[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

WO2008150222A1 - Lubrication system for a four-stroke engine - Google Patents

Lubrication system for a four-stroke engine Download PDF

Info

Publication number
WO2008150222A1
WO2008150222A1 PCT/SE2008/050598 SE2008050598W WO2008150222A1 WO 2008150222 A1 WO2008150222 A1 WO 2008150222A1 SE 2008050598 W SE2008050598 W SE 2008050598W WO 2008150222 A1 WO2008150222 A1 WO 2008150222A1
Authority
WO
WIPO (PCT)
Prior art keywords
oil
gas
crankcase
lubrication
lubrication system
Prior art date
Application number
PCT/SE2008/050598
Other languages
French (fr)
Inventor
Chun-Chin Chen
Cheng-Tsung Yang
Fredrik Johansson
Lars Andersson
Original Assignee
Husqvarna Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from TW096209438U external-priority patent/TWM325381U/en
Application filed by Husqvarna Ab filed Critical Husqvarna Ab
Priority to AT08779357T priority Critical patent/ATE527439T1/en
Priority to EP08779357A priority patent/EP2153030B1/en
Priority to ES08779357T priority patent/ES2373003T3/en
Priority to PCT/SE2008/050675 priority patent/WO2008150236A1/en
Priority to CN200880019319.1A priority patent/CN101680316B/en
Publication of WO2008150222A1 publication Critical patent/WO2008150222A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M1/00Pressure lubrication
    • F01M1/04Pressure lubrication using pressure in working cylinder or crankcase to operate lubricant feeding devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M11/00Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
    • F01M11/02Arrangements of lubricant conduits

Definitions

  • the present invention relates to a lubrication system for a four-stroke engine.
  • a special oil tank surrounds rotary blades mounted on the crankshaft to create oil mist. Although efficient for its purpose the engine is wider, heavier and more costly than a splash lubricated engine as described below.
  • the conventional four- stroke small engine uses an oil pump to pump the lubrication oil to lubricate the engine parts (both the automobile and motorcycle four- stroke engines are lubricated by this method).
  • Another lubricating method of the utility engine uses a hook dipping into the oil and splashing the oil to lubricate the engine.
  • the splash lubrication also has limitations for engine operation at an inclined angle of the engine.
  • a primary objective of the present invention is to provide an engine lubrication system, which allows the engine to function properly and maintain its lubrication function even though the engine is operated at inclined angles, thereby increasing the engine competitiveness.
  • Another objective of the present invention is to provide a low-cost engine lubrication system, which can make the engine maintain a proper lubrication function without increasing the cost of the engine parts.
  • Yet another objective of the present invention is to provide a low-weight engine, with a low-cost lubrication system which is able to operate at various inclined angles without losing the lubrication function.
  • a lubrication system for a four stroke engine comprising: an oil pan for storing lubrication oil; a crankcase, wherein a crankshaft is disposed, which crankshaft has a balance weight and is coupled with a piston of a cylinder; a gear assembly room; a rocker-arm chamber; and a gas-oil separator for separating gas and oil from a mix of gas and oil; wherein the oil pan is communicated with the crankcase by means of an oil suction passage, in which a first check valve is disposed; the crankcase is communicated with the gear assembly room by means of a first oil delivery passage; the gear assembly room is communicated with the rocker-arm chamber by means of a second oil delivery passage, and the gear assembly room is communicated with the oil pan by means of a third oil delivery passage; the rocker-arm chamber is communicated with the crankcase by means of a first oil return passage, in which a second check valve is disposed; characterized in that the lubrication system includes a communication between the oil pan
  • crankcase When a piston of an engine moves upward in a cylinder to form a negative pressure in a crankcase, the crankcase can suck lubrication oil from an oil pan, a rocker-arm chamber and a gas-oil separator.
  • the lubrication oil and the gas in the crankcase can be compressed into the gear assembly room.
  • the gear assembly room is in positive pressure. Therefore, the lubrication oil and the gas in the gear assembly room can be compressed into the rocker-arm chamber and the oil pan simultaneously.
  • the gas in the oil pan is in positive pressure and enters the gas-oil separator to separate the lubrication oil from the gas.
  • the separated gas is delivered into the cylinder to be burnt in the cylinder and the separated lubrication oil is sucked into the crankcase at next stroke as the piston moves to make the crankcase be in negative pressure. Accordingly, the lubrication oil circulation of the engine is completed. Moreover, as the engine is inclined or even turned upside down, the lubrication oil can be restricted to the oil pan so as to prevent a great deal of lubrication oil from entering the combustion chamber to cause engine flameout. At the same time the lubrication system can keep functioning.
  • the technique of the present invention is that an oil pan is communicated with a crankcase by means of an oil suction passage, at which a first check valve is disposed; the crankcase is communicated with a gear assembly room by means of a first oil delivery passage in which a fourth check valve is disposed; the gear assembly room is communicated with a rocker-arm chamber by means of a second oil delivery passage, and the gear assembly room is communicated with the oil pan by means of a third oil delivery passage; the rocker-arm chamber is communicated with the crankcase by means of a first oil return passage, at which a second check valve is disposed; a gas- oil separator is communicated with the crankcase by means of a second oil return passage, at which a third check valve is disposed; and the gas-oil separator is communicated with the oil pan by means of a gas intake passage, and the gas-oil separator is communicated with the cylinder by means of a gas outlet passage.
  • the gas entering the oil pan makes the oil pan be in positive pressure and is delivered into the gas-oil separator to separate the lubrication oil from the gas.
  • the separated gas is delivered into the cylinder and the separated lubrication oil is sucked into the crankcase, thereby completing the lubrication oil circulation of the engine.
  • the first check valve includes a valve body disposed in the oil suction passage, a ball and a spring acting on the ball.
  • the ball keeps on plugging the oil suction passage so as to prevent the lubrication oil in the crankcase from flowing back to the oil pan.
  • the crankcase is in negative pressure and resists against the elasticity of the spring, the ball is separated from the valve body so that the lubrication oil can enter the crankcase through the first check valve.
  • the ball blocks off the valve body due to the elasticity of the spring.
  • the second check valve and the third check valve according to a configuration of the present invention are made of a polymeric or rubber material. As the check valve experiences no external forces, an opening of the check valve can be blocked off due to the elasticity itself. As the polymeric check valve is acted by the pressure, the opening can be opened.
  • the first, the second and the third check valves are one and the same valve, which valve is preferably a rotary valve or a valve opened and closed by the moving piston a so called piston ported valve.
  • rotary valve can be formed by a through-hole in the crankshaft, which first end is disposed in the crankcase and the second being distanced from the first end and being arranged to open between certain angles of rotation.
  • the rotary valve is open only for negative pressure in the crankcase, which implies that the oil suction passage and the first- and the second oil return passage are arranged to be fluidly connected to each other and to the crankcase only for negative pressure.
  • the negative pressure implies that the gas/lubrication oil is sucked through said passages from the rocker-arm chamber, the gas-oil separator and the oil pan into the crankcase.
  • the rotary valve is closed and there is no such connection between each of the three passages or between the three passages and the crankcase. It is of course possible to have an arrangement where e.g. two of the three passages are fluidly connected also for positive pressure in the crankcase. This type of valve saves both weight and cost.
  • the first oil delivery passage is provided with a fourth check valve preferably also in the form of a rotary valve, so as to allow a flow of gas/lubrication oil from the crankcase to the gear assembly room only for positive pressure in the crankcase.
  • the inlet and outlet ducts leading to and from the rotary valve can also be arranged outside the crankcase and have ports facing the crankcase as further described later.
  • the oil pan is provided with a gas delivery passage communicated with the gas intake passage, in which a pin pole is disposed.
  • the pin pole is capable of plugging the exit of the gas delivery passage due to the weight of the pin pole, so that the gas and the lubrication oil can be prevented from being delivered into the gas-oil separator.
  • the third oil delivery passage may be provided with a valve for closing the connection between the oil pan and the gear assembly room for the upside down state of the engine.
  • an opening of the gas delivery passage is disposed in the oil pan at a position that is always above the oil level irrespective of operational attitude of the engine.
  • lubrication oil is prevented from being sucked into the gas-oil separator from the oil pan.
  • the second oil return passage in which the third check valve is disposed, communicates the gas-oil separator with the oil pan and the gas intake passage communicates the oil pan with the gas-oil separator.
  • gas flows from the oil pan into the gas-oil separator for positive pressure in the oil pan and lubrication oil flows from the gas-oil separator to the oil pan for negative pressure in the oil pan.
  • the second oil return passage in which the third check valve is disposed, communicates the gas-oil separator with the oil pan and the gas intake passage communicates the crankcase with the gas-oil separator.
  • a fifth check valve may be disposed in the gas intake passage, only allowing a flow from the crankcase into the gas-oil separator.
  • the lubrication system according to the present invention not only can make the lubrication oil lubricate parts of the engine as the lubrication oil circulates in the engine, but also prevent the lubrication oil from entering the combustion chamber to cause engine flameout as the engine is inclined.
  • the lubrication system functions properly irrespective of the angle of inclination of the engine.
  • Fig. 1 is a front sectional view of a lubrication system for a four-stroke engine according to an embodiment of the present invention
  • Fig. 2 is a side sectional view of the lubrication system for the four-stroke engine according to the embodiment of the present invention
  • Fig. 3 shows that a gas delivery passage is blocked off, as the engine in Fig. 2 is turned upside down;
  • Fig. 4 is a perspective view showing from above a first body of a crankcase according to the embodiment of the present invention.
  • Fig. 5 is a perspective view showing the first body of the crankcase in Fig. 4, which is assembled with a crankshaft and a piston;
  • Fig. 6 is a perspective view showing from below the first body of the crankcase according to the embodiment of the present invention.
  • Fig. 7 is a perspective view showing the first body of the crankcase from below but from another direction of view according to the embodiment of the present invention.
  • Fig. 8 is a schematic view showing a lubrication oil flow path of the lubrication system according to the embodiment of the present invention.
  • Fig. 9 is a schematic view showing the lubrication system according to a second embodiment of the present invention.
  • Fig. 10 is a schematic view showing the lubrication system according to a third embodiment of the present invention.
  • Fig. 11 is a schematic view showing the lubrication system according to another configuration of the third embodiment of the present invention.
  • a lubrication system for a four-stroke engine includes an oil pan 1, a crankcase 2, a gear assembly room 3, a rocker-arm chamber 4 and a gas-oil separator 7.
  • the oil pan 1 is provided for storing lubrication oil.
  • a crankshaft 6 having a balance weight 61 is disposed in the crankcase 2 and coupled with a piston 62 that is disposed in a cylinder 5. Further, two ends of the crankshaft 6 are respectively mounted with a flying wheel and a gear assembly that is disposed in the gear assembly room 3.
  • the oil pan 1 is communicated with the crankcase 2 by means of an oil suction passage 21, and a first check valve 211 is disposed in the oil suction passage 21.
  • the first check valve 211 according to a preferred configuration of the present invention includes a valve body 2111 disposed in the oil suction passage 21, a ball 2112 and a spring 2113 that acts on the ball 2112.
  • the ball 2112 keeps on plugging the valve body 2111 and blocking off the oil suction passage 21, so as to prevent the lubrication oil in the crankcase 2 from flowing back to the oil pan 1.
  • the crankcase 2 is in negative pressure that resists against the elasticity of the spring 2113, the ball 2112 breaks away from the valve body 2111 so that the lubrication oil in the oil pan 1 flows into the crankcase 2.
  • the crankcase 2 is communicated with the gear assembly room 3 by means of a first oil delivery passage 22 in which a fourth check valve 221 is disposed, which valve 221 may be of a rotary type.
  • Fig. 4 and 5 show a preferred way of arranging this rotary valve in a cost effective way.
  • This engine has a so called long cylinder 5 that reaches down to the center of the crankcase 2.
  • a first body 2A of the crankcase 2 has a mounting plane for a cylinder. In this plane a groove 22 is formed when casting the first body.
  • the cylinder 5 closes the groove 22 when mounted so a duct is formed. This duct is formed without any machining, i.e. without extra cost.
  • the groove 22 could have been formed in the mounting plane of the cylinder 5 instead or in both mounting planes.
  • This duct runs in a horizontal plane from at least one inlet from a crankshaft chamber 20 to the periphery of the crankshaft 6 where it meets a recess in the crankshaft 6 at a special position of the piston 62, in this case around BDC. (Bottom Dead Center)
  • An outlet duct is arranged to also meet the crankshaft recess, so there is a flow from the crankcase 2 to the gear assembly room 3. It is possible to arrange a second groove on the other side of the crankshaft 6.
  • This groove/duct would be effective 180 degrees offset from the groove 22 and could preferably be used together with the same recess in the crankshaft 6 to create an inflow to the crankshaft chamber 20 when the piston 6 is around TDC. (Top Dead Center)
  • a crankcase 2 for a short cylinder 5 would instead have two crankcase bodies and a vertical mounting plane between these. Likewise one or two grooves/ducts could be arranged in this vertical plane. At least one groove can be arranged in a mounting plane between a crankcase body 2A and a cylinder 5 or in a mounting plane between two crankcase bodies, such that at least one duct is created from the crankshaft chamber 20 to the crankshaft 6 and intended to cooperate with a recess in the crankshaft 6.
  • the gear assembly room 3 is communicated with the rocker-arm chamber 4 by means of a second oil delivery passage 41, and the gear assembly room 3 is communicated with the oil pan 1 by means of a third oil delivery passage 31.
  • a first oil return passage 42 connects between the rocker-arm chamber 4 and the crankcase 2, and a second check valve 421 is disposed in the first oil return passage 42.
  • the second check valve 421 is made of a polymeric material. As the polymeric check valve experiences no external forces, an opening of the check valve can be blocked off due to the elasticity itself. As the polymeric check valve is acted by the pressure, the opening will be opened.
  • the gas-oil separator 7 is communicated with the crankcase 2 by means of a second oil return passage 71, on which a third check valve 711 is disposed.
  • the third check valve 711 may also be made of a polymeric material, which is the same as the second check valve 421.
  • the gas-oil separator 7 is communicated with the oil pan 1 by means of a gas intake passage 72, and the gas-oil separator 7 is communicated with the cylinder 5 by means of a gas outlet passage 73.
  • first-, the second- and the third check valves 211, 421, 711 are one and the same valve 211, 421, 711, which valve 211, 421, 711 is e.g. a rotary valve.
  • rotary valve can be formed analogous to the valve 221 in fig. 4-5, or e.g. by a through-hole in the crankshaft 6, which first end is disposed in the crankcase 2 and the second being distanced from the first end and being arranged to open between certain angles of rotation.
  • the rotary valve is open only for negative pressure in the crankcase 2, which in a preferred configuration implies that the oil suction passage 21 and the first- and the second oil return passage 42, 71 are arranged to be fluidly connected to each other and to the crankcase 2 only for negative pressure.
  • the passages 71, 42 and 21 can be attached to the crankcase 2 as three inlets to the rotary valve, e.g. side by side. All three would therefore be opened and closed appr. at the same time.
  • the negative pressure implies that the gas/lubrication oil is sucked through said passages 21, 42, 71 from the oil pan 1, the rocker-arm chamber 4 and the gas-oil separator 7 into the crankcase 2.
  • the crankcase 2 includes a first body 2A and a second body 2B (see Fig.1-7) according to the embodiment of the present invention.
  • the first body 2A includes a crankshaft chamber 20 provided for accommodating the crankshaft 6 and the balance weight 61.
  • a first oil delivery passage 22 is provided on an edge of the first body 2A for communicating the crankshaft chamber 20 and the gear assembly room 3 (the arrows in Fig. 5 indicate a flow path of the lubrication oil from the crankshaft chamber to the gear assembly room).
  • the second body 2B shaped like a lower lid, is assembled with the first body 2A thereby closing the oil pan 1.
  • the first body 2A is provided with an oil suction passage 21 and a gas delivery passage 23, in which a pin pole 24 is disposed.
  • a pin pole 24 is disposed.
  • One end of the pin pole 24 is formed with a taper portion 241, the outer diameter of which is larger than an exit of the gas delivery passage 23.
  • the gas delivery passage 23 communicates with the gas intake passage
  • Fig. 1 and Fig. 2 show the operation of the lubrication system for the four-stroke engine according to the present invention, in which the solid arrows indicate a flow path of the lubrication oil, and the dashed arrows indicate a flow path of the lubrication oil mixing with the gas, and the hollow arrows indicated a flow path of the gas.
  • the lubrication oil and the gas in the crankcase 2 is compressed into the gear assembly room 3 through the first oil delivery passage 22.
  • the gear assembly room 3 is in positive pressure; therefore, the lubrication oil and the gas in the gear assembly room 3 is compressed into the rocker-arm chamber 4 through the second oil delivery passage 41, and is compressed into the oil pan 1 through the third oil delivery passage 31.
  • the gas entering into the oil pan 1 is in positive pressure and then be delivered into the gas-oil separator 7 through the gas intake passage 72 for the separation of the lubrication oil from the gas.
  • the separated gas is delivered through the gas outlet passage 73 into the cylinder 5 for mixing with the fuel and being burnt together for driving the piston in reciprocating motion in the cylinder. Also, the separated lubrication oil is sucked into the crankcase 2 through the second oil return passage 71 as the piston moves upward. Accordingly, the lubrication oil circulation of the engine is completed.
  • the lubrication system for the four- stroke engine can lubricate parts of the engine without oil pumps.
  • the pin pole 24 disposed in the gas delivery passage 23 moves downward by making use of the weight itself and blocks off the exit of the gas delivery passage 23, so as to prevent the gas and the lubrication oil from being delivered into gas-oil separator 7 and then entering the combustion chamber of the cylinder, which may cause engine flameout.
  • the lubrication system can maintain the lubrication function of the engine even at an inclined angle.
  • This type of valve may be used for the same purpose in the third oil delivery passage 31 (see reference numeral 311 in fig. 11), preventing lubrication oil from flowing from the oil pan 1 into the gear assembly room 3 when the engine is operated at an inclined angle.
  • gas delivery passage 23 may be left out and replaced with an extended gas intake passage 72, for communicating the oil pan 1 with the gas-oil separator 7.
  • an opening of the gas delivery passage 72 may be disposed in the oil pan 1 at a position that is always above the oil level irrespective of angel of inclination of the engine. Thereby, lubrication oil is prevented from flowing into the gas-oil separator 7 from the oil pan 1.
  • Fig. 8 is a schematic view showing a lubrication oil flow path of the lubrication system according to the first embodiment of the present invention, in which the solid arrows indicate the flow direction of the lubrication oil and the hollow arrows indicate the flow direction of the gas.
  • the piston moves upward in the cylinder to form a negative pressure in the crankcase 2
  • the lubrication oil in the oil pan 1, the rocker-arm chamber 4 and the gas-oil separator 7 is sucked into the crankcase 2 simultaneously.
  • the piston moves downward to form a positive pressure in the crankcase 2
  • the lubrication oil and the gas in the crankcase 2 are compressed into the gear assembly room 3.
  • the gear assembly room 3 is in positive pressure; therefore, the lubrication oil and the gas in the gear assembly room 3 are compressed into the rocker-arm chamber 4 and the oil pan 1 simultaneously.
  • the gas in the oil pan 1 is in positive pressure and enters into the gas-oil separator 7 for the separation of the lubrication oil from the gas.
  • the separated gas is delivered into the cylinder 5 to be mixed with the fuel and burnt together, and the separated lubrication oil is sucked into the crankcase 2 as the piston moves upward. Accordingly, the lubrication oil circulation of the engine is completed.
  • Fig. 9 is a schematic view showing the lubrication oil flow path of the lubrication system according to the second embodiment of the present invention, wherein the second oil return passage 71', in which the third check valve 711' is disposed, communicates the gas-oil separator 7 with the oil pan 1 and the gas intake passage 72 communicates the oil pan 1 with the gas-oil separator 7.
  • gas flows from the oil pan 1 into the gas-oil separator 7 for positive pressure in the oil pan 1 and lubrication oil flows from the gas-oil separator 7 to the oil pan 1 for negative pressure in the oil pan 1.
  • Fig. 10 and 11 are schematic views showing the lubrication oil flow path of the lubrication system according to the third embodiment of the present invention, wherein the second oil return passage 71', in which the third check valve 711' is disposed, communicates the gas-oil separator 7 with the oil pan 1 and the gas intake passage 72' communicates the crankcase 2 with the gas-oil separator 7.
  • gas flows from the crankcase 2 into the gas-oil separator 7 for positive pressure in the crankcase 2 and lubrication oil flows from the gas-oil separator 7 into the oil pan 1 for negative pressure in the oil pan 1.
  • a fifth check valve 721 may be disposed in the gas intake passage 72', as indicated in fig. 11, only allowing a flow in a direction from the crankcase 2 into the gas-oil separator 7.
  • the valves 721 and 221 can be arranged as one and the same rotary valve analogous to what has been described for the valves 211, 421, 711 with reference to fig. 4-5.
  • the ducts 22 and 72' can then be connected as two separate ducts to the same rotary valve 721, 221.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Lubrication Of Internal Combustion Engines (AREA)
  • Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)

Abstract

A lubrication system for a four-stroke engine includes an oil pan (1), a crankcase (2), a gear assembly room (3), a rocker-arm chamber (4) and a gas-oil separator (7). When a piston (62) of the engine moves upward in a cylinder (5) to form a negative pressure in the crankcase (2), the crankcase (2) sucks the lubrication oil from the oil pan (1), the rocker- arm chamber (4) and the gas-oil separator (7). When the piston (62) moves downward to form a positive pressure in the crankcase (2), the lubrication oil and the gas in the crankcase (2) are compressed into a gear assembly room (3), and then into the rocker-arm chamber (4) and the oil pan (1). Both the crankcase (2) and the oil pan (1) are thus alternately in positive and negative pressure depending on the reciprocal movement of the piston (62). The pressure variations are used to compress gas into gas-oil separator (7) or suck separated lubrication oil out of the gas-oil separator (7). The separated gas from the gas-oil separator (7) is delivered to the cylinder (5) to be burnt. Thereby, the lubrication oil circulation is completed.

Description

LUBRICATION SYSTEM FOR A FOUR-STROKE ENGINE
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a lubrication system for a four-stroke engine.
2. The Prior Art
Conventional two- stroke and four- stroke small utility engines have been widely used in the gardening, the agricultural machinery and in industry applications, such as lawn mowers, chain saws, tillers, generators, portable brush cutters, blowers, etc. The disadvantage of the two- stroke engine is that the engine lubricant is mixed with the fuel, thus significantly increasing the emission of pollutants. As the pollution emission regulations become more and more strict, two- stroke engines are being replaced with four-stroke engines in as many applications as possible. However, the four-stroke engine has a more complicated lubrication system, which makes the engine less functional when operated at an inclined angle. Lubrication becomes the major design problem for every engine manufacturer. At present, only the HONDA Company has mature techniques for the four-stroke engine working at various inclined angles and has put it into mass production. A special oil tank surrounds rotary blades mounted on the crankshaft to create oil mist. Although efficient for its purpose the engine is wider, heavier and more costly than a splash lubricated engine as described below. The conventional four- stroke small engine uses an oil pump to pump the lubrication oil to lubricate the engine parts (both the automobile and motorcycle four- stroke engines are lubricated by this method). Another lubricating method of the utility engine uses a hook dipping into the oil and splashing the oil to lubricate the engine. However, the splash lubrication also has limitations for engine operation at an inclined angle of the engine. SUMMARY OF THE INVENTION
A primary objective of the present invention is to provide an engine lubrication system, which allows the engine to function properly and maintain its lubrication function even though the engine is operated at inclined angles, thereby increasing the engine competitiveness.
Another objective of the present invention is to provide a low-cost engine lubrication system, which can make the engine maintain a proper lubrication function without increasing the cost of the engine parts.
Yet another objective of the present invention is to provide a low-weight engine, with a low-cost lubrication system which is able to operate at various inclined angles without losing the lubrication function.
These objects are reached by a lubrication system as described in the following:
A lubrication system for a four stroke engine, comprising: an oil pan for storing lubrication oil; a crankcase, wherein a crankshaft is disposed, which crankshaft has a balance weight and is coupled with a piston of a cylinder; a gear assembly room; a rocker-arm chamber; and a gas-oil separator for separating gas and oil from a mix of gas and oil; wherein the oil pan is communicated with the crankcase by means of an oil suction passage, in which a first check valve is disposed; the crankcase is communicated with the gear assembly room by means of a first oil delivery passage; the gear assembly room is communicated with the rocker-arm chamber by means of a second oil delivery passage, and the gear assembly room is communicated with the oil pan by means of a third oil delivery passage; the rocker-arm chamber is communicated with the crankcase by means of a first oil return passage, in which a second check valve is disposed; characterized in that the lubrication system includes a communication between the oil pan and the gas-oil separator so as to enable a flow therebetween, the lubrication system enabling a circulation of lubrication oil and gas to lubricate moving parts of the engine, using the variations in pressure of the crankcase being generated by the reciprocal movement of the piston creating a positive crankcase pressure followed by a negative pressure and so on. When a piston of an engine moves upward in a cylinder to form a negative pressure in a crankcase, the crankcase can suck lubrication oil from an oil pan, a rocker-arm chamber and a gas-oil separator. When the piston moves downward to form a positive pressure in the crankcase, the lubrication oil and the gas in the crankcase can be compressed into the gear assembly room. At the same time the gear assembly room is in positive pressure. Therefore, the lubrication oil and the gas in the gear assembly room can be compressed into the rocker-arm chamber and the oil pan simultaneously. The gas in the oil pan is in positive pressure and enters the gas-oil separator to separate the lubrication oil from the gas. The separated gas is delivered into the cylinder to be burnt in the cylinder and the separated lubrication oil is sucked into the crankcase at next stroke as the piston moves to make the crankcase be in negative pressure. Accordingly, the lubrication oil circulation of the engine is completed. Moreover, as the engine is inclined or even turned upside down, the lubrication oil can be restricted to the oil pan so as to prevent a great deal of lubrication oil from entering the combustion chamber to cause engine flameout. At the same time the lubrication system can keep functioning.
The technique of the present invention is that an oil pan is communicated with a crankcase by means of an oil suction passage, at which a first check valve is disposed; the crankcase is communicated with a gear assembly room by means of a first oil delivery passage in which a fourth check valve is disposed; the gear assembly room is communicated with a rocker-arm chamber by means of a second oil delivery passage, and the gear assembly room is communicated with the oil pan by means of a third oil delivery passage; the rocker-arm chamber is communicated with the crankcase by means of a first oil return passage, at which a second check valve is disposed; a gas- oil separator is communicated with the crankcase by means of a second oil return passage, at which a third check valve is disposed; and the gas-oil separator is communicated with the oil pan by means of a gas intake passage, and the gas-oil separator is communicated with the cylinder by means of a gas outlet passage. When the piston of the engine moves upward in the cylinder to form a negative pressure in the crankcase, the first check valve, the second check valve and the third check valve are opened, so that the lubrication oil in the oil pan, the rocker-arm, the gas-oil separator are sucked into the crankcase. When the piston moves downward in the cylinder to form a positive pressure in the crankcase, the lubrication oil and the gas in the crankcase are compressed into the gear assembly room to form a positive pressure in the gear assembly room; thus the lubrication oil and the gas in the gear assembly room are compressed into the rocker-arm chamber and the oil pan. Next, the gas entering the oil pan makes the oil pan be in positive pressure and is delivered into the gas-oil separator to separate the lubrication oil from the gas. The separated gas is delivered into the cylinder and the separated lubrication oil is sucked into the crankcase, thereby completing the lubrication oil circulation of the engine.
The first check valve according to a preferred configuration of the present invention includes a valve body disposed in the oil suction passage, a ball and a spring acting on the ball. As the first check valve experiences no external forces, the ball keeps on plugging the oil suction passage so as to prevent the lubrication oil in the crankcase from flowing back to the oil pan. As the crankcase is in negative pressure and resists against the elasticity of the spring, the ball is separated from the valve body so that the lubrication oil can enter the crankcase through the first check valve. As the crankcase is in positive pressure, the ball blocks off the valve body due to the elasticity of the spring.
The second check valve and the third check valve according to a configuration of the present invention are made of a polymeric or rubber material. As the check valve experiences no external forces, an opening of the check valve can be blocked off due to the elasticity itself. As the polymeric check valve is acted by the pressure, the opening can be opened.
Alternatively, the first, the second and the third check valves are one and the same valve, which valve is preferably a rotary valve or a valve opened and closed by the moving piston a so called piston ported valve. Such rotary valve can be formed by a through-hole in the crankshaft, which first end is disposed in the crankcase and the second being distanced from the first end and being arranged to open between certain angles of rotation. Preferably, the rotary valve is open only for negative pressure in the crankcase, which implies that the oil suction passage and the first- and the second oil return passage are arranged to be fluidly connected to each other and to the crankcase only for negative pressure. The negative pressure implies that the gas/lubrication oil is sucked through said passages from the rocker-arm chamber, the gas-oil separator and the oil pan into the crankcase. For positive pressure in the crankcase the rotary valve is closed and there is no such connection between each of the three passages or between the three passages and the crankcase. It is of course possible to have an arrangement where e.g. two of the three passages are fluidly connected also for positive pressure in the crankcase. This type of valve saves both weight and cost.
Preferably, the first oil delivery passage is provided with a fourth check valve preferably also in the form of a rotary valve, so as to allow a flow of gas/lubrication oil from the crankcase to the gear assembly room only for positive pressure in the crankcase. The inlet and outlet ducts leading to and from the rotary valve can also be arranged outside the crankcase and have ports facing the crankcase as further described later.
Moreover, the oil pan is provided with a gas delivery passage communicated with the gas intake passage, in which a pin pole is disposed. As the engine is turned upside down, the pin pole is capable of plugging the exit of the gas delivery passage due to the weight of the pin pole, so that the gas and the lubrication oil can be prevented from being delivered into the gas-oil separator. Also, the third oil delivery passage may be provided with a valve for closing the connection between the oil pan and the gear assembly room for the upside down state of the engine.
Preferably, an opening of the gas delivery passage is disposed in the oil pan at a position that is always above the oil level irrespective of operational attitude of the engine. Thereby, lubrication oil is prevented from being sucked into the gas-oil separator from the oil pan.
Alternatively, the second oil return passage, in which the third check valve is disposed, communicates the gas-oil separator with the oil pan and the gas intake passage communicates the oil pan with the gas-oil separator. Thereby, gas flows from the oil pan into the gas-oil separator for positive pressure in the oil pan and lubrication oil flows from the gas-oil separator to the oil pan for negative pressure in the oil pan. Alternatively, the second oil return passage, in which the third check valve is disposed, communicates the gas-oil separator with the oil pan and the gas intake passage communicates the crankcase with the gas-oil separator. Thereby, gas flows from the crankcase into the gas-oil separator for positive pressure in the crankcase and lubrication oil flows from the gas-oil separator into the oil pan for negative pressure in the oil pan. For preventing gas/lubrication oil from flowing from the gas-oil separator into the crankcase a fifth check valve may be disposed in the gas intake passage, only allowing a flow from the crankcase into the gas-oil separator.
Thus, by means of the check valves and the pressure variations in the crankcase, the lubrication system according to the present invention not only can make the lubrication oil lubricate parts of the engine as the lubrication oil circulates in the engine, but also prevent the lubrication oil from entering the combustion chamber to cause engine flameout as the engine is inclined. Thus, the lubrication system functions properly irrespective of the angle of inclination of the engine.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention will be apparent to those skilled in the art by reading the following detailed description of a preferred embodiment thereof, with reference to the attached drawings, in which:
Fig. 1 is a front sectional view of a lubrication system for a four-stroke engine according to an embodiment of the present invention;
Fig. 2 is a side sectional view of the lubrication system for the four-stroke engine according to the embodiment of the present invention; Fig. 3 shows that a gas delivery passage is blocked off, as the engine in Fig. 2 is turned upside down;
Fig. 4 is a perspective view showing from above a first body of a crankcase according to the embodiment of the present invention;
Fig. 5 is a perspective view showing the first body of the crankcase in Fig. 4, which is assembled with a crankshaft and a piston;
Fig. 6 is a perspective view showing from below the first body of the crankcase according to the embodiment of the present invention;
Fig. 7 is a perspective view showing the first body of the crankcase from below but from another direction of view according to the embodiment of the present invention; and
Fig. 8 is a schematic view showing a lubrication oil flow path of the lubrication system according to the embodiment of the present invention.
Fig. 9 is a schematic view showing the lubrication system according to a second embodiment of the present invention.
Fig. 10 is a schematic view showing the lubrication system according to a third embodiment of the present invention.
Fig. 11 is a schematic view showing the lubrication system according to another configuration of the third embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
With reference to Fig. 1, 2 and 8-11, a lubrication system for a four-stroke engine according to a preferred embodiment of the present invention includes an oil pan 1, a crankcase 2, a gear assembly room 3, a rocker-arm chamber 4 and a gas-oil separator 7. The oil pan 1 is provided for storing lubrication oil. A crankshaft 6 having a balance weight 61 is disposed in the crankcase 2 and coupled with a piston 62 that is disposed in a cylinder 5. Further, two ends of the crankshaft 6 are respectively mounted with a flying wheel and a gear assembly that is disposed in the gear assembly room 3.
Moreover, the oil pan 1 is communicated with the crankcase 2 by means of an oil suction passage 21, and a first check valve 211 is disposed in the oil suction passage 21. With reference to Fig. 6, the first check valve 211 according to a preferred configuration of the present invention includes a valve body 2111 disposed in the oil suction passage 21, a ball 2112 and a spring 2113 that acts on the ball 2112. When the first check valve 211 experiences no external forces, the ball 2112 keeps on plugging the valve body 2111 and blocking off the oil suction passage 21, so as to prevent the lubrication oil in the crankcase 2 from flowing back to the oil pan 1. As the crankcase 2 is in negative pressure that resists against the elasticity of the spring 2113, the ball 2112 breaks away from the valve body 2111 so that the lubrication oil in the oil pan 1 flows into the crankcase 2.
The crankcase 2 is communicated with the gear assembly room 3 by means of a first oil delivery passage 22 in which a fourth check valve 221 is disposed, which valve 221 may be of a rotary type. Fig. 4 and 5 show a preferred way of arranging this rotary valve in a cost effective way. This engine has a so called long cylinder 5 that reaches down to the center of the crankcase 2. A first body 2A of the crankcase 2 has a mounting plane for a cylinder. In this plane a groove 22 is formed when casting the first body. The cylinder 5 closes the groove 22 when mounted so a duct is formed. This duct is formed without any machining, i.e. without extra cost. Of course the groove 22 could have been formed in the mounting plane of the cylinder 5 instead or in both mounting planes. This duct runs in a horizontal plane from at least one inlet from a crankshaft chamber 20 to the periphery of the crankshaft 6 where it meets a recess in the crankshaft 6 at a special position of the piston 62, in this case around BDC. (Bottom Dead Center) An outlet duct is arranged to also meet the crankshaft recess, so there is a flow from the crankcase 2 to the gear assembly room 3. It is possible to arrange a second groove on the other side of the crankshaft 6. This groove/duct would be effective 180 degrees offset from the groove 22 and could preferably be used together with the same recess in the crankshaft 6 to create an inflow to the crankshaft chamber 20 when the piston 6 is around TDC. (Top Dead Center) A crankcase 2 for a short cylinder 5 would instead have two crankcase bodies and a vertical mounting plane between these. Likewise one or two grooves/ducts could be arranged in this vertical plane. At least one groove can be arranged in a mounting plane between a crankcase body 2A and a cylinder 5 or in a mounting plane between two crankcase bodies, such that at least one duct is created from the crankshaft chamber 20 to the crankshaft 6 and intended to cooperate with a recess in the crankshaft 6. The gear assembly room 3 is communicated with the rocker-arm chamber 4 by means of a second oil delivery passage 41, and the gear assembly room 3 is communicated with the oil pan 1 by means of a third oil delivery passage 31. Also, a first oil return passage 42 connects between the rocker-arm chamber 4 and the crankcase 2, and a second check valve 421 is disposed in the first oil return passage 42. In one configuration of the present invention, the second check valve 421 is made of a polymeric material. As the polymeric check valve experiences no external forces, an opening of the check valve can be blocked off due to the elasticity itself. As the polymeric check valve is acted by the pressure, the opening will be opened.
Furthermore, the gas-oil separator 7 is communicated with the crankcase 2 by means of a second oil return passage 71, on which a third check valve 711 is disposed. The third check valve 711 may also be made of a polymeric material, which is the same as the second check valve 421. Also, the gas-oil separator 7 is communicated with the oil pan 1 by means of a gas intake passage 72, and the gas-oil separator 7 is communicated with the cylinder 5 by means of a gas outlet passage 73.
Alternatively, the first-, the second- and the third check valves 211, 421, 711 are one and the same valve 211, 421, 711, which valve 211, 421, 711 is e.g. a rotary valve. Such rotary valve can be formed analogous to the valve 221 in fig. 4-5, or e.g. by a through-hole in the crankshaft 6, which first end is disposed in the crankcase 2 and the second being distanced from the first end and being arranged to open between certain angles of rotation. Preferably, the rotary valve is open only for negative pressure in the crankcase 2, which in a preferred configuration implies that the oil suction passage 21 and the first- and the second oil return passage 42, 71 are arranged to be fluidly connected to each other and to the crankcase 2 only for negative pressure. The passages 71, 42 and 21 can be attached to the crankcase 2 as three inlets to the rotary valve, e.g. side by side. All three would therefore be opened and closed appr. at the same time. Hereby an unintentional crossflow between 42, 71 and 21 can be avoided. The negative pressure implies that the gas/lubrication oil is sucked through said passages 21, 42, 71 from the oil pan 1, the rocker-arm chamber 4 and the gas-oil separator 7 into the crankcase 2. For positive pressure in the crankcase 2 the rotary valve is closed and there is no such connection between each of the three passages 21, 42, 71 or between the three passages 21, 42, 71 and the crankcase 2. It is of course possible to have an arrangement where e.g. two of the three passages 21, 42, 71 are fluidly connected to one another, or e.g. one of the three passages 21, 42, 71 and the crankcase 2, also for positive pressure in the crankcase 2.
The crankcase 2 includes a first body 2A and a second body 2B (see Fig.1-7) according to the embodiment of the present invention. The first body 2A includes a crankshaft chamber 20 provided for accommodating the crankshaft 6 and the balance weight 61. Moreover, a first oil delivery passage 22 is provided on an edge of the first body 2A for communicating the crankshaft chamber 20 and the gear assembly room 3 (the arrows in Fig. 5 indicate a flow path of the lubrication oil from the crankshaft chamber to the gear assembly room). Furthermore, the second body 2B, shaped like a lower lid, is assembled with the first body 2A thereby closing the oil pan 1. The first body 2A is provided with an oil suction passage 21 and a gas delivery passage 23, in which a pin pole 24 is disposed. One end of the pin pole 24 is formed with a taper portion 241, the outer diameter of which is larger than an exit of the gas delivery passage 23. The gas delivery passage 23 communicates with the gas intake passage
Fig. 1 and Fig. 2 show the operation of the lubrication system for the four-stroke engine according to the present invention, in which the solid arrows indicate a flow path of the lubrication oil, and the dashed arrows indicate a flow path of the lubrication oil mixing with the gas, and the hollow arrows indicated a flow path of the gas. When the piston 62 of the engine moves upward in the cylinder 5 to form a negative pressure in the crankcase 2, the first check valve 211, the second check valve 421 and the third check valve 711 open, so that the lubrication oil in the oil pan 1 is sucked into the crankcase 2 through the oil suction passage 21 and the lubrication oil in the rocker-arm chamber 4 is sucked into the crankcase 2 through the first oil return passage 42. Simultaneously the lubrication oil in the gas-oil separator 7 is sucked into the crankcase 2 through the second oil return passage 71. When the piston 62 moves downward to form a positive pressure in the crankcase 2, the lubrication oil and the gas in the crankcase 2 is compressed into the gear assembly room 3 through the first oil delivery passage 22. At the time the gear assembly room 3 is in positive pressure; therefore, the lubrication oil and the gas in the gear assembly room 3 is compressed into the rocker-arm chamber 4 through the second oil delivery passage 41, and is compressed into the oil pan 1 through the third oil delivery passage 31. Next, the gas entering into the oil pan 1 is in positive pressure and then be delivered into the gas-oil separator 7 through the gas intake passage 72 for the separation of the lubrication oil from the gas. The separated gas is delivered through the gas outlet passage 73 into the cylinder 5 for mixing with the fuel and being burnt together for driving the piston in reciprocating motion in the cylinder. Also, the separated lubrication oil is sucked into the crankcase 2 through the second oil return passage 71 as the piston moves upward. Accordingly, the lubrication oil circulation of the engine is completed.
The lubrication system for the four- stroke engine according to the present invention can lubricate parts of the engine without oil pumps. Moreover, with reference to Fig. 3, as the engine is inclined at any angles or even turned upside down, the pin pole 24 disposed in the gas delivery passage 23 moves downward by making use of the weight itself and blocks off the exit of the gas delivery passage 23, so as to prevent the gas and the lubrication oil from being delivered into gas-oil separator 7 and then entering the combustion chamber of the cylinder, which may cause engine flameout. At the same time, the lubrication system can maintain the lubrication function of the engine even at an inclined angle. This type of valve may be used for the same purpose in the third oil delivery passage 31 (see reference numeral 311 in fig. 11), preventing lubrication oil from flowing from the oil pan 1 into the gear assembly room 3 when the engine is operated at an inclined angle.
Further, the gas delivery passage 23 may be left out and replaced with an extended gas intake passage 72, for communicating the oil pan 1 with the gas-oil separator 7. In such configuration an opening of the gas delivery passage 72 may be disposed in the oil pan 1 at a position that is always above the oil level irrespective of angel of inclination of the engine. Thereby, lubrication oil is prevented from flowing into the gas-oil separator 7 from the oil pan 1.
Fig. 8 is a schematic view showing a lubrication oil flow path of the lubrication system according to the first embodiment of the present invention, in which the solid arrows indicate the flow direction of the lubrication oil and the hollow arrows indicate the flow direction of the gas. In Fig. 8, when the piston moves upward in the cylinder to form a negative pressure in the crankcase 2, the lubrication oil in the oil pan 1, the rocker-arm chamber 4 and the gas-oil separator 7 is sucked into the crankcase 2 simultaneously. When the piston moves downward to form a positive pressure in the crankcase 2, the lubrication oil and the gas in the crankcase 2 are compressed into the gear assembly room 3. At the same time the gear assembly room 3 is in positive pressure; therefore, the lubrication oil and the gas in the gear assembly room 3 are compressed into the rocker-arm chamber 4 and the oil pan 1 simultaneously. The gas in the oil pan 1 is in positive pressure and enters into the gas-oil separator 7 for the separation of the lubrication oil from the gas. The separated gas is delivered into the cylinder 5 to be mixed with the fuel and burnt together, and the separated lubrication oil is sucked into the crankcase 2 as the piston moves upward. Accordingly, the lubrication oil circulation of the engine is completed.
Fig. 9 is a schematic view showing the lubrication oil flow path of the lubrication system according to the second embodiment of the present invention, wherein the second oil return passage 71', in which the third check valve 711' is disposed, communicates the gas-oil separator 7 with the oil pan 1 and the gas intake passage 72 communicates the oil pan 1 with the gas-oil separator 7. Thereby, gas flows from the oil pan 1 into the gas-oil separator 7 for positive pressure in the oil pan 1 and lubrication oil flows from the gas-oil separator 7 to the oil pan 1 for negative pressure in the oil pan 1.
Fig. 10 and 11 are schematic views showing the lubrication oil flow path of the lubrication system according to the third embodiment of the present invention, wherein the second oil return passage 71', in which the third check valve 711' is disposed, communicates the gas-oil separator 7 with the oil pan 1 and the gas intake passage 72' communicates the crankcase 2 with the gas-oil separator 7. Thereby, gas flows from the crankcase 2 into the gas-oil separator 7 for positive pressure in the crankcase 2 and lubrication oil flows from the gas-oil separator 7 into the oil pan 1 for negative pressure in the oil pan 1. For preventing gas/lubrication oil from flowing from the gas-oil separator 7 into the crankcase 2 a fifth check valve 721 may be disposed in the gas intake passage 72', as indicated in fig. 11, only allowing a flow in a direction from the crankcase 2 into the gas-oil separator 7. The valves 721 and 221 can be arranged as one and the same rotary valve analogous to what has been described for the valves 211, 421, 711 with reference to fig. 4-5. The ducts 22 and 72' can then be connected as two separate ducts to the same rotary valve 721, 221.
Although the present invention has been described with reference to the preferred embodiments thereof, it is apparent to those skilled in the art that a variety of modifications and changes may be made without departing from the scope of the present invention which is intended to be defined by the appended claims.

Claims

WHAT IS CLAIMED IS:
1. A lubrication system for a four stroke engine, comprising:
-an oil pan (1) for storing lubrication oil;
-a crankcase (2), wherein a crankshaft (6) is disposed, which crankshaft (6) has a balance weight (61) and is coupled with a piston (62) of a cylinder (5);
-a gear assembly room (3);
-a rocker- arm chamber (4); and
-a gas-oil separator (7) for separating gas and oil from a mix of gas and oil; wherein the oil pan (1) is communicated with the crankcase (2) by means of an oil suction passage (21), in which a first check valve (211) is disposed; the crankcase (2) is communicated with the gear assembly room (3) by means of a first oil delivery passage (22); the gear assembly room (3) is communicated with the rocker-arm chamber (4) by means of a second oil delivery passage (41), and the gear assembly room (3) is communicated with the oil pan (1) by means of a third oil delivery passage (31); the rocker-arm chamber (4) is communicated with the crankcase (2) by means of a first oil return passage (42), in which a second check valve (421) is disposed; characterized in that the lubrication system includes a communication between the oil pan (1) and the gas-oil separator (7) so as to enable a flow therebetween, the lubrication system enabling a circulation of lubrication oil and gas to lubricate moving parts of the engine, using the variations in pressure of the crankcase (2) being generated by the reciprocal movement of the piston (62) creating a positive crankcase pressure followed by a negative pressure and so on.
2. The lubrication system according to claim 1, wherein the gas-oil separator (7) is communicated with an air inlet of the cylinder (5), so as to insure a flow of separated gas from the gas-oil separator (7) to the air inlet of the cylinder (5).
3. The lubrication system according to claim 1 or 2, wherein the gas-oil separator (7) is communicated with the crankcase (2) by means of a second oil return passage (71) in which a third check valve (711) is disposed, so as to enable a flow of separated lubrication oil to the crankcase (2) from the gas-oil separator
(7) for negative pressure in the crankcase (2).
4. The lubrication system according to claim 3, wherein at least two and preferably all three of the first (211), the second (421) and the third check valve (711) are one and the same valve (211, 421, 711), which same valve (211, 421, 711) is in the form of a rotary valve or a valve opened and closed by the moving piston (62).
5. The lubrication system according to claim 1 or 2, wherein the gas-oil separator (7) is communicated with the oil pan (1) by means of second oil return passage (71') in which a third check valve (711') is disposed, so as to enable a flow of separated lubrication oil from the gas-oil separator (7) to the oil pan (1) for negative pressure in the oil pan (1).
6. The lubrication system according to 3 or 5, wherein the second (421) and the third check valve (711, 711') are made of a polymeric or rubber material.
7. The lubrication system according to any one of the claims 1-6, wherein the oil pan (1) is communicated with the gas-oil separator (7) by means of a gas intake passage (72), so as to enable a flow of gas from the oil pan (1) to the gas-oil separator (7), for positive pressure in the oil pan (1).
8. The lubrication system according to claim 7, wherein the gas intake passage (72) has an opening at a point in the oil pan (1), which is above the oil surface irrespective of an angle of inclination of the engine.
9. The lubrication system according to claim 7 or 8, wherein the oil pan (1) is provided with a gas delivery passage (23) communicated with the gas intake passage (72), in which a pin pole (24) is disposed; as the engine is turned upside down, the pin pole (24) is capable of plugging the exit of the gas delivery passage (23) due to the weight of the pin pole (24), so that the gas and the lubrication oil are prevented from being delivered into the gas-oil separator (7).
10. The lubrication system according to claim 9, wherein one end of the pin pole (24) is formed with a taper portion (241), the outer diameter of which is larger than the exit of the gas delivery passage (23) so that the exit of the gas delivery passage (23) is capable of being blocked off by the taper portion (241).
11. The lubrication system according to any of the claims 1-2 or 5, wherein the crankcase (2) is communicated with the gas-oil separator (7) by means of a gas intake passage (72'), so as to enable a flow of gas from the crankcase (2) to the gas-oil separator (7) for positive pressure in the crankcase (2).
12. The lubrication system according to claim 11, wherein the gas intake passage (72') is provided with a fifth check valve (721), for preventing a flow in a direction from the gas-oil separator (7) to the crankcase (2).
13. The lubrication system according to any of the preceding claims, wherein the suction channel (21), for providing a flow from the oil pan (1) to the crankcase (2) for negative pressure in the crankcase (2), has an opening at a point in the oil pan (1) which is above the oil surface irrespective of the angle of inclination of the engine.
14. The lubrication system according to any of the preceding claims, wherein the first oil delivery passage (22) is provided with a fourth check valve (221), e.g. in the form of a rotary valve, so as to enable a flow from the crankcase (2) to the gear assembly room (3) for positive pressure in the crankcase (2).
15. The lubrication system according to any one of the preceding claims, wherein the first check valve (211) comprises a valve body (2111) disposed in the oil suction passage (21), a ball (2112) and a spring (2113) acting on the ball (2112); as the first check valve (211) experiences no external forces, the ball (2112) keeps on plugging the valve body (2111) and blocking off the oil suction passage (21) so as to prevent the lubrication oil in the crankcase (2) from flowing back to the oil pan (1).
16. The lubrication system according to any of the preceding claims, wherein at least one groove can be arranged in a mounting plane between a crankcase body (2A) and a cylinder (5) or in a mounting plane between two crankcase bodies, such that at least one duct (22) is created from the crankshaft chamber (20) to the crankshaft (6) and intended to cooperate with a recess in the crankshaft (6).
17. The lubrication system according to claim 16, wherein the first oil delivery passage (22) is formed as the at least one duct (22) between a crankcase body (2A) and a cylinder (5), the first oil delivery passage (22) being provided with a fourth check valve (221), which is the rotary valve formed as a recess in the crankshaft (6), enabling a flow out of the crankshaft chamber (20) for certain positions of the piston (62), preferably for positive pressure in the crankshaft chamber (20).
PCT/SE2008/050598 2007-06-08 2008-05-21 Lubrication system for a four-stroke engine WO2008150222A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
AT08779357T ATE527439T1 (en) 2007-06-08 2008-06-05 LUBRICATION SYSTEM FOR A FOUR-STROKE ENGINE
EP08779357A EP2153030B1 (en) 2007-06-08 2008-06-05 Lubrication system for a four-stroke engine
ES08779357T ES2373003T3 (en) 2007-06-08 2008-06-05 LUBRICATION SYSTEM FOR A FOUR-TIME ENGINE.
PCT/SE2008/050675 WO2008150236A1 (en) 2007-06-08 2008-06-05 Lubrication system for a four-stroke engine
CN200880019319.1A CN101680316B (en) 2008-05-13 2008-06-05 Lubrication system for a four-stroke engine

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
TW96209438 2007-06-08
TW096209438U TWM325381U (en) 2007-06-08 2007-06-08 Lubricating device for four cycle engine
SEPCT/SE2008/050555 2008-05-13
PCT/SE2008/050555 WO2009022959A1 (en) 2007-06-08 2008-05-13 Lubrication device for four-stroke engine

Publications (1)

Publication Number Publication Date
WO2008150222A1 true WO2008150222A1 (en) 2008-12-11

Family

ID=40093920

Family Applications (2)

Application Number Title Priority Date Filing Date
PCT/SE2008/050598 WO2008150222A1 (en) 2007-06-08 2008-05-21 Lubrication system for a four-stroke engine
PCT/SE2008/050675 WO2008150236A1 (en) 2007-06-08 2008-06-05 Lubrication system for a four-stroke engine

Family Applications After (1)

Application Number Title Priority Date Filing Date
PCT/SE2008/050675 WO2008150236A1 (en) 2007-06-08 2008-06-05 Lubrication system for a four-stroke engine

Country Status (1)

Country Link
WO (2) WO2008150222A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106194320A (en) * 2016-07-26 2016-12-07 隆鑫通用动力股份有限公司 Engine rocker room lubricating structure and electromotor thereof
US20180156085A1 (en) * 2016-03-18 2018-06-07 Zhejiang Yat Electrical Appliance Co., Ltd Quantitative one-way oil gas lubricant system and method for 4-stroke engine
CN113561137A (en) * 2021-05-28 2021-10-29 莱克电气绿能科技(苏州)有限公司 Tool machine switch linkage device and tool machine

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0835987A2 (en) * 1996-10-09 1998-04-15 Honda Giken Kogyo Kabushiki Kaisha Lubricating system in 4-cycle engine
EP0887520A1 (en) * 1997-06-26 1998-12-30 Ishikawajima-Shibaura Machinery Co., Ltd. Oil supply apparatus of a four-stroke-cycle engine
US6213079B1 (en) * 1998-06-03 2001-04-10 Fuji Robin Kabushiki Kaisha Lubricating apparatus for four-cycle engines

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0835987A2 (en) * 1996-10-09 1998-04-15 Honda Giken Kogyo Kabushiki Kaisha Lubricating system in 4-cycle engine
EP0887520A1 (en) * 1997-06-26 1998-12-30 Ishikawajima-Shibaura Machinery Co., Ltd. Oil supply apparatus of a four-stroke-cycle engine
US6213079B1 (en) * 1998-06-03 2001-04-10 Fuji Robin Kabushiki Kaisha Lubricating apparatus for four-cycle engines

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20180156085A1 (en) * 2016-03-18 2018-06-07 Zhejiang Yat Electrical Appliance Co., Ltd Quantitative one-way oil gas lubricant system and method for 4-stroke engine
EP3342994A4 (en) * 2016-03-18 2019-04-24 Zhejiang Yat Electrical Appliance Co., Ltd. Quantitative unidirectional oil-air lubrication system and method for four-stroke engine
US11300020B2 (en) * 2016-03-18 2022-04-12 Zhejiang Yat Electrical Appliance Co., Ltd Quantitative one-way oil gas lubricant system and method for 4-stroke engine
CN106194320A (en) * 2016-07-26 2016-12-07 隆鑫通用动力股份有限公司 Engine rocker room lubricating structure and electromotor thereof
CN113561137A (en) * 2021-05-28 2021-10-29 莱克电气绿能科技(苏州)有限公司 Tool machine switch linkage device and tool machine

Also Published As

Publication number Publication date
WO2008150236A1 (en) 2008-12-11

Similar Documents

Publication Publication Date Title
US8225774B2 (en) Lubrication system for a four-stroke engine
US8701622B2 (en) Lubrication system for portable four-stroke engine
EP0835987B1 (en) Lubricating system in 4-cycle engine
CN103321709B (en) The lubrication system of four stroke engine
EP0911496B1 (en) Breather device for engine
EP2395207A2 (en) Lubrication system for four-stroke engine
CN1214178C (en) Engine breathing system
US8875686B2 (en) Internal combustion engine
CN101270683A (en) Gas oil separation structure of internal combustion engine crankcase ventilation system
CN101680316B (en) Lubrication system for a four-stroke engine
KR100407019B1 (en) Engine head cover structure
WO2008150222A1 (en) Lubrication system for a four-stroke engine
CN102345480B (en) Lubricating device for four-stroke engine
US7114483B2 (en) Lubrication device for four-stroke engine
CN201354657Y (en) Engine lubricating device
CN103850747B (en) Four-stroke engine
CN201354658Y (en) Engine lubricating device
CN210460787U (en) Four-stroke gasoline engine lubricating structure with rotor pump
WO2010011163A1 (en) A lubrication device in a four-stroke engine
JP2004251231A (en) Lubricating device for four cycle engine
US10619532B2 (en) Lubricating device and internal combustion engine comprising such a lubricating device
TWI388715B (en) Engine lubrication device
CN201176887Y (en) Engine lubrication apparatus
ITRM20070165U1 (en) LUBRICATION DEVICE FOR FOUR-STROKE ENGINE.
JP2017082631A (en) Oil separator for engine

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 08767159

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 08767159

Country of ref document: EP

Kind code of ref document: A1