KR101473776B1 - Flame Retardant Thermoplastic Resin Composition Having Improved Environmental Stress Cracking Resistance - Google Patents
Flame Retardant Thermoplastic Resin Composition Having Improved Environmental Stress Cracking Resistance Download PDFInfo
- Publication number
- KR101473776B1 KR101473776B1 KR1020130050475A KR20130050475A KR101473776B1 KR 101473776 B1 KR101473776 B1 KR 101473776B1 KR 1020130050475 A KR1020130050475 A KR 1020130050475A KR 20130050475 A KR20130050475 A KR 20130050475A KR 101473776 B1 KR101473776 B1 KR 101473776B1
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- KR
- South Korea
- Prior art keywords
- poly
- ether
- phenylene
- styrene
- flame retardant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000003063 flame retardant Substances 0.000 title claims abstract description 30
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 28
- 239000011342 resin composition Substances 0.000 title claims abstract description 23
- 238000005336 cracking Methods 0.000 title claims abstract description 21
- 229920005992 thermoplastic resin Polymers 0.000 title claims abstract description 18
- 230000006353 environmental stress Effects 0.000 title description 3
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 51
- 229920005989 resin Polymers 0.000 claims abstract description 42
- 239000011347 resin Substances 0.000 claims abstract description 42
- 229920001955 polyphenylene ether Polymers 0.000 claims abstract description 32
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims abstract description 20
- 230000006355 external stress Effects 0.000 claims abstract description 18
- 229920005990 polystyrene resin Polymers 0.000 claims abstract description 14
- 229920002725 thermoplastic elastomer Polymers 0.000 claims abstract description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 56
- -1 poly (2,6-dimethyl-1,4-phenylene) Polymers 0.000 claims description 28
- 239000000178 monomer Substances 0.000 claims description 27
- 125000004432 carbon atom Chemical group C* 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 17
- 229920000388 Polyphosphate Polymers 0.000 claims description 12
- 239000001205 polyphosphate Substances 0.000 claims description 12
- 235000011176 polyphosphates Nutrition 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 11
- 229920001577 copolymer Polymers 0.000 claims description 10
- 229920000428 triblock copolymer Polymers 0.000 claims description 10
- 125000003118 aryl group Chemical group 0.000 claims description 9
- 229920000877 Melamine resin Polymers 0.000 claims description 8
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 8
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 claims description 7
- 239000004793 Polystyrene Substances 0.000 claims description 7
- 229920000359 diblock copolymer Polymers 0.000 claims description 7
- 229920002223 polystyrene Polymers 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 claims description 6
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 6
- 229920006465 Styrenic thermoplastic elastomer Polymers 0.000 claims description 6
- 229920000578 graft copolymer Polymers 0.000 claims description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 6
- 239000000155 melt Substances 0.000 claims description 6
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- 229920001400 block copolymer Polymers 0.000 claims description 5
- 229920001195 polyisoprene Polymers 0.000 claims description 5
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 4
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 claims description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N butadiene group Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 4
- 229920001971 elastomer Polymers 0.000 claims description 4
- 229910052739 hydrogen Inorganic materials 0.000 claims description 4
- 239000001257 hydrogen Substances 0.000 claims description 4
- 239000002904 solvent Substances 0.000 claims description 4
- HIDBROSJWZYGSZ-UHFFFAOYSA-N 1-phenylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC=C1 HIDBROSJWZYGSZ-UHFFFAOYSA-N 0.000 claims description 3
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 claims description 3
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 claims description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 3
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 claims description 3
- 239000005062 Polybutadiene Substances 0.000 claims description 3
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 claims description 3
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 claims description 3
- 125000003277 amino group Chemical group 0.000 claims description 3
- 150000001721 carbon Chemical class 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 3
- 239000000806 elastomer Substances 0.000 claims description 3
- 125000001188 haloalkyl group Chemical group 0.000 claims description 3
- 125000001072 heteroaryl group Chemical group 0.000 claims description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 3
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 claims description 3
- 229920002857 polybutadiene Polymers 0.000 claims description 3
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 claims description 3
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 claims description 2
- 239000004721 Polyphenylene oxide Substances 0.000 claims 1
- 229920000570 polyether Polymers 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 5
- 239000003921 oil Substances 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 6
- 229920002554 vinyl polymer Polymers 0.000 description 5
- 241000251730 Chondrichthyes Species 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- 229920002633 Kraton (polymer) Polymers 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 230000035882 stress Effects 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 229920006351 engineering plastic Polymers 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- QMRNDFMLWNAFQR-UHFFFAOYSA-N prop-2-enenitrile;prop-2-enoic acid;styrene Chemical compound C=CC#N.OC(=O)C=C.C=CC1=CC=CC=C1 QMRNDFMLWNAFQR-UHFFFAOYSA-N 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- RWGBLAUNEKSPME-ARJAWSKDSA-N (z)-4-(2-methylprop-2-enoyloxy)-4-oxobut-2-enoic acid Chemical compound CC(=C)C(=O)OC(=O)\C=C/C(O)=O RWGBLAUNEKSPME-ARJAWSKDSA-N 0.000 description 1
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 description 1
- CYXMOAZSOPXQOD-UHFFFAOYSA-N 1-methyl-2-(2-methylphenoxy)benzene Chemical compound CC1=CC=CC=C1OC1=CC=CC=C1C CYXMOAZSOPXQOD-UHFFFAOYSA-N 0.000 description 1
- VIOJQBMMOKZZMO-UHFFFAOYSA-N 2-(2,6-dimethylphenoxy)-1,3-dimethylbenzene Chemical compound CC1=CC=CC(C)=C1OC1=C(C)C=CC=C1C VIOJQBMMOKZZMO-UHFFFAOYSA-N 0.000 description 1
- CBECDWUDYQOTSW-UHFFFAOYSA-N 2-ethylbut-3-enal Chemical compound CCC(C=C)C=O CBECDWUDYQOTSW-UHFFFAOYSA-N 0.000 description 1
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N Butyraldehyde Chemical compound CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 1
- MYLKDEGGAQAUJO-UHFFFAOYSA-N CCCCC1=CC2=CC(C)(C)C1O2 Chemical compound CCCCC1=CC2=CC(C)(C)C1O2 MYLKDEGGAQAUJO-UHFFFAOYSA-N 0.000 description 1
- UFENPDDJZZKKCN-UHFFFAOYSA-N CCOC(C)(C1)C2OC1=CC2(C)OCC Chemical compound CCOC(C)(C1)C2OC1=CC2(C)OCC UFENPDDJZZKKCN-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241001331845 Equus asinus x caballus Species 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229920013623 Solprene Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229920001893 acrylonitrile styrene Polymers 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000005328 architectural glass Substances 0.000 description 1
- 239000010692 aromatic oil Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000005802 health problem Effects 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 229920005669 high impact polystyrene Polymers 0.000 description 1
- 239000004797 high-impact polystyrene Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- JTHNLKXLWOXOQK-UHFFFAOYSA-N n-propyl vinyl ketone Natural products CCCC(=O)C=C JTHNLKXLWOXOQK-UHFFFAOYSA-N 0.000 description 1
- 239000010690 paraffinic oil Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- HXHCOXPZCUFAJI-UHFFFAOYSA-N prop-2-enoic acid;styrene Chemical compound OC(=O)C=C.C=CC1=CC=CC=C1 HXHCOXPZCUFAJI-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000005336 safety glass Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 229920006249 styrenic copolymer Polymers 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- 239000010913 used oil Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/08—Polyethers derived from hydroxy compounds or from their metallic derivatives
- C08L71/10—Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
- C08L71/12—Polyphenylene oxides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0066—Flame-proofing or flame-retarding additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/53—Phosphorus bound to oxygen bound to oxygen and to carbon only
- C08K5/5317—Phosphonic compounds, e.g. R—P(:O)(OR')2
- C08K5/5333—Esters of phosphonic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/53—Phosphorus bound to oxygen bound to oxygen and to carbon only
- C08K5/5317—Phosphonic compounds, e.g. R—P(:O)(OR')2
- C08K5/5333—Esters of phosphonic acids
- C08K5/5353—Esters of phosphonic acids containing also nitrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L29/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical; Compositions of hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Compositions of derivatives of such polymers
- C08L29/14—Homopolymers or copolymers of acetals or ketals obtained by polymerisation of unsaturated acetals or ketals or by after-treatment of polymers of unsaturated alcohols
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/04—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
본 발명은 폴리페닐렌 에테르 수지, 고무변성 폴리스티렌 수지, 스티렌계 열가소성 엘라스토머, 폴리비닐부티랄 수지 및 난연제를 포함하는 폴리페닐렌 에테르계 난연 열가소성 수지 조성물에 관한 것이다.
본 발명에 따른 난연 열가소성 수지 조성물은 강도 등의 기계적 특성과 난연성이 우수하면서 폴리비닐부티랄 수지를 소량 사용하여도 기존 소재 대비 외부 스트레스 크래킹 저항성이 향상되어 기계적 특성 및 난연성을 요구하는 자동차 및 전기/전자용 부품 제조에 유용하게 적용할 수 있다.The present invention relates to a polyphenylene ether-based flame retardant thermoplastic resin composition comprising a polyphenylene ether resin, a rubber-modified polystyrene resin, a styrene-based thermoplastic elastomer, a polyvinyl butyral resin and a flame retardant.
The flame retardant thermoplastic resin composition according to the present invention has excellent mechanical properties such as strength and flame retardancy, and even when a small amount of polyvinyl butyral resin is used, resistance against external stress cracking is improved compared to conventional materials, And can be usefully applied to electronic parts manufacturing.
Description
본 발명은 난연성이 우수하면서 종래의 소재와 대비하여 외부 스트레스 크래킹 저항성이 향상된 수지 조성물에 관한 것으로서, 폴리페닐렌 에테르 수지에 폴리비닐부티랄 수지 및 난연제가 포함된 폴리페닐렌 에테르계 난연 열가소성 수지 조성물에 관한 것이다.The present invention relates to a resin composition having excellent flame retardancy and improved resistance to external stress cracking as compared with conventional materials, and relates to a polyphenylene ether-based flame retardant thermoplastic resin composition containing a polyvinyl butyral resin and a flame retardant in a polyphenylene ether resin .
폴리페닐렌 에테르계 수지는 전기적 특성, 내열성, 치수안정성, 낮은 수분흡수율 및 고온에서의 크리프 특성이 우수한 엔지니어링 플라스틱 소재로서, 정밀한 치수가 요구되는 전기/전자 부품 및 자동차 부품 용도로 폭넓게 사용되고 있으며, 특히 최근에는 철강 재질의 자동차 외판을 대체하여 경량화 및 에너지 저감을 이루려는 등 다양한 연구개발이 시도되고 있다.The polyphenylene ether resin is an engineering plastic material having excellent electrical properties, heat resistance, dimensional stability, low moisture absorption rate and creep property at high temperature, and is widely used for electric / electronic parts and automobile parts requiring precise dimensions. In recent years, a variety of research and development has been attempted, such as replacing automotive shell plates made of steel and achieving weight reduction and energy reduction.
그러나 폴리페닐렌 에테르계 수지는 용융점도가 높아서 성형성이 나쁘고 내용제성 및 내충격성이 낮아서 단독으로 적용시 사출 성형성 및 성형품 외관에 문제가 발생하므로 폴리스티렌 등의 상용성/비상용성 수지와의 혼합을 통하여 이러한 단점을 보완한 제품이 시장에 적용되고 있다.However, since the polyphenylene ether resin has a high melt viscosity and poor moldability, solvent resistance and impact resistance are low, there is a problem in injection moldability and appearance of the molded article when applied alone. Therefore, mixing with a compatible / incompatible resin such as polystyrene The product that compensates for these drawbacks is being applied to the market.
그런데 폴리페닐렌 에테르 수지와 폴리스티렌 수지의 조합은 가공성이 향상되는 반면에 내충격성이 감소하는 현상이 발생하므로, 이를 보완하기 위하여 고무변성 폴리스티렌 수지를 추가하여 기계적 물성을 개선하는 방법이 알려져 있다.However, a combination of a polyphenylene ether resin and a polystyrene resin causes a phenomenon in which the impact resistance is decreased while the workability is improved. Therefore, a method of improving the mechanical properties by adding a rubber-modified polystyrene resin is known.
그러나 이러한 폴리페닐렌 에테르 수지는 특정한 화학물질이 있는 환경에 장시간 노출될 경우 외부 스트레스 크래킹(environmental stress cracking, ESC)이 발생하여 장시간 응력을 받는 탱크(reservior)류, 용기류, 케이블 등의 사용에 제한이 따르는 단점이 있다.However, these polyphenylene ether resins are limited to the use of reservior, containers, and cables that are exposed to stress for a long time due to environmental stress cracking (ESC) when they are exposed to a certain chemical environment for a long time. There is a drawback to follow.
이러한 단점을 해결하기 위해 미국특허공보 제4529761호에서는 대전방지제 성분인 알킬 또는 아랄킬 설포네이트를 일부 적용하여 외부 스트레스 크래킹 저항성(environmental stress cracking resistance, ESCR)을 개선하고자 하였으나, ESCR 특성이 6 분 미만의 매우 낮은 수준이고 고가의 대전방지제를 다량 사용하여야 하므로 실제 적용에는 어려움이 있다.In order to solve these drawbacks, U.S. Patent No. 4529761 has attempted to improve environmental stress cracking resistance (ESCR) by partially applying an alkyl or aralkyl sulfonate, which is an antistatic agent, And a large amount of expensive antistatic agent must be used.
또한, 미국특허공보 제4668723호에서는 다관능기를 가지는 비스-말레이미드나 디비닐벤젠을 사용하여 폴리페닐렌 에테르 수지 조성물의 ESCR 특성을 일부 향상시킬 수 있는 방법을 제시하고 있으나, 다관능기 성분으로 인해 멜트 스트레스가 증가하여 사출성형시 유동성의 저하 및 성형품 외관의 품질저하를 수반하므로 일반 사출성형품에는 적합하지 않은 문제가 있다.In addition, U.S. Patent No. 4668723 discloses a method for partially improving ESCR characteristics of a polyphenylene ether resin composition using bis-maleimide or divinylbenzene having a polyfunctional group, There is a problem that it is not suitable for general injection molded articles because the melt stress is increased and the fluidity is lowered during injection molding and the quality of the molded article is deteriorated.
또한, 한국공개특허공보 제2010-0033540호에는 내충격성 개질(impact modified) 모노비닐리덴 방향족 중합체를 소량의 에틸렌/알파-올레핀(EAO) 공중합체와 혼합하여 ESCR을 증가시키는 방법이 개시되어 있는데, 상기 발명은 파단시의 연신율을 향상시킴으로써 경시적인 ESCR 특성 및 아이조드 내충격성을 어느 정도 개선시키나 내약품성 및 난연성을 만족시키는 데에는 충분하지 못한 단점이 있다.In addition, Korean Patent Publication No. 2010-0033540 discloses a method of increasing ESCR by mixing an impact modified monovinylidene aromatic polymer with a small amount of an ethylene / alpha-olefin (EAO) copolymer, The present invention has the disadvantage that it improves the ESCR characteristic over time and the Izod impact resistance to some extent by improving the elongation at break but is insufficient to satisfy chemical resistance and flame retardancy.
상기와 같이 ESCR 물성을 개선하기 위한 여러 방안들이 제시되어 있으나 ESCR 물성뿐만 아니라 기계적 물성, 내열성 등 엔지니어링 플라스틱 소재로서 갖추어야 할 제반 물성을 만족하는 수지의 개발은 아직 미진한 실정이다.As described above, various methods for improving the ESCR properties have been proposed. However, development of a resin satisfying various properties required for engineering plastic materials such as ESCR properties, mechanical properties and heat resistance has not yet been developed.
본 발명이 해결하고자 하는 과제는 외부 스트레스 크래킹 저항성을 향상시키면서 기계적 강도 및 난연성이 우수한 폴리페닐렌 에테르계 수지 조성물을 제공하는 것이다.A problem to be solved by the present invention is to provide a polyphenylene ether resin composition which is excellent in mechanical strength and flame retardancy while improving external stress cracking resistance.
상기 과제를 해결하기 위하여, 본 발명은 폴리페닐렌 에테르 20~70 중량%; 스티렌계 단량체 및 스티렌계 단량체와 공중합 가능한 단량체의 공중합체, 또는 스티렌계 그래프트 공중합체로 구성되는 고무변성 폴리스티렌 수지 10~40 중량%; 폴리스티렌-폴리이소프렌 디블록 공중합체, 폴리알파메틸스티렌-폴리부타디엔 디블록 공중합체, 폴리스티렌-폴리부타디엔-폴리스티렌 트리블록 공중합체, 폴리스티렌-폴리이소프렌-폴리스티렌 트리블록 공중합체, 폴리알파메틸스티렌-폴리부타디엔-폴리알파메틸스티렌 트리블록 공중합체, 폴리알파메틸스티렌-폴리이소프렌-폴리알파메틸스티렌 트리블록 공중합체 및 이들의 수소 첨가된 형태의 블록 공중합체로 이루어진 군 중에서 선택되는 적어도 어느 하나의 스티렌계 열가소성 엘라스토머의 블록 공중합체 1~20 중량%; 폴리비닐부티랄 수지 0.01~7.00 중량%; 및 난연제 1~20 중량%;를 포함하는, 외부 스트레스 크래킹 저항성이 향상된 난연 열가소성 수지 조성물을 제공한다.In order to solve the above problems, the present invention provides a polyphenylene ether composition comprising 20 to 70% by weight of a polyphenylene ether; 10 to 40% by weight of a rubber-modified polystyrene resin composed of a copolymer of a styrene-based monomer and a monomer copolymerizable with a styrene-based monomer, or a styrene-based graft copolymer; Polystyrene-polyisoprene diblock copolymer, polystyrene-polyisoprene diblock copolymer, poly alpha methyl styrene-polybutadiene diblock copolymer, polystyrene-polybutadiene-polystyrene triblock copolymer, polystyrene-polyisoprene-polystyrene triblock copolymer, - at least one styrenic thermoplastic resin selected from the group consisting of polyalpha methylstyrene triblock copolymers, poly alpha methylstyrene-polyisoprene-polyalpha methylstyrene triblock copolymers and hydrogenated block copolymers thereof, 1 to 20% by weight of a block copolymer of an elastomer; 0.01 to 7.00% by weight of a polyvinyl butyral resin; And 1 to 20% by weight of a flame retardant; and a flame retardant thermoplastic resin composition with improved external stress cracking resistance.
이때, 상기 폴리페닐렌 에테르는 하기 화학식 1로 표시되는 화합물인 것이 바람직하다.At this time, the polyphenylene ether is preferably a compound represented by the following general formula (1).
[화학식 1][Chemical Formula 1]
(상기 화학식 1에서, R1 내지 R4는 각각 독립적으로 수소 치환 또는 비치환된 탄소수 1~30의 알킬기, 수소 치환 또는 비치환된 탄소수 1~30의 할로알킬기, 수소 치환 또는 비치환된 탄소수 1~30의 아미노알킬기, 하이드로카르보녹시기, 할로하이드로카르보녹시, 수소 치환 또는 비치환된 탄소수 6~30의 아릴기, 수소 치환 또는 비치환된 탄소수 3~30의 헤테로아릴기 및 수소 치환 또는 비치환된 탄소수 3~30의 사이클로알킬기로 이루어진 군 중에서 선택되는 어느 하나의 치환기이다)(Wherein R 1 to R 4 each independently represent a hydrogen-substituted or unsubstituted alkyl group having 1 to 30 carbon atoms, a hydrogen-substituted or unsubstituted haloalkyl group having 1 to 30 carbon atoms, a hydrogen-substituted or unsubstituted carbon number 1 A substituted or unsubstituted aryl group having 6 to 30 carbon atoms, a hydrogen-substituted or unsubstituted heteroaryl group having 3 to 30 carbon atoms, a hydrogen atom substituted or not substituted with hydrogen, a substituted or unsubstituted amino group having 1 to 30 carbon atoms, A substituted or unsubstituted cycloalkyl group having 3 to 30 carbon atoms)
또한, 상기 폴리페닐렌 에테르는 폴리(2,6-디메틸-1,4-페닐렌)에테르, 폴리(2,6-디에틸-1,4-페닐렌)에테르, 폴리(2,6-디프로필-1,4-페닐렌)에테르, 폴리(2,6-디부틸-1,4-페닐렌)에테르, 폴리(2,6-디아우릴-1,4-페닐렌)에테르, 폴리(2-메틸-6-에틸-1,4-페닐렌)에테르, 폴리(2-메틸-6-프로필-1,4-페닐렌)에테르, 폴리(2-메틸-6-톨릴-1,4-페닐렌)에테르, 폴리(2-메틸-6-부틸-1,4-페닐렌)에테르, 폴리(2-에틸-6-프로필-1,4-페닐렌)에테르, 폴리(2,6-디페닐-1,4-페닐렌)에테르, 폴리(2,6-디메톡시-1,4-페닐렌)에테르, 폴리(2,6-디에톡시-1,4-페닐렌)에테르, 폴리(2,3,6-트리메틸-1,4-페닐렌)에테르, 폴리(2,6-디메틸-1,4-페닐렌)에테르와 폴리(2,3,6-트리메틸-1,4-페닐렌)에테르의 공중합체 및 폴리(2,6-디메틸-1,4-페닐렌)에테르와 폴리(2,3,5,6-테트라메틸-1,4-페닐렌)에테르의 공중합체로 이루어진 군 중에서 선택되는 적어도 어느 하나인 것이 바람직하고, 또한 25 ℃의 클로로포름 용매에서의 고유점도가 0.1~0.9 ㎗/g인 것이 바람직하다.The polyphenylene ether may be selected from the group consisting of poly (2,6-dimethyl-1,4-phenylene) ether, poly (2,6- Poly (2,6-diallyl-1,4-phenylene) ether, poly (2, 6-dibutyl- Methyl-6-tolyl-1,4-phenylene) ether, poly (2-methyl- (2-methyl-6-butyl-1,4-phenylene) ether, poly (2,6-diethoxy-1,4-phenylene) ether, poly (2,6-dimethoxy-1,4-phenylene) (2,6-dimethyl-1,4-phenylene) ether and poly (2,3,6-trimethyl-1,4-phenylene) ether And a copolymer of poly (2,6-dimethyl-1,4-phenylene) ether and poly (2,3,5,6-tetramethyl-1,4-phenylene) ether Preferably at least one is chosen, and it is preferable that the intrinsic viscosity of from 25 ℃ chloroform solvent, 0.1 ~ 0.9 ㎗ / g.
또한, 상기 스티렌계 단량체는 스티렌, α-메틸스티렌, p-메틸스티렌이고, 상기 스티렌계 단량체와 공중합 가능한 단량체는 아크릴로니트릴, 메타크릴로니트릴, 아크릴산메틸, 아크릴산에틸, 아크릴산프로필, 메타크릴산메틸, 메타크릴산에틸, 말레이미드 또는 N-페닐말레이미드이며, 상기 스티렌계 그래프트 공중합체는 내충격성 폴리스티렌 수지, 아크릴로니트릴-부타디엔-스티렌 수지, 아크릴로니트릴-부타디엔-스티렌 수지의 부타디엔을 에틸렌-프로필렌계 고무로 치환한 수지 및 아크릴로니트릴-아크릴레이트-스티렌 수지로 이루어진 군 중에서 선택되는 적어도 어느 하나인 것이 바람직하다.The styrenic monomer may be styrene,? -Methylstyrene, or p-methylstyrene. The monomer copolymerizable with the styrenic monomer may be acrylonitrile, methacrylonitrile, methyl acrylate, ethyl acrylate, propyl acrylate, methacrylic acid Maleic anhydride, methyl methacrylate, maleimide or N-phenylmaleimide, and the styrene graft copolymer may be an impact-resistant polystyrene resin, an acrylonitrile-butadiene-styrene resin, an acrylonitrile-butadiene- - a resin substituted with propylene rubber, and an acrylonitrile-acrylate-styrene resin.
또한, 상기 스티렌계 열가소성 엘라스토머는 오일을 추가로 포함하는 것이 바람직하다.The styrenic thermoplastic elastomer preferably further comprises an oil.
또한, 상기 폴리비닐부티랄 수지는 용융지수가 ASTM D 1238 기준 1~20 g/10분(230 ℃, 2.16 ㎏)인 것이 바람직하다.The polyvinyl butyral resin preferably has a melt index of 1 to 20 g / 10 min (230 DEG C, 2.16 kg) based on ASTM D 1238.
또한, 상기 난연제는 방향족 폴리포스페이트와 멜라민 폴리포스페이트가 혼합된 것이 바람직하다.The flame retardant is preferably a mixture of an aromatic polyphosphate and a melamine polyphosphate.
본 발명에 따른 난연 열가소성 수지 조성물은 강도 등의 기계적 특성과 난연성이 우수하면서 폴리비닐부티랄 수지를 소량 사용하여도 기존 소재 대비 외부 스트레스 크래킹 저항성이 향상되어 기계적 특성 및 난연성을 요구하는 자동차 및 전기/전자용 부품 제조에 유용하게 적용할 수 있다.The flame retardant thermoplastic resin composition according to the present invention has excellent mechanical properties such as strength and flame retardancy, and even when a small amount of polyvinyl butyral resin is used, resistance against external stress cracking is improved compared to conventional materials, And can be usefully applied to electronic parts manufacturing.
본 발명의 폴리페닐렌 에테르 수지 조성물은 폴리페닐렌 에테르 20~70 중량%, 고무변성 폴리스티렌 수지 10~40 중량%, 스티렌계 열가소성 엘라스토머 1~20 중량%, 폴리비닐부티랄 수지 0.01~7.00 중량% 및 난연제 1~20 중량%을 포함한다.The polyphenylene ether resin composition of the present invention comprises 20 to 70% by weight of polyphenylene ether, 10 to 40% by weight of a rubber-modified polystyrene resin, 1 to 20% by weight of a styrenic thermoplastic elastomer, 0.01 to 7.00% by weight of a polyvinyl butyral resin, And 1 to 20% by weight of a flame retardant.
이하 본 발명에 따른 수지 조성물을 보다 구체적으로 설명하면 다음과 같다.Hereinafter, the resin composition according to the present invention will be described in more detail.
상기 폴리페닐렌 에테르는 하기 화학식 1로 표시되는 화합물인 것이 바람직하다.
The polyphenylene ether is preferably a compound represented by the following general formula (1).
(상기 화학식 1에서, R1 내지 R4는 각각 독립적으로 수소 치환 또는 비치환된 탄소수 1~30의 알킬기, 수소 치환 또는 비치환된 탄소수 1~30의 할로알킬기, 수소 치환 또는 비치환된 탄소수 1~30의 아미노알킬기, 하이드로카르보녹시기, 할로하이드로카르보녹시, 수소 치환 또는 비치환된 탄소수 6~30의 아릴기, 수소 치환 또는 비치환된 탄소수 3~30의 헤테로아릴기 및 수소 치환 또는 비치환된 탄소수 3~30의 사이클로알킬기로 이루어진 군 중에서 선택되는 어느 하나의 치환기이다)(Wherein R 1 to R 4 each independently represent a hydrogen-substituted or unsubstituted alkyl group having 1 to 30 carbon atoms, a hydrogen-substituted or unsubstituted haloalkyl group having 1 to 30 carbon atoms, a hydrogen-substituted or unsubstituted carbon number 1 A substituted or unsubstituted aryl group having 6 to 30 carbon atoms, a hydrogen-substituted or unsubstituted heteroaryl group having 3 to 30 carbon atoms, a hydrogen atom substituted or not substituted with hydrogen, a substituted or unsubstituted amino group having 1 to 30 carbon atoms, A substituted or unsubstituted cycloalkyl group having 3 to 30 carbon atoms)
상기 폴리페닐렌 에테르의 구체적인 예로는 폴리(2,6-디메틸-1,4-페닐렌)에테르, 폴리(2,6-디에틸-1,4-페닐렌)에테르, 폴리(2,6-디프로필-1,4-페닐렌)에테르, 폴리(2,6-디부틸-1,4-페닐렌)에테르, 폴리(2,6-디아우릴-1,4-페닐렌)에테르, 폴리(2-메틸-6-에틸-1,4-페닐렌)에테르, 폴리(2-메틸-6-프로필-1,4-페닐렌)에테르, 폴리(2-메틸-6-톨릴-1,4-페닐렌)에테르, 폴리(2-메틸-6-부틸-1,4-페닐렌)에테르, 폴리(2-에틸-6-프로필-1,4-페닐렌)에테르, 폴리(2,6-디페닐-1,4-페닐렌)에테르, 폴리(2,6-디메톡시-1,4-페닐렌)에테르, 폴리(2,6-디에톡시-1,4-페닐렌)에테르, 폴리(2,3,6-트리메틸-1,4-페닐렌)에테르, 폴리(2,6-디메틸-1,4-페닐렌)에테르와 폴리(2,3,6-트리메틸-1,4-페닐렌)에테르의 공중합체 및 폴리(2,6-디메틸-1,4-페닐렌)에테르와 폴리(2,3,5,6-테트라메틸-1,4-페닐렌)에테르의 공중합체로 이루어진 군에서 선택된 1종 이상을 들 수 있으나, 본 발명의 폴리페닐렌 에테르가 반드시 이에 한정되는 것은 아니다.Specific examples of the polyphenylene ether include poly (2,6-dimethyl-1,4-phenylene) ether, poly (2,6-diethyl- Poly (2,6-dibutyl-1,4-phenylene) ether, poly (2,6- Methyl-6-tolyl-1,4-phenylene) ether, poly (2-methyl- Phenyl) ether, poly (2-methyl-6-butyl-1,4-phenylene) ether, Phenyl-1,4-phenylene) ether, poly (2,6-dimethoxy-1,4-phenylene) ether, poly (2,6-diethoxy- (2,6-dimethyl-1,4-phenylene) ether and poly (2,3,6-trimethyl-1,4-phenylene) ether, Ether and a copolymer of poly (2,6-dimethyl-1,4-phenylene) ether and poly (2,3,5,6-tetramethyl-1,4-phenylene) Although in the number of the selected at least one, but not the polyphenylene ether of the present invention is necessarily limited thereto.
상기 폴리페닐렌 에테르는 폴리(2,6-디메틸-1,4-페닐렌)에테르와 폴리(2,3,6-트리메틸-1,4-페닐렌)에테르의 공중합체 또는 폴리(2,6-디메틸-1,4-페닐렌)에테르를 사용하는 것이 좀더 바람직하며, 폴리(2,6-디메틸-1,4-페닐렌)에테르를 사용하는 것이 가장 바람직하다.The polyphenylene ether may be a copolymer of poly (2,6-dimethyl-1,4-phenylene) ether and poly (2,3,6-trimethyl-1,4-phenylene) -Dimethyl-1,4-phenylene) ether is more preferable, and it is most preferable to use poly (2,6-dimethyl-1,4-phenylene) ether.
상기 폴리페닐렌 에테르들은 단독으로 사용하거나 2종 이상을 적정비율로 혼합하여 사용하는 것도 가능하다.The polyphenylene ethers may be used singly or in a mixture of two or more of them at an appropriate ratio.
상기 폴리페닐렌 에테르의 중합도 또는 분자량은 특별히 제한되지는 않으나, 열가소성 수지 조성물의 열안정성이나 작업성 등을 고려하면, 25 ℃의 클로로포름 용매에서 측정하였을 때의 고유점도가 0.1~0.9 ㎗/g인 것이 바람직하고, 0.3~0.6 ㎗/g이 더욱 바람직하다.The polymerization degree or molecular weight of the polyphenylene ether is not particularly limited. However, considering the thermal stability and workability of the thermoplastic resin composition, it is preferable that the polyphenylene ether has an intrinsic viscosity of 0.1 to 0.9 dl / g as measured in a chloroform solvent at 25 캜 , More preferably from 0.3 to 0.6 dl / g.
상기 고유점도가 0.1 ㎗/g 미만일 경우 분자량이 낮아 유동성이 향상되는 장점이 있으나 내열성 저하로 인하여 성형품 외관에 가스가 발생하는 등 원활한 기계적 물성을 확보하기 어렵고, 고유점도가 0.9 ㎗/g을 초과할 경우 유동성 낮아져 사출성형시 사출압력 및 온도가 상승하며 성형품에 변형량이 많아지는 단점이 있다.When the intrinsic viscosity is less than 0.1 dl / g, the molecular weight is low and the fluidity is improved. However, due to the decrease in heat resistance, it is difficult to secure smooth mechanical properties such as gas generation on the outer surface of the molded article, and the intrinsic viscosity exceeds 0.9 dl / g The fluidity is lowered, and injection pressure and temperature increase during injection molding, and the amount of deformation in the molded article increases.
상기 폴리페닐렌 에테르 수지는 전체 조성물 중량에 대하여 20~70 중량% 포함되는 것이 바람직하며, 상기 함량이 20 중량% 미만이면 기계적 물성 및 내열성이 저하되고 70 중량%를 초과하면 압출 및 사출시 가공성이 저하되고 온도에 의한 분해가 발생하여 바람직하지 않다.The polyphenylene ether resin is preferably contained in an amount of 20 to 70% by weight based on the total composition. If the content is less than 20% by weight, the mechanical properties and heat resistance are deteriorated. If the content is more than 70% by weight, Which is undesirable because of decomposition by temperature.
상기 고무변성 폴리스티렌 수지로는 스티렌계 단량체 및 스티렌계 단량체와 공중합 가능한 단량체의 공중합체, 또는 스티렌계 그래프트 공중합체 등을 들 수 있다.Examples of the rubber-modified polystyrene resin include a copolymer of a styrene-based monomer and a monomer copolymerizable with a styrene-based monomer, or a styrene-based graft copolymer.
상기 스티렌계 단량체로는 스티렌, α-메틸스티렌, p-메틸스티렌 등을 들 수 있고, 이들 중 스티렌이 바람직하다.Examples of the styrene-based monomer include styrene,? -Methylstyrene, p-methylstyrene and the like, among which styrene is preferable.
스티렌계 단량체와 공중합 가능한 단량체로는 아크릴로니트릴, 메타크릴로니트릴 등의 시안화 비닐 단량체, 아크릴산메틸, 아크릴산에틸, 아크릴산프로필, 메타크릴산메틸, 메타크릴산에틸 등의 (메타)아크릴산알킬에스테르 단량체, 말레이미드, N-페닐말레이미드 등을 들 수 있고, 바람직하게는 시안화 비닐 단량체, (메타)아크릴산알킬에스테르 단량체를 들 수 있다.Examples of the monomer copolymerizable with the styrene monomer include vinyl monomers such as vinyl monomers such as acrylonitrile and methacrylonitrile, vinyl monomers such as (meth) acrylic acid alkyl ester monomers such as methyl acrylate, ethyl acrylate, propyl acrylate, methyl methacrylate and ethyl methacrylate , Maleimide, and N-phenylmaleimide. Of these, vinyl cyanide monomer and alkyl (meth) acrylate monomer are preferable.
스티렌계 단량체 및 스티렌 단량체와 공중합 가능한 단량체의 공중합체의 예로서 아크릴로니트릴-스티렌 수지(AS 수지) 등을 들 수 있고, 스티렌계 그래프트 공중합체의 예로는 내충격성 폴리스티렌 수지(HIPS 수지), 아크릴로니트릴-부타디엔-스티렌 수지(ABS 수지), 상기 ABS 수지의 부타디엔을 에틸렌-프로필렌계 고무로 치환한 수지(AES 수지), 아크릴로니트릴-아크릴레이트-스티렌 수지(AAS 수지) 등을 들 수 있다.Examples of the copolymer of the styrene monomer and the monomer copolymerizable with the styrene monomer include an acrylonitrile-styrene resin (AS resin), and examples of the styrene graft copolymer include an impact-resistant polystyrene resin (HIPS resin) Acrylate-styrene resin (AAS resin), a resin obtained by substituting butadiene of an ABS resin with an ethylene-propylene rubber (AES resin), and an acrylonitrile-acrylate-styrene resin .
또한, 상기 스티렌계 공중합체의 제조방법으로는 유화중합, 용액중합, 현탁중합 또는 괴상중합 등의 공지된 방법을 들 수 있다.Examples of the method for producing the styrenic copolymer include known methods such as emulsion polymerization, solution polymerization, suspension polymerization and bulk polymerization.
상기 고무변성 폴리스티렌 수지는 전체 조성물 중량에 대하여 10~40 중량% 포함되는 것이 바람직한데, 상기 함량이 10 중량% 미만이면 가공성, 충격특성 및 내화학성이 저하되는 문제가 발생하고 40 중량%를 초과하면 내열성 및 기계적 물성이 취약해져서 바람직하지 않다.The rubber-modified polystyrene resin is preferably contained in an amount of 10 to 40 wt% based on the total weight of the composition. If the content is less than 10 wt%, the processability, impact properties, and chemical resistance deteriorate. When the content is more than 40 wt% Heat resistance and mechanical properties are deteriorated.
본 발명의 스티렌계 열가소성 엘라스토머는 비닐 방향족 단량체로부터 유도된 것으로서, AB, ABA 또는 ABC 형태의 블록 또는 트리블록 공중합체 등을 사용할 수 있으며, 비닐 방향족 단량체와 수소첨가, 부분 수소첨가 또는 수소가 첨가되지 않은 불포화 디엔의 블록으로 이루어진 공중합체이다.The styrenic thermoplastic elastomer of the present invention is derived from a vinyl aromatic monomer and may be a block or a triblock copolymer in the form of AB, ABA or ABC, and may be obtained by copolymerization of a vinyl aromatic monomer with hydrogenation, partial hydrogenation or hydrogen addition And a block of an unsaturated diene.
AB 디블록형의 블록 공중합체의 예로는 폴리스티렌-폴리이소프렌 공중합체, 폴리알파메틸스티렌-폴리부타디엔 공중합체와 이들의 수소첨가된 형태 등이 있고, 이러한 AB 디블록형 공중합체는 상업적으로 널리 알려져 있는데 대표적으로 크레이튼(Kraton)의 크레이튼 디(Kraton D)와 크레이튼 지(Kraton G) 및 필립스(Philips)의 솔프렌(Solprene) 및 케이-레진(K-resin) 등이 있다.Examples of AB diblock type block copolymers include polystyrene-polyisoprene copolymers, polyalpha methylstyrene-polybutadiene copolymers and their hydrogenated forms, and such AB diblock copolymers are commercially well known Kraton D and Kraton G of Kraton and Solprene and K-resin of Philips are examples.
본 발명에서 스티렌계 열가소성 엘라스토머로서 사용되는 ABA 형태의 트리블록형의 공중합체의 예로는 폴리스티렌-폴리부타디엔-폴리스티렌, 폴리스티렌-폴리이소프렌-폴리스티렌, 폴리알파메틸스티렌-폴리부타디엔-폴리알파메틸스티렌, 폴리알파메틸스티렌-폴리이소프렌-폴리알파메틸스티렌 등의 공중합체와 이들의 수소 첨가된 형태의 공중합체가 있다.Examples of the ABA type triblock copolymer used as the styrene-based thermoplastic elastomer in the present invention include polystyrene-polybutadiene-polystyrene, polystyrene-polyisoprene-polystyrene, polyaramethylstyrene-polybutadiene- Alpha methyl styrene-polyisoprene-poly alpha methyl styrene, and hydrogenated forms thereof.
본 발명에서 사용되는 스티렌계 열가소성 엘라스토머는 통상적으로 사용하는 오일을 더 포함할 수 있으며, 오일은 구성성분에 따라 파라핀계, 나프텐계 및 아로마틱계 오일로 분류되고 본 발명에서는 내광성 및 내후성이 유리한 파라핀계 오일을 사용하는 것이 좀더 바람직하다.The styrenic thermoplastic elastomer used in the present invention may further comprise a commonly used oil. The oil is classified into paraffinic, naphthenic and aromatic oils according to the constituents, and in the present invention, paraffinic oils having favorable light resistance and weatherability It is more preferable to use oil.
통상적으로 오일 투입은 오일의 유전등급을 사용하여 간접적으로 투입하는 방법과 스티렌계 열가소성 엘라스토머와 오일을 미리 혼련하여 사용하는 방법 또는 열가소성 엘라스토머를 제조하는 장치에 직접 투입하는 방법이 모두 가능하고, 오일의 함유량은 엘라스토머 100 중량부에 대해 50~3000 중량부가 바람직하고 100~ 1000 중량부가 더욱 바람직하다.In general, the oil input can be carried out indirectly by using the dielectric grade of the oil, by pre-kneading the styrene thermoplastic elastomer and the oil, or by directly introducing the oil into the apparatus for producing the thermoplastic elastomer. The content is preferably 50 to 3000 parts by weight, more preferably 100 to 1000 parts by weight, per 100 parts by weight of the elastomer.
상기 스티렌계 열가소성 엘라스토머는 전체 조성물에 대하여 1~20 중량% 함유되는 것이 바람직한데, 상기 함량이 1 중량% 미만일 경우 충격특성이 취약해지고 20 중량%를 초과하면 내열성 및 기계적 물성이 저하되므로 바람직하지 않다.The styrene-based thermoplastic elastomer is preferably contained in an amount of 1 to 20% by weight based on the total composition. When the content is less than 1% by weight, the impact property becomes weak. When the content is more than 20% by weight, heat resistance and mechanical properties are deteriorated .
본 발명에서는 폴리페닐렌 에테르 수지의 외부 스트레스 크래킹 저항성을 향상시키기 위한 첨가제로서 폴리비닐부티랄 수지를 사용한다.In the present invention, a polyvinyl butyral resin is used as an additive for improving the external stress cracking resistance of the polyphenylene ether resin.
일반적으로 폴리비닐부티랄은 폴리비닐알콜과 부틸알데히드의 반응으로 합성되며, 내화학성이 우수하고 유리와의 접착성이 우수한 열가소성 수지로서, 하기 화학식 2로 표시되는 화합물인 것이 바람직하다.
In general, polyvinyl butyral is a thermoplastic resin which is synthesized by the reaction of polyvinyl alcohol and butyl aldehyde, has excellent chemical resistance and is excellent in adhesion to glass, and is preferably a compound represented by the following formula (2).
상기 폴리비닐부티랄 수지는 용융지수가 ASTM D 1238 기준 1~20 g/10분(230 ℃, 2.16 ㎏)인 것이 바람직한데, 상기 용융지수가 1 g/10분 미만이면 유동성이 저하되고 조성물 내에서 균일하게 분산되지 못하여 가공성이 저하되며, 20 g/10분을 초과하면 강성, 내응력 균일성, 내약품성 및 신율이 저하되는 문제가 발생한다.The polyvinyl butyral resin preferably has a melt index of 1 to 20 g / 10 min (230 DEG C, 2.16 kg) based on ASTM D 1238. When the melt index is less than 1 g / 10 min, And the workability is deteriorated. When it exceeds 20 g / 10 min, there arises a problem that rigidity, stress uniformity, chemical resistance and elongation are deteriorated.
상기 사용된 폴리비닐부티랄의 상업화된 제품으로는, 예를 들어 듀폰사의 부타사이트(BUTACITE), 또는 샤크 솔루션(Shark solutions)사의 Shark pellet 등이 있으며, 안전유리 또는 건축유리 제조작업에서의 다듬질이나 자동차유리 또는 건축유리 조각으로부터 회수된 폴리비닐부티랄을 이용할 수도 있는데, 이들은 본 발명의 목적 및 범위를 벗어나지 않는 한 제약 없이 사용될 수 있다.Commercially available products of the polyvinyl butyral used include, for example, BUTACITE from DuPont, or Shark pellet from Shark solutions, which can be used for finishing in safety glass or construction glass manufacturing operations It is also possible to use polyvinyl butyral recovered from car glass or architectural glass pieces, which can be used without limitation without departing from the purpose and scope of the present invention.
상기 폴리비닐부티랄 수지는 전체 조성물 중량에 대하여 0.01~7.00 중량% 함유되는 것이 바람직하며, 상기 함량이 0.01 중량% 미만일 경우 외부 스트레스 크래킹 저항성을 향상시키는 효과가 작고 7.00 중량%를 초과하면 폴리페닐렌 에테르와의 상용성이 저하되어 사출 성형 시 박리가 발생하고 기계적 강도가 저하되며, 난연성이 감소할 뿐만 아니라 외부 스트레스 크래킹 저항성이 오히려 감소하는 경향을 나타낸다.The polyvinyl butyral resin is preferably contained in an amount of 0.01 to 7.00 wt% based on the total weight of the composition. When the content is less than 0.01 wt%, the effect of improving the external stress cracking resistance is small. When the content is more than 7.00 wt% The compatibility with ether is deteriorated, peeling occurs in injection molding, mechanical strength is lowered, flame retardancy is reduced, and external stress cracking resistance tends to be rather reduced.
상기 수지 조성물에 난연성을 부여하기 위하여 난연제를 혼합하는데, 본 발명에서는 상기 난연제로서 방향족 폴리포스페이트(aromatic polyphosphate)와 멜라민 폴리포스페이트(melamine polyphosphate)를 사용한다.In order to impart flame retardancy to the resin composition, a flame retardant is mixed. In the present invention, an aromatic polyphosphate and a melamine polyphosphate are used as the flame retardant.
할로겐 함유 난연제는 난연특성이 매우 우수하나 환경 및 건강상의 문제를 야기하는데, 상기 본 발명의 비할로겐 난연제는 할로겐 난연제보다 독성이 적고 취급이 용이한 특성이 있다.The halogen-containing flame retardant has excellent flame retardancy but causes environmental and health problems. The halogen-free flame retardant of the present invention has less toxicity and easy handling than the halogen flame retardant.
멜라민 폴리포스페이트에 열이 가해지면 멜라민이 분해되면서 멜라민과 포스페이트가 각각 응축되고, 난연작용은 주로 흡열반응과 응축과정의 메카니즘에 기인한다.When heat is applied to melamine polyphosphate, melamine decomposes and melamine and phosphate condense, respectively, and flame retardancy is mainly due to mechanism of endothermic reaction and condensation process.
상기 난연제의 폴리포스페이트는 탈수소촉매로 작용하여 숯 형성을 유도하여 난연특성을 발휘하며, 열 분해시 독성기체의 발생이 없고 다른 난연제보다 비교적 연기의 발생이 적다.The polyphosphate of the flame retardant acts as a dehydrogenation catalyst to induce char formation and exhibits flame retardant properties, and does not generate toxic gas during thermal decomposition and generates less smoke than other flame retardants.
이외에도 상기 수지 조성물에는 수지의 제조방법에 따라 각각의 용도에 맞게 열안정제, 산화방지제, 분산제, 무기물 첨가제, 광안정제, 안료, 염료 등의 첨가제가 부가될 수 있다.
In addition, additives such as a heat stabilizer, an antioxidant, a dispersant, an inorganic additive, a light stabilizer, a pigment, and a dye may be added to the resin composition according to the production method of the resin.
이하, 본 발명을 하기의 실시예, 비교예 및 시험예에 의거하여 좀더 상세하게 설명한다.Hereinafter, the present invention will be described in more detail with reference to the following examples, comparative examples and test examples.
단, 하기의 실시예는 본 발명을 예시하기 위한 것일 뿐, 본 발명이 하기 실시예에 의해 한정되는 것이 아니고, 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 치환 및 균등한 타 실시예로 변경할 수 있음은 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 있어서 명백할 것이다.It is to be understood, however, that the invention is not to be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Will be apparent to those skilled in the art to which the present invention pertains.
또한, 여기에 기재되지 않은 내용은 이 기술분야에서 통상의 기술을 가진 자이면 충분히 기술적으로 유추할 수 있는 것이므로 그 상세한 설명을 생략한다.
In addition, contents not described here can be inferred sufficiently technically by those having ordinary skill in the art, and a detailed description thereof will be omitted.
<실시예 1~5 및 비교예 1, 2>≪ Examples 1 to 5 and Comparative Examples 1 and 2 >
하기 표 1의 조성으로 난연 열가소성 수지 조성물을 제조하고, 이를 80 ℃에서 3 시간 동안 건조한 후 사출성형기를 사용하여 상기 수지 조성물을 실린더 온도 250~290 ℃ 및 금형온도 40~80 ℃에서 사출성형하여 시험편을 제조하였다.
The flame retardant thermoplastic resin composition was prepared by the following composition and dried at 80 DEG C for 3 hours. The resin composition was injection-molded at an cylinder temperature of 250 to 290 DEG C and a mold temperature of 40 to 80 DEG C using an injection molding machine, .
주2) 고무변성 폴리스티렌 수지:고무강화 폴리스티렌 수지(S834, 현대이피(주), 한국)
주3) 스티렌계 열가소성 엘라스토머(PLASMER 5045N, 현대이피(주), 한국), OIL EXTENDED 폴리(스티렌-부타디엔) 블록 공중합체, 스티렌 함량:30 %, 오일 함량:50 %
주4) 폴리비닐부티랄(Shark pellet, 샤크 솔루션(Shark solutions)사, 덴마아크), 녹는점 180~190 ℃, 취하온도 -30 ℃, 용융지수 230 ℃/2.16 ㎏ 조건하에서 8.2 g/10분
주5) 난연제:방향족 폴리포스페이트(PX-200, 다이하찌사, 일본)
주6) 난연제:멜라민 폴리포스페이트(OP-1312, 클라리언트사, 미국)
주7) 산화방지제:송원산업(한국)의 SONGNOX 1010과 SONGNOX 1680을 1:1 혼합
주8) 분산제:(E WAX, 휄케사, 독일)Note 1) Polyphenylene ether: poly (2,6-dimethylphenyl ether) (PX-100F, Mitsubishi, Japan), powder particles, average particle diameter (several tens of 탆)
Note 2) Rubber-modified polystyrene resin: Rubber-reinforced polystyrene resin (S834, Hyundai Electronics Co., Ltd., Korea)
OIL EXTENDED poly (styrene-butadiene) block copolymer, styrene content: 30%, oil content: 50%, styrene-based thermoplastic elastomer (PLASMER 5045N, Hyundai I &
10 g / 10 min under conditions of a melting point of 180 to 190 캜, a temperature of -30 캜 and a melt index of 230 캜 / 2.16 ㎏ (see, for example, Shark pellet, Shark solutions,
Note 5) Flame retardant: aromatic polyphosphate (PX-200, Daihachi, Japan)
Note 6) Flame retardant: melamine polyphosphate (OP-1312, Clariant, USA)
Note 7) Antioxidants: 1: 1 mixture of SONGNOX 1010 and SONGNOX 1680 from Songwon Industries (Korea)
Note 8) Dispersant: (E WAX, FLEXA, Germany)
<시험예><Test Example>
상기 실시예 1~5 및 비교예 1, 2에서 제조된 시험편의 인장강도, 신율, 굴곡탄성율, 아이조드 충격강도, 외부 스트레스 크래킹 저항성 및 난연성을 측정하였으며, 5 개의 시험편을 측정하여 상한치와 하한치를 제외하고 나머지 평균값을 하기 표 2에 나타내었다.
The tensile strength, elongation, flexural modulus, Izod impact strength, external stress cracking resistance and flame retardancy of the test pieces prepared in Examples 1 to 5 and Comparative Examples 1 and 2 were measured. Five specimens were measured and the upper and lower limits were excluded And the remaining average values are shown in Table 2 below.
(㎏f/㎠)Tensile strength Note 1 )
(Kgf / cm2)
(㎏f/㎠)Flexural modulus Note 2 )
(Kgf / cm2)
(㎏f·㎝/㎝)Izod impact strength Note 3 )
(Kgf · cm / cm)
주2) ASTM D790, 시편두께 6.4 ㎜, 측정속도 10 ㎜/min
주3) ASTM D256, 시편두께 6.4 ㎜, 노치기를 이용하여 노치를 내어 측정
주4) ASTM D638 TYPE 1 인장시편을 미리 준비한 금속지그(METAL ZIG)를 사용, 2 % 스트레인(STRAIN)을 가한 상태에서 클램프로 조이고 표준시약(TRI NORMAL BUTYL PHOSPHATE)에 담근 후 시험편에 크랙이 발생되는 시점까지의 시간을 측정
주5) 미국의 언더라이터즈 레보로토리사(Underwriter's Laboratory Inc.)가 규정하는 방법인 UL 94 시험에 의해 측정(수직으로 유지한 시험편에 불꽃을 10 초간 접염한 후 잔염시간이나 드립성으로부터 평가하는 방법, 잔염시간은 착화원을 멀리 떨어뜨린 후 시험편이 유염연소를 계속하는 시간의 길이이며 드립에 의한 면의 착화는 시험편 하단으로부터 약 300 ㎜ 아래에 있는 표지용의 면이 시험편으로부터의 적하(드립)물에 의해 착화되는 것에 의해 결정)Note 1) ASTM D 638, measuring speed 50 mm / min
Note 2) ASTM D790, specimen thickness 6.4 mm, measuring speed 10 mm / min
Note 3) ASTM D256, Specimen thickness 6.4 mm, Measured by notch using notch
Note 4) ASTM D638 TYPE 1 Tensile specimens are clamped with a metal jig (METAL ZIG) prepared in advance with 2% strain (STRAIN) and immersed in a standard reagent (TRI NORMAL BUTYL PHOSPHATE) Measure the time to
Note 5) Measured by the UL 94 test, a method prescribed by the Underwriter's Laboratory Inc. of the United States (test pieces held vertically are flamed for 10 seconds, The method is the length of time for which the test piece is continued to be flame-burned after the ignition source has been dropped away, and the ignition of the surface by the dripping is performed by dropping from the test piece ) Determined by being ignited by water)
상기 표 2에서, 난연성의 등급은 하기 표 3의 기준에 따라 구분된다.
In Table 2, flammability grades are classified according to the criteria shown in Table 3 below.
상기 표 2에서는 수지 조성물에 폴리비닐부티랄 0.5~10 중량%를 첨가하여 외부 스트레스 크래킹 저항성(ESCR)을 확인하였으며, 폴리비닐부티랄이 8 중량% 이상 첨가된 비교예에서는 폴리페닐렌 에테르와 폴리비닐부티랄의 비상용성으로 인하여 기계적 특성 및 ESCR 특성이 감소하고, 특히 난연성이 저하되는 현상을 확인할 수 있다.In Table 2, the external stress cracking resistance (ESCR) was confirmed by adding 0.5 to 10% by weight of polyvinyl butyral to the resin composition. In a comparative example in which polyvinyl butyral was added in an amount of 8% by weight or more, The mechanical properties and the ESCR characteristics are reduced due to the incompatibility of vinyl butyral, and particularly, the flame retardancy is lowered.
상기와 같이 고무변성 폴리스티렌 수지와 스티렌계 열가소성 엘라스토머가 혼합된 폴리페닐렌 에테르 수지에 폴리비닐부티랄 수지를 첨가하면 외부 스트레스 크래킹 저항성이 향상되면서 폴리비닐부티랄 수지의 첨가로 인한 인장강도, 신율, 굴곡탄성뮬 및 아이조드 충격강도가 향상되고, 방향족 폴리포스페이트와 멜라민 폴리포스페이트의 난연제 첨가로 인하여 난연성이 개선되므로, 기계적 물성, ESCR 특성 및 난연성이 요구되는 자동차 및 전기/전자용 부품, 탱크류, 용기류, 케이블 등의 제조에 유용하게 적용할 수 있다.When the polyvinyl butyral resin is added to the polyphenylene ether resin mixed with the rubber-modified polystyrene resin and the styrenic thermoplastic elastomer as described above, the external stress cracking resistance is improved and the tensile strength, elongation, and elongation due to the addition of the polyvinyl butyral resin, The bending elastic mule and the Izod impact strength are improved and the flame retardancy is improved due to the addition of the aromatic polyphosphate and the flame retardant of melamine polyphosphate. Therefore, the parts for automobiles, electric / electronic devices, tanks, and containers requiring mechanical properties, ESCR characteristics and flame retardancy , Cables, and the like.
Claims (12)
스티렌계 단량체 및 스티렌계 단량체와 공중합 가능한 단량체의 공중합체, 또는 스티렌계 그래프트 공중합체로 구성되는 고무변성 폴리스티렌 수지 10~40 중량%;
폴리스티렌-폴리이소프렌 디블록 공중합체, 폴리알파메틸스티렌-폴리부타디엔 디블록 공중합체, 폴리스티렌-폴리부타디엔-폴리스티렌 트리블록 공중합체, 폴리스티렌-폴리이소프렌-폴리스티렌 트리블록 공중합체, 폴리알파메틸스티렌-폴리부타디엔-폴리알파메틸스티렌 트리블록 공중합체, 폴리알파메틸스티렌-폴리이소프렌-폴리알파메틸스티렌 트리블록 공중합체 및 이들의 수소 첨가된 형태의 블록 공중합체로 이루어진 군 중에서 선택되는 적어도 어느 하나의 스티렌계 열가소성 엘라스토머의 블록 공중합체 1~20 중량%;
폴리비닐부티랄 수지 0.01~7.00 중량%; 및
난연제 1~20 중량%;를 포함하는, 외부 스트레스 크래킹 저항성이 향상된 난연 열가소성 수지 조성물.20 to 70% by weight of polyphenylene ether;
10 to 40% by weight of a rubber-modified polystyrene resin composed of a copolymer of a styrene-based monomer and a monomer copolymerizable with a styrene-based monomer, or a styrene-based graft copolymer;
Polystyrene-polyisoprene diblock copolymer, polystyrene-polyisoprene diblock copolymer, poly alpha methyl styrene-polybutadiene diblock copolymer, polystyrene-polybutadiene-polystyrene triblock copolymer, polystyrene-polyisoprene-polystyrene triblock copolymer, - at least one styrenic thermoplastic resin selected from the group consisting of polyalpha methylstyrene triblock copolymers, poly alpha methylstyrene-polyisoprene-polyalpha methylstyrene triblock copolymers and hydrogenated block copolymers thereof, 1 to 20% by weight of a block copolymer of an elastomer;
0.01 to 7.00% by weight of a polyvinyl butyral resin; And
And 1 to 20% by weight of a flame retardant; and wherein the flame retardant thermoplastic resin composition has improved external stress cracking resistance.
상기 폴리페닐렌 에테르는 하기 화학식 1로 표시되는 화합물인 것을 특징으로 하는, 외부 스트레스 크래킹 저항성이 향상된 난연 열가소성 수지 조성물.
[화학식 1]
(상기 화학식 1에서, R1 내지 R4는 각각 독립적으로 수소 치환 또는 비치환된 탄소수 1~30의 알킬기, 수소 치환 또는 비치환된 탄소수 1~30의 할로알킬기, 수소 치환 또는 비치환된 탄소수 1~30의 아미노알킬기, 하이드로카르보녹시기, 할로하이드로카르보녹시, 수소 치환 또는 비치환된 탄소수 6~30의 아릴기, 수소 치환 또는 비치환된 탄소수 3~30의 헤테로아릴기 및 수소 치환 또는 비치환된 탄소수 3~30의 사이클로알킬기로 이루어진 군 중에서 선택되는 어느 하나의 치환기이다)The method according to claim 1,
Wherein the polyphenylene ether is a compound represented by the following general formula (1), wherein the resistance to external stress cracking is improved.
[Chemical Formula 1]
(Wherein R 1 to R 4 each independently represent a hydrogen-substituted or unsubstituted alkyl group having 1 to 30 carbon atoms, a hydrogen-substituted or unsubstituted haloalkyl group having 1 to 30 carbon atoms, a hydrogen-substituted or unsubstituted carbon number 1 A substituted or unsubstituted aryl group having 6 to 30 carbon atoms, a hydrogen-substituted or unsubstituted heteroaryl group having 3 to 30 carbon atoms, a hydrogen atom substituted or not substituted with hydrogen, a substituted or unsubstituted amino group having 1 to 30 carbon atoms, A substituted or unsubstituted cycloalkyl group having 3 to 30 carbon atoms)
상기 폴리페닐렌 에테르는 폴리(2,6-디메틸-1,4-페닐렌)에테르, 폴리(2,6-디에틸-1,4-페닐렌)에테르, 폴리(2,6-디프로필-1,4-페닐렌)에테르, 폴리(2,6-디부틸-1,4-페닐렌)에테르, 폴리(2,6-디아우릴-1,4-페닐렌)에테르, 폴리(2-메틸-6-에틸-1,4-페닐렌)에테르, 폴리(2-메틸-6-프로필-1,4-페닐렌)에테르, 폴리(2-메틸-6-톨릴-1,4-페닐렌)에테르, 폴리(2-메틸-6-부틸-1,4-페닐렌)에테르, 폴리(2-에틸-6-프로필-1,4-페닐렌)에테르, 폴리(2,6-디페닐-1,4-페닐렌)에테르, 폴리(2,6-디메톡시-1,4-페닐렌)에테르, 폴리(2,6-디에톡시-1,4-페닐렌)에테르, 폴리(2,3,6-트리메틸-1,4-페닐렌)에테르, 폴리(2,6-디메틸-1,4-페닐렌)에테르와 폴리(2,3,6-트리메틸-1,4-페닐렌)에테르의 공중합체 및 폴리(2,6-디메틸-1,4-페닐렌)에테르와 폴리(2,3,5,6-테트라메틸-1,4-페닐렌)에테르의 공중합체로 이루어진 군 중에서 선택되는 적어도 어느 하나인 것을 특징으로 하는, 외부 스트레스 크래킹 저항성이 향상된 난연 열가소성 수지 조성물.The method according to claim 1,
The polyphenylene ether may be selected from the group consisting of poly (2,6-dimethyl-1,4-phenylene) ether, poly (2,6- 1,4-phenylene) ether, poly (2,6-dibutyl-1,4-phenylene) ether, poly (2-methyl-6-tolyl-1,4-phenylene) ether, poly Ether, poly (2-methyl-6-butyl-1,4-phenylene) ether, poly (2,6-diethoxy-1,4-phenylene) ether, poly (2,6-dimethoxy-1,4-phenylene) (2,6-dimethyl-1,4-phenylene) ether and poly (2,3,6-trimethyl-1,4-phenylene) And copolymers of poly (2,6-dimethyl-1,4-phenylene) ether and poly (2,3,5,6-tetramethyl-1,4-phenylene) ether It characterized in that the at least one, external stress cracking resistance is improved flame-retardant thermoplastic resin composition.
상기 폴리페닐렌 에테르는 25 ℃의 클로로포름 용매에서의 고유점도가 0.1~0.9 ㎗/g인 것을 특징으로 하는, 외부 스트레스 크래킹 저항성이 향상된 난연 열가소성 수지 조성물.The method according to claim 1,
Wherein the polyphenylene ether has an intrinsic viscosity of 0.1 to 0.9 dl / g in a chloroform solvent at 25 캜, wherein the polyphenylene ether has improved external stress cracking resistance.
상기 스티렌계 단량체는 스티렌, α-메틸스티렌 및 p-메틸스티렌으로 이루어진 군 중에서 선택되는 적어도 어느 하나인 것을 특징으로 하는, 외부 스트레스 크래킹 저항성이 향상된 난연 열가소성 수지 조성물.The method according to claim 1,
Wherein the styrenic monomer is at least one selected from the group consisting of styrene,? -Methylstyrene, and p-methylstyrene, wherein the external stress cracking resistance is improved.
상기 스티렌계 단량체와 공중합 가능한 단량체는 아크릴로니트릴, 메타크릴로니트릴, 아크릴산메틸, 아크릴산에틸, 아크릴산프로필, 메타크릴산메틸, 메타크릴산에틸, 말레이미드 또는 N-페닐말레이미드인 것을 특징으로 하는, 외부 스트레스 크래킹 저항성이 향상된 난연 열가소성 수지 조성물.The method according to claim 1,
Wherein the monomer copolymerizable with the styrenic monomer is at least one monomer selected from the group consisting of acrylonitrile, methacrylonitrile, methyl acrylate, ethyl acrylate, propyl acrylate, methyl methacrylate, ethyl methacrylate, maleimide or N-phenylmaleimide , And an external stress cracking resistance is improved.
상기 스티렌계 그래프트 공중합체는 내충격성 폴리스티렌 수지, 아크릴로니트릴-부타디엔-스티렌 수지, 아크릴로니트릴-부타디엔-스티렌 수지의 부타디엔을 에틸렌-프로필렌계 고무로 치환한 수지 및 아크릴로니트릴-아크릴레이트-스티렌 수지로 이루어진 군 중에서 선택되는 적어도 어느 하나인 것을 특징으로 하는, 외부 스트레스 크래킹 저항성이 향상된 난연 열가소성 수지 조성물.The method according to claim 1,
The styrene-based graft copolymer may be a copolymer of an impact-resistant polystyrene resin, an acrylonitrile-butadiene-styrene resin, a resin obtained by substituting butadiene of an acrylonitrile-butadiene- styrene resin with an ethylene- Wherein the thermoplastic resin composition is at least one selected from the group consisting of a thermoplastic resin and a resin.
상기 스티렌계 열가소성 엘라스토머는 오일을 추가로 포함하는 것을 특징으로 하는, 외부 스트레스 크래킹 저항성이 향상된 난연 열가소성 수지 조성물.The method according to claim 1,
Wherein the styrenic thermoplastic elastomer further comprises an oil. The flame retardant thermoplastic resin composition of claim 1, wherein the styrene-based thermoplastic elastomer further comprises an oil.
상기 폴리비닐부티랄 수지는 용융지수가 ASTM D 1238 기준 1~20 g/10분(230 ℃, 2.16 ㎏)인 것을 특징으로 하는, 외부 스트레스 크래킹 저항성이 향상된 난연 열가소성 수지 조성물.The method according to claim 1,
Wherein the polyvinyl butyral resin has a melt index of 1 to 20 g / 10 minutes (230 DEG C, 2.16 kg) as measured according to ASTM D 1238. The flame retardant thermoplastic resin composition of claim 1,
상기 난연제는 방향족 폴리포스페이트와 멜라민 폴리포스페이트가 혼합된 것임을 특징으로 하는, 외부 스트레스 크래킹 저항성이 향상된 난연 열가소성 수지 조성물.The method according to claim 1,
Wherein the flame retardant is a mixture of an aromatic polyphosphate and a melamine polyphosphate, wherein the flame retardant thermoplastic resin composition has improved external stress cracking resistance.
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