US6450797B1 - Compact slide actuation mold - Google Patents
Compact slide actuation mold Download PDFInfo
- Publication number
- US6450797B1 US6450797B1 US09/795,150 US79515001A US6450797B1 US 6450797 B1 US6450797 B1 US 6450797B1 US 79515001 A US79515001 A US 79515001A US 6450797 B1 US6450797 B1 US 6450797B1
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- US
- United States
- Prior art keywords
- mold
- molding apparatus
- pair
- slide
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime, expires
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/33—Moulds having transversely, e.g. radially, movable mould parts
- B29C45/332—Mountings or guides therefor; Drives therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S425/00—Plastic article or earthenware shaping or treating: apparatus
- Y10S425/005—Cammed
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S425/00—Plastic article or earthenware shaping or treating: apparatus
- Y10S425/058—Undercut
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S425/00—Plastic article or earthenware shaping or treating: apparatus
- Y10S425/809—Seal, bottle caps only
Definitions
- the present invention relates to slide core molds for use in injection molding, and more specifically to slide mechanisms employed in such molds.
- Conventional molds for injection molding typically comprise mating parts, such as a core and a cavity, which abut each other at a parting line and are moved directly away from each other along a machine axis during opening of the mold.
- Such molds may also include one or more mold components which form an undercut portion of the article to be molded.
- These mold components also to herein as “slide inserts”, are moved laterally into and out of engagement with the other mating parts of the mold during closing and opening of the mold.
- a pair of such slide inserts is provided, one slide insert on each side of the mold.
- the slide inserts are moved outwardly in opposite directions from the other mating parts of the mold.
- Molds which include such laterally movable components are referred to herein as “slide core molds”.
- slide blocks on which the slide inserts are mounted.
- these slide blocks are slidably mounted on the mold plate which carries the core, with one slide block being provided on each side of the mold. Lateral movement of the slide blocks is accomplished by providing angled horn pins mounted to the mold plate which carries the cavity. The horn pins extend through angled apertures in the slide blocks. As the core is separated from the cavity, the slide blocks slide along the horn pins, resulting in outward displacement of the slide blocks and the associated slide inserts from the other mating parts of the mold.
- conventional slide mechanisms have several disadvantages. Firstly, conventional slide mechanisms include components such as cams which must be mounted on the outside of the mold and which increase the size of the mold. Some conventional slide retainers, such as the pull rod/compression spring retainer shown in FIG. 2 of the Feist patent, also include components which project from the sides of the mold. These components have the effect of enlarging the mold, reducing the number of mold cavities which can be fitted into a molding apparatus of a given size.
- components such as cams and/or horn pins project from the parting line face and obstruct the space between the mold plates during ejection of the molded parts from the core. Since these components are lubricated, contact with the molded parts during ejection can result in product contamination.
- the present invention overcomes at least some of the disadvantages of the prior art by providing a molding apparatus having a slide mechanism which is more compact than conventional slide mechanisms, does not form obstructions between the open mold plates, eliminates the need for slide retainers, and does not depend on mold opening and closing for actuation.
- the molding apparatus comprises at least two mold plates which preferably carry a plurality of mold cores and mating mold cavities which form a plurality of molds.
- Each mold has a pair of laterally movable mold elements which are movable toward and away from each other.
- the mold elements of each mold are mounted on a pair of slides positioned on either side of the mold.
- the mechanism for moving the mold elements between their inner and outer positions includes a reciprocating driving rack which drives at least one pinion.
- Each pinion drives a pair of driven racks which are movable in opposite directions, each of the racks being connected to one of the slides. Therefore, movement of the driving rack results in lateral movement of the slides and the associated mold components inwardly or outwardly in relation to the mold.
- the slide mechanism of the present invention is compact and is recessed into the stripper plate, away from the mold parting line. This reduces the overall size of the mold and eliminates obstructions between the mold plates, thereby reducing the risk of contamination of parts being ejected from the molds. Furthermore, the slide mechanism does not rely on mold opening and closing for actuation since the driven racks are preferably actuated by a pneumatic cylinder after the mold is opened and retracted before it is closed, thereby allowing a shorter mold cycle time.
- FIG. 1 is a cross-sectional view through one mold of an injection molding apparatus in a plane parallel to a direction in which the slides are moved, showing the mold in the closed position;
- FIG. 2 is a cross-sectional view in the same plane as FIG. 1 showing the mold of FIG. 1 with the cavity plate separated from the stripper plate;
- FIG. 3 is a cross-sectional view in the same plane as FIG. 1 showing the mold of FIG. 2 with the slides and the slide inserts moved laterally to their outer positions;
- FIG. 4 is a cross-sectional view in the same plane as FIG. 1 showing the mold of FIG. 3 with the stripper plate separated from the core plate to advance the stripper ring along the machine axis and eject the molded part from the core;
- FIG. 5 is a top plan view of a molding apparatus of the present invention, partially disassembled to show details of the slide mechanism;
- FIG. 6 is a perspective, partially cut away view of a partially disassembled molding apparatus of the present invention, illustrating the preferred slide mechanism, showing details of one pair of slide bars and one pair of slide inserts only;
- FIG. 7 is a perspective view similar to that of FIG. 6 illustrating the operation of the preferred slide mechanism
- FIG. 8 is an enlarged cross-sectional view through the molding apparatus of FIG. 1 in a plane parallel to the driving rack, showing the sliding mechanism at the proximal end of the driving rack and omitting, for clarity, some of the teeth of the driving rack;
- FIG. 9 is an isolated, enlarged cross-sectional view of the stripper plate and the slide mechanism of the molding apparatus of FIG. 1 in a plane perpendicular to the driving rack, showing the slide mechanism at the proximal end of the driving rack and omitting, for clarity, some of the teeth of the driven rack.
- a preferred molding apparatus according to the present invention is generally indicated by reference numeral 10 in the drawings.
- the molding apparatus 10 comprises three mold plates, namely a mold core plate 12 , a mold cavity plate 14 and a mold stripper plate 16 between the core plate 12 and cavity plate 14 .
- a mold core 18 is mounted in the mold core plate 12
- a mold cavity 20 is mounted in the mold cavity plate 14
- an annular stripper ring 22 is mounted in the mold stripper plate 16 and surrounds the mold core 18 .
- Both the core plate 12 and stripper plate 16 are movable along a machine axis to move the mold plates between a mold closed position and a mold open position.
- the stripper plate 16 is movable along tie rods 24 (FIG. 5) relative to the core plate 12 in order to strip a molded part 26 from the core 18 .
- the stripper plate 16 is preferably actuated by machine ejector rods (not shown) which advance the stripper plate 16 along the machine axis.
- the molded part 26 shown in the drawings comprises a threaded closure for a container having a tamper-evident skirt which is separable from the remainder of closure 26 by a line of pre-weakening 27 .
- the molten plastic which forms molded part 26 is injected into mold 28 through injection nozzle 38 .
- the cavity plate 14 and stripper plate 16 abut each other at a first parting line P 1 in the mold closed position (FIG. 1 ), and the core plate 12 and the stripper plate 16 likewise abut each other along second parting line P 2 in the mold closed position.
- a mold 28 is formed in which the molded part 26 is formed.
- the mold 28 is formed between the mold core 18 and the mold cavity 20 .
- the radially inner portion of the upper surface of the stripper ring 22 also forms part of mold 28 at the lower peripheral edge of the molded part 26 .
- the apparatus 10 also comprises a plurality of laterally-movable mold elements.
- a pair of such mold elements are provided for each mold 28 .
- each pair of laterally-movable mold elements comprises slide inserts 30 and 32 mounted on slide bars 34 and 36 , respectively.
- the slide inserts 30 and 32 are each semi-circular in shape and combine to form a split insert which combines with the stripper ring 22 , the core 18 and the cavity 20 to form mold 28 .
- the slide inserts 30 and 32 each have a radially inner molding surface which is provided with an undercut portion to form the line of pre-weakening 27 separating the skirt from the main body of molded part 26 .
- the mold 28 is opened and part 26 is removed from the mold 28 by first separating the cavity plate 14 from the stripper plate 16 (FIG. 2 ), laterally moving the slide inserts 30 and 32 and their associated slide bars 34 and 36 away from core 18 (FIG. 3 ), and then separating stripper plate 16 from core plate 12 (FIG. 4 ), thereby advancing stripper ring 22 along the machine axis to strip the part 26 from the core 12 .
- the molding apparatus 10 preferably comprises a plurality of molds 28 as described above, to permit the simultaneous formation of a number of molded parts 26 .
- the molds 28 are arranged in a plurality of spaced, parallel rows 40 .
- the mold apparatus 10 comprises four rows 40 , each comprising eight molds 28 .
- mold apparatus 10 is capable of simultaneously forming thirty-two molded parts 26 .
- the slide bars 34 , 36 have been omitted to reveal a pair of apertured wear plates 41 which are bolted to the stripper plate 16 .
- the edges of wear plates 41 are also visible in the other rows 40 .
- the wear plates 41 underlie the slide bars 34 , 36 and are provided with apertures 43 which surround the stripper rings 22 and the mold cores 18 , this being illustrated in FIGS. 1 to 4 .
- the molding apparatus 10 also comprises a slide mechanism for moving the slide inserts 30 and 32 between their inner positions (mold closed position) and their outer positions (FIGS. 3 and 4) in which they are separated from the molded part 26 .
- the slide mechanism includes a driving rack 42 which is mounted in the stripper plate 16 .
- the driving rack 42 comprises an elongate metal bar having a rectangular cross-section, and is provided along one edge with a plurality of teeth 44 .
- the driving rack 42 has a proximal end 46 and a distal end 48 , the distance between the distal and proximal ends 46 and 48 being greater than the lengths of the rows 40 of molds 28 .
- the slide mechanism includes driving means for producing reciprocating movement of the driving rack 42 along a lateral axis which is perpendicular to the machine axis and which is substantially parallel to the rows 40 of molds 28 .
- the driving means preferably comprises a pneumatic cylinder 50 (FIGS. 5 and 8) which is mounted to an outer surface of the stripper plate 16 .
- the driving means may comprise any means capable of actuating the driving rack, including hydraulic cylinders. Pneumatic cylinders are however preferred over hydraulic cylinders since leakage of fluid from hydraulic cylinders can cause contamination of the molded parts.
- the drive pinions 52 and 54 are mounted in the stripper plate 16 and are rotatable about an axis parallel to the machine axis. As shown in the drawings, the pinions 52 , 54 are each mounted on a guide bushing 53 , with each pinion and bushing 53 being retained by a pinion retainer plate 55 secured by screws to the stripper plate.
- the drive pinions 52 and 54 are provided with gear teeth 56 which engage the teeth 44 on driving rack 42 such that movement of the driving rack 42 parallel to the rows 40 of molds 28 causes rotation of drive pinions 52 and 54 .
- movement of the driving rack 42 in the direction of arrow A in FIG. 7 causes counter-clockwise rotation of pinions 52 , 54 and movement of driving rack 42 in the opposite direction causes clockwise rotation of drive pinions 52 and 54 .
- rollers 58 are also mounted in the stripper plate 16 for rotation about an axis parallel to the machine axis. As shown in FIGS. 6 and 7, one or more rollers 58 may also be provided intermediate the ends 46 , 48 of driving rack 42 .
- the slide mechanism further comprises two pairs of driven racks 60 and 62 , each having one edge provided with teeth 61 and 63 , respectively. As shown in FIGS. 6 and 7 (in which one of the driven racks 62 is partially cut away), one pair of driven racks 60 , 62 engages the drive pinion 52 near the proximal end 46 of driving rack 42 for reciprocating movement along an axis which is perpendicular to the machine axis and perpendicular to the rows 40 of molds 28 in response to rotation of drive pinion 52 .
- the driven racks 60 and 62 are spaced from one another and are substantially parallel so that they engage opposite sides of the drive pinion 52 .
- rotation of drive pinion 52 results in movement of the driven racks 60 and 62 in opposite directions, as indicated by arrows B and C in FIG. 7 .
- rack 60 is driven to the left along arrow B and rack 62 is driven to the right along arrow C.
- drive pinion 52 rotates in the clockwise direction, rack 60 will be driven to the right and rack 62 will be driven to the left.
- driven racks 60 and 62 are provided in engagement with drive pinion 54 at the distal end 48 of driving rack 42 . It will be appreciated that the driven racks 60 at the proximal and distal ends of driving rack 42 move in the same direction in response to rotation of drive pinions 52 and 54 , and that driven racks 62 at the opposite ends of driving rack 42 also move in the same direction.
- the two pairs of driven racks 60 , 62 are separated by a distance which is greater than the lengths of the rows 40 and extend across the tops and bottoms of all of the rows 40 .
- the slide bars 34 and 36 are mounted on the stripper plate 16 for reciprocal movement towards and away from the mold core 18 .
- the slide bars are movable along an axis which is perpendicular to the machine axis and which is also perpendicular to the rows 40 of molds 28 and to the longitudinal directions of the slide bars 34 , 36 .
- the slide bars 34 , 36 extend across the two pairs of driven racks 60 , 62 , with the slide bar 34 being attached at its opposite ends to both driven racks 60 , and slide bar 36 being attached at its opposite ends to both driven racks 62 . Therefore, the slide bars 34 , 36 simultaneously move inward and outward in relation to the mold core 18 in response to movement of driven racks 60 and 62 in opposite directions.
- the slides 34 , 36 are retained on pins 64 which project upwardly above the upper surfaces of driven racks 60 and 62 .
- the ends of the slide bars 34 , 36 are prevented from being released from driven racks 60 , 62 by gibs 66 , 68 which are bolted to the stripper plate 16 at opposite ends of the slide bars 34 , 36 .
- Gib 68 near the distal end 48 of driving rack 42 is shown partially cut away in FIG. 5 .
- a series of locking wedges including wedges 70 and 72 .
- the single acting locking wedge 70 and double acting locking wedge 72 have sloped inner surfaces 76 and 78 (FIG. 2) respectively which engage sloped outer surfaces 80 and 82 (FIG. 2) of slide bars 34 and 36 respectively.
- the locking wedges 70 and 72 firmly retain the slide bars 34 and 36 in place to prevent outward displacement of the slide bars and the slide inserts 30 and 32 .
- the cavity plate 14 and stripper plate 16 are separated along parting line P 1 as shown in FIG. 2 . As discussed above, this is preferably accomplished by mold opening along the machine axis, leaving the molded part 26 attached to the core 18 .
- the pneumatic cylinder 50 is activated to push the driving rack 42 in a direction away from cylinder 50 , thereby causing rotation of pinions 52 , 54 and translation of driven racks 60 , 62 as described above.
- the mold is again closed for the next molding operation by bringing core plate 12 and stripper plate 16 together along parting line P 2 , followed by activation of pneumatic cylinder 50 to move the driving rack 42 in the opposite direction to the mold opening step, resulting in movement of the slide bars 34 , 36 and slide inserts 30 , 32 to the inner position, and then bringing together the cavity plate 14 and stripper plate 16 along parting line P 1 , to close the mold 28 .
- actuation of the slide mechanism is independent of the opening and closing of the mold, the order of the above steps can be varied somewhat.
- the slide mechanism could be actuated during mold opening and closing to further decrease the mold cycle time. This would not, however, require slowing down of the mold opening and closing step since the slide mechanism is operated independently.
- a molding apparatus according to the invention could be configured with only one drive pinion and one pair of driven racks, for example where the apparatus contains relatively few molds such that the slides are relatively short.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
Claims (18)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/795,150 US6450797B1 (en) | 2001-03-01 | 2001-03-01 | Compact slide actuation mold |
CA002348830A CA2348830C (en) | 2001-03-01 | 2001-05-29 | Compact slide actuation mold |
PCT/CA2002/000239 WO2002070227A1 (en) | 2001-03-01 | 2002-02-22 | Compact slide actuation mold |
MXPA03007808A MXPA03007808A (en) | 2001-03-01 | 2002-02-22 | Compact slide actuation mold. |
BR0204224-0A BR0204224A (en) | 2001-03-01 | 2002-02-22 | Compact sliding plate activation mold |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/795,150 US6450797B1 (en) | 2001-03-01 | 2001-03-01 | Compact slide actuation mold |
Publications (2)
Publication Number | Publication Date |
---|---|
US20020122841A1 US20020122841A1 (en) | 2002-09-05 |
US6450797B1 true US6450797B1 (en) | 2002-09-17 |
Family
ID=25164826
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/795,150 Expired - Lifetime US6450797B1 (en) | 2001-03-01 | 2001-03-01 | Compact slide actuation mold |
Country Status (3)
Country | Link |
---|---|
US (1) | US6450797B1 (en) |
CA (1) | CA2348830C (en) |
WO (1) | WO2002070227A1 (en) |
Cited By (20)
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US20020146483A1 (en) * | 2001-04-09 | 2002-10-10 | Arnold Mai | Stripper assembly |
US6592797B2 (en) * | 2001-06-28 | 2003-07-15 | The Tech Group, Inc. | Method and apparatus to reduce galling in a mold device |
US20030146546A1 (en) * | 2001-12-05 | 2003-08-07 | Curtil Societe Anonyme | Injection mold for plastic caps, with carriage |
US20050127569A1 (en) * | 2003-12-11 | 2005-06-16 | John Di Simone | Simplified in-mold article handling system and method for handling molded articles |
US20060048912A1 (en) * | 2004-09-08 | 2006-03-09 | Qx, Inc. | Die-casting systems and methods |
US20060279023A1 (en) * | 2005-06-08 | 2006-12-14 | Walsh Thomas J | Precision loader of injection molds |
US20070092598A1 (en) * | 2005-10-21 | 2007-04-26 | Hon Hai Precision Industry Co., Ltd. | Injection mold |
US20070098934A1 (en) * | 2003-12-23 | 2007-05-03 | Magna International Inc. | Article, method and apparatus of forming expanded plastic materials in a steam chest mold |
US20070148281A1 (en) * | 2005-12-23 | 2007-06-28 | Hon Hai Precision Industry Co., Ltd. | Injection mold |
WO2007101322A1 (en) * | 2006-03-08 | 2007-09-13 | Husky Injection Molding Systems Ltd. | Injection mold |
US20070210469A1 (en) * | 2005-09-22 | 2007-09-13 | Canon Mold Inc. | Mold apparatus for producing hollow molded article and method of producing hollow molded article |
US20080268086A1 (en) * | 2007-04-26 | 2008-10-30 | Husky Injection Molding Systems, Ltd. | Split Mold Insert for a Molding System |
US20080268090A1 (en) * | 2007-04-26 | 2008-10-30 | Husky Injection Molding Systems Ltd. | Slide Assembly for a Molding System |
US7628605B2 (en) | 2007-07-20 | 2009-12-08 | Husky Injection Molding Systems Ltd. | Mold stack |
WO2011130847A1 (en) | 2010-04-23 | 2011-10-27 | Husky Injection Molding Systems Ltd. | Molding apparatus |
WO2013029167A1 (en) | 2011-08-30 | 2013-03-07 | Husky Injection Molding Systems Ltd. | A stripper sleeve |
US8393888B2 (en) | 2009-11-30 | 2013-03-12 | Husky Injection Molding Systems Ltd. | Molding apparatus |
US20130071512A1 (en) * | 2010-06-11 | 2013-03-21 | Irumold S.L. | Opening device of slides in moulds for the ejection of moulded parts |
US8480391B2 (en) | 2010-08-10 | 2013-07-09 | Mold-Masters (2007) Limited | Quick-change molding system for injection molding |
US10773436B2 (en) | 2015-07-08 | 2020-09-15 | Husky Injection Molding Systems Ltd. | Injection molding apparatuses |
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FR3022483B1 (en) * | 2014-06-19 | 2017-01-20 | Infiplast | RETRACTABLE CORE SYSTEM FOR MOLDING WORKPIECES |
KR101778470B1 (en) * | 2016-11-16 | 2017-09-13 | 허용훈 | boot's combination bush for constant velocity joint injection apparatus and combination bush injection method |
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CN113386305B (en) * | 2020-03-11 | 2023-03-10 | 华为技术有限公司 | Die and processing method |
CN117698074B (en) * | 2024-01-15 | 2024-05-03 | 湖南承运机电有限公司 | Injection mold device for mobile phone charger shell and application method thereof |
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- 2001-03-01 US US09/795,150 patent/US6450797B1/en not_active Expired - Lifetime
- 2001-05-29 CA CA002348830A patent/CA2348830C/en not_active Expired - Lifetime
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2002
- 2002-02-22 WO PCT/CA2002/000239 patent/WO2002070227A1/en not_active Application Discontinuation
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DE3614119A1 (en) | 1986-04-25 | 1987-10-29 | Kunststoffwerke Adolf Hopf Gmb | Device for demoulding an injection-moulded part |
US4889480A (en) | 1988-11-22 | 1989-12-26 | Sankyo Engineering Co., Ltd. | Slide core mold and injection molding |
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CA2348830A1 (en) | 2002-09-01 |
WO2002070227A1 (en) | 2002-09-12 |
US20020122841A1 (en) | 2002-09-05 |
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