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JP6903512B2 - Joined body - Google Patents

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JP6903512B2
JP6903512B2 JP2017146175A JP2017146175A JP6903512B2 JP 6903512 B2 JP6903512 B2 JP 6903512B2 JP 2017146175 A JP2017146175 A JP 2017146175A JP 2017146175 A JP2017146175 A JP 2017146175A JP 6903512 B2 JP6903512 B2 JP 6903512B2
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joint
line
boundary line
external conductor
power receiving
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JP2019026498A (en
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晃弘 山口
晃弘 山口
若園 誠
誠 若園
貴道 小川
貴道 小川
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Niterra Co Ltd
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NGK Spark Plug Co Ltd
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Description

本明細書に開示される技術は、接合体に関する。 The techniques disclosed herein relate to conjugates.

対象物(例えば、半導体ウェハ)を保持しつつ所定の処理温度(例えば、400〜650℃程度)に加熱する加熱装置(「サセプタ」とも呼ばれる)が知られている。加熱装置は、例えば、成膜装置(CVD成膜装置やスパッタリング成膜装置等)やエッチング装置(プラズマエッチング装置等)といった半導体製造装置の一部として使用される。 A heating device (also referred to as a "susceptor") that heats an object (for example, a semiconductor wafer) to a predetermined processing temperature (for example, about 400 to 650 ° C.) while holding the object (for example, a semiconductor wafer) is known. The heating device is used as a part of a semiconductor manufacturing device such as a film forming apparatus (CVD film forming apparatus, sputtering film forming apparatus, etc.) or an etching apparatus (plasma etching apparatus, etc.).

一般に、加熱装置は、所定の方向(以下、「第1の方向」という)に略直交する保持面および裏面を有する板状の保持体と、第1の方向に延びる柱状であり、保持体の裏面に接合された柱状支持体とを備える。保持体の内部には、抵抗発熱体が配置されており、保持体の裏面側には、抵抗発熱体に電気的に接続された複数の受電電極(電極パッド)が配置されている。また、柱状支持体内には、各受電電極に接合された電極端子が収容されている。電極端子および受電電極を介して抵抗発熱体に電圧が印加されると、抵抗発熱体が発熱し、保持体の保持面上に保持された対象物(例えば、半導体ウェハ)が例えば400〜650℃程度に加熱される。保持体の受電電極と電極端子(金属部材)とは、ロウ材を含む接合部により接合される(特許文献1参照)。 In general, a heating device is a plate-shaped holding body having a holding surface and a back surface substantially orthogonal to a predetermined direction (hereinafter, referred to as "first direction"), and a columnar shape extending in the first direction of the holding body. It is provided with a columnar support joined to the back surface. A resistance heating element is arranged inside the holder, and a plurality of power receiving electrodes (electrode pads) electrically connected to the resistance heating element are arranged on the back surface side of the holder. In addition, electrode terminals joined to each power receiving electrode are housed in the columnar support. When a voltage is applied to the resistance heating element via the electrode terminals and the power receiving electrode, the resistance heating element generates heat, and the object (for example, a semiconductor wafer) held on the holding surface of the holding body is, for example, 400 to 650 ° C. Heated to a degree. The power receiving electrode of the holding body and the electrode terminal (metal member) are joined by a joint portion containing a brazing material (see Patent Document 1).

特開2013−193935号公報Japanese Unexamined Patent Publication No. 2013-193935

従来のロウ材による接合では、第1の方向に平行な断面において、外部導電体(受電電極)と接合部(ロウ材)との境界線は、全体として、緩やかな1つの凸状線をなしている。しかし、このような構成では、外部導電体と接合部との間の接触面積が小さいため、外部導電体と接合部との間の接合強度を十分に確保できないおそれがある。 In the conventional bonding with brazing material, the boundary line between the external conductor (power receiving electrode) and the joint portion (brazing material) forms one gentle convex line as a whole in the cross section parallel to the first direction. ing. However, in such a configuration, since the contact area between the external conductor and the joint portion is small, there is a possibility that the joint strength between the external conductor and the joint portion cannot be sufficiently secured.

なお、このような課題は、加熱装置に限らず、静電チャックや真空チャックなどの保持装置にも共通の課題である。また、このような課題は、シャワーヘッドなどの半導体製造装置用部品に共通の課題である。さらには、外部導電体が配置されたセラミックス部材と、金属部材と、ロウ材を含み、外部導電体と金属部材とを接合する接合部とを備える接合体にも共通の課題である。 It should be noted that such a problem is common not only to the heating device but also to the holding device such as the electrostatic chuck and the vacuum chuck. Further, such a problem is a problem common to parts for semiconductor manufacturing equipment such as a shower head. Further, it is a common problem for a ceramic member in which an external conductor is arranged, a metal member, and a joint including a brazing material and a joint portion for joining the external conductor and the metal member.

本明細書では、上述した課題を解決することが可能な技術を開示する。 This specification discloses a technique capable of solving the above-mentioned problems.

本明細書に開示される技術は、例えば、以下の形態として実現することが可能である。 The techniques disclosed herein can be realized, for example, in the following forms.

(1)本明細書に開示される接合体は、セラミックス部材と、前記セラミックス部材の表面側に配置された外部導電体と、第1の方向において前記外部導電体に対向して配置された金属部材と、ロウ材を含み、前記外部導電体と前記金属部材とを接合する接合部と、を備える接合体において、前記外部導電体および前記接合部における前記第1の方向に平行な少なくとも1つの断面において、前記外部導電体と前記接合部との第1の境界線は複数の変曲点を有する。本接合体によれば、外部導電体および接合部の第1の方向に平行な少なくとも1つの断面において、外部導電体と接合部との第1の境界線は複数の変曲点を有する。これにより、外部導電体および接合部の第1の方向に平行な任意の断面において、外部導電体と接合部との第1の境界線が有する変曲点が1つ以下である構成に比べて、外部導電体と接合部との間の接触面積が大きいため、外部導電体と接合部との間の接合強度を向上させることができる。 (1) The joint disclosed in the present specification includes a ceramic member, an external conductor arranged on the surface side of the ceramic member, and a metal arranged so as to face the external conductor in the first direction. In a joint including a member and a joint including a brazing material and joining the external conductor and the metal member, at least one parallel to the first direction in the external conductor and the joint. In the cross section, the first boundary line between the external conductor and the joint has a plurality of bending points. According to the present joint, the first boundary line between the external conductor and the joint has a plurality of inflection points in at least one cross section parallel to the first direction of the external conductor and the joint. As a result, in an arbitrary cross section parallel to the first direction of the external conductor and the joint portion, the first boundary line between the external conductor and the joint portion has one or less bending points or less. Since the contact area between the external conductor and the joint portion is large, the joint strength between the external conductor and the joint portion can be improved.

(2)上記接合体において、さらに、前記セラミックス部材の内部に配置され、前記外部導電体のうち、前記接合部と接合される面と反対側の面と電気的に接続された内部導電体を備え、前記断面において、前記第1の境界線は、前記金属部材側に突出する凸状線部分を有し、前記内部導電体は、前記外部導電体のうち前記凸状線部分に対応する箇所に配置されている構成としてもよい。本接合体によれば、内部導電体が外部導電体のうち凸状線部分に対応しない箇所に配置されている構成に比べて、内部導電体が外部導電体と金属部材との距離が近い箇所に配置される分だけ、内部導電体と金属部材との間の電気抵抗を小さくすることができる。 (2) In the joint, an internal conductor which is further arranged inside the ceramic member and electrically connected to a surface of the external conductor opposite to the surface to be joined to the joint is provided. In the cross section, the first boundary line has a convex line portion protruding toward the metal member side, and the internal conductor is a portion of the external conductor corresponding to the convex line portion. It may be configured to be arranged in. According to this joint, the distance between the external conductor and the metal member is shorter than that in the configuration where the internal conductor is arranged in the portion of the external conductor that does not correspond to the convex line portion. The electrical resistance between the internal conductor and the metal member can be reduced by the amount arranged in.

(3)上記接合体において、さらに、前記セラミックス部材の内部に配置され、前記外部導電体のうち、前記接合部に接合される面と反対側の面に接触した内部導電体を備え、前記断面において、前記内部導電体および前記セラミックス部材と前記外部導電体との第2の境界線のうち、前記内部導電体と前記セラミックス部材とに跨がるように延びる跨がり部分の線形は、直線または曲線である構成としてもよい。本接合体によれば、内部導電体およびセラミックス部材と外部導電体との第2の境界線のうち、内部導電体とセラミックス部材とに跨がるように延びる跨がり部分の線形は、直線または曲線である。これにより、跨がり部分の線形が、例えば角部を有する線形である構成に比べて、内部導電体およびセラミックス部材と外部導電体との界面の特定部位に応力が集中することを抑制することができる。 (3) The cross section of the joint body is further provided with an internal conductor arranged inside the ceramic member and in contact with a surface of the external conductor opposite to the surface bonded to the joint portion. In the second boundary line between the internal conductor and the ceramic member and the external conductor, the alignment of the straddling portion extending so as to straddle the internal conductor and the ceramic member is a straight line or It may be a curved structure. According to this joint, of the second boundary line between the internal conductor and the ceramic member and the external conductor, the alignment of the straddling portion extending so as to straddle the internal conductor and the ceramic member is a straight line or It is a curve. As a result, it is possible to suppress stress concentration at a specific part of the interface between the internal conductor and the ceramic member and the external conductor, as compared with a configuration in which the alignment of the straddling portion is, for example, a alignment having corners. it can.

(4)上記接合体において、前記第1の境界線の両端の少なくとも一方は、前記金属部材とは反対側に窪んだ凹状線部分である構成としてもよい。本接合体によれば、第1の境界線の両端の少なくとも一方は、金属部材とは反対側に窪んだ凹状線部分である。これにより、第1の境界線の両端が、金属部材側に突出する凸状線部分である構成に比べて、接合部の外周側の第1の方向の寸法(厚さ)が大きいため、特に外気に晒され酸化しやすい接合部の外周側において接合部が厚い。その結果、この接合部の厚い部分によって外部導電体が酸化することを抑制することができる。 (4) In the joint, at least one of both ends of the first boundary line may be a concave line portion recessed on the side opposite to the metal member. According to the present joint, at least one of both ends of the first boundary line is a concave line portion recessed on the side opposite to the metal member. As a result, the dimensions (thickness) of the outer peripheral side of the joint portion in the first direction are larger than those in which both ends of the first boundary line are convex line portions protruding toward the metal member side. The joint is thick on the outer peripheral side of the joint that is easily oxidized by being exposed to the outside air. As a result, it is possible to prevent the external conductor from being oxidized by the thick portion of the joint portion.

(5)上記接合体において、前記断面において、前記第1の境界線における前記複数の変曲点は、前記第1の方向に直交する第2の方向における前記第1の境界線の端側に位置する変曲点ほど、前記金属部材に近い位置に配置されていることを特徴とする構成としてもよい。本接合体によれば、第1の境界線における複数の変曲点は、第1の方向に直交する第2の方向における第1の境界線の端側に位置する変曲点ほど、金属部材に近い位置に配置されている。これにより、例えば金属部材が外力を受けて接合部に応力(モーメント)が発生した際、外部導電体と金属部材との距離が変位しやすい接合部の外周側において外部導電体と金属部材との間において非導電になることを抑制することができる。 (5) In the joint, in the cross section, the plurality of inflection points in the first boundary line are on the end side of the first boundary line in the second direction orthogonal to the first direction. The configured inflection point may be characterized in that it is arranged at a position closer to the metal member. According to this joint, the plurality of inflection points on the first boundary line are such that the inflection points located on the end side of the first boundary line in the second direction orthogonal to the first direction are metal members. It is located near. As a result, for example, when a metal member receives an external force and a stress (moment) is generated at the joint, the distance between the external conductor and the metal member is easily displaced, and the external conductor and the metal member are placed on the outer peripheral side of the joint. It is possible to suppress the non-conductivity between them.

なお、本明細書に開示される技術は、種々の形態で実現することが可能であり、例えば静電チャック、真空チャック等の保持装置、サセプタ等の加熱装置、シャワーヘッド等の半導体製造装置用部品、さらには、外部導電体が配置されたセラミックス部材と金属部材とロウ材を含む接合部とを備える接合体、それらの製造方法等の形態で実現することが可能である。 The techniques disclosed in the present specification can be realized in various forms, for example, for holding devices such as electrostatic chucks and vacuum chucks, heating devices such as susceptors, and semiconductor manufacturing devices such as shower heads. It can be realized in the form of parts, a joint body including a ceramic member on which an external conductor is arranged, a metal member, and a joint portion including a brazing material, a method for manufacturing the same, and the like.

本実施形態における加熱装置100の外観構成を概略的に示す斜視図である。It is a perspective view which shows schematic appearance structure of the heating apparatus 100 in this embodiment. 本実施形態における加熱装置100のXZ断面構成を概略的に示す説明図である。It is explanatory drawing which shows typically the XZ cross-sectional structure of the heating apparatus 100 in this embodiment. 図2のX1部分を拡大したXZ断面構成を概略的に示す説明図である。It is explanatory drawing which shows schematic the XZ cross-sectional structure which enlarged X1 part of FIG. 比較例1におけるXZ断面構成を概略的に示す説明図である。It is explanatory drawing which shows schematic the XZ cross-sectional structure in the comparative example 1. FIG. 比較例2におけるXZ断面構成を概略的に示す説明図である。It is explanatory drawing which shows schematic the XZ cross-sectional structure in the comparative example 2. FIG. 比較例3におけるXZ断面構成を概略的に示す説明図である。It is explanatory drawing which shows schematic the XZ cross-sectional structure in the comparative example 3. FIG.

A.本実施形態:
A−1.加熱装置100の構成:
図1は、本実施形態における加熱装置100の外観構成を概略的に示す斜視図であり、図2は、本実施形態における加熱装置100のXZ断面構成を概略的に示す説明図である。各図には、方向を特定するための互いに直交するXYZ軸が示されている。本明細書では、便宜的に、Z軸正方向を上方向といい、Z軸負方向を下方向というものとするが、加熱装置100は実際にはそのような向きとは異なる向きで設置されてもよい。
A. This embodiment:
A-1. Configuration of heating device 100:
FIG. 1 is a perspective view schematically showing an external configuration of the heating device 100 in the present embodiment, and FIG. 2 is an explanatory view schematically showing an XZ cross-sectional configuration of the heating device 100 in the present embodiment. Each figure shows XYZ axes that are orthogonal to each other to identify the direction. In the present specification, for convenience, the Z-axis positive direction is referred to as an upward direction, and the Z-axis negative direction is referred to as a downward direction, but the heating device 100 is actually installed in a direction different from such a direction. You may.

加熱装置100は、対象物(例えば、半導体ウェハW)を保持しつつ所定の処理温度(例えば、400〜650℃程度)に加熱する装置であり、サセプタとも呼ばれる。加熱装置100は、例えば、成膜装置(CVD成膜装置やスパッタリング成膜装置等)やエッチング装置(プラズマエッチング装置等)といった半導体製造装置の一部として使用される。加熱装置100は、特許請求の範囲における接合体に相当する。 The heating device 100 is a device that heats an object (for example, a semiconductor wafer W) to a predetermined processing temperature (for example, about 400 to 650 ° C.) while holding the object (for example, a semiconductor wafer W), and is also called a susceptor. The heating device 100 is used as a part of a semiconductor manufacturing device such as a film forming apparatus (CVD film forming apparatus, sputtering film forming apparatus, etc.) or an etching apparatus (plasma etching apparatus, etc.). The heating device 100 corresponds to a bonded body within the scope of the claims.

図1および図2に示すように、加熱装置100は、保持体10と柱状支持体20とを備える。 As shown in FIGS. 1 and 2, the heating device 100 includes a holding body 10 and a columnar support 20.

(保持体10)
保持体10は、所定の方向(本実施形態では上下方向)に略直交する保持面S1および裏面S2を有する略円板状の部材である。保持体10は、例えば、AlN(窒化アルミニウム)やAl(アルミナ)を主成分とするセラミックスにより形成されている。なお、ここでいう主成分とは、含有割合(重量割合)の最も多い成分を意味する。保持体10の直径は、例えば100mm以上、500mm以下程度であり、保持体10の厚さ(上下方向における長さ)は、例えば3mm以上、10mm以下程度である。保持体10は、特許請求の範囲におけるセラミックス部材に相当し、上記所定の方向(上下方向)は、特許請求の範囲における第1の方向に相当する。
(Holder 10)
The holding body 10 is a substantially disk-shaped member having a holding surface S1 and a back surface S2 that are substantially orthogonal to a predetermined direction (vertical direction in the present embodiment). Holding member 10, for example, formed by AlN ceramics mainly the (aluminum nitride) or Al 2 O 3 (alumina). The main component referred to here means the component having the highest content ratio (weight ratio). The diameter of the holding body 10 is, for example, about 100 mm or more and 500 mm or less, and the thickness (length in the vertical direction) of the holding body 10 is, for example, about 3 mm or more and 10 mm or less. The holding body 10 corresponds to a ceramic member in the claims, and the predetermined direction (vertical direction) corresponds to the first direction in the claims.

図2に示すように、保持体10の内部には、保持体10を加熱するヒータとしての抵抗発熱体50が配置されている。抵抗発熱体50は、例えば、タングステンやモリブデン等の導電性材料により形成されている。抵抗発熱体50の一対の端部は、保持体10の周縁側に配置されている。また、保持体10の内部には、一対の周縁側ビア導体51と、一対の導電路53と、ビア群52とが設けられている。各周縁側ビア導体51は、上下方向に延びる線状の導電体であり、保持体10の周縁側に位置している。各周縁側ビア導体51の上端は、抵抗発熱体50の各端部に接続されている。各導電路53は、保持体10の径方向に延びる線状の導電体であり、各導電路53の上記径方向外側の端部に、各周縁側ビア導体51の下端が接続されている。ビア群52は、上下方向に延びる線状の導電体である複数(本実施形態では、2つ)のビア52Aを含む。各ビア52Aの上端は、各導電路53の上記径方向内側の端部に接続されている。また、保持体10の裏面S2の中央部付近には、一対の凹部12が形成されており、各凹部12内には受電電極(電極パッド)54が配置されている。各受電電極54は、保持体10の裏面S2に露出するように配置されており、後述するように、受電電極54の露出部分は接合部56に覆われている。各ビア52Aの下端は各受電電極54に接続されている。これにより、抵抗発熱体50と各受電電極54とが電気的に接続されている。受電電極54は、特許請求の範囲における外部導電体に相当し、ビア群52(ビア52A)は、特許請求の範囲における内部導電体に相当する。 As shown in FIG. 2, a resistance heating element 50 as a heater for heating the holding body 10 is arranged inside the holding body 10. The resistance heating element 50 is formed of, for example, a conductive material such as tungsten or molybdenum. The pair of ends of the resistance heating element 50 are arranged on the peripheral side of the holding body 10. Further, inside the holding body 10, a pair of peripheral side via conductors 51, a pair of conductive paths 53, and a via group 52 are provided. Each peripheral side via conductor 51 is a linear conductor extending in the vertical direction, and is located on the peripheral side of the holding body 10. The upper end of each peripheral side via conductor 51 is connected to each end of the resistance heating element 50. Each conductive path 53 is a linear conductor extending in the radial direction of the holding body 10, and the lower end of each peripheral side via conductor 51 is connected to the radial outer end of each conductive path 53. The via group 52 includes a plurality of (two in this embodiment) vias 52A which are linear conductors extending in the vertical direction. The upper end of each via 52A is connected to the inner end of each conductive path 53 in the radial direction. Further, a pair of recesses 12 are formed in the vicinity of the central portion of the back surface S2 of the holding body 10, and a power receiving electrode (electrode pad) 54 is arranged in each recess 12. Each power receiving electrode 54 is arranged so as to be exposed on the back surface S2 of the holding body 10, and as will be described later, the exposed portion of the power receiving electrode 54 is covered with a joint portion 56. The lower end of each via 52A is connected to each power receiving electrode 54. As a result, the resistance heating element 50 and each power receiving electrode 54 are electrically connected. The power receiving electrode 54 corresponds to the external conductor in the claims, and the via group 52 (via 52A) corresponds to the internal conductor in the claims.

(柱状支持体20)
柱状支持体20は、上記所定の方向(上下方向)に延びる略円柱状部材である。柱状支持体20は、保持体10と同様に、例えばAlNやAlを主成分とするセラミックスにより形成されている。柱状支持体20の外径は、例えば30mm以上、90mm以下程度であり、柱状支持体20の高さ(上下方向における長さ)は、例えば100mm以上、300mm以下程度である。
(Columnar support 20)
The columnar support 20 is a substantially columnar member extending in the predetermined direction (vertical direction). Columnar support 20, similarly to the holding member 10 is formed by ceramics, for example, as a main component AlN or Al 2 O 3. The outer diameter of the columnar support 20 is, for example, about 30 mm or more and 90 mm or less, and the height (length in the vertical direction) of the columnar support 20 is, for example, about 100 mm or more and 300 mm or less.

保持体10と柱状支持体20とは、保持体10の裏面S2と柱状支持体20の上面S3とが上下方向に対向するように配置されている。柱状支持体20は、保持体10の裏面S2の中心部付近に、公知の接合材料により形成された接合層30を介して接合されている。 The holding body 10 and the columnar support 20 are arranged so that the back surface S2 of the holding body 10 and the upper surface S3 of the columnar support 20 face each other in the vertical direction. The columnar support 20 is joined to the vicinity of the center of the back surface S2 of the holding body 10 via a joining layer 30 formed of a known joining material.

図2に示すように、柱状支持体20には、保持体10の裏面S2側に開口する貫通孔22が形成されている。貫通孔22は、上下方向と略同一方向に延び、延伸方向にわたって略一定の内径を有する断面略円形の孔である。貫通孔22には、複数(本実施形態では2つ)の電極端子70が収容されている。各電極端子70の上端部は、金属ろう材(例えば金ろう材)を含む接合部56を介して受電電極54に接合されている。なお、接合部56は、ろう材以外の物質を含んでいてもよい。図示しない電源から各電極端子70、各受電電極54、ビア群52(ビア52A)を介して抵抗発熱体50に電圧が印加されると、抵抗発熱体50が発熱し、保持体10の保持面S1上に保持された対象物(例えば、半導体ウェハW)が所定の温度(例えば、400〜650℃程度)に加熱される。電極端子70は、特許請求の範囲における金属部材に相当する。 As shown in FIG. 2, the columnar support 20 is formed with a through hole 22 that opens on the back surface S2 side of the holding body 10. The through hole 22 is a hole having a substantially circular cross section, which extends in substantially the same direction as the vertical direction and has a substantially constant inner diameter in the extending direction. A plurality of (two in this embodiment) electrode terminals 70 are housed in the through hole 22. The upper end of each electrode terminal 70 is joined to the power receiving electrode 54 via a joint portion 56 containing a metal brazing material (for example, a gold brazing material). The joint portion 56 may contain a substance other than the brazing material. When a voltage is applied to the resistance heating element 50 from a power source (not shown) via each electrode terminal 70, each power receiving electrode 54, and via group 52 (via 52A), the resistance heating element 50 generates heat and the holding surface of the holding body 10 is generated. The object held on S1 (for example, the semiconductor wafer W) is heated to a predetermined temperature (for example, about 400 to 650 ° C.). The electrode terminal 70 corresponds to a metal member within the scope of claims.

A−2.受電電極54と電極端子70と接合部56との詳細構成:
図3は、図2のX1部分を拡大したXZ断面構成を概略的に示す説明図である。図3に示すように、受電電極54および接合部56における上下方向に平行な少なくとも1つの断面(XZ断面)において、受電電極54と接合部56との第1の境界線L1は複数の変曲点(P1,P2)を有する。なお、変曲点とは、第1の境界線L1が上に凸から下に凸へ、また、下に凸から上に凸へ変わる点である。
A-2. Detailed configuration of the power receiving electrode 54, the electrode terminal 70, and the joint portion 56:
FIG. 3 is an explanatory view schematically showing an XZ cross-sectional configuration in which the X1 portion of FIG. 2 is enlarged. As shown in FIG. 3, in at least one cross section (XZ cross section) parallel to the vertical direction of the power receiving electrode 54 and the joint 56, the first boundary line L1 between the power receiving electrode 54 and the joint 56 has a plurality of inflections. It has points (P1, P2). The inflection point is a point at which the first boundary line L1 changes from convex upward to convex downward and from convex downward to convex upward.

具体的には、保持体10の裏面S2のうち、受電電極54と対向する対向部分は、電極端子70側(下側)に突出する一対の突出部分10Aと、保持面S1側(上側)に窪んだ3つの窪み部分10Bとを有する曲面形状である。突出部分10Aは、最下点に位置する中央部から外周側に向かうに連れて保持面S1側に近づくように傾斜した曲面形状である。窪み部分10Bは、最上点に位置する中央部から外周側に向かうに連れて電極端子70側に近づくように傾斜した曲面形状である。また、窪み部分10Bは、該一対の突出部分10Aの間と対向部分の両端とに位置する。ただし、図3においては、両端に位置する窪み部分10Bは途中で途切れており、変曲点を有しない。そして、保持体10の裏面S2の上記対向部分上に、厚さが略均一である受電電極54が該対向部分の曲面形状に沿うように形成されている。このため、受電電極54の下面も、電極端子70側(下側)に突出する一対の突出部分54Aと、保持面S1側(上側)に窪んだ3つの窪み部分54Bとを有する曲面形状である。突出部分54Aは、最下点に位置する中央部から外周側に向かうに連れて保持面S1側に近づくように傾斜した曲面形状である。窪み部分54Bは、最上点に位置する中央部から外周側に向かうに連れて電極端子70側に近づくように傾斜した曲面形状である。また、窪み部分54Bは、該一対の突出部分54Aの間と受電電極54の両端とに位置する。ただし、図3においては、両端に位置する窪み部分54Bは途中で途切れており、変曲点を有しない。受電電極54の下面と電極端子70との間に接合部56が形成されている。 Specifically, of the back surface S2 of the holding body 10, the facing portion facing the power receiving electrode 54 is on the pair of protruding portions 10A protruding toward the electrode terminal 70 side (lower side) and on the holding surface S1 side (upper side). It is a curved surface shape having three recessed portions 10B. The protruding portion 10A has a curved surface shape that is inclined so as to approach the holding surface S1 side from the central portion located at the lowest point toward the outer peripheral side. The recessed portion 10B has a curved surface shape that is inclined so as to approach the electrode terminal 70 side from the central portion located at the uppermost point toward the outer peripheral side. Further, the recessed portion 10B is located between the pair of protruding portions 10A and at both ends of the facing portion. However, in FIG. 3, the recessed portions 10B located at both ends are interrupted in the middle and do not have an inflection point. Then, a power receiving electrode 54 having a substantially uniform thickness is formed on the facing portion of the back surface S2 of the holding body 10 so as to follow the curved surface shape of the facing portion. Therefore, the lower surface of the power receiving electrode 54 also has a curved surface shape having a pair of protruding portions 54A protruding toward the electrode terminal 70 side (lower side) and three recessed portions 54B recessed toward the holding surface S1 side (upper side). .. The protruding portion 54A has a curved surface shape that is inclined so as to approach the holding surface S1 side from the central portion located at the lowest point toward the outer peripheral side. The recessed portion 54B has a curved surface shape that is inclined so as to approach the electrode terminal 70 side from the central portion located at the uppermost point toward the outer peripheral side. Further, the recessed portion 54B is located between the pair of protruding portions 54A and at both ends of the power receiving electrode 54. However, in FIG. 3, the recessed portions 54B located at both ends are interrupted in the middle and do not have an inflection point. A joint 56 is formed between the lower surface of the power receiving electrode 54 and the electrode terminal 70.

以上の構成により、図3のXZ断面において、受電電極54と接合部56との第1の境界線L1は、上記一対の突出部分54Aの外形線である一対の凸状線部分L1Aと、窪み部分54Bの外形線である3つの凹状線部分L1Bとを含む曲線になっている。各凸状線部分L1Aは、電極端子70側に突出する凸状の線部分であり、該凸状の線部分の突出方向(Z軸負方向)において、各凸状線部分L1Aの先端の部位が第1の変曲点P1である。ここでいう「凸状の線部分」とは、最下点に位置する変曲点(第1の変曲点P1)と、変曲点から斜め上方向に向かって延びる一方の傾斜部分と、該一方の傾斜部分とは反対側において変曲点から斜め上方向に向かって延びる他方の傾斜部分とを含む線分をいう(以下、同じ)。凹状線部分L1Bは、電極端子70とは反対側に凹んだ凹状の線部分であり、該凹状の線部分の凹み方向(Z軸正方向)において、凹状線部分L1Bの先端の部位が第2の変曲点P2である。ここでいう「凹状の線部分」とは、最上点に位置する変曲点(第2の変曲点P2)と、変曲点から斜め下方向に向かって延びる一方の傾斜部分と、該一方の傾斜部分とは反対側において変曲点から斜め下方向に向かって延びる他方の傾斜部分とを含む線分をいう(以下、同じ)。ただし、図3において、第1の境界線L1の両端に位置する凹状線部分L1Bは、途中で途切れており、変曲点を有しない。なお、第1の境界線L1における凸状線部分L1Aと凹状線部分L1Bとの高低差(以下、「凹凸差」という 第1の変曲点P1と第2の変曲点P2との上下方向の距離)は、30μm以上であることが好ましく、また、300μm以下であることが好ましい。また、第1の境界線L1の凹凸差は、接合部56の厚さ(上下方向における長さ)より小さいことが好ましく、また、受電電極54の厚さ(上下方向における長さ)より大きいことが好ましい。 With the above configuration, in the XZ cross section of FIG. 3, the first boundary line L1 between the power receiving electrode 54 and the joint portion 56 is formed by the pair of convex line portions L1A which are the outer lines of the pair of protruding portions 54A and the recess. It is a curve including three concave line portions L1B which are outer lines of the portion 54B. Each convex line portion L1A is a convex line portion projecting toward the electrode terminal 70, and a portion at the tip of each convex line portion L1A in the projecting direction (Z-axis negative direction) of the convex line portion. Is the first inflection point P1. The "convex line segment" here means an inflection point (first inflection point P1) located at the lowest point, and one inclined portion extending diagonally upward from the inflection point. A line segment including the other inclined portion extending diagonally upward from the inflection point on the opposite side of the one inclined portion (hereinafter, the same applies). The concave wire portion L1B is a concave wire portion recessed on the side opposite to the electrode terminal 70, and the tip portion of the concave wire portion L1B is the second portion in the concave direction (Z-axis positive direction) of the concave wire portion. It is the inflection point P2 of. The "concave line segment" referred to here is an inflection point (second inflection point P2) located at the highest point, one inclined portion extending diagonally downward from the inflection point, and one of the inflection points. Refers to a line segment including the other inclined portion extending diagonally downward from the inflection point on the opposite side of the inclined portion (hereinafter, the same applies). However, in FIG. 3, the concave line portions L1B located at both ends of the first boundary line L1 are interrupted in the middle and do not have an inflection point. It should be noted that the height difference between the convex line portion L1A and the concave line portion L1B on the first boundary line L1 (hereinafter referred to as "concavo-convex difference" in the vertical direction between the first inflection point P1 and the second inflection point P2". Distance) is preferably 30 μm or more, and more preferably 300 μm or less. Further, the unevenness difference of the first boundary line L1 is preferably smaller than the thickness of the joint portion 56 (length in the vertical direction) and larger than the thickness of the power receiving electrode 54 (length in the vertical direction). Is preferable.

また、保持体10と受電電極54との第2の境界線L2は、保持体10の裏面S2の上記対向部分における一対の突出部分10Aの外形線である一対の凸状線部分L2Aと、窪み部分10Bの外形線である3つの凹状線部分L2Bとを含む曲線になっている。各凸状線部分L2Aは、電極端子70側に突出する凸状の線部分であり、凹状線部分L2Bは、電極端子70とは反対側に凹んだ凹状の線部分である。ただし、図3において、第2の境界線L2の両端に位置する凹状線部分L2Bは、途中で途切れており、変曲点を有しない。なお、本実施形態では、1つのビア52Aに対して、保持体10における突出部分10A(第1の境界線L1における凸状線部分L1A)と、受電電極54における突出部分54A(第2の境界線L2における凸状線部分L2A)と、が1つずつ存在する。すなわち、ビア52Aの個数と、保持体10における突出部分10A(第1の境界線L1における凸状線部分L1A)の個数と、受電電極54における突出部分54A(第2の境界線L2における凸状線部分L2A)の個数とは、互いに同じである。 Further, the second boundary line L2 between the holding body 10 and the power receiving electrode 54 is formed by a pair of convex line portions L2A which are outer lines of the pair of protruding portions 10A in the facing portion of the back surface S2 of the holding body 10 and a recess. It is a curve including three concave line portions L2B which are outer lines of the portion 10B. Each convex wire portion L2A is a convex wire portion protruding toward the electrode terminal 70, and the concave wire portion L2B is a concave wire portion recessed on the opposite side to the electrode terminal 70. However, in FIG. 3, the concave line portions L2B located at both ends of the second boundary line L2 are interrupted in the middle and do not have an inflection point. In the present embodiment, for one via 52A, the protruding portion 10A in the holding body 10 (convex line portion L1A in the first boundary line L1) and the protruding portion 54A in the power receiving electrode 54 (second boundary). There is one convex line portion L2A) on the line L2 and one each. That is, the number of vias 52A, the number of protruding portions 10A (convex line portion L1A at the first boundary line L1) in the holding body 10, and the protruding portions 54A (convex shape at the second boundary line L2) at the power receiving electrode 54. The number of line portions L2A) is the same as each other.

また、図3のXZ断面において、各ビア52Aの下端は、それぞれ、第1の境界線L1の各凸状線部分L1Aに対応する箇所に配置されている。具体的には、各ビア52Aの下端は、第2の境界線L2の凸状線部分L2A上に位置している。これにより、各ビア52Aの下端が、第2の境界線L2の凹状線部分L2B上に位置している構成に比べて、ビア群52と電極端子70との間の距離が近くなる分だけ、両者間の電気抵抗を小さくすることができる。また、1つの凸状線部分L1Aに対して1つのビア52Aが配置されている。これにより、1つの凸状線部分L1Aに対して複数のビア52Aが配置された構成に比べて、各ビア52Aの長さのバラツキを抑制することができる。 Further, in the XZ cross section of FIG. 3, the lower end of each via 52A is arranged at a position corresponding to each convex line portion L1A of the first boundary line L1. Specifically, the lower end of each via 52A is located on the convex line portion L2A of the second boundary line L2. As a result, the distance between the via group 52 and the electrode terminal 70 is reduced by the amount that the lower end of each via 52A is located on the concave line portion L2B of the second boundary line L2. The electrical resistance between the two can be reduced. Further, one via 52A is arranged with respect to one convex line portion L1A. As a result, it is possible to suppress variations in the length of each via 52A as compared with a configuration in which a plurality of vias 52A are arranged with respect to one convex line portion L1A.

また、第2の境界線L2のうち、ビア群52と保持体10とに跨がるように延びる跨がり部分L2Cの線形は、曲線である。また、図3に示すように、第1の境界線L1の両端は、凹状線部分L1Bである。なお、接合部56の全周にわたって、第1の境界線L1の両端は、凹状線部分L1Bであることが好ましい。 Further, in the second boundary line L2, the alignment of the straddling portion L2C extending so as to straddle the via group 52 and the holding body 10 is a curved line. Further, as shown in FIG. 3, both ends of the first boundary line L1 are concave line portions L1B. It is preferable that both ends of the first boundary line L1 are concave line portions L1B over the entire circumference of the joint portion 56.

A−3.加熱装置100の製造方法:
加熱装置100の製造方法は、例えば以下の通りである。初めに、保持体10と柱状支持体20とを作製する。
A-3. Manufacturing method of heating device 100:
The manufacturing method of the heating device 100 is as follows, for example. First, the holding body 10 and the columnar support 20 are produced.

保持体10の作製方法は、例えば以下の通りである。まず、窒化アルミニウム粉末100重量部に、酸化イットリウム(Y)粉末1重量部と、アクリル系バインダ20重量部と、適量の分散剤および可塑剤とを加えた混合物に、トルエン等の有機溶剤を加え、ボールミルにて混合し、グリーンシート用スラリーを作製する。このグリーンシート用スラリーをキャスティング装置でシート状に成形した後に乾燥させ、グリーンシートを複数枚作製する。 The method for producing the retainer 10 is as follows, for example. First, 100 parts by weight of aluminum nitride powder, and yttrium oxide (Y 2 O 3) powder, 1 part by weight, and 20 parts by weight of an acrylic binder, the mixture was added a suitable amount of dispersant and plasticizer, organic or toluene A solvent is added and mixed with a ball mill to prepare a slurry for a green sheet. This green sheet slurry is formed into a sheet by a casting device and then dried to prepare a plurality of green sheets.

また、窒化アルミニウム粉末、アクリル系バインダ、テルピネオール等の有機溶剤の混合物に、タングステンやモリブデン等の導電性粉末を添加して混練することにより、メタライズペーストを作製する。このメタライズペーストを例えばスクリーン印刷装置を用いて印刷することにより、特定のグリーンシートに、後に抵抗発熱体50や受電電極54等となる未焼結導体層を形成する。このとき、印刷条件により、受電電極54が凹凸を有する曲面形状になるように印刷する。また、グリーンシートにあらかじめビア孔を設けた状態で印刷することにより、後にビア群52(ビア52A)となる未焼結導体部を形成する。 Further, a metallized paste is prepared by adding a conductive powder such as tungsten or molybdenum to a mixture of organic solvents such as aluminum nitride powder, acrylic binder and terpineol and kneading the mixture. By printing this metallized paste using, for example, a screen printing device, an unsintered conductor layer that later becomes a resistance heating element 50, a power receiving electrode 54, or the like is formed on a specific green sheet. At this time, depending on the printing conditions, the power receiving electrode 54 is printed so as to have a curved surface shape having irregularities. Further, by printing on the green sheet with via holes provided in advance, an unsintered conductor portion which will later become a via group 52 (via 52A) is formed.

次に、これらのグリーンシートを複数枚(例えば20枚)熱圧着し、必要に応じて外周を切断して、グリーンシート積層体を作製する。このグリーンシート積層体をマシニングによって切削加工して円板状の成形体を作製し、この成形体を脱脂し、さらにこの脱脂体を焼成して焼成体を作製する。この焼成体の表面を研磨加工する。以上の工程により、保持体10が作製される。 Next, a plurality of these green sheets (for example, 20 sheets) are thermocompression-bonded, and if necessary, the outer periphery is cut to prepare a green sheet laminate. This green sheet laminate is cut by machining to produce a disk-shaped molded body, the molded body is degreased, and the degreased body is further fired to produce a fired body. The surface of this fired body is polished. The holding body 10 is produced by the above steps.

また、柱状支持体20の作製方法は、例えば以下の通りである。まず、窒化アルミニウム粉末100重量部に、酸化イットリウム粉末1重量部と、PVAバインダ3重量部と、適量の分散剤および可塑剤とを加えた混合物に、メタノール等の有機溶剤を加え、ボールミルにて混合し、スラリーを得る。このスラリーをスプレードライヤーにて顆粒化し、原料粉末を作製する。次に、貫通孔22に対応する中子が配置されたゴム型に原料粉末を充填し、冷間静水圧プレスして成形体を得る。得られた成形体を脱脂し、さらにこの脱脂体を焼成する。以上の工程により、柱状支持体20が作製される。 The method for producing the columnar support 20 is as follows, for example. First, an organic solvent such as methanol is added to a mixture of 100 parts by weight of aluminum nitride powder, 1 part by weight of yttrium oxide powder, 3 parts by weight of PVA binder, and an appropriate amount of a dispersant and a plasticizer, and a ball mill is used. Mix to obtain a slurry. This slurry is granulated with a spray dryer to prepare a raw material powder. Next, the raw material powder is filled in the rubber mold in which the core corresponding to the through hole 22 is arranged, and cold hydrostatic pressure pressing is performed to obtain a molded product. The obtained molded body is degreased, and the degreased body is further fired. The columnar support 20 is manufactured by the above steps.

次に、保持体10と柱状支持体20とを接合する。保持体10の裏面S2および柱状支持体20の上面S3に対して必要によりラッピング加工を行った後、保持体10の裏面S2と柱状支持体20の上面S3との少なくとも一方に、例えば希土類や有機溶剤等を混合してペースト状にした公知の接合剤を均一に塗布した後、脱脂処理する。次いで、保持体10の裏面S2と柱状支持体20の上面S3とを重ね合わせ、ホットプレス焼成を行うことにより、保持体10と柱状支持体20とを接合する。 Next, the holding body 10 and the columnar support 20 are joined. After lapping the back surface S2 of the holding body 10 and the upper surface S3 of the columnar support 20 as necessary, at least one of the back surface S2 of the holding body 10 and the upper surface S3 of the columnar support 20 is, for example, rare earth or organic. A known bonding agent made into a paste by mixing a solvent or the like is uniformly applied, and then degreased. Next, the back surface S2 of the holding body 10 and the upper surface S3 of the columnar support 20 are overlapped with each other, and hot press firing is performed to join the holding body 10 and the columnar support 20.

保持体10と柱状支持体20との接合の後、各電極端子70を各貫通孔22内に挿入し、各電極端子70の上端部を各受電電極54に例えば金ろう材によりろう付けすることにより接合部56を形成した。以上の製造方法により、上述した構成の加熱装置100が製造される。 After joining the holding body 10 and the columnar support 20, each electrode terminal 70 is inserted into each through hole 22, and the upper end of each electrode terminal 70 is brazed to each power receiving electrode 54 with, for example, a gold brazing material. The joint portion 56 was formed by the above method. By the above manufacturing method, the heating device 100 having the above-described configuration is manufactured.

A−4.本実施形態の効果:
以上説明したように、本実施形態の加熱装置100によれば、受電電極54および接合部56における上下方向に平行な少なくとも1つの断面(XZ断面)において、受電電極54と接合部56との第1の境界線L1は複数の変曲点(P1,P2)を有する。これにより、受電電極54および接合部56における上下方向に平行な任意の断面において、第1の境界線L1が有する変曲点が1つ以下である構成に比べて、受電電極54と接合部56との間の接触面積が大きいため、受電電極54と接合部56との間の接合強度を向上させることができる。
A-4. Effect of this embodiment:
As described above, according to the heating device 100 of the present embodiment, in at least one cross section (XZ cross section) parallel to the vertical direction of the power receiving electrode 54 and the joint portion 56, the power receiving electrode 54 and the joint portion 56 are connected to each other. The boundary line L1 of 1 has a plurality of inflection points (P1, P2). As a result, the power receiving electrode 54 and the junction 56 have one or less inflection points in an arbitrary cross section parallel to the vertical direction of the power receiving electrode 54 and the junction 56, as compared with the configuration in which the first boundary line L1 has one or less inflection points. Since the contact area between the power receiving electrode 54 and the joint portion 56 is large, the joint strength between the power receiving electrode 54 and the joint portion 56 can be improved.

以下、具体的に説明する。図4は、比較例1におけるXZ断面構成を概略的に示す説明図である。図4において、上述の図3に示す構成に共通する構成については同一の符号を付して説明を省略する。図4に示すように、比較例1は、受電電極54と接合部56との境界線L1Xが有する変曲点が1つである点で、本実施形態の加熱装置100とは異なる。すなわち、比較例1では、境界線L1Xは、全体が、1つの凸状の線部分になっており、該凸状の線部分の最下点に1つの変曲点PXが位置している。本実施形態における受電電極54と接合部56との第1の境界線L1は、複数の変曲点(P1,P2)を有するため(図3参照)、比較例1における境界線L1Xより長い。このことは、本実施形態は、比較例1に比べて、受電電極54と接合部56との間の接触面積が大きく、両者の接合強度が高いことを意味する。 Hereinafter, a specific description will be given. FIG. 4 is an explanatory view schematically showing the XZ cross-sectional structure in Comparative Example 1. In FIG. 4, the same reference numerals are given to the configurations common to the configurations shown in FIG. 3 described above, and the description thereof will be omitted. As shown in FIG. 4, Comparative Example 1 is different from the heating device 100 of the present embodiment in that the boundary line L1X between the power receiving electrode 54 and the joint portion 56 has one inflection point. That is, in Comparative Example 1, the boundary line L1X has one convex line portion as a whole, and one inflection point PX is located at the lowest point of the convex line portion. Since the first boundary line L1 between the power receiving electrode 54 and the joint portion 56 in the present embodiment has a plurality of inflection points (P1 and P2) (see FIG. 3), it is longer than the boundary line L1X in Comparative Example 1. This means that in the present embodiment, the contact area between the power receiving electrode 54 and the bonding portion 56 is large and the bonding strength between the two is high as compared with Comparative Example 1.

また、図5は、比較例2におけるXZ断面構成を概略的に示す説明図である。図5において、上述の図3に示す構成に共通する構成については同一の符号を付して説明を省略する。図5に示すように、比較例2は、受電電極54と接合部56との境界線L1Yが、上述の凸状の線部分や凹状の線部分を有さず、細かいジグザグ形状になっている点で、本実施形態の加熱装置100とは異なる。すなわち、比較例2では、受電電極54の下面の表面粗さが大きくなっている。このように受電電極54の下面の表面粗さを大きくすることによっても、受電電極54と接合部56との間の接触面積を大きくすることは可能であるが、表面粗さが大きくなるほど、受電電極54に薄くて電極として機能しない部分が生じやすくなる。これに対して、本実施形態では、受電電極54の下面と上面とは、表面粗さが略同一であり、受電電極54の厚さが全長にわたって略同一であるため、受電電極54に薄くて電極として機能しない部分が生じにくい。なお、上下方向に直交する方向(X軸方向)において、本実施形態における1つの凸状の線部分や1つの凹状の線部分の幅は、ビア52Aの幅以上であるのに対し、比較例5におけるジグザグ形状の1つの山や1つの谷の幅、ビア52Aの幅未満である。 Further, FIG. 5 is an explanatory view schematically showing the XZ cross-sectional structure in Comparative Example 2. In FIG. 5, the same reference numerals are given to the configurations common to the configurations shown in FIG. 3 described above, and the description thereof will be omitted. As shown in FIG. 5, in Comparative Example 2, the boundary line L1Y between the power receiving electrode 54 and the joint portion 56 does not have the above-mentioned convex line portion or concave line portion, and has a fine zigzag shape. In that respect, it differs from the heating device 100 of the present embodiment. That is, in Comparative Example 2, the surface roughness of the lower surface of the power receiving electrode 54 is large. By increasing the surface roughness of the lower surface of the power receiving electrode 54 in this way, it is possible to increase the contact area between the power receiving electrode 54 and the joint portion 56, but the larger the surface roughness, the more power is received. A portion of the electrode 54 that is thin and does not function as an electrode is likely to occur. On the other hand, in the present embodiment, the lower surface and the upper surface of the power receiving electrode 54 have substantially the same surface roughness, and the thickness of the power receiving electrode 54 is substantially the same over the entire length, so that the power receiving electrode 54 is thin. It is unlikely that a part that does not function as an electrode will occur. In the direction orthogonal to the vertical direction (X-axis direction), the width of one convex line portion or one concave line portion in the present embodiment is equal to or larger than the width of the via 52A, whereas the width of the comparative example It is less than the width of one zigzag peak or valley in 5, and the width of the via 52A.

また、本実施形態では、第1の境界線L1が、少なくとも、一対の凸状線部分L1Aと、該一対の凸状線部分L1Aの間に位置する凹状線部分L1Bとを含む曲線になっており、変曲点が3つ以上である。このため、変曲点が2つである構成に比べて、受電電極54と接合部56との間の接合強度をより効果的に向上させることができる。 Further, in the present embodiment, the first boundary line L1 is a curve including at least a pair of convex line portions L1A and a concave line portion L1B located between the pair of convex line portions L1A. There are 3 or more inflection points. Therefore, the bonding strength between the power receiving electrode 54 and the bonding portion 56 can be more effectively improved as compared with the configuration having two inflection points.

また、本実施形態によれば、図3のXZ断面において、各ビア52Aの下端は、それぞれ、第1の境界線L1の各凸状線部分L1Aに対応する箇所に配置されている。これにより、ビア52Aの下端が凸状線部分L1Aに対応しない箇所に配置されている構成に比べて、ビア52Aが受電電極54と電極端子70との距離が近い箇所に配置される分だけ、ビア52Aと電極端子70との間の電気抵抗を小さくすることができる。 Further, according to the present embodiment, in the XZ cross section of FIG. 3, the lower end of each via 52A is arranged at a position corresponding to each convex line portion L1A of the first boundary line L1. As a result, as compared with the configuration in which the lower end of the via 52A is arranged at a position not corresponding to the convex line portion L1A, the via 52A is arranged at a position where the distance between the power receiving electrode 54 and the electrode terminal 70 is short. The electrical resistance between the via 52A and the electrode terminal 70 can be reduced.

また、本実施形態によれば、第2の境界線L2のうち、ビア群52と保持体10とに跨がるように延びる跨がり部分L2Cの線形は、曲線である。これにより、跨がり部分L2Cの線形が、例えば角部を有する線形である構成に比べて、ビア52Aおよび保持体10と受電電極54との界面の特定部位に応力が集中することを抑制することができる。以下、具体的に説明する。図6は、比較例3におけるXZ断面構成を概略的に示す説明図である。図6において、上述の図3に示す構成に共通する構成については同一の符号を付して説明を省略する。図6に示すように、比較例3は、跨がり部分L2Zの線形が角部を有する線形である点で、本実施形態の加熱装置100とは異なる。すなわち、比較例3では、保持体10と受電電極54との第2の境界線L2Zは、ビア52Aに対応する曲線部分L2Z1と、ビア52A同士の間に対応し、上下方向に略直交する方向(X軸方向)に延びている直線部分LSZ2とを含んでおり、曲線部分と直線部分とのつなぎ箇所が角張った角部になっている。このため、例えば電極端子70に外力が付与された場合、この角部に応力が集中しやすくなり、破損し易くなる。これに対して、本実施形態では、跨がり部分L2Cの線形は、曲線であるため、ビア52Aおよび保持体10と受電電極54との界面の特定部位に応力が集中することを抑制することができる。 Further, according to the present embodiment, the alignment of the straddling portion L2C extending so as to straddle the via group 52 and the holding body 10 in the second boundary line L2 is a curved line. As a result, it is possible to suppress stress concentration at a specific portion of the interface between the via 52A and the holding body 10 and the power receiving electrode 54, as compared with a configuration in which the alignment of the straddling portion L2C is, for example, a alignment having a corner portion. Can be done. Hereinafter, a specific description will be given. FIG. 6 is an explanatory view schematically showing the XZ cross-sectional structure in Comparative Example 3. In FIG. 6, the same reference numerals are given to the configurations common to the configurations shown in FIG. 3 described above, and the description thereof will be omitted. As shown in FIG. 6, Comparative Example 3 is different from the heating device 100 of the present embodiment in that the alignment of the straddling portion L2Z is a alignment having a corner portion. That is, in Comparative Example 3, the second boundary line L2Z between the holding body 10 and the power receiving electrode 54 corresponds between the curved portion L2Z1 corresponding to the via 52A and the vias 52A, and is in a direction substantially orthogonal to each other in the vertical direction. It includes a straight portion LSZ2 extending in the (X-axis direction), and the connecting portion between the curved portion and the straight portion is a square portion. Therefore, for example, when an external force is applied to the electrode terminal 70, stress tends to be concentrated on the corner portion, and the electrode terminal 70 is easily damaged. On the other hand, in the present embodiment, since the alignment of the straddling portion L2C is a curved line, it is possible to suppress the concentration of stress at a specific portion of the interface between the via 52A and the holding body 10 and the power receiving electrode 54. it can.

また、本実施形態によれば、第1の境界線L1の両端は、凹状線部分L1Bである。これにより、第1の境界線L1の両端が、凸状線部分L1Aである構成に比べて、接合部56の外周側の上下方向の寸法(厚さ)が大きいため、特に外気に晒され酸化しやすい接合部56の外周側において接合部56が厚い。その結果、この接合部56の厚い部分によって受電電極54が酸化することを抑制することができる。 Further, according to the present embodiment, both ends of the first boundary line L1 are concave line portions L1B. As a result, since both ends of the first boundary line L1 have a large vertical dimension (thickness) on the outer peripheral side of the joint portion 56 as compared with the configuration in which the convex line portion L1A is formed, the joint portion 56 is particularly exposed to the outside air and oxidized. The joint portion 56 is thick on the outer peripheral side of the easy-to-use joint portion 56. As a result, it is possible to prevent the power receiving electrode 54 from being oxidized by the thick portion of the joint portion 56.

B.変形例:
本明細書で開示される技術は、上述の実施形態に限られるものではなく、その要旨を逸脱しない範囲において種々の形態に変形することができ、例えば次のような変形も可能である。
B. Modification example:
The technique disclosed in the present specification is not limited to the above-described embodiment, and can be transformed into various forms without departing from the gist thereof, and for example, the following modifications are also possible.

上記実施形態における加熱装置100の構成は、あくまで例示であり、種々変形可能である。例えば、上記実施形態では、保持体10および柱状支持体20のZ軸方向視の外形が略円形であるとしているが、他の形状であってもよい。また、柱状支持体20に形成された貫通孔22に収容される電極端子は、抵抗発熱体50に電気的に接続された端子に限らず、例えば、プラズマを発生させる高周波(RF)電極に電気的に接続された端子や、静電吸着のための吸着電極に電気的に接続された端子でもよい。また、上記実施形態では、受電電極54は、保持体10の裏面S2に形成された凹部12内に配置されているが、保持体10の裏面S2上に配置されているとしてもよい。要するに、受電電極は、保持体の第2の表面側に配置されていればよい。 The configuration of the heating device 100 in the above embodiment is merely an example and can be variously modified. For example, in the above embodiment, the outer shape of the holding body 10 and the columnar support 20 in the Z-axis direction is substantially circular, but other shapes may be used. Further, the electrode terminals accommodated in the through holes 22 formed in the columnar support 20 are not limited to the terminals electrically connected to the resistance heating element 50, and for example, the high frequency (RF) electrode that generates plasma is electrically connected. It may be a terminal that is physically connected or a terminal that is electrically connected to an adsorption electrode for electrostatic adsorption. Further, in the above embodiment, the power receiving electrode 54 is arranged in the recess 12 formed in the back surface S2 of the holding body 10, but may be arranged on the back surface S2 of the holding body 10. In short, the power receiving electrode may be arranged on the second surface side of the holding body.

また、上記実施形態における加熱装置100を構成する各部材の形成材料は、あくまで例示であり、各部材が他の材料により形成されてもよい。例えば、上記実施形態における加熱装置100では、保持体10および柱状支持体20は、窒化アルミニウムまたはアルミナを主成分とするセラミックス製であるとしているが、保持体10と柱状支持体20との少なくとも一方が、他のセラミックス製であるとしてもよいし、セラミックス以外の材料製(例えば、アルミニウムやアルミニウム合金等の金属製)であるとしてもよい。同様に、電極端子70等の形成材料も、他の材料であってよい。 Further, the forming material of each member constituting the heating device 100 in the above embodiment is merely an example, and each member may be formed of another material. For example, in the heating device 100 in the above embodiment, the holding body 10 and the columnar support 20 are made of ceramics containing aluminum nitride or alumina as a main component, but at least one of the holding body 10 and the columnar support 20 is used. However, it may be made of other ceramics, or may be made of a material other than ceramics (for example, a metal such as aluminum or an aluminum alloy). Similarly, the forming material such as the electrode terminal 70 may be another material.

また、上記実施形態において、ビア群52は、1つのビア52Aを含むとしてもよいし、3つ以上のビア52Aを含むとしてもよい。また、上記実施形態では、1つの凸状線部分L1Aに対して1つのビア52Aが配置されているとしたが、これに限らず、1つの凸状線部分L1Aに対して複数のビア52Aが配置されているとしてもよい。また、上記実施形態において、ビア52Aは、受電電極54に直接接触している形態に限らず、別の導電体を介して受電電極54に間接的に接続されている形態でもよい。 Further, in the above embodiment, the via group 52 may include one via 52A or may include three or more vias 52A. Further, in the above embodiment, one via 52A is arranged for one convex line portion L1A, but the present invention is not limited to this, and a plurality of vias 52A are arranged for one convex line portion L1A. It may be arranged. Further, in the above embodiment, the via 52A is not limited to the form in which it is in direct contact with the power receiving electrode 54, but may be in the form in which it is indirectly connected to the power receiving electrode 54 via another conductor.

また、上記実施形態において、第2の境界線L2は、曲線ではなく直線であってもよい。また、第2の境界線L2の跨がり部分L2Cの線形は、直線でもよいし、角部を有する線形でもよい。また、第1の境界線L1の両端の少なくとも一方は、凸状線部分L1Aであるとしてもよい。 Further, in the above embodiment, the second boundary line L2 may be a straight line instead of a curved line. Further, the linearity of the straddling portion L2C of the second boundary line L2 may be a straight line or a linearity having a corner portion. Further, at least one of both ends of the first boundary line L1 may be a convex line portion L1A.

また、上記実施形態において、第1の境界線L1は、少なくとも、一対の凹状線部分L1Bと、該一対の凹状線部分L1Bの間に位置する凸状線部分L1Aとを含む曲線になっており、変曲点が3つ以上であるとしてもよい。 Further, in the above embodiment, the first boundary line L1 is a curve including at least a pair of concave line portions L1B and a convex line portion L1A located between the pair of concave line portions L1B. , There may be three or more inflection points.

また、上記実施形態の図3のXZ断面において、第1の境界線L1における前記複数の変曲点P1,P2は、上下方向に直交する方向(XY平面方向)における第1の境界線L1の端側に位置する変曲点ほど、電極端子70に近い位置に配置されているとしてもよい。このような構成によれば、例えば電極端子70が外力を受けて接合部56に応力(モーメント)が発生した際、受電電極54と電極端子70との距離が変位しやすい接合部56の外周側において受電電極54と電極端子70との間において非導電になることを抑制することができる。 Further, in the XZ cross section of FIG. 3 of the above embodiment, the plurality of inflection points P1 and P2 at the first boundary line L1 are the first boundary lines L1 in the direction orthogonal to the vertical direction (XY plane direction). The inflection point located on the end side may be arranged closer to the electrode terminal 70. According to such a configuration, for example, when the electrode terminal 70 receives an external force and a stress (moment) is generated in the joint portion 56, the distance between the power receiving electrode 54 and the electrode terminal 70 is likely to be displaced on the outer peripheral side of the joint portion 56. It is possible to prevent the power receiving electrode 54 and the electrode terminal 70 from becoming non-conductive.

本発明は、加熱装置に限らず、静電チャック、真空チャック等の保持装置、サセプタ等の加熱装置、シャワーヘッド等の半導体製造装置用部品にも適用可能である。要するに、本発明は、セラミックスにより形成されたセラミックス部材と外部導電体と金属部材と接合部とを備える接合体に適用可能である。 The present invention is applicable not only to heating devices but also to holding devices such as electrostatic chucks and vacuum chucks, heating devices such as susceptors, and parts for semiconductor manufacturing devices such as shower heads. In short, the present invention is applicable to a joint body including a ceramic member formed of ceramics, an external conductor, a metal member, and a joint portion.

また、上記実施形態における加熱装置100の製造方法はあくまで一例であり、種々変形可能である。 Further, the manufacturing method of the heating device 100 in the above embodiment is merely an example, and various modifications can be made.

10:保持体 10A:突出部分 10B:窪み部分 12:凹部 20:柱状支持体 22:貫通孔 30:接合層 50:抵抗発熱体 51:周縁側ビア導体 52:ビア群 52A:ビア 53:導電路 54:受電電極 54A:突出部分 54B:窪み部分 56:接合部 70:電極端子 100:加熱装置 L1:第1の境界線 L1A:凸状線部分 L1B:凹状線部分 L2:第2の境界線 L2A:凸状線部分 L2B:凹状線部分 L2C:跨がり部分 P1:第1の変曲点 P2:第2の変曲点 S1:保持面 S2:裏面 S3:上面 W:半導体ウェハ 10: Holder 10A: Protruding part 10B: Recessed part 12: Recessed part 20: Columnar support 22: Through hole 30: Bonding layer 50: Resistor heating element 51: Peripheral side via conductor 52: Via group 52A: Via 53: Conductive path 54: Power receiving electrode 54A: Protruding part 54B: Depressed part 56: Joint part 70: Electrode terminal 100: Heating device L1: First boundary line L1A: Convex line part L1B: Concave line part L2: Second boundary line L2A : Convex wire part L2B: Concave wire part L2C: Straddling part P1: First inflection point P2: Second inflection point S1: Holding surface S2: Back surface S3: Top surface W: Semiconductor wafer

Claims (5)

セラミックス部材と、
前記セラミックス部材の表面側に配置された外部導電体と、
第1の方向において前記外部導電体に対向して配置された金属部材と、
ロウ材を含み、前記外部導電体と前記金属部材とを接合する接合部と、を備える接合体において、
前記外部導電体および前記接合部における前記第1の方向に平行な少なくとも1つの断面において、前記外部導電体と前記接合部との第1の境界線は、前記金属部材側に突出し、かつ、その突出する先端の部位が変曲点である凸状線部分と、前記金属部材とは反対側に窪み、かつ、その窪んだ先端の部位が変曲点である凹状線部分と、を有する曲線であることを特徴とする、接合体。
Ceramic members and
An external conductor arranged on the surface side of the ceramic member and
A metal member arranged so as to face the external conductor in the first direction,
In a joint body including a brazing material and comprising a joint portion for joining the external conductor and the metal member.
In at least one cross section of the external conductor and the joint portion parallel to the first direction, the first boundary line between the external conductor and the joint portion protrudes toward the metal member and thereof. A curved line having a convex line portion where the protruding tip portion is an inflection point and a concave line portion which is recessed on the opposite side of the metal member and whose recessed tip portion is an inflection point. A joint characterized by being.
請求項1に記載の接合体において、さらに、
前記セラミックス部材の内部に配置され、前記外部導電体のうち、前記接合部と接合される面と反対側の面と電気的に接続された内部導電体を備え、
前記断面において、
前記第1の境界線は、前記金属部材側に突出する凸状線部分を有し、
前記内部導電体は、前記外部導電体のうち前記凸状線部分に対応する箇所に配置されていることを特徴とする、接合体。
In the joined body according to claim 1, further
It is provided with an internal conductor that is arranged inside the ceramic member and is electrically connected to a surface of the external conductor that is opposite to the surface to be joined to the joint portion.
In the cross section
The first boundary line has a convex line portion protruding toward the metal member, and has a convex line portion.
A bonded body, wherein the internal conductor is arranged at a position corresponding to the convex line portion of the external conductor.
請求項1または請求項2に記載の接合体において、さらに、
前記セラミックス部材の内部に配置され、前記外部導電体のうち、前記接合部に接合される面と反対側の面に接触した内部導電体を備え、
前記断面において、
前記内部導電体および前記セラミックス部材と前記外部導電体との第2の境界線のうち、前記内部導電体と前記セラミックス部材とに跨がるように延びる跨がり部分の線形は、直線または曲線であることを特徴とする、接合体。
In the joint according to claim 1 or 2, further
An internal conductor arranged inside the ceramic member and in contact with a surface of the external conductor opposite to the surface bonded to the joint portion is provided.
In the cross section
Of the second boundary line between the internal conductor and the ceramic member and the external conductor, the alignment of the straddling portion extending so as to straddle the internal conductor and the ceramic member is a straight line or a curved line. A joint characterized by being.
請求項1から請求項3までのいずれか一項に記載の接合体において、
前記第1の境界線の両端の少なくとも一方は、前記金属部材とは反対側に窪んだ凹状線部分であることを特徴とする、接合体。
In the joint according to any one of claims 1 to 3,
A joint body characterized in that at least one of both ends of the first boundary line is a concave line portion recessed on the side opposite to the metal member.
請求項1から請求項4までのいずれか一項に記載の接合体において、
前記断面において、
前記第1の境界線における前記複数の変曲点は、前記第1の方向に直交する第2の方向における前記第1の境界線の端側に位置する変曲点ほど、前記金属部材に近い位置に配置されていることを特徴とする、接合体。
In the joint according to any one of claims 1 to 4.
In the cross section
The plurality of inflection points on the first boundary line are closer to the metal member as the inflection points located on the end side of the first boundary line in the second direction orthogonal to the first direction. A joint, characterized in that it is located in a position.
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