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KR102063250B1 - A Fuel Pellet Manufacturing Method Using Coffee Grounds, Cashew Net, Sawdust And A Fuel Pellet With Thereof - Google Patents

A Fuel Pellet Manufacturing Method Using Coffee Grounds, Cashew Net, Sawdust And A Fuel Pellet With Thereof Download PDF

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Publication number
KR102063250B1
KR102063250B1 KR1020180075422A KR20180075422A KR102063250B1 KR 102063250 B1 KR102063250 B1 KR 102063250B1 KR 1020180075422 A KR1020180075422 A KR 1020180075422A KR 20180075422 A KR20180075422 A KR 20180075422A KR 102063250 B1 KR102063250 B1 KR 102063250B1
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South Korea
Prior art keywords
sawdust
cashew nut
coffee grounds
powder
sorting
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KR1020180075422A
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Korean (ko)
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곽희성
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주식회사 이지앤씨코리아
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/44Solid fuels essentially based on materials of non-mineral origin on vegetable substances
    • C10L5/445Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/34Other details of the shaped fuels, e.g. briquettes
    • C10L5/36Shape
    • C10L5/363Pellets or granulates
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/08Drying or removing water
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/24Mixing, stirring of fuel components
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/28Cutting, disintegrating, shredding or grinding
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/32Molding or moulds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/54Specific separation steps for separating fractions, components or impurities during preparation or upgrading of a fuel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Agronomy & Crop Science (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)

Abstract

The purpose of the present invention is to provide a method of manufacturing a fuel pellet, which manufactures the fuel pellet having good formability, enables high calorific heating, and can be utilized as an eco-friendly alternative energy by appropriately mixing coffee grounds, sawdust, and cashew nut shell, thereby maximizing merits of the respective components; and the fuel pellet manufactured thereby. The method according to the present invention comprises: a first pulverizing and sorting step of sorting the pulverized sawdust to a predetermined first size after obtaining pulverized sawdust by allowing a first pulverizer to pulverize sawdust generated from wood processing or sawdust obtained by pulverizing hardwood or miscellaneous tree; a drying step of obtaining a predetermined moisture content from the sawdust completing the first pulverizing and sorting step; a second pulverizing and sorting step of sorting the pulverized sawdust to a predetermined second size after obtaining pulverized sawdust by allowing a second pulverizer to pulverize the sawdust completing the drying step so that the sawdust can be formed and mixed well; a storage step of storing the sawdust completing the second pulverizing and sorting step in a sawdust storage room; a roasting and drying step of drying the roasted cashew nut obtained after allowing a roaster to roast cashew nut which has been harvested and dried; a peeling and cooling step of allowing a sheller to peel hull of the roasted and dried cashew nut and cooling the hull-peeled cashew nut; an inner skin pulverizing step of allowing a peeler to peel an inner skin of the cashew nut completing the peeling and cooling step, and preparing a cashew nut inner skin powder by allowing a pulverizer to pulverize the inner skin; a storage step of sorting the cashew nut inner skin powder completing the inner skin pulverizing step and storing the sorted cashew nut inner skin powder in a powder storage room; a sorting step of allowing a sorter to sort coffee grounds collected after completing a coffee manufacturing process; a drying step of obtaining a predetermined moisture content from the sorted coffee grounds; a storage step of storing the sorted and dried coffee grounds in a powder storage room; a step of injecting the sawdust, cashew nut inner skin powder, and coffee grounds which are stored in the respective storage rooms to a predetermined ratio into a mixer, thereby mixing the sawdust, cashew nut inner skin powder, and coffee grounds; and a step of manufacturing the pellet by compressing the mixed sawdust, cashew nut inner skin powder, and coffee grounds.

Description

커피찌꺼기, 캐슈넛, 톱밥을 이용한 연료용 펠릿 제조방법 및 그 방법으로 제조한 연료용 펠릿{A Fuel Pellet Manufacturing Method Using Coffee Grounds, Cashew Net, Sawdust And A Fuel Pellet With Thereof} Fuel Pellet Manufacturing Method Using Coffee Grounds, Cashew Net, Sawdust And A Fuel Pellet With Thereof}

본 발명은 커피찌꺼기, 캐슈넛, 톱밥을 이용한 연료용 펠릿 제조방법 및 그 방법으로 제조한 연료용 펠릿에 관한 것으로, 상세하게는 화력발전에 충분히 사용될 수 있는 고열량을 가지면서 내습성이 우수하여 보관 수송이 유리하며, 커피제조 후 발생되는 커피찌꺼기를 이용한 친환경 미래 대체에너지의 활용도를 높인 커피찌꺼기, 캐슈넛, 톱밥을 이용한 펠릿 제조방법 및 그 방법에 의해 제조된 연료용 펠릿에 관한 것이다.The present invention relates to a fuel pellet manufacturing method using coffee grounds, cashew nuts, sawdust and fuel pellets prepared by the method, and in particular, having a high heat content that can be sufficiently used for thermal power generation and excellent moisture resistance This advantageous, and relates to a pellet manufacturing method using the coffee grounds, cashew nuts, sawdust and the fuel pellet produced by the method to increase the utilization of environmentally friendly future alternative energy using coffee grounds generated after coffee production.

일반적으로, 고체연료인 석탄의 연소 과정은 석탄이 일정온도에 도달하게 되면 분해하기 시작하여 휘발성 가스를 방출하며 이것이 공기와 혼합되면서 우선적으로 확산연소 되고, 남아있는 잔여탄소(고정탄소)가 표면연소를 하게 된다.In general, the combustion process of coal, which is a solid fuel, begins to decompose when coal reaches a certain temperature and releases volatile gas, which is preferentially diffused and burned when mixed with air, and the remaining carbon (fixed carbon) is surface burned. Will be

여기서, 확산 연소는 발생된 휘발성 가스 외측에 공기를 확산(공급)시켜 연Here, diffusion combustion is performed by diffusing (supplying) air outside the generated volatile gas.

소되는 것을 확산 연소라 한다.Extinguishing is called diffusion combustion.

이와 같이, 가스와 공기를 미리 혼합하지 않고 가연성 가스에 공기를 확산In this way, air is diffused into the combustible gas without mixing the gas and the air in advance.

시켜 연소하는 것을 확산연소라 부른다. 또, 석탄에서 휘발분이 방출되면 고정탄소It is called diffusion combustion. In addition, when volatiles are released from coal, fixed carbon

만 남게 되는데, 이때 공기가 탄소의 표면에 접하게 되면, 그 표면에서 연소가 일But when air comes into contact with the surface of carbon, combustion

어나게 된다. 이를 표면연소라 부르며, 숯(char) 연소가 대표적인 예이다.It will turn out. This is called surface combustion, and char combustion is a representative example.

여기서, 상기 석탄 휘발분의 확산연소는 가스 상의 물질인 탄소수가 작은 Here, the diffusion combustion of the coal volatile matter is a small carbon number that is a gas phase material

탄화수소이기 때문에 착화성이 좋고 연소속도가 대단히 빨라 연소성이 좋다.Since it is a hydrocarbon, it is combustible and the combustion speed is very fast, so it is combustible.

반면, 고정탄소의 표면연소는 고체연료로서 착화성이 불량하며 연소속도가 On the other hand, surface combustion of fixed carbon is a solid fuel with poor ignition and

느려 연소성이 나쁜 것이 특징이다.It is slow and has a bad combustibility.

따라서, 석탄의 휘발분 함량이 높을 경우, 연소성이 양호한 휘발분의 확산Therefore, when the volatile content of coal is high, the diffusion of volatile matter with good combustibility

연소에서 얻어진 에너지는 연소성이 불량한 고정탄소 표면연소를 돕기 때문에 석탄The energy obtained from combustion aids in the combustion of fixed carbon surfaces with poor combustibility.

전체 연소성이 향상될 수 있는 것이다.Overall combustibility can be improved.

그러나, 상기 석탄의 연소이론에서 휘발분이 연소를 도와 연소성을 향상 시However, in the combustion theory of coal, when volatiles help combustion,

키고는 있지만, 화석연료 중에 연소성이 가장 불량한 것은 고체 연료인 석탄 연료Although the most flammable among fossil fuels is coal fuel, solid fuel

이다.to be.

화석연료는 통상적으로 기체연료, 액체연료, 고체연료로 대별되는데, 기체Fossil fuels are generally classified into gaseous fuels, liquid fuels and solid fuels.

연료는 LNG, LPG 등이 대표적이고, 액체연료는 원유를 정제해서 만드는 석유류 등Typical fuels include LNG and LPG, while liquid fuels include petroleum, which is made by refining crude oil.

이며, 고체연료는 석탄이다.Solid fuel is coal.

기체연료는 탄화수소의 탄소개수가 약 6개 이하로 크기가 작고 가스 상의Gas fuels are small in size and contain less than about six carbon atoms in hydrocarbons,

물질로 존재하기 때문에 공기와 혼합이 빨라 연소반응이 폭발적으로 이루어진다.Because of its presence as a substance, the combustion reaction is explosive due to rapid mixing with air.

액체연료의 경우도, 마찬가지로 탄소 개수가 1025개로 비교적 작으며 가열 In the case of liquid fuels as well, the number of carbon atoms is 1025, which is relatively small,

증발되면 기체연료와 동일한 거동을 나타내므로 연소성이 비교적 좋다.When evaporated, they exhibit the same behavior as gaseous fuels, so they are relatively combustible.

반면, 고체연료인 석탄의 탄화수소 구조는 탄소 수가 수십 내지 수천 개로On the other hand, the hydrocarbon structure of coal, which is a solid fuel, has tens to thousands of carbon atoms.

구성되어 있고, 큰 구조로 구성되어있는 석탄에 붙어있던 휘발분이 증발되어 나오Volatilized on coal, which is composed of a large structure

면 고정탄소만 남아 표면연소로 연소가 진행되기 때문에 연료 중 연소성이 가장 불Only burned carbon remains, and combustion is carried out by surface combustion.

량한 것으로 알려져 있다.It is known to be good.

따라서, 석탄을 연소하게 되면 연소성이 불량하여 석탄재 중에 타지 않고 존Therefore, when coal is burned, the combustibility is poor and zones are burned without burning in coal ash.

재하는 미연탄소가 다량 포함되는 것이다.The product contains a large amount of unburned carbon.

이러한 석탄의 연소성 불량을 해결하기 위해 화력발전소 현장에서는 보일러 내In order to solve the combustible defects of coal, in the boiler,

에 석탄체류 시간을 늘리고 석탄을 미분하여 투입하는 등 여러 가지 기술적인 문제Various technical problems, such as increasing the length of stay in coal and

를 보완하고 있으나 그 실효성에는 어느 정도 한계가 있는 실정이며, 특히 지구온However, its effectiveness is limited to some extent, especially the global temperature.

난화와 화석자원의 고갈 우려로 바이오매스가 대체 에너지원으로 주목받고 있다.Due to concerns about warming and depletion of fossil resources, biomass is attracting attention as an alternative energy source.

또한, 도1 및 도2 에서 보는 것과 같이 커피제조 후 발생하는 커피찌꺼기를In addition, as shown in Figures 1 and 2 coffee grounds generated after the coffee production

이용한 바이오디젤, 바이오에탄올, 바이오펠릿 등 대체 에너지 자원으로 커피찌꺼Coffee grounds as alternative energy sources such as biodiesel, bioethanol, bio pellets

기가 바이오펠릿 원료로 각광을 받고 있다. 커피찌꺼기는 목재펠릿이나 기타 재료Giga is emerging as a bio pellet raw material. Coffee grounds are wood pellets or other materials

보다 높은 열량을 낸다.Produces higher calories.

그러나 커피찌꺼기 하나만으로 접착성이 없어 펠릿을 만들기 어렵다. 목질계 However, it is difficult to make pellets because there is no adhesiveness with only coffee grounds. Wood

바이오매스는 황 함량이 적기 때문에 SO2 발생을 저감할 수 있는 친환경적인 연료Biomass has low sulfur content, which is an eco-friendly fuel that can reduce SO2 generation

로서, 특히 고유황석탄과 혼합 연소하는 경우 바이오매스에 함유되어 있는 알칼리Alkalis contained in biomass, especially when mixed with high sulfur coal

물질이 SO2를 제거하는 효과를 기대할 수 있으며, 바이오매스가 갖고 있는 질소성The material can be expected to remove SO2, and the nitrogenous properties of biomass

분은 연소 과정에서 NH 라디칼로 전이되기 때문에 NO를 환원시켜 제거하는데 사용Powder is used to reduce and remove NO because it is transferred to NH radicals during combustion.

되므로 NOx 제거 효과도 있는 것으로 보고 되고 있다.Therefore, it is reported to have a NOx removal effect.

그러므로 화력발전소에 있어서 석탄연료를 사용하는 경우 부가적으로 SO2 Therefore, in case of using coal fuel in thermal power plant, additionally SO2

발생을 저감할 수 있는 친환경적인 연료를 혼용하고 있다.Eco-friendly fuels are used to reduce generation.

한국특허 10-1635974 한국특허 10-1343470 한국특허 10-1621268Korea Patent 10-1635974 Korea Patent 10-1343470 Korea Patent 10-1621268 한국특허 10-1655914 한국특허 10-1579115Korea Patent 10-1655914 Korea Patent 10-1579115

본 발명은 상기와 같은 문제점을 개선하기 위한 것으로, 급속한 커피문화의 확산으로 커피제조 후 발생하는 재활용 처리해야하는 커피찌꺼기, 리그니(Lignin) 성분이 많아 열료용 펠릿을 만들 때 접착제 효과를 내는 톱밥, 발열량이 높고 연소 과정에서 NH 라디칼로 전이되기 때문에 NO를 환원시키는 특성이 강한 캐슈넛 셀을 적절히 혼합하여, 각각의 성분이 가지고 있는 장점을 극대화하여, 성형성이 좋고, 고열량 발열이 가능하고, 친환경적인 대체에너지로 활용할 수 있는, 연료용 펠릿 제조방법 및 그 방법에 의한 연료용 펠릿을 제공 한다.The present invention is to improve the above problems, the sawdust for making the adhesive effect when making the pellets for the heat, many coffee grounds, ligni (Lignin) components that must be recycled after the coffee production due to the rapid spread of coffee culture, Due to the high calorific value and the transition to NH radicals during the combustion process, the cashew cells with strong NO reduction characteristics are properly mixed to maximize the advantages of each component, resulting in good formability, high calorific heat generation, and eco-friendly Provided is a method for producing fuel pellets and fuel pellets by the method, which can be utilized as alternative energy.

상기와 같은 목적을 달성하기 위한 수단으로,As a means for achieving the above object,

목재가공에서 발생한 톱밥 또는 원목이나 잡목을 분쇄하여 만든 톱밥을 제1분쇄기에서 분쇄하여 소정의 제1 크기로 선별하는 제1 분쇄선별단계;A first grinding screening step of crushing sawdust generated from wood processing or solid wood or lumber in a first crusher to sort the sawdust into a predetermined first size;

상기 제1 분쇄선별단계를 마친 톱밥을 일정한 수분함유량을 얻는 건조단계;A drying step of obtaining a constant water content of the sawdust after the first grinding screening step;

상기 건조단계를 마친 톱밥을 성형과 혼합이 잘되도록 제2분쇄기로 분쇄하여 소정의 제2 크기로 선별하는 제2 분쇄선별단계;A second grinding screening step of grinding the sawdust after the drying step with a second grinding machine to form and mix well, and sorting the sawdust into a predetermined second size;

상기 제2 분쇄선별단계를 마친 톱밥을 톱밥저장고에 저장하는 저장단계;A storage step of storing the sawdust having finished the second grinding step in a sawdust storage room;

수확 건조된 캐슈넛을 로스터로 로스팅 후 건조하는 로스팅 건조단계;Roasting drying step of drying after harvesting dried cashew nuts roasted with a roaster;

상기 로스팅 건조된 캐슈넛을 쉘러로 외피를 벗기고 냉각하는 박피냉각단계;A peeling cooling step of peeling and cooling the roasted and dried cashew nuts with a sheller;

상기 박피냉각단계를 마친 캐슈넛을 필러를 이용 내피를 벗겨 내피를 분쇄기로 분쇄하여 캐슈넛 내피분말을 만드는 내피분쇄단계;An endothelial grinding step of peeling the endothelial with the filler to finish the peeling cooling step and pulverizing the endothelial with a grinder to make the cashew nut endothelial powder;

상기 내피분쇄단계를 마친 캐슈넛 내피분말을 선별하여 분말저장고에 저장하는 저장단계;A storage step of selecting the cashew nut endothelial powder after the endothelial grinding step and storing in the powder storage;

커피제조를 마치고 수거된 커피찌꺼기를 선별기를 이용 선별하는 선별단계;A sorting step of sorting the collected coffee grounds after finishing coffee production using a sorting machine;

상기 선별된 커피찌꺼기를 일정한 수분함유량을 얻는 건조단계;A drying step of obtaining a predetermined moisture content of the selected coffee grounds;

상기 선별 건조된 커피찌꺼기를 분말저장고에 저장하는 저장단계;A storage step of storing the sorted and dried coffee grounds in a powder reservoir;

상기 각각의 저장고에 저장된 커피 찌꺼기, 캐슈넛 내피분말, 톱밥을 소정의 비율로 혼합기에 넣어서 혼합하는 단계;Mixing coffee grounds, cashew nut endothelial powder, and sawdust stored in each of the reservoirs in a mixer at a predetermined ratio;

상기 혼합된 커피 찌꺼기, 캐슈넛 내피분말, 톱밥을 펠릿제조기에서 압축하여 펠릿을 제조하는 것을 포함한다.Compressing the mixed coffee grounds, cashew nuts endothelial powder, sawdust in a pellet maker to produce a pellet.

상기 톱밥의 제1 크기는 4∼5mm 인 것을 포함한다.The first size of the sawdust includes 4 to 5 mm.

상기 톱밥의 제2 크기는 2mm 이하인 것을 포함한다.The second size of the sawdust includes less than 2mm.

상기 캐슈넛 내피분말의 크기는 2mm 이하인 것을 포함한다.The size of the cashew nut endothelial powder includes 2 mm or less.

상기 톱밥의 일정한 수분함유량은 10% 미만인 것을 포함한다.The constant moisture content of the sawdust includes less than 10%.

상기 제조된 펠릿은 직경이 6mm이하 길이는 19mm 이하인 것을 포함한다.The manufactured pellets include those having a diameter of 6 mm or less and a length of 19 mm or less.

상기 커피 찌꺼기, 캐슈넛 내피분말, 톱밥을 혼합하는 소정의 비율은 바람직하게는 커피찌꺼기 5-7, 캐슈넛 내피분말 1.5-2, 톱밥 1.5-3 인 것을 포함한다. The predetermined ratio of mixing the coffee grounds, cashew nuts endothelial powder, sawdust preferably includes coffee grounds 5-7, cashew nuts endothelial powder 1.5-2, sawdust 1.5-3.

상기와 같은 목적을 달성하기 위한 수단으로,As a means for achieving the above object,

목재가공에서 발생한 톱밥 또는 원목이나 잡목을 분쇄하여 만든 톱밥을 제1분쇄기에서 분쇄하여 소정의 제1 크기로 선별하는 제1 분쇄선별단계;A first grinding screening step of crushing sawdust generated from wood processing or solid wood or lumber in a first crusher to sort the sawdust into a predetermined first size;

상기 제1 분쇄선별단계를 마친 톱밥을 일정한 수분함유량을 얻는 건조단계;A drying step of obtaining a constant water content of the sawdust after the first grinding screening step;

상기 건조단계를 마친 톱밥을 성형과 혼합이 잘되도록 제2분쇄기로 분쇄하여 소정의 제2 크기로 선별하는 제2 분쇄선별단계;A second grinding screening step of grinding the sawdust after the drying step with a second grinding machine to form and mix well, and sorting the sawdust into a predetermined second size;

상기 제2 분쇄선별단계를 마친 톱밥을 톱밥저장고에 저장하는 저장단계;A storage step of storing the sawdust having finished the second grinding step in a sawdust storage room;

수확 건조된 캐슈넛을 로스터로 로스팅 후 건조하는 로스팅 건조단계;Roasting drying step of drying after harvesting dried cashew nuts roasted with a roaster;

상기 로스팅 건조된 캐슈넛을 쉘러로 외피를 벗기고 냉각하는 박피냉각단계;A peeling cooling step of peeling and cooling the roasted and dried cashew nuts with a sheller;

상기 박피냉각단계를 마친 캐슈넛을 필러를 이용 내피를 벗겨 내피를 분쇄기로 분쇄하여 캐슈넛 내피분말을 만드는 내피분쇄단계;An endothelial grinding step of peeling the endothelial with the filler to finish the peeling cooling step and pulverizing the endothelial with a grinder to make the cashew nut endothelial powder;

상기 내피분쇄단계를 마친 캐슈넛 내피분말을 선별하여 분말저장고에 저장하는 저장단계;A storage step of selecting the cashew nut endothelial powder after the endothelial grinding step and storing in the powder storage;

커피제조를 마치고 수거된 커피찌꺼기를 선별기를 이용 선별하는 선별단계;A sorting step of sorting the collected coffee grounds after finishing coffee production using a sorting machine;

상기 선별된 커피찌꺼기를 일정한 수분함유량을 얻는 건조단계;A drying step of obtaining a predetermined moisture content of the selected coffee grounds;

상기 선별 건조된 커피찌꺼기를 분말저장고에 저장하는 저장단계;A storage step of storing the sorted and dried coffee grounds in a powder reservoir;

상기 각각의 저장고에 저장된 커피 찌꺼기, 캐슈넛 내피분말, 톱밥을 소정의 중량비로 혼합기에 넣어서 혼합하는 단계;Mixing coffee grounds, cashew nut endothelial powder, and sawdust stored in the respective reservoirs in a mixer at a predetermined weight ratio;

상기 혼합된 톱밥, 캐슈넛 내피분말, 커피 찌꺼기를 펠릿제조기에서 압축하여 만든 연료용 펠릿을 포함한다.The mixed sawdust, cashew nut endothelial powder, and coffee grounds include pellets for fuel made by compression in a pellet maker.

상기 커피 찌꺼기, 캐슈넛 내피분말, 톱밥을 바람직하게는 커피찌꺼기 5-7, 캐슈넛 내피분말 1.5-2, 톱밥 1.5-3 중량비로 혼합된 것을 포함한다. The coffee grounds, cashew nut endothelial powder, sawdust is preferably mixed with coffee grounds 5-7, cashew nut endothelial powder 1.5-2, sawdust 1.5-3 weight ratio.

상기와 같은 본 발명에 따르면, 급속한 커피문화의 확산으로 커피제조 후 발생하는 재활용 처리해야하는 커피찌꺼기, 리그니(Lignin) 접착성 성분이 많아 연료용 펠릿을 만들 때 접착제 효과를 내는 톱밥, 발열량이 높고 연소 과정에서 NH 라디칼로 전이되기 때문에 NO를 환원시키는 특성이 강한 캐슈넛 셀을 적절히 혼합하여, 각각의 성분이 가지고 있는 장점을 극대화하여, 성형성이 좋고, 고열량 방열이 가능하고, 내습성이 우수하고 보관 수송이 용이하며, 친환경적인 대체에너지로 활용할 수 있는, 화력발전 연료용 펠릿을 얻을 수 있다.According to the present invention as described above, due to the rapid spread of coffee culture coffee grounds, ligni (Lignin) adhesive components that must be recycled after the production of coffee, there is a lot of sawdust, the calorific value of the adhesive effect when making pellets for fuel Since it is transferred to NH radicals during the combustion process, the cashew cells with strong NO reducing properties are properly mixed to maximize the advantages of each component, and have good moldability, high heat dissipation, and excellent moisture resistance. Pellets for fossil fuels can be obtained that can be easily stored and transported and can be used as environmentally friendly alternative energy.

또한 급속히 증가되고 있는 커피찌꺼기 처리문제를 원활하게 해결하여 각 지역의 도시환경을 깨끗하게 할 수 있다.In addition, it is possible to smoothly solve the rapidly increasing problem of coffee grounds to clean the urban environment of each region.

도 1은 커피찌꺼기의 다양한 용도를 보여주는 그림사진이다.
도 2는 커피찌꺼기와 다른 원료로 만든 바이오 펠릿 발열량 비교표이다.
도3은 본 발명의 커피찌꺼기, 캐슈넛, 톱밥를 이용한 연료용 펠릿 제조방법를 보여주는 공정도이다.
도 4는 본 발명의 일부 공정으로 만드는 톱밥을 보여주는 사진이다.
도 5는 본 발명의 일부 공정 재료인 캐슈넛 구조를 보여주는 사진이다.
도 6은 본 발명의 일부 공정으로 만든 커피찌꺼기를 보여주는 사진이다.
도 7은 본 발명의 커피찌꺼기, 캐슈넛, 톱밥을 이용 연료용 펠릿를 만드는 펠릿제조기 주요 부품을 보여주는 사진이다.
도 8은 본 발명의 커피찌꺼기, 캐슈넛, 톱밥을 이용한 연료용 펠릿 제조방법으로 만든 연료용 펠릿 사진이다.
도 9는 본 발명의 출원인이 본 발명과 같은 공정으로 만든 고체연료 펠릿의 품질검사 결과서이다.
도 10는 본 발명의 출원인이 발명과 같은 공정으로 만든 고체연료 펠릿의 시료를 채취하여 바이오메스로서의 적합성 여부를 품질 검사한 결과보고서이다.
1 is a picture showing the various uses of coffee grounds.
Figure 2 is a comparison table of bio-pellets calorific value made of coffee grounds and other raw materials.
Figure 3 is a process chart showing a fuel pellet manufacturing method using coffee grounds, cashew nuts, sawdust of the present invention.
Figure 4 is a photograph showing a sawdust made by some processes of the present invention.
5 is a photograph showing the cashew nut structure, which is some process material of the present invention.
6 is a photograph showing coffee grounds made by some processes of the present invention.
Figure 7 is a photograph showing the main parts of the pellet manufacturing machine for making fuel pellets using coffee grounds, cashew nuts, sawdust of the present invention.
Figure 8 is a fuel pellet photo made by the method for producing fuel pellets using coffee grounds, cashew nuts, sawdust of the present invention.
9 is a quality test result of the solid fuel pellets made by the applicant of the present invention in the same process as the present invention.
FIG. 10 is a report showing a quality test result of a sample of solid fuel pellets prepared by the applicant of the present invention in the same process as that of the present invention.

본문에 게시되어 있는 본 발명의 실시예들에 대해서, 특정한 구조적 내지 기능적 설명들은 단지 본 발명의 실시예를 설명하기 위한 목적으로 예시된 것으로, 본 발명의 실시예들은 다양한 형태로 실시될 수 있으며 본문에 설명된 실시예 들에 한정되는 것으로 해석되어서는 아니 된다.With respect to the embodiments of the present invention disclosed in the text, specific structural to functional descriptions are merely illustrated for the purpose of describing the embodiments of the present invention, and the embodiments of the present invention may be embodied in various forms. It should not be construed as limited to the embodiments described in.

본 발명은 다양한 변경을 가할 수 있고 여러 가지 형태를 가질 수 있는 바, 특정 실시예들을 도면에 예시하고 본문에 설명하고자 한다. 그러나 이는 본 발명을 특정한 개시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다. 각 도면을 설명하면서 유사한 참조부호를 구성요소에 대해 사용하였다.As the present invention allows for various changes and numerous embodiments, particular embodiments will be illustrated in the drawings and described in the text. However, this is not intended to limit the present invention to the specific form disclosed, it should be understood to include all modifications, equivalents, and substitutes included in the spirit and scope of the present invention. In describing the drawings, similar reference numerals are used for the components.

제1, 제2 등의 용어는 다양한 구성요소들을 설명하는데 사용될 수 있지만, 상기 구성요소들은 상기 용어들에 의해 한정되어서는 안 된다. 상기 용어들은 하나의 구성요소를 다른 구성요소로부터 구별하는 목적으로만 사용된다. 예를 들어, 본 발명의 권리 범위로부터 이탈되지 않은 채 제1 구성요소는 제2 구성요소로 명명될 수 있고, 유사하게 제2 구성요소도 제1 구성요소로 명명될 수 있다.Terms such as first and second may be used to describe various components, but the components should not be limited by the terms. The terms are used only for the purpose of distinguishing one component from another. For example, without departing from the scope of the present invention, the first component may be referred to as the second component, and similarly, the second component may also be referred to as the first component.

어떤 구성요소가 다른 구성요소에 "연결되어" 있다거나 "접속되어" 있다고 언급된 때에는, 그 다른 구성요소에 직접적으로 연결되어 있거나 또는 접속되어 있을 수도 있지만, 중간에 다른 구성요소가 존재할 수도 있다고 이해되어야 할 것이다. 반면에, 어떤 구성요소가 다른 구성요소에 "직접 연결되어" 있다거나 "직접 접속되어" 있다고 언급된 때에는, 중간에 다른 구성요소가 존재하지 않는 것으로 이해되어야 할 것이다. 구성요소들 간의 관계를 설명하는 다른 표현들, 즉 "~사이에"와 "바로 ~사이에" 또는 "~에 이웃하는"과 "~에 직접 이웃하는" 등도 마찬가지로 해석되어야 한다.When a component is referred to as being "connected" or "connected" to another component, it may be directly connected to or connected to that other component, but it may be understood that other components may be present in between. Should be. On the other hand, when a component is said to be "directly connected" or "directly connected" to another component, it should be understood that there is no other component in between. Other expressions describing the relationship between components, such as "between" and "immediately between," or "neighboring to," and "directly neighboring to" should be interpreted as well.

본 출원에서 사용한 용어는 단지 특정한 실시예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 출원에서, "포함하다" 또는 "가지다" 등의 용어는 설시(說示)된 특징, 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Singular expressions include plural expressions unless the context clearly indicates otherwise. In this application, the terms "comprise" or "have" are intended to indicate that there is a feature, number, step, operation, component, part, or combination thereof that has been described, and that one or more of them is present. It is to be understood that it does not exclude in advance the possibility of the presence or addition of other features or numbers, steps, actions, components, parts or combinations thereof.

다르게 정의되지 않는 한, 기술적이거나 과학적인 용어를 포함해서 여기서 사용되는 모든 용어들은 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의해 일반적으로 이해되는 것과 동일한 의미를 가지고 있다. 일반적으로 사용되는 사전에 정의되어 있는 것과 같은 용어들은 관련 기술의 문맥 상 가지는 의미와 일치하는 의미를 가지는 것으로 해석되어야 하며, 본 출원에서 명백하게 정의하지 않는 한, 이상적이거나 과도하게 형식적인 의미로 해석되지 않는다.Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art. Terms such as those defined in the commonly used dictionaries should be construed as having meanings consistent with the meanings in the context of the related art and shall not be construed in ideal or excessively formal meanings unless expressly defined in this application. Do not.

이하, 첨부한 도면들을 참조하여, 본 발명의 바람직한 실시예를 설명하고자 한다. 도면상의 동일한 구성요소에 대해서는 동일한 참조부호를 사용하고 동일한 구성요소에 대해서 중복된 설명은 생략한다.Hereinafter, with reference to the accompanying drawings, it will be described a preferred embodiment of the present invention. The same reference numerals are used for the same elements in the drawings, and duplicate descriptions of the same elements are omitted.

도3은 본 발명의 커피찌꺼기, 캐슈넛, 톱밥을 이용한 연료용 펠릿 제조방법을 보여주는 공정도이다.Figure 3 is a process chart showing a fuel pellet manufacturing method using coffee grounds, cashew nuts, sawdust of the present invention.

도 3을 참조하여 설명하면, 본 발명은 재료가 커피찌꺼기, 캐슈넛, 톱밥이기 때문에 각각의 부분재료를 만들어 저장 후 소정의 비율로 혼합하여 펠릿을 성형 제조하여 포장 출하하는 과정 및 그런 과정으로 제조된 연료용 펠릿이다.Referring to Figure 3, the present invention is because the material is coffee grounds, cashew nuts, sawdust, each part of the material is made and stored in a predetermined proportion after mixing and molding the pellets produced by the manufacturing process and the packaging is manufactured by such a process Pellets for fuel.

톱밥제조단계(S100a, S100b)는, 제재소나 목공공장에서 발생하는 톱밥, 또는 원목이나 잡목을 분쇄하여 톱밥제조기에서 만든 톱밥을 만드는 공정을 포함한다.Sawdust manufacturing steps (S100a, S100b), the sawdust generated in the sawmill or woodworking factory, or the process of grinding the wood or lumber to make sawdust made in the sawdust maker.

톱밥은 펠릿을 만들 때 합유된 리그닌(Lignin)이 접착제 역할을 하여 압축성형 시 각 재료들을 결합시키는 역할을 한다. 톱밥만으로 펠릿을 만드는 경우 3000∼4000Kcal/kg 열량을 낸다. Sawdust combines the individual materials during compression molding with the combined lignin (ligign) when making pellets. When pellets are made from sawdust alone, it produces 3000 to 4000 Kcal / kg of calories.

제1 분쇄선별단계(S110, S120)는, 톱밥제조단계에서 얻은 톱밥은 공정에 따라서 크기가 서로 다르거나 약간의 이물질이 존재할 수 있기 때문에, 작업의 편리를 위해서 소정의 제1 크기(4∼5cm)로 분쇄하여 제1선별기에서 선별한다. 제1선별기는 톱밥의 크기로 비닐류 등 성형에 문제를 일으키는 이물질도 같이 선별한다. In the first grinding selection step (S110, S120), since the sawdust obtained in the sawdust manufacturing step may be different in size or some foreign matter depending on the process, a predetermined first size (4 ~ 5cm for convenience of work) Pulverize into) and select in the first sorter. The first sorter is the size of the sawdust and also screens foreign matters that cause problems such as vinyl.

상기 제1 분쇄선별단계 이행 후 톱밥의 수분을 제거하기 위해서 건조기를 통해서 건조단계(S130)를 진행하여 톱밥의 수분을 10% 이하로 만든다. 톱밥의 수분은 낮을수록 좋지만 추후 각각의 재료를 혼합하여 펠릿을 만들 경우 성형이 잘되기 위해서는 일정량의 수분이 존재해야 함으로 적당하게 10%이하로 제거한다.In order to remove the moisture of the sawdust after the first grinding screening step, the drying step (S130) is carried out through a dryer to make the moisture of the sawdust to 10% or less. The lower the moisture of the sawdust is, the better, but when the pellets are mixed with each other in the future, a certain amount of moisture must be present for the molding to be performed.

제2 분쇄선별단계(S140, S150)는, 상기 건조된 톱밥을 다시 분쇄하여 각각의 재료들이 혼합성형하기 좋은 제2 크기(2mm 이하) 사이즈로 만들어 선별한다. 도 4는 선별되고 있는 톱밥을 보여주는 사진이다.In the second crushing selection step (S140, S150), the dried sawdust is pulverized again to make a second size (2 mm or less) size of each material is good to mix molding and select. 4 is a photograph showing the sawdust being selected.

제2 분쇄선별단계를 마친 선별된 톱밥(100)의 크기는 2mm이하, 수분함량은 10%이하로 건조 서늘한 톱밥저장고에 저장한다.(S160) The size of the selected sawdust 100 after the second crushing selection step is less than 2mm, the moisture content is less than 10% and stored in a dry cool sawdust storage. (S160)

도 5는 본 발명의 일부 공정 재료인 캐슈넛 구조를 보여주는 사진이다. 5 is a photograph showing the cashew nut structure, which is some process material of the present invention.

본 발명에 사용되는 캐슈넷(cashew nut)은 옻나무과에 속하는 캐슈나무의 식용씨이다. 본 발명에서 사용되는 캐슈넷은 도 5와 같이 알갱이인 씨(200)를 제거하고 외피(210) 또한 제거된 내피(220)만을 의미한다. 상기 캐슈넷은 6000kcal/kg 정도의 발열량을 갖는데 일반적인 목재 3000∼4000Kcal/kg 보다 월등히 높다.The cashew nut used in the present invention is an edible seed of the cashew tree belonging to the family Sumac. Cashewnet used in the present invention refers to only the endothelial 220 from which the seed 200 is removed and the outer shell 210 is also removed as shown in FIG. 5. The cashew net has a calorific value of about 6000 kcal / kg, which is much higher than that of a general wood 3000 to 4000 Kcal / kg.

캐슈넷 내피(220)는 수분 저항이 뛰어난 소수성 물질이고, 흡습성이 극히 낮기 때문에 장시간 보관, 이송이 편리하고, 저장 시 주변의 수분을 흡수하지 않아서 발열량 저하를 막아, 다른 재료와 혼합하여 연료용 펠릿을 만들 경우 발열량이 높고 저장 관리가 편하여 대단위로 사용되는 화력발전소 연로로 매우 좋다.Cashewnet inner shell 220 is a hydrophobic material having excellent moisture resistance and extremely low hygroscopicity, so it is convenient to store and transport for a long time, and does not absorb the surrounding moisture at the time of storage, thereby preventing the lowering of calorific value and mixing with other materials to pellet fuel for fuel. It is very good for the thermal power plant which is used in large scale because of high calorific value and easy storage management.

다시 도 4를 참조하여 캐슈넷 가공공정을 설명하면, 캐슈넛은 열대 지역이 원산지로 중앙아메리카, 남아메리카에 많이 분포하였으나 최근 식용뿐만 아니라 바이오매스의 원료로 개발되면서 아시아에 급속히 전파되어 베트남이 커피와 함께 집중적으로 생산하고 있다.Referring again to Figure 4, the cashew net processing process, cashew nuts are distributed in Central and South America as the origin of the tropical region, but recently developed as a raw material of biomass as well as edible, it is rapidly spread in Asia and Vietnam with coffee It produces intensively.

수확하여 자연건조과정을 거친 캐슈넛(S200)을 로스터로 로스팅 후 건조하는 로스팅 건조단계(S210, S220)를 진행한다. 상기 로스팅 및 건조는 알갱이 씨와 내외피를 분리가 잘되도록 하는 일반적인 공정이다. Harvesting is carried out the roasting drying step (S210, S220) to dry after roasting the cashew nuts (S200) after the natural drying process to a roaster. Roasting and drying is a general process for separating the seed and the inner skin well.

상기 로스팅 건조된 캐슈넛을 쉘러(Sheller)로 외피를 벗기고 냉각하는 박피냉각단계(S230, S240)를 진행하고, 상기 박피냉각단계를 마친 캐슈넛을 필러(Peeler)를 이용 알갱이 씨에서 내피를 벗겨, 내피를 분쇄기로 분쇄하여 캐슈넛 내피분말을 만드는 내비분쇄단계(S250, S260)를 진행한다.Peeling the roasted and dried cashew nut sheller (Sheller) and peeling the cooling step (S230, S240) proceeds, and the peeled cashew nuts after the peeling cooling step peeled the endothelial from the kernel seed (Peeler), endothelial Grinding with a grinder to proceed with the end grinding step (S250, S260) to make the cashew nut endothelial powder.

상기 알갱이 씨에서 내피를 벗겨, 내피를 분쇄기로 분쇄하기 전에 내피를 압착을 통해 기름을 짜낸다. 분리된 알갱이 씨 또한 착유를 하거나 식용으로 사용될 수 있도록 하는 공정을 진행한다. 그러나 알갱이 씨는 본 발명에 사용되지 않음으로 더 이상 언급은 하지 않는다. 기름을 짜낸 내피를 65-75℃에서 건조한다. 65-75℃에서 건조과정 동안 내피에 잔류된 기름기는 자연스럽게 휘발되어 없어진다. 캐슈넷 기름은 물과 친하지 않는 성질 때문에 기름기를 간직한 내피가 다른 재료와 혼합 성형될 때 성형이 되지 않아서 펠릿을 만들기 어렵다.Peel the endothelium from the kernel seeds, and squeeze the endothelium into oil before crushing the endothelium with a grinder. The separated kernel seeds also undergo a process to be milked or used for food. However, kernel seeds are not used in the present invention and no further mention is made. The oiled endothelium is dried at 65-75 ° C. The oil residues on the endothelium during the drying process at 65-75 ° C naturally evaporate away. Cashewnet oil is difficult to make pellets because of its incompatibility with water because it does not form when the oily lining is mixed with other materials.

상기 내피분쇄단계를 마친 캐슈넛 내피분말을 선별하여 분말저장고에 저장하는 저장단계(S270, S280)를 진행한다.After the endothelial grinding step, the cashew nut endothelial powder is selected and stored in a powder storage step (S270, S280).

커피제조를 마치고 수거된 커피찌꺼기(S300)를 선별기를 이용 선별하는 선별단계(S310)를 진행하여 이물질이 없고 덩어리가 없는 커피찌꺼기를 골라낸다.After the coffee production, the collected coffee grounds (S300) proceeds to the screening step (S310) for sorting using a sorting machine to pick up coffee grounds without foreign matter and without lumps.

상기 선별된 커피찌꺼기를 일정한 수분함유량을 갖도록 건조단계(S320)를 거친 후 상기 선별 건조된 커피찌꺼기를 분말저장고에 저장하는 저장단계(S330)를 진행하여 커피찌꺼기(300)를 만들어 낸다.(도6 커피찌꺼기 사진) After the step of drying the selected coffee grounds to have a constant moisture content (S320) and proceeds to the storage step (S330) for storing the screened and dried coffee grounds in a powder reservoir to produce a coffee ground (300). 6 coffee grounds pictures)

커피찌꺼기는 커피제조사에 따라 입자의 크기나 수분함량이 차이를 가질 수 있음으로 선별과정을 통해서 선별하고 건조과정을 통해서 수분함량을 10% 이하로 관리한다. 수분함량이 과다할 경우 다른 재료와 혼합하기 어렵고 펫릿 성형 이후 건조과정이 길어지는 경향이 있기 때문 커피찌꺼기, 캐슈넷 내피분말, 톱밥 수분함량을 10% 이하로 관리하는 것이 좋다. The coffee grounds may have different particle size or moisture content depending on the coffee maker. Therefore, the coffee grounds are sorted through the screening process and the water content is controlled to less than 10% through the drying process. If the water content is too high, it is difficult to mix with other materials and drying process is prolonged after the molding of the pellets. Therefore, it is better to manage the water content of coffee grounds, cashewnet endothelial powder and sawdust to 10% or less.

일반적인 화력발전소에 공급되는 우드펠릿의 발열량 요구 스펙은 3900 kcal/kg 이상을 요구한다. 바이오SRF(폐기물고형연료) 발열량 요구 스펙은4300kcal/kg이다. The calorific value specification for wood pellets supplied to a typical thermal power plant requires more than 3900 kcal / kg. The BioSRF (Waste Solid Fuel) calorific value specification is 4300 kcal / kg.

본 발명에서 얻은 커피찌꺼기만 가지고 펠릿을 만들어 발열량을 측정한 결과 평균적으로 5000-5500kcal/kg을 얻을 수 있었다.As a result of measuring the calorific value by making pellets with only the coffee grounds obtained in the present invention, an average of 5000-5500 kcal / kg was obtained.

본 발명에서 얻은 캐슈넛 내피분말만 가지고 펠릿을 만들어 발열량을 측정한 결과 평균적으로 5000-6000kcal/kg을 얻을 수 있었다.Only the cashew nut endothelial powder obtained in the present invention was pelleted, and the calorific value was measured. On average, 5000-6000 kcal / kg was obtained.

본 발명에서 얻은 톱밥만 가지고 펠릿을 만들어 발열량을 측정한 결과 평균적으로 3000-4500kcal/kg을 얻을 수 있었다. As a result of measuring the calorific value of pellets made only with the sawdust obtained in the present invention was able to obtain 3000-4500kcal / kg on average.

각 성분을 혼합하여 바이오SRF(폐기물고형연료) 발열량 요구 스펙4300kcal/kg을 통과하고 경제성 등을 고려한 최적의 혼합비를 연구 검토하였다. Each component was mixed and passed through BioSRF (Waste Solid Fuel) calorific value specification 4300kcal / kg, and the optimum mixing ratio considering economic efficiency was studied.

각 재료들의 장단점 및 특이사항을 표로 정리하였다.Pros and cons of each material are listed in a table.

표1: 커피찌꺼지 캐슈넛 내피분말 톱밥 장단점 비교Table 1: Comparison of the pros and cons of coffee grounds cashew nuts endothelial powder

Figure 112018064145250-pat00001
Figure 112018064145250-pat00001

각 재료들의 장단점을 고려하여 혼합비를 만들어 실험을 해보았다.In consideration of the advantages and disadvantages of each material, the experiment was made by mixing ratios.

표2: Table 2: 커피찌꺼지Coffee grounds 캐슈넛Cashew nuts 내피분말 톱밥 혼합비  Endothelial Powder Sawdust Mixing Ratio 실험군Experimental group 결과비교 Compare results

Figure 112018064145250-pat00002
Figure 112018064145250-pat00002

각 실험군들의 결과 데이터를 분석해보면, 중요한 요소로 한계 포인트를 보면, 경제성을 고려했을 때 커피찌꺼기는 적어도 중량비가 5 이상을 차지해야 하고, 성형성을 고려했을 때 톱밥은 중량비가 1 이상을 차지해야 하며, 유통보관을 보면 캐슈넛 내피분말은 중량비가 1 이상을 차지해야 한다. When analyzing the result data of each experimental group, the critical point is that the coffee grounds should have at least 5 weight ratio in consideration of economic efficiency, and sawdust should have at least 1 weight ratio in consideration of moldability. In terms of distribution, cashew nut endothelial powder should have a weight ratio of 1 or more.

이러한 관점에서 보았을 때 제3 실험군, 제4 실험군, 제 5 실험군이 범위에 들어온다. (제2실험군은 범위는 만족하나 캐슈넷 중량비가 높아 경제성이 없다) From this point of view, the third experimental group, the fourth experimental group, and the fifth experimental group are in the range. (The second experimental group had a satisfactory range but it was not economical because the cashew net weight ratio was high)

그러나 본 발명은 일반적으로 사용하는 바이오SRF(폐기물고형연료)이 아니라 화력발전소에 납품 사용되어야 하기 때문에 대량 소비되고, 보관유통 시 습기에 강해야 하는 점을 고려한다면 제5 실험군에서 친수성 성질을 보정해야 한다.However, the present invention should be corrected for hydrophilic properties in the fifth experimental group, considering that it is consumed in large quantities and must be resistant to moisture during storage distribution because it must be used for delivery to a thermal power plant rather than a commonly used biosrf (waste solid fuel). .

그러므로 각 실험군에서 최적치를 뽑아 가용 보정 혼합비 (중량비) 범위를 찾아보면 커피찌꺼기 5-7, 캐슈넛 내피분말은 1.5-2, 톱밥은 1.5-3 중량비을 얻을 수 있다. Therefore, if you look for the range of available correction mix ratio (weight ratio) by extracting the optimum value from each experimental group, you can get 5-7 coffee grounds, 1.5-2 for cashew nut inner powder, and 1.5-3 weight for sawdust.

커피찌꺼기 5-7, 캐슈넛 내피분말 1.5-2, 톱밥 1.5-3 중량비로 혼합기에 넣어서 혼합한다(S400). 혼합 시 각 재료의 수분함량에 따라 성형을 용이하기 위해서 약간의 수분을 넣으면서 혼합할 수 있다.Coffee grounds 5-7, cashew nuts endothelial powder 1.5-2, sawdust 1.5-3 put into the mixer in a weight ratio and mix (S400). Depending on the moisture content of each material at the time of mixing can be mixed with a little moisture in order to facilitate molding.

커피찌꺼기 5-7, 캐슈넛 내피분말 1.5-2, 톱밥 1.5-3 중량비로 혼합기에서 혼합 후 펠릿제조기에 넣어서 펠릿을 성형하고 냉각건조 한다(S410, S420). Coffee grounds 5-7, cashew nuts endothelial powder 1.5-2, sawdust 1.5-3 by weight in a mixer after mixing in a pellet maker to form a pellet and cooled (S410, S420).

도 7은 본 발명의 캐슈넛, 톱밥, 커피찌꺼기를 이용 연료용 펠릿를 만드는 펠릿제조기 주요 부품을 보여주는 사진이다.Figure 7 is a photograph showing the main parts of the pellet manufacturing machine for making fuel pellets using cashew nuts, sawdust, coffee grounds of the present invention.

상기 커피찌꺼기 5-7, 캐슈넛 내피분말 1.5-2, 톱밥 1.5-3 중량비로 혼합기에서 혼합된 혼합물을 펠릿제조기에 넣고 압력을 가하여 성형한다. 사진에서 보이는 것과 같은 다수의 구멍이 있는 펠릿제조기에서 연료용 펠릿이 제조되어 절단되어 모형을 유지하게 된다. The mixture of coffee grounds 5-7, cashew nut endothelial powder 1.5-2, sawdust 1.5-3 weight ratio is put in a pellet maker into a pellet maker and molded by applying pressure. In pellet makers with multiple holes as shown in the picture, fuel pellets are produced and cut to maintain the model.

적당한 크기로 절단하여 냉각된 연료용 펠릿을 건조 후 포장 출하한다.(S430)After cutting to the appropriate size, the cooled fuel pellets are dried and packed and shipped. (S430)

도 8은 본 발명의 커피찌꺼기, 캐슈넛 내피분말, 톱밥을 이용한 연료용 펠릿 제조방법으로 만든 연료용 펠릿 사진이다.8 is a fuel pellet photograph made of a method for preparing fuel pellets using coffee grounds, cashew nut endothelial powder, and sawdust according to the present invention.

상기 사진에서 보는 제조된 펠릿(400)은 직경이 6mm이하 길이는 19mm 이하인 것으로 주 사용 목적은 화력발전소 연료용 펠릿이다.The manufactured pellets 400 shown in the picture are 6 mm or less in diameter and 19 mm or less in length, and their main purpose is pellets for thermal power plant fuel.

도 9은 본 발명의 출원인이 본 발명과 같은 공정으로 만든 고체연료 펠릿의 품질검사 결과서이다.9 is a quality test result of the solid fuel pellets made by the applicant of the present invention in the same process as the present invention.

도 10는 본 발명의 출원인이 발명과 같은 공정으로 만든 고체연료 펠릿의 시료를 채취하여 바이오메스로서의 적합성 여부를 품질 검사한 결과보고서이다.FIG. 10 is a report showing a quality test result of a sample of solid fuel pellets prepared by the applicant of the present invention in the same process as that of the present invention.

본 발명의 출원인은 이미 본 발명과 같은 공정을 통하여 톱밥과 캐슈넛 내피분말만을 이용하여 고체연료 펠릿을 제조하여 한국특허 10-1635974 특허등록을 마치고 한국환경공단 (폐자원에너지센터)에서 환경평가 및 품질검사를 통과하여 품질의 안정성과 우수한 발열량을 갖는 연료용 펠릿으로 화력발전소에 납품하고 있다.Applicant of the present invention has already produced a solid fuel pellet using only sawdust and cashew nut endothelial powder through the same process as the present invention and finished the patent registration of Korea Patent 10-1635974 and environmental evaluation and quality at Korea Environment Corporation (Waste Resources Center) Passed the inspection, it is supplied to the thermal power plant as fuel pellets with quality stability and excellent calorific value.

본 발명의 서두에서 언급하였듯이 급속한 커피문화의 확산으로 커피제조 후 발생하는 재활용 처리해야하는 커피찌꺼기를 이용하여 새로운 고체연료 펠릿을 제조하였다. As mentioned at the beginning of the present invention, a new solid fuel pellet was prepared by using coffee grounds to be recycled after coffee production due to the rapid spread of coffee culture.

상술한 바와 같이, 본 발명의 바람직한 실시예를 참조하여 설명하였지만 해당분야에서 통상의 지식을 갖은 자라면 하기의 청구범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정하여 변경시킬 수 있음을 이해할 수 있을 것이다.As described above, those skilled in the art have been described with reference to the preferred embodiments of the present invention, various modifications of the present invention without departing from the spirit and scope of the present invention described in the claims below. It will be understood that this can be changed.

본 발명은 커피찌꺼기, 캐슈넛, 톱밥을 이용한 연료용 펠릿 제조방법 및 그 방법으로 제조한 에 한정 사용되는 것이 아니라 기타 다양한 사업도 응용하여 연료용 펠릿을 만들 수 있다.The present invention is not limited to the method for producing fuel pellets using coffee grounds, cashew nuts, sawdust and manufactured by the method, but can be applied to various other projects to make fuel pellets.

100: 톱밥 200: 캐슈넛 씨
210:캐슈넛 외피 220: 캐스넷 내피
300: 커피찌꺼기 400: 연료용 펠릿
100: sawdust 200: cashew nut seed
210: cashew shell 220: casnet inner
300: coffee ground 400: pellet for fuel

Claims (6)

목재가공에서 발생한 톱밥 또는 원목이나 잡목을 분쇄하여 만든 톱밥을 제1분쇄기에서 분쇄하여 4~5mm 제1 크기로 선별하는 제1 분쇄선별단계;
상기 제1 분쇄선별단계를 마친 톱밥을 10% 이하 수분함유량을 얻는 건조단계;
상기 건조단계를 마친 톱밥을 성형과 혼합이 잘되도록 제2분쇄기로 분쇄하여 2mm 이하의 제2 크기로 선별하는 제2 분쇄선별단계;
상기 제2 분쇄선별단계를 마친 톱밥을 톱밥저장고에 저장하는 저장단계;
수확 건조된 캐슈넛을 로스터로 로스팅 후 건조하는 로스팅 건조단계;
상기 로스팅 건조된 캐슈넛을 쉘러로 외피를 벗기고 냉각하는 박피냉각단계;
상기 박피냉각단계를 마친 캐슈넛을 필러를 이용 내피를 벗겨 내피를 내피분말의 크기는 2mm 이하로 분쇄기로 분쇄하여 캐슈넛 내피분말을 만드는 내피분쇄단계;
상기 내피분쇄단계를 마친 캐슈넛 내피분말을 선별하여 분말저장고에 저장하는 저장단계;
커피제조를 마치고 수거된 커피찌꺼기를 선별기를 이용 선별하는 선별단계;
상기 선별된 커피찌꺼기를 10% 이하 수분함유량을 얻는 건조단계;
상기 선별 건조된 커피찌꺼기를 분말저장고에 저장하는 저장단계;
상기 각각의 저장고에 저장된 재료를 성형성이 좋고 발열량이 화력발전소 요구에 맞고 내수성이 강하고 경제성이 우수하도록 커피찌꺼기 5-7, 캐슈넛 내피분말 1.5-2, 톱밥 1.5-3 중량비로 혼합기에 넣어서 혼합하는 단계;
상기 혼합된 혼합물을 다수의 성형구멍이 있는 펠릿제조기에서 압축하여 발열량이 4300kcal/kg 이상 화력발전소 연료용 펠릿을 직경이 6mm이하, 길이는 19mm 이하로 성형하여 내습성이 강하고 경제성이 우수한 것을 특징으로 하는 펠릿 제조방법.
A first grinding screening step of crushing sawdust generated from wood processing or sawdust made by pulverizing wood or lumber in a first crusher to select the first size of 4 to 5 mm;
A drying step of obtaining a water content of 10% or less of the sawdust after the first grinding screening step;
A second grinding screening step of grinding the sawdust after the drying step with a second grinding machine to form and mix well, and sorting the sawdust into a second size of 2 mm or less;
A storage step of storing the sawdust having finished the second grinding step in a sawdust storage room;
Roasting drying step of drying after harvesting dried cashew nuts roasted with a roaster;
A peeling cooling step of peeling and cooling the roasted and dried cashew nuts with a sheller;
The endothelial grinding step of peeling the endothelial using the filler to finish the peeling cooling step and pulverizing the endothelial powder with a grinder having a size of the endothelial powder 2 mm or less to make the cashew nut endothelial powder;
A storage step of selecting the cashew nut endothelial powder after the endothelial grinding step and storing in the powder storage;
A sorting step of sorting the collected coffee grounds after finishing coffee production using a sorting machine;
A drying step of obtaining water content of 10% or less of the selected coffee grounds;
A storage step of storing the sorted and dried coffee grounds in a powder reservoir;
The materials stored in the respective reservoirs are mixed into the mixer at a weight ratio of 5-7, cashew nut endothelial powder 1.5-2, sawdust 1.5-3 by weight so as to have good moldability, high calorific value, high water resistance and economic efficiency. step;
The mixed mixture is compressed in a pellet manufacturing machine having a plurality of molding holes, so that the calorific value is 4300 kcal / kg or more, and pellets for thermal power plant fuels are 6 mm or less in diameter and 19 mm or less in length. Pellet production method.
삭제delete 삭제delete 삭제delete 삭제delete 제 1항에 기재된 방법으로 제조된 발열량이 4300kcal/kg 이상 화력발전소 연료용 펠릿으로 직경이 6mm이하, 길이는 19mm 이하로 성형하여 내습성이 강하고 경제성이 우수한 화력발전소 연료용 펠릿. Pellets for thermal power plant fuel pellets produced by the method according to claim 1, wherein the calorific value is 4300 kcal / kg or more, and the pellets are 6 mm or less in diameter and 19 mm or less in length.
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KR20220098971A (en) * 2021-01-05 2022-07-12 강양화 Premixtype feed additive for improving the resistance to stress and immunity of useful animals using waisting coffee powder and method for manufacturing thereof
KR20220135908A (en) 2021-03-31 2022-10-07 주식회사 포어스코리아 Manufacturing method of molded product using coffee ground
KR20220135907A (en) 2021-03-31 2022-10-07 주식회사 포어스코리아 Manufacturing method of molded product using coffee ground

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