JPS6160000B2 - - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION An apparatus for dispensing liquid from a keg, particularly beer from a container, includes a valve assembly affixed to the top of the keg for communicating with the liquid to be ultimately routed from the keg to a remote dispensing location. has been used.
Typically, the valve assembly includes a composite valve structure with a siphon tube extending from the valve assembly to the bottom of the barrel. The valve assembly is secured within the barrel neck or other valve receiving member and provides valve regulated communication to pressurized liquid. The valve device, when spliced by a coupler or some other means connected to a pressure source, allows pressurized gas to flow into the barrel until the desired pressure is achieved within the barrel. From there, through a valve device, the liquid can finally be forced into a dispensing device that can be used to fill glasses, etc. This valve system forces process gas, usually carbon dioxide, into the barrel and forces liquid from the barrel to a distribution device until the barrel is empty.

The valve assembly includes a valve body carrying an O-ring in sealing engagement with the neck of the barrel to prevent leakage from the interface between the valve body and neck. To achieve the seal, the O-ring is maintained in a deformed state between two metal parts: the valve body and the barrel neck. In currently available devices, two metal shoulders are moved toward each other by a threaded fitting that threadably engages a barrel to compress the O-ring seal. When the threaded fitting is rotated, the shoulders rotate relative to each other and move linearly downwardly, deforming the O-ring between the valve body and barrel neck. The more the fitting is rotated, the more linear thrust is applied to the O-ring, deforming it further.

A problem with this construction is that there is no effective way to limit the compression applied to the seal ring. Without such a restriction, the seal ring would become over-compressed and cause a "compression set."
set), in which case the seal does not return to its uncompressed state even when the linear thrust is reduced.
This reduces the O-ring's ability to maintain sealing properties over long periods of time. Also, the sealing ring is damaged by the action of the shoulder rotating against its surface and loses its sealing properties.

In addition to the loss of seal effectiveness due to overcompression or damage caused by the rotation of two metal parts, the screws may loosen with prolonged use, thereby inadvertently failing the seal. . Additionally, rotational motion is typically used to attach the tapping member or coupler to the valve device. If threaded fittings are used, the rotation of the tapping device will easily rotate the threaded fittings, thereby loosening one fitting relative to the other and pulling it straight away from the O-ring. This may damage the seal.

Some valve assemblies for use with barrels include a composite valve system having two valve members, each valve member being biased into engagement with a respective valve seat. A coil spring circumscribing the siphon tube is used to bias at least one of the valve members. A spring retention cup is used to hold the coil spring in place with sufficient compression to maintain the valve in a normally closed position. The cup extends downward from the valve body and around the coil spring.
It has a surface that projects radially inwardly toward the siphon tube to support the bottom of the spring. By arranging the coil spring in this way,
Cleaning becomes difficult and residue builds up inside the spring. Since the cleaning fluid is injected under pressure through the valve, the location of the coil spring adjacent to the siphon tube is inaccessible to the path of the pressurized cleaning fluid. Furthermore, because it is surrounded by the cup, the parts of the spring are not sufficiently exposed to receive the full effect of the cleaning fluid. If the build-up is not completely washed out, it can adversely affect the quality of the liquid added to the barrel for later distribution.

One object of the present invention is to achieve an improved sealing relationship between the neck of the barrel and the valve body of the valve for spouting the barrel of liquid.

Another object of the present invention is to provide a safe and reliable method of maintaining valve body thrust against a deformable seal member to improve sealing properties between the valve body and the barrel neck. .

Another object of the invention is to provide two
The purpose of this is to adjust the spacing between the two sealing surfaces to prevent excessive compression of the seal and extend its useful life.

Another object of the invention is to avoid damage to the seal due to unnecessary rotation of the seal engagement surface relative to the seal.

Another object of the invention is to facilitate assembly and disassembly of the valve body and barrel neck.

Another object of the invention is that the parts are easily manufactured, yet achieve the required tolerances for sealing, and are economical in that they avoid the complexity of conventional equipment, increasing the reproducibility and longevity of the equipment. The goal is to obtain a target device.

The present invention is directed to overcoming many of the deficiencies of valve systems used with existing pressurized vessels. Broadly speaking, the present invention relates to an improved method and apparatus for tapping and untapping containers of liquid. In this sense, better sealing between moving parts to prevent unnecessary leakage, safer handling to protect the operator even from its own errors, easier cleaning operations and manufacturing assembly. structural features etc. are provided.

The present invention relates to applying a linear thrust to a deformable seal member between two surfaces without rotational dependence on the sealing feature. This provides increased resistance to maintaining the seal over time and avoiding inadvertent rupture of the seal due to manipulation of the valve arrangement during the tapping and untapping procedures.
Additionally, the use of non-rotating devices allows the compression margin to be maintained and adjusted, thereby avoiding "compression sets." Additionally, the device is easy to install and provides greater integrity than conventional barrel tapping devices.

More particularly, as shown in the preferred embodiments described below, the present invention includes a generally cylindrical barrel, one end of which is welded to the top of the barrel and the other end open to receive a valve assembly. has been done. The bottom portion of the barrel neck has an annular ring projecting radially inwardly from the interior wall of the neck. The top surface of this ring engages an O-ring or other sealing member to seal the interface between the valve assembly and barrel neck. The valve assembly includes a valve body having a generally cylindrical outer surface, the outer diameter of which is slightly smaller than the inner diameter of the neck. The bottom portion of the valve body defines a seal-engaging surface that is
When pressurized, it applies a linear thrust and deforms the seal against the top surface of the annular ring projecting from the neck.

The upper portion of the barrel defines an annular group for receiving a resilient retaining ring. When placed within a group, the retaining ring expands to maintain a fixed position within the group. The retaining ring also cooperates with the top portion of the valve body to hold the valve body in place and exerts a linear thrust on the O-ring between the bottom portion of the body and the top surface of the radial ring.

An offset key groove can also be defined through the groove, which key groove cooperates with a boss or key on the valve body. The keyway has two recessed portions, one extending downwardly through the lower lip of the groove and the other extending upwardly from the upper lip of the groove. Both parts are vertically and circumferentially offset from each other. Thus, to place the valve body in the neck, the key is moved downwardly into alignment with the first recessed portion, then rotated until it overlaps with the second recessed portion, and then the groove is moved to receive the retaining ring. It is moved further downward until it is exposed. This configuration prevents the key from engaging the upper lip of the groove above the second recessed portion and being ejected from the barrel if the retaining ring is inadvertently dislodged while the barrel is pressurized. do. This safety feature prevents injury to anyone tampering with the valve system when the barrel is pressurized.

As detailed in the preferred embodiment, the valve assembly includes a composite valve arrangement, with each valve member biased in a closed position with a respective valve seat. A siphon tube carries at least one of the valve members and extends from the valve assembly to a location adjacent the bottom of the barrel. A coil spring is secured to the bottom portion of the siphon tube, the spring being disposed inside the siphon tube and extending to the bottom of the barrel. A spring is maintained in compression between the siphon tube and the barrel bottom to bias the tube and, ultimately, the valve members against their respective valve seats. Due to this spring position,
The cleaning fluid injected into the siphon tube thoroughly cleans the spring coils to prevent residue build-up. Furthermore, the bottom of the siphon tube is widened at the end,
Even if the siphon pipe comes into contact with the bottom of the barrel, it prevents the pipe from clogging. The flared tube also defines a flow path that improves the distribution of fluid flow exiting the tube and through the barrel for cleaning.

Referring to FIG. 1, a barrel 10 is shown with a neck 12 secured to the top of the barrel by welding. A valve assembly 14 is secured within this neck, and this valve assembly is connected to the valve body 1.
6, and a siphon tube 18 extends from the bottom of the valve body to a location adjacent the bottom of the barrel. The valve assembly 14 includes a coupler assembly 20 as shown in FIG.
is secured such that pressure can be applied to the interior of the barrel via the barrel to pressurize the liquid, in this case beer, and provides a liquid outlet to a conduit downstream of the coupler assembly.

Since the valve assembly 14 and the neck 12 are separate and distinct parts, a seal is provided therebetween to prevent pressurized liquid and pressurized gas from escaping from the valve assembly and neck junction. Barrel net 1 for this purpose
A deformable O-ring 22 is secured at a suitable location between the valve assembly 2 and the valve assembly 14 to prevent said leakage. The neck 12 is cylindrical having an inner surface 24 and an outer surface 26. An annular ring 28 extends radially inwardly from the bottom inner surface of the neck 12. The annular ring 28 has an upper surface 30 that engages a portion of the O-ring 22 and a lower surface 32 that is welded adjacent the top of the barrel. The upper portion of the neck 12 forms a bushing 34 which is connected to the inner surface 24.
It has a groove 36 extending completely around the circumference of the ring, in which a resilient retainer ring 37 is disposed. Groove 36 has an upper lip 38 and a lower lip 40 that engage the upper and lower portions of resilient retainer ring 37, respectively. The key groove 41 (FIG. 2) is a first key groove 41 (FIG. 2) that communicates with the upper portion of the net 12 via the upper lip 38 of the groove 36.
The lower lip 4 of the groove 36 has a recess 42 .
0 gives the lower boundary of the first recess 42. A second recess 44 communicates with and extends downwardly from a lower lip 40 of groove 36 and is circumferentially offset from first recess 42 and capped by upper lip 38 of groove 36. It is depicted. In this way, movement through the key groove 41 defines a path that goes vertically downward, then laterally through the groove 36 until it reaches the second recess 44, and then downward again.

The valve assembly includes a valve body 16 having an upper portion 46 and a lower portion 48. The lower portion 48 has a seal-engaging bottom surface 50 which, when the valve body 16 is in the retained position within the neck 12,
It is pressed against the O-ring 22. Valve body 1
The upper portion 46 of 6 includes a retainer ring engaging surface 52 that engages the resilient retainer ring 37, as seen in FIG. 1, thereby maintaining the valve body in the desired position within the neck. Compress the O-ring 22 and connect the valve body 16 and the neck 1.
Achieve a seal between the two.

The above structure feature of deforming the O-ring 22 between the valve assembly 14 and the neck 12 adjusts the spacing between these parts and ensures that the O-ring 22 is sufficiently deformed to provide a seal and prevent over-compression of the O-ring 22. avoid "compression sets", thereby
This is the ability to prevent "set)" from occurring. "Compression set" is a measure of the inability of an elastomeric material to return to its original uncompressed state after it has actually undergone material compression. In this regard, actual material compression should be distinguished from deformation in which the seal simply conforms to the shape of the cavity in which it is placed under a linear thrust.
An annular ring 28 is an elastic O-ring having a circular cross section.
It is located between the upper surface 30 and the lower surface 32 of the valve body 16. When the valve body is pushed downward and applies a linear thrust to the O-ring 22, the O-ring 2
2 is deformed into a rectangular shape as shown in Figure 1 to seal the joint, and the elastic retainer ring is inserted into the groove 36
Now it can be inserted into the O-ring 2.
The thrust applied to 2 is maintained at a predetermined amount. As previously mentioned, by using a smooth cylindrical surface and a retaining ring groove combination, a significant thrust acting on the elastomer to create a seal is always achieved with reasonable tolerances of the machined parts. This is accomplished without literal compression of the material of the seal ring, which causes the seal ring to "compression set" and cause leakage over time.

More specifically, the O-ring used in valve assembly 14 and neck 12 has a free cross-sectional diameter of approximately 3.6 mm (0.140 inch). O
When ring 22 is compressed to a rectangular cross-section as described above, its dimension measured vertically is approximately 2.8 mm.
(0.109 inches), meaning that a linear thrust was achieved over a distance of 0.8 mm (0.031 inches) or 21.5% of the free state dimension. This 0.8 mm distance can be very easily handled when dealing with mechanical tolerances. In other words, the dimension between the groove and the surface for compressing the O-ring 22 is
It can be sufficiently defined to achieve deformation for sealing without compressing the material to the extent of creating a "compression set."

The key 54 projects from the upper portion of the valve body 16 and engages with the key groove 41 in the neck 12. The key 54 protrudes sufficiently into the recesses 42 and 44 to
2, 44, but is restrained from moving beyond the boundaries forming the key groove 41. This configuration allows the key 54 to move vertically within the first recess 42 to the lower lip 40 and
4 and then downwardly into the second recess 44.
Thus, the valve body 16 is screwed into the neck 12 so that the retainer ring 37 is placed within the groove 36.
To do so, the valve body 16 must first be rotated to a position where the key 54 and the first recess 42 overlap. In this position, the valve body can be lowered until the key 54 abuts the lower lip 40 of the groove 36. The valve body is then rotated until the key 54 overlaps the second recess 44 , at which point the valve body 16 is positioned sufficiently below the groove 36 that the retaining ring-engaging surface 52 of the valve body 16 is aligned with the second recess 44 . is further lowered to the point where a retainer ring 37 can be inserted to keep it in place.

With this configuration, the only way the valve body 16 can be removed is by first removing the retainer ring 37, which is difficult to remove without the proper tools, and then rotating the valve body 16 to the correct position within the key groove 41. This is due to the fact that it is moisturized. This provides a safety mechanism to prevent valve assembly 14 from popping out if retainer ring 39 is inadvertently removed.

However, if retainer ring 37 is removed for any reason while neck 12 is pressurized, valve body 16 will tend to remain in place. That is, the upward pressure of the gas acting on the valve body 14 causes the valve body 16 to be pushed slightly upwardly until the key 54 engages the upper lip 38 of the groove 36 above the second recess 44. To subsequently remove the valve assembly 14, the valve body must be intentionally rotated until the key 54 is aligned with the first recess 42. By this time, the seal has been breached to equalize the pressure within the barrel, thereby eliminating the risk of the valve assembly 14 being forced out.
Anyway, the removal of the valve assembly is done in key groove 4.
This can only be achieved by deliberate rotation through the path defined by 1.

Referring to FIG. 3, two lugs 56 project radially inwardly from the upper portion of the valve body 16. These lugs 56 receive and hold the coupler assembly 20, as shown in FIG. This is a means of providing a passage to a downstream position. Referring now to FIG. 1, details of valve assembly 14 are shown. The valve assembly 14 includes a two-stage valve having a first valve 65 and a second valve 73 that operate concentrically with respect to the axis of the siphon tube. A spring retainer cup 58 is included which holds a coiled compression outer spring 60 with the first valve 65. Siphon tube 18 has a flared portion 62 near its upper portion 64 that engages the top of coiled outer spring 60. The bottom portion of spring 60 rests on the bottom of cup 58 as shown. The spring 60 is maintained in a constant state of compression between the bottom of the cup 58 and the flared portion 62 of the siphon tube 18;
By biasing the siphon tube upward, the first valve 65
is maintained in a normally closed position, and the annular first valve opening 69 is maintained in a normally closed position.
is sealed. A first valve member 66 is carried by the upper portion 64 of the siphon tube and engages a first valve seat 68 . In its normal position, the coil spring 60 maintains engagement between the first valve member 66 and the valve seat 68, but as the spring is compressed further downward, the first valve member 66 engages the first valve seat 68. The first valve 65 is opened.

Second valve 73 includes a second valve member 74 biased against second valve seat 78 by inner spring 70 to seal second valve opening 79 . Distance from the top 64 of the siphon tube 18 are three circumferentially equally spaced bulges 72 which are formed by stamping indentations in the outer surface of the siphon tube 18. These bulges 72 provide a surface against which the bottom portion of the inner coil spring 70 rests. The top portion of spring 70 engages a second valve member or ball 74 and connects it to a second valve member or ball 74 formed in first valve member 66.
It is pressed against the valve seat 78 to maintain the second valve in the normally closed position. To open the second valve 73, the inner spring 70 is compressed and the ball 7
4 from the second valve seat 78. Thus, the second valve opens and closes the aperture 79, and the first valve 65 opens and closes the aperture 69 concentric with the aperture 79.

FIG. 4 shows another embodiment including a valve assembly for use with a barrel neck to remove liquid within the barrel. The valve assembly shown in FIG. 4 is generally identical to that shown in FIG. 1, with the modifications detailed below.

For example, instead of the spring circumscribing the siphon tube and being housed in a large retainer cup, the fourth
The illustrated embodiment includes a miniature retainer cup 120 secured to a seal 121. The flange 122 protrudes from the top portion of the siphon tube 128 over its entire circumference. A small retainer cup 120 extends from the seal 121 sufficiently close to the outer circumference near the top of the siphon tube 128 to engage a flange 122. Seal member 121 is held in position between neck 124 and valve body 126 in a manner similar to that described with respect to FIG. Because most of the spring retainer cup structure has been removed near the valve neck, the neck 124 and valve body 126 in this embodiment do not require the same dimensions as the device of FIG. As shown in FIG. 4, the neck 124 and valve body 126 used in this embodiment have smaller height dimensions than their FIG. 1 counterparts.

The siphon tube 128 has a bottom portion 130 carrying a main spring 136 in a roughly compressed configuration leaning against the barrel bottom 138 and a first valve similar to that described with respect to FIG. Member 144 is biased against a valve seat 146 carried by valve body 126. More specifically, a bulge 132 is formed in the side of the siphon tube 128 adjacent the bottom portion 130, and a bulge 134 is provided on the inside of the siphon tube.
The top of the main spring 136 is pressed against this bulge. The bottom of the spring 136 abuts the bottom 138 of the barrel. In permanent placement,
A spring is maintained in compression between the recess 132 and the bottom of the barrel 138, forcing the siphon tube 128 and the valve member 144 it carries against the valve seat 146.

The bottom portion 130 has four equally spaced flared portions 14.
has 0. These flared sections ensure that the cleaning liquid or other liquid introduced from the siphon tube is evenly distributed along the bottom and remainder of the barrel. Additionally, the flared portion ensures that overstretching of the siphon tube 128, which could cause the bottom portion 130 to contact the bottom 138 of the barrel, does not impede the flow of liquid through the siphon tube. That is, liquid can enter through the flared portion 140.

Also, by locating the springs within the bottom portion 130, both springs are fully compressed by the liquid forced into the siphon tube during a cleaning cycle in which cleaning liquid is introduced through the valve assembly and the intermediate portion of the siphon tube. Washed. This prevents residue from building up on the spring. Such accumulation has an adverse effect on the liquid that is finally added to the barrel. Additionally, the manufacturing cost of the valve assembly is significantly reduced by eliminating the large retainer cup. The main spring 136 is simply pushed into place adjacent the recess 132 to hold the spring in place while the valve assembly is being pulled out of the barrel. This structure is easy to assemble and manufacture compared to conventional valve assemblies. This simplicity is obtained without reducing efficiency, yet adds operational advantages.

[Brief explanation of the drawing]

FIG. 1 is a cross-sectional view of a valve assembly secured within a neck projecting from the top of the container. Second
The figure is a perspective view of the net shown in FIG. 1. 3 is a plan view of the valve assembly shown in FIG. 1; FIG. FIG. 4 is a cross-sectional view of another embodiment of a valve assembly secured within a neck projecting from the top of the container. 5 is a side view of the coupler secured within the valve assembly shown in FIG. 1; FIG. 10: barrel, 12: neck, 14: valve assembly, 16: valve body, 18: siphon pipe, 20: coupler assembly, 22: O-ring seal, 28: annular ring, 34: bushing,
36: groove, 37: retainer ring, 38,
40: Lip, 41: Key groove, 42, 44: Recess, 54: Key, 56: Lug, 58: Cup, 6
0: Spring, 65: First valve, 66: First
Valve member, 68: first valve seat, 70: spring, 73: second valve, 74: second valve member, 78: second valve seat.

Claims (1)

Claims: 1. A valve assembly for sealing a container capable of retaining pressurized fluid therein, for providing access to the container, and a substantially cylindrical cylinder affixed to the container to receive the valve assembly. A valve sealing apparatus comprising a neck member having a shape and a sealing member for maintaining the valve assembly and the neck member in a sealed relationship, the valve assembly comprising: (a) removably secured to the interior of the neck member; a substantially cylindrical valve body having a complementary seal engagement surface and an upper retainer member engagement surface; (b) a first valve body defined by a lower portion of the valve body;
A first valve comprising a valve seat, a first valve member mounted toward and away from the first valve seat, and a first passageway defined between the first valve member and the first valve seat. (c) a second valve seat defined by the first valve member, a second valve member mounted toward and away from the second valve seat, and a second valve member and a second valve seat; a second passageway defined between two valve seats, the neck member being configured to receive the valve body; (d) an upper portion having receiving means for receiving a resilient retainer member; (f) a lower portion having a flange extending radially inwardly from the bottom of the member and having a seal-engaging surface; a deformable sealing member interposed therebetween; (g) having a predetermined thickness variable to adjust the amount of compression of the sealing member; a resilient unthreaded annular retainer member that is inserted with virtually no rotational movement; 2. The valve seal device according to claim 1, wherein the retainer member receiving means of the neck member comprises a groove extending substantially all around the periphery adjacent to the top of the neck member. 3. The valve seal device of claim 2, wherein the retainer member is an expandable ring that extends into the groove leaving a portion exposed that engages a seal engagement surface of the valve assembly.