FAST RELEASE BIOADHESIVE MICROSPHERES FOR THE SUBLINGUAL ADMINISTRATION OF PROXIMATE PRINCIPLES
FIELD OF THE INVENTION
The present invention refers to fast release bioadhesive microspheres for the sublingual administration of proximate principles, processes for the preparation of the same and pharmaceutical formulations including said microspheres. STATE OF THE ART
The sublingual administration of proximate principles, i.e. by the absorption of these through the mucous of the sublingual area, presents considerable advantages compared to oral administration. In particular, since the drugs are absorbed very quickly and are not subjected to pre-systemic elimination, sublingual administration is particularly suitable in cases in which a rapid onset of the therapeutic action is desired or for drugs subjected to wide hepatic metabolization. The main difficulty met in the sublingual administration of proximate principles is the short time these remain at the site of absorption, because of the continuous production and deglutition of saliva. If, in fact, the medicine dissolves slowly or is unable to penetrate the sublingual mucous, it is quickly removed before significant absorption takes place. The strategy adopted until now in order to obviate this problem has been to increase the staying times of the medicine at the sublingual mucous. Bioadhesive formulations have in fact been recently developed, namely tablets and gels, made up of a bioadhesive matrix able to adhere to the mucous of the sublingual cavity and disintegrate slowly, thus maintaining the medicine in situ for a sufficient time period to obtain adequate absorption. These formulations are nevertheless characterized by a slow release of the proximate principle and are therefore unsuitable should one wish to obtain a rapid onset of the therapeutic action. Therefore the need is felt to develop new formulations equipped with bioadhesive characteristics and which allow a ready release and hence rapid sublingual absorption, also of poorly hydrosoluble drugs. SUMMARY OF THE INVENTION A new fast release formulation for the sublingual administration of proximate
principles has now been surprisingly found. The inventors have in fact found that when a proximate principle is dispersed in non-crystalline form in a microparticle system made up of a bioadhesive polymer in microsphere form, with a mean diameter of less than 50μ and preferably less than 30μ, its dissolution speed is greater than that observed when the same proximate principle is in pure form. The aforesaid microspheres also show excellent adhesive capacities to the mucous. They therefore find particular utility in the sublingual administration of proximate principles, also poorly hydrosoluble ones. DETAILED DESCRIPTION OF THE INVENTION The present invention refers to fast release bioadhesive microspheres for sublingual administration of at least one proximate principle characterized in that they have a mean diameter of less than 50μ and preferably less than 30μ and contains said proximate principle dispersed in non-crystalline form in a bioadhesive polymer micromatrix of a molecular weight suitable for obtaining a fast release. The polymer is dispersed in the matrix in non-crystalline form.
The term "dispersed in non-crystalline form" means dispersed in such a way that it is not possible to identify the crystalline structure of the proximate principle by means of conventional techniques, namely D.S.C. and X-ray diffraction. The microspheres of the present invention preferably contain at least one proximate principle in an amount usually of between 5 and 80%, preferably between 15 and 50% and a bioadhesive polymer in an amount of between 20 and 95%, preferably between 35 and 85%.
The microspheres of the invention can contain any proximate principle. For instance, the microspheres can contain hormones, vitamins, drugs that act on the cardiovascular and respiratory system, antimigraine, anaesthetics, myorelaxants, antihistamines, analgesics, antiinflammatories, antipyretics, hypnotic sedatives, stimulants of the nervous system, antiepileptic, antiparkinson, anticoagulants, hormonal antagonists, antimicrobial, antibiotics, peptide type drugs and vaccines. They are particularly suitable for the administration of poorly hydrosoluble proximate principles, of which increasing their solubility is desirable.
According to a particularly preferred application the proximate principle is selected from the group including oxicam, dihydropyridines, benzodiazepines, steroids,
alkaloids. Among these piroxicam, nifedipine, clonazepam and clobetasole, and morphine are particularly preferred.
According to a preferred application the bioadhesive polymer has a molecular weight suitable for obtaining a fast release and is selected from the group including derivatives of cellulose, starches, gums, scleroglucans, chitosans, vinyl, ethylene and acrylic polymers and copolymers and their derivatives. Particularly preferred among these are the derivatives of cellulose such as, for example, hydroxypropylmethyleellulose at different degrees of substitution characterized by a viscosity of a 2% solution in water of less than 4000 cp, among which for instance Methocel E5®, Methocel E50® and Methocel F50®, polyvinylpyrrolidone having a molecular weight of less than 1000000 Da.
Another group of polymers particularly preferred are the sodium or potassium salts of acidic acrylic polymers with a molecular weight of between 100000 and
1,000,000 Da. In fact, the Applicant has found that only the acidic acrylic polymers in salified form with alkaline metals are able to impart mucoadhesiveness to the microspheres subject of the invention.
The acidic acrylic polymers usable to prepare the aforesaid salts are preferably selected from the group consisting of: a) copolymers of methacrylic acid and methyl methacrylate; b) copolymers of methacrylic acid and ethyl methacrylate, c) terpolymers of methacrylic acid, methyl methacrylate and methyl acrylate;
The particularly preferred acidic acrylic polymers belonging to class (a) are those commercially available under the EUDRAGIT® trademark and particularly the Eudragit S-100, with a mean molecular weight of around 135,000, and in which the free carboxylic groups and ester groups ratio is around 1 :2; and the Eudragit L-
100 with identical molecular weight and in which the aforesaid free carboxylic groups : ester groups ratio is around 1 : 1.
The preferred acidic acrylic polymers belonging to class (b) are still the Eudragit and particularly the Eudragit L-100-55 with a mean molecular weight of 250000 Da and in which the ratio between free carboxylic groups : ester groups is around 1: 1.
Preferred acidic acrylic polymers belonging to class (c) are still the Eudragit and
particularly the EUDRAGIT FS 30D, consisting of an aqueous dispersion of the terpolymer at 30% in weight, that contains only 10 to 12% of units of methacrylic acid.
The sodium and potassium salts of the acidic acrylic polymers usable in the microspheres subject of the invention are preferably prepared with a process that includes the following steps: i) a 5% solution in weight of the acidic acrylic polymer is prepared to which sodium or potassium carbonate is added in an amount able to impart neutrality to the aqueous solution; ii) the solution obtained in the previous stage is dried by nebulization with the spray drying technique.
Optionally, the microspheres of the present invention also contain pharmaceutically acceptable excipients such as, for instance, wetting and solubilizing agents and diluents in amounts preferably between 2 and 20%. The solubilizing agents are preferably surfactants, among which are particularly preferred polysorbates, esters and ethers of polyethylene glycols, polyhydroxylated castor oil and sodium lauryl sulphate.
The present invention also refers to processes for the production of the aforesaid microspheres. The microspheres of the invention can be produced through processes usually used in the art such as, for example, coprecipitation, emulsion formation and evaporation of the solvent, spray congealing and spray drying, using conditions that lead to the attainment of the proximate principle dispersed in non- crystalline form. Particularly preferred for the production of the microspheres of the invention are spray drying techniques. In detail, the preparation of the microspheres of the invention, according to these techniques, envisages the following stages:
A) the proximate principle is dissolved in a solution or suspension of the bioadhesive polymer; and
B) the resulting mixture is nebulized through the standard nozzle of a nebulizer at a flow speed of between 5 and 60 ml/min and at an incoming air temperature of between 50° and 130°C.
The aforesaid solution or suspension contains a concentration of one of the
aforesaid polymers of between 0.5 and 20% p/v. Solvents that can be used for the preparation of said solution or suspension are, for instance, water, ethanol, isopropanol, methylene chloride, butanol, cyclohexane, hexane, acetone or mixtures of these. The aforesaid proximate principle is added to said solution or suspension of the polymer in such an amount as to obtain a concentration of between 0.1 and 20% p/v.
Optionally, the polymer solution or suspension also contains one or more of the aforesaid pharmaceutically acceptable excipients at concentrations of between 0.5 and 20% p/v and preferably between 1 and 10% p/v.
The microspheres of the present invention present considerable advantages compared to the conventional formulations used sublingually. In fact, at the same time, they allow close contact between the proximate principle and the mucous and a high release speed, also for poorly hydrosoluble drugs, thus increasing the bioavailability and onset speed of the action of the proximate principle.
The microspheres of the present invention can be used as such, in the form of powders, or used for the preparation of pharmaceutical forms suitable for sublingual administration such as, for instance, tablets, capsules and sprays. Therefore, an additional aim of the present invention are pharmaceutical formulations for sublingual administration of proximate principles including the aforesaid microspheres usually together with pharmaceutically acceptable excipients. Among these are particularly preferred are formulations suitable for the administration of said microspheres in dispensers for mono or multidose powders. The invention will now be illustrated in detail by the following examples, to be considered as illustrative and non-limiting, of the invention. EXAMPLE 1
Preparation of nifedipine microspheres Four solutions in methylene chloride/ethanol were prepared (90/10 v/v) having the following formulations:
1. Nifedipine 0.44% p/v, Methocel E5® 2.5% p/v
2. Nifedipine 0.44% p/v, Methocel E50® 2.5% p/v
3. Nifedipine 0.44% p/v, Methocel F50® 2.5% p/v
4. Nifedipine 0.44% p/v, Methocel E50® 2.5% p/v, Tween 80 0.13% p/v
The solutions were then nebulized through the standard nozzle (1mm internal diameter) of an SD04 nebulizer (Lab-Plant LTD, West Yorkshire, United Kingdom) with a flow speed of 20 ml/min, maintaining an incoming air temperature of 60°C and an outgoing air temperature of 40°C.
The microspheres obtained had a mean diameter of 20μ, determined by the light scattering method, and a proximate principle content of more than 98% of the theoretical content. In addition, the microspheres were analyzed using scanning calorimetry using a DSC 2010 apparatus (TA Instruments, United States), with a heating range from 30° to 225°C, scanning speed of 10°C/min and under continuous flow of nitrogen. The thermogram obtained shows the absence of thermal events in the temperature range considered and particularly at the melting temperature of nifedipine, at 173°C. EXAMPLE 2
Determination of the dissolution speed of nifedipine microspheres The dissolution speed of the various nifedipine microspheres prepared in Example 1 was assessed, compared with the dissolution speed of the pure nifedipine in micronized form with the paddle mixer method, described in the F. U. X. In detail, 33.3 mg of microspheres or 5 mg of pure nifedipine were put in a container thermostatically set at 37°C±0.5°C in 500 ml of buffer solution at pH 7.4 containing 0.01% of sodium lauryl sulphate and kept under agitation at a speed of 100 rpm. The amount of nifedipine in the solution was continuously determined spectrophotometrically at a wavelength of 235 nm. The following table shows the mean of the results obtained from three determinations, expressed as a percentage of proximate principle dissolved at different time ranges:
The results obtained show that all the prepared microspheres are characterized by a nifedipine dissolution speed which is greater than that of the pure substance. In addition, the introduction of a surfactant into the formulation further increases the release speed of nifedipine from the microspheres. EXAMPLE 3
Preparation of piroxicam microspheres
Two solutions were prepared in methylene chloride-ethanol (90: 10 v/v), having the following formulation: 1. Piroxicam 2.5%, Methocel E5 ® 2.5%
2. Piroxicam 2.5%, polyvinylpyrrolidone having a molecular weight of 30000 Da, 2.5%.
The solutions were then nebulized through the standard nozzle (1mm internal diameter) of an SD04 nebulizer (Lab-Plant LTD, West Yorkshire, United Kingdom) with a flow speed of 20ml/min maintaining an incoming air temperature of 60°C and at an outgoing air temperature of 40°C.
The microspheres obtained had a mean diameter of 20μ determined using the light scattering method, and a proximate principle content of more than 98% of the theoretical content. The microspheres were also analyzed by scanning calorimetry using a DSC 2010 apparatus (TA Instruments, United States), with a heating range from 30° to 225°C, scanning speed of 10°C/min and under continuous flow of nitrogen. The thermogram obtained shows the absence of thermal events in the temperature
range considered and particularly at the melting temperature of piroxicam, at
203°C.
EXAMPLE 4
Determination of the dissolution speed of piroxicam microspheres
The dissolution speed of the various piroxicam microspheres prepared in Example
3 was assessed, compared with the dissolution speed of the pure piroxicam in micronized form, with the paddle mixer method, described in the F. U. X. In detail,
10 mg of the microspheres or 5 mg of pure piroxicam were placed in a container thermostatically set at 37°C±0.5°C containing 900 ml of distilled water kept under agitation at a speed of 100 rpm. The amount of piroxicam in the solution was continuously determined spectrophotometrically at a wavelength of 354 nm. The following table contains the mean of the results obtained from three determinations, expressed as a percentage of proximate principle dissolved at different time ranges:
As can be seen in the table, both microspheres are characterized by a piroxicam dissolution speed which is greater than that of pure piroxicam.
EXAMPLE 5
Preparation of clonazepam microspheres
A solution in methylene chloride-ethanol (90:10 v/v) was prepared containing
0.44% p/v of clonazepam and 2.5% of Methocel E5®. The solution was then nebulized through the standard nozzle (1mm internal diameter) of an SD04 nebulizer (Lab-Plant LTD, West Yorkshire, United Kingdom) with a flow speed of
20ml/min maintaining an incoming air temperature of 60°C and at an outgoing air
temperature of 40°C.
The microspheres thus obtained had a mean diameter of 20μ, determined by the light scattering method, and a proximate principle content of more than 98% of the theoretical content. The microspheres were also analyzed through scanning calorimetry using a DSC 2010 apparatus (TA Instruments, United States), with a heating range from 30° to 225°C, scanning speed of 10°C/min and under continuous flow of nitrogen. The thermogram obtained shows the absence of thermal events in the temperature range considered and particularly at the melting temperature of clonazepam. EXAMPLE 6
Determination of the dissolution speed of clonazepam microspheres The dissolution speed of the clonazepam microspheres prepared in Example 5 was assessed, compared with the dissolution speed of the pure clonazepam in micronized form, with the paddle mixer method, described in the F. U. X. In detail, 60 mg of microspheres or 9 mg of pure clonazepam were placed in a container thermostatically set at 37°C±0.5°C in 900 ml of distilled water containing 0.15% sodium lauryl sulphate and kept under agitation at a speed of 100 rpm. The amount of clonazepam in the solution was continuously determined spectrophotometrically at a wavelength of 252 nm. The following table shows the mean of the results obtained from three determinations, expressed as a percentage of proximate principle dissolved at different time ranges:
Preparation of clobetasol propionate microspheres
A solution in methylene chloride-ethanol (90:10 v/v) was prepared containing
0.44% p/v of clobetasol and 2.5% of Methocel E50®. The solution was then nebulized through the standard nozzle (1mm internal diameter) of an SD04 nebulizer (Lab-Plant LTD, West Yorkshire, United Kingdom) with a flow speed of
20ml/min, maintaining an incoming air temperature of 60°C and at an outgoing temperature of 40°C.
The microspheres obtained had a mean diameter of 20μ, determined by the light scattering method, and they had a proximate principle content of more than 98% of the theoretical content.
The microspheres were also analyzed using X-ray diffraction. The results obtained from this analysis have shown that the proximate principle in the microspheres is non-crystalline. EXAMPLE 8
Determination of the dissolution speed of clobetasol propionate microspheres.
The dissolution speed of the clobetasol microspheres prepared in Example 7 was assessed, compared with the dissolution speed of the pure clobetasol in micronized form, with the paddle mixer method described in the F. U. X. In detail, 48 mg of microspheres or 7.2 mg of pure clobetasol were placed in a container thermostatically set at 37°C±0.5°C in 500 ml of distilled water containing 0.5%
Tween 80 and kept under agitation at a speed of 100 rpm.
The amount of clobetasol in the solution was continuously determined spectrophotometrically at a wavelength of 252 nm. The following table shows the mean of the results obtained from three determinations, expressed as a percentage of proximate principle dissolved at different time ranges:
Stage i) Neutralization of the polyacrylic acids with sodium hydroxide and potassium hydroxide.
A 5% solution (5g/100ml) of the polyacrylic acid is prepared to which the stoichiometric amount of the alkaline hydroxide is added.
The following tables show the amounts of sodium and potassium hydroxide necessary to neutralize the EUDRAGIT L-100, S-100, L100-55, FS-30.
The sodium or potassium salt of the neutralized methacrylic copolymer is obtained by nebulizing the aqueous solution obtained in the previous stage (i) in a spray- dryer (SD04, Lab-Plant LTD, West Yorkshire, UK) using the following conditions. Spray-dryer conditions:
The mucoadhesion tests are detailed as follows with the sodium and potassium salts respectively of the EUDRAGIT L-100, S-100, L 100-55,
TENSILE TESTS TO SEPARATION INSTRUMENT USED: dynamometer with a 50 daN load cell
METHOD: mucin tablets of approx. 150 mg are prepared, with a diameter of
11.28mm, with the hydraulic press at a pressure of 10 tons for 30 sec.
The polymer tablets are prepared using the same method.
The mucin tablet is fixed to a steel plate and hydrated for 5 min. with 2 drops of water.
The polymer tablet is attached on the upper punch (12 mm diameter) and brought into contact with the mucin tablet for 5 min; the force needed to separate the two tablets is recorded.
POLYMERS ANALYZED: Carbopol 934 (positive comparison)
•Eudragit L100 Na+ salt
■Eudragit L100 K+ salt
■Eudragit S100 Na+ salt
■Eudragit S 100 K+ salt -Eudragit L100-55 Na+ salt
■Eudragit L100-55 K+ salt
The results of the experiments are shown in the following table
IN VIVO MUCOADHESION TESTS
Description:
A tablet is applied to the gum, of six healthy volunteers, and its staying time is assessed.
Tablets used:
Tablets obtained with an alternative press with a 6 mm diameter flat punch are used
Each tablet weighs 25 mg.
The results are shown in the following table
The tablets prepared with the unmodified polymers did not show any gum adherence capacity. EXAMPLE 14- Morphine microspheres
The microspheres loaded with 30% of morphine were obtained by nebulizing through a standard nozzle (1mm internal diameter) of a spray-dryer (SD04, Lab-
Plant LTD, West Yorkshire, UK) a solution of H20: EtOH (80:20) containing a methacrylic polymer neutralized with NaOH or KOH and the proximate principle. The formulations for nebulization are shown in the following table.
Drying conditions:
Flow speed: 10 ml/min
Incoming air temperature: 90°C
Outgoing air temperature: 40°C A sample of microspheres was analyzed with the technique of scanning calorimetry (DSC 2010, TA Instruments, USA). The morphine contained in all the microspheres proved completely amorphized or molecularly dispersed in the matrix.
The determination of the "in vitro" release was carried out with the paddle mixer method (FU X) on samples of microspheres containing morphine and on the micronized proximate principle.
Operative conditions: temperature 37±0.5°C; rotation speed 100 rpm; dissolution medium: buffered physiological solution pH 7.4. The amount of morphine released from the microspheres was continuously determined spectrophotometrically, λ = 285 nm.
The results represent the mean of three determinations.
The dissolution profiles of the proximate principle and of the microspheres are shown in the following table.
The dissolution speed of the morphine is greater for all the prepared microspheres compared with the pure substance. All the microspheres showed good bioadhesion properties. Example 14- PIROXICAM MICROSPHERES
The microspheres loaded with 50% of piroxicam were obtained by nebulizing through a standard nozzle (1mm internal diameter) of a spray-dryer (SD04, Lab- Plant LTD, West Yorkshire, UK) a solution of H 0: acetone (50:50) containing a methacrylic polymer neutralized with KOH and the proximate principle. The composition of the fluid used for the nebulization is shown in the following table
Drying conditions: Flow speed: 10 ml/min.
Incoming air temperature: 130°C
Outgoing air temperature: 60°C
A sample of microspheres was analyzed with the technique of scanning calorimetry (DSC 2010, TA Instruments, USA). The piroxicam contained in all the microspheres proved completely amorphized or moleculariy dispersed in the matrix.
The determination of the "in vitro" release was carried out with the paddle mixer method (FU X) on samples of microspheres containing morphine and on the micronized proximate principle. Operative conditions: temperature 37±0.5°C; rotation speed 100 rpm; dissolution medium: deionized water. The amount of piroxicam released from the microspheres was continuously determined spectrophotometrically at a wavelength of λ = 354 nm. The results represent the mean of three determinations. The dissolution profiles of the proximate principle and of the microspheres are shown in the following table.
The dissolution speed of the piroxicam is greater for all the prepared microspheres compared with the pure substance. All the microspheres showed good bioadhesion properties.