JP6422867B2 - Paint composition - Google Patents
Paint composition Download PDFInfo
- Publication number
- JP6422867B2 JP6422867B2 JP2015526404A JP2015526404A JP6422867B2 JP 6422867 B2 JP6422867 B2 JP 6422867B2 JP 2015526404 A JP2015526404 A JP 2015526404A JP 2015526404 A JP2015526404 A JP 2015526404A JP 6422867 B2 JP6422867 B2 JP 6422867B2
- Authority
- JP
- Japan
- Prior art keywords
- resin
- acid
- coating
- coating composition
- hydroxyl group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000003973 paint Substances 0.000 title claims description 32
- 239000000203 mixture Substances 0.000 title description 27
- 238000000576 coating method Methods 0.000 claims description 151
- 239000011248 coating agent Substances 0.000 claims description 149
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 115
- 239000008199 coating composition Substances 0.000 claims description 88
- -1 cyclic polyol compound Chemical class 0.000 claims description 66
- 229920005989 resin Polymers 0.000 claims description 62
- 239000011347 resin Substances 0.000 claims description 62
- 239000004925 Acrylic resin Substances 0.000 claims description 55
- 229920000178 Acrylic resin Polymers 0.000 claims description 53
- 239000007787 solid Substances 0.000 claims description 48
- 239000000178 monomer Substances 0.000 claims description 44
- 239000000049 pigment Substances 0.000 claims description 41
- 229920001225 polyester resin Polymers 0.000 claims description 36
- 239000004645 polyester resin Substances 0.000 claims description 36
- 238000000034 method Methods 0.000 claims description 33
- 150000001875 compounds Chemical class 0.000 claims description 31
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 25
- 239000000194 fatty acid Substances 0.000 claims description 25
- 229930195729 fatty acid Natural products 0.000 claims description 25
- 239000003795 chemical substances by application Substances 0.000 claims description 22
- 150000004665 fatty acids Chemical class 0.000 claims description 22
- 239000005056 polyisocyanate Substances 0.000 claims description 21
- 229920001228 polyisocyanate Polymers 0.000 claims description 21
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 18
- 238000006243 chemical reaction Methods 0.000 claims description 18
- 230000009477 glass transition Effects 0.000 claims description 18
- 229920005862 polyol Polymers 0.000 claims description 18
- 150000005846 sugar alcohols Polymers 0.000 claims description 17
- 238000000518 rheometry Methods 0.000 claims description 16
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 claims description 10
- 150000007519 polyprotic acids Polymers 0.000 claims description 9
- 238000007334 copolymerization reaction Methods 0.000 claims description 7
- 229920001707 polybutylene terephthalate Polymers 0.000 claims description 7
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 claims description 6
- 239000004800 polyvinyl chloride Substances 0.000 claims description 6
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 claims description 5
- 239000002932 luster Substances 0.000 claims description 5
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 5
- 229920002877 acrylic styrene acrylonitrile Polymers 0.000 claims description 4
- 229920006122 polyamide resin Polymers 0.000 claims description 4
- YAAQEISEHDUIFO-UHFFFAOYSA-N C=CC#N.OC(=O)C=CC=CC1=CC=CC=C1 Chemical compound C=CC#N.OC(=O)C=CC=CC1=CC=CC=C1 YAAQEISEHDUIFO-UHFFFAOYSA-N 0.000 claims description 3
- 238000004040 coloring Methods 0.000 claims description 3
- 229920005668 polycarbonate resin Polymers 0.000 claims description 3
- 239000004431 polycarbonate resin Substances 0.000 claims description 3
- 238000012360 testing method Methods 0.000 description 51
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 29
- 239000002253 acid Substances 0.000 description 23
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 21
- 238000004519 manufacturing process Methods 0.000 description 21
- 239000000463 material Substances 0.000 description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- 239000003960 organic solvent Substances 0.000 description 15
- 239000000243 solution Substances 0.000 description 15
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 14
- 230000007062 hydrolysis Effects 0.000 description 14
- 238000006460 hydrolysis reaction Methods 0.000 description 14
- 239000002585 base Substances 0.000 description 13
- 125000004432 carbon atom Chemical group C* 0.000 description 13
- 239000002245 particle Substances 0.000 description 13
- 239000010419 fine particle Substances 0.000 description 12
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 11
- VKOBVWXKNCXXDE-UHFFFAOYSA-N icosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCC(O)=O VKOBVWXKNCXXDE-UHFFFAOYSA-N 0.000 description 11
- 239000004014 plasticizer Substances 0.000 description 11
- 229920000642 polymer Polymers 0.000 description 11
- 239000008096 xylene Substances 0.000 description 11
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 10
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 10
- 239000006185 dispersion Substances 0.000 description 10
- 239000002904 solvent Substances 0.000 description 10
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 9
- 239000003054 catalyst Substances 0.000 description 9
- 238000001723 curing Methods 0.000 description 9
- 230000014759 maintenance of location Effects 0.000 description 8
- 239000000123 paper Substances 0.000 description 8
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 7
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 7
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- 239000004033 plastic Substances 0.000 description 6
- 150000003077 polyols Chemical class 0.000 description 6
- 238000010992 reflux Methods 0.000 description 6
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 5
- 239000003431 cross linking reagent Substances 0.000 description 5
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 229920000647 polyepoxide Polymers 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 239000001294 propane Substances 0.000 description 5
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 5
- 230000000007 visual effect Effects 0.000 description 5
- BPXVHIRIPLPOPT-UHFFFAOYSA-N 1,3,5-tris(2-hydroxyethyl)-1,3,5-triazinane-2,4,6-trione Chemical group OCCN1C(=O)N(CCO)C(=O)N(CCO)C1=O BPXVHIRIPLPOPT-UHFFFAOYSA-N 0.000 description 4
- 229940114072 12-hydroxystearic acid Drugs 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 4
- 239000004677 Nylon Substances 0.000 description 4
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 4
- 150000008065 acid anhydrides Chemical class 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 239000002270 dispersing agent Substances 0.000 description 4
- 238000005886 esterification reaction Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 4
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 4
- 229920001778 nylon Polymers 0.000 description 4
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 4
- 235000021313 oleic acid Nutrition 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 3
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 3
- RTTZISZSHSCFRH-UHFFFAOYSA-N 1,3-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC(CN=C=O)=C1 RTTZISZSHSCFRH-UHFFFAOYSA-N 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 3
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 3
- 229920000877 Melamine resin Polymers 0.000 description 3
- 239000004640 Melamine resin Substances 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 3
- 239000005642 Oleic acid Substances 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 3
- 230000032683 aging Effects 0.000 description 3
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 3
- 239000011324 bead Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000013329 compounding Methods 0.000 description 3
- 229960002887 deanol Drugs 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- JGFBRKRYDCGYKD-UHFFFAOYSA-N dibutyl(oxo)tin Chemical compound CCCC[Sn](=O)CCCC JGFBRKRYDCGYKD-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 239000000539 dimer Substances 0.000 description 3
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 230000032050 esterification Effects 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 3
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 3
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 3
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 3
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 3
- 150000002596 lactones Chemical class 0.000 description 3
- 239000004611 light stabiliser Substances 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- 239000004417 polycarbonate Substances 0.000 description 3
- 229920000515 polycarbonate Polymers 0.000 description 3
- 229920000570 polyether Polymers 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000007870 radical polymerization initiator Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 239000012855 volatile organic compound Substances 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 2
- YWWVWXASSLXJHU-AATRIKPKSA-N (9E)-tetradecenoic acid Chemical compound CCCC\C=C\CCCCCCCC(O)=O YWWVWXASSLXJHU-AATRIKPKSA-N 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 2
- JJRDRFZYKKFYMO-UHFFFAOYSA-N 2-methyl-2-(2-methylbutan-2-ylperoxy)butane Chemical compound CCC(C)(C)OOC(C)(C)CC JJRDRFZYKKFYMO-UHFFFAOYSA-N 0.000 description 2
- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical compound C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- DPUOLQHDNGRHBS-UHFFFAOYSA-N Brassidinsaeure Natural products CCCCCCCCC=CCCCCCCCCCCCC(O)=O DPUOLQHDNGRHBS-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- URXZXNYJPAJJOQ-UHFFFAOYSA-N Erucic acid Natural products CCCCCCC=CCCCCCCCCCCCC(O)=O URXZXNYJPAJJOQ-UHFFFAOYSA-N 0.000 description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 2
- 239000004606 Fillers/Extenders Substances 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
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- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 2
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
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- 229910019142 PO4 Inorganic materials 0.000 description 2
- 235000019482 Palm oil Nutrition 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 239000005456 alcohol based solvent Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229920000180 alkyd Polymers 0.000 description 2
- 239000002518 antifoaming agent Substances 0.000 description 2
- YZXBAPSDXZZRGB-DOFZRALJSA-N arachidonic acid Chemical compound CCCCC\C=C/C\C=C/C\C=C/C\C=C/CCCC(O)=O YZXBAPSDXZZRGB-DOFZRALJSA-N 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 239000004359 castor oil Substances 0.000 description 2
- 235000019438 castor oil Nutrition 0.000 description 2
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- 238000002076 thermal analysis method Methods 0.000 description 1
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- 239000005028 tinplate Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
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- 239000013638 trimer Substances 0.000 description 1
- 239000002383 tung oil Substances 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 235000014692 zinc oxide Nutrition 0.000 description 1
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 1
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Classifications
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- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
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- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1804—C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/20—Esters of polyhydric alcohols or phenols, e.g. 2-hydroxyethyl (meth)acrylate or glycerol mono-(meth)acrylate
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- C—CHEMISTRY; METALLURGY
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/62—Polymers of compounds having carbon-to-carbon double bonds
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- C08G18/6225—Polymers of esters of acrylic or methacrylic acid
- C08G18/6229—Polymers of hydroxy groups containing esters of acrylic or methacrylic acid with aliphatic polyalcohols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/62—Polymers of compounds having carbon-to-carbon double bonds
- C08G18/6216—Polymers of alpha-beta ethylenically unsaturated carboxylic acids or of derivatives thereof
- C08G18/625—Polymers of alpha-beta ethylenically unsaturated carboxylic acids; hydrolyzed polymers of esters of these acids
- C08G18/6254—Polymers of alpha-beta ethylenically unsaturated carboxylic acids and of esters of these acids containing hydroxy groups
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/41—Organic pigments; Organic dyes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/712—Weather resistant
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K5/0041—Optical brightening agents, organic pigments
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
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- Engineering & Computer Science (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Paints Or Removers (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Polyurethanes Or Polyureas (AREA)
- Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
- Laminated Bodies (AREA)
Description
[関連出願の相互参照]
本出願は、2013年7月10日に出願された、日本国特許出願第2013−144459号明細書(その開示全体が参照により本明細書中に援用される)に基づく優先権を主張する。
本発明は、1コート塗装によっても被塗物との付着性に優れ、かつ仕上がり性、塗膜硬度、耐汚染性、耐候性及び耐加水分解性に優れた塗膜を得ることができる塗料組成物に関する。[Cross-reference of related applications]
This application claims priority based on Japanese Patent Application No. 2013-14459 filed on Jul. 10, 2013, the entire disclosure of which is incorporated herein by reference.
The present invention is a coating composition that can obtain a coating film that is excellent in adhesion to an object even by one-coat coating and that has excellent finish, coating film hardness, stain resistance, weather resistance, and hydrolysis resistance. Related to things.
自動車外板部、家電製品などの部材として金属に替わって、例えば、ABS樹脂、ウレタン樹脂及びポリアミド(ナイロン)樹脂などのプラスチック成型品が多く使用されている。 For example, plastic molded products such as ABS resin, urethane resin, and polyamide (nylon) resin are often used in place of metal as a member for automobile outer plate parts, home appliances, and the like.
プラスチック成型品には通常、意匠性や耐久性を付与するために塗料組成物が塗装される。従来、意匠性や耐久性を付与するために、塗装方法として、例えば、2コート方式が用いられてきた。2コート方式とは、着色ベース塗料組成物と、クリヤー塗料組成物とを順に塗装(コート)して焼付け(ベーク)して複層塗膜を形成するという方式である。例えば、特許文献1の発明は、着色塗料組成物を塗装し未硬化の該着色塗料塗面にクリヤー塗料を塗装(2コート)して、1回焼付け(1ベーク)をして該両塗膜を同時に硬化させる、2コート1ベーク方式で塗装して複層塗膜を形成する方法に関するものである。着色塗料組成物に原料の多価アルコール成分の一部又は全部がトリス(2−ヒドロキシエチル)イソシアヌレートである水酸基含有ポリエステル樹脂を使用することにより、耐チッピング性と仕上がり性に優れた塗膜ができるというものである。 A plastic composition is usually coated with a coating composition in order to impart designability and durability. Conventionally, in order to impart designability and durability, for example, a two-coat system has been used as a coating method. The two-coat method is a method in which a colored base coating composition and a clear coating composition are sequentially applied (coated) and baked (baked) to form a multilayer coating film. For example, in the invention of Patent Document 1, a paint composition is applied, a clear paint is applied (2 coats) to the uncured colored paint application surface, and baked once (1 bake). It is related with the method of apply | coating by a 2 coat 1-bake system, and forming a multilayer coating film. By using a hydroxyl group-containing polyester resin in which a part or all of the starting polyhydric alcohol component is tris (2-hydroxyethyl) isocyanurate in the colored coating composition, a coating film excellent in chipping resistance and finish is obtained. It can be done.
一方、近年、塗料及び塗装工程にかかるコストの削減(省エネルギー化及び生産性向上)及び低VOC化(VOC:揮発性有機化合物)などの人体や環境に配慮するという観点から、トルエンやキシレン等は削減あるいは実質的に含まないものであって、1コート1ベーク方式による塗装で、意匠性と塗膜性能を成立させる塗料組成物が強く求められている。 On the other hand, in recent years, from the viewpoint of considering the human body and the environment such as cost reduction (energy saving and productivity improvement) and low VOC (VOC: volatile organic compound) for coating and painting processes, toluene, xylene, etc. There is a strong need for a coating composition that can be reduced or substantially not included, and that can achieve design and coating performance by coating by a 1-coat 1-bake method.
しかしながら、上記特許文献1に記載の発明は、省エネルギー化及び生産性向上の要求を満足するものではなく、また、着色塗料塗面上にクリヤーコートを塗装し140℃で30分加熱硬化しないと、十分な耐擦傷性、特に耐加水分解性、耐候性等の塗膜性能を満足するものではなかった。 However, the invention described in Patent Document 1 does not satisfy the requirements for energy saving and productivity improvement, and if a clear coat is applied on a colored paint coating surface and heated and cured at 140 ° C. for 30 minutes, The coating film performance such as sufficient scratch resistance, particularly hydrolysis resistance and weather resistance was not satisfied.
一方、意匠性に優れた1コートメタリック塗料組成物として、特許文献2及び特許文献3に記載の発明がある。特許文献2に記載の発明は、非水系の分散媒に重合体粒子が分散安定剤により分散された非水系重合体分散液、アクリル樹脂及び光輝材を配合してなる1コートメタリック塗料組成物に関するものである。前記アクリル樹脂の溶解性パラメーター値と前記非水系重合体分散液の分散安定剤の溶解性パラメーター値との差が特定範囲であるときに、非水系重合体が最適なパールチェイン構造を形成することで良好に光輝性顔料が配向し、メタリック外観に優れる塗膜ができるというものである。また、特許文献3の発明は、特定の水酸基価のアクリル樹脂と特定の水酸基価セルロースアセテートブチレート、光輝材及び硬化剤としてポリイソシアネート化合物を含有する組成物に関するものである。セルロースアセテートブチレートを配合すると1コートでも、塗膜表面の光沢度(ツヤ感)及び光輝性が高くなるというものである。 On the other hand, there are inventions described in Patent Document 2 and Patent Document 3 as 1-coat metallic paint compositions having excellent design properties. The invention described in Patent Document 2 relates to a one-coat metallic coating composition comprising a non-aqueous dispersion medium in which polymer particles are dispersed with a dispersion stabilizer, an acrylic resin, and a glittering material. Is. When the difference between the solubility parameter value of the acrylic resin and the solubility parameter value of the dispersion stabilizer of the non-aqueous polymer dispersion is within a specific range, the non-aqueous polymer forms an optimal pearl chain structure. With this, the glitter pigment is oriented well, and a coating film having an excellent metallic appearance can be formed. The invention of Patent Document 3 relates to a composition containing a specific hydroxyl group acrylic resin, a specific hydroxyl group cellulose acetate butyrate, a bright material and a polyisocyanate compound as a curing agent. When cellulose acetate butyrate is blended, the glossiness (glossiness) and glossiness of the coating surface become high even with one coat.
しかしながら、特許文献2及び3に記載の発明はいずれも、耐候性及び耐加水分解性の点においては不十分で、また、塗装時の塗料固形分含有率を高くしようとすると粘度が上がるため、塗装作業性が悪く、また、仕上がり性も不十分となる場合があった。 However, both of the inventions described in Patent Documents 2 and 3 are insufficient in terms of weather resistance and hydrolysis resistance, and the viscosity increases when an attempt is made to increase the solid content of the paint during coating. Painting workability was poor, and finishing performance was sometimes insufficient.
本発明の目的は、1コート塗装によっても被塗物との付着性に優れ、かつ仕上がり性、塗膜硬度、耐汚染性、耐候性及び耐加水分解性に優れた塗膜を得ることができる塗料組成物を提供することにある。 It is an object of the present invention to obtain a coating film that is excellent in adhesion to an object even by one-coat coating and that has excellent finish, coating film hardness, stain resistance, weather resistance, and hydrolysis resistance. It is to provide a coating composition.
本発明者らは、上記課題を解決するために鋭意検討を重ねた結果、上記課題を解決できることを見出し、本発明を完成させるに至った。
すなわち本発明は、以下の項の塗料組成物を提供する:
項1.
(A)重量平均分子量が1,000〜90,000の水酸基含有アクリル樹脂、
(B)水酸基含有ポリエステル樹脂、
(C)着色顔料及び/又は光輝性顔料、及び
(D)ポリイソシアネート化合物、を含有する塗料組成物であって、
水酸基含有ポリエステル樹脂(B)が、ヌレート構造を有する環状ポリオール化合物(b1)を含む多価アルコールと多塩基酸との反応によって得られる、水酸基価20〜250mgKOH/gのポリエステル樹脂であり、該水酸基含有ポリエステル樹脂(B)の固形分含有量が、(A)成分及び(B)成分の合計樹脂固形分を基準として5〜60質量%であることを特徴とする塗料組成物。As a result of intensive studies to solve the above problems, the present inventors have found that the above problems can be solved, and have completed the present invention.
That is, the present invention provides the following coating composition:
Item 1.
(A) a hydroxyl group-containing acrylic resin having a weight average molecular weight of 1,000 to 90,000,
(B) a hydroxyl group-containing polyester resin,
A coating composition containing (C) a colored pigment and / or a bright pigment, and (D) a polyisocyanate compound,
The hydroxyl group-containing polyester resin (B) is a polyester resin having a hydroxyl value of 20 to 250 mgKOH / g, which is obtained by a reaction between a polyhydric alcohol containing a cyclic polyol compound (b1) having a nurate structure and a polybasic acid. A coating composition, wherein the solid content of the polyester resin (B) is 5 to 60% by mass based on the total resin solid content of the component (A) and the component (B).
項2.水酸基含有アクリル樹脂(A)が、共重合モノマー成分の総量を基準にして、メチルメタクリレートを含有しない、又はメチルメタクリレート量が50質量%未満で含有する樹脂であって、かつ水酸基価20〜200mgKOH/g、重量平均分子量1,000〜10,000、ガラス転移温度(Tg)0〜90℃の範囲内の水酸基含有アクリル樹脂(A1)を含む項1に記載の塗料組成物。 Item 2. The hydroxyl group-containing acrylic resin (A) is a resin that does not contain methyl methacrylate or contains less than 50% by mass of methyl methacrylate, based on the total amount of copolymerization monomer components, and has a hydroxyl value of 20 to 200 mgKOH / The coating composition of claim | item 1 containing the hydroxyl-containing acrylic resin (A1) in the range of g, weight average molecular weight 1,000-10,000, and glass transition temperature (Tg) 0-90 degreeC.
項3.水酸基含有アクリル樹脂(A)が、さらに、共重合モノマー成分の総量を基準にして、メチルメタクリレート50〜90質量%及びその他の重合性不飽和モノマー10〜50質量%を共重合モノマー成分とする水酸基含有アクリル樹脂(A2)を含む項2に記載の塗料組成物。 Item 3. Hydroxyl group-containing acrylic resin (A) is further a hydroxyl group containing 50 to 90% by weight of methyl methacrylate and 10 to 50% by weight of other polymerizable unsaturated monomer as a copolymerized monomer component, based on the total amount of the copolymerized monomer component. The coating composition of claim | item 2 containing a containing acrylic resin (A2).
項4.さらに、レオロジーコントロール剤(E)を含有する項1〜3のいずれか1項に記載の塗料組成物。 Item 4. Furthermore, the coating composition of any one of claim | item 1 -3 containing a rheology control agent (E).
項5.さらに、高級脂肪酸(F)を含有する項1〜4のいずれか1項に記載の塗料組成物。 Item 5. Furthermore, the coating composition of any one of claim | item 1 -4 containing a higher fatty acid (F).
項6.被塗物に、項1〜5のいずれか1項に記載の塗料組成物を塗装して得られる塗装物品。 Item 6. Item 6. A coated article obtained by applying the coating composition according to any one of Items 1 to 5 to an object to be coated.
項7.被塗物が、アクリロニトリル−ブタジエン−スチレン樹脂、アクリロニトリル−スチレン−アクリレート樹脂、ポリカーボネート樹脂、ポリブチレンテレフタレート樹脂、ポリ塩化ビニル樹脂、ポリアミド樹脂及びこれら樹脂の少なくとも2種類のハイブリッド樹脂からなる群から選ばれる少なくとも1種であることを特徴とする、項6に記載の塗装物品。 Item 7. The object to be coated is selected from the group consisting of acrylonitrile-butadiene-styrene resin, acrylonitrile-styrene-acrylate resin, polycarbonate resin, polybutylene terephthalate resin, polyvinyl chloride resin, polyamide resin, and at least two kinds of these hybrid resins. Item 7. The coated article according to Item 6, which is at least one kind.
項8.被塗物に、少なくとも1層の着色ベースコート塗料及び少なくとも1層の上塗り塗料を順次塗装することにより複層塗膜を形成する方法であって、最上層の上塗り塗料として、項1〜5のいずれか1項に記載の塗料組成物を塗装する複層塗膜形成方法。 Item 8. A method for forming a multi-layer coating film by sequentially applying at least one layer of a colored base coat paint and at least one layer of a top coat paint on an object to be coated. A method for forming a multilayer coating film, wherein the coating composition according to claim 1 is applied.
本発明の塗料組成物によれば、1コート塗装によっても、被塗物との付着性に優れ、かつ仕上がり性、塗膜硬度、耐汚染性、耐候性及び耐加水分解性に優れる塗膜を得ることができる。また、本発明によれば、塗膜の仕上がり外観及び耐加水分解性に優れ、かつ、また塗装時の塗料固形分含有率を高くさせることができる。 According to the coating composition of the present invention, a coating film having excellent adhesion to the object to be coated and excellent finish, coating film hardness, stain resistance, weather resistance and hydrolysis resistance even by one-coat coating. Can be obtained. Moreover, according to this invention, it is excellent in the finishing external appearance and hydrolysis resistance of a coating film, and can make the coating-solids content rate at the time of coating high.
また、低温での硬化が可能で、かつ合成樹脂成型品にプライマーを用いないで直接着色塗料を塗装して加熱硬化するだけで、仕上がり性及び耐加水分解性、耐薬品性、耐候性にも優れる塗膜が得ることができる。 In addition, it can be cured at low temperatures, and by simply applying a colored paint directly to a synthetic resin molded product without using a primer and heat-curing it, the finish, hydrolysis resistance, chemical resistance, and weather resistance are also improved. An excellent coating film can be obtained.
≪塗料組成物≫
本発明の塗料組成物は、(A)水酸基含有アクリル樹脂、(B)水酸基含有ポリエステル樹脂、(C)着色顔料及び/又は光輝性顔料、及び(D)ポリイソシアネート化合物、を含有する塗料組成物であって、水酸基含有ポリエステル樹脂(B)が、ヌレート構造を有する環状ポリオール化合物(b1)を含む多価アルコールと多塩基酸との反応によって得られる、水酸基価20〜250mgKOH/gのポリエステル樹脂であり、該ポリエステル樹脂(B)の固形分含有量が、(A)及び(B)成分の合計樹脂固形分を基準として5〜60質量%である。 ≪Paint composition≫
The coating composition of the present invention comprises (A) a hydroxyl group-containing acrylic resin, (B) a hydroxyl group-containing polyester resin, (C) a colored pigment and / or a bright pigment, and (D) a polyisocyanate compound. The hydroxyl group-containing polyester resin (B) is a polyester resin having a hydroxyl value of 20 to 250 mgKOH / g obtained by a reaction between a polyhydric alcohol containing a cyclic polyol compound (b1) having a nurate structure and a polybasic acid. Yes, the solid content of the polyester resin (B) is 5 to 60% by mass based on the total resin solid content of the components (A) and (B).
≪水酸基含有アクリル樹脂(A)≫
本発明の塗料組成物の構成する成分である水酸基含有アクリル樹脂(A)は、重量平均分子量が1,000〜90,000、好ましくは3,000〜10,000の範囲内の樹脂である。水酸基含有アクリル樹脂(A)は、例えば、水酸基含有重合性不飽和モノマー及び該水酸基含有重合性不飽和モノマーと共重合可能なその他の重合性不飽和モノマーを、共重合せしめることによって製造することができる。 ≪Hydroxyl group-containing acrylic resin (A) ≫
The hydroxyl group-containing acrylic resin (A) which is a component constituting the coating composition of the present invention is a resin having a weight average molecular weight in the range of 1,000 to 90,000, preferably 3,000 to 10,000. The hydroxyl group-containing acrylic resin (A) can be produced, for example, by copolymerizing a hydroxyl group-containing polymerizable unsaturated monomer and another polymerizable unsaturated monomer copolymerizable with the hydroxyl group-containing polymerizable unsaturated monomer. it can.
上記水酸基含有重合性不飽和モノマーは、1分子中に水酸基及び重合性不飽和結合をそれぞれ1個以上有する化合物である。該水酸基含有重合性不飽和モノマーとして、例えば、ヒドロキシエチル(メタ)アクリレート、ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレートなどの炭素数2〜22の2価アルコールと(メタ)アクリル酸とのモノエステル化物などのヒドロキシアルキルエステル;ポリエチレングリコール、ポリプロピレングリコール、ポリブチレングリコールなどのポリエーテルポリオールと(メタ)アクリル酸などの不飽和カルボン酸とのモノエステル;ポリエチレングリコール、ポリプロピレングリコール、ポリブチレングリコールなどのポリエーテルポリオールと2−ヒドロキシエチル(メタ)アクリレートなどの水酸基含有合性不飽和モノマーとのモノエーテル;無水マレイン酸や無水イタコン酸のような酸無水基含有不飽和化合物と、エチレングリコール、1,6−ヘキサンジオール、ネオペンチルグリコールなどのグリコール類とのモノエステル化物又はジエステル化物;ヒドロキシエチルビニルエーテルのようなヒドロキシアルキルビニルエーテル類;アリルアルコールなど;2−ヒドロキシプロピル(メタ)アクリレート;α,β−不飽和カルボン酸と、カージュラE10(ジャパンエポキシレジン社製、商品名)やα−オレフィンエポキシドのようなモノエポキシ化合物との付加物;グリシジル(メタ)アクリレートと酢酸、プロピオン酸、p−tert−ブチル安息香酸、脂肪酸類のような一塩基酸との付加物;上記水酸基含有重合性不飽和モノマーとラクトン類(例えばε−カプロラクトン、γ−バレロラクトン)、N−ヒドロキシメチル(メタ)アクリルアミド、アリルアルコールとの付加物など、さらに分子末端が水酸基であるポリオキシエチレン鎖を有する(メタ)アクリレートなどを挙げることができる。これらは、単独で若しくは2種以上を組み合わせて使用することができる。 The hydroxyl group-containing polymerizable unsaturated monomer is a compound having at least one hydroxyl group and one polymerizable unsaturated bond in one molecule. Examples of the hydroxyl group-containing polymerizable unsaturated monomer include dihydric alcohols having 2 to 22 carbon atoms such as hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, and (meth) acrylic acid. Hydroxyalkyl esters such as monoesters of polyethylene; monoesters of polyether polyols such as polyethylene glycol, polypropylene glycol, polybutylene glycol and unsaturated carboxylic acids such as (meth) acrylic acid; polyethylene glycol, polypropylene glycol, polybutylene glycol Monoethers of polyether polyols such as 2-hydroxyethyl (meth) acrylate and other hydroxyl-containing unsaturated monomers; acids such as maleic anhydride and itaconic anhydride Monoester or diesterified product of water group-containing unsaturated compound and glycols such as ethylene glycol, 1,6-hexanediol and neopentyl glycol; hydroxyalkyl vinyl ethers such as hydroxyethyl vinyl ether; allyl alcohol and the like; 2 -Hydroxypropyl (meth) acrylate; adduct of α, β-unsaturated carboxylic acid and monoepoxy compound such as Cardura E10 (trade name, manufactured by Japan Epoxy Resin Co., Ltd.) and α-olefin epoxide; glycidyl (meth) Adducts of acrylates with acetic acid, propionic acid, p-tert-butylbenzoic acid, monobasic acids such as fatty acids; hydroxyl group-containing polymerizable unsaturated monomers and lactones (for example, ε-caprolactone, γ-valerolactone) N-hydroxymethyl (Meth) acrylamides, such as an adduct of allyl alcohol, can be further molecular ends and the like (meth) acrylate having a polyoxyethylene chain is a hydroxyl group. These can be used alone or in combination of two or more.
水酸基含有重合性不飽和モノマーと共重合可能なその他の重合性不飽和モノマーとしては、例えば、(メタ)アクリル酸と炭素数1〜22の1価アルコールとのモノエステル化物である、例えばメチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、ブチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、ラウリル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレートなどが挙げられる。また、メトキシブチル(メタ)アクリレート、メトキシエチル(メタ)アクリレートなどの(メタ)アクリル酸と炭素数2〜18のアルコキシエステル;N,N−ジメチルアミノエチル(メタ)アクリレート、N,N−ジエチルアミノエチル(メタ)アクリレート、N−tert−ブチルアミノエチル(メタ)アクリレート、N,N−ジメチルアミノプロピル(メタ)アクリレートなどのアミノ基含有重合性不飽和モノマー;(メタ)アクリルアミド、N−メチル(メタ)アクリルアミド、N−エチル(メタ)アクリルアミド、N−ブチルアクリルアミド、N−ブチルメタクリルアミド、N,N−ジメチル(メタ)アクリルアミドなどのアミド基含有重合性不飽和モノマー;グリシジル(メタ)アクリレートなどのグリシジル基含有重合性不飽和モノマー;(メタ)アクリル酸、マレイン酸、イタコン酸、フマル酸、メサコン酸およびこれらの無水物やハーフエステル化物などのカルボキシル基含有重合性不飽和モノマー;スチレン、α−メチルスチレン、ビニルトルエン、アクリロニトリル、酢酸ビニル、「べオバ9」、「べオバ10」(いずれも油化シェルエポキシ)、塩化ビニルなどが挙げられる。 Examples of the other polymerizable unsaturated monomer copolymerizable with the hydroxyl group-containing polymerizable unsaturated monomer include, for example, a monoesterified product of (meth) acrylic acid and a monohydric alcohol having 1 to 22 carbon atoms such as methyl ( (Meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, hexyl (meth) acrylate, octyl (meth) acrylate, lauryl (meth) acrylate, 2-ethylhexyl ( Examples include meth) acrylate, cyclohexyl (meth) acrylate, and isobornyl (meth) acrylate. Further, (meth) acrylic acid such as methoxybutyl (meth) acrylate and methoxyethyl (meth) acrylate and an alkoxy ester having 2 to 18 carbon atoms; N, N-dimethylaminoethyl (meth) acrylate, N, N-diethylaminoethyl Amino group-containing polymerizable unsaturated monomers such as (meth) acrylate, N-tert-butylaminoethyl (meth) acrylate, N, N-dimethylaminopropyl (meth) acrylate; (meth) acrylamide, N-methyl (meth) Amide group-containing polymerizable unsaturated monomers such as acrylamide, N-ethyl (meth) acrylamide, N-butylacrylamide, N-butylmethacrylamide and N, N-dimethyl (meth) acrylamide; Glycidyl groups such as glycidyl (meth) acrylate Contains no polymerizable Sum monomers; carboxyl group-containing polymerizable unsaturated monomers such as (meth) acrylic acid, maleic acid, itaconic acid, fumaric acid, mesaconic acid and their anhydrides and half-esterified products; styrene, α-methylstyrene, vinyltoluene, Examples include acrylonitrile, vinyl acetate, “Beova 9”, “Beova 10” (both oil-based shell epoxy), vinyl chloride, and the like.
本明細書において、重合性不飽和基とは、ラジカル重合しうる不飽和基を意味する。ラジカル重合しうる不飽和基としては、例えば、炭素−炭素間二重結合をもつ官能基であり(重合性二重結合ともいう)、例えば、ビニル基、(メタ)アクリロイル基、(メタ)アクリルアミド基、ビニルエーテル基、アリル基などがある。 In the present specification, the polymerizable unsaturated group means an unsaturated group capable of radical polymerization. The unsaturated group capable of radical polymerization is, for example, a functional group having a carbon-carbon double bond (also called a polymerizable double bond), such as a vinyl group, a (meth) acryloyl group, or a (meth) acrylamide. Groups, vinyl ether groups, allyl groups, and the like.
また、本明細書において、「(メタ)アクリレート」は「アクリレート又はメタクリレート」を意味する。「(メタ)アクリル酸」は、「アクリル酸又はメタクリル酸」を意味する。また、「(メタ)アクリロイル」は、「アクリロイル又はメタクリロイル」を意味する。また、「(メタ)アクリルアミド」は、「アクリルアミド又はメタクリルアミド」を意味する。 In the present specification, “(meth) acrylate” means “acrylate or methacrylate”. “(Meth) acrylic acid” means “acrylic acid or methacrylic acid”. “(Meth) acryloyl” means “acryloyl or methacryloyl”. “(Meth) acrylamide” means “acrylamide or methacrylamide”.
上記水酸基含有アクリル樹脂(A)を得るための重合方法は、特に限定されるものではなく、それ自体既知の重合方法、例えばラジカル重合開始剤の存在下において、塊状重合法、溶液重合法、塊状重合後に懸濁重合を行なう塊状−懸濁二段重合法など、なかでも溶液重合法を好適に使用することができる。 The polymerization method for obtaining the hydroxyl group-containing acrylic resin (A) is not particularly limited, and is a polymerization method known per se, for example, bulk polymerization, solution polymerization, bulk in the presence of a radical polymerization initiator. Among them, a solution polymerization method can be preferably used, such as a bulk-suspension two-stage polymerization method in which suspension polymerization is performed after polymerization.
上記ラジカル重合開始剤としては、例えば、シクロヘキサノンパーオキサイド、3,3,5−トリメチルシクロヘキサノンパーオキサイド、メチルシクロヘキサノンパーオキサイドなどのケトンパーオキサイド類;1,1−ビス(tert−ブチルパーオキシ)−3,3,5−トリメチルシクロヘキサン、1,1−ビス(tert−ブチルパーオキシ)シクロヘキサン、n−ブチル−4,4−ビス(tert−ブチルパーオキシ)バレレート、2,2−ビス(4,4−ジtert−ブチルパーオキシシクロヘキシル)プロパン、2,2−ビス(4,4−ジtert−アミルパーオキシシクロヘキシル)プロパン、2,2−ビス(4,4−ジtert−ヘキシルパーオキシシクロヘキシル)プロパン、2,2−ビス(4,4−ジtert−オクチルパーオキシシクロヘキシル)プロパン、2,2−ビス(4,4−ジクミルパーオキシシクロヘキシル)プロパンなどのパーオキシケタール類;クメンハイドロパーオキサイド、2,5−ジメチルヘキサン−2,5−ジハイドロパーオキサイドなどのハイドロパーオキサイド類;1,3−ビス(tert−ブチルパーオキシ−m−イソプロピル)ベンゼン、2,5−ジメチル−2,5−ジ(tert−ブチルパーオキシ)ヘキサン、ジイソプロピルベンゼンパーオキサイド、tert−ブチルクミルパーオキサイドなどのジアルキルパーオキサイド類;デカイルパーオキサイド、ラウロイルパーオキサイド、ベンゾイルパーオキサイド、2,4−ジクロロベンゾイルパーオキサイドなどのジアシルパーオキサイド類;ビス(tert−ブチルシクロヘキシル)パーオキシジカーボネートなどのパーオキシカーボネート類;tert−ブチルパーオキシベンゾエート、2,5−ジメチル−2,5−ジ(ベンゾイルパーオキシ)ヘキサンなどのパーオキシエステル類などの有機過酸化物系重合開始剤並びに2,2´−アゾビスイソブチロニトリル、1,1−アゾビス(シクロヘキサン−1−カルボニトリル)などのアゾ系重合開始剤を挙げることができる。 Examples of the radical polymerization initiator include ketone peroxides such as cyclohexanone peroxide, 3,3,5-trimethylcyclohexanone peroxide, and methylcyclohexanone peroxide; 1,1-bis (tert-butylperoxy) -3 , 3,5-trimethylcyclohexane, 1,1-bis (tert-butylperoxy) cyclohexane, n-butyl-4,4-bis (tert-butylperoxy) valerate, 2,2-bis (4,4- Ditert-butylperoxycyclohexyl) propane, 2,2-bis (4,4-ditert-amylperoxycyclohexyl) propane, 2,2-bis (4,4-ditert-hexylperoxycyclohexyl) propane, 2,2-bis (4,4-di-tert-oct Peroxyketals such as ruperoxycyclohexyl) propane and 2,2-bis (4,4-dicumylperoxycyclohexyl) propane; cumene hydroperoxide, 2,5-dimethylhexane-2,5-dihydroperoxide Hydroperoxides such as 1,3-bis (tert-butylperoxy-m-isopropyl) benzene, 2,5-dimethyl-2,5-di (tert-butylperoxy) hexane, diisopropylbenzene peroxide, dialkyl peroxides such as tert-butylcumyl peroxide; diacyl peroxides such as decayl peroxide, lauroyl peroxide, benzoyl peroxide, 2,4-dichlorobenzoyl peroxide; bis (tert-butyl) Peroxycarbonates such as (cyclohexyl) peroxydicarbonate; organic peroxides such as peroxyesters such as tert-butylperoxybenzoate and 2,5-dimethyl-2,5-di (benzoylperoxy) hexane Examples thereof include polymerization initiators and azo polymerization initiators such as 2,2′-azobisisobutyronitrile and 1,1-azobis (cyclohexane-1-carbonitrile).
前記溶液重合法による重合方法としては、例えば、前記モノマー混合物を有機溶剤中に溶解もしくは分散せしめ、上記ラジカル重合開始剤の存在下で、通常、80℃〜200℃程度の温度で撹拌しながら加熱する方法を挙げることができる。反応時間は通常1〜24時間程度とすることができる。 As the polymerization method by the solution polymerization method, for example, the monomer mixture is dissolved or dispersed in an organic solvent, and heated in the presence of the radical polymerization initiator, usually at a temperature of about 80 ° C. to 200 ° C. with stirring. The method of doing can be mentioned. The reaction time can usually be about 1 to 24 hours.
上記有機溶剤としては、例えば、ヘプタン、トルエン、キシレン、オクタン、ミネラルスピリットなどの炭化水素系溶剤;酢酸エチル、酢酸n−ブチル、酢酸イソブチル、エチレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノブチルエーテルアセテートなどのエステル系溶剤;メチルエチルケトン、メチルイソブチルケトン、ジイソブチルケトン、シクロヘキサノンなどのケトン系溶剤;メタノール、エタノール、イソプロパノール、n−ブタノール、sec−ブタノール、イソブタノールなどのアルコール系溶剤;n−ブチルエーテル、ジオキサン、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテルなどのエーテル系;スワゾール310、スワゾール1000、スワゾール1500(以上、いずれもコスモ石油社製、SWASOL\スワゾ−ルは登録商標)、SHELLSOL A(シェルゾールA、シェル化学社製、シェルゾ−ルは登録商標)などの芳香族炭化水素系溶剤などを挙げることができる。これらの有機溶剤は1種で又は2種以上を併用することができる。有機溶剤の種類としては、特に限定されない。本発明の水酸基アクリル樹脂(A)は、トルエンやキシレンを含まずとも製造が可能である。 Examples of the organic solvent include hydrocarbon solvents such as heptane, toluene, xylene, octane, and mineral spirit; ester solvents such as ethyl acetate, n-butyl acetate, isobutyl acetate, ethylene glycol monomethyl ether acetate, and diethylene glycol monobutyl ether acetate. Solvents; ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone, diisobutyl ketone, cyclohexanone; alcohol solvents such as methanol, ethanol, isopropanol, n-butanol, sec-butanol, isobutanol; n-butyl ether, dioxane, ethylene glycol monomethyl ether , Ethers such as ethylene glycol monoethyl ether; SWAZOL 310, SWAZOL 1000, SWAZOL 150 (All of the above are aromatic hydrocarbon solvents such as Cosmo Oil Co., Ltd., SWASOL \ Swasol is a registered trademark), SHELLSOL A (Shellsol A, manufactured by Shell Chemical Co., Ltd., Shellzol is a registered trademark), etc. be able to. These organic solvents can be used alone or in combination of two or more. The type of organic solvent is not particularly limited. The hydroxyl acrylic resin (A) of the present invention can be produced without containing toluene or xylene.
水酸基含有アクリル樹脂(A)は、1種で、又は2種以上を併用して使用することができる。 The hydroxyl group-containing acrylic resin (A) can be used alone or in combination of two or more.
水酸基含有アクリル樹脂(A)は、共重合モノマー成分の総量を基準にして、メチルメタクリレートを含有しない、又はメチルメタクリレート量が50質量%未満で含有する樹脂であって、かつ水酸基価20〜200mgKOH/g、重量平均分子量1,000〜10,000、ガラス転移温度(Tg)0〜90℃の範囲内の水酸基含有アクリル樹脂(A1)を含むことが好ましい。 The hydroxyl group-containing acrylic resin (A) is a resin that does not contain methyl methacrylate or contains less than 50% by mass of methyl methacrylate, based on the total amount of copolymerizable monomer components, and has a hydroxyl value of 20 to 200 mgKOH / It is preferable to include a hydroxyl group-containing acrylic resin (A1) in the range of g, a weight average molecular weight of 1,000 to 10,000, and a glass transition temperature (Tg) of 0 to 90 ° C.
水酸基含有アクリル樹脂(A1)の重量平均分子量は、塗膜物性及び塗装時の塗料固形分含有率向上と仕上がり性の観点から、1,000〜10,000、好ましくは3,000〜9,000の範囲であることが適している。 The weight-average molecular weight of the hydroxyl group-containing acrylic resin (A1) is 1,000 to 10,000, preferably 3,000 to 9,000, from the viewpoints of coating film properties and improvement in paint solids content during coating and finish properties. It is suitable to be in the range.
水酸基含有アクリル樹脂(A1)の水酸基価は、塗膜の硬化性及び仕上がり性の観点から、20〜200mgKOH/g、さらに30〜170mgKOH/g、特に90〜150mgKOH/gの範囲内であることが適している。 The hydroxyl value of the hydroxyl group-containing acrylic resin (A1) is in the range of 20 to 200 mgKOH / g, more preferably 30 to 170 mgKOH / g, particularly 90 to 150 mgKOH / g, from the viewpoint of the curability and finish of the coating film. Is suitable.
水酸基含有アクリル樹脂(A1)のガラス転移温度(Tg)は、得られる塗膜の物性(特に耐擦り傷性及び耐加水分解性)と被塗物への付着性の観点から、0〜90℃、好ましくは20℃〜80℃の範囲が適している。 The glass transition temperature (Tg) of the hydroxyl group-containing acrylic resin (A1) is 0 to 90 ° C. from the viewpoint of physical properties (particularly scratch resistance and hydrolysis resistance) of the resulting coating film and adhesion to the object to be coated. A range of 20 ° C. to 80 ° C. is suitable.
水酸基含有アクリル樹脂(A1)の合成の際に使用される共重合モノマー成分としては塗膜の耐候性及び耐水性の点から、共重合モノマー成分の総量を基準にして、メチルメタクリレートを含有しない、又はメチルメタクリレート量が50質量%未満で含有する樹脂である。 As the copolymerization monomer component used in the synthesis of the hydroxyl group-containing acrylic resin (A1), from the viewpoint of the weather resistance and water resistance of the coating film, it does not contain methyl methacrylate, based on the total amount of the copolymerization monomer component. Or it is resin which the amount of methyl methacrylate contains in less than 50 mass%.
また、樹脂(A1)のガラス転移温度(Tg)を、0〜90℃とするために、モノマーのガラス転移温度が0℃以上、より好ましくは20℃以上のモノマーを使用することが好ましい。 In order to set the glass transition temperature (Tg) of the resin (A1) to 0 to 90 ° C, it is preferable to use a monomer having a glass transition temperature of 0 ° C or higher, more preferably 20 ° C or higher.
ここで、本明細書においてモノマーのガラス転移温度とは、Polymer Handbook(4th Edition,J.Brandup・E.H.Immergut編)にある各モノマーのホモポリマーのガラス転移温度のことである。該文献に記載されていないモノマーのガラス転移温度は、該モノマーのホモポリマーを重量平均分子量が5万程度になるようにして合成し、そのガラス転移温度を示差走査型熱分析により測定したときの値を使用する。 Here, in this specification, the glass transition temperature of the monomer is the glass transition temperature of the homopolymer of each monomer in Polymer Handbook (4th Edition, edited by J. Brandup, E. H. Immergut). The glass transition temperature of a monomer not described in the literature is a value obtained by synthesizing a homopolymer of the monomer so that the weight average molecular weight is about 50,000, and measuring the glass transition temperature by differential scanning thermal analysis. Use the value.
上記ガラス転移温度が0℃以上のモノマーとしては、具体的には、スチレン、メチルメタクリレート、分岐アルキル基を有するメタクリレート、例えば、t−ブチルメタクリレート、環状アルキル構造を有する(メタ)アクリレート、例えば、シクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレートなどが挙げられる。 Specific examples of the monomer having a glass transition temperature of 0 ° C. or more include styrene, methyl methacrylate, methacrylate having a branched alkyl group, such as t-butyl methacrylate, and (meth) acrylate having a cyclic alkyl structure, such as cyclohexyl. (Meth) acrylate, isobornyl (meth) acrylate, etc. are mentioned.
さらに、被塗物との付着性と塗膜硬度の点から、前記水酸基含有アクリル樹脂(A1)と、メチルメタクリレート50〜90質量%及びメチルメタクリレート以外のその他の重合性不飽和モノマー10〜50質量%を共重合モノマー成分とする水酸基含有アクリル樹脂(A2)とを併用することができる。 Further, from the viewpoint of adhesion to the object to be coated and coating film hardness, the hydroxyl group-containing acrylic resin (A1), 50 to 90% by mass of methyl methacrylate and 10 to 50% by mass of other polymerizable unsaturated monomers other than methyl methacrylate. % Can be used in combination with a hydroxyl group-containing acrylic resin (A2) having% as a copolymerization monomer component.
水酸基含有アクリル樹脂(A2)は、被塗物との付着性及び塗膜硬度から、共重合モノマー成分の総量を基準にして、メチルメタクリレート50〜90質量%、さらに好ましくは65〜80質量%、その他の重合性不飽和モノマー10〜50質量%、さらに好ましくは20〜35質量%であることが好ましい。上記その他の重合性不飽和モノマーは、前記水酸基含有重合性不飽和モノマーを含有する。 The hydroxyl group-containing acrylic resin (A2) is based on the total amount of the copolymerization monomer component based on the adhesion to the article to be coated and the coating film hardness, and is preferably 50 to 90% by mass, more preferably 65 to 80% by mass, The other polymerizable unsaturated monomer is preferably 10 to 50% by mass, more preferably 20 to 35% by mass. The other polymerizable unsaturated monomer contains the hydroxyl group-containing polymerizable unsaturated monomer.
メチルメタクリレートを共重合モノマー成分の総量を基準にして、50〜90質量%含有することにより特に、プラスチック材料への密着性が良好であると同時に、塗膜全体としてのガラス転移温度を上げることができ、強靭な膜を形成することができる。 By containing 50 to 90% by mass of methyl methacrylate based on the total amount of the copolymerizable monomer components, particularly the adhesion to the plastic material is good, and at the same time, the glass transition temperature of the entire coating film can be increased. And a tough film can be formed.
水酸基含有アクリル樹脂(A2)の水酸基価は、ポリイソシアネート化合物(D)との反応性の点から、1〜200mgKOH/g、特に2〜100mgKOH/gの範囲内の水酸基価を有することが好ましい。 The hydroxyl value of the hydroxyl group-containing acrylic resin (A2) preferably has a hydroxyl value in the range of 1 to 200 mgKOH / g, particularly 2 to 100 mgKOH / g, from the viewpoint of reactivity with the polyisocyanate compound (D).
水酸基含有アクリル樹脂(A2)は、他成分との相溶性、塗膜の耐候性及び仕上がり性の点から、一般に3,000〜90,000、特に4,000〜30,000、さらに特に5,000〜10,000の範囲内の重量平均分子量を有することが好ましい。 The hydroxyl group-containing acrylic resin (A2) is generally 3,000 to 90,000, particularly 4,000 to 30,000, more particularly 5, from the viewpoint of compatibility with other components, weather resistance and finish of the coating film. It is preferred to have a weight average molecular weight in the range of 000 to 10,000.
本発明の塗料組成物は、塗装時の塗料固形分含有率向上の点、耐擦傷性、塗膜硬度及び仕上がり性及び被塗物との付着性の点から、水酸基含有アクリル樹脂(A)が上記樹脂(A1)及び上記樹脂(A2)からなるものであることが好ましい。 The coating composition of the present invention has a hydroxyl group-containing acrylic resin (A) from the viewpoint of improving the solid content of paint during coating, scratch resistance, coating film hardness and finish, and adhesion to the object. It is preferable that it consists of the said resin (A1) and the said resin (A2).
水酸基含有アクリル樹脂(A)の固形分含有量は、(A)成分及び後述する(B)成分の合計樹脂固形分を基準として、塗膜の耐擦傷性、塗膜硬度及び耐水性の点から、好ましくは40〜80質量%の範囲内が好適である。 The solid content of the hydroxyl group-containing acrylic resin (A) is based on the total resin solid content of the component (A) and the component (B) described later, from the viewpoint of scratch resistance, coating film hardness and water resistance of the coating film. The range of 40 to 80% by mass is preferable.
水酸基含有アクリル樹脂(A)の少なくとも一部として水酸基含有アクリル樹脂(A1)を使用する場合、その配合量は、塗装時の塗料固形分含有率向上、耐擦傷性、塗膜硬度及び仕上がり性の点から、(A)成分及び(B)成分の合計樹脂固形分を基準として、20〜80質量%、特に20〜60質量%の範囲内が好ましい。 When the hydroxyl group-containing acrylic resin (A1) is used as at least a part of the hydroxyl group-containing acrylic resin (A), the blending amount thereof is improved in the solid content of paint at the time of coating, scratch resistance, coating film hardness and finish properties. From the viewpoint, the content within the range of 20 to 80% by mass, particularly 20 to 60% by mass, based on the total resin solid content of the component (A) and the component (B) is preferable.
水酸基含有アクリル樹脂(A)として、水酸基含有アクリル樹脂(A1)と水酸基含有アクリル樹脂(A2)とを併用する場合、該樹脂(A2)の含有量は、被塗物との付着性などの点から、(A)成分及び(B)成分の合計樹脂固形分を基準として、35質量%未満、特に5〜30質量%が好ましい。 When using together a hydroxyl-containing acrylic resin (A1) and a hydroxyl-containing acrylic resin (A2) as a hydroxyl-containing acrylic resin (A), content of this resin (A2) is points, such as adhesiveness with a to-be-coated article. From less than 35% by weight, particularly 5 to 30% by weight, based on the total resin solid content of the component (A) and the component (B).
尚、本明細書において、重量平均分子量(Mw)及び数平均分子量(Mn)の測定は、ゲル浸透クロマトグラフ(ゲルパーミエーションクロマトグラフ:GPC)によって、標準ポリスチレンの検量線を用いて測定したものである。 In this specification, the weight average molecular weight (Mw) and the number average molecular weight (Mn) are measured by a gel permeation chromatograph (gel permeation chromatograph: GPC) using a standard polystyrene calibration curve. It is.
ゲルパーミエーションクロマトグラフとしては、「HLC−8120GPC」(商品名、東ソー社製)を、カラムとしては、「TSKgel G4000HXL」を1本、「TSKgel G3000HXL」を2本、及び「TSKgel G2000HXL」を1本(商品名、いずれも東ソー社製)の計4本を使用、検出器としては、示差屈折率計を使用し、移動相:テトラヒドロフラン、測定温度:40℃、流速:1mL/minの条件下で測定することができる。 As a gel permeation chromatograph, “HLC-8120GPC” (trade name, manufactured by Tosoh Corporation) is used. As a column, one “TSKgel G4000HXL”, two “TSKgel G3000HXL”, and “TSKgel G2000HXL” are 1 A total of four of these (trade names, all manufactured by Tosoh Corporation) are used, and a differential refractometer is used as a detector. The conditions are mobile phase: tetrahydrofuran, measurement temperature: 40 ° C., flow rate: 1 mL / min. Can be measured.
また、水酸基含有アクリル樹脂(A)及び後述する水酸基含有ポリエステル樹脂(B)の「ガラス転移温度」は、静的ガラス転移温度のことである。ガラス転移温度の測定方法としては、例えば、示差走査熱量計「DSC−50Q型」(島津製作所製、商品名)を用いて、試料を測定カップにとり、真空吸引して完全に溶剤を除去した後、3℃/分の昇温速度で−100℃〜+100℃の範囲で熱量変化を測定する方法がある。低温側の最初のベースラインの変化点を静的ガラス転移温度とする。 Moreover, "glass transition temperature" of a hydroxyl-containing acrylic resin (A) and the hydroxyl-containing polyester resin (B) mentioned later is a static glass transition temperature. As a method for measuring the glass transition temperature, for example, using a differential scanning calorimeter “DSC-50Q type” (manufactured by Shimadzu Corporation, trade name), the sample is taken into a measuring cup and vacuum-suctioned to completely remove the solvent. There is a method of measuring a change in calorie within a range of −100 ° C. to + 100 ° C. at a rate of temperature increase of 3 ° C./min. The first baseline change point on the low temperature side is defined as the static glass transition temperature.
≪水酸基含有ポリエステル樹脂(B)≫
本発明の塗料組成物の構成する成分である水酸基含有ポリエステル樹脂(B)は、ヌレート構造を有する環状ポリオール化合物(b1)を含む多価アルコールと多塩基酸との反応によって得られる、水酸基価20〜250mgKOH/gのポリエステル樹脂である。 ≪Hydroxyl-containing polyester resin (B) ≫
The hydroxyl group-containing polyester resin (B), which is a component constituting the coating composition of the present invention, has a hydroxyl value of 20 obtained by a reaction between a polyhydric alcohol containing a cyclic polyol compound (b1) having a nurate structure and a polybasic acid. A polyester resin of ˜250 mg KOH / g.
上記水酸基含有ポリエステル樹脂(B)の製造は、それ自体既知の方法で行なうことができ、例えば、多塩基酸と多価アルコールとをエステル化反応させることによって製造することができる。 The hydroxyl group-containing polyester resin (B) can be produced by a method known per se, for example, by esterifying a polybasic acid and a polyhydric alcohol.
多塩基酸は、1分子中に2個以上のカルボキシル基を有する化合物であり、例えば、アジピン酸、アゼライン酸、フタル酸、イソフタル酸、テレフタル酸、コハク酸、オクタデセニルコハク酸、アゼライン酸、セバシン酸、テトラヒドロフタル酸、アルキルヘキサヒドロフタル酸、ヘキサヒドロフタル酸、ヘット酸、マレイン酸、フマル酸、イタコン酸、トリメリット酸、ピロメリット酸、5−スルホイソフタル酸ナトリウム、ナフタレンジカルボン酸、ビフェニルジカルボン酸、ダイマー酸、スベリン酸、テトラフルオロフタル酸及びこれらの酸無水物などが挙げられる。 A polybasic acid is a compound having two or more carboxyl groups in one molecule. For example, adipic acid, azelaic acid, phthalic acid, isophthalic acid, terephthalic acid, succinic acid, octadecenyl succinic acid, azelaic acid , Sebacic acid, tetrahydrophthalic acid, alkyl hexahydrophthalic acid, hexahydrophthalic acid, het acid, maleic acid, fumaric acid, itaconic acid, trimellitic acid, pyromellitic acid, sodium 5-sulfoisophthalate, naphthalenedicarboxylic acid, Biphenyl dicarboxylic acid, dimer acid, suberic acid, tetrafluorophthalic acid and acid anhydrides thereof may be mentioned.
多塩基酸成分として、炭素原子数約4〜32を有する1,2−酸無水物が好適に使用でき、上記酸無水物の具体例で挙げたものを用いることが好ましい。 As the polybasic acid component, 1,2-acid anhydrides having about 4 to 32 carbon atoms can be suitably used, and those mentioned in the specific examples of the acid anhydrides are preferably used.
これらの酸無水物としては、例えば、コハク酸無水物、メチルコハク酸無水物、ヘキサヒドロ無水フタル酸、ドデセニルコハク酸無水物、フタル酸、テトラヒドロフタル酸無水物、メチルテトラヒドロフタル酸無水物、メチルヘキサヒドロフタル酸無水物、エンドメチレンテトラヒドロフタル酸無水物、クロレンド酸無水物、イタコン酸無水物、シトラコン酸無水物、無水マレイン酸及び無水トリメリット酸などが挙げられる。これらの多塩基酸は1種又は2種以上用いてもかまわない。 Examples of these acid anhydrides include succinic anhydride, methyl succinic anhydride, hexahydrophthalic anhydride, dodecenyl succinic anhydride, phthalic acid, tetrahydrophthalic anhydride, methyl tetrahydrophthalic anhydride, methyl hexahydrophthalic acid. Examples thereof include acid anhydride, endomethylenetetrahydrophthalic anhydride, chlorendic anhydride, itaconic anhydride, citraconic anhydride, maleic anhydride and trimellitic anhydride. These polybasic acids may be used alone or in combination of two or more.
多価アルコールは、1分子中に2個以上の水酸基を有する化合物である。 A polyhydric alcohol is a compound having two or more hydroxyl groups in one molecule.
本発明の構成する成分である水酸基含有ポリエステル樹脂(B)は、多価アルコールの少なくとも一部としてヌレート構造を有する環状ポリオール化合物(b1)を用いる。ヌレート構造を有する環状ポリオール化合物(b1)としては、例えばトリス(2−ヒドロキシアルキル)イソシアヌレートが挙げられ、被塗物との付着性、耐候性及び耐加水分解性の点から、トリス(2−ヒドロキシエチル)イソシアヌレート(THEIC)が好ましい。環状ポリオール化合物(b1)は、3個の水酸基を有する化合物であり、その3個の水酸基の一部若しくは全部にラクトンを付加反応したものも使用することができる。 The hydroxyl group-containing polyester resin (B) that is a component of the present invention uses a cyclic polyol compound (b1) having a nurate structure as at least a part of the polyhydric alcohol. Examples of the cyclic polyol compound (b1) having a nurate structure include tris (2-hydroxyalkyl) isocyanurate. From the viewpoints of adhesion to an object to be coated, weather resistance, and hydrolysis resistance, tris (2- Hydroxyethyl) isocyanurate (THEIC) is preferred. The cyclic polyol compound (b1) is a compound having three hydroxyl groups, and a compound obtained by adding a lactone to a part or all of the three hydroxyl groups can also be used.
水酸基含有ポリエステル樹脂(B)の調製に使用する多価アルコール成分は、環状ポリオール化合物(b1)のみで構成されていても、又、環状ポリオール化合物(b1)とその他の多価アルコールとで構成されていてもさしつかえない。 The polyhydric alcohol component used for the preparation of the hydroxyl group-containing polyester resin (B) may be composed only of the cyclic polyol compound (b1), or may be composed of the cyclic polyol compound (b1) and other polyhydric alcohols. It doesn't matter if you do.
環状ポリオール化合物(b1)以外のそのほかの多価アルコールとしては、例えば、エチレングリコール、ジエチレングリコール、プロピレングリコール、ジプロピレングリコール、ブチレングリコール、ネオペンチルグリコール、1,2−又は1,3−プロパンジオール、1,6−ヘキサンジオール、1,4−ジメチロールシクロヘキサン、ジプロピレングリコール、ブタンジオール、ペンタンジオール、ヘキサンジオール、シクロヘキサンジメタノール、ビス(ヒドロキシメチル)キシレンなどの2価アルコール;グリセリン、1,1,1−トリメチロールプロパン、1,2,3−ブタントリオール、ペンタエリスリトール、ジペンタエリスリトールなどの3価以上のアルコールなどが挙げられる。また、1分子中に2個以上の水酸基を有する多価アルコールとラクトン類とを開環エステル化反応せしめてなる水酸基含有変性オリゴマーも水酸基を有する化合物として適用できる。これらに該当する市販品として、例えば、「TONE 0200 Polyol」、「TONE 0301 Polyol」、「TONE 0305 Polyol」(いずれもユニオンカーバイド社製、商品名、TONEは登録商標)、「プラクセル205」、「プラクセル303」、「プラクセル305」(いずれもダイセル化学社製、商品名、プラクセル\PLACCELは登録商標)などが挙げられる。 Examples of other polyhydric alcohols other than the cyclic polyol compound (b1) include ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, butylene glycol, neopentyl glycol, 1,2- or 1,3-propanediol, 1 Divalent alcohols such as 1,6-hexanediol, 1,4-dimethylolcyclohexane, dipropylene glycol, butanediol, pentanediol, hexanediol, cyclohexanedimethanol, bis (hydroxymethyl) xylene; glycerin, 1,1,1 -Trivalent or higher alcohols such as trimethylolpropane, 1,2,3-butanetriol, pentaerythritol, dipentaerythritol and the like. A hydroxyl group-containing modified oligomer obtained by subjecting a polyhydric alcohol having two or more hydroxyl groups per molecule and a lactone to a ring-opening esterification reaction can also be applied as a compound having a hydroxyl group. As commercially available products corresponding to these, for example, “TONE 0200 Polyol”, “TONE 0301 Polyol”, “TONE 0305 Polyol” (both manufactured by Union Carbide, trade name, TONE is a registered trademark), “Placcel 205”, “ Plaxel 303 "," Placcel 305 "(both manufactured by Daicel Chemical Industries, trade name, Plaxel \ PLACCEL is a registered trademark) and the like.
さらに、水酸基含有ポリエステル樹脂(B)は、安息香酸やt−ブチル安息香酸などの一塩基酸やヒマシ油、桐油、サフラワー油、大豆油、アマニ油、トール油、ヤシ油及びこれらの脂肪酸の油成分などを用いて変性してもよく、また、ネオデカン酸グリシジルエステルなどのエポキシ化合物などにより変性してもよい。 Furthermore, the hydroxyl group-containing polyester resin (B) is composed of monobasic acids such as benzoic acid and t-butylbenzoic acid, castor oil, tung oil, safflower oil, soybean oil, linseed oil, tall oil, coconut oil, and fatty acids thereof. It may be modified with an oil component or the like, and may be modified with an epoxy compound such as neodecanoic acid glycidyl ester.
多価アルコール成分において、環状ポリオール化合物(b1)とその他の多価アルコールとを併用する系における両成分の構成比率は、例えば、該両成分の合計水酸基モル量を基準に、環状ポリオール化合物(b1)は2〜100モル%、好ましくは5〜70モル%、より好ましくは10〜50モル%、その他の多価アルコ−ルは99〜0モル%、好ましくは95〜30モル%、より好ましくは90〜50モル%の範囲内が適している。 In the polyhydric alcohol component, the component ratio of both components in the system in which the cyclic polyol compound (b1) and other polyhydric alcohol are used in combination is, for example, based on the total hydroxyl group molar amount of the two components. ) Is 2 to 100 mol%, preferably 5 to 70 mol%, more preferably 10 to 50 mol%, and other polyvalent alcohols are 99 to 0 mol%, preferably 95 to 30 mol%, more preferably. A range of 90 to 50 mol% is suitable.
水酸基含有ポリエステル樹脂(B)は、環状ポリオール化合物(b1)を含有する多価アルコール成分と多塩基酸とをエステル化反応せしめることにより得られる。具体的には、これらの成分を有機溶剤の存在下若しくは不存在化で100〜200℃の温度で1〜24時間反応させることにより得られる。有機溶剤として、例えば、炭化水素系、エステル系、エーテル系、アルコール系、ケトン系の溶剤が挙げられる。 The hydroxyl group-containing polyester resin (B) is obtained by esterifying a polyhydric alcohol component containing the cyclic polyol compound (b1) and a polybasic acid. Specifically, these components are obtained by reacting at a temperature of 100 to 200 ° C. for 1 to 24 hours in the presence or absence of an organic solvent. Examples of the organic solvent include hydrocarbon solvents, ester solvents, ether solvents, alcohol solvents, and ketone solvents.
また、上記の製造において、必要に応じて3級アミンを触媒として用いることができる。 Moreover, in said manufacture, a tertiary amine can be used as a catalyst as needed.
上記水酸基含有ポリエステル樹脂(B)としては、他の成分との相溶性、塗膜の硬化性、被塗物への付着性、塗装作業性及び塗装時の塗料固形分含有率向上の点から、数平均分子量が1,000〜10,000、好ましくは1,200〜5,000、さらに特に1,500〜3,000の範囲内、水酸基価が20〜250mgKOH/g、好ましくは50〜200mgKOH/gの範囲内、酸価が15mgKOH/g未満、好ましくは1〜10mgKOH/gの範囲内であることが好適である。 As the above-mentioned hydroxyl group-containing polyester resin (B), from the viewpoint of compatibility with other components, curability of the coating film, adhesion to the object to be coated, coating workability, and improvement in the solid content of the paint during coating, The number average molecular weight is 1,000 to 10,000, preferably 1,200 to 5,000, more particularly 1,500 to 3,000, and the hydroxyl value is 20 to 250 mgKOH / g, preferably 50 to 200 mgKOH / It is suitable that the acid value is less than 15 mgKOH / g, preferably in the range of 1 to 10 mgKOH / g, within the range of g.
水酸基含有ポリエステル樹脂(B)の含有量は、耐加水分解性の観点から、(A)成分及び(B)成分の合計樹脂固形分を基準として、5〜60質量%、特に8〜30質量%、さらに特に11〜25質量%が好ましい。 The content of the hydroxyl group-containing polyester resin (B) is 5 to 60% by mass, particularly 8 to 30% by mass, based on the total resin solid content of the component (A) and the component (B), from the viewpoint of hydrolysis resistance. In particular, 11 to 25% by mass is preferable.
水酸基含有ポリエステル樹脂(B)の塗料組成物中の固形分含有量が上記範囲であると、被塗物との付着性に優れ、かつ耐加水分解性などの塗膜物性および得られる塗膜の仕上がり性を両立した、非常に優れた塗膜を得ることができる。 When the solid content in the coating composition of the hydroxyl group-containing polyester resin (B) is in the above range, the coating composition has excellent adhesion to the article to be coated, and has physical properties such as hydrolysis resistance and the resulting coating film. It is possible to obtain a very excellent coating film having both finish properties.
上記水酸基含有ポリエステル樹脂(B)はヌレート骨格を有していることから、特に被塗物がプラスチック材料である場合にも、被塗物と塗料組成物の極性を近づけることができるため、付着性を向上させると考えられる。また、水酸基含有アクリル樹脂(A)やポリイソシアネート化合物(D)との相溶性に優れることから硬化過程で表面に偏らず、仕上がり性及び耐加水分解性にも優れる塗膜が得られると考えられる。 Since the hydroxyl group-containing polyester resin (B) has a nurate skeleton, the polarity of the coating material and the coating composition can be brought close to each other even when the coating material is a plastic material. It is thought to improve. Moreover, since it is excellent in compatibility with a hydroxyl-containing acrylic resin (A) and a polyisocyanate compound (D), it is thought that the coating film which is not biased to the surface in the curing process and has excellent finish and hydrolysis resistance can be obtained. .
≪着色顔料及び/又は光輝性顔料(C)≫
本発明の塗料組成物は、着色顔料及び/又は光輝性顔料を含有する。例えば、以下に例示される種々の顔料を、所望の塗膜色調を得るべく、一種を又は二種以上混合して、使用することができる。ただし、以下の例示物に限定されるものではない。 ≪Colored pigment and / or glitter pigment (C) ≫
The coating composition of the present invention contains a color pigment and / or a bright pigment. For example, various pigments exemplified below can be used singly or in combination of two or more in order to obtain a desired coating color tone. However, it is not limited to the following examples.
着色顔料としては、例えば、酸化チタン、亜鉛華、カーボンブラック、モリブデンレッド、プルシアンブルー、コバルトブルー、アゾ系顔料、フタロシアニン系顔料、キナクリドン系顔料、イソインドリン系顔料、スレン系顔料、ペリレン系顔料、ジオキサジン系顔料、ジケトピロロピロール系顔料等が挙げられる。 Examples of the coloring pigment include titanium oxide, zinc white, carbon black, molybdenum red, Prussian blue, cobalt blue, azo pigment, phthalocyanine pigment, quinacridone pigment, isoindoline pigment, selenium pigment, perylene pigment, Examples include dioxazine pigments and diketopyrrolopyrrole pigments.
また、光輝性顔料としては、例えば、アルミニウム、酸化アルミニウム、銅、亜鉛、鉄、ニッケル、スズなどの金属又は合金などの無着色あるいは着色された金属製光輝剤などを挙げることができ、金属蒸着フィルムフレークなども含まれる。また、雲母、金属酸化物で表面被覆した雲母、雲母状酸化鉄、グラファイト顔料、ガラスフレーク、ホログラム顔料なども挙げることができる。これらの光輝性顔料は単独で又は2種以上を使用することができる。 Further, examples of the bright pigment include non-colored or colored metal bright agents such as metals, alloys such as aluminum, aluminum oxide, copper, zinc, iron, nickel, tin, and the like. Film flakes and the like are also included. Further, mica, mica whose surface is coated with a metal oxide, mica-like iron oxide, graphite pigment, glass flake, hologram pigment and the like can also be mentioned. These bright pigments can be used alone or in combination of two or more.
上記光輝性顔料としては、形状は特に限定されず、更に着色されていても、各種表面処理剤や分散剤などで処理されたものも包含されるが、例えば、体積平均粒子径(D50)が2〜50μm(長径)であり、かつ厚さが0.1〜5μmであるものが好ましい。なかでも、体積平均粒径(D50)が5〜20μm(長径)の範囲のものが光輝感に優れ、特に好適に用いられる。 The luster pigment is not particularly limited in shape, and may be further colored or treated with various surface treatment agents or dispersants. For example, the volume average particle diameter (D50) is It is preferably 2 to 50 μm (major axis) and having a thickness of 0.1 to 5 μm. Among them, those having a volume average particle diameter (D50) in the range of 5 to 20 μm (major axis) are excellent in glitter and are particularly preferably used.
これらの着色顔料及び/又は光輝性顔料は直接塗料組成物中に添加してもよく、分散剤、分散樹脂と混合して分散し、ペースト化してから塗料に配合してもよい。分散剤、分散樹脂、分散方法は公知のものを使用することができる。 These coloring pigments and / or glittering pigments may be added directly to the coating composition, or may be mixed and dispersed with a dispersant and a dispersing resin to form a paste and then blended into the coating. Known dispersants, dispersion resins, and dispersion methods can be used.
着色顔料及び/又は光輝性顔料の含有量は、特に限定されないが、素材隠蔽性と意匠性の点から、(A)成分及び(B)成分の合計樹脂固形分を基準として、1〜250質量%の範囲が好ましく、より好ましくは2〜150質量%の範囲である。 The content of the color pigment and / or the luster pigment is not particularly limited, but is 1 to 250 mass based on the total resin solid content of the component (A) and the component (B) from the viewpoint of material concealment and design. % Is preferable, and more preferably in the range of 2 to 150% by mass.
≪ポリイソシアネート化合物(D)≫
本発明の塗料組成物は、ポリイソシアネート化合物(D)を含有する。
ポリイソシアネート化合物は、1分子中に2個以上の遊離のイソシアネート基を有する化合物であり、例えば、ヘキサメチレンジイソシアネート、トリメチルヘキサメチレンジイソシアネート、ダイマー酸ジイソシアネート、リジンジイソシアネートなどの脂肪族ジイソシアネート化合物;水素添加キシリレンジイソシアネート、シクロヘキシレンジイソシアネート、メチレンビス(シクロヘキシルイソシアネート)、イソホロンジイソシアネートなどの脂環式ジイソシアネート化合物;トリレンジイソシアネート、フェニレンジイソシアネート、4,4’−ジフェニルメタンジイソシアネート、キシリレンジイソシアネート、テトラメチルキシリレンジイソシアネート、ナフタレンジイソシアネートなどの芳香族ジイソシアネート化合物;2−イソシアナトエチル−2,6−ジイソシアナトカプロエート、3−イソシアナトメチル−1,6−ヘキサメチレンジイソシアネート、4−イソシアナトメチル−1,8−オクタメチレンジイソシアネート(通称、トリアミノノナントリイソシアネート)などの3価以上の有機ポリイソシアネートを挙げることができる。また、上記ポリイソシアネート化合物の2量体又は3量体;ポリイソシアネート化合物と多価アルコール、低分子量ポリエステル樹脂、水などとをイソシアネート基が過剰の条件でウレタン化反応させて得られるプレポリマーなどを使用することもできる。 ≪Polyisocyanate compound (D) ≫
The coating composition of the present invention contains a polyisocyanate compound (D).
The polyisocyanate compound is a compound having two or more free isocyanate groups in one molecule, for example, an aliphatic diisocyanate compound such as hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, dimer acid diisocyanate, or lysine diisocyanate; Alicyclic diisocyanate compounds such as diisocyanate, cyclohexylene diisocyanate, methylenebis (cyclohexyl isocyanate), isophorone diisocyanate; tolylene diisocyanate, phenylene diisocyanate, 4,4′-diphenylmethane diisocyanate, xylylene diisocyanate, tetramethylxylylene diisocyanate, naphthalene diisocyanate Aromatic diisocyanate compounds such as 2; -Isocyanatoethyl-2,6-diisocyanatocaproate, 3-isocyanatomethyl-1,6-hexamethylene diisocyanate, 4-isocyanatomethyl-1,8-octamethylene diisocyanate (commonly known as triaminononane triisocyanate) And trivalent or higher organic polyisocyanates. Also, dimers or trimers of the above polyisocyanate compounds; prepolymers obtained by urethanation reaction of polyisocyanate compounds with polyhydric alcohols, low molecular weight polyester resins, water, etc. under conditions where the isocyanate groups are excessive. It can also be used.
上記ポリイソシアネート化合物の代表的な市販品の例としては「バーノックD−750、バーノックD−800、バーノックDN−950、バーノックDN−970若しくはバーノック15−455」(以上DIC株式会社製、商品名、BURNOCK\バ−ノツク又はバーノックは登録商標)、「スミジュール N3300、スミジュール N3390EA」(住友バイエルウレタン社製、商品名、SUMIDUR\スミジュ−ルは登録商標)「タケネートD−102、タケネートD−202、タケネートD−110若しくはタケネートD−123N」(三井化学社製、商品名、タケネ−ト\TAKENATEは登録商標)、「コロネートEH、L、HL若しくは203」(日本ポリウレタン工業株式会社製、商品名、コロネートは登録商標)又は「デュラネートTLA−100、デュラネート24A−90CX」(旭化成株式会社製、商品名、デュラネ−ト\DURANATEは登録商標)などが挙げられる。 Examples of typical commercial products of the above polyisocyanate compounds include “Bernock D-750, Burnock D-800, Burnock DN-950, Burnock DN-970 or Burnock 15-455” (above DIC Corporation, trade names, BURNOCK \ Barnock or Barnock is a registered trademark), "Sumijour N3300, Sumidur N3390EA" (manufactured by Sumitomo Bayer Urethane Co., Ltd., trade name, SUMIDUR \ Sumijour is a registered trademark) , Takenate D-110 or Takenate D-123N ”(Mitsui Chemicals, trade name, Takenet \ TAKENATE is a registered trademark),“ Coronate EH, L, HL or 203 ”(Nippon Polyurethane Industry Co., Ltd., trade name , Coronate is a registered trademark ) Or “Duranate TLA-100, Duranate 24A-90CX” (manufactured by Asahi Kasei Corporation, trade name, Duranate \ DURANATE is a registered trademark), and the like.
ポリイソシアネート化合物(D)を含有する本発明の塗料組成物は、低温での硬化性を有しており、高い温度(例えば100℃以上)で加熱せずとも耐擦傷性、耐候性などの所望の性能を得ることが可能である。ポリイソシアネート化合物(D)としては、中でも、脂肪族ポリイソシアネート化合物のイソシアヌレート環付加物であるヘキサメチレンジイソシアネートのイソシアヌレート環付加物、ウレトジオンタイプ付加物及びアダクトタイプ付加物は、他の成分との相溶性、塗膜硬度、塗膜の付着性及び耐候性などの点において優れることから特に好適である。 The coating composition of the present invention containing the polyisocyanate compound (D) has curability at a low temperature, and desired scratch resistance, weather resistance, etc. without heating at a high temperature (eg, 100 ° C. or higher). It is possible to obtain the performance of Among the polyisocyanate compounds (D), isocyanurate cycloadducts of hexamethylene diisocyanate, which are isocyanurate cycloadducts of aliphatic polyisocyanate compounds, uretdione type adducts, and adduct type adducts, It is particularly suitable because of its excellent compatibility, coating film hardness, coating film adhesion and weather resistance.
ポリイソシアネート化合物(D)の配合割合は、塗膜硬度及び耐汚染性の観点からポリイソシアネート化合物のイソシアネート基と、本発明の塗料組成物中の水酸基含有樹脂成分とレオロジーコントロール剤の合計水酸基との当量比(NCO/OH)が、通常0.8〜1.5、特に1.0〜1.3の範囲内となるよう選択することが好適である。 The blending ratio of the polyisocyanate compound (D) includes the isocyanate groups of the polyisocyanate compound and the total hydroxyl groups of the hydroxyl group-containing resin component and the rheology control agent in the coating composition of the present invention from the viewpoints of coating film hardness and stain resistance. It is preferable that the equivalent ratio (NCO / OH) is selected so that it is usually in the range of 0.8 to 1.5, particularly 1.0 to 1.3.
≪レオロジーコントロール剤(E)≫
本発明の塗料組成物は、レオロジーコントロール剤(E)を含有してもよい。
上記レオロジーコントロール剤(E)としては、それ自体既知のものを使用することができ、例えば、酸化ポリエチレンや脂肪酸アマイドワックスなどの増粘剤や沈降防止剤として公知の添加剤が挙げられる。また、アルコキシシリル化合物又はその縮合物やポリウレア化合物、さらには非水分散型樹脂などの有機樹脂微粒子や無機微粒子などが挙げられる。 ≪Rheology control agent (E) ≫
The coating composition of the present invention may contain a rheology control agent (E).
As the rheology control agent (E), those known per se can be used, and examples thereof include known additives as thickeners and anti-settling agents such as oxidized polyethylene and fatty acid amide wax. In addition, examples include alkoxysilyl compounds or condensates thereof, polyurea compounds, and organic resin fine particles such as non-aqueous dispersion resins, inorganic fine particles, and the like.
上記レオロジーコントロール剤(E)としては、これを配合すると、チクソトロピー性を有し、剪断力がかからなくなった時に粘性を発現するものを用いることができる。本発明の塗料組成物において特に、光輝性顔料を用いてスプレー塗装する場合、レオロジーコントロール剤(E)を含有することにより、塗料粒子塗着後のアルミフレークの配向不良を抑制する作用をより強く働かせ、塗装面に凸状のブツ(スピット)やムラを防止し、仕上がり性を向上させることができる。 As the rheology control agent (E), when it is blended, those having thixotropy and exhibiting viscosity when shearing force is not applied can be used. Particularly in the coating composition of the present invention, when spray coating is performed using a luster pigment, the rheology control agent (E) is contained, thereby further strengthening the action of suppressing orientation failure of aluminum flakes after coating the coating particles. It can be used to prevent convex spots (spits) and unevenness on the painted surface and improve the finish.
上記有機樹脂微粒子としては、例えば、それ自体既知のポリマービーズなどの樹脂粒子や前記モノマー類の重合物を微細に粉砕したものゲル化重合体微粒子(例えば、特開平3−66770号公報、特公平6−70110号公報参照)などを使用することができる。 Examples of the organic resin fine particles include, for example, resin particles such as polymer beads known per se, and gelled polymer fine particles obtained by finely pulverizing a polymer of the monomers (for example, JP-A-3-66770, 6-70110) can be used.
具体例としては、特公平6−70110号公報に開示されているような、ポリ(12−ヒドロキシステアリン酸)の分子鎖を有し、かつ重合性不飽和二重結合を1分子あたり平均約1個以上有するマクロモノマー(a)と、1分子あたり平均して約1.0〜約1.5個の重合性不飽和二重結合を有するマクロモノマー(b)との混合物の存在下に、相互に反応して結合することができる相補的官能基をそれぞれ有する少なくとも2種のビニル系モノマーを少なくとも0.5質量%含有するビニル系モノマー混合物を、マクロモノマー(a)、マクロモノマー(b)及び該ビニル系モノマーは溶解するが、該ビニルモノマーの重合体は実質的に溶解しない有機溶剤中で共重合及び架橋反応させてなるゲル重合体微粒子の非水分散液などを用いることができる。 Specific examples include poly (12-hydroxystearic acid) molecular chains as disclosed in JP-B-6-70110, and an average of about 1 polymerizable unsaturated double bond per molecule. In the presence of a mixture of a macromonomer (a) having at least one and a macromonomer (b) having an average of about 1.0 to about 1.5 polymerizable unsaturated double bonds per molecule. A vinyl monomer mixture containing at least 0.5% by mass of at least two vinyl monomers each having a complementary functional group capable of reacting with and binding to macromonomer (a), macromonomer (b) and Non-aqueous dispersion of gel polymer fine particles obtained by copolymerization and crosslinking reaction in an organic solvent in which the vinyl monomer is dissolved but the polymer of the vinyl monomer is not substantially dissolved is used. Door can be.
このような有機樹脂微粒子は、架橋密度が水酸基含有アクリル樹脂(A)と比べて高く、トルエンや酢酸エチルなどのポリマー溶解力の大きい有機溶剤中においても、実質的に非膨潤性でかつ非融着性である。有機溶剤を含む本塗料組成物に添加すると、本塗料組成物の粘度をほとんど上昇させることなく、樹脂含有率の高い、つまり高固形分の溶液(分散液)を得ることができるため、本発明の塗料組成物に好適に使用できる。 Such organic resin fine particles have a crosslink density higher than that of the hydroxyl group-containing acrylic resin (A), and are substantially non-swelling and non-fusible even in an organic solvent having a high polymer dissolving power such as toluene and ethyl acetate. It is wearing. When added to the present paint composition containing an organic solvent, a solution (dispersion) having a high resin content, that is, a high solid content can be obtained without substantially increasing the viscosity of the present paint composition. It can be suitably used for the coating composition.
有機樹脂微粒子の粒子径は一般に0.01〜約2μm、特に0.05〜0.5μmの範囲内の体積平均粒子径を有しているのが好ましく、粒子径がこの範囲内にある微粒子はタレ防止効果及び仕上がり性に優れた塗膜を得ることができる。 The organic resin fine particles generally have a volume average particle size in the range of 0.01 to about 2 μm, particularly 0.05 to 0.5 μm, and the fine particles having a particle size in this range are preferably A coating film excellent in sagging prevention effect and finish can be obtained.
無機微粒子としては、例えば、コロイド状、非晶質の形態のシリカやアルミナなどの無機酸化物粒子を使用することができる。 As the inorganic fine particles, for example, colloidal or amorphous inorganic oxide particles such as silica and alumina can be used.
レオロジーコントロール剤(E)として、添加剤として既知の市販品を用いてもよく、例えば、セルニーHPC−H、HPC−M、HPC−L、HPC−SL及びHPC−SSL(日本曹達(株)社製)、ダイヤナールBRシリーズ(三菱レイヨン(株)社製)、ディスパロン#6900−10X,ディスパロン#6900−20X、ディスパロン#4200、ディスパロンKS−873N及びディスパロン#1850(楠本化成(株)社製)、BYK−405及びBYK−410(ビック・ケミー・ジャパン社製)、プライマルRW−12W(ローム・アンド・ハース社製)、A−S−AT−20S、A−S−AT−350F、A−S−AD−10A及びA−S−AD−160(伊藤製油(株)製)、Setalux C−7176VB−60(アクゾノーベル社製)などが挙げられる。 As the rheology control agent (E), known commercial products may be used as additives. For example, Celny HPC-H, HPC-M, HPC-L, HPC-SL and HPC-SSL (Nippon Soda Co., Ltd.) ), Dianal BR series (manufactured by Mitsubishi Rayon Co., Ltd.), Disparon # 6900-10X, Disparon # 6900-20X, Disparon # 4200, Disparon KS-873N and Disparon # 1850 (manufactured by Enomoto Kasei Co., Ltd.) BYK-405 and BYK-410 (Bic Chemie Japan), Primal RW-12W (Rohm and Haas), AS-AT-20S, AS-AT-350F, A- S-AD-10A and AS-AD-160 (manufactured by Ito Oil Co., Ltd.), Setalux C-7176VB- 0 (Akzo Nobel), and the like.
本発明の塗料組成物にレオロジーコントロール剤(E)を含有する場合、その含有量は、粘性発現作用及び仕上がり性の観点から、(A)成分及び(B)成分の合計樹脂固形分を基準として、50質量%以下、さらに2〜40質量%の範囲が好ましい。 In the case where the rheology control agent (E) is contained in the coating composition of the present invention, the content is based on the total resin solid content of the component (A) and the component (B), from the viewpoint of viscosity development and finish. 50 mass% or less, and the range of 2-40 mass% is preferable.
本発明の塗料組成物は、さらに、塗膜性能を損なわない範囲で、(A)成分及び(B)成分以外のその他の水酸基含有樹脂を含有することができる。 The coating composition of the present invention may further contain a hydroxyl group-containing resin other than the component (A) and the component (B) as long as the coating film performance is not impaired.
その他の水酸基含有樹脂としては、例えば、水酸基を有するポリエーテル樹脂、ポリカーボネート樹脂、ポリウレタン樹脂、エポキシ樹脂、アルキド樹脂、セルロース樹脂、(A)成分以外のアクリル樹脂等の樹脂が挙げられる。これらはそれぞれ単独で若しくは2種以上組み合わせて使用することができる。 Examples of other hydroxyl group-containing resins include hydroxyl group-containing polyether resins, polycarbonate resins, polyurethane resins, epoxy resins, alkyd resins, cellulose resins, and acrylic resins other than the component (A). These can be used alone or in combination of two or more.
上記その他の水酸基含有樹脂を配合する場合、その配合割合は、(A)成分及び(B)成分の合計樹脂固形分を基準として、30質量%以下が好ましい。 When mix | blending the said other hydroxyl-containing resin, the compounding ratio has preferable 30 mass% or less on the basis of the total resin solid content of (A) component and (B) component.
本発明の塗料組成物は、さらに、硬化触媒、高級脂肪酸(F)、可塑剤、紫外線吸収剤、光安定剤、消泡剤、防錆剤、上記無機微粒子以外の体質顔料、有機溶剤、表面調整剤等の通常の塗料用添加剤をそれぞれ単独で若しくは2種以上組み合わせて含有することができる。 The coating composition of the present invention further comprises a curing catalyst, a higher fatty acid (F), a plasticizer, an ultraviolet absorber, a light stabilizer, an antifoaming agent, a rust inhibitor, an extender pigment other than the inorganic fine particles, an organic solvent, a surface Ordinary paint additives such as regulators can be contained alone or in combination of two or more.
前記硬化触媒としては、例えば、オクチル酸錫、ジブチル錫ジアセテート、ジブチル錫ジ(2−エチルヘキサノエート)、ジブチル錫ジラウレート、ジオクチル錫ジアセテート、ジオクチル錫ジ(2−エチルヘキサノエート)、ジブチル錫オキサイド、ジオクチル錫オキサイド、ジブチル錫脂肪酸塩、2−エチルヘキサン酸鉛、オクチル酸亜鉛、ナフテン酸亜鉛、脂肪酸亜鉛類、ナフテン酸コバルト、オクチル酸カルシウム、ナフテン酸銅、テトラ(2−エチルヘキシル)チタネートなどの有機金属化合物;第三級アミン等が挙げられ、これらはそれぞれ単独で若しくは2種以上組み合わせて使用することができる。 Examples of the curing catalyst include tin octylate, dibutyltin diacetate, dibutyltin di (2-ethylhexanoate), dibutyltin dilaurate, dioctyltin diacetate, dioctyltin di (2-ethylhexanoate), Dibutyltin oxide, dioctyltin oxide, dibutyltin fatty acid salt, lead 2-ethylhexanoate, zinc octylate, zinc naphthenate, zinc fatty acid, cobalt naphthenate, calcium octylate, copper naphthenate, tetra (2-ethylhexyl) Organometallic compounds such as titanate; tertiary amines and the like can be mentioned, and these can be used alone or in combination of two or more.
本発明の塗料組成物に硬化触媒を含有する場合、その含有量は、硬化性と仕上がり性の点から、(A)成分及び(B)成分の合計樹脂固形分を基準として、5質量%以下、0.002〜1.0質量%の範囲内が好ましい。 When the coating composition of the present invention contains a curing catalyst, the content is 5% by mass or less based on the total resin solid content of the component (A) and the component (B) from the viewpoint of curability and finish. In the range of 0.002 to 1.0 mass%.
前記高級脂肪酸(F)としては、それ自体既知のものを使用することができる。脂肪酸とは、長鎖炭化水素の1価のカルボン酸であり一般式CnHmCOOHで表せるものであり、炭素数12個以上のものを高級脂肪酸(長鎖脂肪酸)と呼ぶ。炭素数14個以上のものが好ましく、炭素数18個以上のものがより好ましい。炭素数の上限は限定されないが、例えば、炭素数24個以下のものが好ましく、炭素数22個以下のものがより好ましい。高級脂肪酸としては、例えば、ラウリン酸(別名ドデカン酸、以下( )内別名)、テトラデカン酸(ミリスチン酸)、ペンタデカン酸(ペンタデシル酸)、ヘキサデカン酸(パルチミン酸)、ヘプタデカン酸(マルガリン酸)、オクタデカン酸(ステアリン酸)、オレイン酸、2−ヘプチルウンデカン酸(イソステアリン酸)、エイコサン酸(アラキジン酸又はイコサン酸)、ドコサン酸(ベヘン酸)、テトラコサン酸(リグノセリン酸)、ヘキサコサン酸(セロチン酸)、オクタコサン酸(モンタン酸)、トリアコンタン酸(メリシン酸)等の飽和脂肪酸、9−ヘキサデセン酸(パルミトレイン酸)、cis−9−オクタデセン酸(オレイン酸)、リノール酸、リノレン酸、エレオステアリン酸、、エイコサジエン酸、エイコサトリエン酸、エイコサテトラエン酸(アラキドン酸)、アラキン酸、カプロレイン酸、リンデル酸、ミリストレイン酸、カドレイン酸、デカジェン酸、ヒラゴ酸、ドコサトリエン酸、ヘキサデカテトラエン酸、ステアリドン酸、ドコサテトラエン酸、エイコサペンタエン酸、イワシ酸、サビニン酸、イプロール酸、ヤラピノール酸、フェロン酸cis−13−ドコセン酸(エルカ酸)等の不飽和脂肪酸、リシノール酸、12−ヒドロキシステアリン酸等のヒドロキシ脂肪酸、又は牛脂、牛乳脂、豚脂、魚脂、アマニ油、オリーブ油、コーン油、ゴマ油、米ぬか油、サフラワー油、大豆油、ナタネ油、パーム油、パーム核油、ヒマシ油、ひまわり油、綿実油、ヤシ油、落花生油等の動植物油等から得られる脂肪酸(アルカン酸)等が挙げられる。これらの高級脂肪酸をさらに、グリセリンなどの多価アルコールなどと反応させエステル化反応させたものも使用することができる。As the higher fatty acid (F), those known per se can be used. A fatty acid is a monovalent carboxylic acid of a long-chain hydrocarbon and can be represented by the general formula C n H m COOH. A fatty acid having 12 or more carbon atoms is called a higher fatty acid (long-chain fatty acid). Those having 14 or more carbon atoms are preferred, and those having 18 or more carbon atoms are more preferred. Although the upper limit of the carbon number is not limited, for example, those having 24 or less carbon atoms are preferable, and those having 22 or less carbon atoms are more preferable. Examples of higher fatty acids include lauric acid (also known as dodecanoic acid, hereinafter also referred to in parentheses), tetradecanoic acid (myristic acid), pentadecanoic acid (pentadecylic acid), hexadecanoic acid (paltimic acid), heptadecanoic acid (margaric acid), and octadecane. Acid (stearic acid), oleic acid, 2-heptylundecanoic acid (isostearic acid), eicosanoic acid (arachidic acid or icosanoic acid), docosanoic acid (behenic acid), tetracosanoic acid (lignoceric acid), hexacosanoic acid (serotic acid), Saturated fatty acids such as octacosanoic acid (montanic acid) and triacontanoic acid (melicinic acid), 9-hexadecenoic acid (palmitoleic acid), cis-9-octadecenoic acid (oleic acid), linoleic acid, linolenic acid, eleostearic acid, , Eicosadienoic acid, eicosatrienoic acid , Eicosatetraenoic acid (arachidonic acid), arachidic acid, caproleic acid, Linderic acid, myristoleic acid, cadreic acid, decagenic acid, hiragoic acid, docosatrienoic acid, hexadecatetraenoic acid, stearidonic acid, docosatetraenoic acid, Unsaturated fatty acids such as eicosapentaenoic acid, sardine acid, sabinic acid, iprolic acid, yarapinolic acid, ferronic acid cis-13-docosenoic acid (erucic acid), hydroxy fatty acids such as ricinoleic acid, 12-hydroxystearic acid, or beef tallow, Milk fat, pork fat, fish fat, flaxseed oil, olive oil, corn oil, sesame oil, rice bran oil, safflower oil, soybean oil, rapeseed oil, palm oil, palm kernel oil, castor oil, sunflower oil, cottonseed oil, palm oil, Examples include fatty acids (alkanoic acids) obtained from animal and vegetable oils such as peanut oil. Those obtained by reacting these higher fatty acids with a polyhydric alcohol such as glycerin to cause esterification can also be used.
高級脂肪酸は1種単独で、又は2種以上を併用してもよい。仕上り性の点から、炭素数18個〜炭素数22個の高級脂肪酸が、配合される全脂肪酸中50質量%以上含有されていることが好ましく、60質量%以上含有されていることがさらに好ましい。 The higher fatty acids may be used alone or in combination of two or more. From the viewpoint of finish, it is preferable that the higher fatty acid having 18 to 22 carbon atoms is contained in an amount of 50% by mass or more, more preferably 60% by mass or more in the total fatty acids to be blended. .
上記高級脂肪酸を配合すると、他成分より比較的分子量が低いことから、塗膜表面に介在し、仕上がり性(光沢度)に優れた塗膜を形成できる。 When the higher fatty acid is blended, the molecular weight is relatively lower than that of the other components, so that a coating film that intervenes on the coating film surface and has excellent finish (glossiness) can be formed.
本発明の塗料組成物に高級脂肪酸を含有する場合、その含有量は、仕上がり性の点から、(A)成分及び(B)成分の合計樹脂固形分を基準として、20質量%以下、さらに1〜10質量%の範囲が好ましい。 When the coating composition of the present invention contains a higher fatty acid, the content thereof is 20% by mass or less based on the total resin solid content of the component (A) and the component (B) from the viewpoint of finish, and further 1 The range of -10 mass% is preferable.
前記可塑剤としては特に限定されないが、リン酸エステル系可塑剤、フタル酸エステル系可塑剤、トリメリット酸エステル系可塑剤、ピロメリット酸系可塑剤、グリコレート系可塑剤、クエン酸エステル系可塑剤、ポリエステル系可塑剤などを用いることができ、具体的には、アリーレンビス(ジアリールホスフェート)エステル、リン酸トリクレシル、トリメリット酸トリ(2−エチルヘキシル)などが挙げられる。 The plasticizer is not particularly limited, but is a phosphate ester plasticizer, a phthalate ester plasticizer, a trimellitic ester plasticizer, a pyromellitic acid plasticizer, a glycolate plasticizer, or a citrate ester plasticizer. Agents, polyester plasticizers, and the like can be used. Specific examples include arylene bis (diaryl phosphate) ester, tricresyl phosphate, and tri (2-ethylhexyl) trimellitic acid.
本発明の塗料組成物に可塑剤を含有する場合、その含有量は、塗料組成物との相溶性、仕上がり性及び塗料の貯蔵安定性の点から、(A)成分及び(B)成分の合計樹脂固形分を基準として、20質量%以下、さらに1.5〜10質量%の範囲が好ましい。 When the coating composition of the present invention contains a plasticizer, the content is the sum of the components (A) and (B) from the viewpoint of compatibility with the coating composition, finish, and storage stability of the coating. Based on the solid content of the resin, it is preferably 20% by mass or less, and more preferably 1.5 to 10% by mass.
本発明の塗料組成物は、低温硬化性の点から、有機溶剤型塗料組成物であることが好適である。なお、本明細書において、有機溶剤型塗料組成物は溶剤として実質的に水を含有しない塗料である。有機溶剤の種類としては、特に限定されないが、本発明の塗料組成物は、人体や環境への影響の観点から、トルエンやキシレンを含まないことが好ましい。 The coating composition of the present invention is preferably an organic solvent-type coating composition from the viewpoint of low temperature curability. In the present specification, the organic solvent-type coating composition is a coating that does not substantially contain water as a solvent. Although it does not specifically limit as a kind of organic solvent, It is preferable that the coating composition of this invention does not contain toluene or xylene from a viewpoint of the influence on a human body or an environment.
本発明の塗料組成物は、塗装時において希釈剤を用いることができ、固形分含有率を15質量%以上、特に好ましくは35〜60質量%の範囲内、粘度を5〜30秒/フォードカップ#4/20℃の範囲内に調整して塗装することが塗装作業性と排出される有機溶剤量削減の点から好ましい。希釈剤としては、特に限定されず、前記有機溶剤の項で挙げたものを使用することができるが、人体や環境への影響の観点から、トルエンやキシレンを含まないことが好ましい。 In the coating composition of the present invention, a diluent can be used at the time of coating, the solid content is 15% by mass or more, particularly preferably in the range of 35 to 60% by mass, and the viscosity is 5 to 30 seconds / Ford cup. It is preferable to adjust the coating within the range of # 4/20 ° C. from the viewpoint of coating workability and reduction of the amount of discharged organic solvent. The diluent is not particularly limited, and those listed in the section of the organic solvent can be used, but from the viewpoint of influence on the human body and the environment, it is preferable not to contain toluene or xylene.
本発明の塗料組成物を被塗物上に塗装して、塗装物品を得ることができる。 A coated article can be obtained by coating the coating composition of the present invention on an article to be coated.
本発明の塗料組成物を塗装する被塗物は、1コートで付着性と仕上がり性等の塗膜性能を両立するという観点から、アクリロニトリル−ブタジエン−スチレン(ABS)樹脂、アクリロニトリル−スチレン−アクリレート(ASA)樹脂、ポリカーボネート(PC)樹脂、ポリブチレンテレフタレート(PBT)樹脂、ポリ塩化ビニル(PVC)樹脂、ポリアミド(PA)樹脂及びこれら樹脂の少なくとも2種類のハイブリッド樹脂であることが好ましい。 The object to be coated with the coating composition of the present invention is an acrylonitrile-butadiene-styrene (ABS) resin, acrylonitrile-styrene-acrylate (ABS) resin from the viewpoint of achieving both coating properties such as adhesion and finish in one coat. An ASA) resin, a polycarbonate (PC) resin, a polybutylene terephthalate (PBT) resin, a polyvinyl chloride (PVC) resin, a polyamide (PA) resin, and at least two kinds of these hybrid resins are preferable.
上記被塗物のほかにも、付着性と塗膜性能が問題なければ、下記のものも被塗物とすることができる。ポリエチレン、ポリプロピレンなどに代表されるポリオレフィン系樹脂、ポリメチルメタクリレート樹脂、アクリル樹脂、ポリフェニレンエーテル樹脂、ポリオキシメチレン樹脂、ポリウレタン樹脂、エポキシ樹脂など又はこれらのハイブリッド樹脂や繊維強化プラスチック(Fiber-Reinforced Plastics)などやエンジニアリング樹脂などのプラスチック材料(合成樹脂成型品);ガラス、セメント、コンクリートなどの無機材料;木材;繊維材料(紙、布、ダンボールなど);金属材料(鉄、アルミニウム、真鍮、銅、ステンレス鋼、ブリキ、亜鉛メッキ鋼、合金化亜鉛〔Zn−Al、Zn−Ni、Zn−Feなど〕、メッキ鋼など)を挙げることができる。これらの素材に応じて適宜、脱脂処理や表面処理して被塗物とすることができる。さらに、上記被塗物に下塗り塗膜(ベースコート塗料)を形成させたものを被塗物とすることもできる。 In addition to the above objects to be coated, the following can also be used as long as there is no problem in adhesion and coating film performance. Polyolefin resins such as polyethylene and polypropylene, polymethyl methacrylate resin, acrylic resin, polyphenylene ether resin, polyoxymethylene resin, polyurethane resin, epoxy resin, etc., or hybrid resins and fiber-reinforced plastics (Fiber-Reinforced Plastics) And plastic materials (synthetic resin moldings) such as engineering resins; inorganic materials such as glass, cement and concrete; wood; fiber materials (paper, cloth, cardboard, etc.); metal materials (iron, aluminum, brass, copper, stainless steel) Steel, tinplate, galvanized steel, alloyed zinc [Zn-Al, Zn-Ni, Zn-Fe, etc.], plated steel, etc.). Depending on these materials, it can be appropriately subjected to a degreasing treatment or a surface treatment to obtain an article to be coated. Furthermore, what formed the undercoat coating film (basecoat coating material) in the said to-be-coated object can also be made into a to-be-coated object.
下塗り塗膜とは、本発明の塗料組成物により形成される塗膜の下に形成される塗膜であり、下塗り塗膜を形成するための下塗り塗料は、被塗面の種類や状態等に応じて塗装される。本発明の塗料組成物により形成される塗膜との間に膜を設けることで、被塗面との付着性等を向上させることができる。 The undercoat coating is a coating formed under the coating formed by the coating composition of the present invention, and the undercoating for forming the undercoat can be applied to the type or state of the surface to be coated. Painted accordingly. By providing a film between the coating film formed by the coating composition of the present invention, adhesion to the surface to be coated can be improved.
上記下塗り塗膜を構成する下塗り塗料の構成成分としては、具体的には、例えば、被膜形成性樹脂、架橋剤、着色顔料、体質顔料、光輝性顔料、防錆顔料、導電性顔料等を含有する塗料組成物を好適に使用でき、さらに、該下塗り塗料組成物は、紫外線吸収剤、光安定剤、硬化触媒、可塑剤、付着付与剤、相溶化剤、消泡剤、粘性調整剤、防錆剤、表面調整剤等の塗料添加剤を適宜含有させることができる。 Specific examples of the constituents of the undercoat paint constituting the undercoat coating film include, for example, a film-forming resin, a crosslinking agent, a color pigment, an extender pigment, a glitter pigment, a rust preventive pigment, a conductive pigment, and the like. In addition, the undercoating composition can be used as an ultraviolet absorber, a light stabilizer, a curing catalyst, a plasticizer, an adhesion-imparting agent, a compatibilizer, an antifoaming agent, a viscosity modifier, Paint additives such as a rusting agent and a surface conditioner can be appropriately contained.
被膜形成性樹脂の種類としては、例えば、ポリオール、アクリル樹脂、ポリエステル樹脂、アルキド樹脂、ウレタン樹脂、ポリオレフィン樹脂、エポキシ樹脂、フェノール樹脂、ポリアミド樹脂及びこれらの水酸基含有樹脂等が挙げられ、これらは単独で又は2種以上を組み合わせて使用することができる。 Examples of the film-forming resin include polyols, acrylic resins, polyester resins, alkyd resins, urethane resins, polyolefin resins, epoxy resins, phenol resins, polyamide resins, and hydroxyl group-containing resins. Or two or more types can be used in combination.
架橋剤を配合することによって架橋させてもよく、架橋剤を配合せず実質的に未架橋でもよい。また、上層の塗膜に含有される架橋剤の染み込みにより架橋させてもよい。 It may be crosslinked by blending a crosslinking agent, or may be substantially uncrosslinked without blending a crosslinking agent. Moreover, you may make it bridge | crosslink by the penetration of the crosslinking agent contained in the upper layer coating film.
架橋剤としては、例えば、メラミン樹脂、尿素樹脂等のアミノ樹脂、ポリイソシアネート化合物、ブロック化ポリイソシアネート化合物等を好適に使用することができる。上記下塗り塗料組成物としては、有機溶剤型塗料組成物、水性塗料組成物のいずれを用いてもよく、無溶剤であってもよい。 As a crosslinking agent, amino resins, such as a melamine resin and a urea resin, a polyisocyanate compound, a blocked polyisocyanate compound, etc. can be used conveniently, for example. As the undercoat coating composition, either an organic solvent-type coating composition or an aqueous coating composition may be used, or a solvent-free coating composition may be used.
また、本発明の塗料組成物が塗装される被塗物としては、特に制限されず、例えば、乗用車、トラック、オートバイ、バスなどの自動車車体の外板部;自動車部品;携帯電話、オーディオ機器などの家庭電気製品の外板部などを挙げることができる。 In addition, the object to be coated with the coating composition of the present invention is not particularly limited, and examples thereof include an outer plate part of an automobile body such as a passenger car, a truck, a motorcycle, and a bus; an automobile part; a mobile phone, an audio device, and the like. As an example, the outer plate of a household electric product can be cited.
本発明の塗料組成物及び下塗り塗料組成物を塗装する方法は、特に限定されない。例えば、エアスプレー、エアレススプレー、回転霧化塗装機、浸漬塗装、刷毛などにより塗装することができる。塗装の際、静電印加を行ってもよい。 The method for applying the coating composition and the undercoat coating composition of the present invention is not particularly limited. For example, it can be applied by air spray, airless spray, rotary atomizing coater, dip coating, brush or the like. Electrostatic application may be performed during coating.
本発明の塗料組成物の塗装膜厚は、硬化膜厚で通常10〜100μm、好ましくは12〜50μm、さらに好ましくは15〜35μmの範囲内とすることができる。 The coating film thickness of the coating composition of the present invention can be within a range of usually 10 to 100 μm, preferably 12 to 50 μm, and more preferably 15 to 35 μm as a cured film thickness.
本発明の塗料組成物の塗膜形成方法における、加熱条件は特に限定されないが、70〜100℃、好ましくは70〜90℃で10〜90分保持することにより行なうことができる。熱によりプラスチック材料に変形が伴う場合の加熱条件は、例えば、ABS樹脂などを用いる場合には、70℃〜90℃で20〜90分保持することが好ましい。 Although the heating conditions in the coating-film formation method of the coating composition of this invention are not specifically limited, It can carry out by hold | maintaining for 10 to 90 minutes at 70-100 degreeC, Preferably 70-90 degreeC. When the plastic material is deformed by heat, for example, when an ABS resin is used, the heating condition is preferably maintained at 70 ° C. to 90 ° C. for 20 to 90 minutes.
本発明の塗料組成物塗装後、加熱硬化をさせる前に、塗装直後の塗膜の揮発分を減少させる又は揮発分を除去するために、セッティング(数分間室温に放置)及び/又は予備加熱(50〜80℃位で数分間強制乾燥)を施すことも可能である。予備加熱は、被塗物の塗装面に常温又は約25℃〜約80℃の温度に加熱された空気を吹き付けるエアブロー、熱風炉、電気炉、IR(赤外線誘導加熱)炉などの乾燥炉等で行なうことができる。 After applying the coating composition of the present invention, before curing by heating, in order to reduce the volatile content of the coating film immediately after coating or to remove the volatile content, setting (leaving at room temperature for several minutes) and / or preheating ( It is also possible to perform forced drying at a temperature of about 50 to 80 ° C. for several minutes. Preheating is performed in a drying furnace such as an air blow, hot air furnace, electric furnace, or IR (infrared induction heating) furnace that blows air heated to a room temperature or a temperature of about 25 ° C. to about 80 ° C. on the surface to be coated. Can be done.
前述のように、本発明においては、上記被塗物に下塗り塗膜(ベースコート塗膜)を形成させたものを被塗物とすることもできる。また下塗り塗膜には顔料等を配合してもよい。従って、本発明の一つの実施形態において、本発明は、被塗物に、少なくとも1層の着色ベース塗料組成物及び少なくとも1層の上塗り塗料を順次塗装することにより複層塗膜を形成する方法であって、最上層の上塗り(トップ)塗料として、前述の本発明の塗料組成物を塗装する複層塗膜形成方法を提供する。 As described above, in the present invention, a material in which an undercoat film (base coat film) is formed on the object to be coated can also be used. Moreover, you may mix | blend a pigment etc. with undercoat. Accordingly, in one embodiment of the present invention, the present invention provides a method for forming a multi-layer coating film by sequentially applying at least one layer of a colored base coating composition and at least one layer of a top coating to an object to be coated. And the multilayer coating-film formation method which coats the above-mentioned coating composition of this invention as top coat (top) coating material of the uppermost layer is provided.
具体的には、例えば、2コート1ベーク方式(ベースコート/トップコート)、2コート2ベーク方式(ベースコート/トップコート)、3コート1ベーク方式(ベースコート/クリヤーコート/トップコート)、3コート2ベーク方式(ベースコート/クリヤーコート/トップコート)等従来から公知の方法に従って実施できる。 Specifically, for example, 2 coat 1 bake method (base coat / top coat), 2 coat 2 bake method (base coat / top coat), 3 coat 1 bake method (base coat / clear coat / top coat), 3 coat 2 bake It can be carried out according to a conventionally known method such as a method (base coat / clear coat / top coat).
該ベース塗料組成物を塗装後、得られた未硬化の下塗り塗膜を、必要に応じて、セッティング及び/又は予備加熱によって、実質的に硬化しない程度に乾燥させたり、乾燥しない程度に固形分含有率を調整したりしてもよい。 After applying the base coating composition, the obtained uncured undercoating film is dried by setting and / or preheating, if necessary, to such an extent that it does not substantially harden or solid content to the extent that it does not dry. The content rate may be adjusted.
本発明において、硬化塗膜とは、JIS K 5600−1−1に規定された硬化乾燥状態、すなわち、塗面の中央を親指と人差指とで強く挟んで、塗面に指紋によるへこみが付かず、塗膜の動きが感じられず、また、塗面の中央を指先で急速に繰り返しこすり、塗面にすり跡が付かない状態の塗膜である。一方、未硬化塗膜とは、塗膜が上記硬化乾燥状態に至っていない状態であって、JIS K 5600−1−1に規定された指触乾燥状態及び半硬化乾燥状態をも含むものである。 In the present invention, the cured coating film is a cured and dried state specified in JIS K 5600-1-1, that is, the center of the coating surface is strongly sandwiched between the thumb and the index finger, and the coating surface is free from dents due to fingerprints. In this coating film, no movement of the coating film is felt, the center of the coating surface is rubbed rapidly with the fingertips, and the coating surface is not rubbed. On the other hand, an uncured coating film is a state in which the coating film has not reached the above-mentioned cured and dried state, and includes a finger-touch dried state and a semi-cured dried state defined in JIS K 5600-1-1.
本発明の上塗り塗料組成物は、ベース塗料組成物の硬化又は未硬化の塗膜に塗装することができるが、付着性の点から硬化塗膜上に塗装すること(2コート2ベーク方式)が特に好ましい。 The top coating composition of the present invention can be applied to a cured or uncured coating film of the base coating composition, but it is possible to apply on the cured coating film from the point of adhesion (2-coat 2-bake method). Particularly preferred.
該ベース塗料組成物の硬化条件は、塗料が硬化する焼付条件の中から適宜選択することができるが、室温(25℃)〜160℃、特に40℃〜140℃の範囲内の温度で、また、焼付け時間は、30秒間〜60分間、特に1〜40分間の範囲内が好適である。また、その際の塗装膜厚は、乾燥塗膜厚で3〜100μm、特に5〜80μmの範囲内が好適である。 The curing condition of the base coating composition can be appropriately selected from the baking conditions for curing the coating, but at room temperature (25 ° C.) to 160 ° C., particularly at a temperature in the range of 40 ° C. to 140 ° C. The baking time is preferably in the range of 30 seconds to 60 minutes, particularly 1 to 40 minutes. Moreover, the coating film thickness in that case is 3-100 micrometers in dry coating film thickness, and the inside of the range of 5-80 micrometers is especially suitable.
また、被塗物に本発明の塗料組成物塗装後にクリヤー塗料等を塗装して複層塗膜としてもかまわない。 Further, a clear coating or the like may be applied to the object to be coated after applying the coating composition of the present invention to form a multilayer coating film.
本発明の塗料組成物を塗装すると、35μm以下でも、1コートであっても、2コート並の耐擦傷性と仕上がり性に優れ、かつ耐加水分解性にも優れた塗膜が形成される。 When the coating composition of the present invention is applied, even if it is 35 μm or less, even if it is one coat, a coating film having excellent scratch resistance and finish properties equivalent to two coats and excellent in hydrolysis resistance is formed.
以下、実施例を挙げて本発明をさらに詳細に説明する。尚、「部」及び「%」は、別記しない限り「質量部」及び「質量%」を示す。 Hereinafter, the present invention will be described in more detail with reference to examples. “Part” and “%” indicate “part by mass” and “% by mass” unless otherwise specified.
(製造例1)水酸基含有アクリル樹脂(A−1)の製造
撹拌装置、温度計、還流冷却器、サーモスタット及び滴下用ポンプを備えた反応容器に、スワゾール1000(注1)60部を仕込み、窒素ガスを吹き込み撹拌しながら145℃まで昇温し、反応容器中へ下記モノマーと重合開始剤
2−ヒドロキシエチルメタクリレート 29.0部、
スチレン 10.0部、
メチルメタクリレート 11.7部、
iso−ブチルメタクリレート 18.0部、
iso−ブチルアクリレート 11.0部
カージュラE10P(注2) 15.3部、
アクリル酸 5.0部及び、
ジ−tert−アミルパーオキサイド 6.0部
の混合物を、滴下用ポンプを利用して3時間かけて一定速度で滴下した。その後ジ−tert−アミルパーオキサイド 0.5部及びスワゾール1000 10.0部の混合物を1時間要して滴下した。滴下終了後、同温度で3時間熟成し反応を終了した。得られた水酸基含有アクリル樹脂(A−1)の溶液は、固形分含有率60%の均一な透明溶液であった。また樹脂(A−1)の重量平均分子量は約4,700、ガラス転移温度45.1℃、水酸基価は125mgKOH/g、酸価は5.0mgKOH/gであった。(Production Example 1) Production of hydroxyl group-containing acrylic resin (A-1) In a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser, a thermostat and a dropping pump, 60 parts of Swazol 1000 (Note 1) were charged, and nitrogen The temperature was raised to 145 ° C. while blowing gas and stirring, and the following monomer and polymerization initiator 2-hydroxyethyl methacrylate 29.0 parts into the reaction vessel,
10.0 parts of styrene,
11.7 parts of methyl methacrylate,
18.0 parts of iso-butyl methacrylate,
iso-butyl acrylate 11.0 parts Cardura E10P (Note 2) 15.3 parts,
5.0 parts of acrylic acid and
A mixture of 6.0 parts of di-tert-amyl peroxide was added dropwise at a constant rate over 3 hours using a dropping pump. Thereafter, a mixture of 0.5 part of di-tert-amyl peroxide and 10.0 parts of Swazole 1000 was added dropwise over 1 hour. After completion of the dropwise addition, the reaction was terminated by aging for 3 hours at the same temperature. The obtained solution of the hydroxyl group-containing acrylic resin (A-1) was a uniform transparent solution having a solid content of 60%. The weight average molecular weight of the resin (A-1) was about 4,700, the glass transition temperature was 45.1 ° C., the hydroxyl value was 125 mgKOH / g, and the acid value was 5.0 mgKOH / g.
注1)スワゾール(登録商標)1000:丸善石油化学社製、商品名、芳香族炭化水素系溶剤
注2)カージュラE10P:ジャパンエポキシレジン社製、商品名、ネオデカン酸モノグリシジルエステル。Note 1) Swazol (registered trademark) 1000: manufactured by Maruzen Petrochemical Co., Ltd., trade name, aromatic hydrocarbon solvent Note 2) Cardura E10P: manufactured by Japan Epoxy Resin Co., Ltd., trade name, neoglycanoyl monoglycidyl ester.
(製造例2〜5)水酸基含有アクリル樹脂(A−2)〜(A−5)の製造
製造例1において、配合を表1に記載の配合にした以外は、製造例1と同様にして、水酸基含有アクリル樹脂(A−2)及び(A−5)溶液を得た。得られた水酸基含有アクリル樹脂(A−2)〜(A−5)の固形分含有率、重量平均分子量、ガラス転移点温度、水酸基価、酸価を表1に示した。(Production Examples 2 to 5) Production of hydroxyl group-containing acrylic resins (A-2) to (A-5) In Production Example 1, except that the formulation is as shown in Table 1, the same procedure as in Production Example 1 was carried out. Hydroxyl group-containing acrylic resins (A-2) and (A-5) solutions were obtained. Table 1 shows the solid content, weight average molecular weight, glass transition temperature, hydroxyl value, and acid value of the obtained hydroxyl group-containing acrylic resins (A-2) to (A-5).
(製造例6)水酸基含有ポリエステル樹脂(B−1)の製造
撹拌機、温度計、精留塔及び水分離器を装備した反応容器に、
ヘキサヒドロ無水フタル酸 48.8部、
1,6−ヘキサンジオール 31.1部、
トリス(2−ヒドロキシエチル)イソシアヌレート 25.8部
をエステル化触媒のジブチル錫オキサイド(0.025部)の存在下で230℃に加熱し、1時間保った後、キシレンを加え、同温度で約6時間水を留去しながら還流させて反応させた。反応終了後、減圧状態で揮発成分を留出させ、スワゾール1500(注3)/酢酸ブチル=70/30で溶剤置換及び希釈して、固形分含有率70%の水酸基含有ポリエステル樹脂(B−1)を得た。この水酸基含有ポリエステル樹脂(B−1)の数平均分子量、水酸基価、酸価を表2に示す:
注3)スワゾール(登録商標)1500:丸善石油化学社製、商品名、芳香族炭化水素系溶剤。(Production Example 6) Production of hydroxyl group-containing polyester resin (B-1) In a reaction vessel equipped with a stirrer, a thermometer, a rectification tower and a water separator,
48.8 parts hexahydrophthalic anhydride,
31.1 parts of 1,6-hexanediol,
25.8 parts of tris (2-hydroxyethyl) isocyanurate was heated to 230 ° C. in the presence of the esterification catalyst dibutyltin oxide (0.025 parts) and maintained for 1 hour, then xylene was added at the same temperature. The reaction was allowed to reflux for about 6 hours while distilling off the water. After completion of the reaction, the volatile component was distilled off under reduced pressure, and the solvent was replaced and diluted with Swazol 1500 (Note 3) / Butyl acetate = 70/30 to obtain a hydroxyl group-containing polyester resin (B-1) having a solid content of 70%. ) The number average molecular weight, hydroxyl value, and acid value of this hydroxyl group-containing polyester resin (B-1) are shown in Table 2:
Note 3) Swazol (registered trademark) 1500: Maruzen Petrochemical Co., Ltd., trade name, aromatic hydrocarbon solvent.
(製造例7)水酸基含有ポリエステル樹脂(B−2)の製造
撹拌機、温度計、精留塔及び水分離器を装備した反応容器に、
ヘキサヒドロ無水フタル酸 52.8部、
1,4−シクロヘキサンジカルボン酸 14.8部、
1,3−プロパンジオール 31.7部
トリメチロールプロパン 10.0部、
をエステル化触媒のジブチル錫オキサイド(0.025部)の存在下で230℃に加熱し、1時間保った後、キシレンを加え、同温度で約6時間水を留去しながら還流させて反応させた。反応終了後、減圧状態で揮発成分を留出させ、スワゾール1500/酢酸ブチル=70/30で溶剤置換及び希釈して、固形分含有率70%の水酸基含有ポリエステル樹脂(B−2)を得た。この水酸基含有ポリエステル樹脂(B−2)の数平均分子量、水酸基価、酸価を表2に示す。(Production Example 7) Production of hydroxyl group-containing polyester resin (B-2) To a reaction vessel equipped with a stirrer, a thermometer, a rectification tower and a water separator,
52.8 parts hexahydrophthalic anhydride,
14.8 parts of 1,4-cyclohexanedicarboxylic acid,
1,3-propanediol 31.7 parts trimethylolpropane 10.0 parts,
Was heated to 230 ° C. in the presence of an esterification catalyst dibutyltin oxide (0.025 parts) and maintained for 1 hour, then xylene was added, and the reaction was carried out at reflux for about 6 hours while distilling off water. I let you. After completion of the reaction, the volatile component was distilled off under reduced pressure, and the solvent was replaced and diluted with Swazol 1500 / butyl acetate = 70/30 to obtain a hydroxyl group-containing polyester resin (B-2) having a solid content of 70%. . Table 2 shows the number average molecular weight, hydroxyl value, and acid value of this hydroxyl group-containing polyester resin (B-2).
(製造例8)レオロジーコントロール剤用マクロモノマー(fa)の製造
12−ヒドロキシステアリン酸をトルエン還流下でメタンスルホン酸を触媒として脱水縮合してなる樹脂酸価30で、数平均分子量約1,800の自己縮合ポリエステル樹脂の末端カルボキシル基に、ジメチルアミノエタノールを触媒として、グリシジルメタクリレートを付加して重合性二重結合を導入して、マクロモノマー(fa)溶液を得た。このものの固形分含有率は70%であり、1分子あたり数平均分子量に基づき約1個の重合性二重結合を有していた。(Production Example 8) Production of macromonomer (fa) for rheology control agent 12-hydroxystearic acid is dehydrated and condensed with methanesulfonic acid as a catalyst under reflux of toluene, and has a number average molecular weight of about 1,800. A glycidyl methacrylate was added to the terminal carboxyl group of the self-condensed polyester resin using dimethylaminoethanol as a catalyst to introduce a polymerizable double bond to obtain a macromonomer (fa) solution. This had a solid content of 70% and had about one polymerizable double bond based on the number average molecular weight per molecule.
(製造例9)レオロジーコントロール剤用マクロモノマー(fb)の製造
反応容器中に酢酸ブチル174部を入れ加熱還流し、この中に、
70%マクロモノマー(fa)溶液 297.0部、
メチルメタクリレート 195.9部、
グリシジルメタクリレート 18.5部、
キシレン 163.0部、
2,2−アゾビスイソブチロニトリル 9.6部
からなる混合物を3時間かけて均一速度で滴下し、さらに2時間熟成した。
ついで、p−t−ブチルカテコール 0.05部、
メタクリル酸 3.8部、
ジメチルアミノエタノール 0.5部
からなる混合物をフラスコ中に加えて樹脂酸価が0.5になるまで140℃で約5時間反応を行い、固形分含有率50%のマクロモノマー(fb)溶液を得た。得られたマクロモノマー(fb)は、ポリ12−ヒドロキシステアリン酸による第1のセグメントと、メチルメタクリレートとグリシジルメタクリレートの共重合体による第2のセグメントとを有するグラフトポリマーであって、1分子中に平均4個の重合性二重結合を有していた。(Production Example 9) Production of macromonomer (fb) for rheology control agent 174 parts of butyl acetate was placed in a reaction vessel and heated to reflux.
297.0 parts of a 70% macromonomer (fa) solution,
195.9 parts methyl methacrylate,
18.5 parts of glycidyl methacrylate,
163.0 parts xylene,
A mixture consisting of 9.6 parts of 2,2-azobisisobutyronitrile was added dropwise at a uniform rate over 3 hours and further aged for 2 hours.
Next, 0.05 parts of pt-butylcatechol,
3.8 parts of methacrylic acid,
A mixture consisting of 0.5 parts of dimethylaminoethanol was added to the flask and reacted at 140 ° C. for about 5 hours until the resin acid value reached 0.5, and a macromonomer (fb) solution having a solid content of 50% was obtained. Obtained. The obtained macromonomer (fb) is a graft polymer having a first segment made of poly-12-hydroxystearic acid and a second segment made of a copolymer of methyl methacrylate and glycidyl methacrylate. It had an average of 4 polymerizable double bonds.
(製造例10)レオロジーコントロール剤用マクロモノマー(fc)の製造
反応容器中にキシレン153部を入れ125℃に加熱してから、
2−エチルヘキシルアクリレート 50.0部、
n−ブチルアクリレート 23.0部、
2−ヒドロキシエチルアクリレート 25.0部、
アクリル酸 2.0部、
tert−ブチルパーオクトエート 4.5部
からなる混合物を4時間かけて滴下し、その後2時間熟成を行なった。
得られたアクリル樹脂ワニスは固形分含有率65%、数平均分子量7,000であった。このアクリル樹脂ワニス 100.0部に、
グリシジルメタクリレート 2.0部、
4−tert−ブチルピロカテコール 0.01部、
テトラブチルアンモニウムブロミド 0.15部
を加えて115℃で7時間攪拌し、共重合二重結合を分子中に導入してマクロモノマー(fc)を得た。得られたマクロモノマー(fc)における導入二重結合の数は1分子あたり数平均分子量につき約1.0個で、SP値は8.70、水酸基価は121mgKOH/gであった。(Production Example 10) Production of macromonomer (fc) for rheology control agent
After placing 153 parts of xylene in the reaction vessel and heating to 125 ° C,
2-ethylhexyl acrylate 50.0 parts,
n-butyl acrylate 23.0 parts,
25.0 parts 2-hydroxyethyl acrylate,
2.0 parts acrylic acid,
A mixture consisting of 4.5 parts of tert-butyl peroctoate was added dropwise over 4 hours, followed by aging for 2 hours.
The obtained acrylic resin varnish had a solid content of 65% and a number average molecular weight of 7,000. In 100.0 parts of this acrylic resin varnish,
2.0 parts of glycidyl methacrylate,
4-tert-butylpyrocatechol 0.01 part,
0.15 part of tetrabutylammonium bromide was added and stirred at 115 ° C. for 7 hours to introduce a copolymer double bond into the molecule to obtain a macromonomer (fc). The number of introduced double bonds in the obtained macromonomer (fc) was about 1.0 per number average molecular weight per molecule, the SP value was 8.70, and the hydroxyl value was 121 mgKOH / g.
(製造例11)レオロジーコントロール剤(No.1)の製造
反応容器中に窒素雰囲気下で、
ヘプタン 190.0部、
50%マクロモノマー(fb)溶液 20.0部、
65%マクロモノマー(fc)溶液 23.0部
を仕込み、攪拌しながら還流温度にて、
50%マクロモノマー(fb)溶液 20.0部、
65%マクロモノマー(fc)溶液 23.0部、
メチルメタクリレート 50.0部、
2−ヒドロキシエチルアクリレート 50.0部、
グリシジルメタクリレート 1.5部、
メタクリル酸 0.8部、
2,2‘−アゾビスイソブチロニトリル 2.0部
からなる混合物を5時間要して滴下し、続いて2時間熟成した。ついで、
ジメチルアミノエタノール 0.1部
を加え、さらに4時間熟成を行なって重合体微粒子(No.1)の非水分散液を得た。重合体微粒子(No.1)の重量平均分子量は10万、得られた非水分散液は固形分含有率40%の白色分散液で、粒子の粒径は約160nm(ピーク粒子径)であった。粒子径はコールター社の「COULTER N4型サブミクロン粒子分析装置」により測定した。また、この粒子はアセトン、酢酸エチル、キシレンなどの有機溶剤に不溶であった。(Production Example 11) Production of rheology control agent (No. 1) In a reaction vessel under a nitrogen atmosphere,
190.0 parts heptane,
20.0 parts of a 50% macromonomer (fb) solution,
Charge 23.0 parts of 65% macromonomer (fc) solution at reflux temperature while stirring.
20.0 parts of a 50% macromonomer (fb) solution,
23.0 parts of 65% macromonomer (fc) solution,
50.0 parts of methyl methacrylate,
2-hydroxyethyl acrylate 50.0 parts,
1.5 parts of glycidyl methacrylate,
Methacrylic acid 0.8 parts,
A mixture consisting of 2.0 parts of 2,2′-azobisisobutyronitrile was added dropwise over 5 hours, followed by aging for 2 hours. Next,
0.1 part of dimethylaminoethanol was added, and the mixture was further aged for 4 hours to obtain a non-aqueous dispersion of polymer fine particles (No. 1). The polymer fine particles (No. 1) had a weight average molecular weight of 100,000, the obtained non-aqueous dispersion was a white dispersion having a solid content of 40%, and the particle size was about 160 nm (peak particle size). It was. The particle size was measured with a Coulter N4 submicron particle analyzer manufactured by Coulter. The particles were insoluble in organic solvents such as acetone, ethyl acetate and xylene.
<被塗物の作製>
(ABS被塗物)
100mm×150mm×3.0mmのアクリロニトリル−ブタジエン−スチレン板の表面をイソプロピルアルコールで脱脂してABS被塗物とした。 <Preparation of the object>
(ABS substrate)
The surface of a 100 mm × 150 mm × 3.0 mm acrylonitrile-butadiene-styrene plate was degreased with isopropyl alcohol to obtain an ABS coating.
(PC/PBT被塗物)
100mm×150mm×3.0mmのポリカーボネート−ポリブチレンテレフタレート板の表面をイソプロピルアルコールで脱脂してPC/PBT被塗物とした。(PC / PBT substrate)
The surface of a 100 mm × 150 mm × 3.0 mm polycarbonate-polybutylene terephthalate plate was degreased with isopropyl alcohol to obtain a PC / PBT coated object.
(PVC被塗物)
100mm×150mm×1.0mmのポリ塩化ビニル樹脂の表面をイソプロピルアルコールで脱脂してPVC被塗物とした。(PVC coated object)
The surface of a polyvinyl chloride resin of 100 mm × 150 mm × 1.0 mm was degreased with isopropyl alcohol to obtain a PVC coated object.
(ナイロン被塗物)
100mm×150mm×1.0mmのポリアミド樹脂(ナイロン)の表面をイソプロピルアルコールで脱脂してナイロン被塗物とした。(Nylon coating)
The surface of a 100 mm × 150 mm × 1.0 mm polyamide resin (nylon) was degreased with isopropyl alcohol to obtain a nylon coating.
(実施例1)塗料組成物No.1の製造
水酸基含有アクリル樹脂(A−1)60%溶液 111.7部(固形分67.0部)、
水酸基含有ポリエステル樹脂(B−1)70%溶液 25.7部(固形分18.0部)、
レオロジーコントロール剤(No.1)40%溶液 43.5部(固形分17.4部)、
顔料(C−1)(注4) 17.4部、
BYK−346(注7) 1.0部、
ディスパロン(登録商標)LF1985−50(注8)1.0部、
TINUVIN 384−2(注9) 1.6部及び
TINUVIN 292(注10) 0.8部を均一に混合し、
さらに、スミジュール(登録商標)N3300(注11)を、本発明の塗料組成物中の水酸基含有樹脂成分とレオロジーコントロール剤の合計水酸基に対し、NCO/OHの当量比が1.10となる量を配合して混合し、スワゾール1000で固形分を調整して、固形分含有率55%の塗料組成物No.1を得た。また、塗料組成物No.1の不粘着性を評価した結果を表3に示す。(Example 1) Coating composition No. 1 Production of hydroxyl group-containing acrylic resin (A-1) 60% solution 111.7 parts (solid content 67.0 parts),
25.7 parts of a hydroxyl group-containing polyester resin (B-1) 70% solution (solid content: 18.0 parts),
Rheology control agent (No. 1) 40% solution 43.5 parts (solid content 17.4 parts),
Pigment (C-1) (Note 4) 17.4 parts,
BYK-346 (Note 7) 1.0 part,
Disparon (registered trademark) LF1985-50 (Note 8) 1.0 part,
TINUVIN 384-2 (Note 9) 1.6 parts and TINUVIN 292 (Note 10) 0.8 parts were mixed uniformly,
Furthermore, Sumidur (registered trademark) N3300 (Note 11) is added in an amount such that the equivalent ratio of NCO / OH is 1.10 with respect to the total hydroxyl groups of the hydroxyl group-containing resin component and the rheology control agent in the coating composition of the present invention. The solid content was adjusted with SWAZOL 1000, and the coating composition No. with a solid content of 55% was prepared. 1 was obtained. In addition, the coating composition No. Table 3 shows the results of evaluating the tack-free property of No. 1.
(実施例2〜18、比較例1〜3)塗料組成物 No.2〜No.21の製造
各成分の配合を表3に示す配合とする以外実施例1と同様にして、表3に示す固形分含有率55%の塗料組成物No.2〜No.21を得た。なお表3の配合量は、固形分の配合量を示す。塗料組成物No.2〜No.21の不粘着性を評価した結果を表3に示す。(Examples 2-18, Comparative Examples 1-3) Coating composition No. 2-No. Production of No. 21 In the same manner as in Example 1 except that the composition of each component is as shown in Table 3, paint composition No. 21 having a solid content of 55% shown in Table 3 was prepared. 2-No. 21 was obtained. In addition, the compounding quantity of Table 3 shows the compounding quantity of solid content. Coating composition No. 2-No. Table 3 shows the results of evaluating the tack-free property of 21.
(比較例4)塗料組成物 No.22
各成分の配合を表3に示す配合と、イソシアネート化合物をユーバン20SE−60(注12)を57.5部(固形分34.5部)配合とする以外は、実施例1と同様にして、表3に示す固形分含有率55%の塗料組成物No.22を得た。(Comparative example 4) Coating composition No. 22
The composition of each component is the same as in Example 1 except that the composition shown in Table 3 and the isocyanate compound is 57.5 parts (solid content 34.5 parts) of Euban 20SE-60 (Note 12). The coating composition No. with a solid content of 55% shown in Table 3 was used. 22 was obtained.
注4)C−1:アルミニウムペースト BP−6360、東洋アルミニウム(株)製、商品名、表面処理アルミ、
注5)C−2:黒色ペースト、メトキシプロピルアセテート52.4部、カーボンブラック15部、DISPERBYK−2001(ビック・ケミー・ジャパン社製、分散剤、有効成分46%)32.6部を混合しミルベースを作成し、ビーズミルで60分間分散し、ビーズを除去したものを、黒色ペーストとして用いた。顔料濃度15重量%であった。Note 4) C-1: Aluminum paste BP-6360, manufactured by Toyo Aluminum Co., Ltd., trade name, surface-treated aluminum,
Note 5) C-2: Black paste, 52.4 parts of methoxypropyl acetate, 15 parts of carbon black, DISPERBYK-2001 (manufactured by Big Chemie Japan, dispersant, 46% active ingredient) is mixed with 32.6 parts. A mill base was prepared, dispersed for 60 minutes in a bead mill, and the beads were removed, and used as a black paste. The pigment concentration was 15% by weight.
注6)高級脂肪酸No.1:炭素数18のオレイン酸、
高級脂肪酸No.2:炭素数20のエイコサン酸(和名別名:アラキジン酸)、
高級脂肪酸No.3:炭素数22のドコサン酸(和名別名:ベヘン酸)
その他の脂肪酸No.4:炭素数12のラウリン酸、
注7)BYK(登録商標)−346:ビック・ケミー・ジャパン社製、商品名、表面調整剤、
注8)ディスパロン(登録商標) LF−1985−50:楠本化成(株)社製、商品名、表面調整剤、
注9)TINUVIN(登録商標) 384−2:BASF社製、商品名、紫外線吸収剤、
注10)TINUVIN(登録商標) 292:BASF社製、商品名、光安定剤、
注11)ポリイソシアネート化合物(D):スミジュール(登録商標)N3300、住友バイエルウレタン(株)製、商品名、ヘキサメチレンジイソシアネートのイソシアヌレート環付加物、固形分含有率100%、イソシアネート基含有率21.8%、
注12)ユーバン20SE−60:三井東圧化学株式会社製、商品名、固形分含有率約60質量%のブチルエーテル化メラミン樹脂溶液。Note 6) Higher fatty acid No. 1: oleic acid having 18 carbon atoms,
Higher fatty acid No. 2: Eicosanoic acid having 20 carbon atoms (Japanese name: arachidic acid),
Higher fatty acid No. 3: C22 docosanoic acid (Japanese name: behenic acid)
Other fatty acid No. 4: Lauric acid having 12 carbon atoms,
Note 7) BYK (registered trademark) -346: manufactured by Big Chemie Japan, trade name, surface conditioner,
Note 8) Disparon (registered trademark) LF-1985-50: manufactured by Enomoto Kasei Co., Ltd., trade name, surface conditioner,
Note 9) TINUVIN (registered trademark) 384-2: manufactured by BASF, trade name, UV absorber,
Note 10) TINUVIN (registered trademark) 292: manufactured by BASF, trade name, light stabilizer,
Note 11) Polyisocyanate compound (D): Sumidur (registered trademark) N3300, manufactured by Sumitomo Bayer Urethane Co., Ltd., trade name, isocyanurate cycloadduct of hexamethylene diisocyanate, solid content 100%, isocyanate group content 21.8%,
Note 12) Uban 20SE-60: a butyl etherified melamine resin solution having a trade name and a solid content of about 60% by mass, manufactured by Mitsui Toatsu Chemical Co., Ltd.
注13)不粘着性;
各塗料組成物を、脱脂したABS樹脂の平板(100×100mm)の上に硬化膜厚80μmとなるように塗布し、5分間室温にてセッティングを行い、70℃で20分焼付けた試験板を2枚ずつ作成した。試験板サイズに裁断したティッシュペーパー(「スコッティティッシュ(クレシア(株)製)」を、塗面同士向き合うように試験板に2枚挟み、0.2kg/cm2の荷重で2時間放置した後、手でティッシュペーパーを剥がしたときのティッシュの剥がしやすさと、塗膜の状態を確認し、下記基準にて評価した。試験温度は40℃とした:
S:ティッシュペーパーはすぐに剥がれ、塗膜外観の異常も全くない
A:ティッシュペーパーはすぐに剥がれ、塗面にティッシュペーパーを重ねた部分の痕跡がわずかに付き、該痕跡は室温で放置すると24時間以内で回復する、
B:ティッシュペーパーはすぐに剥がれ、塗面にティッシュペーパーを重ねた部分の痕跡がかなり付き、該痕跡は室温で放置しても24時間以内で回復しない、
C:ティッシュペーパーは剥がしにくく、塗面に跡がつく。Note 13) Non-stickiness;
Each coating composition was applied on a degreased ABS resin flat plate (100 × 100 mm) to a cured film thickness of 80 μm, set at room temperature for 5 minutes, and baked at 70 ° C. for 20 minutes. Two sheets were created. Tissue paper ("Scotty tissue (manufactured by Crecia Co., Ltd.)" cut into test plate sizes is sandwiched between test plates so that the coated surfaces face each other, and left at a load of 0.2 kg / cm 2 for 2 hours. The tissue was easily peeled off by hand and the state of the coating film was confirmed and evaluated according to the following criteria: The test temperature was 40 ° C .:
S: The tissue paper peels off immediately, and there is no abnormality in the appearance of the coating film. A: The tissue paper peels off immediately, and there is a slight trace of the part where the tissue paper is overlaid on the coating surface. Recover within hours,
B: The tissue paper peels off immediately, and there is a considerable trace of the tissue paper overlaid on the coating surface, and the trace does not recover within 24 hours even when left at room temperature.
C: Tissue paper is difficult to peel off and marks are left on the coated surface.
試験板の作成
(実施例19)
実施例1で得た塗料組成物No.1を、表4に示す固形分含有率にスワゾール1000で調整し、エアスプレーを用いて、表4に示す被塗物、乾燥膜厚、常温でのセッティング時間、焼付温度、焼付時間で試験板を得た。 Preparation of test plate (Example 19)
The coating composition No. obtained in Example 1 was used. 1 is adjusted to the solid content shown in Table 4 with Swazol 1000, and using an air spray, the test plate is coated with the coating, dry film thickness, setting time at room temperature, baking temperature, baking time shown in Table 4. Got.
(実施例20〜42、比較例5〜8)
表4に記載の塗料組成物を被塗物、塗装時固形分含有量、焼付温度及び焼付時間とした以外は、実施例19と同様に操作して試験板を作製した。
上記のようにして得られた各塗装板を、23℃、50%相対湿度の雰囲気下で24時間静置したものを試験板とし、各種試験に供した。試験結果を表4に示す。(Examples 20 to 42, Comparative Examples 5 to 8)
A test plate was prepared in the same manner as in Example 19 except that the coating composition shown in Table 4 was used as the object to be coated, the solid content during coating, the baking temperature, and the baking time.
Each coated plate obtained as described above was allowed to stand for 24 hours in an atmosphere of 23 ° C. and 50% relative humidity as a test plate, which was subjected to various tests. The test results are shown in Table 4.
≪試験方法≫
(注14)仕上がり性:
各試験板について下記目視評価及び光沢度測定により仕上がり性を評価した:
<外観(目視)>
各試験板を目視にて観察し、素材変形の有無及びムラや凸状のブツの発生度合を下記基準で評価した:
S:熱による素材変形はほとんどなく、ムラやブツが認められず、極めて優れた塗膜外観を有する
A:熱による素材変形はほとんどなく、ムラ又はブツがわずかに認められるが、優れた塗膜外観を有する
B:熱による素材変形はほとんどなく、ムラ又はブツがかなり認められ塗膜外観がやや劣る
C:熱による素材変形がある又はムラ若しくはブツが多く認められ、塗膜外観が劣る <光沢度>
JIS K5600−4−7(1999)の鏡面光沢度(60度)に準じて各塗面の光沢度を測定した。測定した光沢度を下記基準により評価した。鏡面光沢度(60度)が85以上であれば実用レベルである。 ≪Test method≫
(Note 14) Finishability:
The finish was evaluated for each test plate by the following visual evaluation and gloss measurement:
<Appearance (visual)>
Each test plate was visually observed, and the presence or absence of material deformation and the degree of occurrence of unevenness and convexity were evaluated according to the following criteria:
S: Almost no material deformation due to heat, no unevenness or unevenness is observed, and has an extremely excellent coating film appearance. A: There is almost no material deformation due to heat, and slight unevenness or unevenness is observed, but an excellent coating film Appearance B: There is almost no deformation of the material due to heat, unevenness or unevenness is considerably recognized and the appearance of the coating film is slightly inferior C: There is material deformation due to heat or many unevenness or unevenness is observed, and the appearance of the coating film is inferior <Glossy Degree>
The glossiness of each coated surface was measured according to the specular glossiness (60 degrees) of JIS K5600-4-7 (1999). The measured glossiness was evaluated according to the following criteria. If the specular gloss (60 degrees) is 85 or more, it is a practical level.
(注15)塗膜硬度:
<鉛筆硬度(1時間後及び3日後)>
各試験板の塗膜面にJIS K 5600−5−4(1999)に準じて鉛筆引っ掻き試験(手かき法、傷評価〔傷跡が生じない最も硬い鉛筆の硬度とする〕)を行った。各試験板を、23℃、50%相対湿度の雰囲気下で1時間静置したもの及び3日間静置したものを評価した。2B、B、HB、F、Hの順で鉛筆の芯が硬くなり、より塗膜が硬いことを示し、HB以上であれば実用レベルである
<耐擦傷性(目視)>
ルーフにニチバン社製耐水テープにて試験板を貼りつけた自動車を、20℃の条件下、洗車機で15回洗車を行なった。試前後の各試験板を目視にて観察し、下記基準で評価した。洗車機は、ヤスイ産業社製「PO20 FWRC」を用いた:
S:試験前の塗膜に対して、塗膜表面に傷がはいったためにツヤビケがややあるが、塗膜の外観は良好なもの
A:試験前の塗膜に対して、塗膜表面に傷がやや深く入り、ツヤビケも見られるが塗膜の外観は製品としたときに問題ないレベル
B:試験前の塗膜に対して、塗膜表面に傷が深く入り、ツヤビケがかなり見られる
C:試験前の塗膜に対して、素地が見え、著しくツヤビケが見られる。 (Note 15) Coating film hardness:
<Pencil hardness (after 1 hour and 3 days)>
The paint film surface of each test plate was subjected to a pencil scratch test (hand-scratch method, scratch evaluation [the hardness of the hardest pencil without scars]) according to JIS K 5600-5-4 (1999). Each test plate was allowed to stand for 1 hour in an atmosphere of 23 ° C. and 50% relative humidity and for 3 days. 2B, B, HB, F, H, the pencil core becomes harder, indicating that the coating film is harder. If it is equal to or higher than HB, it is a practical level. <Abrasion Resistance (Visual)>
An automobile with a test plate attached to the roof with water resistant tape manufactured by Nichiban Co., Ltd. was washed 15 times with a car wash under a condition of 20 ° C. Each test plate before and after the test was visually observed and evaluated according to the following criteria. The car wash machine used was “PO20 FWRC” manufactured by Yasui Sangyo Co., Ltd .:
S: The surface of the coating film is slightly glossy due to scratches on the coating film before the test, but the appearance of the coating film is good. A: The coating film surface is scratched against the coating film before the test. Slightly deep and glossy appearance is observed, but the appearance of the coating film is a level that is not problematic when the product is made into a product. B: The coating film surface is deeply scratched and glossiness is considerably observed compared to the coating film before the test. C: The substrate can be seen with respect to the coating film before the test, and the gloss is remarkably visible.
(注16)耐汚染性:
<耐アルカリ性(光沢保持率)>
試験板の塗面に濃度が0.1規定のカセイソーダ水溶液0.5mLスポット滴下し、温度65℃、相対湿度75%で4時間放置し、水洗した。試験前後のスポット部分の塗膜について、JIS K5600−4−7(1999)の鏡面光沢度(60度)に準じて各塗面の光沢度を3回測定し、その平均値を求めた。試験前の光沢度に対する試験後の光沢度を光沢保持率(%)として求め光沢保持率(%)により評価した。該光沢保持率が高いほど、耐アルカリ性が良好であることを表す。光沢保持率が80(%)以上であれば実用レベルである
<耐ガソリン性(外観目視)>
試験板の塗面にガソリンを染み込ませたガーゼを4.9Nの荷重を加えて8往復こすり、塗膜の粘着性及び塗面状態を観察した:
S:試験前の塗膜に対して、全く外観の変化のないもの
A:試験前の塗膜に対して、わずかにツヤびけ、ふくれ又は変色が見られるが、製品とした時に問題ないレベル
B:試験前の塗膜に対して、粘着性があり、ツヤびけ、ふくれ又は変色がかなり見られる
C:試験前の塗膜に対して、著しく粘着性、ツヤびけ、ふくれ又は変色が見られる。 (Note 16) Contamination resistance:
<Alkali resistance (gloss retention)>
A 0.1 mL caustic soda aqueous solution having a concentration of 0.1 N was spot-dropped onto the coated surface of the test plate, left at a temperature of 65 ° C. and a relative humidity of 75% for 4 hours, and washed with water. About the coating film of the spot part before and behind a test, the glossiness of each coating surface was measured 3 times according to the mirror surface glossiness (60 degree | times) of JISK5600-4-7 (1999), and the average value was calculated | required. The glossiness after the test relative to the glossiness before the test was determined as the gloss retention (%) and evaluated by the gloss retention (%). The higher the gloss retention, the better the alkali resistance. If the gloss retention is 80 (%) or more, it is a practical level. <Gasoline resistance (visual appearance)>
Gauze soaked with gasoline on the coated surface of the test plate was rubbed 8 times with a load of 4.9 N, and the adhesiveness of the coating film and the coated surface state were observed:
S: No change in appearance with respect to the coating film before the test A: The coating film before the test is slightly glossy, blistered or discolored, but there is no problem when it is used as a product. B: Sticky, glossy, blistered or discolored with respect to the film before the test C: Significantly sticky, glossy, blistered or discolored with respect to the film before the test It can be seen.
(注17)耐水性(耐加水分解性):
各試験板について、40℃の温水に240時間浸漬した後、水洗いした試験板の外観及び付着性を下記基準にて評価した:
<外観〔耐水試験後〕>
S:試験前の塗膜に対して、全く外観の変化のないもの
A:試験前の塗膜に対して、わずかにツヤびけ、ふくれ、白化又は変色が見られるが、製品とした時に問題ないレベル
B:試験前の塗膜に対して、ツヤびけ、ふくれ、白化又は変色がかなり見られる
×:試験前の塗膜に対して、著しくツヤびけ、ふくれ、白化又は変色が見られる。 (Note 17) Water resistance (hydrolysis resistance):
About each test plate, after immersing in 40 degreeC warm water for 240 hours, the external appearance and adhesiveness of the test plate washed with water were evaluated on the following reference | standard:
<Appearance [after water resistance test]>
S: No change in appearance with respect to the coating film before the test A: The coating film before the test is slightly glossy, blistered, whitened or discolored. No level B: Significant glossiness, blistering, whitening or discoloration is observed with respect to the coating film before the test. ×: Significant glossiness, blistering, whitening or discoloration is observed with respect to the coating film before the test. .
<付着〔耐水試験後〕>
各塗面にJIS K 5600−5−6(1990)に準じて塗膜に2mm×2mmのゴバン目100個を作り、その面に粘着テープを貼着し、急激に剥がした後に、塗面に残ったゴバン目塗膜の数を評価した:
S:残存個数/全体個数=100個/100個で縁欠けなし
A:残存個数/全体個数=100個/100個で縁欠けあり
B:残存個数/全体個数=99個〜90個/100個
C:残存個数/全体個数=89個以下/100個。<Adhesion [after water resistance test]>
After making 100 2mm x 2mm gobangs on the coated surface according to JIS K 5600-5-6 (1990) on each coated surface, affixing adhesive tape to the surface and removing it rapidly, The number of remaining gobang eyes was evaluated:
S: Remaining number / total number = 100/100, no edge missing A: Remaining number / total number = 100/100, no edge missing B: Remaining number / total number = 99 to 90/100 C: Remaining number / total number = 89 or less / 100.
(注18)耐候性:
促進耐候性試験には、JIS B 7754に規定されたスーパーキセノンウェザオメーター(商品名、スガ試験機社製)を使用し、1時間42分間のキセノンアークランプの照射と18分間の降雨条件における同ランプの照射による2時間を1サイクルとして、500サイクルの繰り返し試験の終了後に、実験室内に保管しておいた控え塗板と比較して評価を行なった:
<外観〔耐候性試験後(目視)〕>
S:塗膜に異常が認められない
A:塗膜にわずかな黄変が認められるがワレの発生がなく製品とした場合に問題がないレベル
B:塗膜に黄変が認められる
C:塗膜の黄変が認められる、若しくはワレが生じているもの
<外観〔耐候性試験後(色差)〕>
初期と試験後における試験板において、JIS Z 8730に準拠する色差ΔEを測定した。ΔEの値が小さいほど良好な値であり、ΔEが2.0未満であれば実用レベルである
<外観〔耐候性試験後(光沢保持率)〕>
試験前後の塗膜について、JIS K5600−4−7(1999)の鏡面光沢度(60度)に準じて各塗面の光沢度を測定した。試験前の光沢度に対する試験後の光沢度を光沢保持率(%)として求め、下記基準により評価した。光沢保持率が80(%)以上であれば実用レベルである
<付着性〔耐候性試験後〕>
耐候性試験後の各塗面にJIS K 5600−5−6(1990)に準じて塗膜に2mm×2mmのゴバン目100個を作り、その面に粘着テープを貼着し、急激に剥がした後に、塗面に残ったゴバン目塗膜の数を評価した:
S:残存個数/全体個数=100個/100個で縁欠けなし
A:残存個数/全体個数=100個/100個で縁欠けあり
B:残存個数/全体個数=99個〜90個/100個
C:残存個数/全体個数=89個以下/100個。 (Note 18) Weather resistance:
For the accelerated weather resistance test, a super xenon weatherometer specified by JIS B 7754 (trade name, manufactured by Suga Test Instruments Co., Ltd.) was used, and irradiation was performed for 1 hour 42 minutes with xenon arc lamp and 18 minutes of rain. The evaluation was carried out by comparing 2 hours of irradiation with the same lamp as 1 cycle, after completion of the 500 cycle repetition test, in comparison with the pre-coated plate stored in the laboratory:
<Appearance [after weather resistance test (visual)]>
S: No abnormality is observed in the coating film A: Slight yellowing is observed in the coating film, but there is no cracking and there is no problem with the product B: Yellowing is observed in the coating film C: Coating The film is yellowed or cracked <Appearance [after weather resistance test (color difference)]>
The color difference ΔE based on JIS Z 8730 was measured on the test plate at the initial stage and after the test. The smaller the value of ΔE, the better the value, and the practical value when ΔE is less than 2.0. <Appearance [after weather resistance test (gloss retention)]>
About the coating film before and behind a test, the glossiness of each coating surface was measured according to the specular glossiness (60 degree | times) of JISK5600-4-7 (1999). The glossiness after the test with respect to the glossiness before the test was determined as a gloss retention (%) and evaluated according to the following criteria. If the gloss retention is 80% or more, it is a practical level. <Adhesion [after weather resistance test]>
On each coated surface after the weather resistance test, 100 2 mm × 2 mm gobangs were made on the coating film according to JIS K 5600-5-6 (1990), and adhesive tape was affixed to the surface and peeled off rapidly. Later, the number of goby eye coatings remaining on the paint surface was evaluated:
S: Remaining number / total number = 100/100, no edge missing A: Remaining number / total number = 100/100, no edge missing B: Remaining number / total number = 99 to 90/100 C: Remaining number / total number = 89 or less / 100.
尚、本発明が属する塗料の分野においては、塗膜の仕上がり性、塗膜硬度、耐汚染性、耐水性及び耐候性がいずれも優れていることが好ましい。 In the field of the paint to which the present invention belongs, it is preferable that the finish of the coating film, the coating film hardness, the stain resistance, the water resistance and the weather resistance are all excellent.
注19:カチオン電着塗料および中塗塗料を塗装し加熱硬化した金属板に、アクリル樹脂・メラミン樹脂系有機溶剤 型ベース塗料を(硬化膜厚20μ)塗装し、室温で5分放置してから、140℃で30分加熱したものを被塗物とした。
Note 19: Acrylic resin / melamine resin-based organic solvent type base paint (cured film thickness 20μ) is applied to a metal plate that has been coated with cationic electrodeposition paint and intermediate paint and heat-cured, and left at room temperature for 5 minutes. What was heated at 140 ° C. for 30 minutes was used as an article to be coated.
Claims (10)
(B)水酸基含有ポリエステル樹脂、
(C)着色顔料及び/又は光輝性顔料、及び
(D)ポリイソシアネート化合物、を含有する、1コート塗装に用いるため、又は被塗物に、少なくとも1層の着色ベースコート塗料及び少なくとも1層の上塗り塗料を順次塗装することにより複層塗膜を形成する方法において、最上層の上塗り塗装に用いるための塗料組成物であって、
水酸基含有ポリエステル樹脂(B)が、ヌレート構造を有する環状ポリオール化合物(b1)を含む多価アルコールと多塩基酸との反応によって得られる、数平均分子量1000〜10,000の範囲内、かつ水酸基価20〜250mgKOH/gのポリエステル樹脂であり、該水酸基含有ポリエステル樹脂(B)の固形分含有量が、(A)成分及び(B)成分の合計樹脂固形分を基準として5〜60質量%であることを特徴とする塗料組成物。 (A) a hydroxyl group-containing acrylic resin having a weight average molecular weight of 1,000 to 90,000,
(B) a hydroxyl group-containing polyester resin,
(C) a coloring pigment and / or a luster pigment, and (D) a polyisocyanate compound, for use in one-coat coating, or on an object to be coated, at least one colored base coat paint and at least one overcoat In a method of forming a multilayer coating film by sequentially applying paint, a coating composition for use in top coating of the uppermost layer ,
The hydroxyl group-containing polyester resin (B) is obtained by a reaction between a polyhydric alcohol containing a cyclic polyol compound (b1) having a nurate structure and a polybasic acid, and has a number average molecular weight of 1,000 to 10,000 and a hydroxyl value. 20 to 250 mg KOH / g polyester resin, and the solid content of the hydroxyl group-containing polyester resin (B) is 5 to 60% by mass based on the total resin solid content of the component (A) and the component (B). The coating composition characterized by the above-mentioned.
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