JP7419734B2 - Laminates, packages and packaged articles - Google Patents
Laminates, packages and packaged articles Download PDFInfo
- Publication number
- JP7419734B2 JP7419734B2 JP2019184539A JP2019184539A JP7419734B2 JP 7419734 B2 JP7419734 B2 JP 7419734B2 JP 2019184539 A JP2019184539 A JP 2019184539A JP 2019184539 A JP2019184539 A JP 2019184539A JP 7419734 B2 JP7419734 B2 JP 7419734B2
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- JP
- Japan
- Prior art keywords
- layer
- oxygen
- laminate according
- substance
- absorbing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 103
- 239000001301 oxygen Substances 0.000 claims description 103
- 229910052760 oxygen Inorganic materials 0.000 claims description 103
- 239000000126 substance Substances 0.000 claims description 95
- LNTHITQWFMADLM-UHFFFAOYSA-N gallic acid Chemical compound OC(=O)C1=CC(O)=C(O)C(O)=C1 LNTHITQWFMADLM-UHFFFAOYSA-N 0.000 claims description 40
- 229920005989 resin Polymers 0.000 claims description 39
- 239000011347 resin Substances 0.000 claims description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 150000002433 hydrophilic molecules Chemical class 0.000 claims description 26
- -1 phenol compound Chemical class 0.000 claims description 26
- 235000004515 gallic acid Nutrition 0.000 claims description 21
- 229940074391 gallic acid Drugs 0.000 claims description 18
- 239000011342 resin composition Substances 0.000 claims description 18
- 150000001875 compounds Chemical class 0.000 claims description 14
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 11
- 125000000524 functional group Chemical group 0.000 claims description 10
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 10
- 239000003513 alkali Substances 0.000 claims description 9
- 230000004888 barrier function Effects 0.000 claims description 9
- 125000003277 amino group Chemical group 0.000 claims description 8
- 239000000565 sealant Substances 0.000 claims description 8
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 7
- 229920001451 polypropylene glycol Polymers 0.000 claims description 6
- 239000011159 matrix material Substances 0.000 claims description 5
- 150000002894 organic compounds Chemical class 0.000 claims description 5
- 150000002989 phenols Chemical class 0.000 claims description 5
- 239000002202 Polyethylene glycol Substances 0.000 claims description 4
- 239000006096 absorbing agent Substances 0.000 claims description 4
- 229920001223 polyethylene glycol Polymers 0.000 claims description 4
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallyl group Chemical group C1(=C(C(=CC=C1)O)O)O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 claims description 4
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims 1
- 239000010410 layer Substances 0.000 description 141
- 238000004806 packaging method and process Methods 0.000 description 28
- 238000010521 absorption reaction Methods 0.000 description 23
- 239000005022 packaging material Substances 0.000 description 19
- 239000011358 absorbing material Substances 0.000 description 15
- 239000000463 material Substances 0.000 description 15
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 12
- 238000000034 method Methods 0.000 description 12
- 239000003795 chemical substances by application Substances 0.000 description 11
- 235000013305 food Nutrition 0.000 description 11
- 239000007864 aqueous solution Substances 0.000 description 7
- 239000002585 base Substances 0.000 description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 239000012948 isocyanate Substances 0.000 description 6
- 229910000029 sodium carbonate Inorganic materials 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 5
- 239000003814 drug Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- ZTHYODDOHIVTJV-UHFFFAOYSA-N Propyl gallate Chemical compound CCCOC(=O)C1=CC(O)=C(O)C(O)=C1 ZTHYODDOHIVTJV-UHFFFAOYSA-N 0.000 description 4
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 4
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000011354 acetal resin Substances 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- 235000006708 antioxidants Nutrition 0.000 description 3
- 239000012752 auxiliary agent Substances 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 239000002537 cosmetic Substances 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000010419 fine particle Substances 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 3
- 150000002513 isocyanates Chemical class 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 239000004014 plasticizer Substances 0.000 description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920006324 polyoxymethylene Polymers 0.000 description 3
- 229910052703 rhodium Inorganic materials 0.000 description 3
- 150000005846 sugar alcohols Polymers 0.000 description 3
- 229920005992 thermoplastic resin Polymers 0.000 description 3
- 238000009461 vacuum packaging Methods 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- 230000002087 whitening effect Effects 0.000 description 3
- DHKHKXVYLBGOIT-UHFFFAOYSA-N 1,1-Diethoxyethane Chemical compound CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 2
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 2
- 229940123973 Oxygen scavenger Drugs 0.000 description 2
- 229920002873 Polyethylenimine Polymers 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 235000010323 ascorbic acid Nutrition 0.000 description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 2
- 239000000920 calcium hydroxide Substances 0.000 description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- VFPFQHQNJCMNBZ-UHFFFAOYSA-N ethyl gallate Chemical compound CCOC(=O)C1=CC(O)=C(O)C(O)=C1 VFPFQHQNJCMNBZ-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 235000013373 food additive Nutrition 0.000 description 2
- 239000002778 food additive Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000008103 glucose Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229920000092 linear low density polyethylene Polymers 0.000 description 2
- 239000004707 linear low-density polyethylene Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 229920001684 low density polyethylene Polymers 0.000 description 2
- 239000004702 low-density polyethylene Substances 0.000 description 2
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 2
- 239000000347 magnesium hydroxide Substances 0.000 description 2
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920001179 medium density polyethylene Polymers 0.000 description 2
- 239000004701 medium-density polyethylene Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 2
- 239000011112 polyethylene naphthalate Substances 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000011736 potassium bicarbonate Substances 0.000 description 2
- 229910000028 potassium bicarbonate Inorganic materials 0.000 description 2
- 235000015497 potassium bicarbonate Nutrition 0.000 description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 description 2
- 235000011181 potassium carbonates Nutrition 0.000 description 2
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 2
- 229940086066 potassium hydrogencarbonate Drugs 0.000 description 2
- 229910000160 potassium phosphate Inorganic materials 0.000 description 2
- 235000011009 potassium phosphates Nutrition 0.000 description 2
- 239000000473 propyl gallate Substances 0.000 description 2
- 235000010388 propyl gallate Nutrition 0.000 description 2
- 229940075579 propyl gallate Drugs 0.000 description 2
- CPRMKOQKXYSDML-UHFFFAOYSA-M rubidium hydroxide Chemical compound [OH-].[Rb+] CPRMKOQKXYSDML-UHFFFAOYSA-M 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000001509 sodium citrate Substances 0.000 description 2
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 235000000346 sugar Nutrition 0.000 description 2
- 239000004711 α-olefin Substances 0.000 description 2
- PZWQOGNTADJZGH-SNAWJCMRSA-N (2e)-2-methylpenta-2,4-dienoic acid Chemical compound OC(=O)C(/C)=C/C=C PZWQOGNTADJZGH-SNAWJCMRSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-KVTDHHQDSA-N D-Mannitol Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-KVTDHHQDSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000004262 Ethyl gallate Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 229920002907 Guar gum Polymers 0.000 description 1
- 150000000996 L-ascorbic acids Chemical class 0.000 description 1
- 229930195725 Mannitol Natural products 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- JGSRCGNALNSSFE-UHFFFAOYSA-L [Mg+2].[K+].[O-]C([O-])=O Chemical compound [Mg+2].[K+].[O-]C([O-])=O JGSRCGNALNSSFE-UHFFFAOYSA-L 0.000 description 1
- 239000002318 adhesion promoter Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 description 1
- 229910001863 barium hydroxide Inorganic materials 0.000 description 1
- 229910001865 beryllium hydroxide Inorganic materials 0.000 description 1
- XTIMETPJOMYPHC-UHFFFAOYSA-M beryllium monohydroxide Chemical compound O[Be] XTIMETPJOMYPHC-UHFFFAOYSA-M 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- QHIWVLPBUQWDMQ-UHFFFAOYSA-N butyl prop-2-enoate;methyl 2-methylprop-2-enoate;prop-2-enoic acid Chemical compound OC(=O)C=C.COC(=O)C(C)=C.CCCCOC(=O)C=C QHIWVLPBUQWDMQ-UHFFFAOYSA-N 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 235000001465 calcium Nutrition 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- FNAQSUUGMSOBHW-UHFFFAOYSA-H calcium citrate Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O.[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O FNAQSUUGMSOBHW-UHFFFAOYSA-H 0.000 description 1
- 239000001354 calcium citrate Substances 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 229940105329 carboxymethylcellulose Drugs 0.000 description 1
- 239000007809 chemical reaction catalyst Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- ZPWVASYFFYYZEW-UHFFFAOYSA-L dipotassium hydrogen phosphate Chemical compound [K+].[K+].OP([O-])([O-])=O ZPWVASYFFYYZEW-UHFFFAOYSA-L 0.000 description 1
- 229910000396 dipotassium phosphate Inorganic materials 0.000 description 1
- 235000019797 dipotassium phosphate Nutrition 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 235000019277 ethyl gallate Nutrition 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 239000000665 guar gum Substances 0.000 description 1
- 235000010417 guar gum Nutrition 0.000 description 1
- 229960002154 guar gum Drugs 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000012770 industrial material Substances 0.000 description 1
- 239000002346 layers by function Substances 0.000 description 1
- 231100001231 less toxic Toxicity 0.000 description 1
- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 description 1
- 229910052808 lithium carbonate Inorganic materials 0.000 description 1
- 229910000032 lithium hydrogen carbonate Inorganic materials 0.000 description 1
- HQRPHMAXFVUBJX-UHFFFAOYSA-M lithium;hydrogen carbonate Chemical compound [Li+].OC([O-])=O HQRPHMAXFVUBJX-UHFFFAOYSA-M 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 239000000594 mannitol Substances 0.000 description 1
- 235000010355 mannitol Nutrition 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000000574 octyl gallate Substances 0.000 description 1
- 235000010387 octyl gallate Nutrition 0.000 description 1
- NRPKURNSADTHLJ-UHFFFAOYSA-N octyl gallate Chemical compound CCCCCCCCOC(=O)C1=CC(O)=C(O)C(O)=C1 NRPKURNSADTHLJ-UHFFFAOYSA-N 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920005606 polypropylene copolymer Polymers 0.000 description 1
- 229920005633 polypropylene homopolymer resin Polymers 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229940068984 polyvinyl alcohol Drugs 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 239000001508 potassium citrate Substances 0.000 description 1
- QEEAPRPFLLJWCF-UHFFFAOYSA-K potassium citrate (anhydrous) Chemical compound [K+].[K+].[K+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O QEEAPRPFLLJWCF-UHFFFAOYSA-K 0.000 description 1
- 229940074439 potassium sodium tartrate Drugs 0.000 description 1
- VLYFRFHWUBBLRR-UHFFFAOYSA-L potassium;sodium;carbonate Chemical compound [Na+].[K+].[O-]C([O-])=O VLYFRFHWUBBLRR-UHFFFAOYSA-L 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- HELHAJAZNSDZJO-OLXYHTOASA-L sodium L-tartrate Chemical compound [Na+].[Na+].[O-]C(=O)[C@H](O)[C@@H](O)C([O-])=O HELHAJAZNSDZJO-OLXYHTOASA-L 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 235000011083 sodium citrates Nutrition 0.000 description 1
- 235000011006 sodium potassium tartrate Nutrition 0.000 description 1
- 239000001433 sodium tartrate Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- UUCCCPNEFXQJEL-UHFFFAOYSA-L strontium dihydroxide Chemical compound [OH-].[OH-].[Sr+2] UUCCCPNEFXQJEL-UHFFFAOYSA-L 0.000 description 1
- 229910001866 strontium hydroxide Inorganic materials 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- RYCLIXPGLDDLTM-UHFFFAOYSA-J tetrapotassium;phosphonato phosphate Chemical compound [K+].[K+].[K+].[K+].[O-]P([O-])(=O)OP([O-])([O-])=O RYCLIXPGLDDLTM-UHFFFAOYSA-J 0.000 description 1
- 235000013337 tricalcium citrate Nutrition 0.000 description 1
- 235000015870 tripotassium citrate Nutrition 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000000230 xanthan gum Substances 0.000 description 1
- 229920001285 xanthan gum Polymers 0.000 description 1
- 235000010493 xanthan gum Nutrition 0.000 description 1
- 229940082509 xanthan gum Drugs 0.000 description 1
Images
Landscapes
- Packages (AREA)
- Gas Separation By Absorption (AREA)
- Laminated Bodies (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
Description
本発明は、積層体、包装体及び包装物品に関する。 The present invention relates to a laminate, a package, and a packaged article.
食品の包装において包装体内に酸素が存在することにより、内容物である食品等が酸化して、劣化したり変色したりすることがある。包装された内容物の酸化劣化を防ぐには、包装体内の酸素を除去すること、及び外部の酸素が包装体内部に侵入しないよう遮断することで無酸素状態を作ることが有効である。 In food packaging, the presence of oxygen inside the package may cause the contents, such as the food, to oxidize, resulting in deterioration or discoloration. In order to prevent oxidative deterioration of the packaged contents, it is effective to create an anoxic state by removing oxygen within the package and blocking external oxygen from entering the package.
ところが、一般的には包装作業は大気中で行うため、包装時は包装体内に酸素が残存した状態になる。この問題を解決するために、酸素が包装体内に残らないように包装する手段として、脱気包装、真空包装、ガス置換包装などの手段を用いることがある。 However, since packaging is generally performed in the atmosphere, oxygen remains inside the package during packaging. To solve this problem, methods such as deaerating packaging, vacuum packaging, and gas displacement packaging are sometimes used as packaging methods to prevent oxygen from remaining inside the package.
しかし、このような特別な包装手段を用いると、特別な充填包装設備を別途用意する必要があり、高額な設備費用がかかったり、充填包装速度が上がらず生産効率が低下したりと、不利益が発生する。また、上記のような手段で包装時に酸素が残らないように包装したとしても、包装後に包装材を通して外部の酸素が経時で侵入してくるため、包装体内を無酸素状態に維持することは難しい。 However, using such special packaging means requires separate preparation of special filling and packaging equipment, resulting in disadvantages such as high equipment costs and lower production efficiency due to slower filling and packaging speeds. occurs. Furthermore, even if the packaging is done using the above-mentioned methods to prevent oxygen from remaining during packaging, it is difficult to maintain an oxygen-free condition inside the package because oxygen from the outside enters through the packaging material over time. .
そこで、包装体内の残存酸素及び包装後に経時で外部から浸入してくる酸素を除去する手段として、酸素吸収物質を充填した小袋からなる脱酸素剤を、内容物が収容された包装体内に充填する方法が用いられている。この方法では、一定期間、すなわち酸素吸収物質の酸素吸収能力が維持している期間は、酸素吸収物質が酸素を吸収することで酸素を除去することができる。そのため、包装時に包装体内に残った酸素や外部から経時で進入した酸素も除去することが可能であり、包装体内を無酸素状態に維持するのに非常に有効である。しかし、脱酸素剤を用いる場合、小袋に酸素吸収物質を充填する際の手間やコストが発生する。また、消費者の誤飲の可能性やゴミの発生等の問題がある。 Therefore, as a means to remove residual oxygen inside the package and oxygen that enters from the outside over time after packaging, an oxygen absorber consisting of a pouch filled with an oxygen-absorbing material is filled into the package containing the contents. method is used. In this method, oxygen can be removed by the oxygen absorbing material absorbing oxygen for a certain period of time, ie, a period during which the oxygen absorbing ability of the oxygen absorbing material is maintained. Therefore, it is possible to remove oxygen remaining in the package during packaging and oxygen that has entered from the outside over time, and is very effective in maintaining the inside of the package in an oxygen-free state. However, when an oxygen scavenger is used, it is time consuming and costly to fill the sachet with the oxygen absorbing material. Additionally, there are problems such as the possibility of consumers accidentally ingesting the product and the generation of waste.
このような欠点を解消し、一定期間包装体内の酸素を除去及び遮断する手段として、包装材を構成するフィルムなどの一部に酸素吸収機能を設けた酸素吸収フィルムや、それを用いた酸素吸収包装材が考案され、一部実用化されている。 As a means to eliminate these drawbacks and remove and block oxygen within the package for a certain period of time, we have developed an oxygen-absorbing film in which part of the film that makes up the packaging material has an oxygen-absorbing function, and oxygen-absorbing films that use it. Packaging materials have been devised and some have been put into practical use.
上記のような酸素吸収包装材は、現状では食品包装分野で用いられるケースが多く、特にレトルト食品(高温高圧殺菌食品)などの長期保存食品や、カビが発生しやすい高水分食品の包装に用いられる。 Oxygen-absorbing packaging materials such as those described above are currently often used in the food packaging field, and are particularly used for packaging long-term stored foods such as retort foods (high-temperature, high-pressure sterilized foods) and high-moisture foods that are prone to mold. It will be done.
特に、長期保存食品の包装については、近年、輸送コストや容器の廃棄処理の観点から、缶や瓶の使用は減少し、一方で、包装材の一部に酸素吸収フィルムを設けたレトルトパウチ包装材の形態が主流となっている。 In particular, in recent years, the use of cans and bottles for packaging long-term shelf-stable foods has decreased due to transportation costs and container disposal concerns, while retort pouch packaging, in which oxygen-absorbing film is provided as part of the packaging material, has decreased in recent years. The mainstream is in the form of wood.
容器が缶や瓶の場合は、外部からの酸素の侵入がなく、包装時に残存した酸素のみ除去すれば良いため、真空包装や窒素ガス置換包装などの方法が用いられてきた。缶や瓶に替えて酸素吸収包装材を用いた場合、上述したような真空包装や窒素ガス置換包装などの特別な包装手段を用いることによる設備費用や生産効率の問題はない。しかしながら、従来の酸素吸収フィルムは、瓶・缶に比べると酸素を透過し易いため、缶・瓶と同等の消費期限をレトルトパウチ包装材に付与することは困難であった。そこで、レトルトパウチ包装材としても好適に使用することができる様々な酸素吸収フィルムやそれを用いた酸素吸収包装材が開発されている。 When the container is a can or bottle, there is no intrusion of oxygen from the outside, and only the oxygen remaining during packaging needs to be removed, so methods such as vacuum packaging and nitrogen gas purge packaging have been used. When an oxygen-absorbing packaging material is used instead of a can or bottle, there are no problems with equipment costs or production efficiency caused by using special packaging means such as vacuum packaging or nitrogen gas displacement packaging as described above. However, since conventional oxygen-absorbing films are more permeable to oxygen than bottles and cans, it has been difficult to give retort pouch packaging materials the same expiration date as cans and bottles. Therefore, various oxygen-absorbing films and oxygen-absorbing packaging materials using the same have been developed, which can be suitably used as packaging materials for retort pouches.
現在実用化されている酸素吸収包装材には、酸素吸収物質として鉄や酸素欠損酸化物を樹脂に添加したものや、樹脂組成物の構造の一部に不飽和結合を設けたものがある。 Some of the oxygen-absorbing packaging materials currently in practical use include those in which iron or oxygen-deficient oxides are added to resins as oxygen-absorbing substances, and those in which unsaturated bonds are provided as part of the structure of the resin composition.
しかし、鉄系の酸素吸収物質を用いると金属探知機の使用に制限が生じる、また、酸素欠損酸化物や不飽和結合の構造を持つ樹脂組成物は材料そのものの価格が高いという問題がある。 However, there are problems in that the use of iron-based oxygen absorbing materials limits the use of metal detectors, and that resin compositions with oxygen-deficient oxides and unsaturated bond structures are expensive.
一方で、アスコルビン酸類、グルコース等の還元糖類、グリセリン等の多価アルコール類、カテコールなどのフェノール類、ヒドロキシ安息香酸などのフェノールカルボン酸類などの有機系の物質は、脱酸素剤の酸素吸収物質として長い間検討されてきた物質であり、コストも安価で安全である。 On the other hand, organic substances such as ascorbic acids, reducing sugars such as glucose, polyhydric alcohols such as glycerin, phenols such as catechol, and phenolic carboxylic acids such as hydroxybenzoic acid are used as oxygen absorbing substances in oxygen scavengers. It is a substance that has been studied for a long time and is inexpensive and safe.
フェノールカルボン酸類の没食子酸は塩基性の水溶液中で酸素と反応し酸化することが知られている。従って、没食子酸を酸素吸収物質として利用する場合は水分と塩基性材料が必要となり、水分については包装材中に何かしらの手段で含有させる、もしくは包装体に収容される内容物中の水分を利用することも考えられる。 It is known that gallic acid, a phenolic carboxylic acid, reacts with oxygen and oxidizes in a basic aqueous solution. Therefore, when using gallic acid as an oxygen-absorbing substance, water and a basic material are required, and the water can be contained in the packaging material by some means, or the water in the contents contained in the packaging can be used. It is also possible to do so.
塩基性材料は、包装材中に含有させることで、上記の水分により溶解し没食子酸と接触させることで、没食子酸の酸化反応を可能にすることが考えられる。 It is conceivable that the basic material can be included in the packaging material to enable the oxidation reaction of gallic acid by dissolving it in the water and bringing it into contact with gallic acid.
例えば、酸素吸収物質として没食子酸(3,4,5-トリヒドロキシ安息香酸)を使用した酸素吸収包装材として、特許文献1には、熱可塑性樹脂中に没食子酸、アルカリ物質、酸化反応触媒を添加してなる樹脂組成物から形成された酸素吸収フィルムが開示されている。また、特許文献2には、基材、没食子酸含有層、アルカリ層及びシーラント層がこの順で積層されてなる酸素吸収フィルムが開示されている。 For example, as an oxygen-absorbing packaging material using gallic acid (3,4,5-trihydroxybenzoic acid) as an oxygen-absorbing substance, Patent Document 1 describes gallic acid, an alkaline substance, and an oxidation reaction catalyst in a thermoplastic resin. An oxygen-absorbing film formed from a resin composition containing the following compounds is disclosed. Further, Patent Document 2 discloses an oxygen-absorbing film in which a base material, a gallic acid-containing layer, an alkali layer, and a sealant layer are laminated in this order.
本発明者らは、没食子酸等の酸素吸収物質を含有する酸素吸収層を備え、助剤としてアルカリ物質を含有してなる酸素吸収フィルムについて鋭意研究を重ねた。その結果、酸素吸収層の酸素吸収が進むにつれて、フィルムの白化により透明性が低下し内容物の視認が困難になることが判明した。 The present inventors have conducted intensive research on an oxygen-absorbing film that is provided with an oxygen-absorbing layer containing an oxygen-absorbing substance such as gallic acid and contains an alkaline substance as an auxiliary agent. As a result, it was found that as the oxygen absorption layer progressed, the transparency of the film decreased due to whitening, making it difficult to visually recognize the contents.
透明性の低下は以下に示す機構により発生すると考えられる。酸素吸収層に侵入した水蒸気は助剤であるアルカリ物質と水和し、アルカリ物質の水溶液もしくはアルカリ物質の一部が膨潤した含水物質を形成する。この水溶液や含水物質が酸素吸収層に使用する樹脂成分との相溶性がある場合は、酸素吸収層に溶け込むためフィルムは白化しない。しかし、この水溶液や含水物質が酸素吸収層に使用する樹脂成分との相溶性がない場合、酸素吸収層中に粒状に分散した状態となる。この分散状態はフィルム中への吸水量の増加に伴い酸素吸収層全体で発生するようになる。その結果、可視光散乱が発生しフィルムが白化する。 It is thought that the decrease in transparency occurs due to the mechanism shown below. The water vapor that has entered the oxygen absorption layer hydrates with the alkaline substance that is the auxiliary agent, forming an aqueous solution of the alkaline substance or a water-containing substance in which a portion of the alkaline substance is swollen. If this aqueous solution or water-containing substance is compatible with the resin component used in the oxygen absorption layer, the film will not whiten because it will dissolve in the oxygen absorption layer. However, if this aqueous solution or water-containing substance is not compatible with the resin component used in the oxygen absorption layer, it will be in a state of being dispersed in the form of particles in the oxygen absorption layer. This dispersed state occurs throughout the oxygen absorbing layer as the amount of water absorbed into the film increases. As a result, visible light scattering occurs and the film becomes white.
それ故に、本発明は、高い酸素吸収性能を持ち、内容物の視認性に優れた積層体、さらにはそれを含む包装体及び包装物品を提供することを目的とする。 Therefore, an object of the present invention is to provide a laminate having high oxygen absorption performance and excellent visibility of contents, as well as packages and packaging articles containing the same.
本発明は、少なくとも最外層、酸素吸収層、最内層を含む積層体であって、酸素吸収層が、酸素吸収物質であるフェノール化合物を含む酸素吸収物質含有層と、酸素吸収助剤であるアルカリ物質を含有するアルカリ層との2層構成であり、アルカリ層が、樹脂及び当該樹脂とは異なる親水性化合物が架橋されたマトリックス中に前記アルカリ物質を含有する層であることを特徴とするものである。 The present invention provides a laminate including at least an outermost layer, an oxygen absorbing layer , and an innermost layer, wherein the oxygen absorbing layer includes an oxygen absorbing substance-containing layer containing a phenol compound as an oxygen absorbing substance, and an alkali layer serving as an oxygen absorbing aid. It has a two-layer structure with an alkaline layer containing a substance, and the alkaline layer is a layer containing the alkaline substance in a matrix crosslinked with a resin and a hydrophilic compound different from the resin. It is.
上述の親水性化合物が有機化合物であることが好ましい。この有機化合物は、少なくとも分子中にエーテル結合、水酸基、カルボキシ基、もしくはアミノ基のいずれかを含む水溶性化合物であることが好ましい。 Preferably, the above-mentioned hydrophilic compound is an organic compound. This organic compound is preferably a water-soluble compound containing at least one of an ether bond, a hydroxyl group, a carboxy group, or an amino group in the molecule.
エーテル結合を含む水溶性化合物は、分子中にエーテル結合以外の同種極性の官能基を2以上含むことが好ましい。 The water-soluble compound containing an ether bond preferably contains two or more functional groups of the same type of polarity other than the ether bond in the molecule.
上述のエーテル結合を含む水溶性化合物がポリエチレングリコールもしくはポリプロピレングリコールであることが好ましい。 Preferably, the water-soluble compound containing an ether bond is polyethylene glycol or polypropylene glycol.
酸素吸収層の樹脂組成物に含まれる樹脂が、少なくとも水酸基、カルボキシ基、アミノ基のいずれかを含有することが好ましい。 It is preferable that the resin contained in the resin composition of the oxygen absorbing layer contains at least one of a hydroxyl group, a carboxy group, and an amino group.
酸素吸収物質が、ピロガロール基を有するフェノール化合物を少なくとも含有することが好ましい。 It is preferable that the oxygen absorbing substance contains at least a phenol compound having a pyrogallol group.
また、酸素吸収物質が、没食子酸及び没食子酸エステルの少なくとも1種を含むことが好ましい。 Further, it is preferable that the oxygen absorbing substance contains at least one of gallic acid and gallic acid ester.
上記最内層はシーラント層を含んでもよく、上記最外層は酸素と水蒸気のバリア性を有していてもよい。 The innermost layer may include a sealant layer, and the outermost layer may have oxygen and water vapor barrier properties.
また、本発明に係る包装体は、上記積層体を含むものであり、本発明に係る包装物品は、上記積層体を含む包装体と、これに収容された内容物とを含んだものである。 Further, a package according to the present invention includes the above-mentioned laminate, and a package article according to the present invention includes a package including the above-mentioned laminate and contents accommodated therein. .
本発明によると、高い酸素吸収性能を持ち、内容物の視認性に優れた積層体、さらにはそれを含む包装体及び包装物品が提供される。 According to the present invention, there are provided a laminate having high oxygen absorption performance and excellent visibility of contents, as well as a package and a packaged article containing the same.
本実施形態に係る積層体は、酸素吸収フィルムとしてシート状で使用してもよいし、包装材として例えば袋状体にして使用してもよく、例えば、食品、薬剤、医薬品、化粧品、電子部品等に好適に用いられる。 The laminate according to the present embodiment may be used in the form of a sheet as an oxygen-absorbing film, or may be used as a packaging material in the form of a bag, for example, in foods, drugs, pharmaceuticals, cosmetics, electronic parts, etc. It is suitably used for etc.
<積層体>
以下に、本実施形態に係る積層体について、図面を参照しながら説明する。なお、同様又は類似した機能を有する要素については、同一の参照符号を付し、重複する説明は省略する。
<Laminated body>
The laminate according to this embodiment will be described below with reference to the drawings. Note that elements having the same or similar functions are given the same reference numerals, and redundant explanations will be omitted.
本実施形態に係る積層体について、代表的な構成例を図1~図2に示す。 Typical configuration examples of the laminate according to this embodiment are shown in FIGS. 1 and 2.
図1は、一実施形態に係る積層体1を概略的に示す断面図である。この積層体1は、最外層10と、酸素吸収物質含有層11aと、アルカリ層11bと、最内層12とをこの順に備えている。図2は、他の実施形態に係る積層体を概略的に示す断面図であり、図2に示す積層体1は、最外層10と、アルカリ層11bと、酸素吸収物質含有層11aと、最内層12とをこの順に備えている。図1及び図2に示す積層体1においては、酸素吸収物質含有層11a及びアルカリ層11bが酸素吸収層11を構成している。 FIG. 1 is a cross-sectional view schematically showing a laminate 1 according to an embodiment. This laminate 1 includes an outermost layer 10, an oxygen-absorbing substance-containing layer 11a, an alkali layer 11b, and an innermost layer 12 in this order. FIG. 2 is a cross-sectional view schematically showing a laminate according to another embodiment, and the laminate 1 shown in FIG. and an inner layer 12 in this order. In the laminate 1 shown in FIGS. 1 and 2, the oxygen-absorbing layer 11 is composed of the oxygen-absorbing substance-containing layer 11a and the alkaline layer 11b.
なお、図1及び図2に示す積層体1では、何れの層間においても接着層(図示せず)が設けられていてもよい。 Note that in the laminate 1 shown in FIGS. 1 and 2, an adhesive layer (not shown) may be provided between any layers.
以下に、各層の材料や機能等について説明する。 The materials, functions, etc. of each layer will be explained below.
(最外層)
最外層は、本発明の積層体を形成するための基材として機能すれば特に限定されないが、最外層からの酸素の侵入を抑制するため最外層は酸素バリア性に優れることが好ましい。
(outermost layer)
The outermost layer is not particularly limited as long as it functions as a base material for forming the laminate of the present invention, but it is preferable that the outermost layer has excellent oxygen barrier properties in order to suppress oxygen from entering from the outermost layer.
最外層10としては、ポリオレフィン(ポリエチレン、ポリプロピレン等)、ポリエステル(ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート等)、ポリアミド(ナイロン(登録商標))、ポリエチレンナフタレートなど、あるいはこれら高分子の共重合体など通常包装材料として用いられるものが使用できる。最外層10は、上述の材料を含め多層構成でもよく、酸素や水蒸気などのガスバリア性が必要な場合は、アルミニウムを主成分とする金属膜や、シリカやアルミニウムなどの金属酸化物の蒸着膜などのバリア層を基材上に形成したバリアフィルムを用いてもよい。 The outermost layer 10 is made of polyolefin (polyethylene, polypropylene, etc.), polyester (polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, etc.), polyamide (nylon (registered trademark)), polyethylene naphthalate, etc., or a copolymer of these polymers. It is possible to use materials that are normally used as packaging materials, such as coalescence. The outermost layer 10 may have a multilayer structure including the above-mentioned materials, and if gas barrier properties such as oxygen and water vapor are required, a metal film containing aluminum as a main component or a vapor deposited film of metal oxide such as silica or aluminum may be used. A barrier film having a barrier layer formed on a base material may also be used.
最外層10は、必要に応じて、可塑剤、酸化防止剤、着色剤、充填材、紫外線吸収剤、帯電防止剤、アンチブロッキング剤などの公知の添加剤を含有してもよい。 The outermost layer 10 may contain known additives such as plasticizers, antioxidants, colorants, fillers, ultraviolet absorbers, antistatic agents, and antiblocking agents, if necessary.
最外層10の膜厚は適宜設定することができるが、10μm以上100μm以下の膜厚のものが好適に使用できる。良好な加工性、取り扱い性の観点からは、10μm以上50μm以下の膜厚とすることが好ましい。 The thickness of the outermost layer 10 can be set as appropriate, but a thickness of 10 μm or more and 100 μm or less can be suitably used. From the viewpoint of good processability and handleability, the film thickness is preferably 10 μm or more and 50 μm or less.
以下において、最外層10を「基材層」又は「基材フィルム」ということがある。 In the following, the outermost layer 10 may be referred to as a "base layer" or "base film."
(酸素吸収物質含有層)
酸素吸収物質含有層11aは、少なくとも酸素吸収物質と樹脂組成物を主成分とし、樹脂組成物は少なくとも樹脂、親水性化合物、硬化剤を含有する。
(layer containing oxygen absorbing substance)
The oxygen-absorbing substance-containing layer 11a has at least an oxygen-absorbing substance and a resin composition as main components, and the resin composition contains at least a resin, a hydrophilic compound, and a curing agent.
酸素吸収物質含有層11aに含有される酸素吸収物質は、例えば、フェノール化合物、グルコース等の還元糖類、グリセリン等の多価アルコールであってよく、一形態においてフェノール化合物が好ましい。フェノール化合物としては、没食子酸、アスコルビン酸、カテコール、ヒドロキシ安息香酸等が挙げられる。その中でも、特にピロガロール基を有するフェノール化合物は、酸素吸収に使われる水酸基の数を多く持つ点で好ましい。ピロガロール基を有するフェノール化合物は、例えば、没食子酸(3,4,5-トリヒドロキシ安息香酸)、及び没食子酸エステル(例えば、没食子酸プロピル、没食子酸エチル、没食子酸オクチル等)であってよい。酸素吸収物質含有層11aは、一形態において、酸素吸収物質として、没食子酸及び没食子酸エステル(以下において、「没食子酸類」ともいう。)から選択される少なくとも一種を含有してよく、没食子酸及び没食子酸プロピルの少なくとも一方を含有してよい。これらは食品添加物で、比較的コストも安いため、安全かつ安価で、優れた酸素吸収性能を持つ包装材料を提供することができる。 The oxygen absorbing substance contained in the oxygen absorbing substance containing layer 11a may be, for example, a phenol compound, a reducing sugar such as glucose, or a polyhydric alcohol such as glycerin, and in one form, a phenol compound is preferable. Examples of the phenolic compound include gallic acid, ascorbic acid, catechol, hydroxybenzoic acid, and the like. Among these, phenol compounds having a pyrogallol group are particularly preferred because they have a large number of hydroxyl groups used for oxygen absorption. The phenolic compound having a pyrogallol group may be, for example, gallic acid (3,4,5-trihydroxybenzoic acid) and gallic acid esters (eg, propyl gallate, ethyl gallate, octyl gallate, etc.). In one form, the oxygen-absorbing substance-containing layer 11a may contain, as an oxygen-absorbing substance, at least one selected from gallic acid and gallic acid esters (hereinafter also referred to as "gallic acids"); It may contain at least one of propyl gallate. These are food additives and are relatively inexpensive, making it possible to provide packaging materials that are safe, inexpensive, and have excellent oxygen absorption performance.
酸素吸収物質含有層11aに使用する樹脂組成物は、少なくとも樹脂、親水性化合物、硬化剤を含有する。樹脂は酸素吸収物質やアルカリ物質を固定するマトリックスとして機能すれば特に限定されないが、汎用性の点から樹脂が好ましい。樹脂としては、ポリエステル系樹脂、ポリウレタン系樹脂、ポリエーテル系樹脂、アクリル系樹脂、ポリビニルアセタール系樹脂、エポキシ系樹脂、エチレン-酢酸ビニル系樹脂、塩化ビニル系樹脂、シリコーン系樹脂、ゴム系樹脂等が挙げられる。本発明においては、後述する親水性化合物との架橋を可能とするために、上記樹脂は、水酸基、カルボキシ基、アミノ基のいずれかの極性官能基を含有していることが好ましい。これらの極性官能基とイソシアネート系やエポキシ系などの硬化剤によって樹脂と後述する親水性化合物が互いに強固に結合しあったマトリックスを形成することが可能となる。各樹脂は、特に酸素透過性と水蒸気透過性がある方が、酸素吸収物質と酸素が反応し易くなる点で好ましい。これらの樹脂の中から1種類を単独で使用してもいいし、2種類以上を混合して用いることもできる。また、共重合体樹脂として使用してもよい。 The resin composition used for the oxygen-absorbing substance-containing layer 11a contains at least a resin, a hydrophilic compound, and a curing agent. The resin is not particularly limited as long as it functions as a matrix for fixing oxygen absorbing substances and alkaline substances, but resins are preferred from the viewpoint of versatility. Examples of resins include polyester resins, polyurethane resins, polyether resins, acrylic resins, polyvinyl acetal resins, epoxy resins, ethylene-vinyl acetate resins, vinyl chloride resins, silicone resins, rubber resins, etc. can be mentioned. In the present invention, the resin preferably contains a polar functional group such as a hydroxyl group, a carboxy group, or an amino group in order to enable crosslinking with a hydrophilic compound described below. These polar functional groups and a curing agent such as an isocyanate type or an epoxy type curing agent make it possible to form a matrix in which the resin and the hydrophilic compound described below are firmly bonded to each other. It is preferable that each resin has oxygen permeability and water vapor permeability, since the oxygen-absorbing substance and oxygen react more easily. One type of these resins may be used alone, or two or more types may be used in combination. It may also be used as a copolymer resin.
酸素吸収物質含有層11aに含有される親水性化合物としては、フィルム中に侵入する水や酸素吸収助剤であるアルカリ物質の水溶液等、含水物質によるフィルムの白化が解消されれば特に限定されない。例えばシリカゲルなど水の吸着性に優れた微粒子を使用してもよい。特にエアロゲルなどナノオーダの孔径を有し空隙率85%以上を示す多孔質体からなる微粒子は少量の添加により含水物質に対する十分な吸着性が得られかつ透明性が高いので好適である。また、酸素吸収物質含有層11aに含まれる樹脂や各種溶剤との相溶性もしくは分散性を制御しやすい親水性の有機化合物を適宜選定して使用することが好ましい。特に、親水性を付与するエーテル結合、水酸基、カルボキシ基、アミノ基などの極性官能基を多く含んだ水溶性を示す化合物であることが好ましい。本発明において限定しないが、水溶性を示す親水性化合物の具体例を以下に示す。エーテル結合を含む化合物としてはエチレングリコール、ジエチレングリコール、プロピレングリコール、ポリエチレングリコール、ポリプロピレングリコール、それらの共重合体や一部を変性した化合物を使用してもよい。水酸基を含有する化合物としては、グリセリン、ペンタエリスリトール、ソルビトール、マンニトールなどの多価アルコール、カルボキシルメチルセルロース、グアーガム、キサンタンガムなどの多糖類、ポリビニルアルコールなどが挙げられる。カルボキシ基を含む化合物としては、アクリル酸もしくはメタクリル酸を含むアクリル/メタアクリル系の化合物もしくは共重合体などが上げられる、アミノ基を含む化合物としてはエチレンジアミン、ポリエチレンアミン、ポリエチレンイミンなどが挙げられる。これらの親水性化合物を組み込んだ共重合体や変性体を使用してもよく、分子量を大きくした樹脂として酸素吸収物質含有層の樹脂として使用してもよい。一方、樹脂粒子やシリカ、アルミナなどの無機系の微粒子の表面に対して親水性化合物を化学的もしくは物理的に被覆処理したものを使用してもよい。 The hydrophilic compound contained in the oxygen-absorbing substance-containing layer 11a is not particularly limited as long as it can eliminate whitening of the film due to water-containing substances, such as water penetrating into the film or an aqueous solution of an alkaline substance that is an oxygen absorption aid. For example, fine particles having excellent water adsorption properties such as silica gel may be used. Particularly, fine particles made of a porous material having a nano-order pore size and a porosity of 85% or more, such as airgel, are suitable because they can obtain sufficient adsorption to water-containing substances by adding a small amount and have high transparency. Further, it is preferable to appropriately select and use a hydrophilic organic compound whose compatibility or dispersibility with the resin and various solvents contained in the oxygen-absorbing substance-containing layer 11a can be easily controlled. In particular, it is preferable to use a water-soluble compound containing a large amount of polar functional groups such as ether bonds, hydroxyl groups, carboxy groups, and amino groups that impart hydrophilicity. Although not limited in the present invention, specific examples of water-soluble hydrophilic compounds are shown below. As the compound containing an ether bond, ethylene glycol, diethylene glycol, propylene glycol, polyethylene glycol, polypropylene glycol, copolymers thereof, or partially modified compounds thereof may be used. Examples of compounds containing hydroxyl groups include polyhydric alcohols such as glycerin, pentaerythritol, sorbitol, and mannitol, polysaccharides such as carboxymethyl cellulose, guar gum, and xanthan gum, and polyvinyl alcohol. Examples of compounds containing a carboxy group include acrylic/methacrylic compounds or copolymers containing acrylic acid or methacrylic acid, and examples of compounds containing an amino group include ethylenediamine, polyethyleneamine, polyethyleneimine, and the like. Copolymers or modified products incorporating these hydrophilic compounds may be used, or resins with increased molecular weight may be used as the resin of the oxygen-absorbing substance-containing layer. On the other hand, resin particles or inorganic fine particles such as silica or alumina whose surfaces are chemically or physically coated with a hydrophilic compound may be used.
これらの親水性化合物を含んだ樹脂組成物を用いることによって、水、アルカリ物質の水溶液もしくは膨潤体、及び酸素吸収物質の酸化反応物などの含水物質が酸素吸収物質含有層のマトリックス中に均一に相溶もしくは分散することができるので含水物質同士の凝集が抑制され、フィルムの白化を抑制することができる。前述の樹脂/親水性化合物の質量比は、99/1~10/90であることが好ましく、95/5~40/60であることがより好ましい。樹脂/親水性化合物の質量比が99/1より少ない場合、透明性低下を抑制しにくくなり、10/90より多い場合、樹脂を含む樹脂組成物の水溶性が顕著となり、酸素吸収の進行と共に酸素吸収物質含有層が溶解して、積層体から酸素吸収物質含有層の成分が流れ出す可能性がある。 By using a resin composition containing these hydrophilic compounds, water-containing substances such as water, an aqueous solution or swollen product of an alkaline substance, and an oxidation reaction product of an oxygen-absorbing substance are uniformly distributed in the matrix of the oxygen-absorbing substance-containing layer. Since they can be compatible or dispersed, aggregation of water-containing substances can be suppressed, and whitening of the film can be suppressed. The mass ratio of the aforementioned resin/hydrophilic compound is preferably from 99/1 to 10/90, more preferably from 95/5 to 40/60. When the mass ratio of resin/hydrophilic compound is less than 99/1, it becomes difficult to suppress the decrease in transparency, and when it is more than 10/90, the water solubility of the resin composition containing the resin becomes significant, and as oxygen absorption progresses, There is a possibility that the oxygen-absorbing material-containing layer will dissolve and components of the oxygen-absorbing material-containing layer will flow out from the laminate.
上述の親水性化合物と酸素吸収物質含有層に用いる樹脂は、イソシアネート化合物などの硬化剤などによって樹脂と親水性化合物が一体となった構造をとるのが好ましい。硬化剤は、樹脂と親水性化合物の極性官能基と架橋反応できれば特に限定されないが、プロセス適性など汎用性の観点で、イソシアネートを反応部位とした硬化剤が好ましい。硬化剤の含有量は、親水性化合物が水やアルカリ物質の水溶物等の含水物質と相溶して酸素吸収物質含有層中を流動しないような含有量とすればよい。但し、親水性を付与する極性官能基が水酸基、カルボキシ基、アミノ基の場合は、これらの極性官能基が硬化剤との反応部位として作用することから、親水性が損なわれない程度の添加量に調整することが望ましい。そのような観点から親水性化合物は、分子中に極性官能基を少なくとも2つ以上含むことが好ましく、エーテル結合を含む親水性化合物においては、架橋反応が可能な極性官能基を2つ以上含むことが好ましい。具体的にはポリエチレングリコール、ポリプロピレングリコールもしくはそれらの共重合体が挙げられる。理由として、エチレングリコールなどの単量体に比べると毒性が低いこと、揮発による含有量のバラつきが少ないことが挙げられる。 The resin used for the above-mentioned hydrophilic compound and oxygen-absorbing substance-containing layer preferably has a structure in which the resin and the hydrophilic compound are integrated with a curing agent such as an isocyanate compound. The curing agent is not particularly limited as long as it can undergo a crosslinking reaction with the resin and the polar functional group of the hydrophilic compound, but from the viewpoint of versatility such as process suitability, a curing agent having an isocyanate as a reaction site is preferable. The content of the curing agent may be such that the hydrophilic compound is compatible with a water-containing substance such as water or an aqueous solution of an alkaline substance and does not flow through the oxygen-absorbing substance-containing layer. However, if the polar functional group that imparts hydrophilicity is a hydroxyl group, carboxy group, or amino group, these polar functional groups act as reaction sites with the curing agent, so the amount added must be such that hydrophilicity is not impaired. It is desirable to adjust to From this point of view, hydrophilic compounds preferably contain at least two polar functional groups in the molecule, and hydrophilic compounds containing ether bonds should contain two or more polar functional groups capable of crosslinking reactions. is preferred. Specific examples include polyethylene glycol, polypropylene glycol, and copolymers thereof. The reasons include that it is less toxic than monomers such as ethylene glycol and that there is less variation in content due to volatilization.
さらに酸素吸収物質含有層11aは、必要に応じて、可塑剤、酸化防止剤、着色剤、充填材、紫外線吸収剤などの任意の添加剤を含有してもよい。 Furthermore, the oxygen-absorbing substance-containing layer 11a may contain arbitrary additives such as a plasticizer, an antioxidant, a colorant, a filler, and an ultraviolet absorber, as necessary.
酸素吸収物質含有層11aにおける酸素吸収性物質の含有率は、酸素吸収性能の観点から適宜設定することができ、例えば、酸素吸収物質含有層11aの全質量に対して20質量%~70質量%であってよく、30質量%~60質量%であってよい。 The content of the oxygen-absorbing substance in the oxygen-absorbing substance-containing layer 11a can be set as appropriate from the viewpoint of oxygen-absorbing performance, and is, for example, 20% by mass to 70% by mass with respect to the total mass of the oxygen-absorbing substance-containing layer 11a. The content may be 30% by mass to 60% by mass.
酸素吸収物質含有層11aの塗工の際に用いられるコーター及び印刷機の種類、並びにそれらの塗工方式としては特に限定されない。代表的なものとしては、ダイレクトグラビア方式、リバースグラビア方式、キスリバースグラビア方式、オフセットグラビア方式等のグラビアコーター、リバースロールコーター、マイクログラビアコーター、チャンバードクター併用コーター、エアナイフコーター、ディップコーター、バーコーター、コンマコーター、ダイコーター等を挙げることができる。 There are no particular limitations on the types of coaters and printers used in coating the oxygen-absorbing material-containing layer 11a, and on their coating methods. Typical examples include gravure coaters such as direct gravure method, reverse gravure method, kiss reverse gravure method, offset gravure method, etc., reverse roll coater, micro gravure coater, coater with chamber doctor, air knife coater, dip coater, bar coater, Examples include comma coaters and die coaters.
(アルカリ層)
図1及び図2に示す第一の実施形態に係る積層体1は、酸素吸収物質含有層11aと最内層12との間もしくは最外層10aと酸素吸収物質含有層11aとの間にアルカリ層11bを備える。後述するように、酸素吸収物質含有層11aがアルカリ物質を含有する場合には、積層体1はアルカリ層12bを備えなくてもよい。
(alkaline layer)
The laminate 1 according to the first embodiment shown in FIGS. 1 and 2 has an alkaline layer 11b between the oxygen-absorbing material-containing layer 11a and the innermost layer 12 or between the outermost layer 10a and the oxygen-absorbing material-containing layer 11a. Equipped with. As described later, when the oxygen-absorbing substance-containing layer 11a contains an alkaline substance, the laminate 1 does not need to include the alkaline layer 12b.
アルカリ層11bは、少なくともアルカリ物質と樹脂組成物を含み、樹脂組成物は前述した樹脂、親水性化合物及び硬化剤を少なくとも含有する。アルカリ層11bの樹脂組成物は、最外層10、酸素吸収物質含有層11a、最内層12、図示しない接着剤層との密着性も考慮して、選択すればよく、最外層10、酸素吸収物質含有層11a、最内層12、図示しない接着剤層に使用されるものと同一又は類似の材料でもよいし、異なる材料でもよい。 The alkaline layer 11b contains at least an alkaline substance and a resin composition, and the resin composition contains at least the above-described resin, hydrophilic compound, and curing agent. The resin composition of the alkaline layer 11b may be selected in consideration of the adhesion with the outermost layer 10, the oxygen-absorbing substance-containing layer 11a, the innermost layer 12, and an adhesive layer (not shown). The material may be the same or similar to that used for the containing layer 11a, the innermost layer 12, and the adhesive layer (not shown), or it may be a different material.
アルカリ層11bに含有されるアルカリ物質は、酸素吸収物質による酸素吸収を促進する助剤として機能する。例えば、没食子酸類は、アルカリ物質と水が存在する環境下で酸素と反応することで、優れた酸素吸収機能を発現することが知られている。没食子酸類の反応は、pH8以上で十分に進行する。アルカリ物質としては、水酸化リチウム、水酸化ナトリウム、水酸化カリウム、水酸化カルシウム、水酸化ルビジウム、水酸化ベリリウム、水酸化マグネシウム、水酸化ストロンチウム、水酸化バリウム、炭酸リチウム、炭酸マグネシウム、炭酸カリウム、炭酸水素リチウム、炭酸水素ナトリウム、炭酸水素カリウム、炭酸ナトリウムカリウム、炭酸ナトリウム、炭酸マグネシウムカリウム、リン酸カリウム、リン酸水素カリウム、クエン酸ナトリウム等が挙げられる。安全面の観点からは、食品添加物であることが好ましく、更に熱可塑性樹脂に練りこめる程度の耐熱性があるものが好ましい。 The alkaline substance contained in the alkaline layer 11b functions as an auxiliary agent that promotes oxygen absorption by the oxygen absorbing substance. For example, gallic acids are known to exhibit excellent oxygen absorption function by reacting with oxygen in an environment where an alkaline substance and water are present. The reaction of gallic acids proceeds satisfactorily at a pH of 8 or higher. Alkaline substances include lithium hydroxide, sodium hydroxide, potassium hydroxide, calcium hydroxide, rubidium hydroxide, beryllium hydroxide, magnesium hydroxide, strontium hydroxide, barium hydroxide, lithium carbonate, magnesium carbonate, potassium carbonate, Examples include lithium hydrogen carbonate, sodium hydrogen carbonate, potassium hydrogen carbonate, sodium potassium carbonate, sodium carbonate, potassium magnesium carbonate, potassium phosphate, potassium hydrogen phosphate, and sodium citrate. From the viewpoint of safety, it is preferably a food additive, and further preferably has heat resistance to the extent that it can be kneaded into a thermoplastic resin.
特に、単体でpH8以上を示す炭酸ナトリウム、炭酸カリウム、炭酸カルシウム、水酸化カリウム、水酸化マグネシウム、水酸化カルシウム、水酸化ナトリウム、クエン酸三カリウム、クエン酸ナトリウム、クエン酸カルシウム、炭酸水素カリウム、ピロリン酸カリウム、焼成カルシウム、リン酸カリウム、酒石酸ナトリウムを用いると、含有させるアルカリ物質を少なくしてコストを下げられる点で、より好ましい。 In particular, sodium carbonate, potassium carbonate, calcium carbonate, potassium hydroxide, magnesium hydroxide, calcium hydroxide, sodium hydroxide, tripotassium citrate, sodium citrate, calcium citrate, potassium hydrogen carbonate, which alone have a pH of 8 or higher, It is more preferable to use potassium pyrophosphate, calcined calcium, potassium phosphate, or sodium tartrate because the amount of alkaline substances contained can be reduced and costs can be lowered.
アルカリ層11bに含有されるアルカリ物質の添加量は、酸素吸収物質含有層11aに含有される酸素吸収物質100質量部に対し、20質量部~100質量部であってよく、50質量部~100質量部であってよい。アルカリ物質の添加量が20質量部未満では、没食子酸等の酸素吸収物質における酸素吸収反応を進行させるにはpHが必ずしも十分でなく、酸素吸収量が少なくなる場合がある。一方で、アルカリ物質の添加量が100質量部を超えpHが増加しても、酸素吸収量の増加は期待できない。 The amount of the alkaline substance contained in the alkaline layer 11b may be 20 parts by mass to 100 parts by mass, and 50 parts by mass to 100 parts by mass, based on 100 parts by mass of the oxygen absorbing material contained in the oxygen absorbing material containing layer 11a. It may be parts by mass. If the amount of the alkaline substance added is less than 20 parts by mass, the pH is not necessarily sufficient to advance the oxygen absorption reaction in the oxygen absorbing substance such as gallic acid, and the amount of oxygen absorbed may decrease. On the other hand, even if the amount of the alkaline substance added exceeds 100 parts by mass and the pH increases, no increase in the amount of oxygen absorption can be expected.
アルカリ層11bは、必要に応じて、接着促進剤、可塑剤、酸化防止剤、着色剤、充填材、紫外線吸収剤などの当該技術において知られている任意の添加剤を含有してもよい。 The alkaline layer 11b may optionally contain any additives known in the art, such as adhesion promoters, plasticizers, antioxidants, colorants, fillers, ultraviolet absorbers, and the like.
なお、図1及び図2に示した例では、酸素吸収層11が酸素吸収物質含有層11aとアルカリ層11bとの2層構成であるが、酸素吸収物質含有層11aにアルカリ物質を含有させることにより、アルカリ層11bを省略して酸素吸収層11を酸素吸収物質含有層11aの単層で構成することも可能である。この場合、酸素吸収物質含有層11に含まれる親水性化合物の効果は、アルカリ物質の存在により顕著となる。 In the example shown in FIGS. 1 and 2, the oxygen absorbing layer 11 has a two-layer structure of the oxygen absorbing substance containing layer 11a and the alkaline layer 11b, but the oxygen absorbing substance containing layer 11a may contain an alkaline substance. Accordingly, it is also possible to omit the alkaline layer 11b and configure the oxygen absorbing layer 11 with a single layer of the oxygen absorbing substance-containing layer 11a. In this case, the effect of the hydrophilic compound contained in the oxygen-absorbing substance-containing layer 11 becomes significant due to the presence of the alkaline substance.
酸素吸収物質含有層11aがアルカリ物質を含有する場合、アルカリ物質は、酸素吸収物質含有層11a中に含有される酸素吸収物質100質量部に対し、20質量部~100質量部であってよく、50質量部~100質量部であってよい。 When the oxygen-absorbing substance-containing layer 11a contains an alkaline substance, the alkaline substance may be 20 parts by mass to 100 parts by mass with respect to 100 parts by mass of the oxygen-absorbing substance contained in the oxygen-absorbing substance-containing layer 11a, It may be 50 parts by weight to 100 parts by weight.
ただし、酸素吸収物質含有層中に酸素吸収物質とアルカリ物質とが混在する場合、酸素吸収性能は発揮されるが、塗液の作製段階で酸素吸収物質による酸素吸収が始まる。このため、図1及び図2に示す積層体1のように、酸素吸収物質含有層11aとアルカリ層11bが別の層として存在する場合と比較して、積層体の作製後における酸素吸収性能が低下するという問題がある。このため、積層体1は、図1及び図2に示すように酸素吸収物質含有層11aとアルカリ層11bとを別の層として備えることが好ましい。 However, when an oxygen absorbing substance and an alkaline substance are mixed in the oxygen absorbing substance-containing layer, oxygen absorbing performance is exhibited, but oxygen absorption by the oxygen absorbing substance starts at the stage of preparing the coating liquid. For this reason, compared to the case where the oxygen-absorbing material-containing layer 11a and the alkaline layer 11b exist as separate layers, as in the laminate 1 shown in FIGS. 1 and 2, the oxygen absorption performance after the laminate is manufactured is lower. There is a problem with the decline. For this reason, the laminate 1 preferably includes an oxygen-absorbing substance-containing layer 11a and an alkali layer 11b as separate layers, as shown in FIGS. 1 and 2.
(最内層)
図1及び図2に示す積層体1は、最内層12を備える。最内層12は、積層体1において、基材としての最外層10とは反対側の表面を構成する層である。
(innermost layer)
The laminate 1 shown in FIGS. 1 and 2 includes an innermost layer 12. The innermost layer 12 is a layer that constitutes the surface of the laminate 1 opposite to the outermost layer 10 as a base material.
積層体1の用途が包装材であり、袋状体等にして使用される場合には、最内層12はシーラント層を含むことが好ましい。シーラント層は積層体1にヒートシール性を付与する。この場合、例えば積層体1を、最内層12であるシートラント層を内側にして重ね合わせ、周縁部等をヒートシールすることによって容易に袋状に加工することができる。 When the laminate 1 is used as a packaging material and is used in the form of a bag or the like, the innermost layer 12 preferably includes a sealant layer. The sealant layer imparts heat sealability to the laminate 1. In this case, for example, the laminate 1 can be easily processed into a bag shape by stacking the laminate 1 with the innermost layer 12, which is the seatant layer, on the inside and heat-sealing the periphery.
シーラント層としては、熱可塑性樹脂のうちポリオレフィン系樹脂が一般的に使用され、具体的には、低密度ポリエチレン樹脂(LDPE)、中密度ポリエチレン樹脂(MDPE)、直鎖状低密度ポリエチレン樹脂(LLDPE)、エチレン-酢酸ビニル共重合体(EVA)、エチレン-αオレフィン共重合体、エチレン-メタクリル酸樹脂共重合体などのエチレン系樹脂や、ポリエチレンとポリブテンのブレンド樹脂や、ホモポリプロピレン樹脂(PP)、プロピレン-エチレンランダム共重合体、プロピレン-エチレンブロック共重合体、プロピレン-αオレフィン共重合体などのポリプロピレン系樹脂等を使用することができる。 Among thermoplastic resins, polyolefin resins are generally used as the sealant layer, and specifically, low density polyethylene resins (LDPE), medium density polyethylene resins (MDPE), linear low density polyethylene resins (LLDPE) are commonly used. ), ethylene-based resins such as ethylene-vinyl acetate copolymer (EVA), ethylene-α-olefin copolymer, ethylene-methacrylic acid resin copolymer, blend resin of polyethylene and polybutene, and homopolypropylene resin (PP) , propylene-ethylene random copolymer, propylene-ethylene block copolymer, propylene-α-olefin copolymer, and other polypropylene resins can be used.
図1及び図2示す積層体1においては、最内層から酸素と水蒸気が積層体中に供給され、酸素吸収物質含有層11aとアルカリ層11b中に拡散する。この結果、酸素を吸収することが可能となる。 In the laminate 1 shown in FIGS. 1 and 2, oxygen and water vapor are supplied into the laminate from the innermost layer and diffuse into the oxygen-absorbing substance-containing layer 11a and the alkaline layer 11b. As a result, it becomes possible to absorb oxygen.
<包装体>
本実施形態に係る包装体は、上記の積層体を含む。具体的には、包装体の少なくとも一部が、上記の積層体で形成される。なお、本実施形態に係る包装体には、印刷層、バリア層、表面保護層などの機能層を更に設けてもよい。
<Package>
The package according to this embodiment includes the above-mentioned laminate. Specifically, at least a portion of the package is formed of the above-mentioned laminate. Note that the package according to this embodiment may further be provided with functional layers such as a printing layer, a barrier layer, and a surface protection layer.
本実施形態の包装体の応用例は、たとえば袋、MA包材、蓋材(トップ材)、シート、チャック付き袋、カバーフィルムを含む。また、袋状体の包装体は、2枚の上述した積層体を、最内層12としてのシーラント層が内側となるよう配置した状態で周縁部を加熱して貼り合わせることによって形成してもよい。さらに、貼り合わせを行う周縁部に第3のフィルムを介在させて、いわゆる「マチ」付きの袋を形成してもよい。 Application examples of the packaging body of this embodiment include, for example, bags, MA packaging materials, lid materials (top materials), sheets, bags with zippers, and cover films. Alternatively, the bag-like package may be formed by heating the peripheral edges of two of the above-mentioned laminates and bonding them together with the sealant layer as the innermost layer 12 on the inside. . Furthermore, a third film may be interposed at the peripheral portion where the materials are pasted together to form a so-called "gusseted" bag.
袋状体の包装体は、矩形、円形、三角形を含む任意の形状を有してもよい。またチャック付き袋として、機械加工によって、袋状体の包装体の開口部に開閉自在の嵌合部を設けたものでもよい。 The bag-like package may have any shape including rectangular, circular, and triangular. Alternatively, the bag with a zipper may be one in which a fitting part that can be opened and closed is provided at the opening of the bag-like package by machining.
<包装物品>
本実施形態に係る包装物品は、上記の包装体と、これに収容された内容物とを含む。上記の包装体に収容される内容物の例は、特に限定しないが、例えば食品、飲料、化粧品、医薬品、産業資材、医療器具、電子機器、文化財を含む。
<Packaged goods>
The packaged article according to this embodiment includes the above-mentioned package and contents accommodated therein. Examples of the contents accommodated in the above package include, but are not particularly limited to, foods, beverages, cosmetics, pharmaceuticals, industrial materials, medical instruments, electronic devices, and cultural assets.
以下、本発明の具体例を以下の実施例によって具体的に述べるが、本発明はこれらによって限定されるものではない。 Hereinafter, specific examples of the present invention will be specifically described with reference to the following examples, but the present invention is not limited thereto.
<実施例1>
以下の方法により、基材層と酸素吸収物質含有層とアルカリ層とシーラント層とを備えた積層体を製造した。
<Example 1>
A laminate including a base material layer, an oxygen-absorbing substance-containing layer, an alkali layer, and a sealant layer was manufactured by the following method.
まず、最外層として、酸素と水蒸気バリア性を有したバリアフィルム(品名 GL-AE 12μm厚み 凸版印刷製)とPETフィルム(12μm厚み)を接着剤で張り合わせたフィルムを使用した。 First, as the outermost layer, a film was used in which a barrier film having oxygen and water vapor barrier properties (product name: GL-AE, 12 μm thickness, manufactured by Toppan Printing Co., Ltd.) and a PET film (12 μm thickness) were laminated together with an adhesive.
次いで、ポリビニルアセタール系の樹脂(水酸基 20wt%)とイソシアネート化合物(3官能、NCO 12wt%)を質量比で82/18とした樹脂組成物に酸素吸収物質である没食子酸を添加して作製した塗液を、フィルム上にワイヤーバーで塗工し、厚さ10μmの酸素吸収物質含有層を形成した。酸素吸収物質含有層の全質量に対する没食子酸の含有率は30質量%とした。 Next, a coating was prepared by adding gallic acid, which is an oxygen absorbing substance, to a resin composition containing a polyvinyl acetal resin (20 wt% hydroxyl groups) and an isocyanate compound (trifunctional, NCO 12 wt%) in a mass ratio of 82/18. The liquid was applied onto the film using a wire bar to form a 10 μm thick layer containing an oxygen absorbing substance. The content of gallic acid with respect to the total mass of the oxygen-absorbing material-containing layer was 30% by mass.
ポリビニルアセタール系樹脂(水酸基 20wt%)と水溶性の親水性化合物としてポリエチレングリコール(分子量6000)を質量比で70/30とし、且つ樹脂とポリエチレングリコールを併せて100重量部としたときに、イソシアネート系化合物(3官能、NCO 12wt%)を22重量部とした樹脂組成物にアルカリ物質である炭酸ナトリウムを添加して作製した塗液を、上記酸素吸収物質含有層上にワイヤーバーで塗工し、厚さ3μmのアルカリ層を形成した。アルカリ層の全質量に対する炭酸ナトリウムの含有率は30質量%とした。 Isocyanate-based A coating liquid prepared by adding sodium carbonate, which is an alkaline substance, to a resin composition containing 22 parts by weight of a compound (trifunctional, NCO 12 wt%) is applied onto the oxygen-absorbing substance-containing layer using a wire bar, An alkali layer with a thickness of 3 μm was formed. The content of sodium carbonate with respect to the total mass of the alkaline layer was 30% by mass.
次いで、上記アルカリ層上に、ワイヤーバーで厚さ3μmのウレタン系接着剤を塗工し、これに最内層としてポリエチレンフィルム(膜厚30μm)を貼り合せることにより、酸素吸収積層体を作製した。 Next, a urethane adhesive having a thickness of 3 μm was applied onto the alkali layer using a wire bar, and a polyethylene film (thickness: 30 μm) was bonded thereto as the innermost layer to prepare an oxygen-absorbing laminate.
<実施例2>
実施例1における水溶性の親水性化合物をポリプロピレングリコール(分子量700)に変更した樹脂組成物を使用した酸素吸収積層体を作製した。
<実施例3>
実施例2における水溶性の親水性化合物をトリオール型のポリプロピレングリコール(分子量1500)とした以外は実施例2と同様の酸素吸収積層体を作製した。
<Example 2>
An oxygen-absorbing laminate was produced using a resin composition in which the water-soluble hydrophilic compound in Example 1 was changed to polypropylene glycol (molecular weight 700).
<Example 3>
An oxygen-absorbing laminate was produced in the same manner as in Example 2, except that the water-soluble hydrophilic compound in Example 2 was replaced with triol-type polypropylene glycol (molecular weight 1500).
<比較例1>
実施例1におけるアルカリ層においてポリエチレングリコールを使用せずに、ポリビニルアセタール系樹100重量部に対して、イソシアネート系化合物(3官能、NCO 12wt%)を11重量部とした樹脂組成物にアルカリ物質である炭酸ナトリウムを添加して作製した塗液を、酸素吸収物質含有層上にワイヤーバーで塗工し、厚さ6μmのアルカリ層を形成した酸素吸収積層体を作製した。アルカリ層の全質量に対する炭酸ナトリウムの含有率は30質量%とした。
<Comparative example 1>
In the alkaline layer in Example 1, an alkaline substance was added to a resin composition containing 11 parts by weight of an isocyanate compound (trifunctional, NCO 12 wt%) based on 100 parts by weight of polyvinyl acetal resin. A coating liquid prepared by adding a certain sodium carbonate was applied onto the oxygen-absorbing substance-containing layer using a wire bar to produce an oxygen-absorbing laminate in which an alkali layer with a thickness of 6 μm was formed. The content of sodium carbonate with respect to the total mass of the alkaline layer was 30% by mass.
<評価方法>
(酸素吸収性能)
上記で作製した積層体を用い、25℃20%Rhの環境下で、全体寸法が横15cm×縦15cmの包装袋を作製した。包装袋には1.5gのイオン交換水を湿らせたウェスを内包させている。次に袋内に400ccの空気を注入した。40℃20%Rhの恒温槽で1週間保管後、酸素濃度を測定し、初期酸素濃度との差から、それぞれの酸素吸収量を確認した。
(フィルムの透明性)
上記酸素吸収性能の評価において、40℃20%Rhの恒温槽で1週間保管を行った包装袋を使用して透明性を評価した。透明性は内容物の視認性として内包したウェスの見え方を目視で観察した後に、包装袋を5cm×5cmのフィルム片に切り出してヘイズを測定した。
<Evaluation method>
(Oxygen absorption performance)
Using the laminate produced above, a packaging bag having overall dimensions of 15 cm in width x 15 cm in length was produced in an environment of 25° C. and 20% Rh. The packaging bag contains a cloth moistened with 1.5 g of ion-exchanged water. Next, 400 cc of air was injected into the bag. After being stored for one week in a constant temperature bath at 40° C. and 20% Rh, the oxygen concentration was measured, and the amount of oxygen absorbed by each sample was confirmed from the difference from the initial oxygen concentration.
(Transparency of film)
In the above oxygen absorption performance evaluation, transparency was evaluated using a packaging bag that had been stored for one week in a constant temperature bath at 40° C. and 20% Rh. Transparency was determined by visually observing the appearance of the enclosed rag to determine the visibility of the contents, and then cutting the packaging bag into a 5 cm x 5 cm film piece and measuring the haze.
表1に示すように、実施例1~3においては、十分な酸素吸収性能を示しつつ、低いヘイズを示しており、かつ十分な視認性が得られている。 As shown in Table 1, Examples 1 to 3 exhibited sufficient oxygen absorption performance, low haze, and sufficient visibility.
これらの結果から、樹脂組成物に水溶性を示す親水性化合物を使用した酸素吸収層によって酸素吸収後の積層体の透明性が向上した。 From these results, the transparency of the laminate after oxygen absorption was improved by the oxygen absorption layer using a water-soluble hydrophilic compound in the resin composition.
なお、本発明は、上記実施形態に限定されるものではなく、実施段階ではその要旨を逸脱しない範囲で種々に変形することが可能である。また、各実施形態は適宜組み合わせて実施してもよく、その場合組み合わせた効果が得られる。更に、上記実施形態には種々の発明が含まれており、開示される複数の構成要件から選択された組み合わせにより種々の発明が抽出され得る。例えば、実施形態に示される全構成要件からいくつかの構成要件が削除されても、課題が解決でき、効果が得られる場合には、この構成要件が削除された構成が発明として抽出され得る。 Note that the present invention is not limited to the above-described embodiments, and can be variously modified at the implementation stage without departing from the gist thereof. Moreover, each embodiment may be implemented in combination as appropriate, and in that case, the combined effect can be obtained. Furthermore, the embodiments described above include various inventions, and various inventions can be extracted by combinations selected from the plurality of constituent features disclosed. For example, if a problem can be solved and an effect can be obtained even if some constituent features are deleted from all the constituent features shown in the embodiment, the configuration from which these constituent features are deleted can be extracted as an invention.
本発明は、食品、薬剤、医薬品、化粧品、電子部品等の包装材として利用できる。 The present invention can be used as a packaging material for foods, drugs, pharmaceuticals, cosmetics, electronic parts, etc.
1 積層体
10 最外層
11 酸素吸収層
11a 酸素吸収物質含有層
11b アルカリ層
12 最内層
1 Laminated body 10 Outermost layer 11 Oxygen absorbing layer 11a Oxygen absorbing material containing layer 11b Alkaline layer 12 Innermost layer
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US20060172048A1 (en) | 2005-01-21 | 2006-08-03 | Etchells Marc D | Food preservation systems |
WO2011125739A1 (en) | 2010-03-31 | 2011-10-13 | 株式会社クラレ | Multilayered structure, laminate and methods for producing same |
WO2017209014A1 (en) | 2016-06-01 | 2017-12-07 | 共同印刷株式会社 | Oxygen-absorbing resin composition and oxygen-absorbing film |
WO2018179864A1 (en) | 2017-03-29 | 2018-10-04 | 富士フイルム株式会社 | Gas-adsorbing material, method for producing same, and packaging material |
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JPS56159166A (en) * | 1980-05-12 | 1981-12-08 | Toyo Boseki | Laminate |
JP2923976B2 (en) * | 1989-06-07 | 1999-07-26 | 三菱瓦斯化学株式会社 | Oxygen scavenger |
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US20060172048A1 (en) | 2005-01-21 | 2006-08-03 | Etchells Marc D | Food preservation systems |
WO2011125739A1 (en) | 2010-03-31 | 2011-10-13 | 株式会社クラレ | Multilayered structure, laminate and methods for producing same |
WO2017209014A1 (en) | 2016-06-01 | 2017-12-07 | 共同印刷株式会社 | Oxygen-absorbing resin composition and oxygen-absorbing film |
WO2018179864A1 (en) | 2017-03-29 | 2018-10-04 | 富士フイルム株式会社 | Gas-adsorbing material, method for producing same, and packaging material |
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