JP6087529B2 - Biaxially oriented laminated polyester film and coating type magnetic recording tape using the same - Google Patents
Biaxially oriented laminated polyester film and coating type magnetic recording tape using the same Download PDFInfo
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- JP6087529B2 JP6087529B2 JP2012162813A JP2012162813A JP6087529B2 JP 6087529 B2 JP6087529 B2 JP 6087529B2 JP 2012162813 A JP2012162813 A JP 2012162813A JP 2012162813 A JP2012162813 A JP 2012162813A JP 6087529 B2 JP6087529 B2 JP 6087529B2
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- 229920006267 polyester film Polymers 0.000 title claims description 71
- 238000000576 coating method Methods 0.000 title claims description 20
- 239000011248 coating agent Substances 0.000 title claims description 15
- 239000002245 particle Substances 0.000 claims description 155
- 229920000728 polyester Polymers 0.000 claims description 52
- 230000003746 surface roughness Effects 0.000 claims description 24
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 17
- 238000009826 distribution Methods 0.000 claims description 10
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 claims description 4
- 239000004793 Polystyrene Substances 0.000 claims description 4
- 239000011246 composite particle Substances 0.000 claims description 4
- 229920001296 polysiloxane Polymers 0.000 claims description 4
- 229920002223 polystyrene Polymers 0.000 claims description 4
- 239000010410 layer Substances 0.000 description 120
- 238000006243 chemical reaction Methods 0.000 description 37
- 239000002344 surface layer Substances 0.000 description 18
- 238000013500 data storage Methods 0.000 description 13
- 238000002844 melting Methods 0.000 description 13
- 230000008018 melting Effects 0.000 description 13
- 239000010954 inorganic particle Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 12
- 238000005259 measurement Methods 0.000 description 11
- 239000008188 pellet Substances 0.000 description 11
- 238000006068 polycondensation reaction Methods 0.000 description 10
- -1 trimethylenedioxy Chemical group 0.000 description 10
- 230000037303 wrinkles Effects 0.000 description 10
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 8
- 230000009477 glass transition Effects 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N methyl ethyl ketone Substances CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 7
- 230000002829 reductive effect Effects 0.000 description 7
- YXFVVABEGXRONW-UHFFFAOYSA-N toluene Substances CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 7
- 125000003118 aryl group Chemical group 0.000 description 6
- 238000001816 cooling Methods 0.000 description 6
- 230000007547 defect Effects 0.000 description 6
- 239000003973 paint Substances 0.000 description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 description 6
- 239000005020 polyethylene terephthalate Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 5
- 150000002500 ions Chemical group 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229910052698 phosphorus Inorganic materials 0.000 description 5
- 239000011574 phosphorus Substances 0.000 description 5
- 229920002635 polyurethane Polymers 0.000 description 5
- 239000004814 polyurethane Substances 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical compound ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- 239000004697 Polyetherimide Substances 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000011362 coarse particle Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 4
- 229920001601 polyetherimide Polymers 0.000 description 4
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 3
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000006229 carbon black Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
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- 239000010419 fine particle Substances 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 229920000620 organic polymer Polymers 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- WXNZTHHGJRFXKQ-UHFFFAOYSA-N 4-chlorophenol Chemical compound OC1=CC=C(Cl)C=C1 WXNZTHHGJRFXKQ-UHFFFAOYSA-N 0.000 description 2
- IUJMPBDJRAXYCK-UHFFFAOYSA-N 6-[2-(6-carboxynaphthalen-2-yl)oxyethoxy]naphthalene-2-carboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(OCCOC3=CC4=CC=C(C=C4C=C3)C(=O)O)=CC=C21 IUJMPBDJRAXYCK-UHFFFAOYSA-N 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000005639 Lauric acid Substances 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 229920004738 ULTEM® Polymers 0.000 description 2
- 238000004833 X-ray photoelectron spectroscopy Methods 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 238000009998 heat setting Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 239000000787 lecithin Substances 0.000 description 2
- 229940067606 lecithin Drugs 0.000 description 2
- 150000002736 metal compounds Chemical class 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- 239000011146 organic particle Substances 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920001228 polyisocyanate Polymers 0.000 description 2
- 239000005056 polyisocyanate Substances 0.000 description 2
- 229920003225 polyurethane elastomer Polymers 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- KDRBAEZRIDZKRP-UHFFFAOYSA-N 2,2-bis[3-(aziridin-1-yl)propanoyloxymethyl]butyl 3-(aziridin-1-yl)propanoate Chemical compound C1CN1CCC(=O)OCC(COC(=O)CCN1CC1)(CC)COC(=O)CCN1CC1 KDRBAEZRIDZKRP-UHFFFAOYSA-N 0.000 description 1
- UOBYKYZJUGYBDK-UHFFFAOYSA-N 2-naphthoic acid Chemical compound C1=CC=CC2=CC(C(=O)O)=CC=C21 UOBYKYZJUGYBDK-UHFFFAOYSA-N 0.000 description 1
- NEQFBGHQPUXOFH-UHFFFAOYSA-N 4-(4-carboxyphenyl)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1C1=CC=C(C(O)=O)C=C1 NEQFBGHQPUXOFH-UHFFFAOYSA-N 0.000 description 1
- LYWDWZUWGITTPE-UHFFFAOYSA-N 6-[4-(6-carboxynaphthalen-2-yl)oxybutoxy]naphthalene-2-carboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(OCCCCOC3=CC4=CC=C(C=C4C=C3)C(=O)O)=CC=C21 LYWDWZUWGITTPE-UHFFFAOYSA-N 0.000 description 1
- 239000004254 Ammonium phosphate Substances 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- KKUKTXOBAWVSHC-UHFFFAOYSA-N Dimethylphosphate Chemical compound COP(O)(=O)OC KKUKTXOBAWVSHC-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 238000004566 IR spectroscopy Methods 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- 101100072790 Mus musculus Irf4 gene Proteins 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- TWIHDBCAGBYTBH-UHFFFAOYSA-N O(C1=C(C=CC2=CC=CC=C12)C(=O)O)C1=C(C=CC2=CC=CC=C12)C(=O)O Chemical compound O(C1=C(C=CC2=CC=CC=C12)C(=O)O)C1=C(C=CC2=CC=CC=C12)C(=O)O TWIHDBCAGBYTBH-UHFFFAOYSA-N 0.000 description 1
- QLZHNIAADXEJJP-UHFFFAOYSA-N Phenylphosphonic acid Chemical compound OP(O)(=O)C1=CC=CC=C1 QLZHNIAADXEJJP-UHFFFAOYSA-N 0.000 description 1
- 229920002873 Polyethylenimine Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 125000005530 alkylenedioxy group Chemical group 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 229910000148 ammonium phosphate Inorganic materials 0.000 description 1
- 235000019289 ammonium phosphates Nutrition 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 238000004380 ashing Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000007809 chemical reaction catalyst Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 1
- VZEGPPPCKHRYGO-UHFFFAOYSA-N diethoxyphosphorylbenzene Chemical compound CCOP(=O)(OCC)C1=CC=CC=C1 VZEGPPPCKHRYGO-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 235000010445 lecithin Nutrition 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- CTSAXXHOGZNKJR-UHFFFAOYSA-N methyl 2-diethoxyphosphorylacetate Chemical compound CCOP(=O)(OCC)CC(=O)OC CTSAXXHOGZNKJR-UHFFFAOYSA-N 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- AJCDFVKYMIUXCR-UHFFFAOYSA-N oxobarium;oxo(oxoferriooxy)iron Chemical compound [Ba]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O AJCDFVKYMIUXCR-UHFFFAOYSA-N 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000004445 quantitative analysis Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- 239000003017 thermal stabilizer Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- GGUBFICZYGKNTD-UHFFFAOYSA-N triethyl phosphonoacetate Chemical compound CCOC(=O)CP(=O)(OCC)OCC GGUBFICZYGKNTD-UHFFFAOYSA-N 0.000 description 1
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Magnetic Record Carriers (AREA)
Description
本発明は、データストレージなどの塗布型磁気記録テープのベースフィルムなど、極めて平坦な表面を有しながらも高温での加工性に優れる二軸配向積層ポリエステルフィルムに関する。 The present invention relates to a biaxially oriented laminated polyester film that has an extremely flat surface and excellent workability at high temperatures, such as a base film of a coating type magnetic recording tape for data storage.
ポリエステルフィルムは、比較的安価で、優れた機械的特性を有することから磁気記録テープのベースフィルムに用いられてきた。そして、磁気記録テープのベースフィルムに用いる場合、ポリエステルフィルムには粗大な突起や欠点がない平坦な表面を有することが求められる。一方、磁性層をポリエステルフィルムに塗布して形成する塗布型磁気記録テープでは、ベースフィルムの巻取性や塗布工程でのハンドリング性が不安定であると、均一な磁性層を効率的に製造することができず、ポリエステルフィルムに滑剤としての粒子を含有させて、表面に突起などを形成することが求められる。この2つの要求は相反するものであり、これらの要求を満たすために、特許文献1〜5には、表面欠点を低減するために触媒種を特定のものにすること、フィルム中に含有させる粒子として粗大粒子の少ないものを用いること、およびそのような処理を行った表面欠点の少ないフィルムが提案されている。また特許文献6〜7には、空間周波数に着目したベースフィルムのウネリ成分を低減することで原反形状の安定化や磁気記録媒体としての電磁変換特性に優れた二軸配向ポリエステルフィルムの提案がなされている。 Polyester films have been used as base films for magnetic recording tapes because they are relatively inexpensive and have excellent mechanical properties. And when using for the base film of a magnetic-recording tape, it is calculated | required that a polyester film has a flat surface without a rough protrusion and a fault. On the other hand, in a coating type magnetic recording tape formed by coating a magnetic layer on a polyester film, a uniform magnetic layer is efficiently produced if the winding property of the base film and handling properties in the coating process are unstable. In other words, it is required that the polyester film contains particles as a lubricant to form protrusions on the surface. These two requirements are contradictory, and in order to satisfy these requirements, Patent Documents 1 to 5 disclose that the catalyst species should be specific in order to reduce surface defects, and particles to be included in the film. A film having a small number of coarse particles and a film having a small surface defect subjected to such a treatment have been proposed. Patent Documents 6 to 7 propose a biaxially oriented polyester film that is excellent in the stability of the original fabric shape and the electromagnetic conversion characteristics as a magnetic recording medium by reducing the undulation component of the base film focusing on the spatial frequency. Has been made.
しかしながら、近年の高密度記録の要求はすさまじく、特に記録容量が極めて高いデータストレージなどの塗布型磁気記録テープでは、前述の特許文献1〜5で表面欠点がないとされたフィルムや特許文献6〜7でウネリが少ないとされたフィルムでも十分に応えられなくなってきた。 However, in recent years, the demand for high-density recording is tremendous. Particularly in the case of a coating type magnetic recording tape such as a data storage having a very high recording capacity, the film described in Patent Documents 1 to 5 described above that has no surface defects or Patent Documents 6 to 6 are used. Even the film that is said to have less undulation in 7 can no longer respond sufficiently.
本発明の目的は、極めて表面の平坦な塗膜層を高速で形成しようとすると、塗膜層をより高温で乾燥させる必要があるが、搬送ロールに貼りついたりフィルムがシワになったり、その高速化にはかなりの制限がある中で、表面粗さが1.5nm以下のような極めて平坦な表面を有しながらも、転写による表面の荒れが少なく、しかも例えばポリエステルのガラス転移温度を超えるような高温での加工性に優れる二軸配向積層ポリエステルフィルムを提供することにある。 The purpose of the present invention is to form a coating film layer with a very flat surface at a high speed, and it is necessary to dry the coating film layer at a higher temperature. Although there is a considerable limitation on speeding up, the surface roughness is 1.5 nm or less, but the surface roughness due to transfer is small and exceeds the glass transition temperature of polyester, for example. An object of the present invention is to provide a biaxially oriented laminated polyester film that is excellent in processability at such a high temperature.
本発明者らは上記課題を解決しようと鋭意研究した結果、磁性層を形成する表面を極めて平坦に仕上げたとしても、該フィルムの熱収縮率を低減させ、かつ磁性層を形成する表面と他方の表面に同一粒径の粒子を用いることで、転写による表面荒れも少なく、搬送性などの加工性も具備した二軸配積層向ポリエステルフィルムを提供できることを発見し、本発明に到達した。 As a result of diligent research to solve the above-mentioned problems, the inventors of the present invention reduced the thermal shrinkage rate of the film and formed the magnetic layer and the other surface even if the surface on which the magnetic layer was formed was finished extremely flat. By using particles of the same particle size on the surface of the film, it was discovered that a biaxially laminated polyester film having less surface roughness due to transfer and having workability such as transportability could be provided, and the present invention was achieved.
かくして本発明によれば、フィルム層Aとフィルム層Bからなる二軸配向積層ポリエステルフィルムであって、フィルム層Aは粒径分布曲線を見たときに、単一のピークを有する平均粒子径0.05−0.2μmの不活性粒子Aを50ppm(質量基準)以上含有し、その表面粗さ(RaA)が1.5nm以下であり、他方のフィルム層Bは粒径分布曲線を見たときに、単一のピークを有する不活性粒子Aと同じ平均粒子径の不活性粒子Bを含有し、その表面粗さ(RaB)が2.0nm以上6.0nm以下の範囲であり、フィルム層Aの地肌指数が80〜99.99%の範囲で、ベアリングカーブの落差が10−30nmの範囲であり、かつ二軸配向積層ポリエステルフィルムのフィルム幅方向における130℃30分での熱収縮率が3%以下であることを特徴とする二軸配向積層ポリエステルフィルムが提供される。 Thus, according to the present invention, a biaxially oriented laminated polyester film composed of the film layer A and the film layer B, and the film layer A has an average particle size of 0 having a single peak when the particle size distribution curve is seen. .05-0.2 μm of inert particles A containing 50 ppm (mass basis) or more, the surface roughness (RaA) is 1.5 nm or less, and the other film layer B is a particle size distribution curve The inert particles B having the same average particle diameter as the inert particles A having a single peak, the surface roughness (RaB) is in the range of 2.0 nm to 6.0 nm, and the film layer A The background index is 80 to 99.99%, the drop of the bearing curve is 10 to 30 nm, and the biaxially oriented laminated polyester film has a heat shrinkage ratio of 3 at 130 ° C. for 30 minutes in the film width direction. % The biaxially oriented laminated polyester film which is a lower are provided.
また、本発明によれば、本発明の好ましい態様として、ポリエステルがエチレンテレフタレートまたはエチレン−2,6−ナフタレンジカルボキシレートを主たる繰り返し単位とすること、厚みが2.0μm以上8.0μm以下であること、フィルム層Aの厚みtA(μm)と、フィルム層Bの厚みtB(μm)の比(tA/tB)が、0.5以上9以下であること、フィルム層Aの厚みtA(μm)と、含有する不活性粒子Bの平均粒子径DpB(μm)の比(tA/DpB)が、15以上であこと、フィルムの縦方向の130℃での熱収縮率が3%以下であること、フィルムの縦方向のヤング率が5GPa以上であること、含有する不活性粒子が球状シリカ粒子、架橋ポリスチレン粒子、シリコーン粒子、シリカーアクリル複合粒子のいずれかであることの少なくとも1つを具備する二軸配向ポリエステルフィルムも提供され、さらに本発明の二軸配向積層ポリエステルフィルムと、その磁性層を形成する側の表面に塗布形成された磁性層とからなる塗布型磁気記録テープも提供される。 According to the present invention, as a preferred embodiment of the present invention, the polyester has ethylene terephthalate or ethylene-2,6-naphthalenedicarboxylate as a main repeating unit, and the thickness is 2.0 μm or more and 8.0 μm or less. That is, the ratio (tA / tB) of the thickness tA (μm) of the film layer A to the thickness tB (μm) of the film layer B is 0.5 to 9 and the thickness tA (μm) of the film layer A And the ratio (tA / DpB) of the average particle diameter DpB (μm) of the inert particles B contained is 15 or more, and the thermal shrinkage rate at 130 ° C. in the longitudinal direction of the film is 3% or less. The Young's modulus in the longitudinal direction of the film is 5 GPa or more, and the inert particles contained are any of spherical silica particles, crosslinked polystyrene particles, silicone particles, and silica-acrylic composite particles. There is also provided a biaxially oriented polyester film having at least one of the above, and further comprising the biaxially oriented laminated polyester film of the present invention and a magnetic layer coated and formed on the surface on which the magnetic layer is formed. A coated magnetic recording tape is also provided.
本発明の二軸配向積層ポリエステルフィルムは、極めて平坦な表面を有するという優れた表面性を有しながらも、塗布の高温環境でも低い熱収縮率であることから工程ロールへの接触時に折れシワなどの問題が起こらず、実用上必要な搬送性などの加工性も具備し、しかも塗布型磁気記録テープ、特にデータストレージのベースフィルムに用いたときに、エラーとなる微小な表面欠点までも低減され、転写による表面荒れも抑制し、電磁変換特性に優れたデータストレージを提供することができる。 The biaxially oriented laminated polyester film of the present invention has excellent surface properties such as having a very flat surface, but also has a low thermal shrinkage rate even in a high temperature environment of application, so that it is wrinkled when contacting a process roll. In addition, it has workability such as transportability that is necessary for practical use, and even when applied to coating-type magnetic recording tapes, especially data storage base films, even minor surface defects that cause errors are reduced. In addition, surface roughness due to transfer can be suppressed, and data storage excellent in electromagnetic conversion characteristics can be provided.
以下、本発明について、詳述する。なお、説明の便宜上、フィルムの製膜方向を、機械軸方向、縦方向、長手方向、MD方向と称することがあり、製膜方向と厚み方向とに直交する方向を、幅方向、横方向、TD方向と称することがある。 Hereinafter, the present invention will be described in detail. For convenience of explanation, the film forming direction of the film may be referred to as a mechanical axis direction, a vertical direction, a longitudinal direction, and an MD direction, and a direction orthogonal to the film forming direction and the thickness direction is referred to as a width direction, a lateral direction, Sometimes referred to as TD direction.
本発明におけるポリエステルは、フィルムへの製膜が可能なものであれば、それ自体公知のものを採用できる。例えば、ジオール成分と芳香族ジカルボン酸成分との重縮合によって得られる芳香族ポリエステルが好ましい。かかる芳香族ジカルボン酸成分としては、例えばテレフタル酸、イソフタル酸、2,6−ナフタレンジカルボン酸、4,4’−ジフェニルジカルボン酸、6,6’−(エチレンジオキシ)ジ−2−ナフトエ酸などの6,6’−(アルキレンジオキシ)ジ−2−ナフトエ酸が挙げられる。また、かかるジオール成分としては、例えばエチレングリコール、1,4−ブタンジオール、1,4−シクロヘキサンジメタノール、1,6−ヘキサンジオールが挙げられる。 As the polyester in the present invention, a known polyester can be adopted as long as it can be formed into a film. For example, an aromatic polyester obtained by polycondensation of a diol component and an aromatic dicarboxylic acid component is preferable. Examples of the aromatic dicarboxylic acid component include terephthalic acid, isophthalic acid, 2,6-naphthalenedicarboxylic acid, 4,4′-diphenyldicarboxylic acid, 6,6 ′-(ethylenedioxy) di-2-naphthoic acid, and the like. 6,6 ′-(alkylenedioxy) di-2-naphthoic acid. Examples of the diol component include ethylene glycol, 1,4-butanediol, 1,4-cyclohexanedimethanol, and 1,6-hexanediol.
これらの中でも、高温での加工時の寸法安定性の点からは、エチレンテレフタレートまたはエチレン−2,6−ナフタレンジカルボキシレートを主たる繰り返し単位とするものが好ましく、特にエチレン−2,6−ナフタレンジカルボキシレートを主たる繰り返し単位とするものが好ましい。ここでいう主たるとは、好ましくは60モル%以上、70モル%以上、80モル%以上、さらに90モル%以上を意味する。 Among these, ethylene terephthalate or ethylene-2,6-naphthalenedicarboxylate is the main repeating unit from the viewpoint of dimensional stability during processing at high temperature, and ethylene-2,6-naphthalene is particularly preferable. Those having carboxylate as the main repeating unit are preferred. The term “main” as used herein means preferably 60 mol% or more, 70 mol% or more, 80 mol% or more, and more preferably 90 mol% or more.
また、より環境変化に対する寸法安定性を向上させる観点から、国際公開2008/096612号パンフレットに記載された6,6’−(エチレンジオキシ)ジ−2−ナフトエ酸成分、6,6’−(トリメチレンジオキシ)ジ−2−ナフトエ酸成分および6,6’−(ブチレンジオキシ)ジ−2−ナフトエ酸成分などの6,6’−(アルキレンジオキシ)ジ−2−ナフトエ酸成分を共重合したものも挙げられる。好ましい(アルキレンジオキシ)ジ−2−ナフトエ酸成分の共重合量は、全ジカルボン酸成分のモル数を基準として、5〜40モル%の範囲、さらに6〜35モル%の範囲、特に7〜30モル%の範囲である。なお、6,6’−(アルキレンジオキシ)ジ−2−ナフトエ酸成分を共重合する場合は、エチレンテレフタレートまたはエチレン−2,6−ナフタレンジカルボキシレート成分と、6,6’−(アルキレンジオキシ)ジ−2−ナフトエ酸成分との合計量が、全酸成分の90モル%以上であることが好ましい。 Further, from the viewpoint of further improving the dimensional stability against environmental changes, the 6,6 ′-(ethylenedioxy) di-2-naphthoic acid component described in International Publication No. 2008/096612 pamphlet, 6,6 ′-( 6,6 ′-(alkylenedioxy) di-2-naphthoic acid components such as trimethylenedioxy) di-2-naphthoic acid component and 6,6 ′-(butylenedioxy) di-2-naphthoic acid component The thing copolymerized is also mentioned. The copolymerization amount of the (alkylenedioxy) di-2-naphthoic acid component is preferably in the range of 5 to 40 mol%, more preferably in the range of 6 to 35 mol%, particularly 7 to 7 mol, based on the number of moles of the total dicarboxylic acid component. It is in the range of 30 mol%. In the case of copolymerizing the 6,6 ′-(alkylenedioxy) di-2-naphthoic acid component, an ethylene terephthalate or ethylene-2,6-naphthalenedicarboxylate component and 6,6 ′-(alkylenediene) The total amount of the (oxy) di-2-naphthoic acid component is preferably 90 mol% or more of the total acid component.
本発明におけるポリエステルは、6,6’−(アルキレンジオキシ)ジ−2−ナフトエ酸成分を含有しない場合はο−クロロフェノール中、35℃において、6,6’−(アルキレンジオキシ)ジ−2−ナフトエ酸成分を含有する場合はP−クロロフェノール/1,1,2,2−テトラクロロエタン(40/60重量比)の混合溶媒中、35℃において、測定したときの固有粘度が0.40dl/g以上であることが好ましく、0.40〜1.0dl/gであることがさらに好ましい。固有粘度が0.4dl/g未満ではフィルム製膜時に切断が多発したり、成形加工後の製品の強度が不足したりすることがある。一方、固有粘度が1.0dl/gを超える場合は重合時の生産性が低下する。 When the polyester in the present invention does not contain a 6,6 ′-(alkylenedioxy) di-2-naphthoic acid component, it is 6,6 ′-(alkylenedioxy) di- in o-chlorophenol at 35 ° C. When the 2-naphthoic acid component is contained, the intrinsic viscosity when measured in a mixed solvent of P-chlorophenol / 1,1,2,2-tetrachloroethane (40/60 weight ratio) at 35 ° C. is 0. It is preferably 40 dl / g or more, more preferably 0.40 to 1.0 dl / g. If the intrinsic viscosity is less than 0.4 dl / g, cutting may occur frequently during film formation, or the strength of the product after forming may be insufficient. On the other hand, when the intrinsic viscosity exceeds 1.0 dl / g, productivity during polymerization is lowered.
本発明におけるポリエステルの融点は、200〜300℃であることが好ましく、更に好ましくは210〜290℃、特に好ましくは220〜280℃である。融点が下限に満たないと二軸配向フィルムの耐熱性が不十分な場合があり、融点が上限を超える場合は溶融混練する際の温度が非常に高温になり、熱劣化などを引き起こしやすくなる。 The melting point of the polyester in the present invention is preferably 200 to 300 ° C, more preferably 210 to 290 ° C, and particularly preferably 220 to 280 ° C. If the melting point is less than the lower limit, the heat resistance of the biaxially oriented film may be insufficient, and if the melting point exceeds the upper limit, the temperature during melt kneading becomes very high, which tends to cause thermal degradation.
なお、本発明におけるポリエステルは、本発明の効果を損なわない範囲で、それ自体公知の他の共重合成分をさらに共重合、例えば繰り返し単位のモル数に対して10モル%以下、さらに5モル%以下の範囲で共重合していてもよいし、他の熱可塑性樹脂などを、例えば20重量%以下、さらに10重量%以下の範囲でブレンドしても良い。 The polyester in the present invention is further copolymerized with other copolymer components known per se within a range not impairing the effects of the present invention, for example, 10 mol% or less, further 5 mol% with respect to the number of moles of repeating units. Copolymerization may be carried out in the following range, and other thermoplastic resins and the like may be blended in a range of, for example, 20% by weight or less, and further 10% by weight or less.
ところで、本発明の二軸配向積層ポリエステルフィルムは、上述のポリエステルから製造できるが、巻取りや搬送などの加工特性を実用上問題ない範囲で維持しつつ、データストレージにしたときの電磁変換特性を高度に維持させる観点から、フィルム層Aは平均粒子径0.05−0.2μmの粒子を、フィルム層Aの質量を基準として、50ppm以上含有しつつ表面粗さ(RaA)が1.5nm以下である必要がある。平均粒子径がこの範囲より小さい場合や、含有量が少ない場合は、搬送性が悪化してフィルムにスクラッチと称されるキズが入りやすくなり、エラーレートやドロップアウトの悪化を招く。また、粒子径や表面粗さ(RaA)がこれらの範囲を超える場合、例えば記憶容量が3TB以上などの高記録密度のデータストレージのベースフィルムに用いると、表面が粗くなりすぎてしまい、電磁変換特性が悪化してしまう。好ましい平均粒子径の範囲は、0.06−0.2μm、更に好ましくは0.08−0.18μmである。また、好ましい含有量の範囲は、55ppm以上、より好ましくは60ppm以上、更に好ましくは65ppm以上、特に好ましくは70ppm以上である。表面粗さ(RaA)の好ましい範囲は、1.4nm以下、更に好ましくは1.3nm以下である。 By the way, although the biaxially oriented laminated polyester film of the present invention can be produced from the above-mentioned polyester, the electromagnetic conversion characteristics when the data storage is made while maintaining the processing characteristics such as winding and conveyance within a practically no problem range. From the viewpoint of maintaining a high level, the film layer A contains particles having an average particle size of 0.05 to 0.2 μm, based on the mass of the film layer A, and having a surface roughness (RaA) of 1.5 nm or less while containing 50 ppm or more. Need to be. When the average particle size is smaller than this range or when the content is small, the transportability is deteriorated, and scratches called “scratches” are likely to enter the film, resulting in deterioration of error rate and dropout. Further, when the particle diameter or surface roughness (RaA) exceeds these ranges, the surface becomes too rough when used for a base film of a high recording density data storage having a storage capacity of 3 TB or more, for example. The characteristics will deteriorate. A preferred average particle size range is 0.06-0.2 μm, more preferably 0.08-0.18 μm. Moreover, the range of preferable content is 55 ppm or more, More preferably, it is 60 ppm or more, More preferably, it is 65 ppm or more, Most preferably, it is 70 ppm or more. The preferable range of the surface roughness (RaA) is 1.4 nm or less, more preferably 1.3 nm or less.
他方、フィルム層Bは、搬送性などの加工特性を実用上問題ない範囲で維持しつつ、データストレージにしたときの電磁変換特性やドロップアウトを高度に維持する観点から、フィルム層Bは不活性粒子Aと同じ平均粒子径の不活性粒子Bを含有し、その表面粗さ(RaB)が2.0〜6.0nmの範囲にあることが必要である。好ましいB層の表面粗さ(RaB)の下限は、2.2nm、さらに2.5nm、特に4.0nmであり、上限は5.8nmある。平均粒子径がこの範囲より小さい場合や、表面粗さ(RaB)が小さい場合は、搬送性が悪化してフィルムにスクラッチと称されるキズが入りやすくなり、エラーレートやドロップアウトの悪化を招く。また、粒子径や表面粗さ(RaB)がこれらの範囲を超える場合、例えば記憶容量が3TB以上などの高記録密度のデータストレージのベースフィルムに用いると、巻き取ってロール状にした際にかかる応力によってフィルム層Bの粗さがフィルム層Aに転写することでフィルム層Aの表面を粗くしてしまうという問題を引き起こす。 On the other hand, film layer B is inactive from the viewpoint of maintaining high electromagnetic conversion characteristics and dropouts when data storage is performed while maintaining processing characteristics such as transportability within a practically acceptable range. The inert particles B having the same average particle diameter as the particles A are contained, and the surface roughness (RaB) is required to be in the range of 2.0 to 6.0 nm. The lower limit of the surface roughness (RaB) of the preferred B layer is 2.2 nm, more preferably 2.5 nm, particularly 4.0 nm, and the upper limit is 5.8 nm. When the average particle size is smaller than this range, or when the surface roughness (RaB) is small, the transportability is deteriorated, and scratches called “scratches” are likely to enter the film, resulting in deterioration of error rate and dropout. . Further, when the particle diameter or surface roughness (RaB) exceeds these ranges, for example, when used for a base film of a high recording density data storage having a storage capacity of 3 TB or more, it takes up when it is rolled up into a roll shape. When the roughness of the film layer B is transferred to the film layer A due to the stress, the surface of the film layer A is roughened.
含有させる粒子としては、もともと粗大粒子を含まないか含有するとしても極めて少ない粒子が好ましい。そのため、粒径分布曲線がシャープなものにしやすく、一次粒子の状態で存在しやすい粒子が好ましく、シリコーン粒子、架橋アクリル樹脂粒子、架橋ポリエステル粒子、架橋ポリスチレン粒子などの有機高分子粒子および球状シリカ粒子、シリカと有機高分子の複合体粒子、からなる群から選ばれる少なくとも1種の粒子であることが好ましく、特にシリコーン粒子、架橋ポリスチレン粒子および球状シリカ粒子、シリカーアクリルの複合体粒子からなる群から選ばれる少なくとも1種の粒子であることが好ましい。もちろん、これらの粒子を含有させる場合は、さらに粗大粒子をなくすため、フィルターでのろ過を行ったり、分散剤で粒子の表面を処理したり、押出機での混練を強化することが好ましい。 As the particles to be contained, particles that do not contain coarse particles or contain very few particles are preferable. Therefore, particles that are easy to have a sharp particle size distribution curve and are likely to exist in the form of primary particles are preferable. Organic polymer particles such as silicone particles, crosslinked acrylic resin particles, crosslinked polyester particles, and crosslinked polystyrene particles, and spherical silica particles It is preferably at least one particle selected from the group consisting of composite particles of silica and organic polymer, and in particular, a group consisting of silicone particles, crosslinked polystyrene particles and spherical silica particles, and silica-acrylic composite particles It is preferably at least one kind of particle selected from Of course, when these particles are contained, it is preferable to filter with a filter, to treat the surface of the particles with a dispersant, or to enhance kneading with an extruder in order to eliminate coarse particles.
これらの粒子は、磁性層を形成する表面と形成しない面で、粒子の種類が同じでもおとなっていてもよいが、同じであることが、回収の容易さや転写を抑制するなどの点から好ましい。なお、本発明における平均粒子径が同じとは、粒子の平均粒子径(μm)を算出する際に、小数点三桁目を四捨五入して算出した小数点以下2桁までの値が同じであること、すなわち、平均粒子径が0.01μm以上の大きさで異ならないことを意味する。例えば、磁性層を形成する面と、磁性層を形成しない面に同じ平均粒子径を有する粒子を添加すると、表面に形成する粒子による突起が同様の高さを有するため、磁性層を形成しない表面から形成する表面への転写が抑制されたり、フィルムを回収して再利用する場合、どちらの層にも再利用ができたりする。 These particles may be the same or different on the surface on which the magnetic layer is formed and on the surface on which the magnetic layer is not formed. However, the same is preferable from the viewpoint of ease of collection and suppression of transfer. In addition, when the average particle diameter in the present invention is the same, when calculating the average particle diameter (μm) of the particles, the values up to two decimal places calculated by rounding off the third decimal place are the same, That is, it means that the average particle size is not different when the size is 0.01 μm or more. For example, if particles having the same average particle diameter are added to the surface on which the magnetic layer is formed and the surface on which the magnetic layer is not formed, the protrusions formed by the particles formed on the surface have the same height, so the surface on which the magnetic layer is not formed Transfer to the surface to be formed is suppressed, or when the film is recovered and reused, it can be reused in either layer.
ところで、上記粒子は、粒子の粒径分布曲線を見たときの全粒子の粒子径の相対標準偏差が20%以下、さらに15%以下であることが必要である。そういった観点から、粒径分布曲線を見たときに、単一のピークを有することが好ましい。ピークが単一かどうかは、横軸に粒子径、縦軸に粒子頻度の粒径分布曲線を作成し、横軸の粒子径の測定ピッチを0.01μmとしたとき、ピークが1つしかないか、ピークが複数あったとしても、ピークとピークとの間に低いピークの方の高さに対して50%以下となる凹みが存在しないことを意味する。 By the way, the above-mentioned particles are required to have a relative standard deviation of the particle size of all the particles as viewed from the particle size distribution curve of 20% or less, and further 15% or less. From such a viewpoint, it is preferable to have a single peak when viewing the particle size distribution curve. Whether or not there is a single peak is determined by creating a particle size distribution curve with the particle diameter on the horizontal axis and the particle frequency on the vertical axis, and when the measurement pitch of the particle diameter on the horizontal axis is 0.01 μm, there is only one peak. Even if there are a plurality of peaks, it means that there is no dent that is 50% or less with respect to the height of the lower peak between the peaks.
つぎに、ポリエステルフィルムの製造方法について説明する。まず、本発明におけるポリエステルの製造方法は、例えば芳香族ジカルボン酸もしくはそのエステル形成性誘導体とアルキレングリコールとをエステル化反応もしくはエステル交換反応させてポリエステルの前駆体を合成する第一反応と、該前駆体を重縮合反応させる第二反応とからなり、それ自体公知の方法を採用できる。 Below, the manufacturing method of a polyester film is demonstrated. First, the polyester production method of the present invention includes, for example, a first reaction in which an aromatic dicarboxylic acid or an ester-forming derivative thereof and an alkylene glycol are esterified or transesterified to synthesize a polyester precursor, and the precursor It consists of a second reaction in which the product is polycondensed, and a method known per se can be adopted.
好ましい第一反応の条件については、常圧下で行ってもよいが、0.05MPa〜0.5MPaの加圧下で行うことが反応速度をより速めやすいことから好ましい。また、第一反応の温度は、210℃〜270℃の範囲で行うことが好ましい。反応圧力を上記範囲内とすることで反応の進行を進みやすくしつつ、ジアルキレングリコールに代表される副生物の発生を抑制できる。このとき、アルキレングリコール成分は、第一反応を行う反応系に存在する酸成分に対し1.1〜6モル倍用いることが、反応速度及び樹脂の物性維持の点から好ましい。より好ましくは2〜5モル倍、さらに好ましくは3〜5モル倍である。 The preferable first reaction condition may be performed under normal pressure, but it is preferable to perform the reaction under a pressure of 0.05 MPa to 0.5 MPa because the reaction rate can be easily increased. Moreover, it is preferable to perform the temperature of 1st reaction in the range of 210 to 270 degreeC. By making the reaction pressure within the above range, it is possible to suppress the generation of by-products typified by dialkylene glycol while facilitating the progress of the reaction. At this time, the alkylene glycol component is preferably used in an amount of 1.1 to 6 moles relative to the acid component present in the reaction system in which the first reaction is carried out from the viewpoint of maintaining the reaction rate and the physical properties of the resin. More preferably, it is 2-5 mol times, More preferably, it is 3-5 mol times.
また、第一反応の反応速度をより早くするには、それ自体公知の触媒を用いることが好ましく、たとえばLi,Na,K,Mg,Ca,Mn、Co、Tiなどの金属成分を有する金属化合物が好ましく挙げられ、これらの中でも加圧下で行う場合は、反応の進みやすさの点からMnやTi化合物が好ましい。特にMn化合物は、含有させる不活性粒子の分散性をより向上させやすいことから好ましい。 Further, in order to increase the reaction rate of the first reaction, it is preferable to use a catalyst known per se, for example, a metal compound having a metal component such as Li, Na, K, Mg, Ca, Mn, Co, and Ti. Among these, when performing under pressure, Mn and Ti compounds are preferable from the viewpoint of easy progress of the reaction. In particular, a Mn compound is preferable because the dispersibility of the inert particles to be contained is easily improved.
添加する触媒量は、第一反応中に存在する全酸成分のモル数を基準として、金属元素換算で、10〜150ミリモル%の範囲にあることが好ましく、さらに20〜100ミリモル%、特に30〜70ミリモル%の範囲にあることが反応速度を促進しつつ、触媒起因の粗大不溶性異物の生成を抑制でき、さらに得られる共重合芳香族ポリエステルの耐熱性を高度に維持できることから好ましい。なお、チタン化合物を添加する場合の添加時期は、第一反応のエステル化反応開始時から存在するように添加し、前述のとおり、引き続き重縮合反応触媒として使用することが好ましい。もちろん、重縮合反応速度をコントロールする目的で2回以上に分けて添加してもよい。 The amount of catalyst to be added is preferably in the range of 10 to 150 mmol%, more preferably 20 to 100 mmol%, especially 30, in terms of metal elements, based on the number of moles of all acid components present in the first reaction. It is preferable to be in the range of ˜70 mmol% because the reaction rate can be promoted, the formation of coarse insoluble foreign matters due to the catalyst can be suppressed, and the heat resistance of the resulting copolymerized aromatic polyester can be maintained at a high level. In addition, when adding a titanium compound, it is preferable to add so that it may exist from the time of the esterification reaction start of a 1st reaction, and as above-mentioned, it uses continuously as a polycondensation reaction catalyst. Of course, it may be added in two or more times for the purpose of controlling the polycondensation reaction rate.
つぎに、第一反応で得られた前駆体を重縮合反応させる第二反応について説明する。
本発明では、得られるポリエステルに、高度の熱安定性を付与させる目的で、第二反応における重縮合反応の開始以前に、反応系にリン化合物からなる熱安定剤を添加することが好ましい。具体的なリン化合物としては、化合物中にリン元素を有するものであれば特に限定されず、例えば、リン酸、亜リン酸、リン酸トリメチルエステル、リン酸トリブチルエステル、リン酸トリフェニルエステル、リン酸モノメチルエステル、リン酸ジメチルエステル、フェニルホスホン酸、フェニルホスホン酸ジメチルエステル、フェニルホスホン酸ジエチルエステル、リン酸アンモニウム、トリエチルホスホノアセテート、メチルジエチルホスホノアセテートなどを挙げることができ、これらのリン化合物は二種以上を併用してもよい。なお、リン化合物の添加時期は、第一反応が実質的に終了してから第二反応である重縮合反応初期の間に行うことが好ましく、添加は一度に行ってもよいし、2回以上に分割して行ってもよい。
Next, the second reaction in which the precursor obtained in the first reaction is polycondensed will be described.
In the present invention, for the purpose of imparting a high degree of thermal stability to the obtained polyester, it is preferable to add a thermal stabilizer composed of a phosphorus compound to the reaction system before the start of the polycondensation reaction in the second reaction. The specific phosphorus compound is not particularly limited as long as it has a phosphorus element in the compound. For example, phosphoric acid, phosphorous acid, phosphoric acid trimethyl ester, phosphoric acid tributyl ester, phosphoric acid triphenyl ester, phosphorus Examples include acid monomethyl ester, phosphoric acid dimethyl ester, phenylphosphonic acid, phenylphosphonic acid dimethyl ester, phenylphosphonic acid diethyl ester, ammonium phosphate, triethylphosphonoacetate, methyldiethylphosphonoacetate, and these phosphorus compounds May use 2 or more types together. The addition timing of the phosphorus compound is preferably performed during the initial stage of the polycondensation reaction, which is the second reaction after the first reaction is substantially completed, and the addition may be performed at one time or two or more times. You may divide into.
ところで、重縮合反応の温度は270℃〜300℃の範囲で行い、重縮合反応中の圧力は50Pa以下の減圧下で行うのが好ましい。重縮合反応中の圧力が上限より高いと重縮合反応に要する時間が長くなり且つ重合度の高い共重合芳香族ポリエステルを得ることが困難になる。重縮合触媒としては、それ自体公知のTi,Al,Sb,Geなどの金属化合物を好適に使用でき、これらの中でもMn−Sbを使用した場合、粒子の分散性を向上できることから好ましい。 By the way, the polycondensation reaction is preferably performed at a temperature in the range of 270 ° C. to 300 ° C., and the pressure during the polycondensation reaction is preferably performed under a reduced pressure of 50 Pa or less. If the pressure during the polycondensation reaction is higher than the upper limit, the time required for the polycondensation reaction becomes long and it becomes difficult to obtain a copolymerized aromatic polyester having a high degree of polymerization. As the polycondensation catalyst, known metal compounds such as Ti, Al, Sb and Ge can be suitably used. Among these, when Mn—Sb is used, it is preferable because the dispersibility of the particles can be improved.
また、粒子を含有させる方法については、アルキレングリコールのスラリー状態として、さらにフィルターなどによって粗大粒子を低減し、それを重合工程で添加して粒子含有量が0.02〜1.0重量%の粒子含有マスターポリエステルを作成し、該マスターポリエステルを、粒子を含有しないポリエステルで希釈するのが、粒子の凝集による粗大突起を低減する上で好ましい。 In addition, as for the method of incorporating particles, as a slurry state of alkylene glycol, coarse particles are further reduced by a filter or the like, and added in the polymerization step, whereby particles having a particle content of 0.02 to 1.0% by weight. It is preferable to prepare a containing master polyester and dilute the master polyester with a polyester containing no particles in order to reduce coarse protrusions due to aggregation of particles.
このようにして得られるポリエステルは、本発明の効果を阻害しない範囲で、紫外線吸収剤等の安定剤、酸化防止剤、可塑剤、ワックスなどの滑剤、難燃剤、離型剤、核剤、を必要に応じて配合しても良い。なお、磁性層を形成する側の表面における地肌指数を所望の範囲とする観点から、ポリエステルと非相溶な他の熱可塑性ポリマー、顔料、充填剤、ガラス繊維、炭素繊維、層状ケイ酸塩などは含有させないことが好ましい。 The polyester thus obtained contains a stabilizer such as an ultraviolet absorber, a lubricant such as an antioxidant, a plasticizer, and a wax, a flame retardant, a release agent, and a nucleating agent as long as the effects of the present invention are not impaired. You may mix | blend as needed. In addition, from the viewpoint of making the background index on the surface on the side where the magnetic layer is formed into a desired range, other thermoplastic polymers that are incompatible with polyester, pigments, fillers, glass fibers, carbon fibers, layered silicates, etc. Is preferably not contained.
ところで、本発明の二軸配向積層ポリエステルフィルムの磁性層を形成する表面の地肌指数は80〜99.99%の範囲である。更に好ましくは85〜99.5%の範囲、特に好ましくは90〜99.5%の範囲、もっとも好ましくは96〜99.5%の範囲であることが好ましい。この地肌指数は、非接触式三次元表面粗さ計によって測定された値であり、フィルム表面における突起や凹み部分を除外した面の面積比率を示す数値である。この地肌指数が電磁変換特性やテープカートリッジ保存後のエラーレートと密接な関係にあることを見出したのが本発明の特徴の一つである。地肌指数が、上記範囲にあることで、高度の電磁変換特性やテープカートリッジ保存後のエラーレートの低減を高度に図ることできる。また高温での加工をフィルムに施すような場合、例えば磁性層を塗布して乾燥させるような工程においては、地肌指数が上記範囲にあることで、塗布層の均一な乾燥を可能にしたり、仮にフィルムの粘弾性が低下してしまうような高温での加工となったとしても、高温時に変化する突起自体が少ないことから処理前後の表面性変化を抑制したりできる。このような地肌指数を所望の範囲にするには、粗面層側の粒子を前述した範囲内で配合することが効果的であるが、それだけでなく該積層ポリエステルフィルムの製造工程において延伸温度を後述するような条件にて延伸させることも極めて効果的である。なお、地肌指数を大きくしたい場合は、フィルムの横延伸時に粘弾性ができるだけ低くなる温度で、なおかつ、その温度自体で結晶が瞬時に進まない比較的高い温度での延伸といった条件を選択すればよく、他方小さくしたい場合は、フィルムの横延伸時に粘弾性の低下が起き始める温度での延伸といった、延伸温度を低くする条件を選択すればよい。 By the way, the background index of the surface forming the magnetic layer of the biaxially oriented laminated polyester film of the present invention is in the range of 80 to 99.99%. More preferably, it is in the range of 85 to 99.5%, particularly preferably in the range of 90 to 99.5%, and most preferably in the range of 96 to 99.5%. The background index is a value measured by a non-contact type three-dimensional surface roughness meter, and is a numerical value indicating the area ratio of the surface excluding protrusions and dents on the film surface. It is one of the features of the present invention that the background index is closely related to the electromagnetic conversion characteristics and the error rate after storage of the tape cartridge. When the background index is within the above range, it is possible to highly reduce the electromagnetic conversion characteristics and the error rate after storing the tape cartridge. In addition, when the film is processed at a high temperature, for example, in the step of applying and drying the magnetic layer, the background index is in the above range, so that the coating layer can be uniformly dried, Even if the film is processed at a high temperature at which the viscoelasticity of the film is lowered, the surface property change before and after the treatment can be suppressed because there are few protrusions that change at a high temperature. In order to make such a background index within a desired range, it is effective to mix the particles on the rough surface layer side within the above-mentioned range, but in addition, the stretching temperature is set in the production process of the laminated polyester film. It is also very effective to stretch the film under the conditions described later. In order to increase the background index, it is sufficient to select conditions such as stretching at a temperature at which the viscoelasticity is as low as possible during transverse stretching of the film and at a relatively high temperature at which the crystal does not progress instantaneously at that temperature itself. On the other hand, if it is desired to reduce the stretching temperature, a condition for lowering the stretching temperature may be selected, such as stretching at a temperature at which a decrease in viscoelasticity starts during transverse stretching of the film.
また本発明の二軸配向積層ポリエステルフィルムは、フィルムの幅方向における130℃における熱収縮率が3%以下であることを必要とする。好ましい上限は、2.9%以下、更に2.8%以下、特に2.3%以下である。上述のような地肌指数を具備しつつ、このように低い熱収縮率とすることで、高温環境での塗布工程でのシワが低減でき搬送ロール接触時の折れシワを低減し搬送性したり、乾燥時の加工性を確保したりでき、表面性と高度に両立することが可能になる。一方、製膜方向の130℃における熱収縮率も3%以下であることが好ましい。より好ましくは、2.9%以下、更に好ましくは2.8%以下、特に2.3%以下である。塗布工程など高温環境で張力がかかるフィルムのシワを低減することが可能になる。 Further, the biaxially oriented laminated polyester film of the present invention requires that the heat shrinkage rate at 130 ° C. in the width direction of the film is 3% or less. A preferable upper limit is 2.9% or less, further 2.8% or less, and particularly 2.3% or less. By having such a low thermal shrinkage rate while having a background index as described above, wrinkles in the coating process in a high-temperature environment can be reduced, and folding wrinkles at the time of conveyance roll contact can be reduced and conveyance performance can be achieved. Processability at the time of drying can be ensured, and it is possible to achieve a high balance between surface properties. On the other hand, the heat shrinkage rate at 130 ° C. in the film forming direction is also preferably 3% or less. More preferably, it is 2.9% or less, more preferably 2.8% or less, and particularly 2.3% or less. It becomes possible to reduce wrinkles of a film that is tensioned in a high temperature environment such as a coating process.
また、本発明の二軸配向積層ポリエステルフィルムで磁性層を形成する表面のベアリング落差は10〜30nmの範囲である。さらに好ましくは、10〜28nm、特に好ましくは、10〜25nmの範囲である。このベアリング落差は、非接触式三次元表面粗さ計によって測定された表面データから作成されたベアリングカーブにおいて、ベアリング面積が0.4%の領域に見られる、急峻なカーブの落ち込みを示している。この値が大きいと、高い突起と低い突起との高さの差が大きいことを示し、この値が低いと、概して同じ高さ突起が均一して存在していることを示す。特に、磁気テープに用いられるフィルムにおいては、磁性層側に急峻な突起が存在すると、該当箇所でヘッドとフィルムのスペーシングが大きくなり、電磁変換特性やドロップアウトを引き起こす。一方で、この値が小さすぎると、フィルム上に小さい突起しかないことから、搬送性が悪化する。搬送性と磁気テープとしての特性を具備するために、上記の範囲が好ましい。このようなベアリング落差の範囲にするには、フィルムに添加する粒子の粒径や濃度を前述した範囲内で配合することが好ましい。 Moreover, the bearing drop of the surface which forms a magnetic layer with the biaxially oriented laminated polyester film of this invention is the range of 10-30 nm. More preferably, it is 10-28 nm, Most preferably, it is the range of 10-25 nm. This bearing drop shows a steep curve drop seen in a region where the bearing area is 0.4% in a bearing curve created from surface data measured by a non-contact type three-dimensional surface roughness meter. . A large value indicates a large difference in height between the high and low protrusions, and a low value indicates that the same height protrusions are generally present uniformly. In particular, in a film used for a magnetic tape, if a steep protrusion is present on the magnetic layer side, the spacing between the head and the film increases at the corresponding location, causing electromagnetic conversion characteristics and dropout. On the other hand, if this value is too small, there is only a small protrusion on the film, so that the transportability deteriorates. The above-mentioned range is preferable in order to have transportability and characteristics as a magnetic tape. In order to make such a bearing drop range, it is preferable to blend the particle size and concentration of the particles added to the film within the aforementioned range.
本発明の二軸配向積層ポリエステルフィルムは、例えば、磁性層用のポリエステルポリマーと、反対面を形成する用のポリエステルポリマーとを用意し、これらを溶融状態で積層してダイからシート状に共押出する工程、得られたシート状物を冷却固化することで、積層未延伸ポリエステルフィルムとする工程、そして得られた積層未延伸ポリエステルフィルムを製膜方向と幅方向に延伸することで製造できる。溶融状態で押し出す工程での温度は、未溶融物がなく、過度にポリエステルの熱劣化が進まない温度であれば特に制限されず、例えば、ポリエステルの融点(Tm:℃)ないし(Tm+70)℃の温度で行うことが好ましい。つぎに、冷却については、得られる積層未延伸ポリエステルフィルムの平坦性を維持しつつ、厚み斑も少なくするために、フィルム製膜方向に沿ってダイの下方に設置された回転する冷却ドラムを用い、それにシート状物を密着させて冷却するのが好ましい。つづいて、延伸については、積層未延伸ポリエステルフィルムを、一軸方向(縦方向または横方向)に(ポリエステルのガラス転移温度(Tg)−10)℃〜(Tg+60)℃の温度で2.5倍以上、好ましくは3倍以上の倍率で延伸し、次いで上記延伸方向と直交する方向にTg〜(Tg+60)℃の温度で2.5倍以上、好ましくは3倍以上の倍率で延伸するのが好ましい。この際、前述した地肌指数を所望の範囲内に収めるため、横延伸温度は、(Tg+25)〜(Tg+60℃)の範囲で延伸させることが望ましい。更に好ましくは(Tg+30)〜(Tg+60℃)、特に好ましくは(Tg+30)〜(Tg+55℃)が望ましく、最も望ましくは (Tg+35)〜(Tg+55℃)の範囲が望ましい。この際、横延伸温度は、段階的に引き上げることが好ましく、いずれの温度も上記範囲内にあることが好ましい。横延伸温度がTgに対して低すぎたりすると過度な延伸時応力が粒子に集中し、その結果、粒子周辺のボイドが大きくなることで突起が高く且つ、大きなものとなる。一方、上述した温度領域でマイルドに横延伸させた場合、同時に横延伸倍率を通常よりも高くすることで粗面層側を平坦化させることができ、その結果、所望の高さと大きさを有する突起を形成することが可能になる。 The biaxially oriented laminated polyester film of the present invention is prepared, for example, by preparing a polyester polymer for a magnetic layer and a polyester polymer for forming the opposite surface, and laminating these in a molten state and coextruding from a die to a sheet. It can be manufactured by stretching and solidifying the obtained unstretched polyester film in the film forming direction and the width direction, by cooling and solidifying the obtained sheet-like material. The temperature in the process of extruding in a molten state is not particularly limited as long as there is no unmelted material and the temperature of the polyester does not excessively deteriorate. For example, the melting point (Tm: ° C.) to (Tm + 70) ° C. It is preferable to carry out at temperature. Next, for cooling, in order to reduce the thickness unevenness while maintaining the flatness of the obtained laminated unstretched polyester film, a rotating cooling drum installed below the die along the film forming direction is used. It is preferable to cool the sheet-like material in close contact with it. Subsequently, for stretching, the laminated unstretched polyester film is uniaxially (longitudinal or transverse) (polyester glass transition temperature (Tg) −10) ° C. to (Tg + 60) ° C. to 2.5 times or more. Preferably, the film is stretched at a magnification of 3 times or more, and then stretched at a temperature of Tg to (Tg + 60) ° C. at a temperature of 2.5 times or more, preferably at a magnification of 3 times or more in the direction orthogonal to the stretching direction. At this time, in order to keep the above-mentioned background index within a desired range, it is desirable that the transverse stretching temperature is stretched in the range of (Tg + 25) to (Tg + 60 ° C.). More preferred is (Tg + 30) to (Tg + 60 ° C.), particularly preferred is (Tg + 30) to (Tg + 55 ° C.), and most preferred is a range of (Tg + 35) to (Tg + 55 ° C.). At this time, the transverse stretching temperature is preferably raised stepwise, and any temperature is preferably within the above range. If the transverse stretching temperature is too low with respect to Tg, excessive stretching stress concentrates on the particles, and as a result, the voids around the particles become larger and the protrusions are higher and larger. On the other hand, when mildly stretched in the temperature range described above, the rough surface layer side can be flattened by simultaneously increasing the transverse stretch ratio higher than usual, and as a result, it has a desired height and size. Protrusions can be formed.
さらに必要に応じて縦方向および/または横方向に再度延伸してもよい。このように延伸したときの全延伸倍率は、面積延伸倍率(縦方向の延伸倍率×横方向の延伸倍率)として9倍以上が好ましく、12〜35倍がさらに好ましく、15〜30倍が特に好ましい。さらにまた、二軸配向フィルムは、(Tm−70)〜(Tm−10)℃の温度で熱固定することができ、例えば180〜250℃で熱固定するのが好ましい。熱固定時間は0.1〜60秒が好ましい。また、前述の延伸は逐次二軸延伸で説明したが、縦方向と横方向に同時に延伸する同時二軸延伸を用いても良い。 Further, if necessary, the film may be stretched again in the machine direction and / or the transverse direction. The total draw ratio when stretched in this way is preferably 9 times or more, more preferably 12 to 35 times, and particularly preferably 15 to 30 times as an area draw ratio (longitudinal draw ratio x transverse draw ratio). . Furthermore, the biaxially oriented film can be heat-set at a temperature of (Tm-70) to (Tm-10) ° C., and is preferably heat-set at, for example, 180 to 250 ° C. The heat setting time is preferably 0.1 to 60 seconds. Moreover, although the above-mentioned extending | stretching was demonstrated by sequential biaxial stretching, you may use simultaneous biaxial stretching which extends | stretches simultaneously in the vertical direction and a horizontal direction.
また本発明の二軸配向積層ポリエステルフィルムは熱固定しながら、もしくは熱固定後に幅方向に弛緩しても良い。このように幅方向に弛緩することで、フィルムの幅方向の熱収縮率を適切な範囲に保つことができる。この弛緩自体は縦方向に行うこともできる。一方で、弛緩を実施するとフィルムのヤング率が低下し、所望のヤング率を確保できず、加工時に張力をかけられないこと等から、不具合を生じることもある。そのため、適切な弛緩率はフィルムのポリマー種類や製膜条件に強く依存するが、例えば、ポリエチレン−2,6−ナフタレートフィルムの製膜では、弛緩時の温度を190℃にして、弛緩率0.3%で製膜することが好ましい。 Further, the biaxially oriented laminated polyester film of the present invention may be relaxed in the width direction while being heat-set or after heat-set. By relaxing in the width direction in this way, the heat shrinkage rate in the width direction of the film can be maintained in an appropriate range. This relaxation itself can also take place in the longitudinal direction. On the other hand, if relaxation is performed, the Young's modulus of the film is lowered, and a desired Young's modulus cannot be ensured, and tension may not be applied during processing. Therefore, the appropriate relaxation rate strongly depends on the polymer type of the film and the film forming conditions. For example, in the case of forming a polyethylene-2,6-naphthalate film, the relaxation temperature is set to 190 ° C., and the relaxation rate is 0. It is preferable to form a film at 3%.
本発明の二軸配向積層ポリエステルフィルムは、高密度磁気記録媒体のベースフィルムとして用いた際に優れた寸法安定性を発現するために、長手方向のヤング率が5GPa以上であることが好ましい。長手方向のヤング率が上述より低いと、フィルムのハンドリングで長手方向に張力がかかった際に伸びやすくなり不具合が起こる。一方上限については、制限はないが、上記ハンドリングの観点から高い方が好ましい。幅方向のヤング率は、ベースフィルムでの温度膨張係数を後述の範囲とさせやすい観点から、4〜15GPa、さらに5〜14GPa、特に6〜13GPa、もっとも好ましくは7〜11GPaの範囲であることが好ましい。幅方向のヤング率が下限未満では、磁気記録テープとしたときの温度膨張係数を小さくすることが困難となったり塗布工程での搬送張力に対してフィルムにシワが入りやすくなったりしてしまう、他方上限を超えると、磁気記録テープとしたときの温度膨張係数が過度に小さくなってしまう。 The biaxially oriented laminated polyester film of the present invention preferably has a Young's modulus in the longitudinal direction of 5 GPa or more in order to exhibit excellent dimensional stability when used as a base film of a high-density magnetic recording medium. If the Young's modulus in the longitudinal direction is lower than that described above, the film tends to be stretched when tension is applied in the longitudinal direction during film handling, resulting in a problem. On the other hand, although there is no restriction | limiting about an upper limit, the higher one is preferable from a viewpoint of the said handling. The Young's modulus in the width direction is 4 to 15 GPa, more preferably 5 to 14 GPa, particularly 6 to 13 GPa, and most preferably 7 to 11 GPa from the viewpoint of easily setting the temperature expansion coefficient of the base film to the range described later. preferable. If the Young's modulus in the width direction is less than the lower limit, it becomes difficult to reduce the temperature expansion coefficient when it is used as a magnetic recording tape, or wrinkles are likely to enter the film with respect to the conveyance tension in the coating process. On the other hand, when the upper limit is exceeded, the temperature expansion coefficient when the magnetic recording tape is formed becomes excessively small.
本発明の二軸配向積層ポリエステルフィルムの全厚みは、2.0μm以上8.0μm以下が好ましい。好ましい全厚みの下限は2.5μm、さらに3μmである。好ましい全厚みの上限は7μm、さらに6μm、特に4.5μmである。厚みが下限より小さい場合は、テープに腰がなくなるため、電磁変換特性が低下したり、塗布工程におけるシワが入りやすくなったりする。厚みが上限を超える場合は、テープ1巻あたりのテープ長さが短くなるため、磁気テープの小型化、高容量化が困難になりやすい。 The total thickness of the biaxially oriented laminated polyester film of the present invention is preferably 2.0 μm or more and 8.0 μm or less. The lower limit of the preferable total thickness is 2.5 μm, and further 3 μm. The upper limit of the preferable total thickness is 7 μm, further 6 μm, particularly 4.5 μm. When the thickness is smaller than the lower limit, the tape loses its elasticity, so that the electromagnetic conversion characteristics are deteriorated and wrinkles are easily formed in the coating process. When the thickness exceeds the upper limit, the tape length per one tape is shortened, so that it is difficult to reduce the size and increase the capacity of the magnetic tape.
また、本発明の二軸配向積層ポリエステルフィルムは、磁性層を形成する平坦層側の表面を形成するポリエステル層をA層とし、その反対面を形成する粗面層側の表面性を形成するポリエステル層をB層とした場合、そのA層、B層の厚みの比(tA/tB)が、0.33〜90の範囲にあることが好ましい。好ましい下限は、0.5、更に0.6、よりさらに0.8、特に2.0である。好ましい上限は、8.0、更に7.0、より更に6.0、特に5.0である。上記下限未満の場合、磁性層を形成しない粗面層側のB層に含まれる粒子の突上げが発生し、電磁変換特性を悪化しやすくさせる。他方、上記上限以上の場合、磁性層を形成しない粗面層の滑剤が脱落しやすくなること、通常回収した樹脂は平坦性を損なわないためにB層に用いることが好ましく、その場合、上記上限以上であると再利用できる割合が極端に低下することなどの問題が起こる。 In addition, the biaxially oriented laminated polyester film of the present invention is a polyester that forms a surface layer on the rough surface layer side that forms the polyester layer that forms the surface on the flat layer side that forms the magnetic layer as the A layer and the opposite surface. When the layer is a B layer, the thickness ratio (tA / tB) of the A layer and the B layer is preferably in the range of 0.33 to 90. Preferred lower limits are 0.5, further 0.6, even more 0.8, in particular 2.0. A preferred upper limit is 8.0, further 7.0, even 6.0, especially 5.0. When the amount is less than the lower limit, the particles contained in the B layer on the rough surface layer side where the magnetic layer is not formed are pushed up, and electromagnetic conversion characteristics are easily deteriorated. On the other hand, when the amount is not less than the above upper limit, it is preferable that the lubricant of the rough surface layer not forming the magnetic layer is easily removed, and the normally recovered resin is preferably used for the B layer so as not to impair the flatness. If this is the case, problems such as a drastic reduction in the reusable rate occur.
さらに、本発明の二軸配向ポリエステルフィルムは、磁性層を形成する平坦層側の表面を形成するポリエステル層をA層とし、その反対面を形成する粗面層側の表面性を形成するポリエステル層をB層とした場合、そのA層の厚みtAとB層に添加している不活性粒子の平均粒子径DpBの比(tA/DpB)が15以上になるようすることが好ましい。上記下限未満であると、磁気層を形成しないB層中の粒子が磁性層に突上げ、平坦性を悪化させやすい。他方、上限に関しては、所望のフィルムが得られる範囲内であれば、特に制限はない。 Further, in the biaxially oriented polyester film of the present invention, the polyester layer that forms the surface on the flat layer side that forms the magnetic layer is the A layer, and the polyester layer that forms the surface property on the rough layer side that forms the opposite surface. Is a B layer, the ratio (tA / DpB) of the thickness tA of the A layer and the average particle diameter DpB of the inert particles added to the B layer is preferably 15 or more. If it is less than the above lower limit, the particles in the B layer that do not form the magnetic layer are pushed up to the magnetic layer, and the flatness tends to be deteriorated. On the other hand, the upper limit is not particularly limited as long as a desired film can be obtained.
本発明の二軸配向積層ポリエステルフィルムは、高密度磁気記録テープ、特にディジタル記録型磁気記録テープのベースフィルムとして好ましく用いられる。そこで、本発明の二軸配向積層ポリエステルフィルムを用いた磁気記録媒体について、さらに説明する。 The biaxially oriented laminated polyester film of the present invention is preferably used as a base film for high-density magnetic recording tapes, particularly digital recording magnetic recording tapes. Therefore, the magnetic recording medium using the biaxially oriented laminated polyester film of the present invention will be further described.
本発明の磁気記録媒体は、上述の二軸配向積層ポリエステルフィルムに磁性層を形成することで製造できる。なお、本発明の二軸配向積層ポリエステルフィルムの表面には、磁性層などとの接着性を向上させるために、本発明の効果を損なわない範囲で、それ自体公知の易接着機能を有する塗膜層などを形成しても良い。 The magnetic recording medium of the present invention can be produced by forming a magnetic layer on the above-described biaxially oriented laminated polyester film. The surface of the biaxially oriented laminated polyester film of the present invention has a well-known easy adhesion function as long as it does not impair the effects of the present invention in order to improve the adhesion with a magnetic layer or the like. A layer or the like may be formed.
本発明の磁気記録テープにおける磁性層は、鉄または鉄を主成分とする針状微細磁性粉やバリウムフェライトをポリ塩化ビニル、塩化ビニル・酢酸ビニル共重合体等のバインダーに均一分散し、その塗液を塗布して形成したものであり、前述のとおり、本発明の二軸配向ポリエステルフィルムを使用することで、寸法安定性と電磁変換特性やエラーレート性能に選りすぐれた磁気記録テープとすることができる。 The magnetic layer in the magnetic recording tape of the present invention is prepared by uniformly dispersing iron or acicular fine magnetic powder or barium ferrite in a binder such as polyvinyl chloride or a vinyl chloride / vinyl acetate copolymer. As described above, by using the biaxially oriented polyester film of the present invention, a magnetic recording tape excellent in dimensional stability, electromagnetic conversion characteristics and error rate performance should be obtained. Can do.
ところで、前述の通り記録密度を高めていくには磁性体を微細化していくことが必要で、そのため塗液から溶剤などの除去が難しくなり、加工性を維持しようとすると、乾燥などをより高温で行う必要がでてきた。そして、極めて平坦な表面を有するフィルムを高温で加工しようとすると、シワなどの問題があることを新たに見出し、本発明に到達した。 By the way, as described above, in order to increase the recording density, it is necessary to make the magnetic material finer. Therefore, it becomes difficult to remove the solvent from the coating liquid, and if the workability is maintained, drying or the like is performed at a higher temperature. It was necessary to do in. And when it was going to process the film which has a very flat surface at high temperature, there existed new problems, such as wrinkles, and it reached | attained this invention.
なお、磁性層は、その厚みが1μm以下、さらに0.1〜1μmとなるように塗布するのが、特に短波長領域での出力、S/N、C/N等の電磁変換特性に優れ、ドロップアウト、エラーレートの少ない高密度記録用塗布型磁気記録テープとする観点から好ましい。また、必要に応じて、塗布型磁性層の下地層として、微細な酸化チタン粒子等を含有する非磁性層を磁性層と同様の有機バインダー中に分散し、塗設することも好ましい。 In addition, it is excellent in electromagnetic conversion characteristics such as output in a short wavelength region, S / N, C / N, etc., particularly when the magnetic layer is applied so that the thickness is 1 μm or less, and further 0.1 to 1 μm. This is preferable from the viewpoint of a coating type magnetic recording tape for high density recording with low dropout and error rate. If necessary, it is also preferable to disperse and coat a nonmagnetic layer containing fine titanium oxide particles or the like in the same organic binder as that of the magnetic layer as the underlayer of the coating type magnetic layer.
また、磁性層の表面には、目的、用途、必要に応じてダイアモンドライクカーボン(DLC)等の保護層、含フッ素カルボン酸系潤滑層を順次設け、さらに他方の表面に、公知のバックコート層を設けてもよい。
このようにして得られる塗布型磁気記録テープは、データ8ミリ、DDSIV、DLT、S−DLT、LTO等のデータ用途の磁気テープとして極めて有用である。
Further, a protective layer such as diamond-like carbon (DLC) and a fluorine-containing carboxylic acid-based lubricating layer are sequentially provided on the surface of the magnetic layer as required, and a known backcoat layer is provided on the other surface. May be provided.
The coating type magnetic recording tape thus obtained is extremely useful as a magnetic tape for data use such as data 8 mm, DDSIV, DLT, S-DLT, LTO and the like.
以下に実施例及び比較例を挙げ、本発明をより具体的に説明する。なお、本発明におけるポリエステル、二軸配向積層ポリエステルフィルムおよびデータストレージの特性は、下記の方法で測定および評価した。 Hereinafter, the present invention will be described more specifically with reference to examples and comparative examples. The characteristics of the polyester, biaxially oriented laminated polyester film and data storage in the present invention were measured and evaluated by the following methods.
(1)固有粘度
得られたポリエステルの固有粘度は、前述のとおり、o−クロロフェノール、35℃で測定し、o−クロロフェノールでは均一に溶解するのが困難な場合は、p−クロロフェノール/1,1,2,2−テトラクロロエタン(40/60重量比)の混合溶媒を用いて35℃で測定して求めた。
(1) Intrinsic viscosity As described above, the intrinsic viscosity of the obtained polyester is measured at o-chlorophenol at 35 ° C. When it is difficult to dissolve uniformly with o-chlorophenol, p-chlorophenol / It was determined by measurement at 35 ° C. using a mixed solvent of 1,1,2,2-tetrachloroethane (40/60 weight ratio).
(2)フィルム中の粒子の粒径
フィルム表面層のポリエステルをプラズマ低温灰化処理法(例えばヤマト科学製、PR−503型)で除去し、粒子を露出させる。処理条件は、ポリエステルは灰化されるが粒子はダメージを受けない条件を選択する。これをSEM(走査型電子顕微鏡)にて1万倍程度の倍率で粒子を観察し、粒子の画像(粒子によってできる光の濃淡)をイメージアナライザー(例えば、ケンブリッジインストルメント製、QTM900)に結びつけ、観察箇所を変えて少なくとも5,000個の粒子の面積円相当径(Di)を求める。この結果から粒子の粒径分布曲線を作成した。なお、粒子種の同定はSEM−XMA、ICPによる金属元素の定量分析などを使用して行うことができる。また、添加する不活性粒子の平均粒径は、同様な測定を行って各粒子の粒径を求め、数平均を平均粒径とした。
(2) Particle size of particles in the film The polyester in the film surface layer is removed by a plasma low-temperature ashing method (for example, PR-503, manufactured by Yamato Kagaku) to expose the particles. The treatment conditions are such that the polyester is ashed but the particles are not damaged. This is observed with a SEM (scanning electron microscope) at a magnification of about 10,000 times, and an image of the particle (light density produced by the particle) is connected to an image analyzer (for example, QTM900, manufactured by Cambridge Instrument) The observation area is changed, and the area equivalent circle diameter (Di) of at least 5,000 particles is obtained. From this result, a particle size distribution curve of the particles was prepared. The identification of the particle type can be performed using SEM-XMA, quantitative analysis of metal elements by ICP, or the like. Moreover, the average particle diameter of the inert particle to add was measured similarly, the particle diameter of each particle was calculated | required, and the number average was made into the average particle diameter.
(3)粒子の含有量
(3−1)各層中の粒子の総含有量
二軸配向積層ポリエステルフィルムからポリエステルA層、ポリエステルB層を各々100g程度削り採ってサンプリングし、ポリエステルは溶解し粒子は溶解させない溶媒を選択して、サンプルを溶解した後、粒子をポリエステルから遠心分離し、サンプル重量に対する粒子の比率(重量%)をもって各層中の粒子総含有量とする。
(3) Content of particles (3-1) Total content of particles in each layer About 100 g each of the polyester A layer and the polyester B layer are sampled from the biaxially oriented laminated polyester film, and the polyester is dissolved. After selecting the solvent not to be dissolved and dissolving the sample, the particles are centrifuged from the polyester, and the ratio of the particles to the sample weight (% by weight) is the total particle content in each layer.
(3−2)各層中の無機粒子の総含有量
二軸配向積層ポリエステルフィルムの無機粒子が存在する場合は、ポリエステルA層、ポリエステルB層を各々削り採って100g程度サンプリングし、これを白金ルツボ中にて1,000℃程度の炉の中で3時間以上燃焼させ、次いでルツボ中の燃焼物をテレフタル酸(粉体)と混合し50グラムの錠型のプレートを作成する。このプレートを波長分散型蛍光X線を用いて各元素のカウント値をあらかじめ作成してある元素毎の検量線より換算し各層中の無機粒子の総含有量を決定する。蛍光X線を測定する際のX線管はCr管が好ましくRh管で測定してもよい。X線出力は4KWと設定し分光結晶は測定する元素毎に変更する。材質の異なる無機粒子が複数種類存在する場合は、この測定により各材質の無機粒子の含有量を決定する。
(3-2) Total content of inorganic particles in each layer When inorganic particles of the biaxially oriented laminated polyester film are present, the polyester A layer and the polyester B layer are each scraped off and sampled by about 100 g, and the platinum crucible is sampled. The mixture is burned in a furnace at about 1,000 ° C. for 3 hours or longer, and then the combustion product in the crucible is mixed with terephthalic acid (powder) to prepare a 50-gram tablet plate. This plate is converted using a wavelength-dispersed fluorescent X-ray to calculate the count value of each element from a calibration curve for each element that has been prepared in advance, and the total content of inorganic particles in each layer is determined. The X-ray tube for measuring fluorescent X-rays is preferably a Cr tube and may be measured with an Rh tube. The X-ray output is set to 4 kW, and the spectral crystal is changed for each element to be measured. When there are a plurality of types of inorganic particles of different materials, the content of the inorganic particles of each material is determined by this measurement.
(3−3)各層中の各種粒子の含有量(無機粒子が存在しない場合)
層中に無機粒子が存在しない場合は、前記(2)により求めたピークを構成する各粒子の個数割合と平均粒径と粒子の密度から各ピーク領域に存在する粒子の重量割合を算出し、これと前記(3−1)で求めた各層中の粒子の総含有量とから、各ピーク領域に存在する粒子の含有量(重量%)を求める。
なお、代表的な微粒子の密度は下記のとおりである。
架橋シリコーン樹脂の密度 : 1.35g/cm3
架橋ポリスチレン樹脂の密度: 1.05g/cm3
架橋アクリル樹脂の密度 : 1.20g/cm3
なお、樹脂の密度は(3−1)の方法でポリエステルから遠心分離した粒子をさらに分別し、例えば、ピクノメーターにより「微粒子ハンドブック:朝倉書店、1991年版、150頁」に記載の方法で測定することができる。
(3-3) Content of various particles in each layer (when no inorganic particles are present)
When inorganic particles are not present in the layer, the weight ratio of the particles present in each peak region is calculated from the number ratio of each particle constituting the peak determined by the above (2), the average particle diameter, and the density of the particles, From this and the total content of particles in each layer determined in (3-1) above, the content (% by weight) of particles present in each peak region is determined.
The typical fine particle density is as follows.
Density of crosslinked silicone resin: 1.35 g / cm 3
Cross-linked polystyrene resin density: 1.05 g / cm 3
Cross-linked acrylic resin density: 1.20 g / cm 3
The resin density is further determined by separating the particles centrifuged from the polyester by the method (3-1), and measured by a method described in “Fine Particles Handbook: Asakura Shoten, 1991 edition, page 150”, for example, with a pycnometer. be able to.
(3−4)各層中の各種粒子の含有量(無機粒子が存在する場合)
層中に無機粒子が存在する場合は、前記(3−1)で求めた各層中の粒子の総含有量と前記(3−2)で求めた各層中の無機粒子の総含有量とから層中の有機粒子と無機粒子の含有量をそれぞれ算出し、有機粒子の含有量は上記(3−3)の方法で、無機粒子の含有量は上記(3−2)の方法で、それぞれ含有量(重量%)を求める。
(3-4) Content of various particles in each layer (when inorganic particles are present)
When inorganic particles are present in the layer, the layer is determined from the total content of particles in each layer determined in (3-1) and the total content of inorganic particles in each layer determined in (3-2). The content of the organic particles and the inorganic particles in each is calculated, the content of the organic particles is the method (3-3), and the content of the inorganic particles is the method (3-2). (Wt%) is determined.
(4)フィルムおよび各ポリエステル層の厚み
(4−1)フィルムの厚み
ゴミが入らないようにフィルムを10枚重ね、打点式電子マイクロメータにて厚みを測定し、1枚当たりのフィルム厚みを計算する。
(4) Thickness of film and each polyester layer (4-1) Thickness of film 10 films are stacked so that dust does not enter, the thickness is measured with a dot-type electronic micrometer, and the film thickness per sheet is calculated. To do.
(4−2)各ポリエステル層の厚み
2次イオン質量分析装置(SIMS)を用いて、表層から深さ3,000nm迄の範囲のフィルム中の粒子の内もっとも高濃度の粒子に起因する元素とポリエステルの炭素元素の濃度比(M+/C+)を粒子濃度とし、表面から深さ3,000nmまで厚さ方向の分析を行う。表層では表面という界面のために粒子濃度は低く表面から遠ざかるにつれて粒子濃度は高くなる。そして一旦極大値となった粒子濃度がまた減少し始める。この濃度分布曲線をもとに表層粒子濃度が極大値の1/2となる深さ(この深さは極大値となる深さよりも深い)を求め、これを表層厚さとする。そして、先ほどのフィルムの厚みと表層厚みとから、各層の厚みを算出する。
条件は次のとおりである。
(a)測定装置:2次イオン質量分析装置(SIMS)
(b)測定条件
1次イオン種 :O2+
1次イオン加速電圧:12KV
1次イオン電流:200nA
ラスター領域 :400μm□
分析領域 :ゲート30%
測定真空度 :0.8Pa(6.0×10−3Torr)
E−GUN :0.5KV−3.0A
なお、表層から深さ3000nm迄の範囲にもっとも多く含有する粒子が有機高分子粒子の場合はSIMSでは測定が難しいので、表面からエッチングしながらXPS(X線光電子分光法)、IR(赤外分光法)などで上記同様のデプスプロファイルを測定し、表層厚さを求めてもよい。
(4-2) Thickness of each polyester layer Using a secondary ion mass spectrometer (SIMS), an element caused by the highest concentration of particles in the film ranging from the surface layer to a depth of 3,000 nm The concentration ratio (M + / C +) of the carbon element in the polyester is defined as the particle concentration, and analysis in the thickness direction is performed from the surface to a depth of 3,000 nm. In the surface layer, the particle concentration is low due to the interface of the surface, and the particle concentration increases as the distance from the surface increases. And the particle concentration once reached the maximum value starts to decrease again. Based on this concentration distribution curve, a depth at which the surface layer particle concentration is ½ of the maximum value (this depth is deeper than the depth at which the maximum value is reached) is determined, and this is defined as the surface layer thickness. Then, the thickness of each layer is calculated from the thickness of the film and the thickness of the surface layer.
The conditions are as follows.
(A) Measuring device: secondary ion mass spectrometer (SIMS)
(B) Measurement conditions Primary ion species: O 2+
Primary ion acceleration voltage: 12KV
Primary ion current: 200 nA
Raster area: 400 μm
Analysis area: 30% gate
Measurement degree of vacuum: 0.8 Pa (6.0 × 10 −3 Torr)
E-GUN: 0.5KV-3.0A
In addition, when the most contained particles in the range from the surface layer to a depth of 3000 nm are organic polymer particles, it is difficult to measure by SIMS, so XPS (X-ray photoelectron spectroscopy), IR (infrared spectroscopy) while etching from the surface. The depth profile similar to the above may be measured by the method) to obtain the surface layer thickness.
(5)ヤング率
フィルムを試料幅10mm、長さ15cmに切り、チャック間100mmにして、引張速度10m/min、チャート速度500mm/minの条件でインストロンタイプの万能引張試験装置にて引っ張る。得られる荷重−伸び曲線の立上り部の接線よりヤング率を計算する。
(5) Young's modulus The film is cut into a sample width of 10 mm and a length of 15 cm, and the distance between chucks is set to 100 mm, and the film is pulled with an Instron type universal tensile tester under the conditions of a tensile speed of 10 m / min and a chart speed of 500 mm / min. The Young's modulus is calculated from the tangent of the rising portion of the obtained load-elongation curve.
(6)表面粗さ(Ra)
非接触式三次元表面粗さ計(ZYGO社製:New View5022)を用いて測定倍率25倍、測定面積283μm×213μm(=0.0603mm2)の条件にて測定し、該粗さ計に内蔵された表面解析ソフトMetroProにより中心面平均粗さ(Ra)を求め、これを表面粗さ(Ra)とした。なお、測定は測定箇所を変えて10回行い、それらの平均値を中心面平均粗さ(Ra)とした。また積層ポリエステルフィルムの平坦な側(A層側)の表面の表面粗さをRaA、粗い側(B層側)の表面の粗さをRaBとした。
(6) Surface roughness (Ra)
Measured using a non-contact type three-dimensional surface roughness meter (manufactured by ZYGO: New View 5022) at a measurement magnification of 25 times and a measurement area of 283 μm × 213 μm (= 0.0603 mm 2 ), and incorporated in the roughness meter The center surface average roughness (Ra) was determined by the surface analysis software MetroPro, which was defined as the surface roughness (Ra). The measurement was performed 10 times while changing the measurement location, and the average value thereof was defined as the center plane average roughness (Ra). The surface roughness of the flat side (A layer side) of the laminated polyester film was RaA, and the surface roughness of the rough side (B layer side) was RaB.
(7)地肌指数
非接触式三次元表面粗さ計(ZYGO社製:New View5022)を用いて、上述(6)の条件にてRaを測定後、該粗さ計に内蔵されたソフトMetro Proにより、表面のセンターラインから高さ方向に凸側と凹側にそれぞれ5nmずつ離れたラインを引き、それ以上の高さを有するものを突起と認識させ、さらに0.5μm2以上の面積を有する突起を突起数としてカウントした。この突起全ての突起面積を合計し、測定面積283μm×213μm=(0.0603mm2)から差し引いた値を測定面積に対する百分率で表した数値を本発明でいう地肌指数として求めた。
(7) Background Index After measuring Ra under the condition (6) above using a non-contact type three-dimensional surface roughness meter (manufactured by ZYGO: New View 5022), the software Metro Pro built in the roughness meter By drawing a line that is 5 nm away from the center line on the surface in the height direction on the convex side and the concave side, respectively, a thing having a height higher than that is recognized as a protrusion, and further has an area of 0.5 μm 2 or more The protrusions were counted as the number of protrusions. The projection areas of all the projections were totaled, and a value obtained by subtracting the measurement area 283 μm × 213 μm = (0.0603 mm 2 ) as a percentage of the measurement area was determined as the background index in the present invention.
(8)ベアリング落差
非接触式三次元表面粗さ計(ZYGO社製:New View5022)を用いて、上述(6)の条件にてRaを測定後、該粗さデータを解析ソフト(Image Metrology社製:SPIP)にて、ベアリングカーブを作成し、このベアリングカーブにおけるベアリング面積が0.4%に見られるベアリングカーブの急峻な落ち込みの最大値をベアリング落差として定量化した。
(8) Bearing drop After measuring Ra under the condition (6) above using a non-contact type three-dimensional surface roughness meter (manufactured by ZYGO: New View 5022), the roughness data is analyzed with software for analysis (Image Metrology). (Made by SPIP), a bearing curve was created, and the maximum value of the steep drop of the bearing curve where the bearing area in this bearing curve is 0.4% was quantified as the bearing drop.
(9)フィルムの静摩擦係数
ポリエステルA層側の表面とポリエステルB層側の表面とを重ね合せた2枚のフィルム(それぞれ縦方向20cm×横方向10cm)の下側に固定したアクリル板を置き、重ね合せた2枚のフィルムの上側の中央部にスレッドを配置し、重ね合せたフィルムのA層を上側、B層を下側にしてアクリル板に固定し、アクリル板を低速ロールにて引取り(10cm/min)、上側のフィルムの一端(下側フィルムの引取り方向と逆端)に検出器を固定してフィルム/フィルム間のスタート時の引張力を検出する。なお、そのときに用いるスレッドは重さ200g、下側面積50cm2(縦方向10cm×横方向5cmの長方形)のものを使用する。
なお、静摩擦係数(μs)は次式より求めた。
μs=(スタート時の引張力g)/(荷重200g)
フィルムの静摩擦係数が大きくなると、滑り性が低下し、フィルムをロール状に巻き取る際、シワや欠陥が出やすくなる。
(9) Coefficient of static friction of the film An acrylic plate fixed on the lower side of two films (each 20 cm in the vertical direction × 10 cm in the horizontal direction) on which the surface on the polyester A layer side and the surface on the polyester B layer side were placed, A thread is placed at the center of the upper side of the two superimposed films, and fixed to the acrylic plate with the A layer on the upper side and the B layer on the lower side, and the acrylic plate is taken up with a low-speed roll. (10 cm / min), a detector is fixed to one end of the upper film (opposite to the take-off direction of the lower film), and the tensile force at the start of the film / film is detected. The thread used at that time has a weight of 200 g and a lower area of 50 cm 2 (rectangle of 10 cm in the vertical direction × 5 cm in the horizontal direction).
The static friction coefficient (μs) was obtained from the following equation.
μs = (Tensile force at start g) / (Load 200 g)
When the static friction coefficient of the film increases, slipperiness decreases, and wrinkles and defects are likely to occur when the film is wound into a roll.
(10)巻取り良品率
親ロールから1m幅の製品ロールを80m/分でスリットしながら、5000mの長さで100本巻取った際の、ブロッキングやシワのない良品の割合に従って次の通りとする。
◎ ;ブロッキングやシワなどの欠陥のないものの割合 85−100%
○ ; 同上 70−84%
× ; 同上 70%未満
(10) Rate of non-defective product taken as follows according to the ratio of non-blocking and wrinkle-free good products when 100 rolls at a length of 5000 m were taken while slitting a 1 m wide product roll from the parent roll at 80 m / min. To do.
◎; Percentage without defects such as blocking and wrinkles 85-100%
○: Same as above 70-84%
×: Same as above, less than 70%
(11)熱処理シワ試験
幅10cm、長さ25cmのフィルムを試験片として準備し、荷重1kg/mをかけた状態で、130℃で熱処理を1分施した。熱処理したフィルムの長手方向の伸び率と、長手方向に発生するシワの数を幅方向に計測した。
(11) Heat treatment wrinkle test A film having a width of 10 cm and a length of 25 cm was prepared as a test piece, and heat treatment was performed at 130 ° C for 1 minute in a state where a load of 1 kg / m was applied. The elongation in the longitudinal direction of the heat-treated film and the number of wrinkles generated in the longitudinal direction were measured in the width direction.
(12)磁気テープの作成
各実施例及び比較例で得られた幅1000mm、長さ1000mの積層二軸配向ポリエステルフィルムの粗面層(A層)側表面に、下記組成のバックコート層塗料をダイコータ(加工時の張力:20MPa、温度:130℃、速度:200m/分)で、塗布し、乾燥させた後、フィルムの平坦層(B層)側表面に下記組成の非磁性塗料、磁性塗料をダイコータで同時に膜厚を変えて塗布し、磁気配向させて乾燥させる。さらに、小型テストカレンダ−装置(スチ−ルロール/ナイロンロール、5段)で、温度:70℃、線圧:200kg/cmでカレンダ−処理した後、70℃、48時間キュアリングする。上記テ−プを12.65mmにスリットし、カセットに組み込み磁気記録テープとした。なお、乾燥後のバックコート層、非磁性層および磁性層の厚みは、それぞれ0.5μm、1.2μmおよび0.1μmとなるように塗布量を調整した。
<非磁性塗料の組成>
・二酸化チタン微粒子 :100重量部
・エスレックA(積水化学製塩化ビニル/酢酸ビニル共重合体 :10重量部
・ニッポラン2304(日本ポリウレタン 製ポリウレタンエラストマ):10重量部
・コロネートL(日本ポリウレタン製ポリイソシアネート) : 5重量部
・レシチン : 1重量部
・メチルエチルケトン :75重量部
・メチルイソブチルケトン :75重量部
・トルエン :75重量部
・カーボンブラック : 2重量部
・ラウリン酸 :1.5重量部
<磁性塗料の組成>
・鉄(長軸:0.025μm、針状比:3.5、2350エルステッド):100重量部
・エスレックA(積水化学製塩化ビニル/酢酸ビニル共重合体 :10重量部
・ニッポラン2304(日本ポリウレタン 製ポリウレタンエラストマ):10重量部
・コロネートL(日本ポリウレタン製ポリイソシアネート) : 5重量部
・レシチン : 1重量部
・メチルエチルケトン :75重量部
・メチルイソブチルケトン :75重量部
・トルエン :75重量部
・カーボンブラック : 2重量部
・ラウリン酸 :1.5重量部
<バックコート層塗料の組成:>
カーボンブラック :100重量部
熱可塑性ポリウレタン樹脂 :60重量部
イソシアネート化合物 :18重量部
(日本ポリウレタン工業社製コロネートL)
シリコーンオイル :0.5重量部
メチルエチルケトン :250重量部
トルエン :50重量部
(12) Preparation of magnetic tape A back coat layer paint having the following composition was applied to the surface of the rough surface layer (A layer) of the laminated biaxially oriented polyester film having a width of 1000 mm and a length of 1000 m obtained in each Example and Comparative Example. After coating and drying with a die coater (tension during processing: 20 MPa, temperature: 130 ° C., speed: 200 m / min), a non-magnetic paint or magnetic paint having the following composition on the surface of the flat layer (B layer) side of the film Is applied at the same time with a die coater while changing the film thickness, magnetically oriented and dried. Further, after calendering with a small test calender (steel roll / nylon roll, 5 stages) at a temperature of 70 ° C. and a linear pressure of 200 kg / cm, curing is performed at 70 ° C. for 48 hours. The tape was slit to 12.65 mm and incorporated into a cassette to obtain a magnetic recording tape. The coating amount was adjusted so that the thicknesses of the dried backcoat layer, nonmagnetic layer and magnetic layer were 0.5 μm, 1.2 μm and 0.1 μm, respectively.
<Composition of non-magnetic paint>
-Titanium dioxide fine particles: 100 parts by weight-ESREC A (vinyl chloride / vinyl acetate copolymer made by Sekisui Chemical: 10 parts by weight)-Nipporan 2304 (polyurethane elastomer made by Nippon Polyurethane): 10 parts by weight-Coronate L (polyisocyanate made by Nippon Polyurethane ): 5 parts by weight-lecithin: 1 part by weight-methyl ethyl ketone: 75 parts by weight-methyl isobutyl ketone: 75 parts by weight-toluene: 75 parts by weight-carbon black: 2 parts by weight-lauric acid: 1.5 parts by weight <magnetic paint Composition>
Iron (major axis: 0.025 μm, needle ratio: 3.5, 2350 oersted): 100 parts by weight Eslek A (vinyl chloride / vinyl acetate copolymer made by Sekisui Chemical: 10 parts by weight) Nipponan 2304 (Nippon Polyurethane Polyurethane elastomer): 10 parts by weight, Coronate L (polyisocyanate made by Nippon Polyurethane): 5 parts by weight, lecithin: 1 part by weight, methyl ethyl ketone: 75 parts by weight, methyl isobutyl ketone: 75 parts by weight, toluene: 75 parts by weight, carbon Black: 2 parts by weight ・ Lauric acid: 1.5 parts by weight <Composition of back coat layer paint:>
Carbon black: 100 parts by weight Thermoplastic polyurethane resin: 60 parts by weight Isocyanate compound: 18 parts by weight (Coronate L manufactured by Nippon Polyurethane Industry Co., Ltd.)
Silicone oil: 0.5 parts by weight Methyl ethyl ketone: 250 parts by weight Toluene: 50 parts by weight
(13)電磁変換特性
電磁変換特性測定には、ヘッドを固定した1/2インチリニアシステムを用いた。記録は、電磁誘導型ヘッド(トラック幅25μm、ギャップ0.1μm)を用い、再生はMRヘッド(8μm)を用いた。ヘッド/テープの相対速度は10m/秒とし、記録波長0.2μmの信号を記録し、再生信号をスペクトラムアナライザーで周波数分析し、キャリア信号(波長0.2μm)の出力Cと、スペクトル全域の積分ノイズNの比をC/N比とし、実施例2を0dBとした相対値を求め、以下の基準で、評価した。
◎ : +1dB以上
○ : −1dB以上、+1dB未満
× : −1dB未満
(13) Electromagnetic conversion characteristics For measuring the electromagnetic conversion characteristics, a 1/2 inch linear system with a fixed head was used. Recording was performed using an electromagnetic induction head (track width 25 μm, gap 0.1 μm), and reproduction was performed using an MR head (8 μm). The relative speed of the head / tape is 10 m / sec, a signal with a recording wavelength of 0.2 μm is recorded, the reproduced signal is analyzed with a spectrum analyzer, the output C of the carrier signal (wavelength 0.2 μm), and the integration over the entire spectrum. A relative value with the noise N ratio as C / N ratio and Example 2 as 0 dB was determined and evaluated according to the following criteria.
◎: +1 dB or more ○: −1 dB or more, less than +1 dB ×: less than −1 dB
(14)エラーレート
上記(11)で作製したテープ原反を12.65mm(1/2インチ)幅にスリットし、それをLTO用のケースに組み込み、磁気記録テープの長さが850mのデータストレージカートリッジを作成した。このデータストレージを、IBM社製LTO5ドライブを用いて23℃50%RHの環境で記録し(記録波長0.55μm)、次に、カートリッジを50℃、80%RH環境下に7日間保存した。カートリッジを1日常温に保存した後、全長の再生を行い、再生時の信号のエラーレートを測定した。エラーレートはドライブから出力されるエラー情報(エラービット数)から次式にて算出する。次の基準で寸法安定性を評価する。
エラーレート=(エラービット数)/(書き込みビット数)
◎:エラーレートが1.0×10−6未満
○:エラーレートが1.0×10−6以上、1.0×10−4未満
×:エラーレートが1.0×10−4以上
(14) Error rate Data storage with a length of 850 m of magnetic recording tape by slitting the original tape produced in (11) above to a width of 12.65 mm (1/2 inch) and incorporating it into an LTO case. A cartridge was created. This data storage was recorded using an IBM LTO5 drive in an environment of 23 ° C. and 50% RH (recording wavelength 0.55 μm), and then the cartridge was stored in an environment of 50 ° C. and 80% RH for 7 days. After the cartridge was stored at room temperature for one day, the full length was reproduced, and the error rate of the signal at the time of reproduction was measured. The error rate is calculated from the error information (number of error bits) output from the drive by the following formula. The dimensional stability is evaluated according to the following criteria.
Error rate = (number of error bits) / (number of write bits)
A: Error rate is less than 1.0 × 10 −6 ○: Error rate is 1.0 × 10 −6 or more, less than 1.0 × 10 −4 ×: Error rate is 1.0 × 10 −4 or more
(15)ドロップアウト(DO)
上記(14)でエラーレートを測定したデータストレージカートリッジを、IBM社製LTO5ドライブに装填してデータ信号を14GB記録し、それを再生した。平均信号振幅に対して50%以下の振幅(P−P値)の信号をミッシングパルスとし、4個以上連続したミッシングパルスをドロップアウトとして検出した。なお、ドロップアウトは850m長1巻を評価し、1m当たりの個数に換算して、下記の基準で判定する。
◎:ドロップアウト 3個/m未満
○:ドロップアウト 3個/m以上、9個/m未満
×:ドロップアウト 9個/m以上
(15) Dropout (DO)
The data storage cartridge whose error rate was measured in the above (14) was loaded into an IBM LTO5 drive, a data signal was recorded at 14 GB, and it was reproduced. A signal having an amplitude (PP value) of 50% or less with respect to the average signal amplitude was detected as a missing pulse, and four or more consecutive missing pulses were detected as dropouts. In addition, dropout evaluates 1 volume of 850m, converts into the number per 1m, and determines by the following references | standards.
◎: Dropout less than 3 pieces / m ○: Dropout of 3 pieces / m or more, less than 9 pieces / m ×: Dropout of 9 pieces / m or more
[実施例1]
平坦層側に添加する粒子として、平均粒子径0.08μm(粒径:相対標準偏差:10%)の真球状シリカ粒子(粒子A)を0.01重量%含有した固有粘度が0.62のポリエステルA層用ポリエチレン―2,6―ナフタレートペレット(ガラス転移温度:121℃、融点:265℃)と粗面層側に添加する粒子として、平均粒子径0.08μm(粒径:相対標準偏差:10%)の真球状シリカ粒子(粒子B1)を0.50重量%含有した、固有粘度が0.62のポリエステルB層用ポリエチレン―2,6―ナフタレートペレット(ガラス転移温度:121℃、融点:265℃)を用意した。そして、それぞれペレットを170℃で6時間乾燥した後、2台の押出機ホッパーにそれぞれ供給し、溶融温度310℃で、A層:B層=75:25の厚み比率でダイから冷却ドラム上にシート状に共押出し、積層未延伸ポリエステルフィルムを得た。
このようにして得られた積層未延伸ポリエステルフィルムを、120℃に予熱し、上方よりIRヒーターにてフィルム表面温度が140℃になるように加熱し、延伸倍率5.0倍で縦方向(製膜方向)の延伸を行った。続いて、155℃に加熱されたステンター内に供給し、165℃、170℃に段階的に温度を上げながら、横方向に5.3倍に延伸(第1段)後、更に180℃に加熱されたステンター内に供給して再度横方向に1.2倍に延伸した後、215℃の熱風で4秒間熱固定し、その後、190℃、弛緩率0.27%で幅方向に弛緩をして、厚み4.0μmの二軸配向積層ポリエステルフィルムを得た。得られた二軸配向積層ポリエステルフィルムのヤング率は縦方向6.5GPa、横方向8.9GPaであった。ポリエステルA層の地肌指数は98.38%であった。
得られた二軸配向積層ポリエステルフィルムの特性を表1に示す。
[Example 1]
As particles to be added to the flat layer side, the intrinsic viscosity containing 0.01% by weight of spherical silica particles (particles A) having an average particle size of 0.08 μm (particle size: relative standard deviation: 10%) is 0.62. Polyethylene-2,6-naphthalate pellets for polyester A layer (glass transition temperature: 121 ° C., melting point: 265 ° C.) and particles to be added to the rough surface layer side, an average particle size of 0.08 μm (particle size: relative standard deviation) : Polyethylene-2,6-naphthalate pellets for polyester B layer having an intrinsic viscosity of 0.62 containing 0.50 wt% of true spherical silica particles (particles B1) (glass transition temperature: 121 ° C., 10%) Melting point: 265 ° C.). Each pellet was dried at 170 ° C. for 6 hours and then supplied to two extruder hoppers, respectively, at a melting temperature of 310 ° C., and a thickness ratio of A layer: B layer = 75: 25 from the die onto the cooling drum. The sheet was coextruded to obtain a laminated unstretched polyester film.
The laminated unstretched polyester film thus obtained was preheated to 120 ° C. and heated from above with an IR heater so that the film surface temperature was 140 ° C. Stretching in the film direction) was performed. Subsequently, it is supplied into a stenter heated to 155 ° C., and is stretched 5.3 times in the lateral direction (first stage) while being gradually increased to 165 ° C. and 170 ° C., and further heated to 180 ° C. After being fed into the stenter and stretched 1.2 times in the transverse direction, it was heat-fixed with hot air at 215 ° C for 4 seconds, and then relaxed in the width direction at 190 ° C and a relaxation rate of 0.27%. Thus, a biaxially oriented laminated polyester film having a thickness of 4.0 μm was obtained. The Young's modulus of the obtained biaxially oriented laminated polyester film was 6.5 GPa in the vertical direction and 8.9 GPa in the horizontal direction. The background index of the polyester A layer was 98.38%.
The characteristics of the obtained biaxially oriented laminated polyester film are shown in Table 1.
[実施例2]
横方向の延伸温度を124、128、158℃に段階的に温度を変えるように変更した他は、実施例1と同様にして、二軸配向積層ポリエステルフィルムを得た。
得られた二軸配向積層ポリエステルフィルムの特性を表1に示す。
[Example 2]
A biaxially oriented laminated polyester film was obtained in the same manner as in Example 1 except that the transverse stretching temperature was changed to 124, 128, and 158 ° C. so as to change the temperature stepwise.
The characteristics of the obtained biaxially oriented laminated polyester film are shown in Table 1.
[実施例3〜5]
含有させる、粒子A、粒子B1、各層の厚みを表1に示すように変更した他は、実施例1と同様な操作を繰り返した。得られた二軸配向積層ポリエステルフィルムの特性を表1に示す。
[Examples 3 to 5]
The same operation as in Example 1 was repeated except that the particle A, the particle B1, and the thickness of each layer were changed as shown in Table 1. The characteristics of the obtained biaxially oriented laminated polyester film are shown in Table 1.
[実施例6]
平坦層側に添加する粒子として、平均粒子径0.08μm(粒径:相対標準偏差:10%)の真球状シリカ粒子(粒子A)を0.01重量%含有した、固有粘度が0.62のポリエステルA層用ポリエチレン―テレフタレートペレット(ガラス転移温度:76℃、融点:255℃)とポリエーテルイミドペレット(商標名:ULTEM1040)とを重量比90:10でブレンドした樹脂組成物、粗面層側に添加する粒子として、平均粒子径0.08μm(粒径:相対標準偏差:10%)の真球状シリカ粒子(粒子B1)を0.55重量%含有した、固有粘度が0.62のポリエステルB層用ポリエチレン―テレフタレートペレット(ガラス転移温度:76℃、融点:255℃)とポリエーテルイミドペレット(商標名:ULTEM1040)とを重量比90:10でブレンドした樹脂組成物を、それぞれペレットの状態で170℃で3時間乾燥した後、2台の押出機ホッパーにそれぞれ供給し、溶融温度280℃で、A層:B層=77:23の厚み比率でダイから冷却ドラム上にシート状に共押出し、積層未延伸ポリエステルフィルムを得た。
このようにして得られた積層未延伸ポリエステルフィルムを、75℃に予熱し、上方よりIRヒーターにてフィルム表面温度が90℃になるように加熱し、延伸倍率4.8倍で縦方向(製膜方向)の延伸を行った。続いて、90℃に加熱されたステンター内に供給し、125℃、130℃に段階的に温度を上げながら、横方向に5倍に延伸(第1段)後、更に180℃に加熱されたステンター内に供給して再度横方向に1.2倍に延伸した後、230℃の熱風で4秒間熱固定し、その後、210℃、弛緩率1%で弛緩した後、厚み4.5μmの積層二軸配向ポリエステルフィルムを得た。得られた二軸配向積層ポリエステルフィルムのヤング率は縦方向4.9GPa、横方向7.6GPaであった。
得られた二軸配向積層ポリエステルフィルムの特性を表1に示す。
[Example 6]
As particles to be added to the flat layer side, 0.01% by weight of spherical silica particles (particles A) having an average particle size of 0.08 μm (particle size: relative standard deviation: 10%) were contained, and the intrinsic viscosity was 0.62. Polyethylene-terephthalate pellets for polyester A layer (glass transition temperature: 76 ° C., melting point: 255 ° C.) and polyetherimide pellets (trade name: ULTEM 1040) blended at a weight ratio of 90:10, rough surface layer Polyester having an intrinsic viscosity of 0.62 containing 0.55% by weight of true spherical silica particles (particles B1) having an average particle size of 0.08 μm (particle size: relative standard deviation: 10%) as particles added to the side B-layer polyethylene-terephthalate pellets (glass transition temperature: 76 ° C., melting point: 255 ° C.) and polyetherimide pellets (trade name: ULTEM 1040) The resin composition blended at a weight ratio of 90:10 was dried in a pellet state at 170 ° C. for 3 hours, and then supplied to two extruder hoppers at a melting temperature of 280 ° C. Coextruded in a sheet form from the die onto a cooling drum at a layer thickness ratio of 77:23 to obtain a laminated unstretched polyester film.
The laminated unstretched polyester film thus obtained was preheated to 75 ° C. and heated from above with an IR heater so that the film surface temperature was 90 ° C., and stretched in the machine direction (manufactured at a stretch ratio of 4.8 times). Stretching in the film direction) was performed. Subsequently, it was supplied into a stenter heated to 90 ° C., and while being stepwise raised to 125 ° C. and 130 ° C., it was stretched 5 times in the lateral direction (first stage) and further heated to 180 ° C. After being supplied into the stenter and stretched 1.2 times in the transverse direction again, it was heat-fixed with hot air at 230 ° C for 4 seconds, and then relaxed at 210 ° C with a relaxation rate of 1%, and then laminated with a thickness of 4.5 µm A biaxially oriented polyester film was obtained. The Young's modulus of the obtained biaxially oriented laminated polyester film was 4.9 GPa in the vertical direction and 7.6 GPa in the horizontal direction.
The characteristics of the obtained biaxially oriented laminated polyester film are shown in Table 1.
[比較例1〜8]
含有させる、粒子A、粒子B1、粒子B2、各層の厚み、熱固定温度、弛緩率を表1に示すように変更した他は、実施例1と同様な操作を繰り返した。得られた二軸配向積層ポリエステルフィルムの特性を表1に示す。
[Comparative Examples 1-8]
The same operation as in Example 1 was repeated except that the particle A, particle B1, particle B2, the thickness of each layer, the heat setting temperature, and the relaxation rate were changed as shown in Table 1. The characteristics of the obtained biaxially oriented laminated polyester film are shown in Table 1.
[比較例9]
平坦層側に添加する粒子として、平均粒子径0.08μmの真球状シリカ粒子(粒子A)を0.01重量%含有した固有粘度が0.62のポリエステルA層用ポリエチレン―テレフタレートペレット(ガラス転移温度:76℃、融点:255℃)と粗面層側に添加する粒子として、平均粒子径0.08μmの真球状シリカ粒子(粒子B1)を0.35重量%と平均粒子径0.20μmの真球状シリカ(粒子B2)を0.03質量%含有した、固有粘度が0.62のポリエステルB層用ポリエチレン―テレフタレートペレット(ガラス転移温度:76℃、融点:255℃)を用意した。そして、それぞれペレットを170℃で3時間乾燥した後、2台の押出機ホッパーにそれぞれ供給し、溶融温度280℃で、A層:B層=77:23の厚み比率でダイから冷却ドラム上にシート状に共押出し、積層未延伸ポリエステルフィルムを得た。
このようにして得られた積層未延伸ポリエステルフィルムを、75℃に予熱し、上方よりIRヒーターにてフィルム表面温度が90℃になるように加熱し、延伸倍率4.8倍で縦方向(製膜方向)の延伸を行った。続いて、90℃に加熱されたステンター内に供給し、125℃、130℃に段階的に温度を上げながら、横方向に5倍に延伸(第1段)後、更に180℃に加熱されたステンター内に供給して再度横方向に1.2倍に延伸した後、230℃の熱風で4秒間熱固定し、その後、210℃、弛緩率1%で弛緩した後、厚み4.5μmの積層二軸配向ポリエステルフィルムを得た。得られた二軸配向積層ポリエステルフィルムのヤング率は縦方向4.9GPa、横方向7.6GPaであった。
得られた二軸配向積層ポリエステルフィルムの特性を表1に示す。
[Comparative Example 9]
Polyethylene-terephthalate pellets for polyester A layer having an intrinsic viscosity of 0.62 containing 0.01% by weight of true spherical silica particles (particle A) having an average particle size of 0.08 μm as the particles added to the flat layer side (glass transition (Temperature: 76 ° C., melting point: 255 ° C.) As particles to be added to the rough surface layer side, 0.35% by weight of true spherical silica particles (particle B1) having an average particle size of 0.08 μm and an average particle size of 0.20 μm Polyethylene-terephthalate pellets (glass transition temperature: 76 ° C., melting point: 255 ° C.) for polyester B layer having an intrinsic viscosity of 0.62 and containing 0.03% by mass of true spherical silica (particle B2) were prepared. Each pellet was dried at 170 ° C. for 3 hours, and then supplied to two extruder hoppers. At a melting temperature of 280 ° C., a thickness ratio of A layer: B layer = 77: 23 from the die onto the cooling drum. The sheet was coextruded to obtain a laminated unstretched polyester film.
The laminated unstretched polyester film thus obtained was preheated to 75 ° C. and heated from above with an IR heater so that the film surface temperature was 90 ° C., and stretched in the machine direction (manufactured at a stretch ratio of 4.8 times). Stretching in the film direction) was performed. Subsequently, it was supplied into a stenter heated to 90 ° C., and while being stepwise raised to 125 ° C. and 130 ° C., it was stretched 5 times in the lateral direction (first stage) and further heated to 180 ° C. After being supplied into the stenter and stretched 1.2 times in the transverse direction again, it was heat-fixed with hot air at 230 ° C for 4 seconds, and then relaxed at 210 ° C with a relaxation rate of 1%, and then laminated with a thickness of 4.5 µm A biaxially oriented polyester film was obtained. The Young's modulus of the obtained biaxially oriented laminated polyester film was 4.9 GPa in the vertical direction and 7.6 GPa in the horizontal direction.
The characteristics of the obtained biaxially oriented laminated polyester film are shown in Table 1.
表1中の、シリカは真球状シリカ粒子、PENはポリエチレン−2,6−ナフタレンジカルボキシレート、PETはポリエチレンテレフタレート、PEIはポリエーテルイミドを意味する。 In Table 1, silica means true spherical silica particles, PEN means polyethylene-2,6-naphthalene dicarboxylate, PET means polyethylene terephthalate, and PEI means polyetherimide.
本発明の二軸配向積層ポリエステルフィルムは、生産性に優れ、その後の搬送性などの加工性も有し、優れた電磁変換特性と、エラーレートやドロップアウトを低減した塗布型磁気記録テープ、特にデータストレージのベースフィルムに好適に用いることができる。 The biaxially oriented laminated polyester film of the present invention is excellent in productivity and also has workability such as subsequent transportability, excellent electromagnetic conversion characteristics, and a coating type magnetic recording tape with reduced error rate and dropout, particularly It can be suitably used as a base film for data storage.
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