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JPH03290313A - Production of fibrous calcium carbonate - Google Patents

Production of fibrous calcium carbonate

Info

Publication number
JPH03290313A
JPH03290313A JP2091853A JP9185390A JPH03290313A JP H03290313 A JPH03290313 A JP H03290313A JP 2091853 A JP2091853 A JP 2091853A JP 9185390 A JP9185390 A JP 9185390A JP H03290313 A JPH03290313 A JP H03290313A
Authority
JP
Japan
Prior art keywords
calcium carbonate
fibrous calcium
heat
alkaline solution
shell
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2091853A
Other languages
Japanese (ja)
Other versions
JPH0745324B2 (en
Inventor
Tokio Sera
世良 時夫
Kiyoshi Marushita
丸下 清志
Takeshi Nakashio
中塩 武之
Morio Seki
関 守雄
Muneyuki Fujimoto
藤本 宗之
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hiroshima Prefecture
Original Assignee
Hiroshima Prefecture
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hiroshima Prefecture filed Critical Hiroshima Prefecture
Priority to JP2091853A priority Critical patent/JPH0745324B2/en
Publication of JPH03290313A publication Critical patent/JPH03290313A/en
Publication of JPH0745324B2 publication Critical patent/JPH0745324B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Processing Of Solid Wastes (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
  • Crystals, And After-Treatments Of Crystals (AREA)

Abstract

PURPOSE:To obtain fibrous calcium carbonate by pulverizing and classifying a shell, heat-treating the resultant powder in an alkaline solution, washing the heat-treated powder with water, then subjecting the washed powder to wet type physical peeling treatment, filtering the supernatant liquid and drying the filtrate. CONSTITUTION:A pulverized shell classified to a suitable fine particle diameter is completely dipped in an alkaline solution and heat-treated or allowed to stand at ordinary temperature for a long period. Washing of the resultant powder is repeated 4-5 times and wet type physical peeling treatment is subsequently carried out to filter the supernatant liquid. The obtained filtrate is then dried. A ball mill, mixer, etc., can be utilized as the physical peeling means. About 0.1-30wt.% is adopted as the concentration of the alkaline solution. Shells including oyster shells which have been wastes can be effectively utilized according to the above-mentioned method.

Description

【発明の詳細な説明】 〔発明の目的] (産業上の利用分野) 本発明は、高い水中分散性を示し、貝殻特有の結晶系(
主にカルサイト系)を持つ繊維状炭酸カルシウムの製造
方法に関するものである。
[Detailed description of the invention] [Object of the invention] (Industrial application field) The present invention exhibits high dispersibility in water and has a crystalline system (
This article relates to a method for producing fibrous calcium carbonate containing mainly calcite type.

(従来の技術) 一般に炭酸カルシウムはゴム用充填荊としての用途を始
め各種の充填剤、祇コーティング剤、顔料、化粧品、医
薬品等の添加剤として広く使用されている物質である。
(Prior Art) In general, calcium carbonate is a substance that is widely used as a filler for rubber and as an additive for various fillers, coating agents, pigments, cosmetics, pharmaceuticals, and the like.

繊維状無機化合物としては天然繊維と合成繊維の二つに
大別出来る。
Fibrous inorganic compounds can be broadly classified into two types: natural fibers and synthetic fibers.

前者は石綿(クリスタル等)で知られる天然に産出する
唯一の繊維状鉱物資源で、セメント系建材の複合剤、自
動車用ブレーキの摩擦剤などに多量に使用されてきたが
、近年、人体に有害な作用を及ぼすことが指摘され使用
方法が再検討されている。
The former, known as asbestos (crystal, etc.), is the only naturally occurring fibrous mineral resource, and has been used in large quantities as a composite agent for cement-based building materials and as a friction agent for automobile brakes, but in recent years, it has become known that it is harmful to the human body. It has been pointed out that it has a negative effect, and its usage is being reconsidered.

これに対して合成繊維としての製造方法は多く見られ、
炭酸カルシウム関係についてみるとほとんどが液相反応
による、いわゆる湿式合成によってしめられ、液相反応
により沈澱粒子を得る際の結晶成長の速度を温度、圧力
、反応液を制御して繊維状の合成を図るものが多い。
On the other hand, there are many manufacturing methods for synthetic fibers,
Regarding calcium carbonate, most of it is done by liquid phase reaction, so-called wet synthesis, and fibrous synthesis is achieved by controlling the temperature, pressure, and reaction liquid to control the crystal growth rate when obtaining precipitated particles by liquid phase reaction. There are many things to aim for.

例えば、祇コーティング剤に適していると言われるアラ
ゴナイト系柱状炭酸カルシウムの製造方法については水
酸化カルシウム溶液に二酸化炭素の濃度と吹き込み量、
溶液温度を制御管理して炭酸化反応と完結させる方法が
開示されている(特公昭55−51852号公報参照)
For example, regarding the manufacturing method of aragonite columnar calcium carbonate, which is said to be suitable for Gion coating agents, the concentration and amount of carbon dioxide blown into the calcium hydroxide solution,
A method of controlling and managing the solution temperature to complete the carbonation reaction is disclosed (see Japanese Patent Publication No. 51852/1985).
.

また、石灰乳に炭酸化率が5%になるまでの導電率より
降下しないような条件下で石灰乳に二酸化炭素を導入し
炭酸化率が50%に至るまでに強制加温後もしくは一定
温度で上昇しながら二酸化炭素を導入する工程により炭
酸化率100%に至るまで炭酸化カルシウムの製造方法
が開示されている(特開昭63−30316号公報参照
)。
In addition, carbon dioxide is introduced into milk of lime under conditions such that the conductivity does not drop below the level at which the carbonation rate reaches 5%, and after forced heating or at a constant temperature until the carbonation rate reaches 50%. A method for producing calcium carbonate has been disclosed in which the carbonation rate reaches 100% by a step of introducing carbon dioxide while increasing the carbonation rate (see JP-A-63-30316).

(発明が解決しようとする問題点) 上記ように炭酸化カルシウムは広い用途ををしており、
現在、その殆どが湿式合成法により化学的に製造されて
おり、天然の貝殻は、一部不純物が含まれているものの
炭酸カルシウムが主成分で、古(から飼料、肥料として
利用されてきており、白色顔料の一種でをる胡粉の原料
としても知られているが、今後は高付加価値製品として
の炭酸化カルシウム原料として見直す必要がある。
(Problems to be solved by the invention) As mentioned above, calcium carbonate has a wide range of uses.
Currently, most of them are chemically manufactured using wet synthesis methods, and although natural shells contain some impurities, their main component is calcium carbonate, and they have been used as feed and fertilizer since ancient times. It is also known as a raw material for gofun, a type of white pigment, but in the future it will need to be reconsidered as a raw material for calcium carbonate as a high value-added product.

〔発明の構成〕[Structure of the invention]

(問題点を解決するための手段) そこでこの発明は、廃棄物となっているかき殻をはじめ
とする貝殻を原料として有効利用を図るべく鋭意研究を
重ねた結果、貝殻の生成の際にコンキオリンと呼ふ硬蛋
白質の薄膜と炭酸カルシウムの結晶が積み重なって構成
している貝殻をアルカリ処理の条件と剥離処理によって
薄い繊維状炭酸カルシウムが得られることを見出し、こ
の知見に基づいて本発明を成すに至った。
(Means for Solving the Problems) Therefore, as a result of intensive research aimed at effectively utilizing shells such as oyster shells, which have become waste, as a raw material, this invention has developed It was discovered that thin fibrous calcium carbonate can be obtained by alkali treatment and exfoliation of seashells, which are composed of a thin layer of hard protein called scleroprotein and calcium carbonate crystals, and based on this knowledge, the present invention was made. reached.

本発明は貝殻を粉砕し、0.01〜10mmに分級(好
ましくは0.6〜2.4印に分級)した貝殻粉50gを
とる。500 ccビーカに0,1〜30重量%の水酸
化カリウム水溶液(好ましくは3〜4%重量%水酸化カ
リウム水溶液)400ccをとり、それにこの貝殻粉を
入れる。そして、このアルカリ水溶液を5〜60分間(
好ましくは10〜15分間)加熱処理をする。更に、冷
却後4〜5回の水洗を繰り返しPHをほぼ中性にした後
に、水400ccと20nu径アルミナボ一ル600g
と共にボールミルに入れ数時間回転することで湿式の剥
離処理を行う。この処理溶液の上澄液をろ紙で吸引ろ過
し、乾燥すると繊維状の炭酸カルシウムが得られる。な
お、加熱処理をしない場合は、貝殻粉が十分溶液中にか
くれる程度の水酸化カリウム水溶液(6重量%)中に常
温で数時間以上(好ましくは4〜8時間)浸し、その後
4〜5回の水洗後以下同様の処理を施すことによって繊
維状の炭酸カルシウムを得ることができる。
In the present invention, 50 g of shell powder obtained by crushing shells and classifying them into 0.01 to 10 mm (preferably 0.6 to 2.4 marks) is taken. 400 cc of a 0.1 to 30% by weight potassium hydroxide aqueous solution (preferably a 3 to 4% by weight aqueous potassium hydroxide solution) is placed in a 500 cc beaker, and the shell powder is added thereto. Then, apply this alkaline aqueous solution for 5 to 60 minutes (
Heat treatment is carried out (preferably for 10 to 15 minutes). Furthermore, after cooling, water washing was repeated 4 to 5 times to make the pH almost neutral, and then 400 cc of water and 600 g of 20 nu diameter alumina balls were added.
A wet peeling process is performed by placing the film in a ball mill and rotating it for several hours. The supernatant liquid of this treatment solution is suction filtered through filter paper and dried to obtain fibrous calcium carbonate. In addition, if heat treatment is not performed, soak the shell powder in an aqueous potassium hydroxide solution (6% by weight) at room temperature for several hours or more (preferably 4 to 8 hours) to the extent that it is sufficiently hidden in the solution, and then soak for 4 to 5 hours. After washing twice with water, fibrous calcium carbonate can be obtained by performing the same treatment.

アルカリ処理液は水酸化カリウム以外に水酸化ナトリう
ム、次亜塩素酸ナトリウム等でもよく濃度と加熱時間お
よび常温放置時間を適当に選べば良い。更に、剥離処理
もボールミル以外にミキサーなどでも可能で有ることが
確かめられ、種々の物理的剥離法で処理出来ることが考
えられる。
The alkaline treatment solution may be sodium hydroxide, sodium hypochlorite, etc. in addition to potassium hydroxide, and the concentration, heating time, and room temperature standing time may be appropriately selected. Furthermore, it has been confirmed that the peeling process can also be performed using a mixer in addition to a ball mill, and it is thought that various physical peeling methods can be used.

本発明において、かき殻の他にホタテ貝殻においても繊
維状の炭酸カルシウムが得られることを確認した。原料
となる貝殻の種類によって結晶系や繊維形状の多少異な
る炭酸カルシウムが得られることが考えられる。
In the present invention, it has been confirmed that fibrous calcium carbonate can be obtained not only from oyster shells but also from scallop shells. It is thought that calcium carbonate with somewhat different crystal systems and fiber shapes can be obtained depending on the type of shell used as a raw material.

本発明による繊維状炭酸カルシウムの製造法は、貝が成
長する段階でコンキオリンを分泌した薄膜の上に炭酸カ
ルシウムの結晶を析出さセで積み重なって出来上がった
貝殻(参考写真l)をアルカリ処理と剥離処理すること
により炭酸カルシウムの薄層(参考写真2)を分離して
得る方法で他には見られない全く新しい製造方法である
The method for producing fibrous calcium carbonate according to the present invention involves precipitating calcium carbonate crystals on a thin film that secretes conchiolin during the growth stage of the shellfish. This is a completely new manufacturing method that cannot be found anywhere else, as it is obtained by separating a thin layer of calcium carbonate (reference photo 2) through treatment.

また、これまでの繊維状炭酸カルシウムの湿式合成によ
る製造方法と違って貝などの軟体動物が成長する過程で
形成した炭酸カルシウムの積み重なった薄層を分離する
ことで得られる繊維状炭酸カルシウムの製造方法であり
、従って、貝が成長する過程が同じようなアコヤガイ、
かき、ホタテなどの属する斧足綱、アワビ、サザエの属
する腹足網、オオムガイの属する頭足網などはいずれも
同様の貝殻形成するために本方法を適用した処理方法で
これらの貝殻から繊維状炭酸カルシウムを製造すること
の可能性が存在する。
In addition, unlike the conventional production method of wet synthesis of fibrous calcium carbonate, fibrous calcium carbonate can be produced by separating the stacked thin layers of calcium carbonate formed during the growth process of molluscs such as shellfish. Therefore, pearl oysters, which have a similar growth process,
In order to form similar shells, the axolotid class to which oysters and scallops belong, the gastropod to which abalones and turban shells belong, and the cephalopod to which the giant snail belongs to, etc., are all processed to form fibrous shells using this method. The possibility exists to produce calcium carbonate.

貝殻から得られるため短径は0.3〜8μm位の結晶の
積み重ねであると言われ、長径は100μm以上にもな
るが、原料の粉砕時のサイズで長さは短くすることも可
能である。
Since it is obtained from shells, it is said to be a stack of crystals with a short axis of about 0.3 to 8 μm, and a long axis of 100 μm or more, but the length can be shortened depending on the size of the raw material when crushed. .

以下、本発明の詳細を実施例で説明する。The details of the present invention will be explained below with reference to Examples.

(実施例1) 10mm角以下に粉砕したかき殻50gを3重量%の水
酸化カリウム水溶液400ccに入れ10分間加熱処理
した。冷却後4〜5回の水洗を繰り返し、かき殻全量に
水400 ccと20mm径のアルミナボール600g
をボールミルに入れ60分間、剥離処理した。その処理
溶液を吸引ろ過して乾燥した結果、繊維状炭酸カルシウ
ムが得られた。この繊維状炭酸カルシウムをX線回折し
た結果、かき殻と同しカルサイト系炭酸カルシウムであ
ることが確認された。
(Example 1) 50 g of oyster shells crushed into pieces of 10 mm square or less were placed in 400 cc of a 3% by weight aqueous potassium hydroxide solution and heat-treated for 10 minutes. After cooling, rinse with water 4 to 5 times and add 400 cc of water and 600 g of 20 mm diameter alumina balls to the entire oyster shell.
was placed in a ball mill and subjected to peeling treatment for 60 minutes. Fibrous calcium carbonate was obtained as a result of suction filtration and drying of the treated solution. As a result of X-ray diffraction of this fibrous calcium carbonate, it was confirmed that it was calcite-based calcium carbonate, the same as oyster shells.

(実施例2) 粗粉砕かき殻をショークラッシャで粉砕加工し0.58
9〜4.76価のかき殻50gを4重量%の水酸化カリ
ウム水溶液400ccと共にヒーカに入れ15分間加熱
処理した。冷却後、4〜5回の水洗を繰り返しほぼPH
が中性になった後、かき殻全量に実施例1と同量のボー
ルと水を加えてボールミルで240分間剥離処理した。
(Example 2) Coarsely crushed oyster shells were crushed using a show crusher to produce a powder of 0.58
50 g of oyster shells having a valency of 9 to 4.76 were placed in a heater together with 400 cc of a 4% by weight aqueous potassium hydroxide solution and heat-treated for 15 minutes. After cooling, repeat water washing 4 to 5 times until the pH is almost the same.
After the oyster shells became neutral, the same amount of balls and water as in Example 1 were added to the entire amount of oyster shells, and the mixture was subjected to exfoliation treatment in a ball mill for 240 minutes.

その処理液をろ過し乾燥した。その結果、繊維状炭酸カ
ルシウムが得られた。
The treated solution was filtered and dried. As a result, fibrous calcium carbonate was obtained.

(実施例3〜11) 実施例1と同様の操作順序により第1表に示す条件で9
種類の繊維状炭酸カルシウムの製造試験を行った。
(Examples 3 to 11) Using the same operating order as in Example 1 and under the conditions shown in Table 1,
A manufacturing test was conducted on various types of fibrous calcium carbonate.

(発明の効果) この発明によると、廃棄物となっているかき殻をはじめ
とする貝殻を原料として有効利用を図ると共に、天然の
繊維状の炭酸カルシウムを得ることできる等極めて有益
なる効果を奏する。
(Effects of the Invention) According to the present invention, it is possible to effectively use shells such as oyster shells, which are waste materials, as raw materials, and it also has extremely beneficial effects such as being able to obtain natural fibrous calcium carbonate. .

(外1名)(1 other person)

Claims (4)

【特許請求の範囲】[Claims] (1)適当な細粒径に分級した粉砕貝殻をアルカリ溶液
中に完全に浸し、加熱処理を行うか、あるいは長時間常
温放置した後、水洗を4〜5回繰り返し、湿式の物理的
剥離処理を行い、その上澄み液をろ過する手法で貝殻の
持つ天然の薄層を剥離することにより、繊維状炭酸カル
シウムを取り出すことを特徴とする繊維状炭酸カルシウ
ムの製造方法。
(1) Completely immerse crushed seashells classified into an appropriate fine particle size in an alkaline solution and heat-treat them, or leave them at room temperature for a long time, wash them with water 4 to 5 times, and perform a wet physical peeling process. A method for producing fibrous calcium carbonate, which is characterized in that fibrous calcium carbonate is extracted by removing the natural thin layer of the shell by filtering the supernatant liquid.
(2)前記アルカリ処理濃度は0.1〜30重量%の溶
液を用いて前処理を行うことを特徴とする特許の範囲第
1項記載の繊維状炭酸カルシウムの製造方法。
(2) The method for producing fibrous calcium carbonate according to the scope of the patent, item 1, wherein the pretreatment is performed using a solution having an alkali treatment concentration of 0.1 to 30% by weight.
(3)炭酸カルシウムが貝殻から調整されたものである
ことを特徴とする特許請求の範囲第1項記載の繊維状炭
酸カルシウムの製造方法。
(3) The method for producing fibrous calcium carbonate according to claim 1, wherein the calcium carbonate is prepared from seashells.
(4)湿式の物理的処理による貝殻薄層の剥離を行うこ
とを特徴とする特許請求の請求範囲第1項記載の繊維状
炭酸カルシウムの製造方法。
(4) The method for producing fibrous calcium carbonate according to claim 1, which comprises peeling off the shell thin layer by wet physical treatment.
JP2091853A 1990-04-05 1990-04-05 Method for producing fibrous calcium carbonate Expired - Lifetime JPH0745324B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2091853A JPH0745324B2 (en) 1990-04-05 1990-04-05 Method for producing fibrous calcium carbonate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2091853A JPH0745324B2 (en) 1990-04-05 1990-04-05 Method for producing fibrous calcium carbonate

Publications (2)

Publication Number Publication Date
JPH03290313A true JPH03290313A (en) 1991-12-20
JPH0745324B2 JPH0745324B2 (en) 1995-05-17

Family

ID=14038124

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2091853A Expired - Lifetime JPH0745324B2 (en) 1990-04-05 1990-04-05 Method for producing fibrous calcium carbonate

Country Status (1)

Country Link
JP (1) JPH0745324B2 (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004533396A (en) * 2001-07-04 2004-11-04 ソルヴェイ Method for producing precipitated calcium carbonate particles having nanoscale structure
JP2005324129A (en) * 2004-05-14 2005-11-24 Hosooka Bio Hightech Kenkyusho:Kk Method for treating shells
JP2006239515A (en) * 2005-03-01 2006-09-14 Aomori Prefecture Processing method of shell powder, and novel filler for plastics formed by the same
JP2008273853A (en) * 2007-04-26 2008-11-13 New Raimu Kenkyusha:Kk Cosmetic composition
JP2011184269A (en) * 2010-03-10 2011-09-22 Wada Kigata Seisakusho:Kk Method for removing protein from calcareous material of biological origin and resin composition containing solid calcium carbonate obtained by the method
CN106044821A (en) * 2016-07-19 2016-10-26 陈毅忠 Method for preparing nanometer calcium carbonate by virtue of oyster shells
CN115140751A (en) * 2022-07-29 2022-10-04 山东理工大学 Preparation method of high-purity aluminum hydroxide

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4203608B2 (en) * 2001-06-05 2009-01-07 学校法人日本大学 Method for producing calcium carbonate having a form derived from shellfish

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62153210A (en) * 1985-12-26 1987-07-08 Catalysts & Chem Ind Co Ltd Cosmetic composition

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62153210A (en) * 1985-12-26 1987-07-08 Catalysts & Chem Ind Co Ltd Cosmetic composition

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004533396A (en) * 2001-07-04 2004-11-04 ソルヴェイ Method for producing precipitated calcium carbonate particles having nanoscale structure
US7708973B2 (en) 2001-07-04 2010-05-04 Solvay (Societe Anonyme) Method for obtaining precipitated calcium carbonate particles of nanometric scale structure
JP2005324129A (en) * 2004-05-14 2005-11-24 Hosooka Bio Hightech Kenkyusho:Kk Method for treating shells
JP2006239515A (en) * 2005-03-01 2006-09-14 Aomori Prefecture Processing method of shell powder, and novel filler for plastics formed by the same
JP2008273853A (en) * 2007-04-26 2008-11-13 New Raimu Kenkyusha:Kk Cosmetic composition
JP2011184269A (en) * 2010-03-10 2011-09-22 Wada Kigata Seisakusho:Kk Method for removing protein from calcareous material of biological origin and resin composition containing solid calcium carbonate obtained by the method
CN106044821A (en) * 2016-07-19 2016-10-26 陈毅忠 Method for preparing nanometer calcium carbonate by virtue of oyster shells
CN115140751A (en) * 2022-07-29 2022-10-04 山东理工大学 Preparation method of high-purity aluminum hydroxide

Also Published As

Publication number Publication date
JPH0745324B2 (en) 1995-05-17

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