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TWI610074B - Inspection system for object with curved surfaces - Google Patents

Inspection system for object with curved surfaces Download PDF

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Publication number
TWI610074B
TWI610074B TW105141834A TW105141834A TWI610074B TW I610074 B TWI610074 B TW I610074B TW 105141834 A TW105141834 A TW 105141834A TW 105141834 A TW105141834 A TW 105141834A TW I610074 B TWI610074 B TW I610074B
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curved
image
detection
grasping
mirror
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TW105141834A
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Chinese (zh)
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TW201823706A (en
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王人傑
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由田新技股份有限公司
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Priority to CN201710078753.8A priority patent/CN108204981A/en
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Publication of TW201823706A publication Critical patent/TW201823706A/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Image Analysis (AREA)

Abstract

一種曲面待測物表面瑕疵檢測系統,用以對該曲面待測物的表面進行檢測,包含一待測物入料裝置、一第一循環檢測裝置、以及一第二循環檢測裝置。該待測物入料裝置係用以傳送該曲面待測物,以進行檢測。該第一循環檢測裝置接收自該待測物入料裝置之該曲面待測物,以進行該曲面待測物之上半部檢測。該第二循環檢測裝置耦合至該第一循環檢測裝置,以進行該曲面待測物之下半部檢測。 A surface defect detection system for a curved test object is used to detect the surface of the curved test object, and includes a test object feeding device, a first cycle detection device, and a second cycle detection device. The test object feeding device is used to transfer the curved test object for detection. The first loop detection device receives the curved test object from the test object feeding device to perform detection on the upper half of the curved test object. The second cycle detection device is coupled to the first cycle detection device to perform detection of a lower half of the curved surface object to be measured.

Description

曲面待測物表面瑕疵檢測系統 Surface defect detection system for curved object

本發明係有關於一種表面瑕疵檢測系統,尤指一種用以檢測曲面待測物表面瑕疵的表面瑕疵檢測系統。 The present invention relates to a surface defect detection system, and more particularly to a surface defect detection system for detecting surface defects on a curved object to be measured.

自動光學檢查(Automated Optical Inspection,AOI),係為運用機器視覺進行檢測的技術,用以改良傳統上以人力使用光學儀器進行檢測的缺失,應用層面包括從高科技產業之研發、製造品管,以至國防、民生、醫療、環保、電力...等領域。 Automated Optical Inspection (AOI) is a technology that uses machine vision for inspection to improve the defect that traditionally uses optical instruments to perform inspections. The application level includes research and development from high-tech industries, manufacturing quality control, As well as national defense, people's livelihood, medical treatment, environmental protection, electric power, etc.

影像處理的技術早期應用於書報業,在後期中逐漸被應用在其他的領域中。目前機器視覺係廣泛地應用於生產線上,主要用於將產品透過移載設備送進檢測站,透過檢測站的影像擷取裝置對待測物進行取像、特徵辨識後,在分類器中判定有瑕疵的項目。 The image processing technology was applied to the book and newspaper industry in the early days, and gradually applied to other fields in the later period. At present, machine vision is widely used in production lines. It is mainly used to transfer products to testing stations through transfer equipment. After the image acquisition device of the testing station performs image acquisition and feature recognition, it is determined in the classifier. Defective items.

在影像處理的技術中,球面待測物的處理相當困難,主要原因在於球體係為曲狀表面,因為曲面關係,檢測裝置於成像上會有球體邊緣資訊遭到壓縮問題,實務上為解決上述問題,多半是透過轉動機構轉動球體,進行多次取像檢測,以獲得待測物的複數個視角的表面。然而轉動球體會大幅地增加檢測的 時間,造成檢測設備的效率低落。 In the technology of image processing, the processing of the spherical test object is very difficult, mainly because the ball system is a curved surface. Because of the curved surface relationship, the detection device will compress the edge information of the ball on the imaging. The problem is that most of the time, the sphere is rotated through the rotating mechanism, and multiple image acquisition and detection are performed to obtain the surface of the object with multiple viewing angles. However, rotating the sphere will greatly increase the detection Time, resulting in low efficiency of detection equipment.

本發明的主要目的,在於解決過去技術中於偵測曲面待測物表面影像時設備建置成本過高及檢測效率不足的問題 The main purpose of the present invention is to solve the problems of high equipment installation cost and insufficient detection efficiency when detecting the surface image of a curved object under test in the prior art.

為達到上述目的,本發明係提供一種曲面待測物表面瑕疵檢測系統,用以對該曲面待測物的表面進行檢測,包含一待測物入料裝置、一第一循環檢測裝置、以及一第二循環檢測裝置。該待測物入料裝置係用以傳送該曲面待測物,以進行檢測。該第一循環檢測裝置接收自該待測物入料裝置之該曲面待測物,以進行該曲面待測物之上半部檢測。該第二循環檢測裝置耦合至該第一循環檢測裝置,以進行該曲面待測物之下半部檢測。 To achieve the above object, the present invention provides a surface defect detection system for a curved test object, which is used to detect the surface of the curved test object, including a test object feeding device, a first cycle detection device, and a Second cycle detection device. The test object feeding device is used to transfer the curved test object for detection. The first loop detection device receives the curved test object from the test object feeding device to perform detection on the upper half of the curved test object. The second cycle detection device is coupled to the first cycle detection device to perform detection of a lower half of the curved surface object to be measured.

本發明可省去轉動曲面待測物的時間,對曲面待測物的兩個方向分別進行拍攝,增加檢測的效率。 The invention can save the time of rotating the curved object to be measured, and respectively shoot the two directions of the curved object to increase the detection efficiency.

本發明可用於對曲面待測物的表面進行檢測,透過從不同角度拍攝該曲面待測物表面的結果,獲得該曲面待測物表面的影像,避免曲面待測物於抓取位置未能被檢測到的問題。 The invention can be used for detecting the surface of the curved object to be tested, and by capturing the results of the curved surface of the object from different angles, an image of the surface of the curved object can be obtained to prevent the curved object from being caught at the grip position Detected problems.

100‧‧‧曲面待測物表面瑕疵檢測系統 100‧‧‧ Surface defect detection system for curved object

SP‧‧‧曲面待測物 SP‧‧‧ Surface DUT

10‧‧‧待測物入料裝置 10‧‧‧Feeding device for test object

11‧‧‧入料軌道 11‧‧‧Feeding track

12‧‧‧限料閘門 12‧‧‧Limit gate

13‧‧‧備料區 13‧‧‧ preparation area

20‧‧‧第一循環檢測裝置 20‧‧‧First cycle detection device

21‧‧‧第一旋轉裝置 21‧‧‧The first rotating device

211‧‧‧旋轉盤 211‧‧‧Rotating disk

212‧‧‧驅動裝置 212‧‧‧Drive

22‧‧‧第一抓取裝置 22‧‧‧The first grasping device

221‧‧‧抓取單元 221‧‧‧Grab unit

222‧‧‧升降裝置 222‧‧‧Lifting device

23‧‧‧第一影像檢測裝置 23‧‧‧The first image detection device

24‧‧‧第一影像擴增鏡 24‧‧‧ The first image magnifying mirror

25‧‧‧第一環形燈 25‧‧‧The first ring light

A1‧‧‧第一入料站台 A1‧‧‧First loading platform

A2‧‧‧第一檢測站台 A2‧‧‧First Test Station

A3‧‧‧第一出料站台 A3‧‧‧First discharge station

A4‧‧‧擴充站台 A4‧‧‧Expansion Platform

N‧‧‧第一出料位置 N‧‧‧First discharge position

30‧‧‧第二循環檢測裝置 30‧‧‧Second cycle detection device

31‧‧‧第二旋轉裝置 31‧‧‧Second Rotating Device

311‧‧‧旋轉盤 311‧‧‧Rotating disk

312‧‧‧驅動裝置 312‧‧‧Drive

32‧‧‧第二抓取裝置 32‧‧‧Second Grab Device

321‧‧‧抓取單元 321‧‧‧Grab unit

322‧‧‧升降裝置 322‧‧‧Lifting device

323‧‧‧頂料單元 323‧‧‧Top material unit

33‧‧‧第二影像檢測裝置 33‧‧‧Second image detection device

34‧‧‧第二影像擴增鏡 34‧‧‧Second Image Amplifier

35‧‧‧第二環形燈 35‧‧‧Second Ring Light

B1‧‧‧第二入料站台 B1‧‧‧Second loading station

B2‧‧‧第二檢測站台 B2‧‧‧Second Test Station

B3‧‧‧瑕疵品出料站台 B3‧‧‧Defective material discharge station

B4‧‧‧第二出料站台 B4‧‧‧Second discharge station

M‧‧‧第二出料位置 M‧‧‧Second discharge position

40‧‧‧移載裝置 40‧‧‧ transfer device

41‧‧‧X軸載台 41‧‧‧X axis stage

42‧‧‧Y軸抓取臂 42‧‧‧Y-axis grasping arm

421‧‧‧抓取單元 421‧‧‧Grab unit

422‧‧‧升降裝置 422‧‧‧Lifting device

50‧‧‧備料架 50‧‧‧stocking rack

51‧‧‧第一升降器 51‧‧‧The first lifter

60‧‧‧集料架 60‧‧‧Collecting rack

61‧‧‧第二升降器 61‧‧‧Second Lifter

71‧‧‧出料軌道 71‧‧‧Discharge track

72‧‧‧收料裝置 72‧‧‧ Receiving device

TR‧‧‧收料托盤 TR‧‧‧Receiving tray

W11‧‧‧平面反射鏡 W11‧‧‧plane mirror

W12‧‧‧平面反射鏡 W12‧‧‧ flat mirror

W13‧‧‧平面反射鏡 W13‧‧‧Plane mirror

W14‧‧‧平面反射鏡 W14‧‧‧plane mirror

W21‧‧‧平面反射鏡 W21‧‧‧ flat mirror

W22‧‧‧平面反射鏡 W22‧‧‧ flat mirror

W23‧‧‧平面反射鏡 W23‧‧‧plane mirror

W24‧‧‧平面反射鏡 W24‧‧‧plane mirror

E11‧‧‧平面反射鏡 E11‧‧‧plane mirror

E12‧‧‧平面反射鏡 E12‧‧‧plane mirror

E21‧‧‧平面反射鏡 E21‧‧‧plane mirror

E22‧‧‧平面反射鏡 E22‧‧‧plane mirror

α1‧‧‧角度 α1‧‧‧ angle

α2‧‧‧角度 α2‧‧‧ angle

區塊A-區塊J Block A-Block J

圖1,為本發明曲面待測物表面瑕疵檢測系統的俯視圖。 FIG. 1 is a top view of a surface defect detection system for a curved object to be tested according to the present invention.

圖2,為本發明曲面待測物表面瑕疵檢測系統的後視圖。 FIG. 2 is a rear view of a surface defect detection system for a curved object to be tested according to the present invention.

圖3,為球體待測物的區塊分布示意圖。 FIG. 3 is a block distribution diagram of a sphere-based object to be tested.

圖4,為球體待測物的區塊分布示意圖。 FIG. 4 is a block distribution diagram of a sphere-based test object.

圖5,為本發明中影像擴增鏡第一實施態樣的側面示意圖(一)。 FIG. 5 is a schematic side view (a) of the first embodiment of the image magnifying mirror in the present invention.

圖6,為本發明中影像擴增鏡第一實施態樣的正面示意圖(一)。 FIG. 6 is a schematic front view (a) of the first embodiment of the image magnifying mirror in the present invention.

圖7,為本發明中影像擴增鏡第一實施態樣的側面示意圖(二)。 FIG. 7 is a schematic side view (two) of a first embodiment of an image magnifying mirror in the present invention.

圖8,為本發明中影像擴增鏡第一實施態樣的正面示意圖(二)。 FIG. 8 is a schematic front view (two) of a first embodiment of the image magnifying mirror in the present invention.

圖9,為本發明中影像擴增鏡第二實施態樣的側面示意圖(一)。 FIG. 9 is a schematic side view (a) of a second embodiment of the image magnifying mirror in the present invention.

圖10,為本發明中影像擴增鏡第二實施態樣的正面示意圖(一)。 FIG. 10 is a schematic front view (a) of a second embodiment of the image magnifying mirror in the present invention.

圖11,為本發明中影像擴增鏡第二實施態樣的側面示意圖(二)。 FIG. 11 is a schematic side view (second) of a second embodiment of the image magnifying mirror in the present invention.

圖12,為本發明中影像擴增鏡第二實施態樣的正面示意圖(二)。 FIG. 12 is a schematic front view (second) of a second embodiment of the image magnifying mirror in the present invention.

圖13,為本發明曲面待測物表面瑕疵檢測系統的工作流程示意圖(一)。 FIG. 13 is a schematic diagram of a work flow of a surface flaw detection system of a curved object to be tested (Part 1).

圖14,為本發明曲面待測物表面瑕疵檢測系統的工作流程示意圖(二)。 FIG. 14 is a schematic diagram of a work flow of a surface defect detection system of a curved object to be tested (II).

圖15,為本發明曲面待測物表面瑕疵檢測系統的工 作流程示意圖(三)。 FIG. 15 is a diagram showing the operation of a surface defect detection system for a curved object to be tested according to the present invention; Work flow diagram (three).

圖16,為本發明曲面待測物表面瑕疵檢測系統的工作流程示意圖(四)。 FIG. 16 is a schematic diagram of a work flow of a surface defect detection system of a curved object to be tested (IV).

圖17,為本發明曲面待測物表面瑕疵檢測系統的工作流程示意圖(五)。 FIG. 17 is a schematic diagram of a work flow of a surface flaw detection system of a curved object to be tested (five).

圖18,為本發明曲面待測物表面瑕疵檢測系統的工作流程示意圖(六)。 FIG. 18 is a schematic diagram of a work flow of a surface flaw detection system of a curved object to be tested (six).

圖19,為本發明曲面待測物表面瑕疵檢測系統的工作流程示意圖(七)。 FIG. 19 is a schematic diagram of a work flow of a surface defect detection system of a curved object to be tested (seven).

圖20,為本發明曲面待測物表面瑕疵檢測系統的工作流程示意圖(八)。 FIG. 20 is a schematic diagram of a work flow of a surface flaw detection system of a curved object to be tested (eight).

圖21,為本發明曲面待測物表面瑕疵檢測系統的工作流程示意圖(九)。 FIG. 21 is a schematic diagram of a work flow of a surface defect detection system of a curved object to be tested (nine).

有關本發明之詳細說明及技術內容,現就配合圖式說明如下。再者,本發明中之圖式,為說明方便,其比例未必照實際比例繪製,該等圖式及其比例並非用以限制本發明之範圍,在此先行敘明。 The detailed description and technical contents of the present invention are described below with reference to the drawings. Furthermore, the drawings in the present invention are for convenience of explanation, and their proportions are not necessarily drawn according to actual proportions. These drawings and their proportions are not intended to limit the scope of the present invention, and will be described here in advance.

請參閱「圖1」、「圖2」,為本發明曲面待測物表面瑕疵檢測系統的俯視圖、以及後視圖,並請一併參閱「圖13」。 Please refer to "Figure 1" and "Figure 2", which are a top view and a rear view of the surface flaw detection system for a curved object to be tested according to the present invention, and please also refer to "Figure 13".

本實施例係提供一種曲面待測物表面瑕疵檢測系統100,用以對曲面待測物SP的表面進行檢測。該曲面待測物表面 瑕疵檢測系統100包含有一待測物入料裝置10、一第一循環檢測裝置20、一第二循環檢測裝置30、一移載裝置40、一備料架50、以及一集料架60。 This embodiment provides a surface defect detection system 100 for a curved object to detect the surface of the curved object SP. Surface of the curved object The flaw detection system 100 includes a material feeding device 10, a first cycle detection device 20, a second cycle detection device 30, a transfer device 40, a stocking rack 50, and a collecting rack 60.

上述的裝置可透過有線或無線訊號與控制器進行溝通,透過該控制器進行各裝置間工作的協調。該控制器例如可以為中央處理器(Central Processing Unit,CPU),或是其他可程式化之一般用途或特殊用途的微處理器(Microprocessor)、數位訊號處理器(Digital Signal Processor,DSP)、可程式化控制器、特殊應用積體電路(Application Specific Integrated Circuits,ASIC)、可程式化邏輯裝置(Programmable Logic Device,PLD)或其他類似裝置或這些裝置的組合,並配合儲存單元執行軟體、韌體或各部數據的儲存。 The above devices can communicate with the controller through wired or wireless signals, and coordinate the work between the devices through the controller. The controller may be, for example, a Central Processing Unit (CPU), or other programmable general-purpose or special-purpose microprocessor (Microprocessor), digital signal processor (DSP), or Programmable controller, Application Specific Integrated Circuits (ASIC), Programmable Logic Device (PLD) or other similar devices or a combination of these devices, and cooperate with the storage unit to execute software and firmware Or the storage of data.

所述的待測物入料裝置10用以將該曲面待測物SP傳送至一備料區13,預備進行檢測。該待測物入料裝置10係包含有一入料軌道11、以及一設置於該入料軌道11上的限料閘門12,該限料閘門12係限制進入該備料區13的該曲面待測物SP的數量。當進入該備料區13的數量達到預設閾值時(本實施態樣設定為1個),該限料閘門12係升起並阻擋後方的曲面待測物SP進入,避免後方的曲面待測物SP重量附加於最前端的該曲面待測物SP上,造成第一抓取裝置22抓取失敗。 The test object feeding device 10 is used to transfer the curved surface test object SP to a preparation area 13 for preparation for detection. The material feeding device 10 includes a material feeding track 11 and a material limiting gate 12 provided on the material feeding rail 11. The material limiting gate 12 restricts the curved object to be tested into the material preparation area 13. The number of SPs. When the number of entering the material preparation area 13 reaches a preset threshold (this embodiment is set to one), the material limit gate 12 is raised and blocks the entry of the curved surface test object SP from the rear to avoid the curved surface test object from the rear. The SP weight is added to the front-end curved object SP, causing the first grasping device 22 to fail to grasp.

所述的第一循環檢測裝置20接收自該待測物入料裝置10之該曲面待測物SP,以進行該曲面待測物SP之上半部檢測。 該第一循環檢測裝置20包含有一第一旋轉裝置21、複數個設置於該第一旋轉裝置21上的第一抓取裝置22、以及一設置於該第一旋轉裝置21一側的第一影像檢測裝置23。 The first loop detection device 20 receives the curved test object SP from the test object feeding device 10 to perform detection on the upper half of the curved test object SP. The first cycle detection device 20 includes a first rotation device 21, a plurality of first grasping devices 22 disposed on the first rotation device 21, and a first image disposed on a side of the first rotation device 21. Detecting device 23.

該第一旋轉裝置21係分段樞轉,將該複數個第一抓取裝置22依序移動至一第一入料站台A1、一第一檢測站台A2、以及一第一出料站台A3;於本實施態樣尚設置一擴充站台A4,可依照實際應用作為擴充用途。具體而言,該第一旋轉裝置21係包含有一旋轉盤211、以及設置於該旋轉盤211一側用以帶動該旋轉盤211旋轉的驅動裝置212。該驅動裝置212例如可以為步進馬達,透過輸入脈波訊號控制該旋轉盤211分段進行樞轉,或是例如可以為伺服馬達透過回饋訊號控制該伺服馬達轉動的角度,除上述的方式以外,該驅動裝置212亦可以為例如同步馬達、感應馬達、線性馬達等,於本發明中不欲限制該驅動裝置212的實施方式。該第一入料站台A1係對應至該備料區13的位置以便該第一抓取裝置22抓取該曲面待測物SP;該第一檢測站台A2一側係設置有該第一影像檢測裝置23拍攝該曲面待測物SP的第一側影像以進行檢測,該第一出料站台A3係對應至一第一出料位置N。 The first rotating device 21 is pivoted in sections, and the plurality of first grasping devices 22 are sequentially moved to a first feeding station A1, a first detection station A2, and a first discharging station A3; In this embodiment, an expansion station A4 is also provided, which can be used for expansion according to the actual application. Specifically, the first rotating device 21 includes a rotating disk 211 and a driving device 212 disposed on one side of the rotating disk 211 to drive the rotating disk 211 to rotate. The driving device 212 may be, for example, a stepping motor, and the rotary disk 211 is controlled to pivot in sections by inputting a pulse wave signal, or, for example, a servo motor may be used to control the rotation angle of the servo motor through a feedback signal. The driving device 212 may also be, for example, a synchronous motor, an induction motor, a linear motor, and the like, and it is not intended to limit the implementation of the driving device 212 in the present invention. The first feeding station A1 corresponds to the position of the material preparation area 13 so that the first gripping device 22 can grasp the curved surface object SP; the first inspection station A2 is provided with the first image detecting device on one side. 23 Take a first side image of the curved object SP for detection, and the first discharge station A3 corresponds to a first discharge position N.

該第一抓取裝置22係設置於該旋轉盤211上,用以抓取該曲面待測物SP以進行檢測。該第一抓取裝置22主要包含有一抓取單元221,以及一設置於該抓取單元221一側以將該抓取單元221往復移動的升降裝置222。於一較佳實施態樣中,為避免損壞曲面待測物SP的表面,並增加抓取曲面待測物SP的穩定性, 該抓取單元221較佳為真空吸附裝置,透過提供曲面待測物SP局部區域真空吸附力,將該曲面待測物SP固定於真空吸附裝置的吸盤上。該升降裝置222係用以移動該抓取單元221,以便該抓取單元221上下升降移動,進一步抓取或吸附該曲面待測物SP,或將該曲面待測物SP靠近第一影像檢測裝置23拍攝該曲面待測物SP的影像。 The first grasping device 22 is disposed on the rotating disk 211 and is used for grasping the curved surface SP to be detected. The first grasping device 22 mainly includes a grasping unit 221 and a lifting device 222 disposed on a side of the grasping unit 221 to reciprocate the grasping unit 221. In a preferred embodiment, in order to avoid damaging the surface of the curved surface test object SP and increase the stability of grasping the curved surface test object SP, The grasping unit 221 is preferably a vacuum adsorption device, and by providing a vacuum adsorption force in a local area of the curved surface test object SP, the curved surface test object SP is fixed on the suction cup of the vacuum adsorption device. The lifting device 222 is used to move the grasping unit 221 so that the grasping unit 221 moves up and down, further grasps or adsorbs the curved surface test object SP, or brings the curved surface test object SP close to the first image detection device. 23 Take an image of the curved surface test object SP.

該第一影像檢測裝置23係設置於該第一檢測站台A2的位置,於該第一影像檢測裝置23的一側係設置有一第一影像擴增鏡24,該第一影像擴增鏡24係具有一開口,供該第一抓取裝置22將曲面待測物SP移動至該開口中間,由該第一影像擴增鏡24將該曲面待測物SP的複數個不同視角的影像反射至該第一影像檢測裝置23,藉以於一次拍攝中獲取該曲面待測物SP的複數個表面影像。針對該第一影像擴增鏡24後面將輔以圖式進行詳細的說明。 The first image detection device 23 is disposed at the position of the first detection station A2. A first image amplification mirror 24 is disposed on one side of the first image detection device 23, and the first image amplification mirror 24 is There is an opening for the first grasping device 22 to move the curved surface test object SP to the middle of the opening, and the first image magnifying mirror 24 reflects the images of the curved surface test object SP from different perspectives to the The first image detecting device 23 acquires a plurality of surface images of the curved surface test object SP in one shot. The detailed description of the first image magnifying mirror 24 will be supplemented by drawings.

於該第一影像擴增鏡24及該第一影像檢測裝置23之間係設置有一第一環形燈25,該第一環形燈25係提供該曲面待測物SP的周側適當的光源,以確保該第一影像檢測裝置23獲得清楚的影像。 A first ring lamp 25 is provided between the first image magnifying mirror 24 and the first image detection device 23, and the first ring lamp 25 provides a suitable light source on the peripheral side of the curved object SP. To ensure that the first image detecting device 23 obtains a clear image.

所述的第二循環檢測裝置30耦合至該第一循環檢測裝置20,以進行該曲面待測物SP之下半部檢測。該第二循環檢測裝置30包含有一第二旋轉裝置31、複數個設置於該第二旋轉裝置31上的第二抓取裝置32、以及一設置於該第二旋轉裝置31一 側的第二影像檢測裝置33。 The second cycle detection device 30 is coupled to the first cycle detection device 20 to detect the lower half of the curved surface test object SP. The second cycle detection device 30 includes a second rotation device 31, a plurality of second grasping devices 32 disposed on the second rotation device 31, and a second rotation device 31. Side second image detection device 33.

該第二旋轉裝置31係分段樞轉而經過一第二入料站台B1、一第二檢測站台B2、一瑕疵品出料站台B3、以及一第二出料站台B4。具體而言,該第二旋轉裝置31係包含有一旋轉盤311、以及設置於該旋轉盤311一側用以帶動該旋轉盤311旋轉的驅動裝置312。該驅動裝置312例如可以為步進馬達透過輸入脈波訊號控制該旋轉盤311分段進行樞轉,或是例如可以為伺服馬達透過回饋訊號控制該伺服馬達轉動的角度,除上述的方式以外,該驅動裝置312亦可以為例如同步馬達、感應馬達、線性馬達等,於本發明中不欲限制該驅動裝置312的實施方式。該第二入料站台B1係對應至該第一出料站台A3的對向側位置,以便該第二抓取裝置32抓取該曲面待測物SP的第一側;該第二檢測站台B2一側係設置有該第二影像檢測裝置33,當該曲面待測物SP移動至該第二檢測站台B2時係經由該第二影像檢測裝置33拍攝該曲面待測物SP的第二側影像以進行檢測;後端的瑕疵品出料站台B3可以為一或複數個(於本實施態樣係揭示一個),控制器係可依據影像檢測的結果進行瑕疵分類,依據對應的瑕疵種類將該曲面待測物SP由對應的瑕疵品出料站台B3送出;該第二出料站台B4係對應至一第二出料位置M以將檢測後的曲面待測物SP由該第二出料位置M送出。 The second rotating device 31 pivots in sections and passes through a second feeding station B1, a second testing station B2, a defective product discharging station B3, and a second discharging station B4. Specifically, the second rotating device 31 includes a rotating disk 311 and a driving device 312 disposed on one side of the rotating disk 311 to drive the rotating disk 311 to rotate. The driving device 312 may, for example, control the rotary disk 311 to be pivoted in sections by a stepping motor through an input pulse signal, or may control the rotation angle of the servo motor by a feedback signal for a servo motor. The driving device 312 may also be, for example, a synchronous motor, an induction motor, a linear motor, and the like, and it is not intended to limit the implementation of the driving device 312 in the present invention. The second feeding station B1 corresponds to the opposite side position of the first discharging station A3, so that the second grasping device 32 grasps the first side of the curved object SP; the second detection station B2 One side is provided with the second image detection device 33, and when the curved surface test object SP moves to the second detection station B2, a second side image of the curved surface test object SP is captured through the second image detection device 33 The detection station B3 at the back end can be one or a plurality of defect stations (one is disclosed in this embodiment), and the controller can classify the defect according to the result of the image detection, and the surface can be classified according to the corresponding defect type. The test object SP is sent from the corresponding defective product discharge station B3; the second discharge station B4 corresponds to a second discharge position M to move the tested curved surface test object SP from the second discharge position M Submit.

該第二抓取裝置32係設置於該旋轉盤311上,用以抓取該曲面待測物SP以進行檢測。該第二抓取裝置32主要包含 有一抓取單元321、一設置於該抓取單元321一側以將該抓取單元321往復移動的升降裝置322、以及一設置於該抓取單元321一側的頂料單元323。於一較佳實施態樣中,為避免損壞曲面待測物SP的表面,並增加抓取曲面待測物SP的穩定性,該抓取單元321較佳為真空吸附裝置,透過提供曲面待測物SP局部區域真空吸附力,將該曲面待測物SP固定於真空吸附裝置的吸盤上。該升降裝置322係用以移動該抓取單元321,以便該抓取單元321上下升降移動,進一步抓取或吸附該曲面待測物SP,或將該曲面待測物SP靠近第二影像檢測裝置33拍攝該曲面待測物SP的影像。該頂料單元323係於該第二抓取裝置32移動至該瑕疵出料站台B3時將該曲面待測物SP推離該抓取單元321,以便該曲面待測物SP經由出料軌道71移動至對應的收料裝置72。 The second grasping device 32 is disposed on the rotating disk 311 and is used for grasping the curved surface SP to be detected. The second grasping device 32 mainly includes There is a grasping unit 321, a lifting device 322 disposed on one side of the grasping unit 321 to reciprocate the grasping unit 321, and a feeding unit 323 disposed on the grasping unit 321 side. In a preferred embodiment, in order to avoid damaging the surface of the curved surface test object SP and increase the stability of grasping the curved surface test object SP, the grasping unit 321 is preferably a vacuum adsorption device. The vacuum adsorption force of the local area of the object SP is fixed, and the curved surface object SP is fixed on the suction cup of the vacuum adsorption device. The lifting device 322 is used to move the grasping unit 321 so that the grasping unit 321 moves up and down, further grasps or adsorbs the curved surface test object SP, or brings the curved surface test object SP close to the second image detection device. 33 Take an image of the curved surface test object SP. The ejection unit 323 pushes the curved surface test object SP away from the grasping unit 321 when the second grasping device 32 moves to the defective discharge station B3, so that the curved surface test object SP passes the discharge track 71. Move to the corresponding receiving device 72.

該第二影像檢測裝置33係設置於該第二檢測站台B2的位置,於該第二影像檢測裝置33的一側係設置有一第二影像擴增鏡34,該第二影像擴增鏡34係具有一開口,供該第二抓取裝置32將曲面待測物SP移動至該開口中間,由該第二影像擴增鏡34將該曲面待測物SP的複數個不同視角的影像反射至該第二影像檢測裝置33,藉以於一次拍攝中獲取該曲面待測物SP的複數個表面影像。針對該第二影像擴增鏡34後面將輔以圖式進行詳細的說明。 The second image detection device 33 is disposed at the position of the second detection station B2. A second image amplification mirror 34 is disposed on one side of the second image detection device 33. The second image amplification mirror 34 is There is an opening for the second grasping device 32 to move the curved surface test object SP to the middle of the opening, and the second image amplification mirror 34 reflects the images of the curved surface test object SP from different perspectives to the The second image detecting device 33 acquires a plurality of surface images of the curved surface test object SP in one shot. The second image magnifying mirror 34 will be described in detail later with the aid of a drawing.

於該第二影像擴增鏡34及該第二影像檢測裝置33之間係設置有一第二環形燈35,該第二環形燈35係提供該曲面待 測物SP的周側適當的光源,以確保該第二影像檢測裝置33獲得清楚的影像。 A second ring light 35 is provided between the second image magnifying mirror 34 and the second image detection device 33. The second ring light 35 provides the curved surface to be Appropriate light sources on the peripheral side of the test object SP to ensure that the second image detection device 33 obtains a clear image.

所述的移載裝置40係設置於該第二出料站台B4的一側,用以將曲面待測物SP由該第二出料位置M移載至收料托盤TR上,藉以收集該曲面待測物SP的良品。具體而言,該移載裝置40包含有一用以乘載該收料托盤TR的X軸載台41、以及一設置於該第二出料位置M及該X軸載台41之間的Y軸抓取臂42。該Y軸抓取臂42上係設置有一用以控制抓取單元421上下移動的升降裝置422,藉由該X軸載台41將該收料托盤TR上閒置的空球槽移動至該第二出料位置M,以便該Y軸抓取臂42的抓取單元421將該曲面待測物SP移動至該空球槽上。 The transfer device 40 is disposed on one side of the second discharge station B4, and is used to transfer the curved test object SP from the second discharge position M to the receiving tray TR to collect the curved surface. Good quality of the test object SP. Specifically, the transfer device 40 includes an X-axis stage 41 for carrying the receiving tray TR, and a Y-axis disposed between the second discharge position M and the X-axis stage 41. Grab arm 42. A lifting device 422 is provided on the Y-axis grasping arm 42 to control the vertical movement of the grasping unit 421. The X-axis stage 41 moves the empty empty ball groove on the receiving tray TR to the second The discharging position M is such that the gripping unit 421 of the Y-axis gripping arm 42 moves the curved object SP to the empty ball groove.

於該X軸載台41的兩側分別設置有一用以設置複數個收料托盤TR的備料架50、以及一用以設置複數個收料托盤TR的集料架60。該備料架50係包含有一第一升降器51,該第一升降器51將空的收料托盤TR放置於該X軸載台41上,以便該X軸載台41將該收料托盤TR移動至該第二出料位置M,以經由該第二出料位置M收集檢測後的曲面待測物SP良品。該集料架60係包含有一第二升降器61,於該X軸載台41於該收料托盤TR放滿時,係移動至該集料架60,以藉由該第二升降器61將該收料托盤TR帶離該X軸載台41。 On both sides of the X-axis stage 41, a stocking rack 50 for setting a plurality of receiving trays TR and a collecting rack 60 for setting a plurality of receiving trays TR are respectively disposed. The stock rack 50 includes a first lifter 51. The first lifter 51 places an empty receiving tray TR on the X-axis stage 41 so that the X-axis stage 41 moves the receiving tray TR. Go to the second discharge position M to collect the detected good SP of the curved test object SP through the second discharge position M. The collecting rack 60 includes a second lifter 61. When the X-axis stage 41 is filled with the receiving tray TR, the collecting rack 60 is moved to the collecting rack 60, so that the second lifter 61 The receiving tray TR is taken away from the X-axis stage 41.

為便於一次拍攝中獲得曲面待測物SP複數個視角的影像,本發明中係揭示一種影像擴增鏡(第一影像擴增鏡24、第 二影像擴增鏡34)用以輔助第一影像檢測裝置23及該第二影像檢測裝置33,獲取曲面待測物SP完整表面影像。所述的影像擴增鏡係具有一開口,供抓取單元221、321移動至該開口時,令該影像擴增鏡環設於該曲面待測物SP的周側,用以反射該曲面待測物SP不同視角的影像,以經由該第一影像檢測裝置23及該第二影像檢測裝置33,於一次拍攝中獲得該曲面待測物SP的複數個表面的影像。所述的曲面待測物SP於較佳實施態樣中係為球體,惟,於本發明中亦不排除將所述裝置及系統用於對應規則、或不規則等其他不同形狀及結構的待測物表面進行檢測,在此先行敘明。 In order to facilitate obtaining images of multiple perspectives of the SPD on a curved surface in one shot, the present invention discloses an image magnifying mirror (the first image magnifying mirror 24, the first The two image magnifying mirrors 34) are used to assist the first image detection device 23 and the second image detection device 33 to obtain a complete surface image of the curved surface test object SP. The image amplification mirror system has an opening for the grasping units 221, 321 to move to the opening, so that the image amplification mirror ring is set on the peripheral side of the curved surface test object SP to reflect the curved surface to be measured. The images of the test object SP at different perspectives are used to obtain the images of the multiple surfaces of the curved surface test object SP in one shot through the first image detection device 23 and the second image detection device 33. The curved surface test object SP is a sphere in a preferred embodiment. However, it is not excluded in the present invention that the device and system are used to correspond to other different shapes and structures such as regular or irregular. The surface of the object to be tested is described here.

為便於對應不同實施態樣的收光角度及不同視角的對應位置進行說明,以下係針對曲面待測物SP的複數個區域分別定義並進行說明。如「圖3」及「圖4」所示,所述的曲面待測物SP主要可以分為十個區塊,分別為兩對向側區塊A、區塊B,以及環繞於該區塊A、及區塊B之間的區塊C、區塊D、區塊E、區塊F、區塊G、區塊H、區塊I、及區塊J。其中,區塊C、區塊G、區塊E、及區塊I係緊鄰於上方的區塊A;區塊D、區塊H、區塊F、及區塊J則緊鄰於下方的區塊B。以六面視角觀之,區塊A係為曲面待測物SP的第一面、區塊B係為曲面待測物SP的第二面、區塊C及區塊D係為曲面待測物SP的第三面、區塊E及區塊F係為曲面待測物SP的第四面、區塊G及區塊H係為曲面待測物SP的第五面、區塊I及區塊J係為曲面待測物SP的第六面。 In order to facilitate the description corresponding to the light receiving angle of different implementation aspects and the corresponding positions of different viewing angles, a plurality of areas of the curved surface test object SP are respectively defined and described below. As shown in "Figure 3" and "Figure 4", the curved surface test object SP can be mainly divided into ten blocks, which are two pairs of side blocks A, B, and surrounding the block. Block C, Block D, Block E, Block F, Block G, Block H, Block I, and Block J between Block A and Block B. Among them, block C, block G, block E, and block I are block A immediately above; block D, block H, block F, and block J are close to the block below B. From a six-sided perspective, block A is the first side of the curved object SP, block B is the second side of the curved object SP, and block C and block D are curved objects. The third side of SP, the block E and the block F are the fourth side of the curved object SP, the block G and the block H are the fifth side, the block I and the block of the curved object SP The J series is the sixth surface of the curved object SP.

於一較佳實施態樣中,所揭示的影像擴增鏡(第一影像擴增鏡24、第二影像擴增鏡34)係為複數個設置於該曲面待測物SP周側的平面反射鏡,該平面反射鏡係與該曲面待測物SP及影像檢測裝置間具有一角度,用以反射該曲面待測物SP的複數個不同視角的影像至該影像檢測裝置。利用平面反射鏡進行檢測的優點在於平面反射鏡並不具備曲率,因此所反射獲得的影像不會有變形的情況,因此於曲面待測物SP的每一位置的影像都能夠達到合理檢測精確度。 In a preferred embodiment, the disclosed image magnifying mirrors (the first image magnifying mirror 24 and the second image magnifying mirror 34) are a plurality of plane reflections arranged on the peripheral side of the curved surface object SP. Mirror, the plane mirror is at an angle to the curved surface test object SP and the image detection device, and is used to reflect the images of the curved surface test object SP from different angles to the image detection device. The advantage of using a flat mirror for detection is that the flat mirror does not have curvature, so the reflected image will not be deformed, so the image at each position of the SP to be tested on the curved surface can reach reasonable detection accuracy. .

於其中一較佳實施態樣中,請參閱「圖5」至「圖8」,為本創作中影像擴增鏡的第一實施態樣的側面示意圖(一)、正面示意圖(一)、側面示意圖(二)、正面示意圖(二)。 In one of the preferred embodiments, please refer to "Figure 5" to "Figure 8". This is a side schematic diagram (a), a front schematic diagram (a), and a side view of the first embodiment of the image magnifying mirror in the creation. Schematic diagram (II), frontal diagram (II).

如「圖5」、及「圖6」所示,本實施態樣中,於第一檢測站台A2上,該平面反射鏡W11、W12、W13、W14分別平均設置於一開口周側的四個方向上,於第一抓取裝置22係將該曲面待測物SP由該開口置入,透過該平面反射鏡W11、W12、W13、W14反射該曲面待測物SP四個視角的影像。如「圖5」及「圖6」所示,平面反射鏡W11、W12、W13、W14設置於該曲面待測物SP的四個方向,除了面對第一影像檢測裝置23的區塊A以外,區塊C由平面反射鏡W11上所獲得、區塊G由平面反射鏡W12上所獲得、區塊E由平面反射鏡W13上所獲得、區塊I則由平面反射鏡W14上所獲得。因此,曲面待測物SP一側的五個區塊可以於一次拍攝中獲得。 As shown in "Figure 5" and "Figure 6", in this embodiment, on the first detection station A2, the flat mirrors W11, W12, W13, and W14 are respectively arranged on four sides of an opening on the average side. In the direction, at the first grasping device 22, the curved surface test object SP is inserted through the opening, and the images of the curved surface test object SP from four perspectives are reflected through the plane mirrors W11, W12, W13, and W14. As shown in FIG. 5 and FIG. 6, the plane mirrors W11, W12, W13, and W14 are disposed in four directions of the curved surface test object SP, except for the block A facing the first image detection device 23. Block C is obtained from the plane mirror W11, block G is obtained from the plane mirror W12, block E is obtained from the plane mirror W13, and block I is obtained from the plane mirror W14. Therefore, the five blocks on one side of the curved surface SP can be obtained in one shot.

接續,於第一檢測站台A2拍攝完成的曲面待測物SP係移載至第二檢測站台B2進行另一側的拍攝。於進行另一側拍攝時,如「圖7」及「圖8」所示,由於第二抓取裝置32係由另一側抓取曲面待測物SP,因此曲面待測物SP區塊B的影像可以被拍攝取得。於第二檢測站台B2時同樣透過四個平面反射鏡W21、W22、W23、W24獲得該曲面待測物SP的擴增影像,並針對該曲面待測物SP及該擴增影像進行拍攝,所獲得的曲面待測物SP的影像除了面對第二影像檢測裝置33的區塊B以外,區塊D由平面反射鏡W21上所獲得、區塊F由平面反射鏡W22上所獲得、區塊H由平面反射鏡W23上所獲得、區塊J則由平面反射鏡W24上所獲得,透過第二次的拍攝可取得該曲面待測物SP另一半球上尚未獲得的影像。藉此,於兩次拍攝中獲得該曲面待測物SP全部的影像。 Subsequently, the curved surface test object SP photographed at the first inspection station A2 is transferred to the second inspection station B2 for photographing at the other side. When shooting on the other side, as shown in FIG. 7 and FIG. 8, since the second gripping device 32 captures the curved surface test object SP from the other side, the curved surface test object SP block B The images can be taken. At the second inspection station B2, the four plane mirrors W21, W22, W23, and W24 are also used to obtain an enlarged image of the curved surface test object SP, and the curved surface test object SP and the amplified image are shot. In addition to the image of the curved surface test object SP facing the second image detection device 33, the block D is obtained from the plane mirror W21, the block F is obtained from the plane mirror W22, and the block H is obtained from the plane mirror W23, and block J is obtained from the plane mirror W24. Through the second shooting, an image that has not been obtained on the other hemisphere of the curved object SP can be obtained. As a result, all the images of the curved surface test object SP were obtained in two shots.

於設置四面平面反射鏡W11-W14、平面反射鏡W21-W24的實施態樣中,重點在於獲得曲面待測物SP前側的影像,為使該影像檢測裝置的視覺區域遠近的中心落於被檢測曲面的中間位置上,該曲面待測物SP中心必須穿過該開口位置適當距離,該平面反射鏡與該影像檢測裝置的拍攝方向之間的角度α1較佳應趨近於27度角,合理值可以為17度角至37度角之間,須視平面反射鏡W11-W14、平面反射鏡W21-W24與曲面待測物SP之間的距離、以及該曲面待測物SP穿過開口的距離而決定。 In the implementation mode in which the four-sided flat mirrors W11-W14 and the flat mirrors W21-W24 are provided, the focus is on obtaining an image on the front side of the curved surface SP to be tested, so that the center of the vision area of the image detection device is located at the center of the far and near. At the middle position of the curved surface, the center of the curved object SP must pass through the opening at an appropriate distance. The angle α1 between the plane mirror and the shooting direction of the image detection device should preferably approach 27 degrees, which is reasonable. The value can be between 17 ° and 37 °, depending on the distances between the plane mirrors W11-W14, W21-W24 and the curved surface SP, and the distance of the curved surface SP through the opening. Distance.

於另一較佳實施態樣中,請參閱「圖9」至「圖12」, 為本創作中影像擴增鏡的第二實施態樣示意圖。 In another preferred embodiment, please refer to "Figure 9" to "Figure 12", This is a schematic diagram of the second embodiment of the image magnifying mirror in this creation.

於本實施態樣中,係透過變更平面反射鏡E11、E12、E21、E22與該影像檢測裝置拍攝方向之間的角度,變更該影像檢測裝置對該曲面待測物SP的取像角度。於「圖9」及「圖10」中,由於第一抓取裝置22係將整顆該曲面待測物SP穿過該平面反射鏡E11、E12之間的開口,因此可以看到該曲面待測物SP更後側的影像,並於一次拍攝中獲得曲面待測物SP前半球及後半球的影像。由於影像檢測裝置可以在單面平面反射鏡中獲得兩個區塊的影像,本實施態樣僅須設置兩個平面反射鏡即可獲得五個區塊的影像。如「圖9」及「圖10」所示,除了區塊A以外,影像檢測裝置於一側的平面反射鏡E11獲得區塊C、區塊D的全部影像,於另一側的平面反射鏡E12中可以獲得區塊E、區塊F的全部影像,因此,曲面待測物SP一側的五個區塊可以於一次拍攝中獲得。 In this embodiment, the angle between the plane reflectors E11, E12, E21, and E22 and the shooting direction of the image detection device is changed to change the image capturing angle of the curved surface test object SP by the image detection device. In "Figure 9" and "Figure 10", since the first grasping device 22 passes the entire curved surface test object SP through the opening between the flat mirrors E11 and E12, the curved surface can be seen The image of the back side of the test object SP, and the images of the front hemisphere and the back hemisphere of the curved surface test object SP were obtained in one shot. Since the image detection device can obtain images of two blocks in a single-sided planar mirror, this embodiment only needs to set two planar mirrors to obtain images of five blocks. As shown in "Figure 9" and "Figure 10", with the exception of block A, the flat mirror E11 on one side of the image detection device obtains all the images of blocks C and D, and the flat mirror on the other side All images of blocks E and F can be obtained in E12. Therefore, the five blocks on the side of the curved surface SP can be obtained in one shot.

接續,於第一檢測站台A2拍攝完成的曲面待測物SP係移載至第二檢測站台B2進行另一側的拍攝。於進行另一側拍攝時,如「圖11」及「圖12」所示,由於第二抓取裝置32係由另一側抓取曲面待測物SP,因此曲面待測物SP區塊B的影像可以被拍攝取得。於第二檢測站台B2時同樣透過二個平面反射鏡E21、E22獲得該曲面待測物SP的擴增影像,並針對該曲面待測物SP及該擴增影像進行拍攝,除了區塊B以外,第二影像檢測裝置33於一側的平面反射鏡E21獲得區塊I、區塊J的全部影像,於另一側的平面反射鏡E22中可以獲得區塊G、及區塊H的全部 影像,透過二次拍攝即可以獲得該曲面待測物SP全部的影像。 Subsequently, the curved surface test object SP photographed at the first inspection station A2 is transferred to the second inspection station B2 for photographing at the other side. When shooting on the other side, as shown in "Figure 11" and "Figure 12," since the second gripping device 32 captures the curved surface test object SP from the other side, the curved surface test object SP block B The images can be taken. At the second detection station B2, an enlarged image of the curved surface test object SP is obtained through two plane mirrors E21 and E22, and the curved surface test object SP and the amplified image are shot, except for block B. The second image detection device 33 obtains all the images of the blocks I and J on the plane mirror E21 on one side, and obtains all of the blocks G and H on the plane mirror E22 on the other side. The image can be obtained by secondary shooting.

於設置二面平面反射鏡E11、E12(或平面反射鏡E21、E22)的實施態樣中,重點在於獲得曲面待測物SP中間位置的影像,為使該影像檢測裝置的視覺區域遠近的中心落於被檢測曲面的中間位置上,該曲面待測物SP中心必須整顆穿過該開口位置,且該平面反射鏡E11、E12(或平面反射鏡E21、E22)與該影像檢測裝置的拍攝方向之間的角度α2較佳應趨近於45度角,合理值可以為35度角至55度角之間,須視平面反射鏡E11、E12(或平面反射鏡E21、E22)與曲面待測物SP之間的距離、以及該曲面待測物SP穿過開口的距離而決定。 In the implementation mode of setting the two-plane mirrors E11 and E12 (or the plane mirrors E21 and E22), the focus is on obtaining an image at the middle position of the SP of the curved object to be measured, in order to make the center of the visual area of the image detection device far and near It falls on the middle position of the tested surface, the center of the SP to be tested on the curved surface must pass through the opening, and the flat mirrors E11 and E12 (or the flat mirrors E21 and E22) and the image detection device are taken. The angle α2 between the directions should preferably approach the 45-degree angle, and the reasonable value can be between 35-degree and 55-degree angles. The plane mirrors E11 and E12 (or the plane mirrors E21 and E22) and the curved surface should be treated. The distance between the test objects SP and the distance that the curved surface test object SP passes through the opening are determined.

惟,於本實施態樣中即便由兩個平面反射鏡E11、E12(或平面反射鏡E21、E22)就可以獲得曲面待測物SP的五個區塊的影像,本發明亦不排除同時配置四個平面反射鏡以便針對相同區域重複進行檢測以增加準確率的實施態樣,在此先行敘明。 However, in this embodiment, even if the two plane mirrors E11 and E12 (or the plane mirrors E21 and E22) can obtain the images of the five blocks of the curved surface test object SP, the present invention does not exclude the simultaneous configuration The implementation of four plane mirrors for repeated detection for the same area to increase accuracy is described in advance.

除上述兩個平面反射鏡或四個平面反射鏡的實施態樣外,本發明亦不排除設置單個或複數個平面反射鏡、單個或複數個曲面反射鏡、或是在不脫離本發明主要精神下的其他均等實施態樣,在此先行敘明。 In addition to the above two plane mirrors or four plane mirrors, the present invention does not exclude the provision of a single or a plurality of plane mirrors, a single or a plurality of curved mirrors, or without departing from the main spirit of the present invention. The other equal implementation patterns below will be described in advance.

以下係針對本創作曲面待測物表面瑕疵檢測系統的工作流程進行說明,請參閱「圖13」至「圖21」,係本發明曲面待測物表面瑕疵檢測系統的工作流程示意圖,如圖所示: 先參閱「圖13」所示,於開始時,曲面待測物SP 係由入料軌道11移動至該備料區13,於偵測到該曲面待測物SP移動至備料區13時,限料閘門12向上抬升並阻擋後方的曲面待測物SP向前。於此同時,該第一入料站台A1上的第一抓取裝置22係朝該備料區13移動抓取該曲面待測物SP。 The following is a description of the work flow of the surface defect detection system of the curved surface to be tested. Please refer to FIG. 13 to FIG. 21, which are schematic diagrams of the work flow of the surface defect detection system of the curved surface to be tested, as shown in the figure Show: First refer to "Figure 13". At the beginning, the surface of the test object SP It is moved from the feeding track 11 to the preparation area 13. When the curved surface test object SP is detected to move to the preparation area 13, the material limit gate 12 is lifted upward and blocks the curved surface test object SP behind. At the same time, the first grasping device 22 on the first feeding station A1 moves toward the material preparation area 13 to grasp the curved object SP.

接續,請參閱「圖14」所示,於該第一抓取裝置22取得該曲面待測物SP後,旋轉盤211係帶動該第一抓取裝置22移動至第一檢測站台A2,預備進行對該曲面待測物SP的影像檢測。 Continuing, please refer to "Fig. 14". After the first gripping device 22 obtains the curved object SP, the rotating disk 211 drives the first gripping device 22 to move to the first detection station A2, and is ready to proceed. Image detection of the curved surface object SP.

接續,請參閱「圖15」所示,該第一抓取裝置22的升降裝置222係將該抓取單元221向下移動,以將該抓取單元221移動至該第一影像擴增鏡24之間,藉由該第一影像擴增鏡24顯示該曲面待測物SP的複數個視角,並藉由第一影像檢測裝置23拍攝該曲面待測物SP及該複數個視角的影像。於拍攝完成時,該升降裝置222係將該抓取單元221向上移動復歸至起始位置。 Continuing, please refer to FIG. 15. The lifting device 222 of the first grasping device 22 moves the grasping unit 221 downward to move the grasping unit 221 to the first image magnifying mirror 24. In between, the first image amplification mirror 24 displays a plurality of angles of view of the curved surface test object SP, and the first image detection device 23 captures images of the curved surface test object SP and the plurality of angles of view. When the shooting is completed, the lifting device 222 moves the grasping unit 221 upward to return to the starting position.

接續,請參閱「圖16」所示,於該曲面待測物SP檢測完成並復歸至起始位置後,旋轉盤211係帶動該第一抓取裝置22移動至第一出料站台A3。 Continuing, please refer to "Fig. 16". After the SP of the curved surface object is detected and returned to the starting position, the rotating disk 211 drives the first gripping device 22 to move to the first discharge station A3.

接續,請參閱「圖17」所示,該第一抓取裝置22移動至第一出料站台A3後,該第一抓取裝置22的升降裝置222係將該抓取單元221向下移動至第二入料站台B1上,並由該第二抓取裝置32的抓取單元321抓取該曲面待測物SP。 Continuing, please refer to FIG. 17, after the first gripping device 22 is moved to the first discharge station A3, the lifting device 222 of the first gripping device 22 moves the gripping unit 221 downward to On the second feeding station B1, the curved surface test object SP is grasped by the grasping unit 321 of the second grasping device 32.

接續,請參閱「圖18」所示,於該第二抓取裝置32 取得該曲面待測物SP後,旋轉盤311係帶動該第二抓取裝置32移動至第二檢測站台B2,預備進行對該曲面待測物SP另一側的區域進行影像檢測。 Continuing, please refer to "Fig. 18", in the second grasping device 32 After the curved surface test object SP is obtained, the rotating disk 311 drives the second gripping device 32 to move to the second detection station B2, and prepares to perform image detection on the other side of the curved surface test object SP.

接續,請參閱「圖19」所示,該第二抓取裝置32的升降裝置322係將該抓取單元321向上移動,以將該抓取單元321移動至該第二影像擴增鏡34之間,藉由該第二影像擴增鏡34顯示該曲面待測物SP的複數個視角,並藉由第二影像檢測裝置33拍攝該曲面待測物SP及該複數個視角的影像。於拍攝完成時,該升降裝置322係將該抓取單元321向下移動復歸至起始位置。 Continuing, please refer to FIG. 19. The lifting device 322 of the second grasping device 32 moves the grasping unit 321 upward to move the grasping unit 321 to the second image magnifying mirror 34. At the same time, a plurality of perspectives of the curved surface test object SP are displayed by the second image amplification mirror 34, and images of the curved surface test object SP and the plurality of perspectives are captured by the second image detection device 33. When the shooting is completed, the lifting device 322 moves the grasping unit 321 downward to return to the starting position.

接續,請參閱「圖20」所示,於該曲面待測物SP檢測完成並復歸至起始位置後,旋轉盤311係帶動該第二抓取裝置32移動至瑕疵品出料站台B3,於前面檢測中,如檢測的結果表示該曲面待測物SP為瑕疵品時,該抓取單元321一側的頂料單元323係將該曲面待測物SP推離該抓取單元321,以經由出料軌道71移動至收料裝置72。當該曲面待測物SP檢測結果為良品時,於該瑕疵品出料站台B3上,不進行任何動作。 Continuing, please refer to "Fig. 20". After the SP of the curved surface is detected and returned to the starting position, the rotating disk 311 drives the second gripping device 32 to move to the defective material discharge station B3. In the previous test, if the test result indicates that the curved surface test object SP is a defective product, the ejection unit 323 on the side of the grasping unit 321 pushes the curved surface test object SP away from the grasping unit 321 to pass The discharge track 71 moves to a receiving device 72. When the result of the SP test on the curved surface is a good product, no action is performed on the defective product discharge station B3.

接續,請參閱「圖21」所示,旋轉盤311係帶動該第二抓取裝置32移動至第二出料站台B4,如果該曲面待測物SP為良品時,Y軸抓取臂42係將該第二抓取裝置32上的曲面待測物SP移載至該收料托盤TR上,完成分料的工作。 Continuing, please refer to "Fig. 21", the rotating disk 311 drives the second gripping device 32 to move to the second discharge station B4. If the curved surface SP is a good product, the Y-axis gripping arm 42 is Transfer the curved test object SP on the second grasping device 32 to the receiving tray TR to complete the material distribution work.

經由上述的程序,本發明的曲面待測物表面瑕疵檢測系統100可以對曲面待測物SP的表面進行檢測,並基於檢測的 結果將良品及瑕疵品進行分類,完成全自動化的工作。 Through the above-mentioned program, the surface flaw detection system 100 for a curved test object of the present invention can detect the surface of the curved test object SP, and based on the detected As a result, the good and defective products are classified, and the fully automated work is completed.

綜上所述,本發明可依據該曲面待測物的檢測結果,將曲面待測物進行適當的分類,且本發明於同一時間區間內同時執行複數個動作,可省去曲面待測物於移載時所消耗的時間。此外,本發明可用於對曲面待測物的表面進行檢測,透過從不同角度拍攝該曲面待測物表面的結果,獲得該曲面待測物表面的影像,避免曲面待測物於抓取位置未能被檢測到的問題。 In summary, the present invention can appropriately classify the curved surface test object based on the detection result of the curved surface test object, and the present invention can perform multiple actions simultaneously in the same time interval, which can save the curved surface test object from Elapsed time during transfer. In addition, the present invention can be used to detect the surface of a curved test object, and by capturing the results of the curved test object surface from different angles, an image of the surface of the curved test object can be obtained to prevent the curved test object from being caught at the gripping position. Problems that can be detected.

以上已將本發明做一詳細說明,惟以上所述者,僅惟本發明之一較佳實施例而已,當不能以此限定本發明實施之範圍,即凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明之專利涵蓋範圍內。 The present invention has been described in detail above, but the above is only a preferred embodiment of the present invention. When the scope of implementation of the present invention cannot be limited in this way, that is, the equality made in accordance with the scope of patent application of the present invention Changes and modifications should still be covered by the patent of the present invention.

100‧‧‧曲面待測物表面瑕疵檢測系統 100‧‧‧ Surface defect detection system for curved object

SP‧‧‧曲面待測物 SP‧‧‧ Surface DUT

10‧‧‧待測物入料裝置 10‧‧‧Feeding device for test object

11‧‧‧入料軌道 11‧‧‧Feeding track

13‧‧‧備料區 13‧‧‧ preparation area

20‧‧‧第一循環檢測裝置 20‧‧‧First cycle detection device

21‧‧‧第一旋轉裝置 21‧‧‧The first rotating device

211‧‧‧旋轉盤 211‧‧‧Rotating disk

212‧‧‧驅動裝置 212‧‧‧Drive

22‧‧‧第一抓取裝置 22‧‧‧The first grasping device

221‧‧‧抓取單元 221‧‧‧Grab unit

222‧‧‧升降裝置 222‧‧‧Lifting device

25‧‧‧第一環形燈 25‧‧‧The first ring light

A1‧‧‧第一入料站台 A1‧‧‧First loading platform

A2‧‧‧第一檢測站台 A2‧‧‧First Test Station

A3‧‧‧第一出料站台 A3‧‧‧First discharge station

A4‧‧‧擴充站台 A4‧‧‧Expansion Platform

30‧‧‧第二循環檢測裝置 30‧‧‧Second cycle detection device

31‧‧‧第二旋轉裝置 31‧‧‧Second Rotating Device

311‧‧‧旋轉盤 311‧‧‧Rotating disk

312‧‧‧驅動裝置 312‧‧‧Drive

323‧‧‧頂料單元 323‧‧‧Top material unit

35‧‧‧第二環形燈 35‧‧‧Second Ring Light

B4‧‧‧第二出料站台 B4‧‧‧Second discharge station

M‧‧‧第二出料位置 M‧‧‧Second discharge position

40‧‧‧移載裝置 40‧‧‧ transfer device

41‧‧‧X軸載台 41‧‧‧X axis stage

42‧‧‧Y軸抓取臂 42‧‧‧Y-axis grasping arm

421‧‧‧抓取單元 421‧‧‧Grab unit

422‧‧‧升降裝置 422‧‧‧Lifting device

50‧‧‧備料架 50‧‧‧stocking rack

60‧‧‧集料架 60‧‧‧Collecting rack

71‧‧‧出料軌道 71‧‧‧Discharge track

72‧‧‧收料裝置 72‧‧‧ Receiving device

TR‧‧‧收料托盤 TR‧‧‧Receiving tray

Claims (17)

一種曲面待測物表面瑕疵檢測系統,用以對該曲面待測物的表面進行檢測,包含:一待測物入料裝置,係包含有一用以傳送該曲面待測物的入料軌道以進行檢測;一第一循環檢測裝置,係包含有一第一旋轉裝置、複數個設置於該第一旋轉裝置上的第一抓取裝置、以及一設置於該第一旋轉裝置一側的第一影像檢測裝置,該第一抓取裝置接收並抓取自該待測物入料裝置之該曲面待測物的下半部,該第二影像檢測裝置拍攝該曲面待測物的上半部以進行檢測;以及一第二循環檢測裝置,耦合至該第一循環檢測裝置,該第二循環檢測裝置係包含有一第二旋轉裝置、複數個設置於該第二旋轉裝置上的第二抓取裝置、以及一設置於該第二旋轉裝置一側的第二影像檢測裝置,該第二抓取裝置接收並抓取自該第一循環檢測裝置之該曲面待測物的上半部,該第二影像檢測裝置拍攝該曲面待測物的下半部以進行檢測。 A curved surface test object surface defect detection system for detecting the surface of a curved test object includes: a test object feeding device including a feeding track for transmitting the curved test object to perform Detection; a first cycle detection device comprising a first rotation device, a plurality of first grasping devices provided on the first rotation device, and a first image detection provided on one side of the first rotation device Device, the first grasping device receives and grasps a lower half of the curved object to be tested from the feeding device of the object to be tested, and the second image detecting device photographs the upper half of the curved object to perform detection And a second cycle detection device coupled to the first cycle detection device, the second cycle detection device includes a second rotation device, a plurality of second gripping devices disposed on the second rotation device, and A second image detecting device disposed on one side of the second rotating device, the second grasping device receiving and grasping an upper half of the curved object to be measured from the first loop detecting device, the second image detecting device Means lower half of the imaging surface was measured for detection. 如申請專利範圍第1項所述的曲面待測物表面瑕疵檢測系統,其中該入料軌道上係設置有一限料閘門,該限料閘門係限制進入備料區的該曲面待測物的數量。 According to the surface defect detection system of the curved object to be tested as described in the first item of the scope of patent application, the material feeding track is provided with a material limit gate, which limits the number of the curved object to enter the preparation area. 如申請專利範圍第1項所述的曲面待測物表面瑕疵檢測系統, 其中該第一旋轉裝置係分段樞轉而經過一第一入料站台、一第一檢測站台、以及一第一出料站台,該第一入料站台係對應至備料區的位置以便該第一抓取裝置抓取該曲面待測物,該第一檢測站台一側係設置有該第一影像檢測裝置,當該曲面待測物移動至該第一檢測站台時係經由該第一影像檢測裝置拍攝該曲面待測物的第一側影像以進行檢測,該第一出料站台係對應至一第一出料位置。 The surface defect detection system of the curved object to be tested as described in item 1 of the scope of patent application, The first rotating device is pivoted in sections and passes through a first feeding station, a first detecting station, and a first discharging station. The first feeding station corresponds to the position of the preparation area so that the first A grasping device grasps the curved object to be tested. The first detection platform is provided with the first image detection device. When the curved object to be moved to the first detection platform is detected through the first image The device captures a first side image of the curved object to be detected, and the first discharge station corresponds to a first discharge position. 如申請專利範圍第3項所述的曲面待測物表面瑕疵檢測系統,其中該第二旋轉裝置係分段樞轉而經過一第二入料站台、一第二檢測站台、以及一第二出料站台,該第二入料站台係對應至該第一出料站台的對向側位置,以便該第二抓取裝置抓取該曲面待測物的第一側,該第二檢測站台一側係設置有該第二影像檢測裝置,當該曲面待測物移動至該第二檢測站台時係經由該第二影像檢測裝置拍攝該曲面待測物的第二側影像以進行檢測,該第二出料站台係對應至一第二出料位置以將檢測後的曲面待測物由該第二出料位置送出。 The surface defect detection system for a curved object under test according to item 3 of the patent application scope, wherein the second rotating device is pivoted in sections through a second feeding station, a second inspection station, and a second exit Material loading platform, the second loading platform corresponds to the opposite side position of the first discharging platform, so that the second gripping device can grasp the first side of the curved object to be tested, and the second testing platform side The second image detection device is provided. When the curved object to be detected is moved to the second detection platform, a second side image of the curved object to be detected is captured through the second image detection device for detection. The discharging station is corresponding to a second discharging position to send the detected curved test object from the second discharging position. 如申請專利範圍第4項所述的曲面待測物表面瑕疵檢測系統,其中該第一抓取裝置或該第二抓取裝置係為真空吸附裝置。 According to the defect detection system for a curved surface to-be-measured object as described in item 4 of the patent application scope, wherein the first grasping device or the second grasping device is a vacuum adsorption device. 如申請專利範圍第4項所述的曲面待測物表面瑕疵檢測系統, 其中該第一抓取裝置或該第二抓取裝置包含一抓取單元,以及一設置於該抓取單元一側以將該抓取單元往復移動的升降裝置。 The surface flaw detection system for a curved object to be tested as described in item 4 of the scope of patent application, The first gripping device or the second gripping device includes a gripping unit and a lifting device disposed on one side of the gripping unit to reciprocate the gripping unit. 如申請專利範圍第6項所述的曲面待測物表面瑕疵檢測系統,其中該第二循環檢測裝置更進一步包含一或複數個瑕疵品出料站台,控制器係依據所獲得的瑕疵種類,選擇將該曲面待測物由對應的該瑕疵品出料站台送出。 According to the defect detection system for a curved surface to be tested according to item 6 of the patent application scope, wherein the second cycle detection device further includes one or more defect discharge stations, and the controller selects according to the obtained defect types. Send the curved object to be tested from the corresponding discharge station of the defective product. 如申請專利範圍第7項所述的曲面待測物表面瑕疵檢測系統,其中該第二抓取裝置包含一設置於該抓取單元一側的頂料單元,該頂料單元係於該第二抓取裝置移動至該瑕疵品出料站台將該曲面待測物由該抓取單元推入出料軌道以收集於收料裝置。 According to the defect detection system for a curved object under test according to item 7 of the scope of the patent application, wherein the second gripping device includes a jacking unit disposed on one side of the gripping unit, and the jacking unit is connected to the second The grasping device is moved to the defective product discharging station, and the curved test object is pushed into the discharging track by the grasping unit to be collected in the receiving device. 如申請專利範圍第4項所述的曲面待測物表面瑕疵檢測系統,更進一步包含有一收料托盤、以及一用以將曲面待測物由該第二出料位置移載至該收料托盤上的移載裝置。 The surface defect detection system for a curved object under test as described in item 4 of the patent application scope further includes a receiving tray, and a curved object to be transferred from the second discharging position to the receiving tray. On the transfer device. 如申請專利範圍第9項所述的曲面待測物表面瑕疵檢測系統,其中,該移載裝置包含有一用以乘載該收料托盤的X軸載台、以及一設置於該第二出料位置及該X軸載台之間的Y軸抓取 臂,該Y軸抓取臂上係設置有一用以控制抓取單元上下移動的升降裝置,藉由該X軸載台將閒置的空球槽移動至該第二出料位置,以便該Y軸抓取臂的抓取單元將該待測物移動至該空球槽上。 The surface defect detection system for a curved object under test according to item 9 of the patent application scope, wherein the transfer device includes an X-axis stage for carrying the receiving tray, and a second output Position and Y-axis grasping between this X-axis stage A lifting device for controlling the upward and downward movement of the gripping unit is arranged on the Y-axis grasping arm, and the idle empty ball groove is moved to the second discharging position by the X-axis stage so that the Y-axis The grasping unit of the grasping arm moves the test object to the empty ball groove. 如申請專利範圍第10項所述的曲面待測物表面瑕疵檢測系統,更進一步包含有一用以設置複數個收料托盤的備料架、以及一用以設置複數個收料托盤的集料架,該備料架係包含有一第一升降器,該第一升降器將空的該收料托盤放置於該X軸載台上,以便該X軸載台將該收料托盤移動至該第二出料位置,該集料架係包含有一第二升降器,該X軸載台於該收料托盤放滿時,係移動至該集料架,以藉由該第二升降器將該收料托盤帶離該X軸載台。 According to the surface defect detection system of the curved object to be tested as described in item 10 of the patent application scope, it further includes a stocking rack for setting a plurality of receiving trays, and a collecting rack for setting a plurality of receiving trays. The stock rack includes a first lifter. The first lifter places the empty receiving tray on the X-axis stage so that the X-axis stage moves the receiving tray to the second discharge. Position, the collecting rack system includes a second lifter, and the X-axis stage is moved to the collecting rack when the receiving tray is full, so that the receiving tray is brought by the second elevator Off the X-axis stage. 如申請專利範圍第4項所述的曲面待測物表面瑕疵檢測系統,其中該第一循環檢測裝置包含有一設置於該第一檢測站台一側的第一影像擴增鏡,用以反射該曲面待測物一側不同視角的影像供該第一影像檢測裝置拍攝並進行檢測;該第二循環檢測裝置包含有一設置於該第二檢測站台一側的第二影像擴增鏡,用以反射該曲面待測物另一側不同視角的影像供該第二影像檢測裝置拍攝並進行檢測。 The surface defect detection system for a curved object under test according to item 4 of the patent application scope, wherein the first loop detection device includes a first image magnifying mirror disposed on one side of the first detection platform to reflect the curved surface Images of different angles on the side of the object to be tested are taken and detected by the first image detection device; the second cycle detection device includes a second image magnifying mirror disposed on the side of the second detection station to reflect the Images on the other side of the curved object under test with different viewing angles are taken and detected by the second image detection device. 如申請專利範圍第12項所述的曲面待測物表面瑕疵檢測系統,其中該第一影像擴增鏡係為複數個設置於一第一檢測位置周側的平面反射鏡,該平面反射鏡係與該第一影像檢測裝置拍攝方向之間具有一角度,用以反射該曲面待測物一側的複數個不同視角的影像;該第二影像擴增鏡係為複數個設置於一第二檢測位置周側的平面反射鏡,該平面反射鏡係與該第二影像檢測裝置拍攝方向之間具有一角度,用以反射該曲面待測物另一側的複數個不同視角的影像。 As described in claim 12, the curved surface to-be-detected object surface defect detection system, wherein the first image amplification mirror system is a plurality of plane reflection mirrors disposed on a peripheral side of a first detection position, and the plane reflection mirror system There is an angle between the first image detection device and the shooting direction of the first image detection device, which is used to reflect a plurality of images with different perspectives on one side of the curved object to be measured; A plane mirror on the peripheral side of the position. The plane mirror has an angle with the shooting direction of the second image detection device, and is used to reflect images on the other side of the curved object to be measured. 如申請專利範圍第13項所述的曲面待測物表面瑕疵檢測系統,其中該第一影像擴增鏡的平面反射鏡係平均設置於該第一檢測位置周側的四個方向上,用以一次反射該曲面待測物一側四個視角的影像;該第二影像擴增鏡的平面反射鏡係平均設置於該第二檢測位置周側的四個方向上,用以一次反射該曲面待測物另一側四個視角的影像。 According to the surface defect detection system of the curved object to be tested according to item 13 of the patent application scope, the plane mirrors of the first image magnifying mirror are evenly arranged in four directions around the first detection position for Reflect the images from four perspectives on one side of the curved object at one time; the plane mirrors of the second image magnifying mirror are evenly arranged in four directions on the peripheral side of the second detection position to reflect the curved surface at one time. Images from four perspectives on the other side of the object. 如申請專利範圍第14項所述的曲面待測物表面瑕疵檢測系統,其中該第一影像擴增鏡的平面反射鏡與該第一影像檢測裝置拍攝方向之間的角度較佳係介於17度至37度之間;該第二影像擴增鏡的平面反射鏡與該第二影像檢測裝置拍攝 方向之間的角度較佳係介於17度至37度之間。 According to claim 14 of the scope of patent application, a surface defect detection system for a curved object to be tested, wherein the angle between the plane reflection mirror of the first image magnifying mirror and the shooting direction of the first image detection device is preferably between 17 Between 37 degrees and 37 degrees; taken by the plane mirror of the second image magnifying mirror and the second image detection device The angle between the directions is preferably between 17 and 37 degrees. 如申請專利範圍第13項所述的曲面待測物表面瑕疵檢測系統,其中該第一影像擴增鏡的平面反射鏡係分別設置於該第一檢測位置的二側,用以反射該待測物二側視角的影像;該第二影像擴增鏡的平面反射鏡係分別設置於該第二檢測位置的二側,用以反射該待測物另外二側視角的影像。 As described in claim 13 of the patent application, the surface defect detection system of a curved object under test, wherein the plane mirrors of the first image magnifying mirror are respectively disposed on two sides of the first detection position to reflect the object under test. Images of the two sides of the object; the plane mirrors of the second image amplifying mirror are respectively disposed on the two sides of the second detection position, and are used to reflect the images of the other two sides of the object. 如申請專利範圍第16項所述的曲面待測物表面瑕疵檢測系統,其中該第一影像擴增鏡的平面反射鏡與該第一影像檢測裝置拍攝方向之間的角度較佳係介於35度至55度之間;該第二影像擴增鏡的平面反射鏡與該第二影像檢測裝置拍攝方向之間的角度較佳係介於35度至55度之間。 As described in claim 16 of the patent application, the surface defect detection system of a curved test object, wherein the angle between the plane mirror of the first image magnifying mirror and the shooting direction of the first image detection device is preferably between 35 The angle between the plane mirror of the second image magnifying mirror and the shooting direction of the second image detection device is preferably between 35 degrees and 55 degrees.
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