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JPH07278882A - Electroplating method and device therefor - Google Patents

Electroplating method and device therefor

Info

Publication number
JPH07278882A
JPH07278882A JP6254694A JP6254694A JPH07278882A JP H07278882 A JPH07278882 A JP H07278882A JP 6254694 A JP6254694 A JP 6254694A JP 6254694 A JP6254694 A JP 6254694A JP H07278882 A JPH07278882 A JP H07278882A
Authority
JP
Japan
Prior art keywords
plated
plating
electroplating
ultrasonic
frequency
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP6254694A
Other languages
Japanese (ja)
Inventor
Tadashi Sakon
正 佐近
Masao Kurosaki
黒崎将夫
Ikuo Sawada
沢田郁夫
Masao Sakashita
坂下雅雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP6254694A priority Critical patent/JPH07278882A/en
Publication of JPH07278882A publication Critical patent/JPH07278882A/en
Withdrawn legal-status Critical Current

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  • Electroplating Methods And Accessories (AREA)

Abstract

PURPOSE:To prevent nonuniform plating by electroplating a material while irradiating the material with an ultrasonic wave of specified frequency. CONSTITUTION:In the electroplating process generating gas, a material 1-11 is plated while irradiating the material with the ultrasonic wave of >=400kHz, preferably >=800kHz frequency. In this case, an ultrasonic vibrator 1-13 is arranged adjacent to a counter electrode 1-9 or opposed to the counter electrode 1-9 through the material 1-11. The effect of the irradiation with the ultrasonic waver is enhanced by controlling the angle between the lower surface of a metallic body to be plated and horizontal plane to >=about 5 deg..

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は電気めっき方法および装
置に関する。
FIELD OF THE INVENTION The present invention relates to an electroplating method and apparatus.

【0002】[0002]

【従来の技術】自動車用鋼板等の用途でZn系電気めっ
き鋼板が広く生産されているが、時としてめっき層表面
光沢の異なるもの(以下、めっきむらと称する)が発生
する事があった。めっきむら部分は表面塗装を施しても
なお外観が他の部分と異なるため、めっきむらの発生し
たZnめっき鋼板は商品価値が著しく低くなり、甚だし
い場合には商品価値が全く無くなる。また、その他のめ
っき商品についても通常は均一な表面状態が必須であ
る。したがって、めっきむらの発生は製品歩留まりの低
下に直結する極めて重要な問題であり、種々の産業にお
いてめっきむらの発生を抑制する工業技術の開発が切望
されている。
2. Description of the Related Art Zn-based electroplated steel sheets have been widely produced for applications such as steel sheets for automobiles, but sometimes the surface gloss of a plated layer is different (hereinafter referred to as uneven plating). Even if surface unevenness is applied to the uneven plating portion, the appearance is still different from other portions, so that the Zn-plated steel sheet with uneven plating has a markedly low commercial value, and in extreme cases, the commercial value is completely lost. In addition, other plated products usually require a uniform surface condition. Therefore, the occurrence of plating unevenness is a very important problem that directly leads to a reduction in product yield, and there is a strong demand for the development of an industrial technique for suppressing the occurrence of plating unevenness in various industries.

【0003】めっきむらのない優れた外観均一性を有す
る電気亜鉛めっき鋼板の製造方法としては、例えば、特
開平4−74887、特開平4−74888に電導度助
剤を含有する酸性電気亜鉛めっき浴で下層めっきを形成
し、次いで電導度助剤を含有しない別の亜鉛めっき浴で
上層めっきを形成する方法が開示されている。しかし、
従来の電気めっき方法ではいずれも微妙な外観汚れ(め
っきむら)をカバーできるまでには至っていない。
[0003] As a method for producing an electrogalvanized steel sheet having excellent appearance uniformity without uneven plating, for example, JP-A-4-74887 and JP-A-4-74888 disclose an acidic electrogalvanizing bath containing an electric conductivity aid. Discloses a method of forming a lower layer plating, and then forming an upper layer plating in another zinc plating bath containing no conductivity auxiliary agent. But,
None of the conventional electroplating methods have been able to cover delicate appearance stains (unevenness of plating).

【0004】一方、超音波を利用する技術に関し、例え
ば、特開平3−68789号公報には、線材コイルの超
音波振動による酸洗方法および酸洗装置に関する技術が
開示されている。この発明は、線材コイルの表面に生成
されたスケールを酸洗によって除去するに際し、脱スケ
ールまでの時間短縮と酸洗後のコイル表面の清浄化を図
るため超音波振動を付加させた酸洗方法および酸洗装置
に関するものであり、超音波振動子の設置位置を酸洗液
面900mm以内でかつ線材コイル表面から700mm
以下と限定している。超音波の周波数については特に規
定されていないが、明細書中の作用および実施例の記載
から28kHzの周波数の超音波に関する発明であるこ
とが読み取れ、本発明における高周波数の超音波の特別
な効果に関しては全く記載がない。特開平3−1584
49号公報には超音波振動を利用する合金化溶融亜鉛め
っき鋼板の製造方法に関する技術が開示されている。こ
の発明は、Alを含む溶融亜鉛浴中にTi含有鋼板を浸
漬して、鋼板に超音波振動を付加しながら、外観および
加工性に優れた合金化溶融亜鉛めっき鋼板を製造するも
のである。超音波の周波数については特に規定されてい
ないが、明細書中の作用の記載からは5kHz以上、実
施例の記載では30kHzの周波数の超音波に関する発
明であることが読み取れ、本発明における高周波数の超
音波の特別な効果に関しては全く記載がない。
On the other hand, regarding the technique of utilizing ultrasonic waves, for example, Japanese Patent Application Laid-Open No. 3-68789 discloses a technique of a pickling method and a pickling apparatus by ultrasonic vibration of a wire coil. This invention is a pickling method in which ultrasonic vibration is added to remove the scale generated on the surface of the wire coil by pickling, in order to shorten the time until descaling and to clean the coil surface after pickling. And the pickling device, the ultrasonic transducer is installed within 900 mm of the pickling surface and 700 mm from the wire coil surface.
It is limited to the following. Although the frequency of ultrasonic waves is not particularly specified, it can be read from the description of the actions and examples in the specification that the invention relates to ultrasonic waves having a frequency of 28 kHz, and the special effect of high-frequency ultrasonic waves in the present invention is obtained. Is not described at all. JP-A-3-1584
Japanese Patent Publication No. 49 discloses a technique relating to a method for manufacturing a galvannealed steel sheet using ultrasonic vibration. The present invention is to dip a Ti-containing steel sheet in a hot dip zinc bath containing Al to produce an alloyed hot-dip galvanized steel sheet excellent in appearance and workability while applying ultrasonic vibration to the steel sheet. Although the frequency of the ultrasonic wave is not particularly specified, it can be read from the description of the action in the specification that the invention relates to the ultrasonic wave having a frequency of 5 kHz or more, and the description of the example relates to the ultrasonic wave having a frequency of 30 kHz. No mention is made of the special effects of ultrasound.

【0005】以上のように、本発明の様な高周波数の超
音波照射の効果に基づく、電気めっきプロセスでのめっ
きむらの防止方法あるいは外観均一性に優れた電気めっ
き材料の製造方法は、従来、知られていなかったし、類
似の製造技術も知られていなかった。
As described above, the method of preventing uneven plating in the electroplating process or the method of producing an electroplating material excellent in appearance uniformity based on the effect of ultrasonic irradiation of high frequency as in the present invention has been conventionally used. , It was unknown, and no similar manufacturing technology was known.

【0006】[0006]

【発明が解決しようとする課題】前述したように、種々
の産業において電気めっきむらの発生を抑制する工業技
術の開発が切望されている。本発明は、この様な状況に
鑑み、ガス発生を伴う電気めっきプロセスにおいてめっ
きむらの発生を防止する方法および装置を提供すること
を目的とする。
As described above, there has been a strong demand for the development of an industrial technique for suppressing the occurrence of uneven electroplating in various industries. In view of such circumstances, it is an object of the present invention to provide a method and an apparatus for preventing uneven plating in an electroplating process involving gas generation.

【0007】[0007]

【課題を解決するための手段】本発明の電気めっき方法
および装置は、 ガス発生を伴う電気めっきプロセスにおいて、周波
数400kHz以上の高周波数の超音波を被めっき材に
照射しながらめっきを行う、 被めっき材がめっき液に対して移動する金属帯で、
その表面および/あるいは裏面側に対極が配置されてい
る電気めっきプロセスにおいて、周波数400kHz以
上の超音波振動子を前記対極に隣接、または被めっき材
を介して対極と対向する位置に設置する、 被めっき材がめっき液に対して移動する金属帯で、
その表面および/あるいは裏面側に対極および超音波振
動子があり、前記対極および超音波振動子が金属帯に対
して平行に金属帯面から一定の間隔を持って設置されて
いる電気めっきプロセスにおいて、被めっき金属帯の移
動方向に平行な鉛直面に対して直交する鉛直面内、また
は被めっき金属帯の移動方向に平行な鉛直面内におい
て、被めっき金属帯下面と水平面とのなす角度が5度以
上であることを特徴とする2項に記載のものである。
The electroplating method and apparatus of the present invention perform plating in an electroplating process involving gas generation while irradiating a material to be plated with ultrasonic waves having a high frequency of 400 kHz or more. A metal strip where the plating material moves with respect to the plating solution,
In an electroplating process in which the counter electrode is arranged on the front surface and / or the back surface side, an ultrasonic transducer having a frequency of 400 kHz or more is installed adjacent to the counter electrode or at a position facing the counter electrode through a material to be plated. A metal strip where the plating material moves with respect to the plating solution,
In an electroplating process in which a counter electrode and an ultrasonic vibrator are provided on the front surface and / or the back surface side, and the counter electrode and the ultrasonic vibrator are installed parallel to the metal band with a certain distance from the metal band surface. , Within the vertical plane that is perpendicular to the vertical plane parallel to the moving direction of the metal band to be plated, or within the vertical plane parallel to the moving direction of the metal band to be plated, the angle between the bottom surface of the metal band to be plated and the horizontal plane is It is as described in item 2, which is 5 degrees or more.

【0008】前記において、「被めっき材がめっき液
に対して移動する」とは、(1)静止状態の被めっき材
(金属帯)に対してめっき液が流動する、または(2)
静止状態のめっき液に対して被めっき材(金属帯)が移
動する、または(3)めっき液および被めっき材(金属
帯)の両方が移動する状態を意味している。前記にお
ける「被めっき金属帯の移動方向」とは、先に定義した
「被めっき材がめっき液に対して移動する」状態が前記
(1)の場合にはめっき液の移動方向、また前記(2)
および(3)の場合には被めっき材(金属帯)の移動方
向を意味する。また、上記における対極とは電気めっ
きを行うアノード極のことである。
In the above description, "the material to be plated moves with respect to the plating solution" means (1) the plating solution flows to the material to be plated (metal strip) in a stationary state, or (2)
This means a state in which the material to be plated (metal band) moves with respect to the stationary plating solution, or (3) both the plating solution and the material to be plated (metal band) move. The "moving direction of the metal strip to be plated" in the above means the moving direction of the plating solution when the above-defined condition "the material to be plated moves with respect to the plating solution" is (1), or 2)
In the cases of (3) and (3), it means the moving direction of the material to be plated (metal band). Further, the counter electrode in the above is an anode electrode for electroplating.

【0009】[0009]

【作用】以下、鋼板に電気Znめっきを行う場合を例に
説明する。電気Znめっきラインではめっきむらが時に
発生する。本発明者らはめっきむらの発生原因について
種々の検討を加え、電気めっき時に発生する気泡がめっ
きむらの原因となり、被めっき材が鋼板のように平板状
である場合にはめっき時に下面となる側にめっきむらが
特に発生し易くなることを見い出した。また、めっき時
に、何らかの理由により、例えば気泡の離脱速度や気泡
の発生反応速度が不均一であるために鋼板上の気泡の存
在状態にむらを生じる場合には、上面、下面によらず、
めっきむらを発生させる傾向があることを見い出した。
In the following, description will be made by taking as an example the case where the electric steel is plated with Zn. In the electric Zn plating line, uneven plating sometimes occurs. The present inventors have made various studies on the cause of uneven plating, and the bubbles generated during electroplating cause uneven plating. When the material to be plated is a flat plate like a steel plate, it becomes the lower surface during plating. It was found that uneven plating is likely to occur on the side. Further, during plating, for some reason, for example, when the existence rate of bubbles on the steel sheet is uneven due to the non-uniform bubble separation rate and bubble generation reaction rate, regardless of the upper surface or the lower surface,
It has been found that there is a tendency to cause uneven plating.

【0010】そこで、本発明者らは電気めっきを行う際
に発生する気泡を何らかの手段で強制的に除去したり、
頻繁に付着位置を変化させたり、微少な気泡に分裂させ
たり、それらの作用を組み合わせたりすれば、めっきむ
らの発生が防止できると考え、種々の実験を行った。そ
の結果、周波数400kHz以上、好ましくは800k
Hz以上の高周波数の超音波を被めっき材に照射しなが
らめっきを行えばそのような状況となり、めっきむらが
発生し難くなることを確認し、本発明の請求項1の発明
を完成するに至った。本発明者らは超音波振動子の配置
についても種々の検討を加え、対極に隣接、または被め
っき材を介して対極する位置に設置することが金属帯へ
の連続的電気めっきに好適であることを確認し、本発明
の請求項2の発明を完成するに至った。本発明者らはま
た、被めっき金属帯(鋼板)をめっき液に対して移動さ
せながら連続的に電気めっきが施される場合、被めっき
金属帯の移動方向に平行な鉛直面に対して直交する鉛直
面内、または被めっき金属帯の移動方向に平行な鉛直面
内において、被めっき金属帯(鋼板)下面と水平面との
なす角度が5度以上であれば前記超音波照射の効果が高
まることを確認し、本発明の請求項3の発明を完成する
に至った。
Therefore, the present inventors have forcibly removed air bubbles generated during electroplating by some means,
Various experiments were conducted on the assumption that uneven plating can be prevented by frequently changing the adhesion position, breaking up into minute bubbles, or combining these actions. As a result, a frequency of 400 kHz or higher, preferably 800 kHz
It was confirmed that such a situation would occur if plating was performed while irradiating the material to be plated with ultrasonic waves having a high frequency of Hz or higher, and uneven plating was less likely to occur, and the invention of claim 1 of the present invention was completed. I arrived. The inventors have made various studies on the arrangement of the ultrasonic transducer, and it is suitable for continuous electroplating on the metal strip to install the ultrasonic transducer at a position adjacent to the counter electrode or at a position opposite to the electrode via the material to be plated. It was confirmed that the invention of claim 2 of the present invention was completed. When the electroplating is continuously performed while the metal strip to be plated (steel plate) is moved with respect to the plating solution, the present inventors are orthogonal to the vertical plane parallel to the moving direction of the metal strip to be plated. If the angle between the lower surface of the metal strip to be plated (steel plate) and the horizontal plane is 5 degrees or more in the vertical plane that is parallel to the moving direction of the metal strip to be plated, the effect of ultrasonic irradiation is enhanced. It was confirmed that the invention of claim 3 of the present invention was completed.

【0011】本発明の装置は、例えば図1〜2に示され
るものである。
The device of the present invention is shown, for example, in FIGS.

【0012】図1において、送液ポンプ1−1により配
管1−2および配管1−3を通ってコネクター1−5に
押し出されためっき液はめっきセル壁1−7およびめっ
きセル壁1−8により形成されるチャンネル部1−10
内を高速で流れる。めっきセルには対極(アノード)1
−9と被めっき材(カソード)1−11が配置されてお
り、両者の間に電圧を印加することにより電気めっきが
なされる。なお、対極1−9は不溶性電極であるが、例
えばZnめっきに対してはZn電極、Cuめっきに対し
てはCu電極という様に溶解性のものでも良い。被めっ
き材の下部には超音波媒体(水)1−12を介して超音
波振動子1−13があり、高周波数の超音波によって被
めっき材1−11を揺動しながら電気めっきを行うこと
ができる。図示していないが、超音波媒体(水)1−1
2が満たされた部位には空気抜きのための配管および過
熱を防ぐために超音波媒体を交換する配管が設置されて
いる。高速のめっき液はコネクター1−6および配管1
−4を通り、めっき液タンク(図示せず)に回収され、
さらに配管(図示せず)を介して送液ポンプ1−1にも
どる。図示していないが、前記めっき液タンクには温調
ユニット、整流ユニット、フィルター、気泡除去ユニッ
ト等が内蔵されている。図1の装置においては、配管1
−3、配管1−4、コネクター1−5、コネクター1−
6を含む電気めっきセル全体を水平軸を中心に回転させ
たり、上下に回転させたりすることができ、これによっ
て、被めっき材(金属帯)の移動方向に平行な鉛直面に
対して直交する鉛直面内、または被めっき材(金属帯)
の移動方向に平行な鉛直面内において、被めっき材(金
属帯)下面と水平面とのなす角度を変えることができ
る。また、電気めっきセルを上下に180度回転させる
ことにより、被めっき材の上面あるいは下面にめっきを
することができる。
In FIG. 1, the plating solution extruded by the liquid feed pump 1-1 through the pipe 1-2 and the pipe 1-3 to the connector 1-5 is the plating cell wall 1-7 and the plating cell wall 1-8. The channel portion formed by
Flows at high speed inside. Counter electrode (anode) 1 for plating cell
-9 and a material to be plated (cathode) 1-11 are arranged, and electroplating is performed by applying a voltage between them. Although the counter electrode 1-9 is an insoluble electrode, it may be a soluble electrode such as a Zn electrode for Zn plating and a Cu electrode for Cu plating. An ultrasonic vibrator 1-13 is provided below the material to be plated via an ultrasonic medium (water) 1-12, and electroplating is performed while oscillating the material to be plated 1-11 by high-frequency ultrasonic waves. be able to. Although not shown, ultrasonic medium (water) 1-1
A pipe for venting air and a pipe for exchanging an ultrasonic medium to prevent overheating are installed in a portion filled with 2. High-speed plating solution for connector 1-6 and piping 1
-4, is collected in a plating solution tank (not shown),
Furthermore, it returns to the liquid feed pump 1-1 through a pipe (not shown). Although not shown, the plating solution tank contains a temperature control unit, a rectifying unit, a filter, a bubble removing unit, and the like. In the apparatus of FIG. 1, the pipe 1
-3, piping 1-4, connector 1-5, connector 1-
The entire electroplating cell including 6 can be rotated around a horizontal axis or can be rotated up and down, whereby it is orthogonal to the vertical plane parallel to the moving direction of the material to be plated (metal strip). Within the vertical plane or material to be plated (metal strip)
It is possible to change the angle between the lower surface of the material to be plated (metal band) and the horizontal plane in the vertical plane parallel to the moving direction of. Further, by rotating the electroplating cell up and down 180 degrees, the upper surface or the lower surface of the material to be plated can be plated.

【0013】図2(a)において、めっき液噴出ノズル
2−9から供給されためっき液は対極(アノード)2−
10、超音波振動子2−11、およびガイド板2−12
で形成されるチャンネル部を高速で流れる。前記チャン
ネル部の中央には金属帯2−13があり、駆動ロール2
−3によりめっき液とは逆の方向に移動する。コンダク
ターロール2−1を介して金属帯2−13と対極(アノ
ード)2−10との間に電圧を印加することにより電気
めっきがなされる。なお、対極2−10は不溶性電極で
あるが、例えばZnめっきに対してはZn電極、Niめ
っきに対してはNi電極という様に溶解性のものでも良
い。超音波振動子2−11は高周波数の超音波をめっき
液を介して金属帯2−13に照射する。超音波振動子2
−11は図2(a)の様に対極2−10に隣接させても
良いし、図2(b)のように金属帯2−13(被めっき
材)を介して対極と対向する位置に設置しても良い。駆
動ロール2−3を通った金属帯2−13は、リンス液
(水)2−8が満たされたリンス槽2−7、リンス液を
除去するための絞りロール2−4、ゴムロール(可動)
2−5等を経由して再びめっき槽2−6に入る。金属帯
2−13は溶接によりループ状になっており、所定量の
電気めっきがなされるまで上記サイクルを繰り返し受け
る。図示していないが、本装置には前記ループ状の金属
帯2−13を作るために、原材料となる金属帯コイル、
コイル切断用のシャー、スポット溶接機、等が付設され
ている。所定の電気めっきが終了すれば、通電およびめ
っき噴出ノズル2−9によるめっき液の供給を停止し、
めっき槽2−6からめっき液を排出すると同時に、金属
帯2−13の移動を停止する。なお、この状態でめっき
槽2−6およびリンス槽2−7に保持された部分は腐食
等の反応を起こすため、めっきむらの評価には供しなか
った。
In FIG. 2A, the plating solution supplied from the plating solution jet nozzle 2-9 is the counter electrode (anode) 2-.
10, ultrasonic transducer 2-11, and guide plate 2-12
It flows at high speed through the channel part formed by. There is a metal strip 2-13 at the center of the channel part,
-3 moves in the opposite direction to the plating solution. Electroplating is performed by applying a voltage between the metal strip 2-13 and the counter electrode (anode) 2-10 via the conductor roll 2-1. Although the counter electrode 2-10 is an insoluble electrode, it may be a soluble electrode such as a Zn electrode for Zn plating and a Ni electrode for Ni plating. The ultrasonic vibrator 2-11 irradiates the metal band 2-13 with high-frequency ultrasonic waves through the plating solution. Ultrasonic transducer 2
-11 may be adjacent to the counter electrode 2-10 as shown in FIG. 2 (a), or as shown in FIG. 2 (b) at a position facing the counter electrode via the metal strip 2-13 (material to be plated). You may install it. The metal strip 2-13 that has passed through the drive roll 2-3 is a rinse tank 2-7 filled with a rinse liquid (water) 2-8, a squeeze roll 2-4 for removing the rinse liquid, and a rubber roll (movable).
It enters the plating tank 2-6 again via 2-5. The metal strip 2-13 has a loop shape due to welding, and is repeatedly subjected to the above cycle until a predetermined amount of electroplating is performed. Although not shown, in this device, a metal strip coil which is a raw material for forming the loop-shaped metal strip 2-13,
A shear for coil cutting, a spot welding machine, etc. are attached. When the predetermined electroplating is completed, the energization and the supply of the plating solution by the plating jet nozzle 2-9 are stopped,
At the same time as discharging the plating solution from the plating tank 2-6, the movement of the metal strip 2-13 is stopped. In this state, the portions held in the plating tank 2-6 and the rinsing tank 2-7 cause reactions such as corrosion, and therefore were not used for evaluation of uneven plating.

【0014】本発明の方法および装置は実施例および図
1〜2に示したものに限定されるものではなく、例え
ば、鉄鋼便覧第VI巻pp414の図10,13、あるい
はpp420の図10,30に示されるような連続製造
ラインに組み込まれて利用されても良い。また、同便覧
pp414の図10,14〜10,17に示されている
種々の形の電気めっきセルにおいても利用可能である。
The method and apparatus of the present invention are not limited to the embodiments and those shown in FIGS. 1 and 2, for example, the Iron and Steel Handbook, VI, pp 414, FIGS. 10 and 13, or pp, 420, FIGS. It may be used by being incorporated in a continuous production line as shown in FIG. It can also be used in various types of electroplating cells shown in FIGS. 10, 14 to 10 and 17 of pp414 of the same manual.

【0015】本発明の3つの方法および装置は、原理的
に、鋼板以外の電気伝導性物体(半導体、金属)につい
ても有効である。例えば、Auを気相めっきしたプラス
チックフィルムおよび銅板について図1の装置を用いて
鋼帯と同様の実験をしたところ、めっきむら発生に対す
る超音波の抑制効果が認められた。また、鋼管を縦割り
にした様な湾曲形状の鋼材に電気めっきを行った際にも
同様の効果が得られた。したがって、本発明の方法およ
び装置は鋼板のみならず、金属帯を含む電気伝導性物体
一般について有効であり、被めっき材の形状に左右され
ない。本発明の方法および装置は、原理的に、Zn以外
の電気めっきの場合にもめっきむら発生抑制に対して有
効である。例えば、実施例4に示したように、鋼帯にN
iめっきを行う実験を行ったところ、めっきむら発生に
対する超音波の抑制効果が認められた。したがって、本
発明の方法および装置は、ガス発生を伴う電気めっきプ
ロセス一般に対して適用可能である。
In principle, the three methods and devices of the present invention are also effective for electrically conductive objects (semiconductors, metals) other than steel plates. For example, when a plastic film and a copper plate vapor-plated with Au were subjected to the same experiment as the steel strip using the apparatus shown in FIG. 1, the effect of suppressing ultrasonic waves on the occurrence of uneven plating was confirmed. The same effect was obtained when electroplating was performed on a steel material having a curved shape such as a steel tube that was split vertically. Therefore, the method and apparatus of the present invention are effective not only for steel plates but also for general electrically conductive objects including metal strips, and are not affected by the shape of the material to be plated. In principle, the method and apparatus of the present invention are effective for suppressing the occurrence of uneven plating even in the case of electroplating other than Zn. For example, as shown in Example 4, the steel strip has N
When an experiment for i-plating was performed, the effect of suppressing ultrasonic waves on the occurrence of uneven plating was confirmed. Therefore, the method and apparatus of the present invention is applicable to electroplating processes in general with gas generation.

【0016】本発明において超音波の周波数を400k
Hz以上に限定した理由は以下の通りである。実施例1
において比較例として示した様に、超音波の周波数が1
50kHz程度ないしそれ以下ではめっきむら発生に対
する抑制効果は認められない。これに対し、400kH
z以上では明らかに抑制効果が認められ、800kHz
以上では顕著である。以上の理由により、本発明におけ
る超音波の周波数を400kHz以上とした。
In the present invention, the frequency of ultrasonic waves is 400 k
The reason for limiting to above Hz is as follows. Example 1
As shown as a comparative example in, the frequency of the ultrasonic wave is 1
At a frequency of about 50 kHz or less, no effect of suppressing uneven plating is observed. On the other hand, 400kH
Above z, a clear suppression effect was observed, 800 kHz
The above is remarkable. For the above reasons, the frequency of ultrasonic waves in the present invention is set to 400 kHz or higher.

【0017】上記の周波数による超音波効果の差異は周
波数の増大によって超音波の性質が変わるために生ず
る、と本発明者らは考えている。従来の工業的技術で
は、超音波として20〜40kHzの周波数帯のものを
利用することが普通であり、例外的に70〜200kH
z帯のものを用いることがあった。このような200k
Hz以下の周波数帯の超音波が及ぼす作用は定在波(定
常波)により生ずる。定在波とは、超音波を反射する被
照射面と超音波振動子との間の距離が超音波の半波長の
整数倍になった際に見られるもので、この条件が満足さ
れなければ超音波は安定に存在し得ない。定在波は、超
音波振動子から被照射面へ向かう進行波と被照射面から
超音波振動子へ向かう反射波とからなっており、その相
互作用により強い圧縮力(凝集力)を発生する場所と強
い分散力を発生する場所とが交互に現れてキャビテーシ
ョンを生じせしめ、キャビティーが変形または破裂する
際にその周辺を振動させ、洗浄力増大等の超音波作用が
現れる。
The present inventors believe that the difference in the ultrasonic effect due to the above frequency occurs because the property of the ultrasonic wave changes with the increase of the frequency. In the conventional industrial technology, it is common to use ultrasonic waves in the frequency band of 20 to 40 kHz, and exceptionally 70 to 200 kHz.
I sometimes used the z band. 200k like this
The action of ultrasonic waves in the frequency band below Hz is caused by a standing wave (standing wave). Standing waves are seen when the distance between the surface to be irradiated that reflects ultrasonic waves and the ultrasonic transducer becomes an integral multiple of half the wavelength of the ultrasonic wave, and if this condition is not satisfied. Ultrasound cannot exist stably. The standing wave consists of a traveling wave traveling from the ultrasonic transducer toward the irradiated surface and a reflected wave traveling from the irradiated surface toward the ultrasonic transducer, and a strong compressive force (cohesive force) is generated by their interaction. A place and a place where a strong dispersive force are generated alternately appear to cause cavitation, and when the cavity is deformed or ruptured, its periphery is vibrated, and ultrasonic action such as increased cleaning power appears.

【0018】これに対し、周波数が400kHz以上の
高周波数の超音波の場合には前記作用とは異なる超音波
作用が現れる。高周波数の超音波の特徴は波長が短いこ
とであり、被照射体に照射された際に非常に散乱され易
いため反射波が超音波振動子にもどって来ることがな
く、前記のような定在波は発生し難い。したがって、キ
ャビテーションによる超音波作用は現れないが、以下の
ような、被照射物および媒質に与える加速度が大きいこ
とによる超音波作用(以下、加速度効果と称する)が現
れる。超音波により媒質あるいは被照射物に加えられる
力および加速度の最大値は超音波の周波数の二乗および
振幅(強さ)に比例するため、加速度効果は周波数の増
加により著しく増大する。加速度効果は周波数が200
kHz以下でも原理的にはわずかながら見られるはずで
あるが、実際には定在波およびキャビテーションによる
超音波効果が主体であって、事実上加速度効果はないと
言って良い。200〜400kHzは、定在波およびキ
ャビテーションによる超音波作用から加速度効果へと移
行する遷移領域であり、400kHz以上では加速度効
果が主体となる。めっきむら発生に対して400kHz
以上の高周波数の超音波が抑制作用を示すのは、加速度
効果により被めっき材および被めっき材表面に付着して
いる気泡が強い揺動を受け、気泡が表面から離脱した
り、頻繁に付着位置を変化させたり、微少な気泡に分裂
したり、またはそれらの作用が組み合わさって起こるた
めに電気めっき反応が均一に進行することによると考え
られる。加えて、高周波数の超音波ではキャビテーショ
ンが起こり難く、めっき層に塑性変形等の損傷を与える
ことがないために、被めっき材表面の電気めっき反応性
が場所や時間により変動することがない。このこともめ
っきむら発生の抑制に寄与していると考えられる。な
お、本発明の実施例においては用いる超音波の周波数を
固定したが、周波数が400kHz以上、好ましくは8
00kHz以上であれば、周波数を時間と共に変化させ
る方法(いわゆるSWEEP法がこれに相当し、通常は
±数kHzの範囲で周波数を周期的に変化させる)を利
用しても構わない。
On the other hand, in the case of a high frequency ultrasonic wave having a frequency of 400 kHz or more, an ultrasonic wave action different from the above action appears. A characteristic of high-frequency ultrasonic waves is that they have a short wavelength, and because they are very easily scattered when irradiated to the object to be irradiated, reflected waves do not return to the ultrasonic vibrator, and the above-mentioned constant Standing waves are unlikely to occur. Therefore, although the ultrasonic action due to cavitation does not appear, the following ultrasonic action due to the large acceleration given to the object to be irradiated and the medium (hereinafter referred to as the acceleration effect) appears. The maximum value of the force and the acceleration applied to the medium or the object to be irradiated by the ultrasonic wave is proportional to the square of the frequency and the amplitude (strength) of the ultrasonic wave, so that the acceleration effect remarkably increases as the frequency increases. The frequency of acceleration effect is 200
Although it should be seen in principle at a frequency of less than kHz, it can be said that the ultrasonic effect due to standing waves and cavitation is the main component, and there is virtually no acceleration effect. 200 to 400 kHz is a transition region in which ultrasonic action due to standing waves and cavitation shifts to an acceleration effect, and at 400 kHz or higher, the acceleration effect is the main component. 400 kHz against uneven plating
The above high-frequency ultrasonic waves have a suppressing effect because the acceleration effect causes the air bubbles adhering to the material to be plated and the surface of the material to be strongly shaken, causing the air bubbles to separate from the surface or to be frequently attached. It is considered that the electroplating reaction proceeds uniformly because the position is changed, the bubbles are divided into minute bubbles, or their actions are combined. In addition, cavitation is less likely to occur with high-frequency ultrasonic waves, and the plating layer is not damaged by plastic deformation or the like, so that the electroplating reactivity on the surface of the material to be plated does not vary depending on the location or time. This is also considered to contribute to the suppression of uneven plating. Although the frequency of the ultrasonic wave used is fixed in the embodiment of the present invention, the frequency is 400 kHz or more, preferably 8 kHz.
If the frequency is 00 kHz or more, a method of changing the frequency with time (the so-called SWEEP method corresponds to this and normally changes the frequency periodically within a range of ± several kHz) may be used.

【0019】従来の超音波(周波数200kHz以下)
では超音波作用が定在波に基づくものであるため、被め
っき材と振動子との間の距離を一定にする必要があり、
距離が変動すればその効果は著しく減少するのに対し、
高周波数の超音波の加速度効果は被めっき材と振動子と
の間の距離が多少変動してもほとんど影響を受けない。
Zn電気めっき鋼板のように被めっき帯が移動しながら
連続的に電気めっきされる場合には、被めっき材が振動
して振動子との距離が変動することがあり、上記理由に
より結果的に超音波(周波数200kHz以下)照射が
むしろめっきむらを誘発することすらある。これに対
し、本発明の高周波数の超音波の場合にはそのようなこ
とは起こらず、めっきむら抑制効果が明瞭に現れる。ま
た、被めっき材と振動子との間の距離が多少変動しても
加速度効果の大きさがほとんど変わらないため、表面に
凹凸のある被めっき材にも好適である。同じ理由によ
り、振動子と被めっき材との距離に制限はない。本発明
では超音波振動子に付与するパワーについては特に限定
しない。本発明に関わる工業分野の当業者には明らかで
あろうが、パワーの大きさは電気めっき時のガス発生
量、超音波振動子と被めっき材との距離、求めるめっき
層表面の外観均一性の程度、その他の条件によって総合
的に定められるものであり、最適条件は個々のケースに
よって異なるからである。Znめっきの場合を例にとれ
ば、通常の電気めっきの条件では、0.1W/cm2
上のパワーの超音波であることが好ましい。
Conventional ultrasonic waves (frequency less than 200 kHz)
Since the ultrasonic action is based on standing waves, it is necessary to keep the distance between the plated material and the vibrator constant.
While the effect decreases significantly as the distance changes,
The acceleration effect of high-frequency ultrasonic waves is hardly affected even if the distance between the material to be plated and the vibrator changes slightly.
When electroplating is continuously performed while the strip to be plated is moving like a Zn electroplated steel sheet, the strip to be plated may vibrate and the distance to the vibrator may fluctuate. Irradiation with ultrasonic waves (frequency less than 200 kHz) may even induce uneven plating. On the other hand, in the case of the high-frequency ultrasonic wave of the present invention, such a phenomenon does not occur, and the effect of suppressing plating unevenness appears clearly. Further, the magnitude of the acceleration effect hardly changes even if the distance between the object to be plated and the vibrator fluctuates to some extent, and therefore it is also suitable for the object to be plated having an uneven surface. For the same reason, there is no limitation on the distance between the vibrator and the material to be plated. In the present invention, the power applied to the ultrasonic transducer is not particularly limited. As will be apparent to those skilled in the industrial field related to the present invention, the magnitude of power depends on the amount of gas generated during electroplating, the distance between the ultrasonic transducer and the material to be plated, and the desired uniformity of the appearance of the plated layer surface. This is because it is comprehensively determined depending on the degree of, and other conditions, and the optimum conditions differ depending on individual cases. Taking Zn plating as an example, it is preferable to use ultrasonic waves having a power of 0.1 W / cm 2 or more under normal electroplating conditions.

【0020】本発明の請求項2において、超音波振動子
を対極に隣接、または被めっき材を介して対極と対向す
る位置に設置するとして、その設置位置を限定した理由
は以下の通りである。超音波振動子の設置は鋼板に出来
る限り近い事が好ましいが、例えば、対極と被めっき材
との間に設置すれば電気めっき反応が阻害されてマクロ
なめっきむらが生ずるばかりでなく、超音波振動子が一
定の大きさを有するが故に対極と被めっき材との間隔を
大きくしなければならず、結果的に対極/被めっき材間
の電気抵抗が増加して電流効率が低下する事となり、好
ましくない。超音波振動子を対極に隣接させれば、この
様な不都合が防止できるばかりでなく、めっき液の流動
を阻害する事がなく、好適である。また、超音波振動子
を被めっき材を介して対極と対向する位置に設置すれ
ば、やはり前記のような不都合がなく、好適である。以
上の理由により、本発明の請求項2においては、超音波
振動子を対極に隣接、または被めっき材を介して対極と
対向する位置に設置するとして、その設置位置を限定し
た。
In claim 2 of the present invention, the reason why the ultrasonic transducer is installed adjacent to the counter electrode or at a position facing the counter electrode through the material to be plated and the installation position is limited is as follows. . It is preferable to install the ultrasonic vibrator as close as possible to the steel plate.For example, if it is installed between the counter electrode and the material to be plated, not only will the electroplating reaction be hindered and macroscopic uneven plating will occur, but Since the vibrator has a certain size, the distance between the counter electrode and the material to be plated must be increased, resulting in an increase in the electrical resistance between the counter electrode and the material to be plated, resulting in a decrease in current efficiency. , Not preferable. It is preferable that the ultrasonic vibrator is adjacent to the counter electrode because not only such a problem can be prevented but also the flow of the plating solution is not hindered. In addition, it is preferable to install the ultrasonic vibrator at a position facing the counter electrode via the material to be plated, since there is no such inconvenience as described above. For the above reason, in claim 2 of the present invention, the ultrasonic transducer is installed adjacent to the counter electrode or at a position facing the counter electrode through the material to be plated, and the installation position is limited.

【0021】本発明の請求項3に関し、被めっき金属帯
の移動方向に平行な鉛直面に対して直交する鉛直面内、
または被めっき金属帯の移動方向に平行な鉛直面内にお
いて、被めっき金属帯下面と水平面とのなす角度を5度
以上と限定した理由は以下の通りである。実施例2に示
した様に、前記角度が5度以上であれば高周波数の超音
波の照射によるめっきむら発生抑制効果は角度がゼロの
場合に比較してより顕著になる。これに対して、前記角
度が5度未満ではその効果は角度ゼロの場合とあまり変
わらない。したがって、本発明の請求項3に関し、被め
っき金属帯移動方向に平行な鉛直面に対して直交する鉛
直面内、または被めっき金属帯の移動方向に平行な鉛直
面内において、被めっき金属帯下面と水平面とのなす角
度を5度以上に限定した。被めっき金属帯の移動方向に
平行な鉛直面内において被めっき金属帯下面と水平面と
のなす角度が90度前後の場合には、いわゆる垂直型の
めっきセルとなるが、本発明の方法および装置はこの様
な電気めっきプロセスにも適用可能である。なお、本発
明においては前記角度の上限を特に規定しない。ただ
し、被めっき金属帯の移動方向に平行な鉛直面に対して
直交する鉛直面内において、被めっき金属帯下面と水平
面とのなす角度が大きくなると金属帯がずれ落ちる場合
があるため、15度以下が好ましい。
According to claim 3 of the present invention, in a vertical plane orthogonal to a vertical plane parallel to the moving direction of the metal strip to be plated,
The reason why the angle between the lower surface of the metal band to be plated and the horizontal plane is limited to 5 degrees or more in the vertical plane parallel to the moving direction of the metal band to be plated is as follows. As shown in Example 2, when the angle is 5 degrees or more, the effect of suppressing the occurrence of plating unevenness due to the irradiation of high-frequency ultrasonic waves becomes more remarkable than when the angle is zero. On the other hand, when the angle is less than 5 degrees, the effect is not so different from the case where the angle is zero. Therefore, according to claim 3 of the present invention, the metal strip to be plated is in a vertical plane orthogonal to the vertical plane parallel to the moving direction of the metal strip to be plated, or in a vertical plane parallel to the moving direction of the metal strip to be plated. The angle between the lower surface and the horizontal surface is limited to 5 degrees or more. When the angle between the lower surface of the metal band to be plated and the horizontal plane is about 90 degrees in the vertical plane parallel to the moving direction of the metal band to be plated, a so-called vertical type plating cell is obtained. Is also applicable to such electroplating processes. In the present invention, the upper limit of the angle is not specified. However, in a vertical plane that is orthogonal to a vertical plane parallel to the moving direction of the metal band to be plated, if the angle formed by the lower surface of the metal band to be plated and the horizontal plane increases, the metal band may slip off. The following are preferred.

【0022】[0022]

【実施例】【Example】

実施例1 板厚4mmの低炭素鋼の熱間圧延材をスケールが極く薄
く残る様に酸洗した後、冷間圧延して板厚0.8mmと
し、これを焼鈍してめっき原板とした。このような原板
の上面に対して、図1に示した液循環式の電気めっき装
置(本発明の装置の一実施例)を用い、Znイオンとし
て70g/Lを含むpH1、浴温60℃の硫酸浴中にお
いて、流速を1m/秒、電流密度を100A/dm2
Zn付着量を20g/m2 として、電気Znめっきを1
0回行った。ただし、原板への超音波照射は行なわなか
ったので、この方法は比較例であり、本発明の方法では
ない。また、図1のめっきセルを180度回転して、先
と上下を逆転させた状態で、原板の下面に対して同様に
10回の試験を行った。めっきむらの評価は以下の様に
行った。1枚につき150mm×300mmのめっき板
中央部の100×200mmの区画内におけるめっき層
の外観を観察し、めっきむら発生箇所の数をカウント
し、10枚についての平均値を評点とした。上面にめっ
きした場合には8枚にめっきむらの発生が認められ、評
点は1.3であった。下面にめっきした場合には、10
枚全部にめっきむらの発生が認められ、評点は2以上で
あった。めっきむらの程度も上面より下面の方が激しか
った。
Example 1 A hot rolled material of low carbon steel having a plate thickness of 4 mm was pickled so that the scale remained extremely thin, and then cold rolled to a plate thickness of 0.8 mm, which was annealed to obtain a plating original plate. . On the upper surface of such an original plate, using the liquid circulation type electroplating apparatus shown in FIG. 1 (one embodiment of the apparatus of the present invention), a pH of 1 containing Zn ions of 70 g / L and a bath temperature of 60 ° C. In a sulfuric acid bath, the flow rate was 1 m / sec, the current density was 100 A / dm 2 ,
Zn deposition amount is 20 g / m 2
I went 0 times. However, since the original plate was not irradiated with ultrasonic waves, this method is a comparative example and is not the method of the present invention. In addition, the plating cell of FIG. 1 was rotated 180 degrees and turned upside down with respect to the tip, and the lower surface of the original plate was similarly tested 10 times. The uneven plating was evaluated as follows. The appearance of the plating layer in a 100 mm × 200 mm section at the center of a 150 mm × 300 mm plated plate was observed, the number of spots where uneven plating was generated was counted, and the average value for 10 plates was used as the score. When the top surface was plated, uneven plating was observed on 8 sheets, and the rating was 1.3. 10 when plated on the bottom surface
Occurrence of uneven plating was observed on all the sheets, and the score was 2 or more. The unevenness of plating was more severe on the lower surface than on the upper surface.

【0023】周波数28,40、および150kHz、
パワー密度約0.5W/cm2 の超音波をめっき原板の
被めっき面とは反対側の面に照射しながら同様の試験を
行った。照射した超音波の周波数が低いのでこの方法も
比較例であり、本発明の方法ではない。評点およびめっ
きむらの程度は超音波を照射しない場合と大差なく、め
っきむらの改善は認められなかった。
Frequencies 28, 40, and 150 kHz,
The same test was performed while irradiating the surface of the plating original plate opposite to the surface to be plated with ultrasonic waves having a power density of about 0.5 W / cm 2 . This method is also a comparative example because the frequency of the applied ultrasonic waves is low, and is not the method of the present invention. The scores and the degree of uneven plating were not significantly different from those in the case where the ultrasonic wave was not irradiated, and no improvement in uneven plating was observed.

【0024】これに対し、周波数400,600,80
0,1000,1500kHz、パワー密度約0.5W
/cm2 の超音波をめっき原板の被めっき面とは反対側
の面に照射しながら本発明の方法で先と同様のめっき試
験を行ったところ、めっきむら評点はそれぞれ、上面に
対して0.5,0.2,0.0,0.0、および0.
0、下面に対して0.6,0.2,0.0,0.0、お
よび0.0となった。また、めっきむらの程度は極めて
軽微であり、本発明の方法および装置によりめっきむら
の発生が著しく抑制された。
On the other hand, frequencies 400, 600, 80
0,1000,1500kHz, power density about 0.5W
/ Cm at the second ultrasound plated surface of the plated original plate was subjected to the same plating test as above in the method of the present invention while irradiating the surface opposite each plating unevenness scores, 0 relative to the upper surface .5, 0.2, 0.0, 0.0, and 0.
0, 0.6, 0.2, 0.0, 0.0, and 0.0 for the lower surface. Moreover, the degree of uneven plating was extremely slight, and the occurrence of uneven plating was significantly suppressed by the method and apparatus of the present invention.

【0025】実施例2 実施例1に記載した本発明の方法および装置(図1)に
より、周波数400,600、および800kHz、パ
ワー密度約0.5W/cm2 の超音波を照射しながら、
めっき原板の下面にZnめっきを行った。ただし、めっ
き液の移動方向に平行な鉛直面に対して直交する鉛直面
内において、めっき原板下面と水平面とのなす角度を5
度および10度とした。めっきむら評点はそれぞれ、前
記角度が5度の場合には0.2,0.1、および0.0
であり、10度の場合には0.1,0.0、および0.
0であった。全般にめっきむらの程度は極めて軽微であ
った。前記角度を3度にして同様の試験を行ったが、実
施例1に記載した前記角度が0度の場合(本発明の方法
および装置)と大差なかった。次に、めっき液の移動方
向に平行な鉛直面内において、めっき原板下面と水平面
とのなす角度を5度および10度として、先と同様の実
験を行った。めっきむら評点はそれぞれ、前記角度が5
度の場合には0.3,0.1、および0.0であり、1
0度の場合には0.1,0.0、および0.0であっ
た。全般にめっきむらの程度は極めて軽微であった。さ
ら、前記角度を3度にして同様の試験を行ったが、実施
例1に記載した前記角度が0度の場合(本発明の方法お
よび装置)と大差なかった。以上の事から、前記角度を
5度以上とする本発明の方法および装置により、前記角
度が0度の場合に比較して、めっきむらの発生がさらに
抑制されることがわかった。
Example 2 Using the method and apparatus of the present invention described in Example 1 (FIG. 1), while irradiating ultrasonic waves having frequencies of 400, 600 and 800 kHz and a power density of about 0.5 W / cm 2 ,
Zn plating was performed on the lower surface of the plating original plate. However, in the vertical plane perpendicular to the vertical plane parallel to the moving direction of the plating solution, the angle formed by the lower surface of the original plating plate and the horizontal plane is 5
And 10 degrees. The uneven plating scores are 0.2, 0.1, and 0.0, respectively, when the angle is 5 degrees.
And 0.1, 0.0, and 0.
It was 0. In general, the degree of uneven plating was extremely slight. A similar test was conducted with the angle of 3 degrees, but was not much different from the case where the angle was 0 degree described in Example 1 (method and apparatus of the present invention). Next, in the vertical plane parallel to the moving direction of the plating solution, the same experiment as above was conducted with the angle between the lower surface of the original plating plate and the horizontal plane being 5 degrees and 10 degrees. The uneven plating score is 5 for each of the above angles.
0.3, 0.1, and 0.0 for degrees, 1
It was 0.1, 0.0, and 0.0 at 0 degrees. In general, the degree of uneven plating was extremely slight. Furthermore, the same test was conducted with the angle being 3 degrees, but it was not so different from the case where the angle described in Example 1 was 0 degree (method and apparatus of the present invention). From the above, it was found that by the method and apparatus of the present invention in which the angle is 5 degrees or more, the occurrence of plating unevenness is further suppressed as compared with the case where the angle is 0 degree.

【0026】実施例3 板厚4mmの低炭素鋼の熱間圧延材を酸洗した後、冷間
圧延して板厚0.3mmとし、これを焼鈍、洗浄、乾燥
してめっき原板の鋼帯とした。図2(a)に示す装置
(本発明の装置の一実施例)により、Znイオンとして
70g/Lを含むpH1、浴温60℃の硫酸浴中におい
て、液流速1m/秒、鋼帯速度0.5m/秒、電流密度
100A/dm2 として、周波数1000kHz、パワ
ー密度約2.0W/cm2 の超音波をめっき鋼帯の上面
および/あるいは下面に照射しながら、本発明の方法で
電気Znめっきを行った。Zn付着量は片面あたり約3
0g/m2 とした。鋼帯の上面および下面について評価
したところ、Znめっきむらの発生は皆無であった。こ
れに対し、超音波を照射せずに行った場合にはめっきむ
らが発生した。ただし、電気めっき終了時に、めっき槽
6およびリンス槽7に保持された部分は腐食等の反応を
起こすため、めっきむらの評価には供しなかった。
Example 3 A low-carbon steel hot-rolled material having a plate thickness of 4 mm was pickled, and then cold-rolled to a plate thickness of 0.3 mm, which was annealed, washed and dried to form a steel strip of a plating original plate. And With the apparatus shown in FIG. 2 (a) (one example of the apparatus of the present invention), in a sulfuric acid bath having a pH of 1 containing Zn ions of 70 g / L and a bath temperature of 60 ° C., a liquid flow rate of 1 m / sec and a strip speed of 0. .5M / sec, as a current density of 100A / dm 2, the frequency 1000 kHz, while applying ultrasonic power density of about 2.0 W / cm 2 on the upper and / or lower surface of the plated steel strip, electric Zn in the method of the present invention Plated. Zn adhesion is about 3 per side
It was set to 0 g / m 2 . When the upper surface and the lower surface of the steel strip were evaluated, no Zn plating unevenness was found to occur. On the other hand, when it was performed without irradiating ultrasonic waves, uneven plating occurred. However, at the end of electroplating, the portions held in the plating bath 6 and the rinse bath 7 cause reactions such as corrosion, and therefore were not used for evaluation of uneven plating.

【0027】実施例4 板厚4mmの低炭素鋼の熱間圧延材を酸洗した後、冷間
圧延して板厚0.8mmとし、これを焼鈍してめっき原
板とした。このような原板の上面に対して、図1に示し
た液循環式の電気めっき装置(本発明の装置の一実施
例)を用い、NiSO4 として240g/L、NiCl
2 として45g/L、H3 BO3 として30g/Lを含
む、浴温60℃のめっき浴中において、流速を1m/
秒、電流密度を14A/dm2 、Ni付着量を10μm
として、周波数800kHz、パワー密度約0.5W/
cm2 の超音波をめっき原板に照射しながら本発明の方
法で電気Niめっきを行ったところ、めっきむらの発生
は皆無であった。これに対し、超音波を照射せずに行っ
た場合にはめっきむらが発生した。
Example 4 A hot rolled material of low carbon steel having a plate thickness of 4 mm was pickled, and then cold rolled to a plate thickness of 0.8 mm, which was annealed to obtain a plating original plate. On the upper surface of such an original plate, 240 g / L of NiSO 4 , NiCl 4 was used by using the liquid circulation type electroplating apparatus shown in FIG. 1 (one embodiment of the apparatus of the present invention).
In a plating bath having a bath temperature of 60 ° C. containing 45 g / L as 2 and 30 g / L as H 3 BO 3 , the flow rate was 1 m / L.
Second, current density 14 A / dm 2 , Ni deposition amount 10 μm
Frequency 800 kHz, power density about 0.5 W /
When electric Ni plating was carried out by the method of the present invention while irradiating the plating original plate with ultrasonic waves of cm 2 , no uneven plating was found. On the other hand, when it was performed without irradiating ultrasonic waves, uneven plating occurred.

【0028】実施例5 板厚4mmの低炭素鋼の熱間圧延材を酸洗した後、冷間
圧延して板厚0.8mmとし、これを焼鈍してめっき原
板とした。このような原板の上面に対して、図1に示し
た液循環式の電気めっき装置(本発明の装置の一実施
例)を用い、CuSO4 ・5H2 Oとして200g/
L、H2 SO4 として40g/Lを含む、浴温40℃の
硫酸浴中において、流速を1m/秒、電流密度を20A
/dm2 、Cu付着量を50g/m2 として、周波数8
00kHz、パワー密度約5W/cm2 の超音波をめっ
き原板に照射しながら本発明の方法で電気Cuめっきを
行ったところ、めっきむらの発生は皆無であった。
Example 5 A hot rolled material of low carbon steel having a plate thickness of 4 mm was pickled, and then cold rolled to a plate thickness of 0.8 mm, which was annealed to obtain a plating original plate. On the upper surface of such an original plate, 200 g / CuSO 4 .5H 2 O was used by using the liquid circulation type electroplating apparatus shown in FIG. 1 (one embodiment of the apparatus of the present invention).
In a sulfuric acid bath containing 40 g / L of L and H 2 SO 4 at a bath temperature of 40 ° C., a flow rate of 1 m / sec and a current density of 20 A
/ Dm 2 , and the amount of Cu deposited is 50 g / m 2 , the frequency is 8
Electroless Cu plating was carried out by the method of the present invention while irradiating the original plating plate with ultrasonic waves of 00 kHz and power density of about 5 W / cm 2 , and no uneven plating was found.

【0029】[0029]

【発明の効果】本発明の方法および装置によればめっき
むらの発生を著しく抑制することができ、表面の外観均
一性および美麗性を求められる種々の電気めっき分野で
不良材の割合を減少することが可能となり、材料コスト
の低減のみならず、ひいては地球環境の維持に対しても
貢献する。
According to the method and apparatus of the present invention, it is possible to remarkably suppress the occurrence of plating unevenness, and reduce the proportion of defective materials in various electroplating fields in which uniformity of surface appearance and beauty are required. This will not only reduce the material cost but also contribute to the maintenance of the global environment.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の電気めっき装置の一実施例を示す図。FIG. 1 is a diagram showing an embodiment of an electroplating apparatus of the present invention.

【図2】(a)および(b)は本発明の電気めっき装置
の他の実施例を示す図。
2A and 2B are views showing another embodiment of the electroplating apparatus of the present invention.

【符号の説明】[Explanation of symbols]

1−1…送液ポンプ 1−2…配管 1−3…配管(めっき液入口) 1−4…配管
(めっき液出口) 1−5…コネクター 1−6…コネク
ター 1−7…めっきセル壁 1−8…めっき
セル壁 1−9…対極(アノード) 1−10…めっ
き液チャンネル部 1−11…被めっき材(カソード) 1−12…超音
波媒体(水) 1−13…超音波振動子 2−1…コンダ
クタロール 2−2…ゴムロール 2−3…駆動ロ
ール 2−4…絞りロール 2−5…ゴムロ
ール 2−6…めっき槽 2−7…リンス
槽 2−8…リンス液(水) 2−9…めっき
液噴出ノズル 2−10…対極(アノード) 2−11…超音
波振動子 2−12…ガイド板 2−13…金属
帯 2−14…ガイド板
1-1 ... Liquid feed pump 1-2 ... Piping 1-3 ... Piping (plating solution inlet) 1-4 ... Piping (plating solution outlet) 1-5 ... Connector 1-6 ... Connector 1-7 ... Plating cell wall 1 -8 ... Plating cell wall 1-9 ... Counter electrode (anode) 1-10 ... Plating liquid channel part 1-11 ... Plated material (cathode) 1-12 ... Ultrasonic medium (water) 1-13 ... Ultrasonic transducer 2-1 ... Conductor roll 2-2 ... Rubber roll 2-3 ... Drive roll 2-4 ... Drawing roll 2-5 ... Rubber roll 2-6 ... Plating tank 2-7 ... Rinsing tank 2-8 ... Rinsing liquid (water) 2 -9 ... Plating solution jetting nozzle 2-10 ... Counter electrode (anode) 2-11 ... Ultrasonic transducer 2-12 ... Guide plate 2-13 ... Metal strip 2-14 ... Guide plate

フロントページの続き (72)発明者 坂下雅雄 川崎市中原区井田1618番地 新日本製鐵株 式会社先端技術研究所内Front page continuation (72) Inventor Masao Sakashita 1618 Ida, Nakahara-ku, Kawasaki-shi Nippon Steel Corporation

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 ガス発生を伴う電気めっきプロセスにお
いて、周波数400kHz以上の高周波数の超音波を被
めっき材に照射しながらめっきを行うことを特徴とする
電気めっき方法。
1. An electroplating method, wherein plating is performed while irradiating a material to be plated with high frequency ultrasonic waves having a frequency of 400 kHz or more in an electroplating process involving gas generation.
【請求項2】 被めっき材がめっき液に対して移動する
金属帯で、その表面および/あるいは裏面側に対極が配
置されている電気めっきプロセスにおいて、周波数40
0kHz以上の超音波振動子を前記対極に隣接、または
被めっき材を介して対極と対向する位置に設置したこと
を特徴とする電気めっき装置。
2. A frequency of 40 in an electroplating process in which a material to be plated is a metal strip that moves with respect to a plating solution and a counter electrode is arranged on the front surface and / or the back surface side.
An electroplating apparatus, wherein an ultrasonic transducer of 0 kHz or more is installed adjacent to the counter electrode or at a position facing the counter electrode via a material to be plated.
【請求項3】 被めっき材がめっき液に対して移動する
金属帯で、その表面および/あるいは裏面側に対極およ
び超音波振動子があり、前記対極および超音波振動子が
金属帯に対して平行に金属帯面から一定の間隔を持って
設置さている電気めっきプロセスにおいて、被めっき金
属帯の移動方向に平行な鉛直面に対して直交する鉛直面
内、または被めっき金属帯の移動方向に平行な鉛直面内
において、被めっき金属帯下面と水平面とのなす角度が
5度以上であることを特徴とする請求項2に記載の電気
めっき装置。
3. A metal strip in which a material to be plated moves with respect to a plating solution, and a counter electrode and an ultrasonic transducer are provided on a front surface and / or a back surface side thereof, and the counter electrode and the ultrasonic transducer are provided with respect to the metal strip. In the electroplating process that is installed in parallel with a certain distance from the metal strip surface, in the vertical plane that is orthogonal to the vertical plane parallel to the moving direction of the plated metal strip, or in the moving direction of the plated metal strip. The electroplating apparatus according to claim 2, wherein an angle formed by the lower surface of the metal band to be plated and the horizontal surface is 5 degrees or more in the parallel vertical planes.
JP6254694A 1994-03-31 1994-03-31 Electroplating method and device therefor Withdrawn JPH07278882A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6254694A JPH07278882A (en) 1994-03-31 1994-03-31 Electroplating method and device therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6254694A JPH07278882A (en) 1994-03-31 1994-03-31 Electroplating method and device therefor

Publications (1)

Publication Number Publication Date
JPH07278882A true JPH07278882A (en) 1995-10-24

Family

ID=13203352

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6254694A Withdrawn JPH07278882A (en) 1994-03-31 1994-03-31 Electroplating method and device therefor

Country Status (1)

Country Link
JP (1) JPH07278882A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006057165A (en) * 2004-08-23 2006-03-02 Nippon Hyomen Kagaku Kk Method for applying alkaline zinc-based plating to cast iron
WO2024068704A1 (en) * 2022-09-30 2024-04-04 Nv Bekaert Sa Apparatus for electrolytically coating metal wires running in a web

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006057165A (en) * 2004-08-23 2006-03-02 Nippon Hyomen Kagaku Kk Method for applying alkaline zinc-based plating to cast iron
JP4672309B2 (en) * 2004-08-23 2011-04-20 日本表面化学株式会社 Alkaline zinc plating method on cast iron
WO2024068704A1 (en) * 2022-09-30 2024-04-04 Nv Bekaert Sa Apparatus for electrolytically coating metal wires running in a web

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