JPH0477250A - Leather-like grip cover - Google Patents
Leather-like grip coverInfo
- Publication number
- JPH0477250A JPH0477250A JP2191438A JP19143890A JPH0477250A JP H0477250 A JPH0477250 A JP H0477250A JP 2191438 A JP2191438 A JP 2191438A JP 19143890 A JP19143890 A JP 19143890A JP H0477250 A JPH0477250 A JP H0477250A
- Authority
- JP
- Japan
- Prior art keywords
- leather
- powder
- polyurethane resin
- leather powder
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000843 powder Substances 0.000 claims abstract description 141
- 239000010985 leather Substances 0.000 claims abstract description 108
- 239000000463 material Substances 0.000 claims abstract description 34
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 15
- 239000000057 synthetic resin Substances 0.000 claims abstract description 15
- 238000010030 laminating Methods 0.000 claims abstract description 6
- 229920005989 resin Polymers 0.000 claims description 25
- 239000011347 resin Substances 0.000 claims description 25
- 239000002245 particle Substances 0.000 claims description 23
- 150000002500 ions Chemical class 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 42
- 229920005749 polyurethane resin Polymers 0.000 abstract description 32
- 239000000853 adhesive Substances 0.000 abstract description 9
- 230000001070 adhesive effect Effects 0.000 abstract description 9
- 239000004744 fabric Substances 0.000 abstract description 4
- 239000010410 layer Substances 0.000 description 36
- 238000000034 method Methods 0.000 description 29
- 210000003491 skin Anatomy 0.000 description 20
- 238000010298 pulverizing process Methods 0.000 description 16
- 239000000243 solution Substances 0.000 description 16
- 238000005406 washing Methods 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 14
- 239000011248 coating agent Substances 0.000 description 13
- 238000000576 coating method Methods 0.000 description 13
- 239000002649 leather substitute Substances 0.000 description 12
- 239000002904 solvent Substances 0.000 description 11
- 238000001035 drying Methods 0.000 description 10
- 239000004745 nonwoven fabric Substances 0.000 description 10
- 239000000126 substance Substances 0.000 description 10
- 238000005238 degreasing Methods 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 8
- 210000004243 sweat Anatomy 0.000 description 8
- -1 Ca2+ ions Chemical class 0.000 description 7
- 230000018044 dehydration Effects 0.000 description 7
- 238000006297 dehydration reaction Methods 0.000 description 7
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 7
- 239000003921 oil Substances 0.000 description 7
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- 210000002615 epidermis Anatomy 0.000 description 6
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 229920003169 water-soluble polymer Polymers 0.000 description 5
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 4
- 238000005345 coagulation Methods 0.000 description 4
- 230000015271 coagulation Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000003475 lamination Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- HJIAMFHSAAEUKR-UHFFFAOYSA-N (2-hydroxyphenyl)-phenylmethanone Chemical compound OC1=CC=CC=C1C(=O)C1=CC=CC=C1 HJIAMFHSAAEUKR-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 3
- 206010042674 Swelling Diseases 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000001054 cortical effect Effects 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 239000003925 fat Substances 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- 239000004014 plasticizer Substances 0.000 description 3
- 238000010926 purge Methods 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- 238000010025 steaming Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 230000008961 swelling Effects 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 102000008186 Collagen Human genes 0.000 description 2
- 108010035532 Collagen Proteins 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 229920001436 collagen Polymers 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- UQLDLKMNUJERMK-UHFFFAOYSA-L di(octadecanoyloxy)lead Chemical compound [Pb+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O UQLDLKMNUJERMK-UHFFFAOYSA-L 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 235000019645 odor Nutrition 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- ZQBAKBUEJOMQEX-UHFFFAOYSA-N phenyl salicylate Chemical compound OC1=CC=CC=C1C(=O)OC1=CC=CC=C1 ZQBAKBUEJOMQEX-UHFFFAOYSA-N 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000013557 residual solvent Substances 0.000 description 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 2
- DHKHKXVYLBGOIT-UHFFFAOYSA-N 1,1-Diethoxyethane Chemical compound CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 1
- YHCGGLXPGFJNCO-UHFFFAOYSA-N 2-(2H-benzotriazol-4-yl)phenol Chemical compound OC1=CC=CC=C1C1=CC=CC2=C1N=NN2 YHCGGLXPGFJNCO-UHFFFAOYSA-N 0.000 description 1
- YEVQZPWSVWZAOB-UHFFFAOYSA-N 2-(bromomethyl)-1-iodo-4-(trifluoromethyl)benzene Chemical compound FC(F)(F)C1=CC=C(I)C(CBr)=C1 YEVQZPWSVWZAOB-UHFFFAOYSA-N 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- 239000004135 Bone phosphate Substances 0.000 description 1
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 1
- 239000004641 Diallyl-phthalate Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 108091006629 SLC13A2 Proteins 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 239000011354 acetal resin Substances 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 150000001565 benzotriazoles Chemical class 0.000 description 1
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 1
- QUDWYFHPNIMBFC-UHFFFAOYSA-N bis(prop-2-enyl) benzene-1,2-dicarboxylate Chemical compound C=CCOC(=O)C1=CC=CC=C1C(=O)OCC=C QUDWYFHPNIMBFC-UHFFFAOYSA-N 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000004203 carnauba wax Substances 0.000 description 1
- 235000013869 carnauba wax Nutrition 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QUAMTGJKVDWJEQ-UHFFFAOYSA-N octabenzone Chemical compound OC1=CC(OCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 QUAMTGJKVDWJEQ-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- DXGLGDHPHMLXJC-UHFFFAOYSA-N oxybenzone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1 DXGLGDHPHMLXJC-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229960000969 phenyl salicylate Drugs 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000003578 releasing effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 150000003902 salicylic acid esters Chemical class 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Landscapes
- Golf Clubs (AREA)
- Steering Controls (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
- Laminated Bodies (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、皮革様グリップカバーに係り、特にその表皮
層の改良に関し、ステアリンクホイール(ハンドル)カ
バー等の自動車用内装材;各種ラケット、ゴルフクラブ
等の運動用具;鞄等のグリップ部分に使用できる。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a leather-like grip cover, and particularly relates to the improvement of its surface layer, and is applicable to interior materials for automobiles such as steering link wheel (steering wheel) covers; various rackets; Can be used for exercise equipment such as golf clubs; grips of bags etc.
自動車ハンドルのように、人か素手で長時間握る部材に
対しては、皮膚となじみが良く、且つ適度なフィツト性
が要求される。For parts such as automobile steering wheels that are held by people or their bare hands for long periods of time, they are required to have good compatibility with the skin and a suitable fit.
このような観点から特開平1−61580号には、オレ
フィン系樹脂発泡体からなる基材上に、塩化ビニル系樹
脂発泡体からなる中間層を介してウレタン系樹脂からな
る表皮層を設けた、ハンドルカバーとして好適な合成皮
革の例が、また実開平1−173071号には、基材上
に皮革粉添加樹脂からなる表皮層を設けたハンドルカバ
ーか提案されている。From this point of view, Japanese Patent Application Laid-Open No. 1-61580 discloses that a skin layer made of urethane resin is provided on a base material made of olefin resin foam with an intermediate layer made of vinyl chloride resin foam. An example of synthetic leather suitable for a steering wheel cover is proposed in Japanese Utility Model Application No. 1-173071, in which a skin layer made of a resin containing leather powder is provided on a base material.
しかしながら、前者のように表皮層が樹脂からなる合成
皮革を用いたグリップカバーの場合は、長時間握ったり
しているき、汗をかいて来て、接触面がヌルヌルして滑
り易くなるという欠点かある。However, in the case of a grip cover made of synthetic leather whose skin layer is made of resin, as in the case of the former, the disadvantage is that if you hold it for a long time, you will sweat and the contact surface will become slippery and slippery. There is.
また、後者のように表皮層に皮革粉を添加したグリップ
カバーの場合は、汗をよく吸収するので、このような欠
点はないが、長期の使用で表皮層に白粉のブリードが生
じるという欠点かある。In addition, grip covers with leather powder added to the epidermis like the latter do not have this drawback because they absorb sweat well, but the drawback is that white powder bleeds into the epidermis after long-term use. be.
本発明の目的は、樹脂表皮層に、特定性状の皮革粉を添
加することにより、グリップ部を長時間、素手で握って
いても、汗によって滑るようなことがなく、しかも長期
の使用においても白粉のブリードが発生せず、従って長
期に亘って安定した性能を維持し得る皮革様グリップカ
バーを提供するにある。The purpose of the present invention is to add leather powder with specific properties to the resin skin layer, so that even if the grip part is held with bare hands for a long time, it will not slip due to sweat, and even after long-term use. To provide a leather-like grip cover that does not cause white powder bleed and can therefore maintain stable performance over a long period of time.
〔課題を解決するための手段および作用〕本発明の皮革
様グリップカバーは、基本的には基材上に、皮質分が8
5wt%以上、油脂分か2wt%以下、水で抽出可能な
Na+イオンとca2+イオンとの合計量か0.5wj
♀6以下、及び平均粒径り、。が7μm以下で且つ前記
粒径の標準偏差が3μm以下である皮革粉5〜60にt
♀0と合成樹脂95〜40wt%とを主成分とする表皮
層を積層して構成される。[Means and effects for solving the problems] The leather-like grip cover of the present invention basically consists of a base material with a cortical portion of 8
5wt% or more, oil and fat content 2wt% or less, total amount of water-extractable Na+ ions and Ca2+ ions or 0.5wj
♀6 or less, and average particle size. is 7 μm or less and the standard deviation of the particle size is 3 μm or less.
It is constructed by laminating skin layers whose main components are ♀0 and 95 to 40 wt% of synthetic resin.
本発明の皮革様グリップカバーに用いられる材料につい
て説明する。The materials used for the leather-like grip cover of the present invention will be explained.
表皮層に使用される皮革粉は、前述のように皮質分等の
特性値を限定したものであるが、これは次のような理由
による。The leather powder used for the epidermal layer has limited characteristic values such as cortical content as described above, and this is for the following reasons.
■)皮質分85wt%以上:
皮質分の含有量か多いということは、不純物の量が少な
いことを意味すると同時に、レサー、塗料等に混入した
製品の表面状態、タッチ感等を向上させる重要な因子と
なることを意味する。即ち皮質分か多い方か少ない粉末
量で効率的に製品の表面状態等を改善できる。■) Cortex content of 85 wt% or more: A high cortical content means a small amount of impurities, and at the same time it is an important substance that improves the surface condition and touch feeling of products mixed in leather, paint, etc. It means to be a factor. In other words, the surface condition of the product can be efficiently improved by using a larger amount of powder or a smaller amount of powder.
2ン油脂分2wt%以下(好ましくは0.5wt%以下
)動物皮革に存在する油脂分は熱等で変質し、混合製品
の悪臭、着色及びブリードアウトによる表面風合の悪化
(ベタベタ、ヌルヌル、テカテカ感)の原因となる。従
って、油脂分は少ない程、好ましい。2. Fat and oil content: 2wt% or less (preferably 0.5wt% or less) The oil and fat content present in animal hides deteriorates due to heat, etc., resulting in bad odors, coloring, and deterioration of surface texture due to bleed-out (sticky, slimy, etc.) of the mixed product. It causes a shiny feeling). Therefore, the lower the oil and fat content, the better.
3)水で抽出可能な遊離イオン(Na” 、 Ca”)
の合計量0.5wt%以下:
皮革原料に由来する不純物のうち、水で抽出された遊離
イオン量が多いと、製品化した場合、湿度、熱等の影響
を受け、製品表面にその塩(例えばNaC1,Na25
O<、 Ca5O<等)がブリードアウトし、製品外観
の悪化につながる。なお、水で抽出可能な遊離イオンと
してはNa” 、 Ca”+の陽イオンの他に、CI−
SO,”−の陰イオンが存在するか、ブリードアウトし
てくるものは、それらイオンの対イオンの塩の形態でし
か生じないため、量の少ない陽イオンであるN?+とC
a2+との合計量で規定した。3) Free ions extractable with water (Na”, Ca”)
Total amount of 0.5 wt% or less: Among the impurities derived from leather raw materials, if the amount of free ions extracted with water is large, the product will be affected by humidity, heat, etc., and the salts ( For example, NaC1, Na25
O<, Ca5O<, etc.) bleed out, leading to deterioration of product appearance. In addition to the cations Na'' and Ca''+, free ions that can be extracted with water include CI-
SO, "- anions exist or bleed out only in the form of salts of their counter ions, so the cations N?+ and C are present in small amounts.
It was defined as the total amount with a2+.
4)平均粒径Dso≦7μmで且つ標準偏差σ≦3μm
:
粒径は薄肉製品には決定的な因子て、粒径が大きければ
、分散不良による欠陥及び表面風合の悪化(サラサラ感
、凹凸感)につながる。一方、粒径が小さいほど分散か
良好となり、製品欠陥の少ない(ボイド等)タッチ感の
良好な表面状態をもった製品が得られる。また、標準偏
差か小さいことは分布上大きな粒子の混入か少ないこと
を意味する。4) Average particle size Dso≦7μm and standard deviation σ≦3μm
: Particle size is a decisive factor for thin-walled products; if the particle size is large, it will lead to defects due to poor dispersion and deterioration of surface texture (smooth feel, uneven feel). On the other hand, the smaller the particle size, the better the dispersion, and a product with fewer product defects (such as voids) and a surface condition with a good touch feel can be obtained. Furthermore, a small standard deviation means that there are few large particles mixed in in the distribution.
上記特性値の測定法は、次の通りである。The method for measuring the above characteristic values is as follows.
A)皮質分及び油脂分。A) Cortex and fat content.
JIS K6550−1976 r皮革試験方法J6.
7及び6.4による。JIS K6550-1976 r Leather Test Method J6.
7 and 6.4.
B)水で抽出可能な遊離イオン(Na” 、 Ca”)
の合計量・
乾燥皮革粉10gを純水1007nl中で一昼夜攪拌し
、皮革粉中の遊離イオンを抽出する。抽出液中のNa”
+ Ca2+を原子吸光法で定量し、皮革粉からの抽
出量として求める。B) Free ions extractable with water (Na”, Ca”)
Total amount of 10 g of dried leather powder is stirred in 1007 nl of pure water all day and night to extract free ions in the leather powder. Na in the extract
+ Ca2+ is determined by atomic absorption method and determined as the amount extracted from leather powder.
C)平均粒径及び標準偏差の分布。C) Distribution of average particle size and standard deviation.
数十mgの皮革粉を1007nlのメタノールに分散し
、コールタ−カウンター(コールタ−・エレクトロニク
ス社製)で粒子の分布を測定し、平均粒径及び標準偏差
を求める。Several tens of mg of leather powder is dispersed in 1007 nl of methanol, and the particle distribution is measured using a Coulter Counter (manufactured by Coulter Electronics) to determine the average particle size and standard deviation.
なお、皮革粉の密度範囲は通常0.38〜0.43g/
cc(皮革粉を120°Cで2時間乾燥後、JIS K
6721に準じて測定)である。密度か大き過ぎると、
粒径か増大して所定の平均粒径7μmを超えるし、方、
密度か小さ過ぎると、皮革粉か繊維状となったり、セン
毛部分か多く出て合成樹脂を均一に分散し難くなること
があるからである。Note that the density range of leather powder is usually 0.38 to 0.43 g/
cc (after drying leather powder at 120°C for 2 hours, JIS K
6721). If the density is too large,
If the particle size increases and exceeds the predetermined average particle size of 7 μm,
This is because if the density is too low, it may become leather powder or fibers, or a large amount of fibers may come out, making it difficult to uniformly disperse the synthetic resin.
以上のような本発明に係る皮革粉は、例えば皮革粉原料
に対し粗粉砕、乾燥、溶剤による脱脂、残存溶剤の除去
、水洗、脱水、スチームによる膨潤処理、乾燥、微粉砕
、微粉末と粗粉末との分級の各工程を行った後、更に前
記微粉末を平均粒径Dso=7μm以下に再微粉砕する
工程及び必要に応じて前記D50=7μm50〜7粉末
からI)s。The leather powder according to the present invention as described above can be produced by, for example, processing the leather powder raw material by coarsely pulverizing, drying, degreasing with a solvent, removing residual solvent, washing with water, dehydration, swelling treatment with steam, drying, finely pulverizing, and converting fine powder into coarse powder. After carrying out each step of classification with the powder, a further step of re-pulverizing the fine powder to an average particle size Dso = 7 μm or less and, if necessary, the step of re-pulverizing the fine powder to the average particle size Dso = 7 μm from the 50-7 powder I)s.
2μm以下の微粉末を分級除去する工程を行うことによ
り製造できる。It can be manufactured by performing a step of classifying and removing fine powder of 2 μm or less.
この製造方法をさらに詳しく説明すると、まず後工程の
微粉砕を容易にするため、皮革粉原料をショークラッシ
ャー カッターミル、ハンマークラッシャー等の粗砕機
で粒径10mm以下程度に粗粉砕する。こうしで得られ
る粗砕皮革粉は通常40〜60wt%の水分を含んでい
る。なお皮革粉原料としてはシェーヒング屑革、床革等
が使用できる。To explain this manufacturing method in more detail, first, in order to facilitate fine pulverization in the subsequent process, the leather powder raw material is coarsely pulverized to a particle size of about 10 mm or less using a pulverizer such as a show crusher cutter mill or a hammer crusher. Crushed leather powder obtained by this method usually contains 40 to 60 wt% of water. Incidentally, as the raw material for the leather powder, shaching waste leather, floor leather, etc. can be used.
次に後工程での脱脂(油脂分の除去)を容易にするため
、この含水粗粉末を20〜30wt%程度の水分になる
迄、乾燥する。Next, in order to facilitate degreasing (removal of fats and oils) in a subsequent step, this water-containing coarse powder is dried until the moisture content is approximately 20 to 30 wt%.
次にこの乾燥粗粉末を適当な溶剤を用いて油脂分か2w
t%以下、好ましくは0.5wt%以下になる迄、脱脂
する。ここで脱脂用溶剤としてはn−ヘキサン、ベンジ
ン、メチレンクロライド、アセトン、酢酸エチル、トル
エン等が使用できる。Next, this dry coarse powder is mixed with an appropriate solvent to dissolve 2w of oil and fat.
Degreasing is performed until the content is t% or less, preferably 0.5wt% or less. Here, n-hexane, benzine, methylene chloride, acetone, ethyl acetate, toluene, etc. can be used as the degreasing solvent.
引続き、粗粉末中の残存溶剤を除去するため、脱脂後の
粗粉末を熱処理する。熱源としては通常、安全上からス
チームか使用されるため、この工程はスチームパージと
も呼ばれる。他の熱源としては加熱窒素、加熱空気等も
使用できる。Subsequently, in order to remove residual solvent in the coarse powder, the coarse powder after degreasing is heat treated. For safety reasons, steam is usually used as the heat source, so this process is also called steam purging. Other heat sources that can be used include heated nitrogen and heated air.
次に主として皮革中の遊離イオン(Na” 、 Ca2
”)を抽出、除去すると共に、粗粉末に所定の水分を保
持させるため、水洗工程及び脱水工程を行う。この一連
の水洗操作はバッチ式で数回繰り返す方法か効果的で、
例えば溶剤除去後の粗粉末に一定量の水を供給し、所望
時間攪拌及び必要あれば空気によるバブリングを行った
後、脱水する方法を、水の供給量にもよるが、通常数回
、好ましくは3〜4回繰り返す。連続式水洗操作は使用
水量が多くなり、を利とは言えないが、可能である。Next, free ions (Na”, Ca2
”) is extracted and removed, and a water washing process and a dehydration process are performed in order to retain a certain amount of moisture in the coarse powder.This series of water washing operations can be repeated several times in a batch process or is effective.
For example, a certain amount of water is supplied to the coarse powder after the solvent has been removed, and after stirring for a desired time and bubbling with air if necessary, dehydration is usually carried out several times, preferably several times, depending on the amount of water supplied. Repeat 3 to 4 times. Continuous water washing operation requires a large amount of water and is not advantageous, but it is possible.
脱水は通常、操作の簡便性の点から濾過(水切り又は水
抜き)により行なわれるが、遠心脱水等、他の方法で行
なってもよい。Dehydration is usually performed by filtration (draining or draining) for ease of operation, but other methods such as centrifugal dehydration may also be used.
水温は、常温でよく、好ましくは30°C以下である。The water temperature may be normal temperature, preferably 30°C or less.
以上のような一連の水洗操作により遊離のNa”イオン
とCa2+イオンとの合計量(乾燥重量換算)が0.5
wt%以下で、水分か通常65〜70%の含水粗粉末が
得られる。この一連の水洗操作により最終的に粗粉末は
通常、所定の水分(65〜70%)を保持することにな
るので、この方法は脱水後の粗粉末の水分の確認だけで
、従来行われているような、溶剤除去後の粗粉末に所定
の水分になる迄、水を補給する調湿工程を事実上廃止で
きるという利点がある。Through the above series of water washing operations, the total amount of free Na'' ions and Ca2+ ions (dry weight equivalent) was reduced to 0.5.
If the amount is less than wt%, a water-containing coarse powder with a water content of usually 65 to 70% can be obtained. As a result of this series of water washing operations, the coarse powder usually retains a predetermined moisture content (65-70%), so this method only requires checking the moisture content of the coarse powder after dehydration, which has not been done in the past. This method has the advantage that the humidity conditioning step of replenishing water until the coarse powder after removing the solvent reaches a predetermined moisture content can be virtually eliminated.
ここで、粗粉末に所定量の水分を保持又は補給するのは
次のような理由による。即ち、乾いた状態では次工程の
スチーム蒸煮後微粉砕を行っても、微粉化が進まない。Here, the reason why a predetermined amount of water is retained or supplied to the coarse powder is as follows. That is, in a dry state, even if pulverization is performed after steam steaming in the next step, pulverization will not proceed.
しかし水分を含み、従って膨潤した粗粉末をスチーム蒸
煮すると、一部熱変性し、乾燥すると、締まって固くな
り、粉砕、微粉化し易くなるからである。However, when steam-cooked coarse powder that contains water and is swollen, it is partially denatured by heat, and when dried, it becomes compact and hard, making it easier to crush and pulverize.
次に後工程の微粉砕を容易にするため、脱水後の粗砕皮
革粉を攪拌しなからスチームにより膨潤処理(スチーム
蒸煮)を行う。Next, in order to facilitate fine pulverization in the subsequent process, the coarsely crushed leather powder after dehydration is stirred and then subjected to a swelling treatment (steam cooking) using steam.
引続き、後工程の微粉砕を容易にするため、膨潤処理後
の粗砕皮革粉を水分3wt%以下程度になる迄、乾燥す
る。この乾燥工程は通常、ドライヤーによる予備乾燥及
び真空乾燥機による本乾燥を組み合わせて行われる。Subsequently, in order to facilitate fine pulverization in the subsequent step, the coarsely crushed leather powder after the swelling treatment is dried until the moisture content is approximately 3 wt % or less. This drying step is usually performed by combining preliminary drying using a dryer and main drying using a vacuum dryer.
次に後工程の再微粉砕を容易にするため、乾燥後の粗砕
皮革粉をビクトリーミル、ホールミノベコロイドミル、
ジェットミル、ローラーミル、ハンマーミル等の乾式粉
砕機で平均粒径50μm程度になる迄、微粉砕する。Next, in order to facilitate re-pulverization in the post-process, the coarsely crushed leather powder after drying is processed using Victory Mill, Holminobecolloid Mill, etc.
Finely pulverize using a dry pulverizer such as a jet mill, roller mill, or hammer mill until the average particle size is approximately 50 μm.
次に同様な理由から、得られた微粉砕皮革粉を重力式分
級機;慣性式分級機;サイクロン、ミクロンセパレータ
ー等の遠心式分級機;ふるい分は機等により微粉末(例
えば平均粒径Dso=30μm以下のもの)と粗粉末(
例えばDso”60μm以上)とに分級する。なお粗粉
末は必要に応じて微粉砕工程に循環することかできる。Next, for the same reason, the obtained finely pulverized leather powder is passed through a gravity classifier; an inertial classifier; a centrifugal classifier such as a cyclone or a micron separator; = 30 μm or less) and coarse powder (
For example, the coarse powder can be recycled to the pulverization process as required.
引き続き、前記微粉末をD60=7μm以下になる迄、
再微粉砕する。更に、必要に応じて前記り、。−7μm
以下の微粉末からDso=2μm以下の微粉末を分級除
去する工程を行ってもよい。再微粉砕工程は前述のよう
な乾式粉砕機のうち、微粉化に適したジェットミル、コ
ロイドミル等の粉砕機によって実施できる。また、分級
工程は前述のような分級機により実施できる。Subsequently, the fine powder was added until D60 = 7 μm or less,
Refine. Furthermore, the above as necessary. -7μm
The following step of classifying and removing fine powders with Dso = 2 μm or less from the fine powders may be performed. The re-pulverization step can be carried out using a jet mill, a colloid mill, or the like that is suitable for pulverization among the dry pulverizers described above. Further, the classification step can be carried out using a classifier as described above.
以上の方法では、一連の水洗操作を脱脂工程の後で行っ
たが、この水洗操作は脱脂の前あるいは微粉化後でも可
能である。In the above method, a series of water washing operations were performed after the degreasing step, but this water washing operation can also be performed before degreasing or after pulverization.
以上のようにして得られる皮革粉と併用される合成樹脂
としては熱可塑性のものでも、熱硬化性のものでもよい
。代表的な熱可塑性樹脂としては塩化ビニル樹脂、酢酸
ビニル樹脂、ポリスチレン、ABS樹脂、アクリル樹脂
、ポリエチレン、ポリプロピレン、フッ素樹脂、ポリア
ミド樹脂、アセタール樹脂、ポリカーボネート、ウレタ
ン系、エステル系等の熱可塑性エラストマー、セルロー
ス系プラスチック等がある。代表的な熱硬化性樹脂とし
てはフェノール樹脂、ユリア樹脂、メラミン樹脂、不飽
和ポリスチレン、エポキシ樹脂、ジアリルフタレート樹
脂、熱硬化性ポリウレタン樹脂、ケイ素樹脂等がある。The synthetic resin used in combination with the leather powder obtained as described above may be thermoplastic or thermosetting. Typical thermoplastic resins include vinyl chloride resin, vinyl acetate resin, polystyrene, ABS resin, acrylic resin, polyethylene, polypropylene, fluororesin, polyamide resin, acetal resin, polycarbonate, urethane resin, thermoplastic elastomer such as ester resin, There are cellulose plastics, etc. Typical thermosetting resins include phenolic resin, urea resin, melamine resin, unsaturated polystyrene, epoxy resin, diallyl phthalate resin, thermosetting polyurethane resin, and silicone resin.
中でも塩化ビニル樹脂及びポリウレタン樹脂か好ましい
。Among them, vinyl chloride resin and polyurethane resin are preferred.
本発明に係る表皮層形成用組成物には、品質の安定化等
の目的や使用環境に応して、この分野で通常使用される
添加剤、例えは抗酸化剤、紫外線吸収剤の他、可塑剤、
安定剤、潤滑剤等の加工性改良剤;充填剤:染料、顔料
等の着色剤等を必要量添加することができる。The composition for forming a skin layer according to the present invention may contain additives commonly used in this field, such as antioxidants and ultraviolet absorbers, depending on the purpose of stabilizing quality and the usage environment. plasticizer,
Processability improvers such as stabilizers and lubricants; fillers: colorants such as dyes and pigments, etc. can be added in necessary amounts.
酸化防止剤としてはアルキルフェノール、アルキレン・
ビスフェノール、アルキルフェノール・チオエーテル、
β、β′−チオプロピオン酸エステル、有機面リン酸エ
ステル、芳香族アミン、フェノール・ニッケル複合体等
がある。As antioxidants, alkylphenols, alkylenes,
Bisphenol, alkylphenol thioether,
Examples include β, β'-thiopropionate ester, organic phosphate ester, aromatic amine, and phenol/nickel complex.
紫外線吸収剤としてはフェニルサリチレートのようなサ
リチル酸エステル系;2−ヒドロキシフェニルベンゾト
リアゾールのようなベンゾトリアゾール系;2−ヒドロ
キシベンゾフェノン、2ヒドロキシ−4−メトキシベン
ゾフェノン、2ヒドロキシ−4−オクトキシベンゾフェ
ノン、2゜2′−ジヒドロキシ−4−メトキシベンゾフ
ェノン等のヒドロキシベンゾフェノン系等がある。As ultraviolet absorbers, salicylic acid esters such as phenyl salicylate; benzotriazoles such as 2-hydroxyphenylbenzotriazole; 2-hydroxybenzophenone, 2hydroxy-4-methoxybenzophenone, 2hydroxy-4-octoxybenzophenone and hydroxybenzophenones such as 2°2'-dihydroxy-4-methoxybenzophenone.
加工性改良剤としては、塩化ビニル用にはフタル酸ジオ
クチル1、フタル酸ジブチル、リン酸トリクレジル、リ
ン酸トリオクチル等の可塑剤や、三塩基性硫酸船、ステ
アリン酸鉛、二塩基性亜リン酸鉛等の安定剤、及びステ
アリン酸、ステアリン酸鉛、カルナウバワックス等の潤
滑剤があり、ポリウレタン用にはジメチルホルムアミド
、メチルエチルケトン、イソプロピルアルコール等の溶
剤がある。Processability improvers for vinyl chloride include plasticizers such as dioctyl phthalate, dibutyl phthalate, tricresyl phosphate, trioctyl phosphate, tribasic sulfuric acid, lead stearate, and dibasic phosphorous acid. There are stabilizers such as lead, and lubricants such as stearic acid, lead stearate, and carnauba wax, and for polyurethane, there are solvents such as dimethylformamide, methyl ethyl ketone, and isopropyl alcohol.
充填剤としては炭酸カルシウム、チタン白、クレー、雲
母等がある。Examples of fillers include calcium carbonate, titanium white, clay, and mica.
基材としては天然又は化学繊維よりなる織布、編布又は
不織布;ポリウレタン樹脂、またはポリウレタン樹脂及
び皮革粉を含浸した不織布等が挙げられる。特にポリウ
レタン樹脂を含浸した不織布を用いた場合は、人工皮革
、即ち天然皮革様の特性及び構造を得ることかできる。Examples of the base material include woven fabrics, knitted fabrics, or nonwoven fabrics made of natural or chemical fibers; polyurethane resins, or nonwoven fabrics impregnated with polyurethane resins and leather powder. In particular, when a nonwoven fabric impregnated with polyurethane resin is used, it is possible to obtain characteristics and structure similar to artificial leather, that is, natural leather.
また、基材としてポリウレタン樹脂を皮革粉とともに含
浸した不織布を用いた場合は、基材は勿論、表皮層や後
述するような微細多孔質樹脂中間層にも皮革粉を含有す
る人工皮革が得られるばかりでなく、織布や編布を基材
とする合成皮革タイプに比べて吸湿性を向上することが
できる。In addition, when a nonwoven fabric impregnated with polyurethane resin and leather powder is used as a base material, it is possible to obtain artificial leather that contains leather powder not only in the base material but also in the skin layer and the microporous resin intermediate layer as described below. In addition, it can improve moisture absorption compared to synthetic leather types based on woven or knitted fabrics.
次に本発明の皮革様グリップカバーの製造方法について
説明する。Next, a method for manufacturing the leather-like grip cover of the present invention will be explained.
この皮革様グリップカバーは、原理的には基材上に表皮
層を積層することにより製造される。This leather-like grip cover is manufactured in principle by laminating a skin layer on a base material.
積層法としては、例えばポリウレタン樹脂を使用する場
合は、基材に皮革粉含有樹脂溶液を含浸する方法、基材
に前記溶液を塗布する湿式法、或いは前記溶液等で皮革
粉含有フィルム又はシートを作り、これを直接又は接着
剤を介して基材に積層する乾式法か挙けられる。また例
えばポリ塩化ビニル樹脂の場合は、皮革粉含有加熱溶融
樹脂を押出成形やカレンダー成形によりフィルム又はシ
ートを製造し、これを予め接着剤を塗布、乾燥させた基
材に積層する方法が挙げられる。For example, when using polyurethane resin, lamination methods include a method of impregnating a base material with a resin solution containing leather powder, a wet method of applying the solution to the base material, or a method of forming a film or sheet containing leather powder with the solution. For example, a dry method may be used in which the substrate is prepared and then laminated onto a base material directly or via an adhesive. For example, in the case of polyvinyl chloride resin, there is a method in which a film or sheet is manufactured by extrusion molding or calendar molding from a heat-melted resin containing leather powder, and this is laminated onto a base material that has been previously coated with an adhesive and dried. .
いずれにしても合成樹脂としてペレット状、パウダー状
、ブロック状又はペースト状の樹脂を用いた場合、予め
加熱混合あるいは混練時の発泡及び粉末の加水分解防止
のため、皮革粉の水分量を0、5wt%とし、この乾燥
皮革粉と樹脂と必要であれば添加剤とを加熱下に混合又
は混練し、例えばペレット状、粉体状等に加工した後、
フィルム又はシート状に成形する。また、溶液を用いる
場合は樹脂を適当な溶剤に溶解又は分散し、これに前記
皮革粉及び必要あれば添加剤を加え、攪拌、混合した後
、フィルム又はノート状に成形するついずれの場合も皮
革粉と合成樹脂との混合割合は合成樹脂10〜99wt
%に対し、皮革粉90〜1wt%の範囲である。皮革粉
の割合か90wt%を超えると、フィルム又はシートに
脆化か現れ、また1wt%未満ではその添加効果かない
。たたし合成樹脂中の皮革粉含有量はフィルムの場合は
5〜50wt%か好ましく、またシートの場合は10〜
60wt%か好ましい。In any case, when pellet, powder, block, or paste resin is used as the synthetic resin, the moisture content of the leather powder must be reduced to 0 or 0 to prevent foaming and powder hydrolysis during heating and mixing or kneading. 5 wt%, and this dried leather powder, resin, and additives if necessary are mixed or kneaded under heating and processed into pellets, powder, etc., and then
Form into a film or sheet. In addition, when using a solution, the resin is dissolved or dispersed in a suitable solvent, the leather powder and additives are added thereto if necessary, and after stirring and mixing, the resin is formed into a film or notebook shape. The mixing ratio of leather powder and synthetic resin is 10 to 99wt of synthetic resin.
%, the leather powder ranges from 90 to 1 wt%. When the proportion of leather powder exceeds 90 wt %, the film or sheet becomes brittle, and when it is less than 1 wt %, the addition effect is not effective. The leather powder content in the tatashi synthetic resin is preferably 5 to 50 wt% in the case of a film, and 10 to 50 wt% in the case of a sheet.
60 wt% is preferable.
こうして形成される表皮層としてのフィルム又はシート
の厚さは5μm以上が適当て、皮革粉は均一に分散して
いることか好ましい。また皮革粉か表面に露出していて
もよく、この場合はさらにタッチ感や温感の向上に役立
つ。The thickness of the film or sheet as the skin layer thus formed is suitably 5 μm or more, and the leather powder is preferably uniformly dispersed. In addition, leather powder may be exposed on the surface, and in this case, it is useful to further improve the touch feeling and the sense of warmth.
成形方法としては乾式製膜、湿式製膜、カレンダー成形
、インフレーション成形、Tダイ成形、プレス成形等か
利用できる。As a forming method, dry film forming, wet film forming, calendar molding, inflation molding, T-die molding, press molding, etc. can be used.
以上のような製造方法で用いられる具体的な積層装置を
第1〜3図に示す。A specific laminating apparatus used in the above manufacturing method is shown in FIGS. 1 to 3.
第1図は乾式コーティング装置で離型紙1上の皮革粉含
有樹脂溶液よりなる乾式コーテイング液2はナイフロー
ル3によって所望の厚さに塗布され、乾燥機4内で乾燥
された後、冷却ロール5によって冷却され、表皮層とし
ての皮革粉含有フィルム又はシートとなる。次いでこの
フィルム又はシートの表面に接着剤6か塗布された後、
ニップロール8において、別途に供給される基材7(含
浸性でも非含浸性でもよい)と積層され、乾燥機9内で
乾燥され、更に冷却ロール10によって冷却されて後離
型紙1と分離され、積層体11となる。乾式コーテイン
グ液2は、表皮層を形成するもので、例えば、ポリウレ
タン樹脂に可塑剤、皮革粉末、安定剤、助剤等を加えて
生成される。FIG. 1 shows a dry coating device in which a dry coating liquid 2 consisting of a resin solution containing leather powder is coated on a release paper 1 to a desired thickness by a knife roll 3, dried in a dryer 4, and then cooled by a cooling roll 5. It is then cooled to form a film or sheet containing leather powder as a skin layer. Then, after applying adhesive 6 to the surface of this film or sheet,
In the nip roll 8, it is laminated with a separately supplied base material 7 (which may be impregnable or non-impregnable), dried in a dryer 9, further cooled by a cooling roll 10, and then separated from the release paper 1, A laminate 11 is obtained. The dry coating liquid 2 forms a skin layer, and is produced by adding, for example, a plasticizer, leather powder, a stabilizer, an auxiliary agent, etc. to a polyurethane resin.
第2図は含浸コーティング装置で、含浸性基材20は含
浸槽21内に導入され、ここで皮革粉含有溶液よりなる
含浸コーテイング液22か含浸され、引き続き、マンク
ル(圧搾ローラ)23によって余剰の液が絞られた後、
凝固兼水洗槽24内に導入され、ここで水25によって
凝固、水洗され、更に乾燥機2Bによって乾燥されて積
層体27となる。FIG. 2 shows an impregnating coating apparatus, in which an impregnable substrate 20 is introduced into an impregnating tank 21, where it is impregnated with an impregnating coating liquid 22 consisting of a leather powder-containing solution. After the liquid has been squeezed out,
It is introduced into the coagulation/washing tank 24, where it is coagulated and washed with water 25, and further dried by the dryer 2B to form a laminate 27.
第3図は第2図の装置と類似した湿式コーティング装置
で、基材30はコーティングロール31によって皮革粉
含有溶液よりなる湿式コーテイング液32が塗布された
後、凝固兼水洗槽33,34.35に順次導入され、水
36,37.38によって凝固、水洗され、更に乾燥機
39によって乾燥されて積層体40となる。FIG. 3 shows a wet coating device similar to the device shown in FIG. The laminate 40 is sequentially introduced into a laminate 40, solidified and washed with water 36, 37, and 38, and further dried in a drier 39 to form a laminate 40.
こうして得られる積層体は、少なくとも表皮層に皮革粉
か含まれるため、吸放湿性及び凹凸感からグリップ材と
しての感触か良好である。Since the thus obtained laminate contains leather powder at least in the skin layer, it has a good feel as a grip material due to its moisture absorbing and releasing properties and uneven texture.
本発明では更に、表皮層を微細多孔質にしたり、或いは
基材と表皮層との間に、微細多孔質樹脂中間層を設ける
ことかできる。In the present invention, the skin layer can be made microporous, or a microporous resin intermediate layer can be provided between the base material and the skin layer.
表皮層を微細多孔質化するには、表皮層形成用混合物又
は溶液に、予め水溶性高分子物質や塩などの無機物ある
いは砂糖なとの有機物微粉末を加え、これを前述のよう
にして基材中又は基材上でフィルムまたはシート化した
後、水洗または湯洗してフィルムまたはシート中の前記
高分子物質を溶解除去し、ついで水切り及び乾燥を行え
ばよい。To make the epidermis layer microporous, add a water-soluble polymer substance, an inorganic substance such as salt, or a fine powder of an organic substance such as sugar to the mixture or solution for forming the epidermal layer in advance, and add this as a base layer as described above. After forming a film or sheet in a material or on a substrate, the polymer substance in the film or sheet may be dissolved and removed by washing with water or hot water, followed by draining and drying.
なお、第2図及び第3図のような水洗工程を伴う積層方
法を利用する場合は、水溶性高分子物質の溶解除去工程
を省略することができる。水溶性高分子物質微粉末とし
ては、例えは水溶性コラーゲン、デンプン、セラチン等
の粒径】0umJd下の微粉末か使用できる。Note that when using a lamination method that involves a water washing step as shown in FIGS. 2 and 3, the step of dissolving and removing the water-soluble polymer substance can be omitted. As the water-soluble polymer substance fine powder, for example, a fine powder of water-soluble collagen, starch, seratin, etc. having a particle size of 0 umJd or less can be used.
一方、基材と表皮層との間に微細多孔質樹脂中間層を設
けるには、非含浸性基材上に第2図及び体3図のような
積層方法に従って合成樹脂及び水溶性高分子物質微粉末
を含む溶液を塗布し、水洗、乾燥を行えばよい。なおこ
の合成樹脂溶液には皮革粉を添加することかできる。合
成樹脂としてはポリウレタン樹脂か好ましい。On the other hand, in order to provide a microporous resin intermediate layer between the base material and the skin layer, a synthetic resin and a water-soluble polymer material are laminated on a non-impregnable base material according to the lamination method shown in Figures 2 and 3. A solution containing fine powder may be applied, washed with water, and dried. Note that leather powder may be added to this synthetic resin solution. As the synthetic resin, polyurethane resin is preferred.
こうして得られる微細多孔質積層体は、例えば表皮層か
微細多孔質化されたものでは、水溶性高分子物質の溶解
除去後、残存する皮革粉によって、通常の非多孔質積層
体と同様に吸放湿性及び凹凸感か維持されると共に、微
細多孔質化によって人の肌の毛穴に類似したマット感も
付与されるか、一方では表皮層全体か微細多孔質化され
たため、非多孔質積層体に比べて耐久性や平滑性に劣る
ものとなる。In the microporous laminate obtained in this way, for example, in the case where the skin layer has been made microporous, the remaining leather powder absorbs water after the water-soluble polymer substance is dissolved and removed in the same way as a normal non-porous laminate. Moisture wicking and unevenness are maintained, and the microporous structure gives a matte feel similar to the pores of human skin.On the other hand, because the entire epidermis layer has become microporous, it is possible to create a non-porous laminate. It is inferior in durability and smoothness compared to.
以上のようにして得られる本発明に係る積層体及び微細
多孔質積層体の製造工程の代表例を第4図に示す。FIG. 4 shows a typical example of the manufacturing process of the laminate and microporous laminate according to the present invention obtained as described above.
すなわち、必要に応じて湿式層塗工を施される基材には
、湿式含浸がなされる。この基材に、皮革粉と合成樹脂
とを混練して形成されたフィルム、シートか必要により
溶着剤を用いて積層され、あるいは、皮革粉と合成樹脂
とに必要に応して水溶性物質と溶剤とか加えられて混合
溶液とされたものか塗工されて積層されてそれぞれ積層
体とされる。この積層体は洗浄されて最終的に微細多孔
質積層体が得られる。That is, the base material to which a wet layer coating is applied, if necessary, is wet impregnated. A film or sheet formed by kneading leather powder and synthetic resin is laminated on this base material using a welding agent if necessary, or a water-soluble substance is added to the leather powder and synthetic resin as necessary. A mixed solution is made by adding a solvent or the like, and then the mixture is coated and laminated to form a laminate. This laminate is washed to finally obtain a microporous laminate.
以下に本発明を実施例によってさらに詳しく説明する。 The present invention will be explained in more detail below with reference to Examples.
実施例1 (人工皮革タイプ)
クロムなめしした牛皮屑革(シェービング革)の塊12
00 kgを解砕機(ホソカヮミクロン社製)で、元の
シェービング屑革の形状(maX: 1cm幅×12
cm長)にほぐした後、粗砕機(オダテ社製ハンマーミ
ル:能力600kg/Hr )に順次送り込み、粒径約
10mm以下の粗砕皮革粉とする。この粗粉末の水分は
40〜60wt%であった。Example 1 (Artificial leather type) Lump 12 of chrome-tanned cowhide waste leather (shaving leather)
00 kg was crushed using a crusher (manufactured by Hosoka Micron Co., Ltd.) into the original shape of the shaving waste leather (max: 1 cm width x 12
cm length), the leather is sequentially fed into a coarse crusher (hammer mill manufactured by Odate Co., Ltd., capacity: 600 kg/hr) to produce coarsely crushed leather powder with a particle size of approximately 10 mm or less. The moisture content of this coarse powder was 40 to 60 wt%.
次に、この湿潤粗砕皮革粉350kgを真空乾燥機に入
れ、水分が20〜30wt%になる迄、乾燥する。引続
き、この乾燥粗砕皮革粉270kgを脱脂機に投入し、
n−ヘキサンを100β/minをフィートしながら1
時間15分攪拌、抽出を行って脱脂後、濾過する。得ら
れた脱脂粗粉末中の残存油脂分は0.5wt%以下であ
った。Next, 350 kg of this wet coarsely crushed leather powder is placed in a vacuum dryer and dried until the moisture content becomes 20 to 30 wt%. Subsequently, 270 kg of this dry coarsely crushed leather powder was put into a degreasing machine,
1 while feeding n-hexane at 100β/min.
Stir for 15 minutes, perform extraction, defatte, and filter. The residual oil and fat content in the obtained coarse defatted powder was 0.5 wt% or less.
次に、この脱脂粗砕皮革粉中の残存溶剤を1300C、
2kg / cnr Gの蒸気で溶剤(ヘキサン)臭が
なくなるまでパージする。Next, the remaining solvent in this defatted coarsely crushed leather powder was heated at 1300C.
Purge with 2 kg/cnr G steam until the solvent (hexane) odor disappears.
同脱脂機に常温の水2m′を補給し30分攪拌後、濾過
により水切りする。このハツチ水洗操作を計4回行って
屑革中の金属イオン等の遊離イオン及び水溶性成分を除
去する。濾過、水切り後の粗砕皮革粉は65〜70wt
%の水分を含んでいた。The same degreasing machine was replenished with 2 m' of water at room temperature, and after stirring for 30 minutes, the water was drained by filtration. This hatch water washing operation is performed a total of four times to remove free ions such as metal ions and water-soluble components in the waste leather. Crushed leather powder after filtration and draining is 65-70wt
It contained % moisture.
次に、これを調湿することなく、スチーム蒸煮機に移し
、攪拌しながら130°C,2ki/cnfGの蒸気で
45分間蒸煮する。Next, without adjusting the humidity, this was transferred to a steam steamer and steamed for 45 minutes at 130°C with 2ki/cnfG steam while stirring.
次に蒸煮後の粗砕皮革粉を、90℃に保持されたドライ
ヤーで30〜401%−t%の水分になるまで3時間予
備乾燥した後、真空乾燥機で45℃、8時間乾燥し、水
分1+vt%以下の乾燥粗砕皮革粉190kgを得る。Next, the coarsely crushed leather powder after steaming was pre-dried in a dryer maintained at 90°C for 3 hours until the moisture content was 30-401%-t%, and then dried in a vacuum dryer at 45°C for 8 hours. 190 kg of dry coarse leather powder having a moisture content of 1+vt% or less is obtained.
次に、これをファインヒフトリーミル(ホソカワミクロ
ン社製)で2時間1700rpmで微粉砕する。Next, this was pulverized using a Fine Hefty Mill (manufactured by Hosokawa Micron Corporation) at 1700 rpm for 2 hours.
引続き、これをサイクロン式分級機で分級し、平均粒径
D5[+=約30μmの微細皮革粉35kg及びD 5
0−約60μmの粗大皮革粉155 kgを得る。Subsequently, this was classified using a cyclone classifier to obtain 35 kg of fine leather powder with an average particle size of D5 [+= about 30 μm and D5
155 kg of coarse leather powder with a diameter of 0 to about 60 μm are obtained.
なお、Dso−約60μmの粗大皮革粉は前記微粉砕工
程に循環した。Incidentally, the coarse leather powder having a diameter of about 60 μm was circulated to the pulverization step.
更に、このD50−約30μmの皮革粉3−5kgをジ
ェットミル(セイシン企業社製)により、空気圧8 k
g / cri G、風量10 m/min、処理量2
0kg/H「の条件で全量かD50≦7μmになる迄、
再微粉砕する。Furthermore, 3-5 kg of this D50-approximately 30 μm leather powder was heated at an air pressure of 8 k using a jet mill (manufactured by Seishin Enterprise Co., Ltd.).
g/cri G, air volume 10 m/min, throughput 2
Under the condition of 0kg/H, until the total amount or D50≦7μm,
Refine.
最後に、これをサイクロン(セイシン企業社製)で分級
してD50≦7μmの超微細皮革粉3325kg及びD
50”2μm以下の超微細皮革粉(ハゲフィルター中)
1.75kgを得る。Finally, this was classified using a cyclone (manufactured by Seishin Enterprise Co., Ltd.) to produce 3325 kg of ultrafine leather powder with D50≦7μm and D
50" Ultra-fine leather powder less than 2μm (in bald filter)
Gain 1.75 kg.
皮革粉含有フィルムの製造
こうして得られたI)so≦7μmの超微細皮革粉(以
下皮革粉Aという)の性状を後記表−1に示す。Production of Leather Powder Containing Film The properties of the thus obtained ultrafine leather powder (I) so≦7 μm (hereinafter referred to as leather powder A) are shown in Table 1 below.
皮革様グリップカバーの製造
皮革粉Aをポリウレタン樹脂溶液(固形分で80wt%
;溶媒はジメチルホルムアミドとエチルメチルケトンの
等量混合物、以下同様)に20w【%(固形分基準、以
下同様)添加し、この皮革粉含有溶液を、第2図の含浸
コーチインク装置を用いて固形分30wt%になるよう
に、2デニール、70 g / mのポリエステル不織
布に30g/m含浸後、凝固兼水洗及び乾燥を行って基
材を作った。Production of leather-like grip cover Leather powder A was mixed with a polyurethane resin solution (80 wt% solid content).
; The solvent is a mixture of equal amounts of dimethylformamide and ethyl methyl ketone (the same applies hereinafter), and 20 w [% (based on solid content, the same applies hereinafter) is added, and this leather powder-containing solution is mixed using the impregnating coach ink device shown in Figure 2. A base material was prepared by impregnating a 2 denier, 70 g/m polyester nonwoven fabric with 30 g/m so that the solid content was 30 wt%, followed by coagulation, washing with water, and drying.
次にこの基材に、皮革粉A30■t%を含むポリウレタ
ン樹脂溶液を、第3図の湿式コーティング装置を用いて
塗布後、凝固兼水洗及び乾燥を行って、皮革粉Aを30
wt%含有する200μm厚の微細多孔質ポリウレタン
樹脂層を形成した。Next, a polyurethane resin solution containing 30 t% of leather powder A is applied to this base material using the wet coating device shown in Fig. 3, followed by coagulation, washing with water, and drying.
A microporous polyurethane resin layer having a thickness of 200 μm and containing 20% by weight was formed.
次に第1図の乾式コーチインク装置を用いて、離型紙上
に、皮革粉Aを30wt%含有するポリウレタン樹脂溶
液を塗布、乾燥して30μm厚の皮革粉含有ポリウレタ
ン樹脂フィルムを作り、これと前記基材の微細多孔質樹
脂層面とをウレタン系接着剤で約10μm厚に接着、積
層して、微細多孔質樹脂層を有する皮革様グリップカバ
ー積層体を製造した。Next, using the dry coach ink device shown in Figure 1, a polyurethane resin solution containing 30 wt% of leather powder A is applied onto the release paper and dried to produce a 30 μm thick polyurethane resin film containing leather powder. The surface of the microporous resin layer of the base material was adhered and laminated to a thickness of about 10 μm using a urethane adhesive to produce a leather-like grip cover laminate having a microporous resin layer.
実施例1の皮革様クリップカバー積層体の構造を第5図
に示す。The structure of the leather-like clip cover laminate of Example 1 is shown in FIG.
第5図において、51は基材としてのポリウレタン樹脂
含浸の不織布であり、この不織布51には微細多孔ポリ
ウレタン樹脂層52か形成され、この微細多孔ポリウレ
タン樹脂層52に接着剤53を介してポリウレタン樹脂
層54が積層されている。不織布51、微細多孔ポリウ
レタン樹脂層52及びポリウレタン樹脂層54には、そ
れぞれ所定量の皮革粉Aが含有されている。In FIG. 5, 51 is a nonwoven fabric impregnated with polyurethane resin as a base material, and a microporous polyurethane resin layer 52 is formed on this nonwoven fabric 51, and a polyurethane resin is applied to this microporous polyurethane resin layer 52 via an adhesive 53. Layers 54 are laminated. The nonwoven fabric 51, the microporous polyurethane resin layer 52, and the polyurethane resin layer 54 each contain a predetermined amount of leather powder A.
実施例2(乾式合成皮革タイプ)
第1図の乾式コーティング装置を用いて離型紙上に、皮
革粉Aを20wt%含有するポリウレタン樹脂溶液を塗
布、乾燥して100μm厚の皮革粉含有ポリウレタン樹
脂フィルムを作り、これと30デニール、130〜14
0 g/rn’のナイロントリコット基材とをポリウレ
タン樹脂系接着剤で10μm厚に接着、積層して皮革様
グリップカバー積層体を製造した。Example 2 (Dry synthetic leather type) A polyurethane resin solution containing 20 wt% of leather powder A was applied onto a release paper using the dry coating device shown in Fig. 1, and dried to form a 100 μm thick polyurethane resin film containing leather powder. Make this and 30 denier, 130-14
A leather-like grip cover laminate was manufactured by adhering and laminating a 0 g/rn' nylon tricot base material with a polyurethane resin adhesive to a thickness of 10 μm.
実施例2の皮革様グリップカバー積層体の構造を第6図
に示す。The structure of the leather-like grip cover laminate of Example 2 is shown in FIG.
第6図において、ナイロントリコット基材61に接着材
63を介して皮革粉Aを含有したポリウレタン樹脂64
か積層されている。In FIG. 6, a polyurethane resin 64 containing leather powder A is attached to a nylon tricot base material 61 via an adhesive 63.
or laminated.
実施例3(人工皮革タイプ)
第1図の乾式コーティング装置を用いた実施例1の積層
工程において、皮革粉Aを30wt%及び平均粒径6.
5μmの水溶性コラーゲン微粒子(分子量的1,000
)を20wt%含むポリウレタン樹脂溶液を用いた他は
実施例1と同じ方法で皮革様グリップカバーを製造し、
更にこれを湯中に約5分間浸漬して洗浄後、乾燥して、
表皮層が微細多孔質化された皮革様グリップカバー積層
体を得た。Example 3 (artificial leather type) In the lamination process of Example 1 using the dry coating apparatus shown in FIG. 1, leather powder A was added at 30 wt% and the average particle size was 6.
5 μm water-soluble collagen fine particles (molecular weight 1,000
) A leather-like grip cover was produced in the same manner as in Example 1, except that a polyurethane resin solution containing 20 wt% of
Furthermore, this was soaked in hot water for about 5 minutes, washed, and then dried.
A leather-like grip cover laminate in which the skin layer was made microporous was obtained.
比較例1 (人工皮革タイプ)
実施例1の皮革粉の製造方法において、スチームパージ
後の粗砕皮革粉を、水洗操作を行わすに、そのまま蒸煮
機に移し、この粗粉末に水分が65〜70wt%になる
迄、水を補給、調湿した後、蒸煮を行った他は実施例1
と同し方法を繰り返し、I)so≦7μmの超微細皮革
粉(以下、皮革粉Bという)を製造した。皮革粉Bの性
状を後記表−1に示す。Comparative Example 1 (Artificial leather type) In the method for producing leather powder of Example 1, the coarsely crushed leather powder after steam purging was directly transferred to a steamer before being washed with water, and the coarse powder had a water content of 65 to 65%. Example 1 except that water was added and the humidity was adjusted until the concentration reached 70 wt%, followed by steaming.
The same method as above was repeated to produce I) ultrafine leather powder with so≦7 μm (hereinafter referred to as leather powder B). The properties of leather powder B are shown in Table 1 below.
以下この皮革粉Bを皮革粉Aの代わりに用いた他は実施
例1と同し皮革様クリップカバーの製造方法に従って、
皮革様クリップカバー積層体を製造した。Hereinafter, the method for manufacturing a leather-like clip cover was followed in the same manner as in Example 1 except that this leather powder B was used instead of leather powder A.
A leather-like clip cover laminate was produced.
比較例2(乾式合成皮革タイプ)
実施例2において、比較例2で作った皮革粉Bを、皮革
粉Aの代わりに用いた他は実施例2と同じ皮革様クリッ
プカバーの製造方法に従って皮革様グリップカバー積層
体を製造した。Comparative Example 2 (Dry Synthetic Leather Type) In Example 2, leather-like clip covers were produced according to the same method as in Example 2, except that leather powder B made in Comparative Example 2 was used in place of leather powder A. A grip cover laminate was manufactured.
比較例3(人工皮革タイプ)
実施例1において、皮革粉Aを用いずに、実施例1の皮
革様クリップカバーの製造方法に従って、皮革粉を含ま
ない皮革様グリップカバー積層体を製造した。Comparative Example 3 (Artificial Leather Type) In Example 1, without using leather powder A, a leather-like grip cover laminate containing no leather powder was produced according to the method for producing a leather-like clip cover of Example 1.
比較例4 (乾式合成皮革タイプ)
実施例2において、皮革粉Aを用いずに、実施例2の皮
革様グリップカバーの製造方法に従って、皮革粉を含ま
ない皮革様クリップカバー積層体を製造した。Comparative Example 4 (Dry synthetic leather type) In Example 2, a leather-like clip cover laminate containing no leather powder was produced according to the method for producing a leather-like grip cover of Example 2 without using leather powder A.
比較例5
実施例1において、再微粉砕工程及びその後の分級工程
を行わなかった他は実施例Iと同じ皮革粉の製造方法に
従って[)so−約30μmの皮革粉(以下、皮革粉C
という)を製造した。皮革粉Cの性状を後記表−1に示
す。Comparative Example 5 The same leather powder manufacturing method as in Example I was followed in Example 1, except that the re-pulverization step and the subsequent classification step were not performed.
) was manufactured. The properties of leather powder C are shown in Table 1 below.
次に、実施例1において、この皮革粉Cを皮革粉Aの代
わりに用いて、実施例1と同様な皮革様クリップカバー
の製造方法に従って皮革様クリップカバー積層体を製造
しようとしたか、皮革粉Cの粒径か大きいため、ポリニ
スチル不織布への所定の皮革粉含有量の含浸かできなか
ったので、中止した。Next, in Example 1, an attempt was made to manufacture a leather-like clip cover laminate according to the same method for manufacturing a leather-like clip cover as in Example 1, using this leather powder C in place of leather powder A, or Because the particle size of Powder C was large, it was not possible to impregnate the polynistil nonwoven fabric with a predetermined leather powder content, so the process was discontinued.
表−1
次に以上のようにして得られた皮革様クリップカバー積
層体について表面の手触り、白粉の手への付着及びマッ
ト調を評価し、表−2に示す結果を得た。Table 1 Next, the leather-like clip cover laminate obtained as described above was evaluated for surface feel, adhesion of white powder to hands, and matte appearance, and the results shown in Table 2 were obtained.
評価方法は次の通りである。The evaluation method is as follows.
表面の手触り。surface texture.
積層体表面(表皮層側)を外側にして、直径15 mm
の円筒状にし、これを手のひらで15分間握った後の触
感。15 mm in diameter with the laminate surface (skin layer side) outside
The feel after holding it in the palm of your hand for 15 minutes.
耐汗テスト
積層体表面に人工汁液を滴下し、30℃95%RH環境
下に24時間さらした時の表面の状態。Sweat Resistance Test Surface condition when artificial juice was dropped onto the surface of the laminate and exposed to an environment of 30°C and 95% RH for 24 hours.
マット調: 積層体表面の外観及び手による触感で評価。Matte tone: Evaluation is based on the appearance of the surface of the laminate and the feel of it by hand.
この表から明らかなように、実施例1〜3の皮革様グリ
ップカバー積層体は、いずれも表面の手触りが良好で、
耐汗テストでも変化がなく、白粉の手への付着もなく、
且つマット調も良好または優れているのに対し、本発明
に係る皮革粉Aとは異なる特性値を有する皮革粉Bを用
いた比較例1及び2の皮革様グリップカバー積層体では
耐汗テストで白粉が発生し、比較例3及び4のように、
皮革粉を全く含まない皮革様クリップカバー積層体では
耐汗テストで変化がなかったものの表面の手触り、マッ
ト調とも不良であり、また、比較例5では前述のように
、含浸工程で所定の皮革粉含有量に含浸できなかったた
め、その後の加工が不能となった。As is clear from this table, the leather-like grip cover laminates of Examples 1 to 3 all had a good surface feel.
There was no change in the sweat resistance test, and there was no white powder adhering to the hands.
In addition, the matte appearance was also good or excellent, whereas the leather-like grip cover laminates of Comparative Examples 1 and 2 using leather powder B, which has different characteristic values from the leather powder A according to the present invention, failed in the sweat resistance test. White powder is generated, as in Comparative Examples 3 and 4,
Although there was no change in the sweat resistance test for the leather-like clip cover laminate that did not contain any leather powder, the surface texture and matte appearance were poor. Since the powder content could not be impregnated, further processing was impossible.
以上のような本発明によれば、長時間グリップカバーを
素手で握っていても、汗によって滑るようなことがなく
、しかも長期の使用においても白粉のブリートが発生せ
ず、従って長期に亘って安定した性能を維持し得る皮革
様クリップカバーを提供できるという効果かある。According to the present invention as described above, even if the grip cover is held with bare hands for a long time, it will not slip due to sweat, and even after long-term use, no white powder bleat will occur, so it can be used for a long time. This has the effect of providing a leather-like clip cover that can maintain stable performance.
第1〜3図は夫々、本発明の皮革様り1ノツプ力バー積
層体を製造するための一例の乾式コーティング装置、含
浸コーティング装置及び湿式コーティング装置を示す概
略構成図、第4図は前記積層体の代表的な製造工程図、
第5図及び第6図はそれぞれ実施例1及び実施例2の構
造を示す断面図である。
1・・・離型紙、2,22.33・・・コーチインク液
又は皮革粉含有樹脂溶液、3・・・ナイフロール、4゜
26.39・・・乾燥機、5,10・・・冷却ロール、
7゜20.30・・・基材、11,27.40・・・積
層体、22・・・含浸槽、24.33,34.35・・
・凝固兼水洗槽、25,36,37.38・・・水、5
I・・・基材としての不織布、52・・・微細多孔ポリ
ウレタン樹脂層、53.63・・接着剤、54.64・
・・ポリウ
レタン樹脂層、
1・・ナイロン
ト
リ
コン
ト基材。1 to 3 are schematic configuration diagrams showing an example of a dry coating device, an impregnation coating device, and a wet coating device for producing the leather-like one-knob force bar laminate of the present invention, and FIG. Typical manufacturing process diagram for the body,
FIG. 5 and FIG. 6 are cross-sectional views showing the structures of Example 1 and Example 2, respectively. 1...Release paper, 2,22.33...Coach ink liquid or leather powder-containing resin solution, 3...Knife roll, 4°26.39...Dryer, 5,10...Cooling roll,
7゜20.30... Base material, 11, 27.40... Laminate, 22... Impregnation tank, 24.33, 34.35...
・Coagulation and washing tank, 25, 36, 37. 38...Water, 5
I... Nonwoven fabric as base material, 52... Microporous polyurethane resin layer, 53.63... Adhesive, 54.64.
...Polyurethane resin layer, 1.Nylon tricone base material.
Claims (3)
wt%以下、水で抽出可能なNa^+イオンとCa^2
^+イオンとの合計量が0.5wt%以下、及び平均粒
径D_5_0が7μm以下で且つ前記粒径の標準偏差が
3μm以下である皮革粉5〜60wt%と合成樹脂95
〜40wt%とを主成分とする表皮層を積層したことを
特徴とする皮革様グリップカバー。(1) On the base material, the cortex content is 85 wt% or more and the oil content is 2
wt% or less, water-extractable Na^+ ions and Ca^2
5 to 60 wt% of leather powder and synthetic resin 95 in which the total amount with ^+ ions is 0.5 wt% or less, the average particle size D_5_0 is 7 μm or less, and the standard deviation of the particle size is 3 μm or less
A leather-like grip cover characterized by laminating a skin layer containing ~40wt% as a main component.
グリップカバー。(2) The leather-like grip cover according to claim (1), wherein the skin layer is microporous.
間層が積層される請求項(1)の皮革様グリップカバー
。(3) The leather-like grip cover according to claim (1), further comprising a microporous resin intermediate layer laminated between the base material and the skin layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2191438A JPH0777789B2 (en) | 1990-07-19 | 1990-07-19 | Leather grip cover |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2191438A JPH0777789B2 (en) | 1990-07-19 | 1990-07-19 | Leather grip cover |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0477250A true JPH0477250A (en) | 1992-03-11 |
JPH0777789B2 JPH0777789B2 (en) | 1995-08-23 |
Family
ID=16274627
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2191438A Expired - Lifetime JPH0777789B2 (en) | 1990-07-19 | 1990-07-19 | Leather grip cover |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0777789B2 (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04109976A (en) * | 1990-08-31 | 1992-04-10 | Molten Corp | Grip of golf club and its manufacture |
JPH0646995U (en) * | 1992-12-07 | 1994-06-28 | 株式会社貝印刃物開発センター | Chisel handle structure |
JP2010082536A (en) * | 2008-09-30 | 2010-04-15 | Toyoda Gosei Co Ltd | Genuine leather material and interior article of automobile |
JP2010247824A (en) * | 2009-04-10 | 2010-11-04 | Ben Huang | Improved grip for grip part of product |
JP2010246537A (en) * | 2009-04-10 | 2010-11-04 | Ben Huang | Multi-layered grip |
JP2016089326A (en) * | 2014-11-07 | 2016-05-23 | 現代自動車株式会社Hyundai Motor Company | Artificial leather for steering wheel cover with improved durability and method of producing the same |
US9661833B2 (en) | 2009-04-10 | 2017-05-30 | Ben Huang | Multi-layered grip |
US10040091B2 (en) | 2006-05-22 | 2018-08-07 | Ben Huang | Multi-polymer grip member |
US10112087B2 (en) | 2002-06-11 | 2018-10-30 | Ben Huang | Grip and method of making a grip |
US10653124B2 (en) | 2017-05-03 | 2020-05-19 | Winn Incorporated | Reel component and method of manufacturing same |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT202200009125A1 (en) * | 2022-05-04 | 2023-11-04 | Carlo Andrea Borsani | ARTIFICIAL LEATHER AND PROCEDURE FOR THE PRODUCTION OF ARTIFICIAL SKIN |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62263384A (en) * | 1986-05-02 | 1987-11-16 | Ain Eng Kk | Sheet |
JPS63236644A (en) * | 1987-03-25 | 1988-10-03 | 出光石油化学株式会社 | Molded form with leather-like surface layer |
JPH01222954A (en) * | 1988-03-03 | 1989-09-06 | Ain Kk | Moisture-permeable water-proof cloth |
JPH01222938A (en) * | 1988-03-03 | 1989-09-06 | Ain Kk | Moisture permeable waterproof fabric |
JPH01173071U (en) * | 1988-05-27 | 1989-12-07 |
-
1990
- 1990-07-19 JP JP2191438A patent/JPH0777789B2/en not_active Expired - Lifetime
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62263384A (en) * | 1986-05-02 | 1987-11-16 | Ain Eng Kk | Sheet |
JPS63236644A (en) * | 1987-03-25 | 1988-10-03 | 出光石油化学株式会社 | Molded form with leather-like surface layer |
JPH01222954A (en) * | 1988-03-03 | 1989-09-06 | Ain Kk | Moisture-permeable water-proof cloth |
JPH01222938A (en) * | 1988-03-03 | 1989-09-06 | Ain Kk | Moisture permeable waterproof fabric |
JPH01173071U (en) * | 1988-05-27 | 1989-12-07 |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04109976A (en) * | 1990-08-31 | 1992-04-10 | Molten Corp | Grip of golf club and its manufacture |
JPH0646995U (en) * | 1992-12-07 | 1994-06-28 | 株式会社貝印刃物開発センター | Chisel handle structure |
US10112087B2 (en) | 2002-06-11 | 2018-10-30 | Ben Huang | Grip and method of making a grip |
US10040091B2 (en) | 2006-05-22 | 2018-08-07 | Ben Huang | Multi-polymer grip member |
US10780452B2 (en) | 2006-05-22 | 2020-09-22 | Ben Huang | Multi-polymer grip member |
JP2010082536A (en) * | 2008-09-30 | 2010-04-15 | Toyoda Gosei Co Ltd | Genuine leather material and interior article of automobile |
JP2010247824A (en) * | 2009-04-10 | 2010-11-04 | Ben Huang | Improved grip for grip part of product |
JP2010246537A (en) * | 2009-04-10 | 2010-11-04 | Ben Huang | Multi-layered grip |
US9661833B2 (en) | 2009-04-10 | 2017-05-30 | Ben Huang | Multi-layered grip |
US10925271B2 (en) | 2009-04-10 | 2021-02-23 | Ben Huang | Multi-layered grip |
JP2016089326A (en) * | 2014-11-07 | 2016-05-23 | 現代自動車株式会社Hyundai Motor Company | Artificial leather for steering wheel cover with improved durability and method of producing the same |
US10653124B2 (en) | 2017-05-03 | 2020-05-19 | Winn Incorporated | Reel component and method of manufacturing same |
Also Published As
Publication number | Publication date |
---|---|
JPH0777789B2 (en) | 1995-08-23 |
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