US20110233749A1 - Semiconductor device package and method of fabricating the same - Google Patents
Semiconductor device package and method of fabricating the same Download PDFInfo
- Publication number
- US20110233749A1 US20110233749A1 US12/748,843 US74884310A US2011233749A1 US 20110233749 A1 US20110233749 A1 US 20110233749A1 US 74884310 A US74884310 A US 74884310A US 2011233749 A1 US2011233749 A1 US 2011233749A1
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- chip
- pads
- semiconductor device
- substrate
- device package
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
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- 239000000758 substrate Substances 0.000 claims abstract description 38
- 238000000034 method Methods 0.000 claims description 21
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 6
- 229910052710 silicon Inorganic materials 0.000 claims description 6
- 239000010703 silicon Substances 0.000 claims description 6
- 239000011159 matrix material Substances 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
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- IYHHRZBKXXKDDY-UHFFFAOYSA-N BI-605906 Chemical compound N=1C=2SC(C(N)=O)=C(N)C=2C(C(F)(F)CC)=CC=1N1CCC(S(C)(=O)=O)CC1 IYHHRZBKXXKDDY-UHFFFAOYSA-N 0.000 description 1
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- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/151—Die mounting substrate
- H01L2924/1515—Shape
- H01L2924/15153—Shape the die mounting substrate comprising a recess for hosting the device
- H01L2924/15155—Shape the die mounting substrate comprising a recess for hosting the device the shape of the recess being other than a cuboid
- H01L2924/15157—Top view
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/181—Encapsulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/30—Technical effects
- H01L2924/301—Electrical effects
- H01L2924/30105—Capacitance
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/30—Technical effects
- H01L2924/301—Electrical effects
- H01L2924/30107—Inductance
Definitions
- the invention relates in general to a device package, and more particularly to a semiconductor device package.
- the interconnection structure within a semiconductor device package usually consists of bonding wires, pads, bumps and solder balls.
- the bonding wires unavoidably have to be disposed over a semiconductor chip, which weakens the bonding wires and makes them incline to being in contact with the chip or other bonding wires.
- the interference between different components of the semiconductor device package is incurred, deteriorating the semiconductor device package and directly or indirectly affecting the yield and quality of the relative products.
- the invention is directed to provide a semiconductor device package and a method of fabricating the same for providing a support and connection for bonding wires between two wire bonding pads and suitable for mass production.
- a semiconductor device package including a substrate, a first chip, a jumper chip, a plurality of first bonding wires and a plurality of second bonding wires.
- the substrate has a plurality of contact pads.
- the first chip is disposed and electrically connected to the substrate via the first bonding wires.
- the jumper chip is disposed on the first chip and has a plurality of metal pads. Each of the metal pads is electrically connected to two contact pads of the substrate via two second bonding wires, respectively.
- a method of fabricating a semiconductor device package includes the steps of: disposing a first chip to a substrate having a plurality of contact pads; disposing a jumper chip having a plurality of metal pads to the first chip; electrically connecting the first chip and the substrate via a plurality of first bonding wires; and, electrically connecting the metal pads to the contact pads via a plurality of second bonding wires.
- a method for fabricating a jumper chip having metal pads includes the steps of: forming an electrically insulating layer on a base; forming a metal layer on the electrically insulating layer; and partially removing the metal layer, the electrically insulating layer and the base for forming the jumper chip having the metal pads.
- FIG. 1 shows a flowchart of a method of fabricating a semiconductor device package according to a preferred embodiment of the invention
- FIGS. 2A to 2E show the fabrication of a semiconductor device package in accordance with the steps of the method of FIG. 1 ;
- FIGS. 3A to 3B show the formation of the jumper chip
- FIG. 3C shows the top view of FIG. 3B ;
- FIGS. 4A to 4G show the fabrication of another semiconductor device package in accordance with the steps of the method of FIG. 1 .
- FIG. 1 shows a flowchart of a method of fabricating a semiconductor device package according to a preferred embodiment of the invention.
- FIGS. 2A to 2E show the fabrication of a semiconductor device package in accordance with the steps of the method of FIG. 1 .
- the method includes steps S 11 to S 14 .
- a first chip 101 is disposed to a substrate 103 having a plurality of contact pads 105 .
- the first chip and the contact pads 105 are preferably both disposed on the upper surface 103 a of the substrate 103 .
- a jumper chip 107 having a plurality of metal pads 109 is disposed to the first chip 101 .
- the jumper chip 107 is disposed on the upper surface 101 a of the first chip 101 .
- the first chip 101 is electrically connected to the substrate 103 via a plurality of first bonding wires 111 .
- the first bonding wires 111 are golden wires, for example, for providing the signal communication path between the first chip 101 and the substrate 103 .
- step S 14 and FIG. 2D the metal pads 109 are electrically connected to the contact pads 105 via a plurality of second bonding wires 113 .
- the second bonding wires 113 are golden wires for providing the signal communication path between the jumper chip 107 and the substrate 103 .
- a package compound 115 is applied to the substrate 103 for sealing the first chip 101 , the jumper chip 107 , the first bonding wires 111 and the second bonding wires 113 , so as to protect the whole structure.
- a package compound 115 is applied to the substrate 103 for sealing the first chip 101 , the jumper chip 107 , the first bonding wires 111 and the second bonding wires 113 , so as to protect the whole structure.
- the fabrication of a semiconductor device package 100 is completed.
- the jumper chip 107 is prepared in advance of the assembly to the first chip 101 , and its fabrication is elaborated in the following.
- FIGS. 3A to 3B show the formation of the jumper chip
- FIG. 3C shows the top view of FIG. 3B .
- a base 107 a is provided first.
- the base 107 a is a silicon wafer or other semiconductor base.
- An electrically insulating layer 107 b and a metal layer 107 c are sequentially formed on the base 107 a , wherein the electrically insulating layer 107 b is used for preventing the interference between the metal layer 107 a and the base 107 a.
- the metal layer 107 c and the electrically insulating layer 107 b are partially removed for forming a jumper chip 107 having a plurality of metal pads 109 .
- the removing step can be performed by partially sawing the base 107 a , the electrically insulating layer 107 b and the metal layer 107 c to form a plurality of trenches 107 d ′ that separate the metal pads 109 , as shown in FIG. 3B .
- the metal pads 109 are preferably arranged in the form of a matrix, as shown in FIG. 3C , for providing a more flexible wire-connection choice to the semiconductor device package.
- FIGS. 4A to 4G show the fabrication of another semiconductor device package in accordance with the steps of the method of FIG. 1 .
- two active chips 201 and 203 are mechanically disposed and electrically connected to a bridge chip 205 for forming a chip subassembly 200 a .
- the bridge chip 205 has an active surface 205 a facing and partially overlapped with the active surfaces 201 a and 203 a of the active chips 201 and 203 .
- the active chips 201 and 203 are connected to the bridge chip 205 by two adhesion layers 207 and 209 .
- the active chips 201 , 203 and the bridge chip 205 each have a plurality of signal pads 202 , 204 and 206 on their active surfaces, and the signal pads 202 and 204 of the active chips 201 , 203 are disposed corresponding to and close to the signal pads 206 of the bridge chip 205 , such that there is capacitance effect generated between a pair of the signal pads of the active chips 201 and 203 and the bridge chip 205 because the signal pads of the active chips 201 and 203 are capacitively or inductively coupled to the signal pads of the bridge chip 205 , which provides the signal communication between the active chips 201 , 203 and the bridge chip 205 .
- the chip subassembly 200 a is going to be assembled to a substrate 211 .
- the substrate 211 has a cavity 213 located on its upper surface 211 a for receiving the bridge chip 205 .
- the active chips 201 and 203 are mechanically and electrically connected to contacts or pads (not shown) on the upper surface 211 a of the substrate 211 via solder bumps 215 a and 217 a , respectively.
- the gap between the chips and the substrate is sealed by an underfill 215 and 217 thereby strengthening and stabilizing the interconnection between the chips and the substrate and increasing the solder joint reliability between the chips and the substrate.
- the active chips 201 and 203 may be mechanically and electrically connected to the upper surface 211 a via metal bumps preformed on the bonding pads of the chips and an anisotropic conductive adhesive film (ACF).
- ACF anisotropic conductive adhesive film
- z-axis anisotropic adhesive One type of anisotropic adhesive suitable for forming the ACF is known as a “z-axis anisotropic adhesive”. Z-axis anisotropic adhesives are filled with conductive particles to a low level such that the particles do not contact each other in the xy plane. Therefore, compression of the material in the z direction establishes an electrical path.
- FIG. 4C a jumper chip 220 having a plurality of metal pads 222 is then disposed on the bridge chip 205 .
- FIG. 4D is the top view of the structure of FIG. 4C for better understanding of the following process.
- the metal pads 222 of the jumper chip 220 are preferably arranged in the form of a matrix.
- the substrate 211 further has a plurality of contact pads 224 disposed on the upper surface of the substrate 211 .
- the contact pads 224 are disposed on two opposite sides of the cavity 213 , and the bridge chip 205 and the jumper chip 220 are located between the contact pads 224 .
- first bonding wires 226 are provided to electrically connect the bridge chip 205 to the contact pads 224 on the two opposite sides of the cavity 213 .
- second bonding wires 228 are provided to electrically connect the metal pads 222 to the contact pads 224 of the substrate 211 .
- the first and second bonding wires 226 and 228 are golden wires for example.
- a package compound is applied to the substrate 211 for sealing the bridge chip 205 , the jumper chip 220 , the first bonding wires 226 and the second bonding wires 228 .
- the semiconductor device package and the method of fabricating the semiconductor device package according to the preferred embodiment of the invention are disclosed above.
- the semiconductor device package has a jumper chip disposed on a semiconductor chip of the semiconductor device and used as an intermediate chip for providing a support and connection for the bonding wires between different contact pads of the substrate.
- the jumper chip has a plurality of metal pads arranged in the form of a matrix, which enables the wire connection to be more flexible and steady. Besides, once a single jumper chip is assembled to the semiconductor chip, all of the metal pads are immediately installed, which is very suitable for mass production especially when the size of the semiconductor chip is too small. Therefore, the assembly of the semiconductor device package is facilitated, and accordingly, the yield and quality of the semiconductor device package are effectively increased.
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Computer Hardware Design (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Wire Bonding (AREA)
- Semiconductor Integrated Circuits (AREA)
Abstract
Description
- 1. Field of the Invention
- The invention relates in general to a device package, and more particularly to a semiconductor device package.
- 2. Description of the Related Art
- With the trend of miniature of electronic devices, the relative technologies are evolving to fit the requirements of the market. Especially the semiconductor industry, which is almost closely linked to all kinds of electronic devices, has been developing techniques for producing more delicate semiconductor device package. However, the yield and quality of the semiconductor device package are still limited due to the small size and the fragile feature of the semiconductor chip itself.
- For example, the interconnection structure within a semiconductor device package usually consists of bonding wires, pads, bumps and solder balls. When necessary, the bonding wires unavoidably have to be disposed over a semiconductor chip, which weakens the bonding wires and makes them incline to being in contact with the chip or other bonding wires. As a result, the interference between different components of the semiconductor device package is incurred, deteriorating the semiconductor device package and directly or indirectly affecting the yield and quality of the relative products.
- The invention is directed to provide a semiconductor device package and a method of fabricating the same for providing a support and connection for bonding wires between two wire bonding pads and suitable for mass production.
- According to a first aspect of the present invention, a semiconductor device package is provided including a substrate, a first chip, a jumper chip, a plurality of first bonding wires and a plurality of second bonding wires. The substrate has a plurality of contact pads. The first chip is disposed and electrically connected to the substrate via the first bonding wires. The jumper chip is disposed on the first chip and has a plurality of metal pads. Each of the metal pads is electrically connected to two contact pads of the substrate via two second bonding wires, respectively.
- According to a second aspect of the present invention, a method of fabricating a semiconductor device package is provided. The method includes the steps of: disposing a first chip to a substrate having a plurality of contact pads; disposing a jumper chip having a plurality of metal pads to the first chip; electrically connecting the first chip and the substrate via a plurality of first bonding wires; and, electrically connecting the metal pads to the contact pads via a plurality of second bonding wires.
- According to a third aspect of the present invention, a method for fabricating a jumper chip having metal pads is provided. The method includes the steps of: forming an electrically insulating layer on a base; forming a metal layer on the electrically insulating layer; and partially removing the metal layer, the electrically insulating layer and the base for forming the jumper chip having the metal pads.
- Other objects, features, and advantages of the invention will become apparent from the following detailed description of the preferred but non-limiting embodiments. The following description is made with reference to the accompanying drawings.
-
FIG. 1 shows a flowchart of a method of fabricating a semiconductor device package according to a preferred embodiment of the invention; -
FIGS. 2A to 2E show the fabrication of a semiconductor device package in accordance with the steps of the method ofFIG. 1 ; -
FIGS. 3A to 3B show the formation of the jumper chip; -
FIG. 3C shows the top view ofFIG. 3B ; and -
FIGS. 4A to 4G show the fabrication of another semiconductor device package in accordance with the steps of the method ofFIG. 1 . -
FIG. 1 shows a flowchart of a method of fabricating a semiconductor device package according to a preferred embodiment of the invention.FIGS. 2A to 2E show the fabrication of a semiconductor device package in accordance with the steps of the method ofFIG. 1 . The method includes steps S11 to S14. - As shown in step S11 and
FIG. 2A , afirst chip 101 is disposed to asubstrate 103 having a plurality ofcontact pads 105. The first chip and thecontact pads 105 are preferably both disposed on theupper surface 103 a of thesubstrate 103. - Then, as shown in step S12 and
FIG. 2B , ajumper chip 107 having a plurality ofmetal pads 109 is disposed to thefirst chip 101. Thejumper chip 107 is disposed on the upper surface 101 a of thefirst chip 101. - Next, as shown in step S13 and
FIG. 2C , thefirst chip 101 is electrically connected to thesubstrate 103 via a plurality offirst bonding wires 111. Thefirst bonding wires 111 are golden wires, for example, for providing the signal communication path between thefirst chip 101 and thesubstrate 103. - Then, as shown in step S14 and
FIG. 2D , themetal pads 109 are electrically connected to thecontact pads 105 via a plurality ofsecond bonding wires 113. Thesecond bonding wires 113 are golden wires for providing the signal communication path between thejumper chip 107 and thesubstrate 103. - After that, selectively, as shown in
FIG. 2E , apackage compound 115 is applied to thesubstrate 103 for sealing thefirst chip 101, thejumper chip 107, thefirst bonding wires 111 and thesecond bonding wires 113, so as to protect the whole structure. Herein the fabrication of asemiconductor device package 100 is completed. - The
jumper chip 107 is prepared in advance of the assembly to thefirst chip 101, and its fabrication is elaborated in the following.FIGS. 3A to 3B show the formation of the jumper chip, andFIG. 3C shows the top view ofFIG. 3B . As shown inFIG. 3A , abase 107 a is provided first. Thebase 107 a is a silicon wafer or other semiconductor base. An electrically insulatinglayer 107 b and ametal layer 107 c are sequentially formed on thebase 107 a, wherein the electrically insulatinglayer 107 b is used for preventing the interference between themetal layer 107 a and thebase 107 a. - Then, the
metal layer 107 c and the electrically insulatinglayer 107 b are partially removed for forming ajumper chip 107 having a plurality ofmetal pads 109. As the base 107 a is a wafer base, the removing step can be performed by partially sawing the base 107 a, the electrically insulatinglayer 107 b and themetal layer 107 c to form a plurality oftrenches 107 d′ that separate themetal pads 109, as shown inFIG. 3B . Themetal pads 109 are preferably arranged in the form of a matrix, as shown inFIG. 3C , for providing a more flexible wire-connection choice to the semiconductor device package. -
FIGS. 4A to 4G show the fabrication of another semiconductor device package in accordance with the steps of the method ofFIG. 1 . As shown inFIG. 4A , twoactive chips bridge chip 205 for forming achip subassembly 200 a. Thebridge chip 205 has anactive surface 205 a facing and partially overlapped with theactive surfaces active chips active chips bridge chip 205 by twoadhesion layers - The
active chips bridge chip 205 each have a plurality ofsignal pads signal pads active chips signal pads 206 of thebridge chip 205, such that there is capacitance effect generated between a pair of the signal pads of theactive chips bridge chip 205 because the signal pads of theactive chips bridge chip 205, which provides the signal communication between theactive chips bridge chip 205. - The
chip subassembly 200 a is going to be assembled to asubstrate 211. Preferably, thesubstrate 211 has acavity 213 located on itsupper surface 211 a for receiving thebridge chip 205. As shown inFIG. 4B , theactive chips upper surface 211 a of thesubstrate 211 via solder bumps 215 a and 217 a, respectively. The gap between the chips and the substrate is sealed by anunderfill - Alternatively, the
active chips upper surface 211 a via metal bumps preformed on the bonding pads of the chips and an anisotropic conductive adhesive film (ACF). One type of anisotropic adhesive suitable for forming the ACF is known as a “z-axis anisotropic adhesive”. Z-axis anisotropic adhesives are filled with conductive particles to a low level such that the particles do not contact each other in the xy plane. Therefore, compression of the material in the z direction establishes an electrical path. - As shown in
FIG. 4C , ajumper chip 220 having a plurality ofmetal pads 222 is then disposed on thebridge chip 205.FIG. 4D is the top view of the structure ofFIG. 4C for better understanding of the following process. Themetal pads 222 of thejumper chip 220 are preferably arranged in the form of a matrix. Thesubstrate 211 further has a plurality ofcontact pads 224 disposed on the upper surface of thesubstrate 211. Thecontact pads 224 are disposed on two opposite sides of thecavity 213, and thebridge chip 205 and thejumper chip 220 are located between thecontact pads 224. - Then, as shown in
FIG. 4E , a plurality offirst bonding wires 226 are provided to electrically connect thebridge chip 205 to thecontact pads 224 on the two opposite sides of thecavity 213. Next, as shown inFIG. 4F , a plurality ofsecond bonding wires 228 are provided to electrically connect themetal pads 222 to thecontact pads 224 of thesubstrate 211. The first andsecond bonding wires - After that, as shown in
FIG. 4G , a package compound is applied to thesubstrate 211 for sealing thebridge chip 205, thejumper chip 220, thefirst bonding wires 226 and thesecond bonding wires 228. - The semiconductor device package and the method of fabricating the semiconductor device package according to the preferred embodiment of the invention are disclosed above. The semiconductor device package has a jumper chip disposed on a semiconductor chip of the semiconductor device and used as an intermediate chip for providing a support and connection for the bonding wires between different contact pads of the substrate. The jumper chip has a plurality of metal pads arranged in the form of a matrix, which enables the wire connection to be more flexible and steady. Besides, once a single jumper chip is assembled to the semiconductor chip, all of the metal pads are immediately installed, which is very suitable for mass production especially when the size of the semiconductor chip is too small. Therefore, the assembly of the semiconductor device package is facilitated, and accordingly, the yield and quality of the semiconductor device package are effectively increased.
- While the invention has been described by way of example and in terms of a preferred embodiment, it is to be understood that the invention is not limited thereto. On the contrary, it is intended to cover various modifications and similar arrangements and procedures, and the scope of the appended claims therefore should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements and procedures.
Claims (15)
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US12/748,843 US8222726B2 (en) | 2010-03-29 | 2010-03-29 | Semiconductor device package having a jumper chip and method of fabricating the same |
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US12/748,843 US8222726B2 (en) | 2010-03-29 | 2010-03-29 | Semiconductor device package having a jumper chip and method of fabricating the same |
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