WO2003071123A1 - Injektor mit verbesserter anschlussgeometrie - Google Patents
Injektor mit verbesserter anschlussgeometrie Download PDFInfo
- Publication number
- WO2003071123A1 WO2003071123A1 PCT/DE2003/000507 DE0300507W WO03071123A1 WO 2003071123 A1 WO2003071123 A1 WO 2003071123A1 DE 0300507 W DE0300507 W DE 0300507W WO 03071123 A1 WO03071123 A1 WO 03071123A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- injector
- connection
- leakage
- electrical connection
- injection
- Prior art date
Links
- 238000002347 injection Methods 0.000 claims abstract description 20
- 239000007924 injection Substances 0.000 claims abstract description 20
- 238000001746 injection moulding Methods 0.000 claims description 2
- 239000000446 fuel Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 3
- 210000002445 nipple Anatomy 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000007765 extrusion coating Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/005—Arrangement of electrical wires and connections, e.g. wire harness, sockets, plugs; Arrangement of electronic control circuits in or on fuel injection apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M55/00—Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
- F02M55/002—Arrangement of leakage or drain conduits in or from injectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/168—Assembling; Disassembling; Manufacturing; Adjusting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/90—Selection of particular materials
- F02M2200/9015—Elastomeric or plastic materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
Definitions
- the present invention relates to an injector, in particular for a storage injection device, according to the preamble of claim 1 with an improved connection geometry.
- Injectors for storage injection devices are known in different configurations. Injectors of this type have a high-pressure connection for supplying fuel under high pressure, an electrical connection and a leakage connection for removing leakage from the injector.
- the connection points are located at different positions on the injector, in particular on the injector head and on the injector main body.
- a leakage connection for a fuel injector in which a connection piece is formed in one piece with an injector body.
- a stepped bore is provided on the connecting piece in order to be connected to a connecting nipple which engages with an insert in the stepped bore.
- a connection between the connecting nipple and the connecting piece is made by means of an elastic clamp.
- a separate electrical connection and a separate high-pressure inlet connection for the fuel are provided.
- a common rail injector is known from WO 01/18382 AI, in which an electrical connection and a leakage return connection are arranged at a head-side end of the injector.
- a connection piece is formed for the leakage connection on the injector, which is surrounded by a cover-like socket body.
- This cover-like socket body also provides protection for the electrical see terminals ready.
- the leakage connection is furthermore formed by a plug housing, which can be detachably inserted by means of latching devices over the connecting piece and the socket body of the electrical connection terminals.
- a leakage connection of the injector is integrated in an overmolding for the electrical connection.
- a one-piece component is thus provided, which is injection molded onto the injector and comprises the leakage connection and the electrical connection.
- the one-piece component is molded directly onto the injector, so that a minimum number of components is obtained.
- the injector is overmolded in one operation, in which the electrical connection and the leakage connection are established at the same time. Since the one-piece component is molded directly onto the injector, it can no longer be removed from the injector without being destroyed.
- the leakage connection according to the invention and the electrical connection can thus be produced particularly inexpensively.
- the leakage connection is formed in one piece with the electrical connection, there is preferably only one leakage hole in the injector for supplying leakage provided which is designed as a simple cylindrical bore.
- the complex step bore production used in the prior art, with subsequent post-processing steps such as deburring and hardening can be dispensed with due to the increasingly thin wall diameter.
- no additional connection pieces are necessary for the leakage hole.
- a leakage nipple attachment is preferably integrated in the one-piece extrusion coating.
- the one-piece molded component is particularly preferably made of plastic.
- the leakage connection in the one-piece molded component is preferably arranged offset by 180 ° to the electrical connection.
- the axes of the electrical connection and the leakage connection lie in one plane through a central axis of the injector, which results in a relatively simple construction of an injection mold.
- the one-piece molded component with the two connections is preferably arranged on the head of the injector.
- the head of the injector is understood to mean the end of the injector that is furthest from the end in which fuel is injected into a combustion chamber of an internal combustion engine.
- the inlet connection (high-pressure connection) of the injector is arranged at the front end of the head of the injector.
- the one-piece molded component is then preferably injected around the inlet connection.
- the one-piece injection-molded component thus has a type of cover function, only one passage for the inlet connection being provided at the front end region.
- a circumferential recess, in particular a groove which is U-shaped in section, is preferably formed on the outer circumference of the extrusion-coated leakage connection.
- a locking device which provides locking with a return line, can engage in this groove.
- the leakage connection and the electrical connection are arranged at an angle of approximately 45 ° to a central axis of the injector. This enables a particularly compact connection to be obtained.
- the one-piece injection-molded component preferably encloses the entire head-side end of the injector, so that the injector head is completely covered.
- a leakage connection for fastening a leakage line to an injector is provided according to the invention, the leakage connection and an electrical connection of the injector being formed on a one-piece component.
- the one-piece component is molded directly onto the injector.
- the leakage connection is integrated into the encapsulation of the electrical connection, so that it is simple and inexpensive to manufacture with a minimal number of components.
- the connecting lines for the leakage connection necessary in the injector can be constructed in a particularly simple manner and can also be provided very inexpensively.
- the present invention is used in particular in fuel storage injection systems, such as common rail systems.
- fuel storage injection systems such as common rail systems.
- inventive integration of the leakage connection and the electrical connection in a molded component a particularly compact structure can be provided, which in particular provides space advantages in confined engine compartments.
- the invention is described below on the basis of a preferred exemplary embodiment in conjunction with the drawing. In the drawing is:
- FIG. 1 shows a schematic, perspective view of an injector according to an exemplary embodiment of the present invention
- Figure 2 is a side view of the injector shown in Figure 1
- Figure 3 is a partially sectioned side view of the injector shown in Figure 2.
- FIG. 1 An injector 1 according to an exemplary embodiment is described below with reference to FIGS. 1 to 3.
- a one-piece component 2 is attached to the head 10 of the injector 1 by means of injection molding.
- the one-piece component 2 comprises a leakage connection 3 and an electrical connection 7.
- the injection-molded component 2 is injection-molded over the head 10 of the injector 1.
- the injection component 2 is sprayed around a fuel supply connection 8 arranged at the front end of the head 10, so that an annular main region 6 of the injection component 2 is formed, from which the leakage connection 3 and the electrical connection 7 depart.
- the leakage connection 3 and the electrical connection 7 are arranged at an angle ⁇ of approximately 45 ° to a central axis XX of the injector. Furthermore, the leakage connection 3 to the electrical connection 7 is arranged such that its two central axes lie in one plane. In other words, the leakage connection 3 is arranged offset by 180 ° to the electrical connection 7 (cf. FIG. 1). Since in the exemplary embodiment shown the inlet connection 8, the electrical connection 7 and the leakage connection 3 are all arranged on the head 10 of the injector, a particularly compact and slim injector 1 is obtained. Due to the arrangement of all connections at its upper end, the injector 1 can in particular be installed in different engines from different manufacturers with different installation space. Thus, the injector according to the invention can be used universally, and it is not necessary to have a special injector available for every engine manufacturer.
- the one-piece molded part 2 Since the one-piece molded part 2 is molded directly onto the injector, it can only be removed from the injector by being destroyed. However, this direct injection also prevents accidental loosening, e.g. due to vibrations or the like.
- a leakage line 9 arranged in the injector 1 is designed as a simple cylindrical bore with a chamfer at its end. Since, according to the invention, the leakage connection is completely formed on the molded component, the stepped bore in the injector head, which is complex to manufacture and rework, can be dispensed with. Since the one-piece component 2 is an injection molded component, the inner recess 5 of the leakage connection 3 in particular can be easily, e.g. also step-like.
- a circumferential groove 4 is formed, which serves to receive a locking element with which a return line can be fixed.
- the leakage connection 3 and the electrical connection 7 on the ring-shaped main area 6 essentially face each other. Are arranged above, this also results in a particularly simple structure of the injection mold.
- the two connections 3 and 7 can thus be produced in one work step.
- the electrical connection 7 is designed in a known manner as a plug connection, so that the subsequent installation in the motor can also be carried out quickly and easily.
- the present invention thus relates to an injector, in particular for an accumulator injection device, with an inlet connection 8, a leakage connection 3 and an electrical connection 7.
- the leakage connection 3 and the electrical connection 7 are designed as a one-piece injection-molded component 2 which is injection-molded directly onto the injector 1 is.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP03708038A EP1476653B1 (de) | 2002-02-19 | 2003-02-18 | Injektor mit verbesserter anschlussgeometrie |
DE50310975T DE50310975D1 (de) | 2002-02-19 | 2003-02-18 | Injektor mit verbesserter anschlussgeometrie |
JP2003569997A JP4181505B2 (ja) | 2002-02-19 | 2003-02-18 | 改良された接続ジオメトリを有するインジェクタ |
US10/853,990 US7815131B2 (en) | 2002-02-19 | 2004-05-25 | Injector with improved connection geometry |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10206908.5 | 2002-02-19 | ||
DE10206908A DE10206908B4 (de) | 2002-02-19 | 2002-02-19 | Injektor mit verbesserter Anschlussgeometrie |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/853,990 Continuation US7815131B2 (en) | 2002-02-19 | 2004-05-25 | Injector with improved connection geometry |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2003071123A1 true WO2003071123A1 (de) | 2003-08-28 |
Family
ID=27674740
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE2003/000507 WO2003071123A1 (de) | 2002-02-19 | 2003-02-18 | Injektor mit verbesserter anschlussgeometrie |
Country Status (5)
Country | Link |
---|---|
US (1) | US7815131B2 (de) |
EP (1) | EP1476653B1 (de) |
JP (1) | JP4181505B2 (de) |
DE (2) | DE10206908B4 (de) |
WO (1) | WO2003071123A1 (de) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2075454A1 (de) * | 2007-12-31 | 2009-07-01 | Delphi Technologies, Inc. | Kraftstoffeinspritzanordnung |
EP2202404A1 (de) * | 2008-12-23 | 2010-06-30 | Robert Bosch GmbH | Piezoinjektor |
WO2010112317A1 (de) * | 2009-04-02 | 2010-10-07 | Robert Bosch Gmbh | Kraftstoffeinspritzvorrichtung |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITBO20030678A1 (it) * | 2003-11-14 | 2005-05-15 | Magneti Marelli Powertrain Spa | Iniettore di carburante con attuazione idraulica dello spillo |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1997043542A1 (de) * | 1996-05-15 | 1997-11-20 | Robert Bosch Gmbh | Kraftstoffeinspritzventil für hochdruckeinspritzung |
DE19717459A1 (de) * | 1997-04-25 | 1998-11-12 | Bosch Gmbh Robert | Vorrichtung zum dosierten Einspritzen von Kraftstoff in einen Verbrennungsmotor |
DE19940387C1 (de) | 1999-08-25 | 2001-02-22 | Siemens Ag | Leckageanschluss und Kraftstoffinjektor mit einem solchen Leckageanschluss |
WO2001018382A1 (de) | 1999-09-09 | 2001-03-15 | Robert Bosch Gmbh | Common-rail-injektor |
EP1118765A2 (de) * | 2000-01-19 | 2001-07-25 | CRT Common Rail Technologies AG | Brennstoffeinspritzventil für Verbrennungskraftmaschinen |
WO2002077438A1 (de) * | 2001-03-28 | 2002-10-03 | Robert Bosch Gmbh | Kraftstoff-einspritzvorrichtung für brennkraftmaschinen, insbesondere common-rail-injektor, mit einem rücklaufanschluss |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4046112A (en) * | 1975-10-20 | 1977-09-06 | General Motors Corporation | Electromagnetic fuel injector |
US4628881A (en) * | 1982-09-16 | 1986-12-16 | Bkm, Inc. | Pressure-controlled fuel injection for internal combustion engines |
US4603671A (en) * | 1983-08-17 | 1986-08-05 | Nippon Soken, Inc. | Fuel injector for an internal combustion engine |
BR9401725A (pt) * | 1994-05-26 | 1995-12-26 | Daniel Sofer | Válvula eletromagnética com sub-conjunto eletromagneticamente autônomo |
US5878720A (en) * | 1997-02-26 | 1999-03-09 | Caterpillar Inc. | Hydraulically actuated fuel injector with proportional control |
US6173699B1 (en) * | 1999-02-04 | 2001-01-16 | Caterpillar Inc. | Hydraulically-actuated fuel injector with electronically actuated spill valve |
US7312813B1 (en) | 2000-02-14 | 2007-12-25 | Nokia Corporation | Wireless application protocol television |
GB0008383D0 (en) | 2000-04-05 | 2000-05-24 | Sontora Limited | System and method for providing an internet audio stream to a wap mobile telephone or the like over a computer nrework |
-
2002
- 2002-02-19 DE DE10206908A patent/DE10206908B4/de not_active Expired - Fee Related
-
2003
- 2003-02-18 EP EP03708038A patent/EP1476653B1/de not_active Expired - Lifetime
- 2003-02-18 WO PCT/DE2003/000507 patent/WO2003071123A1/de active Application Filing
- 2003-02-18 DE DE50310975T patent/DE50310975D1/de not_active Expired - Lifetime
- 2003-02-18 JP JP2003569997A patent/JP4181505B2/ja not_active Expired - Lifetime
-
2004
- 2004-05-25 US US10/853,990 patent/US7815131B2/en not_active Expired - Lifetime
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1997043542A1 (de) * | 1996-05-15 | 1997-11-20 | Robert Bosch Gmbh | Kraftstoffeinspritzventil für hochdruckeinspritzung |
DE19717459A1 (de) * | 1997-04-25 | 1998-11-12 | Bosch Gmbh Robert | Vorrichtung zum dosierten Einspritzen von Kraftstoff in einen Verbrennungsmotor |
DE19940387C1 (de) | 1999-08-25 | 2001-02-22 | Siemens Ag | Leckageanschluss und Kraftstoffinjektor mit einem solchen Leckageanschluss |
WO2001018382A1 (de) | 1999-09-09 | 2001-03-15 | Robert Bosch Gmbh | Common-rail-injektor |
EP1118765A2 (de) * | 2000-01-19 | 2001-07-25 | CRT Common Rail Technologies AG | Brennstoffeinspritzventil für Verbrennungskraftmaschinen |
WO2002077438A1 (de) * | 2001-03-28 | 2002-10-03 | Robert Bosch Gmbh | Kraftstoff-einspritzvorrichtung für brennkraftmaschinen, insbesondere common-rail-injektor, mit einem rücklaufanschluss |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2075454A1 (de) * | 2007-12-31 | 2009-07-01 | Delphi Technologies, Inc. | Kraftstoffeinspritzanordnung |
US8226016B2 (en) | 2007-12-31 | 2012-07-24 | Delphi Technologies Holding S.Arl | Fuel injector assembly |
EP2202404A1 (de) * | 2008-12-23 | 2010-06-30 | Robert Bosch GmbH | Piezoinjektor |
WO2010112317A1 (de) * | 2009-04-02 | 2010-10-07 | Robert Bosch Gmbh | Kraftstoffeinspritzvorrichtung |
CN102369348A (zh) * | 2009-04-02 | 2012-03-07 | 罗伯特·博世有限公司 | 燃料喷射装置 |
Also Published As
Publication number | Publication date |
---|---|
US7815131B2 (en) | 2010-10-19 |
JP2005526208A (ja) | 2005-09-02 |
JP4181505B2 (ja) | 2008-11-19 |
DE10206908A1 (de) | 2003-09-04 |
EP1476653A1 (de) | 2004-11-17 |
US20040231637A1 (en) | 2004-11-25 |
EP1476653B1 (de) | 2008-12-24 |
DE50310975D1 (de) | 2009-02-05 |
DE10206908B4 (de) | 2010-01-07 |
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