TWI692039B - Manufacturing method of semiconductor device - Google Patents
Manufacturing method of semiconductor device Download PDFInfo
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- TWI692039B TWI692039B TW108118357A TW108118357A TWI692039B TW I692039 B TWI692039 B TW I692039B TW 108118357 A TW108118357 A TW 108118357A TW 108118357 A TW108118357 A TW 108118357A TW I692039 B TWI692039 B TW I692039B
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- 238000000034 method Methods 0.000 claims abstract description 87
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- 229910002601 GaN Inorganic materials 0.000 claims description 18
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 claims description 17
- 238000002955 isolation Methods 0.000 claims description 13
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76801—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing
- H01L21/76802—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing by forming openings in dielectrics
- H01L21/76805—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing by forming openings in dielectrics the opening being a via or contact hole penetrating the underlying conductor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76801—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing
- H01L21/76802—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing by forming openings in dielectrics
- H01L21/76816—Aspects relating to the layout of the pattern or to the size of vias or trenches
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76838—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the conductors
- H01L21/76895—Local interconnects; Local pads, as exemplified by patent document EP0896365
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/52—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
- H01L23/522—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
- H01L23/528—Geometry or layout of the interconnection structure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/778—Field effect transistors with two-dimensional charge carrier gas channel, e.g. HEMT ; with two-dimensional charge-carrier layer formed at a heterojunction interface
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Manufacturing & Machinery (AREA)
- Geometry (AREA)
- Ceramic Engineering (AREA)
- Electrodes Of Semiconductors (AREA)
Abstract
Description
本發明係關於一種半導體裝置的製作方法,尤指一種具有汲極溝槽與接觸溝槽的半導體裝置的製作方法。The invention relates to a method for manufacturing a semiconductor device, in particular to a method for manufacturing a semiconductor device having a drain trench and a contact trench.
III-V族化合物由於其半導體特性而可應用於形成許多種類的積體電路裝置,例如高功率場效電晶體、高頻電晶體或高電子遷移率電晶體(high electron mobility transistor,HEMT)。近年來,氮化鎵(GaN)系列的材料由於擁有較寬能隙與飽和速率高的特點而適合應用於高功率與高頻率產品。氮化鎵系列的半導體裝置由材料本身的壓電效應產生二維電子氣(2DEG),其電子速度及密度均較高,故可用以增加切換速度。然而,隨著相關半導體裝置的效能要求越來越高,需須持續藉由結構或/及製程上的設計改變來提升電晶體的密度或/及半導體裝置的電性表現以滿足產品需求。Group III-V compounds can be used to form many types of integrated circuit devices due to their semiconductor characteristics, such as high-power field effect transistors, high-frequency transistors, or high electron mobility transistors (HEMT). In recent years, gallium nitride (GaN) series materials are suitable for high-power and high-frequency products due to their wide energy gap and high saturation rate. Gallium nitride series semiconductor devices generate two-dimensional electron gas (2DEG) due to the piezoelectric effect of the material itself. The electron speed and density are both high, so it can be used to increase the switching speed. However, as the performance requirements of related semiconductor devices are getting higher and higher, it is necessary to continuously improve the density of transistors or/and the electrical performance of semiconductor devices through design changes in structure or/and manufacturing processes to meet product requirements.
本發明提供了一種半導體裝置的製作方法,利用於基底的背側形成汲極溝槽與接觸溝槽,並於汲極溝槽中形成汲極且於接觸溝槽中形成背部接觸結構,藉此達到提升電晶體密度或/及簡化相關引線布局設計與製程的效果。此外,汲極溝槽與接觸溝槽可用同一製程一併形成,藉此達到簡化製程的效果。The invention provides a method for manufacturing a semiconductor device, which utilizes forming a drain trench and a contact trench on the back side of the substrate, forming a drain in the drain trench and forming a back contact structure in the contact trench, thereby To achieve the effect of improving the transistor density or/and simplifying the related lead layout design and manufacturing process. In addition, the drain trench and the contact trench can be formed together with the same process, thereby achieving the effect of simplifying the process.
根據本發明之一實施例,本發明提供了一種半導體裝置的製作方法,包括下列步驟。首先,提供一基底,基底具有一第一側以及與第一側相反的一第二側。於基底的第一側上形成一第一III-V族化合物層。自基底的第二側形成一汲極溝槽以及一接觸溝槽。汲極溝槽自基底的第二側朝向第一側延伸而貫穿基底,接觸溝槽自基底的第二側朝向第一側延伸而貫穿基底,且汲極溝槽與接觸溝槽係由同一製程一併形成。於汲極溝槽中形成一汲極。於接觸溝槽中形成一背部接觸結構。According to an embodiment of the invention, the invention provides a method for manufacturing a semiconductor device, including the following steps. First, a substrate is provided. The substrate has a first side and a second side opposite to the first side. A first group III-V compound layer is formed on the first side of the substrate. A drain trench and a contact trench are formed from the second side of the substrate. The drain trench extends from the second side of the substrate toward the first side and penetrates the substrate, the contact trench extends from the second side of the substrate toward the first side and penetrates the substrate, and the drain trench and the contact trench are formed by the same process Formed together. A drain is formed in the drain trench. A back contact structure is formed in the contact trench.
以下本發明的詳細描述已披露足夠的細節以使本領域的技術人員能夠實踐本發明。以下闡述的實施例應被認為是說明性的而非限制性的。對於本領域的一般技術人員而言顯而易見的是,在不脫離本發明的精神和範圍的情況下,可以進行形式及細節上的各種改變與修改。The following detailed description of the invention has disclosed sufficient details to enable those skilled in the art to practice the invention. The embodiments set forth below should be considered illustrative rather than restrictive. It will be apparent to those of ordinary skill in the art that various changes and modifications in form and details can be made without departing from the spirit and scope of the present invention.
在本文中使用術語“在…上”、“在…上方”或/及“在…之上”等的含義應當以最寬方式被解讀,以使得“在…上”不僅表示“直接在”某物上而且還包括在某物上且其間有其他居間特徵或層的含義,並且“在…上方”或“在…之上”不僅表示在某物“上方”或“之上”的含義,而且還可以包括其在某物“上方”或“之上”且其間沒有其他居間特徵或層(即,直接在某物上)的含義。The use of the terms "on", "above" or/and "above" in this text should be interpreted in the broadest possible way, so that "on" not only means "directly on" On things but also on something with intervening features or layers in between, and "above" or "above" not only means "above" or "above" something, but It can also include the meaning that it is “above” or “above” something with no other intervening features or layers in between (ie, directly on something).
此外,為了便於描述,可以在本文使用諸如“在…之下”、“在…下方”、“在…下”、“在…之上”、“在…上方”、“在…上”等的空間相對術語來描述如圖式所示的一個元件或特徵與另一個元件或特徵的關係。除了圖式中所示的取向之外,空間相對術語旨在涵蓋設備在使用或操作中的不同取向。該裝置可以以其他方式定向(旋轉90度或處於其他取向)並且同樣可以相應地解釋本文使用的空間相關描述詞。In addition, for ease of description, such as "below", "below", "below", "above", "above", "on", etc. may be used herein Spatially relative terms describe the relationship between one element or feature and another element or feature as shown in the drawings. In addition to the orientation shown in the drawings, spatial relative terms are intended to cover different orientations of the device in use or operation. The device can be oriented in other ways (rotated 90 degrees or in other orientations) and can also interpret the spatially related descriptors used herein accordingly.
在本文中使用術語“形成”或“設置”來描述將材料層施加到基底的行為。這些術語旨在描述任何可行的層形成技術,包括但不限於熱生長、濺射、蒸鍍、化學氣相沉積、磊晶生長、電鍍等。The term "forming" or "setting" is used herein to describe the act of applying a layer of material to a substrate. These terms are intended to describe any feasible layer formation technique, including but not limited to thermal growth, sputtering, evaporation, chemical vapor deposition, epitaxial growth, electroplating, and the like.
在本文中對“一個實施例”、“實施例”、“一些實施例”等的引用指示所描述的實施例可以包括特定的特徵、結構或特性,但是每個實施例可能不一定包括該特定的特徵、結構或特性。而且,這樣的短語不一定指相同的實施例。此外,當結合實施例描述特定特徵、結構或特性時,無論是否明確描述,結合其他實施例來實現這樣的特徵、結構或特性都會在相關領域的技術人員的知識範圍內。Reference herein to "one embodiment", "an embodiment", "some embodiments", etc. indicates that the described embodiments may include specific features, structures, or characteristics, but each embodiment may not necessarily include the specific Features, structures, or characteristics. Moreover, such phrases do not necessarily refer to the same embodiment. In addition, when specific features, structures, or characteristics are described in conjunction with the embodiments, whether or not explicitly described, combining other embodiments to implement such features, structures, or characteristics will be within the knowledge of those skilled in the relevant art.
請參閱第1圖至第5圖。第1圖至第5圖所繪示為本發明第一實施例之半導體裝置的製作方法示意圖,其中第2圖繪示了第1圖之後的製作方法示意圖,第3圖繪示了第2圖之後的製作方法示意圖,第4圖繪示了第3圖之後的製作方法示意圖,而第5圖繪示了第4圖之後的製作方法示意圖。如第5圖所示,本實施例提供一半導體裝置101的製作方法,包括下列步驟。首先,提供一基底10,基底10具有一第一側10A與一第二側10B,而第一側10A與第二側10B可被視為基底10在厚度方向(例如第5圖中所示的第一方向D1)上互為相對或/及相反的兩側,但並不以此為限。然後,於基底10的第一側10A上形成一第一III-V族化合物層16,並自基底10的第二側10B形成一汲極溝槽TR1以及一接觸溝槽TR2。汲極溝槽TR1可自基底10的第二側10B朝向第一側10A延伸而貫穿基底10,接觸溝槽TR2亦可自基底10的第二側10B朝向第一側10A延伸而貫穿基底10,且汲極溝槽TR1與接觸溝槽TR2可由同一製程一併形成。然後,於汲極溝槽TR1中形成一汲極DE,並於接觸溝槽TR2中形成一背部接觸結構CS2。Please refer to Figure 1 to Figure 5. FIGS. 1 to 5 are schematic diagrams of the manufacturing method of the semiconductor device according to the first embodiment of the present invention, wherein FIG. 2 illustrates the schematic diagram of the manufacturing method after FIG. 1, and FIG. 3 illustrates the second diagram. A schematic diagram of the manufacturing method after that, FIG. 4 shows a schematic diagram of the manufacturing method after FIG. 3, and FIG. 5 shows a schematic diagram of the manufacturing method after FIG. 4. As shown in FIG. 5, this embodiment provides a method for manufacturing a
更進一步說明,本實施例的半導體裝置101的製作方法可包括但並不限於下列步驟。首先,如第1圖所示,可先於基底10的第一側10A形成第一III-V族化合物層16。在一些實施例中,基底10可包括矽基底、碳化矽(SiC)基底、藍寶石(sapphire)基底或其他適合材料所形成之基底,而第一III-V族化合物層16可包括氮化鎵(gallium nitride,GaN)、氮化銦鎵(indium gallium nitride,InGaN)或/及其他適合的III-V族化合物半導體材料。在一些實施例中,於第一III-V族化合物層16形成之前,可於基底10的第一側10A形成一緩衝層12,並於緩衝層12上形成一第二III-V族化合物層14,但並不以此為限。至少部分的緩衝層12可於第一方向D1上位於基底10與第一III-V族化合物層16之間,而第二III-V族化合物層14可於第一方向D1上位於第一III-V族化合物層16與緩衝層12之間。緩衝層12可包括用來幫助於基底10上以磊晶成長方式形成III-V族化合物層的緩衝材料,故緩衝層12的材料可包括例如氮化鎵、氮化鋁鎵(aluminum gallium nitride,AlGaN)或其他適合之緩衝材料。第二III-V族化合物層14可包括氮化鎵、氮化銦鎵或/及其他適合的III-V族化合物半導體材料。在一些實施例中,第一III-V族化合物層16與第二III-V族化合物層14可為同一種III-V族化合物材料但具有不同的摻雜濃度。舉例來說,第一III-V族化合物層16可包括一N型輕摻雜(lightly doped)氮化鎵層,而第二III-V族化合物層14可包括一N型重摻雜(heavily doped)氮化鎵層,但並不以此為限。N型摻雜物可包括矽、鍺或其他適合的摻雜物。此外,在一些實施例中,可於第一III-V族化合物層16上形成一氮化物層20。氮化物層20可當作半導體裝置中的阻障層(barrier layer)或蓋層,當作阻障層時可利用氮化鋁鎵、氮化鋁銦(aluminum indium nitride,AlInN)或/及氮化鋁(alumium nitride,AlN)等材料來形成氮化物層20,而當作蓋層時可利用氮化鋁鎵、氮化鋁、氮化鎵或/及氮化矽等材料來形成氮化物層20,但並不以此為限。To further explain, the manufacturing method of the
在一些實施例中,製作方法可更包括於基底10的第一側10A上形成第三III-V族化合物層18,而至少部分的第一III-V族化合物層16可於第一方向D1上位於第三III-V族化合物層18與第二III-V族化合物層14之間。在一些實施例中,第三III-V族化合物層18可位於第一III-V族化合物層16中,且第三III-V族化合物層18可具有一開口18V。在此狀況下,第一III-V族化合物層16的第一部分P1可位於第三III-V族化合物層18與第二III-V族化合物層14之間,第一III-V族化合物層16的第二部分P2可位於開口18V中,而第一III-V族化合物層16的第三部分P3可位於氮化物層20與第三III-V族化合物層18之間,但並不以此為限。在一些實施例中,第三III-V族化合物層18與第二III-V族化合物層14可為同一種III-V族化合物材料但具有不同型態的摻雜狀況。舉例來說,第二III-V族化合物層14可包括一N型重摻雜摻雜氮化鎵層,第三III-V族化合物層18可包括一P型摻雜氮化鎵層,第一III-V族化合物層16的第一部分P1可包括一N型輕摻雜氮化鎵層,第一III-V族化合物層16的第二部分P2可包括一N型摻雜氮化鎵層,而第一III-V族化合物層16的第三部分P3可包括一非故意摻雜(unintentionally doped,UID)氮化鎵層,但並不以此為限。P型摻雜物可包括鎂或其他適合的摻雜物。在一些實施例中,第三III-V族化合物層18亦可具有與第二III-V族化合物層14不同的III-V族化合物材料。值得說明的是,上述的緩衝層12、第二III-V族化合物層14、第一III-V族化合物層16、第三III-V族化合物層18以及氮化物層20可利用磊晶製程搭配適合的摻雜物而形成於基底10的第一側10A,但本發明並不以此為限。在一些實施例中,亦可視需要以其他適合的成膜方式形成上述的各材料層。In some embodiments, the manufacturing method may further include forming a third group III-V
在一些實施例中,基底10上可定義有一第一區R1以及一第二區R2。在一些實施例中,上述的緩衝層12、第二III-V族化合物層14、第一III-V族化合物層16、第三III-V族化合物層18或/及氮化物層20可形成於基底10的第一區R1以及第二區R2上。然後,可將部分的緩衝層12、第二III-V族化合物層14、第一III-V族化合物層16、第三III-V族化合物層18或/及氮化物層20移除(例如將第二區R2上的氮化物層20、第一III-V族化合物層16、第三III-V族化合物層18、第二III-V族化合物層14以及部分的緩衝層12移除)而於第一區R1上形成一平台(mesa)結構,而此平台結構可包括第一區R1上的緩衝層12、第二III-V族化合物層14、第一III-V族化合物層16、第三III-V族化合物層18以及氮化物層20,但並不以此為限。在一些實施例中,可形成複數個上述的平台結構,並可於平台結構形成之後於多個平台結構之間形成隔離結構24,用以達到隔離相鄰的平台結構的效果。隔離結構24可包括單層或多層的絕緣材料例如氧化矽、氮化矽、氮氧化矽或其他適合的絕緣材料。在一些實施例中,隔離結構24可形成於基底10的第一側10A且位於基底10的第二區R2上,故第一區R1可被視為平台結構區且第二區R2可被視為非平台結構區,但並不以此為限。In some embodiments, a first region R1 and a second region R2 can be defined on the
然後,可於基底10的第一側10A上形成一閘極GE、一源極SE以及一接觸結構CS1。閘極GE與源極SE可形成於基底10的第一區R1上,而接觸結構CS1可形成於基底10的第二區R2上。此外,閘極GE可形成於氮化物層20上,而部分的氮化物層20與部分的第一III-V族化合物層16可於第一方向D1上位於閘極GE與基底10之間。在一些實施例中,於閘極GE與源極SE形成之前可於氮化物層20上形成一閘極介電層22,而閘極GE可形成於閘極介電層22上。在一些實施例中,源極SE可於第一方向D1上貫穿閘極介電層22與氮化物層20而部分位於第一III-V族化合物層16中,源極SE可於水平方向(例如第1圖中所示的第二方向D2)上位於閘極GE的兩側或/及圍繞閘極GE,且部分的第一III-V族化合物層16可於第一方向D1上位於源極SE與基底10之間,但並不以此為限。此外,接觸結構CS1可形成於基底10的第二區R2上並至少部分形成於隔離結構24中。閘極GE、源極SE以及接觸結構CS1可分別包括金屬導電材料或其他適合之導電材料。上述之金屬導電材料可包括金(Au)、鎢(W)、鈷(Co)、鎳(Ni)、鈦(Ti)、鉬(Mo)、銅(Cu)、鋁(Al)、鉭(Ta)、鈀(Pd)、鉑(Pt)、上述材料之化合物、複合層或合金,但並不以此為限。在一些實施例中,可用同一製程一併形成源極SE與接觸結構CS1,或者可用同一製程一併形成閘極GE與接觸結構CS1,但並不以此為限。在一些實施例中,亦可視需要以不同的製程分別形成閘極GE、源極SE以及接觸結構CS1。Then, a gate electrode GE, a source electrode SE, and a contact structure CS1 can be formed on the
如第1圖至第2圖所示,在一些實施例中,於閘極GE、源極SE以及接觸結構CS1形成之後,可將基底10翻轉而使得基底10的第二側10B朝上,並將基底10與一載板28接合。在一些實施例中,可先形成一介電層26覆蓋閘極GE、源極SE以及接觸結構CS1,然後再將載板28與介電層26進行黏合。在一些實施例中,介電層26本身可為具有黏性的介電材料,或者可藉由另一黏著層(未繪示)接合介電層26與載板28。載板28可包括玻璃載板、塑膠載板、陶瓷載板、藍寶石載板、不鏽鋼載板或其他適合材料所形成之載板。然後,可自基底10的第二側10B對基底10進行一薄化製程90,薄化製程90可包括但並不限於乾式蝕刻製程、濕式蝕刻製程、研磨製程(例如化學機械研磨製程)或其他適合的方法可用以降低基底10的厚度,以有助於後續用以形成溝槽的製程進行。As shown in FIGS. 1 to 2, in some embodiments, after the gate electrode GE, the source electrode SE, and the contact structure CS1 are formed, the
之後,如第2圖至第3圖所示,於薄化製程90之後,可由同一製程一併形成汲極溝槽TR1與接觸溝槽TR2,藉此達到製程簡化的效果。換句話說,可於形成汲極溝槽TR1與接觸溝槽TR2之前,自基底10的第二側10B對基底10進行薄化製程90。在一些實施例中,形成汲極溝槽TR1與接觸溝槽TR2的製程可包括但並不限於在基底10的第二側10B形成圖案化遮罩(例如圖案化光阻或其他適合的圖案化遮罩材料,未繪示),然後進行蝕刻製程(例如乾式蝕刻製程或/及濕式蝕刻製程)而一併形成汲極溝槽TR1與接觸溝槽TR2。在一些實施例中,汲極溝槽TR1可自基底10的第二側10B朝向第一側10A延伸而貫穿基底10與緩衝層12並部分形成於第二III-V族化合物層14中,而接觸溝槽TR2可自基底10的第二側10B朝向第一側10A延伸而貫穿基底10與緩衝層12並部分形成於隔離結構24中且暴露出部分的接觸結構CS1,但並不以此為限。換句話說,隔離結構24可於接觸溝槽TR2之前形成,但並不以此為限。此外,在汲極溝槽TR1與接觸溝槽TR2分別對應的疊層狀況不同時,以同一製程一併形成的汲極溝槽TR1與接觸溝槽TR2可具有不同的深度,但並不以此為限。Thereafter, as shown in FIGS. 2 to 3, after the thinning
然後,如第3圖至第4圖所示,可於汲極溝槽TR1中形成汲極DE,並於接觸溝槽TR2中形成背部接觸結構CS2,背部接觸結構CS2可與接觸結構CS1接觸而形成電性連接,而背部接觸結構CS2係與汲極DE電性分離。值得說明的是,於汲極DE以及背部接觸結構CS2形成之前,可視需要對汲極溝槽TR1與接觸溝槽TR2進行濕式清理製程、電漿式清理製程或/及其他適合清理製程,藉此移除形成汲極溝槽TR1與接觸溝槽TR2時所可能形成的蝕刻副產物或/及微粒。此外,汲極DE與背部接觸結構CS2可分別包括金屬導電材料或其他適合之導電材料,而此金屬導電材料可包括金、鎢、鈷、鎳、鈦、鉬、銅、鋁、鉭、鈀、鉑、上述材料之化合物、複合層或合金,但並不以此為限。在一些實施例中,可用同一製程一併形成汲極DE與背部接觸結構CS2,藉此達到製程簡化的效果,而背部接觸結構CS2的材料組成可因此與汲極DE的材料組成相同,但並不以此為限。舉例來說,可於汲極溝槽TR1與接觸溝槽TR2形成之後形成一第一導電層30,第一導電層30可部分形成於汲極溝槽TR1中且部分形成於接觸溝槽TR2中,而對第一導電層30進行圖案化製程可一併形成汲極DE與背部接觸結構CS2。在一些實施例中,亦可視需要以不同的導電材料或/及製程來分別形成汲極DE與背部接觸結構CS2。Then, as shown in FIGS. 3 to 4, a drain DE can be formed in the drain trench TR1, and a back contact structure CS2 can be formed in the contact trench TR2. The back contact structure CS2 can contact the contact structure CS1 and An electrical connection is formed, and the back contact structure CS2 is electrically separated from the drain electrode DE. It is worth noting that before the drain electrode DE and the back contact structure CS2 are formed, a wet cleaning process, a plasma cleaning process or/and other suitable cleaning processes may be performed on the drain trench TR1 and the contact trench TR2 as needed. This removes etching by-products and/or particles that may be formed when forming the drain trench TR1 and the contact trench TR2. In addition, the drain electrode DE and the back contact structure CS2 may include metal conductive materials or other suitable conductive materials, and the metal conductive materials may include gold, tungsten, cobalt, nickel, titanium, molybdenum, copper, aluminum, tantalum, palladium, Platinum, compounds of the above materials, composite layers or alloys, but not limited to this. In some embodiments, the drain electrode DE and the back contact structure CS2 can be formed together in the same process, thereby achieving the effect of process simplification, and the material composition of the back contact structure CS2 can therefore be the same as the material composition of the drain electrode DE, but Not limited to this. For example, a first
然後,於汲極DE與背部接觸結構CS2形成之後,可將載板28移除而形成如第5圖所示的半導體裝置101。如第1圖至第5圖所示,在一些實施例中,閘極GE與接觸結構CS1可於汲極溝槽TR1與接觸溝槽TR2之前形成,但本發明並不以此為限。此外,在一些實施例中,接觸結構CS1可通過位於基底10的第一側10A的其他導電結構(未繪示)與源極SE或閘極GE電性連接,或者亦可以使源極SE或/及閘極GE直接連接接觸結構CS1而通過接觸結構CS1電性連接至背部接觸結構CS2,但並不以此為限。在一些實施例中,半導體裝置可包括複數個接觸結構CS1以及對應之背部接觸結構CS2,藉此可於基底10的第二側10B進行打線接合(wire bonding)製程而分別與汲極DE、源極SE以及閘極GE形成電性連接,進而達到簡化相關引線布局設計或/及製程的效果。此外,在一些實施例中,第三III-V族化合物層18可被視為一電流阻擋層(current blocking layer,CBL),第一III-V族化合物層16的第一部分P1可被視為飄移區(drift region),二維電子氣(2DEG)可被限定在第一III-V族化合物層16的第三部分P3中且位於靠近氮化物層20的一側,而半導體裝置101中位於第一區R1的部分可被視為一電流孔徑垂直電子電晶體(current-aperture vertical electron transistor,CAVET),但並不以此為限。值得說明的是,本發明的半導體裝置的結構並不以第1圖所示狀況為限,而本發明之自基底10背側(例如第二側10B)形成貫穿基底10的汲極溝槽TR1與接觸溝槽TR2的製作方法亦可視需要與位於基底10前側(例如第一側10A)且具有第一III-V族化合物層16的其他種類的半導體結構或/及半導體製程進行搭配。Then, after the drain electrode DE and the back contact structure CS2 are formed, the
下文將針對本發明的不同實施例進行說明,且為簡化說明,以下說明主要針對各實施例不同之處進行詳述,而不再對相同之處作重覆贅述。此外,本發明之各實施例中相同之元件係以相同之標號進行標示,以利於各實施例間互相對照。In the following, different embodiments of the present invention will be described, and to simplify the description, the following description will mainly describe the differences between the embodiments, without repeating the similarities. In addition, the same elements in the embodiments of the present invention are marked with the same reference numerals to facilitate comparison between the embodiments.
請參閱第6圖至第9圖。第6圖至第9圖所繪示為本發明第二實施例之半導體裝置102的製作方法示意圖。如第6圖至第7圖所示,於緩衝層12、第二III-V族化合物層14、第一III-V族化合物層16以及氮化物層20形成之後,可將基底10翻轉而使得基底10的第二側10B朝上,並將基底10與載板28接合。在一些實施例中,可利用具有黏性的介電層26以與載板28接合,但並不以此為限。然後,可自基底10的第二側10B對基底10進行薄化製程90,用以降低基底10的厚度。然後,如第7圖至第8圖所示,於薄化製程90之後,可由同一製程一併形成汲極溝槽TR1與接觸溝槽TR2,並於汲極溝槽TR1與接觸溝槽TR2中分別形成汲極DE以及背部接觸結構CS2。在一些實施例中,接觸溝槽TR2可貫穿基底10以及緩衝層12而部分設置於第二III-V族化合物層14中。在一些實施例中,亦可視需要於薄化製程90之前先將第二區R2上的氮化物層20、第一III-V族化合物層16、第二III-V族化合物層14以及部分的緩衝層12移除並於第二區R2上形成如上述第2圖中所示的隔離結構24,但並不以此為限。然後,如第8圖至第9圖所示,於汲極DE與背部接觸結構CS2形成之後,可將載板28以及介電層26移除,並於基底10的第一側10A形成閘極介電層22、閘極GE、源極SE以及接觸結構CS1。在一些實施例中,可先將形成有汲極DE以及背部接觸結構CS2與另一載板(未繪示)進行接合後,再形成閘極介電層22、閘極GE、源極SE以及接觸結構CS1,但並不以此為限。此外,接觸結構CS1可於第一方向D1上貫穿氮化物層20、第一III-V族化合物層16以及部分的第二III-V族化合物層14而與背部接觸結構CS2接觸而形成電性連接。藉由本實施例的製作方法,可於汲極溝槽TR1、接觸溝槽TR2、汲極DE以及背部接觸結構CS2形成之後再形成閘極介電層22、閘極GE、源極SE以及接觸結構CS1,藉此避免形成汲極溝槽TR1、接觸溝槽TR2、汲極DE或/及背部接觸結構CS2的相關製程對閘極介電層22產生負面影響,進而可提升半導體裝置102的電性表現。Please refer to Figure 6 to Figure 9. 6 to 9 are schematic diagrams of the method for manufacturing the
請參閱第10圖。第10圖所繪示為本發明第三實施例之半導體裝置的製作方法示意圖。如第10圖所示,與上述第一實施例不同的地方在於,本實施例的接觸結構CS1可於第一方向D1上貫穿氮化物層20、第一III-V族化合物層16以及部分的第二III-V族化合物層14,且汲極溝槽TR1以及接觸溝槽TR2可於接觸結構CS1、閘極GE以及源極SE形成之後形成。Please refer to Figure 10. FIG. 10 is a schematic diagram of a method for manufacturing a semiconductor device according to a third embodiment of the invention. As shown in FIG. 10, the difference from the first embodiment described above is that the contact structure CS1 of this embodiment can penetrate the
請參閱第11圖。第11圖所繪示為本發明第四實施例之半導體裝置的製作方法示意圖。如第11圖所示,與上述第一實施例不同的地方在於,本實施例的製作方法可更包括於汲極DE與背部接觸結構CS2形成之後,於基底10的第二側10B形成一絕緣層32覆蓋汲極DE與背部接觸結構CS2,藉此形成保護效果。絕緣層32可包括單層或多層的絕緣材料,例如無機絕緣材料(例如氧化矽、氮化矽或氮氧化矽)、有機絕緣材料(例如丙烯酯樹脂,acrylic resin)或其他適合的絕緣材料。在一些實施例中,絕緣層32可部分形成於汲極溝槽TR1與接觸溝槽TR2中。在一些實施例中,汲極溝槽TR1可被絕緣層32以及汲極DE填滿,而接觸溝槽TR2可被絕緣層32以及背部接觸結構CS2填滿,但並不以此為限。此外,在一些實施例中,可於絕緣層32形成之後進行平坦化製程,用以平坦化絕緣層32的表面。上述的平坦化製程可包括乾式蝕刻製程、濕式蝕刻製程、研磨製程(例如化學機械研磨製程)或其他適合的平坦化方式。此外,本實施例的絕緣層32亦可視需要應用於本案的其他實施例中。Please refer to Figure 11. FIG. 11 is a schematic diagram of a method for manufacturing a semiconductor device according to a fourth embodiment of the invention. As shown in FIG. 11, the difference from the first embodiment described above is that the manufacturing method of this embodiment may further include forming an insulation on the
請參閱第12圖。第12圖所繪示為本發明第五實施例之半導體裝置的製作方法示意圖。如第12圖所示,與上述第一實施例不同的地方在於,本實施例的汲極DE以及背部接觸結構CS2可包括第一導電層30與第二導電層31。第一導電層30可共形地(conformally)形成於汲極溝槽TR1中、接觸溝槽TR2中以及基底10上,而第二導電層31可覆蓋第一導電層30,且第二導電層31的材料可不同於第一導電層30的材料。舉例來說,第一導電層30可包括氮化鈦、氮化鉭或其他適合之阻障效果較佳的導電材料,而第二導電層31可包括電阻率相對較低的導電材料例如銅、鋁、鎢等,但並不以此為限。在本實施例中,可對第一導電層30以及第二導電層31進行圖案化製程而一併形成汲極DE與背部接觸結構CS2。在一些實施例中,汲極溝槽TR1可被汲極DE填滿,而接觸溝槽TR2可被背部接觸結構CS2填滿,但並不以此為限。在一些實施例中,可於第二導電層31形成之後進行平坦化製程,用以平坦化第二導電層31的表面。上述的平坦化製程可包括乾式蝕刻製程、濕式蝕刻製程、研磨製程(例如化學機械研磨製程)或其他適合的平坦化方式。此外,亦可視需要於第二導電層31上形成絕緣層32,藉由絕緣層32覆蓋汲極DE與背部接觸結構CS2而形成保護效果。本實施例利用第一導電層30與第二導電層31形成汲極DE與背部接觸結構CS2的方法亦可視需要應用於本案的其他實施例中。此外,在一些實施例中,亦可視需要以不同的導電材料分別形成汲極DE與背部接觸結構CS2,而汲極溝槽TR1可被汲極DE填滿,且接觸溝槽TR2可被背部接觸結構CS2填滿。Please refer to Figure 12. FIG. 12 is a schematic diagram of a method for manufacturing a semiconductor device according to a fifth embodiment of the invention. As shown in FIG. 12, the difference from the first embodiment described above is that the drain electrode DE and the back contact structure CS2 of this embodiment may include a first
綜上所述,在本發明的半導體裝置中,可於基底的背側形成汲極溝槽與接觸溝槽,並於汲極溝槽中形成汲極且於接觸溝槽中形成背部接觸結構,藉此達到提升電晶體密度或/及簡化相關引線布局設計與製程的效果。此外,汲極溝槽與接觸溝槽可用同一製程一併形成,藉此達到簡化製程的效果。 以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。 In summary, in the semiconductor device of the present invention, a drain trench and a contact trench can be formed on the back side of the substrate, a drain can be formed in the drain trench and a back contact structure can be formed in the contact trench, In this way, the effect of increasing the transistor density or/and simplifying the layout design and manufacturing process of the relevant leads is achieved. In addition, the drain trench and the contact trench can be formed together with the same process, thereby achieving the effect of simplifying the process. The above are only the preferred embodiments of the present invention, and all changes and modifications made in accordance with the scope of the patent application of the present invention shall fall within the scope of the present invention.
10:基底
10A:第一側
10B:第二側
12:緩衝層
14:第二III-V族化合物層
16:第一III-V族化合物層
18:第三III-V族化合物層
18V:開口
20:氮化物層
22:閘極介電層
24:隔離結構
26:介電層
28:載板
30:第一導電層
31:第二導電層
32:絕緣層
90:薄化製程
101-102:半導體裝置
CS1:接觸結構
CS2:背部接觸結構
D1:第一方向
D2:第二方向
DE:汲極
GE:閘極
P1:第一部分
P2:第二部分
P3:第三部分
R1:第一區
R2:第二區
SE:源極
TR1:汲極溝槽
TR2:接觸溝槽10:
第1圖至第5圖所繪示為本發明第一實施例之半導體裝置的製作方法示意圖,其中 第2圖繪示了第1圖之後的製作方法示意圖; 第3圖繪示了第2圖之後的製作方法示意圖; 第4圖繪示了第3圖之後的製作方法示意圖; 第5圖繪示了第4圖之後的製作方法示意圖。 第6圖至第9圖所繪示為本發明第二實施例之半導體裝置的製作方法示意圖,其中 第7圖繪示了第6圖之後的製作方法示意圖; 第8圖繪示了第7圖之後的製作方法示意圖; 第9圖繪示了第8圖之後的製作方法示意圖。 第10圖所繪示為本發明第三實施例之半導體裝置的製作方法示意圖。 第11圖所繪示為本發明第四實施例之半導體裝置的製作方法示意圖。 第12圖所繪示為本發明第五實施例之半導體裝置的製作方法示意圖。 FIGS. 1 to 5 are schematic diagrams of the manufacturing method of the semiconductor device according to the first embodiment of the present invention, in which Figure 2 shows a schematic diagram of the manufacturing method after Figure 1; Figure 3 shows a schematic diagram of the manufacturing method after Figure 2; Figure 4 shows a schematic diagram of the manufacturing method after Figure 3; Figure 5 shows a schematic diagram of the manufacturing method after Figure 4. 6 to 9 are schematic diagrams of a method for manufacturing a semiconductor device according to a second embodiment of the present invention, in which Figure 7 shows a schematic diagram of the manufacturing method after Figure 6; Figure 8 shows a schematic diagram of the manufacturing method after Figure 7; Figure 9 shows a schematic diagram of the manufacturing method after Figure 8. FIG. 10 is a schematic diagram of a method for manufacturing a semiconductor device according to a third embodiment of the invention. FIG. 11 is a schematic diagram of a method for manufacturing a semiconductor device according to a fourth embodiment of the invention. FIG. 12 is a schematic diagram of a method for manufacturing a semiconductor device according to a fifth embodiment of the invention.
10:基底 10: base
10A:第一側 10A: first side
10B:第二側 10B: Second side
12:緩衝層 12: buffer layer
14:第二III-V族化合物層 14: Second III-V compound layer
16:第一III-V族化合物層 16: The first III-V compound layer
18:第三III-V族化合物層 18: Third III-V compound layer
18V:開口 18V: opening
20:氮化物層 20: Nitride layer
22:閘極介電層 22: Gate dielectric layer
24:隔離結構 24: Isolation structure
26:介電層 26: Dielectric layer
28:載板 28: Carrier board
30:第一導電層 30: first conductive layer
CS1:接觸結構 CS1: contact structure
CS2:背部接觸結構 CS2: back contact structure
D1:第一方向 D1: First direction
D2:第二方向 D2: Second direction
DE:汲極 DE: Jiji
GE:閘極 GE: Gate
P1:第一部分 P1: Part One
P2:第二部分 P2: Part Two
P3:第三部分 P3: Part III
R1:第一區
R1:
R2:第二區 R2: District 2
SE:源極 SE: source
TR1:汲極溝槽 TR1: Drain trench
TR2:接觸溝槽 TR2: contact groove
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