive filling recess by the force of the spring.
Therefore, it is possible to prevent the front end surface of the optical fiber from being separated from the front wall surface of the adhesive-filled recess in the subsequent operation or in the process in which the adhesive is cured and contracted. Moreover, since the tip position of the optical fiber is anchored to the wall surface by being pressed against the wall surface, it is possible to prevent displacement on the front wall surface (shift in the direction along the front wall surface). In this way, the optical fiber is bonded and fixed correctly while being pressed against the front wall surface of the adhesive-filled recess. Accordingly, accurate positioning of the front end surface of the optical fiber in the longitudinal direction of the fiber and prevention of displacement of the front end position of the optical fiber in the wall surface direction can be realized, and light loss due to positional deviation of the front end surface of the optical fiber can be prevented.
次いで、後退位置にロックされている光ファイバクランプのロックを解除すると、光ファイバクランプはばねの力で付勢されて光ファイバをクランプしたまま前進し、光ファイバの先端はフェルールの接着剤充填凹所の前方壁面に突き当たる。これにより、光ファイバは、ばねの力で接着剤充填凹所の前方壁面に押し当てられた状態に保たれる。
したがって、その後の操作において、あるいは接着剤が硬化収縮する過程などで、光ファイバの先端面が接着剤充填凹所の前方壁面から離間することを防止できる。また、壁面へ押し当てていることで、光ファイバ先端位置が壁面にアンカリングされるため、前方壁面上のズレ(前方壁面に沿う方向のズレ)も防ぐことができる。このようにして、光ファイバが正しく接着剤充填凹所の前方壁面に押し当てられた状態のまま接着固定される。これにより、光ファイバの先端面のファイバ長手方向の正確な位置決めと、光ファイバ先端位置の壁面方向へのズレ防止を実現して、光ファイバ先端面の位置ずれに伴う光損失を防止できる。 In the optical fiber manufacturing apparatus with a ferrule according to the above aspect of the present invention, the optical fiber clamp is retracted against the reaction force of the urging portion and locked in the retracted position. In this state, the ferrule of the optical fiber with a ferrule that is not cured of the adhesive is placed on the ferrule mounting portion, and the optical fiber is clamped and held by an optical fiber clamp.
Next, when the lock of the optical fiber clamp locked in the retracted position is released, the optical fiber clamp is urged by the force of the spring and moves forward with the optical fiber clamped, and the tip of the optical fiber is in contact with the adhesive filling recess of the ferrule. It hits the front wall of the place. Accordingly, the optical fiber is kept pressed against the front wall surface of the adhesive filling recess by the force of the spring.
Therefore, it is possible to prevent the front end surface of the optical fiber from being separated from the front wall surface of the adhesive-filled recess in the subsequent operation or in the process in which the adhesive is cured and contracted. Moreover, since the tip position of the optical fiber is anchored to the wall surface by being pressed against the wall surface, it is possible to prevent displacement on the front wall surface (shift in the direction along the front wall surface). In this way, the optical fiber is bonded and fixed correctly while being pressed against the front wall surface of the adhesive-filled recess. Accordingly, accurate positioning of the front end surface of the optical fiber in the longitudinal direction of the fiber and prevention of displacement of the front end position of the optical fiber in the wall surface direction can be realized, and light loss due to positional deviation of the front end surface of the optical fiber can be prevented.
以下、本発明の一実施形態に係るフェルール付き光ファイバ作製装置について、図面を参照して説明する。
Hereinafter, an optical fiber manufacturing apparatus with a ferrule according to an embodiment of the present invention will be described with reference to the drawings.
図1は、本発明の一実施形態に係るフェルール付き光ファイバ作製装置1の要部を断面で示した側面図である。図2は、図1の平面図である。図3は、図1の断面部分を拡大した図である。図4は、図3の平面図である。
このフェルール付き光ファイバ作製装置1は、図9、図10に示すような、光ファイバテープ心線2にフェルール3を取り付けたフェルール付き光ファイバ4を得るための装置である。
本実施形態に係る光ファイバテープ心線2は、0.125mmφの裸ファイバ(ガラスファイバ)2aに紫外線硬化樹脂被覆を施した0.25mmφの光ファイバ素線2bを複数本並べて紫外線硬化樹脂で一括被覆した光ファイバテープ心線である。光ファイバテープ心線2の被覆部を2cで示す。 FIG. 1 is a side view showing in cross section the main part of an opticalfiber manufacturing apparatus 1 with a ferrule according to an embodiment of the present invention. FIG. 2 is a plan view of FIG. FIG. 3 is an enlarged view of a cross-sectional portion of FIG. FIG. 4 is a plan view of FIG.
This ferrule-equipped opticalfiber manufacturing apparatus 1 is an apparatus for obtaining an optical fiber 4 with a ferrule in which a ferrule 3 is attached to an optical fiber tape core wire 2 as shown in FIGS.
Theoptical fiber ribbon 2 according to the present embodiment includes a plurality of 0.25 mmφ optical fiber strands 2b each having a 0.125 mmφ bare fiber (glass fiber) 2a coated with an ultraviolet curable resin, and is collectively made of UV curable resin. It is a coated optical fiber ribbon. A covering portion of the optical fiber ribbon 2 is indicated by 2c.
このフェルール付き光ファイバ作製装置1は、図9、図10に示すような、光ファイバテープ心線2にフェルール3を取り付けたフェルール付き光ファイバ4を得るための装置である。
本実施形態に係る光ファイバテープ心線2は、0.125mmφの裸ファイバ(ガラスファイバ)2aに紫外線硬化樹脂被覆を施した0.25mmφの光ファイバ素線2bを複数本並べて紫外線硬化樹脂で一括被覆した光ファイバテープ心線である。光ファイバテープ心線2の被覆部を2cで示す。 FIG. 1 is a side view showing in cross section the main part of an optical
This ferrule-equipped optical
The
フェルール3は、透明樹脂からなり、先端側に45°の傾斜面13が形成され、この傾斜面13に直交する有底穴5が光ファイバテープ心線2の心線数だけ形成されている。この有底穴5の底面は、フェルール内部から見ると内部反射面5aとなっている。この内部反射面5aの近傍に、接着剤充填凹所6が形成されている。この接着剤充填凹所6に、先端が開口する光ファイバ位置決め部としての光ファイバ穴7が形成されている。接着剤充填凹所6は、光ファイバ穴7に挿入されて位置決めされた光ファイバをその内面から突出させる。図示例では、テープ心線導入用開口部8の前方に、光ファイバテープ心線2を接着固定する接着剤を充填する接着剤充填窓9が形成されている。前記光ファイバ穴7は、この接着剤充填窓9の前方壁面9aから前記接着剤充填凹所6に連通している。
接着剤充填窓9及び接着剤充填凹所6に接着剤10が充填されて、光ファイバが固定されている。
テープ心線被覆2c及び素線被覆2bを除去した光ファイバ(裸ファイバ)2aは、接着剤10を充填した接着剤充填凹所6において、その先端が前方壁面6aに突き当てられた状態で接着固定されている。また、接着剤充填窓9に充填した接着剤10により、光ファイバ(裸ファイバ)2aが光ファイバガイド溝9b上で接着固定され、かつ、テープ心線導入用開口部8において光ファイバテープ心線2の被覆端の近傍が接着固定されている。なお、光ファイバ穴7内にも接着剤が浸入して光ファイバを接着固定している。
この光フェルール3において、光ファイバ2aから出射した光は接着剤充填凹所6の前方壁面6aから透明樹脂(フェルール)内に入射し、内部反射面5aで下方に反射して光路変換が行われ、回路基板(光・電気複合基板)11上の光素子12に出射する。または、逆の光路を辿る。 Theferrule 3 is made of a transparent resin, and a 45 ° inclined surface 13 is formed on the tip side. The bottomed holes 5 orthogonal to the inclined surface 13 are formed by the number of optical fibers of the optical fiber ribbon 2. The bottom surface of the bottomed hole 5 is an internal reflection surface 5a when viewed from the inside of the ferrule. An adhesive filling recess 6 is formed in the vicinity of the internal reflection surface 5a. An optical fiber hole 7 is formed in the adhesive filling recess 6 as an optical fiber positioning portion having an open end. The adhesive filling recess 6 projects the optical fiber inserted and positioned in the optical fiber hole 7 from its inner surface. In the illustrated example, an adhesive filling window 9 for filling an adhesive for adhering and fixing the optical fiber ribbon 2 is formed in front of the opening 8 for introducing the ribbon. The optical fiber hole 7 communicates with the adhesive filling recess 6 from the front wall surface 9 a of the adhesive filling window 9.
Theadhesive filling window 9 and the adhesive filling recess 6 are filled with the adhesive 10 to fix the optical fiber.
The optical fiber (bare fiber) 2a from which thetape core coating 2c and the strand coating 2b have been removed is bonded in a state where the tip of the optical fiber 2a is abutted against the front wall 6a in the adhesive filling recess 6 filled with the adhesive 10. It is fixed. Further, the optical fiber (bare fiber) 2a is bonded and fixed on the optical fiber guide groove 9b by the adhesive 10 filled in the adhesive filling window 9, and the optical fiber tape core wire is formed in the opening portion 8 for introducing the tape core wire. The vicinity of the covering end 2 is adhered and fixed. An adhesive also enters the optical fiber hole 7 to bond and fix the optical fiber.
In thisoptical ferrule 3, light emitted from the optical fiber 2a enters the transparent resin (ferrule) from the front wall surface 6a of the adhesive-filled recess 6 and is reflected downward by the internal reflection surface 5a to change the optical path. The light is emitted to the optical element 12 on the circuit board (optical / electrical composite board) 11. Or follow the reverse optical path.
接着剤充填窓9及び接着剤充填凹所6に接着剤10が充填されて、光ファイバが固定されている。
テープ心線被覆2c及び素線被覆2bを除去した光ファイバ(裸ファイバ)2aは、接着剤10を充填した接着剤充填凹所6において、その先端が前方壁面6aに突き当てられた状態で接着固定されている。また、接着剤充填窓9に充填した接着剤10により、光ファイバ(裸ファイバ)2aが光ファイバガイド溝9b上で接着固定され、かつ、テープ心線導入用開口部8において光ファイバテープ心線2の被覆端の近傍が接着固定されている。なお、光ファイバ穴7内にも接着剤が浸入して光ファイバを接着固定している。
この光フェルール3において、光ファイバ2aから出射した光は接着剤充填凹所6の前方壁面6aから透明樹脂(フェルール)内に入射し、内部反射面5aで下方に反射して光路変換が行われ、回路基板(光・電気複合基板)11上の光素子12に出射する。または、逆の光路を辿る。 The
The
The optical fiber (bare fiber) 2a from which the
In this
フェルール付き光ファイバ作製装置1について説明する。
このフェルール付き光ファイバ作製装置1は、フェルール3の光ファイバ穴7に光ファイバ2aが挿入されかつ接着剤充填凹所6、接着剤充填窓9に接着剤10が充填された接着剤未硬化のフェルール付き光ファイバ4’をセットして、接着剤を硬化させる装置である。接着剤は、フェルール3に光ファイバ2aを挿入した後に、接着剤充填凹所6、接着剤充填窓9に充填される。また、その接着剤は、光ファイバ穴7内に浸入する。
このフェルール付き光ファイバ作製装置1は、前記接着剤未硬化のフェルール付き光ファイバ4’のフェルール3を載せるフェルール載置部14と、このフェルール3の前方移動を止めるストッパ15と、前記フェルール載置部15の後方側で光ファイバテープ心線2の被覆部分2cを保持する光ファイバ保持部16と、前記フェルール載置部14に載せたフェルール3に充填された接着剤を硬化させる接着剤硬化部17とを備えている。
前記ストッパ15は、フェルール3が浮かないように拘束するために側面から見てU字形をなしている。
本実施形態では、接着剤として熱硬化型接着剤を使用しており、接着剤硬化部17として電熱ヒータによる加熱板いわゆるホットプレートを用いている。このホットプレート17は、フェルール3を載せるフェルール載置部14を兼ねている。17aで示す破線部分は、ホットプレート17の電熱部分を指す。 The opticalfiber manufacturing apparatus 1 with a ferrule will be described.
This ferrule-equipped opticalfiber manufacturing apparatus 1 is an uncured adhesive in which an optical fiber 2 a is inserted into an optical fiber hole 7 of a ferrule 3 and an adhesive filling recess 6 and an adhesive filling window 9 are filled with an adhesive 10. This is an apparatus for setting an optical fiber 4 ′ with a ferrule and curing the adhesive. The adhesive is filled into the adhesive filling recess 6 and the adhesive filling window 9 after inserting the optical fiber 2 a into the ferrule 3. The adhesive penetrates into the optical fiber hole 7.
This ferrule-equipped opticalfiber manufacturing apparatus 1 includes a ferrule placement section 14 on which the ferrule 3 of the uncured ferrule-equipped optical fiber 4 ′ is placed, a stopper 15 that stops the ferrule 3 from moving forward, and the ferrule placement. An optical fiber holding portion 16 for holding the coated portion 2c of the optical fiber ribbon 2 on the rear side of the portion 15, and an adhesive curing portion for curing the adhesive filled in the ferrule 3 placed on the ferrule placement portion 14 17.
Thestopper 15 has a U-shape when viewed from the side in order to restrain the ferrule 3 from floating.
In the present embodiment, a thermosetting adhesive is used as the adhesive, and a so-called hot plate using an electric heater is used as theadhesive curing portion 17. The hot plate 17 also serves as a ferrule placement unit 14 on which the ferrule 3 is placed. A broken line portion indicated by 17 a indicates an electric heating portion of the hot plate 17.
このフェルール付き光ファイバ作製装置1は、フェルール3の光ファイバ穴7に光ファイバ2aが挿入されかつ接着剤充填凹所6、接着剤充填窓9に接着剤10が充填された接着剤未硬化のフェルール付き光ファイバ4’をセットして、接着剤を硬化させる装置である。接着剤は、フェルール3に光ファイバ2aを挿入した後に、接着剤充填凹所6、接着剤充填窓9に充填される。また、その接着剤は、光ファイバ穴7内に浸入する。
このフェルール付き光ファイバ作製装置1は、前記接着剤未硬化のフェルール付き光ファイバ4’のフェルール3を載せるフェルール載置部14と、このフェルール3の前方移動を止めるストッパ15と、前記フェルール載置部15の後方側で光ファイバテープ心線2の被覆部分2cを保持する光ファイバ保持部16と、前記フェルール載置部14に載せたフェルール3に充填された接着剤を硬化させる接着剤硬化部17とを備えている。
前記ストッパ15は、フェルール3が浮かないように拘束するために側面から見てU字形をなしている。
本実施形態では、接着剤として熱硬化型接着剤を使用しており、接着剤硬化部17として電熱ヒータによる加熱板いわゆるホットプレートを用いている。このホットプレート17は、フェルール3を載せるフェルール載置部14を兼ねている。17aで示す破線部分は、ホットプレート17の電熱部分を指す。 The optical
This ferrule-equipped optical
This ferrule-equipped optical
The
In the present embodiment, a thermosetting adhesive is used as the adhesive, and a so-called hot plate using an electric heater is used as the
前記光ファイバ保持部16は、光ファイバ被覆部2cを把持した状態で光ファイバ長手方向にスライド可能な光ファイバクランプ21と、この光ファイバクランプ21を前方に付勢する付勢部としてのばね22と、前記光ファイバクランプ21を前記ばね22の反力に抗して後退させた位置にロックするロック部23とを備えている。
The optical fiber holding portion 16 includes an optical fiber clamp 21 that can slide in the longitudinal direction of the optical fiber while holding the optical fiber covering portion 2c, and a spring 22 as a biasing portion that biases the optical fiber clamp 21 forward. And a lock portion 23 that locks the optical fiber clamp 21 in a position retracted against the reaction force of the spring 22.
前記光ファイバクランプ21は、図6~図8にも示すように、光ファイバテープ心線2の被覆部2cを載せて光ファイバ長手方向にスライド可能なクランプ本体24と、このクランプ本体24にヒンジ25により開閉可能に取り付けられた蓋体26とからなる。蓋体26は、指で開閉操作を行い易いように、図7に示すように、指を当てる操作部26aを持つL形断面としている。図示例では、蓋体26は、その自重でテープ心線2を押さえる。なお、クランプ本体24と蓋体26のいずれか一方の材料を磁性材料(例えば、SUS430その他)とし他方に磁石を埋め込む構成、又は、両方に磁石を埋め込む構成として、磁力でテープ心線2を押さえることもできる。また、その他の構成を採用することもできる。
前記クランプ本体24は、このクランプ本体24の前後に設けられた2つのピン受け部27間に渡されてクランプ本体24を貫通するガイドピン28に沿って前後にスライド可能である。
前記ばね22は、クランプ本体24の後部側に形成した円筒状凹所24aに前記ガイドピン28を囲むように配されて、クランプ本体24を前方(図3、図4等で左方)に付勢する。 As shown in FIGS. 6 to 8, theoptical fiber clamp 21 includes a clamp main body 24 that can be slid in the longitudinal direction of the optical fiber by placing the covering portion 2c of the optical fiber ribbon 2 and hinges to the clamp main body 24. 25 and a lid body 26 attached to be openable and closable. As shown in FIG. 7, the lid 26 has an L-shaped cross section having an operation portion 26a for touching the finger so that the user can easily perform the opening / closing operation with the finger. In the illustrated example, the lid body 26 presses the tape core wire 2 with its own weight. In addition, either one of the clamp body 24 and the lid body 26 is made of a magnetic material (for example, SUS430 or the like) and a magnet is embedded in the other, or a magnet is embedded in both. You can also. Other configurations can also be adopted.
Theclamp body 24 is slidable back and forth along a guide pin 28 that is passed between two pin receiving portions 27 provided at the front and rear of the clamp body 24 and penetrates the clamp body 24.
Thespring 22 is disposed in a cylindrical recess 24a formed on the rear side of the clamp body 24 so as to surround the guide pin 28, and the clamp body 24 is attached to the front (left side in FIGS. 3 and 4). To force.
前記クランプ本体24は、このクランプ本体24の前後に設けられた2つのピン受け部27間に渡されてクランプ本体24を貫通するガイドピン28に沿って前後にスライド可能である。
前記ばね22は、クランプ本体24の後部側に形成した円筒状凹所24aに前記ガイドピン28を囲むように配されて、クランプ本体24を前方(図3、図4等で左方)に付勢する。 As shown in FIGS. 6 to 8, the
The
The
前記ロック部23は、クランプ本体24の底面に形成したロック用切欠き24bに上端が係合可能に上下動可能な垂直のロックピン31と、このロックピン31を上方に付勢するばね32と、前記ロックピン31の中間部に基端部を固定した水平な上下動用ピン33と、この上下動用ピン33を下降させることが可能なロック解除体34とを備えている。図5は、図4の右側部分について光ファイバクランプ21を除いて示した図である。
ロックピン31は、機構ベース部36に一体に固定したロック部本体37に形成したロックピン穴37aに上下動可能に嵌合している。前記上下動用ピン33は、ロック部本体37の側面に形成した縦長のピン挿通穴37bから水平に突出し、ロック解除体34に設けた縦長穴34aに嵌入している。
ロック解除体34は、バネ38で上方に付勢されており、ロック解除体34を下降位置に保持するロック解除体保持ピン39を備えている。このロック解除体保持ピン39は、ロック解除体34を下降させた時にその先端が前記ロック部本体37に形成した係止穴37cに嵌入して、ロック解除体34を下降位置に保持し、ロック解除状態を維持する。 Thelock portion 23 includes a vertical lock pin 31 that can move up and down so that its upper end can be engaged with a lock notch 24b formed on the bottom surface of the clamp body 24, and a spring 32 that urges the lock pin 31 upward. , A horizontal vertical movement pin 33 having a base end fixed to an intermediate portion of the lock pin 31, and a lock release body 34 capable of lowering the vertical movement pin 33. FIG. 5 is a view showing the right side portion of FIG. 4 excluding the optical fiber clamp 21.
Thelock pin 31 is fitted in a lock pin hole 37a formed in the lock portion main body 37 integrally fixed to the mechanism base portion 36 so as to be movable up and down. The vertical movement pin 33 protrudes horizontally from a vertically long pin insertion hole 37 b formed on the side surface of the lock portion main body 37, and fits into a vertically long hole 34 a provided in the unlocking body 34.
The unlockingbody 34 is urged upward by a spring 38 and includes an unlocking body holding pin 39 that holds the unlocking body 34 in the lowered position. When the unlocking body 34 is lowered, the end of the unlocking body holding pin 39 fits into a locking hole 37c formed in the lock body 37, and holds the unlocking body 34 in the lowered position. Maintain the release state.
ロックピン31は、機構ベース部36に一体に固定したロック部本体37に形成したロックピン穴37aに上下動可能に嵌合している。前記上下動用ピン33は、ロック部本体37の側面に形成した縦長のピン挿通穴37bから水平に突出し、ロック解除体34に設けた縦長穴34aに嵌入している。
ロック解除体34は、バネ38で上方に付勢されており、ロック解除体34を下降位置に保持するロック解除体保持ピン39を備えている。このロック解除体保持ピン39は、ロック解除体34を下降させた時にその先端が前記ロック部本体37に形成した係止穴37cに嵌入して、ロック解除体34を下降位置に保持し、ロック解除状態を維持する。 The
The
The unlocking
上記のフェルール付き光ファイバ作製装置1でフェルール付き光ファイバ4を作製する要領を説明する。
光ファイバテープ心線2の被覆2cを除去して光ファイバ素線2bを露出させ、その被覆を除去して、裸ファイバ2aを露出させる。光ファイバテープ心線2の裸ファイバ2aを光ファイバ穴7に挿通させ、接着剤充填凹所6の前方壁面6aに突き当てると、光ファイバテープ心線2の被覆端が接着剤充填窓9内に位置する。
次いで、接着剤充填凹所6及び接着剤充填窓9に熱硬化型の接着剤10を充填する。その接着剤は、光ファイバ穴7及び光ファイバ心線導入穴8内にも浸入する。 The point which produces theoptical fiber 4 with a ferrule with said optical fiber manufacturing apparatus 1 with a ferrule is demonstrated.
Thecoating 2c of the optical fiber ribbon 2 is removed to expose the optical fiber 2b, and the coating is removed to expose the bare fiber 2a. When the bare fiber 2 a of the optical fiber ribbon 2 is inserted into the optical fiber hole 7 and abutted against the front wall surface 6 a of the adhesive filling recess 6, the coated end of the optical fiber ribbon 2 is in the adhesive filling window 9. Located in.
Next, theadhesive filling recess 6 and the adhesive filling window 9 are filled with the thermosetting adhesive 10. The adhesive also enters the optical fiber hole 7 and the optical fiber core wire introduction hole 8.
光ファイバテープ心線2の被覆2cを除去して光ファイバ素線2bを露出させ、その被覆を除去して、裸ファイバ2aを露出させる。光ファイバテープ心線2の裸ファイバ2aを光ファイバ穴7に挿通させ、接着剤充填凹所6の前方壁面6aに突き当てると、光ファイバテープ心線2の被覆端が接着剤充填窓9内に位置する。
次いで、接着剤充填凹所6及び接着剤充填窓9に熱硬化型の接着剤10を充填する。その接着剤は、光ファイバ穴7及び光ファイバ心線導入穴8内にも浸入する。 The point which produces the
The
Next, the
次いで、図8に示すように、この接着剤未硬化のフェルール付き光ファイバ4’をフェルール付き光ファイバ作製装置1にセットする。
予め、クランプ本体24を後退させておく(図3の状態)。この場合、ロック解除保持ピン39を引いた状態(図3の状態)にして、ばね22で付勢されて前進状態(クランプ本体24の先端部が図3で左方のピン受け部27に当たっている状態)にあるクランプ本体24を後退(図3で右方に移動)させると、クランプ本体24の下面後端部が上端面傾斜のロックピン31を一旦押し下げて後退した後、ばね32で上方に付勢されているロックピン31の上端がクランプ本体24の下面の係止用凹所24bに入って、クランプ本体24が後退位置(図3の位置)にロックされる。
次いで、フェルール3をホットプレート17(兼フェルール載置部14)に載せてストッパ15に当て、かつ、光ファイバテープ心線2の被覆部2cをクランプ本体24上に載せ、次いで蓋体26を閉じて、光ファイバテープ心線2をクランプする。
次いで、ロック解除体34を押し下げると、上下動用ピン33を介してロックピン31が押し下げられ、クランプ本体24の下面の係止用凹所24bから外れるので、クランプ本体24のロックが解除される。これにより、ばね22で付勢されていた光ファイバクランプ21が光ファイバテープ心線2を保持したまま前進し、裸ファイバ2aを前進させ、裸ファイバ2aの先端面を接着剤充填凹所6の前方壁面6aに押し当てる。こうして、裸ファイバ2aが接着剤充填凹所6の前方壁面6aにばね22の力で押し当てられた状態となり、裸ファイバ2aが前方壁面6aからみだりに離間することはない。
この状態でホットプレート17を発熱させると、フェルール3に充填された加熱硬化型の接着剤10が加熱されて硬化する。この間、裸ファイバ2aはばね22の力で付勢されたままなので、接着剤10が硬化する際の収縮などによって、裸ファイバ2aが動いて接着剤充填凹所6の前方壁面6aから離間することを防止できる。また、壁面へ押し当てていることで、光ファイバ先端位置が壁面にアンカリングされるため、前方壁面上のズレも防ぐことができる。
したがって、光ファイバは、その先端面が正しく接着剤充填凹所の前方壁面に押し当てられた状態のまま接着固定される。これにより、光ファイバの先端面のファイバ長手方向の正確な位置決めが設定通りに実現され、光ファイバ先端面の位置ずれに伴う光損失を防止できる。 Next, as shown in FIG. 8, the uncuredoptical fiber 4 ′ with ferrule, which is uncured, is set in the optical fiber manufacturing apparatus 1 with ferrule.
Theclamp body 24 is retracted in advance (state shown in FIG. 3). In this case, the lock release holding pin 39 is pulled (the state shown in FIG. 3), and is urged by the spring 22 to move forward (the tip of the clamp body 24 is in contact with the left pin receiving portion 27 in FIG. 3). When the clamp body 24 in the state) is retracted (moved to the right in FIG. 3), the lower end of the lower surface of the clamp body 24 is pushed back by pushing down the lock pin 31 whose upper end surface is inclined. The upper end of the biased lock pin 31 enters the locking recess 24b on the lower surface of the clamp body 24, and the clamp body 24 is locked in the retracted position (position in FIG. 3).
Next, theferrule 3 is placed on the hot plate 17 (also serving as the ferrule placement portion 14) and applied to the stopper 15, and the covering portion 2c of the optical fiber ribbon 2 is placed on the clamp body 24, and then the lid body 26 is closed. Then, the optical fiber ribbon 2 is clamped.
Next, when thelock release body 34 is pushed down, the lock pin 31 is pushed down via the vertical movement pin 33 and is disengaged from the locking recess 24b on the lower surface of the clamp body 24, so that the clamp body 24 is unlocked. As a result, the optical fiber clamp 21 urged by the spring 22 moves forward while holding the optical fiber ribbon 2, advances the bare fiber 2 a, and the bare fiber 2 a has the tip surface of the adhesive filling recess 6. Press against the front wall 6a. Thus, the bare fiber 2a is pressed against the front wall surface 6a of the adhesive filling recess 6 by the force of the spring 22, and the bare fiber 2a is not separated from the front wall surface 6a.
When thehot plate 17 is heated in this state, the thermosetting adhesive 10 filled in the ferrule 3 is heated and cured. During this time, since the bare fiber 2a remains biased by the force of the spring 22, the bare fiber 2a moves and separates from the front wall surface 6a of the adhesive filling recess 6 due to shrinkage when the adhesive 10 is cured. Can be prevented. Moreover, since the tip position of the optical fiber is anchored to the wall surface by being pressed against the wall surface, the displacement on the front wall surface can be prevented.
Therefore, the optical fiber is bonded and fixed in a state where the front end surface is correctly pressed against the front wall surface of the adhesive filling recess. Accordingly, accurate positioning of the front end surface of the optical fiber in the longitudinal direction of the fiber is realized as set, and it is possible to prevent light loss due to positional deviation of the front end surface of the optical fiber.
予め、クランプ本体24を後退させておく(図3の状態)。この場合、ロック解除保持ピン39を引いた状態(図3の状態)にして、ばね22で付勢されて前進状態(クランプ本体24の先端部が図3で左方のピン受け部27に当たっている状態)にあるクランプ本体24を後退(図3で右方に移動)させると、クランプ本体24の下面後端部が上端面傾斜のロックピン31を一旦押し下げて後退した後、ばね32で上方に付勢されているロックピン31の上端がクランプ本体24の下面の係止用凹所24bに入って、クランプ本体24が後退位置(図3の位置)にロックされる。
次いで、フェルール3をホットプレート17(兼フェルール載置部14)に載せてストッパ15に当て、かつ、光ファイバテープ心線2の被覆部2cをクランプ本体24上に載せ、次いで蓋体26を閉じて、光ファイバテープ心線2をクランプする。
次いで、ロック解除体34を押し下げると、上下動用ピン33を介してロックピン31が押し下げられ、クランプ本体24の下面の係止用凹所24bから外れるので、クランプ本体24のロックが解除される。これにより、ばね22で付勢されていた光ファイバクランプ21が光ファイバテープ心線2を保持したまま前進し、裸ファイバ2aを前進させ、裸ファイバ2aの先端面を接着剤充填凹所6の前方壁面6aに押し当てる。こうして、裸ファイバ2aが接着剤充填凹所6の前方壁面6aにばね22の力で押し当てられた状態となり、裸ファイバ2aが前方壁面6aからみだりに離間することはない。
この状態でホットプレート17を発熱させると、フェルール3に充填された加熱硬化型の接着剤10が加熱されて硬化する。この間、裸ファイバ2aはばね22の力で付勢されたままなので、接着剤10が硬化する際の収縮などによって、裸ファイバ2aが動いて接着剤充填凹所6の前方壁面6aから離間することを防止できる。また、壁面へ押し当てていることで、光ファイバ先端位置が壁面にアンカリングされるため、前方壁面上のズレも防ぐことができる。
したがって、光ファイバは、その先端面が正しく接着剤充填凹所の前方壁面に押し当てられた状態のまま接着固定される。これにより、光ファイバの先端面のファイバ長手方向の正確な位置決めが設定通りに実現され、光ファイバ先端面の位置ずれに伴う光損失を防止できる。 Next, as shown in FIG. 8, the uncured
The
Next, the
Next, when the
When the
Therefore, the optical fiber is bonded and fixed in a state where the front end surface is correctly pressed against the front wall surface of the adhesive filling recess. Accordingly, accurate positioning of the front end surface of the optical fiber in the longitudinal direction of the fiber is realized as set, and it is possible to prevent light loss due to positional deviation of the front end surface of the optical fiber.
上述の実施形態では、接着剤として熱硬化型接着剤を用いたので、接着剤硬化部として加熱装置であるホットプレート17を採用しているが、例えば紫外線硬化型接着剤を用いる場合は、図示は省略するが、フェルール載置部14に置かれたフェルール3の接着剤に紫外線を照射する紫外線照射装置を設ける。
In the above-described embodiment, since the thermosetting adhesive is used as the adhesive, the hot plate 17 that is a heating device is employed as the adhesive curing portion. However, for example, when an ultraviolet curable adhesive is used, it is illustrated. Is omitted, but an ultraviolet irradiation device for irradiating the adhesive of the ferrule 3 placed on the ferrule mounting part 14 with ultraviolet rays is provided.
上述の実施形態において、光ファイバ保持部は、実施形態のものに限らず、適宜設計変更可能である。要するに、光ファイバクランプとばねとロック部を備えて、光ファイバを保持したまま、後退位置からばねの力で前進することが可能な構成であればよい。
また、対象とする光ファイバは、図示では12心の光ファイバテープ心線として示したが、特に心数は限定されず、8心あるいは4心の光ファイバテープでもよく、さらにはテープ心線でなく単心光ファイバでもよい。
また、図示例のフェルール3の光ファイバ穴7は基板面と平行であるが、必ずしも平行に限らず、基板面に対して若干の角度を持たせることもできる。この場合は、内部反射面5aの角度を、その反射方向が基板面と直角になるような角度とする。
また、有底穴5を設けずに、フェルール3の45°傾斜させた先端面を内部反射面とすることもできる。 In the above-described embodiment, the optical fiber holding unit is not limited to the embodiment, and the design can be changed as appropriate. In short, any configuration that includes an optical fiber clamp, a spring, and a lock portion and can be advanced from the retracted position by the spring force while holding the optical fiber may be used.
In addition, the optical fiber of interest is shown as a 12-fiber optical fiber ribbon in the figure, but the number of cores is not particularly limited, and an 8-fiber or 4-fiber optical fiber tape may be used. Alternatively, a single optical fiber may be used.
Moreover, although theoptical fiber hole 7 of the ferrule 3 in the illustrated example is parallel to the substrate surface, the optical fiber hole 7 is not necessarily parallel and may have a slight angle with respect to the substrate surface. In this case, the angle of the internal reflection surface 5a is set such that the reflection direction is perpendicular to the substrate surface.
Further, the tip end surface of theferrule 3 inclined by 45 ° can be used as the internal reflection surface without providing the bottomed hole 5.
また、対象とする光ファイバは、図示では12心の光ファイバテープ心線として示したが、特に心数は限定されず、8心あるいは4心の光ファイバテープでもよく、さらにはテープ心線でなく単心光ファイバでもよい。
また、図示例のフェルール3の光ファイバ穴7は基板面と平行であるが、必ずしも平行に限らず、基板面に対して若干の角度を持たせることもできる。この場合は、内部反射面5aの角度を、その反射方向が基板面と直角になるような角度とする。
また、有底穴5を設けずに、フェルール3の45°傾斜させた先端面を内部反射面とすることもできる。 In the above-described embodiment, the optical fiber holding unit is not limited to the embodiment, and the design can be changed as appropriate. In short, any configuration that includes an optical fiber clamp, a spring, and a lock portion and can be advanced from the retracted position by the spring force while holding the optical fiber may be used.
In addition, the optical fiber of interest is shown as a 12-fiber optical fiber ribbon in the figure, but the number of cores is not particularly limited, and an 8-fiber or 4-fiber optical fiber tape may be used. Alternatively, a single optical fiber may be used.
Moreover, although the
Further, the tip end surface of the
上述の実施形態では、対象とする光コネクタが内部反射による光路変換型の光コネクタであるとして説明したが、図11に示すように、透明樹脂製のフェルール3Aの先端面18が光ファイバ穴7の長手方向と直交しているが、光ファイバ穴7がフェルール3Aを貫通していない構造のフェルールを用いた光コネクタであってもよい。すなわち、前述した図9のフェルール3と同様な接着剤充填凹所6、外部に貫通しない光ファイバ穴7、接着剤充填窓9、テープ心線導入用開口部8などを有するが、フェルール先端面18は光ファイバ穴7の長手方向と直交しており、内部反射をしない。
そして、この光コネクタは、フェルール先端面18を、図示のように回路基板(光・電気複合基板)11に向けて、回路基板11上の光素子12と対向させるように配置することにより、自身に内蔵された光ファイバ2aと回路基板11上の光素子12と光接続する。
なお、この光コネクタは、フェルール先端面18を、回路基板に向けるのではなく、他の光コネクタの先端面と突き合わせることにより、他の光コネクタに内蔵された光ファイバと、自身に内蔵された光ファイバ2aとをほぼ同一直線上に配置して光接続する場合に用いることができる。
これらの場合も、光ファイバ2aの先端面位置が正確に位置決めされるように、光ファイバ2aの先端をフェルール3Aの先端面18の近傍に形成された接着剤充填凹所6の前方壁面6aに突き当てるのが適切であり、上述した本発明の効果が有効に果たされる。 In the above-described embodiment, the target optical connector has been described as an optical path conversion type optical connector by internal reflection. However, as shown in FIG. 11, thedistal end surface 18 of the transparent resin ferrule 3 </ b> A has an optical fiber hole 7. The optical connector may be an optical connector using a ferrule having a structure in which the optical fiber hole 7 does not penetrate the ferrule 3A. That is, it has an adhesive filling recess 6 similar to the ferrule 3 of FIG. 9 described above, an optical fiber hole 7 that does not penetrate to the outside, an adhesive filling window 9, an opening 8 for introducing a tape core wire, etc. 18 is orthogonal to the longitudinal direction of the optical fiber hole 7 and does not internally reflect.
And this optical connector arrange | positions so that the ferrulefront end surface 18 may face the optical element 12 on the circuit board 11 toward the circuit board (optical / electrical composite board) 11 as shown in FIG. Are optically connected to the optical fiber 2a incorporated in the optical element 12 and the optical element 12 on the circuit board 11.
In addition, this optical connector does not face the ferruletip end face 18 toward the circuit board, but is brought into contact with the tip end face of another optical connector so that the optical fiber built in the other optical connector is built in itself. It can be used when the optical fiber 2a is arranged on substantially the same straight line and optically connected.
Also in these cases, the tip of theoptical fiber 2a is placed on the front wall surface 6a of the adhesive filling recess 6 formed in the vicinity of the tip surface 18 of the ferrule 3A so that the tip surface position of the optical fiber 2a is accurately positioned. It is appropriate to abut, and the above-described effects of the present invention are effectively achieved.
そして、この光コネクタは、フェルール先端面18を、図示のように回路基板(光・電気複合基板)11に向けて、回路基板11上の光素子12と対向させるように配置することにより、自身に内蔵された光ファイバ2aと回路基板11上の光素子12と光接続する。
なお、この光コネクタは、フェルール先端面18を、回路基板に向けるのではなく、他の光コネクタの先端面と突き合わせることにより、他の光コネクタに内蔵された光ファイバと、自身に内蔵された光ファイバ2aとをほぼ同一直線上に配置して光接続する場合に用いることができる。
これらの場合も、光ファイバ2aの先端面位置が正確に位置決めされるように、光ファイバ2aの先端をフェルール3Aの先端面18の近傍に形成された接着剤充填凹所6の前方壁面6aに突き当てるのが適切であり、上述した本発明の効果が有効に果たされる。 In the above-described embodiment, the target optical connector has been described as an optical path conversion type optical connector by internal reflection. However, as shown in FIG. 11, the
And this optical connector arrange | positions so that the ferrule
In addition, this optical connector does not face the ferrule
Also in these cases, the tip of the
本発明の態様に係るフェルール付き光ファイバ作製装置によれば、光ファイバを透明なフェルールの接着剤充填凹所の前方壁面に正しく押し当てた状態で接着固定することが可能で、光ファイバ先端面のファイバ長手方向の正確な位置決めと、光ファイバ先端位置の前方壁面上のズレ(前方壁面に沿う方向のズレ)の防止を実現して、光ファイバ先端面の位置ずれに伴う光損失を防止できるフェルール付き光ファイバ作製装置を提供することができる。
According to the ferrule-equipped optical fiber manufacturing apparatus according to the aspect of the present invention, the optical fiber can be bonded and fixed in a state in which the optical fiber is correctly pressed against the front wall surface of the adhesive-filled recess of the transparent ferrule. This enables accurate positioning in the fiber longitudinal direction and prevention of misalignment on the front wall surface of the optical fiber tip position (displacement in the direction along the front wall surface), thereby preventing light loss due to misalignment of the optical fiber tip surface. An optical fiber manufacturing apparatus with a ferrule can be provided.
1 フェルール付き光ファイバ作製装置
2 光ファイバテープ心線(光ファイバ)
2a 裸ファイバ(光ファイバ)
2b 光ファイバ素線
2c (光ファイバテープ心線の)被覆部
3、3A フェルール
4 フェルール付き光ファイバ
4’ 接着剤未硬化のフェルール付き光ファイバ
5 内部反射面
6 接着剤充填凹所
6a 前方壁面
7 光ファイバ穴(位置決め部)
8 テープ心線導入穴(光ファイバ導入穴)
9 接着剤充填窓
10 接着剤
11 回路基板
12 光素子
14 フェルール載置部
15 ストッパ
16 光ファイバ保持部
17 ホットプレート(接着剤硬化部)
18 フェルールの先端面(外面)
21 光ファイバクランプ
22 ばね
23 ロック部
24 クランプ本体
24a 円筒状凹所
24b ロック用切欠き
25 ヒンジ
26 蓋体
27 ピン受け部
28 ガイドピン
31 ロックピン
32 ばね(付勢部)
33 上下動用ピン
34 ロック解除体
34a 縦長穴
36 機構ベース部
37 ロック部本体
37c 係止穴
37a ロックピン穴
37b ピン挿通穴
38 ばね
39 ロック解除体保持ピン 1 Optical fiber manufacturing equipment withferrule 2 Optical fiber ribbon (optical fiber)
2a Bare fiber (optical fiber)
2b Optical fiber 2c Covering part (of optical fiber ribbon) 3, 3A Ferrule 4 Optical fiber with ferrule 4 'Optical fiber with ferrule uncured adhesive 5 Internal reflection surface 6 Adhesive filling recess 6a Front wall surface 7 Optical fiber hole (positioning part)
8 Tape core wire introduction hole (optical fiber introduction hole)
DESCRIPTION OFSYMBOLS 9 Adhesive filling window 10 Adhesive 11 Circuit board 12 Optical element 14 Ferrule mounting part 15 Stopper 16 Optical fiber holding part 17 Hot plate (adhesive hardening part)
18 Ferrule tip (outside)
DESCRIPTION OFSYMBOLS 21 Optical fiber clamp 22 Spring 23 Lock part 24 Clamp main body 24a Cylindrical recess 24b Notch for locking 25 Hinge 26 Cover body 27 Pin receiving part 28 Guide pin 31 Lock pin 32 Spring (biasing part)
33Vertical movement pin 34 Lock release body 34a Vertically long hole 36 Mechanism base part 37 Lock part body 37c Locking hole 37a Lock pin hole 37b Pin insertion hole 38 Spring 39 Lock release body holding pin
2 光ファイバテープ心線(光ファイバ)
2a 裸ファイバ(光ファイバ)
2b 光ファイバ素線
2c (光ファイバテープ心線の)被覆部
3、3A フェルール
4 フェルール付き光ファイバ
4’ 接着剤未硬化のフェルール付き光ファイバ
5 内部反射面
6 接着剤充填凹所
6a 前方壁面
7 光ファイバ穴(位置決め部)
8 テープ心線導入穴(光ファイバ導入穴)
9 接着剤充填窓
10 接着剤
11 回路基板
12 光素子
14 フェルール載置部
15 ストッパ
16 光ファイバ保持部
17 ホットプレート(接着剤硬化部)
18 フェルールの先端面(外面)
21 光ファイバクランプ
22 ばね
23 ロック部
24 クランプ本体
24a 円筒状凹所
24b ロック用切欠き
25 ヒンジ
26 蓋体
27 ピン受け部
28 ガイドピン
31 ロックピン
32 ばね(付勢部)
33 上下動用ピン
34 ロック解除体
34a 縦長穴
36 機構ベース部
37 ロック部本体
37c 係止穴
37a ロックピン穴
37b ピン挿通穴
38 ばね
39 ロック解除体保持ピン 1 Optical fiber manufacturing equipment with
2a Bare fiber (optical fiber)
8 Tape core wire introduction hole (optical fiber introduction hole)
DESCRIPTION OF
18 Ferrule tip (outside)
DESCRIPTION OF
33
Claims (3)
- 位置決め部により位置決めされた光ファイバの先端をその内面から突出させる接着剤充填凹所を有する透明樹脂製のフェルールの前記接着剤充填凹所に接着剤が充填され、かつ前記光ファイバが前記位置決め部により位置決めされるとともにその先端が前記接着剤充填凹所の前方壁面に押し当てられた状態で、接着剤硬化部により前記接着剤を硬化させてフェルール付き光ファイバを作製するためのフェルール付き光ファイバ作製装置であって、
前記光ファイバが前記位置決め部により位置決めされるとともに前記光ファイバの先端が前記接着剤充填凹所の前記前方壁面に押し当てられた状態の接着剤未硬化のフェルール付き光ファイバにおける前記フェルールを載せるフェルール載置部と;
前記フェルールの前方移動を止めるストッパと;
前記光ファイバを保持する光ファイバ保持部と;
前記フェルール載置部に載せたフェルールに充填された接着剤を硬化させる接着剤硬化部と;
を備え、
前記光ファイバ保持部は、前記光ファイバをクランプした状態で前記光ファイバの長手方向にスライド可能な光ファイバクランプと、この光ファイバクランプを前方に付勢する付勢部と、前記光ファイバクランプを前記付勢部の反力に抗して後退させた位置にロックするロック部と、を備えたことを特徴とするフェルール付き光ファイバ作製装置。 The adhesive filling recess of a transparent resin ferrule having an adhesive filling recess for projecting the tip of the optical fiber positioned by the positioning portion from the inner surface thereof is filled with an adhesive, and the optical fiber is the positioning portion And an optical fiber with a ferrule for producing an optical fiber with a ferrule by curing the adhesive by an adhesive curing portion in a state where the tip is pressed against the front wall surface of the adhesive filling recess A manufacturing device,
A ferrule for placing the ferrule in an optical fiber with an uncured ferrule with an adhesive uncured in a state where the optical fiber is positioned by the positioning portion and the tip of the optical fiber is pressed against the front wall surface of the adhesive filling recess A mounting section;
A stopper for stopping forward movement of the ferrule;
An optical fiber holding part for holding the optical fiber;
An adhesive curing unit that cures the adhesive filled in the ferrule placed on the ferrule mounting unit;
With
The optical fiber holding unit includes an optical fiber clamp that is slidable in the longitudinal direction of the optical fiber in a state where the optical fiber is clamped, a biasing unit that biases the optical fiber clamp forward, and the optical fiber clamp. An optical fiber manufacturing apparatus with a ferrule, comprising: a lock portion that locks in a position retracted against the reaction force of the urging portion. - 前記光ファイバクランプは、前記光ファイバを載せて前記光ファイバの長手方向にスライド可能なクランプ本体と、このクランプ本体にヒンジにより開閉可能に取り付けられて前記光ファイバをクランプする蓋体と、を備えることを特徴とする請求項1に記載のフェルール付き光ファイバ作製装置。 The optical fiber clamp includes a clamp body that can be slid in the longitudinal direction of the optical fiber with the optical fiber mounted thereon, and a lid body that is attached to the clamp body so as to be opened and closed by a hinge and clamps the optical fiber. The optical fiber manufacturing apparatus with a ferrule according to claim 1.
- 前記接着剤が、熱硬化型接着剤であり、
前記接着剤硬化部が、前記フェルール載置部を兼ねるホットプレートである
ことを特徴とする請求項1又は2に記載のフェルール付き光ファイバ作製装置。 The adhesive is a thermosetting adhesive,
The optical fiber manufacturing apparatus with a ferrule according to claim 1 or 2, wherein the adhesive curing section is a hot plate that also serves as the ferrule placement section.
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JP2012093625A (en) * | 2010-10-28 | 2012-05-17 | Fujikura Ltd | Optical fiber insertion assistance tool |
JP2015169821A (en) * | 2014-03-07 | 2015-09-28 | 富士通株式会社 | Optical fiber array bonding device, optical fiber array holding/bonding appliance, and bonding method of optical fiber array |
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JP2015169821A (en) * | 2014-03-07 | 2015-09-28 | 富士通株式会社 | Optical fiber array bonding device, optical fiber array holding/bonding appliance, and bonding method of optical fiber array |
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