USH1541H - Method for producing azadirachtin concentrates from neem seed materials - Google Patents
Method for producing azadirachtin concentrates from neem seed materials Download PDFInfo
- Publication number
- USH1541H USH1541H US08/094,779 US9477993A USH1541H US H1541 H USH1541 H US H1541H US 9477993 A US9477993 A US 9477993A US H1541 H USH1541 H US H1541H
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- United States
- Prior art keywords
- azadirachtin
- oil
- polar solvent
- group
- mixtures
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Links
- 239000005878 Azadirachtin Substances 0.000 title claims abstract description 163
- VEHPJKVTJQSSKL-UHFFFAOYSA-N azadirachtin Natural products O1C2(C)C(C3(C=COC3O3)O)CC3C21C1(C)C(O)C(OCC2(OC(C)=O)C(CC3OC(=O)C(C)=CC)OC(C)=O)C2C32COC(C(=O)OC)(O)C12 VEHPJKVTJQSSKL-UHFFFAOYSA-N 0.000 title claims abstract description 163
- FTNJWQUOZFUQQJ-IRYYUVNJSA-N azadirachtin A Natural products C([C@@H]([C@]1(C=CO[C@H]1O1)O)[C@]2(C)O3)[C@H]1[C@]23[C@]1(C)[C@H](O)[C@H](OC[C@@]2([C@@H](C[C@@H]3OC(=O)C(\C)=C/C)OC(C)=O)C(=O)OC)[C@@H]2[C@]32CO[C@@](C(=O)OC)(O)[C@@H]12 FTNJWQUOZFUQQJ-IRYYUVNJSA-N 0.000 title claims abstract description 163
- FTNJWQUOZFUQQJ-NDAWSKJSSA-N azadirachtin A Chemical compound C([C@@H]([C@]1(C=CO[C@H]1O1)O)[C@]2(C)O3)[C@H]1[C@]23[C@]1(C)[C@H](O)[C@H](OC[C@@]2([C@@H](C[C@@H]3OC(=O)C(\C)=C\C)OC(C)=O)C(=O)OC)[C@@H]2[C@]32CO[C@@](C(=O)OC)(O)[C@@H]12 FTNJWQUOZFUQQJ-NDAWSKJSSA-N 0.000 title claims abstract description 162
- 239000012141 concentrate Substances 0.000 title claims abstract description 36
- 239000000463 material Substances 0.000 title claims abstract description 35
- 240000005343 Azadirachta indica Species 0.000 title claims description 34
- 235000013500 Melia azadirachta Nutrition 0.000 title claims description 34
- 238000004519 manufacturing process Methods 0.000 title abstract description 3
- 239000003921 oil Substances 0.000 claims abstract description 64
- 239000012454 non-polar solvent Substances 0.000 claims abstract description 29
- 230000001376 precipitating effect Effects 0.000 claims abstract description 9
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical class CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 81
- 238000000034 method Methods 0.000 claims description 69
- 239000002018 neem oil Substances 0.000 claims description 35
- 239000002904 solvent Substances 0.000 claims description 33
- 241000196324 Embryophyta Species 0.000 claims description 26
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical class CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 claims description 26
- 239000002244 precipitate Substances 0.000 claims description 26
- 239000000203 mixture Substances 0.000 claims description 25
- 239000010773 plant oil Substances 0.000 claims description 19
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims description 18
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 18
- 239000000284 extract Substances 0.000 claims description 16
- 229930195733 hydrocarbon Natural products 0.000 claims description 16
- 239000002798 polar solvent Substances 0.000 claims description 15
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 13
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 12
- 239000007787 solid Substances 0.000 claims description 12
- 239000004215 Carbon black (E152) Substances 0.000 claims description 11
- 150000002170 ethers Chemical class 0.000 claims description 11
- 150000002430 hydrocarbons Chemical group 0.000 claims description 11
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 claims description 10
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 9
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 9
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 9
- 239000003208 petroleum Substances 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 8
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 7
- -1 alicyclic hydrocarbons Chemical class 0.000 claims description 6
- 125000003118 aryl group Chemical group 0.000 claims description 6
- TZIHFWKZFHZASV-UHFFFAOYSA-N methyl formate Chemical compound COC=O TZIHFWKZFHZASV-UHFFFAOYSA-N 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 5
- 150000001298 alcohols Chemical class 0.000 claims description 4
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 claims description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 3
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 claims description 3
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 claims description 3
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 claims description 3
- 150000001408 amides Chemical class 0.000 claims description 3
- 238000005119 centrifugation Methods 0.000 claims description 3
- 150000002148 esters Chemical class 0.000 claims description 3
- 238000000227 grinding Methods 0.000 claims description 3
- 150000002576 ketones Chemical class 0.000 claims description 3
- 150000002825 nitriles Chemical class 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 239000013557 residual solvent Substances 0.000 claims description 3
- 150000003462 sulfoxides Chemical class 0.000 claims description 3
- 239000008096 xylene Substances 0.000 claims description 3
- 238000010908 decantation Methods 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical class CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 claims 5
- 125000001931 aliphatic group Chemical group 0.000 claims 5
- 238000001556 precipitation Methods 0.000 description 23
- 230000000694 effects Effects 0.000 description 18
- 238000000605 extraction Methods 0.000 description 11
- 238000000638 solvent extraction Methods 0.000 description 9
- 238000011084 recovery Methods 0.000 description 7
- 238000004587 chromatography analysis Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000000126 substance Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 239000000419 plant extract Substances 0.000 description 4
- 240000000233 Melia azedarach Species 0.000 description 3
- 238000004128 high performance liquid chromatography Methods 0.000 description 3
- 239000006272 natural pesticide Substances 0.000 description 3
- 239000013618 particulate matter Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 241000557821 Azadirachta Species 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000004480 active ingredient Substances 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000002917 insecticide Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002808 molecular sieve Substances 0.000 description 2
- 238000005191 phase separation Methods 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 238000003828 vacuum filtration Methods 0.000 description 2
- CZTQZXZIADLWOZ-UHFFFAOYSA-O 8-oxo-3-(pyridin-1-ium-1-ylmethyl)-7-[(2-thiophen-2-ylacetyl)amino]-5-thia-1-azabicyclo[4.2.0]oct-2-ene-2-carboxylic acid Chemical compound C1SC2C(NC(=O)CC=3SC=CC=3)C(=O)N2C(C(=O)O)=C1C[N+]1=CC=CC=C1 CZTQZXZIADLWOZ-UHFFFAOYSA-O 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- 241000158728 Meliaceae Species 0.000 description 1
- 239000005662 Paraffin oil Substances 0.000 description 1
- 235000009543 Silphium laciniatum Nutrition 0.000 description 1
- 240000003241 Silphium laciniatum Species 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000000010 aprotic solvent Substances 0.000 description 1
- 239000012223 aqueous fraction Substances 0.000 description 1
- 229940082880 azadirachta indica flower extract Drugs 0.000 description 1
- 125000000917 azadirachtin group Chemical group 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000003810 ethyl acetate extraction Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000003630 growth substance Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000000749 insecticidal effect Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 150000002630 limonoids Chemical class 0.000 description 1
- 239000000401 methanolic extract Substances 0.000 description 1
- 239000012074 organic phase Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000003880 polar aprotic solvent Substances 0.000 description 1
- 230000003389 potentiating effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000004808 supercritical fluid chromatography Methods 0.000 description 1
- 150000003534 tetranortriterpenoids Chemical class 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N65/00—Biocides, pest repellants or attractants, or plant growth regulators containing material from algae, lichens, bryophyta, multi-cellular fungi or plants, or extracts thereof
- A01N65/08—Magnoliopsida [dicotyledons]
- A01N65/26—Meliaceae [Chinaberry or Mahogany family], e.g. mahogany, langsat or neem
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N43/00—Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds
- A01N43/90—Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds having two or more relevant hetero rings, condensed among themselves or with a common carbocyclic ring system
Definitions
- This invention relates to a method for obtaining azadirachtin concentrates from azadirachtin-containing materials. More particularly, this invention relates to a method for producing an azadirachtin concentrate by extracting azadirachtin-containing oils from plant materials and precipitating the azadirachtin from the oils using a non-polar solvent.
- Extracts of the neem tree (Azadirachta indica), the chinaberry tree (Melia azedarach), and other plants in the family Meliaceae (e.g. Azadirachta excelsa) have long been known to have insecticidal activity (Natural Pesticides from the Neem Tree, Proc. 1st Int'l Neem Conf. 1980 [H. Schmutterer et al. eds. 1982]; Natural Pesticides from the Neem Tree and Other Tropical Plants, Proc. 2nd Int'l Neem Conf. 1983 [H. Schmutterer and K. R. S. Asher eds. 1984]; Natural Pesticides from the Neem Tree and Other Tropical Plants, Proc.
- Azadirachtin a major active ingredient in many of these extracts, is a limonoid of the tetranortriterpenoid type. Azadirachtin has been shown to be a potent insect growth regulator and feeding deterrent with value as an active ingredient in commercial insecticides (R. B. Yamasaki et al. (1987) J. Agric. Food Chem. 35:467-471).
- azadirachtin in commercial insecticides requires that the compound be extracted from the plant material and concentrated in a convenient form.
- Suitable azadirachtin concentrates are solid in form, have high levels of azadirachtin (typically greater than 1-3% by weight), and contain little or no plant oils and water. These characteristics facilitate handling, storage, distribution, and formulation.
- 4,556,562 discloses a similar method whereby neem seeds are first reduced in size to that of a regular grind of coffee. Azadirachtin is then extracted at elevated temperatures, again using ethanol. No further concentration steps are used, however, and the final extract is a liquid containing only 0.5-1% azadirachtin.
- Walter U.S. Pat. No. 4,946,681 describes a related process for extracting azadirachtin from ground de-oiled neem seeds with aprotic solvents or alcohols. The liquid extract is further treated with molecular sieves to remove water. Carter et al. (U.S. Pat. No.
- 5,001,146 describes a two-step extraction process comprising a "cleanup" extraction with a non-polar aprotic solvent to remove the neem oil from the seeds, followed by a second extraction of the defatted neem seeds using a more polar, azadirachtin-soluble solvent.
- the final extract from this process is a solution containing about 4.5 g/l azadirachtin.
- Kleeberg also describes a multi-step procedure whereby the azadirachtin is first extracted from neem oil and plant material using water. The aqueous fraction is then extracted with an organic solvent to remove the azadirachtin from the water.
- a solid azadirachtin concentrate is ultimately obtained using a slow and inefficient phase separation followed by concentration of the organic phase and crystallization.
- the present invention solves these problems by employing a simple and efficient precipitation step that produces an azadirachtin concentrate which is easily and efficiently separated from plant oils and other non-polar plant components.
- the present invention thus represents a significant improvement over the prior art methods.
- the present invention provides a practical and efficient process for producing an azadirachtin concentrate from azadirachtin-containing materials.
- the process in accordance with the invention, is carried out by preparing an azadirachtin-containing plant oil and/or plant extract, then precipitating the azadirachtin and other polar compounds from the oil and/or extract with a non-polar solvent in which azadirachtin has low solubility.
- Another principal object of the invention is to provide a method for recovering azadirachtin in a concentrated solid form rather than in a dilute solution.
- the azadirachtin concentrate produced according to the instant method can be readily collected and separated from the liquid fractions of the plant oil or extract.
- Yet another object of the invention is its effectiveness in producing an azadirachtin-containing precipitate which can be readily separated from plant oils and other non-polar components of crude plant extracts.
- Azadirachtin concentrates produced in accordance with the invention can be readily collected, dried and further processed. These concentrates have high levels of azadirachtin relative to the initial seed content. Such concentrates are convenient for storage and distribution purposes and are particularly suitable starting materials for azadirachtin-based products.
- the invention relates to a method for extracting azadirachtin from azadirachtin-containing plant materials.
- the invention is characterized by first obtaining azadirachtin-containing oils from said plant materials, preferably neem or chinaberry tree seeds, then precipitating the azadirachtin from the oils.
- the oil-producing step can be accomplished by mechanical and/or chemical means, i.e., using oil expelling equipment and/or solvent extraction, respectively.
- the azadirachtin is then precipitated from the expelled or extracted oil using a non-polar solvent in which azadirachtin has low solubility.
- non-polar solvents in which azadirachtin has low solubility generally refers to non-polar solvents in which azadirachtin is less soluble than in mechanically expelled or chemically extracted neem oil.
- expelled oil and “mechanically expelled oil” refer to oils that are removed from plant material using mechanical expelling techniques. Mechanical expelling in accordance with the present invention produces “expelled oil” and “expeller cake”.
- extracted oil refers to oil-bearing extracts that are removed from plant materials using solvent extraction techniques.
- Plant oil and neem oil generally refer to oils that are removed from plant materials and neem materials, respectively, using mechanical and/or solvent extraction techniques.
- azadirachtin-containing precipitate As used herein, "azadirachtin-containing precipitate,” “azadirachtin-containing concentrate,” and “azadirachtin concentrate” refer to azadirachtin extracts comprising at least a ten-fold increase in percentage by weight of azadirachtin relative to the percentage by weight of azadirachtin in the plant material from which it is derived. Azadirachtin concentrates derived from neem seed kernel typically contain greater than 1-3% azadirachtin.
- the azadirachtin concentrate produced by the present invention is obtained by extracting azadirachtin-containing oil from plant material by mechanical and/or chemical means, then precipitating the azadirachtin from the oil(s).
- the process comprises the following steps:
- the neem seeds are preferably dried and separated from unwanted debris, typically using vibrating screen shakers.
- the seed kernels are then released from the cleaned seeds, for example using a "roller cracker” or “knife blade” sheller, and separated from hull materials, again using vibrating screen shakers or similar devices.
- Cleaned neem seed kernels typically contain approximately 30-40% neem oil and 0.1-0.3% azadirachtin.
- the step of producing oil from seed and/or kernel can be accomplished by either of two general procedures (mechanical or chemical), or a combination thereof.
- a first embodiment of this invention is to extract azadirachtin-containing plant oil from plant materials, such as the neem seed kernel exemplified herein, using mechanical expelling techniques.
- the neem seed kernel fraction, prepared as described above, may be steamed or boiled to facilitate oil expelling.
- Mechanical expelling techniques are well known in the art. They include, but are not limited to, grinding, flaking or pressing. The equipment used in the expelling step is not critical, and most traditional oil expelling machinery that grinds, flakes and/or presses the seeds or kernels to provide an acceptable yield of oil is suitable.
- the expelling step generates liquid plant oil and solid expeller cake.
- the oil carries a portion of the azadirachtin in solution.
- the expelled oil is preferably filtered to remove particulate matter using, for example, a plate and frame filter, centrifuge, or the like. If desired, the filtered particulate matter and/or the expeller cake can be passed through the expeller again to optimize yield.
- the expeller cake and/or the filtered particulate matter can also be chemically processed, as described below.
- a second embodiment of this invention is to chemically extract azadirachtin and plant oil together from the plant material by mixing said plant material with a polar solvent.
- the seed or kernel material is prepared as previously described. Preferably, it is also fractured or comminuted prior to extraction to improve extraction efficiency.
- the expeller cake produced during the mechanical expelling step can be further treated with a polar solvent to remove residual oil and azadirachtin.
- Solvent extraction may be carried out as a batch process by admixing seed kernel or expeller cake with a suitable polar solvent until an acceptable amount of azadirachtin and oil is removed.
- the polar solvent extraction can be repeated to optimize extraction efficiency.
- Solvent extraction can also be carried out as a continuous process, preferably in a fluid bed solvent extractor, again using a polar solvent.
- efficiency of extraction can be enhanced by manipulating the extraction conditions, particularly the operating temperature and extraction time.
- Solvent extraction is preferably carried out using ethylene dichloride or dichloromethane, which extract both azadirachtin and oil from plant material or expeller cake.
- solvents may also be used with good results. Any solvent or combination of solvents which solubilizes or suspends azadirachtin and plant oil without causing the decomposition of azadirachtin is suitable.
- Suitable solvents for use in this invention include, but are not limited to, ketones, alcohols, esters, ethers, nitriles, amides, sulfoxides, substituted aliphatic hydrocarbons, aromatic hydrocarbons and substituted aromatic hydrocarbons, and mixtures thereof.
- Techniques are available to reduce the concentration of polar solvent in the extracted oil mixture to acceptable levels prior to the final processing steps. Techniques include, but are not limited to, passage through solvent strippers.
- the low solvent level is generally accomplished by adjusting the number of stripper columns and/or the operating temperature and pressure (vacuum) of the columns.
- the oil produced by mechanical expelling and/or solvent extraction techniques as described in the above embodiments is subsequently treated with a sufficient amount of a non-polar solvent to precipitate an azadirachtin concentrate.
- the precipitation is generally accomplished by combining the expelled oil and/or extracted oils with a non-polar solvent and agitating the mixture in a vessel.
- the oil and other non-polar components remain in solution, while the more polar components, including azadirachtin, precipitate in solid form.
- Azadirachtin precipitation is carried out using a non-polar solvent in which azadirachtin has low solubility.
- Any non-polar solvent or combination of solvents which precipitates azadirachtin is suitable.
- Preferred solvents are straight-chained, branched or cyclic derivatives of pentanes, hexanes, heptanes, octanes, nonanes and decanes, and mixtures thereof. Paraffin oils and aromatic hydrocarbons, including mixtures thereof, are also preferred.
- the solvents are hexanes, heptanes, and/or petroleum ethers. These solvents are relatively inexpensive and readily available.
- the precipitate is preferably dried by appropriate means to remove excess solvent.
- This dried precipitate typically contains between 5% and 30% azadirachtin by weight.
- Neem oil (0.125% azadirachtin) was obtained from cleaned, shelled neem seeds by mechanical expelling. The oil was then warmed to 50° C. to dissolve all solids. Azadirachtin precipitation was carried out using 40 g aliquots of warmed neem oil, added over a two-minute period to an agitated vessel containing hexanes. The resulting precipitate was stirred in solvent for an additional 20 minutes, collected by filtration, washed with fresh hexanes, and air dried. The analysis of azadirachtin content in the precipitate was determined by HPLC using an external, analytically pure azadirachtin standard as described in, for instance: Uebel, E.
- Example 2 The same procedures were followed as in Example 1 above except that approximately 183 g of neem oil (0.125% azadirachtin) was added to 800 ml of hexanes, and the time over which the oil was added to the hexanes was varied from 3 to 2020 seconds. Results are shown in Table 2.
- Example 3 The same procedures as in Example 1 were followed except that oil addition time was 4 minutes; the amounts of reagents were 182 g neem oil and 800 ml hexanes; and hexane temperature was varied from 1° C. to 40° C. The calculated weight of azadirachtin in each oil sample was 0.228 g. Results are shown in Table 3.
- a 1.1 kg sample of expelled neem cake was extracted in a Soxhlet extractor with 4 liters of ethylene dichloride at reflux for 18 hours to remove residual neem oil and azadirachtin.
- the solution was filtered, the solvent was removed under vacuum, and the oil (260 ml) was assayed for azadirachtin content as described in Example 1.
- the extracted oil contained 0.31% azadirachtin.
- Solvent-extracted neem oil (113 g) prepared according to Example 5 was warmed to 50° C., transferred to an addition funnel, and added over a period of about four minutes to a magnetically stirred flask of hexanes at 25° C. The precipitated material was stirred an additional 20 minutes, then filtered, air dried, and analyzed for azadirachtin content as described in Example 1. Table 5 shows the effect of variation in oil-to-hexane ratio on precipitation of solvent-extracted neem oil.
- Solvent-extracted neem oil (113 g) prepared according to Example 5 was warmed to 50° C. and added over a four-minute period to an agitated vessel containing hexanes at the temperatures listed below. The final oil-to-solvent ratio in each case was 1:3. Table 6 illustrates the effect of solvent temperature on azadirachtin yield.
- One metric ton of decorticated neem seed kernel was processed using a commercial oil expeller to remove approximately 80% of the neem oil.
- the expelling step yielded approximately 300 kg of neem oil and approximately 700 kg of neem kernel cake.
- the oil was slowly added to an agitated vessel containing 1200 liters of hexanes.
- the solid precipitate was then collected by filtration and air dried.
- the dried azadirachtin concentrate (1.8 kg) contained approximately 220 g (12%) azadirachtin.
- Decorticated neem seed kernel 500 g was ground in a blender in the presence of ethyl acetate. The mixture of ground neem seed kernel and ethyl acetate was transferred to a flask containing two additional liters of ethyl acetate. The mixture was stirred for five hours at 60° C., then filtered through celite and sand. The filtrate was concentrated and added to one liter of stirred hexanes. The dried azadirachtin concentrate (5.83 g) was collected by filtration and found to contain 0.51 g (8.8%) azadirachtin.
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- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Zoology (AREA)
- Wood Science & Technology (AREA)
- Agronomy & Crop Science (AREA)
- Environmental Sciences (AREA)
- Natural Medicines & Medicinal Plants (AREA)
- Plant Pathology (AREA)
- Dentistry (AREA)
- Mycology (AREA)
- Biotechnology (AREA)
- Microbiology (AREA)
- Pest Control & Pesticides (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Medicines Containing Plant Substances (AREA)
- Extraction Or Liquid Replacement (AREA)
Abstract
The present invention provides a method for producing an azadirachtin concentrate by extracting azadirachtin-containing oils from plant materials, and precipitating the azadirachtin from the oils using a non-polar solvent in which azadirachtin has low solubility.
Description
This invention relates to a method for obtaining azadirachtin concentrates from azadirachtin-containing materials. More particularly, this invention relates to a method for producing an azadirachtin concentrate by extracting azadirachtin-containing oils from plant materials and precipitating the azadirachtin from the oils using a non-polar solvent.
Extracts of the neem tree (Azadirachta indica), the chinaberry tree (Melia azedarach), and other plants in the family Meliaceae (e.g. Azadirachta excelsa) have long been known to have insecticidal activity (Natural Pesticides from the Neem Tree, Proc. 1st Int'l Neem Conf. 1980 [H. Schmutterer et al. eds. 1982]; Natural Pesticides from the Neem Tree and Other Tropical Plants, Proc. 2nd Int'l Neem Conf. 1983 [H. Schmutterer and K. R. S. Asher eds. 1984]; Natural Pesticides from the Neem Tree and Other Tropical Plants, Proc. 3rd Int'l Neem Conf. 1986 [H. Schmutterer and K. R. S. Asher eds. 1987]). Azadirachtin, a major active ingredient in many of these extracts, is a limonoid of the tetranortriterpenoid type. Azadirachtin has been shown to be a potent insect growth regulator and feeding deterrent with value as an active ingredient in commercial insecticides (R. B. Yamasaki et al. (1987) J. Agric. Food Chem. 35:467-471).
The use of azadirachtin in commercial insecticides requires that the compound be extracted from the plant material and concentrated in a convenient form. Suitable azadirachtin concentrates are solid in form, have high levels of azadirachtin (typically greater than 1-3% by weight), and contain little or no plant oils and water. These characteristics facilitate handling, storage, distribution, and formulation.
Various methods of extracting azadirachtin from neem seeds are known in the art. J. H. Butterworth and E. D. Morgan, (1971) J. Insect. Physiol. 17:969-977, describe the extraction of azadirachtin and neem oil from neem seeds using ethanol, a common solvent for azadirachtin isolation. Further separation steps (including filtration, partition of the soluble portion between light petroleum and methanol, and chromatography of the methanol extract on Floridin earth) are used to concentrate the azadirachtin to obtain a solid. Larson (U.S. Pat. No. 4,556,562) discloses a similar method whereby neem seeds are first reduced in size to that of a regular grind of coffee. Azadirachtin is then extracted at elevated temperatures, again using ethanol. No further concentration steps are used, however, and the final extract is a liquid containing only 0.5-1% azadirachtin. Walter (U.S. Pat. No. 4,946,681) describes a related process for extracting azadirachtin from ground de-oiled neem seeds with aprotic solvents or alcohols. The liquid extract is further treated with molecular sieves to remove water. Carter et al. (U.S. Pat. No. 5,001,146) describes a two-step extraction process comprising a "cleanup" extraction with a non-polar aprotic solvent to remove the neem oil from the seeds, followed by a second extraction of the defatted neem seeds using a more polar, azadirachtin-soluble solvent. The final extract from this process is a solution containing about 4.5 g/l azadirachtin. Kleeberg (WO 92/16109) also describes a multi-step procedure whereby the azadirachtin is first extracted from neem oil and plant material using water. The aqueous fraction is then extracted with an organic solvent to remove the azadirachtin from the water. A solid azadirachtin concentrate is ultimately obtained using a slow and inefficient phase separation followed by concentration of the organic phase and crystallization.
Inefficiencies and limitations associated with the processes described above illustrate the need for more practical and versatile methods for obtaining azadirachtin concentrates. Specifically, current methods that produce extracts containing suitably high azadirachtin content (>1-3% by weight) all involve expensive steps to remove neem oil, water, and other impurities. Such steps include decantation, phase separation, chromatography, crystallization, treatment with molecular sieves, and other purification steps. None of the known methods provides a suitably efficient, economical, or practical means for recovering azadirachtin in a concentrated solid form that contains little or no neem oil or water.
The present invention solves these problems by employing a simple and efficient precipitation step that produces an azadirachtin concentrate which is easily and efficiently separated from plant oils and other non-polar plant components. The present invention thus represents a significant improvement over the prior art methods.
The present invention provides a practical and efficient process for producing an azadirachtin concentrate from azadirachtin-containing materials. The process, in accordance with the invention, is carried out by preparing an azadirachtin-containing plant oil and/or plant extract, then precipitating the azadirachtin and other polar compounds from the oil and/or extract with a non-polar solvent in which azadirachtin has low solubility.
Another principal object of the invention is to provide a method for recovering azadirachtin in a concentrated solid form rather than in a dilute solution. The azadirachtin concentrate produced according to the instant method can be readily collected and separated from the liquid fractions of the plant oil or extract.
Yet another object of the invention is its effectiveness in producing an azadirachtin-containing precipitate which can be readily separated from plant oils and other non-polar components of crude plant extracts.
Azadirachtin concentrates produced in accordance with the invention can be readily collected, dried and further processed. These concentrates have high levels of azadirachtin relative to the initial seed content. Such concentrates are convenient for storage and distribution purposes and are particularly suitable starting materials for azadirachtin-based products.
Other objects, features, and advantages of the present invention will become apparent from the following detailed description. It should be understood, however, that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
The invention relates to a method for extracting azadirachtin from azadirachtin-containing plant materials. The invention is characterized by first obtaining azadirachtin-containing oils from said plant materials, preferably neem or chinaberry tree seeds, then precipitating the azadirachtin from the oils. The oil-producing step can be accomplished by mechanical and/or chemical means, i.e., using oil expelling equipment and/or solvent extraction, respectively. The azadirachtin is then precipitated from the expelled or extracted oil using a non-polar solvent in which azadirachtin has low solubility. As used herein, "non-polar solvents in which azadirachtin has low solubility" generally refers to non-polar solvents in which azadirachtin is less soluble than in mechanically expelled or chemically extracted neem oil.
As used herein, "expelled oil" and "mechanically expelled oil" refer to oils that are removed from plant material using mechanical expelling techniques. Mechanical expelling in accordance with the present invention produces "expelled oil" and "expeller cake".
Also as used herein, "extracted oil," "chemically extracted oil," "solvent extracted oil," and "plant extract" refer to oil-bearing extracts that are removed from plant materials using solvent extraction techniques.
"Plant oil" and "neem oil" generally refer to oils that are removed from plant materials and neem materials, respectively, using mechanical and/or solvent extraction techniques.
As used herein, "azadirachtin-containing precipitate," "azadirachtin-containing concentrate," and "azadirachtin concentrate" refer to azadirachtin extracts comprising at least a ten-fold increase in percentage by weight of azadirachtin relative to the percentage by weight of azadirachtin in the plant material from which it is derived. Azadirachtin concentrates derived from neem seed kernel typically contain greater than 1-3% azadirachtin.
As briefly noted above, the azadirachtin concentrate produced by the present invention is obtained by extracting azadirachtin-containing oil from plant material by mechanical and/or chemical means, then precipitating the azadirachtin from the oil(s). In general, the process comprises the following steps:
(a) removing oil from seeds, kernel, or expeller cake by mechanical and/or chemical means;
(b) admixing the oil with a sufficient amount of a non-polar solvent in which azadirachtin has low solubility, preferably a hydrocarbon, to precipitate the azadirachtin and other polar components from the oil/solvent solution;
(c) isolating the azadirachtin-containing precipitate by vacuum filtration or centrifugation or other common separation methods; and optionally
(d) drying the precipitate to remove residual solvent.
Specifically, at the outset of the process, the neem seeds are preferably dried and separated from unwanted debris, typically using vibrating screen shakers. The seed kernels are then released from the cleaned seeds, for example using a "roller cracker" or "knife blade" sheller, and separated from hull materials, again using vibrating screen shakers or similar devices. Cleaned neem seed kernels typically contain approximately 30-40% neem oil and 0.1-0.3% azadirachtin.
The step of producing oil from seed and/or kernel can be accomplished by either of two general procedures (mechanical or chemical), or a combination thereof.
A first embodiment of this invention is to extract azadirachtin-containing plant oil from plant materials, such as the neem seed kernel exemplified herein, using mechanical expelling techniques. The neem seed kernel fraction, prepared as described above, may be steamed or boiled to facilitate oil expelling. Mechanical expelling techniques are well known in the art. They include, but are not limited to, grinding, flaking or pressing. The equipment used in the expelling step is not critical, and most traditional oil expelling machinery that grinds, flakes and/or presses the seeds or kernels to provide an acceptable yield of oil is suitable.
The expelling step generates liquid plant oil and solid expeller cake. The oil carries a portion of the azadirachtin in solution. The expelled oil is preferably filtered to remove particulate matter using, for example, a plate and frame filter, centrifuge, or the like. If desired, the filtered particulate matter and/or the expeller cake can be passed through the expeller again to optimize yield. To further increase the yield of azadirachtin, the expeller cake and/or the filtered particulate matter can also be chemically processed, as described below.
A second embodiment of this invention is to chemically extract azadirachtin and plant oil together from the plant material by mixing said plant material with a polar solvent. The seed or kernel material is prepared as previously described. Preferably, it is also fractured or comminuted prior to extraction to improve extraction efficiency. Alternatively, the expeller cake produced during the mechanical expelling step can be further treated with a polar solvent to remove residual oil and azadirachtin.
As with mechanical expelling, the method of chemical extraction is not critical. Solvent extraction may be carried out as a batch process by admixing seed kernel or expeller cake with a suitable polar solvent until an acceptable amount of azadirachtin and oil is removed. As in the first embodiment, the polar solvent extraction can be repeated to optimize extraction efficiency. Solvent extraction can also be carried out as a continuous process, preferably in a fluid bed solvent extractor, again using a polar solvent. As will be apparent to those of ordinary skill in the art, efficiency of extraction can be enhanced by manipulating the extraction conditions, particularly the operating temperature and extraction time.
Solvent extraction is preferably carried out using ethylene dichloride or dichloromethane, which extract both azadirachtin and oil from plant material or expeller cake. A wide variety of other solvents may also be used with good results. Any solvent or combination of solvents which solubilizes or suspends azadirachtin and plant oil without causing the decomposition of azadirachtin is suitable. Suitable solvents for use in this invention include, but are not limited to, ketones, alcohols, esters, ethers, nitriles, amides, sulfoxides, substituted aliphatic hydrocarbons, aromatic hydrocarbons and substituted aromatic hydrocarbons, and mixtures thereof. Specific examples include acetone, benzene, dichloromethane, ethanol, ethyl acetate, ethylene dichloride, methanol, methyl acetate, methyl t-butyl ether, methyl formate, 2-propanol, toluene and xylene, and mixtures thereof. These solvents are relatively inexpensive and readily available.
Various techniques are available to reduce the concentration of polar solvent in the extracted oil mixture to acceptable levels prior to the final processing steps. Techniques include, but are not limited to, passage through solvent strippers. The low solvent level is generally accomplished by adjusting the number of stripper columns and/or the operating temperature and pressure (vacuum) of the columns.
The oil produced by mechanical expelling and/or solvent extraction techniques as described in the above embodiments is subsequently treated with a sufficient amount of a non-polar solvent to precipitate an azadirachtin concentrate. The precipitation is generally accomplished by combining the expelled oil and/or extracted oils with a non-polar solvent and agitating the mixture in a vessel. The oil and other non-polar components remain in solution, while the more polar components, including azadirachtin, precipitate in solid form.
Azadirachtin precipitation is carried out using a non-polar solvent in which azadirachtin has low solubility. Any non-polar solvent or combination of solvents which precipitates azadirachtin is suitable. Preferred solvents are straight-chained, branched or cyclic derivatives of pentanes, hexanes, heptanes, octanes, nonanes and decanes, and mixtures thereof. Paraffin oils and aromatic hydrocarbons, including mixtures thereof, are also preferred. Most preferably, the solvents are hexanes, heptanes, and/or petroleum ethers. These solvents are relatively inexpensive and readily available.
Comparative studies were performed to test the effects of experimental conditions on azadirachtin yield. Although good results were obtained under a broad range of conditions, the examples show that various process parameters can be adjusted, if desired, to optimize precipitation efficiency. Specifically, the ratio of oil to solvent, the operating temperature and the addition rate of the reactants can be adjusted to maximize the yield of azadirachtin and/or the cost efficiency of the process. Although the procedure is effective over a broad range of temperatures, the preferred operating temperatures are within the range of 20°-60° C. The treatment is independent of the order of addition of the reactants.
Separation of the precipitate from the solvent/oil mixture is accomplished by a variety of common methods including, but not limited to, vacuum filtration or centrifugation. The precipitate is preferably dried by appropriate means to remove excess solvent. This dried precipitate (azadirachtin concentrate) typically contains between 5% and 30% azadirachtin by weight.
The present invention will become more clear from consideration of the following examples which are set forth to further illustrate the principles of the invention. They are not intended, in any way, to be limitative thereof. Modifications may be made by those skilled in the art without departing from the spirit of the invention. For instance, while the following examples use seeds from the neem tree (Azadirachta indicia) as the starting plant material, the invention is operable with other azadirachtin-containing plant materials. All percentages are by weight unless otherwise indicated.
Neem oil (0.125% azadirachtin) was obtained from cleaned, shelled neem seeds by mechanical expelling. The oil was then warmed to 50° C. to dissolve all solids. Azadirachtin precipitation was carried out using 40 g aliquots of warmed neem oil, added over a two-minute period to an agitated vessel containing hexanes. The resulting precipitate was stirred in solvent for an additional 20 minutes, collected by filtration, washed with fresh hexanes, and air dried. The analysis of azadirachtin content in the precipitate was determined by HPLC using an external, analytically pure azadirachtin standard as described in, for instance: Uebel, E. C., et al. (1979) "C-18 HPLC" J Liq. Chromatography 2:875; Warthen, J. D. Jr., et al. (1984) J. Liq. Chromatography 7:591; Yamasaki, R. B., et al. (1986) "Phenyl HPLC", J. Chromatography 356:220; and Huang, H. and Morgan, E. D. (1990) "Supercritical Fluid Chromatography" J. Chromatography 519:137. Table 1 shows the effect of varying the ratio of neem oil to hexane on azadirachtin precipitation.
TABLE 1 ______________________________________ Effect of Neem Oil to Solvent Ratio on Azadirachtin Precipitation Oil/Hexane Ratio % Azadirachtin % Recovery (v/v) in Precipitate of Azadirachtin ______________________________________ 1/1 9.66 63 1/4 8.13 76 1/6 10.07 74 ______________________________________
The same procedures were followed as in Example 1 above except that approximately 183 g of neem oil (0.125% azadirachtin) was added to 800 ml of hexanes, and the time over which the oil was added to the hexanes was varied from 3 to 2020 seconds. Results are shown in Table 2.
TABLE 2 ______________________________________ Effect of Addition Time on Azadirachtin Precipitation Addition Time % Azadirachtin % Recovery (sec.) in Precipitate of Azadirachtin ______________________________________ 3 10.13 74 99 12.16 77 356 11.35 83 1136 9.12 92 2020 10.85 79 ______________________________________
The same procedures as in Example 1 were followed except that oil addition time was 4 minutes; the amounts of reagents were 182 g neem oil and 800 ml hexanes; and hexane temperature was varied from 1° C. to 40° C. The calculated weight of azadirachtin in each oil sample was 0.228 g. Results are shown in Table 3.
TABLE 3 ______________________________________ Effect of Hexane Temperature on Precipitation of Mechanically Expelled Neem Oil Solvent Temperature % Azadirachtin % Recovery (°C.) in Precipitate of Azadirachtin ______________________________________ 1 8.90 79 15 9.42 83 20 9.95 74 40 12.36 70 ______________________________________
Forty (40) g of mechanically expelled neem oil (0.050 g azadirachtin) was warmed to 50° C., then stirred while hexanes were added over a two-minute period. The mixture was stirred for an additional 20 minutes, then filtered, dried and assayed as above. Results are shown in Table 4.
TABLE 4 ______________________________________ Effect of Ratio and Order of Addition of Hexane and Neem Oil on Azadirachtin Precipitation Oil/Hexane Ratio % Azadirachtin % Recovery (v/v) in Precipitate of Azadirachtin ______________________________________ 1/1 9.75 42 1/4 10.04 86 1/6 11.22 88 ______________________________________
A 1.1 kg sample of expelled neem cake was extracted in a Soxhlet extractor with 4 liters of ethylene dichloride at reflux for 18 hours to remove residual neem oil and azadirachtin. The solution was filtered, the solvent was removed under vacuum, and the oil (260 ml) was assayed for azadirachtin content as described in Example 1. The extracted oil contained 0.31% azadirachtin.
Solvent-extracted neem oil (113 g) prepared according to Example 5 was warmed to 50° C., transferred to an addition funnel, and added over a period of about four minutes to a magnetically stirred flask of hexanes at 25° C. The precipitated material was stirred an additional 20 minutes, then filtered, air dried, and analyzed for azadirachtin content as described in Example 1. Table 5 shows the effect of variation in oil-to-hexane ratio on precipitation of solvent-extracted neem oil.
TABLE 5 ______________________________________ Effect of Oil-to-Hexane Ratio on Precipitation of Azadirachtin from Solvent-Extracted Neem Oil Oil/Hexane Ratio % Azadirachtin % Recovery (v/v) in Precipitate of Azadirachtin ______________________________________ 1/1 8.76 77 1/4 8.38 89 1/6 8.03 86 ______________________________________
Solvent-extracted neem oil (113 g) prepared according to Example 5 was warmed to 50° C. and added over a four-minute period to an agitated vessel containing hexanes at the temperatures listed below. The final oil-to-solvent ratio in each case was 1:3. Table 6 illustrates the effect of solvent temperature on azadirachtin yield.
TABLE 6 ______________________________________ Effect of Hexane Temperature on Azadirachtin Precipitation of Solvent-Extracted Neem Oil Hexane Temperature % Azadirachtin % Recovery (°C.) in Precipitate of Azadirachtin ______________________________________ 0 7.35 89 15 6.35 83 25 7.78 83 40 8.21 82 ______________________________________
One metric ton of decorticated neem seed kernel was processed using a commercial oil expeller to remove approximately 80% of the neem oil. The expelling step yielded approximately 300 kg of neem oil and approximately 700 kg of neem kernel cake. The oil was slowly added to an agitated vessel containing 1200 liters of hexanes. The polar materials in the oil, including azadirachtin, precipitated out in solid form. The solid precipitate was then collected by filtration and air dried. The dried azadirachtin concentrate (1.8 kg) contained approximately 220 g (12%) azadirachtin.
Decorticated neem seed kernel (500 g) was ground in a blender in the presence of ethyl acetate. The mixture of ground neem seed kernel and ethyl acetate was transferred to a flask containing two additional liters of ethyl acetate. The mixture was stirred for five hours at 60° C., then filtered through celite and sand. The filtrate was concentrated and added to one liter of stirred hexanes. The dried azadirachtin concentrate (5.83 g) was collected by filtration and found to contain 0.51 g (8.8%) azadirachtin.
Two 1.1 kg samples of expelled neem kernel cake were extracted in a Soxhlet extractor with ethylene dichloride (EDC) for 18 hours. The two extracts were combined, the EDC removed under vacuum, and the residual oil assayed for azadirachtin content as described in Example 1. The chemically extracted oil contained 1.39% azadirachtin. Approximately 70 g of extracted oil was warmed to 50° C., then added with stirring over a 2.5-minute period to 225 ml of the respective non-polar solvents listed in Table 7. The mixture was then stirred an additional 15 minutes, filtered, washed with fresh non-polar solvent, dried and assayed as above. Results are summarized in Table 7.
TABLE 7 ______________________________________ Effect of Solvent On Precipitation % Azadirachtin % Recovery Non-Polar Solvent in Precipitate of Azadirachtin ______________________________________ Hexanes 17.37 97 Heptanes 17.46 83 Octanes 16.58 64 Low Boiling Petroleum Ethers 17.16 83 High Boiling Petroleum Ethers 14.67 87 Paraffin Oil 15.00 83 Aromatic Naptha 20.62 66 ______________________________________
Claims (34)
1. A method for preparing an azadirachtin-containing concentrate from an azadirachtin-containing plant oil which method comprises mixing with said oil a sufficient amount of a non-polar solvent in which azadirachtin has low solubility to produce an azadirachtin-containing precipitate, thereby precipitating said azadirachtin-containing concentrate.
2. A method according to claim 1 wherein said non-polar solvent is a hydrocarbon selected from the group consisting of aliphatic, aromatic and alicyclic hydrocarbons, and mixutres thereof.
3. A method according to claim 1 wherein the hydrocarbon is selected from the group consisting of pentanes, hexanes, heptanes, octanes, nonanes and decanes, and mixtures thereof.
4. A method according to claim 1 wherein said non-polar solvent is selected from the group consisting of hexanes, heptanes and petroleum ethers.
5. A method according to claim 1 wherein said azadirachtin-containing plant oil is a neem oil.
6. A method for preparing an azadirachtin-containing concentrate comprising the steps of:
(a) grinding, flaking or pressing an azadirachtin-containing plant material to produce an azadirachtin-containing expelled oil and a solid expeller cake;
(b) optionally repeating step (a) to remove additional plant oils and azadirachtin from said expeller cake;
(c) mixing the expelled oil with a sufficient amount of a non-polar solvent in which azadirachtin has low solubility to produce an azadirachtin-containing preciptate, thereby precipitating said azadirachtin-containing concentrate; and
(d) collecting the azadirachtin-containing concentrate.
7. A method according to claim 6 wherein said non-polar solvent is a hydrocarbon selected from the group consisting of aliphatic, aromatic and alicyclic hydrocarbons, and mixtures thereof.
8. A method according to claim 7 wherein the hydrocarbon is selected from the group consisting of pentanes, hexanes, heptanes, octanes, nonanes and decanes, and mixtures thereof.
9. A method according to claim 6 wherein said non-polar solvent is selected from the group consisting of hexanes, heptanes and petroleum ethers.
10. A method according to claim 6 wherein said collecting is accomplished by decantation, filtration, centrifugation, or a combination thereof.
11. A method according to claim 6 wherein the azadirachtin-containing concentrate from step (d) is dried to remove excess solvent.
12. A method according to claim 6 wherein said azadirachtin-containing plant material is a neem seed material.
13. A method for preparing an azadirachtin-containing concentrate comprising the steps of:
(a) mixing an azadirachtin-containing plant material with a polar solvent, thereby forming an extract containing azadirachtin and plant oil;
(b) optionally repeating step (a) to remove additional plant oil and azadirachtin from said plant material;
(c) removing excess polar solvent from said extract to yield an azadirachtin-containing plant oil;
(d) mixing said extracted oil with a sufficient amount of a non-polar solvent in which azadirachtin has low solubility to produce an azadirachtin-containing precipitate, thereby precipitating said azadirachtin-containing concentrate; and
(e) collecting the azadirachtin-containing concentrate.
14. A method according to claim 13 wherein said polar solvent is selected from the group consisting of ketones, alcohols, esters, ethers, nitriles, amides, sulfoxides, substituted aliphatic hydrocarbons, aromatic hydrocarbons, and substituted aromatic hydrocarbons, and mixtures thereof.
15. A method according to claim 13 wherein said polar solvent is selected from the group consisting of acetone, benzene, dichloromethane, ethanol, ethyl acetate, ethylene dichloride, methanol, methyl acetate, methyl t-butyl ether, methyl formate, 2-propanol, toluene and xylene, and mixtures thereof.
16. A method according to claim 13 wherein said polar solvent is ethylene dichloride or dichloromethane.
17. A method according to claim 13 wherein said non-polar solvent is a hydrocarbon selected from the group consisting of aliphatic, aromatic and alicyclic hydrocarbons, and mixtures thereof.
18. A method according to claim 17 wherein the hydrocarbon is selected from the group consisting of pentanes, hexanes, heptanes, octanes, nonanes and decanes, and mixtures thereof.
19. A method according to claim 13 wherein said non-polar solvent is selected from the group consisting of hexanes, heptanes and petroleum ethers.
20. A method according to claim 13 wherein the azadirachtin-containing concentrate from step (e) is dried to remove residual solvents.
21. A method according to claim 13 wherein said azadirachtin-containing plant material is a neem seed material.
22. A method for preparing an azadirachtin-containing concentrate comprising the steps of:
(a) grinding, flaking or pressing an azadirachtin-containing plant material to produce a mechanically expelled azadirachtin-containing oil and a solid expeller cake;
(b) mixing the expeller cake with a suitable polar solvent, thereby forming an extract containing azadirachtin and plant oil;
(c) optionally repeating one or both of steps (a) and (b) to remove additional azadirachtin and plant oil;
(d) removing excess solvent from said extract to yield an azadirachtin-containing plant oil;
(e) mixing the expelled oil or extracted oil, either individually or combined, with a sufficient amount of a non-polar solvent in which azadirachtin has low solubility to produce an azadirachtin-containing precipitate, thereby precipitating an azadirachtin-containing concentrate; and
(f) collecting the azadirachtin-containing concentrate.
23. A method according to claim 22 wherein said polar solvent is selected from the group consisting of ketones, alcohols, esters, ethers, nitriles, amides, sulfoxides, substituted aliphatic hydrocarbons, aromatic hydrocarbons and substituted aromatic hydrocarbons, and mixtures thereof.
24. A method according to claim 22 wherein said polar solvent is selected from the group consisting of acetone, benzene, dichloromethane, ethanol, ethyl acetate, ethylene dichloride, methanol, methyl acetate, methyl t-butyl ether, methyl formate, 2-propanol, toluene and xylene, and mixtures thereof.
25. A method according to claim 22 wherein said polar solvent is ethylene dichloride or dichloromethane.
26. A method according to claim 22 wherein said non-polar solvent is a hydrocarbon selected from the group consisting of aliphatic, aromatic and alicyclic hydrocarbons, and mixtures thereof.
27. A method according to claim 26 wherein the hydrocarbon is selected from the group consisting of pentanes, hexanes, heptanes, octanes, nonanes and decanes, and mixtures thereof.
28. A method according to claim 22 wherein said non-polar solvent is selected from the group consisting of hexanes, heptanes and petroleum ethers.
29. A method according to claim 22 wherein the azadirachtin-containing concentrate from step (f) is dried to remove excess solvent.
30. A method according to claim 22 wherein said azadirachtin-containing plant material is a neem seed material.
31. A method for preparing a precipitate fraction of neem oil comprising the steps of:
(a) mixing said neem oil with a sufficient amount of a non-polar solvent to form a precipitate;
(b) collecting said precipitate; and optionally
(c) drying the precipitate from step (b) to remove residual solvent.
32. A method according to claim 31 wherein said non-polar solvent is a hydrocarbon selected from the group consisting of aliphatic, aromatic and alicyclic hydrocarbons, and mixtures thereof.
33. A method according to claim 32 wherein the hydrocarbon is selected from the group consisting of pentanes, hexanes, heptanes, octanes, nonanes and decanes, and mixtures thereof.
34. A method according to claim 31 wherein said non-polar solvent is selected from the group consisting of hexanes, heptanes and petroleum ethers.
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AU74031/94A AU7403194A (en) | 1993-07-21 | 1994-07-21 | Method for producing azadirachtin concentrates from neem seed materials |
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WO2014113860A1 (en) | 2013-01-25 | 2014-07-31 | Fundação Universidade Federal De São Carlos | Method for producing biopolymer nanoparticles containing oil and extracts of azadirachta indica a. juss (neem), powdered biopolymer nanoparticles and microparticles |
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US5635193A (en) * | 1995-06-07 | 1997-06-03 | Thermo Trilogy Corporation | Stability of azadirachtin-containing solid |
IN184305B (en) * | 1995-10-19 | 2000-08-05 | Council Scient Ind Res | |
DE69626516T2 (en) * | 1996-10-02 | 2003-11-20 | Council Of Scientific & Industrial Research, Neu Delhi | Azadirachtin formulations and their preparation from seeds of the neem tree |
US20240041038A1 (en) | 2020-05-01 | 2024-02-08 | Vestaron Corporation | Insecticidal combinations |
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Cited By (10)
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US5736145A (en) * | 1995-07-17 | 1998-04-07 | Dalmia Centre For Biotechnology | Process for preparing purified Azadirachtin in powder form from neem seeds and storage stable aqueous composition containing Azadirachtin |
US6193974B1 (en) * | 1995-07-17 | 2001-02-27 | Dalmia Center For Research And Development | Process of preparing purified azadirachtin in powder form from neem seeds and storage stable aqueous composition containing azadirachtin |
US5824291A (en) * | 1997-06-30 | 1998-10-20 | Media Group | Chewing gum containing a teeth whitening agent |
US6312738B1 (en) * | 1997-07-11 | 2001-11-06 | Neem Extracts Pty. Ltd. | Azadirachtin extraction process |
US6333058B1 (en) * | 1998-01-14 | 2001-12-25 | National Research Development Corporation | Process for the preparation of a spermicidal agent |
US6866856B2 (en) | 2002-12-31 | 2005-03-15 | Avon Products, Inc. | Compositions and delivery methods for the treatment of wrinkles, fine lines and hyperhidrosis |
US20090263517A1 (en) * | 2005-06-08 | 2009-10-22 | Terra Nostra Produkte Mit Naturextrakten Gmbh | Method for producing margosa extract |
WO2014113860A1 (en) | 2013-01-25 | 2014-07-31 | Fundação Universidade Federal De São Carlos | Method for producing biopolymer nanoparticles containing oil and extracts of azadirachta indica a. juss (neem), powdered biopolymer nanoparticles and microparticles |
US20150320036A1 (en) * | 2013-01-25 | 2015-11-12 | Fundação Universidade Federal De São Carlos | Process for obtaining biopolymeric nanoparticles containing azadirachta indica a. juss. (neem.) oil and extracts, biopolymeric nanoparticles, and powder microparticles |
US9668473B2 (en) * | 2013-01-25 | 2017-06-06 | Fundacao Universidade Federal De Sao Carlos | Process for obtaining biopolymeric nanoparticles containing Azadirachta indica A. Juss. (neem.) oil and extracts, biopolymeric nanoparticles, and powder microparticles |
Also Published As
Publication number | Publication date |
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WO1995002962A1 (en) | 1995-02-02 |
AU7403194A (en) | 1995-02-20 |
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