TWI721311B - 於製造一半導體裝置時用於相對氮化鈦選擇性移除氮化鉭的蝕刻組合物 - Google Patents
於製造一半導體裝置時用於相對氮化鈦選擇性移除氮化鉭的蝕刻組合物 Download PDFInfo
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- TWI721311B TWI721311B TW107129555A TW107129555A TWI721311B TW I721311 B TWI721311 B TW I721311B TW 107129555 A TW107129555 A TW 107129555A TW 107129555 A TW107129555 A TW 107129555A TW I721311 B TWI721311 B TW I721311B
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- acid
- weight
- fluoride
- water
- etching solution
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- 238000005530 etching Methods 0.000 title claims abstract description 59
- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 title claims abstract description 50
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 title claims abstract description 42
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- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims abstract description 42
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- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims abstract description 28
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- 239000003960 organic solvent Substances 0.000 claims abstract description 17
- -1 fluoride quaternary Ammonium Chemical class 0.000 claims description 35
- 239000002253 acid Substances 0.000 claims description 32
- 238000000034 method Methods 0.000 claims description 25
- 125000003703 phosphorus containing inorganic group Chemical group 0.000 claims description 21
- 150000003839 salts Chemical class 0.000 claims description 19
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- 239000002904 solvent Substances 0.000 claims description 11
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 8
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- FPGGTKZVZWFYPV-UHFFFAOYSA-M tetrabutylammonium fluoride Chemical compound [F-].CCCC[N+](CCCC)(CCCC)CCCC FPGGTKZVZWFYPV-UHFFFAOYSA-M 0.000 claims description 4
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- 125000004178 (C1-C4) alkyl group Chemical group 0.000 claims description 3
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- UEZVMMHDMIWARA-UHFFFAOYSA-N Metaphosphoric acid Chemical compound OP(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-N 0.000 claims description 3
- 150000001298 alcohols Chemical class 0.000 claims description 3
- XPPKVPWEQAFLFU-UHFFFAOYSA-N diphosphoric acid Chemical compound OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 claims description 3
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- MPNNOLHYOHFJKL-UHFFFAOYSA-N peroxyphosphoric acid Chemical compound OOP(O)(O)=O MPNNOLHYOHFJKL-UHFFFAOYSA-N 0.000 claims description 3
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 claims description 3
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- 239000001089 [(2R)-oxolan-2-yl]methanol Substances 0.000 claims description 2
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- BZWNJUCOSVQYLV-UHFFFAOYSA-H trifluoroalumane Chemical compound [F-].[F-].[F-].[F-].[F-].[F-].[Al+3].[Al+3] BZWNJUCOSVQYLV-UHFFFAOYSA-H 0.000 claims description 2
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- AZSFNUJOCKMOGB-UHFFFAOYSA-N cyclotriphosphoric acid Chemical compound OP1(=O)OP(O)(=O)OP(O)(=O)O1 AZSFNUJOCKMOGB-UHFFFAOYSA-N 0.000 claims 2
- DEABKUXHJMKNIX-UHFFFAOYSA-N CCN(CC)CC.CF Chemical compound CCN(CC)CC.CF DEABKUXHJMKNIX-UHFFFAOYSA-N 0.000 claims 1
- KVBCYCWRDBDGBG-UHFFFAOYSA-N azane;dihydrofluoride Chemical compound [NH4+].F.[F-] KVBCYCWRDBDGBG-UHFFFAOYSA-N 0.000 claims 1
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- 239000010703 silicon Substances 0.000 description 9
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- 235000012431 wafers Nutrition 0.000 description 7
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- 239000002738 chelating agent Substances 0.000 description 6
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
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- 238000011161 development Methods 0.000 description 4
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 3
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K13/00—Etching, surface-brightening or pickling compositions
- C09K13/04—Etching, surface-brightening or pickling compositions containing an inorganic acid
- C09K13/08—Etching, surface-brightening or pickling compositions containing an inorganic acid containing a fluorine compound
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K13/00—Etching, surface-brightening or pickling compositions
- C09K13/04—Etching, surface-brightening or pickling compositions containing an inorganic acid
- C09K13/06—Etching, surface-brightening or pickling compositions containing an inorganic acid with organic material
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
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- H01L21/02043—Cleaning before device manufacture, i.e. Begin-Of-Line process
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- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
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- H—ELECTRICITY
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Abstract
本文描述出一種包含水、磷酸溶液(水性)、氟離子來源及水溶混性有機溶劑的蝕刻溶液。此組合物在上面具有TaN/TiN此等材料的微電子裝置之製造期間能有用地選擇性移除氮化鉭且超過氮化鈦。
Description
相關申請案之相互參照 本申請案主張2017年8月25日提出的美國臨時申請案62/550,474之優先權,其整體內容於此以參考之方式併入本文用於全部允許的目的。
發明領域 本發明係關於一種使用於半導體裝置製造的水性蝕刻溶液。更特別是,本發明提供一種增加在複合式半導體裝置中之氮化鉭膜對氮化鈦膜的蝕刻選擇性之水性蝕刻溶液。
因為半導體工業在尋求較高元件密度、較高性能及較低成本上已發展至奈米技術方法的結點,來自製造與設計問題二者之挑戰已產生三維設計的發展,諸如Fin FET。Fin FET裝置係一種多閘極結構型式,其典型包括具有高縱深比的半導體鰭片且於其中形成半導體電晶體裝置的通道及源極/汲極區。在該鰭狀結構上面及沿著其側邊形成(例如,纏繞)閘極,其使用優點為增加通道及源極/汲極區的表面積以製造出較快、更可信賴及較好控制的半導體電晶體裝置。在某些裝置中,在Fin FET裝置的源極/汲極區域中使用應變材料,例如,摻雜磷的含矽磊晶積層。
該閘極堆疊典型包括一第一非晶矽或多晶矽層,其在一閘極介電層的頂端表面上形成且通常已知為未摻雜的多晶矽;一n-型式第二多晶矽或非晶矽層,其在該未摻雜的多晶矽或非晶矽層之頂端表面上形成,以便在該閘極金屬層中建立想要的功函數,其中該金屬層係在壓應力下於該第二多晶矽或非晶矽層的頂端表面上形成;及一第三多晶矽或非晶矽層,其在該金屬層的頂端表面上形成以提供一用於隨後形成金屬矽化物的矽表面。該具壓應力的金屬可係氮化鈦(TiN)、氮化鉭(TaN)、鎢(W)、鉬(Mo)或在NMOS電晶體的通道區域中產生拉應力的另一種金屬,其係在該下層多晶矽或非晶矽與該上層多晶矽或非晶矽間減低摻雜物擴散且與在IC製造中所使用的退火方法相容。在包括NMOS及PMOS電晶體二者的互補式金氧半導體(CMOS) IC中,該n-型式多晶矽層與金屬層係於NMOS電晶體區域中圖形化,同時該第一多晶矽或非晶矽層及第三多晶矽或非晶矽層係於NMOS及PMOS電晶體區域二者中圖形化。典型使用蝕刻方法來減低在NMOS與PMOS電晶體的閘極堆疊間之高度差異,以使該閘極圖案光微影光刻加工容易。
當Finfet金屬閘極結構使用TaN及TiN二者來達成某些功能性時,經常需要蝕刻一種材料且超過另一種。例如,在某些NMOS裝置的製造期間,必需蝕刻TaN及在TiN處停止,但是使用習知的溼式蝕刻組合物非常難以在TiN上停止。典型來說,增加氧化劑的組合物,例如,會增加TaN的蝕刻速率,但是此亦會增加TiN的蝕刻速率及損傷該層。此外,在技藝中對TaN的蝕刻選擇性可超過TiN之溼式蝕刻化學組成有需求。
在一個態樣中,本發明提供一種合適於從微電子裝置中選擇性移除TaN且超過TiN的蝕刻溶液,其包含:水、含磷無機酸或其鹽、氟離子來源及水溶混性有機溶劑。
在另一個態樣中,本發明提供一種合適於從微電子裝置中選擇性移除TaN且超過TiN之蝕刻溶液,其包含:水、磷酸或其鹽、氟離子來源及水溶混性有機溶劑。
在另一個態樣中,提供一種蝕刻組合物,其包含水、約0.5%至約50重量%的含磷無機酸(純淨)、約0.01%至約20重量%的氟離子來源(純淨)及約1至約50重量%的水溶混性有機溶劑。
在另一個態樣中,提供一種蝕刻組合物,其包含水、約0.5%至約35重量%或約1%至約25重量%的含磷無機酸(純淨)、約0.01%至約10重量%或約0.1%至約10重量%的氟離子來源(純淨)、及約1至約40重量%或約1至約30重量%的水溶混性有機溶劑。任擇地,本發明的組合物可以下列描述的任何量或以下列描述的量之任何組合包含這些及其它組分。
在另一個態樣中,本發明提供一種選擇性提高在包含TaN及TiN的微電子裝置中之TaN相對於TiN的蝕刻速率之方法,該方法其步驟包括:讓該包含TaN及TiN的微電子裝置與一包含水、含磷無機酸或其鹽或磷酸或其鹽、氟離子來源及水溶混性有機溶劑之水性組合物接觸;及在至少部分移除氮化鉭後,沖洗該微電子裝置,其中該氮化鉭對氮化鈦之蝕刻選擇性係大於3、或大於5、或大於8、或大於10、或大於15、或大於20、或大於25、或大於30。本發明的任何組合物皆可使用在本發明之方法中。在某些具體實例中,會想要提供少於1埃/分鐘的TiN蝕刻速率,或少於0.8埃/分鐘,或少於0.6埃/分鐘,或少於0.4埃/分鐘,或少於0.2埃/分鐘。
本發明的具體實例可單獨或彼此組合著使用。
於本文中所引用的全部參照,包括公告、專利申請案及專利藉此以參考方式併入本文至如若每篇參照係各別及特別指示出係以參考方式併入本文及至其全文係如於本文中提出般相同的程度。
除非其它方面於本文中有指示出或於上下文中有明確矛盾,否則在描述出本發明之上下文中(特別在下列申請專利範圍的上下文中)所使用的用語「一」及「一種」及「該」及類似指示用字欲解釋為涵蓋單數及複數二者。除非其它方面有提到,否則用語「包含(comprising)」、「具有(having)」、「包括(including)」及「包括(containing)」係解釋為開放式用語(即,意謂著「包括但不限於」)。除非其它方面於本文中有指示出,否則於本文中的值範圍之列舉全然意欲提供作為各別指出每個分別值係落在該範圍內的速記方法,及每個分別值係併入該專利說明書中如若其各別於本文中敘述般。除非其它方面於本文中有指示出或其它方面於上下文中有明確矛盾,否則於本文中所描述的全部方法可以任何合適的順序進行。除非其它方面有主張,否則於本文中所提供的任何及全部實施例或範例性文字(例如,「諸如」)之使用全然意欲較好地闡明本發明及不在本發明之範圍上引起限制。在本專利說明書中並無文字應該解釋為指示出任何未主張的元素作為實行本發明之基本。在本專利說明書及申請專利範圍中所使用的用語「包含」包括「基本上由...組成」及「由...組成」之更窄義的文字。
於本文中描述出之本發明的具體實例包括由發明家已知用以進行本發明的最好模式。那些具體實例之變化可由一般熟悉此技藝之人士在讀取前述說明後變明瞭。本發明家預計熟悉人士將如適當地使用此等變化,及其它方面本發明家意欲非如本文所特別描述般實行本發明。此外,本發明包括在到此為止所附加如由適用法律所准許的申請專利範圍中所敘述之主題的全部改質及同等物。再者,除非其它方面於本文中有指示出或其它方面於上下文中有明確矛盾,否則本發明包括上述元素在其可能的全部變化中之任何組合。
本發明廣泛關於一種組合物,其在上面具有TaN/TiN此等材料之微電子裝置的製造期間能有用地選擇性移除TaN且超過TiN。
將要了解的是,當用語「矽」係以一材料沈積在微電子裝置上時,其將包括多晶矽。
為了參照容易,「微電子裝置」或「半導體裝置」係與經製造以使用於微電子、積體電路或電腦晶片應用的半導體基材(例如,晶圓)、平板顯示器、相位改變記憶元件、太陽能面板及包括太陽能基材的其它產品、光電伏特計及微電機系統(MEMS)相應。該太陽能基材包括但不限於矽、非晶矽、多晶矽、單晶矽、CdTe、硒化銅銦、硫化銅銦及在鎵上的砷化鎵。該太陽能基材可經摻雜或未摻雜。要瞭解的是,用語「微電子裝置」不意欲以任何方式限制及包括最終將變成微電子裝置或微電子組合之任何基材。
「複合式半導體裝置」或「複合式微電子裝置」意謂著該裝置具有多於一種材料及/或層及/或部分的層存在於一不導電基材上。該等材料可包含高K介電質、及/或低K介電質、及/或障壁材料、及/或覆蓋材料、及/或金屬層、及/或由熟悉人士已知的其它。
如於本文中所定義,「低K介電材料」係與在積層的微電子裝置中使用作為介電材料之任何材料相應,其中該材料具有介電常數低於約3.5。較佳的是,該低K介電材料包括低極性材料,諸如含矽的有機聚合物、含矽的混雜有機/無機材料、有機矽酸鹽玻璃(OSG)、TEOS、氟化的矽酸鹽玻璃(FSG)、二氧化矽及摻雜碳的氧化物(CDO)玻璃。要瞭解的是,該低K介電材料可具有不同的密度及不同的多孔洞性。
如於本文中所定義,「高K介電材料」指為具有高介電常數K的材料(如與二氧化矽比較)。該高K介電質可使用來置換微電子裝置的二氧化矽閘極介電質或其它介電層。該高K材料可係二氧化鉿(HfO2
)、氧氮化鉿(HfON)、二氧化鋯(ZrO2
)、氧氮化鋯(ZrON)、氧化鋁(Al2
O3
)、氧氮化鋁(AlON)、氧化鉿矽(HfSiO2
)、氧化鉿鋁(HfAlO)、氧化鋯矽(ZrSiO2
)、二氧化鉭(Ta2
O5
)、氧化鋁、Y2
O3
、La2
O3
、氧化鈦(TiO2
)、摻雜鋁的二氧化鉿、鉍鍶鈦(BST)或鉑鋯鈦(PZT)。
如於本文中所定義,用語「障壁材料」與在技藝中使用來密封該金屬線例如銅互連線,以最小化該金屬例如銅擴散進該介電材料中之任何材料相應。較佳的障壁層材料包括鉭、鈦、釕、鉿及其它耐火性金屬、及其氮化物及矽化物。
「實質上無」於本文中係定義為少於0.001重量%。「實質上無」亦包括0.000重量%。用語「無」意謂著0.000重量%。
如於本文中所使用,「約」意欲與所描述的值之±5%相應。在全部此等組合物中,其中該組合物的特定組分係就包括零下限之重量百分比範圍來進行討論,將要了解的是,此等組分可於該組合物的多個特定具體實例中存在或缺乏,及在此等組分係存在的例子中,它們可以低如0.001重量百分比之濃度呈現,以使用此等組分之組合物的總重量為基準。要注意的是,該等組分的全部百分比皆係重量百分比及係以該組合物的總重量,也就是說,100%為基準。
在此態樣的廣泛實行中,本發展之蝕刻溶液包含下列、基本上由下列組成或由下列組成:水、磷酸溶液(水性)、氟離子來源及水溶混性有機溶劑。
在某些具體實例中,於本文中所揭示出的蝕刻溶液組合物係調配成實質上無氧化劑,諸如例如,過氧化物化合物。因此,在某些具體實例中,該蝕刻溶液組合物係無過氧化氫。
於本文中所使用的標題不意欲限制,而是,包括其係僅用於組織用目的。 水
本發展之蝕刻組合物係水性基底,因此包含水。在本發明中,水以多種方式作用,諸如例如,溶解該組合物之一或多種組分、作為該等組分之載劑、作為移除殘餘物輔助、作為該組合物之黏度改質劑及作為稀釋劑。較佳的是,在該清洗組合物中所使用之水係去離子(DI)水。該水可單獨或以加入至該組合物的其它組分,諸如加入至該組合物的水性磷酸及/或水性氟離子來源之水溶液部分加入至該組合物。在下一段中所描述之水範圍包括在該組合物中來自任何來源的全部水。
咸信對大部分應用來說,在該組合物中的水之重量百分比將以開始及結束點係選自於下列數字群之範圍呈現:0.5、1、5、10、15、20、25、30、40、45、48、50、55、58、60、62、65、68、70、75、80、85、90及95。可使用在該組合物中的水範圍實施例包括例如約0.5%至約60重量%,或約1%至約60重量%的水;或約0.5%至約40重量%,或約1%至約25重量%,或約1%至約20重量%,或約1%至約15重量%,或約5%至約20重量%,或約5至約15重量%的水;或約40至約70重量%,或約45%至約75重量%的水;或約40%至約60重量%,或約45%至約65重量%,或約50%至約70重量%,或約50%至約65重量%,或約40%至約75重量%,或約30重量%至約75重量%的水。本發明的又其它較佳具體實例可包括達成其它成分之想要的重量百分比之水量。 含磷無機酸
本發明的蝕刻組合物包含一含磷無機酸或其鹽。該含磷無機酸主要作用為蝕刻氮化鉭(TaN)。該含磷無機酸的實施例包括例如磷酸(H3
PO4
)、次磷酸(H3
PO2
)、亞磷酸(H3
PO3
)、連二磷酸(H4
P2
O6
)、偏磷酸(HPO3
)、過氧磷酸(H3
PO5
)及其鹽。該鹽的實施例包括磷酸的鈉鹽,諸如NaH2
PO4
、Na2
HPO4
。該含磷無機酸亦包括例如二或更多個正磷酸分子係藉由縮合、藉由消除水連結成較大分子的那些。因此,可獲得一系列聚磷酸,其實施例包括焦磷酸(H2
P2
O7
)、三聚磷酸(H5
P3
O10
)、四聚磷酸(H6
P4
O13
)、三偏磷酸(H3
P3
O9
)及磷酸酐(P4
O10
)。
在某些具體實例中,使用磷酸。可使用商業等級磷酸。典型來說,該可商業購得的磷酸可以80%至85%水溶液獲得。在較佳的具體實例中,使用電子等級磷酸溶液,其中此電子等級溶液典型具有粒子計數低於100粒子/毫升,及其中該粒子尺寸係小於或等於0.5微米;及金屬離子係以每升水準低於每百萬的份數至每億的份數存在於該酸中,例如,1 ppm或較少。除了可能加入的氫氟酸外,並無其它酸諸如硝酸或硫酸或其混合物加入至本發明的組合物。在某些具體實例中,可加入HF作為氟離子來源。
本發明的組合物實質上無或無其它氧化劑,諸如例如,過氧化物化合物。因此,本發明的組合物實質上無或無過氧化物化合物,諸如例如,過氧化氫、過硫酸鹽(例如,單過硫酸鹽及二過硫酸鹽)、過碳酸鹽、及其酸、及其鹽、及其混合物。
本發明的組合物較佳為亦實質上無或無其它氧化劑,諸如例如,氧化的鹵化物(例如,碘酸鹽、過碘酸鹽、及其酸、及其混合物、及其類似物)、過硼酸、過硼酸鹽、過碳酸鹽、過氧酸(例如,過醋酸、過苯甲酸、其鹽、其混合物及其類似物)、過錳酸鹽、鈰化合物、亞鐵氰化物(例如,亞鐵氰化鉀)、其混合物及其類似物。
在某些具體實例中,該含磷無機酸或其鹽的重量百分比(以純淨組合物為基準)將在具有開始及結束點係選自於下列之數字群的範圍內:0.5、1、4、5、6、8、10、15、20、25、30、35、40、45、48、50、55、58、60、62、65、68、70、75及80。在該組合物中的含磷無機酸範圍之實施例有約5%至約80重量%,或約10%至約80重量%,或約0.5%至約35重量%,或約20%至約70重量%,或約30%至約60重量%,或35%至約50重量%,或約1至約40%,或約1至約25%,或約1至約20%,或約5至約20%,或約5至約15重量%。在某些具體實例中,該含磷無機酸的量將包含該組合物之約10%至約50重量%。 氟離子來源
本揭示的蝕刻組合物亦包含一或多種氟離子來源。氟離子主要作用為輔助移除TaN。提供根據本發明之氟離子來源的典型化合物有氫氟酸、氟化銨、氟化四級銨,諸如例如,氟硼酸鹽、氟硼酸、四氟硼酸四丁基銨、六氟化鋁、及具有下式之脂肪族一級、二級或三級胺的氟化物鹽: R1
NR2
R3
R4
F, 其中R1
、R2
、R3
及R4
各別代表H或(C1
-C4
)烷基。典型來說,在R1
、R2
、R3
及R4
基團中的總碳原子數係12個碳原子或較少。該脂肪族一級、二級或三級胺的氟化物鹽之實施例有諸如例如氟化四甲基銨、氟化四乙基銨、氟化甲基三乙基銨及氟化四丁基銨。
在選擇氟離子來源時,應該要考慮到該來源釋放出離子時是否會相反地影響欲清潔的表面。例如,在清洗半導體元件時,於該清洗組合物中存在有鈉或鈣離子可在元件表面上具有副作用。在某些具體實例中,該氟離子來源係氟化銨。
咸信對大部分應用來說,在該清洗組合物中使用作為氟離子來源之化合物量將包含約0.01至約8重量%,或約0.01至約7重量%的40%氟化銨溶液或其化學計量當量。較佳的是,該化合物包含約0.02至約8重量%,更佳為約0.02至約6重量%,又更佳為約1至約8重量%,及最佳為約0.025%至約5重量%的約40%氟化銨溶液。在某些具體實例中,該組合物將包含約0.01至約8重量%,或約0.01至約7重量%的氟離子來源,其可由40%氟化銨溶液提供。較佳的是,該化合物包含約0.02至約6重量%的氟離子來源,及最佳為約0.025%至約5%,或約0.04至約2.5重量%的氟離子來源,或約0.05至約15重量%的40%氟化銨溶液,最佳為約0.0625%至約12.5%,或約0.1至約6.25重量%的40%氟化銨溶液。然而,應要瞭解的是,所使用之氟離子量典型將依欲清潔的特別基材而定。例如,在某些清洗應用中,當清洗包含對氟化物蝕刻具有高抗性之介電材料的基材時,該氟離子量可相當高。相反地,在其它應用中,例如,當清洗包含對氟化物蝕刻具有低抗性之介電材料的基材時,該氟離子量應該相當低。
為了清楚的目的,僅以加入的氟離子來源(純淨)為基準,在該清洗組合物中之氟離子來源量可包含在具有開始及結束點係選自於下列所列出的重量百分比範圍內之重量百分比:0.001、0.0016、0.002、0.0025、0.004、0.008、0.01、0.04、0.05、0.1、0.4、0.6、1、2、2.4、2.8、3、3.2、5、6、10、12、15及20。例如,在該組合物中之氟離子來源(純淨)量可係約0.004至約3.2重量%,或約0.004至約2.8重量%。該組合物可包含約0.008至約3.2重量%,或約0.008至約2.4重量%,或約0.4至約3.2重量%,或約0.01%至約2重量%,或0.01%至約10重量%,或0.01%至約5重量%的氟離子來源。在某些具體實例中,該組合物將包含約0.004至約3.2重量%的氟離子來源。該組合物可包含氟離子來源,或約0.001%至約2%,或約0.0016至約1重量%的氟離子來源,或約0.002至約6重量%,或約0.0025%至約5%,或約0.04至約0.025重量%。在更其它具體實例中,該組合物可包含約0.05至約20重量%,或約0.1至約15%,或約0.1至約20,或約0.01至約20,或約0.1至約10%,或約0.1至約5%,或約0.6至約12%,或約1%至約20%,或約1至約15%,或約1至約10重量%的氟離子來源,以加入的純淨氟離子來源為基準。 水溶混性溶劑
本發明的蝕刻組合物包含一水溶混性溶劑。可使用的水溶混性有機溶劑之實施例有乙二醇、丙二醇、丁基二甘醇、1,4-丁二醇、三丙二醇甲基醚、丙二醇丙基醚、二甘醇正丁基醚(例如,可在商業稱號Dowanol DB下商業購得)、己基氧基丙基胺、聚(氧基伸乙基)二胺、二甲基亞碸、四氫糠基醇、甘油、醇類、亞碸類或其混合物。較佳的溶劑有醇、雙醇或其混合物。最佳的溶劑有雙醇,諸如例如,丙二醇。
在本發明的某些具體實例中,該水溶混性有機溶劑可包含二醇醚。該二醇醚的實施例包括乙二醇單甲基醚、乙二醇單乙基醚、乙二醇單丁基醚、乙二醇二甲基醚、乙二醇二乙基醚、二甘醇單甲基醚、二甘醇單乙基醚、二甘醇單丙基醚、二甘醇單異丙基醚、二甘醇單丁基醚、二甘醇單異丁基醚、二甘醇單苄基醚、二甘醇二甲基醚、二甘醇二乙基醚、三甘醇單甲基醚、三甘醇二甲基醚、聚乙二醇單甲基醚、二甘醇甲基乙基醚、三甘醇乙二醇單甲基醚醋酸酯、乙二醇單乙基醚醋酸酯、丙二醇甲基醚醋酸酯、丙二醇單甲基醚、丙二醇二甲基醚、丙二醇單丁基醚、丙二醇、單丙基醚、二丙二醇單甲基醚、二丙二醇單丙基醚、二丙二醇單異丙基醚、二伸丙基單丁基醚、二丙二醇二異丙基醚、三丙二醇單甲基醚、1-甲氧基-2-丁醇、2-甲氧基-1-丁醇、2-甲氧基-2-甲基丁醇、1,1-二甲氧基乙烷及2-(2-丁氧基乙氧基)乙醇。
咸信對大部分應用來說,在該組合物中之水溶混性有機溶劑量可在具有開始及結束點係選自於下列所列出之重量百分比範圍內:0.5、1、5、7、12、15、20、30、35、40、50、59.5、65、68及70。此溶劑範圍之實施例包括該組合物的約0.5%至約59.5重量%、或約1%至約50重量%、或約1%至約40重量%、或約0.5%至約30重量%、或約1%至約30重量%、或約5%至約30重量%、或約5%至約15重量%、或約7%至約12重量%。 選擇性成分
本發明的蝕刻組合物亦可包括一或多種下列添加劑:螯合劑、界面活性劑、化學改質劑、染料、滅菌劑及其它添加劑。該添加劑可加入的程度為它們不會相反地影響該組合物之性能。
可使用在該蝕刻組合物中的另一種選擇性成份係金屬螯合劑,其可作用以增加該組合物將金屬保留在溶液中及提高該金屬殘餘物溶解的能力。對此目的有用的螯合劑之典型實施例有下列有機酸及其異構物及鹽:乙二胺四醋酸(EDTA)、丁二胺四醋酸、(1,2-環己二胺)四醋酸(CyDTA)、二伸乙基三胺五醋酸(DETPA)、乙二胺四丙酸、(羥乙基)乙二胺三醋酸(HEDTA)、N,N,N’,N’-乙二胺四(伸甲基膦)酸(EDTMP)、三伸乙基四胺六醋酸(TTHA)、1,3-二胺基-2-羥基丙烷-N,N,N’,N’-四醋酸(DHPTA)、甲基亞胺基二醋酸、伸丙基二胺四醋酸、硝基三醋酸(NTA)、檸檬酸、酒石酸、葡萄糖酸、糖質酸、甘油酸、草酸、酞酸、馬來酸、扁桃酸、丙二酸、乳酸、水楊酸、沒食子酸丙酯、焦棓酚、8-羥基喹啉及半胱胺酸。較佳的螯合劑有胺基羧酸,諸如EDTA、CyDTA;及胺基膦酸,諸如EDTMP。
咸信該螯合劑若存在時,其在該組合物中的量將係約0.1重量%至約10重量%,較佳量為該組合物的約0.5重量%至約5重量%。
在某些具體實例中,本發明的組合物將無或實質上無任何或全部上述列出的螯合劑加入至該組合物。
可在該清洗組合物中包括習知量的其它普通已知組分,諸如染料、界面活性劑、滅菌劑等等,例如,其量最高總共係該組合物的約5重量%。
在某些具體實例中,本發明的組合物將無或實質上無染料、界面活性劑及/或滅菌劑之任何或全部。
在某些具體實例中,於本文中所揭示出的蝕刻溶液組合物係調配成實質上無或無無機鹼及/或氫氧化四級銨,例如,該組合物可實質上無或無下列之一或多種:氫氧化四甲基銨、氫氧化四乙基銨、氫氧化甲基三乙基銨及/或氫氧化四丁基銨。在某些具體實例中,該組合物可實質上無或無下列之一或多種:氫氧化物、金屬氫氧化物,諸如KOH、或LiOH、或NaOH。在其它具體實例中,除了一或多種含氟化合物外,該組合物可實質上無或無含鹵化物化合物,例如,其可實質上無或無含溴、氯或碘化合物之一或多種。在其它具體實例中,該組合物可實質上無或無磺酸、及/或硫酸、及/或硝酸、及/或鹽酸。在其它具體實例中,該組合物可實質上無或無硫酸鹽、及/或硝酸鹽、及/或亞硫酸鹽、及/或亞硝酸鹽。在其它具體實例中,該組合物可實質上無或無氫氧化銨及/或乙基二胺。在其它具體實例中,該組合物可實質上無或無含鈉化合物、及/或含鈣化合物、及/或含錳化合物、或含鎂化合物、及/或含鉻化合物、及/或含硫化合物、及/或含鉬化合物。在其它具體實例中,該組合物可實質上無或無過氧化合物,即,包含至少一個過氧基團(-O-O-)的化合物,諸如過氧化物、及/或過硫酸鹽、及/或過碳酸鹽、及/或其酸、及/或其鹽、及/或其混合物。在其它具體實例中,該組合物可無或實質上無下列之一或多種(單獨或與在此段中的任何其它組分組合):碘酸鹽、過碘酸鹽、過硼酸、過硼酸鹽、過氧酸(例如,過醋酸、過苯甲酸)、過錳酸鹽、鈰化合物、亞鐵氰化物(例如,亞鐵氰化鉀)、或其鹽、或其混合物、及其類似物。本發明的蝕刻溶液組合物典型藉由在室溫下於容器中一起混合該等組分直到全部固體已溶解在該水性基底媒質中來製備。 方法
在另一個態樣中,有提供一種選擇性提高在包含氮化鉭及氮化鈦的複合式半導體裝置中之氮化鉭相對於氮化鈦的蝕刻速率之方法,其係藉由以包含磷酸及水溶混性溶劑、實質上由其組成或由其組成之組合物來蝕刻該複合式半導體裝置。該方法包含下列步驟:讓該包含氮化鉭相對於氮化鈦的複合式微電子(半導體)裝置與該包含磷酸及水溶混性溶劑、實質上由其組成或由其組成之組合物接觸;及在至少部分移除氮化鉭後,沖洗該複合式半導體裝置。亦可在該方法中包括額外的乾燥步驟。「至少部分移除」意謂著至少移除50%的該材料,較佳為移除至少70%。最佳的是,使用本發展之組合物移除至少80%。
該接觸步驟可藉由任何合適的方法進行,諸如例如,沈浸、噴灑或經由單晶圓方法。該組合物在該接觸步驟期間的溫度較佳為約25至約150℃,或約25至約100℃及更佳為約30至約60℃。該接觸步驟可係30秒至60分鐘,或1至60分鐘,或1至30分鐘。該製程時間可依存在於該半導體裝置上之一或多層欲蝕刻的TaN層及/或一或多層欲保存的TiN層之厚度而調整。
在較佳具體實例中,使用本發明的組合物所觀察到之氮化鉭對氮化鈦的蝕刻選擇性係至少約2或至少約5。較佳的是,使用本發明的組合物所觀察到之蝕刻選擇性係約5至約125或更大,及更佳為,約5至約80或更大,或至少約9,或約9至125或更大,或約20至125或更大,或30至125或更大。
在該接觸步驟後係一選擇性沖洗步驟。該沖洗步驟可藉由任何合適的方法進行,例如,藉由沈浸或噴灑技術以去離子水沖洗該基材。在較佳具體實例中,可使用去離子水與有機溶劑諸如例如異丙醇之混合物進行該沖洗步驟。
在該接觸步驟及選擇性沖洗步驟後係一選擇性乾燥步驟,其係藉由任何合適的方法進行,例如,異丙醇(IPA)蒸氣乾燥、加熱或藉由向心力。
下列討論的闡明性實施例更完整地顯示出特徵及優點。 實施例 用以製備清洗組合物的一般程序
藉由塗佈鐵弗龍的1”攪拌棒,在250毫升燒杯中混合該等組分來製備本實施例主題之全部組合物。典型來說,加入燒杯的第一材料係去離子(DI)水。典型加入磷酸,其次接著該水溶混性溶劑及該氟離子來源。 基材之組合物
測試試樣係具有1000埃TaN的矽晶圓及具有1000埃TiN的矽晶圓。 加工條件
於250毫升燒杯中,使用100克的蝕刻組合物與設定在400 rpm之½”圓鐵弗龍攪拌棒來進行蝕刻測試。在加熱板上將該蝕刻組合物加熱至溫度約40℃。將測試試樣沈浸在該組合物中約20分鐘,同時攪拌。
測量從35℃至45℃的蝕刻速率,對TaN晶圓為2分鐘及對TiN晶圓為10分鐘。該蝕刻速率係藉由將處理前後之厚度差異除以沈浸時間來計算。
然後,在DI水槽中或噴灑沖洗該斷片3分鐘,隨後使用經過濾的氮乾燥。從蝕刻前後之厚度變化及藉由CDE 172 4點resmap測量來估計氮化鉭及氮化鈦蝕刻速率。典型的起始層厚度對氮化鉭來說係1000埃及對氮化鈦來說係1000埃。 比較例
在表1及2中的組合物顯示出TaN可於高鹼環境調配物中由H2
O2
蝕刻。但是,其在蝕刻TiN膜上更具侵蝕性。在TaN對TiN之選擇性上係少於在NH4
OH/H2
O2
溶液中者。亦測試BOE(HF/NH4
F混合物),但其侵蝕性不如NH4
OH/H2
O2
平台。 表1:在NH4
OH/H2
O2
平台中的蝕刻速率
表2:在BOE(HF/NH4
F)平台中的蝕刻速率
實施例1
參照圖1,該XPS訊號指示出調配物257N在40℃/3分鐘下移除大部分TaN層。
前述說明主要意欲用於闡明目的。雖然本發明已顯示及描述出其相關典型具體實例,應該要由熟習該項技術者了解的是,可在前述之形式及細節中製得多種其它變化、省略及加入而沒有離開本發明之精神及範圍。
(無)
圖1係一XPS分析曲線圖,其顯示出本發明的組合物在40℃下3分鐘後移除大部分TaN層。
Claims (14)
- 一種合適於從微電子裝置中選擇性移除氮化鉭且超過氮化鈦之蝕刻溶液,其包含:水;含磷無機酸、其鹽或其混合物,其中該含磷無機酸係選自於由下列所組成之群:磷酸(H3PO4)、次磷酸(H3PO2)、磷酸(H3PO3)、連二磷酸(H4P2O6)、偏磷酸(HPO3)、過氧磷酸(H3PO5)、焦磷酸(H2P2O7)、三聚磷酸(H5P3O10)、四聚磷酸(H6P4O13)、三偏磷酸(H3P3O9)、及磷酸酐(P4O10);氟離子來源,其中該氟離子來源係選自於由下列所組成之群:氫氟酸、氟化銨、氟化四級銨、及具有下式之脂肪族一級、二級或三級胺的氟化物鹽:R1NR2R3R4F,其中R1、R2、R3及R4各別代表H或(C1-C4)烷基;及水溶混性有機溶劑,其中該水溶混性溶劑係選自於由丁基二甘醇、甘油、丙二醇及其混合物所組成之群,其中該溶液包含:約0.5%至約50重量%的含磷無機酸、其鹽或其混合物(純淨);約0.01%至約20重量%的氟離子來源(純淨);及約1至約50重量%的水溶混性有機溶劑。
- 如請求項1之蝕刻溶液,其中該氟化四級銨為氟硼酸鹽、氟硼酸、四氟硼酸四丁基銨、或六氟化鋁。
- 如請求項1之蝕刻溶液,其中該氟離子來源係選自於由下列所組成之群:氟化銨、二氟化銨、氟化四甲基銨、氟化四乙基銨、氟化甲基三乙基銨、及氟化四丁基銨、及其混合物。
- 如請求項3之蝕刻溶液,其中該氟離子來源包含氟化銨。
- 如請求項1之蝕刻溶液,其中該含磷無機酸包含磷酸(H3PO4)。
- 如請求項1之蝕刻溶液,其中該溶液係實質上無氧化劑。
- 如請求項1之蝕刻溶液,其中該溶液包含:約0.5%至約35重量%的含磷無機酸、其鹽或其混合物(純淨);約0.01%至約10重量%的氟離子來源(純淨);及約1至約40重量%的水溶混性有機溶劑。
- 如請求項1之蝕刻溶液,其中該溶液包含:約1%至約25重量%的含磷無機酸、其鹽或其混合物(純淨);約0.1%至約10重量%的氟離子來源(純淨);及約1至約30重量%的水溶混性有機溶劑。
- 如請求項1之蝕刻溶液,其中該溶液提供氮化鉭對氮化鈦的蝕刻選擇性係至少5。
- 一種合適於從微電子裝置中選擇性移除氮化鉭且超過氮化鈦之蝕刻溶液,其包含: 水;含磷無機酸、其鹽或其混合物,其中該含磷無機酸係選自於由下列所組成之群:磷酸(H3PO4)、次磷酸(H3PO2)、磷酸(H3PO3)、連二磷酸(H4P2O6)、偏磷酸(HPO3)、過氧磷酸(H3PO5)、焦磷酸(H2P2O7)、三聚磷酸(H5P3O10)、四聚磷酸(H6P4O13)、三偏磷酸(H3P3O9)、及磷酸酐(P4O10);氟離子來源,其中該氟離子來源係選自於由下列所組成之群:氫氟酸、氟化銨、氟化四級銨、及具有下式之脂肪族一級、二級或三級胺的氟化物鹽:R1NR2R3R4F,其中R1、R2、R3及R4各別代表H或(C1-C4)烷基;及水溶混性有機溶劑,其中該水溶混性溶劑係選自於由乙二醇、丙二醇、丁基二甘醇、1,4-丁二醇、三丙二醇甲基醚、丙二醇丙基醚、二甘醇正丁基醚、己基氧基丙基胺、聚(氧基伸乙基)二胺、二甲基亞碸、四氫糠基醇、甘油、醇類、亞碸類,及其混合物所組成之群,其中該溶液包含:約0.5%至約50重量%的含磷無機酸、其鹽或其混合物(純淨);約0.01%至約20重量%的氟離子來源(純淨);及約0.5至約35重量%的水溶混性有機溶劑。
- 一種選擇性提高在包含氮化鉭及氮化鈦的微電子裝置中之氮化鉭相對於氮化鈦的蝕刻速率之方法, 該方法其步驟包括:讓該包含氮化鉭及氮化鈦的微電子裝置與如請求項1至10之任一項的蝕刻溶液接觸;及在至少部分移除氮化鉭後,沖洗該微電子裝置,其中該氮化鉭對氮化鈦之蝕刻選擇性係大於3,其中該接觸步驟係在溫度約25℃至約150℃下進行。
- 如請求項11之方法,更包含乾燥該微電子裝置的步驟。
- 如請求項11之方法,其中該氮化鉭對氮化鈦之蝕刻選擇性係在約9至約125間。
- 如請求項11之方法,其中該氮化鉭對氮化鈦之蝕刻選擇性係至少5。
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