US20050145988A1 - Semiconductor device and method of fabricating the same - Google Patents
Semiconductor device and method of fabricating the same Download PDFInfo
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- US20050145988A1 US20050145988A1 US11/058,295 US5829505A US2005145988A1 US 20050145988 A1 US20050145988 A1 US 20050145988A1 US 5829505 A US5829505 A US 5829505A US 2005145988 A1 US2005145988 A1 US 2005145988A1
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 239000003990 capacitor Substances 0.000 claims abstract description 85
- 239000000758 substrate Substances 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 60
- 238000000151 deposition Methods 0.000 claims description 15
- 238000005498 polishing Methods 0.000 claims description 7
- 239000011229 interlayer Substances 0.000 claims description 6
- 230000008021 deposition Effects 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims 1
- 239000004020 conductor Substances 0.000 description 38
- 239000010949 copper Substances 0.000 description 37
- 238000010586 diagram Methods 0.000 description 18
- 230000015572 biosynthetic process Effects 0.000 description 16
- 238000007747 plating Methods 0.000 description 13
- 229910052751 metal Inorganic materials 0.000 description 12
- 239000002184 metal Substances 0.000 description 12
- 238000005530 etching Methods 0.000 description 11
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 9
- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 description 7
- 238000005240 physical vapour deposition Methods 0.000 description 6
- 229910052581 Si3N4 Inorganic materials 0.000 description 5
- 238000005229 chemical vapour deposition Methods 0.000 description 5
- 230000003647 oxidation Effects 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 5
- 229910052710 silicon Inorganic materials 0.000 description 5
- 239000010703 silicon Substances 0.000 description 5
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 239000010410 layer Substances 0.000 description 3
- 238000001020 plasma etching Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 239000013067 intermediate product Substances 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 238000001459 lithography Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- IVHJCRXBQPGLOV-UHFFFAOYSA-N azanylidynetungsten Chemical compound [W]#N IVHJCRXBQPGLOV-UHFFFAOYSA-N 0.000 description 1
- -1 but not limited to Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 238000005389 semiconductor device fabrication Methods 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
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- 239000010937 tungsten Substances 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L28/00—Passive two-terminal components without a potential-jump or surface barrier for integrated circuits; Details thereof; Multistep manufacturing processes therefor
- H01L28/40—Capacitors
- H01L28/60—Electrodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76801—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing
- H01L21/76802—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing by forming openings in dielectrics
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76801—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing
- H01L21/76819—Smoothing of the dielectric
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/52—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
- H01L23/522—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
- H01L23/5222—Capacitive arrangements or effects of, or between wiring layers
- H01L23/5223—Capacitor integral with wiring layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/04—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body
- H01L27/08—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including only semiconductor components of a single kind
- H01L27/0805—Capacitors only
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
Definitions
- This invention relates generally to a semiconductor device and, more particularly, to a semiconductor device having a buried wiring lead (wire lead) structure. This invention also relates to methodology of fabricating a semiconductor device of the type employing the buried wiring lead structure.
- Metal wiring lines or leads are used to achieve electrical interconnection among elements of a semiconductor integrated circuit (IC) chip.
- IC semiconductor integrated circuit
- on-chip metal wiring leads are typically manufacturable by patterning a metal film made of aluminum (Al) or else as formed on or above an electrically insulative dielectric film using lithography and anisotropic etching techniques in combination.
- Al aluminum
- anisotropic etching techniques in combination.
- the wiring leads are becoming smaller in line width and in marginal spacing (pitch).
- This miniaturization makes it difficult to bury a dielectric film in space between patterned leads.
- An approach to avoiding this difficulty is to make use of a damascene method in place of prior known A1 lead formation methods.
- the damascene method is the one that processes or micromachines a dielectric film to form therein a wiring lead groove and then buries conductive material, such as copper (Cu) or the like, in this groove by metal plating techniques.
- MIM capacitors are employed from time to time in lieu of conventional silicon-insulator-silicon (SIS) capacitors.
- SIS silicon-insulator-silicon
- MIM capacitors are typically designed to have a lamination or multilayer structure of upper and lower metallic layers with a dielectric film interposed between them.
- electrodes of such MIM capacitors are fabricated at the same time that on-chip leads are formed.
- FIGS. 13 to 16 These diagrams illustrate, in cross-section, some of major steps in the process for simultaneously forming a MIM capacitor and its associative Cu wiring lead by the damascene method.
- the simultaneous MIM-capacitor/Cu-lead fabrication process has been disclosed, for example, in Published Unexamined Japanese Patent Application No. 2001-36010 (“JP-A-2001-36010”).
- JP-A-2001-36010 Firstly, as shown in FIG. 13 , a silicon substrate 1 is prepared. After a dielectric film 2 is formed on the substrate 1 , use anisotropic etch techniques to form grooves 3 a , 3 b simultaneously in the dielectric film 2 .
- the groove 3 a is for use with a buried on-chip lead wire.
- the other groove 3 b is in a capacitor region of substrate 1 and is for formation of an embedded capacitor.
- a barrier metal (not shown)
- FIG. 15 Thereafter as shown in FIG.
- ILD inter-layer dielectric
- the capacitor is formed in the state that it is projected from the surface of the dielectric film 2 on Si substrate 1 . Accordingly, a need is felt to apply additional or extra planarization processing to the ILD film 7 shown in FIG. 16 once after this film is formed.
- CMP chemical mechanical polishing
- the contact portions 8 a - 8 b associated with the upper-level wiring lead 9 are different in depth from each other. This depth difference can cause unwanted over-etching at a shallower one, i.e. contact 8 b , during formation of contact holes in ILD film 7 . To suppress etching at its underlayer, a significant etching selection ratio is required between the dielectric film and its underlying layer.
- the Cu lead 4 a can unintentionally be oxidized on its surface exposed to a corresponding contact hole during formation of the upper lead 9 's contact holes by anisotropic etching, which would result in an increase in electrical resistivity.
- a semiconductor device in accordance with one aspect of this invention includes a semiconductor substrate, an insulative film formed above the semiconductor substrate, the film having a first groove and a second groove greater in width than the first groove, a wiring lead buried in the first groove of the insulative film to have a substantially flat surface, and a capacitor buried in the second groove of the insulative film to have a substantially flat surface, the capacitor having a multilayer structure including a first conductive film identical in material to-the lead, a capacitor dielectric film, and a second conductive film.
- a method of fabricating a semiconductor device in accordance with another aspect of the invention includes forming a first groove in a wiring region of an insulative film overlying a semiconductor substrate while forming in a capacitor region a second groove greater in width than the first groove, depositing a first conductive film above the insulative film with the first groove and the second groove formed therein in such a way that the first conductive film is buried in the first and second grooves to fully fill the first groove while partially filling the second groove to a level between a bottom and a top of the second groove, depositing a capacitor dielectric film above the first conductive film so that the capacitor dielectric film is buried in the second groove to partially fill the second groove, depositing a second conductive film above the capacitor dielectric film so that the second conductive film is buried in the second groove to fully fill the second groove, and polishing the second conductive film, the capacitor dielectric film and the first conductive film until exposure of the insulative film to thereby form a wiring lead with the first conductive film buried in
- a semiconductor device fabrication method in accordance with yet another aspect of the invention includes forming in an insulative film above a semiconductor substrate a groove having a wiring lead portion and a contact portion as continued thereto, the contact portion being greater in width than the wire lead portion, depositing above the insulative film with the groove formed therein a first conductive film in such a way that the first conductive film is buried in the groove to fully fill the wiring lead portion while partially filling the contact portion, depositing above the first conductive film a second conductive film so that the second conductive film is buried to fully fill the contact portion, and polishing the second conductive film and the first conductive film to thereby form a wiring lead with the first conductive film buried in the wiring lead portion and with a multilayer of the first and second conductive films buried in the contact portion.
- FIG. 1B is a cross-sectional view of the device as taken along line I-I′ of FIG. 1A .
- FIG. 3A is a plan view diagram showing a planarization step in the process of the embodiment.
- FIG. 3B is a sectional view taken along line I-I′ of FIG. 3A .
- FIG. 4 is a sectional diagram showing an upper-level wiring lead formation step of the embodiment.
- FIG. 5 is a sectional diagram showing a groove formation step in accordance with another embodiment of the invention.
- FIG. 6 is a sectional diagram showing a step of forming a multilayer structure which consists of conductive films with a capacitor dielectric film sandwiched therebetween in accordance with the same embodiment.
- FIG. 7 is a sectional diagram showing a planarization process step of the embodiment.
- FIG. 9A is a plan view diagram showing a groove formation step in the process in accordance with still another embodiment of the invention.
- FIG. 9B depicts a cross-sectional view taken along line I-I′ of FIG. 9A and a cross-section along line II-II′ of it.
- FIG. 10 is a sectional diagram showing a conductive film lamination step of the embodiment.
- FIG. 11A is a plan view diagram showing a planarization step of the embodiment.
- FIG. 11B shows a sectional diagram showing the planarization step of the embodiment.
- FIG. 12 is a sectional diagram showing an upper lead formation step of the embodiment.
- FIG. 13 is a sectional diagram showing a wiring lead formation step in one prior art process.
- FIG. 14 is a sectional diagram showing a step of laminating conductive films with a capacitor dielectric film sandwiched therebetween in the prior art process.
- FIG. 15 is a sectional diagram showing a capacitor formation step in the prior art process.
- FIG. 16 is a sectional diagram showing an upper-level lead formation step in the prior art process.
- FIGS. 1A and 1B A semiconductor integrated circuit (IC) device in accordance with one embodiment of the invention is shown in FIGS. 1A and 1B , in the form of an intermediate product thereof.
- FIG. 1A illustrates a top plan view of a silicon (Si) substrate 11 having its top surface on which a dielectric insulating film 12 is formed whereas FIG. 1B depicts a cross-sectional view as taken along line I-I′ of FIG. 1A .
- the dielectric film 12 is made of silicon oxide or other similar suitable insulative materials.
- dielectric film 12 has a groove 13 a in a wiring region and a groove 13 b in a capacitor region.
- the capacitor groove 13 b is greater in width and in depth than the wiring lead groove 13 a . Accordingly, forming these grooves 13 a - 13 b requires two lithography processes and anisotropic etching treatment such as reactive ion etching (RIE).
- RIE reactive ion etching
- the wiring lead groove 13 a is arranged to measure 0.2 micrometers ( ⁇ m) in width and 0.4 ⁇ m in depth.
- the capacitor groove 13 b is designed to have its width which falls within a range of from about 10 to 100 ⁇ m, although it differs depending upon the required capacitance value on a case-by-case basis.
- Capacitor groove 13 b has a depth that is set at an appropriate value required for the entirety of such capacitor.
- another lead groove 13 c is formed in dielectric film 12 in its selected region which becomes an extension lead portion from a lower or “bottom” electrode of the capacitor. This groove 13 c is similar in width and depth to lead groove 13 a.
- the first conductive film 14 may be a copper (Cu) film as formed by metal plating methods.
- a practically implementable example is that prior to metal plating, deposit a tantalum nitride (TaN) film for use as a barrier metal film (not shown) and a Cu film (not shown) by physical vapor deposition (PVD) techniques; then, let the Cu film be plated with these films as an electrode therefor.
- TaN tantalum nitride
- PVD physical vapor deposition
- the first conductor film 14 is thick enough to completely fill the lead groove 13 a ; practically, its thickness is set greater than or equal to the depth of lead groove 13 a .
- the capacitor groove 13 b is set in the state that this groove is partially filled with the first conductor film 14 in a level between a bottom and a top of capacitor groove 13 b .
- film 14 is half buried in capacitor groove 13 b so that it fills groove 13 b merely to an intermediate level along the depth of this groove.
- the capacitor dielectric film 15 is a silicon nitride (SiN) film with a thickness of approximately 0.1 ⁇ m, by way of example.
- the second conductor film 16 may be a titanium nitride (TiN) film with a thickness of about 0.15 ⁇ m. These films are deposited by chemical vapor deposition (CVD) techniques. The process condition required here is that the capacitor groove 13 b is not fully filled with the buried films in a direction along the depth thereof even when the deposition of capacitor dielectric film 15 is completed.
- FIG. 2 is subject to planarization processing. More specifically, apply chemical mechanical polishing (CMP) to the second conductor film 16 , capacitor dielectric film 15 and first conductor film 14 to the extent that the surface of dielectric film 12 is exposed.
- CMP chemical mechanical polishing
- FIGS. 3A and 3B wherein FIG. 3A is a plan view whereas FIG. 3B is a sectional view taken along line I-I′ of FIG. 3A .
- the “narrow” lead groove 13 a is planarly filled with a buried wiring lead 14 a which consists of the first conductor film 14 alone.
- a capacitor is planarly buried in the “wide” capacitor groove 13 b .
- This capacitor is structured from a lower-level electrode 14 b formed of the first conductor film 14 , an intermediate insulator film (capacitor dielectric film) 15 , and an upper electrode formed of the second conductor film 16 .
- the capacitor's lower electrode 14 b is associated with a wiring lead 14 c coupled thereto.
- the lead 14 c is formed of only the first conductor film 14 in a similar manner to the lead 14 a .
- Second conductive film 16 has its top surface which is the same in level as that of lead 14 a . Thus their top surfaces are coplanar with each other.
- First conductor film 14 (i.e. capacitor lower electrode 14 b ) within groove 13 b exhibits a recessed shape in cross-section.
- capacitor dielectric film 15 has a recessed cross-sectional shape. In other words, each buried film 14 , 15 generally resembles the letter “U” in its cross-section shape.
- interlayer dielectric (ILD) film 17 as shown in FIG. 4 .
- ILD interlayer dielectric
- RIE anisotropic etch techniques
- This third conductor film 20 also is a Cu film manufacturable by metal plating methods. Specifically, after having deposited a not-depicted TaN film and Cu film by PVD methods, apply plating to the Cu film with these films as an electrode therefor. Note that contact hole 19 b is substantially the same in depth as contact hole 19 a.
- the ILD film 17 shown in FIG. 4 does no longer call for any planarization processing.
- the planarization steps required in the process decreases in number as compared to the prior art discussed in the introductory part of the description.
- the capacitor of this embodiment is not projected from the dielectric film 12 . Resulting in the contact holes 19 a - 19 b of FIG. 4 becoming the same in depth as each other, the contact holes are definable without suffering from any risks of over-etching damages.
- the wiring lead groove 13 a is designed to measure about 0.2 ⁇ m in width.
- the capacitor groove 13 b has its width which ranges from about 10 to 100 ⁇ m as required to provide the capacitance value required.
- Grooves 13 a - 13 b are set at substantially the same depth value that is necessary for burying the entirety of a capacitor in groove 13 b —for example, 0.4 ⁇ m or more or less. Thus, these grooves 13 a - 13 b are defined by a single step of anisotropic etching.
- First conductor film 14 may be a metal-plated Cu film. Specifically, prior to plating, a TaN film (not shown) and Cu film (not shown) are deposited by PVD techniques; then, with these films as an electrode, let the Cu film undergo plating process. First conductor film 14 is buried in lead groove 13 a in such a way as to fully fill this groove.
- One practicable approach is to deposit film 14 to a prespecified thickness equal to or greater than 1 ⁇ 2 of the width of lead groove 13 a .
- lead groove 13 a is like a narrow deep trench and thus is less in film burying ability, also known as “embeddability” among those skilled in the art.
- a chosen burying/inlay accelerating agent to plating solution to thereby force conductor to be well buried in lead groove 13 a to completely fill this groove.
- capacitor groove 13 b let it be partly filled with first conductor film 14 buried therein as shown in FIG. 6 .
- capacitor dielectric film 15 is a SiN film with a thickness of about 0.1 ⁇ m.
- the second conductor film 16 may be a TiN film which is about 0.15 ⁇ m thick. These films are deposited by CVD methods. The process condition required here is that even at the stage that the capacitor dielectric film 15 has been deposited, the capacitor groove 13 b is not yet fully filled with the buried film 15 in the direction along the depth thereof.
- the resultant structure of FIG. 6 is then subject to planarization processing. More specifically, as shown in FIG. 7 , polish the second conductor film 16 and capacitor dielectric film 15 plus first conductor film 14 by CMP techniques until the surface of dielectric film 12 is exposed.
- the result of this polishing is that a wiring lead 14 a which consists of the first conductor film 14 only is planarly buried in the narrow trench-like lead groove 13 a .
- a capacitor is buried planarly in the capacitor groove 13 b .
- This capacitor is structured from a lower electrode 14 b formed of first conductor film 14 , capacitor dielectric film 15 , and upper electrode formed of second conductor film 16 .
- This third conductor film 20 may also be a metal-plated Cu film. Specifically, after having deposited a TaN film (not shown) and Cu film (not shown) by PVD methods, apply metal plating to the Cu film with these as an electrode therefor.
- the ILD film 17 shown in FIG. 8 calls for no extra planarization processing. Accordingly, the fabrication process decreases in requisite number of planarization steps as a whole when compared to the prior art.
- the contact holes 19 a - b shown in FIG. 8 stay identical in depth to each other. This in turn makes it possible to achieve successful contact-hole formation without suffering from damages due to overetching.
- FIG. 9A illustrates a plan view of a semiconductor IC intermediate product obtained at a wiring lead formation step
- FIG. 9B depicts its two cross-sectional views as taken along line I-I′ and II-II′ of FIG. 9A , respectively.
- wiring lead grooves 23 23 a , 23 b
- the groove 23 a is for use with a lead portion whereas the groove 23 b is at a contact portion.
- the contact groove 23 b is wider than lead groove 23 a while these are the same in depth as each other.
- the first conductor film 24 may be a metal-plated Cu film.
- a TaN film (not shown) and Cu film (not shown) are deposited by PVD techniques; then, with these films as an electrode, apply plating to the Cu film.
- the first conductor film 24 is buried to fully fill the lead groove 23 a while partially or half filling the contact groove 23 b .
- the second conductor film 25 is a TiN film formed by CVD methods, as an example.
- planarization processing to the resultant device structure. More specifically, use CMP methods to polish the second conductor film 25 and first conductor film 24 until the surface of dielectric film 22 is exposed as shown in FIGS. 11A and 11B .
- the result of this CMP process is that a wiring lead consisting of first conductor film 24 alone is planarly buried in the contact groove 23 a narrow in width.
- the contact groove 23 b of increased width is such that a rectangular vessel-like layer of first conductor film 24 is buried therein, having a substantially centrally defined square recess which is filled with a thin dice-like “island” of the second conductor film 25 as selectively left therein.
- Second conductor film 25 at this contact portion has its upper or top surface which is at the same level as thus, flush or coplanar with a top surface of first conductor film 24 at the remaining part other than the contact.
- the first conductor film 24 at the contact has a “U”-shaped cross-section; more precisely, the cross-section of film 24 is like a square bracket (“[”) counterclockwise rotated by an angle of 90 degrees.
- This third conductor film 29 may also be a metal-plated Cu film.
- An example is that after having PVD-deposited a TaN film (not shown) and Cu film (not shown), apply metal plating to the Cu film with these as an electrode.
- the contact hole 28 is such that a conductor film for electrical connection to the contact portion is to be buried. Contact hole 28 has its diameter less than the width of its underlying second conductor film 25 that is centrally buried in contact groove 23 b of dielectric film 22 on Si substrate 21 .
- the Cu film thinning results in a likewise increase in electrical resistivity of the wiring leads.
- the embodiment stated above is free from such risk of lead resistivity increase. This can be said because the TiN film is left only at the central portion of a buried Cu wiring lead with respect only to the contact portion.
- the “TiN film centralization” feature precludes any possible increase in on-chip lead resistance. In this respect, this embodiment is superior than the prior art.
- This embodiment is also employable in the MIM capacitor-containing lead structures of Embodiments 1-2 stated supra. Note however that in this case, a need is felt to prevent a capacitor dielectric film from residing in the lead contact portion. Thus the process includes an additional step of etching the capacitor dielectric film.
- the wiring lead and the lead contact portion as simultaneously formed in this embodiment may be modified to have a so-called “dual damascene” lead structure as in the wiring leads formed of third conductive film discussed previously.
- the second conductor film is made of TiN, this is replaceable by other similar suitable materials including, but not limited to, titanium (Ti), tantalum (Ta), tantalum nitride (TaN), tungsten (W), and tungsten nitride (WN).
- Ti titanium
- Ta tantalum
- TaN tantalum nitride
- W tungsten
- WN tungsten nitride
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- Condensed Matter Physics & Semiconductors (AREA)
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Abstract
A semiconductor device includes a semiconductor substrate, an insulative film formed above the semiconductor substrate, the film having a first groove and a second groove greater in width than the first groove, a wiring lead buried in the first groove of the insulative film to have a substantially flat surface, and a capacitor buried in the second groove of the insulative film to have a substantially flat surface, the capacitor having a multilayer structure including a first conductive film identical in material to the lead, a capacitor dielectric film, and a second conductive film.
Description
- This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2001-276987, filed on Sep. 12, 2001, the entire contents of which are incorporated herein by reference.
- 1. Field of the Invention
- This invention relates generally to a semiconductor device and, more particularly, to a semiconductor device having a buried wiring lead (wire lead) structure. This invention also relates to methodology of fabricating a semiconductor device of the type employing the buried wiring lead structure.
- 2. Description of Related Art
- Metal wiring lines or leads are used to achieve electrical interconnection among elements of a semiconductor integrated circuit (IC) chip. Traditionally such on-chip metal wiring leads are typically manufacturable by patterning a metal film made of aluminum (Al) or else as formed on or above an electrically insulative dielectric film using lithography and anisotropic etching techniques in combination. As the circuit elements decrease in size due to the quest for higher integration in the chip, the wiring leads are becoming smaller in line width and in marginal spacing (pitch). This miniaturization makes it difficult to bury a dielectric film in space between patterned leads. An approach to avoiding this difficulty is to make use of a damascene method in place of prior known A1 lead formation methods. The damascene method is the one that processes or micromachines a dielectric film to form therein a wiring lead groove and then buries conductive material, such as copper (Cu) or the like, in this groove by metal plating techniques.
- In addition, in cases where capacitive elements of large capacitance are required within IC chips, metal-insulator-metal (MIM) capacitors are employed from time to time in lieu of conventional silicon-insulator-silicon (SIS) capacitors. MIM capacitors are typically designed to have a lamination or multilayer structure of upper and lower metallic layers with a dielectric film interposed between them. Preferably in this case, electrodes of such MIM capacitors are fabricated at the same time that on-chip leads are formed.
- See FIGS. 13 to 16. These diagrams illustrate, in cross-section, some of major steps in the process for simultaneously forming a MIM capacitor and its associative Cu wiring lead by the damascene method. The simultaneous MIM-capacitor/Cu-lead fabrication process has been disclosed, for example, in Published Unexamined Japanese Patent Application No. 2001-36010 (“JP-A-2001-36010”). Firstly, as shown in
FIG. 13 , asilicon substrate 1 is prepared. After adielectric film 2 is formed on thesubstrate 1, use anisotropic etch techniques to formgrooves dielectric film 2. Thegroove 3 a is for use with a buried on-chip lead wire. Theother groove 3 b is in a capacitor region ofsubstrate 1 and is for formation of an embedded capacitor. After having formed a barrier metal (not shown), form by Cu plating methods awiring lead 4 a and a capacitorlower electrode 4 b so that these are buried in thewire groove 3 a andcapacitor groove 3 b respectively as shown inFIG. 14 . Then, form a capacitordielectric film 5 made of silicon nitride (SiN) or the like and a capacitorupper electrode film 6 made of TiN or the like, which is laminated on thefilm 5. Next, sequentially apply etching to theupper electrode film 6 and capacitordielectric film 5 to thereby form a capacitor as shown inFIG. 15 . Thereafter as shown inFIG. 16 , deposit an inter-layer dielectric (ILD)film 7 on the entire surface of resultant device structure. Then, again use the damascene method to formcontact portions level wiring lead 9 as buried in the ILOfilm 7. - Unfortunately the prior art Cu-damascene method stated above is encountered with several problems which follow.
- First, as shown in
FIG. 15 , the capacitor is formed in the state that it is projected from the surface of thedielectric film 2 onSi substrate 1. Accordingly, a need is felt to apply additional or extra planarization processing to the ILDfilm 7 shown inFIG. 16 once after this film is formed. In view of the fact that the initial Cu damascene wiring lead burying process per se requires planarization, at least two planarization steps are required in the process. Practically, chemical mechanical polishing (CMP) techniques are used for such planarization. - Second, as shown in
FIG. 16 , the contact portions 8 a-8 b associated with the upper-level wiring lead 9 are different in depth from each other. This depth difference can cause unwanted over-etching at a shallower one, i.e.contact 8 b, during formation of contact holes inILD film 7. To suppress etching at its underlayer, a significant etching selection ratio is required between the dielectric film and its underlying layer. - Third, the
Cu lead 4 a can unintentionally be oxidized on its surface exposed to a corresponding contact hole during formation of theupper lead 9's contact holes by anisotropic etching, which would result in an increase in electrical resistivity. - A semiconductor device in accordance with one aspect of this invention includes a semiconductor substrate, an insulative film formed above the semiconductor substrate, the film having a first groove and a second groove greater in width than the first groove, a wiring lead buried in the first groove of the insulative film to have a substantially flat surface, and a capacitor buried in the second groove of the insulative film to have a substantially flat surface, the capacitor having a multilayer structure including a first conductive film identical in material to-the lead, a capacitor dielectric film, and a second conductive film.
- A method of fabricating a semiconductor device in accordance with another aspect of the invention includes forming a first groove in a wiring region of an insulative film overlying a semiconductor substrate while forming in a capacitor region a second groove greater in width than the first groove, depositing a first conductive film above the insulative film with the first groove and the second groove formed therein in such a way that the first conductive film is buried in the first and second grooves to fully fill the first groove while partially filling the second groove to a level between a bottom and a top of the second groove, depositing a capacitor dielectric film above the first conductive film so that the capacitor dielectric film is buried in the second groove to partially fill the second groove, depositing a second conductive film above the capacitor dielectric film so that the second conductive film is buried in the second groove to fully fill the second groove, and polishing the second conductive film, the capacitor dielectric film and the first conductive film until exposure of the insulative film to thereby form a wiring lead with the first conductive film buried in the first groove while forming a capacitor with the first conductive film, the capacitor dielectric film and the second conductive film buried in the second groove.
- A semiconductor device in accordance with still another aspect of the invention includes a semiconductor substrate, an insulative film formed above the semiconductor substrate, the film having a wiring groove with a widened contact portion formed therein, and a wiring lead with a first conductive film buried in the wiring groove, wherein the wiring lead has a structure with a second conductive film selectively covering an upper surface of the first conductive film at a central part of the contact portion and with the first conductive film being substantially planarly buried in the wiring groove at remaining part other than the contact portion.
- A semiconductor device fabrication method in accordance with yet another aspect of the invention includes forming in an insulative film above a semiconductor substrate a groove having a wiring lead portion and a contact portion as continued thereto, the contact portion being greater in width than the wire lead portion, depositing above the insulative film with the groove formed therein a first conductive film in such a way that the first conductive film is buried in the groove to fully fill the wiring lead portion while partially filling the contact portion, depositing above the first conductive film a second conductive film so that the second conductive film is buried to fully fill the contact portion, and polishing the second conductive film and the first conductive film to thereby form a wiring lead with the first conductive film buried in the wiring lead portion and with a multilayer of the first and second conductive films buried in the contact portion.
-
FIG. 1A is a diagram showing a top plan view of main part of a semiconductor device at a groove formation process step in accordance with an embodiment of this invention. -
FIG. 1B is a cross-sectional view of the device as taken along line I-I′ ofFIG. 1A . -
FIG. 2 is a sectional diagram showing a step of forming a multilayer structure consisting of upper and lower conductive films with a capacitor dielectric film interposed therebetween in accordance with the embodiment. -
FIG. 3A is a plan view diagram showing a planarization step in the process of the embodiment. -
FIG. 3B is a sectional view taken along line I-I′ ofFIG. 3A . -
FIG. 4 is a sectional diagram showing an upper-level wiring lead formation step of the embodiment. -
FIG. 5 is a sectional diagram showing a groove formation step in accordance with another embodiment of the invention. -
FIG. 6 is a sectional diagram showing a step of forming a multilayer structure which consists of conductive films with a capacitor dielectric film sandwiched therebetween in accordance with the same embodiment. -
FIG. 7 is a sectional diagram showing a planarization process step of the embodiment. -
FIG. 8 is a sectional diagram showing an upper-level lead formation step of the embodiment. -
FIG. 9A is a plan view diagram showing a groove formation step in the process in accordance with still another embodiment of the invention. -
FIG. 9B depicts a cross-sectional view taken along line I-I′ ofFIG. 9A and a cross-section along line II-II′ of it. -
FIG. 10 is a sectional diagram showing a conductive film lamination step of the embodiment. -
FIG. 11A is a plan view diagram showing a planarization step of the embodiment. -
FIG. 11B shows a sectional diagram showing the planarization step of the embodiment. -
FIG. 12 is a sectional diagram showing an upper lead formation step of the embodiment. -
FIG. 13 is a sectional diagram showing a wiring lead formation step in one prior art process. -
FIG. 14 is a sectional diagram showing a step of laminating conductive films with a capacitor dielectric film sandwiched therebetween in the prior art process. -
FIG. 15 is a sectional diagram showing a capacitor formation step in the prior art process. -
FIG. 16 is a sectional diagram showing an upper-level lead formation step in the prior art process. - Some illustrative embodiments of this invention will be explained in detail with reference to the accompanying drawings below.
- A semiconductor integrated circuit (IC) device in accordance with one embodiment of the invention is shown in
FIGS. 1A and 1B , in the form of an intermediate product thereof.FIG. 1A illustrates a top plan view of a silicon (Si)substrate 11 having its top surface on which a dielectric insulatingfilm 12 is formed whereasFIG. 1B depicts a cross-sectional view as taken along line I-I′ ofFIG. 1A . Thedielectric film 12 is made of silicon oxide or other similar suitable insulative materials. As better shown inFIG. 1B ,dielectric film 12 has agroove 13 a in a wiring region and agroove 13 b in a capacitor region. Thecapacitor groove 13 b is greater in width and in depth than the wiring lead groove 13 a. Accordingly, forming these grooves 13 a-13 b requires two lithography processes and anisotropic etching treatment such as reactive ion etching (RIE). - Practically as an example, the wiring lead groove 13 a is arranged to measure 0.2 micrometers (μm) in width and 0.4 μm in depth. The
capacitor groove 13 b is designed to have its width which falls within a range of from about 10 to 100 μm, although it differs depending upon the required capacitance value on a case-by-case basis.Capacitor groove 13 b has a depth that is set at an appropriate value required for the entirety of such capacitor. Additionally, as shown inFIG. 1A , anotherlead groove 13 c is formed indielectric film 12 in its selected region which becomes an extension lead portion from a lower or “bottom” electrode of the capacitor. Thisgroove 13 c is similar in width and depth to leadgroove 13 a. - Thereafter, as shown in
FIG. 2 , a firstconductive film 14 and acapacitor dielectric film 15 plus a secondconductive film 16 are sequentially deposited on the structure ofFIG. 1B . The firstconductive film 14 may be a copper (Cu) film as formed by metal plating methods. A practically implementable example is that prior to metal plating, deposit a tantalum nitride (TaN) film for use as a barrier metal film (not shown) and a Cu film (not shown) by physical vapor deposition (PVD) techniques; then, let the Cu film be plated with these films as an electrode therefor. Thefirst conductor film 14 is thick enough to completely fill thelead groove 13 a; practically, its thickness is set greater than or equal to the depth oflead groove 13 a. Thecapacitor groove 13 b is set in the state that this groove is partially filled with thefirst conductor film 14 in a level between a bottom and a top ofcapacitor groove 13 b. In other words,film 14 is half buried incapacitor groove 13 b so that it fillsgroove 13 b merely to an intermediate level along the depth of this groove. - The
capacitor dielectric film 15 is a silicon nitride (SiN) film with a thickness of approximately 0.1 μm, by way of example. Thesecond conductor film 16 may be a titanium nitride (TiN) film with a thickness of about 0.15 μm. These films are deposited by chemical vapor deposition (CVD) techniques. The process condition required here is that thecapacitor groove 13 b is not fully filled with the buried films in a direction along the depth thereof even when the deposition ofcapacitor dielectric film 15 is completed. - Thereafter, the device structure of
FIG. 2 is subject to planarization processing. More specifically, apply chemical mechanical polishing (CMP) to thesecond conductor film 16,capacitor dielectric film 15 andfirst conductor film 14 to the extent that the surface ofdielectric film 12 is exposed. The resulting structure is shown inFIGS. 3A and 3B , whereinFIG. 3A is a plan view whereasFIG. 3B is a sectional view taken along line I-I′ ofFIG. 3A . The “narrow”lead groove 13 a is planarly filled with a buried wiring lead 14 a which consists of thefirst conductor film 14 alone. A capacitor is planarly buried in the “wide”capacitor groove 13 b. This capacitor is structured from a lower-level electrode 14 b formed of thefirst conductor film 14, an intermediate insulator film (capacitor dielectric film) 15, and an upper electrode formed of thesecond conductor film 16. The capacitor'slower electrode 14 b is associated with awiring lead 14 c coupled thereto. Thelead 14 c is formed of only thefirst conductor film 14 in a similar manner to the lead 14 a. Secondconductive film 16 has its top surface which is the same in level as that oflead 14 a. Thus their top surfaces are coplanar with each other. First conductor film 14 (i.e. capacitorlower electrode 14 b) withingroove 13 b exhibits a recessed shape in cross-section. Similarlycapacitor dielectric film 15 has a recessed cross-sectional shape. In other words, each buriedfilm - Subsequently, after having formed a Cu diffusion preventing insulator film (not shown) when the need arises, deposit an interlayer dielectric (ILD)
film 17 as shown inFIG. 4 . Then, define in the ILD film 17 awiring lead groove 18 along with through-going openings for use as contact holes 19 a, 19 b, by anisotropic etch techniques such as RIE. Next, bury a thirdconductive film 20 in thelead groove 18 and contact holes 19 a-19 b. Thisthird conductor film 20 also is a Cu film manufacturable by metal plating methods. Specifically, after having deposited a not-depicted TaN film and Cu film by PVD methods, apply plating to the Cu film with these films as an electrode therefor. Note thatcontact hole 19 b is substantially the same in depth ascontact hole 19 a. - With the illustrative embodiment, as the capacitor and the wiring leads are planarly buried in the grooves, the
ILD film 17 shown inFIG. 4 does no longer call for any planarization processing. Thus, the planarization steps required in the process decreases in number as compared to the prior art discussed in the introductory part of the description. Furthermore the capacitor of this embodiment is not projected from thedielectric film 12. Resulting in the contact holes 19 a-19 b ofFIG. 4 becoming the same in depth as each other, the contact holes are definable without suffering from any risks of over-etching damages. - While in the first embodiment (Embodiment 1) the wiring lead groove and capacitor groove are made different in depth from each other, a similar structure is obtainable even when the grooves are modified to be identical in depth to each other. An embodiment employing this approach will next be discussed in conjunction with FIGS. 5 to 8 below. Note that like parts and parts performing similar functions in this embodiment are designated by like reference numerals used in the previous embodiment.
- As shown in
FIG. 5 , prepare asilicon substrate 11 having a top surface on which adielectric film 12 is formed. Then, define in the dielectric film 12 agroove 13 a in which a wiring lead is to be buried and agroove 13 b in which a capacitor is to be buried. The wiring lead groove 13 a is designed to measure about 0.2 μm in width. Thecapacitor groove 13 b has its width which ranges from about 10 to 100 μm as required to provide the capacitance value required. Grooves 13 a-13 b are set at substantially the same depth value that is necessary for burying the entirety of a capacitor ingroove 13 b—for example, 0.4 μm or more or less. Thus, these grooves 13 a-13 b are defined by a single step of anisotropic etching. - Thereafter, as shown in
FIG. 6 , sequentially deposit on the structure ofFIG. 5 a firstconductive film 14 and acapacitor dielectric film 15 and also a secondconductive film 16 in this order of sequence.First conductor film 14 may be a metal-plated Cu film. Specifically, prior to plating, a TaN film (not shown) and Cu film (not shown) are deposited by PVD techniques; then, with these films as an electrode, let the Cu film undergo plating process.First conductor film 14 is buried inlead groove 13 a in such a way as to fully fill this groove. One practicable approach is to depositfilm 14 to a prespecified thickness equal to or greater than ½ of the width oflead groove 13 a. Note here that leadgroove 13 a is like a narrow deep trench and thus is less in film burying ability, also known as “embeddability” among those skilled in the art. To enhance the embeddability, add a chosen burying/inlay accelerating agent to plating solution to thereby force conductor to be well buried inlead groove 13 a to completely fill this groove. Forcapacitor groove 13 b, let it be partly filled withfirst conductor film 14 buried therein as shown inFIG. 6 . - An example of the
capacitor dielectric film 15 is a SiN film with a thickness of about 0.1 μm. Thesecond conductor film 16 may be a TiN film which is about 0.15 μm thick. These films are deposited by CVD methods. The process condition required here is that even at the stage that thecapacitor dielectric film 15 has been deposited, thecapacitor groove 13 b is not yet fully filled with the buriedfilm 15 in the direction along the depth thereof. - The resultant structure of
FIG. 6 is then subject to planarization processing. More specifically, as shown inFIG. 7 , polish thesecond conductor film 16 andcapacitor dielectric film 15 plusfirst conductor film 14 by CMP techniques until the surface ofdielectric film 12 is exposed. The result of this polishing is that awiring lead 14 a which consists of thefirst conductor film 14 only is planarly buried in the narrow trench-like lead groove 13 a. A capacitor is buried planarly in thecapacitor groove 13 b. This capacitor is structured from alower electrode 14 b formed offirst conductor film 14,capacitor dielectric film 15, and upper electrode formed ofsecond conductor film 16. - Subsequently, after having formed a Cu outdiffusion preventing dielectric film (not shown) as circumstances demand, deposit an
ILD film 17 as shown inFIG. 8 . Then, define in this ILD film an upper-levelwiring lead groove 18 and contact holes 19 a, 19 b by anisotropic etch techniques. Next, bury a thirdconductive film 20 ingroove 18 and contact holes 19 a-19 b. Thisthird conductor film 20 may also be a metal-plated Cu film. Specifically, after having deposited a TaN film (not shown) and Cu film (not shown) by PVD methods, apply metal plating to the Cu film with these as an electrode therefor. - With this embodiment also, as both the capacitor and its associated wiring lead(s) are buried planarly in the grooves, the
ILD film 17 shown inFIG. 8 calls for no extra planarization processing. Accordingly, the fabrication process decreases in requisite number of planarization steps as a whole when compared to the prior art. In addition, since the buried capacitor thus formed has no portions projected from thedielectric film 12 onSi substrate 11, the contact holes 19 a-b shown inFIG. 8 stay identical in depth to each other. This in turn makes it possible to achieve successful contact-hole formation without suffering from damages due to overetching. - An explanation will next be given of an embodiment which is capable of precluding oxidation at wiring lead contact portions with reference to
FIGS. 9A to 12 below. The oxidation at contacts poses problems for Cu damascene wiring leads.FIG. 9A illustrates a plan view of a semiconductor IC intermediate product obtained at a wiring lead formation step;FIG. 9B depicts its two cross-sectional views as taken along line I-I′ and II-II′ ofFIG. 9A , respectively. As shown herein, define wiring lead grooves 23 (23 a, 23 b) by anisotropic etch techniques in adielectric film 22 which is formed on asilicon substrate 21. Thegroove 23 a is for use with a lead portion whereas thegroove 23 b is at a contact portion. Thecontact groove 23 b is wider thanlead groove 23 a while these are the same in depth as each other. - Thereafter, as shown in
FIG. 10 , deposit a firstconductive film 24 for use as a wiring lead. Further deposit a secondconductive film 25 with enhanced resistance against oxidation—that is, excellent in oxidation resistivity or “durability.” Thefirst conductor film 24 may be a metal-plated Cu film. One example is that prior to plating, a TaN film (not shown) and Cu film (not shown) are deposited by PVD techniques; then, with these films as an electrode, apply plating to the Cu film. Thefirst conductor film 24 is buried to fully fill thelead groove 23 a while partially or half filling thecontact groove 23 b. Thesecond conductor film 25 is a TiN film formed by CVD methods, as an example. - Thereafter, apply planarization processing to the resultant device structure. More specifically, use CMP methods to polish the
second conductor film 25 andfirst conductor film 24 until the surface ofdielectric film 22 is exposed as shown inFIGS. 11A and 11B . The result of this CMP process is that a wiring lead consisting offirst conductor film 24 alone is planarly buried in thecontact groove 23 a narrow in width. Thecontact groove 23 b of increased width is such that a rectangular vessel-like layer offirst conductor film 24 is buried therein, having a substantially centrally defined square recess which is filled with a thin dice-like “island” of thesecond conductor film 25 as selectively left therein.Second conductor film 25 at this contact portion has its upper or top surface which is at the same level as thus, flush or coplanar with a top surface offirst conductor film 24 at the remaining part other than the contact. As better shown inFIG. 11B thefirst conductor film 24 at the contact has a “U”-shaped cross-section; more precisely, the cross-section offilm 24 is like a square bracket (“[”) counterclockwise rotated by an angle of 90 degrees. - After having formed a Cu diffusion preventing dielectric film (not shown) when the need arises, deposit an
ILD film 26 as shown inFIG. 12 . Then, define in this ILD film awiring lead groove 27 and its associatedcontact hole 28 by anisotropic etch techniques. Next, bury a thirdconductive film 29 therein. Thisthird conductor film 29 may also be a metal-plated Cu film. An example is that after having PVD-deposited a TaN film (not shown) and Cu film (not shown), apply metal plating to the Cu film with these as an electrode. Thecontact hole 28 is such that a conductor film for electrical connection to the contact portion is to be buried.Contact hole 28 has its diameter less than the width of its underlyingsecond conductor film 25 that is centrally buried incontact groove 23 b ofdielectric film 22 onSi substrate 21. - As apparent from the foregoing, with this embodiment, it is possible to form the required TiN film excellent in oxidation resistivity only at the Cu-lead contact portion. This makes it possible to successfully prevent any unwanted oxidation of Cu wiring leads after completion of the formation of contact holes, thus enabling achievement of low resistance contacts with increased stability and enhanced reliability.
- It must be noted here that while the technique is discussed for designing the wiring leads to have a multilayer structure in order to improve the corrosion resistivity of contact portions of buried Cu leads, this technique per se is known in the art to which the invention pertains. One method is as follows. Firstly bury a Cu film in a wiring lead groove. Then apply wet etching to the surface of this Cu film for recessing. Next, deposit a TiN film thereon by CVD or other similar suitable processes; thereafter, planarize the surface of resultant device structure. Unfortunately this approach does not come without accompanying a penalty: the Cu film can decrease in thickness for the entirety of wiring leads. This is because the entire part of the buried Cu leads must experience recess-etching. The Cu film thinning results in a likewise increase in electrical resistivity of the wiring leads. In contrast, the embodiment stated above is free from such risk of lead resistivity increase. This can be said because the TiN film is left only at the central portion of a buried Cu wiring lead with respect only to the contact portion. The “TiN film centralization” feature precludes any possible increase in on-chip lead resistance. In this respect, this embodiment is superior than the prior art.
- This embodiment is also employable in the MIM capacitor-containing lead structures of Embodiments 1-2 stated supra. Note however that in this case, a need is felt to prevent a capacitor dielectric film from residing in the lead contact portion. Thus the process includes an additional step of etching the capacitor dielectric film.
- Optionally the wiring lead and the lead contact portion as simultaneously formed in this embodiment may be modified to have a so-called “dual damascene” lead structure as in the wiring leads formed of third conductive film discussed previously.
- Furthermore, although in Embodiments 1-3 the second conductor film is made of TiN, this is replaceable by other similar suitable materials including, but not limited to, titanium (Ti), tantalum (Ta), tantalum nitride (TaN), tungsten (W), and tungsten nitride (WN).
- It has been stated that according to this invention, it is possible to obtain a semiconductor device having a preferable damascene on-chip wiring lead structure.
- While the present invention has been particularly shown and described with reference to the specific embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made without departing from the spirit, scope and teachings of the invention. The invention is, therefore, to be limited only as indicated by the scope of the appended claims.
Claims (10)
1-11. (canceled)
12. A method of fabricating a semiconductor device, said method comprising:
forming a first groove in a wiring region of an insulative film overlying a semiconductor substrate while forming in a capacitor region a second groove greater in width than the first groove;
depositing a first conductive film above said insulative film with said first groove and said second groove formed therein in such a way that said first conductive film is buried in the first and second grooves to fully fill said first groove while partially filling said second groove to a level between a bottom and a top of said second groove;
depositing a capacitor dielectric film above said first conductive film so that said capacitor dielectric film is buried in said second groove to partially fill said second groove;
depositing a second conductive film above said capacitor dielectric film so that said second conductive film is buried in said second groove to fully fill said second groove; and
polishing said second conductive film, said capacitor dielectric film and said first conductive film until exposure of said insulative film to thereby form a wiring lead with said first conductive film buried in said first groove while forming a capacitor with said first conductive film, said capacitor dielectric film and said second conductive film buried in said second groove.
13. The method according to claim 12 , wherein said second groove is formed to be deeper than said first groove, and wherein said first conductive film is buried in said first groove by deposition to a thickness equal to or greater than a depth of said first groove.
14. The method according to claim 12 , wherein said first and second grooves are formed to substantially the same depth, and wherein said first conductive film is buried in said first groove by deposition to a thickness equal to or greater than half of a width of said first groove.
15. The method according to claim 12 , wherein said first conductive film is a metal-plated Cu film.
16. The method according to claim 12 , further comprising:
depositing an interlayer dielectric film covering said wiring lead and said capacitor;
forming, in said interlayer dielectric film, contact openings for connection to said lead and said capacitor and an upper-level wiring lead groove coupled thereto; and
burying a third conductive film in said contact openings and said upper-level wiring lead groove.
17. The method according to claim 12 , further comprising:
forming above said insulative film another insulative film covering said capacitor and said lead; and
forming in said another insulative film a first hole leading to said second conductive film of said capacitor and a second hole being coupled to said lead and being substantially the same in depth as said first hole.
18. A method of fabricating a semiconductor device comprising:
forming in an insulative film above a semiconductor substrate a groove having a wiring lead portion and a contact portion as continued thereto, said contact portion being greater in width than said wire lead portion;
depositing above said insulative film with said groove formed therein a first conductive film in such a way that said first conductive film is buried in said groove to fully fill said wiring lead portion while partially filling said contact portion;
depositing above said first conductive film a second conductive film so that said second conductive film is buried to fully fill said contact portion; and
polishing said second conductive film and said first conductive film to thereby form a wiring lead with said first conductive film buried in said wiring lead portion and with a multilayer of the first and second conductive films buried in said contact portion.
19. The method according to claim 18 , wherein said first conductive film is a metal-plated Cu film and said second conductive film is a chemically vapor deposited film made of a material selected from the group consisting of Ti, TiN, Ta, TaN, W and WN.
20. The method according to claim 18 , further comprising:
depositing an interlayer dielectric film covering said wiring lead;
forming in said interlayer dielectric film a contact opening for connection to said contact portion and an upper-level wiring lead groove coupled thereto; and
burying a third conductive film in said contact opening and said upper-level wiring lead groove.
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US11/058,295 US20050145988A1 (en) | 2001-09-12 | 2005-02-16 | Semiconductor device and method of fabricating the same |
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JP2001-276987 | 2001-09-12 | ||
US10/238,694 US6888220B2 (en) | 2001-09-12 | 2002-09-11 | Semiconductor device having a buried wiring lead structure |
US11/058,295 US20050145988A1 (en) | 2001-09-12 | 2005-02-16 | Semiconductor device and method of fabricating the same |
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US11/058,295 Abandoned US20050145988A1 (en) | 2001-09-12 | 2005-02-16 | Semiconductor device and method of fabricating the same |
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US20070273005A1 (en) * | 2006-05-25 | 2007-11-29 | Sang-Il Hwang | Mim type capacitor |
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CN1241264C (en) * | 2002-09-30 | 2006-02-08 | 松下电器产业株式会社 | Semiconductor device and its mfg. method |
JP4342854B2 (en) | 2003-07-09 | 2009-10-14 | 株式会社東芝 | Semiconductor device and manufacturing method thereof |
JP2005235860A (en) * | 2004-02-17 | 2005-09-02 | Sanyo Electric Co Ltd | Semiconductor device and manufacturing method thereof |
GB2416916A (en) * | 2004-07-30 | 2006-02-08 | Zetex Plc | A semiconductor device with a trench |
DE102004039803B4 (en) * | 2004-08-17 | 2006-12-07 | Infineon Technologies Ag | Method for producing a conductive path arrangement with increased capacitive coupling and associated interconnect arrangement |
KR100644525B1 (en) * | 2004-12-27 | 2006-11-10 | 동부일렉트로닉스 주식회사 | Method of fabricating metal-insulator-metal capacitor in the semiconductor device |
JP5055768B2 (en) * | 2006-01-16 | 2012-10-24 | 富士通セミコンダクター株式会社 | Semiconductor device and manufacturing method thereof |
US7964470B2 (en) * | 2006-03-01 | 2011-06-21 | Taiwan Semiconductor Manufacturing Company, Ltd. | Flexible processing method for metal-insulator-metal capacitor formation |
US7439127B2 (en) | 2006-04-20 | 2008-10-21 | Advanced Micro Devices, Inc. | Method for fabricating a semiconductor component including a high capacitance per unit area capacitor |
JP4524680B2 (en) * | 2006-05-11 | 2010-08-18 | セイコーエプソン株式会社 | Semiconductor device manufacturing method, electronic device manufacturing method, semiconductor device, and electronic device |
US8693163B2 (en) * | 2010-09-01 | 2014-04-08 | Taiwan Semiconductor Manufacturing Company, Ltd. | Cylindrical embedded capacitors |
JP6060669B2 (en) * | 2012-12-19 | 2017-01-18 | 富士通株式会社 | Electronic device and manufacturing method thereof |
JP6141159B2 (en) * | 2013-09-24 | 2017-06-07 | ルネサスエレクトロニクス株式会社 | Manufacturing method of semiconductor device |
CN105590923B (en) * | 2014-10-27 | 2018-09-07 | 中芯国际集成电路制造(上海)有限公司 | Mim capacitor and forming method thereof |
US20170213885A1 (en) * | 2016-01-21 | 2017-07-27 | Micron Technology, Inc. | Semiconductor structure and fabricating method thereof |
KR20200093110A (en) | 2019-01-25 | 2020-08-05 | 삼성전자주식회사 | Semiconductor device and method of fabricating the same |
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2002
- 2002-08-30 TW TW91119886A patent/TW575897B/en not_active IP Right Cessation
- 2002-09-11 KR KR1020020054993A patent/KR100591724B1/en not_active IP Right Cessation
- 2002-09-11 CN CNB2005100732087A patent/CN100416818C/en not_active Expired - Fee Related
- 2002-09-11 US US10/238,694 patent/US6888220B2/en not_active Expired - Fee Related
- 2002-09-11 CN CNB021316228A patent/CN1242473C/en not_active Expired - Fee Related
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US6025226A (en) * | 1998-01-15 | 2000-02-15 | International Business Machines Corporation | Method of forming a capacitor and a capacitor formed using the method |
US6037206A (en) * | 1998-04-20 | 2000-03-14 | United Microelectronics Corp. | Method of fabricating a capacitor of a dynamic random access memory |
US6346454B1 (en) * | 1999-01-12 | 2002-02-12 | Agere Systems Guardian Corp. | Method of making dual damascene interconnect structure and metal electrode capacitor |
US20020022333A1 (en) * | 2000-08-18 | 2002-02-21 | Stmicroelectronics S.A. | Process for fabricating a capacitor within an integrated circuit, and corresponding integrated circuit |
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US20070273005A1 (en) * | 2006-05-25 | 2007-11-29 | Sang-Il Hwang | Mim type capacitor |
US7700433B2 (en) * | 2006-05-25 | 2010-04-20 | Dongbu Hitek Co., Ltd. | MIM type capacitor |
Also Published As
Publication number | Publication date |
---|---|
US20030057558A1 (en) | 2003-03-27 |
CN1716588A (en) | 2006-01-04 |
CN1242473C (en) | 2006-02-15 |
US6888220B2 (en) | 2005-05-03 |
JP4309608B2 (en) | 2009-08-05 |
KR20030023530A (en) | 2003-03-19 |
KR100591724B1 (en) | 2006-06-22 |
CN100416818C (en) | 2008-09-03 |
CN1405883A (en) | 2003-03-26 |
JP2003086695A (en) | 2003-03-20 |
TW575897B (en) | 2004-02-11 |
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