TWI660990B - Siloxane resin composition, transparent hardened product using the same, transparent pixels, microlenses, solid-state imaging element - Google Patents
Siloxane resin composition, transparent hardened product using the same, transparent pixels, microlenses, solid-state imaging element Download PDFInfo
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- TWI660990B TWI660990B TW104130018A TW104130018A TWI660990B TW I660990 B TWI660990 B TW I660990B TW 104130018 A TW104130018 A TW 104130018A TW 104130018 A TW104130018 A TW 104130018A TW I660990 B TWI660990 B TW I660990B
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- compound
- resin composition
- siloxane resin
- composition according
- metal
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- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 title claims abstract description 135
- 239000011342 resin composition Substances 0.000 title claims abstract description 135
- 238000003384 imaging method Methods 0.000 title claims description 13
- 239000002245 particle Substances 0.000 claims abstract description 159
- 229910052751 metal Inorganic materials 0.000 claims abstract description 123
- 239000002184 metal Substances 0.000 claims abstract description 121
- 229920005989 resin Polymers 0.000 claims abstract description 81
- 239000011347 resin Substances 0.000 claims abstract description 81
- 239000000203 mixture Substances 0.000 claims abstract description 68
- 239000007787 solid Substances 0.000 claims abstract description 36
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims abstract description 34
- 238000010521 absorption reaction Methods 0.000 claims abstract description 24
- 239000003505 polymerization initiator Substances 0.000 claims abstract description 21
- -1 benzotriazole compound Chemical class 0.000 claims description 203
- 150000001875 compounds Chemical class 0.000 claims description 99
- 239000010936 titanium Substances 0.000 claims description 44
- 239000000463 material Substances 0.000 claims description 38
- 239000002904 solvent Substances 0.000 claims description 28
- 229910052719 titanium Inorganic materials 0.000 claims description 25
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical group CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 claims description 24
- 229920002050 silicone resin Polymers 0.000 claims description 23
- 239000011258 core-shell material Substances 0.000 claims description 22
- 239000002253 acid Substances 0.000 claims description 19
- 229910052799 carbon Inorganic materials 0.000 claims description 19
- 238000006482 condensation reaction Methods 0.000 claims description 19
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 17
- 229910052726 zirconium Inorganic materials 0.000 claims description 17
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 16
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 14
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 12
- 238000006460 hydrolysis reaction Methods 0.000 claims description 10
- VZDDUFFXSBGRMP-UHFFFAOYSA-N 9h-fluoren-1-ylphosphane Chemical compound C12=CC=CC=C2CC2=C1C=CC=C2P VZDDUFFXSBGRMP-UHFFFAOYSA-N 0.000 claims description 9
- 230000007062 hydrolysis Effects 0.000 claims description 9
- 229910052718 tin Inorganic materials 0.000 claims description 9
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 claims description 8
- 125000005702 oxyalkylene group Chemical group 0.000 claims description 7
- 150000008366 benzophenones Chemical class 0.000 claims description 6
- 239000007795 chemical reaction product Substances 0.000 claims description 6
- HEQOJEGTZCTHCF-UHFFFAOYSA-N 2-amino-1-phenylethanone Chemical compound NCC(=O)C1=CC=CC=C1 HEQOJEGTZCTHCF-UHFFFAOYSA-N 0.000 claims description 5
- ZYGHJZDHTFUPRJ-UHFFFAOYSA-N benzo-alpha-pyrone Natural products C1=CC=C2OC(=O)C=CC2=C1 ZYGHJZDHTFUPRJ-UHFFFAOYSA-N 0.000 claims description 5
- 229960000956 coumarin Drugs 0.000 claims description 5
- 235000001671 coumarin Nutrition 0.000 claims description 5
- 239000000539 dimer Substances 0.000 claims description 5
- WHGMHGPIJZTKTI-UHFFFAOYSA-N 3h-1,2-benzodithiole Chemical compound C1=CC=C2CSSC2=C1 WHGMHGPIJZTKTI-UHFFFAOYSA-N 0.000 claims description 4
- XNEFYCZVKIDDMS-UHFFFAOYSA-N avobenzone Chemical class C1=CC(OC)=CC=C1C(=O)CC(=O)C1=CC=C(C(C)(C)C)C=C1 XNEFYCZVKIDDMS-UHFFFAOYSA-N 0.000 claims description 4
- IOJUPLGTWVMSFF-UHFFFAOYSA-N benzothiazole Chemical class C1=CC=C2SC=NC2=C1 IOJUPLGTWVMSFF-UHFFFAOYSA-N 0.000 claims description 4
- 150000001728 carbonyl compounds Chemical class 0.000 claims description 4
- ISAOCJYIOMOJEB-UHFFFAOYSA-N desyl alcohol Natural products C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 claims description 4
- 229910052758 niobium Inorganic materials 0.000 claims description 4
- 150000004010 onium ions Chemical class 0.000 claims description 4
- 150000002896 organic halogen compounds Chemical class 0.000 claims description 4
- 150000001451 organic peroxides Chemical class 0.000 claims description 4
- MPQXHAGKBWFSNV-UHFFFAOYSA-N oxidophosphanium Chemical class [PH3]=O MPQXHAGKBWFSNV-UHFFFAOYSA-N 0.000 claims description 4
- 229910052715 tantalum Inorganic materials 0.000 claims description 4
- 229910052721 tungsten Inorganic materials 0.000 claims description 4
- 229910052720 vanadium Inorganic materials 0.000 claims description 4
- 229910052727 yttrium Inorganic materials 0.000 claims description 4
- JGFLAAWSLCPCDY-UHFFFAOYSA-N benzene;cyclopenta-1,3-diene;iron Chemical class [Fe].C1C=CC=C1.C1=CC=CC=C1 JGFLAAWSLCPCDY-UHFFFAOYSA-N 0.000 claims description 3
- 239000012965 benzophenone Substances 0.000 claims description 3
- 239000012964 benzotriazole Substances 0.000 claims description 3
- 244000028419 Styrax benzoin Species 0.000 claims 2
- 235000000126 Styrax benzoin Nutrition 0.000 claims 2
- 235000008411 Sumatra benzointree Nutrition 0.000 claims 2
- 229960002130 benzoin Drugs 0.000 claims 2
- DZBUGLKDJFMEHC-UHFFFAOYSA-N benzoquinolinylidene Natural products C1=CC=CC2=CC3=CC=CC=C3N=C21 DZBUGLKDJFMEHC-UHFFFAOYSA-N 0.000 claims 2
- 239000004327 boric acid Substances 0.000 claims 2
- 235000019382 gum benzoic Nutrition 0.000 claims 2
- 150000002923 oximes Chemical group 0.000 claims 2
- 125000004432 carbon atom Chemical group C* 0.000 description 88
- 229910044991 metal oxide Inorganic materials 0.000 description 56
- 150000004706 metal oxides Chemical class 0.000 description 56
- 239000010419 fine particle Substances 0.000 description 52
- 125000001424 substituent group Chemical group 0.000 description 44
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 36
- 125000000217 alkyl group Chemical group 0.000 description 33
- 125000005647 linker group Chemical group 0.000 description 31
- 229910000077 silane Inorganic materials 0.000 description 31
- 238000012360 testing method Methods 0.000 description 31
- 239000006185 dispersion Substances 0.000 description 29
- 239000007864 aqueous solution Substances 0.000 description 28
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 27
- 238000006243 chemical reaction Methods 0.000 description 27
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 24
- 239000000243 solution Substances 0.000 description 24
- 239000000126 substance Substances 0.000 description 23
- 238000000034 method Methods 0.000 description 21
- 238000002360 preparation method Methods 0.000 description 21
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 18
- 230000000694 effects Effects 0.000 description 17
- 125000003118 aryl group Chemical group 0.000 description 16
- 238000000576 coating method Methods 0.000 description 16
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 14
- 239000000047 product Substances 0.000 description 14
- 229910052710 silicon Inorganic materials 0.000 description 14
- 239000004094 surface-active agent Substances 0.000 description 14
- 238000002834 transmittance Methods 0.000 description 14
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 13
- 229910010413 TiO 2 Inorganic materials 0.000 description 13
- 239000011248 coating agent Substances 0.000 description 13
- 239000000843 powder Substances 0.000 description 13
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 12
- 238000001914 filtration Methods 0.000 description 11
- 239000012528 membrane Substances 0.000 description 11
- 239000000178 monomer Substances 0.000 description 11
- 229920002120 photoresistant polymer Polymers 0.000 description 11
- 229920000642 polymer Polymers 0.000 description 11
- 238000010438 heat treatment Methods 0.000 description 10
- 125000000623 heterocyclic group Chemical group 0.000 description 10
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 10
- 238000003756 stirring Methods 0.000 description 10
- 239000000758 substrate Substances 0.000 description 10
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- 125000004429 atom Chemical group 0.000 description 9
- 239000011148 porous material Substances 0.000 description 9
- 150000003839 salts Chemical class 0.000 description 9
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 8
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 8
- 230000002378 acidificating effect Effects 0.000 description 8
- 125000003342 alkenyl group Chemical group 0.000 description 8
- 125000002947 alkylene group Chemical group 0.000 description 8
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 8
- 238000011161 development Methods 0.000 description 8
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 8
- 238000012545 processing Methods 0.000 description 8
- 238000000108 ultra-filtration Methods 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 7
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 7
- 229910006404 SnO 2 Inorganic materials 0.000 description 7
- 125000003545 alkoxy group Chemical group 0.000 description 7
- 229910021529 ammonia Inorganic materials 0.000 description 7
- 239000011324 bead Substances 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 229920001577 copolymer Polymers 0.000 description 7
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 7
- 239000003112 inhibitor Substances 0.000 description 7
- 239000003999 initiator Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000002923 metal particle Substances 0.000 description 7
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 7
- 239000010703 silicon Substances 0.000 description 7
- 229910052717 sulfur Inorganic materials 0.000 description 7
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 6
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- 125000000304 alkynyl group Chemical group 0.000 description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 6
- SXPLZNMUBFBFIA-UHFFFAOYSA-N butyl(trimethoxy)silane Chemical compound CCCC[Si](OC)(OC)OC SXPLZNMUBFBFIA-UHFFFAOYSA-N 0.000 description 6
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 6
- 239000003729 cation exchange resin Substances 0.000 description 6
- 150000002148 esters Chemical class 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 6
- 125000003983 fluorenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3CC12)* 0.000 description 6
- 239000010410 layer Substances 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- 150000002739 metals Chemical class 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 239000005011 phenolic resin Substances 0.000 description 6
- 229920001155 polypropylene Polymers 0.000 description 6
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 description 6
- FMRHJJZUHUTGKE-UHFFFAOYSA-N Ethylhexyl salicylate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1O FMRHJJZUHUTGKE-UHFFFAOYSA-N 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical group C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 5
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 5
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 5
- 238000002835 absorbance Methods 0.000 description 5
- 239000003513 alkali Substances 0.000 description 5
- 125000003277 amino group Chemical group 0.000 description 5
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 5
- 239000000470 constituent Substances 0.000 description 5
- 150000004775 coumarins Chemical class 0.000 description 5
- SBRXLTRZCJVAPH-UHFFFAOYSA-N ethyl(trimethoxy)silane Chemical compound CC[Si](OC)(OC)OC SBRXLTRZCJVAPH-UHFFFAOYSA-N 0.000 description 5
- 239000012065 filter cake Substances 0.000 description 5
- 230000003301 hydrolyzing effect Effects 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 230000003287 optical effect Effects 0.000 description 5
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 5
- 229920001296 polysiloxane Polymers 0.000 description 5
- 230000005855 radiation Effects 0.000 description 5
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 5
- 235000012239 silicon dioxide Nutrition 0.000 description 5
- 238000001179 sorption measurement Methods 0.000 description 5
- 125000000542 sulfonic acid group Chemical group 0.000 description 5
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 5
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 4
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 4
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 4
- KAESVJOAVNADME-UHFFFAOYSA-N Pyrrole Chemical compound C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 4
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- 125000004450 alkenylene group Chemical group 0.000 description 4
- 125000004104 aryloxy group Chemical group 0.000 description 4
- 239000002585 base Substances 0.000 description 4
- 239000007771 core particle Substances 0.000 description 4
- 125000004093 cyano group Chemical group *C#N 0.000 description 4
- 230000006866 deterioration Effects 0.000 description 4
- IOUCSUBTZWXKTA-UHFFFAOYSA-N dipotassium;dioxido(oxo)tin Chemical compound [K+].[K+].[O-][Sn]([O-])=O IOUCSUBTZWXKTA-UHFFFAOYSA-N 0.000 description 4
- 239000002270 dispersing agent Substances 0.000 description 4
- 239000002612 dispersion medium Substances 0.000 description 4
- 238000001312 dry etching Methods 0.000 description 4
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- 230000001699 photocatalysis Effects 0.000 description 4
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 4
- 125000003396 thiol group Chemical group [H]S* 0.000 description 4
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 3
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
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- 239000004925 Acrylic resin Substances 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
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- 239000004593 Epoxy Substances 0.000 description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- RWRDLPDLKQPQOW-UHFFFAOYSA-N Pyrrolidine Chemical compound C1CCNC1 RWRDLPDLKQPQOW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- MPIAGWXWVAHQBB-UHFFFAOYSA-N [3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(COC(=O)C=C)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C MPIAGWXWVAHQBB-UHFFFAOYSA-N 0.000 description 3
- 239000002250 absorbent Substances 0.000 description 3
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- 229920006243 acrylic copolymer Polymers 0.000 description 3
- 238000012644 addition polymerization Methods 0.000 description 3
- 125000004453 alkoxycarbonyl group Chemical group 0.000 description 3
- 125000005529 alkyleneoxy group Chemical group 0.000 description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 3
- 238000000149 argon plasma sintering Methods 0.000 description 3
- 125000005161 aryl oxy carbonyl group Chemical group 0.000 description 3
- 125000005110 aryl thio group Chemical group 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- 230000001588 bifunctional effect Effects 0.000 description 3
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- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
- C08G77/18—Polysiloxanes containing silicon bound to oxygen-containing groups to alkoxy or aryloxy groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
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- C08K5/005—Stabilisers against oxidation, heat, light, ozone
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08L83/06—Polysiloxanes containing silicon bound to oxygen-containing groups
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- G02—OPTICS
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- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
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- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
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- C—CHEMISTRY; METALLURGY
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Abstract
一種矽氧烷樹脂組成物,其含有含金屬顆粒、矽氧烷樹脂、聚合起始劑及紫外線吸收劑,在組成物的固體成分中以40質量%以上80質量%以下含有上述含金屬顆粒,上述紫外線吸收劑在365nm下之莫耳吸光係數為5000mol-1 ·L·cm-1 以上,在400nm下之莫耳吸光係數為3500mol-1 ·L·cm-1 以下。A siloxane resin composition containing metal-containing particles, a siloxane resin, a polymerization initiator, and an ultraviolet absorber, and the solid content of the composition contains the metal-containing particles in an amount of 40% by mass or more and 80% by mass or less. The molar absorption coefficient of the ultraviolet absorber at 365 nm is 5000 mol -1 · L · cm -1 or more, and the molar absorption coefficient at 400 nm is 3500 mol -1 · L · cm -1 or less.
Description
本發明涉及一種矽氧烷樹脂組成物、利用該矽氧烷樹脂組成物之透明硬化物、透明像素、微透鏡及固體攝像元件。 The invention relates to a silicone resin composition, a transparent hardened product using the silicone resin composition, transparent pixels, microlenses, and a solid-state imaging element.
作為組裝於固體攝像元件等之透明材料,可舉出晶圓級透鏡、微透鏡。或者,可舉出塗覆該些之防反射膜、位於其下部之透明像素、透明絕緣膜、平坦化膜等。對於各個構件,要求與其功能相應之特性。例如,對於上述微透鏡和透明像素,要求較高折射率及較高透光率。並且,近來,為了實現日益發展之元件的微小化,對各材料要求適於微細的加工精度之製造適應性。 Examples of transparent materials incorporated in solid-state imaging devices include wafer-level lenses and microlenses. Alternatively, an anti-reflection film, a transparent pixel, a transparent insulating film, a flattening film, and the like, which are applied to these layers, may be mentioned. For each component, characteristics corresponding to its function are required. For example, for the above microlenses and transparent pixels, higher refractive index and higher light transmittance are required. In addition, recently, in order to achieve miniaturization of increasingly developed components, manufacturing adaptability of each material to fine processing accuracy is required.
具體而言,研究對透明樹脂導入高折射率顆粒之技術。專利文獻1中,提出有在聚醯亞胺中含有氧化鈦等顆粒之正型感光性樹脂組成物。 Specifically, a technique of introducing high refractive index particles into a transparent resin is studied. Patent Document 1 proposes a positive-type photosensitive resin composition containing particles of titanium dioxide and the like in polyimide.
【專利文獻1】國際公開公報第2005/088396號小冊子 [Patent Document 1] International Publication No. 2005/088396
本發明的目的為提供一種適合作為透鏡和透明像素等透明構件的材料之矽氧烷樹脂組成物。並且,其目的為提供如下矽氧烷樹脂組成物,其並不限定於正型,亦能夠作為加熱硬化型樹脂或負型感光性樹脂而應對,還能夠適當應對微透鏡和透明像素的微細加工,能夠依據需要優化其製造適應性及硬化膜的特性。並且,本發明的目的為提供一種利用上述矽氧烷樹脂組成物之透明硬化物、透明像素、微透鏡、固體攝像元件。 An object of the present invention is to provide a siloxane resin composition suitable as a material for transparent members such as lenses and transparent pixels. In addition, the purpose is to provide a siloxane resin composition that is not limited to a positive type, and can also be used as a heat-curable resin or a negative photosensitive resin, and can also appropriately cope with micro-processing of microlenses and transparent pixels. , Can optimize its manufacturing adaptability and hardened film characteristics according to needs. It is another object of the present invention to provide a transparent cured product, a transparent pixel, a microlens, and a solid-state imaging device using the above-mentioned siloxane resin composition.
上述課題藉由下述手段解決。 The above problems are solved by the following means.
〔1〕一種矽氧烷樹脂組成物,其含有含金屬顆粒、矽氧烷樹脂、聚合起始劑及紫外線吸收劑,其中,在組成物的固體成分中以40質量%以上80質量%以下含有上述含金屬顆粒,上述紫外線吸收劑在365nm下之莫耳吸光係數為5000mol-1.L.cm-1以上,在400nm下之莫耳吸光係數為3500mol-1.L.cm-1以下。 [1] A siloxane resin composition containing metal-containing particles, a siloxane resin, a polymerization initiator, and an ultraviolet absorber, wherein the solid content of the composition is 40% by mass or more and 80% by mass or less. The Mole absorption coefficient of the above metal-containing particles and the ultraviolet absorber at 365 nm is 5000 mol -1 . L. cm -1 and above, the molar absorption coefficient at 400nm is 3500mol -1 . L. cm -1 or less.
〔2〕如〔1〕所述之矽氧烷樹脂組成物,其中,作為構成上述含金屬顆粒之元素,含有選自Ti、Ta、W、Y、Ba、Hf、Zr、Sn、Nb、V及Si之金屬。 [2] The siloxane resin composition according to [1], which contains, as an element constituting the metal-containing particles, selected from the group consisting of Ti, Ta, W, Y, Ba, Hf, Zr, Sn, Nb, and V And Si metal.
〔3〕如〔1〕或〔2〕所述之矽氧烷樹脂組成物,其中,上述含金屬顆粒的折射率為1.75以上2.90以下。 [3] The siloxane resin composition according to [1] or [2], wherein the refractive index of the metal-containing particles is 1.75 or more and 2.90 or less.
〔4〕如〔1〕~〔3〕中任一個所述之矽氧烷樹脂組成物,其中,上述含金屬顆粒的數量平均粒徑為3nm以上30nm以下。 [4] The siloxane resin composition according to any one of [1] to [3], wherein the number average particle diameter of the metal-containing particles is 3 nm or more and 30 nm or less.
〔5〕如〔1〕~〔4〕中任一個所述之矽氧烷樹脂組成物,其中,使上述矽氧烷樹脂組成物硬化之硬化膜的折射率為1.6以上2.0以下。 [5] The silicone resin composition according to any one of [1] to [4], wherein the refractive index of the cured film that hardens the silicone resin composition is 1.6 or more and 2.0 or less.
〔6〕如〔1〕~〔5〕中任一個所述之矽氧烷樹脂組成物,其中,作為構成上述含金屬顆粒之元素,含有Ti及Zr,Ti/Zr為3以上30以下。 [6] The siloxane resin composition according to any one of [1] to [5], wherein the element constituting the metal-containing particles includes Ti and Zr, and Ti / Zr is 3 or more and 30 or less.
〔7〕如〔1〕~〔6〕中任一個所述之矽氧烷樹脂組成物,其為紫外線硬化型的樹脂組成物。 [7] The siloxane resin composition according to any one of [1] to [6], which is a UV-curable resin composition.
〔8〕如〔1〕~〔7〕中任一個所述之矽氧烷樹脂組成物,其還包含聚合性化合物。 [8] The siloxane resin composition according to any one of [1] to [7], further comprising a polymerizable compound.
〔9〕如〔1〕~〔8〕中任一個所述之矽氧烷樹脂組成物,其中,上述紫外線吸收劑選自苯并三唑化合物、二苯甲酮化合物、三嗪化合物、二烯化合物、苯并二硫醇及阿伏苯宗化合物所組之組群。 [9] The siloxane resin composition according to any one of [1] to [8], wherein the ultraviolet absorber is selected from a benzotriazole compound, a benzophenone compound, a triazine compound, and a diene. A group of compounds, benzodithiols, and avobenzone compounds.
〔10〕如〔1〕~〔9〕中任一個所述之矽氧烷樹脂組成物,其中,上述聚合起始劑選自有機鹵素化合物、噁二唑化合物、羰基化合物、縮酮化合物、安息香化合物、吖啶化合物、有機過氧化物、偶氮化合物、香豆素化合物、疊氮化合物、茂金屬化合物、六芳基雙咪唑化合物、有機硼酸化合物、二磺酸化合物、肟化合物、鎓鹽化合物、對羥基苯乙酮化合物、氨基苯乙酮化合物、醯基氧化膦化合物、三鹵甲基三嗪化合物、苄基二甲基縮酮化合物、α-羥基酮化合物、α-氨基酮化合物、醯基膦化合物、氧化膦化合物、三芳基咪唑二聚體、鎓類化合物、苯并噻唑化合物、二苯甲酮化合物、環戊二烯-苯-鐵絡合物、鹵代甲基噁二唑化合物、3-芳基取代香豆素化合物、α-氨基烷基苯基酮化合物、及安息香酸酯化合物所組之組群。 [10] The silicone resin composition according to any one of [1] to [9], wherein the polymerization initiator is selected from an organic halogen compound, an oxadiazole compound, a carbonyl compound, a ketal compound, and benzoin Compounds, acridine compounds, organic peroxides, azo compounds, coumarin compounds, azide compounds, metallocene compounds, hexaarylbisimidazole compounds, organic boric acid compounds, disulfonic acid compounds, oxime compounds, onium salt compounds , P-hydroxyacetophenone compound, aminoacetophenone compound, fluorenylphosphine oxide compound, trihalomethyltriazine compound, benzyldimethylketal compound, α-hydroxyketone compound, α-aminoketone compound, fluorene Phosphine compounds, phosphine oxide compounds, triarylimidazole dimers, onium compounds, benzothiazole compounds, benzophenone compounds, cyclopentadiene-benzene-iron complexes, halomethyloxadiazole compounds , 3-aryl-substituted coumarin compounds, α-aminoalkylphenyl ketone compounds, and benzoate compounds.
〔11〕如〔1〕~〔10〕中任一個所述之矽氧烷樹脂組成物,其中,上述矽氧烷樹脂為烷氧基矽烷化合物的水解縮合反應物。 [11] The siloxane resin composition according to any one of [1] to [10], wherein the siloxane resin is a hydrolysis-condensation reaction product of an alkoxysilane compound.
〔12〕如〔1〕~〔11〕中任一個所述之矽氧烷樹脂組成物,其 中,相對於上述含金屬顆粒100質量份,以1質量份以上60質量份以下的量來使用。 [12] The siloxane resin composition according to any one of [1] to [11], wherein It is used in an amount of 1 to 60 parts by mass based on 100 parts by mass of the metal-containing particles.
〔13〕如〔1〕~〔12〕中任一個所述之矽氧烷樹脂組成物,其中,固體成分中含有0.01質量%以上20質量%以下的上述紫外線吸收劑。 [13] The siloxane resin composition according to any one of [1] to [12], wherein the solid content contains the ultraviolet absorber in an amount of 0.01% by mass or more and 20% by mass or less.
〔14〕如〔1〕~〔13〕中任一個所述之矽氧烷樹脂組成物,其中,上述矽氧烷樹脂係在上述含金屬顆粒的存在下進行水解縮合反應而獲得者。 [14] The siloxane resin composition according to any one of [1] to [13], wherein the siloxane resin is obtained by performing a hydrolysis condensation reaction in the presence of the metal-containing particles.
〔15〕一種透明硬化物,其使〔1〕~〔14〕中任一個所述之矽氧烷樹脂組成物硬化而成。 [15] A transparent hardened material obtained by curing the siloxane resin composition according to any one of [1] to [14].
〔16〕一種透明像素,其由〔15〕所述之透明硬化物構成。 [16] A transparent pixel comprising the transparent hardened body according to [15].
〔17〕一種微透鏡,其由〔15〕所述之透明硬化物構成。 [17] A microlens composed of the transparent hardened body according to [15].
〔18〕一種固體攝像元件,其具備〔16〕所述之透明像素、〔17〕所述之微透鏡或該兩者。 [18] A solid-state imaging element including the transparent pixel according to [16], the microlens according to [17], or both.
本說明書中的基團(原子團)的表述中,未記述取代及未取代之表述係同時包含不具有取代基者及具有取代基者。例如,“烷基”係不僅包含不具有取代基之烷基(未取代烷基),還包含具有取代基之烷基(取代烷基)者。 In the description of the group (atomic group) in the present specification, unrepresented substitution and unsubstituted expression include both those having no substituent and those having a substituent. For example, "alkyl" includes not only an alkyl group (unsubstituted alkyl group) having no substituent, but also an alkyl group (substituted alkyl group) having a substituent.
並且,本說明書中的“放射線”係指例如以水銀燈的明線光譜、準分子雷射為代表之遠紫外線、極紫外線(EUV光)、X射線、電子束等。並且,本發明中,光表示活性光線或放射線。本說明書中的“曝光”除非特別指明,則不僅包含藉由以水銀燈、準分子雷射為代表之遠紫外線、X射線、EUV光等進行之曝光,藉由電子束、離子束等顆粒束進行之描繪亦包 含於曝光。 The "radiation" in this specification refers to, for example, a bright line spectrum of a mercury lamp, an extreme ultraviolet (EUV light), an X-ray, an electron beam, and the like represented by an excimer laser. In the present invention, light means active light or radiation. Unless otherwise specified, "exposure" in this specification includes not only exposure by far-ultraviolet rays, X-rays, and EUV light typified by mercury lamps and excimer lasers, but also particle beams such as electron beams and ion beams. The description also includes Contained in exposure.
並且,本說明書中,“(甲基)丙烯酸酯”表示丙烯酸酯及丙烯酸甲酯兩者或任一者,“(甲基)丙烯酸”表示丙烯酸及甲基丙烯酸兩者或任一者,“(甲基)丙烯醯基”表示丙烯醯基及甲基丙烯醯基兩者或任一者。 In addition, in the present specification, "(meth) acrylate" means both or any one of acrylate and methyl acrylate, and "(meth) acryl" means both or any of acrylic and methacrylic acid, "( "Meth) acrylfluorenyl" means both or any of acrylfluorenyl and methacrylfluorenyl.
並且,本說明書中,“單體”與“單體(monomer)”係相同含義。本說明書中的單體與寡聚物及聚合物有所區分,指重量平均分子量為2000以下的化合物。本說明書中,聚合性化合物係指具有聚合性基之化合物,可以係單體,亦可以係聚合物。聚合性係是指參與聚合反應之基。 In this specification, "monomer" and "monomer" have the same meaning. The monomers in this specification are distinguished from oligomers and polymers, and refer to compounds having a weight average molecular weight of 2,000 or less. In the present specification, the polymerizable compound refers to a compound having a polymerizable group, and may be a monomer or a polymer. Polymerizability refers to the group participating in the polymerization reaction.
重量平均分子量及數量平均分子量能夠藉由凝膠滲透色譜法(GPC)求出。 The weight average molecular weight and the number average molecular weight can be determined by gel permeation chromatography (GPC).
本說明書中,化學式中的Me表示甲基,Et表示乙基,Pr表示丙基,Bu表示丁基,Ph表示苯基。 In the present specification, Me in the chemical formula represents methyl, Et represents ethyl, Pr represents propyl, Bu represents butyl, and Ph represents phenyl.
本發明的矽氧烷樹脂組成物適合作為透鏡和透明像素等透明構件的材料。其並不限定於正型感光性樹脂,亦能夠使用加熱硬化型樹脂或負型感光性樹脂,還能夠適當應對微透鏡和透明像素的微細加工。而且,能夠依據需要優化圖案形成時的製造適應性(尤其是圖案形狀及殘渣性)及硬化膜的特性(耐光性)。並且,能夠提供利用上述矽氧烷樹脂組成物之品質優良的透明硬化物、透明像素、微透鏡、固體攝像元件。 The siloxane resin composition of the present invention is suitable as a material for transparent members such as lenses and transparent pixels. It is not limited to a positive-type photosensitive resin, and a heat-curable resin or a negative-type photosensitive resin can also be used, and it is also possible to appropriately cope with micro-processing of microlenses and transparent pixels. Furthermore, it is possible to optimize the manufacturing adaptability (especially, the pattern shape and the residue property) and the characteristics (light resistance) of the cured film when the pattern is formed as necessary. In addition, it is possible to provide a transparent hardened material, a transparent pixel, a microlens, and a solid-state imaging element that are excellent in quality using the above-mentioned siloxane resin composition.
1‧‧‧透鏡材料(lens material) 1‧‧‧lens material
1a‧‧‧微透鏡 1a‧‧‧Micro lens
2‧‧‧平坦化膜(leveling film) 2‧‧‧leveling film
3‧‧‧基材(substrate) 3‧‧‧ substrate
4‧‧‧光致抗蝕膜 4‧‧‧ photoresist film
4a‧‧‧已圖案化之抗蝕劑 4a‧‧‧ patterned resist
4b‧‧‧半球之的抗蝕劑 4b‧‧‧ Hemispherical resist
10‧‧‧微透鏡陣列 10‧‧‧ micro lens array
(1)‧‧‧塗佈及硬化步驟(Coating and curing) (1) ‧‧‧Coating and curing steps
(2)‧‧‧i射線感光材料的塗佈步驟(i-line photo resist Coating) (2) ‧‧‧i-line photo resist coating
(3)‧‧‧圖案化及光刻步驟(Patteming by Litho.) (3) ‧‧‧ Patterning and Lithography (Patteming by Litho.)
(4)‧‧‧加熱流程步驟(Thermal flow) (4) ‧‧‧Thermal flow steps
(5)‧‧‧乾式蝕刻(Dry etching) (5) ‧‧‧Dry etching
第1圖係示意地表示透鏡陣列的製造製程之說明圖。 FIG. 1 is an explanatory diagram schematically showing a manufacturing process of the lens array.
本發明的矽氧烷樹脂組成物含有特定量的含金屬顆粒、矽氧烷樹脂、聚合起始劑及特定的紫外線吸收劑。藉此,雖包含推斷,但可如下考慮關於發揮上述之優異效果之理由。利用聚合起始劑之光硬化性矽氧烷樹脂中,含金屬顆粒變成異物。若超過相當量而含有該含金屬顆粒,則例如其硬化膜的顯影性和耐光性顯著下降。除了含金屬顆粒所具有之物理影響之外,還認為光的散射特性成為其原因之一。尤其,包含相當量的含金屬顆粒(TiO2等)時,由於其光催化活性作用而生成活性氧,藉此產生之樹脂成分的分解亦被認為係劣化(著色)的原因之一。另一方面,若抑制含金屬顆粒的量,則很難達到所希望的高折射率。與此相對,藉由適用具有特定光吸收特性之紫外線吸收劑,不僅僅能夠優化使光吸收性的平衡,還有效地抑制上述的散射的影響和光催化活性作用,並在維持硬化膜的透明性和折射率之基礎上,改善了上述顯影性和耐光性。關於該內容,藉由實驗性確認,判明了係由紫外線吸收劑的特定波長的吸光係數這一參數正確地規定。以下,對其較佳實施形態進行詳細說明。 The siloxane resin composition of the present invention contains a specific amount of metal-containing particles, a siloxane resin, a polymerization initiator, and a specific ultraviolet absorber. Thereby, although inference is included, the reason for exhibiting the excellent effects described above can be considered as follows. In a photocurable siloxane resin using a polymerization initiator, metal-containing particles become foreign substances. When the metal-containing particles are contained in an amount exceeding a considerable amount, the developability and light resistance of the cured film, for example, are significantly reduced. In addition to the physical effects of metal-containing particles, light scattering characteristics are considered to be one of the reasons. In particular, when a considerable amount of metal-containing particles (such as TiO 2 and the like) are contained, active oxygen is generated due to its photocatalytic activity, and the decomposition of the resin component caused by this is considered to be one of the causes of deterioration (coloring). On the other hand, if the amount of metal-containing particles is suppressed, it is difficult to achieve a desired high refractive index. On the other hand, by applying an ultraviolet absorbent having specific light absorption characteristics, not only can the balance of light absorption be optimized, but also the effects of scattering and photocatalytic activity described above can be effectively suppressed, and the transparency of the cured film can be maintained. In addition to the refractive index, the above-mentioned developability and light resistance are improved. Regarding this content, it has been experimentally confirmed that it is determined that the parameter of the specific wavelength of the ultraviolet absorber is accurately defined. Hereinafter, preferred embodiments will be described in detail.
<含金屬顆粒> <Metal-containing particles>
含金屬顆粒廣泛包含將金屬作為構成元素而包含之顆粒。在此,金屬這一詞應在最廣泛的意義上解釋,設為硼、矽、砷等類金屬亦包含在此。含金屬顆粒包含氧原子而構成時,有時特別稱為金屬氧化物顆粒。 The metal-containing particles widely include particles containing a metal as a constituent element. Here, the word metal should be interpreted in the broadest sense, and it is assumed that metals such as boron, silicon, and arsenic are also included here. When the metal-containing particles are composed of oxygen atoms, they are particularly called metal oxide particles.
本發明中,含金屬顆粒含有選自Ti、Ta、W、Y、Ba、Hf、Zr、S n、Nb、V及Si之金屬為較佳。其中,係包含其中的2種以上之複合金屬的氧化物顆粒為較佳。例如,包含Ti與Zr(依據需要還包含Si)、Ti與Sn(依據需要還包含Si)、Ti與Zr與Sn(依據需要還包含Si)之組合為較佳,包含Ti、Zr、Sn及Si之組合更為佳。 In the present invention, the metal-containing particles contain a material selected from the group consisting of Ti, Ta, W, Y, Ba, Hf, Zr, and S. Metals of n, Nb, V and Si are preferred. Among them, oxide particles containing a composite metal of two or more kinds thereof are preferred. For example, a combination of Ti and Zr (including Si as required), Ti and Sn (including Si as needed), Ti and Zr and Sn (including Si as needed) is preferred, and Ti, Zr, Sn, and The combination of Si is better.
作為含金屬顆粒的構成材料,例如可舉出氧化鈦、氧化鋯、氧化矽、鈦酸鋇、硫酸鋇、氧化鋇、氧化鉿、氧化鉭、氧化鎢、氧化釔。該些構成材料可含有2種以上,至少含有氧化鈦及氧化鋯為較佳。 Examples of the constituent material containing metal particles include titanium oxide, zirconia, silicon oxide, barium titanate, barium sulfate, barium oxide, hafnium oxide, tantalum oxide, tungsten oxide, and yttrium oxide. These constituent materials may contain two or more kinds, and it is preferable to contain at least titanium oxide and zirconia.
作為構成材料含有氧化鈦時,含有金紅石型氧化鈦為較佳。而且,相對於氧化鈦的總量含有80質量%以上的金紅石型氧化鈦為較佳,含有90質量%以上更為佳,含有95質量%以上尤為佳。上限為100質量%。 When titanium oxide is contained as a constituent material, rutile titanium oxide is preferably contained. Furthermore, it is preferable to contain 80% by mass or more of rutile titanium oxide with respect to the total amount of titanium oxide, more preferably 90% by mass or more, and even more preferably 95% by mass or more. The upper limit is 100% by mass.
從獲得高折射率之觀點出發,含金屬顆粒的折射率為1.75以上為較佳,1.90以上更為佳。作為上限,2.90以下為較佳,2.70以下更為佳。 From the viewpoint of obtaining a high refractive index, the refractive index of the metal-containing particles is preferably 1.75 or more, and more preferably 1.90 or more. The upper limit is preferably 2.90 or less, and more preferably 2.70 or less.
作為含金屬顆粒的平均粒徑,500nm以下為較佳,200nm以下更為佳,100nm以下為進一步較佳,50nm以下尤為佳,30nm以下最為佳。作為下限值,1nm以上為較佳,3nm以上更為佳。經由設為上述粒徑的範圍,硬化膜的透明度得到提高,故較佳。並且,能夠依據硬化膜等的均質性及需要而賦予絕緣性和耐久性,故較佳。關於含金屬顆粒,能夠準備適當的顆粒的粉體,利用珠磨機等分散機來進行粉碎或分散。 The average particle diameter of the metal-containing particles is preferably 500 nm or less, more preferably 200 nm or less, even more preferably 100 nm or less, even more preferably 50 nm or less, and most preferably 30 nm or less. The lower limit value is preferably 1 nm or more, and more preferably 3 nm or more. Since the transparency of a cured film improves by setting it as the said particle diameter range, it is preferable. In addition, insulation and durability can be provided in accordance with the homogeneity and needs of the cured film and the like, which is preferable. Regarding the metal-containing particles, powders of appropriate particles can be prepared and pulverized or dispersed using a disperser such as a bead mill.
~顆粒的折射率的測定~ ~ Measurement of the refractive index of particles ~
能夠以以下方法測定含金屬顆粒的折射率。製備將含金屬顆粒的含有率調整為0質量%、20質量%、30質量%、40質量%、50質量%之固體成分濃度10%的基體樹脂及含金屬顆粒的混合溶液樣品。分別在矽晶片上,以 厚度成為0.3~1.0μm之方式,利用旋轉塗佈機進行塗佈,接著以200℃的加熱板進行5分鐘的加熱、乾燥,從而獲得塗膜。接著,例如能夠利用橢圓偏振計(Otsuka Electronics Co.,Ltd.製造)求出波長633nm(25℃)下的折射率,並藉由外插而求出含金屬顆粒100質量%的值。 The refractive index of the metal-containing particles can be measured by the following method. A mixed resin sample containing a matrix resin and a metal particle containing a solid content concentration of 10% and a metal particle-containing content adjusted to 0% by mass, 20% by mass, 30% by mass, 40% by mass, and 50% by mass was prepared. On the silicon chip, The thickness was 0.3 to 1.0 μm, followed by coating with a spin coater, followed by heating and drying at 200 ° C. for 5 minutes to obtain a coating film. Next, for example, the refractive index at a wavelength of 633 nm (25 ° C.) can be obtained using an ellipsometry (manufactured by Otsuka Electronics Co., Ltd.), and the value of 100% by mass of the metal-containing particles can be obtained by extrapolation.
~平均粒徑的測定~ ~ Measurement of average particle size ~
關於含金屬顆粒的數量平均粒徑(表示一次粒徑中的平均粒徑),能夠從藉由透射型電子顯微鏡觀察顆粒而獲得之照片求出。求出顆粒的投影面積,由此求出等效圓直徑來作為平均粒徑。另外,為了求出平均粒徑而對任意100個顆粒進行測定。作為除去最大側10個及最小側10個以外之80個的平均值而求出平均粒徑。本說明書中,關於平均粒徑,除非特別說明,則表示數量平均粒徑。 The number-average particle diameter of the metal-containing particles (indicating the average particle diameter among the primary particle diameters) can be obtained from a photograph obtained by observing the particles with a transmission electron microscope. The projected area of the particles was determined, and the equivalent circle diameter was determined as the average particle diameter. In addition, in order to obtain an average particle diameter, arbitrary 100 particles were measured. The average particle diameter was determined as an average value of 80 pieces other than the 10 pieces on the maximum side and the 10 pieces on the minimum side. In this specification, the average particle diameter means a number average particle diameter unless otherwise specified.
作為市售的含金屬顆粒,例如可舉出T-BTO-020RF(鈦酸鋇;To da Kogyo Corporation製造)、UEP-100(氧化鋯;DAIICHI KIGENSO KAGAKU KOGYO CO.,LTD.製造)或STR-100N(氧化鈦;Sakai Chemical Industry Co.,Ltd.製造)。 Examples of commercially available metal-containing particles include T-BTO-020RF (barium titanate; manufactured by To da Kogyo Corporation), UEP-100 (zirconia; manufactured by DAIICHI KIGENSO KAGAKU KOGYO CO., LTD.), Or STR- 100N (titanium oxide; manufactured by Sakai Chemical Industry Co., Ltd.).
含金屬顆粒還能夠作為分散於液體中之分散體來獲得。作為氧化矽-氧化鈦顆粒,例如可舉出“Optolake”(註冊商標)TR-502、“Optolake”TR-503、“Optolake”TR-504、“Optolake”TR-513、“Optolake”TR-520、“Optolake”TR-527、“Optolake”TR-528、“Optolake”TR-529、“Optolake”TR-544或“Optolake”TR-550(均為JGC Catalysts and Chemicals Ltd.製造),並且作為被矽塗覆之氧化鈦顆粒,可舉出STR-100W、STR-100WLPT(均為Sakai CHEMICALIndustry Co.,Ltd.製造)。作為氧化鋯顆粒,例如可舉出 “Bairaru”註冊商標Zr-C20(平均粒徑=20nm;Taki CHEMICALCo.,Ltd.製造)、ZSL-10A(平均粒徑=60-100nm;DAIICHI KIGENSO KAGAKU KOGYO CO.,LTD.製造)、“Nanouse”(註冊商標)OZ-30M(平均粒徑=7nm;Nissan CHEMICALIndustries,Limited製造)、SZR-M(Sakai CHEMICALIndustry Co.,Ltd.製造)或HXU-120JC(SUMITOMO Osaka Cement Company,Limited製造)。 Metal-containing particles can also be obtained as a dispersion dispersed in a liquid. Examples of the silica-titanium oxide particles include "Optolake" (registered trademark) TR-502, "Optolake" TR-503, "Optolake" TR-504, "Optolake" TR-513, and "Optolake" TR-520 , "Optolake" TR-527, "Optolake" TR-528, "Optolake" TR-529, "Optolake" TR-544, or "Optolake" TR-550 (all manufactured by JGC Catalysts and Chemicals Ltd.) and are used as Examples of the silicon-coated titanium oxide particles include STR-100W and STR-100WLPT (both manufactured by Sakai Chemical Industry Co., Ltd.). Examples of the zirconia particles include "Bairaru" registered trademarks Zr-C20 (average particle size = 20nm; manufactured by Taki Chemical Co., Ltd.), ZSL-10A (average particle size = 60-100nm; manufactured by DAIICHI KIGENSO KAGAKU KOGYO CO., LTD.), "Nanouse "(Registered trademark) OZ-30M (average particle diameter = 7 nm; Nissan CHEMICAL Industries, manufactured by Limited), SZR-M (manufactured by Sakai Chemical Industry Co., Ltd.), or HXU-120JC (manufactured by SUMITOMO Osaka Cement Company, Limited).
作為含金屬顆粒中的金屬元素的含有比率(元素組成),含有Ti及Zr且其比例以Ti/Zr比計1~40為較佳,1~30更為佳,3~20為進一步較佳,4~12更進一步較佳,4~9為最佳。滿足該種數值範圍時,能夠在維持高折射率之同時提高組成物的保存性,因此較佳。並且,藉由將Ti/Zr設為該範圍,能夠優化矽氧烷樹脂組成物的硬化物的耐光性,故較佳。尤其在本發明中,與特定紫外線吸收劑的相互作用進一步提高,能夠在維持矽氧烷樹脂組成物的硬化物的高折射率之同時以較高水平發揮所希望的耐光性,因此較佳。 As the content ratio (elemental composition) of the metal elements in the metal-containing particles, Ti and Zr are contained, and the ratio thereof is preferably 1 to 40 in terms of Ti / Zr ratio, 1 to 30 is more preferable, and 3 to 20 is more preferable. , 4 ~ 12 is even better, 4 ~ 9 is the best. When such a numerical range is satisfied, it is preferable because the storage property of the composition can be improved while maintaining a high refractive index. In addition, by setting Ti / Zr within this range, the light resistance of the cured product of the siloxane resin composition can be optimized, which is preferable. In particular, in the present invention, the interaction with the specific ultraviolet absorber is further improved, and the desired light resistance can be exhibited at a high level while maintaining the high refractive index of the cured product of the siloxane resin composition.
並且,含有Ti及Si且其比例以Ti/Si比計1~40為較佳,1~30更為佳,1~10進一步較佳。換言之,含有Ti及Si且其比例以Ti/Si比計1以上為較佳。作為上限,40以下為較佳,30以下更為佳,10以下尤為佳。 In addition, Ti and Si are preferably contained in a ratio of 1 to 40 in terms of Ti / Si ratio, more preferably 1 to 30, and even more preferably 1 to 10. In other words, it is preferable that Ti and Si are contained in a ratio of 1 or more in terms of Ti / Si ratio. The upper limit is preferably 40 or less, more preferably 30 or less, and even more preferably 10 or less.
Ti/Sn比為10以上為較佳,13以上更為佳,15以上為進一步較佳,17以上為進一步較佳,19以上為進一步較佳,20以上尤為佳。作為上限,1000以下為較佳,500以下更為佳,300以下為進一步較佳,100以下為進一步較佳,60以下為進一步較佳,50以下為進一步較佳,40以下尤為佳。藉由將Ti/Sn設為該範圍,能夠期待與和含金屬顆粒一同使用之有機成分的親 密性(親和性)變得良好之作用,因此較佳。 The Ti / Sn ratio is preferably 10 or more, 13 or more is more preferable, 15 or more is further preferable, 17 or more is further preferable, 19 or more is further preferable, and 20 or more is more preferable. As the upper limit, 1,000 or less is preferred, 500 or less is preferred, 300 or less is further preferred, 100 or less is further preferred, 60 or less is further preferred, 50 or less is further preferred, and 40 or less is more preferred. By setting Ti / Sn within this range, the affinity of organic components used with metal-containing particles can be expected. Denseness (affinity) is preferred because of its good effect.
~金屬元素的含有率的測定~ ~ Measurement of Metal Element Content ~
另外,關於含金屬顆粒的金屬元素的含有率,以利用X射線熒光分析法(Rigaku Co.,Ltd製造Primus II型X射線熒光分析裝置)來確定之元素組成(原子%)進行評價。關於複數個元素的比率,求出各元素組成(原子%),並以各自的元素組成(原子%)的比率進行評價。另外,作為莫耳數的比率來求出元素組成比時,亦為相同含義。 In addition, regarding the content rate of the metal element containing the metal particles, the elemental composition (atomic%) determined by an X-ray fluorescence analysis method (Primus II X-ray fluorescence analyzer manufactured by Rigaku Co., Ltd.) was evaluated. About the ratio of a plurality of elements, each element composition (atomic%) was calculated | required, and it evaluated by the ratio of each element composition (atomic%). When the elemental composition ratio is obtained as the ratio of the mole number, the same meaning is obtained.
含金屬顆粒的表面處理可以係任意態様,例如可舉出藉由後述之界面活性劑處理之態様、以含有其他金屬之處理劑處理之態様等。例如可舉出,形成特定含金屬顆粒,並在其表面形成另一種含金屬物質等的被膜之態様。或者,亦可將另一種含金屬物質等的被膜設為較厚來作為核殼型含金屬顆粒。核與殼的比率並無特別限定,將整個顆粒設為100質量份時,核的比率為85質量份以上為較佳,87質量份以上更為佳,90質量份以上尤為佳。上限實際上為97質量份以下。藉由將核與殼的比率設為上述範圍,能夠維持高折射率之同時優化諸特性,因此較佳。 The surface treatment of the metal-containing particles may be in an arbitrary state, for example, a state of being treated with a surfactant described later, a state of being treated with a treating agent containing other metals, and the like. For example, a state in which specific metal-containing particles are formed, and another coating film such as a metal-containing substance is formed on the surface of the particles. Alternatively, another coating film such as a metal-containing substance may be made thicker as the core-shell type metal-containing particles. The ratio of the core to the shell is not particularly limited. When the entire particle is 100 parts by mass, the ratio of the core is preferably 85 parts by mass or more, more preferably 87 parts by mass or more, and even more preferably 90 parts by mass or more. The upper limit is actually 97 parts by mass or less. By setting the core-shell ratio to the above range, it is possible to optimize characteristics while maintaining a high refractive index.
構成核與殼之材料的組合並無特別限定,可舉出以含有Ti、Sn等之顆粒構成核,並以含有Zr或Si之塗膜構成殼之例子。為了提高顆粒的折射率,構成殼之材料係高折射率材料尤為佳。而且,作為使用於核之含金屬顆粒成分而含有氧化鈦時,從抑制存在於顆粒表面之氧化鈦成分的光催化活性之目的出發,殼係相對於光穩定之材料(例如鋯)為較佳。 The combination of the materials constituting the core and the shell is not particularly limited, and examples include an example in which the core is formed of particles containing Ti, Sn, and the like, and the shell is formed of a coating film containing Zr or Si. In order to increase the refractive index of the particles, the material constituting the shell is particularly preferably a high refractive index material. In addition, when titanium oxide is contained as the metal-containing particle component used in the core, the shell system is preferred to a light-stable material (such as zirconium) for the purpose of suppressing the photocatalytic activity of the titanium oxide component present on the surface of the particle. .
含金屬顆粒的含量在組成物的固體成分中為40質量%以上,45質量%以上為較佳,50質量%以上為進一步較佳,55質量%以上尤為佳。作為 上限,80質量%以下為較佳,75質量%以下更為佳,70質量%以下尤為佳。藉由更多地使用含金屬顆粒,能夠提高硬化膜的折射率。另一方面,若考慮與其他性能的兼顧性,則設為上述上限值以下為較佳。另外,認為含金屬顆粒的濃度如此高係成為經由上述之光催化作用而使硬化膜劣化之原因之一者。與此相對,本發明中,藉由組合使用上述特定的紫外線吸收劑,能夠不阻礙其他性能而改善此問題。 The content of the metal-containing particles in the solid content of the composition is 40% by mass or more, 45% by mass or more is preferred, 50% by mass or more is further preferred, and 55% by mass or more is particularly preferred. As The upper limit is preferably 80% by mass or less, more preferably 75% by mass or less, and even more preferably 70% by mass or less. By using more metal-containing particles, the refractive index of the cured film can be increased. On the other hand, when considering the compatibility with other performance, it is more preferable to make it below the said upper limit. In addition, it is considered that such a high concentration of the metal-containing particles is one of the causes of the deterioration of the cured film through the photocatalytic action described above. On the other hand, in the present invention, by using the specific ultraviolet absorber described above in combination, this problem can be improved without impeding other properties.
含金屬顆粒可單獨使用1種,亦可組合2種以上來使用。 The metal-containing particles may be used alone or in combination of two or more.
另外,本說明書中,固體成分(固體含量)係,以170℃進行乾燥處理時不會因揮發乃至蒸發而消失之成分。典型地指溶劑和分散介質以外的成分。 In addition, in this specification, a solid content (solid content) is a component which does not disappear by volatilization or evaporation when drying processing is performed at 170 degreeC. Ingredients other than solvents and dispersion media are typically referred to.
本發明中使用之含金屬顆粒能夠藉由常規方法製造。例如,如後述實施例,將成為構成元素之金屬的鹽添加到形成溶膠之介質中,進一步依據需要添加鹼或酸,藉此獲得分散溶膠(濾餅)。另外,介質係酸或鹼時,無需追加添加該些。可舉出藉由加熱該溶膠,進行固體化並粉末化之例子。此時,藉由將欲混合之金屬元素的鹽添加到上述溶膠中,能夠獲得複合金屬的顆粒。或者,預先一次性形成核顆粒,而且與此同時與上述同樣地形成含有所希望的金屬鹽之溶膠。藉由對溶膠進行加熱,並對已固體化者進行粉碎等,能夠獲得核殼型的顆粒。 The metal-containing particles used in the present invention can be produced by a conventional method. For example, as in the examples described later, a salt of a metal that becomes a constituent element is added to a medium forming a sol, and an alkali or an acid is further added as necessary to obtain a dispersed sol (filter cake). When the medium is an acid or an alkali, it is not necessary to add these. An example of heating and solidifying and pulverizing the sol may be mentioned. At this time, by adding a salt of a metal element to be mixed to the sol, particles of a composite metal can be obtained. Alternatively, the core particles may be formed once in advance, and at the same time, a sol containing a desired metal salt may be formed in the same manner as described above. Core-shell particles can be obtained by heating the sol and pulverizing the solidified one.
作為成為原料之金屬鹽,可舉出上述中例示之各金屬的鹽。具體而言,可舉出四氯化鈦、錫酸鉀、氧氯化鋯、氧氯化鋁、氯化鋁等。或者,還能夠使用各種有機金屬化合物和金屬醇鹽等。 Examples of the metal salt used as a raw material include salts of the respective metals exemplified above. Specific examples include titanium tetrachloride, potassium stannate, zirconyl oxychloride, aluminum oxychloride, and aluminum chloride. Alternatively, various organometallic compounds, metal alkoxides, and the like can also be used.
作為形成溶膠之溶劑,可舉出:氨水、氫氧化鉀、氫氧化鈉等鹼 性水溶液;鹽酸、硝酸、硫酸等酸性水溶液等。或者,還可舉出使用水或各種有機介質來溶解金屬醇鹽之溶膠凝膠法等。 Examples of the solvent for forming the sol include alkalis such as ammonia, potassium hydroxide, and sodium hydroxide. Aqueous solution; acidic aqueous solution such as hydrochloric acid, nitric acid, sulfuric acid, etc. Alternatively, a sol-gel method in which metal alkoxide is dissolved using water or various organic media can be mentioned.
作為能夠在本發明中使用之含金屬顆粒的製造方法,例如能夠參閱日本專利特開2008-69193的段落<0015>~<0043>中記載的方法。並且,作為其具體含金屬顆粒,能夠利用日本專利特開2008-69193的段落<0015>~<0043>中記載者,藉由引用引入本說明書中。 As a method for producing the metal-containing particles that can be used in the present invention, for example, the methods described in paragraphs <0015> to <0043> of Japanese Patent Laid-Open No. 2008-69193 can be referred to. In addition, as the specific metal-containing particles, those described in paragraphs <0015> to <0043> of Japanese Patent Laid-Open No. 2008-69193 can be used in this specification by reference.
<矽氧烷樹脂> <Silicone resin>
矽氧烷樹脂係使以下述式(1)~(3)的任一個表示之烷氧基矽烷化合物(以下,還簡稱為“矽烷化合物”。)發生水解縮合反應之樹脂為較佳。而且,使以式(1)表示之矽烷化合物與以式(2)表示之矽烷化合物一同發生水解縮合反應者亦較佳。或者,亦可使式(1)的矽烷化合物與式(3)的矽烷化合物一同發生水解縮合反應,還可設為使式(2)的矽烷化合物與式(3)的矽烷化合物或者使式(1)的矽烷化合物與式(2)的矽烷化合物與式(3)的矽烷化合物一同發生水解縮合反應者。另外,可以各使用1種各式的矽烷化合物,亦可使用2種以上。 The silicone resin is preferably a resin in which an alkoxysilane compound represented by any of the following formulae (1) to (3) (hereinafter, also simply referred to as a "silane compound") undergoes a hydrolytic condensation reaction. Further, it is also preferred that the silane compound represented by the formula (1) and the silane compound represented by the formula (2) undergo a hydrolysis condensation reaction together. Alternatively, the silane compound of the formula (1) and the silane compound of the formula (3) may be hydrolyzed and condensed together, and the silane compound of the formula (2) and the silane compound of the formula (3) or the formula ( A silane compound of 1) undergoes a hydrolytic condensation reaction with a silane compound of formula (2) and a silane compound of formula (3). In addition, one type of each type of silane compound may be used, and two or more types may be used.
(R1)aSi(OR2)4-a (1) (R 1 ) a Si (OR 2 ) 4-a (1)
R1及R2分別獨立地表示氫原子或烴基。烴基為烷基(碳原子數1~12為較佳,1~6更為佳,1~3尤為佳)、烯基(碳原子數2~12為較佳,2~6更為佳)、炔基(碳原子數2~12為較佳,2~6更為佳)、芳基(碳原子數6~22為較佳,6~14更為佳,6~10尤為佳)、芳烷基(碳原子數7~23為較佳,7~15更為佳,7~11尤為佳)為較佳,烷基、芳基或烯基更為佳。 R 1 and R 2 each independently represent a hydrogen atom or a hydrocarbon group. The hydrocarbon group is an alkyl group (1 to 12 carbon atoms is preferred, 1 to 6 is more preferred, 1 to 3 is more preferred), an alkenyl group (2 to 12 carbon atoms is preferred, 2 to 6 is more preferred), Alkynyl (carbon number 2-12 is preferred, 2-6 is more preferred), aryl (carbon number 6-22 is preferred, 6-14 is more preferred, 6-10 is more preferred), arane A group (carbon number 7 to 23 is more preferable, 7 to 15 is more preferable, and 7 to 11 is more preferable), and an alkyl group, an aryl group, or an alkenyl group is more preferable.
a為0、1或2。其中,a為0或1為較佳,1更為佳。 a is 0, 1, or 2. Among them, a is preferably 0 or 1, and 1 is more preferable.
R3Si(R4)C(OR5)3-C (2) R 3 Si (R 4 ) C (OR 5 ) 3-C (2)
R3係含官能基之基團。作為官能基,在結構內含有雜原子(S、O、N、P、Si等)之基團為較佳。或者,包含聚合性基或酸性基或者鹼性基為較佳。係(甲基)丙烯醯氧基、硫醇基(氫硫基(Sulfanyl group))、環氧基、氧雜環丁烷基、縮水基、環氧丙氧基、羥基、酚羥基、羧基、磷酸基、磺酸基、膦酸基、氨基、異氰酸酯基、尿素基或具有該些的取代基之基團。R3經由連結基與Si鍵合時,可舉出後述連結基L的例子,其中,烴連結基為較佳。羧基、磺酸基、磷酸基、膦酸基可形成鹽或酯、其酸酐。氨基亦可形成鹽。 R 3 is a functional group-containing group. The functional group is preferably a group containing a hetero atom (S, O, N, P, Si, etc.) in the structure. Alternatively, it is preferable to contain a polymerizable group, an acidic group, or a basic group. (Meth) acrylic acid group, thiol group (Sulfanyl group), epoxy group, oxetanyl group, shrink group, glycidyloxy group, hydroxyl group, phenolic hydroxyl group, carboxyl group, A phosphate group, a sulfonic acid group, a phosphonic acid group, an amino group, an isocyanate group, a urea group, or a group having these substituents. When R 3 is bonded to Si via a linking group, examples of the linking group L described below can be cited, and among them, a hydrocarbon linking group is preferred. The carboxyl group, sulfonic acid group, phosphate group, and phosphonic acid group may form a salt or an ester, and an acid anhydride thereof. Amino groups can also form salts.
R4及R5係分別獨立地為與R1相同含義的基團。 R 4 and R 5 are each independently a group having the same meaning as R 1 .
c為0或1。 c is 0 or 1.
R6 3Si-X-(SiR7 3)d (3) R 6 3 Si-X- (SiR 7 3 ) d (3)
R6及R7分別獨立地為與上述上述R1相同含義的基團,或者為烷氧基(碳原子數1~12為較佳,1~6更為佳,1~3尤為佳)、鏈烯氧基(碳原子數2~12為較佳,2~6更為佳)、炔氧基(碳原子數2~12為較佳,2~6更為佳)、芳氧基(碳原子數6~22為較佳,6~14更為佳,6~10尤為佳)或芳烷氧基(碳原子數7~23為較佳,7~15更為佳,7~11尤為佳)。複數個R6及R7中1~4個可以是R3的基團。 R 6 and R 7 are each independently a group having the same meaning as the above-mentioned R 1 , or an alkoxy group (the number of carbon atoms is preferably 1 to 12, the number of 1 to 6 is more preferred, and the number of 1 to 3 is particularly preferred), Alkenyloxy (2 to 12 carbon atoms is preferred, 2 to 6 is more preferred), alkynyloxy (2 to 12 carbon atoms is preferred, 2 to 6 is more preferred), aryloxy (carbon 6 to 22 atoms are preferred, 6 to 14 are more preferred, 6 to 10 are particularly preferred) or aralkyloxy (7 to 23 carbon atoms are preferred, 7 to 15 are more preferred, 7 to 11 are particularly preferred ). One to four of R 6 and R 7 may be a group of R 3 .
X為2價以上的連結基。X為2價的連結基時,可舉出後述連結基L的例子。具體而言,可舉出S、O、CO、NRN、聚硫基(S為2~6個)等。X為3價的連結基時,例如可舉出異氰脲酸骨架。d為1~4的整數,1或2為較佳。 X is a divalent or more linking group. When X is a divalent linking group, examples of the linking group L described below can be cited. Specific examples include S, O, CO, NR N , polythio groups (S to 2 are S), and the like. When X is a trivalent linking group, an isocyanuric acid skeleton is mentioned, for example. d is an integer from 1 to 4, and 1 or 2 is preferred.
R1~R7可分別獨立地具有任意取代基T。並且,可在發揮本發明的效果之範圍內,與連結基L一同與矽原子鍵合。或者相鄰者可相互鍵合乃至縮合而形成環。 R 1 to R 7 may each independently have an arbitrary substituent T. In addition, it can be bonded to the silicon atom together with the linking group L within a range where the effects of the present invention are exhibited. Or neighbors can be bonded to each other or even condensed to form a ring.
以式(1)表示之矽烷化合物的例子:作為3官能性矽烷化合物,例如可舉出甲基三甲氧基矽烷、甲基三乙氧基矽烷、甲基三丙氧基矽烷、甲基三異丙氧基矽烷、甲基三正丁氧基矽烷、甲基三叔丁氧基矽烷、甲基三仲叔丁氧基矽烷、乙基三甲氧基矽烷、乙基三乙氧基矽烷、丙基三甲氧基矽烷、丁基三甲氧基矽烷、戊基三甲氧基矽烷、環戊基三甲氧基矽烷、己基三甲氧基矽烷、環己基三甲氧基矽烷、十八烷基三甲氧基矽烷、十八烷基三乙氧基矽烷、苯基三甲氧基矽烷、苯基三乙氧基矽烷、苯基三異丙氧基、1-萘基三甲氧基矽烷、2-萘基三甲氧基矽烷、十七氟癸基三甲氧基矽烷、十七氟癸基三乙氧基矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、p-苯乙烯基三甲氧基矽烷、烯丙基三甲氧基矽烷等。 Examples of the silane compound represented by the formula (1): Examples of the trifunctional silane compound include methyltrimethoxysilane, methyltriethoxysilane, methyltripropoxysilane, and methyltriisocyanate. Propoxysilane, methyltri-n-butoxysilane, methyltri-tert-butoxysilane, methyltri-sec-tert-butoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, propyl Trimethoxysilane, butyltrimethoxysilane, pentyltrimethoxysilane, cyclopentyltrimethoxysilane, hexyltrimethoxysilane, cyclohexyltrimethoxysilane, octadecyltrimethoxysilane, ten Octyl triethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, phenyltriisopropoxy, 1-naphthyltrimethoxysilane, 2-naphthyltrimethoxysilane, Heptafluorodecyltrimethoxysilane, heptafluorodecyltriethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, p-styryltrimethoxysilane, allyltrimethyl Oxysilane and so on.
作為2官能性矽烷化合物,例如可舉出二甲基二甲氧基矽烷、二甲基二乙氧基矽烷、二苯基二甲氧基矽烷、二苯基二乙氧基矽烷、甲基苯基二甲氧基矽烷、甲基乙烯基二甲氧基矽烷、甲基乙烯基二乙氧基矽烷、環己基甲基二甲氧基矽烷等。 Examples of the bifunctional silane compound include dimethyldimethoxysilane, dimethyldiethoxysilane, diphenyldimethoxysilane, diphenyldiethoxysilane, and methylbenzene. Dimethoxysilane, methylvinyldimethoxysilane, methylvinyldiethoxysilane, cyclohexylmethyldimethoxysilane, and the like.
作為4官能性矽烷化合物,例如可舉出四甲氧基矽烷、四乙氧基矽烷等。 Examples of the tetrafunctional silane compound include tetramethoxysilane and tetraethoxysilane.
以式(2)表示之矽烷化合物的例子:作為3官能性矽烷化合物例如可舉出3-縮水甘油醚丙基三甲氧基 矽烷、γ-甲基丙烯醯氧基丙基三甲氧基矽烷、γ-甲基烯丙基氧基丙基三乙氧基矽烷、γ-丙烯醯氧基三甲氧基矽烷、γ-丙烯醯氧基丙基三乙氧基矽烷、縮水甘油醚甲基三甲氧基矽烷、縮水甘油醚甲基三乙氧基矽烷、α-縮水甘油醚乙基三甲氧基矽烷、α-縮水甘油醚乙基三乙氧基矽烷、β-縮水甘油醚乙基三甲氧基矽烷、β-縮水甘油醚乙基三乙氧基矽烷、α-縮水甘油醚丙基三甲氧基矽烷、α-縮水甘油醚丙基三乙氧基矽烷、β-縮水甘油醚丙基三甲氧基矽烷、β-縮水甘油醚丙基三乙氧基矽烷、γ-縮水甘油醚丙基三甲氧基矽烷、γ-縮水甘油醚丙基三乙氧基矽烷、γ-縮水甘油醚丙基三丙氧基矽烷、γ-縮水甘油醚丙基三異丙氧基矽烷、γ-縮水甘油醚丙基三正丁氧基矽烷、γ-縮水甘油醚丙基三叔丁氧基矽烷、γ-縮水甘油醚丙基三仲丁氧基矽烷、γ-縮水甘油醚丙基三甲氧基矽烷、α-縮水甘油醚丁基三甲氧基矽烷、α-縮水甘油醚叔丁基三甲氧基矽烷、α-縮水甘油醚叔丁基三乙氧基矽烷、α-縮水甘油醚叔丁基三乙氧基矽烷、β-縮水甘油醚丁基三甲氧基矽烷、β-縮水甘油醚丁基三乙氧基矽烷、γ-縮水甘油醚丁基三甲氧基矽烷、γ-縮水甘油醚丁基三乙氧基矽烷、δ-縮水甘油醚丁基三甲氧基矽烷、δ-縮水甘油醚丁基三乙氧基矽烷、(3,4-環氧環己基)甲基三甲氧基矽烷、(3,4-環氧環己基)甲基三乙氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、2-(3,4-環氧環己基)乙基三乙氧基矽烷、2-(3,4-環氧環己基)乙基三丙氧基矽烷、2-(3,4-環氧環己基)乙基三叔丁氧基矽烷、2-(3,4-環氧環己基)乙基三正丁氧基矽烷、2-(3,4-環氧環己基)乙基三仲丁氧基矽烷、3-(3,4-環氧環己基)丙基三甲氧基矽烷、3-(3,4-環氧環己基)丙基三乙氧基矽烷、4-(3,4-環氧環己基)丁基三甲氧基矽烷、4-(3,4-環氧環己基)丁基三乙氧基矽烷、3-氨丙基 三甲氧基矽烷、N-2-(氨乙基)-3-氨丙基三甲氧基矽烷、3-巰丙基三甲氧基矽烷、3-異氰酸酯丙基三乙氧基矽烷、3-三甲氧基甲矽烷基丙基琥珀酸酸酐、3-脲丙基三乙氧基矽烷等。 Examples of silane compounds represented by formula (2): Examples of the trifunctional silane compound include 3-glycidyl ether propyltrimethoxy Silane, γ-methacryloxypropyltrimethoxysilane, γ-methallyloxypropyltriethoxysilane, γ-propenyloxytrimethoxysilane, γ-propenyloxy Propyltriethoxysilane, glycidyl ether methyltrimethoxysilane, glycidyl ether methyltriethoxysilane, α-glycidyl ether ethyltrimethoxysilane, α-glycidyl ether ethyltriyl Ethoxysilane, β-glycidyl ether ethyltrimethoxysilane, β-glycidyl ether ethyltriethoxysilane, α-glycidyl ether propyltrimethoxysilane, α-glycidyl ether propyltriol Ethoxysilane, β-glycidyl ether propyl trimethoxysilane, β-glycidyl ether propyl triethoxysilane, γ-glycidyl ether propyl trimethoxysilane, γ-glycidyl ether propyl tri Ethoxysilane, γ-glycidyl ether propyl tripropoxy silane, γ-glycidyl ether propyl triisopropoxy silane, γ-glycidyl ether propyl tri-n-butoxy silane, γ-glycidyl Etherpropyl tri-tert-butoxysilane, γ-glycidyl ether propyl tri-sec-butoxysilane, γ-glycidyl ether propyl trimethoxy Silane, α-glycidyl ether butyltrimethoxysilane, α-glycidyl ether tert-butyltrimethoxysilane, α-glycidyl ether tert-butyltriethoxysilane, α-glycidyl ether tert-butyltrisiloxane Ethoxysilane, β-glycidyl ether butyl trimethoxysilane, β-glycidyl ether butyl triethoxysilane, γ-glycidyl ether butyl trimethoxysilane, γ-glycidyl ether butyl tri Ethoxysilane, δ-glycidyl ether butyltrimethoxysilane, δ-glycidyl ether butyltriethoxysilane, (3,4-epoxycyclohexyl) methyltrimethoxysilane, (3, 4-epoxycyclohexyl) methyltriethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltriethyl Oxysilane, 2- (3,4-epoxycyclohexyl) ethyltripropoxysilane, 2- (3,4-epoxycyclohexyl) ethyltri-tert-butoxysilane, 2- (3, 4-epoxycyclohexyl) ethyltri-n-butoxysilane, 2- (3,4-epoxycyclohexyl) ethyltri-sec-butoxysilane, 3- (3,4-epoxycyclohexyl) propane Trimethoxysilane, 3- (3,4-epoxycyclohexyl) propyltriethoxysilane, 4- (3 4- epoxycyclohexyl) butyl trimethoxy Silane, 4- (3,4-epoxycyclohexyl) butyl triethoxy Silane, 3-aminopropyl Trimethoxysilane, N-2- (aminoethyl) -3-aminopropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-isocyanatepropyltriethoxysilane, 3-trimethoxy Methylsilylpropylsuccinic anhydride, 3-ureapropyltriethoxysilane and the like.
作為2官能性矽烷化合物,例如可舉出γ-縮水甘油醚丙基甲基二甲氧基矽烷、γ-丙烯醯氧基丙基甲基二甲氧基矽烷、γ-丙烯醯氧基丙基甲基二乙氧基矽烷、γ-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、γ-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、縮水甘油醚甲基二甲氧基矽烷、縮水甘油醚甲基甲基二乙氧基矽烷、α-縮水甘油醚乙基甲基二甲氧基矽烷、α-縮水甘油醚乙基甲基二乙氧基矽烷、β-縮水甘油醚乙基甲基二甲氧基矽烷、β-縮水甘油醚乙基甲基二乙氧基矽烷、α-縮水甘油醚丙基甲基二甲氧基矽烷、α-縮水甘油醚丙基甲基二乙氧基矽烷、β-縮水甘油醚丙基甲基二甲氧基矽烷、β-縮水甘油醚丙基甲基二乙氧基矽烷、γ-縮水甘油醚丙基甲基二甲氧基矽烷、γ-縮水甘油醚丙基甲基二乙氧基矽烷、γ-縮水甘油醚丙基甲基二丙氧基矽烷、β-縮水甘油醚丙基甲基二丁氧基矽烷、γ-縮水甘油醚丙基甲基二甲氧基乙氧基矽烷、γ-縮水甘油醚丙基乙基二甲氧基矽烷、γ-縮水甘油醚丙基乙基二乙氧基矽烷、γ-縮水甘油醚丙基乙烯基二甲氧基矽烷、γ-縮水甘油醚丙基乙烯基二乙氧基矽烷、3-甲基丙烯醯氧基丙基二甲氧基矽烷等。 Examples of the bifunctional silane compound include γ-glycidyl ether propylmethyldimethoxysilane, γ-acrylic methoxypropylmethyldimethoxysilane, and γ-propylene methoxypropyl Methyldiethoxysilane, γ-methacryloxypropylmethyldimethoxysilane, γ-methacryloxypropylmethyldiethoxysilane, glycidyl ether methyldisiloxane Methoxysilane, glycidyl ether methylmethyldiethoxysilane, α-glycidyl ether ethylmethyldimethoxysilane, α-glycidyl ether ethylmethyldiethoxysilane, β- Glycidyl ether ethylmethyldimethoxysilane, β-glycidyl ether ethylmethyldiethoxysilane, α-glycidyl ether propyl methyldimethoxysilane, α-glycidyl ether propyl Methyldiethoxysilane, β-glycidyletherpropylmethyldimethoxysilane, β-glycidyletherpropylmethyldiethoxysilane, γ-glycidyletherpropylmethyldimethoxy Silane, γ-glycidyl ether propyl methyl diethoxy silane, γ-glycidyl ether propyl methyl dipropoxy silane, β-glycidyl ether propyl methyl di Butoxysilane, γ-glycidyletherpropylmethyldimethoxyethoxysilane, γ-glycidyletherpropylethyldimethoxysilane, γ-glycidyletherpropylethyldiethoxy Silane, γ-glycidyl ether propylvinyldimethoxysilane, γ-glycidyl ether propylvinyldiethoxysilane, 3-methacryloxypropyldimethoxysilane and the like.
作為以式(3)表示之矽烷化合物,例如可舉出1,3-雙(3-氨丙基)四甲基二矽氧烷、1,3-雙(3-氨乙基)四甲基二矽氧烷、1,3-雙(3-氨丙基)四乙基二矽氧烷等。 Examples of the silane compound represented by the formula (3) include 1,3-bis (3-aminopropyl) tetramethyldisilaxane and 1,3-bis (3-aminoethyl) tetramethyl Disilaxane, 1,3-bis (3-aminopropyl) tetraethyldisilaxane, etc.
矽氧烷樹脂能夠利用上述之烷氧基矽烷化合物,經由水解反應及縮合反應來獲得。作為水解縮合反應,能夠使用公知的方法,可依據需要 而使用酸或鹼等催化劑。作為催化劑,只要是變更pH者,則並無特別限制,具體而言,作為酸(有機酸、無機酸),可舉出硝酸、磷酸、草酸、乙酸、蟻酸、鹽酸等。作為鹼,例如可舉出氨、三乙胺、乙二胺等。關於所使用之量,只要矽氧烷樹脂滿足規定分子量,則並無特別限定。 The siloxane resin can be obtained through a hydrolysis reaction and a condensation reaction using the alkoxysilane compound described above. As the hydrolytic condensation reaction, a known method can be used, and it can be used as required. Instead, catalysts such as acids or bases are used. The catalyst is not particularly limited as long as the pH is changed. Specifically, examples of the acid (organic acid, inorganic acid) include nitric acid, phosphoric acid, oxalic acid, acetic acid, formic acid, and hydrochloric acid. Examples of the base include ammonia, triethylamine, and ethylenediamine. The amount used is not particularly limited as long as the siloxane resin satisfies a predetermined molecular weight.
水解縮合反應中,可依據需要添加溶劑。作為溶劑,只要能夠實施水解縮合反應,則並無特別限制,可舉出後述的溶劑的例子。其中,例如可舉出:水、甲醇、乙醇、丙醇、二丙酮醇、四氫糠醇等醇化合物;乙二醇單甲醚、乙二醇單乙醚、乙二醇單丙醚、二丙二醇甲醚等醚化合物;乙酸甲基、乙酸乙酯、乙酸丁基、γ-丁內酯、丙二醇單甲醚乙酸酯等酯化合物;丙酮、甲基乙基酮、甲基異戊基酮等酮化合物。 In the hydrolysis condensation reaction, a solvent may be added as needed. The solvent is not particularly limited as long as it is capable of carrying out a hydrolysis-condensation reaction, and examples of the solvent are mentioned below. Examples include alcohol compounds such as water, methanol, ethanol, propanol, diacetone alcohol, and tetrahydrofurfuryl alcohol; ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, and dipropylene glycol methyl alcohol. Ether compounds such as ether; ester compounds such as methyl acetate, ethyl acetate, butyl acetate, γ-butyrolactone, and propylene glycol monomethyl ether acetate; ketones such as acetone, methyl ethyl ketone, and methyl isoamyl ketone Compound.
關於水解縮合反應的條件(溫度、時間、溶劑量),依據所使用之材料的種類適當選擇較佳條件即可。 Regarding the conditions (temperature, time, solvent amount) of the hydrolytic condensation reaction, it is sufficient to appropriately select the preferable conditions according to the type of the materials used.
本實施形態中使用之矽氧烷樹脂的重量平均分子量為2,000以上為較佳,3,000以上尤為佳。作為上限,500,000以下為較佳,450,000以下更為佳,250,000以下尤為佳。 The weight average molecular weight of the siloxane resin used in this embodiment is preferably 2,000 or more, and more preferably 3,000 or more. The upper limit is preferably 500,000 or less, more preferably 450,000 or less, and even more preferably 250,000 or less.
本發明中,對於聚合物的分子量,除非另外指明,則指重量平均分子量,藉由凝膠滲透色譜法(GPC)以標準聚苯乙烯換算進行測量。測定裝置使用TOSOH CORPORATION製造的裝置。作為條件,設為基於下述條件1之條件。但是,依據聚合物種類,可進一步適當選用較佳載體(溶出劑)及適於該載體之色譜柱。 In the present invention, the molecular weight of a polymer refers to a weight average molecular weight unless otherwise specified, and is measured by gel permeation chromatography (GPC) in standard polystyrene conversion. As a measuring device, a device manufactured by TOSOH CORPORATION was used. As a condition, the condition based on the following condition 1 was set. However, depending on the type of polymer, a better carrier (dissolution agent) and a chromatographic column suitable for the carrier can be further appropriately selected.
(條件1) (Condition 1)
色譜柱:連接TOSOH TSKgel Super HZM-H、TOSOH TSKgel S uper HZ4000、TOSOH TSKgel Super HZ2000之色譜柱 Column: Connect TOSOH TSKgel Super HZM-H, TOSOH TSKgel S uper HZ4000, TOSOH TSKgel Super HZ2000 columns
載體:四氫呋喃 Carrier: Tetrahydrofuran
測定溫度:40℃ Measurement temperature: 40 ° C
載體流量:1.0ml/min Carrier flow: 1.0ml / min
試料濃度:0.1質量% Sample concentration: 0.1% by mass
檢測器:RI(折射率)檢測器 Detector: RI (refractive index) detector
矽氧烷樹脂的情況下,藉由二甲基甲醯胺以試料濃度成為0.3質量%之方式調整矽氧烷樹脂並進行測定。但是,依據其種類和分子量,可依據上述條件1進行測定。 In the case of a siloxane resin, the siloxane resin was adjusted and measured with dimethylformamide so that the sample concentration became 0.3% by mass. However, depending on the kind and molecular weight, it can be measured according to the above Condition 1.
雖然有部分重複之部分,但作為較佳矽氧烷樹脂,還可舉出下述內容。 Although there are some overlapping portions, the following can be cited as the preferred siloxane resin.
作為具有4個以上的烷氧基之烷氧基矽烷,例如,可舉出四甲氧基矽烷、四乙氧基矽烷、四乙醯氧基矽烷、四苯氧基矽烷、四甲氧基二矽氧烷、四乙氧基二矽氧烷、雙(三乙氧基丙基)四硫化物、三-(3-甲氧基甲矽烷基丙基)異氰脲酸酯、三-(3-三乙氧基甲矽烷基丙基)異氰脲酸酯。從提高硬化膜的耐化學性的觀點出發,為了使分量較高之9官能性矽烷與立體位阻較小之4官能性矽烷相互發生反應,4官能性矽烷與9官能性矽烷的混合物為較佳。 Examples of the alkoxysilane having four or more alkoxy groups include tetramethoxysilane, tetraethoxysilane, tetraethoxysilane, tetraphenoxysilane, and tetramethoxydisilane. Siloxane, tetraethoxydisilaxane, bis (triethoxypropyl) tetrasulfide, tri- (3-methoxysilylpropyl) isocyanurate, tri- (3 -Triethoxysilylpropyl) isocyanurate. From the viewpoint of improving the chemical resistance of the cured film, in order to make a higher amount of the 9-functional silane and a 4-functional silane having a smaller steric hindrance react with each other, a mixture of the 4-functional silane and the 9-functional silane good.
矽氧烷樹脂係與2官能或者3官能的烷氧基矽烷化合物的水解物縮合反應物為較佳。作為構成矽氧烷樹脂之烷氧基矽烷化合物,例如可舉出二甲氧基二甲基矽烷、二乙氧基二甲基矽烷、二甲氧基二苯基矽烷、二乙氧基二苯基矽烷、二羥基二苯基矽烷、二甲氧基(甲基)(苯基)矽烷、 二乙氧基(甲基)(苯基)矽烷、二甲氧基(甲基)(苯乙基)矽烷、二環戊基二甲氧基矽烷或環己基二甲氧基(甲基)矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷或3-丙烯醯氧基丙基三乙氧基矽烷、3-三甲氧基甲矽烷基丙基琥珀酸酐、3-三乙氧基甲矽烷基丙基琥珀酸酐、3-三甲氧基甲矽烷基乙基琥珀酸酐、3-三甲氧基甲矽烷基丁基琥珀酸酐、3-縮水甘油基氧丙基三甲氧基矽烷、3-縮水甘油基氧丙基三乙氧基矽烷、3-(3,4-環氧環己基)丙基三甲氧基矽烷、3-(3,4-環氧環己基)丙基三乙氧基矽烷、甲基三甲氧基矽烷、乙基三甲氧基矽烷、苯基三甲氧基矽烷、苯乙基三甲氧基矽烷、萘基三甲氧基矽烷、甲基三乙氧基矽烷、乙基三乙氧基矽烷、苯基三乙氧基矽烷、苯乙基三乙氧基矽烷、萘基三乙氧基矽烷、四甲氧基矽烷或四乙氧基矽烷。 The hydrolysate condensation reaction product of a siloxy resin type and a bifunctional or trifunctional alkoxysilane compound is preferable. Examples of the alkoxysilane compound constituting the siloxane resin include dimethoxydimethylsilane, diethoxydimethylsilane, dimethoxydiphenylsilane, and diethoxydiphenyl. Silane, dihydroxydiphenylsilane, dimethoxy (methyl) (phenyl) silane, Diethoxy (methyl) (phenyl) silane, dimethoxy (methyl) (phenethyl) silane, dicyclopentyldimethoxysilane or cyclohexyldimethoxy (methyl) silane , 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropyltriethoxysilane, 3-propenyloxypropyltrimethoxysilane, or 3-propenyloxy Propyltriethoxysilane, 3-trimethoxysilylpropylsuccinic anhydride, 3-triethoxysilylpropylsuccinic anhydride, 3-trimethoxysilylethylsuccinic anhydride, 3 -Trimethoxysilylbutyl succinic anhydride, 3-glycidyloxypropyltrimethoxysilane, 3-glycidyloxypropyltriethoxysilane, 3- (3,4-epoxycyclohexyl ) Propyltrimethoxysilane, 3- (3,4-epoxycyclohexyl) propyltriethoxysilane, methyltrimethoxysilane, ethyltrimethoxysilane, phenyltrimethoxysilane, benzene Ethyltrimethoxysilane, naphthyltrimethoxysilane, methyltriethoxysilane, ethyltriethoxysilane, phenyltriethoxysilane, phenethyltriethoxysilane, naphthyltrimethoxysilane Ethoxysilane, Silane methoxy or tetraethyl orthosilicate.
關於矽氧烷樹脂的含量,組成物中含有後述之鹼溶性樹脂時,減少矽氧烷樹脂的含量為較佳,不含有鹼溶性樹脂時,加大矽氧烷樹脂的含量為較佳。亦即,組成物中含有鹼溶性樹脂時,矽氧烷樹脂的含量在組成物的固體成分中為1質量%以上為較佳,2質量%以上更為佳,3質量%以上尤為佳。作為上限,30質量%以下為較佳,20質量%以下更為佳。 Regarding the content of the siloxane resin, it is preferable to reduce the content of the siloxane resin when an alkali-soluble resin described later is contained in the composition, and to increase the content of the siloxane resin when the alkali-soluble resin is not contained. That is, when an alkali-soluble resin is contained in the composition, the content of the siloxane resin in the solid content of the composition is preferably 1% by mass or more, more preferably 2% by mass or more, and even more preferably 3% by mass or more. The upper limit is preferably 30% by mass or less, and more preferably 20% by mass or less.
另外,組成物中不含有鹼溶性樹脂時,矽氧烷樹脂的含量在組成物的固體成分中為10質量%以上為較佳,15質量%以上更為佳,20質量%以上尤為佳。作為上限,40質量%以下為較佳,35質量%以下更為佳。 In addition, when the alkali-soluble resin is not contained in the composition, the content of the siloxane resin in the solid content of the composition is preferably 10% by mass or more, more preferably 15% by mass or more, and even more preferably 20% by mass or more. The upper limit is preferably 40% by mass or less, and more preferably 35% by mass or less.
相對於含金屬顆粒100質量份之矽氧烷樹脂的含量為1質量份以上為較佳,10質量份以上更為佳,15質量份以上尤為佳。作為上限,60質量份以下為較佳,50質量份以下更為佳,45質量份以下尤為佳。關於矽氧 烷樹脂的量,從製膜性和膜的耐久性的觀點出發,以上述下限值以上的量來使用為較佳。另一方面,能夠藉由抑制為上述上限值以下來維持高折射率,從該觀點來講為較佳。 The content of the siloxane resin relative to 100 parts by mass of the metal particles is preferably 1 part by mass or more, more preferably 10 parts by mass or more, and even more preferably 15 parts by mass or more. The upper limit is preferably 60 parts by mass or less, more preferably 50 parts by mass or less, and even more preferably 45 parts by mass or less. About Silicon Oxide The amount of the alkane resin is preferably used in an amount greater than or equal to the above lower limit from the viewpoints of film forming properties and film durability. On the other hand, it is preferable from the viewpoint that the high refractive index can be maintained by being suppressed to the above-mentioned upper limit value or less.
另外,本說明書中稱為矽氧烷樹脂時,基本上係指經烷氧基矽烷化合物的水解縮合反應而獲得之聚合物,但係亦包含基於其他反應之聚合物和成為原料之矽烷化合物其本身之含義。然而,在本發明中,矽氧烷樹脂係矽烷化合物的水解縮合反應物為較佳。另外,矽烷化合物的水解縮合反應可在含金屬顆粒的共存下進行。此時,可形成與含金屬顆粒在其表面發生反應之顆粒-樹脂基體或核殼構造。 In addition, when it is referred to as a siloxane resin in this specification, it basically means a polymer obtained by the hydrolysis and condensation reaction of an alkoxy silane compound, but it also includes a polymer based on other reactions and a silane compound that is a raw material. What it means. However, in the present invention, a hydrolytic condensation reaction product of a siloxane resin-based silane compound is preferred. The hydrolysis and condensation reaction of the silane compound can be performed in the coexistence of metal-containing particles. At this time, a particle-resin matrix or core-shell structure that reacts with metal-containing particles on its surface can be formed.
<紫外線吸收劑> <Ultraviolet absorbent>
本發明中採用之紫外線吸收劑,其在波長365nm下之莫耳吸光係數(単位:mol-1‧L‧cm-1)為5000以上,6500以上為較佳,8000以上更為佳,10000以上尤為佳。另一方面,波長400nm下之莫耳吸光係數為3500以下,2500以下為較佳,1500以下更為佳。另外,本說明書中,莫耳吸光係數除非另有指明,則係基於在後述實施例中測定之條件者。 The molar absorption coefficient (unit: mol -1 ‧L‧cm -1 ) of the ultraviolet absorber used in the present invention at a wavelength of 365 nm is more than 5000, more preferably 6500 or more, more preferably 8000 or more, and more than 10,000. Especially better. On the other hand, the molar absorption coefficient at a wavelength of 400 nm is 3500 or less, preferably 2500 or less, and more preferably 1500 or less. In addition, in this specification, unless otherwise specified, the Moire absorption coefficient is based on the conditions measured in the Example mentioned later.
在此,對本發明中的紫外線吸收劑的作用進行敘述。如下推斷該作用。例如,將本發明的矽氧烷樹脂組成物用作負型的感光性樹脂組成物(紫外線硬化型)時,可舉出在基板上塗佈矽氧烷樹脂組成物來使用之例子。此時,經由光遮罩照射活性放射線(例如i射線)。如此一來,該曝光部分被感光而硬化。藉由以規定顯影液對此進行顯影,獲得矽氧烷樹脂組成物的硬化物的圖案。 Here, the action of the ultraviolet absorber in the present invention will be described. This effect is deduced as follows. For example, when the siloxane resin composition of the present invention is used as a negative-type photosensitive resin composition (ultraviolet-curing type), an example in which the siloxane resin composition is applied to a substrate can be cited. At this time, an active radiation (for example, i-ray) is irradiated through a light mask. As a result, the exposed portion is hardened by being exposed to light. By developing this with a predetermined developer, a pattern of the cured product of the siloxane resin composition is obtained.
另一方面,矽氧烷樹脂組成物的透明性較高時,尤其受組成物中的顆粒的影響時,有時光在樹脂中散射而側方周邊的樹脂被感光。如此 一來,該側方周邊的樹脂亦硬化,輪郭以相對於光遮罩模糊的狀態被圖案化。 On the other hand, when the transparency of the silicone resin composition is high, particularly when it is affected by particles in the composition, light may be scattered in the resin and the resin in the side periphery may be photosensitive. in this way At the same time, the resin around the side is also hardened, and Luan Guo is patterned in a state blurred with respect to the light mask.
與此相對,在本發明的矽氧烷樹脂組成物中,採用了具有特定的吸收特性之紫外線吸收劑,因此能夠抑制曝光模糊而獲得鮮明形狀之的硬化物。具體而言可理解為,在將紫外線(i射線)用於曝光之情況下,矽氧烷樹脂與含金屬顆粒的基體易產生上述光的散射。因此,可理解為本發明中採用之特定紫外線吸收劑的效果變得顯著。 On the other hand, in the silicone resin composition of the present invention, since an ultraviolet absorber having specific absorption characteristics is used, it is possible to obtain a hardened product with a sharp shape by suppressing exposure blur. Specifically, it can be understood that when ultraviolet rays (i-rays) are used for exposure, the siloxane resin and the matrix containing metal particles are liable to generate the above-mentioned light scattering. Therefore, it can be understood that the effect of the specific ultraviolet absorber used in the present invention becomes remarkable.
而且,本發明的矽氧烷樹脂組成物中,還能夠在其硬化物中實現優異的耐光性。作為其理由,雖包含推斷,但可舉出上述具有特定吸收特性之紫外線吸收劑以特有的狀態吸附於含金屬顆粒表面。可理解為,其結果有效地抑制顆粒表面上的紫外線的散射,並有助於抑制組成物的劣化和其硬化物的劣化。並且,可理解為,如前述,含金屬顆粒的濃度越高該作用越顯著。 Further, in the siloxane resin composition of the present invention, excellent light resistance can also be achieved in the cured product. Although the reason is included, the ultraviolet absorbent having the specific absorption characteristics described above is adsorbed on the surface of the metal-containing particles in a specific state. It can be understood that, as a result, the scattering of ultraviolet rays on the particle surface is effectively suppressed, and this contributes to the suppression of the deterioration of the composition and the deterioration of its hardened material. In addition, it can be understood that as described above, the effect becomes more significant as the concentration of the metal-containing particles is higher.
紫外線吸收劑只要具有上述光學特性,則能夠廣泛選用,具體而言,可舉出(苯并)三唑化合物、二苯甲酮化合物、二烯化合物、阿伏苯宗化合物、(苯并)二噻唑化合物、(苯并)二硫醇化合物、香豆素化合物或三嗪化合物等。此處的( )表示可以是苯并取代體亦可以不是。其中,若考慮高分辨率及耐光性,則二烯化合物、阿伏苯宗化合物、苯并二硫醇化合物、三唑或三嗪化合物為較佳。 The ultraviolet absorber can be widely selected as long as it has the above-mentioned optical characteristics, and specific examples thereof include (benzo) triazole compounds, benzophenone compounds, diene compounds, avobenzone compounds, and (benzo) dioxane. Thiazole compounds, (benzo) dithiol compounds, coumarin compounds, triazine compounds, and the like. () Here means that it may or may not be a benzo substituent. Among these, in consideration of high resolution and light resistance, a diene compound, an avobenzone compound, a benzodithiol compound, a triazole or a triazine compound is preferable.
本發明中採用之紫外線吸收劑在其分子內具有1個以上的CO基(羰基)、CONH基(醯胺基)、COO基(酯基)、CN基(氰基)為較佳(以下,將該些基團稱為特定吸附基)。上述特定吸附基在分子內具有2個以上 更為佳。並無特別上限,但實際上為8個以下。關於其作用,雖包含不明確的部分,但可理解為如上述那樣有效地吸附或分散於含金屬顆粒的表面,從而緩解上述之顆粒引起之光散射的影響。在該方面,上述含金屬顆粒係具有M-O鍵(M=金屬)之金屬氧化物微粒為較佳。 The ultraviolet absorber used in the present invention preferably has at least one CO group (carbonyl group), CONH group (amido group), COO group (ester group), and CN group (cyano group) in its molecule (hereinafter, These groups are called specific adsorption groups). The above-mentioned specific adsorption group has two or more in the molecule Even better. There is no particular upper limit, but it is actually 8 or less. Although its effect includes an unclear part, it can be understood that it is effectively adsorbed or dispersed on the surface of the metal-containing particles as described above, thereby alleviating the effect of light scattering caused by the above-mentioned particles. In this respect, the above-mentioned metal-containing particles are preferably metal oxide fine particles having an M-O bond (M = metal).
本發明中使用之紫外線吸收劑由具有下述式(a)~(g)的任一骨架之化合物構成為較佳,其中,由具有式(d)~(g)的骨架之化合物構成更為佳,由具有式(d)~(f)的骨架之化合物構成尤為佳。作為該些骨架,能夠利用在規定範圍內具有任意取代基之化合物。作為任意的取代基,可舉出後述取代基T的例子。其中,可舉出烷基(碳原子數1~24為較佳,1~12更為佳,1~6更為佳,1~3尤為佳)、羥基、烷氧基(碳原子數1~24為較佳,1~12更為佳,1~6進一步為佳,1~3尤為佳)、醯基(碳原子數2~24為較佳,2~12更為佳,2~6進一步為佳,2~3尤為佳)、芳基(碳原子數6~22為較佳,6~14更為佳,6~10尤為佳)、雜環基(碳原子數1~12為較佳,2~5更為佳)。雜環基係含有N、O、S的任一個者為較佳,其中,含有N者為較佳。雜環基為5~7員環為較佳,5或6員環更為佳。尤其,式(a)~(f)的苯環中具有1個以上的上述取代基為較佳。苯環上的任意取代基有複數個時,可形成環。 The ultraviolet absorber used in the present invention is preferably composed of a compound having any one of the following formulae (a) to (g). Among them, it is more preferable to be composed of a compound having a skeleton of formulae (d) to (g). It is particularly preferred that it is composed of a compound having a skeleton of the formulae (d) to (f). As these skeletons, a compound having an arbitrary substituent within a predetermined range can be used. As an arbitrary substituent, the example of the substituent T mentioned later is mentioned. Among them, an alkyl group (1 to 24 carbon atoms is preferable, 1 to 12 is more preferable, 1 to 6 is more preferable, and 1 to 3 is particularly preferable), a hydroxyl group, and an alkoxy group (1 to 3 carbon atoms) 24 is better, 1 to 12 is better, 1 to 6 is more preferred, 1 to 3 is more preferred, fluorenyl (carbon number of 2 to 24 is better, 2 to 12 is better, 2 to 6 is further Preferably, 2 to 3 are preferred), aryl (6 to 22 carbon atoms is preferred, 6 to 14 is more preferred, 6 to 10 is more preferred), heterocyclyl (1 to 12 carbon atoms is preferred) , 2 ~ 5 is better). The heterocyclic group is preferably one containing N, O, and S, and among them, N is more preferable. The heterocyclic group is preferably a 5- to 7-membered ring, more preferably a 5- or 6-membered ring. In particular, it is preferred that the benzene ring of the formulae (a) to (f) have one or more of the above-mentioned substituents. When there are a plurality of arbitrary substituents on a benzene ring, a ring can be formed.
【化學式1】
式(f)中,RU1及RU2分別獨立為取代基T,其中,氰基或醯基(碳原子數1~24為較佳,4~18更為佳)為較佳。RU1及RU2可相同亦可不同。 In the formula (f), R U1 and R U2 are each independently a substituent T, and among them, a cyano group or a fluorenyl group (with 1 to 24 carbon atoms being preferred, and 4 to 18 being more preferred) are more preferred. R U1 and R U2 may be the same or different.
式(g)中,RU3及RU4分別獨立地為取代基T,其中,烷基(碳原子數1~24為較佳,1~12更為佳,1~6進一步為佳,1~3尤為佳)為較佳,具有氰基或羧基之烷基為較佳。RU5及RU6分別與RU1及RU2相同含義的基團為較佳。 In formula (g), R U3 and R U4 are each independently a substituent T. Among them, the alkyl group (the number of carbon atoms is 1 to 24 is preferable, 1 to 12 is more preferable, 1 to 6 is more preferable, and 1 to 6 3 is particularly preferred), and alkyl groups having a cyano group or a carboxyl group are more preferred. R U5 and R U6 are preferably the same as R U1 and R U2 .
RU1與RU2、RU3與RU4、RU5與RU6可鍵合乃至縮合而形成環。 R U1 and R U2 , R U3 and R U4 , R U5 and R U6 may be bonded or even condensed to form a ring.
作為紫外線吸收劑,更具體而言,例如可舉出:Uvinul A、Uvinul 3000、Uvinul 3008、Uvinul 3049、Uvinul 3050(BASF Ltd.製造)、Sumisorb 130、Sumisorb 140、Sumisorb 200、Sumisorb 250、Sumisorb 320、Sumisorb 340、Sumisorb 350(SUMITOMO CHEMICALCOMPANY,LIMITED製造)、EVERSORB10、EVERSORB11、EVERSORB12(EVERLIGHT CHEMICAL INDUSTRIAl CORPORATION製造)、Tomisob800(API CORPORATION製造)、SEESORB100、SEESORB101、SEESORB101S、SEESORB102、SEESORB103、SEESORB105、SEESORB106、SEESORB107、SEESORB151(SHIPRO KASEI KAISHA.LTD.製造)、JisuraizaM(SANKYO KASEI SANGYOO Co.,Ltd.)等二苯甲酮化合物;Sumisorb200、Sumisorb250、Sumisorb300、Sumisorb320、Sumisorb340、Sumisorb350(SUMITOMO CHEMICALCOMPANY,LIMITED製造)、JF77、JF78、JF79、JF80、JF83(JOHOKU CHEMICALCO.,LTD製造)、TINUVIN PS、TINUVIN 99-2、TINUVIN 109、TINUVIN 171、TINUVIN 328、TINUVIN 384-2、TINUVIN 479、TINUVIN 900、TINUVIN 928、TINUVIN 1130(BASF Ltd.製造)、TINUVIN 70、TINUVIN 71、TINUVIN 72、TINUVIN 73、TINUVIN 74、TINUVIN 75、TINUVIN 76、TINUVIN 234、TINUVIN 77、TINUVIN 78、TINUVIN 80、TINUVIN 81(EVERLIGHT CHEMICALINDUSTRIAl CORPORATION製造)、Tomisob100、Tomisob600(API CORPORATION製)、SEESORB701、SEESORB702、SEESORB703、SEESORB704、SEESORB706、SEESORB707、SEESORB709(SHIPRO KASEI KAISHA.LTD.製)等苯并三唑化合物;Sumisorb400(SUMITOMO CHEMICALCOMPANY,LIMITED製造)、水楊酸苯酯等苯甲酸酯化合物;TINUVIN400、TINUVIN405、TINUVIN460、TINUVIN477DW、TINUVIN479(BASF Ltd.製)等羥基苯基三嗪化合物;香豆素-4、4-羥基香豆素、7-羥基香豆素等香豆素化合物等。 Specific examples of the ultraviolet absorber include Uvinul A, Uvinul 3000, Uvinul 3008, Uvinul 3049, Uvinul 3050 (manufactured by BASF Ltd.), Sumisorb 130, Sumisorb 140, Sumisorb 200, Sumisorb 250, and Sumisorb 320. Sumisorb 340, Sumisorb 350 (SUMITOMO CHEMICALCOMPANY, manufactured by Limited), EVERSORB10, EVERSORB11, EVERSORB12 (EVERLIGHT CHEMICAL (Manufactured by INDUSTRIAl CORPORATION), Tomisob800 (manufactured by API CORPORATION), SEESORB100, SEESORB101, SEESORB101S, SEESORB102, SEESORB103, SEESORB105, SEESORB106, SEESORB107, SEESORB151 (manufactured by SHIPRO KASEI KAISHA. LTD. And other benzophenone compounds; Sumisorb200, Sumisorb250, Sumisorb300, Sumisorb320, Sumisorb340, Sumisorb350 (SUMITOMO CHEMICALCOMPANY, manufactured by LIMITED), JF77, JF78, JF79, JF80, JF83 (manufactured by JOHOKU CHEMICALCO., LTD), TINUVIN PS, TINUVIN 99- 2.TINUVIN 109, TINUVIN 171, TINUVIN 328, TINUVIN 384-2, TINUVIN 479, TINUVIN 900, TINUVIN 928, TINUVIN 1130 (manufactured by BASF Ltd.), TINUVIN 70, TINUVIN 71, TINUVIN 72, TINUVIN 73, TINUVIN 74, TINUVIN 75, TINUVIN 76, TINUVIN 234, TINUVIN 77, TINUVIN 78, TINUVIN 80, TINUVIN 81 (manufactured by Everlight Chemical Corporation), Tomisob100, Tomisob600 (made by API CORPORATION), SEESORB701, SEESORB702, SEESORB703, SEESORB704, SEESORB706, SEESORB707 (SEESORB707) KASEI KAISHA.LTD. ) And other benzotriazole compounds; Sumisorb400 (SUMITOMO CHEMICALCOMPANY, manufactured by LIMITED), benzoic acid compounds such as phenyl salicylate; TINUVIN400, TINUVIN405, TINUVIN460, TINUVIN477DW, TINUVIN479 (manufactured by BASF Ltd.) and other hydroxyphenyltriazines Compounds; coumarin compounds such as coumarin-4, 4-hydroxycoumarin, and 7-hydroxycoumarin.
作為二烯化合物,能夠使用日本專利特開2010-78729號公報的段落0144~0164一欄的化合物,能夠援用該些內容,並引入本說明書中。 As the diene compound, compounds in the columns of paragraphs 0144 to 0164 of Japanese Patent Laid-Open No. 2010-78729 can be used, and those contents can be referred to and incorporated into the present specification.
矽氧烷樹脂組成物的固體成分中,紫外線吸收劑為0.01質量%以上為較佳,0.1質量%以上更為佳,1質量%以上尤為佳。作為上限,20質量%以下為較佳,15質量%以下更為佳,10質量%以下尤為佳。相對於含金屬顆粒100質量份,0.1質量份以上為較佳,0.5質量份以上更為佳,1質量份以上尤為佳。作為上限,20質量份以下為較佳,10質量份以下更為佳,5質量份以下尤為佳。藉由以上述下限值以上適用紫外線吸收劑,能夠有效地獲得上述之顯影性和耐光性的優化作用,故較佳。藉由設為上述上限值以下,能夠抑制對透明性等光學特性的過度影響,並抑制模糊現象(B1oom)等,還有助於製造適應性,因此較佳。 In the solid content of the silicone resin composition, the ultraviolet absorber is preferably 0.01% by mass or more, more preferably 0.1% by mass or more, and even more preferably 1% by mass or more. The upper limit is preferably 20% by mass or less, more preferably 15% by mass or less, and even more preferably 10% by mass or less. With respect to 100 parts by mass of the metal-containing particles, 0.1 parts by mass or more is preferable, 0.5 parts by mass or more is more preferable, and 1 part by mass or more is more preferable. The upper limit is preferably 20 parts by mass or less, more preferably 10 parts by mass or less, and even more preferably 5 parts by mass or less. By applying the ultraviolet absorber at the above-mentioned lower limit value or more, the above-mentioned optimizing effects of developability and light resistance can be effectively obtained, so it is preferable. By making it below the said upper limit, it is possible to suppress an excessive influence on optical characteristics, such as transparency, and suppress a blurring phenomenon (B1oom) etc., and it also contributes to manufacturing adaptability, Therefore, it is preferable.
紫外線吸收劑可單獨使用1種亦可組合2種以上來使用。 The ultraviolet absorbers may be used alone or in combination of two or more.
<聚合起始劑> <Polymerization initiator>
本發明的矽氧烷樹脂組成物中含有聚合起始劑。作為聚合起始劑,可以係熱聚合起始劑亦可以係光聚合起始劑,但光聚合性起始劑為較佳。例如可舉出有機鹵素化合物、噁二唑化合物、羰基化合物、縮酮化合物、安息香化合物、吖啶化合物、有機過氧化物、偶氮化合物、香豆素化合物、疊氮化合物、茂金屬化合物、六芳基雙咪唑化合物、有機硼酸化合物、二磺酸化合物、肟化合物、鎓鹽化合物、羥基苯乙酮化合物、氨基苯乙酮化合物、醯基氧化膦化合物、三鹵甲基三嗪化合物、苄基二甲基縮酮化合物、α-羥基酮化合物、α-氨基酮化合物、醯基膦化合物、氧化膦化合物、三芳基咪唑二聚體、鎓類化合物、苯并噻唑化合物、二苯甲酮化合物、環 戊二烯-苯-鐵絡合物、鹵代甲基噁二唑化合物、3-芳基取代香豆素化合物、α-氨基烷基苯基酮化合物、安息香酸酯化合物。 The siloxane resin composition of the present invention contains a polymerization initiator. The polymerization initiator may be a thermal polymerization initiator or a photopolymerization initiator, but a photopolymerizable initiator is preferred. Examples include organic halogen compounds, oxadiazole compounds, carbonyl compounds, ketal compounds, benzoin compounds, acridine compounds, organic peroxides, azo compounds, coumarin compounds, azide compounds, metallocene compounds, six Arylbisimidazole compounds, organoboric acid compounds, disulfonic acid compounds, oxime compounds, onium salt compounds, hydroxyacetophenone compounds, aminoacetophenone compounds, fluorenylphosphine oxide compounds, trihalomethyltriazine compounds, benzyl Dimethyl ketal compounds, α-hydroxy ketone compounds, α-amino ketone compounds, fluorenyl phosphine compounds, phosphine oxide compounds, triarylimidazole dimers, onium compounds, benzothiazole compounds, benzophenone compounds, ring Pentadiene-benzene-iron complex, halomethyloxadiazole compound, 3-aryl substituted coumarin compound, α-aminoalkylphenyl ketone compound, benzoate compound.
作為該些的具體例能夠參閱日本專利特開2010-106268號公報<0135>段落(所對應之美國專利申請公開第2011/0124824號說明書的<0163>)之後的記載,該些內容引入本說明書中。 As specific examples of these, reference can be made to the descriptions after paragraph <0135> of Japanese Patent Laid-Open No. 2010-106268 (corresponding to US Patent Application Publication No. 2011/0124824 specification <0163>), which are incorporated into this specification in.
具體而言,例如可舉出日本專利特開平10-291969號公報中記載的氨基苯乙酮系起始劑、日本專利第4225898號公報中記載的醯基氧化膦系起始劑。 Specific examples include an aminoacetophenone-based initiator described in Japanese Patent Laid-Open No. 10-291969 and a fluorenylphosphine oxide-based initiator described in Japanese Patent No. 4225898.
作為羥基苯乙酮系起始劑,可舉出IRGACURE-184、DAROCUR-1173、IRGACURE-500、IRGACURE-2959,IRGACURE-127(商品名:均為BASF Ltd.製造)。 Examples of the hydroxyacetophenone-based initiator include IRGACURE-184, DAROCUR-1173, IRGACURE-500, IRGACURE-2959, and IRGACURE-127 (trade names: all manufactured by BASF Ltd.).
作為氨基苯乙酮系起始劑的市售品,可舉出IRGACURE-907、IRGACURE-369、IRGACURE-379(商品名:均為BASF Ltd.製造)等。並且,亦能夠使用將吸收波長匹配於365nm或405nm等長波光源之日本專利特開2009-191179公報中記載的化合物。 Examples of commercially available aminoacetophenone-based initiators include IRGACURE-907, IRGACURE-369, and IRGACURE-379 (trade names: all manufactured by BASF Ltd.). In addition, a compound described in Japanese Patent Laid-Open No. 2009-191179 can be used in which the absorption wavelength is matched to a long-wave light source such as 365 nm or 405 nm.
作為醯基膦系起始劑的市售品,能夠使用IRGACURE-819、DAROCUR4265、DAROCUR-TPO(商品名:均為BASF Ltd.製造)。 As a commercially available fluorenyl phosphine-based initiator, IRGACURE-819, DAROCUR 4265, and DAROCUR-TPO (trade names: all manufactured by BASF Ltd.) can be used.
作為偶氮化合物,可舉出2,2-偶氮雙異丁腈(AIBN)、3-羧丙腈、偶氮雙馬來酸腈、二甲基-2,2’-偶氮雙(2-甲基丙酸酯)[V-601](Wako Pure Chemical Industries,Ltd.製造)等。 Examples of the azo compound include 2,2-azobisisobutyronitrile (AIBN), 3-carboxypropionitrile, azobismaleonitrile, and dimethyl-2,2'-azobis (2 -Methylpropionate) [V-601] (manufactured by Wako Pure Chemical Industries, Ltd.) and the like.
本發明中,使用肟化合物為較佳。肟化合物在本發明的矽氧烷樹脂組成物中有效地發揮作為起始、促進聚合之聚合起始劑的功能。並且, 肟化合物在後加熱中的著色較少,且硬化性亦良好。尤其,本發明中,能夠優化圖案的分辨率和硬化物的耐光性,在這一方面為較佳。其中,能夠適當使用IRGACURE OXE01(下式)、IRGACURE OXE02(下式)等市售品(均為BASF Ltd.製造)。 In the present invention, it is preferable to use an oxime compound. The oxime compound effectively functions as a polymerization initiator for initiating and promoting polymerization in the siloxane resin composition of the present invention. and, The oxime compound has less coloration in post-heating and has good hardenability. In particular, in the present invention, it is possible to optimize the resolution of the pattern and the light resistance of the cured product. Among them, commercially available products (all manufactured by BASF Ltd.) such as IRGACURE OXE01 (the following formula) and IRGACURE OXE02 (the following formula) can be appropriately used.
作為成為聚合起始劑之肟化合物,以下述式(OX)表示者為較佳,以式(OX-1)表示者更為佳。 The oxime compound used as the polymerization initiator is preferably represented by the following formula (OX), and more preferably represented by the formula (OX-1).
‧A1 ‧A 1
A1係式(OX-1)的-A-C或烷基為較佳。烷基係碳原子數1~12為較佳,1~6更為佳。烷基可具有後述取代基T。並且,取代基T可經由後述連結基L而取代。 -AC or an alkyl group of the A 1 formula (OX-1) is preferred. The alkyl-based carbon number is preferably 1 to 12, and more preferably 1 to 6. The alkyl group may have a substituent T described later. The substituent T may be substituted via a linking group L described later.
‧C ‧C
C表示Ar、-SAr或者-COAr。 C represents Ar, -SAr, or -COAr.
‧R ‧R
R表示一價取代基,為一價非金屬原子團為較佳。作為上述一價非金屬原子團,可舉出烷基(碳原子數1~12為較佳,1~6更為佳,1~3尤 為佳)、芳基(碳原子數6~14為較佳,6~10更為佳)、醯基(碳原子數2~12為較佳,2~6更為佳,2~3尤為佳)、芳醯基(碳原子數7~15為較佳,7~11更為佳)、烷氧基羰基(碳原子數2~12為較佳,2~6更為佳,2~3尤為佳)、芳氧基羰基(碳原子數7~15為較佳,7~11更為佳)、雜環基(碳原子數2~12為較佳,2~6更為佳)、烷基硫基羰基(碳原子數2~12為較佳,2~6更為佳,2~3尤為佳)、芳基硫基羰基(碳原子數7~15為較佳,7~11更為佳)等。並且,該些基團可具有1以上的取代基。並且,前述之取代基可進一步被其他取代基T取代。取代基T中,鹵原子、烷基(碳原子數1~12為較佳,1~6更為佳,1~3尤為佳)、芳基(碳原子數6~14為較佳,6~10更為佳)、芳硫基(碳原子數6~14為較佳,6~10更為佳)、芳醯基(碳原子數7~15為較佳,7~11更為佳))等為較佳。連結基L中,碳原子數1~6的亞烷基、O、S、CO、NRN或該些的組合為較佳。 R represents a monovalent substituent, and is preferably a monovalent non-metallic radical. Examples of the monovalent non-metal atomic group include an alkyl group (more preferably 1 to 12 carbon atoms, more preferably 1 to 6 and even more preferably 1 to 3), and an aryl group (more preferably 6 to 14 carbon atoms) , 6-10 is more preferred), fluorenyl (2-12 carbon atoms are preferred, 2-6 is more preferred, 2-3 is more preferred), arylfluorenyl (7-15 is preferred) 7 to 11 is more preferred), alkoxycarbonyl (2 to 12 carbon atoms is preferred, 2 to 6 is more preferred, 2 to 3 is particularly preferred), aryloxycarbonyl (7 to 15 carbon atoms is preferred) Better, 7 ~ 11 is better), heterocyclic group (2-12 carbon atoms is preferred, 2-6 is more preferred), alkylthiocarbonyl group (2-12 carbon atoms is better, 2 ~ 6 is more preferred, 2 to 3 is particularly preferred), arylthiocarbonyl (7 to 15 carbon atoms is preferred, 7 to 11 is more preferred), and the like. These groups may have a substituent of 1 or more. The aforementioned substituent may be further substituted with another substituent T. Among the substituents T, a halogen atom, an alkyl group (1 to 12 carbon atoms is preferred, 1 to 6 is more preferred, 1 to 3 is particularly preferred), and an aryl group (6 to 14 carbon atoms is preferred, 6 to 6 10 is more preferred), arylthio (6 to 14 carbon atoms is preferred, 6 to 10 is more preferred), arylfluorenyl (7 to 15 carbon atoms is preferred, 7 to 11 is more preferred)) Etc. is better. Among the linking group L, an alkylene group having 1 to 6 carbon atoms, O, S, CO, NR N, or a combination thereof is preferable.
‧B ‧B
B表示一價取代基、烷基(碳原子數1~12為較佳)、芳基(碳原子數6~14為較佳,碳原子數6~10更為佳)、雜環基(碳原子數2~18為較佳,碳原子數2~12更為佳)。該些基可經由連結基L而鍵合。並且,該些基可具有1以上的取代基T。取代基T亦可經由任意連結基L而取代。其中,連結基L亦為碳原子數1~6的亞烷基、O、S、CO、NRN或該些的組合為較佳。作為B的具體基團,可舉出下述內容。*表示鍵合位置,可在不同位置鍵合。並且,該些基可進一步伴有取代基T。具體而言,可舉出苯甲醯基、苯基硫基、苯基氧基。 B represents a monovalent substituent, an alkyl group (1 to 12 carbon atoms is preferred), an aryl group (6 to 14 carbon atoms is preferred, 6 to 10 carbon atoms is more preferred), a heterocyclic group (carbon 2 to 18 atoms are preferred, and 2 to 12 carbon atoms are more preferred). These groups may be bonded via a linking group L. These groups may have a substituent T of 1 or more. The substituent T may be substituted via any linking group L. Among them, the linking group L is also preferably an alkylene group having 1 to 6 carbon atoms, O, S, CO, NR N, or a combination thereof. Specific examples of B include the following. * Indicates a bonding position, and bonding can be performed at different positions. These groups may be further accompanied by a substituent T. Specific examples include benzamidine, phenylthio, and phenyloxy.
【化學式4】
‧A ‧A
A係單鍵或連結基。作為連結基的較佳例,為上述連結基L或亞芳基(碳原子數6~14為較佳,碳原子數6~10更為佳)或雜環連結基(芳香族雜環連結基為較佳)(碳原子數2~18為較佳,碳原子數2~12更為佳)。 A is a single bond or linker. As a preferable example of the linking group, the above-mentioned linking group L or an arylene group (6 to 14 carbon atoms is preferred, and 6 to 10 carbon atoms is more preferred) or a heterocyclic linking group (aromatic heterocyclic linking group) For better) (2 to 18 carbon atoms is preferred, and 2 to 12 carbon atoms is more preferred).
‧Ar ‧Ar
Ar係芳基或雜芳(芳香族雜環基)。作為芳基,碳原子數6~14為較佳,碳原子數6~10更為佳,苯基、萘基為較佳。作為雜芳基,碳原子數2~18為較佳,碳原子數2~12更為佳,可在N位具有烷基等取代基之咔唑基為較佳。 Ar is aryl or heteroaryl (aromatic heterocyclic group). As the aryl group, 6 to 14 carbon atoms are preferred, 6 to 10 carbon atoms are more preferred, and phenyl and naphthyl are more preferred. The heteroaryl group is preferably 2 to 18 carbon atoms, more preferably 2 to 12 carbon atoms, and a carbazolyl group which may have a substituent such as an alkyl group at the N-position is more preferred.
作為肟化合物,能夠參閱日本專利特開2012-208494號公報的段落0513(所對應之美國專利申請公開第2012/235099號說明書的<0632>)以後的以式(OX-1)、(OX-2)或(OX-3)表示之化合物的說明,該些內容引入本說明書中。 As the oxime compound, Japanese Patent Application Laid-Open No. 2012-208494, paragraph 0513 (corresponding to US Patent Application Publication No. 2012/235099, <0632>) and the following formulae (OX-1), (OX- 2) or a description of the compound represented by (OX-3), which are incorporated into the present specification.
聚合起始劑在350nm~500nm的波長區域具有極大吸收波長為較佳,在360nm~480nm的波長區域具有吸收波長者更為佳,365nm及455nm的吸光度較高者尤為佳。從靈敏度的観点出發,365nm或405nm下的莫耳吸光係數為1,000~300,000為較佳,2,000~300,000更為佳,5,000~200,000尤為佳。莫耳吸光係數的測定方法與紫外線吸收劑相同,除非另有指明,則依據在後述實施例中測定之條件者。 The polymerization initiator preferably has a maximum absorption wavelength in a wavelength region of 350 nm to 500 nm, and it is more preferable to have an absorption wavelength in a wavelength region of 360 nm to 480 nm, and it is more preferable to have a higher absorbance at 365 nm and 455 nm. From the point of sensitivity, the molar absorption coefficient at 365nm or 405nm is preferably 1,000 ~ 300,000, more preferably 2,000 ~ 300,000, and even more preferably 5,000 ~ 200,000. The measurement method of the Mohr absorption coefficient is the same as that of the ultraviolet absorber, and unless otherwise specified, it is based on the conditions measured in the examples described later.
聚合起始劑的含量(2種以上時為総含量)相對於組成物的總固 體含量為0.1質量%以上10質量%以下為較佳,0.3質量%以上8質量%以下更為佳、0.5質量%以上5質量%以下進一步較佳。該範圍中可獲得良好的硬化性及透明性。 The content of the polymerization initiator (the content of amidine in the case of two or more types) is relative to the total solid content of the composition. The volume content is preferably from 0.1% by mass to 10% by mass, more preferably from 0.3% by mass to 8% by mass, and even more preferably from 0.5% by mass to 5% by mass. Within this range, good curability and transparency can be obtained.
並且,聚合起始劑可單獨使用亦可同時使用2種以上。 Moreover, a polymerization initiator can be used individually or in combination of 2 or more types.
<溶劑> <Solvent>
本發明的矽氧烷樹脂組成物中可含有溶劑。關於該溶劑,可將在上述矽烷化合物的水解縮合反應中使用之溶劑直接用作組成物的溶劑,或者亦可除了該溶劑或代替該溶劑使用下述溶劑。 The siloxane resin composition of the present invention may contain a solvent. As for the solvent, the solvent used in the hydrolysis-condensation reaction of the silane compound may be directly used as a solvent for the composition, or the following solvents may be used in addition to or instead of the solvent.
作為溶劑,例如可舉出水、脂肪族化合物、鹵化烴化合物、醇化合物、醚化合物、酯化合物、酮化合物、腈化合物、醯胺化合物、亞碸化合物、芳香族化合物。該些溶劑可混合使用。下述內容中列舉各個例子。 Examples of the solvent include water, an aliphatic compound, a halogenated hydrocarbon compound, an alcohol compound, an ether compound, an ester compound, a ketone compound, a nitrile compound, a fluorene compound, a fluorene compound, and an aromatic compound. These solvents can be used in combination. Examples are listed below.
‧水 ‧water
‧脂肪族化合物 ‧Aliphatic compounds
己烷、庚烷、環己烷、甲基環己烷、辛烷、戊烷、環戊烷等 Hexane, heptane, cyclohexane, methylcyclohexane, octane, pentane, cyclopentane, etc.
‧鹵化烴化合物 ‧Halogenated hydrocarbon compounds
氯甲烷、氯仿、二氯甲烷、二氯乙烷、四氯化碳、三氯乙烯、四氯乙烯、表氯醇、一氯苯、鄰二氯苯、氯丙烯、HCFC、氯乙酸甲酯、氯乙酸乙酯、氯乙酸三氯乙酸、臭甲烷、碘甲烷、三(四)氯乙烯等 Methyl chloride, chloroform, methylene chloride, dichloroethane, carbon tetrachloride, trichloroethylene, tetrachloroethylene, epichlorohydrin, monochlorobenzene, o-dichlorobenzene, chloropropene, HCFC, methyl chloroacetate, Ethyl chloroacetate, chloroacetic acid trichloroacetic acid, odor methane, methyl iodide, tris (tetra) chloroethylene, etc.
‧醇化合物 ‧Alcohol compounds
甲醇、乙醇、1-丙醇、2-丙醇、2-丁醇、乙二醇、丙二醇、丙三醇、1,6-己二醇、環己二醇、山梨糖醇、木糖醇、2-甲基-2,4-戊二醇、1,3-丁二醇、1,4-丁二醇、二丙酮醇、四氫糠醇等 Methanol, ethanol, 1-propanol, 2-propanol, 2-butanol, ethylene glycol, propylene glycol, glycerol, 1,6-hexanediol, cyclohexanediol, sorbitol, xylitol, 2-methyl-2,4-pentanediol, 1,3-butanediol, 1,4-butanediol, diacetone alcohol, tetrahydrofurfuryl alcohol, etc.
‧醚化合物(包含羥基含有醚化合物) ‧Ether compounds (including hydroxyl-containing ether compounds)
二甲醚、二乙醚、二異丙醚、二丁醚、叔丁基甲基醚、環己基甲基醚、苯甲醚、四氫呋喃、亞烷基二醇烷基醚(乙二醇單甲醚、乙二醇單丁醚、二乙二醇、二丙二醇、丙二醇單甲醚、二乙二醇單甲醚、三乙二醇、聚乙二醇、丙二醇單甲醚、二丙二醇單甲醚、三丙二醇單甲醚、二乙二醇單丁醚、二乙二醇單丁醚等)等 Dimethyl ether, diethyl ether, diisopropyl ether, dibutyl ether, tert-butyl methyl ether, cyclohexyl methyl ether, anisole, tetrahydrofuran, alkylene glycol alkyl ether (ethylene glycol monomethyl ether, ethyl ether Glycol monobutyl ether, diethylene glycol, dipropylene glycol, propylene glycol monomethyl ether, diethylene glycol monomethyl ether, triethylene glycol, polyethylene glycol, propylene glycol monomethyl ether, dipropylene glycol monomethyl ether, tripropylene glycol (Monomethyl ether, diethylene glycol monobutyl ether, diethylene glycol monobutyl ether, etc.)
‧酯化合物 ‧Ester compound
乙酸乙酯、乳酸乙酯、2-(1-甲氧基)丙基乙酸酯、丙二醇單甲醚乙酸酯等 Ethyl acetate, ethyl lactate, 2- (1-methoxy) propyl acetate, propylene glycol monomethyl ether acetate, etc.
‧酮化合物 ‧Ketone compounds
丙酮、甲基乙基酮、甲基異丁基酮、環己酮、2-庚酮、環戊酮等 Acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, 2-heptanone, cyclopentanone, etc.
‧腈化合物 ‧Nitrile compound
乙腈等 Acetonitrile
‧醯胺化合物 ‧Amine compounds
N,N-二甲基甲醯胺、1-甲基-2-吡咯烷酮、2-吡咯烷酮、1,3-二甲基-2-咪唑啉酮、2-吡咯烷酮、ε-己內醯胺、甲醯胺、N-甲基甲醯胺、乙醯胺、N-甲基乙醯胺、N,N-二甲基乙醯胺、N-甲基丙醯胺、六甲基磷醯三胺等 N, N-dimethylformamidine, 1-methyl-2-pyrrolidone, 2-pyrrolidone, 1,3-dimethyl-2-imidazolinone, 2-pyrrolidone, ε-caprolactam, formazan Ammonium amine, N-methylformamide, acetamide, N-methylacetamide, N, N-dimethylacetamide, N-methylpropylamine, hexamethylphosphonium triamine, etc.
‧亞碸化合物 ‧Asian compounds
二甲基亞碸等 Dimethyl sulfene
‧芳香族化合物 ‧Aromatic compounds
苯、甲苯等 Benzene, toluene, etc.
作為溶劑,為了均勻地溶解組成物的各成分,醇化合物、酯化合物、或醚化合物為較佳。例如,可舉出丙二醇單甲醚、丙二醇單甲醚乙酸酯、二丙酮醇、乙二醇單丁醚、乙酸2-乙氧乙基、1-甲氧基丙基-2-乙酸酯、3-甲氧基-3-甲基丁醇、3-甲氧基-3-甲基丁醇乙酸酯、3-甲氧基丁基乙酸酯、1,3-丁二醇二乙酸酯,乙二醇單丁醚乙酸酯、二乙二醇單丁醚乙酸酯、乳酸乙酯、乳酸丁酯、乙醯乙酸乙酯或γ-丁內酯。 As the solvent, in order to uniformly dissolve each component of the composition, an alcohol compound, an ester compound, or an ether compound is preferable. Examples include propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, diacetone alcohol, ethylene glycol monobutyl ether, 2-ethoxyethyl acetate, and 1-methoxypropyl-2-acetate. , 3-methoxy-3-methylbutanol, 3-methoxy-3-methylbutanol acetate, 3-methoxybutyl acetate, 1,3-butanediol diethyl Acid esters, ethylene glycol monobutyl ether acetate, diethylene glycol monobutyl ether acetate, ethyl lactate, butyl lactate, ethyl acetate or γ-butyrolactone.
溶劑的使用量並無特別限定,但如作為塗佈液時,設為固體成分成為5質量%以上為較佳,作成為8質量%以上更為佳,作成為10質量%以上尤為佳。作為上限,作成為50質量%以下為較佳,作成為40質量%以下更為佳,作成為35質量%以下尤為佳。 The amount of the solvent used is not particularly limited, but when used as a coating liquid, the solid content is preferably 5 mass% or more, more preferably 8 mass% or more, and even more preferably 10 mass% or more. The upper limit is preferably 50% by mass or less, more preferably 40% by mass or less, and even more preferably 35% by mass or less.
溶劑可單獨使用1種亦可組合2種以上來使用。 The solvents may be used alone or in combination of two or more.
<聚合性化合物> <Polymerizable compound>
本發明的矽氧烷樹脂組成物中可含有聚合性化合物。聚合性化合物係具有至少1個乙烯性不飽和雙鍵、環氧基、氧雜環丁基等聚合性基之加成聚合性化合物為較佳。選自至少具有1個聚合性基為之化合物較佳、選自具有2個以上聚合基之化合物更為佳。並沒有特別的上限,但實際上為12個以下。例如可以是具有單體、預聚物亦即二聚體、三聚體等多聚體及寡聚物或該些的混合物以及該些的共聚物等化學形態者。作為單體及其共聚物的例子,可舉出不飽和羧酸(例如,丙烯酸、甲基丙烯酸、衣康酸、巴豆酸、異巴豆酸、馬來酸等)或其酯類、醯胺類。使用不飽和羧酸與脂肪族多元醇化合物的酯、不飽和羧酸與脂肪族多元胺化合物的醯胺類為較佳。並且,還適當地使用具有羥基或氨基、巰基等親核性取代基之不飽和羧酸 酯類或者不飽和羧酸醯胺類與単官能或多官能異氰酸酯類或者環氧類的加成反應物;及前述不飽和羧酸酯類或者不飽和羧酸醯胺類與単官能或多官能的羧酸的脫水縮合反應物等。並且,具有異氰酸酯基或環氧基等親電性取代基之不飽和羧酸酯或者不飽和羧酸醯胺類、與単官能或者多官能醇類、胺類、硫醇類的加成反應物;進一步具有鹵素基團或甲苯磺酸氧基等脫離性取代基之不飽和羧酸酯或者不飽和羧酸醯胺類、與単官能或者多官能醇類、胺類、硫醇類的取代反應物亦適合。並且,作為其他例,還能夠代替上述不飽和羧酸而使用取代為不飽和膦酸、苯乙烯、乙烯基醚等之化合物組。作為該些的具體化合物,能夠將日本專利特開2009-288705號公報的段落號0095~段落號0108中記載之化合物適當用於本發明中。 The silicone resin composition of the present invention may contain a polymerizable compound. The polymerizable compound is preferably an addition polymerizable compound having at least one polymerizable group such as an ethylenically unsaturated double bond, an epoxy group, and an oxetanyl group. The compound selected from the group having at least one polymerizable group is preferable, and the compound selected from the group having two or more polymerizable groups is more preferable. There is no particular upper limit, but it is actually 12 or less. For example, it may be a monomer, a prepolymer, that is, a polymer such as a dimer or a trimer, an oligomer, a mixture thereof, or a chemical form such as a copolymer thereof. Examples of the monomer and its copolymer include unsaturated carboxylic acids (for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.) or their esters and amidines . Phenamines using unsaturated carboxylic acid and aliphatic polyhydric alcohol compound, unsaturated carboxylic acid and aliphatic polyamine compound are preferred. In addition, an unsaturated carboxylic acid having a nucleophilic substituent such as a hydroxyl group, an amino group, or a mercapto group is also suitably used. Addition reactants of esters or unsaturated carboxylic acid amines and fluorinated or polyfunctional isocyanates or epoxy; and the aforementioned unsaturated carboxylic acid esters or unsaturated carboxylic acid amines and fluorinated or polyfunctional Dehydration condensation reactants of carboxylic acids and the like. In addition, unsaturated carboxylic acid esters or unsaturated carboxylic acid amines having an electrophilic substituent such as an isocyanate group or an epoxy group, and addition reactions with fluorene- or polyfunctional alcohols, amines, and thiols ; Unsaturated carboxylic acid esters or unsaturated carboxylic acid amines having a detachable substituent such as a halogen group or tosylateoxy group, and a substitution reaction with fluorene- or polyfunctional alcohols, amines, and thiols Things are also suitable. In addition, as another example, a group of compounds substituted with unsaturated phosphonic acid, styrene, vinyl ether, or the like can be used instead of the unsaturated carboxylic acid. As these specific compounds, the compounds described in paragraphs 0095 to 0108 of Japanese Patent Laid-Open No. 2009-288705 can be suitably used in the present invention.
聚合性化合物係以下述式(MO-1)~(MO-6)表示者進一步較佳。 The polymerizable compound is more preferably represented by the following formulae (MO-1) to (MO-6).
【化學式5】
式中、n分別為0~14,m分別為1~8。在一分子內存在複數個之R、T及Z可分別相同或互不相同。T為氧化烯基時,氧化烯基的碳原子側的末端鍵合於R。R中至少1個係聚合性基。 In the formula, n is 0-14, and m is 1-8. A plurality of R, T, and Z may be the same or different from each other in a molecule. When T is an oxyalkylene group, the terminal on the carbon atom side of the oxyalkylene group is bonded to R. At least one of R is a polymerizable group.
n為0~5為較佳,1~3更為佳。 n is preferably from 0 to 5, more preferably from 1 to 3.
m為1~5為較佳,1~3更為佳。 m is preferably from 1 to 5, more preferably from 1 to 3.
作為以上述式(MO-1)~(MO-6)表示之聚合性化合物的具體 例,能夠將日本專利特開2007-269779號公報的段落號0248~段落號0251中記載之化合物適當用於本實施形態中。 Specific examples of the polymerizable compound represented by the above formulae (MO-1) to (MO-6) For example, the compounds described in paragraphs 0248 to 0251 of Japanese Patent Laid-Open No. 2007-269779 can be suitably used in this embodiment.
其中,作為聚合性化合物等,二季戊四醇三丙烯酸酯(作為市售品有KAYARAD D-330;Nippon Kayaku Co.,Ltd.製造)、二季戊四醇四丙烯酸酯(作為市售品有KAYARAD D-320;Nippon Kayaku Co.,Ltd.製造)二季戊四醇五(甲基)丙烯酸酯(作為市售品有KAYARAD D-310;Nippon Kayaku Co.,Ltd.製造)、二季戊四醇六(甲基)丙烯酸酯(作為市售品有KAYARAD DPHA;Nippon Kayaku Co.,Ltd.製造)及該些(甲基)丙烯醯基隔著乙二醇、丙二醇残基之結構或二甘油EO(環氧乙烷)改性(甲基)丙烯酸酯(作為市售品有M-460;Toagosei Company,Limited製造)為較佳。亦能夠使用該些的寡聚物類型。 Among them, as the polymerizable compound, dipentaerythritol triacrylate (KAYARAD D-330 as a commercial product; manufactured by Nippon Kayaku Co., Ltd.), and dipentaerythritol tetraacrylate (KAYARAD D-320 as a commercial product; Nippon Kayaku Co., Ltd.) dipentaerythritol penta (meth) acrylate (KAYARAD D-310; commercially available as Nippon Kayaku Co., Ltd.), dipentaerythritol hexa (meth) acrylate (as Commercially available products include KAYARAD DPHA; manufactured by Nippon Kayaku Co., Ltd.) and the structure of these (meth) acrylfluorenyl groups via ethylene glycol or propylene glycol residues or diglycerol EO (ethylene oxide) modification ( A meth) acrylate (M-460 as a commercial product; manufactured by Toagosei Company, Limited) is preferred. These oligomer types can also be used.
作為聚合性化合物,還能夠使用以下述式(i)或(ii)表示之化合物。 As the polymerizable compound, a compound represented by the following formula (i) or (ii) can also be used.
上述式中、E分別表示-((CH2)yCH2O)-或-((CH2)yCH(CH3)O)-,-((CH2)yCH2O)-為較佳。 In the above formula, E represents-((CH 2 ) y CH 2 O)-or-((CH 2 ) y CH (CH 3 ) O)-, and-((CH 2 ) y CH 2 O)-is more good.
y分別表示1~10的整數,1~5的整數為較佳,1~3整數更為佳。 y represents an integer from 1 to 10, an integer from 1 to 5 is preferred, and an integer from 1 to 3 is more preferred.
X分別表示氫原子、丙烯醯基、甲基丙烯醯基或羧基。式(i)中,丙烯醯基及甲基丙烯醯基的總計為3個或4個為較佳,4個更為佳。式(ii)中,丙烯醯基及甲基丙烯醯基的總計為5個或6個,6個為較佳。 X represents a hydrogen atom, an acrylfluorenyl group, a methacrylfluorenyl group, or a carboxyl group, respectively. In formula (i), a total of 3 or 4 acrylfluorenyl and methacrylfluorenyl groups is more preferable, and 4 is more preferable. In formula (ii), the total number of acrylfluorenyl and methacrylfluorenyl is five or six, and six is preferable.
m分別表示0~10的整數,1~5的整數為較佳。 m represents an integer from 0 to 10, and an integer from 1 to 5 is preferred.
n分別表示0~10的整數,1~5的整數為較佳。 n represents an integer from 0 to 10, and an integer from 1 to 5 is preferred.
作為聚合性化合物,可具有羧基、磺酸基、磷酸基等酸性基。藉此,乙烯性化合物可以係如為混合物之情況那樣具有未反應的羧基者,還可直接利用此。可依據需要使上述的乙烯性化合物的羥基與非芳香族羧酸酐反應來導入酸性基。此時,作為所使用之非芳香族羧酸酐的具體例,可舉出四氫鄰苯二甲酸酐、烷化四氫鄰苯二甲酸酐、六氫鄰苯二甲酸酐、烷化六氫鄰苯二甲酸酐、琥珀酸酐、馬來酸酐。 The polymerizable compound may have an acidic group such as a carboxyl group, a sulfonic acid group, or a phosphate group. Thereby, the ethylenic compound can be one having an unreacted carboxyl group as in the case of a mixture, and it can be used as it is. The acidic group can be introduced by reacting a hydroxyl group of the above-mentioned ethylenic compound with a non-aromatic carboxylic acid anhydride as necessary. In this case, specific examples of the non-aromatic carboxylic anhydride used include tetrahydrophthalic anhydride, alkylated tetrahydrophthalic anhydride, hexahydrophthalic anhydride, and alkylated hexahydrophthalic anhydride. Phthalic anhydride, succinic anhydride, maleic anhydride.
聚合性化合物的分子量並無特別限定,300以上1500以下為較佳,400以上700以下更為佳。 The molecular weight of the polymerizable compound is not particularly limited, but it is preferably 300 or more and 1500 or less, and more preferably 400 or more and 700 or less.
相對於組成物中的總固體含量,聚合性化合物的含量在1質量%~50質量%的範圍為較佳,在3質量%~40質量%的範圍更為佳,在5質量%~30質量%的範圍進一步較佳。若在該範圍內,則不會使折射率和透明性過度降低,硬化性良好,故較佳。 The content of the polymerizable compound with respect to the total solid content in the composition is preferably in the range of 1% to 50% by mass, more preferably in the range of 3% to 40% by mass, and in the range of 5% to 30% by mass. The range of% is further preferred. If it is within this range, the refractive index and transparency are not excessively lowered, and hardenability is good, so it is preferable.
聚合性化合物可單獨使用1種亦可組合2種以上來使用。 The polymerizable compound may be used singly or in combination of two or more kinds.
<鹼溶性樹脂> <Alkali-soluble resin>
本發明的矽氧烷樹脂組成物中可含有鹼溶性樹脂。作為鹼溶性樹脂,能夠從線性有機高分子聚合物且在分子(以丙烯酸系共聚物、苯乙烯系共聚物為主鏈之分子為較佳)中至少具有1個促進鹼溶性之基團之鹼溶性 樹脂中適當選擇。 The silicone resin composition of the present invention may contain an alkali-soluble resin. As the alkali-soluble resin, an alkali that can promote alkali solubility from a linear organic polymer and at least one of the molecules (acrylic copolymer and styrene copolymer-based molecules are preferred) is used. Soluble The resin is appropriately selected.
從耐熱性觀點出發,聚羥基苯乙烯系樹脂、聚矽氧烷系樹脂、丙烯酸系樹脂、丙烯酸醯胺系樹脂、丙烯酸/丙烯酸醯胺共聚物樹脂為較佳。從顯影性控制的觀點出發,丙烯酸系樹脂、丙烯醯胺系樹脂、丙烯酸/丙烯醯胺共聚物樹脂為較佳。作為促進鹼溶性之基團(以下,還稱為酸性基),例如可舉出羧基、磷酸基、磺酸基、酚羥基等。可溶於溶劑且能夠藉由弱鹼水溶液顯影者為較佳,作為尤其較佳者,可舉出(甲基)丙烯酸。該些酸性基可僅為1種,亦可為2種以上。 From the viewpoint of heat resistance, a polyhydroxystyrene resin, a polysiloxane resin, an acrylic resin, an acrylamide resin, and an acrylic / ammonium acrylic copolymer resin are preferred. From the viewpoint of developability control, acrylic resins, acrylamide resins, and acrylic / acrylamide copolymer resins are preferred. Examples of the group that promotes alkali solubility (hereinafter also referred to as an acidic group) include a carboxyl group, a phosphate group, a sulfonic acid group, and a phenolic hydroxyl group. Those which are soluble in a solvent and can be developed with a weak alkaline aqueous solution are preferred, and (meth) acrylic acid is particularly preferred. These acidic groups may be only one kind, or two or more kinds.
作為用作鹼溶性樹脂之線性有機高分子聚合物,在側鏈具有羧酸之聚合物為較佳,可舉出甲基丙烯酸共聚物、丙烯酸共聚物、衣康酸共聚物、巴豆酸共聚物、馬來酸共聚物、部分酯化馬來酸共聚物、酚醛型樹脂等鹼溶性酚醛樹脂等、及在側鏈具有羧酸之酸性纖維素衍生物、在具有羥基之聚合物中加成酸酐者。尤其,(甲基)丙烯酸和能夠與其共聚之其他單體的共聚物適合作為鹼溶性樹脂。作為能夠與(甲基)丙烯酸共聚之其他單體,可舉出烷基(甲基)丙烯酸酯、芳基(甲基)丙烯酸酯、乙烯基化合物等。作為烷基(甲基)丙烯酸酯及芳基(甲基)丙烯酸酯,可舉出甲基(甲基)丙烯酸酯、乙基(甲基)丙烯酸酯、丙基(甲基)丙烯酸酯、正丁基(甲基)丙烯酸酯、異丁基(甲基)丙烯酸酯、(異)戊(甲基)丙烯酸酯、2-羥基乙基(甲基)丙烯酸酯、2-羥基丙基(甲基)丙烯酸酯、己基(甲基)丙烯酸酯、辛基(甲基)丙烯酸酯、苯基(甲基)丙烯酸酯、苄基(甲基)丙烯酸酯、甲苯基(甲基)丙烯酸酯、萘基(甲基)丙烯酸酯、環己基(甲基)丙烯酸酯等,作為乙烯基化合物,可舉出苯乙烯、α- 甲基苯乙烯、乙烯基甲苯、甲基丙烯酸縮水甘油酯、丙烯腈、乙酸乙烯酯、N-乙烯基吡咯烷酮、甲基丙烯酸四氫糠酯、聚苯乙烯大分子單體、聚甲基丙烯酸甲酯大分子單體等,作為日本專利特開平10-300922號公報中記載的N位取代馬來醯亞胺單體,可舉出jN-苯基馬來醯亞胺、N-環己基馬來醯亞胺等。 As the linear organic polymer used as the alkali-soluble resin, a polymer having a carboxylic acid in a side chain is preferred, and examples thereof include a methacrylic acid copolymer, an acrylic acid copolymer, an itaconic acid copolymer, and a crotonic acid copolymer. , Maleic acid copolymers, partially esterified maleic acid copolymers, alkali-soluble phenolic resins such as phenolic resins, etc., acidic cellulose derivatives with carboxylic acids in side chains, and addition of acid anhydrides to polymers with hydroxyl groups By. In particular, a copolymer of (meth) acrylic acid and other monomers capable of being copolymerized therewith is suitable as the alkali-soluble resin. Examples of other monomers that can be copolymerized with (meth) acrylic acid include alkyl (meth) acrylate, aryl (meth) acrylate, and vinyl compounds. Examples of the alkyl (meth) acrylate and aryl (meth) acrylate include meth (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, and n- (meth) acrylate. Butyl (meth) acrylate, isobutyl (meth) acrylate, (iso) pentyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (methyl ) Acrylate, hexyl (meth) acrylate, octyl (meth) acrylate, phenyl (meth) acrylate, benzyl (meth) acrylate, tolyl (meth) acrylate, naphthyl (Meth) acrylate, cyclohexyl (meth) acrylate, etc. Examples of the vinyl compound include styrene and α- Methyl styrene, vinyl toluene, glycidyl methacrylate, acrylonitrile, vinyl acetate, N-vinyl pyrrolidone, tetrahydrofurfuryl methacrylate, polystyrene macromonomer, polymethyl methacrylate Ester macromonomers and the like, as the N-substituted maleimide imide monomer described in Japanese Patent Laid-Open No. 10-300922, include jN-phenylmaleimide and N-cyclohexylmaleimide.醯 imine and so on.
作為能夠與(甲基)丙烯酸共聚之其他單體,以下述式(A1)表示之重複單元亦較佳。 As another monomer copolymerizable with (meth) acrylic acid, a repeating unit represented by the following formula (A1) is also preferable.
R11表示氫原子或甲基。R12表示碳原子數2或3的亞烷基,其中,碳原子數2為較佳。R13表示氫原子或碳原子數1~20的烷基。n1表示1~15的整數,1~12為較佳。以上述式(A1)表示之重複單元藉由存在於側鏈之苯環的π電子的效果,向顆粒表面的吸附和/或取向性變得良好。尤其,該側鏈部分取對枯基苯酚的環氧乙烷或環氧丙烷結構時,其立體效果亦增加,能夠形成更良好的吸附和/或取向面。因此,效果更高,故較佳。 R 11 represents a hydrogen atom or a methyl group. R 12 represents an alkylene group having 2 or 3 carbon atoms, of which 2 is preferred. R 13 represents a hydrogen atom or an alkyl group having 1 to 20 carbon atoms. n1 represents an integer from 1 to 15, preferably from 1 to 12. The repeating unit represented by the above formula (A1) has good adsorption and / or orientation properties on the particle surface due to the effect of the π electrons of the benzene ring existing on the side chain. In particular, when the side chain portion adopts an ethylene oxide or propylene oxide structure of p-cumylphenol, the stereoscopic effect is also increased, and a better adsorption and / or orientation plane can be formed. Therefore, the effect is higher, so it is better.
R13係碳原子數1~20的烷基為較佳,碳原子數為1~10的烷基更為佳。這是因為,R13的碳原子數較大時,該基團變成障礙而抑制樹脂彼此的靠近,促進吸附和/或取向,但若過大,則有時反而還會妨礙該效果。作為以R13表示之烷基,未取代的烷基或被苯基取代之烷基為較佳。 R 13 is preferably an alkyl group having 1 to 20 carbon atoms, and more preferably an alkyl group having 1 to 10 carbon atoms. This is because when the number of carbon atoms of R 13 is large, the group becomes an obstacle to inhibit the resins from approaching each other and promotes adsorption and / or orientation. However, if it is too large, the effect may be hindered. As the alkyl group represented by R 13 , an unsubstituted alkyl group or an alkyl group substituted with a phenyl group is preferred.
作為本發明的矽氧烷樹脂組成物,可使用鹼溶性聚酯樹脂。關於 藉由含有鹼溶性聚酯樹脂而獲得之效果的作用機理,雖不明確,但認為具有芳香環者使酯基的分解性降低,實現有效的顯影。 As the silicone resin composition of the present invention, an alkali-soluble polyester resin can be used. on Although the action mechanism of the effect obtained by containing the alkali-soluble polyester resin is not clear, it is thought that those having an aromatic ring reduce the decomposability of the ester group and realize effective development.
作為鹼溶性聚酯樹脂的合成方法,經過多官能環氧化合物與多元羧酸化合物的加聚反應或多元醇化合物與二酸酐的加聚反應之方法為較佳。作為多元醇化合物,藉由多官能環氧化合物和含有自由基聚合性基團之一元酸化合物的反應而獲得者為較佳。作為用於加聚反應及加成反應之催化劑,例如可舉出四丁基乙酸銨等銨系催化劑;2,4,6-三(二甲氨基甲基)苯酚或者二甲基芐胺等氨系催化劑;三苯基膦等磷系催化劑;及乙醯丙酮鉻或者氯化鉻等鉻系催化劑等。 As a method for synthesizing the alkali-soluble polyester resin, a method of undergoing an addition polymerization reaction of a polyfunctional epoxy compound and a polycarboxylic acid compound or an addition polymerization reaction of a polyol compound and a diacid anhydride is preferable. The polyhydric alcohol compound is preferably obtained by a reaction of a polyfunctional epoxy compound and a monobasic acid compound containing a radical polymerizable group. Examples of the catalyst used for addition polymerization reaction and addition reaction include ammonium catalysts such as tetrabutylammonium acetate; ammonia such as 2,4,6-tris (dimethylaminomethyl) phenol or dimethylbenzylamine; Based catalysts; phosphorus based catalysts such as triphenylphosphine; and chromium based catalysts such as acetoacetone chromium acetone or chromium chloride.
鹼溶性樹脂係在23℃下可溶於0.1質量%以上的濃度的四甲基氫氧化銨(TMAH)水溶液者為較佳。可溶於1質量%以上的TMAH水溶液進一步較佳,可溶於2%以上的TMAH水溶液進一步較佳。 The alkali-soluble resin is preferably one which is soluble in a tetramethylammonium hydroxide (TMAH) aqueous solution at a concentration of 0.1% by mass or more at 23 ° C. A TMAH aqueous solution soluble in more than 1% by mass is further preferred, and a TMAH aqueous solution soluble in more than 2% is further preferred.
作為鹼溶性樹脂的酸值,30~200mgKOH/g為較佳,50~150mgKOH/g更為佳,70~120mgKOH/g進一步較佳。藉由設為該種範圍,能夠有效地降低未曝光部的顯影殘渣。 As the acid value of the alkali-soluble resin, 30 to 200 mgKOH / g is more preferable, 50 to 150 mgKOH / g is more preferable, and 70 to 120 mgKOH / g is more preferable. By setting it as such a range, the development residue of an unexposed part can be reduced effectively.
作為鹼溶性樹脂的重量平均分子量(Mw),2,000~50,000為較佳,5,000~30,000為進一步較佳,7,000~20,000尤為佳。 The weight-average molecular weight (Mw) of the alkali-soluble resin is preferably 2,000 to 50,000, more preferably 5,000 to 30,000, and particularly preferably 7,000 to 20,000.
作為鹼溶性樹脂的含量,相對於組成物的總固體含量,10~50質量%為較佳,15~40質量%更為佳,20~35質量%尤為佳。 The content of the alkali-soluble resin is preferably 10 to 50% by mass, more preferably 15 to 40% by mass, and even more preferably 20 to 35% by mass relative to the total solids content of the composition.
鹼溶性樹脂能夠單獨使用1種亦可組合2種以上來使用。 The alkali-soluble resin can be used singly or in combination of two or more kinds.
<聚合抑制劑> <Polymerization inhibitor>
本發明的矽氧烷樹脂組成物中可含有聚合抑制劑。作為聚合抑制 劑,可舉出含酚羥基化合物、N-氧化物類、哌啶1-氧基自由基化合物類、吡咯烷1-氧基自由基化合物類、N-亞硝基苯胲銨類、重氮化合物類及陽離子染料類、含硫醚基化合物類、含硝基化合物類、FeCl3、CuCl2等過渡金屬化合物類。作為聚合抑制劑,具體而言能夠參閱日本專利特開2010-106268號公報的段落0260~0280(所對應之美國專利申請公開第2011/0124824號說明書的<0284>~<0296>)的說明,該些內容引入本說明書中。 The silicone resin composition of the present invention may contain a polymerization inhibitor. Examples of the polymerization inhibitor include phenolic hydroxy compounds, N-oxides, piperidine 1-oxy radical compounds, pyrrolidine 1-oxy radical compounds, and N-nitrosophenylammonium , Diazo compounds and cationic dyes, thioether-containing compounds, nitro-containing compounds, FeCl 3 , CuCl 2 and other transition metal compounds. As the polymerization inhibitor, for example, reference can be made to paragraphs 0260 to 0280 of Japanese Patent Laid-Open No. 2010-106268 (corresponding to US Patent Application Publication No. 2011/0124824, <0284> to <0296>), These contents are incorporated into this specification.
作為聚合抑制劑的較佳添加量,相對於聚合起始劑100質量份,0.01質量份以上10質量份以下為較佳,0.01質量份以上8質量份以下進一步較佳,在0.05質量份以上5質量份以下的範圍為最佳。 As a preferable addition amount of the polymerization inhibitor, 0.01 to 10 parts by mass is more preferable, and 0.01 to 8 parts by mass is more preferable to 0.05 parts by mass or more with respect to 100 parts by mass of the polymerization initiator. 5 The range below the mass part is the most preferable.
聚合抑制劑可單獨使用1種亦可組合2種以上來使用。 A polymerization inhibitor may be used individually by 1 type, and may use 2 or more types together.
<分散劑> <Dispersant>
作為分散劑,以日本專利特開2007-277514號公報的申請專利範圍第1項(所對應之US2010/0233595的申請專利範圍第1項)的通式(1)表示之高分子化合物為較佳。能夠參閱日本專利特開2007-277514號公報(所對應之US2010/0233595)的記載,該些內容引入本說明書中。 As the dispersant, a high-molecular compound represented by the general formula (1) in Japanese Patent Application Laid-Open No. 2007-277514 (1) (corresponding to US2010 / 0233595 patent application scope 1) is preferred . Reference can be made to the description of Japanese Patent Laid-Open No. 2007-277514 (corresponding to US2010 / 0233595), which is incorporated into this specification.
以上述通式(1)表示之高分子化合物並無特別限定,但能夠依據日本專利特開2007-277514號公報的段落0114~0140及段落0266~0348中記載的合成方法進行合成。 The polymer compound represented by the general formula (1) is not particularly limited, but can be synthesized according to the synthesis methods described in paragraphs 0114 to 0140 and 0266 to 0348 of Japanese Patent Laid-Open No. 2007-277514.
作為分散劑的含量,相對於含金屬顆粒100質量份,10~1000質量份為較佳,30~1000質量份更為佳,50~800質量份進一步較佳。並且,相對於組成物的總固體含量,10~30質量%為較佳。該些分散劑可單獨使用亦可組合2種以上來使用。 The content of the dispersant is preferably 10 to 1,000 parts by mass, more preferably 30 to 1,000 parts by mass, and even more preferably 50 to 800 parts by mass relative to 100 parts by mass of the metal-containing particles. Moreover, it is more preferable that it is 10-30 mass% with respect to the total solid content of a composition. These dispersants may be used alone or in combination of two or more.
<界面活性劑> <Surfactant>
本發明的矽氧烷樹脂組成物可包含界面活性劑。作為界面活性劑,例如可舉出矽酮系界面活性劑、有機聚矽氧烷系等矽系界面活性劑、氟系界面活性劑、聚氧乙烯十二烷基醚、聚氧乙烯油基醚、聚氧乙烯辛基苯基醚、聚氧乙烯壬基苯基醚、聚乙二醇月桂酸酯或者聚乙二醇二硬脂酸酯等非離子系界面活性劑、聚環氧烷系界面活性劑、聚(甲基)丙烯酸酯系界面活性劑或由丙烯酸系或者甲基丙烯酸系的聚合物構成之界面活性劑。作為市售品的界面活性劑,例如可舉出“Megafac”(註冊商標)F142D、F172、F173、F183、F445、F470、F475或者F477(均為DIC Corporation Co.,Ltd.製造)或NBX-15或者FTX-218(均為NEOS COMPANYLIMITED製造)等氟系界面活性劑、BYK-333、BYK-301、BYK-331、BYK-345或者BYK-307(均為BYK Additives & Instruments製造)等矽酮系界面活性劑。 The siloxane resin composition of the present invention may contain a surfactant. Examples of the surfactant include a silicone-based surfactant, a silicone-based surfactant such as an organopolysiloxane, a fluorine-based surfactant, a polyoxyethylene dodecyl ether, and a polyoxyethylene oleyl ether. , Non-ionic surfactants such as polyoxyethylene octylphenyl ether, polyoxyethylene nonylphenyl ether, polyethylene glycol laurate or polyethylene glycol distearate, polyalkylene oxide interface An active agent, a poly (meth) acrylate-based surfactant, or a surfactant composed of an acrylic or methacrylic polymer. Examples of commercially available surfactants include "Megafac" (registered trademark) F142D, F172, F173, F183, F445, F470, F475, or F477 (all manufactured by DIC Corporation Co., Ltd.) or NBX- 15 or FTX-218 (all manufactured by NEOS COMPANYLIMITED) and other fluorine-based surfactants, BYK-333, BYK-301, BYK-331, BYK-345, or BYK-307 (all manufactured by BYK Additives & Instruments) and other silicones Department of surfactants.
界面活性劑的添加量並無特別限定,但在組成物的固體成分中,1質量%以上為較佳,1.5質量%以上更為佳,5質量%以上尤為佳。上限值亦沒有特別限定,但30質量%以下為較佳,15質量%以下更為佳。 The addition amount of the surfactant is not particularly limited, but in the solid content of the composition, 1% by mass or more is preferable, 1.5% by mass or more is more preferable, and 5% by mass or more is more preferable. The upper limit is not particularly limited, but 30% by mass or less is preferable, and 15% by mass or less is more preferable.
界面活性劑可單獨使用1種亦可組合2種以上來使用。 The surfactant may be used singly or in combination of two or more kinds.
本發明的矽氧烷樹脂組成物可依據需要而含有其他溶解抑制劑、穩定劑或消泡劑等添加劑。 The silicone resin composition of the present invention may contain other additives such as a dissolution inhibitor, a stabilizer, or an antifoaming agent as needed.
<顯影液> <Developer>
作為顯影液,使用鹼性溶液為較佳。例如將鹼性化合物的濃度設為0.001~10質量%為較佳,設為0.01~5質量%更為佳。鹼性化合物例如可舉出氫氧化鈉、氫氧化鉀、碳酸鈉、矽酸鈉、偏矽酸鈉、氨、乙基胺、二 乙基胺、二甲基乙醇胺、四甲基氫氧化銨、四乙基氫氧化銨、四丙基氫氧化銨、四丁基銨羥基、氫氧化苄基三甲銨、膽鹼、吡咯、哌啶、1,8-二氮雜雙環[5.4.0]-7-十一碳烯等。其中,本發明中,有機鹼為較佳。另外,將鹼性水溶液用作顯影液時,通常在顯影之後用水實施清洗處理。該些顯影液中,第四級銨鹽為較佳,四甲基氫氧化銨(TMAH)或者膽鹼更為佳。 As the developing solution, an alkaline solution is preferably used. For example, the concentration of the basic compound is preferably 0.001 to 10% by mass, and more preferably 0.01 to 5% by mass. Examples of the basic compound include sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, ammonia, ethylamine, diamine Ethylamine, dimethylethanolamine, tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxyl, benzyltrimethylammonium hydroxide, choline, pyrrole, piperidine , 1,8-diazabicyclo [5.4.0] -7-undecene and so on. Among them, an organic base is preferred in the present invention. When an alkaline aqueous solution is used as the developing solution, a washing treatment is usually performed with water after development. Among these developing solutions, a fourth-order ammonium salt is preferred, and tetramethylammonium hydroxide (TMAH) or choline is more preferred.
顯影液可單獨使用1種亦可組合2種以上來使用。 The developer may be used alone or in combination of two or more.
另外,對於本說明書中化合物的表示(例如,於末尾附加化合物而稱呼時),除了上述化合物本身之外,還以包含其鹽、其離子之含義使用。並且,係指在可發揮所希望的效果的範圍內,包含導入取代基等使一部分發生變化之衍生物。 In addition, the expression of a compound in the present specification (for example, when a compound is added at the end and referred to as the name) is used in addition to the above-mentioned compound as well as a meaning including a salt and an ion thereof. Moreover, it means the derivative which introduce | transduced a substituent etc. and changed a part within the range which can exhibit a desired effect.
本說明書中對於未標明取代、未取代之取代基(對於連結基亦相同),係指在該基團上可具有任意取代基。這對於未標明取代、未取代之化合物而言亦為相同含義。作為較佳取代基,可舉出下述取代基T。 In the present specification, unsubstituted and unsubstituted substituents (the same is true for a linking group) means that the group may have any substituent. This also has the same meaning for unlabeled, unsubstituted compounds. As a preferable substituent, the following substituent T is mentioned.
作為取代基T,可舉出下述取代基。 Examples of the substituent T include the following substituents.
可舉出烷基(碳原子數1~20的烷基為較佳,例如甲基、乙基、異丙基、第三丁基、戊基、庚基、1-乙基戊基、苄基、2-乙氧基乙基、1-羧基甲基等)、烯基(碳原子數2~20的烯基為較佳,例如,乙烯基、烯丙基、油烯基等)、炔基(碳原子數2~20的炔基為較佳,例如,乙炔基、丁二炔基、苯基乙炔基等)、環烷基(碳原子數3~20的環烷基為較佳,例如,環丙基、環戊基、環己基、4-甲基環己基等,但記為烷基時通常係包含環烷基之含義。)、芳基(碳原子數6~26的芳基為較佳,例如,苯基、1-萘基、4-甲氧基苯基、2-氯苯基、3-甲基苯基等)、雜環基(碳原子數2~20的雜環基 為較佳,具有至少1個氧原子、硫黄原子、氮原子之5或6員環的雜環基為較佳,例如,四氫吡喃、四氫呋喃、2-吡啶基、4-吡啶基、2-咪唑基、2-苯并咪唑基、2-噻唑基、2-噁唑基、吡咯烷酮基等)、烷氧基(碳原子數1~20的烷氧基為較佳,例如,甲氧基、乙氧基、異丙氧基、苄氧基等)、芳氧基(碳原子數6~26的芳氧基為較佳,例如,苯氧基、1-萘氧基、3-甲基苯氧基、4-甲氧基苯氧基等)、烷氧基羰基(碳原子數2~20的烷氧基羰基為較佳、例如,乙氧基羰基、2-乙基己基氧基羰基等)、芳氧基羰基(碳原子數6~26的芳氧基羰基為較佳,例如,苯氧基羰基、1-萘基氧基羰基、3-甲基苯氧基羰基、4-甲氧基苯氧基羰基等)、氨基(碳原子數0~20的氨基為較佳,包含烷基氨基、芳基氨基,例如,氨、N,N-二甲基氨、N,N-二乙基氨、N-乙基氨基、苯胺基等)、胺磺醯基(碳原子數0~20的胺磺醯基為較佳,例如,N,N-二甲基胺磺醯基、N-苯基胺磺醯基等)、醯基(碳原子數1~20的醯基為較佳,例如,乙醯基、丙醯基、丁醯基等)、芳醯基(碳原子數7~23的芳醯基為較佳,例如,苯甲醯等)、醯氧基(碳原子數1~20的醯氧基為較佳,例如,乙醯氧基等)、芳醯氧基(碳原子數7~23的芳醯氧基為較佳,例如,苯甲醯氧基等)、胺甲醯基(碳原子數1~20的胺甲醯基為較佳,例如,N,N-二甲基胺甲醯基、N-苯基胺甲醯基等)、醯氨基(碳原子數1~20的醯氨基為較佳,例如,乙醯氨基、苯甲醯氨基等)、烷硫基(碳原子數1~20的烷硫基為較佳,例如,甲硫基、乙硫基、異丙硫基、苄基硫基等)、芳硫基(碳原子數6~26的芳硫基為較佳,例如,苯硫基、1-萘硫基、3-甲基苯硫基、4-甲氧基苯硫基等)、烷基磺醯基(碳原子數1~20的烷基磺醯基為較佳,例如,甲基磺醯基、乙基磺醯基等)、芳基磺醯基(碳原子數 6~22的芳基磺醯基為較佳,例如,苯磺醯基等)、烷基甲矽烷基(碳原子數1~20的烷基甲矽烷基為較佳,例如,單甲基甲矽烷基、二甲基甲矽烷基、三甲基甲矽烷基、三乙基甲矽烷基等)、芳基甲矽烷基(碳原子數6~42的芳基甲矽烷基為較佳,例如,三苯基甲矽烷基等)、膦醯基(碳原子數0~20的膦醯基為較佳,例如,-OP(=O)(RP)2)、膦醯基(碳原子數0~20的膦醯基為較佳,例如,-P(=O)(RP)2)、氧膦基(碳原子數0~20的氧膦基為較佳,例如,-P(RP)2)、(甲基)丙烯醯基、(甲基)丙烯醯氧基、(甲基)丙烯醯亞氨基((甲基)丙烯醯氨基)、羥基、硫醇基、羧基、磷酸基、膦酸基、磺酸基、氰基、鹵素原子(例如氟原子、氯原子、溴原子、碘原子等)。 Examples include alkyl (alkyl having 1 to 20 carbon atoms is preferred, for example, methyl, ethyl, isopropyl, third butyl, pentyl, heptyl, 1-ethylpentyl, benzyl , 2-ethoxyethyl, 1-carboxymethyl, etc.), alkenyl (alkenyl having 2 to 20 carbon atoms is preferred, for example, vinyl, allyl, olealkenyl, etc.), alkynyl (Alkynyl groups having 2 to 20 carbon atoms are preferred, for example, ethynyl, butadiynyl, phenylethynyl, etc.), cycloalkyl (cycloalkyl groups having 3 to 20 carbon atoms are preferred, for example , Cyclopropyl, cyclopentyl, cyclohexyl, 4-methylcyclohexyl, etc., but when it is recorded as an alkyl group, it usually includes the meaning of cycloalkyl group.), Aryl group (aryl group having 6 to 26 carbon atoms is Preferably, for example, phenyl, 1-naphthyl, 4-methoxyphenyl, 2-chlorophenyl, 3-methylphenyl, etc.), heterocyclic group (heterocyclic group having 2 to 20 carbon atoms) Preferably, a heterocyclic group having at least one oxygen atom, a sulfur atom, and a 5- or 6-membered ring of a nitrogen atom is preferred, for example, tetrahydropyran, tetrahydrofuran, 2-pyridyl, 4-pyridyl, 2 -Imidazolyl, 2-benzimidazolyl, 2-thiazolyl, 2-oxazolyl, pyrrolidone, etc.), alkoxy (carbon atom 1 to 20 alkoxy groups are preferred, for example, methoxy, ethoxy, isopropoxy, benzyloxy, etc.), aryloxy (aryloxy having 6 to 26 carbon atoms is preferred, For example, phenoxy, 1-naphthyloxy, 3-methylphenoxy, 4-methoxyphenoxy, etc.) and alkoxycarbonyl (alkoxycarbonyl having 2 to 20 carbon atoms are preferred) For example, ethoxycarbonyl, 2-ethylhexyloxycarbonyl, etc.), aryloxycarbonyl (aryloxycarbonyl having 6 to 26 carbon atoms is preferred, for example, phenoxycarbonyl, 1-naphthyl An oxycarbonyl group, a 3-methylphenoxycarbonyl group, a 4-methoxyphenoxycarbonyl group, etc.), an amino group (an amino group having 0 to 20 carbon atoms is preferred, and includes an alkylamino group and an arylamino group, for example, Ammonia, N, N-dimethylamino, N, N-diethylamino, N-ethylamino, aniline, etc.), sulfamoyl groups (aminesulfonyl groups having 0 to 20 carbon atoms are preferred) For example, N, N-dimethylaminosulfonyl, N-phenylaminesulfonyl, etc.), fluorenyl (fluorenyl having 1 to 20 carbon atoms is preferred, for example, ethylfluorenyl, propionyl Group, butyl fluorenyl, etc.), aryl fluorenyl (aryl fluorenyl having 7 to 23 carbon atoms is preferred, for example, benzamidine, etc.), fluorenyloxy (carbon number of carbon atoms) An alkoxy group of 1 to 20 is preferred, for example, ethoxy, etc.), an aryl alkoxy (group of 7 to 23 carbon atoms is preferred, for example, benzyloxy, etc.), Carbaminyl (carbamate having 1 to 20 carbon atoms is preferred, for example, N, N-dimethylaminocarbamate, N-phenylcarbamate, etc.), amidoamino (carbon atom Phenylamino groups having a number of 1 to 20 are preferred, for example, ethylamino, benzamidineamino, etc.), alkylthio (alkylthio groups having 1 to 20 carbon atoms are preferred, for example, methylthio, ethylthio Group, isopropylthio group, benzylthio group, etc.), arylthio group (arylthio group having 6 to 26 carbon atoms are preferred, for example, phenylthio group, 1-naphthylthio group, 3-methylphenylthio group, etc.) Group, 4-methoxyphenylthio, etc.), alkylsulfonyl (alkylsulfonyl having 1 to 20 carbon atoms is preferred, for example, methylsulfonyl, ethylsulfonyl, etc.) Arylsulfonyl (aryl sulfonyl having 6 to 22 carbon atoms is preferred, for example, benzenesulfonyl), alkylsilyl (alkylsilyl having 1 to 20 carbon atoms) Preferably, for example, monomethylsilyl, dimethylsilyl, trimethylsilyl, triethylsilyl, etc.), arylsilyl Alkyl groups (aryl silyl groups having 6 to 42 carbon atoms are preferred, for example, triphenylsilyl groups, etc.), and phosphinyl groups (phosphoranyl groups having 0 to 20 carbon atoms are preferred. For example, -OP (= O) (R P ) 2 ), a phosphino group (a phosphino group having 0 to 20 carbon atoms is preferred, for example, -P (= O) (R P ) 2 ), an oxophosphino group ( An phosphine group having 0 to 20 carbon atoms is preferred, for example, -P (R P ) 2 ), (meth) acrylfluorenyl, (meth) acrylfluorenyloxy, (meth) acrylfluorenimino ((Meth) acrylfluorenylamino), a hydroxyl group, a thiol group, a carboxyl group, a phosphate group, a phosphonic acid group, a sulfonic acid group, a cyano group, a halogen atom (for example, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, etc.).
並且,在該些取代基T中舉出之各基團中,上述取代基T可進一步進行取代。 Further, among the groups listed in these substituents T, the above-mentioned substituent T may be further substituted.
並且,上述取代基為酸性基或鹼性基時,可形成其鹽。 When the substituent is an acidic group or a basic group, a salt thereof can be formed.
化合物乃至取代基、連結基等包含烷基、亞烷基、烯基、亞烯基、炔基、亞炔基等時,該些可以是環狀亦可以是鏈狀,並且可以是直鏈亦可以支鏈,可如上述那樣被取代亦可未取代。 When a compound or even a substituent or a linking group includes an alkyl group, an alkylene group, an alkenyl group, an alkenylene group, an alkynyl group, an alkynylene group, etc., these may be cyclic or chain, and may be linear It may be branched, and may be substituted or unsubstituted as described above.
本說明書中規定之各取代基可在發揮本發明的效果之範圍內經由下述連結基L被取代,亦可在其結構中介入有連結基L。例如,烷基、亞烷基、烯基、亞烯基等可進一步在結構中介入有下述雜連結基。 Each substituent specified in this specification may be substituted via the following linking group L within the range which exhibits the effect of this invention, and the linking group L may be interposed in the structure. For example, an alkyl group, an alkylene group, an alkenyl group, an alkenylene group, and the like may further include the following hetero linking group in the structure.
作為連結基L,烴連結基〔碳原子數1~10的亞烷基(碳原子數1~6更為佳,1~3進一步較佳)、碳原子數2~10的亞烯基(碳原子數2~6更為佳,2~4進一步較佳)、碳原子數2~10的亞炔基(碳原子數2~6更為佳, 2~4進一步較佳)、碳原子數6~22的亞芳基(碳原子數6~10更為佳)、或該些的組合〕、雜連結基〔羰基(-CO-)、硫羰基(-CS-)、醚基(-O-)、硫醚基(-S-)、亞氨基(-NRN-)、聚硫基(S的數為1~8個)、亞胺連結基(RN-N=C<,-N=C(RN)-)、磺醯基(-SO2-)、亞磺醯基(-SO-)、磷酸連結基(-O-P(OH)(O)-O-)、膦酸連結基(-P(OH)(O)-O-)、或該些的組合〕、或組合該些之連結基為較佳。另外,縮合而形成環時,上述烴連結基可適當形成雙鍵或三鍵來連接。作為所形成之環較佳為5員環或6員環為較佳。作為5員環,含氮的5員環為較佳,若例示為構成其環之化合物,則可舉出吡咯、咪唑、吡唑、吲唑、吲哚、苯并咪唑、哌啶、咪唑烷、吡唑烷、吲哚啉、咔唑或該些的衍生物等。作為6員環,可舉出哌啶、嗎啉、哌嗪或該些的衍生物等。並且,包含芳基、雜環基等時,它們可以是単環亦可以是縮環,同樣地可被取代亦可未取代。 As the linking group L, a hydrocarbon linking group (an alkylene group having 1 to 10 carbon atoms (more preferably 1 to 6 carbon atoms, and even more preferably 1 to 3 carbon atoms), and an alkenylene group having 2 to 10 carbon atoms (carbon 2 to 6 atoms are more preferred, 2 to 4 are more preferred), alkynylene groups with 2 to 10 carbon atoms (2 to 6 carbon atoms are more preferred, 2 to 4 are more preferred), and 6 carbon atoms ~ 22 arylene (more preferably 6 to 10 carbon atoms), or a combination of these], hetero linking group [carbonyl (-CO-), thiocarbonyl (-CS-), ether (-O- ), Thioether group (-S-), imino group (-NR N- ), polythio group (the number of S is 1 to 8), imine linking group (R N -N = C <, -N = C (R N )-), sulfonyl (-SO 2- ), sulfinyl (-SO-), phosphate linking group (-OP (OH) (O) -O-), phosphonic linking group ( -P (OH) (O) -O-), or a combination of these], or a combination of these linking groups is preferred. In addition, when condensing to form a ring, the above-mentioned hydrocarbon linking group may be connected by suitably forming a double bond or a triple bond. The formed ring is preferably a 5-membered ring or a 6-membered ring. As the five-membered ring, a nitrogen-containing five-membered ring is preferred. When exemplified as a compound constituting the ring, examples include pyrrole, imidazole, pyrazole, indazole, indole, benzimidazole, piperidine, and imidazolidine. , Pyrazolidine, indololine, carbazole or derivatives thereof. Examples of the 6-membered ring include piperidine, morpholine, piperazine, and derivatives thereof. When aryl groups, heterocyclic groups, and the like are included, they may be a fluorene ring or a condensed ring, and may be substituted or unsubstituted in the same manner.
RN係氫原子或取代基。作為取代基,烷基(碳原子數1~24為較佳,1~12更為佳,1~6為進一步較佳,1~3尤為佳)、烯基(碳原子數2~24為較佳,2~12更為佳,2~6為進一步較佳,2~3尤為佳)、炔基(碳原子數2~24為較佳,2~12更為佳,2~6為進一步較佳,2~3尤為佳)、芳烷基(碳原子數7~22為較佳,7~14更為佳,7~10尤為佳)、芳基(碳原子數6~22為較佳,6~14更為佳,6~10尤為佳)為較佳。 R N is a hydrogen atom or a substituent. As substituents, alkyl groups (1 to 24 carbon atoms are preferred, 1 to 12 are more preferred, 1 to 6 are further preferred, and 1 to 3 are particularly preferred), alkenyl (2 to 24 carbon atoms are preferred) Better, 2 ~ 12 is even better, 2 ~ 6 is even better, 2 ~ 3 is even better), alkynyl (carbon number 2 ~ 24 is better, 2 ~ 12 is better, 2 ~ 6 is further better Good, especially 2 to 3), aralkyl (7 to 22 carbon atoms is preferred, 7 to 14 is more preferred, 7 to 10 is more preferred), aryl (6 to 22 carbon atoms is more preferred) 6 to 14 is more preferable, and 6 to 10 is more preferable.
RP係氫原子、羥基或取代基。作為取代基,烷基(碳原子數1~24為較佳,1~12更為佳,1~6為進一步較佳,1~3尤為佳)、烯基(碳原子數2~24為較佳,2~12更為佳,2~6為進一步較佳,2~3尤為佳)、炔基(碳原子數2~24為較佳,2~12更為佳,2~6為進一步較佳,2~3尤為佳)、 芳烷基(碳原子數7~22為較佳,7~14更為佳,7~10尤為佳)、芳基(碳原子數6~22為較佳,6~14更為佳,6~10尤為佳)、烷氧基(碳原子數1~24為較佳,1~12更為佳,1~6為進一步較佳,1~3尤為佳)、鏈烯氧基(碳原子數2~24為較佳,2~12更為佳,2~6為進一步較佳,2~3尤為佳)、炔氧基(碳原子數2~24為較佳,2~12更為佳,2~6為進一步較佳,2~3尤為佳)、芳烷氧基(碳原子數7~22為較佳,7~14更為佳,7~10尤為佳)、芳氧基(碳原子數6~22為較佳,6~14更為佳,6~10尤為佳)為較佳。 R P is a hydrogen atom, a hydroxyl group, or a substituent. As substituents, alkyl groups (1 to 24 carbon atoms are preferred, 1 to 12 are more preferred, 1 to 6 are further preferred, and 1 to 3 are particularly preferred), alkenyl (2 to 24 carbon atoms are preferred) Better, 2 ~ 12 is even better, 2 ~ 6 is even better, 2 ~ 3 is even better), alkynyl (carbon number 2 ~ 24 is better, 2 ~ 12 is better, 2 ~ 6 is further better Preferably, 2 to 3), aralkyl (7 to 22 carbon atoms is preferred, 7 to 14 is more preferred, 7 to 10 is more preferred), aryl (6 to 22 carbon atoms is more preferred) 6 to 14 is more preferred, 6 to 10 is particularly preferred), alkoxy (carbon number of 1 to 24 is preferred, 1 to 12 is more preferred, 1 to 6 is further preferred, 1 to 3 is particularly preferred), Alkenyloxy (2 to 24 carbon atoms is preferred, 2 to 12 is more preferred, 2 to 6 is more preferred, 2 to 3 is particularly preferred), alkynyloxy (2 to 24 carbon atoms is preferred) , 2 ~ 12 is more preferable, 2 ~ 6 is more preferable, 2 ~ 3 is more preferable, aralkoxy group (carbon number 7 ~ 22 is better, 7 ~ 14 is more preferable, 7 ~ 10 is more preferable ), Aryloxy (6 to 22 carbon atoms is preferred, 6 to 14 is more preferred, and 6 to 10 is particularly preferred).
構成連結基L之原子的數為1~36為較佳,1~24更為佳,1~12為進一步較佳,1~6尤為佳。連結基的連接原子數為10以下為較佳,8以下更為佳。作為下限,為1以上。上述連接原子數是指位連結於規定的結構部之間之路徑並參與連接之最少的原子數。例如,-CH2-C(=O)-O-時,構成連結基之原子的數為6,但連接原子數為3。 The number of atoms constituting the linking group L is preferably from 1 to 36, more preferably from 1 to 24, even more preferably from 1 to 12, and even more preferably from 1 to 6. The number of connecting atoms of the linking group is preferably 10 or less, and more preferably 8 or less. The lower limit is 1 or more. The above-mentioned number of connected atoms refers to the minimum number of atoms that are connected to a path between predetermined structural parts and participate in the connection. For example, in the case of -CH 2 -C (= O) -O-, the number of atoms constituting the linking group is 6, but the number of connecting atoms is 3.
具體而言作為連結基的組合,可舉出以下者。氧基羰基(-OCO-)、碳酸酯基(-OCOO-)、醯氨基(-CONH-)、氨酯基(-NHCOO-)、脲基(-NHCONH-)、(聚)亞烷氧基(-(Lr-O)x-)、羰基(聚)氧基亞烷基(-CO-(O-Lr)x-、羰基(聚)亞烷氧基(-CO-(Lr-O)x-)、羰基氧基(聚)亞烷氧基(-COO-(Lr-O)x-)、(聚)亞烷基亞氨基(-(Lr-NRN)x)、亞烷基(聚)亞氨基亞烷基(-Lr-(NRN-Lr)x-)、羰基(聚)亞氨基亞烷基(-CO-(NRN-Lr)x-)、羰基(聚)亞烷基亞氨基(-CO-(Lr-NRN)x-)、(聚)酯基(-(CO-O-Lr)x-、-(O-CO-Lr)x-、-(O-Lr-CO)x-、-(Lr-CO-O)x-、-(Lr-O-CO)x-)、(聚)醯氨基(-(CO-NRN-Lr)x-、-(NRN-CO-Lr)x-、-(NRN-Lr-CO)x-、-(Lr-CO-NRN)x-、-(Lr-NRN-CO)x-)等。x為1以 上的整數,1~500為較佳,1~100更為佳。 Specifically, as a combination of a linking group, the following are mentioned. Oxycarbonyl (-OCO-), carbonate (-OCOO-), amido (-CONH-), urethane (-NHCOO-), urea (-NHCONH-), (poly) alkyleneoxy (-(Lr-O) x-), carbonyl (poly) oxyalkylene (-CO- (O-Lr) x-, carbonyl (poly) alkyleneoxy (-CO- (Lr-O) x -), Carbonyloxy (poly) alkyleneoxy (-COO- (Lr-O) x-), (poly) alkyleneimino (-(Lr-NR N ) x), alkylene (poly ) Iminoalkylene (-Lr- (NR N -Lr) x-), carbonyl (poly) iminoalkylene (-CO- (NR N -Lr) x-), carbonyl (poly) alkylene Imino (-CO- (Lr-NR N ) x-), (poly) ester (-(CO-O-Lr) x-,-(O-CO-Lr) x-,-(O-Lr- CO) x-,-(Lr-CO-O) x-,-(Lr-O-CO) x-), (poly) fluorenylamino (-(CO-NR N -Lr) x-,-(NR N -CO-Lr) x-,-(NR N -Lr-CO) x-,-(Lr-CO-NR N ) x-,-(Lr-NR N -CO) x-), etc. x is 1 or more An integer of 1 to 500 is preferable, and 1 to 100 is more preferable.
Lr為亞烷基、亞烯基、亞烴基為較佳。Lr的碳原子數為1~12為較佳,1~6更為佳,1~3尤為佳。複數個Lr和RN、RP、x等無需相同。連結基的取向並不受上述記載的限定,可理解為適當結合規定化學式之取向。 Lr is preferably an alkylene group, an alkenylene group, or a hydrocarbylene group. The carbon number of Lr is preferably from 1 to 12, more preferably from 1 to 6, and even more preferably from 1 to 3. The plurality of Lr and R N , R P , x and the like need not be the same. The orientation of the linking group is not limited to the above description, and can be understood as an orientation in which a predetermined chemical formula is appropriately combined.
<容器> <Container>
關於本發明的矽氧烷樹脂組成物,(不論是否為套組)只要抗腐蝕性等不成問題,則能夠填充於任意容器並保管、搬運,並且使用。並且,在半導體用途中,容器的清潔度較高且雜質的溶出較少者為較佳。作為能夠使用之容器,可舉出AICELLO CORPORATION製造的“清潔瓶(Clean bottle)”系列、KODAMA PLASTICS Co.,Ltd.製造的“潔淨瓶(Pure bottle)”等,但並不限定於這些。該容器及其容納部的內壁由聚乙烯樹脂、聚丙烯樹脂及不同於選自聚乙烯-聚丙烯樹脂之1種以上的樹脂之樹脂、或實施有防銹、防金屬溶出處理之金屬形成為較佳。 Regarding the siloxane resin composition of the present invention (whether it is a set or not), as long as corrosion resistance and the like are not a problem, it can be filled in any container, stored, transported, and used. In semiconductor applications, it is preferred that the cleanliness of the container is high and the elution of impurities is small. Examples of usable containers include "Clean bottle" series manufactured by AICELLO CORPORATION, "Pure bottle" manufactured by KODAMA PLASTICS Co., Ltd., and the like, but are not limited to these. The inner wall of the container and its accommodating portion is formed of a polyethylene resin, a polypropylene resin, a resin different from one or more resins selected from polyethylene-polypropylene resin, or a metal subjected to rust prevention and metal elution treatment. Is better.
<濾除> <Filter out>
本發明的矽氧烷樹脂組成物為了去除異物和降低缺陷等,用過濾器進行過濾為較佳。只要是一直以來用於過濾用途等者,則能夠不受特別限定而使用。例如,可舉出基於PTFE(聚四氟乙烯)等氟樹脂;尼龍等聚醯胺系樹脂;聚乙烯、聚丙烯(PP)等聚烯烴樹脂(包含高密度、超高分子量)等之過濾器。該些素材中,聚丙烯(包含高密度聚丙烯)及尼龍為較佳。 The siloxane resin composition of the present invention is preferably filtered with a filter in order to remove foreign matters, reduce defects, and the like. As long as it has been used for filtration applications and the like, it can be used without particular limitation. Examples include filters based on fluororesins such as PTFE (polytetrafluoroethylene); polyamide resins such as nylon; polyolefin resins (including high density and ultra-high molecular weight) such as polyethylene and polypropylene (PP) . Among these materials, polypropylene (including high-density polypropylene) and nylon are preferred.
過濾器的孔徑適宜為0.1~7.0μm左右,0.2~2.5μm左右為較佳,0.2~1.5μm左右更為佳、0.3~0.7μm進一步較佳。藉由設為該範圍,能夠在 抑制過濾堵塞之同時可靠地去除組成物中含有之雜質或凝聚物等微細的異物。 The pore diameter of the filter is preferably about 0.1 to 7.0 μm, more preferably about 0.2 to 2.5 μm, more preferably about 0.2 to 1.5 μm, and even more preferably 0.3 to 0.7 μm. By setting this range, While filtering clogging is suppressed, fine foreign matters such as impurities or aggregates contained in the composition are reliably removed.
使用過濾器時,可組合不同過濾器。此時,第1過濾器中的過濾可僅進行1次,亦可進行2次以上。組合不同過濾器來進行2次以上的過濾時,第2次以後的孔徑與第1次的過濾孔徑相同或比第1次的過濾孔徑大為較佳。並且,亦可組合孔徑在上述之範圍內不同之第1過濾器。此處的孔徑能夠參閱過濾器生產商的標稱值。作為市售的過濾器,例如可選自Nihon Pall Manufacturing Ltd.、ADVANTEC TOYO Roshi Kaisha,Ltd.、Nihon Entegris K.K.(旧Nihon Millipore Corporation)或KITZ MICRO FILTER CORPORATION等提供之各種過濾器中。 When using filters, different filters can be combined. In this case, the filtration in the first filter may be performed only once, or may be performed twice or more. When two or more filtrations are performed by combining different filters, the pore diameters of the second and subsequent pores are the same as or larger than those of the first pore diameter. Furthermore, a first filter having a different pore diameter within the above range may be combined. The pore size here can refer to the nominal value of the filter manufacturer. As commercially available filters, for example, various filters provided by Nihon Pall Manufacturing Ltd., ADVANTEC TOYO Roshi Kaisha, Ltd., Nihon Entegris K.K. (formerly Nihon Millipore Corporation), or KITZ MICRO FILTER CORPORATION can be selected.
第2過濾器能夠使用以與上述之第1過濾器相同材料等形成者。第2過濾器的孔徑適於0.2~10.0μm左右,0.2~70μm左右為較佳,0.3~6.0μm左右為進一步較佳。藉由設為該範圍,可於混合液中含有之成分顆粒殘存之狀態下去除異物。 The second filter can be formed from the same material as the first filter described above. The pore diameter of the second filter is suitable for about 0.2 to 10.0 μm, about 0.2 to 70 μm is preferable, and about 0.3 to 6.0 μm is more preferable. By setting it as this range, the foreign material can be removed in the state where the component particles contained in the mixed liquid remain.
例如可如下,亦即,第1過濾器的濾除僅利用分散液進行,於混合其他成分之後進行第2濾除。 For example, the filtration of the first filter may be performed using only the dispersion liquid, and the second filtration may be performed after mixing the other components.
對於該種濾除的較佳實施形態,對於與後述的抗蝕劑的濾除亦相同。 This preferred embodiment of filtering is also the same as the filtering of the resist described later.
<金屬濃度> <Metal concentration>
本發明的矽氧烷樹脂組成物的金屬(Na、K、Ca、Fe、Cu、Mg、Mn、Li、Al、Cr、Ni及Zn的金屬元素)的濃度均為5ppm以下為較佳。對於該種金屬濃度的降低,對於其較佳實施形態,對於後述的抗蝕劑材料亦相 同。 The concentration of the metals (metal elements of Na, K, Ca, Fe, Cu, Mg, Mn, Li, Al, Cr, Ni, and Zn) of the silicone resin composition of the present invention is preferably 5 ppm or less. With regard to the decrease in the concentration of such metals, the preferred embodiment is similar to the resist material described later. with.
<透明硬化物的形成> <Formation of transparent hardened matter>
對於利用本發明的矽氧烷樹脂組成物(紫外線硬化型的樹脂組成物為較佳)之透明硬化物(膜)的形成方法,舉例進行說明。將矽氧烷樹脂組成物作為塗佈液時,能夠藉由微型凹版塗佈法、旋塗法、浸塗法、簾流塗法(Curtain Flow Coating)、輥塗法、噴塗法或狹縫塗佈法等公知的方法塗佈於基底基板上。之後,能夠以加熱板或烘箱等加熱裝置進行預烘烤,從而形成膜。預烘烤在50~150℃進行30秒~30分鐘為較佳。預烘烤後的膜厚0.1~15μm為較佳。 A method for forming a transparent hardened material (film) using the siloxane resin composition (ultraviolet-curable resin composition is preferred) of the present invention will be described by way of example. When the siloxane resin composition is used as a coating liquid, a micro gravure coating method, a spin coating method, a dip coating method, a curtain flow coating method, a roll coating method, a spray coating method, or a slit coating method can be used. A known method such as a cloth method is applied to the base substrate. After that, the film can be formed by pre-baking with a heating device such as a hot plate or an oven. The pre-baking is preferably performed at 50 to 150 ° C. for 30 seconds to 30 minutes. The film thickness after the pre-baking is preferably 0.1 to 15 μm.
預烘烤後,例如使用步進機、鏡相投影曝光機(MPA)或平行光光刻機(以下,PLA)等曝光機,經由或不經由所希望的遮罩而照射10~4000J/m2左右(波長365nm曝光量換算)的光。曝光光源(活性放射線)並無限制,能夠使用i射線(波長365nm)、g射線(波長436nm)或者h射線(波長405nm)等紫外線、KrF(波長248nm)雷射或ArF(波長193nm)雷射等。之後,亦可利用加熱板或烘箱等加熱裝置對該膜進行在150~450℃下加熱1小時左右之曝光後烘烤。本發明中,使用波長300~400nm的活性放射線為較佳,使用i射線更為佳。 After pre-baking, for example, using a stepper, mirror projection exposure machine (MPA), or parallel light lithography machine (hereinafter, PLA), an exposure machine is used to irradiate 10 to 4000 J / m with or without a desired mask. Around 2 (converted to a wavelength of 365 nm). The exposure light source (active radiation) is not limited, and ultraviolet rays such as i-rays (wavelength 365nm), g-rays (wavelength 436nm) or h-rays (wavelength 405nm), KrF (wavelength 248nm) laser, or ArF (wavelength 193nm) laser can be used. Wait. After that, the film can also be subjected to post-exposure baking by heating the film at 150 to 450 ° C for about an hour by using a heating device such as a hot plate or an oven. In the present invention, it is preferable to use active radiation having a wavelength of 300 to 400 nm, and it is more preferable to use i-rays.
圖案化曝光之後,藉由顯影,非曝光部溶解,從而能夠獲得負型圖案。作為顯影方法,以噴淋、浸漬或攪拌式(Paddle)等方法在顯影液中浸漬5秒~10分鐘之方法為較佳。作為顯影液,可舉出之前例示者。顯影之後,用水沖洗膜為較佳。接著,亦可在50~150℃下進行乾燥烘乾。之後,利用加熱板或烘箱等加熱裝置,在120~280℃下對該膜進行1小時左右的熱 硬化,藉此獲得硬化物(膜)。 After patterned exposure, the non-exposed portion is dissolved by development, and a negative pattern can be obtained. As the developing method, a method such as spraying, dipping, or paddle immersion in the developing solution for 5 seconds to 10 minutes is preferable. Examples of the developer include those previously exemplified. After development, it is preferable to rinse the film with water. Then, it may be dried at 50 to 150 ° C. After that, the film is heated for about 1 hour at 120 to 280 ° C using a heating device such as a hot plate or an oven. By curing, a cured product (film) is obtained.
組裝於固體攝像元件之透明像素等能夠以該種順序形成於基板上。 Transparent pixels and the like assembled on the solid-state imaging element can be formed on the substrate in this order.
所獲得之硬化物(膜)的膜厚為0.1~10μm為較佳。漏電流為10-6A/cm2以下、介電常數為6.0以上為較佳。 The thickness of the obtained cured product (film) is preferably 0.1 to 10 μm. The leakage current is preferably 10 -6 A / cm 2 or less, and the dielectric constant is preferably 6.0 or more.
本發明的矽氧烷樹脂組成物的硬化膜的折射率為1.6以上為較佳,1.7以上更為佳。並無特別的上限,但實際上為2.0以下。關於折射率,除非另有指明,則作為基於後述實施例中測定之條件者。 The refractive index of the cured film of the siloxane resin composition of the present invention is preferably 1.6 or more, and more preferably 1.7 or more. There is no particular upper limit, but it is actually below 2.0. Regarding the refractive index, unless otherwise specified, it is based on the conditions measured in the examples described later.
本發明的矽氧烷樹脂組成物的硬化膜的透明性較高為較佳。可見光的透射率為80%以上為較佳,88%以上更為佳,90%以上尤為佳。並無特別的上限,但實際上為99%以下。對於可見光的透射率,除非另有指明,則作為基於後述實施例中測定之條件者。 The cured film of the siloxane resin composition of the present invention preferably has high transparency. The visible light transmittance is preferably 80% or more, more preferably 88% or more, and even more preferably 90% or more. There is no particular upper limit, but it is actually 99% or less. Regarding the transmittance of visible light, unless otherwise specified, it is assumed that it is based on the conditions measured in Examples described later.
對本發明的矽氧烷樹脂組成物進行硬化來獲得之硬化膜尤其能夠適當用作固體攝像元件的微透鏡或透明像素。 The cured film obtained by curing the siloxane resin composition of the present invention can be suitably used particularly as a microlens or a transparent pixel of a solid-state imaging element.
<微透鏡陣列的形成方法[參閱第1圖]> <Method of Forming Microlens Array [See Figure 1]>
作為微透鏡的形成方法的一形態,對微透鏡陣列10的形成步驟的一例進行說明。依據需要,預先藉由對透明樹脂(平坦化膜)2進行旋轉塗佈法來填充基材(元件)3表面的凹凸,使其平坦化。在已平坦化之基材3的表面均勻地塗佈透鏡材料1(步驟1)。作為該透鏡材料,能夠使用上述的矽氧烷樹脂組成物。在透鏡材料1上均勻地塗佈光阻劑(感光性材料)4(步驟2)。作為該感光性材料,能夠使用該種加工中常用者。對光阻劑4,用步進機以十字線(Reticle)作為遮罩來進行紫外線照射,對透鏡間空間部分進 行曝光。用顯影液對已感光之部分進行分解去除並進行圖案形成(步驟3)。加熱被圖案化之抗蝕劑4a,藉此獲得半球狀的圖案(半球狀的抗蝕劑4b)(步驟4)。此時,抗蝕劑熔融而成為液相,成為半球狀態之後,改變為固相。之後,藉由乾式蝕刻對透鏡材料的層進行蝕刻(步驟5)。藉此,能夠形成排列有半球狀的透鏡(微透鏡1a)之微透鏡陣列10。 As one form of a method of forming a microlens, an example of a process of forming the microlens array 10 will be described. If necessary, the surface of the base material (element) 3 is filled with the unevenness on the transparent resin (planarizing film) 2 by a spin coating method in advance to flatten it. The lens material 1 is uniformly coated on the surface of the flattened substrate 3 (step 1). As the lens material, the above-mentioned siloxane resin composition can be used. A photoresist (photosensitive material) 4 is uniformly coated on the lens material 1 (step 2). As the photosensitive material, those commonly used in this kind of processing can be used. For the photoresist 4, ultraviolet rays were irradiated with a stepper using a reticle as a mask, and the space between the lenses was partially Line exposure. The photosensitive portion is decomposed and removed with a developing solution and patterned (step 3). The patterned resist 4a is heated, thereby obtaining a hemispherical pattern (hemispherical resist 4b) (step 4). At this time, the resist melts to become a liquid phase, and after changing to a hemispherical state, it changes to a solid phase. Thereafter, the lens material layer is etched by dry etching (step 5). Thereby, a microlens array 10 in which hemispherical lenses (microlenses 1a) are arranged can be formed.
作為透鏡陣列的其他實施形態,可舉出省略使用上述抗蝕劑而藉由曝光對透鏡材料進行圖案化之方法。該實施形態中,直接熔融已圖案化之透鏡材料,從而獲得半球狀的透鏡。 As another embodiment of the lens array, a method of patterning a lens material by exposure without using the above-mentioned resist may be mentioned. In this embodiment, the patterned lens material is directly melted to obtain a hemispherical lens.
另外,作為上述抗蝕劑材料,可採用能夠適當用於該種加工者。例如,可舉出正型、負型、及正-負兼用型光阻劑。正型抗蝕劑的具體例可舉出肉桂酸乙烯系、環化聚異丁烯系、偶氮-酚醛樹脂系、重氮酮-酚醛樹脂系等各感光性樹脂組成物。並且,負型抗蝕劑的具體例可舉出疊氮-環化聚異戊二烯系、疊氮-苯酚樹脂系、氯甲基聚苯乙烯系等。而且,正-負兼用型抗蝕劑的具體例可舉出聚(對丁氧基羰氧基苯乙烯)系等各感光性樹脂組成物。其中較佳為,能夠適當地使用日本專利特開平1-142548的段落[實施例4]中公開者。具體而言,係以甲酚酚醛清漆樹脂與萘醌二疊氮磺酸酯為主成分之感光性樹脂組成物。進一步具體而言,能夠例示2,3,4,4’-四羥基二苯甲酮與萘醌-1,2-二疊氮-5-磺醯氯化物的酯化反應生成物(三酯的含量為85莫耳%)。 In addition, as the above-mentioned resist material, those that can be suitably used for such processing can be used. Examples include positive, negative, and both positive and negative photoresists. Specific examples of the positive resist include various photosensitive resin compositions such as vinyl cinnamate, cyclized polyisobutylene, azo-phenol resin, and diazolone-phenol resin. Specific examples of the negative resist include an azide-cyclized polyisoprene system, an azide-phenol resin system, and a chloromethyl polystyrene system. Specific examples of the positive-negative dual-purpose resist include various photosensitive resin compositions such as poly (p-butoxycarbonyloxystyrene). Among them, those disclosed in paragraph [Example 4] of Japanese Patent Laid-Open No. 1-142548 can be suitably used. Specifically, it is a photosensitive resin composition which contains a cresol novolak resin and naphthoquinonediazidesulfonate as a main component. More specifically, an esterification reaction product of 2,3,4,4'-tetrahydroxybenzophenone and naphthoquinone-1,2-diazide-5-sulfofluorene chloride (tri-ester) can be exemplified. Content is 85 mol%).
關於抗蝕劑材料,包含酚醛系樹脂之正型抗蝕劑為較佳。更具體而言,可舉出含有具有以以下式(R-1)表示之重複單元之樹脂之正型抗蝕劑。 As the resist material, a positive resist containing a phenol resin is preferred. More specifically, a positive resist containing a resin having a repeating unit represented by the following formula (R-1) is mentioned.
式中、R13~R16分別獨立地表示氫原子或烷基(碳原子數1~12為較佳,1~6更為佳,1~3尤為佳)。s表示1~3的整數。上述樹脂的分子量並無特別限定,但在聚苯乙烯換算的重量平均分子量中,通常為1000~100方,2000~10方為較佳,3000~5方更為佳。 In the formula, R 13 to R 16 each independently represent a hydrogen atom or an alkyl group (1 to 12 carbon atoms are preferred, 1 to 6 are more preferred, and 1 to 3 are particularly preferred). s represents an integer from 1 to 3. The molecular weight of the above-mentioned resin is not particularly limited, but in terms of polystyrene-equivalent weight average molecular weight, it is usually 1000 to 100 squares, preferably 2000 to 10 squares, and more preferably 3000 to 5 squares.
<固體攝像元件> <Solid-state image sensor>
本發明的較佳實施形態之固體攝像元件具有由本發明的矽氧烷樹脂組成物的硬化物構成之透明像素和/或微透鏡。固體攝像元件在半導體受光元件上具有微透鏡陣列,並以微透鏡陣列與濾色器相鄰之方式組裝。受光元件接收以透明樹脂膜、透鏡及濾色器順序透過而到達之光,作為圖像感測器發揮作用。具體而言,透明樹脂膜作為防反射膜發揮作用,提高微透鏡的聚光效率,藉由微透鏡有效地聚集之光經由濾色器而被受光元件檢測。該些轉移到檢測對應於每個RGB之光之受光元件的所有像素而發揮作用。因此,即使在受光元件的像素與各個微透鏡的透鏡以高密度排列時,亦能夠獲得極其鮮明的圖像。作為介入於上述透鏡和RGB的像素排列中之透明像素,能夠適當地利用本發明的矽氧烷樹脂組成物的硬化物。 A solid-state imaging device according to a preferred embodiment of the present invention includes a transparent pixel and / or a microlens composed of a cured product of the siloxane resin composition of the present invention. The solid-state imaging element has a microlens array on a semiconductor light receiving element, and is assembled so that the microlens array is adjacent to a color filter. The light receiving element receives light that has passed through the transparent resin film, the lens, and the color filter in order and functions as an image sensor. Specifically, the transparent resin film functions as an anti-reflection film, improves the light collection efficiency of the microlenses, and the light efficiently collected by the microlenses is detected by a light receiving element through a color filter. These transfers work to detect all pixels of the light receiving element corresponding to each RGB light. Therefore, even when the pixels of the light receiving element and the lenses of the respective microlenses are arranged at a high density, an extremely sharp image can be obtained. As a transparent pixel intervening in the above-mentioned lens and RGB pixel arrangement, a cured product of the siloxane resin composition of the present invention can be suitably used.
作為適用透鏡陣列之固體攝像元件的例子,可舉出日本專利特開2007-119744號公報中記載者。具體而言,在形成於半導體基板表面之CCD區域或光電轉換部之間具有轉移電極,在其之上經由層間膜形成有遮光膜。 在遮光膜上層疊有基於BPSG(Boro-phospho-Silicate Glass)等之層間絶縁膜、鈍化膜及基於丙烯酸系樹脂等之低折射率的透明平坦化膜,在其之上形成有組合了R.G.B.之濾色器。進一步經由保護膜,以位於受光區域亦即光電轉換部上方之方式排列形成多數個微透鏡而成。 As an example of a solid-state imaging element to which a lens array is applied, those described in Japanese Patent Laid-Open No. 2007-119744 can be cited. Specifically, a transfer electrode is provided between a CCD region or a photoelectric conversion portion formed on the surface of a semiconductor substrate, and a light-shielding film is formed thereon via an interlayer film. An interlayer insulation film based on BPSG (Boro-phospho-Silicate Glass), a passivation film, and a low-refractive-index transparent planarization film based on acrylic resin are laminated on the light-shielding film, and a combination of RGB is formed thereon Color filter. Further, a plurality of microlenses are formed by arranging a plurality of microlenses so as to be positioned above the photoelectric conversion portion through the protective film.
【實施例】 [Example]
以下,舉出實施例對本發明進行進一步詳細說明,但本發明並不被該些實施例限定來解釋。另外,本實施例中,“份”及“%”除非另外指明,則均為質量基準。 Hereinafter, the present invention will be described in more detail with examples, but the present invention is not limited to these examples. In addition, in this embodiment, "part" and "%" are all based on quality unless otherwise specified.
<分散組成物A-1的合成例> <Synthesis example of dispersion composition A-1>
<核微粒的水分散溶膠(AA-1)的製備> <Preparation of Water-dispersed Sol (AA-1) of Nuclear Particles>
將含有以TiO2換算基準計7.8質量%的四氯化鈦之四氯化鈦水溶液7.6kg及含有15質量%的氨之氨水3.0kg進行混合,從而製備pH9.5的白色漿料液。接著,過濾該漿料之後,以離子交換水清洗,從而獲得固體成分含量為10質量%的含水鈦酸濾餅6.2kg。 7.6 kg of a titanium tetrachloride aqueous solution containing 7.8% by mass of titanium tetrachloride based on TiO 2 conversion basis and 3.0 kg of ammonia water containing 15% by mass of ammonia were mixed to prepare a white slurry solution having a pH of 9.5. Next, the slurry was filtered, and then washed with ion-exchanged water to obtain 6.2 kg of a water-containing titanate filter cake having a solid content of 10% by mass.
接著,在該濾餅中添加含有35質量%的過氧化氫之過氧化氫水7.1kg與離子交換水20.0kg之後,在80℃的溫度下攪拌並加熱1小時,再添加離子交換水28.9kg,從而獲得含有以TiO2換算基準計1質量%的過氧化鈦酸之過氧化鈦酸水溶液62.2kg。該過氧化鈦酸水溶液為透明的黃褐色,且pH為8.5。 Next, 7.1 kg of hydrogen peroxide water containing 35% by mass of hydrogen peroxide and 20.0 kg of ion-exchanged water were added to the filter cake, and the mixture was stirred and heated at 80 ° C. for 1 hour, and 28.9 kg of ion-exchanged water was added. Thus, 62.2 kg of a peroxytitanic acid aqueous solution containing 1% by mass of peroxytitanic acid based on TiO 2 conversion was obtained. This aqueous solution of peroxytitanic acid was transparent yellow-brown and had a pH of 8.5.
接著,在上述過氧化鈦酸水溶液62.2kg中混合陽離子交換樹脂(Mitsubishi Chemical Corporation製造)3.0kg,在攪拌下向其中緩慢添加含有以SnO2換算基準計1質量%的錫酸鉀之錫酸鉀水溶液7.8kg。接著,分離引 入鉀離子等之陽離子交換樹脂之後,在高壓釜中在165℃的溫度下加熱18小時。 Next, 3.0 kg of a cation exchange resin (manufactured by Mitsubishi Chemical Corporation) was mixed with 62.2 kg of the above-mentioned titanium peroxyacid aqueous solution, and potassium stannate containing 1% by mass of potassium stannate based on SnO 2 conversion was slowly added thereto under stirring. 7.8 kg of aqueous solution. Next, the cation exchange resin introduced with potassium ions and the like was separated, and then heated in an autoclave at a temperature of 165 ° C. for 18 hours.
接著,將所獲得之混合水溶液冷卻至室溫之後,以超濾膜裝置(Asahi Kasei Corporation.製造,ACV-3010)進行濃縮,從而獲得固體成分含量為10質量%的核微粒的水分散溶膠(AA-1)(金屬氧化物微粒的水分散溶膠(AA-1))7.0kg。 Next, the obtained mixed aqueous solution was cooled to room temperature, and then concentrated using an ultrafiltration membrane device (manufactured by Asahi Kasei Corporation., ACV-3010) to obtain a water-dispersed sol of core particles having a solid content of 10% by mass ( AA-1) (water-dispersed sol (AA-1) of metal oxide fine particles) 7.0 kg.
如此獲得之金屬氧化物微粒的水分散溶膠(AA-1)為透明的乳白色。而且,測定該金屬氧化物微粒中所含之金屬成分的含量時,以各金屬成分的氧化物換算基準計,TiO2為87.5質量%,SnO2為10.6質量%及K2O為1.8質量%。 The water-dispersed sol (AA-1) of the metal oxide fine particles thus obtained was transparent milky white. When the content of the metal component contained in the metal oxide fine particles was measured, based on the oxide conversion of each metal component, TiO 2 was 87.5% by mass, SnO 2 was 10.6% by mass, and K 2 O was 1.8% by mass. .
<表面處理金屬氧化物微粒的水分散溶膠(AB-1)的製備> <Preparation of water-dispersed sol (AB-1) of surface-treated metal oxide particles>
對上述中獲得之核微粒的水分散溶膠(AA-1)7.0kg,以氫氧化鉀水溶液將pH調整為7.0之同時緩慢添加以ZrO2質量換算計3.6%濃度的八水合氧氯化鋯水溶液1.5kg,在40℃下攪拌混合1小時,從而獲得以鋯進行表面處理之金屬氧化物微粒的水分散液。此時,鋯的量相對於核微粒中所含之金屬元素,以氧化物換算基準計為5.0莫耳%。 To 7.0 kg of the water-dispersed sol (AA-1) of the nuclear particles obtained in the above, slowly adjust the pH to 7.0 with an aqueous potassium hydroxide solution, and slowly add a 3.6% concentration zirconium oxyzirconium chloride aqueous solution in terms of ZrO 2 mass conversion. 1.5 kg was stirred and mixed at 40 ° C. for 1 hour to obtain an aqueous dispersion of metal oxide fine particles surface-treated with zirconium. At this time, the amount of zirconium was 5.0 mol% based on the oxide conversion basis with respect to the metal element contained in the core fine particles.
接著,將上述以鋯進行表面處理之金屬氧化物微粒的水分散液8.5kg放入噴霧乾燥裝置(NIRO社製造NIRO ATOMIZER)來進行噴霧乾燥。藉此,獲得由平均粒徑約為2μm的表面處理金屬氧化物微粒構成之乾燥粉體0.9kg。 Next, 8.5 kg of the above-mentioned aqueous dispersion of the metal oxide fine particles surface-treated with zirconium was put into a spray-drying apparatus (NIRO ATOMIZER manufactured by NIRO Corporation) and spray-dried. Thereby, 0.9 kg of dry powder composed of surface-treated metal oxide fine particles having an average particle diameter of about 2 μm was obtained.
接著,將上述中獲得之表面處理金屬氧化物微粒的乾燥粉體0.9kg,在空氣氣氛下,在500℃的溫度下燒成2小時,從而獲得表面處理金 屬氧化物微粒的燒成粉體0.8kg。將上述中獲得之表面處理金屬氧化物微粒的燒成粉體0.2kg分散於純水0.2kg中,在其中添加濃度28.6%的酒石酸水溶液0.1kg、濃度50質量%的KOH水溶液0.06kg並充份攪拌。接著,在攪拌後的溶液中添加粒徑0.1mm的氧化鋁珠(TAIMEI ChemicalS Co.,Ltd.製造的高純度氧化鋁珠),將此供至湿式粉砕機(KANSAI PAINT CO.,LTD.製造的間歇式台式砂磨機),進行180分鐘的上述表面處理金屬氧化物微粒的燒成粉體的粉砕及分散處理。之後,將氧化鋁珠利用孔徑44μm的不鏽鋼製過濾器分離、去除之後,進一步添加純水1.4kg並攪拌,從而獲得固體成分含量為11質量%的表面處理金屬氧化物微粒的水分散液1.7kg。 Next, 0.9 kg of the dried powder of the surface-treated metal oxide fine particles obtained in the above was fired at 500 ° C. for 2 hours in an air atmosphere to obtain surface-treated gold. Calcined powder of metal oxide fine particles 0.8kg. 0.2 kg of the calcined powder of the surface-treated metal oxide fine particles obtained in the above was dispersed in 0.2 kg of pure water, and 0.1 kg of a tartaric acid aqueous solution having a concentration of 28.6% and 0.06 kg of a KOH aqueous solution having a concentration of 50% by mass were added to the mixture. Stir. Next, alumina beads (high-purity alumina beads manufactured by TAIMEI ChemicalS Co., Ltd.) having a particle diameter of 0.1 mm were added to the stirred solution, and this was supplied to a wet powder mill (manufactured by KANSAI PAINT CO., LTD.). Batch type bench-type sand mill) for 180 minutes to perform powdering and dispersion treatment of the fired powder of the surface-treated metal oxide fine particles. Thereafter, alumina beads were separated and removed by a stainless steel filter having a pore diameter of 44 μm, and then 1.4 kg of pure water was added and stirred to obtain 1.7 kg of a surface-treated metal oxide fine particle aqueous dispersion having a solid content of 11% by mass. .
接著,使用超濾膜並以離子交換水清洗之後,添加陰離子交換樹脂(Mitsubishi Chemical Corporation製造:SANUPC)0.09kg來進行去離子處理之後,供至離心分離機(Hitachi Koki Co.,Ltd.製造的CR-21G),以12,000rpm的速度處理1小時之後,添加離子交換水來製備固體成分濃度10質量%的表面處理金屬氧化物微粒的水分散溶膠(AB-1)1.9kg。 Next, after using an ultrafiltration membrane and washing with ion-exchanged water, 0.09 kg of an anion-exchange resin (manufactured by Mitsubishi Chemical Corporation: SANUPC) was added to perform deionization treatment, and then it was supplied to a centrifuge (manufactured by Hitachi Koki Co., Ltd.) CR-21G), and after processing at 12,000 rpm for 1 hour, ion-exchanged water was added to prepare 1.9 kg of a water-dispersed sol (AB-1) of surface-treated metal oxide fine particles having a solid content concentration of 10% by mass.
測定該表面處理金屬氧化物微粒中所含之金屬成分的含量時,以各金屬成分的氧化物換算基準計,TiO2為82.6質量%,SnO2為10.3質量%,ZrO2為4.9質量%及K2O為2.2質量%。此時的Ti/Zr比率(元素組成)為26。所獲得之金屬氧化物微粒的數量平均粒徑約為5~20nm。 When measuring the content of metal components contained in the surface-treated metal oxide fine particles, based on the oxide conversion of each metal component, TiO 2 was 82.6 mass%, SnO 2 was 10.3 mass%, and ZrO 2 was 4.9 mass%. K 2 O was 2.2% by mass. The Ti / Zr ratio (elemental composition) at this time was 26. The number average particle diameter of the obtained metal oxide fine particles is about 5-20 nm.
<表面處理金屬氧化物微粒的甲醇分散溶膠(AC-1)的製備> <Preparation of methanol-dispersed sol (AC-1) of surface-treated metal oxide fine particles>
在攪拌下向在上述中製備之表面處理金屬氧化物微粒的水分散溶膠(AB-1)0.6kg中添加陽離子交換樹脂9.6g之後,分離樹脂來製備已去離子之表面處理金屬氧化物微粒的水分散液。接著,將上述已去離子之表 面處理金屬氧化物微粒的水分散液,使用超濾膜裝置(Asahi Kasei Corporation.製造的過濾膜、SIP-1013),將分散介質從水取代為甲醇並濃縮來獲得表面處理金屬氧化物微粒的甲醇分散溶膠(AC-1)0.3kg。其結果,所獲得之甲醇分散溶膠中所含之固體成分濃度為30質量%,並且水分含量為約0.3質量%。 After adding 9.6 g of a cation exchange resin to 0.6 kg of the water-dispersed sol (AB-1) of the surface-treated metal oxide fine particles prepared in the above under stirring, the resin was separated to prepare a deionized surface-treated metal oxide fine particles. Water dispersion. Next, the above deionized table An aqueous dispersion of surface-treated metal oxide fine particles was obtained by using an ultrafiltration membrane device (a filtration membrane manufactured by Asahi Kasei Corporation., SIP-1013) to replace the dispersion medium from water with methanol and concentrating the surface-treated metal oxide fine particles. Methanol-dispersed sol (AC-1) 0.3 kg. As a result, the solid content concentration in the obtained methanol-dispersed sol was 30% by mass, and the water content was about 0.3% by mass.
<分散組成物A-1的製備> <Preparation of Dispersion Composition A-1>
將甲基三甲氧基矽烷10.9g(0.08mol)、苯基三甲氧基矽烷63.5g(0.32mol)、表面處理金屬氧化物微粒的甲醇分散溶膠AC-1(固體成分濃度30質量%、甲醇70質量%)440.0g、DAA(二丙酮醇)370.0g放入反應容器中,攪拌的同時以反應溫度不超過40℃之方式在該溶液中滴下水32.0g及磷酸1.0g。滴下之後,在燒瓶安裝蒸餾裝置,在浴溫105℃下將所獲得之溶液攪拌加熱2.5小時,蒸餾掉藉由水解所生成之甲醇之同時使其反應。之後,在浴溫130℃下進一步將溶液加熱攪拌2小時之後,冷卻至室溫,從而獲得分散組成物A-1。 10.9 g (0.08 mol) of methyltrimethoxysilane, 63.5 g (0.32 mol) of phenyltrimethoxysilane, and methanol-dispersed sol AC-1 (solid content concentration 30% by mass, methanol 70) of surface-treated metal oxide fine particles (Mass%) 440.0 g and 370.0 g of DAA (diacetone alcohol) were placed in a reaction container, and while stirring, 32.0 g of water and 1.0 g of phosphoric acid were dropped into the solution so that the reaction temperature did not exceed 40 ° C. After the dropping, the flask was equipped with a distillation device, and the obtained solution was stirred and heated at a bath temperature of 105 ° C. for 2.5 hours, and the methanol produced by the hydrolysis was distilled while reacting. Thereafter, the solution was further heated and stirred at a bath temperature of 130 ° C. for 2 hours, and then cooled to room temperature to obtain a dispersion composition A-1.
(實施例1、比較例1) (Example 1, Comparative Example 1)
使用上述中獲得之分散組成物A-1,以成為以下的表的組成之方式混合各成分或者進行溶劑取代等來獲得實施例及比較例的矽氧烷樹脂組成物(熱硬化性組成物)。利用所獲得之實施例及比較例的各熱硬化性組成物,進行了以下所示之評價。 Using the dispersion composition A-1 obtained in the above, the components are mixed or solvent substitution is performed so as to have the composition shown in the following table to obtain the siloxane resin compositions (thermosetting composition) of Examples and Comparative Examples. . Using each of the obtained thermosetting compositions of the examples and comparative examples, the following evaluations were performed.
<試驗100系列、200系列、c01~c06> <Test 100 series, 200 series, c01 ~ c06>
<試驗300系列> <Test 300 series>
(*)表1中的省略記載之成分 (*) Omitted components in Table 1
(#)c06中未添加紫外線吸收劑 (#) c06 No UV absorber added
PGMEA:丙二醇單甲醚乙酸酯 PGMEA: propylene glycol monomethyl ether acetate
DAA:二丙酮醇 DAA: Diacetone alcohol
KAYARAD DPHA具有不飽和雙鍵之聚合性化合物(單體) KAYARAD DPHA polymerizable compound (monomer) with unsaturated double bond
(二季戊四醇六丙烯酸酯) (Dipentaerythritol hexaacrylate)
以鹼溶性樹脂(B-1)相對於矽氧烷樹脂22質量份成為3質量份之 方式調整(使兩者的總計成為25質量份)並添加,藉此含有表中的後添加樹脂B-1。 Alkali-soluble resin (B-1) becomes 3 parts by mass based on 22 parts by mass of the siloxane resin. The system was adjusted (the total of both was 25 parts by mass) and added to thereby include the post-added resin B-1 in the table.
表中,OXE01表示IRGACURE OXE01(BASF Ltd.製造),OXE02表示IRGACURE OXE02(BASF Ltd.製造)。 In the table, OXE01 indicates IRGACURE OXE01 (manufactured by BASF Ltd.), and OXE02 indicates IRGACURE OXE02 (manufactured by BASF Ltd.).
<分辨率試驗[1-1]> <Resolution test [1-1]>
以塗佈後的膜厚成為0.8μm之方式,在帶有底塗層之8英吋的矽晶片上利用Tokyo Electron Limited製造的Act8[商品名],以旋轉塗佈法塗佈在上述中獲得之各硬化性組成物,之後在加熱板上在100℃下加熱2分鐘來獲得硬化性組成物層。 An 8-inch silicon wafer with an undercoat layer was coated on the 8-inch silicon wafer with Act8 [trade name] manufactured by Tokyo Electron Limited by a spin coating method to obtain the film thickness after coating. Each curable composition was heated on a hot plate at 100 ° C. for 2 minutes to obtain a curable composition layer.
接著,對所獲得之硬化性組成物層,利用i射線步進曝光裝置FPA-3000i5+[商品名](Canon Marketing Japan Inc.製造),經由遮罩曝光(曝光量50~1700mJ/cm2)1.1μm正方的拜耳圖案。 Next, the obtained hardenable composition layer was exposed through a mask using an i-ray step exposure device FPA-3000i5 + [trade name] (manufactured by Canon Marketing Japan Inc.) (exposure amount 50 to 1700 mJ / cm 2 ) 1.1 μm square Bayer pattern.
接著,對於曝光後的硬化性組成物層,使用顯影裝置(Tokyo Electron Limited製造的Act8[商品名])進行顯影性的評價。作為顯影液,使用氫氧化四甲基銨(TMAH)0.3%水溶液,在23℃下進行60秒的噴淋顯影。之後,以使用純水之旋轉噴淋法進行清洗,從而獲得圖案。藉由掃描型電子顕微鏡(SEM)(S-4800H[商品名]、Hitachi High-Technologies製造)観察(倍率:20000倍)評價了所獲得之圖案的應變。依據以下基準評價了光刻性能。分辨率試驗對各試料(各實施例及比較例的硬化性組成物)進行3次,並綜合其結果來進行判定。 Next, the hardenable composition layer after exposure was evaluated for developability using a developing device (Act8 [trade name] manufactured by Tokyo Electron Limited). As a developing solution, a tetramethylammonium hydroxide (TMAH) 0.3% aqueous solution was used, and spray development was performed at 23 ° C for 60 seconds. After that, a spin spray method using pure water was used for washing to obtain a pattern. The strain of the obtained pattern was evaluated with a scanning electron microscope (SEM) (S-4800H [trade name], manufactured by Hitachi High-Technologies) inspection (magnification: 20000 times). The lithographic performance was evaluated based on the following criteria. The resolution test was performed three times for each sample (hardening composition of each example and comparative example), and the results were combined to determine.
“5”:圖案明顯,無残渣。 "5": The pattern is obvious and there is no residue.
“4”:圖案呈略錐形形狀,但無残渣。 "4": The pattern has a slightly tapered shape but no residue.
“3”:圖案呈錐形形狀,但残渣較少。 "3": The pattern is tapered, but there is less residue.
“2”:圖案呈錐形形狀,且残渣較多。 "2": The pattern has a tapered shape and there are many residues.
“1”:無法成為圖案。 "1": Cannot be a pattern.
<耐光性試驗[1-2]> <Light resistance test [1-2]>
在高折射率玻璃(SUMITA OPTICAL GLASS,Inc.製造的SFLD-6[商品名])上以旋轉塗佈機(H-360S[商品名]MIKASA CO.,LTD製造)塗佈了組成物。利用加熱板在100℃下進行2分鐘的預烘烤來獲得塗佈膜。藉由USHIO INC.製造的超高壓水銀燈“USH-500BY”[商品名]以1000mJ/cm2進行曝光。在空氣氣氛下的加熱板上以200℃將該塗佈膜加熱5分鐘,獲得膜厚0.5μm的硬化膜。對所獲得之硬化膜,利用耐光試驗機(Suga Test Instruments Co.,Ltd.製造的Xenon Weather Meter SX75[商品名]),照射50小時的500方lxh的光,藉此進行耐光性試驗。將被檢體的溫度(試驗裝置內溫度)設定為63℃。將試驗裝置內的相對濕度設為50%RH。耐光性試驗之後,測定硬化膜的透射率,依據下述基準評價了耐光性。耐光性試驗對各試料(各實施例及比較例的硬化膜)進行5次,採用分別去除評價点的最大值及最小值之3次結果的平均值。 The composition was coated on a high-refractive-index glass (SFLD-6 [trade name] manufactured by SUMITA OPTICAL GLASS, Inc.) with a spin coater (H-360S [trade name] MIKASA CO., LTD.). Pre-baking was performed on a hot plate at 100 ° C for 2 minutes to obtain a coating film. Exposure was performed at 1000 mJ / cm 2 by an ultra-high pressure mercury lamp "USH-500BY" [trade name] manufactured by USHIO INC. This coating film was heated at 200 ° C. for 5 minutes on a hot plate in an air atmosphere to obtain a cured film having a film thickness of 0.5 μm. The obtained cured film was irradiated with light of 500 square lxh for 50 hours using a light resistance tester (Xenon Weather Meter SX75 [trade name] manufactured by Suga Test Instruments Co., Ltd.), thereby performing a light resistance test. The temperature of the subject (the temperature in the test device) was set to 63 ° C. The relative humidity in the test apparatus was set to 50% RH. After the light resistance test, the transmittance of the cured film was measured, and the light resistance was evaluated according to the following criteria. The light resistance test was performed five times for each sample (the cured film of each of the examples and comparative examples), and the average value of the results obtained by removing the maximum and minimum values of the evaluation points three times was used.
“5”:透射率的変化量為±5%以下 "5": Transmissivity is less than ± 5%
“4”:透射率的変化量超過±5%且±8%以下 "4": Transmissivity is more than ± 5% and less than ± 8%
“3”:透射率的変化量超過±8%且±10%以下 "3": Transmissivity is over ± 8% to ± 10%
“2”:透射率的変化量超過±10%且±20%以下 "2": Transmissivity is over ± 10% to ± 20%
“1”:透射率的変化量超過±20% "1": The transmissivity of the transmittance exceeds ± 20%
<透明性試驗[1-3]> <Transparency test [1-3]>
~折射率及可見透光率的測定~ ~ Measurement of refractive index and visible transmittance ~
用於耐光性評價之硬化膜中,利用Otsuka Electronics Co.,Ltd..製造的“MCPD-3000”,以400nm~700nm測定了硬化膜的透光率。透光率採用400~700nm的最低透射率的值。透明性試驗對各試料(各實施例及比較例的硬化膜)進行5次,採用分別去除評價点的最大值及最小值之3次結果的平均值。 In the cured film used for evaluation of light resistance, the light transmittance of the cured film was measured at 400 nm to 700 nm using "MCPD-3000" manufactured by Otsuka Electronics Co., Ltd .. The minimum transmittance of 400 to 700 nm is used as the transmittance. The transparency test was performed five times for each sample (hardened films of each example and comparative example), and an average value of the results of three times in which the maximum value and the minimum value of the evaluation points were removed was used.
“5”:透射率超過95% "5": transmittance exceeds 95%
“4”:透射率超過90%且95%以下 "4": Transmittance exceeds 90% and less than 95%
“3”:透射率超過85%且90%以下 "3": transmittance exceeds 85% and below 90%
“2”:透射率超過80%且85%以下 "2": transmittance exceeds 80% and less than 85%
“1”:透射率為80%以下 "1": 80% or less transmittance
另外,此時以相同的硬化膜樣品,利用橢圓偏振計(Otsuka Electronics Co.,Ltd.製造),測定了室溫25℃下的波長633nm的折射率。其結果,實施例的硬化膜的折射率均約為1.8,實現了所希望的高折射率。 In addition, at this time, the refractive index of a wavelength of 633 nm at a room temperature of 25 ° C. was measured using an ellipsometer (manufactured by Otsuka Electronics Co., Ltd.) with the same cured film sample. As a result, the refractive index of each of the cured films of the examples was about 1.8, and a desired high refractive index was achieved.
<莫耳吸光係數的測定方法> <Method for measuring Moire absorption coefficient>
製備1.00×10-3mol/L的氯仿溶液,並以以下順序測定吸光度,藉此計算各紫外線吸收劑的莫耳吸光係數。 A 1.00 × 10 -3 mol / L chloroform solution was prepared, and the absorbance was measured in the following order, thereby calculating the molar absorption coefficient of each ultraviolet absorber.
將調整為上述濃度之氯仿溶液放入內部空間的寬度為1cm之玻璃槽中,利用Agilent Technologies,Inc.製造的UV-Vis-NIR光譜儀(Cary5000)[商品名]測定了吸光度。測定溫度設為25℃。將在此獲得之吸光度A代入下述式來計算莫耳吸光係數(mol-1‧L‧cm-1)。 The chloroform solution adjusted to the above concentration was put in a glass tank having a width of 1 cm in the internal space, and the absorbance was measured using a UV-Vis-NIR spectrometer (Cary5000) [trade name] manufactured by Agilent Technologies, Inc. The measurement temperature was set at 25 ° C. The absorbance A obtained here was substituted into the following formula to calculate the Mohr absorption coefficient (mol -1 ‧L‧cm -1 ).
【數1】
另外,上述式中,ε表示莫耳吸光係數(mol-1‧L‧cm-1),A表示吸光度,c表示濃度(mol/L),1表示光學路徑長度(cm)。濃度c為1.00×10-3mol/L。光學路徑長度1相當於上述玻璃槽的內部空間的寬度,藉此成為1cm。 In addition, in the above formula, ε represents a molar absorption coefficient (mol -1 ‧L · cm -1 ), A represents an absorbance, c represents a concentration (mol / L), and 1 represents an optical path length (cm). The concentration c was 1.00 × 10 -3 mol / L. The optical path length 1 corresponds to the width of the internal space of the above-mentioned glass tank, and thereby becomes 1 cm.
配合:質量份 Matching: parts by mass
B-1:鹼溶性樹脂(B-1) B-1: Alkali-soluble resin (B-1)
藉由上述結果可知,藉由使用特定的紫外線吸收劑,使用本發明的矽氧烷樹脂組成物而獲得之硬化膜實現良好的光學特性,而且分辨率優異,在耐光性方面亦能夠發揮較高性能。 From the above results, it can be seen that the cured film obtained by using the siloxane resin composition of the present invention by using a specific ultraviolet absorber achieves good optical characteristics, has excellent resolution, and can exhibit high light resistance. performance.
(實施例1-2) (Example 1-2)
(核微粒的水分散溶膠(E-1)的製備) (Preparation of water-dispersed sol (E-1) of core particles)
將含有以TiO2換算基準計7.75質量%的四氯化鈦的四氯化鈦水溶 液7.60kg和含有15質量%的氨的氨水2.91kg進行混合,混合該些的同時經24小時滴下以ZrO2質量換算計1.23%濃度的八水合氧氯化鋯水溶液7.6kg,從而製備pH8.8的白色漿料液。接著,以離子交換水將該漿料液稀釋為5倍之後進行過濾,進一步以離子交換水清洗,從而獲得固體成分含量為10質量%的含水鈦鋯酸濾餅5.2kg。 7.60 kg of a titanium tetrachloride aqueous solution containing 7.75 mass% of titanium tetrachloride on a TiO 2 conversion basis and 2.91 kg of ammonia water containing 15 mass% of ammonia were mixed, and these were dropped to ZrO 2 over 24 hours while mixing these A mass conversion of 7.6 kg of a 1.23% concentration zirconium oxychloride octahydrate aqueous solution was prepared to prepare a white slurry solution having a pH of 8.8. Next, the slurry was diluted to 5 times with ion-exchanged water, and then filtered, and further washed with ion-exchanged water to obtain 5.2 kg of a hydrous titanic acid filter cake having a solid content of 10% by mass.
接著,在該濾餅中添加含有35質量%的過氧化氫之過氧化氫水7.1kg及離子交換水20.0kg之後,在80℃的溫度下攪拌並加熱1小時,進一步在其中添加離子交換水28.90kg,從而獲得含有以TiO2換算基準計1質量%之過氧化鈦鋯酸之過氧化鈦鋯酸水溶液61.39kg。該過氧化鈦鋯酸水溶液為透明的黄褐色,pH為8.9。 Next, 7.1 kg of hydrogen peroxide water and 20.0 kg of ion-exchanged water containing 35% by mass of hydrogen peroxide were added to the filter cake, and the mixture was stirred and heated at a temperature of 80 ° C for 1 hour, and ion-exchanged water was further added thereto 28.90 kg, thereby obtaining 61.39 kg of a titanium peroxyzirconate aqueous solution containing 1% by mass of titanium peroxyzirconate based on TiO 2 conversion. This titanium peroxyzirconic acid aqueous solution was transparent yellow-brown and had a pH of 8.9.
接著,在上述過氧化鈦鋯酸水溶液60.78kg中混合陽離子交換樹脂(Mitsubishi Chemical Corporation製造)4.00kg,在攪拌下向其中緩慢添加含有以SnO2換算基準計1質量%的錫酸鉀之錫酸鉀水溶液8.01kg。接著,分離引入鉀離子等之陽離子交換樹脂之後,在高壓釜中於168℃的溫度下加熱20小時。 Next, 4.00 kg of a cation exchange resin (manufactured by Mitsubishi Chemical Corporation) was mixed with 60.78 kg of the above-mentioned titanium peroxyzirconic acid aqueous solution, and stannic acid containing 1% by mass of potassium stannate based on SnO 2 conversion was slowly added thereto under stirring. Potassium aqueous solution 8.01kg. Next, the cation exchange resin introduced with potassium ions and the like was separated and then heated in an autoclave at a temperature of 168 ° C for 20 hours.
接著,將所獲得之混合水溶液冷卻至室溫之後,用超濾膜裝置(Asahi Kasei Corporation.製造,ACV-3010)進行濃縮,從而獲得固體成分含量為10質量%的核微粒的水分散溶膠(金屬氧化物微粒的水分散溶膠(E-1))6.89kg。如此獲得之金屬氧化物微粒的水分散溶膠(E-1)為透明的乳白色。測定該金屬氧化物微粒中所含之金屬成分的含量時,以各金屬成分的氧化物換算基準計,TiO2為90.0質量%,SnO2為4.2質量%,K2O為0.5質量%及ZrO2為5.3質量%。 Next, the obtained mixed aqueous solution was cooled to room temperature, and then concentrated using an ultrafiltration membrane device (manufactured by Asahi Kasei Corporation., ACV-3010) to obtain a water-dispersed sol of core particles having a solid content of 10% by mass ( Water-dispersed sol (E-1) of metal oxide fine particles) 6.89 kg. The water-dispersed sol (E-1) of the metal oxide fine particles thus obtained was transparent milky white. When measuring the content of metal components contained in the metal oxide fine particles, based on the oxide conversion of each metal component, TiO 2 was 90.0% by mass, SnO 2 was 4.2% by mass, K 2 O was 0.5% by mass, and ZrO 2 is 5.3% by mass.
(金屬氧化物微粒的甲醇分散溶膠(EM-1)的製備) (Preparation of Methanol-dispersed Sol (EM-1) of Metal Oxide Particles)
藉由噴霧乾燥器對上述的金屬氧化物微粒的水分散溶膠(E-1)7.51kg進行噴霧乾燥。藉此,獲得由平均粒徑約為2μm的金屬氧化物微粒構成之乾燥粉體0.90kg。接著,在空氣氣氛下,在500℃的溫度下對上述中獲得之金屬氧化物微粒的乾燥粉體0.90kg進行2小時燒成,從而獲得金屬氧化物微粒的燒成粉體0.90kg。將上述中獲得之金屬氧化物微粒的燒成粉體0.20kg分散於純水0.18kg中,並在其中添加濃度28.6%的酒石酸水溶液0.13kg、濃度50質量%的KOH水溶液0.06kg,並充份攪拌。接著,在攪拌之後的溶液中添加粒徑0.1mm的氧化鋁珠(TAIMEI Chemicals Co.,Ltd.製造的高純度氧化鋁珠),將此供至湿式粉砕機(KANSAI PAINT CO.,LTD.製造的間歇式台式砂磨機),進行180分鐘的上述金屬氧化物微粒的燒成粉體的粉砕及分散處理。之後,將氧化鋁珠利用孔徑44μm的不鏽鋼製過濾器分離、去除之後,進一步添加純水1.39kg並攪拌,從而獲得固體成分含量為11.0質量%的金屬氧化物微粒的水分散液1.70kg。接著,利用超濾膜以離子交換水清洗之後,添加陰離子交換樹脂(Mitsubishi Chemical Corporation製造:SANUPC)0.09kg來進行去離子處理之後供至離心分離機(Hitachi Koki Co.,Ltd.製造的CR-21G),並以11,000rpm的速度進行1小時處理之後,添加離子交換水來製備固體成分濃度10質量%的金屬氧化物微粒的水分散溶膠(EZ-1)1.86kg。 7.51 kg of the water-dispersed sol (E-1) of the metal oxide fine particles described above were spray-dried by a spray dryer. Thereby, 0.90 kg of dry powder composed of metal oxide fine particles having an average particle diameter of about 2 μm was obtained. Next, 0.90 kg of the dry powder of the metal oxide fine particles obtained in the above was fired at 500 ° C. for 2 hours in an air atmosphere to obtain 0.90 kg of a fired powder of the metal oxide fine particles. 0.20 kg of the calcined powder of the metal oxide fine particles obtained in the above was dispersed in 0.18 kg of pure water, and 0.13 kg of an aqueous tartaric acid solution at a concentration of 28.6% and 0.06 kg of an KOH aqueous solution at a concentration of 50% by mass were added to the mixture. Stir. Next, alumina beads (high-purity alumina beads manufactured by TAIMEI Chemicals Co., Ltd.) having a particle diameter of 0.1 mm were added to the solution after stirring, and this was supplied to a wet powder mill (manufactured by KANSAI PAINT CO., LTD.). Batch type bench-type sand mill) for 180 minutes for powdering and dispersion treatment of the fired powder of the metal oxide fine particles. Thereafter, alumina beads were separated and removed by a stainless steel filter having a pore diameter of 44 μm, and then 1.39 kg of pure water was added and stirred to obtain 1.70 kg of an aqueous dispersion of metal oxide fine particles having a solid content of 11.0% by mass. Next, after washing with ion exchange water using an ultrafiltration membrane, 0.09 kg of an anion exchange resin (manufactured by Mitsubishi Chemical Corporation: SANUPC) was added to perform deionization treatment, and it was then supplied to a centrifuge (CR-manufactured by Hitachi Koki Co., Ltd.) 21G), and after processing at 11,000 rpm for 1 hour, ion-exchanged water was added to prepare 1.86 kg of a water-dispersed sol (EZ-1) of metal oxide fine particles having a solid content concentration of 10% by mass.
而且,測定該金屬氧化物微粒中所含之金屬成分的含量時,各金屬成分以氧化物換算基準計,TiO2為88.9質量%,SnO2為5.3質量%,ZrO2為5.3質量%及K2O為0.5質量%。(TiO2為79.87g/mol,ZrO2為123.2g/mol,上 述配合中的Ti/Zr(莫耳比)成為26。) Further, when the content of the metal component contained in the metal oxide fine particles was measured, each metal component was calculated on an oxide conversion basis, TiO 2 was 88.9% by mass, SnO 2 was 5.3% by mass, ZrO 2 was 5.3% by mass, and K 2 O is 0.5% by mass. (The TiO 2 is 79.87 g / mol, the ZrO 2 is 123.2 g / mol, and the Ti / Zr (molar ratio) in the above blend is 26.)
接著,在冷卻之後利用超濾膜裝置(Asahi Kasei Corporation.製造的過濾膜,SIP-1013),將金屬氧化物微粒的水分散溶膠(EZ-1)的分散介質從水取代為甲醇來獲得金屬氧化物微粒的甲醇分散溶膠(EM-1)0.32kg。其結果,所獲得之甲醇分散溶膠(EM-1)中所含之固體成分濃度約為30質量%,水分含量為0.28質量%。 Next, after cooling, the ultra-filtration membrane device (filtration membrane manufactured by Asahi Kasei Corporation., SIP-1013) was used to replace the dispersion medium of the water-dispersed sol (EZ-1) of the metal oxide fine particles from water to methanol to obtain a metal. The methanol-dispersed sol (EM-1) of the oxide fine particles was 0.32 kg. As a result, the solid content concentration in the obtained methanol-dispersed sol (EM-1) was about 30% by mass, and the water content was 0.28% by mass.
(改變了ZrO2的比率之金屬氧化物微粒的甲醇分散溶膠(EM-2及EM-3)的製備) (Preparation of methanol-dispersed sols (EM-2 and EM-3) of metal oxide fine particles with a changed ZrO 2 ratio)
調整製備核微粒的水分散溶膠(E-1)時的氧氯化鋯的添加量以外,依據核微粒的水分散溶膠(E-1)的製備,製備了改變ZrO2的量之金屬氧化物微粒的分散溶膠(EM-2)及(EM-3)。將各個分散液(溶膠)中所含之顆粒的Ti/Zr(莫耳比)示於表1-3。 In addition to adjusting the amount of zirconium oxychloride added when preparing the water-dispersed sol (E-1) of the nuclear fine particles, a metal oxide having a different amount of ZrO 2 was prepared according to the preparation of the water-dispersed sol (E-1) of the nuclear fine particles. Dispersions of fine particles (EM-2) and (EM-3). The Ti / Zr (molar ratio) of the particles contained in each dispersion (sol) is shown in Tables 1-3.
(改變了平均粒徑之金屬氧化物微粒的甲醇分散溶膠(EM-4~EM-7)的製備) (Preparation of a methanol-dispersed sol (EM-4 ~ EM-7) of metal oxide fine particles with an average particle size changed)
藉由調節金屬氧化物微粒的熱處理溫度及處理時間,製備了不同 平均粒徑的金屬氧化物微粒的甲醇分散溶膠(EM-4)~(EM-7)。各個分散液(溶膠)中所含之顆粒的數量平均粒徑(Mn)示於表1-3。另外,測定方法如上所述。 By adjusting the heat treatment temperature and treatment time of the metal oxide particles, different preparations were made. Methanol-dispersed sols (EM-4) to (EM-7) of metal oxide fine particles having an average particle diameter. The number average particle diameter (Mn) of the particles contained in each dispersion (sol) is shown in Tables 1-3. The measurement method is as described above.
(矽酸溶液的製備) (Preparation of Silicic Acid Solution)
用純水稀釋市售的水玻璃(AGC Si-Tech.Co.,Ltd.製造)0.31kg之後,利用陽離子交換樹脂(Mitsubishi Chemical Corporation製造)進行脫鹼,從而獲得含有以SiO2換算基準計2.0質量%的珪酸之矽酸水溶液3.00kg。另外,該矽酸水溶液的pH為2.3。 After diluting 0.31 kg of commercially available water glass (manufactured by AGC Si-Tech. Co., Ltd.) with pure water, debasing was performed using a cation exchange resin (manufactured by Mitsubishi Chemical Corporation) to obtain 2.0 containing SiO 2 conversion basis. A mass% gallic acid silicic acid aqueous solution 3.00kg. The pH of the aqueous silicic acid solution was 2.3.
(核殼型金屬氧化物微粒的甲醇分散溶膠(CSTM-1)的製備) (Preparation of methanol-dispersed sol (CSTM-1) of core-shell metal oxide particles)
在上述金屬氧化物微粒的甲醇分散溶膠(EM-1)1.80kg中添加純水12.3kg,攪拌的同時加熱為90℃的溫度之後,向其中緩慢添加上述的矽酸水溶液2.39kg。添加完矽酸水溶液之後,保持為90℃的溫度之同時在攪拌下進一步熟化10小時。此時,塗覆金屬氧化物微粒之複合氧化物的量相對於該表面處理顆粒100質量份為12質量份。 To 1.80 kg of the metal oxide fine particles in methanol-dispersed sol (EM-1), 12.3 kg of pure water was added and heated to a temperature of 90 ° C. while stirring, and then 2.39 kg of the aforementioned silicic acid aqueous solution was slowly added thereto. After the addition of the silicic acid aqueous solution, the mixture was further aged for 10 hours with stirring while maintaining the temperature at 90 ° C. At this time, the amount of the composite oxide coated with the metal oxide fine particles was 12 parts by mass based on 100 parts by mass of the surface-treated particles.
接著,將該混合液放入高壓釜(Trirtsu Techno製造),在165℃的溫度下進行18小時的加熱處理。接著,將所獲得之混合溶液冷卻至室溫之後,利用超濾膜(Asahi Kasei Corporation.製造,SIP-1013)進行濃縮,從而獲得固體成分含量為10.0質量%的水分散溶膠。藉此,獲得以包含矽之氧化物塗覆金屬氧化物微粒表面之核殼型金屬氧化物微粒的水分散溶膠(CST-1)。 Next, this mixed solution was put into an autoclave (manufactured by Trirtsu Techno) and subjected to a heat treatment at a temperature of 165 ° C for 18 hours. Next, the obtained mixed solution was cooled to room temperature, and then concentrated using an ultrafiltration membrane (manufactured by Asahi Kasei Corporation., SIP-1013) to obtain a water-dispersed sol having a solid content of 10.0% by mass. As a result, a water-dispersed sol (CST-1) of core-shell type metal oxide particles coated with the surface of the metal oxide particles with an oxide containing silicon was obtained.
測定所獲得之核殼型金屬氧化物微粒中所含之金屬成分的含量時,以各金屬成分的氧化物換算基準計,TiO2為86.3質量%、SnO2為5.1質 量%、ZrO2為5.1質量%及K2O為0.5質量%。(TiO2為79.87g/mol,ZrO2為123.2g/mol,上述配合中的Ti/Zr(莫耳比)成為26)。 When measuring the content of metal components contained in the obtained core-shell metal oxide fine particles, based on the oxide conversion of each metal component, TiO 2 was 86.3% by mass, SnO 2 was 5.1% by mass, and ZrO 2 was 5.1 The mass% and K 2 O were 0.5 mass%. (TiO 2 was 79.87 g / mol, ZrO 2 was 123.2 g / mol, and the Ti / Zr (molar ratio) in the above blending was 26).
接著,在冷卻之後利用超濾膜裝置(Asahi Kasei Corporation.製造的過濾膜,SIP-1013)將分散介質從水取代為甲醇,從而獲得核殼型金屬氧化物微粒的甲醇分散溶膠(CSTM-1)。其結果,所獲得之甲醇分散溶膠(CSTM-1)中所含之固體成分濃度約為30質量%,水分含量為0.28質量%。 Next, after cooling, the dispersion medium was replaced with water by using an ultrafiltration membrane device (a filtration membrane manufactured by Asahi Kasei Corporation, SIP-1013) to obtain a methanol-dispersed sol (CSTM-1) of core-shell type metal oxide fine particles. ). As a result, the solid content concentration of the obtained methanol-dispersed sol (CSTM-1) was about 30% by mass, and the water content was 0.28% by mass.
<分散組成物E-1的製備> <Preparation of Dispersion Composition E-1>
將甲基三甲氧基矽烷10.9g(0.08mol)、苯基三甲氧基矽烷63.5g(0.32mol)、金屬氧化物微粒的甲醇分散溶膠EM-1(固體成分濃度30質量%、甲醇70質量%)440.0g、DAA370.0g放入反應容器,攪拌之同時以反應溫度不超過40℃之方式在該溶液中滴下水32.0g及磷酸1.0g。滴下之後,在燒瓶安裝蒸餾裝置,在浴溫105℃下對所獲得之溶液進行2.5小時的加熱攪拌,從而去除藉由水解而生成之甲醇蒸餾之同時使其反應。之後,在浴溫130℃下進一步對溶液進行2小時的加熱撹拌之後,冷卻至室溫,從而獲得分散組成物E-1(固體成分35.8質量%,組成物固體含量中的金屬氧化物微粒濃度64質量%)。 10.9 g (0.08 mol) of methyltrimethoxysilane, 63.5 g (0.32 mol) of phenyltrimethoxysilane, and a methanol-dispersed sol EM-1 of metal oxide fine particles (solid content concentration: 30% by mass, methanol: 70% by mass) ) 440.0 g and 370.0 g of DAA were put into the reaction vessel, and while stirring, 32.0 g of water and 1.0 g of phosphoric acid were dropped into the solution so that the reaction temperature did not exceed 40 ° C. After the dropping, a distillation apparatus was installed in the flask, and the obtained solution was heated and stirred at a bath temperature of 105 ° C. for 2.5 hours, thereby reacting while removing methanol produced by hydrolysis and distilling. Thereafter, the solution was further heated and stirred at a bath temperature of 130 ° C for 2 hours, and then cooled to room temperature to obtain a dispersed composition E-1 (solid content of 35.8% by mass, and the concentration of metal oxide particles in the solid content of the composition). 64% by mass).
<分散組成物(E-2~E-7)的製備> <Preparation of dispersion composition (E-2 to E-7)>
分散組成物E-1的製備中,將所使用之含金屬顆粒材料變更為如表1-4以外,以與分散組成物E-1的製備相同的方法製備了分散組成物E-2~E-7。 In the preparation of the dispersion composition E-1, the metal particle-containing material used was changed to something other than Table 1-4, and dispersion compositions E-2 to E were prepared in the same manner as in the preparation of the dispersion composition E-1. -7.
<分散組成物C-1的製備> <Preparation of dispersion composition C-1>
分散組成物E-1的製備中,將所使用之含金屬材料變更為CSTM-1以外,以與分散組成物E-1的製備相同的方法製備了分散組成物C-1。 In the preparation of the dispersion composition E-1, the metal-containing material used was changed to other than CSTM-1, and the dispersion composition C-1 was prepared in the same manner as in the preparation of the dispersion composition E-1.
<試驗400系列> <Test 400 series>
將所使用之分散組成物和/或紫外線吸收劑變更為如表1-4以外,以與實施例1相同的方法獲得了矽氧烷樹脂組成物。利用所獲得之矽氧烷樹脂組成物,以與實施例1相同的方法評價了分辨率、耐光性、透明性。 The dispersion composition and / or ultraviolet absorber used were changed to those shown in Table 1-4, and a siloxane resin composition was obtained in the same manner as in Example 1. Using the obtained siloxane resin composition, the resolution, light resistance, and transparency were evaluated in the same manner as in Example 1.
表1-4所示之試驗401~409的矽氧烷樹脂組成物相對於表1-2所示之比較例的矽氧烷樹脂組成物,均示出良好的分辨率、耐光性、透明性。藉此,含Zr氧化鈦(金屬氧化物微粒)中,只要Ti/Zr為1~40,則無論其形狀是核殼型(試驗101~302)或是非核殼型(試驗401~408),均示出良好的結果。並且,以包含矽之氧化物塗覆之試驗409亦同樣示出良好的結果。 The silicone resin compositions of Tests 401 to 409 shown in Table 1-4 show good resolution, light resistance, and transparency compared to the silicone resin composition of the Comparative Example shown in Table 1-2. . As a result, as long as Ti / Zr is 1 to 40 in Zr-containing titanium oxide (metal oxide fine particles), whether the shape is core-shell type (Test 101-302) or non-core-shell type (Test 401-408), Both show good results. In addition, the test 409 coated with silicon oxide also showed good results.
(實施例2) (Example 2)
上述分散組成物A-1的製備中,代替甲基三甲氧基矽烷而使用乙基三甲氧基矽烷以外,與實施例1的試驗101相同地製作了矽氧烷樹脂組成物。並且,將一部分甲基三甲氧基矽烷變更為四甲氧基矽烷(同時使用甲基三甲氧基矽烷及四甲氧基矽烷)以外,與實施例1相同地製作了矽氧烷樹脂組成物。利用該些矽氧烷樹脂組成物實施了上述的分辨率、耐光性、適用性的各試驗,確認到均獲得了良好的結果。 In the preparation of the dispersion composition A-1, a siloxane resin composition was produced in the same manner as in Test 101 of Example 1 except that ethyltrimethoxysilane was used instead of methyltrimethoxysilane. In addition, a siloxane resin composition was produced in the same manner as in Example 1 except that a part of methyltrimethoxysilane was changed to tetramethoxysilane (both methyltrimethoxysilane and tetramethoxysilane were used simultaneously). The above-mentioned tests of resolution, light resistance, and applicability were performed using these silicone resin compositions, and it was confirmed that good results were obtained.
(實施例3) (Example 3)
上述分散組成物A-1的製備中,將TiO2與ZrO2的組成比調整為下 表2以外,與分散組成物A-1相同地製備了各試料(分散組成物A-2~A-5)。 In the preparation of the above-mentioned dispersed composition A-1, the composition ratio of TiO 2 and ZrO 2 was adjusted to other than the following Table 2 and each sample was prepared in the same manner as the dispersed composition A-1 (dispersed composition A-2 to A- 5).
使用上述各分散組成物以外,與實施例1的試驗101相同地製備矽氧烷樹脂組成物,並進行與表1相同項目的試驗。但是,對於耐光性試驗[1-2],以更嚴苛的條件進行了耐光性試驗[1-2a]。具體而言,相對於上述的耐光性試驗[1-2]的條件,將被檢體周邊的溫度(裝置內溫度)設為63℃,將濕度設為90%RH。將光的照射時間設為50小時。 A siloxane resin composition was prepared in the same manner as in Test 101 of Example 1 except that each of the above-mentioned dispersed compositions was used, and tests similar to those in Table 1 were performed. However, for the light resistance test [1-2], the light resistance test [1-2a] was performed under more severe conditions. Specifically, with respect to the conditions of the above-mentioned light resistance test [1-2], the temperature (inside the device) around the subject was set to 63 ° C, and the humidity was set to 90% RH. The light irradiation time was set to 50 hours.
其結果,對於分辨率試驗[1-1]的評價及透明性試驗[1-3]的評價,所有試料均為良好的成績。對於通常的耐光性試驗[1-2],所有試料亦均示出大致良好的結果。另一方面,嚴苛條件下的耐光性[1-2a]中,如下所述,確認到產生了顯著差異。 As a result, the evaluation of the resolution test [1-1] and the evaluation of the transparency test [1-3] all showed good results. In the normal light resistance test [1-2], all the samples also showed approximately good results. On the other hand, in light resistance [1-2a] under severe conditions, a significant difference was confirmed as described below.
從上述結果可知,本發明的較佳實施形態中,藉由將金屬氧化物微粒的Ti/Zr比設為適當的範圍,在如嚴苛環境下使用時,能夠實現尤其高的耐光性。 From the above results, it is understood that, in a preferred embodiment of the present invention, by using the Ti / Zr ratio of the metal oxide fine particles in an appropriate range, particularly high light resistance can be achieved when used in a severe environment.
(實施例4) (Example 4)
相對於上述分散組成物A-1,將金屬氧化物微粒的濃度分別變更為40質量%、50質量%、55質量%而進行了相同的試驗。硬化膜的折射率分別成為1.67、1.73、1.75。並且,還確認到各項目中示出了良好的性能。與此相對,將金屬氧化物微粒的濃度設為10質量%時,硬化膜的折射率大幅跌破1.6。另一方面,該濃度下,即使使用紫外線吸收劑的莫耳吸光係數不具有本發明中規定之莫耳吸光係數之紫外線吸收劑,亦未產生分辨率、耐光性、透明性的問題。由該結果可知,本發明中使用之紫外線吸收劑在使用相當量的金屬氧化物微粒時,方會發揮其有用性。 With respect to the dispersion composition A-1, the concentration of the metal oxide fine particles was changed to 40% by mass, 50% by mass, and 55% by mass, respectively, and the same test was performed. The refractive indices of the cured films were 1.67, 1.73, and 1.75, respectively. In addition, it was confirmed that good performance was shown in each item. On the other hand, when the concentration of the metal oxide fine particles is set to 10% by mass, the refractive index of the cured film falls significantly below 1.6. On the other hand, at this concentration, even if an ultraviolet absorber having a Molar absorption coefficient that does not have the Molar absorption coefficient specified in the present invention is used, no problems of resolution, light resistance, and transparency occur. From this result, it is understood that the ultraviolet absorber used in the present invention exhibits its usefulness when a considerable amount of metal oxide fine particles are used.
(實施例5) (Example 5)
分別使用上述試驗101、123、124、201中製備之矽氧烷樹脂組成物來塗佈於矽晶片上。之後,實施預烘烤(100℃、2min)、後烘烤(230℃、10min)來形成了膜厚1.1μm的塗佈膜(透鏡材料1)(第1圖(1))。而且,在其之上以乾燥膜厚成為1.5μm之方式塗佈FHi-4750([商品名]FUJIFILM Electronic Materials FFEM CO.,LTD製造的抗蝕劑液),在90℃下以加熱板加熱1分鐘,從而形成光致抗蝕膜4(第1圖(2))。對該光致抗蝕膜4,經由具有一邊1.4μm、圖案之間間隙為0.35μm的正方晶格圖案之遮罩,以i射線步進機(商品名:FPA-3000i5+、Canon Marketing Japan Inc.製造),以300mJ/cm2進行了曝光。 The siloxane resin compositions prepared in the above-mentioned tests 101, 123, 124, and 201 were applied to a silicon wafer, respectively. Thereafter, pre-baking (100 ° C, 2 min) and post-baking (230 ° C, 10 min) were performed to form a coating film (lens material 1) having a film thickness of 1.1 µm (Fig. 1 (1)). Then, FHi-4750 ([trade name] FUJIFILM Electronic Materials FFEM CO., LTD. Resist solution) was applied so that the dry film thickness became 1.5 μm, and heated at 90 ° C. on a hot plate 1 Minutes to form a photoresist film 4 (FIG. 1 (2)). This photoresist film 4 was passed through a mask having a square lattice pattern with a side of 1.4 μm and a gap between the patterns of 0.35 μm, and an i-ray stepper (trade name: FPA-3000i5 +, Canon Marketing Japan Inc. (Manufactured) and exposed at 300 mJ / cm 2 .
利用鹼性顯影液HPRD-429E(FUJIFILM Electronic Materials CO.,LTD.製造),對光致抗蝕膜在室溫下進行60秒的攪拌式顯影(Paddle Development)之後,進一步用純水以旋轉噴淋進行20秒的淋洗。之後,進一步以純水進行水洗,之後以高速旋轉對基板進行乾燥,從而形成抗蝕劑圖案(已圖案化之光阻劑4a)(第1圖(3))。已圖案化時的分開寬度為238.7nm。以加熱板在145℃下進行120秒的後烘乾處理,接著以160℃進行120秒的後烘乾處理,而且以175℃進行120秒的後烘乾處理,從而將抗蝕劑整形為透鏡之形狀(半球狀)(第1圖(4))。 The alkaline development solution HPRD-429E (manufactured by FUJIFILM Electronic Materials CO., LTD.) Was used to perform a paddle development of the photoresist film at room temperature for 60 seconds, and then the solution was spin-coated with pure water. Rinse for 20 seconds. Thereafter, the substrate was further washed with pure water, and then the substrate was dried at a high speed to form a resist pattern (patterned photoresist 4a) (Fig. 1 (3)). When patterned, the separation width was 238.7 nm. The hot plate was subjected to a post-baking treatment at 145 ° C for 120 seconds, followed by a post-baking treatment at 160 ° C for 120 seconds, and a post-baking treatment at 175 ° C for 120 seconds to shape the resist into a lens. Shape (hemispherical shape) (Figure 1 (4)).
將如上獲得之基板,使用乾式蝕刻裝置(Hitachi High-Technologies Corporation.製造:U-621),以下述條件實施乾式蝕刻處理,從而形成透鏡陣列(第1圖(5))。透鏡體的高度為380nm。 The substrate obtained as described above was subjected to a dry etching process using a dry etching apparatus (manufactured by Hitachi High-Technologies Corporation: U-621) under the following conditions to form a lens array (Fig. 1 (5)). The height of the lens body is 380 nm.
‧RF功率:800W ‧RF power: 800W
‧天線偏壓:400W ‧Antenna Bias: 400W
‧晶圓偏壓:400W ‧Wafer Bias: 400W
‧腔室內壓:2Pa ‧Internal pressure: 2Pa
‧基板溫度:50℃ ‧Substrate temperature: 50 ℃
‧混合氣體種類及流量:CF4/C4F6/Ar=350/25/800ml/分鐘 ‧Type and flow of mixed gas: CF 4 / C 4 F 6 / Ar = 350/25 / 800ml / min
‧光阻劑蝕刻速度:140nm/分鐘 ‧Photoresist Etching Speed: 140nm / min
對上述各微透鏡陣列試驗體確認了諸特性之結果,確認到示出示適於固體攝像元件的利用之優異性能。 As a result of confirming the characteristics of each of the microlens array test bodies, it was confirmed that the excellent performance suitable for the use of the solid-state imaging element was shown.
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KR101913604B1 (en) | 2018-10-31 |
JP2016074867A (en) | 2016-05-12 |
KR20170047380A (en) | 2017-05-04 |
TW201615713A (en) | 2016-05-01 |
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