TWI499692B - For the use of steel plate hot dip bath immersed roller - Google Patents
For the use of steel plate hot dip bath immersed roller Download PDFInfo
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- TWI499692B TWI499692B TW102121430A TW102121430A TWI499692B TW I499692 B TWI499692 B TW I499692B TW 102121430 A TW102121430 A TW 102121430A TW 102121430 A TW102121430 A TW 102121430A TW I499692 B TWI499692 B TW I499692B
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- steel sheet
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- hot dip
- ridges
- immersion roller
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Description
本發明係關於一種輥輪,特別係關於一種用於鋼板熱浸鍍槽之沈浸輥輪。The present invention relates to a roller, and more particularly to an immersion roller for a hot dip coating of a steel sheet.
參閱圖1,其係顯示習知鋼板於熱浸鍍槽內進行鍍面之示意圖。如圖1所示,習知鋼板50於熱浸鍍槽60內進行鍍面時,主要是透過熱浸鍍槽60內之輥輪70提供支撐,並藉由輥輪70之輸送達到表面均勻塗覆鍍液之目的。然而,由於習知輥輪70與鋼板50之接觸方式為面接觸,以致渣粒80容易進到鋼板50與輥輪70之間而摩擦鋼板50,並使鋼板50之表面形成壓印痕或輥痕(Roll Mark),進而導致熱浸鍍面鋼板之不良率大幅提高。Referring to Figure 1, there is shown a schematic view of a conventional steel sheet being plated in a hot dip plating bath. As shown in FIG. 1, when the conventional steel sheet 50 is plated in the hot dip plating tank 60, the support is mainly provided through the roller 70 in the hot dip plating tank 60, and the surface is evenly coated by the conveyance of the roller 70. The purpose of the plating solution. However, since the contact manner between the conventional roller 70 and the steel plate 50 is in surface contact, the slag particles 80 easily enter between the steel plate 50 and the roller 70 to rub the steel plate 50, and the surface of the steel plate 50 is formed with embossing marks or roll marks. (Roll Mark), which in turn leads to a significant increase in the rate of defective hot-dip coated steel sheets.
因此,有必要提供一創新且具進步性之用於鋼板熱浸鍍槽之沈浸輥輪,以解決上述問題。Therefore, it is necessary to provide an innovative and progressive immersion roller for hot dip plating of steel sheets to solve the above problems.
本發明提供一種用於鋼板熱浸鍍槽之沈浸輥輪,包括:一第一端部;一第二端部,相對於該第一端部;及一溝紋部,位於該第一端部與該第二端部之間,該溝紋部具有複數個凸紋及複數個凹紋,各該凹紋位於各該凸紋之間,且各該凸紋及各該凹紋分別具有一圓弧凸面及一圓弧凹面,各該圓弧凹面連接各該圓弧凸面。The present invention provides a immersion roller for a hot dip plating bath of a steel sheet, comprising: a first end portion; a second end portion opposite to the first end portion; and a groove portion at the first end portion The groove portion has a plurality of ridges and a plurality of embossments, and each of the ridges is located between the ridges, and each of the ridges and each of the ridges has a circle An arc convex surface and a circular arc concave surface, each of the circular arc concave surfaces connecting the circular arc convex surfaces.
本發明係可在不減少支撐力的條件下,將沈浸輥輪與鋼板之接觸面積減至最小,以避免渣粒進入鋼板與沈浸輥輪之間而刮傷鋼板表 面,其功效上可大幅降低熱浸鍍面鋼板之不良率。The invention can minimize the contact area between the immersion roller and the steel plate without reducing the supporting force, so as to prevent the slag particles from entering between the steel plate and the immersed roller and scratching the steel plate table. The surface can greatly reduce the defect rate of hot-dip coated steel sheets.
為了能夠更清楚瞭解本發明的技術手段,而可依照說明書的內容予以實施,並且為了讓本發明所述目的、特徵和優點能夠更明顯易懂,以下特舉較佳實施例,並配合附圖,詳細說明如下。The embodiments of the present invention can be more clearly understood, and the objects, features, and advantages of the present invention will become more apparent. The details are as follows.
10‧‧‧沈浸輥輪10‧‧‧Immersion roller
11‧‧‧第一端部11‧‧‧ First end
12‧‧‧第二端部12‧‧‧ second end
13‧‧‧溝紋部13‧‧‧ Groove
131‧‧‧凸紋131‧‧‧ embossing
131a‧‧‧圓弧凸面131a‧‧‧Arc convex
132‧‧‧凹紋132‧‧‧ dent
132a‧‧‧圓弧凹面132a‧‧‧ arc concave
133‧‧‧連接平面133‧‧‧Connection plane
D‧‧‧頂點之間的間距D‧‧‧ spacing between vertices
H‧‧‧圓弧凸面之頂點與圓弧凹面之最低點間的高度差H‧‧‧ Height difference between the apex of the arc convex surface and the lowest point of the arc concave surface
P1‧‧‧頂點P1‧‧‧ apex
P2‧‧‧最低點P2‧‧‧ lowest point
R1‧‧‧圓弧凸面之曲率半徑Radius of curvature of R1‧‧‧ arc convex surface
R2‧‧‧圓弧凹面之曲率半徑Radius of curvature of R2‧‧‧ arc concave surface
W‧‧‧寬度W‧‧‧Width
20‧‧‧熱浸鍍面鋼板20‧‧‧Hot-dip coated steel plate
50‧‧‧鋼板50‧‧‧ steel plate
60‧‧‧熱浸鍍槽60‧‧‧ hot dip plating tank
70‧‧‧輥輪70‧‧‧Roller
80‧‧‧渣粒80‧‧ ‧ slag
圖1顯示習知鋼板於熱浸鍍槽內進行鍍面之示意圖;圖2顯示本發明用於鋼板熱浸鍍槽之沈浸輥輪之結構示意圖;圖3顯示本發明沈浸輥輪支撐熱浸鍍面鋼板之示意圖;圖4顯示本發明圓弧凹面以一連接平面連接圓弧凸面之示意圖;及圖5顯示本發明圓弧凹面以相切方式連接圓弧凸面之示意圖。1 is a schematic view showing a conventional steel plate in a hot dip plating bath; FIG. 2 is a schematic view showing the structure of the immersion roller used in the hot dip plating bath of the present invention; and FIG. 3 is a view showing the immersion roller supporting hot dip coating of the present invention. FIG. 4 is a schematic view showing a circular arc concave surface of the present invention connected to a circular convex surface by a connecting plane; and FIG. 5 is a schematic view showing a circular arc concave surface of the present invention connected to a circular convex surface in a tangential manner.
圖2顯示本發明用於鋼板熱浸鍍槽之沈浸輥輪之結構示意圖。圖3顯示本發明沈浸輥輪支撐熱浸鍍面鋼板之示意圖。配合參閱圖2及圖3,本發明之用於鋼板熱浸鍍槽之沈浸輥輪10包括一第一端部11、一第二端部12及一溝紋部13。該第二端部12相對於該第一端部11。2 is a schematic view showing the structure of the immersion roller for the hot dip plating tank of the steel sheet of the present invention. Figure 3 is a schematic view showing the immersion roller of the present invention supporting a hot dip coated steel sheet. Referring to FIG. 2 and FIG. 3, the immersion roller 10 for a hot dip coating of a steel sheet of the present invention includes a first end portion 11, a second end portion 12 and a groove portion 13. The second end portion 12 is opposite the first end portion 11.
該溝紋部13位於該第一端部11與該第二端部12之間,且該溝紋部13具有複數個凸紋131及複數個凹紋132。該等凸紋131用以支撐一熱浸鍍面鋼板20,而各該凹紋132位於各該凸紋131之間,用以排出該熱浸鍍面鋼板20與本發明沈浸輥輪10之間的鍍液。The groove portion 13 is located between the first end portion 11 and the second end portion 12, and the groove portion 13 has a plurality of ridges 131 and a plurality of ridges 132. The ridges 131 are used to support a hot dip coated steel sheet 20, and each of the embossments 132 is located between the ridges 131 for discharging between the hot dip coated steel sheet 20 and the immersion roller 10 of the present invention. Plating solution.
圖4顯示本發明圓弧凹面以一連接平面連接圓弧凸面之示意圖。配合參閱圖2、圖3及圖4,各該凸紋131具有一圓弧凸面131a,且各該圓弧凸面131a具有一頂點P1。在本實施例中,為使各該凸紋131能以點接觸方式支撐該熱浸鍍面鋼板20,較佳地,各該圓弧凸面131a之曲率半徑R1為0.1mm至1.5mm,而各該頂點P1之間的間距D為0.5mm至10mm。Fig. 4 is a view showing the arc-shaped concave surface of the present invention connected to a circular convex surface by a connecting plane. Referring to FIG. 2, FIG. 3 and FIG. 4, each of the ridges 131 has a circular arc surface 131a, and each of the circular convex surfaces 131a has a vertex P1. In this embodiment, in order to enable each of the ridges 131 to support the hot-dip coated steel sheet 20 in a point contact manner, preferably, each of the circular convex surfaces 131a has a radius of curvature R1 of 0.1 mm to 1.5 mm. The pitch D between the vertices P1 is 0.5 mm to 10 mm.
各該凹紋132具有一圓弧凹面132a,各該圓弧凹面132a連接各該圓弧凸面131a,且各該圓弧凹面132a具有一最低點P2。在本實施例中,為使各該凹紋132能順利排出該熱浸鍍面鋼板20與本發明沈浸輥輪10之間的鍍液,較佳地,各該圓弧凹面132a之曲率半徑R2為0.1mm至1.5mm,且各該圓弧凸面131a之頂點P1與各該圓弧凹面132a之最低點P2間的高度差H為0.2mm至3mm。Each of the concave grooves 132 has a circular arc concave surface 132a, and each of the circular concave surfaces 132a connects the circular convex surfaces 131a, and each of the circular concave surfaces 132a has a lowest point P2. In this embodiment, in order to enable each of the concave stripes 132 to smoothly discharge the plating solution between the hot-dip coated steel sheet 20 and the immersion roller 10 of the present invention, preferably, the radius of curvature R2 of each of the circular arc-shaped concave surfaces 132a The height difference H between 0.15 and 1.5 mm and the apex P1 of each of the circular arc faces 131a and the lowest point P2 of each of the arcuate concave faces 132a is 0.2 mm to 3 mm.
再參閱圖4,在本實施例中,為進一步增加各該凹紋132排出鍍液之空間,各該圓弧凹面132a係可以一連接平面133連接各該圓弧凸面131a。各該連接平面133與各該圓弧凹面132a及各該圓弧凸面131a相切,且各該連接平面133具有一寬度W,較佳地,各該寬度W之範圍為0<W≦6.5mm。Referring to FIG. 4, in the embodiment, in order to further increase the space for discharging the plating solution, each of the circular arc concave surfaces 132a may connect the circular arc convex surfaces 131a with a connecting plane 133. Each of the connecting planes 133 is tangent to each of the arcuate concave surfaces 132a and the arcuate convex surfaces 131a, and each of the connecting planes 133 has a width W. Preferably, each of the widths W ranges from 0<W≦6.5mm. .
或者,參閱圖5,其係顯示本發明圓弧凹面以相切方式連接圓弧凸面之示意圖。如圖5所示,在另一實施例中,各該圓弧凹面132a亦可以相切方式連接各該圓弧凸面131a,以增加各該凹紋132排出鍍液之空間。Alternatively, referring to Fig. 5, it is a schematic view showing that the arcuate concave surface of the present invention is connected to the arcuate convex surface in a tangential manner. As shown in FIG. 5, in another embodiment, each of the arcuate concave surfaces 132a may also connect the arcuate convex surfaces 131a in a tangential manner to increase the space for each of the concave grooves 132 to discharge the plating solution.
再參閱圖3,本發明係可在不減少支撐力的條件下,將該沈浸輥輪10與該熱浸鍍面鋼板20之接觸面積減至最小,以避免渣粒進入該熱浸鍍面鋼板20與該沈浸輥輪10之間而刮傷鋼板表面,其功效上可大幅降低該熱浸鍍面鋼板20之不良率。Referring to FIG. 3, the present invention can minimize the contact area between the immersion roller 10 and the hot-dip coated steel sheet 20 without reducing the supporting force to prevent the slag particles from entering the hot-dip coated steel sheet. The surface of the steel sheet is scratched between the 20 and the immersion roller 10, and the defect rate of the hot-dip coated steel sheet 20 can be greatly reduced.
上述實施例僅為說明本發明之原理及其功效,並非限制本發明,因此習於此技術之人士對上述實施例進行修改及變化仍不脫本發明之精神。本發明之權利範圍應如後述之申請專利範圍所列。The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the scope of the present invention. The scope of the invention should be as set forth in the appended claims.
10‧‧‧沈浸輥輪10‧‧‧Immersion roller
11‧‧‧第一端部11‧‧‧ First end
12‧‧‧第二端部12‧‧‧ second end
13‧‧‧溝紋部13‧‧‧ Groove
131‧‧‧凸紋131‧‧‧ embossing
131a‧‧‧圓弧凸面131a‧‧‧Arc convex
132‧‧‧凹紋132‧‧‧ dent
132a‧‧‧圓弧凹面132a‧‧‧ arc concave
D‧‧‧頂點之間的間距D‧‧‧ spacing between vertices
H‧‧‧圓弧凸面之頂點與圓弧凹面之最低點間的高度差H‧‧‧ Height difference between the apex of the arc convex surface and the lowest point of the arc concave surface
P1‧‧‧頂點P1‧‧‧ apex
P2‧‧‧最低點P2‧‧‧ lowest point
Claims (6)
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TW102121430A TWI499692B (en) | 2013-06-17 | 2013-06-17 | For the use of steel plate hot dip bath immersed roller |
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TW102121430A TWI499692B (en) | 2013-06-17 | 2013-06-17 | For the use of steel plate hot dip bath immersed roller |
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TWI499692B true TWI499692B (en) | 2015-09-11 |
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Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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US6290776B1 (en) * | 1996-12-27 | 2001-09-18 | Kawasaki Steel Corporation | Hot dip coating apparatus |
US20050120950A1 (en) * | 2002-02-28 | 2005-06-09 | Sms Demag Ag | Device for coating metal bars by hot dipping |
TWI274608B (en) * | 2005-10-04 | 2007-03-01 | Shang-Jeng Ren | Roller having wavy veins and manufacturing method thereof |
EP1639147B1 (en) * | 2003-06-27 | 2009-03-25 | SMS Demag Aktiengesellschaft | Method for hot dip coating a metal bar and method for hot dip coating |
TW200916603A (en) * | 2007-03-27 | 2009-04-16 | Fujimi Inc | Thermal spraying powder, thermal spray coating, and hearth roll |
TW200916602A (en) * | 2007-07-23 | 2009-04-16 | Toyo Kohan Co Ltd | Light reflection plate, process for producing the light reflection plate, and light reflection apparatus |
TWI341250B (en) * | 2007-12-11 | 2011-05-01 | Univ Nat Pingtung Sci & Tech | A replaceable roller apparatus |
TWM410055U (en) * | 2011-02-21 | 2011-08-21 | Uvat Technology Co Ltd | Substrate conveying mechanism device for stand type vacuum coater |
-
2013
- 2013-06-17 TW TW102121430A patent/TWI499692B/en active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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US6290776B1 (en) * | 1996-12-27 | 2001-09-18 | Kawasaki Steel Corporation | Hot dip coating apparatus |
EP0855450B1 (en) * | 1996-12-27 | 2001-10-10 | Kawasaki Steel Corporation | Hot dip coating apparatus and method |
US20050120950A1 (en) * | 2002-02-28 | 2005-06-09 | Sms Demag Ag | Device for coating metal bars by hot dipping |
EP1639147B1 (en) * | 2003-06-27 | 2009-03-25 | SMS Demag Aktiengesellschaft | Method for hot dip coating a metal bar and method for hot dip coating |
TWI274608B (en) * | 2005-10-04 | 2007-03-01 | Shang-Jeng Ren | Roller having wavy veins and manufacturing method thereof |
TW200916603A (en) * | 2007-03-27 | 2009-04-16 | Fujimi Inc | Thermal spraying powder, thermal spray coating, and hearth roll |
TW200916602A (en) * | 2007-07-23 | 2009-04-16 | Toyo Kohan Co Ltd | Light reflection plate, process for producing the light reflection plate, and light reflection apparatus |
TWI341250B (en) * | 2007-12-11 | 2011-05-01 | Univ Nat Pingtung Sci & Tech | A replaceable roller apparatus |
TWM410055U (en) * | 2011-02-21 | 2011-08-21 | Uvat Technology Co Ltd | Substrate conveying mechanism device for stand type vacuum coater |
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