TW201117232A - Conductor fixing member, highly-conductive and energy-saving electric cable, highly-conductive and energy-saving electric cable assembly and its manufacturing method - Google Patents
Conductor fixing member, highly-conductive and energy-saving electric cable, highly-conductive and energy-saving electric cable assembly and its manufacturing method Download PDFInfo
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201117232 六、發明說明： 【發明所屬之技術領域】 本發明係一種高導節能電纜，尤其是一種在絕緣體表 面所形成之複數溝槽中各嵌入且固定有—無絕緣層的導體 的高導節能電，镜，革除傳統電線電纜的缺點，而具有簡易 生產之優點，並能在節省銅材且降低成本的情況下提高電 繞傳輸電力的安全容量。 【先前技術】201117232 VI. Description of the Invention: [Technical Field] The present invention is a high-conductance energy-saving cable, in particular, a high-conductivity energy-saving of a conductor embedded and fixed with no insulation layer in a plurality of grooves formed on the surface of the insulator Electric, mirror, eliminating the shortcomings of traditional wire and cable, and the advantages of simple production, and can improve the safe capacity of electric winding transmission power while saving copper and reducing costs. [Prior Art]
請參看第十八圖所示’傳統電線電纜除單芯外，多芯（根） 之導體必須一次紅合或多次絞合，如以麥拉（3〇〇)包覆之導 體（200)及包覆於該導體之外的麥拉層（4〇〇)及絕緣層 (500) ’當導體（200)增大面積時，更需要多次絞合，製作 步驟相當費工費時，復因絞合機佔地面積大，價位高，不 符合生產力要求。 根據電工規則，當導體面積為】6mm(2 〇mm2)時其 安全電流容量為20安培（A)，即平均每平方毫米（mm2)為 1 0A，然m，當導體面積* 5〇〇咖2時其安全電流容量 為600A’即平均每平方毫米（_2)只有】2A，兩者相差八 倍，百年來從未見改善。這是因為即使導體面積增大時， 本集膚效應，電流大部分僅分佈於導體外層傳遞，因此設 置於中央導體的銅不能充分利用，非但浪費資源增加成 本，實屬不當。 【發明内容】 有鑑於傳統電線電纜的導體面積加大時，絞合是必要 201117232 的製作程序，因而費工耗時，寄於厚望的「室溫超導」在 應用時仍然要降溫至2〇〇κ(_73υ)，因此本發明人考量到 節能減碳、珍惜資源、減少工時及降低成本等因素，經過 長期的研究以及不斷地試驗之後，終於發明出高導節能 纜。 b电Please refer to Figure 18, 'Traditional wire and cable except single core, the conductor of multi-core (root) must be red or multiple stranded once, such as conductor covered with Mylar (3〇〇) (200) And the Mylar layer (4〇〇) and the insulating layer (500) which are coated on the outside of the conductor. When the conductor (200) has an increased area, it is required to be stranded a plurality of times, and the manufacturing step is time-consuming and labor-intensive. The stranding machine has a large area and a high price, which does not meet the productivity requirements. According to the electrician's rule, when the conductor area is 6mm (2 〇mm2), its safe current capacity is 20 amps (A), that is, the average per square millimeter (mm2) is 10A, then m, when the conductor area is *5〇〇 At 2 o'clock, its safe current capacity is 600A', that is, the average per square millimeter (2) is only 2A, which is eight times different. It has never been improved in the past 100 years. This is because even if the conductor area is increased, the current effect of the skin effect is mostly distributed only on the outer layer of the conductor. Therefore, the copper disposed in the center conductor cannot be fully utilized, which is a waste of resources and an increase in cost. SUMMARY OF THE INVENTION In view of the fact that the conductor area of the conventional wire and cable is increased, the twisting is necessary for the production process of 201117232, which is time-consuming and labor-intensive, and the "room temperature superconducting" which is expected to be cooled is still cooled to 2 应用 in application. 〇κ(_73υ), so the inventors considered factors such as energy saving and carbon reduction, cherishing resources, reducing working hours and reducing costs. After long-term research and continuous testing, high-conductivity energy-saving cables were finally invented. b electricity
本發明之目的係在於提供一種能夠革除傳統電線電纜 的缺點’非但可節省5G%〜8G%的銅材，也減少因鍊銅所耗 用的電力，同時可減少二氧化碳的排放量，是革命性的創 新二月，且具有簡易生產之優點，並能在降低成本的情況 下長：向電纜傳輸電流之安全容量的高導節能電纜。 /為達上述目的，本發明係先提供一種導體（線）固定件， 其係於一絕緣體之表面設有複數條形凹槽，各條形凹槽係 從絕緣體之一端貫穿至另一^，且平行於軸線，各條形凹 槽之徑向剖面係呈弧形。 其中，該絕緣體之中央設有貫穿兩端的一穿設孔。 較佳的是，該穿設孔中設有—高強度抗拉塑線。 其中，該絕緣體之剖面可呈三角形、圓形等形狀。 本發明又提供一種高導節能電纜，其係包括： 複數無絕緣層的導體（線）； 至；一上述導體（線）固定件，其中各條形凹槽係對應 且恰好容納並固定一無絕緣層的導體（線）； 一絕緣麥拉層，其係包覆於該容納有無絕緣層的導體 (線）之導體（線）固定件之表面； —被覆層，其係設置於該絕緣麥拉層之外側。 在一態樣中，該被覆層係直接包覆於該絕緣麥拉層之 201117232 表面。 在另一態樣中，該高導節能電纜尚包含一絕緣組人 以及一絕緣麥拉包覆層，該絕緣組合件係於一絕緣體之 面形成複數條形容納槽，各條形容納槽係從絕緣體之— 貝穿至另 & ’且平行於轴線’各條形容納槽係容納一 絕緣麥拉層包覆之導體（線）固定件；而該絕緣麥拉包覆= 係包覆於該具有複數導體（線）固定件之絕緣組合件的外 側；該被覆層係包覆於該絕緣麥拉包覆層之表面。The object of the present invention is to provide a copper material which can eliminate the traditional wire and cable, which can save 5G%~8G%, reduce the power consumed by the chain copper, and reduce the carbon dioxide emissions. It is revolutionary. Innovative in February, with the advantages of simple production, and can be reduced in the case of cost reduction: a high-conductance energy-saving cable that transmits the safe capacity of the current to the cable. In order to achieve the above object, the present invention first provides a conductor (wire) fixing member which is provided with a plurality of strip-shaped recesses on the surface of an insulator, each strip-shaped recess penetrating from one end of the insulator to the other. And parallel to the axis, the radial cross-section of each strip groove is curved. Wherein, the center of the insulator is provided with a through hole penetrating through the two ends. Preferably, the piercing hole is provided with a high-strength tensile cable. Wherein, the cross section of the insulator may have a shape of a triangle, a circle or the like. The invention further provides a high-conductance energy-saving cable, comprising: a plurality of conductors (wires) without an insulating layer; to; the above-mentioned conductor (wire) fixing member, wherein each of the strip-shaped grooves corresponds to and just accommodates and fixes no a conductor (wire) of the insulating layer; an insulating Mylar layer covering the surface of the conductor (wire) fixing member of the conductor (wire) containing the insulating layer; a coating layer disposed on the insulating wheat Pull the outside of the layer. In one aspect, the coating layer is directly coated on the 201117232 surface of the insulating Mylar layer. In another aspect, the high-conductance energy-saving cable further comprises an insulating group and an insulating Mylar coating, the insulating assembly is formed on a surface of the insulator to form a plurality of strip-shaped receiving grooves, and each strip-shaped receiving groove From the insulator to the other & 'and parallel to the axis' each of the strip-shaped receiving slots accommodates an insulated Mylar layer coated conductor (wire) fixture; and the insulated Mylar cladding = tied The outer side of the insulating assembly having the plurality of conductor (wire) fixing members; the coating layer is coated on the surface of the insulating Mylar coating layer.
其中，該等無絕緣層的導體（線）之兩端部係突出於該 導體（線）固定件而使得無絕緣層的導體（線）之各端部圍成一 中央空間，且該高導節能電纜尚包括二銅柱塊以及二接線 端子，該等銅柱塊係分別設置於該等無絕緣層的導體（線） 之兩端部的中央空間内，使該無絕緣層的導體(線)平行排 列於該銅柱體之週邊呈並聯狀，而該接線料係分別固定 於該等無絕緣層的導體（線）之兩端部。 其中，上述之接線端子具有一環扣部以及一端子固另 部，該％扣部係扣合於贫奪盎绍络思μ增μ , β %通寻無絕緣層的導體（線）之端部， 該端子固定部係由兮掙l μ^ > I作田这％扣部沿者該無絕緣層的導體（線）戈 縱向方向延伸而出。 之剖面呈圓形，而各條 緣層的導體（線）之弧度 其中，各無絕緣層的導體（線） 形凹槽所呈之弧形的弧度與該無絕 對應。 〜"邑緣層的導體（線）為銅線、銅包鋼線 '銅 包鋁：或鋁線。該鋼線尚可為裸鋼線或中空之管形銅線。 '、I緣麥拉層以及該絕緣麥拉包覆層之材質為 201117232 聚乙烯（PE)或紙帶。 其中，該被覆層係由絕緣塑料所組成。 本發明另關於一種高導節能電纜總成，其係包括： 複數如上所述之高導節能電境，其係相互平行排列 且 複數中空管’其係設置於各二高導節能電纜之間 與該等高導節能電纜相互平行； 伙一包覆麥拉層’其係包覆於該等高導節能電鐵以及中 s之表面並使得該等南導節能電繞之無絕緣層的導體Wherein the two ends of the non-insulating conductor (wire) protrude from the conductor (wire) fixing member such that the ends of the conductor (wire) without the insulating layer enclose a central space, and the high conductivity The energy-saving cable further includes two copper pillars and two terminals, and the copper pillars are respectively disposed in the central space of the two ends of the non-insulating conductors (wires), so that the conductors without the insulation layer (line The parallel arrangement is parallel to the periphery of the copper cylinder, and the wiring materials are respectively fixed to the opposite ends of the conductors (lines) of the non-insulating layers. Wherein, the above-mentioned connecting terminal has a looping portion and a terminal fixing portion, and the % buckle portion is fastened to the end of the conductor (line) which is poorly smuggled with an insulating layer The terminal fixing portion is formed by the 导体1 μ^ > I fielding. The % buckle portion extends in the longitudinal direction of the conductor (line) of the non-insulating layer. The cross section is circular, and the curvature of the conductor (line) of each strip layer is such that the arc of the non-insulating conductor (line) groove has an arc corresponding to the infinity. ~"The conductor (line) of the rim layer is copper wire, copper clad steel wire 'copper clad aluminum: or aluminum wire. The steel wire can be a bare steel wire or a hollow tubular copper wire. ', I edge Mylar layer and the insulating Mylar coating are made of 201117232 polyethylene (PE) or paper tape. Wherein, the coating layer is composed of an insulating plastic. The invention further relates to a high-conductance energy-saving cable assembly, comprising: a plurality of high-conductivity energy-saving electric environments as described above, which are arranged in parallel with each other and a plurality of hollow tubes are disposed between the two high-conductance energy-saving cables Parallel to the high-conductivity energy-saving cables; a coated Mylar layer that is coated on the surface of the high-conductivity energy-saving electric iron and the middle s and enables the south-conductor to be electrically insulated and electrically insulated
(線)能夠突出於該包覆麥拉層兩端，該包覆麥拉層之材質 係絕緣材質； 一絕緣被覆層，其係包覆於該包覆麥拉層之表面。 本發明又關於一種高導節能電纜的製造方法，其係包 提供導體（線）固定件步驟，包括將絕緣塑料經押出機 製成表面設有複數條形凹槽的至少一導體（線）固定件，各 條形凹槽係從該導體（線）固定件之一端貫穿至另一端，且 Φ 平行於轴線，各條形凹槽之徑向剖面係呈弧形； 無絕緣層的導體（線）固定步驟，包括將複數無絕緣層 的導體（線）分別嵌入各導體（線）固定件的條形凹槽中； 絕緣麥拉層被覆步驟，包括在該等導體（線）固定件表 面以絕緣麥拉膠帶或紙帶包覆以形成具有絕緣麥拉層之導 電固定件； 被覆層成型步驟’包括以絕緣塑料於該具有絕緣麥拉 層之導電固定件的外侧押出成型一被覆層； 獲得該高導電節能電纜。 201117232 在-態樣令，於被覆層成型步驟中，該絕緣塑料 該具有絕緣麥拉層之表面押出成型該被覆層。 〜 在另九樣中’於絕緣麥拉層被覆步驟之後，尚且 提供絕緣組合件步驟以及形成絕緣麥拉包覆層步驟，該 供絕緣組合件之步驟包括以押出機製成表面具複數條形容 納槽的絕緣組合件’各條形容納槽係從該絕緣組合件之一 端貫穿至另一端，且单奸於紅治 且千灯於軸線，再將該等導體（線）固(Line) can be protruded from both ends of the covered Mylar layer, the material of the covered Mylar layer is an insulating material; and an insulating coating layer is coated on the surface of the covered Mylar layer. The invention further relates to a method for manufacturing a high-conductance energy-saving cable, which comprises the step of providing a conductor (wire) fixing member, comprising: fixing the insulating plastic to at least one conductor (line) having a plurality of strip-shaped grooves formed on the surface of the extruder. a strip-shaped groove extending from one end of the conductor (line) fixing member to the other end, and Φ parallel to the axis, the radial cross-section of each strip-shaped groove is curved; the conductor without the insulating layer ( The wire) fixing step includes embedding a plurality of non-insulating conductors (wires) in strip grooves of the respective conductor (wire) fixing members; and insulating the Mylar layer coating step, including on the surface of the conductor (wire) fixing members Covering with an insulating Mylar tape or paper tape to form a conductive fixing member having an insulating Mylar layer; the coating layer forming step 'including extruding a coating layer on the outer side of the conductive fixing member having the insulating Mylar layer with an insulating plastic; Obtain the highly conductive and energy-saving cable. 201117232 In the case of the coating, in the coating forming step, the insulating plastic material having the surface of the insulating Mylar layer is extruded to form the coating layer. ~ In the other nine samples, after the step of coating the insulating Mylar layer, the step of providing an insulating assembly and the step of forming an insulating Mylar coating layer, the step of providing the insulating assembly comprises forming a surface with a plurality of strips The insulating assembly of the nano-slots' each strip-shaped receiving groove penetrates from one end of the insulating assembly to the other end, and is monopolized by the red rule and the lamp is on the axis, and then the conductors (wires) are solidified.
件分別h該等條形容納槽中；該形成絕緣麥拉包覆層步 驟包括於該具有導體（線）固^件之絕緣組合件之表面被覆 一絕緣麥拉包覆層；而在該被覆層成型步驟中係包括於該 絕緣麥拉包覆層表面押出成型該被覆層。 較佳的疋在乂供導體（線）固定件之步驟中，該導體（線） 固定件在押出成型時尚於中央穿設有一穿設孔；在一態樣 中，尚於該穿設孔中插設有一高強度抗拉塑線。 其中’於無絕緣層的導體（線）固定步驟之步驟中，尚 包括使得該等無絕緣層的導體（線）之兩端部突出於該導體 (線）固定件’而令無絕緣層的導體（線）於各端部圍成一中央 二間’並於該被覆層成型步驟之後，尚包括分別將二銅柱 體放置在該等無絕緣層的導體（線）之兩端部的中央空間 内’使該無絕緣層的導體（線）平行排列於該銅柱體之週邊 呈並聯狀’並將二接線端子分別固定於該等無絕緣層的導 體（線）之兩端部，以獲得該高導電節能電纜。 較佳的是’上述之接線端子具有一環扣部以及一端子 固定部’該環扣部係扣合於該等無絕緣層的導體（線）之端 部’該端子固定部係由該環扣部沿著該無絕緣層的導體（線） 201117232 之縱向方向延伸而出。 其中’該無絕緣層的導體（線）之剖面呈圓形，而各條 形凹槽所呈之弧形的弧度與該無絕緣層的導體（線）之弧度 對應。 其中，該無絕緣層的導體（線）為銅線、銅包鋼線、銅 包銘線或鋁線。該銅線尚可為裸銅線或中空之管形銅線。 其中’該絕緣麥拉層以及該絕緣麥拉包覆層之材質為 聚乙烯（ΡΕ)或紙帶。The strips are respectively received in the strip-shaped receiving grooves; the step of forming the insulating Mylar cap layer comprises coating an insulating Mylar coating on the surface of the insulating assembly having the conductor (wire) fixing member; The layer forming step includes extruding the coating layer on the surface of the insulating Mylar coating layer. Preferably, in the step of providing the conductor (wire) fixing member, the conductor (wire) fixing member is formed in the middle of the extrusion molding fashion with a through hole; in one aspect, the hole is still in the through hole. A high-strength tensile cable is inserted. Wherein the step of fixing the conductor (wire) in the non-insulating layer further comprises causing both ends of the conductor (wire) having no insulating layer to protrude from the conductor (wire) fixing member to make the insulating layer free The conductor (wire) encloses a central portion between each end portion and, after the coating layer forming step, further includes placing the two copper pillars at the center of both ends of the conductors (lines) of the non-insulating layers In the space, the conductors (lines) of the non-insulating layer are arranged in parallel in the vicinity of the periphery of the copper cylinders, and the two terminals are respectively fixed to the opposite ends of the conductors (lines) of the non-insulating layers, Obtain the highly conductive and energy-saving cable. Preferably, the above-mentioned terminal has a loop portion and a terminal fixing portion. The loop portion is fastened to an end portion of the non-insulating conductor (wire). The terminal fixing portion is bound by the buckle. The portion extends along the longitudinal direction of the conductor (line) 201117232 of the non-insulating layer. Wherein the conductor (wire) of the non-insulating layer has a circular cross section, and the curved arc of each of the strip grooves corresponds to the curvature of the conductor (line) of the non-insulating layer. The conductor (wire) of the non-insulating layer is a copper wire, a copper clad steel wire, a copper clad wire or an aluminum wire. The copper wire can be a bare copper wire or a hollow tubular copper wire. Wherein the insulating Mylar layer and the insulating Mylar coating layer are made of polyethylene (ruthenium) or paper tape.
其中，該被覆層係由絕緣塑料所組成。 本發明能夠藉由上述設計而達到以下功效： 1·精簡的生產製程：利用導體（線）固定件來固定無絕 緣層的導體（線）’而無需再以絞合機進行絞合，故能省卻 製程的時間及成本。 两效益的電力傳輸：由於本發明能直接將無絕 層包覆的單芯無絕緣層的導體（線）設置於導體（線）固定 中，由於並聯效應，因此安全電流容量比傳統_安 電流容量高出二至五倍。 3·藉由導體（線）固^件的設置及並聯效應，能夠較 統電繞節省50%〜80%的銅材，同時相對也節省因鍊銅 需電力的耗用電能，同時又 * 吁又降低二氧化碳的排放，對於 十曰_貝源與保護環境皆有貢獻。 【實施方式】 「超導」是科學界的宏 .. 願室溫超導」更是夢相 然而超導現象歷經98年 心 心入 其間雖有「高溫超導」的成果 而今又有新的發現，但依據 果 课科學家的預言：即使有朝_ 201117232 完成溫室超導」（300K，即2rc )，也必須在2〇〇κ( 73 。〇的溫度中應用’但何時可以實現卻很難預料。因此，若 欲即刻節省大量銅材且在常溫條件下，又可提升輸電的安 全電流容量，就必須仰賴「高導節能電纜」。 依據理論：丨t〇tal = V(1/R1 + 1/R2 + 1，R3+ +1，Rn)得知多 根導體（線）並聯時，其電流容量是每根導體電流容量之總 和° 本發明藉由上述理論提出一種高導節能電纜的製造方 籲 * ’在-實施例中’該高導節能電纜的製造方法包括以下 步驟： 提供導體（線）固定件步冑，請參看第-及二圖所示， 其係將絕緣塑料經押出機製成表面設有複數條形凹槽 (11a)(11b)而中央穿設有—穿設孔（彳州仙)的至少一導體 (線）固定件（1Ga)(1Gb) ’請附加參看第三及六圖所示，各條 形凹槽（iia)(i 1b)係從該導體（線）固定件（1〇a)(1〇b)之一端 貫穿至另鳊，且平行於軸線，各條形凹槽（11 a)(i 1 b)之 馨徑㈣面係呈弧形’且在一態樣中該穿設孔㈣叫 中插入一高強度抗拉塑線（13)(如第三圖所示）； 無絕緣層的導體（線）固定步驟，請繼續參看第三及六 圖並附加參看第四及七圖所示，其係將複數無絕緣層的導 體（線）（2〇)分別嵌入各導體（線）固定件（1〇a)(1〇b)的條形凹 槽（1 3)(1 1 b)中，使得該等無絕緣層的導體（線）（2〇)之兩端 P犬出於該導體（線）固定件（1〇a)(1〇b)，而令無絕緣層的導 體（線）（20)於各端部圍成一中央空間（3〇); 絕緣麥拉層被覆步驟，其係將絕緣麥拉膠帶或紙帶纏 201117232 繞於該具有無絕緣層的導體（線）(2〇)之導體（線）固定件 (1〇3)(1013)表面以形成絕緣麥拉層（4〇); 被覆層成型步驟，請附加參看第五及八圖所示，其係 以絕緣塑料於於該具有絕緣麥拉層（4〇)之導電固定件 (1〇3)(10|3)外侧押出成型一被覆層（5〇); 接線端子設置步驟，請附加參看第九至十一圖所示， 其係分別將二鋼柱體（60)放置在該等無絕緣層的導體 (線）（20)之兩端部的中央空間（3〇)内（第九及十圖），即各個 • 無絕緣層的導體（線）環繞排列在該銅柱體（60)之外沿，並 將一接線端子（7〇)分別固定於該等無絕緣層的導體（線）(2〇) 外沿之兩端部（第十一圖），各接線端子（7〇)具有一環扣部 (71)以及一端子固定部（72),該環扣部（71)係扣合於該等無 絕緣層的導體（線）(2〇)之端部，該端子固定部（72)係由該環 扣部（71)沿著該無絕緣層的導體（線）（2〇)之縱向方向延伸而 出； 獲得該高導電節能電纜。 _ 因此於本發明之—實施例中，該高導節能電魔係包 括： 複數無絕緣層的導體（線）(20); 導體（線）固疋件（1〇a)(1〇b),其係於一絕緣體之表呑 設有複數條形凹槽⑴a)(11b)，各條形凹槽（Ha)⑴b)係名 絕緣體之-端貫穿至另—端，且平行於軸線，各條形凹和 ⑴a)⑴伙#向剖面係呈u字型的弧形其巾各㈣^ 槽⑴a)(11 b)#、對應且恰好容納並以-無絕緣層的導舊 (線）㈣m緣體之中央貫穿有—穿設孔（]2a)(i2b)， 201117232 以節省材料’可再於該穿設孔（1 2a)(1 2b)中設有一高強度 抗拉塑線（13)，且令該等無絕緣層的導體（線）(20)之兩端部 係突出於該導體（線）固定件（1 0)而使得無絕緣層的導體 (線）（20)於各端部圍成一中央空間（3〇)，； 一絕緣麥拉層（40) ’其係包覆於該容納有無絕緣層的 導體（線）（20)之導體（線）固定件（1〇)的表面； 一被覆層（50) ’其係包覆於該絕緣麥拉層（4〇)之表面； 二銅柱塊（60) ’係分別設置於該等無絕緣層的導體 隹 （線）（20)之兩端部的中央空間（3〇)内； 二接線端子（70)，係分別固定於該等無絕緣層的導體 (線）（20)之兩端部，其具有一環扣部（71)以及一端子固定部 (72) ’該環扣部（71)係扣合於該等無絕緣層的導體（線 之端部’該端子固定部（72)係由該環扣部（7彳〉沿著該無絕 緣層的導體（線）（20)之縱向方向延伸而出。 當該絕緣體之剖面為三角形時，該導體（線）固定件（1〇a) 具有三個條形凹槽（11 a)。 • 當該絕緣體之剖面為圓形時，該導體（線）固定件（1 〇b) 具有多個條形凹槽（11b)。 °月參看第十一至十五圖所示，其係顯示本發明之另一 實施例，此實施例是為了適應大電力的需求所設置的，其 係在上述提供導體（線）固定件步驟中，以押出機製成複數 表面設有複數條形凹槽（11a)的導體（線）固定件（1〇a);請附 加參看第十二圖所示，於該絕緣麥拉層被覆步驟之後，提 供一絕緣組合件（80)，其係於一絕緣體之表面形成複數條 形今納槽（81)，各條形容納槽（81)係從該絕緣體之一端貫 201117232 穿至另一端，且平行於轴線，該條形容納槽（81 )之剖面係 呈V字型，該絕緣組合件（8〇)的中央穿設有一穿孔（82)， 以節省材料；請附加參看第十三圖所示，再將該等包覆有 絕緣麥拉層（40)的導體（線）固定件（1 〇a)分別嵌入該等條形 容納槽（81)中，之後再於該具有導體（線）固定件（i〇a)之絕 緣組合件（80)表面被覆一絕緣麥拉包覆層（4〇.)，最後再於 該絕緣麥拉包覆層（4〇·)之表面被覆該被覆層（5〇) β 因此於本發明之另一實施例中，該高導節能電纜係包 • 括： 複數無絕緣層的導體（線）(20); 多個導體（線）固定件（1〇a)，各無絕緣層的導體（線）固 疋體（10 a)之結構如上述實施例所述； 複數絕緣麥拉層（4〇)，其係分別包覆於該等導體（線） 固定件（1 0 a)之表面； 絕緣組合件（80)，其係於一絕緣體之表面形成多個 條形谷納槽（81 )，各條形容納槽（81)係從絕緣體之一端貫 籲穿至另一端，且平行於軸線，各條形容納槽（81)係容納一 包覆有絕緣麥拉層（4〇)之導體（線）固定件（1〇a)，且該絕緣 體之中央穿設有一穿孔（82)，以節省材料； 一絕緣麥拉包覆層（4〇·)，其係包覆於該絕緣組合件（8〇) 之表面； 一被覆層（50)，其係包覆於該絕緣麥拉包覆層（4〇ι)之 表面； 一接線端子’係分別固定於該等突出於導體（線）固定 件（1〇a)之無絕緣層的導體（線的兩端部，其中該等無 12 201117232 絕緣層的導體（線）(20)之端部可排列或絞合之後再以接線 端子固定，各接線端子之結構如本發明之一實施例所述。 請參看第十六及十七圖所示’其係示範本發明之高導 節能電纜總成的結構，其係包括： 複數咼導節忐電纜，其結構可選擇上述任一實施例所 示的結構，其係相互平行排列； 複數中空官（91)，其各為中空圓柱體，其係設置於各 二高導m镜之間，且與該^導節能電境相互平行， 以固定該等高導節能電纜的位置，並且能夠與該等高導節 能電纜之間形成空隙（92)，以供散熱之用； 一包覆麥拉層（93)，其係包覆於該等高導節能電纜以 及中工s (91)外側’並使得該等高導節能電境之無絕緣層 的導體（線）(20)能夠突出於該包覆麥拉層（93)兩#，而與接 線端子(70)連接’該包覆麥拉層(93)之材質係絕緣材質； 一絕緣被覆層（94)，其係包覆於該包覆麥拉層（93)之 表面。Wherein, the coating layer is composed of an insulating plastic. The invention can achieve the following effects by the above design: 1. The simplified production process: the conductor (wire) fixing member is used to fix the conductor (wire) without the insulating layer, and the stranding machine does not need to be twisted, so Eliminate the time and cost of the process. Two-efficiency power transmission: Since the present invention can directly place a single-core non-insulating conductor (wire) coated with a non-extinction layer in a conductor (line) fixing, the safe current capacity is higher than the conventional _amp current due to the parallel effect The capacity is two to five times higher. 3. By means of the arrangement and parallel effect of the conductor (wire) fixing, it can save 50%~80% of the copper material compared with the electric winding, and at the same time save the power consumption of the copper required for the chain copper, and at the same time * It also reduces carbon dioxide emissions, contributing to the Ten Commandments and the protection of the environment. [Embodiment] "Superconductivity" is a macro in the scientific community. I hope that room temperature superconductivity is a dream. However, the superconducting phenomenon has been discovered in 1998. Although there is a result of "high temperature superconductivity", there are new discoveries. However, according to the prediction of the fruit scientist, even if there is a greenhouse superconducting (300K, ie 2rc), it must be applied in 2〇〇κ (73.〇 temperature) but it is difficult to predict when it can be realized. Therefore, if you want to save a lot of copper immediately and increase the safe current capacity of the transmission under normal temperature conditions, you must rely on the "high-conductance energy-saving cable." According to the theory: 丨t〇tal = V (1/R1 + 1 /R2 + 1, R3+ +1, Rn) When a plurality of conductors (lines) are connected in parallel, the current capacity is the sum of the current capacities of each conductor. The present invention proposes a manufacturing of a high-conductance energy-saving cable by the above theory. 'In the embodiment', the method for manufacturing the high-conductance energy-saving cable comprises the following steps: providing a conductor (wire) fixing step, as shown in the first and second figures, which is made of an insulating plastic by a press machine. There are a plurality of strip grooves (11a) (11b) And the center is provided with at least one conductor (wire) fixing member (1G) (1Gb) of the hole (彳州仙) 'Please refer to the third and sixth figures, each strip groove (iia) (i 1b) is inserted from one end of the conductor (wire) fixing member (1〇a) (1〇b) to another, and parallel to the axis, each strip groove (11 a) (i 1 b) The sinuous diameter (four) surface is curved 'and in one aspect the hole (4) is inserted into a high-strength tensile cable (13) (as shown in the third figure); the conductor without insulation (line) For the fixing step, please refer to the third and sixth figures and refer to the fourth and seventh figures. The conductors (wires) (2〇) with multiple insulation layers are respectively embedded in the conductors (wires). a) (1 〇 b) in the strip groove (1 3) (1 1 b) such that the ends of the non-insulated conductor (wire) (2〇) P dog out of the conductor (line) a fixing member (1〇a) (1〇b), and an uninsulated conductor (wire) (20) encloses a central space (3〇) at each end; an insulating Mylar layer coating step, which will Insulated Mylar tape or tape wrapped around 201117232 around the guide with no insulation (line) (2〇) conductor (line) fixing member (1〇3) (1013) surface to form insulating Mylar layer (4〇); coating layer forming step, please refer to the fifth and eighth figures, It is formed by insulating plastic on the outside of the conductive fixing member (1〇3) (10|3) having the insulating Mylar layer (4〇), and forming a covering layer (5〇); the terminal setting step, please refer to As shown in the ninth to eleventh figures, the two steel cylinders (60) are respectively placed in the central space (3 〇) of the opposite ends of the conductor (wire) (20) of the non-insulating layer (ninth) And FIG. 10), that is, each conductor (wire) having no insulation layer is arranged around the outer edge of the copper cylinder (60), and a terminal (7〇) is respectively fixed to the conductors of the non-insulation layer ( Line) (2〇) Both ends of the outer edge (11th), each terminal (7〇) has a buckle portion (71) and a terminal fixing portion (72), and the buckle portion (71) is Fastened to the end of the conductor (wire) (2〇) of the non-insulating layer, the terminal fixing portion (72) is carried by the loop portion (71) along the conductor (line) of the non-insulating layer (2)纵向) longitudinal direction extension Extend; obtain the highly conductive and energy-saving cable. _ Therefore, in the embodiment of the present invention, the high-conductivity energy-saving electric magic system includes: a plurality of conductors (wires) without insulation (20); conductor (wire) solid components (1〇a) (1〇b) , which is provided with a plurality of strip-shaped grooves (1) a) (11b) on the surface of an insulator, each strip-shaped recess (Ha) (1) b) the end of the insulator-type insulator penetrates to the other end, and is parallel to the axis, each Strip concave and (1) a) (1) gang # is a u-shaped arc of the profile. The towel (4) is grooved (1) a) (11 b) #, corresponding and just accommodates and leads with no insulation layer (line) (4) m The center of the edge body is provided with a hole (] 2a) (i2b), 201117232 to save material'. A high-strength tensile cable (13) can be placed in the hole (1 2a) (1 2b). And the two ends of the conductor (wire) (20) having no insulating layer protrude from the conductor (wire) fixing member (10) so that the conductor (wire) (20) having no insulating layer is at each end The part is surrounded by a central space (3 〇), and an insulating Mylar layer (40) is attached to the conductor (wire) fixing member (1 〇) of the conductor (wire) (20) containing the insulating layer. Surface; a coating (50) The surface of the insulating Mylar layer (4 〇); the two copper pillars (60) ' are respectively disposed in the central space (3 〇) of the two ends of the conductor 隹 (line) (20) of the non-insulating layer The two terminals (70) are respectively fixed at the two ends of the non-insulating conductor (wire) (20), and have a buckle portion (71) and a terminal fixing portion (72) 'the buckle The portion (71) is fastened to the conductors having no insulating layer (the end portion of the wire 'the terminal fixing portion (72) is the conductor portion (72) along the conductor (line) along the non-insulating layer ( 20) extending in the longitudinal direction. When the cross section of the insulator is triangular, the conductor (wire) fixing member (1〇a) has three strip-shaped grooves (11 a). • When the cross section of the insulator is a circle In the shape, the conductor (wire) fixing member (1 〇b) has a plurality of strip-shaped grooves (11b). See the eleventh to fifteenth drawings, which shows another embodiment of the present invention. This embodiment is provided to meet the demand of large electric power, and is in the above-mentioned step of providing a conductor (wire) fixing member, and is formed into a plurality of surface devices by an extruder. A conductor (wire) fixing member (1a) having a plurality of strip-shaped grooves (11a); as shown in Fig. 12, after the insulating Mylar layer coating step, an insulating assembly (80) is provided A plurality of strip-shaped inner-slots (81) are formed on the surface of an insulator, and each strip-shaped receiving groove (81) is passed from one end of the insulator to the other end, and parallel to the axis, the strip accommodates The trough (81) has a V-shaped cross section, and a perforation (82) is formed in the center of the insulating assembly (8) to save material; please refer to FIG. A conductor (wire) fixing member (1 〇a) having an insulating Mylar layer (40) is respectively embedded in the strip-shaped accommodating grooves (81), and then has a conductor (wire) fixing member (i〇a) The surface of the insulating assembly (80) is covered with an insulating Mylar coating layer (4〇.), and finally the surface of the insulating Mylar coating layer (4〇·) is coated with the coating layer (5〇) β. In another embodiment of the invention, the high-conductance energy-saving cable package includes: a plurality of conductors (wires) without insulation (20); and a plurality of conductors (wires) The fixing member (1〇a), the conductor (wire) solid body (10 a) having no insulating layer is structured as described in the above embodiment; the plurality of insulating Mylar layers (4〇) are respectively coated on the The surface of the conductor (line) fixing member (10 a); the insulating assembly (80) is formed on the surface of an insulator to form a plurality of strip-shaped valleys (81), and each strip-shaped receiving groove (81) From one end of the insulator to the other end, and parallel to the axis, each strip-shaped receiving groove (81) accommodates a conductor (wire) fixing member (1〇a) covered with an insulating Mylar layer (4〇) And a hole (82) is formed in the center of the insulator to save material; an insulating Mylar coating layer (4〇·) is coated on the surface of the insulating assembly (8〇); (50), which is coated on the surface of the insulating Mylar cover layer (4〇ι); a terminal ' is respectively fixed to the non-insulation protruding from the conductor (wire) fixing member (1〇a) The conductors of the layers (the ends of the wires, where the ends of the conductors (wires) (20) of the 12 201117232 insulation layer can be aligned or stranded before the terminals Set, the configuration of each terminal as one embodiment of the present invention. Please refer to the structure of the high-conductance energy-saving cable assembly of the present invention as shown in the sixteenth and seventeenth embodiments, which includes: a plurality of 咼-guided 忐 cable, the structure of which can be selected as shown in any of the above embodiments. The structure is arranged in parallel with each other; a plurality of hollow officials (91), each of which is a hollow cylinder, is disposed between each of the two high-conductance m mirrors, and is parallel with the energy-saving electric environment to fix the same The position of the high-conductance energy-saving cable and the formation of a gap (92) between the high-conductivity energy-saving cables for heat dissipation; a coated Mylar layer (93) coated with the high-conductivity energy-saving The cable and the outer side of the middle s (91) and the non-insulated conductor (wire) (20) of the high-conductivity energy-saving electric field can protrude from the covered mela layer (93) two, and the terminal (70) The material of the covered Mylar layer (93) is an insulating material; and an insulating coating layer (94) is coated on the surface of the coated Mylar layer (93).
實施例 本實施例提供本發明所製成之高導節能電變與傳統電 線電纜的比較，如纟！。其中在本發明之實施例中，導體 面積為3.5mm且平均電流$，，42 A/mm2的實施例係僅 使用具有複數無絕緣層的導體（線）之導體（線)固定件，其中 具有七根直徑為〇.8_的導體（線）；而導體面積為12瞧2 且平均電流為10.00 A/mm2和9 5〇 A/mm2的實施例皆係 使用絕緣組合件和具有複數無絕緣層的導體（線）之導體（線） 13 [ 201117232 固定件-起使用，其中導體面積為12mm2且平均電流為iq A/mm2的實施例係具有八個導體（線）固定件，其中各導體 (線）固定件具有三根直徑為0_8mm的導體（線）；另外於 導體面積為3(W且平均電流為9_5 A/mm2的實施例係具 有十個導體（線）固定件，其中各導體（線）固定件具有三根直 徑為1.13mm的導體（線）。EXAMPLES This example provides a comparison between a high-conductivity energy-saving electrical transformer made by the present invention and a conventional electric cable, such as 纟! . In the embodiment of the present invention, the embodiment in which the conductor area is 3.5 mm and the average current is $, 42 A/mm 2 is only a conductor (wire) fixing member having a plurality of conductors (wires) having no insulating layer, wherein Seven conductors (lines) with a diameter of 〇8_; conductors with a conductor area of 12瞧2 and an average current of 10.00 A/mm2 and 9.5 A/mm2 are insulated assemblies and have no insulation Conductor (wire) of the conductor (line) of the layer 13 [201117232 Fixture - The embodiment in which the conductor area is 12 mm 2 and the average current is iq A/mm 2 has eight conductor (wire) fixing members, wherein each conductor The (line) fixing member has three conductors (wires) having a diameter of 0_8 mm; in addition, the embodiment having a conductor area of 3 (W and an average current of 9_5 A/mm2 has ten conductor (wire) fixing members, wherein each conductor ( The wire) fixture has three conductors (wires) with a diameter of 1.13 mm.
由上表可知’本發明之高導節能電纜的安全電流容量 比傳統電線電纜高出2.28〜5.0倍，而且可以節省50%~80% 的銅材，按每噸銅線耗用電力85〇kw來計算，當可減少大 量的電能，同時也降低二氧化碳的排放量。 【圖式簡單說明】 第一圖係本發明具三角柱形絕緣體之導體（線）固定件 的端面剖視圖。 第二圖係本發明具圓柱形絕緣體之導體（線）固定件的 201117232 端面剖視圖。 第三圖係本發明具三角柱形絕緣體之導體（線）固定件 和無絕緣層的導體（線）的立體分解圖。 第四圖係本發明以絕緣麥拉層包覆第三圖之具有無絕 緣層的導體（線）之導體（線）固定件的立體分解圖。 第五圖#本發明用被覆層包覆第四圖之絕緣麥拉層以 呈現高導節能電纜一態樣的立體圖。It can be seen from the above table that the safe current capacity of the high-conductivity energy-saving cable of the present invention is 2.28 to 5.0 times higher than that of the conventional wire and cable, and can save 50% to 80% of copper material, and consumes 85 〇kw per ton of copper wire. To calculate, when it can reduce a lot of electricity, it also reduces the amount of carbon dioxide emissions. BRIEF DESCRIPTION OF THE DRAWINGS The first drawing is an end sectional view of a conductor (wire) fixing member having a triangular columnar insulator of the present invention. The second figure is a cross-sectional view of the 201117232 end face of the conductor (wire) fixing member of the present invention having a cylindrical insulator. The third figure is an exploded perspective view of a conductor (wire) fixing member having a triangular prism insulator and a conductor (wire) having no insulating layer. The fourth drawing is an exploded perspective view of a conductor (wire) fixing member of the third embodiment having a conductor (wire) having no insulating layer, which is covered with an insulating Mylar layer. Fig. 5 is a perspective view showing the insulating Mylar layer of the fourth figure covered with a coating layer to present a high-conductivity energy-saving cable.
第六圖係本發明具圓柱形絕緣體之導體（線）固定件和 無絕緣層的導體（線）的立體分解圖。 第七圖係本發明以絕緣麥拉層包覆第六圖之具有無絕 緣層的導體（線）之導體（線）固定件的立體分解圖。 第八圖孫本發明用被覆層包覆第七圖之絕緣麥拉層以 呈現高導節能電纜另一態樣的立體圖。 第九圖係本發明之接線端子、銅柱體以及第八圖之高 導節能電缵的立體分解圖。 外第十圖係本發明之接線端子、鋼柱體以及第八圖之高 導節能電纜的部分分解之立體圖。 銅柱體以及第八圖之 第十一圖係本發明之接線端子 高導節能電纜的立體圖。 —闽你枣發明之絕緣組合件的端視剖面圖。 絕緣2 =本發明絕緣組合件以及複數第四圖所示以 (線)固定件Ή第二圖之具有無絕緣層的導體(線)之導體 (線)α疋件的部分分解立體圖。 第十四圖係本發明以絕緣麥拉包覆 絕緣組合件以及 第十一圖之 ”有無絕緣層㈣體(線)之導體(線)固定件Fig. 6 is an exploded perspective view showing a conductor (wire) fixing member having a cylindrical insulator and a conductor (wire) having no insulating layer. The seventh drawing is an exploded perspective view of a conductor (wire) fixing member having a conductor (wire) having no insulating layer in the sixth drawing of the insulating Mylar layer. The eighth embodiment of the present invention uses a coating layer to coat the insulating Mylar layer of the seventh figure to present a perspective view of another aspect of the highly conductive energy-saving cable. The ninth drawing is an exploded perspective view of the terminal of the present invention, the copper cylinder, and the high-conduction energy-saving electric raft of the eighth figure. The tenth outer view is a partially exploded perspective view of the terminal block, the steel cylinder body of the present invention and the high-conductivity energy-saving cable of the eighth figure. The copper cylinder and the eleventh diagram of the eighth diagram are perspective views of the high-conductance energy-saving cable of the terminal of the present invention. —A side cross-sectional view of the insulation assembly invented by you. Insulation 2 = a partially exploded perspective view of the conductor assembly of the present invention and the conductor (line) of the conductor (wire) having the non-insulating layer of the (line) fixing member shown in the fourth figure. Figure 14 is a conductor (line) fixing member of the present invention coated with an insulating mela and an insulating member of the eleventh figure (with or without an insulating layer (four) body (line)
15 201117232 的立體圖。 第十五圖係本發明以被覆層包覆第十四圖之絕緣麥拉 匕覆層以呈現另—實施例之高導節能電€的立體圖。 第十/、圖係本發明局導節能電魔總成之立體圖。 第十七圖係本發明高導節能電纜總成之側面剖視圖。 第十八圖係傳統電線電纜的立體圖。 【主要元件符號說明】 (1〇a)(10b)導體（線）固定件（11a)(11b)條形凹槽 (12a)(12b)穿設孔 （13)高強度抗拉塑線 (20)無絕緣層的導體（線）（30)中央空間 (40)絕緣麥拉層 （40·)絕緣麥拉包覆層 (50)被覆層 (70)接緣端子 (72)端子固定部 (81)條形容納槽 (91)中空管 (93)包覆麥拉層 (60)銅柱體 (71)環扣部 (80)絕緣組合件 (82)穿孔 (92)空隙 (94)絕緣被覆層 (200)無絕緣層的導體（300)麥拉 (400)麥拉層 1615 201111232 perspective view. The fifteenth embodiment is a perspective view of the present invention in which the insulating layer of the insulating Mylar layer of the fourteenth embodiment is coated with a coating layer to present a high-conductivity energy-saving electricity of another embodiment. Tenth/, the figure is a perspective view of the energy-saving electric magic assembly of the present invention. Figure 17 is a side cross-sectional view showing the high-conductance energy-saving cable assembly of the present invention. The eighteenth figure is a perspective view of a conventional wire and cable. [Main component symbol description] (1〇a) (10b) Conductor (wire) fixing member (11a) (11b) Strip groove (12a) (12b) through hole (13) High-strength tensile cable (20) Conductor (wire) without insulation layer (30) Central space (40) Insulated Mylar layer (40·) Insulated Mylar cover layer (50) Cover layer (70) Bonding terminal (72) Terminal fixing portion (81 ) strip-shaped receiving groove (91) hollow tube (93) covering Mylar layer (60) copper cylinder (71) buckle portion (80) insulation assembly (82) perforation (92) void (94) insulation coating Layer (200) conductor without insulation layer (300) Mylar (400) Mylar layer 16
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW98138559A TW201117232A (en) | 2009-11-13 | 2009-11-13 | Conductor fixing member, highly-conductive and energy-saving electric cable, highly-conductive and energy-saving electric cable assembly and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW98138559A TW201117232A (en) | 2009-11-13 | 2009-11-13 | Conductor fixing member, highly-conductive and energy-saving electric cable, highly-conductive and energy-saving electric cable assembly and its manufacturing method |
Publications (2)
| Publication Number | Publication Date |
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| TW201117232A true TW201117232A (en) | 2011-05-16 |
| TWI384494B TWI384494B (en) | 2013-02-01 |
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| TW98138559A TW201117232A (en) | 2009-11-13 | 2009-11-13 | Conductor fixing member, highly-conductive and energy-saving electric cable, highly-conductive and energy-saving electric cable assembly and its manufacturing method |
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| DE7733831U1 (en) * | 1977-11-03 | 1978-03-23 | Siemens Ag, 1000 Berlin Und 8000 Muenchen | Support insert for sealing systems for the introduction of several cables in cable accessories |
| US6248954B1 (en) * | 1999-02-25 | 2001-06-19 | Cable Design Technologies, Inc. | Multi-pair data cable with configurable core filling and pair separation |
| TWM340532U (en) * | 2008-01-15 | 2008-09-11 | Zheng-Xiong Wu | Energy-saving electric wire and cable |
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