JPS5920626A - Controlling method of volume of calender bank - Google Patents
Controlling method of volume of calender bankInfo
- Publication number
- JPS5920626A JPS5920626A JP13161982A JP13161982A JPS5920626A JP S5920626 A JPS5920626 A JP S5920626A JP 13161982 A JP13161982 A JP 13161982A JP 13161982 A JP13161982 A JP 13161982A JP S5920626 A JPS5920626 A JP S5920626A
- Authority
- JP
- Japan
- Prior art keywords
- bank
- amount
- conveyor
- raw material
- volume
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 7
- 239000002994 raw material Substances 0.000 claims description 27
- 239000000463 material Substances 0.000 abstract description 9
- 230000004888 barrier function Effects 0.000 abstract 2
- 238000003490 calendering Methods 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/24—Calendering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
- B29C2043/3488—Feeding the material to the mould or the compression means uniformly distributed into the mould
- B29C2043/3494—Feeding the material to the mould or the compression means uniformly distributed into the mould using vibrating means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は、カレンダ成形時において、カレンダバンク量
、即ちカレンダロール間の原材料の溜り量をロール軸方
向に均一にするための制御方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a control method for making the amount of calender banks, that is, the amount of raw material accumulated between calender rolls, uniform in the axial direction of the rolls during calender forming.
カレンダ成形において、カレンダロール間のバンク量(
原材料溜り量)を一定に保持することは製品精度の向上
を図るため重要なことである。しかし従来は、バンク量
を目視して時々ミキシングミル等の原材料供給装置を調
節しカレンダへの原材料供給量を加減するようにしてい
たので、バンク量をロール軸方向に一定に制御できず、
カレンダロールにて圧延されシート状と成った製品の厚
みがシート幅方向(ロール軸方向)で不均一であったり
、製品の長手方向の厚さが不安定であったりして歩留り
の低下を来すと言う問題を有していた。In calender forming, the amount of bank between calender rolls (
It is important to maintain a constant amount of accumulated raw material in order to improve product precision. However, in the past, the bank amount was visually checked and the raw material supply device such as a mixing mill was adjusted from time to time to adjust the amount of raw material supplied to the calender, making it impossible to control the bank amount at a constant level in the roll axis direction.
The thickness of the product rolled into a sheet by calender rolls may be uneven in the sheet width direction (roll axis direction), or the thickness of the product in the longitudinal direction may be unstable, resulting in a decrease in yield. I had this problem.
本発明は斯かる実情に鑑み、カレンダロール軸方向のバ
ンク量を検出し、該検出値に基づき、カレンダロールの
軸方向に往復してパンクに原材料を供給するフィードコ
ンベヤのパンク上の通過速度を調節することにより、ロ
ール軸方向のバンク量を均一に制御すべく成したもので
ある。In view of these circumstances, the present invention detects the bank amount in the axial direction of the calender roll, and based on the detected value, determines the passing speed over the puncture of a feed conveyor that reciprocates in the axial direction of the calender roll and supplies raw materials to the puncture. This adjustment is made to uniformly control the bank amount in the roll axis direction.
以下、図面を参照して本発明の詳細な説明する。Hereinafter, the present invention will be described in detail with reference to the drawings.
第1図乃至第3図において、1,2はカレンダ原材料溜
り(バンク)5を形成する上側カレンダロール、3は中
間カレンダロール、4は下1ullカレンダロール、6
は原材斜部り5の操作例端部堰、7は駆動n端部堰、8
は原材斜部り5の操作側端部層6と駆動側端部層7を折
返し点としてその間で首振りして原材料を原材斜部り5
に供給するフィードコンベヤ、9はフィードコンベヤ8
のテールプーリ、 10はフィードコンベヤ8のへラド
プーリ、11は両プーリ9,1o間に掛は渡したコンベ
ヤベルト、12は伝動機WJ13を介しテールプーリ9
に回転力を与えベルト11を移動する駆動モータ、14
はコンベヤ8の原材料移送方向と交差する状態でコンベ
ヤ8の下方に設けた固定フレーム、15.16は固定フ
レーム14の両端に設けたガイドプーリ、17は両端を
コンベヤ8側に連結すると共にガイドプーリ15゜16
及び駆動プーリ18に掛は巡らせて固定フレーム14に
沿い展張した首振り用ロープ、19は駆動プーリ18に
連結した可変型首振り用モータ、20゜21はコンベヤ
8が折返し点に達した時作動してイツチ、22は原材斜
部り5内の原材料の量を検出するため原材斜部り5の上
方においてロール軸方向所定間隔位置に複数(図におい
ては5 (J所)設置したバンクセンサである。1 to 3, 1 and 2 are upper calender rolls forming a calender raw material bank 5, 3 is an intermediate calender roll, 4 is a lower 1ull calender roll, 6
is an example of operation of the raw material slant part 5, 7 is the drive n end part weir, 8
The operation side end layer 6 and the driving side end layer 7 of the raw material slanting section 5 are used as folding points, and the raw material is swung between them.
9 is the feed conveyor 8
The tail pulley 10 is the helad pulley of the feed conveyor 8, 11 is the conveyor belt passed between both pulleys 9 and 1o, and 12 is the tail pulley 9 via the transmission WJ13.
a drive motor 14 that applies rotational force to move the belt 11;
15 and 16 are guide pulleys provided at both ends of the fixed frame 14, and 17 is a guide pulley with both ends connected to the conveyor 8 side. 15°16
19 is a variable type swinging motor connected to the driving pulley 18, and 20° 21 is activated when the conveyor 8 reaches the turning point. In order to detect the amount of raw material in the raw material diagonal portion 5, a plurality of banks 22 (in the figure, 5 (J locations)) are installed at predetermined intervals in the roll axis direction above the raw material diagonal portion 5. It is a sensor.
斯かる構成において、原材斜部り5に原材料を供給する
場合は、フィードコンベヤ8を首振りさせて原材斜部り
5の操作11II端部堰6と駆動側端部層7との間でス
キャンさせながらコンベヤヘッド部から原材斜部り5に
原材料を供給する。これと同時に各バンクセンサ22に
よりロール軸方向複数個所のバンク量を検出し、該検出
値に基づきコンベヤ8の首振り速度を演算して原材料の
供給量を調節し、原材斜部り5内の原材料の量をロール
軸方向に均一にする。In such a configuration, when feeding the raw material to the raw material diagonal section 5, the feed conveyor 8 is oscillated to move the raw material diagonal section 5 between the operation 11II end weir 6 and the driving side end layer 7. The raw material is supplied from the conveyor head section to the raw material oblique section 5 while being scanned by the conveyor head section. At the same time, each bank sensor 22 detects the bank amount at multiple locations in the roll axis direction, calculates the swing speed of the conveyor 8 based on the detected value, adjusts the amount of raw material supplied, and Make the amount of raw materials uniform in the roll axis direction.
即ち、各バンクセンサ22により検出したバンク量が第
4図(イ)に示すような分布であった場合、規定量Aよ
り不足部分Bでは、第4図c口〕に示すようにコンベヤ
8の首振り速度、つまりコンベヤヘッド部の原材斜部り
5上を通過させる速度を遅くし、一方規定量Aより過多
部分Cでは、コンベヤヘッド部の通過速度を速くするこ
とにより、バンク量を均一に制御する。That is, when the bank amount detected by each bank sensor 22 has a distribution as shown in FIG. The oscillation speed, that is, the speed at which the material passes over the diagonal portion 5 of the conveyor head section, is slowed down, while in areas C where the material exceeds the specified amount A, the amount of bank is made uniform by increasing the passing speed of the conveyor head section. control.
尚、本発明は前記実施例にのみ限定されるものではなく
、例えば、バンク量を検出するセンサとしては、公知の
静電容量型のセンサ等によりバンク高さを直接測定する
方式や、2本のロール上に溜った原材料の幅を光学的に
検出する方式等を採用してもよく、又フィードコンベヤ
は首振り型の他、平行移動型を用いてもよく、その信奉
発明の要旨を逸脱しない範囲において種々の変更を加え
得ることは勿論である。It should be noted that the present invention is not limited to the above-mentioned embodiments; for example, as a sensor for detecting the bank amount, a method that directly measures the bank height using a known capacitance type sensor, or a method that directly measures the bank height using a known capacitance type sensor, etc. A method of optically detecting the width of the raw material accumulated on the roll of the feed conveyor may be adopted, and a parallel movement type may be used as the feed conveyor in addition to an oscillating type, which deviates from the gist of the invention. It goes without saying that various changes can be made within the scope.
以上説明したように本発明によれば、カレンダロール間
上のバンク量をロール軸方向に均一にできるので、製品
品質及び歩留りの向上を図り得る、と言う優れた効果を
奏し得る。As explained above, according to the present invention, the amount of bank between the calender rolls can be made uniform in the roll axis direction, so it is possible to achieve the excellent effect of improving product quality and yield.
第1図は本発明の実施例を示す平面図、第2図は第1図
の■−酊矢視図、第3図は斜視図、第4図〔イ〕はバン
ク量の分布状態を示す図、第4図(ロ)は第4図〔イ〕
の分布に基づいて原材料の供給量を調節する場合のコン
ベヤ移動量と時間との関係を示す図である。
1〜4・・・カレンダロール、5・・・原材斜部り、8
・・・フィードコンベヤ、22・・・バンクセンサ。
特許出願人
石川島播磨重工業株式会社Fig. 1 is a plan view showing an embodiment of the present invention, Fig. 2 is a view from the ■ - arrow direction of Fig. 1, Fig. 3 is a perspective view, and Fig. 4 [A] shows the distribution state of the bank amount. Figure 4 (B) is Figure 4 (B)
FIG. 3 is a diagram showing the relationship between conveyor movement amount and time when adjusting the supply amount of raw materials based on the distribution of the amount of raw materials. 1-4...Calender roll, 5...Slanted part of raw material, 8
...Feed conveyor, 22...Bank sensor. Patent applicant Ishikawajima Harima Heavy Industries Co., Ltd.
Claims (1)
軸方向の所定位置を折返し点としてその間で往復動する
フィードコンベヤから前記原材料溜りに原材料を供給す
る工程において、原材料溜りのロール軸方向のバンク量
の変化を検出し、該検出値に基づき前記コンベヤの移動
速度を調節することにより軸線方向のバンク量を一定に
制御することを特徴とするカレンダバンク量の制御方法
。1) In the process of supplying raw materials to the raw material pool from a feed conveyor that reciprocates between the turning point at a predetermined position in the roll axis direction of the raw material pool formed between calender rolls, the bank amount of the raw material pool in the roll axis direction 1. A method for controlling the amount of calendar bank, characterized in that the amount of bank in the axial direction is controlled to be constant by detecting a change in the conveyor and adjusting the moving speed of the conveyor based on the detected value.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13161982A JPS5920626A (en) | 1982-07-28 | 1982-07-28 | Controlling method of volume of calender bank |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13161982A JPS5920626A (en) | 1982-07-28 | 1982-07-28 | Controlling method of volume of calender bank |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5920626A true JPS5920626A (en) | 1984-02-02 |
JPS6325933B2 JPS6325933B2 (en) | 1988-05-27 |
Family
ID=15062290
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13161982A Granted JPS5920626A (en) | 1982-07-28 | 1982-07-28 | Controlling method of volume of calender bank |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5920626A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6256110A (en) * | 1985-09-06 | 1987-03-11 | Mitsubishi Kasei Vinyl Co | Thermoplastic material supplying device for calender |
EP0704288A1 (en) * | 1994-09-27 | 1996-04-03 | Röhm GmbH | Apparatus for controlling the bank size in the production of films and sheets |
JP2012030541A (en) * | 2010-08-02 | 2012-02-16 | Bridgestone Corp | Line and method of manufacturing rubber sheet |
JP2016087920A (en) * | 2014-11-04 | 2016-05-23 | 株式会社Ihi | Calendar device |
US10259148B2 (en) * | 2015-06-11 | 2019-04-16 | Toyo Tire Corporation | Apparatus and method for manufacturing rubber sheet |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH045229U (en) * | 1990-04-24 | 1992-01-17 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS52132072A (en) * | 1976-04-28 | 1977-11-05 | Mitsubishi Plastics Ind | Method of adjusting bank in calender formation |
-
1982
- 1982-07-28 JP JP13161982A patent/JPS5920626A/en active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS52132072A (en) * | 1976-04-28 | 1977-11-05 | Mitsubishi Plastics Ind | Method of adjusting bank in calender formation |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6256110A (en) * | 1985-09-06 | 1987-03-11 | Mitsubishi Kasei Vinyl Co | Thermoplastic material supplying device for calender |
EP0704288A1 (en) * | 1994-09-27 | 1996-04-03 | Röhm GmbH | Apparatus for controlling the bank size in the production of films and sheets |
JP2012030541A (en) * | 2010-08-02 | 2012-02-16 | Bridgestone Corp | Line and method of manufacturing rubber sheet |
JP2016087920A (en) * | 2014-11-04 | 2016-05-23 | 株式会社Ihi | Calendar device |
US10259148B2 (en) * | 2015-06-11 | 2019-04-16 | Toyo Tire Corporation | Apparatus and method for manufacturing rubber sheet |
DE102016210281B4 (en) | 2015-06-11 | 2020-06-18 | Toyo Tire & Rubber Co., Ltd. | Device and method for producing a rubber sheet |
Also Published As
Publication number | Publication date |
---|---|
JPS6325933B2 (en) | 1988-05-27 |
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