US20010030445A1 - Structure for holding visor for door mirror device - Google Patents
Structure for holding visor for door mirror device Download PDFInfo
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- US20010030445A1 US20010030445A1 US09/827,240 US82724001A US2001030445A1 US 20010030445 A1 US20010030445 A1 US 20010030445A1 US 82724001 A US82724001 A US 82724001A US 2001030445 A1 US2001030445 A1 US 2001030445A1
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- Prior art keywords
- clip
- visor
- seat
- holding
- door mirror
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R1/00—Optical viewing arrangements; Real-time viewing arrangements for drivers or passengers using optical image capturing systems, e.g. cameras or video systems specially adapted for use in or on vehicles
- B60R1/02—Rear-view mirror arrangements
- B60R1/06—Rear-view mirror arrangements mounted on vehicle exterior
Definitions
- the present invention relates to a structure for holding a visor for a door mirror device which holds one or both of a resin visor cover and a resin visor rim that form an outer casing of the door mirror device.
- FIG. 8 A conventional door mirror device 100 for confirming the rear field of vision is illustrated in FIG. 8 in a schematic perspective view.
- an outer casing of the door mirror device 100 is formed by a door mirror visor 102 .
- the door mirror visor 102 comprises a visor cover 104 , which forms a front outer casing of the device, and a visor rim 106 , which forms a rear outer casing of the device. Accordingly, the door mirror visor 102 formed by two components is used in the door mirror device 100 .
- a resin claw 108 is integrally formed at the backside of the visor cover 104 and a claw-engaging hole 112 is formed at a frame 110 (or at the visor rim 106 ) disposed between the visor cover 104 and the visor rim 106 .
- a mounting seat 116 with a screw insertion hole 114 formed at a central portion thereof is formed integrally with the visor rim 106 .
- a screw insertion hole 117 is also formed at the frame 110 .
- the visor rim 106 is first fixed to the frame 110 by a screw 118 , then the resin claw 108 of the visor cover 104 is elastically engaged with the claw-engaging hole 112 of the frame 110 .
- a first aspect of the present invention is a structure for holding a visor for a door mirror device, the structure including a resin visor cover that forms a front outer casing of the device and a resin visor cover that forms a rear outer casing of the device and connects to the visor cover, and for holding at least one of the visor cover and the visor rim, the structure comprising: a seat provided at an inner side of at least one of the visor cover and the visor rim; and a clip that is formed separately from the seat, is mounted to the seat, and elastically engages with one of the visor cover, the visor rim, and a frame disposed between the visor cover and the visor rim.
- the clip with which the visor cover is assembled to the visor rim or to the frame is formed as a separate part, a material can be selected arbitrarily for the clip. That is, by selecting materials which are hardly effected by heat or deterioration due to age, deformation of the clip can be prevented.
- the seat has a top wall in which a clip-engaging hole and an assembly notch that communicates with the clip-engaging hole are formed; and the clip has a pair of plates that nip the top wall in a state in which the clip is mounted in the clip-engaging hole.
- the present invention is also characterized in that the seat has a hollow, substantially cubic configuration and is structured by side walls that together form a substantially U-shaped configuration when seen in planar cross section and the top wall that joins the upper ends of the side walls.
- a distance between the pair of plates of the clip is set to be substantially equal a thickness of the top wall of the seat, and that the clip has a mounting portion that connects the pair of plates at a center of the plates.
- the present invention is also characterized in that the mounting portion has an outer diameter substantially corresponding with an inner diameter of the clip-engaging hole formed in the top wall.
- the clip further comprises an elastically deformable claw having a substantially T-shaped configuration when seen in side view, and that the clip is formed by a material having excellent heat resistance and resistance to cracks caused by impregnation of a solvent.
- the present invention further characterized in that the claw of the clip may be elastically-contracted only in a fixed direction.
- An assembling notch is formed at the top wall of the seat.
- a mounting portion disposed between the pair of plates of the clip is inserted toward the assembling notch.
- the clip is pressed so as to be mounted to the clip-engaging hole that communicates with the assembling notch.
- the clip is assembled to the seat in a state in which the top wall is nipped between the pair of plates of the clip.
- a restricting portion that serves as a rotation-preventing function to the clip when the clip is mounted on the seat is provided on at least one of the seat and the clip.
- a restricting portion that serves as a rotation-preventing function to the clip is provided at the top wall of the seat, with the restricting portion abutting sides of the plate that makes contact with an upper surface of the top wall in a state in which the clip is mounted in the clip-engaging hole.
- the restricting portions provided on the upper surface of the top wall of the seat abut both sides of a plate (the plate which abuts the upper surface of the top wall). Therefore, the clip is prevented from rotating. Consequently, rotation of the clip when the visor cover is assembled to the visor rim or to the frame can be prevented. Further, in the present invention, since the restricting portions are provided at the upper surface of the top wall of the seat, neither is it necessary to form undercuts at the part of the seat in the mold of the visor cover, nor is it necessary to give special consideration to removal of the mold.
- a stopper for preventing the clip from becoming dismounted from the seat is provided at each side of the assembly notch in the top wall of the seat.
- the present invention is further characterized in that the restricting portion is a pair of ribs formed parallel to each other at sides of the upper surface of the top wall, and that a distance between opposing inner surfaces of the pair of ribs is substantially equal to a transverse direction dimension of the upper plate of the clip.
- the present invention is still further characterized in that a cross section of the stopper has a substantially trapezoidal configuration and the stopper has a tapered surface to serve as a guide when the clip is mounted to the seat.
- stoppers which prevent the clip from becoming dismounted from the seat, are provided at each sides of the assembling notch of the top wall of the seat, inadvertent dismounting of the clip from the seat can be prevented after the clip is mounted to the seat. Thus, it is unnecessary to remount the clip to the seat at the time of assembling the visor cover to the visor rim or the frame after mounting the clip to the seat.
- FIG. 1 is an exploded longitudinal sectional view of main portions, i.e., a structure for holding a visor cover, of a door mirror device relating to a first embodiment of the present invention.
- FIG. 2 is an enlarged perspective view illustrating a clip and a seat, which are main portions of the first embodiment of the present invention, in a state in which the clip and the seat have been separated.
- FIG. 3 is an enlarged perspective view illustrating a state in which the clip has been mounted on the seat illustrated in FIG. 2.
- FIG. 4 is a front view of an overall structure of a door mirror device relating to a second embodiment of the present invention.
- FIG. 5 is a cross-sectional view taken along line 5 - 5 in FIG. 4, illustrating a longitudinal sectional structure of the door mirror device in FIG. 4.
- FIG. 6 is a cross-sectional view taken along line 6 - 6 in FIG. 4, illustrating a transverse sectional structure of the door mirror device in FIG. 4.
- FIG. 7 is an enlarged perspective view illustrating a clip and a seat, which are main portions of the second embodiment of the present invention, in a state in which the clip and the seat have been separated.
- FIG. 8 is a schematic perspective view of a conventional door mirror device.
- FIG. 9 is a longitudinal sectional view showing a structure for holding a visor cover for the door mirror device employed in the door mirror device illustrated in FIG. 8.
- Embodiments of the present invention will be described in detail hereinafter.
- the embodiments of the present invention include first and second embodiments. The first embodiment will be described first, and then the second embodiment will be described.
- FIGS. 1 through 3 an electrically retractable door mirror device 10 relating to a first embodiment of the present invention will be described. Only main portions of the present invention will be described here, since the peripheral structure of the door mirror device 10 will be discussed in detail in a later-described second embodiment.
- FIG. 1 is an exploded longitudinal sectional view of main portions of a door mirror device 10 relating to the present embodiment.
- the door mirror device 10 comprises a visor cover 12 , a visor rim 14 , and a frame 16 which is disposed between the visor cover 12 and the visor rim 14 .
- the visor cover 12 is formed in a substantial box-shape and forms a front outer casing of the device 10 .
- the visor rim 14 is formed in a substantial frame-shape and is fitted in an open end portion of the visor cover 12 so as to form a rear outer casing of the device 10 .
- Each of the visor cover 12 and the visor rim 14 corresponds to the visor for a door mirror device according to the present invention.
- the visor cover 12 and the visor rim 14 are made of resin and the frame 16 is made of metal.
- the resin materials that form the visor cover 12 and the visor rim 14 are often selected from an ABS (an amorphous thermoplastic resin composed of acrylonitrile, butadiene, and styrene) and a compound of ABS and PC (polycarbonate) in view of reduced manufacturing cost.
- the visor cover 12 , the visor rim 14 , and the frame 16 are assembled in the following way.
- the visor rim 14 is fixed to the frame 16 with a screw 18 .
- a substantially cylindrical mounting seat 20 having a base is formed integrally with the visor rim 14 at a predetermined position thereof.
- a screw insertion hole 22 is formed in the center of the base of the mounting seat 20 .
- a screw insertion hole 24 is formed at the frame 16 so as to be coaxial with the screw insertion hole 22 .
- the screw 18 is screwed from the backside of the visor rim 14 into the insertion hole 22 of the mounting sea 20 , then into the insertion hole 24 of the frame 16 , thereby fixing the visor rim 14 to the frame 16 .
- the visor cover 12 is mounted to the frame 16 at the end of the process of assembling the door mirror device 10 .
- a hollow seat 26 having a substantially cubic configuration is integrally formed at a predetermined position on an inner surface of (a back side surface of) the visor cover 12 .
- the seat 26 is structured by side walls 26 A that together form a substantially U-shaped configuration when seen in planar cross section, and a top wall 26 B that joins the upper ends of the side walls 26 A.
- a circular clip-engaging hole 28 having a diameter of predetermined dimension is formed in the center of the top wall 26 B.
- a tapered assembly notch 30 that communicates with the clip-engaging hole 28 is also formed in the top wall 26 B at the side of the top wall 26 B that does not join with the upper ends of the side walls 26 A.
- a resin clip 32 is mounted on the seat 26 having the structure described above.
- the clip 32 comprises a pair of plates 32 A and 32 B, a mounting portion 32 C, and a claw 32 D.
- the plates 32 A and 32 B are disposed parallel to one another and are formed in substantially rectangular, planar shapes.
- the cylindrical mounting portion 32 C is interposed between the plates 32 A and 32 B and connects the plates 32 A and 32 B at a central portion of the plates.
- the claw 32 D is vertically disposed with respect to a central portion of the upper plate 32 A, has a substantial T-shape when seen in side view, and is elastically deformable.
- the distance between the plates 32 A and 32 B (i.e., the height of the mounting portion 32 C) is set to be substantially equal to the thickness of the top wall 26 B of the seat 26 .
- the outer diameter of the mounting portion 32 C corresponds with the inner diameter of the clip-engaging hole 28 formed in the top wall 26 B.
- a clip-engaging hole 34 in which the claw 32 D of the clip 32 is elastically anchored, is formed at a predetermined position of the frame 16 , which position opposes the clip 32 in a state in which the clip 32 is mounted to the seat 26 .
- the clip-engaging hole 34 has a substantially rectangular shape.
- an unillustrated driving section is set to the frame 16 .
- the screw 18 is then screwed in the screw insertion holes 22 and 24 to fix the visor rim 14 to the frame 16 .
- the clip 32 is mounted at the seat 26 of the visor cover 12 . Specifically, the mounting portion 32 C disposed between the pair of plates 32 A and 32 B of the clip 32 is inserted toward the assembly notch 30 formed in the top wall 26 B of the seat 26 . Then, the clip 32 is pressed so that the mounting portion 32 C is inserted in the clip-engaging hole 28 that communicates with the assembly notch 30 .
- the clip 32 is assembled to the top wall 26 B of the seat 26 in a state in which the top wall 26 B is nipped between the pair of plates 32 A and 32 B. Thereafter, the claw 32 D of the clip 32 is inserted in the clip-engaging hole 34 formed in the frame 16 so that the claw 32 D engages with the frame 16 while being elastically deformed in a direction in which it is caused to become narrower. In this manner, the visor cover 12 is held by the frame 16 in a state in which the visor cover 12 is fitted in the visor rim 14 .
- the clip 32 for mounting the visor cover 12 to the frame 16 is formed as a separate part, resin material for the clip 32 can be optionally selected. That is, as mentioned before, the visor cover 12 itself can be made of ABS, a compound of ABS and PC, or the like in view of reduced manufacturing cost, and the clip 32 can be made of a resin material (such as POM, PP, or the like) that has properties demanded of the clip 32 (excellent heat resistance and resistance to cracks resulting from ESC), so that deformation can be suppressed. As a result, according to the present invention, the holding power of the visor cover 12 can be maintained over a long period of time.
- the top wall 26 B of the seat 26 is nipped by the pair of plates 32 A and 32 B in a state in which the clip 32 is mounted to the top wall 26 B of the seat 26 .
- the state in which the clip 32 is mounted to the seat 26 can be stabilized, and chattering of the clip 32 in the longitudinal direction with respect to the seat 26 can be prevented.
- FIGS. 4 through 7 an electrically retractable door mirror device 10 relating to a second embodiment of the present invention will next be described.
- Components of the present embodiment which are similar to those of the first embodiment are designated by the same reference numerals, and detailed description thereof will be omitted.
- FIG. 5 shows a longitudinal sectional structure of the door mirror device 10 .
- FIG. 6 shows a transverse sectional structure of the door mirror device 10 .
- the visor cover 12 forming a front outer casing of the device 10 has a curved, substantially box-shaped contour.
- the visor rim 14 which forms a rear outer casing of the device 10 is structured by a frame 40 that forms an external contour of the visor rim 14 (the design thereof), and a partition wall 44 , which is formed inside the frame 40 with a relatively large opening 42 in the middle thereof.
- a mirror 46 (see FIGS. 5 and 6) for visually confirming the rear field of vision of the vehicle is disposed at the rear side of the partition wall 44 of the visor rim 14 .
- An unillustrated driving section comprising an electrical retracting unit, a mirror driving unit, and the like is mounted to the frame 16 .
- the mirror 46 is connected to the unillustrated mirror driving unit through the opening 42 formed in the partition wall 44 .
- FIG. 4 As shown in FIG. 4, four mounting points (fastening points of the screws 18 ) at which the visor rim 14 is assembled to the frame 16 are formed at the four corners of the partition wall 44 .
- Four mounting points of the visor cover 12 at which the visor cover 12 is assembled to the frame 16 are formed in the vicinity of the fastening points of the screws 18 .
- the present embodiment is characterized in that a rotation-preventing function and a slip-off preventing function are provided at the seat 48 . These functions will be described in detail hereinafter.
- a seat 48 of the present embodiment has a structure similar to the seat 26 of the first embodiment in that the seat 48 is structured by side walls 48 A that together form a substantially U-shaped configuration when seen in planar cross section, and a top wall 48 B that joins with upper ends of the side walls 48 A.
- an elongated rib 50 that serves as a “restricting portion” is integrally formed at the upper surfaces of the two side walls 48 A that oppose each other.
- the elongated ribs 50 form a pair of ribs which are parallel to one another.
- a distance W between opposing surfaces of the pair of ribs 50 is substantially equal to a transverse directional dimension B of the upper plate 32 A of the clip 32 .
- a stopper 52 is integrally formed at each side of the assembly notch 30 of the top wall 48 B to form a pair of stoppers.
- Each stopper 52 has a tapered surface 52 A formed thereon so that a cross section of each stopper 52 has a substantially trapezoidal configuration.
- a rotation-preventing function is already secured in the present embodiment by the side surfaces of the plate 32 B of the clip 32 abutting against opposing inner surfaces of the side walls 48 A of the seat 48 in a state in which the clip 32 has been mounted on the seat 48 .
- the present embodiment may basically be seen as an example of an embodiment in which a rotation-preventing portion is actively disposed at the upper surface of the top wall 48 B of the seat 48 .
- a rotation-preventing portion is actively disposed at the upper surface of the top wall 48 B of the seat 48 .
- the ribs 50 are provided at the upper surface of the top wall 48 B of the seat 48 , neither is it necessary to form undercuts at the part of the seat 48 in the mold of the visor cover 12 , nor is it necessary to give special consideration to removal of the mold. Consequently, according to the present embodiment, the formability of the visor cover 12 is not impaired.
- the stoppers 52 which each have the tapered surface 52 A are integrally formed at the sides of the assembly notch 30 in the top wall 48 B of the seat 48 , the tapered surfaces 52 A function as guides when the clip 32 is mounted on the seat 48 in the present embodiment.
- assembly of the clip 32 can be improved with the present embodiment.
- back walls 52 B of the stoppers 52 (see FIG. 7) abut against a side surface of the upper plate 32 A of the clip 32 after the clip 32 has been mounted to the seat 48 , the stoppers 52 function to prevent the clip 32 from slipping.
- the present invention is not limited to the same.
- the present invention may be applied to the visor rim 14 or to both the visor cover 12 and the visor rim 14 .
- the visor cover 12 is assembled to the frame 16 or the visor rim 14 via the clip 32 .
- the visor rim 14 is assembled to the frame 16 or the visor cover 12 .
- the visor cover 12 and the visor rim 14 are both formed integrally with the seat 26 and a separate clip 32 is mounted to each, the visor cover 12 and the visor rim 14 are assembled to the frame 16 .
- the frame 16 may be omitted.
- the ribs 50 are formed as “restricting portions” at the top wall 48 B of the seat 48 .
- the present invention is not limited to the same, and examples of the restricting portions include various structures.
- the pair of side walls 48 A that are abutted by side surfaces of the lower plate 32 B of the clip 32 is also a kind of restricting portion.
- a rib formed at the back side of the upper surface of the top wall 48 B i.e., opposite the pair of stoppers 52 ) may also serve as a restricting portion, since the upper plate 32 A of the clip 32 is restricted from rotating by the rib and the stoppers 52 .
- the clip 32 can also be prevented from rotating by, for example, forming at an outer periphery of the mounting portion 32 C of the clip 32 one or more protrusions that protrude outward in a radial direction and forming in an inner peripheral surface of the clip-insertion hole 28 of the seat 26 or the seat 48 a slit into which the protrusion can be inserted, so that the protrusion may fit into the slit when the clip 32 is mounted on the seat 26 or the seat 48 .
- the resin clip 32 is used in the above embodiments, a material other than metal may also be used for the clip as long as quality and effects which are the same as those of the clip 32 are obtained.
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- Rear-View Mirror Devices That Are Mounted On The Exterior Of The Vehicle (AREA)
Abstract
The present invention relates to a structure for holding a visor for a door mirror device. In the present invention, a seat is integrally formed at a backside of a visor cover. A clip, which is formed separately from the visor cover, is mounted to the seat. A clip-engaging hole is formed at a frame, and, by engaging the clip with the clip engaging hole, the visor cover can be assembled to the frame.
Description
- 1. Field of the Invention
- The present invention relates to a structure for holding a visor for a door mirror device which holds one or both of a resin visor cover and a resin visor rim that form an outer casing of the door mirror device.
- 2. Description of the Related Art
- A conventional
door mirror device 100 for confirming the rear field of vision is illustrated in FIG. 8 in a schematic perspective view. As shown in FIG. 8, an outer casing of thedoor mirror device 100 is formed by adoor mirror visor 102. Thedoor mirror visor 102 comprises avisor cover 104, which forms a front outer casing of the device, and avisor rim 106, which forms a rear outer casing of the device. Accordingly, thedoor mirror visor 102 formed by two components is used in thedoor mirror device 100. - In assembling the
door mirror device 100, the following method has mainly been employed. That is, as shown in FIG. 9, aresin claw 108 is integrally formed at the backside of thevisor cover 104 and a claw-engaginghole 112 is formed at a frame 110 (or at the visor rim 106) disposed between thevisor cover 104 and thevisor rim 106. Amounting seat 116 with ascrew insertion hole 114 formed at a central portion thereof is formed integrally with thevisor rim 106. Ascrew insertion hole 117 is also formed at theframe 110. Thevisor rim 106 is first fixed to theframe 110 by ascrew 118, then theresin claw 108 of thevisor cover 104 is elastically engaged with the claw-engaginghole 112 of theframe 110. - However, when a low-cost resin material is used in the aforementioned structure, because the
resin claw 108 is formed integrally at the time thevisor cover 104 is formed, there is the possibility that theresin claw 108 may be deformed by, for example, the effect of heat or deterioration of the resin material due to age, so that the holding power of thevisor cover 104 is lowered. Furthermore, when the holding power of thevisor cover 104 is lowered, there is also the potential for chattering to arise between theframe 110 and thevisor cover 104 andvisor rim 106. In order to prevent heat and deterioration due to age from effecting theresin claw 108, considerable man hours and costs must be expended for dimensional tuning and maintenance of the product. - In view of the aforementioned facts, it is an object of the present invention to provide a structure for holding a visor for a door mirror device with which sufficient holding power can be obtained over a long period of time.
- A first aspect of the present invention is a structure for holding a visor for a door mirror device, the structure including a resin visor cover that forms a front outer casing of the device and a resin visor cover that forms a rear outer casing of the device and connects to the visor cover, and for holding at least one of the visor cover and the visor rim, the structure comprising: a seat provided at an inner side of at least one of the visor cover and the visor rim; and a clip that is formed separately from the seat, is mounted to the seat, and elastically engages with one of the visor cover, the visor rim, and a frame disposed between the visor cover and the visor rim.
- In a case in which the seat is provided at the visor cover, since the seat is provided at an inner side of the resin visor cover which forms the front outer casing of the device, a clip which is formed as a separate part is first mounted to the seat. Then, the clip is elastically engaged with the resin visor rim which forms the rear outer casing of the device or with the frame which is disposed between the visor rim and the visor cover. The visor cover is held in this manner.
- In the present invention, since the clip with which the visor cover is assembled to the visor rim or to the frame is formed as a separate part, a material can be selected arbitrarily for the clip. That is, by selecting materials which are hardly effected by heat or deterioration due to age, deformation of the clip can be prevented.
- In the structure for holding a visor for a door mirror device in accordance with the present invention, it is preferable that the seat has a top wall in which a clip-engaging hole and an assembly notch that communicates with the clip-engaging hole are formed; and the clip has a pair of plates that nip the top wall in a state in which the clip is mounted in the clip-engaging hole.
- The present invention is also characterized in that the seat has a hollow, substantially cubic configuration and is structured by side walls that together form a substantially U-shaped configuration when seen in planar cross section and the top wall that joins the upper ends of the side walls.
- Furthermore, in the structure for holding a visor for a door mirror device in accordance with the present invention, it is preferable that a distance between the pair of plates of the clip is set to be substantially equal a thickness of the top wall of the seat, and that the clip has a mounting portion that connects the pair of plates at a center of the plates.
- The present invention is also characterized in that the mounting portion has an outer diameter substantially corresponding with an inner diameter of the clip-engaging hole formed in the top wall.
- In the structure for holding a visor for a door mirror device of the present invention, it is preferable that the clip further comprises an elastically deformable claw having a substantially T-shaped configuration when seen in side view, and that the clip is formed by a material having excellent heat resistance and resistance to cracks caused by impregnation of a solvent. The present invention further characterized in that the claw of the clip may be elastically-contracted only in a fixed direction.
- An assembling notch is formed at the top wall of the seat. A mounting portion disposed between the pair of plates of the clip is inserted toward the assembling notch. Then, the clip is pressed so as to be mounted to the clip-engaging hole that communicates with the assembling notch. In the manner, the clip is assembled to the seat in a state in which the top wall is nipped between the pair of plates of the clip.
- In the structure for holding a visor for a door mirror device in accordance with the present invention, it is preferable that a restricting portion that serves as a rotation-preventing function to the clip when the clip is mounted on the seat is provided on at least one of the seat and the clip.
- Since restricting portions that prevent the clip, which is mounted to the seat, from rotating are provided to at least one of the seat and the clip, rotation of the clip when the visor cover is assembled to the visor rim or to the frame can be prevented.
- In the structure for holding a visor for a door mirror device in accordance with the present invention, it is preferable that a restricting portion that serves as a rotation-preventing function to the clip is provided at the top wall of the seat, with the restricting portion abutting sides of the plate that makes contact with an upper surface of the top wall in a state in which the clip is mounted in the clip-engaging hole.
- When the clip is mounted to the seat, the restricting portions provided on the upper surface of the top wall of the seat abut both sides of a plate (the plate which abuts the upper surface of the top wall). Therefore, the clip is prevented from rotating. Consequently, rotation of the clip when the visor cover is assembled to the visor rim or to the frame can be prevented. Further, in the present invention, since the restricting portions are provided at the upper surface of the top wall of the seat, neither is it necessary to form undercuts at the part of the seat in the mold of the visor cover, nor is it necessary to give special consideration to removal of the mold.
- Further, in the present invention, since the restricting portions are provided at the upper surface of the top wall of the seat, neither is it necessary to form undercuts in the mold of the visor cover, nor is it necessary to give special consideration to removal of the mold.
- In the structure for holding a visor for a door mirror device in accordance with the present invention, it is preferable that a stopper for preventing the clip from becoming dismounted from the seat is provided at each side of the assembly notch in the top wall of the seat.
- The present invention is further characterized in that the restricting portion is a pair of ribs formed parallel to each other at sides of the upper surface of the top wall, and that a distance between opposing inner surfaces of the pair of ribs is substantially equal to a transverse direction dimension of the upper plate of the clip.
- The present invention is still further characterized in that a cross section of the stopper has a substantially trapezoidal configuration and the stopper has a tapered surface to serve as a guide when the clip is mounted to the seat.
- Since the stoppers, which prevent the clip from becoming dismounted from the seat, are provided at each sides of the assembling notch of the top wall of the seat, inadvertent dismounting of the clip from the seat can be prevented after the clip is mounted to the seat. Thus, it is unnecessary to remount the clip to the seat at the time of assembling the visor cover to the visor rim or the frame after mounting the clip to the seat.
- FIG. 1 is an exploded longitudinal sectional view of main portions, i.e., a structure for holding a visor cover, of a door mirror device relating to a first embodiment of the present invention.
- FIG. 2 is an enlarged perspective view illustrating a clip and a seat, which are main portions of the first embodiment of the present invention, in a state in which the clip and the seat have been separated.
- FIG. 3 is an enlarged perspective view illustrating a state in which the clip has been mounted on the seat illustrated in FIG. 2.
- FIG. 4 is a front view of an overall structure of a door mirror device relating to a second embodiment of the present invention.
- FIG. 5 is a cross-sectional view taken along line5-5 in FIG. 4, illustrating a longitudinal sectional structure of the door mirror device in FIG. 4.
- FIG. 6 is a cross-sectional view taken along line6-6 in FIG. 4, illustrating a transverse sectional structure of the door mirror device in FIG. 4.
- FIG. 7 is an enlarged perspective view illustrating a clip and a seat, which are main portions of the second embodiment of the present invention, in a state in which the clip and the seat have been separated.
- FIG. 8 is a schematic perspective view of a conventional door mirror device.
- FIG. 9 is a longitudinal sectional view showing a structure for holding a visor cover for the door mirror device employed in the door mirror device illustrated in FIG. 8.
- Embodiments of the present invention will be described in detail hereinafter. The embodiments of the present invention include first and second embodiments. The first embodiment will be described first, and then the second embodiment will be described.
- Referring now to FIGS. 1 through 3, an electrically retractable
door mirror device 10 relating to a first embodiment of the present invention will be described. Only main portions of the present invention will be described here, since the peripheral structure of thedoor mirror device 10 will be discussed in detail in a later-described second embodiment. - FIG. 1 is an exploded longitudinal sectional view of main portions of a
door mirror device 10 relating to the present embodiment. As shown in FIG. 1, thedoor mirror device 10 comprises avisor cover 12, avisor rim 14, and aframe 16 which is disposed between thevisor cover 12 and thevisor rim 14. Thevisor cover 12 is formed in a substantial box-shape and forms a front outer casing of thedevice 10. The visor rim 14 is formed in a substantial frame-shape and is fitted in an open end portion of thevisor cover 12 so as to form a rear outer casing of thedevice 10. - Each of the
visor cover 12 and thevisor rim 14 corresponds to the visor for a door mirror device according to the present invention. - The
visor cover 12 and thevisor rim 14 are made of resin and theframe 16 is made of metal. The resin materials that form thevisor cover 12 and thevisor rim 14 are often selected from an ABS (an amorphous thermoplastic resin composed of acrylonitrile, butadiene, and styrene) and a compound of ABS and PC (polycarbonate) in view of reduced manufacturing cost. - The
visor cover 12, thevisor rim 14, and theframe 16 are assembled in the following way. - The visor rim14 is fixed to the
frame 16 with ascrew 18. Specifically, a substantially cylindrical mountingseat 20 having a base is formed integrally with thevisor rim 14 at a predetermined position thereof. Ascrew insertion hole 22 is formed in the center of the base of the mountingseat 20. Correspondingly, ascrew insertion hole 24 is formed at theframe 16 so as to be coaxial with thescrew insertion hole 22. Thescrew 18 is screwed from the backside of thevisor rim 14 into theinsertion hole 22 of the mountingsea 20, then into theinsertion hole 24 of theframe 16, thereby fixing thevisor rim 14 to theframe 16. - The
visor cover 12 is mounted to theframe 16 at the end of the process of assembling thedoor mirror device 10. Specifically, as shown in expanded views in FIGS. 2 and 3, ahollow seat 26 having a substantially cubic configuration is integrally formed at a predetermined position on an inner surface of (a back side surface of) thevisor cover 12. Theseat 26 is structured byside walls 26A that together form a substantially U-shaped configuration when seen in planar cross section, and atop wall 26B that joins the upper ends of theside walls 26A. - A circular clip-engaging
hole 28 having a diameter of predetermined dimension is formed in the center of thetop wall 26B. Atapered assembly notch 30 that communicates with the clip-engaginghole 28 is also formed in thetop wall 26B at the side of thetop wall 26B that does not join with the upper ends of theside walls 26A. - A
resin clip 32 is mounted on theseat 26 having the structure described above. Theclip 32 comprises a pair ofplates portion 32C, and aclaw 32D. Theplates portion 32C is interposed between theplates plates claw 32D is vertically disposed with respect to a central portion of theupper plate 32A, has a substantial T-shape when seen in side view, and is elastically deformable. - The distance between the
plates portion 32C) is set to be substantially equal to the thickness of thetop wall 26B of theseat 26. The outer diameter of the mountingportion 32C corresponds with the inner diameter of the clip-engaginghole 28 formed in thetop wall 26B. - It should be noted that a material having excellent heat resistance and resistance to cracks resulting from ESC (impregnation of solvents such as wax), such as POM (polyacetal) or PP (polypropylene), is used for the resin material forming the
clip 32 described above. - As shown in FIG. 1, a clip-engaging
hole 34, in which theclaw 32D of theclip 32 is elastically anchored, is formed at a predetermined position of theframe 16, which position opposes theclip 32 in a state in which theclip 32 is mounted to theseat 26. The clip-engaginghole 34 has a substantially rectangular shape. - The assembly process will be described hereinafter. First, an unillustrated driving section is set to the
frame 16. Thescrew 18 is then screwed in the screw insertion holes 22 and 24 to fix thevisor rim 14 to theframe 16. Theclip 32 is mounted at theseat 26 of thevisor cover 12. Specifically, the mountingportion 32C disposed between the pair ofplates clip 32 is inserted toward theassembly notch 30 formed in thetop wall 26B of theseat 26. Then, theclip 32 is pressed so that the mountingportion 32C is inserted in the clip-engaginghole 28 that communicates with theassembly notch 30. In this manner, theclip 32 is assembled to thetop wall 26B of theseat 26 in a state in which thetop wall 26B is nipped between the pair ofplates claw 32D of theclip 32 is inserted in the clip-engaginghole 34 formed in theframe 16 so that theclaw 32D engages with theframe 16 while being elastically deformed in a direction in which it is caused to become narrower. In this manner, thevisor cover 12 is held by theframe 16 in a state in which thevisor cover 12 is fitted in thevisor rim 14. - As described above, in the present embodiment, since the
clip 32 for mounting thevisor cover 12 to theframe 16 is formed as a separate part, resin material for theclip 32 can be optionally selected. That is, as mentioned before, thevisor cover 12 itself can be made of ABS, a compound of ABS and PC, or the like in view of reduced manufacturing cost, and theclip 32 can be made of a resin material (such as POM, PP, or the like) that has properties demanded of the clip 32 (excellent heat resistance and resistance to cracks resulting from ESC), so that deformation can be suppressed. As a result, according to the present invention, the holding power of thevisor cover 12 can be maintained over a long period of time. - Further, because the holding power of the
visor cover 12 can be maintained over a long period of time, chattering of thevisor cover 12 following assembly can be prevented, and separation of thevisor cover 12 from theframe 16 can therefore be prevented. Moreover, in the case of conventional structures in which the resin claw is integrally formed with the visor cover, it has been necessary to expend considerable man hours and costs on dimensional tuning and dimensional management of the product in order to prevent misalignment of the position at which the resin claw engages with the engaging hole formed in the frame or the visor rim, with the misalignment resulting in the resin claw-engaging with the engaging hole in a somewhat bent state. According to the present invention, however, such drawbacks are all eliminated. - In addition, in the present embodiment, the
top wall 26B of theseat 26 is nipped by the pair ofplates clip 32 is mounted to thetop wall 26B of theseat 26. As a result, according to the present invention, the state in which theclip 32 is mounted to theseat 26 can be stabilized, and chattering of theclip 32 in the longitudinal direction with respect to theseat 26 can be prevented. - Referring to FIGS. 4 through 7, an electrically retractable
door mirror device 10 relating to a second embodiment of the present invention will next be described. Components of the present embodiment which are similar to those of the first embodiment are designated by the same reference numerals, and detailed description thereof will be omitted. - A front view of the
door mirror device 10 in its assembled state relating to the present embodiment is shown in FIG. 4. FIG. 5 shows a longitudinal sectional structure of thedoor mirror device 10. FIG. 6 shows a transverse sectional structure of thedoor mirror device 10. - An overall structure of the
door mirror device 10 relating to the second embodiment is shown in each of these figures. A supplementary explanation of the peripheral structures of thedoor mirror device 10 will be given hereinafter, since description thereof was omitted in the above first embodiment. - The
visor cover 12 forming a front outer casing of thedevice 10 has a curved, substantially box-shaped contour. The visor rim 14 which forms a rear outer casing of thedevice 10 is structured by aframe 40 that forms an external contour of the visor rim 14 (the design thereof), and apartition wall 44, which is formed inside theframe 40 with a relativelylarge opening 42 in the middle thereof. A mirror 46 (see FIGS. 5 and 6) for visually confirming the rear field of vision of the vehicle is disposed at the rear side of thepartition wall 44 of thevisor rim 14. An unillustrated driving section comprising an electrical retracting unit, a mirror driving unit, and the like is mounted to theframe 16. Themirror 46 is connected to the unillustrated mirror driving unit through theopening 42 formed in thepartition wall 44. - As shown in FIG. 4, four mounting points (fastening points of the screws18) at which the
visor rim 14 is assembled to theframe 16 are formed at the four corners of thepartition wall 44. Four mounting points of thevisor cover 12 at which thevisor cover 12 is assembled to the frame 16 (engaging points of the clips 32) are formed in the vicinity of the fastening points of thescrews 18. - The present embodiment is characterized in that a rotation-preventing function and a slip-off preventing function are provided at the
seat 48. These functions will be described in detail hereinafter. - As shown in FIG. 7, a
seat 48 of the present embodiment has a structure similar to theseat 26 of the first embodiment in that theseat 48 is structured byside walls 48A that together form a substantially U-shaped configuration when seen in planar cross section, and atop wall 48B that joins with upper ends of theside walls 48A. However, in the present embodiment, anelongated rib 50 that serves as a “restricting portion” is integrally formed at the upper surfaces of the twoside walls 48A that oppose each other. Thus, theelongated ribs 50 form a pair of ribs which are parallel to one another. A distance W between opposing surfaces of the pair ofribs 50 is substantially equal to a transverse directional dimension B of theupper plate 32A of theclip 32. Further, astopper 52 is integrally formed at each side of theassembly notch 30 of thetop wall 48B to form a pair of stoppers. Eachstopper 52 has a taperedsurface 52A formed thereon so that a cross section of eachstopper 52 has a substantially trapezoidal configuration. - Since the aforementioned structure follows the structure of the main portions of the first embodiment described previously, the same operation and effect of the first embodiment can be achieved with the second embodiment.
- In addition, according to the present embodiment, because a pair of
ribs 50 is provided at thetop wall 48B of theseat 48, when theclip 32 is mounted to theseat 48, side surfaces of theupper plate 32A abut the inner surfaces of the pair ofribs 50. For this reason, after theclip 32 is mounted to theseat 48, the rotation of theclip 32 in the direction in which theclaw 32D extends can be prevented. That is, theribs 50 lock theclip 32. Consequently, misalignment of theclaw 32D with respect to the clip-engaginghole 34 formed on theframe 16 due to the orientation (there is directionality in the orientation of theclaw 32D of theclip 32 with respect to the clip-engaging hole 34) of theclip 32 being altered by rotation of theclip 32 at the time thevisor cover 12 is mounted to theframe 16, such that assembly thereof becomes difficult, can be prevented with the present embodiment. As a result, according to the present embodiment, assembly of thevisor cover 12 can be made faster. - To supplement this point, a rotation-preventing function is already secured in the present embodiment by the side surfaces of the
plate 32B of theclip 32 abutting against opposing inner surfaces of theside walls 48A of theseat 48 in a state in which theclip 32 has been mounted on theseat 48. Thus, the present embodiment may basically be seen as an example of an embodiment in which a rotation-preventing portion is actively disposed at the upper surface of thetop wall 48B of theseat 48. However, there is also another point deserving note in regard to the merit of providing theribs 50 on the upper surface of thetop wall 48B of theseat 48. Namely, with the present embodiment, not only can a rotation-preventing function be obtained with respect to thelower plate 32B of theclip 32, but a further rotation-preventing function can be obtained with respect to theupper plate 32A of theclip 32. This means that rotation of theclip 32 is restricted not only at one longitudinal direction end of theclaw 32D, but at the longitudinal direction end of theclaw 32D and at a vicinity thereof. Hence, an advantageous effect is obtained with the present embodiment in that twist deformation of theclip 32 resulting from rotation thereof can be suppressed to the greatest extent possible. - Furthermore, in the present embodiment, since the
ribs 50 are provided at the upper surface of thetop wall 48B of theseat 48, neither is it necessary to form undercuts at the part of theseat 48 in the mold of thevisor cover 12, nor is it necessary to give special consideration to removal of the mold. Consequently, according to the present embodiment, the formability of thevisor cover 12 is not impaired. - Further, because the
stoppers 52 which each have the taperedsurface 52A are integrally formed at the sides of theassembly notch 30 in thetop wall 48B of theseat 48, thetapered surfaces 52A function as guides when theclip 32 is mounted on theseat 48 in the present embodiment. Thus, assembly of theclip 32 can be improved with the present embodiment. Moreover, becauseback walls 52B of the stoppers 52 (see FIG. 7) abut against a side surface of theupper plate 32A of theclip 32 after theclip 32 has been mounted to theseat 48, thestoppers 52 function to prevent theclip 32 from slipping. Thus, there is not the nuisance of having to remount theclip 32 on theseat 48 if theclip 32 inadvertently comes off of theseat 48 at the time thevisor cover 12 is mounted to theframe 16 once theclip 32 has been mounted to theseat 48. As a result, assembly of the visor cover can be improved with the present embodiment. - Although a case in which the
visor cover 12 is held by theframe 16 is described in the above embodiments, the present invention is not limited to the same. For example, the present invention may be applied to thevisor rim 14 or to both thevisor cover 12 and thevisor rim 14. - That is, in a case in which the
seat 26 is formed integrally with thevisor cover 12 and aseparate clip 32 is attached to theseat 26 as in the above embodiments, thevisor cover 12 is assembled to theframe 16 or thevisor rim 14 via theclip 32. Alternatively, in a case in which theseat 26 is formed integrally with thevisor rim 14 and aseparate clip 32 is attached to theseat 26, thevisor rim 14 is assembled to theframe 16 or thevisor cover 12. Further, when thevisor cover 12 and thevisor rim 14 are both formed integrally with theseat 26 and aseparate clip 32 is mounted to each, thevisor cover 12 and thevisor rim 14 are assembled to theframe 16. - Although a case in which the
frame 16 is disposed between thevisor cover 12 and thevisor rim 14 is described in the above embodiments, theframe 16 may be omitted. - In the second embodiment described above, the
ribs 50 are formed as “restricting portions” at thetop wall 48B of theseat 48. However, the present invention is not limited to the same, and examples of the restricting portions include various structures. For instance, as described in conjunction with the second embodiment, the pair ofside walls 48A that are abutted by side surfaces of thelower plate 32B of theclip 32 is also a kind of restricting portion. Further, a rib formed at the back side of the upper surface of thetop wall 48B (i.e., opposite the pair of stoppers 52) may also serve as a restricting portion, since theupper plate 32A of theclip 32 is restricted from rotating by the rib and thestoppers 52. Moreover, theclip 32 can also be prevented from rotating by, for example, forming at an outer periphery of the mountingportion 32C of theclip 32 one or more protrusions that protrude outward in a radial direction and forming in an inner peripheral surface of the clip-insertion hole 28 of theseat 26 or the seat 48 a slit into which the protrusion can be inserted, so that the protrusion may fit into the slit when theclip 32 is mounted on theseat 26 or theseat 48. - Although the
resin clip 32 is used in the above embodiments, a material other than metal may also be used for the clip as long as quality and effects which are the same as those of theclip 32 are obtained. - As described above, a structure for holding a visor for a door mirror device, which structure has the excellent effect of being able to obtain sufficient holding power over a long period of time, can be obtained with the present invention.
Claims (18)
1. A structure for holding a visor for a door mirror device, the structure including a resin visor cover that forms a front outer casing of the device and a resin visor cover that forms a rear outer casing of the device and connects to the visor cover, and for holding at least one of the visor cover and the visor rim, the structure comprising:
a seat provided at an inner side of at least one of the visor cover and the visor rim; and
a clip that is formed separately from the seat, is mounted to the seat, and elastically engages with one of the visor cover, the visor rim, and a frame disposed between the visor cover and the visor rim.
2. The structure for holding a visor for a door mirror device according to , wherein:
claim 1
the seat has a top wall in which a clip-engaging hole and an assembly notch that communicates with the clip-engaging hole are formed; and
the clip has a pair of plates that nip the top wall in a state in which the clip is mounted in the clip-engaging hole.
3. The structure for holding a visor for a door mirror device according to , wherein the seat has a hollow, substantially cubic configuration and is structured by side walls that together form a substantially U-shaped configuration when seen in planar cross section and the top wall that joins the upper ends of the side walls.
claim 2
4. The structure for holding a visor for a door mirror device according to , wherein a distance between the pair of plates of the clip is set to be substantially equal a thickness of the top wall of the seat.
claim 2
5. The structure for holding a visor for a door mirror device according to , wherein the clip has a mounting portion that connects the pair of plates at a center of the plates.
claim 2
6. The structure for holding a visor for a door mirror device according to , wherein the mounting portion has an outer diameter substantially corresponding with an inner diameter of the clip-engaging hole formed in the top wall.
claim 5
7. The structure for holding a visor for a door mirror device according to , wherein the clip further comprises an elastically deformable claw having a substantially T-shaped configuration when seen in side view.
claim 6
8. The structure for holding a visor for a door mirror device according to , wherein the clip is formed by a material having excellent heat resistance and resistance to cracks caused by impregnation of a solvent.
claim 7
9. The structure for holding a visor for a door mirror device according to , wherein the claw of the clip may be elastically-contracted only in a fixed direction.
claim 8
10. The structure for holding a visor for a door mirror device according to , wherein a restricting portion that serves as a rotation-preventing function to the clip when the clip is mounted on the seat is provided on at least one of the seat and the clip.
claim 1
11. The structure for holding a visor for a door mirror device according to , wherein a restricting portion that serves as a rotation-preventing function to the clip when the clip is mounted on the seat is provided on at least one of the seat and the clip.
claim 2
12. The structure for holding a visor for a door mirror device according to , wherein a restricting portion that serves as a rotation-preventing function to the clip is provided at the top wall of the seat, with the restricting portion abutting sides of the plate that makes contact with an upper surface of the top wall in a state in which the clip is mounted in the clip-engaging hole.
claim 2
13. The structure for holding a visor for a door mirror device according to , wherein a stopper for preventing the clip from becoming dismounted from the seat is provided at each side of the assembly notch in the top wall of the seat.
claim 2
14. The structure for holding a visor for a door mirror device according to , wherein a stopper for preventing the clip from becoming dismounted from the seat is provided at each side of the assembly notch in the top wall of the seat.
claim 12
15. The structure for holding a visor for a door mirror device according to , wherein the restricting portion is a pair of ribs formed parallel to each other at sides of the upper surface of the top wall.
claim 14
16. The structure for holding a visor for a door mirror device according to , wherein a distance between opposing inner surfaces of the pair of ribs is substantially equal to a transverse direction dimension of the upper plate of the clip.
claim 15
17. The structure for holding a visor for a door mirror device according to , wherein a cross section of the stopper has a substantially trapezoidal configuration and the stopper has a tapered surface to serve as a guide when the clip is mounted to the seat.
claim 13
18. The structure for holding a visor for a door mirror device according to , wherein a cross section of the stopper has a substantially trapezoidal configuration and the stopper has a tapered surface to serve as a guide when the clip is mounted to the seat.
claim 16
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000-113678 | 2000-04-14 | ||
JP2000113678A JP2001294087A (en) | 2000-04-14 | 2000-04-14 | Visor holding structure for door mirror device |
Publications (2)
Publication Number | Publication Date |
---|---|
US20010030445A1 true US20010030445A1 (en) | 2001-10-18 |
US6371550B2 US6371550B2 (en) | 2002-04-16 |
Family
ID=18625604
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/827,240 Expired - Fee Related US6371550B2 (en) | 2000-04-14 | 2001-04-06 | Structure for holding visor for door mirror device |
Country Status (2)
Country | Link |
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US (1) | US6371550B2 (en) |
JP (1) | JP2001294087A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20090019674A1 (en) * | 2007-07-09 | 2009-01-22 | Toyoda Gosei Co., Ltd. | Clip attaching seat of vehicular interior molded product |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4009177B2 (en) | 2002-10-25 | 2007-11-14 | 株式会社村上開明堂 | Vehicle door mirror |
US7179013B2 (en) * | 2003-05-30 | 2007-02-20 | Newfrey Llc | Self centering sill plate retainer with opposing wings |
US7272873B2 (en) * | 2003-05-09 | 2007-09-25 | Newfrey Llc | Sill plate retainer |
US7186051B2 (en) * | 2003-05-09 | 2007-03-06 | Newfrey Llc | Metal/plastic insert molded sill plate fastener |
US20080144204A1 (en) * | 2006-12-19 | 2008-06-19 | Ford Global Technologies, Llc | Fixed exterior automotive mirror with two-piece bracket |
US10222580B2 (en) * | 2013-02-21 | 2019-03-05 | Plx, Inc. | Mounts for an optical structure having a grooved protruding member with a damping ring disposed in or on the groove and methods of mounting an optical structure using such mounts |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB958572A (en) * | 1959-08-25 | 1964-05-21 | William Edward O Shei | Improvements in or relating to rear viewing mirrors |
US4930742A (en) * | 1988-03-25 | 1990-06-05 | Donnelly Corporation | Rearview mirror and accessory mount for vehicles |
JPH04137938U (en) * | 1991-06-19 | 1992-12-22 | 株式会社東海理化電機製作所 | vehicle door mirror |
US6089523A (en) * | 1997-08-29 | 2000-07-18 | Lear Automative Dearborn, Inc. | Integral mirror bracket using gas assist |
US6244558B1 (en) * | 1999-02-16 | 2001-06-12 | Richard A. Castle | Mounting device or catch |
US6213537B1 (en) * | 1999-06-18 | 2001-04-10 | Prince Technology Corp | Mirror trim panel |
-
2000
- 2000-04-14 JP JP2000113678A patent/JP2001294087A/en active Pending
-
2001
- 2001-04-06 US US09/827,240 patent/US6371550B2/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20090019674A1 (en) * | 2007-07-09 | 2009-01-22 | Toyoda Gosei Co., Ltd. | Clip attaching seat of vehicular interior molded product |
Also Published As
Publication number | Publication date |
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JP2001294087A (en) | 2001-10-23 |
US6371550B2 (en) | 2002-04-16 |
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