TWI787895B - Immersion-cooled porous heat-dissipation substrate structure - Google Patents
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Abstract
Description
本發明涉及一種散熱基材結構,具體來說是涉及一種孔洞化浸沒式散熱基材結構。The invention relates to a heat dissipation base material structure, in particular to a porous submerged heat dissipation base material structure.
浸沒式冷卻技術是將發熱元件(如伺服器、磁碟陣列等)直接浸沒在不導電的冷卻液中,以透過冷卻液吸熱氣化帶走發熱元件運作所產生之熱能。然而,如何透過浸沒式冷卻技術更加有效地進行散熱一直是業界所需要解決的問題。The immersion cooling technology is to immerse the heating element (such as server, disk array, etc.) directly in the non-conductive cooling liquid, so as to take away the heat energy generated by the heating element through the heat absorption and vaporization of the cooling liquid. However, how to dissipate heat more effectively through immersion cooling technology has always been a problem to be solved in the industry.
有鑑於此,本發明人本於多年從事相關產品之開發與設計,有感上述缺失之可改善,乃特潛心研究並配合學理之運用,終於提出一種設計合理且有效改善上述缺失之本發明。In view of this, the inventor has been engaged in the development and design of related products for many years, and felt that the above-mentioned defects can be improved, so he devoted himself to research and combined with the application of theories, and finally proposed an invention with a reasonable design and effective improvement of the above-mentioned defects.
本發明所要解決的技術問題在於,針對現有技術的不足提供一種孔洞化浸沒式散熱基材結構。The technical problem to be solved by the present invention is to provide a porous submerged heat dissipation base material structure in view of the deficiencies of the prior art.
為了解決上述的技術問題,本發明提供一種孔洞化浸沒式散熱基材結構,包括:一孔洞化散熱基底,其以金屬粉末燒結所形成並且浸沒於兩相冷卻液中,以增加氣泡的生成量;其中,所述孔洞化散熱基底的孔隙率控制在5%至50%之間。In order to solve the above technical problems, the present invention provides a porous submerged heat dissipation substrate structure, including: a porous heat dissipation substrate, which is formed by sintering metal powder and immersed in a two-phase cooling liquid to increase the generation of air bubbles ; Wherein, the porosity of the porous heat dissipation substrate is controlled between 5% and 50%.
在一優選實施例中,所述金屬粉末係選自銅、鋁、銀、金的其一或其組合。In a preferred embodiment, the metal powder is selected from one or a combination of copper, aluminum, silver, and gold.
為了解決上述的技術問題,本發明另提供一種孔洞化浸沒式散熱基材結構,包括:一孔洞化散熱基底,其以金屬粉末燒結所形成並且浸沒於兩相冷卻液中,以增加氣泡的生成量;其中,所述孔洞化散熱基底具有一種以上的孔隙率。In order to solve the above technical problems, the present invention further provides a porous submerged heat dissipation substrate structure, including: a porous heat dissipation substrate, which is formed by sintering metal powder and immersed in a two-phase cooling liquid to increase the generation of air bubbles amount; wherein, the porous heat dissipation substrate has more than one porosity.
在一優選實施例中,所述金屬粉末係選自銅、鋁、銀、金的其一或其組合。In a preferred embodiment, the metal powder is selected from one or a combination of copper, aluminum, silver, and gold.
在一優選實施例中,所述孔洞化散熱基底包括有一表層以及一位於表層之下的內層,所述表層具有一第一孔隙率,所述內層具有一第二孔隙率,並且所述第一孔隙率高於所述第二孔隙率。In a preferred embodiment, the porous heat dissipation substrate includes a surface layer and an inner layer below the surface layer, the surface layer has a first porosity, the inner layer has a second porosity, and the The first porosity is higher than the second porosity.
在一優選實施例中,所述表層與所述兩相冷卻液接觸,所述內層不與所述兩相冷卻液接觸。In a preferred embodiment, the surface layer is in contact with the two-phase cooling liquid, and the inner layer is not in contact with the two-phase cooling liquid.
在一優選實施例中,所述孔洞化散熱基底包括有一基底及一形成在所述基底之上的鰭片結構,所述鰭片結構包含有多個間隔排列的鰭片其係連接於所述基底的表面,所述基底具有一第一孔隙率,所述鰭片結構具有一第二孔隙率,並且所述第二孔隙率高於所述第一孔隙率。In a preferred embodiment, the holed heat dissipation base includes a base and a fin structure formed on the base, and the fin structure includes a plurality of fins arranged at intervals, which are connected to the The surface of the substrate, the substrate has a first porosity, the fin structure has a second porosity, and the second porosity is higher than the first porosity.
在一優選實施例中,所述孔洞化散熱基底包括有一中心結構及一形成在所述中心結構周緣的外圍結構,所述中心結構具有一第一孔隙率,所述外圍結構具有一第二孔隙率,並且所述第二孔隙率高於所述第一孔隙率。In a preferred embodiment, the porous heat dissipation substrate includes a central structure and a peripheral structure formed on the periphery of the central structure, the central structure has a first porosity, and the peripheral structure has a second porosity ratio, and the second porosity is higher than the first porosity.
本發明的有益效果至少在於,本發明提供的孔洞化浸沒式散熱基材結構,其可以通過「孔洞化散熱基底係以金屬粉末燒結所形成並且浸沒於兩相冷卻液中」、「孔洞化散熱基底的孔隙率控制在5%至50%之間或孔洞化散熱基底具有一種以上的孔隙率」的技術方案,除了可以強化氣泡的生成數量,更可達到同時兼顧有高機械強度及加強散熱的效果。The beneficial effect of the present invention lies at least in that the porous submerged heat dissipation substrate structure provided by the present invention can be formed by "the porous heat dissipation substrate is sintered with metal powder and immersed in a two-phase cooling liquid", "porous heat dissipation The porosity of the substrate is controlled between 5% and 50%, or the porous heat dissipation substrate has more than one porosity" technical solution, in addition to enhancing the number of bubbles generated, it can also achieve both high mechanical strength and enhanced heat dissipation. Effect.
為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。In order to further understand the features and technical content of the present invention, please refer to the following detailed description and drawings related to the present invention. However, the provided drawings are only for reference and description, and are not intended to limit the present invention.
以下是通過特定的具體實施例來說明本發明所公開有關的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。The following are specific examples to illustrate the implementation methods disclosed in the present invention. Those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and various modifications and changes can be made to the details in this specification based on different viewpoints and applications without departing from the concept of the present invention. In addition, the drawings of the present invention are only for simple illustration, and are not drawn according to the actual size, which is stated in advance. The following embodiments will further describe the relevant technical content of the present invention in detail, but the disclosed content is not intended to limit the protection scope of the present invention. In addition, the term "or" used herein may include any one or a combination of more of the associated listed items depending on the actual situation.
[第一實施例][first embodiment]
請參閱圖1所示,其為本發明的其中一種實施例,本發明實施例提供一種孔洞化浸沒式散熱基材結構,可用於接觸發熱元件。如圖1所示,根據本發明實施例所提供的孔洞化浸沒式散熱基材結構,其包括有一孔洞化散熱基底10係以金屬粉末燒結所形成,且可以是完全浸沒於兩相冷卻液20(如電子氟化液)中。因此,本發明實施例透過金屬粉末燒結形成有孔洞化結構的浸沒式散熱基材結構並且浸沒於兩相冷卻液中,使得兩相冷卻液在吸熱氣化形成的氣泡數量能大大增加,進而大幅強化了散熱效果。Please refer to FIG. 1 , which is one embodiment of the present invention. The embodiment of the present invention provides a porous submerged heat dissipation substrate structure, which can be used to contact heating elements. As shown in FIG. 1 , according to the embodiment of the present invention, the porous submerged heat dissipation substrate structure includes a porous
本實施例的所述金屬粉末可選自銅、鋁、銀、金的其一或其組合。並且,值得一提的是,本實施例的所述孔洞化散熱基底10的孔隙率是控制在5%至50%之間,從而使得本實施例的所述孔洞化散熱基底10可達到兼顧有高機械強度及加強散熱的效果。The metal powder in this embodiment may be selected from one or a combination of copper, aluminum, silver, and gold. Moreover, it is worth mentioning that the porosity of the holed
另外,需說明的是,本實施例的圖1是誇張或放大地示出孔洞結構,以便更好的理解本發明。In addition, it should be noted that FIG. 1 of this embodiment shows the hole structure in an exaggerated or enlarged manner, so as to better understand the present invention.
[第二實施例][Second Embodiment]
請參閱圖2所示,其為本發明的其中一種實施例,本發明實施例提供一種孔洞化浸沒式散熱基材結構,可用於接觸發熱元件。如圖2所示,根據本發明實施例所提供的孔洞化浸沒式散熱基材結構,其包括一孔洞化散熱基底10係以金屬粉末燒結所形成,且可以是部分浸沒於兩相冷卻液20中。再者,本實施例的所述孔洞化散熱基底10具有一種以上的孔隙率。Please refer to FIG. 2 , which is one embodiment of the present invention. The embodiment of the present invention provides a porous submerged heat dissipation substrate structure, which can be used to contact heating elements. As shown in FIG. 2 , according to the structure of the porous submerged heat dissipation base material provided by the embodiment of the present invention, it includes a porous
進一步地說,於本實施例中,所述孔洞化散熱基底10包括有一表層101以及一位於表層101之下的內層102。其中,所述表層101具有一第一孔隙率,所述內層102具有一第二孔隙率,並且第一孔隙率(如50%~95%)高於第二孔隙率(如50%以下),使得內層102的機械強度能高於表層101的機械強度,也就是使得主結構的機械強度能高於非主結構的機械強度。Further, in this embodiment, the holed
再者,本實施例的所述表層101可與兩相冷卻液20接觸,所述內層102可不與兩相冷卻液20接觸,使得本實施例的所述孔洞化散熱基底10是部分浸沒於兩相冷卻液中,以增加所述孔洞化散熱基底10之表層101的氣泡的生成量來強化散熱效果。Furthermore, the
另外,需說明的是,本實施例的圖2是誇張或放大地示出孔洞結構,以便更好的理解本發明。In addition, it should be noted that FIG. 2 of this embodiment shows the hole structure in an exaggerated or enlarged manner, so as to better understand the present invention.
[第三實施例][Third embodiment]
請參閱圖3所示,其為本發明的其中一種實施例,本發明實施例提供一種孔洞化浸沒式散熱基材結構,可用於接觸發熱元件。如圖3所示,根據本發明實施例所提供的孔洞化浸沒式散熱基材結構,其包括一孔洞化散熱基底10係以金屬粉末燒結所形成,且可以是完全浸沒於兩相冷卻液20中。再者,本實施例的所述孔洞化散熱基底10是具有一種以上的孔隙率。Please refer to FIG. 3 , which is one embodiment of the present invention. The embodiment of the present invention provides a porous submerged heat dissipation substrate structure, which can be used to contact heating elements. As shown in FIG. 3 , the porous submerged heat dissipation substrate structure provided according to the embodiment of the present invention includes a porous
進一步地說,於本實施例中,所述孔洞化散熱基底10包括有一基底103及一形成在所述基底103之上的鰭片結構104。並且,所述鰭片結構104可包含有多個間隔排列的鰭片1041其係連接於所述基底103的表面。其中,所述基底103具有一第一孔隙率,所述鰭片結構104具有一第二孔隙率,並且第二孔隙率(如50%~95%)高於第一孔隙率(如50%以下),使得基底103的機械強度能高於鰭片結構104的機械強度,也就是使得主結構的機械強度能高於非主結構的機械強度。因此,本實施例的所述孔洞化散熱基底10能透過所述鰭片結構104強化散熱效果,並能透過所述鰭片結構104增加氣泡的生成量來更強化散熱效果,進而使本實施例的所述孔洞化散熱基底10可達到兼顧有高機械強度及加強散熱的效果。Further, in this embodiment, the holed
另外,需說明的是,本實施例的圖3是誇張或放大地示出孔洞結構,以便更好的理解本發明。In addition, it should be noted that FIG. 3 of this embodiment shows the hole structure in an exaggerated or enlarged manner, so as to better understand the present invention.
[第四實施例][Fourth embodiment]
請參閱圖4所示,其為本發明的其中一種實施例,本發明實施例提供一種孔洞化浸沒式散熱基材結構,可用於接觸發熱元件。如圖4所示,根據本發明實施例所提供的孔洞化浸沒式散熱基材結構,其包括一孔洞化散熱基底10係以金屬粉末燒結所形成,且可以是完全浸沒於兩相冷卻液中。再者,本實施例的所述孔洞化散熱基底10是具有一種以上的孔隙率。Please refer to FIG. 4 , which is one embodiment of the present invention. The embodiment of the present invention provides a porous submerged heat dissipation substrate structure, which can be used to contact heating elements. As shown in FIG. 4 , according to the embodiment of the present invention, the porous submerged heat dissipation substrate structure includes a porous
進一步地說,於本實施例中,所述孔洞化散熱基底10包括有一中心結構105及一形成在所述中心結構105周緣的外圍結構106。其中,所述中心結構105具有一第一孔隙率,所述外圍結構106具有一第二孔隙率,並且第二孔隙率(如50%~95%)高於第一孔隙率(如50%以下),使得所述孔洞化散熱基底10的中心結構105的機械強度能高於外圍結構106的機械強度,也就是使得主結構的機械強度能高於非主結構的機械強度。因此,本實施例的所述孔洞化散熱基底10能透過所述外圍結構106強化散熱效果,並能透過所述外圍結構106增加氣泡的生成量來更強化散熱效果,從而使本實施例的所述孔洞化散熱基底10可達到兼顧有高機械強度及加強散熱的效果。Further, in this embodiment, the holed
另外,需說明的是,本實施例的圖4是誇張或放大地示出孔洞結構,以便更好的理解本發明。In addition, it should be noted that FIG. 4 of this embodiment shows the hole structure in an exaggerated or enlarged manner, so as to better understand the present invention.
綜合以上所述,本發明實施例提供的孔洞化浸沒式散熱基材結構,其可以通過「孔洞化散熱基底10係以金屬粉末燒結所形成並且浸沒於兩相冷卻液中」、「孔洞化散熱基底10的孔隙率控制在5%至50%之間或孔洞化散熱基底10具有一種以上的孔隙率」的技術方案,除了可以強化氣泡的生成數量,更可達到同時兼顧有高機械強度及加強散熱的效果。Based on the above, the porous submerged heat dissipation substrate structure provided by the embodiment of the present invention can be formed by "the porous
以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。The content disclosed above is only a preferred feasible embodiment of the present invention, and does not therefore limit the scope of the patent application of the present invention. Therefore, all equivalent technical changes made by using the description and drawings of the present invention are included in the application of the present invention. within the scope of the patent.
10:孔洞化散熱基底 101:表層 102:內層 103:基底 104:鰭片結構 1041:鰭片 105:中心結構 106:外圍結構 20:兩相冷卻液 10: Porous heat dissipation base 101: surface layer 102: inner layer 103: Base 104: Fin structure 1041: fins 105: Central structure 106: Peripheral structure 20: Two-phase coolant
圖1為本發明第一實施例的孔洞化浸沒式散熱基材結構的側視示意圖。FIG. 1 is a schematic side view of a porous submerged heat dissipation substrate structure according to a first embodiment of the present invention.
圖2為本發明第二實施例的孔洞化浸沒式散熱基材結構的側視示意圖。FIG. 2 is a schematic side view of a porous submerged heat dissipation substrate structure according to a second embodiment of the present invention.
圖3為本發明第三實施例的孔洞化浸沒式散熱基材結構的側視示意圖。FIG. 3 is a schematic side view of a porous submerged heat dissipation substrate structure according to a third embodiment of the present invention.
圖4為本發明第四實施例的孔洞化浸沒式散熱基材結構的立體示意圖。FIG. 4 is a schematic perspective view of a structure of a porous submerged heat dissipation substrate according to a fourth embodiment of the present invention.
10:孔洞化散熱基底 10: Porous heat dissipation base
20:兩相冷卻液 20: Two-phase coolant
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