WO2004074896A1 - 光モジュール - Google Patents
光モジュール Download PDFInfo
- Publication number
- WO2004074896A1 WO2004074896A1 PCT/JP2004/001926 JP2004001926W WO2004074896A1 WO 2004074896 A1 WO2004074896 A1 WO 2004074896A1 JP 2004001926 W JP2004001926 W JP 2004001926W WO 2004074896 A1 WO2004074896 A1 WO 2004074896A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- optical
- submount
- fiber
- optical module
- optical fiber
- Prior art date
Links
- 230000003287 optical effect Effects 0.000 title claims abstract description 218
- 239000013307 optical fiber Substances 0.000 claims abstract description 134
- 239000000835 fiber Substances 0.000 claims abstract description 64
- 238000000034 method Methods 0.000 claims abstract description 33
- 239000004065 semiconductor Substances 0.000 claims description 66
- 239000011347 resin Substances 0.000 claims description 8
- 229920005989 resin Polymers 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000000758 substrate Substances 0.000 description 16
- 230000008878 coupling Effects 0.000 description 12
- 238000010168 coupling process Methods 0.000 description 12
- 238000005859 coupling reaction Methods 0.000 description 12
- 238000009434 installation Methods 0.000 description 12
- 230000005540 biological transmission Effects 0.000 description 11
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 238000001514 detection method Methods 0.000 description 4
- 229910000679 solder Inorganic materials 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
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- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- 239000010703 silicon Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
- G02B6/4201—Packages, e.g. shape, construction, internal or external details
- G02B6/4219—Mechanical fixtures for holding or positioning the elements relative to each other in the couplings; Alignment methods for the elements, e.g. measuring or observing methods especially used therefor
- G02B6/4228—Passive alignment, i.e. without a detection of the degree of coupling or the position of the elements
- G02B6/423—Passive alignment, i.e. without a detection of the degree of coupling or the position of the elements using guiding surfaces for the alignment
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/36—Mechanical coupling means
- G02B6/38—Mechanical coupling means having fibre to fibre mating means
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
- G02B6/4201—Packages, e.g. shape, construction, internal or external details
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
- G02B6/4201—Packages, e.g. shape, construction, internal or external details
- G02B6/4204—Packages, e.g. shape, construction, internal or external details the coupling comprising intermediate optical elements, e.g. lenses, holograms
- G02B6/4214—Packages, e.g. shape, construction, internal or external details the coupling comprising intermediate optical elements, e.g. lenses, holograms the intermediate optical element having redirecting reflective means, e.g. mirrors, prisms for deflecting the radiation from horizontal to down- or upward direction toward a device
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
- G02B6/4201—Packages, e.g. shape, construction, internal or external details
- G02B6/4219—Mechanical fixtures for holding or positioning the elements relative to each other in the couplings; Alignment methods for the elements, e.g. measuring or observing methods especially used therefor
- G02B6/4236—Fixing or mounting methods of the aligned elements
- G02B6/424—Mounting of the optical light guide
- G02B6/4243—Mounting of the optical light guide into a groove
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
- G02B6/4201—Packages, e.g. shape, construction, internal or external details
- G02B6/4249—Packages, e.g. shape, construction, internal or external details comprising arrays of active devices and fibres
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/44—Structure, shape, material or disposition of the wire connectors prior to the connecting process
- H01L2224/45—Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
- H01L2224/45001—Core members of the connector
- H01L2224/45099—Material
- H01L2224/451—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
- H01L2224/45138—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
- H01L2224/45144—Gold (Au) as principal constituent
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
Definitions
- the present invention relates to an optical module in which an optical fiber and an optical semiconductor element are optically connected.
- VSR Very Short Reacli
- FIG. 7 is a cross-sectional view showing an example of the configuration of an optical module using a conventional passive alignment method (see the IEICE Technical Report, LQE 9 9 1 130, p. 1-6 ”).
- the alignment of the optical fiber 92 and the optical semiconductor element 94 is performed by inserting and bonding the guide bin 95 of the fiber ferrule 91 to the guide pin insertion hole 96 of the substrate 93. I have.
- the optical fiber 92 is inserted into the fiber passage portion aligned with the guide bin 95, and the optical semiconductor element 94 is formed by the same mask process as the guide bin insertion hole 96. It is positioned and fixed on the substrate 93 using the positioning mark formed as a guide.
- the mounting of the optical fiber is performed at an early stage in the entire optical module assembling process.
- the board 93 when the board 93 is mounted on a circuit board as a submount, the board 93 is fixed vertically to the circuit board in order to keep the module height low. .
- the substrate 93 is fixed to the circuit board, it is difficult to attach the fiber ferrule 91 to the substrate 93. Therefore, a fiber ferrule 91 having an optical fiber 92 and an optical semiconductor element
- Attachment to the board 93 having the 94 is performed before the step of fixing the board 93 to the circuit board.
- an optical module according to the present invention comprises: (1) an optical semiconductor element provided on a predetermined first surface, and an optical semiconductor element provided on the first surface. (1) a submount having an alignment portion; (2) a fixing groove formed on a predetermined second surface for positioning and fixing the optical fiber; and a fixing groove provided for the fixing groove and fixed to the fixing groove.
- the submount and the fiber fixing member are aligned in the first position. It was part and the second positioning portion by fitting, characterized in that it is fixed by Align.
- the optical semiconductor element and the optical fiber are separated by fitting the first alignment portion of the submount and the second alignment portion of the fiber fixing member. Aligned. For this reason, in the present optical module, alignment by the passive alignment method is possible.
- the optical semiconductor element and the optical fiber can be positioned with high accuracy.
- the second surface of the fiber fixing member to which the optical fiber is fixed is arranged to face the first surface of the submount on which the optical semiconductor element is provided.
- the step of positioning and fixing the fiber fixing member to which the optical fiber is fixed with respect to the submount can be performed after the step of die-bonding or sub-bonding the submount to the circuit board.
- an optical module that can be mass-produced and reduced in cost can be realized without impeding handling and automation in processes such as die bonding and wire bonding of the submount to the circuit board.
- the module height is kept low.
- a concave mirror is provided as a light guiding optical system between the optical fiber and the optical semiconductor element. Accordingly, light emitted from one of the optical fiber and the optical semiconductor element is condensed and guided to the other, so that a high optical coupling rate can be realized.
- the optical module includes a submount having N (N is an integer of 2 or more) optical semiconductor elements, N fixed grooves parallel to each other, and N fixed grooves.
- a fiber fixing member having N concave mirrors and N optical fibers fixed to each of the N fixing grooves may be provided. In this case, since a plurality of optical signals can be transmitted in parallel, an optical module that can transmit at higher speed and with larger capacity is provided.
- the optical semiconductor element may be formed monolithically with the first alignment portion by being made from the same material as the submount by the same semiconductor process.
- the submount may have a positioning mark formed by the same mask process as that of the first alignment section, and the optical semiconductor element may be provided so as to be positioned with respect to the submount based on the positioning mark. Good. In these cases, it is possible to obtain a submount in which the optical semiconductor element and the first alignment unit are aligned with high accuracy.
- the fiber fixing member may be integrally molded from resin. In this case, it is possible to obtain a fiber fixing member in which the fixing groove, the concave mirror, and the second positioning section are positioned with high accuracy.
- the second alignment portion may be formed substantially parallel to the fixing groove. In this case, it is easy to form the second alignment portion and the fixing groove by aligning them with each other.
- the guide rail may have a tapered cross section in a plane perpendicular to the longitudinal direction.
- the optical module includes a lens provided between the optical semiconductor element and the concave mirror, for condensing light emitted from one of the optical fiber and the corresponding optical semiconductor element to the other. It may be provided. In this case, the light coupling rate can be further improved in addition to the light collection by the concave mirror.
- a light detection element can be used as the optical semiconductor element provided on the submount.
- the present optical module becomes an optical receiving module.
- a light emitting element can be used as the optical semiconductor element.
- this optical module becomes an optical transmission module.
- FIG. 1 is a cross-sectional side view showing a configuration of an embodiment of an optical module.
- FIG. 2 is a perspective view of a submount provided in the optical module shown in FIG.
- FIG. 3 is a perspective view of a fiber fixing member provided in the optical module shown in FIG.
- FIG. 4 is a perspective view showing a state where the optical fiber is fixed to the fiber fixing member shown in FIG.
- FIG. 5 is a front cross-sectional view of the optical module shown in FIG. 1, taken along the line II.
- FIG. 6 is a side sectional view showing a configuration example of an optical module using a passive alignment method.
- FIG. 7 is a cross-sectional view showing a configuration example of an optical module using a conventional passive alignment method.
- FIG. 1 is a side sectional view showing a configuration of an embodiment of an optical module according to the present invention.
- This optical module is an optical module for optical transmission or optical reception in which N (N is a natural number) optical fibers and N optical semiconductor elements are optically connected and optical signals are transmitted in parallel.
- N 4.
- FIG. 1 is a cross-sectional view of one of the four optical fibers and optical semiconductor elements, taken along a plane including their optical axes. In FIG. 1, the left-right direction is the light transmission direction along the optical axis of the optical fiber.
- This optical module includes a circuit board 41, a submount 1, a fiber fixing member 2, and a coated optical fiber array 31.
- the circuit board 41 is a mount board on which the submount 1 is mounted. Further, on the circuit board 41, wiring, electronic circuits, and the like necessary for signal processing are mounted. In FIG. 1, a preamplifier 43 for amplifying and outputting an electric signal is mounted on a circuit board 41.
- the submount 1 is a substrate on which the optical semiconductor element is to be installed. This submount 1 is mounted on a circuit board 41.
- the surface of the submount 1 opposite to the circuit board 41 is an optical element installation surface (first surface) 16 on which the optical semiconductor element is provided.
- a silicon substrate can be used as the substrate of the submount 1, for example.
- the photodiode array 11 is an optical semiconductor element array in which four photodiodes (photodetection elements) 12 are arranged at a constant pitch as optical semiconductor elements. These photodiodes 12 are provided with the direction perpendicular to the optical axis of the optical fiber 3 described later (the direction perpendicular to the paper surface in FIG. 1) as the arrangement direction. Also, the preamplifier 43 on the circuit board 41 and the photodiode on the submount 1 The electrodes, wires, and the like provided on the memory array 11, the circuit board 41, and the submount 1 are electrically connected by die bonding, wire bonding, or the like.
- the fiber fixing member 2 is a member for fixing an optical fiber.
- the fiber fixing member 2 is provided on the submount 1 on the side opposite to the circuit board 41.
- the surface of the fiber fixing member 2 facing the optical element installation surface 16 of the submount 1 is an optical fiber fixing surface (second surface) 26 to which the optical fiber is fixed.
- the fiber fixing member 2 can be integrally molded from, for example, a resin.
- a coated optical fiber array 31 having four optical fibers arranged at a constant pitch is installed in these V grooves 21.
- the coated optical fiber array 31 has its tip portion removed from the coating over a predetermined length, and the four optical fibers 3 are exposed.
- the exposed optical fibers 3 are positioned and fixed in the corresponding V-grooves 21.
- the fiber fixing member 2 includes a coated optical fiber array as viewed from the submount 1 and the optical fiber fixing portion 2a, together with the optical fiber fixing portion 2a provided above the submount 1 and provided with the V groove 21.
- An array accommodating portion 2b is provided that protrudes in a direction in which 31 extends.
- a concave mirror 22 is provided at a position facing the end surface on each optical axis of the optical fiber 3.
- the concave mirror 22 is provided for each of the four V-grooves 21 and the optical fiber 3.
- the concave mirror 2 2 has a corresponding photodiode 1
- the concave mirror 2 2 is the end of the optical fiber 3
- the optical path of the light emitted from the surface is converted to approximately 90 ° vertically downward, and the light is condensed and guided to the photodiode 12 as parallel light.
- a ball lens 14 is provided between the concave mirror 22 and the photodiode 12 so as to be positioned so that its optical axis coincides with the optical axis of the photodiode 12.
- the pole lens 14 condenses the light emitted from the optical fiber 3 and having its optical path converted by the concave mirror 22 to the corresponding photodiode 12.
- the concave mirror 22 and the ball lens 14 constitute a light guiding optical system between the optical fiber 3 and the photodiode 12.
- the positioning of the Bohnolet lens 14 can be performed, for example, by fixing it to a lens mounting pedestal formed using a resist or the like in the same semiconductor process as the photodiode array 11.
- the above-mentioned circuit board 41, submount 1, fiber fixing member 2, etc. are composed of a housing body 44 a and a housing lid 4 4 located above the housing body 44 a. It is housed in a housing 45 composed of b.
- the circuit board 41 is provided on the bottom 45 a of the housing body 44 a so that the surface opposite to the surface on which the submount 1 is mounted faces the bottom 45 a.
- the side 45b in the direction of the array storage section 2b when viewed from the optical fiber fixing section 2a is located on the optical axis of the optical fiber 3.
- An opening 47 is provided. The coated optical fiber array 31 is passed through the opening 47.
- Solder 48 is filled in opening 47 through which coated optical fiber array 31 is passed.
- the solder 48 fixes the coated optical fiber array 31 to the housing 45 and closes the opening 47 to keep the housing 45 airtight.
- the coating of the coated optical fiber array 31 is preferably made of metal such as metallized fiber.
- the fixed optical fiber array 31 may be fixed to the housing 45 with a resin or the like.
- the output terminal 42 is inserted through the side 45c facing the side 45b of the housing 45. The output terminal 42 guides the electric signal from the photodiode 12 amplified by the preamplifier 43 to the outside of the housing.
- FIG. 2 is a perspective view of the submount 1 as viewed from the fiber fixing member 2.
- FIG. 2 The configuration of the submount 1 will be described in detail with reference to FIG.
- the guide groove 10 is for positioning the optical fiber 3 and the photodiode 12 by a passive alignment method.
- the direction in which the guide grooves 10 are formed is a direction perpendicular to the direction in which the photodiodes 12 are arranged.
- the guide groove 10 is provided at a predetermined position corresponding to the second alignment portion of the fiber fixing member 2.
- the cross-sectional shape of the guide groove 10 in a plane perpendicular to the longitudinal direction is a tapered shape in which the width gradually decreases from the optical element installation surface 16 toward the inside of the submount 1.
- a positioning mark 13 is formed on the optical element installation surface 16.
- the positioning mark 13 serves as a reference when positioning and fixing the photodiode array 11 with respect to the submount 1.
- the positioning mark 13 is aligned with the two guide grooves 10 and is preferably formed by the same mask process as that of the guide grooves 10.
- the photodiode array 11 is provided at a position upstream of the positioning mark 13 in the optical transmission direction of the optical fiber 3.
- the fixation of the photodiode array 11 to the submount 1 can be performed by, for example, flip chip bonding. Further, the guide groove 10 as the first alignment portion is aligned with the photodiode array 11.
- FIG. 3 is a perspective view of the fiber fixing member 2 as viewed from the submount 1 side. The configuration of the fiber fixing member 2 will be described in detail with reference to FIG.
- the guide rail 20 is for positioning the optical fiber 3 and the photodiode 12 in a passive alignment system by fitting into the guide groove 10.
- the guide rail 20 has a taper whose cross-sectional shape in a plane perpendicular to the longitudinal direction is gradually narrowed from the optical fiber fixing surface 26 to the submount 1 side similarly to the guide groove 10. Shape.
- the direction in which the guide rails 20 are formed is parallel to the direction in which the V-grooves 21 are formed.
- the optical fiber fixing surface 26 has a central portion that is formed to be concavely lower along the optical transmission direction when viewed from the arrangement direction of the optical fibers 3 that is a direction perpendicular to the optical transmission direction. I have.
- This concave portion serves as a V-groove forming portion 26a in which a V-groove 21 for fixing the optical fiber 3 is formed.
- the upstream portion in the optical transmission direction is the array housing portion 2b, and the downstream portion is the optical fiber fixing portion 2a. ing. As described above with reference to FIG. 1, four V-grooves 21 along the optical transmission direction are formed in the optical fiber fixing part 2a, and four concave mirrors 22 are further provided downstream thereof. I have.
- both sides of the V-groove forming portion 26a are guide rail forming portions 26b, respectively.
- the guide rail 20 are provided so as to sandwich the four V-grooves 21 formed in the V-groove forming portion 26a, one each in the guide rail forming portion 26b on both sides.
- the guide rail 20 as the second alignment portion is aligned with the V-groove 21 and the optical fiber 3 fixed to the V-groove 21.
- the width of the optical fiber fixing surface 26 in which the V-groove forming portion 26 a and the guide rail forming portion 26 b are combined in the arrangement direction of the optical fibers 3 substantially matches the width of the submount 1.
- Guide portions 27 are provided on both sides of the optical fiber fixing surface 26 outside the guide rail forming portion 26b when viewed from the direction in which the optical fibers 3 are arranged.
- the guide portion 27 protrudes toward the side where the submount 1 is disposed when viewed from the optical fiber fixing surface 26, and is used for positioning and fixing the fiber fixing member 2 with respect to the submount 1. In addition, it is a portion for guiding the fitting between the guide rail 2-0 and the guide groove 10. Further, the protruding height of the guide portion 27 is set smaller than the height of the submount 1.
- FIG. 4 is a perspective view showing a state where the coated optical fiber array 31 and the optical fiber 3 are fixed to the fiber fixing member 2 shown in FIG. As shown in FIG. 4, the optical fiber 3 is fixed to each of the four V grooves 21. This fixation is performed by inserting the optical fiber 3 into the V-groove 21 and then fixing it with an adhesive. In fixing, a glass plate or the like may be used as an optical fiber holder.
- FIG. 5 is a front cross-sectional view of the optical module shown in FIG. 1 along the line I-I.
- the fiber fixing member 2 has a guide portion 27 that sandwiches the submount 1 from both sides, a guide rail forming portion 26 b of the optical fiber fixing surface 26 of the fiber fixing member 2, and an optical element of the submount 1. It is installed so that the installation surface 16 is in contact with it.
- the guide groove 10 formed on the submount 1 and the guide rail 20 formed on the fiber fixing member 2 are fitted.
- the photodiode 12 aligned with the guide groove 10 and the optical fiber 3 aligned with the guide rail 20 are aligned by the passive alignment method.
- the fiber fixing member 2 and the circuit board 41 below the submount 1 are fixed with an adhesive.
- FIG. 5 the adhesive 46 filled between the lower surface of the guide portion 27 provided on the fiber fixing member 2 and the upper surface of the circuit board 41 is shown.
- the assembly process of the present optical module will be described with reference to FIG. First, the circuit board 41 is attached to the housing body 44a. Further, the submount 1 and the preamplifier 43 are attached to the circuit board 41. These can be attached by resin die bonding, gold wire or aluminum wire wire bonding, or the like.
- the optical fiber 3 is fixed to the fiber fixing member 2 in a step different from the step of attaching the submount 1. Then, by fitting the guide rail 20 into the guide groove 10, the fiber fixing member 2 to which the optical fiber 3 is fixed is positioned and fixed to the submount 1. In this state, a predetermined space is filled with an adhesive 46, and the fiber fixing member 2 is bonded and fixed to the circuit board 41.
- the optical module is completed by passing the coated optical fiber array 31 through the opening 47 and sealing and fixing the housing lid 44b to the housing main body 44a. I do.
- This sealing and fixing can be performed by adhesive fixing using a resin.
- optical module of the present embodiment The effect of the optical module of the present embodiment will be described.
- the optical fiber 3 and the photodiode 12 are aligned by fitting the guide groove 10 of the submount 1 with the guide rail 20 of the fiber fixing member 2. .
- the alignment by the passive alignment method is realized.
- a guide groove 10 is used as a first alignment portion, and a guide rail 20 is used as a second alignment portion. Therefore, the optical fiber 3 and the photodiode 12 are aligned with high precision.
- the first alignment portion formed on the submount 1 may be a guide rail, and the second alignment portion formed on the fiber fixing member 2 may be a guide groove.
- the optical fiber fixing surface 26 is disposed so as to face the optical element installation surface 16, the fiber fixing member 2 to which the optical fiber 3 is fixed is mounted on the submount.
- the step of positioning and fixing the submount 1 to the circuit board 41 can be performed after the step of die bonding, wire bonding, etc. of the submount 1 to the circuit board 41. For this reason, there is no problem in handling / automation in processes such as die bonding and wire bonding of the submount 1 to the circuit board 41. Therefore, this optical module can be mass-produced and reduced in cost.
- the optical fiber 3 is arranged parallel to the optical element installation surface 16 of the submount 1, so that the module height is kept low.
- a concave mirror 22 is provided as a light guiding optical system between the optical fiber 3 and the photodiode 12. Thereby, the light emitted from the optical fiber 3 is collected and guided to the photodiode 12, so that a high optical coupling rate is realized.
- the concave mirror 22 converts the light from the optical fiber 3 into parallel light. Therefore, the light from the optical fiber 3 travels along the optical path from the concave mirror 22 to the ball lens 14 as parallel light, so that the tolerance of the optical module becomes gentle. For example, calculations using an optical simulator show that optical coupling is possible even if the positional relationship between the concave mirror 22 and the photodiode 12 moves by about ⁇ 40 m. . It should be noted that the concave mirror 22 is not necessarily limited to a mirror that converts reflected light into a parallel light flux.
- the present optical module since a plurality of optical fibers 3 and a plurality of photodiodes 12 are provided, a plurality of optical signals can be transmitted in parallel. Therefore, an optical module capable of high-speed, large-capacity transmission has been realized.
- a ball lens 14 for condensing light is provided between the photodiode 12 and the concave mirror 22. For this reason, a high optical coupling ratio is realized. However, when a sufficient optical coupling ratio can be obtained only by condensing light by the concave mirror 22, the ball lens 14 need not be provided.
- the core diameter 10 This is the case when im single mode fiber is used, or when the photodetection diameter of the photodiode 12 used is sufficiently large.
- the positioning of the pole lens 14 can be performed by fixing the pole lens 14 to a lens mounting pedestal formed using a resist or the like in the same semiconductor process as the photodiode array 11. .
- the ball lens 14 can be positioned with an accuracy of ⁇ 1 to 2 ⁇ or less.
- the positioning mark 13 and the guide groove 10 are formed by the same mask process, the positioning mark 13 is positioned with respect to the guide groove 10 with an accuracy of 1 to 2 / m or less. Can be aligned. Therefore, in this case, the photodiode array 11 and the guide groove 10 can be positioned with high accuracy.
- the photodiode array 11 may be formed monolithically with the guide groove 10 by making the submount 1 from the same material and in the same semiconductor process. Also in this case, the photodiode array 11 and the guide groove 10 are positioned with high precision. At this time, positioning mark 1
- the pitch of the ⁇ axis 21 and the concave mirror 22, the relative positional relationship between the V-groove 21 and the concave mirror 22, and The relative positional relationship between the guide hole 20 and the V-groove 21 can be made with high accuracy of ⁇ 10 / m or less.
- the fiber fixing member 2 can be integrally molded by MIM (Metal Injection Mold). When molded in this way, it can be made with the same high precision as when integrally molded from resin.
- the optical fiber 3 and the concave mirror 2 2 An adhesive having a refractive index matching property may be filled in between. If you do this
- the guide rail 20 is formed substantially parallel to the V groove 21. Therefore, the guide rail 20 and the V-groove 21 can be easily aligned and formed. Further, since one guide rail 20 is formed on each of the guide rail forming portions 26 b located on both sides of the V-groove 21, the submount 1 and the fiber
- the positioning member 2 is aligned with high accuracy.
- the guide groove 10 and the guide rail 20 have a tapered cross section in a plane perpendicular to the longitudinal direction. For this reason, the fitting of the guide groove 10 and the guide rail 20 is easy. Further, since the guide portion 27 is provided in the fiber fixing member 2, the guide groove 10 and the guide rail 20 can be easily fitted with one touch.
- Japanese Patent Application Laid-Open No. 7-77634 describes that a guide rail formed on a substrate to which an optical fiber is fixed and a guide groove formed directly on an optical semiconductor element are fitted. Accordingly, there is described an optical module in which an optical fiber and an optical semiconductor element are aligned by a passive alignment method.
- this optical module has a configuration in which the optical fiber and the optical semiconductor element are arranged along the same optical axis. Therefore, it is necessary to provide the substrate with an optical semiconductor element installation portion along the optical axis in addition to the optical fiber fixing portion. Therefore, there is a problem that this optical module cannot be downsized.
- the optical fiber in the optical module according to the present invention, the optical fiber
- a concave mirror 22 for converting the optical path of light emitted from 3 is provided. Light is incident on the photodiode 12 located at a position facing the optical fiber fixing surface 26. For this reason, it is not necessary to provide the fiber fixing member 2 with the installation portion of the photodiode 12. Therefore, the present optical module can be downsized.
- Japanese Patent Application Laid-Open No. Hei 7-151940 describes an optical module provided with a positioning substrate in addition to a fiber fixing member and a submount. .
- alignment portions 10 and 20 are provided only on the submount 1 and the fiber fixing member 2, and these are directly fitted and aligned. are doing. For this reason, the manufacturing process of the optical module is simplified and the optical module is aligned with high accuracy.
- the configuration shown in FIG. 6 can be considered.
- the alignment between the optical fiber 82 and the optical semiconductor element 84 is performed by the V-groove formed on the substrate 81 by the same mask process and the alignment mark. Has been done.
- a plane mirror 85 for guiding light between the optical fiber 82 and the optical semiconductor element 84 is provided on the substrate 81.
- the fiber fixing member 2 to which the optical fiber 3 is fixed is mounted on the submount 1. It can be positioned and fixed to mount 1. For this reason, this optical module can be mass-produced and reduced in cost.
- the back surface (the surface opposite to the light detection surface) of the optical semiconductor element 84 is floating. For this reason, there is a problem that heat radiation from the optical semiconductor element 84 cannot be efficiently performed. This may cause the operation of the optical module to be unstable, particularly when using an element having a large amount of heat, such as a VCSEL (Vertical Cavity Surface Emitting Laser).
- VCSEL Vertical Cavity Surface Emitting Laser
- the optical coupling rate is low because a condensing optical system such as a concave mirror is not used. That is, in consideration of a high-speed operation of about 2.5 Gbps, as the optical semiconductor elements 84 and 94, those having a normal light detection diameter of 40 to 80 / im are used. On the other hand, the distance along the optical axis from the optical fibers 82, 92 to the optical semiconductor elements 84, 94 is larger than the fiber cladding diameter (125 ⁇ ) in Fig. 6 and used for bonding in Fig. 7. It must be greater than or equal to the loop height of the stripped wire (about 100 / im).
- the spot diameter on the optical semiconductor elements 84 and 94 is 17.5, ⁇ , and the core diameter is 50 m when the core diameter is 62.5 ⁇ and the numerical aperture is 0.275.
- the total light quantity cannot be detected.
- the optical coupling ratio is further reduced.
- the light from the optical fiber 3 is guided to the photodiode 12 by the concave mirror 22 and is collected, so that a high optical coupling rate is obtained. Has been realized.
- optical fiber 3 a multimode fiber with a core diameter of 62.5 ⁇ and a numerical aperture of 0.275 is used as the optical fiber 3
- a photo diode 12 is a photodetector that can operate at high speeds up to 2.5 Gbps. It is assumed that a diameter of 80 ⁇ is used.
- the array pitch of the photodiodes 12 in the photodiode array 11 is 250 ⁇ m.
- the distance between the concave mirror 22 and the photodiode 12 is set to 250 m or more in consideration of the space of the bonding wire even when the ball lens 14 is not provided. There is a need. In addition to this, the distance from the reflection center of the concave mirror 22 to the optical fiber 3 must also be taken into account, so the distance between the concave mirror 22 and the photodiode 12 must be 32.5 m or more. There is. When a glass plate or the like is provided as an optical fiber holder, its thickness must be taken into consideration, so that the lower limit of the interval is larger than 32.5 / im.
- the distance between the concave mirror 22 and the photodiode 12 is larger than the distance between the optical fiber 3 and the concave mirror 22. It becomes a system.
- the former interval is the upper limit of 250 m
- the magnification is 1.25
- the image of the core with a diameter of 62.5 m is displayed on the photodiode 12.
- the image has a diameter of 78 ⁇ .
- the photodetection diameter of the photodiode 12 is 80 ⁇ , but considering the tolerance in the production and assembly of the members 1 and 2, it is impossible to achieve an optical coupling rate of 100%. Have difficulty.
- the present optical module is configured to collect light from the optical fiber 3 and guide it to the photodiode 12 by providing a condensing optical system such as a concave mirror 22. . For this reason, in the present optical module, it is possible to realize an optical coupling rate of 100%.
- ⁇ representing the number of 3 and the number of photodiodes 12 was set to 4, this number 4 may be set as appropriate.
- ⁇ is set to 2 or more, as described above, a plurality of optical signals can be transmitted in parallel, so that higher-speed and larger-capacity transmission becomes possible.
- ⁇ is set to 1, the same effects as those of the optical module shown in FIGS. 1 to 5 can be obtained with respect to the alignment between the optical fiber 3 and the photodiode 12.
- a light detection element such as a photodiode 12 or more; ⁇ , or a light-emitting element such as ⁇ CSEL may be used.
- the concave mirror 22 guides light emitted from the light emitting element to the optical fiber 3, and the ball lens 14 collects light emitted from the light emitting element.
- the optical module according to the present invention can be used as an optical module suitable for mass production and cost reduction. That is, in the optical module according to the present invention, the optical fiber and the optical semiconductor element are aligned by fitting the first alignment portion and the second alignment portion. For this reason, the alignment between the optical fiber and the optical semiconductor element by the passive alignment method has been realized. [0995] Further, since the guide rail and the guide groove are used as the alignment portion, the optical fiber and the optical semiconductor element are aligned with high accuracy.
- the step of positioning and fixing the fiber fixing member to which the optical fiber is fixed with respect to the submount is performed after the step of die bonding, wire bonding, etc. of the submount to the circuit board. be able to. For this reason, an optical module that can be mass-produced and reduced in cost has been realized. Further, since the optical fiber is arranged in parallel with the first surface of the submount, the module height is kept low.
- a turning mirror is provided as a light guiding optical system between the optical fiber and the optical semiconductor element. As a result, light emitted from one of the optical fiber and the optical semiconductor element is condensed and guided to the other, thereby realizing a high optical coupling rate.
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Optical Couplings Of Light Guides (AREA)
- Semiconductor Lasers (AREA)
- Light Receiving Elements (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP04712756A EP1596233A4 (en) | 2003-02-19 | 2004-02-19 | OPTICAL MODULE |
US10/546,187 US7254301B2 (en) | 2003-02-19 | 2004-02-19 | Optical module |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003041472A JP3947481B2 (ja) | 2003-02-19 | 2003-02-19 | 光モジュール及びその製造方法 |
JP2003-041472 | 2003-02-19 |
Publications (1)
Publication Number | Publication Date |
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WO2004074896A1 true WO2004074896A1 (ja) | 2004-09-02 |
Family
ID=32905288
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2004/001926 WO2004074896A1 (ja) | 2003-02-19 | 2004-02-19 | 光モジュール |
Country Status (7)
Country | Link |
---|---|
US (1) | US7254301B2 (ja) |
EP (1) | EP1596233A4 (ja) |
JP (1) | JP3947481B2 (ja) |
KR (1) | KR101074593B1 (ja) |
CN (1) | CN100401121C (ja) |
TW (1) | TWI298398B (ja) |
WO (1) | WO2004074896A1 (ja) |
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WO2016154045A1 (en) * | 2015-03-21 | 2016-09-29 | Skorpios Technologies, Inc. | Axial alignment of a lensed fiber in a silica v-groove |
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US10534143B1 (en) * | 2018-09-20 | 2020-01-14 | Waymo Llc | Methods for optical system manufacturing |
CN111323878B (zh) * | 2020-04-01 | 2021-10-15 | 联合微电子中心有限责任公司 | 一种激光器芯片与硅基光电子芯片的耦合对准装置及方法 |
JP2022061168A (ja) * | 2020-10-06 | 2022-04-18 | 住友電気工業株式会社 | 光コネクタケーブル、及び光コネクタケーブルの製造方法 |
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US10107976B2 (en) | 2015-03-21 | 2018-10-23 | Skorpios Technologies, Inc. | Axial alignment of a lensed fiber in a grooved assembly |
Also Published As
Publication number | Publication date |
---|---|
JP3947481B2 (ja) | 2007-07-18 |
US7254301B2 (en) | 2007-08-07 |
TW200428057A (en) | 2004-12-16 |
JP2004264362A (ja) | 2004-09-24 |
CN100401121C (zh) | 2008-07-09 |
KR101074593B1 (ko) | 2011-10-17 |
EP1596233A4 (en) | 2007-05-23 |
EP1596233A1 (en) | 2005-11-16 |
TWI298398B (en) | 2008-07-01 |
CN1751256A (zh) | 2006-03-22 |
US20060233497A1 (en) | 2006-10-19 |
KR20050100390A (ko) | 2005-10-18 |
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