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JP5814067B2 - Method for controlling paper processing apparatus - Google Patents

Method for controlling paper processing apparatus Download PDF

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Publication number
JP5814067B2
JP5814067B2 JP2011222717A JP2011222717A JP5814067B2 JP 5814067 B2 JP5814067 B2 JP 5814067B2 JP 2011222717 A JP2011222717 A JP 2011222717A JP 2011222717 A JP2011222717 A JP 2011222717A JP 5814067 B2 JP5814067 B2 JP 5814067B2
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cutting
sheet
paper
roller pair
conveyance
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JP2013082522A (en
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土岐 明彦
明彦 土岐
公資 船瀬
公資 船瀬
隆昭 前田
隆昭 前田
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Duplo Seiko Corp
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Duplo Seiko Corp
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Priority to JP2011222717A priority Critical patent/JP5814067B2/en
Priority to PCT/JP2012/053461 priority patent/WO2012127940A1/en
Priority to US14/005,901 priority patent/US9061856B2/en
Priority to EP12761209.1A priority patent/EP2689902B1/en
Priority to EP15197799.8A priority patent/EP3034254B1/en
Publication of JP2013082522A publication Critical patent/JP2013082522A/en
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Description

本発明は、用紙加工装置の制御方法に関し、特に、用紙搬送方向と直交する方向に用紙を裁断する裁断機構を有する、用紙加工装置の制御方法に関する。   The present invention relates to a control method for a paper processing apparatus, and more particularly to a control method for a paper processing apparatus having a cutting mechanism that cuts paper in a direction orthogonal to the paper transport direction.

用紙加工装置として、前記裁断機構と共に、用紙搬送方向と平行に用紙を裁断するスリット形成機構及び用紙に折り目を形成する折り型形成機構等を、カセット方式により適宜組み合わせて使用する装置が、開発されている。   As a paper processing apparatus, an apparatus has been developed that uses, in combination with the above-described cutting mechanism, a slit forming mechanism that cuts paper parallel to the paper transport direction and a folding mold forming mechanism that forms folds on the paper, as appropriate, using a cassette method. ing.

図16は、用紙加工装置の裁断機構を示しており、裁断機構201は、上側可動刃201aと下側固定刃201bとを備え、上側可動刃201aを昇降することにより、裁断位置P1にて用紙Nを用紙搬送方向Fと直交する方向に裁断する。裁断機構201の用紙搬送上流側と用紙搬送下流側には、それぞれは上下一対の搬送ローラ202a、202b及び203a、203bからなる搬送ローラ対202,203が配置され、また、用紙搬送下流側の搬送ローラ対203の用紙搬送下流側には紙受け部204が配置されている。   FIG. 16 shows a cutting mechanism of the paper processing apparatus. The cutting mechanism 201 includes an upper movable blade 201a and a lower fixed blade 201b, and the paper is moved at the cutting position P1 by moving the upper movable blade 201a up and down. N is cut in a direction orthogonal to the paper conveyance direction F. On the upstream side and the downstream side of the paper conveyance of the cutting mechanism 201, a pair of conveyance rollers 202 and 203 each including a pair of upper and lower conveyance rollers 202a, 202b and 203a, 203b are arranged. A paper receiving unit 204 is disposed on the downstream side of the sheet conveyance of the roller pair 203.

図4は、一枚の用紙Nから用紙加工装置により加工される製品(成果物)Qの配列パターンの一例を示しており、この配列パターンでは、裁断加工及び折り型形成加工により、折り目を有する4枚の製品Qが製作される。具体的には、スリット形成機構によって、用紙搬送方向Fと平行な複数のスリット線Eで用紙Nを裁断することにより、用紙搬送幅方向Wの両端及び中間の切除範囲Kを切除し、折り型形成機構によって、用紙搬送方向Fと直交する用紙搬送幅方向Wの折り線Gに沿って折り目を形成し、裁断機構201(図16)によって、用紙搬送幅方向Wの複数の裁断線C、Crで用紙Nを裁断することにより、前端切除領域(前端マージン)Sf、中間切除領域Sm及び後端切除領域(後端マージン)Srを切除する。   FIG. 4 shows an example of an array pattern of products (delivered products) Q processed from a sheet of paper N by a sheet processing apparatus. In this array pattern, there is a crease by cutting and fold forming processing. Four products Q are produced. Specifically, the slit forming mechanism cuts the paper N along a plurality of slit lines E parallel to the paper transport direction F, so that the cut ranges K at both ends and the middle in the paper transport width direction W are cut and folded. A crease is formed by a forming mechanism along a fold line G in a paper conveyance width direction W perpendicular to the paper conveyance direction F, and a plurality of cutting lines C, Cr in the paper conveyance width direction W are formed by a cutting mechanism 201 (FIG. 16). By cutting the paper N, the front end cut region (front end margin) Sf, the intermediate cut region Sm, and the rear end cut region (rear end margin) Sr are cut.

図4のような配列パターンで用紙Nを加工する場合、裁断工程においては、図16に示すように、裁断された前端切除領域Sfの切除片(いわゆるドブ)及び中間切除領域Smの切除片は、裁断機構201と用紙搬送下流側の搬送ローラ対203との間を通って下方に放出され、一方、後端切除領域Srの切除片は、裁断機構201と用紙搬送上流側の搬送ローラ対202との間を通って下方に放出される。   When processing the sheet N with the arrangement pattern as shown in FIG. 4, in the cutting process, as shown in FIG. 16, the cut pieces (so-called dove) of the cut front end cut region Sf and the cut pieces of the intermediate cut region Sm are The cutting mechanism 201 and the conveyance roller pair 203 on the downstream side of the paper conveyance are discharged downward, while the cut piece in the rear edge excision region Sr is separated from the cutting mechanism 201 and the conveyance roller pair 202 on the upstream side of the paper conveyance. And is released downward through the gap.

ところが、後端切除領域Srは、製品Qの大きさ、数及び配列によって、用紙搬送方向長さLrが異なっており、この用紙搬送方向長さLrが大きくなり過ぎると、裁断後、下方に放出できなくなることがある。たとえば、図17に示すように、後端切除領域Srの用紙搬送方向長さLrが、裁断機構201の裁断位置P1と用紙搬送上流側の搬送ローラ対202のニップ位置P2との距離D1より大きい場合、裁断後の後端切除領域Srの切除片は、搬送上流側の搬送ローラ対202により搬送方向Fに送り出される。これにより、下側固定刃201bを乗り越えて裁断機構201の用紙搬送下流側で滞留したり、用紙搬送下流側の搬送ローラ対203に挟持されて紙受け部204に排出されたり、あるいは、下側固定刃201bの上で滞留したりする。これらの現象は、用紙詰まりや裁断不良の原因になる。   However, the trailing edge excision region Sr differs in the sheet conveying direction length Lr depending on the size, number and arrangement of the products Q. If the sheet conveying direction length Lr becomes too large, the sheet is released downward after cutting. It may not be possible. For example, as shown in FIG. 17, the length Lr of the trailing edge cutting region Sr in the sheet conveyance direction is larger than the distance D1 between the cutting position P1 of the cutting mechanism 201 and the nip position P2 of the conveying roller pair 202 on the upstream side of the sheet conveyance. In this case, the cut piece in the rear end cutting region Sr after cutting is sent out in the transport direction F by the transport roller pair 202 on the transport upstream side. As a result, the lower fixed blade 201b is overcome and stays on the downstream side of the paper conveyance of the cutting mechanism 201, or is sandwiched by the conveyance roller pair 203 on the downstream side of the paper conveyance and discharged to the paper receiving portion 204, or the lower side Or stay on the fixed blade 201b. These phenomena cause paper jams and cutting failures.

この対策として、本件出願人は、後端切除領域Srの用紙搬送方向長さLrが、所定値以上の場合に、図15に示すように、後端切除領域Srを、用紙搬送下流端から順に、所定細断単位長さLr0毎に細かく裁断分割する制御方法を考え出している(特許文献1)。前記所定細断単位長さLr0は、細断された分割領域Sr0の切除片が、図16の裁断機構201と用紙搬送下流側の搬送ローラ対203との隙間から下方に放出できる程度の長さに、設定されている。   As a countermeasure against this, the present applicant, when the length Lr of the trailing edge excision region Sr in the sheet conveyance direction is equal to or greater than a predetermined value, sequentially sets the trailing edge cutting region Sr from the downstream edge of the sheet conveyance as shown in FIG. A control method for finely cutting and dividing each predetermined cutting unit length Lr0 has been devised (Patent Document 1). The predetermined shredding unit length Lr0 is such a length that the cut piece of the shredded divided region Sr0 can be discharged downward from the gap between the cutting mechanism 201 and the transport roller pair 203 on the downstream side of paper transport in FIG. Is set.

特開2001−232700号公報JP 2001-232700 A

ところで、製品(成果物)の搬送方向長さを小さくする場合には、上流側及び下流側の搬送ローラ対202,203の前後方向のピッチを狭くすることになるが、前記搬送ローラ間のピッチを狭くすればする程、所定細断単位長さLr0(図15参照)を短くしなければならず、その結果、1回の細断分割動作にかかる用紙搬送距離が短くなり、その用紙搬送距離に対応する上流側搬送ローラ対202の回転角度が小さくなる。このように切除片の搬送距離に対応する上流側搬送ローラ対202の回転角度が小さくなると、最後の分割領域の切除片の搬送時において、最後の切除片が放出されずに、上流側搬送ローラ対202の下側搬送ローラ202bの上半分の領域に残るようになる。   By the way, when reducing the length of the product (delivered product) in the transport direction, the pitch in the front-rear direction of the upstream and downstream transport roller pairs 202 and 203 is narrowed. The narrower is the smaller the predetermined shredding unit length Lr0 (see FIG. 15), and as a result, the paper transport distance required for one shredding division operation is shortened. The rotation angle of the upstream conveying roller pair 202 corresponding to is reduced. In this way, when the rotation angle of the upstream conveying roller pair 202 corresponding to the conveying distance of the cut piece becomes small, the last cut piece is not released when the cut piece in the last divided region is conveyed, and the upstream conveying roller It remains in the upper half area of the lower conveying roller 202b of the pair 202.

本発明の目的は、用紙の後端切除領域を細かく裁断分割して排出する工程を有する用紙加工装置の制御方法において、裁断機構で切除され、下方に排出されるべき切除片が、裁断機構の近傍で滞留することなく、速やかに下方に排出できる、用紙加工装置の制御方法を提供することである。   An object of the present invention is to provide a control method for a paper processing apparatus having a step of cutting, dividing, and discharging a rear edge cutting area of a paper, and a cutting piece to be cut out by a cutting mechanism and discharged downward is provided in the cutting mechanism. It is an object of the present invention to provide a control method for a paper processing apparatus that can quickly discharge downward without staying in the vicinity.

上記課題を解決するため、本発明は、用紙搬送面を挟んで対向配置された一対の裁断刃により用紙搬送方向と直交する方向に用紙を裁断する裁断機構と、該裁断機構の用紙搬送上流側に配置された第1搬送ローラ対と、前記裁断機構の用紙搬送下流側に配置された第2搬送ローラ対と、前記第1、第2搬送ローラ対及び前記裁断機構を駆動する駆動部と、該駆動部の作動を制御する制御部と、を備え、前記用紙の後端切除領域(Sr)の用紙搬送方向長さ(Lr)が、所定値(Dn)以上の時には、前記後端切除領域(Sr)を、用紙搬送下流端から順次、所定細断単位長さ(Lr0)に裁断し、分割する、用紙加工装置の制御方法において、前記制御部は、前記後端切除領域(Sr)中の最後端分割領域(Sr1)の用紙搬送方向長さ(Lr1)が、前記裁断機構の裁断位置(P1)と前記第1搬送ローラ対のニップ位置(P2)との間の距離に略相当する長さとなるよう、かつ、前記最後端分割領域(Sr1)が、前記第1搬送ローラ対のニップ位置を通過完了した時点から、前記第1搬送ローラ対が90°以上回転するよう、前記駆動部を制御することを特徴とする。   In order to solve the above-described problems, the present invention provides a cutting mechanism that cuts a sheet in a direction orthogonal to the sheet conveying direction by a pair of cutting blades arranged opposite to each other with a sheet conveying surface interposed therebetween, and a sheet conveying upstream side of the cutting mechanism A first conveying roller pair disposed on the sheet conveying side, a second conveying roller pair disposed on the sheet conveying downstream side of the cutting mechanism, and a drive unit that drives the first and second conveying roller pairs and the cutting mechanism; A control unit for controlling the operation of the drive unit, and when the length (Lr) of the rear end cutting area (Sr) of the paper in the sheet conveyance direction is equal to or greater than a predetermined value (Dn), the rear end cutting area (Sr) is sequentially cut from the downstream end of the sheet conveyance into a predetermined shredding unit length (Lr0), and is divided. The length (Lr1) in the sheet conveying direction of the rearmost end divided area (Sr1) is determined by the cutting mechanism. And the rearmost end divided region (Sr1) has a length substantially corresponding to the distance between the position (P1) and the nip position (P2) of the first conveying roller pair. The drive unit is controlled so that the first conveying roller pair rotates 90 ° or more from the time when the passage through the nip position is completed.

本発明は、上記内容に加え、好ましくは、前記裁断機構は、前記第1搬送ローラ対が90°以上回転した後、前記最後端分割領域(Sr1)に対して再裁断動作を行うよう、制御される。この場合、さらに好ましくは、前記第1の搬送ローラ対は、前記裁断機構による前記再裁断動作時には、停止している。また、前記第1の搬送ローラ対は、前記裁断機構による前記再裁断動作後、回転を再開するように、制御される。   In the present invention, in addition to the above contents, preferably, the cutting mechanism is controlled so as to perform a re-cutting operation on the rearmost end divided region (Sr1) after the first conveying roller pair has rotated 90 ° or more. Is done. In this case, more preferably, the first conveying roller pair is stopped during the re-cutting operation by the cutting mechanism. The first conveying roller pair is controlled so as to resume rotation after the re-cutting operation by the cutting mechanism.

(1)本発明によると、用紙の後端切除領域(Sr)の用紙搬送方向長さ(Lr)が長く、そのため、後端切除領域(Sr)の用紙搬送下流端から順に、所定細断単位長さ(Lr0)に細かく裁断分割して排出する場合に、所定細断単位長さ(Lr0)に裁断された切除片だけでなく、最後に残る最後端分割領域(Sr1)の切除片も、滞留することなく、確実、かつ、速やかに裁断機構と用紙搬送上流側の第1搬送ローラ対との間から、下方に排出することができる。これにより、用紙が詰まったり、用紙に傷が付いたり、あるいは製品に混ざって紙受け部に排出される、等の課題が解消される。 (1) According to the present invention, the length (Lr) in the sheet conveyance direction of the trailing edge cutting area (Sr) of the sheet is long, and therefore, the predetermined shredding unit is sequentially formed from the downstream edge of the sheet conveyance in the trailing edge cutting area (Sr). When the cut is divided into lengths (Lr0) and discharged, not only the cut pieces cut into a predetermined cut unit length (Lr0), but also the cut pieces of the last end divided region (Sr1) remaining at the end, Without staying, the sheet can be reliably and promptly discharged downward from between the cutting mechanism and the first conveying roller pair on the upstream side of the sheet conveyance. As a result, problems such as paper jams, scratches on the paper, or mixing with the product and discharged to the paper receiving portion are solved.

(2)また、最後端分割領域(Sr1)の裁断後、第1搬送ローラ対が90°以上回転した後、再裁断動作を行うことにより、最後端分割領域の切除片に衝撃を与え、確実に最後端分割領域の切除片を落下させることができる。この時、第1の搬送ローラ対を停止させることにより、さらに確実に切除片の衝撃を与えることができる。 (2) Further, after cutting the rearmost divided area (Sr1), after the first conveying roller pair has rotated 90 ° or more, a recutting operation is performed to impact the cut piece in the rearmost divided area. The excision piece in the rearmost divided region can be dropped. At this time, it is possible to more reliably apply the impact on the cut piece by stopping the first conveying roller pair.

本発明に係る制御方法を実施する用紙加工装置の模式縦断面図である。It is a model longitudinal cross-sectional view of the paper processing apparatus which implements the control method which concerns on this invention. 図1の裁断機構の斜視図である。It is a perspective view of the cutting mechanism of FIG. 裁断機構の縦断面拡大図である。It is a longitudinal cross-sectional enlarged view of a cutting mechanism. 用紙の製品配列パターンの一例を示す平面図である。It is a top view which shows an example of the product arrangement pattern of a paper. 後端切除領域を本発明に従って裁断分割する場合の前記図4の用紙の部分拡大平面図である。FIG. 5 is a partially enlarged plan view of the sheet of FIG. 4 in the case where the trailing edge cut region is cut and divided according to the present invention. 後端切除領域を細かく裁断分割する工程の初期搬送状態を示す断面略図である。It is a cross-sectional schematic diagram which shows the initial stage conveyance state of the process of cutting and dividing | segmenting a rear end cutting area | region finely. 図6の搬送後、最初の分割裁断時の状態を示す断面略図である。FIG. 7 is a schematic cross-sectional view showing a state at the time of the first division cutting after the conveyance of FIG. 6. 最後の分割裁断位置まで搬送した状態を示す断面略図である。It is a cross-sectional schematic diagram which shows the state conveyed to the last division | segmentation cutting position. 最後端分割領域を裁断した状態を示す断面略図である。It is a cross-sectional schematic diagram which shows the state which cut | disconnected the last end division area. 最後端分割領域を裁断後、上流側搬送ローラ対の回転により、切除片を下方にガイドし始めた状態を示す断面略図である。FIG. 6 is a schematic cross-sectional view showing a state in which the cut piece has started to be guided downward by the rotation of the upstream conveying roller pair after cutting the rearmost divided region. 最後端分割領域の切除片を下方にガイドしている状態を示す断面略図である。It is a cross-sectional schematic diagram which shows the state which has guided the cut piece of the rearmost end division | segmentation area | region downward. 上流側搬送ローラ対が図10の状態から90°回転した状態を示す断面略図である。FIG. 11 is a schematic cross-sectional view showing a state in which the upstream-side transport roller pair is rotated 90 ° from the state of FIG. 10. 上流側搬送ローラ対が図10の状態から90°回転した後、再裁断機構が作動した時の状態を示す断面略図である。FIG. 11 is a schematic cross-sectional view showing a state when the re-cutting mechanism is operated after the upstream conveying roller pair is rotated 90 ° from the state of FIG. 10. 最後端分割領域の切除片が落下している状態を示す断面略図である。It is a cross-sectional schematic diagram which shows the state in which the excision piece of the last end division area is falling. 後端切除領域の従来の裁断パターンを示す平面図である。It is a top view which shows the conventional cutting pattern of a rear end cutting area | region. 図4の裁断パターンに基づく従来の裁断機構の動作を示す断面略図である。It is a cross-sectional schematic diagram which shows operation | movement of the conventional cutting mechanism based on the cutting pattern of FIG. 従来の裁断機構の別の動作を示す断面略図である。It is a cross-sectional schematic diagram which shows another operation | movement of the conventional cutting mechanism.

[用紙加工装置の全体構成]
図1は本発明に係る制御方法を実施する用紙加工装置の模式縦断面図である。この図1において、用紙加工装置は、装置本体1の用紙搬送方向Fの下流端部に紙受け部2を備え、用紙搬送方向Fの上流端部に給紙部3を備え、該給紙部3と紙受け部2との間に、略水平な搬送経路5が構成されている。給紙部3には吸引搬送ベルト機構8a及び給紙ローラ8bが配置され、搬送経路5には、複数の搬送ローラ対9、10、11、12、13等が用紙搬送方向Fに間隔をおいて配置されると共に、加工機構として、用紙搬送上流側から用紙搬送下流側に向けて、スリット形成機構20、折り型形成機構21及び裁断機構22が配置されている。また、装置本体1内の下端部には、スリット、裁断等の加工により発生するくず紙片を収容するくず箱23が配置されている。
[Overall configuration of paper processing equipment]
FIG. 1 is a schematic longitudinal sectional view of a sheet processing apparatus that implements a control method according to the present invention. In FIG. 1, the paper processing apparatus includes a paper receiver 2 at the downstream end in the paper transport direction F of the apparatus main body 1 and a paper feed unit 3 at the upstream end in the paper transport direction F. A substantially horizontal conveyance path 5 is formed between 3 and the paper receiver 2. A suction conveyance belt mechanism 8a and a sheet supply roller 8b are disposed in the sheet feeding unit 3, and a plurality of pairs of conveyance rollers 9, 10, 11, 12, 13 and the like are spaced in the sheet conveyance direction F in the conveyance path 5. As a processing mechanism, a slit forming mechanism 20, a folding mold forming mechanism 21, and a cutting mechanism 22 are arranged from the upstream side of the paper transport to the downstream side of the paper transport. In addition, a scrap box 23 is disposed at a lower end portion in the apparatus main body 1 to store scrap paper pieces generated by processing such as slitting and cutting.

スリット形成機構20の用紙搬送上流側には、リジェクト機構25及びCCDセンサー26が配置され、スリット形成機構20の用紙搬送下流側には、切除片落とし機構27が配置されている。スリット形成機構20、折り型形成機構21及び裁断機構22は、それぞれ着脱可能なユニットとして構成されており、カセット方式により、装置本体1内の所望の位置に着脱できる構造となっている。したがって、加工の種類に応じて、各機構20,21,22の配置順序を変更したり、あるいは他の機構(面取り機構、ミシン目形成機構等)と取り替えたり、追加したりすることができる。   A reject mechanism 25 and a CCD sensor 26 are disposed on the upstream side of the slit forming mechanism 20 with respect to the sheet conveyance, and a cut piece dropping mechanism 27 is disposed on the downstream side of the slit forming mechanism 20 with respect to the sheet conveyance. Each of the slit forming mechanism 20, the folding mold forming mechanism 21, and the cutting mechanism 22 is configured as a detachable unit, and has a structure that can be attached and detached at a desired position in the apparatus main body 1 by a cassette method. Therefore, according to the type of processing, the arrangement order of the mechanisms 20, 21, 22 can be changed, or replaced with other mechanisms (chamfering mechanism, perforation forming mechanism, etc.) or added.

各搬送ローラ対9,10,11,12,13は、動力伝達機構を介して各ローラ駆動部41、42,43,44にそれぞれ連結されており、各ローラ駆動部41,42,43,44は制御部45に電気的に接続されている。制御部45には、CPUや、RAM及びROM等の記憶装置が内蔵されており、制御部45のインターフェースには、各種作業設定情報を入力し、かつ、表示するための操作パネル46並びにCCDセンサー26が電気的に接続されている。   Each conveyance roller pair 9, 10, 11, 12, 13 is connected to each roller drive unit 41, 42, 43, 44 via a power transmission mechanism, and each roller drive unit 41, 42, 43, 44. Are electrically connected to the control unit 45. The control unit 45 incorporates a storage device such as a CPU, RAM, and ROM, and an operation panel 46 and a CCD sensor for inputting and displaying various work setting information to the interface of the control unit 45. 26 is electrically connected.

搬送経路5には、さらに、用紙Nの前端縁(用紙搬送下流端縁)Naあるいは用紙後端縁(用紙搬送上流端縁)Nbを検出する複数の光透過式の用紙検出センサー31,32,33,34、35が配置されており、それぞれ制御部45のインターフェースに電気的に接続されている。最も用紙搬送上流側の第1の用紙検出センサー31は、CCDセンサー26の用紙搬送上流側近傍に配置され、次の第2の用紙検出センサー32は,スリット形成機構20の用紙搬送上流側近傍に配置され、次の第3の用紙検出センサー33は,スリット形成機構20の途中に配置され、次の第4の用紙検出センサー34は、折り型形成機構21の用紙搬送上流側近傍に配置され、最も用紙搬送下流側の第5の用紙検出センサー35は、紙受け部2の用紙搬送上流側近傍に配置されている。   The transport path 5 further includes a plurality of light transmission type paper detection sensors 31, 32, which detect the front edge (paper transport downstream edge) Na or the paper rear edge (paper transport upstream edge) Nb of the paper N. 33, 34, and 35 are disposed, and are electrically connected to the interface of the control unit 45, respectively. The first sheet detection sensor 31 on the most upstream side of the sheet conveyance is disposed in the vicinity of the sheet conveyance upstream side of the CCD sensor 26, and the next second sheet detection sensor 32 is in the vicinity of the sheet conveyance upstream side of the slit forming mechanism 20. The next third sheet detection sensor 33 is disposed in the middle of the slit forming mechanism 20, and the next fourth sheet detection sensor 34 is disposed in the vicinity of the sheet conveying upstream side of the folding mold forming mechanism 21. The fifth paper detection sensor 35 on the most downstream side of the paper conveyance is disposed in the vicinity of the paper conveyance upstream side of the paper receiver 2.

最も搬送方向上流側の第1の用紙検出センサー31は、給紙部3から用紙Nが供給された後、搬送ローラ対9で把持された用紙Nの前端縁Na又は後端縁Nbを検出し、検出した用紙位置を基準にして、搬送経路5上で搬送されている各用紙Nの位置を一義的に検出する。   The first paper detection sensor 31 on the most upstream side in the transport direction detects the front edge Na or the rear edge Nb of the paper N gripped by the transport roller pair 9 after the paper N is supplied from the paper feed unit 3. Then, the position of each sheet N being conveyed on the conveyance path 5 is uniquely detected on the basis of the detected sheet position.

第2の用紙検出センサー32及び第3の用紙検出センサー33は、用紙Nの詰まりを検出する。第4の用紙検出センサー34は、搬送経路5が長くなって搬送経路5上の用紙Nの用紙搬送方向Fの位置ずれ(搬送誤差)の累積が起こった場合に備えて、第1の用紙検出センサー31で得られた用紙位置情報を修正して、当該用紙位置情報をより正確なものにするために補助的に設置している。第5の用紙検出センサー35は、紙受け部2への製品Qの搬出を検出したり、詰まり等を検出する。   The second paper detection sensor 32 and the third paper detection sensor 33 detect the jam of the paper N. The fourth paper detection sensor 34 detects the first paper in preparation for the case where the transport path 5 becomes long and accumulation of misalignment (transport error) of the paper N in the paper transport direction F occurs on the transport path 5. The paper position information obtained by the sensor 31 is corrected so that the paper position information becomes more accurate. The fifth paper detection sensor 35 detects the carry-out of the product Q to the paper receiver 2 or detects a jam or the like.

本発明は、用紙加工装置のうち、裁断機構22及びその近傍の搬送ローラ対12,13等の制御に関するものであるので、それら以外の各加工機構及び各部については、簡単に説明する。   Since the present invention relates to the control of the cutting mechanism 22 and the pair of conveying rollers 12 and 13 in the vicinity thereof in the sheet processing apparatus, each processing mechanism and each part other than those will be briefly described.

[給紙部3]
給紙部3は、給紙トレイ3a上に積載された所定枚数の用紙Nを、吸引搬送ベルト機構8a及び給紙ローラ8bにより、上端から順に、一枚ずつ搬送経路5に供給する。給紙ローラ8及び吸引搬送ベルト機構は、給紙用駆動部47に接続され、該給紙用駆動部47は制御部45に電気的に接続されている。
[Paper Feed Unit 3]
The paper feed unit 3 supplies a predetermined number of sheets N stacked on the paper feed tray 3a to the transport path 5 one by one in order from the upper end by the suction transport belt mechanism 8a and the paper feed roller 8b. The paper feed roller 8 and the suction conveyance belt mechanism are connected to a paper feed drive unit 47, and the paper feed drive unit 47 is electrically connected to the control unit 45.

[CCDセンサー26]
CCDセンサー26は、前記操作パネル46による各種作業設定情報の手動入力とは別に、自動的に前記作業設定情報を読み取ることができるように設置されている。具体的には、図4に示すような用紙Nの前端隅部に印刷された位置マークM1の画像を読み取って、用紙Nの用紙搬送方向F及び用紙搬送方向と直交する用紙搬送幅方向Wの加工の基準位置を検出するとともに、用紙Nの前端部に印刷されたバーコードM2の画像を読み取って用紙Nに施されるべき各種作業設定情報を取得する。作業設定情報としては、たとえば、用紙Nの用紙搬送方向Fの全長La及び全幅に加え、加工される製品Qの寸法、数及び配置に応じた各裁断線C,Cr、E及び折り線Gの位置等である。なお、図4の長さLbは、用紙Nの前端縁Naから後端切除領域Srの搬送下流端の裁断線Crまでの長さを示している。
[CCD sensor 26]
The CCD sensor 26 is installed so that it can automatically read the work setting information separately from manual input of various work setting information by the operation panel 46. Specifically, the image of the position mark M1 printed at the front end corner of the paper N as shown in FIG. 4 is read, and the paper N in the paper conveyance direction F and the paper conveyance width direction W perpendicular to the paper conveyance direction are read. A processing reference position is detected, and an image of the barcode M2 printed on the front edge of the paper N is read to obtain various work setting information to be applied to the paper N. As the work setting information, for example, in addition to the total length La and the total width of the paper N in the paper conveyance direction F, the cutting lines C, Cr, E and the folding lines G corresponding to the size, number and arrangement of the processed product Q Position, etc. The length Lb in FIG. 4 indicates the length from the front edge Na of the paper N to the cutting line Cr at the conveyance downstream end of the rear edge cutting region Sr.

[リジェクト機構25]
図1のリジェクト機構25は、印刷された位置マークM1やバーコードM2が不鮮明であるためにCCDセンサー26による読取が不能であった場合、その用紙Nに対して、作動し、読取不能の用紙Nを落下させて廃棄トレイ25aで回収する。
[Reject mechanism 25]
The reject mechanism 25 in FIG. 1 operates on the paper N when the printed position mark M1 and bar code M2 are unclear and cannot be read by the CCD sensor 26, and the unreadable paper. N is dropped and collected by the waste tray 25a.

[スリット形成機構20]
スリット形成機構20は、該実施の形態では、用紙搬送方向Fに3つのユニット部を並べており、各ユニット部には、上下の回転刃からなる回転刃対36が、それぞれ搬送幅方向Wに間隔を置いて2組ずつ配置されている。下側の回転刃は、動力伝達機構を介してモータ等の回転刃駆動機構48に連結されている。すなわち、回転刃駆動部48の駆動力で下側の各回転刃を回転させることにより、用紙Nに対して、用紙搬送方向Fと平行にスリットを形成するようになっている。前記各回転刃対36の搬送幅方向Wの間隔は任意に変更可能である。
[Slit forming mechanism 20]
In the embodiment, the slit forming mechanism 20 has three unit portions arranged in the paper transport direction F, and each unit portion has a pair of rotary blades 36 composed of upper and lower rotary blades spaced in the transport width direction W, respectively. Two sets are arranged with each other. The lower rotary blade is connected to a rotary blade drive mechanism 48 such as a motor via a power transmission mechanism. That is, a slit is formed in parallel with the paper transport direction F with respect to the paper N by rotating the lower rotary blades with the driving force of the rotary blade drive unit 48. The interval between the rotary blade pairs 36 in the conveyance width direction W can be arbitrarily changed.

[切除片落とし機構27]
切除片落とし機構27は、前記スリット形成機構20の裁断によって生じる切除片(図4の切除領域K)を、搬送経路5の外側に排除するためのものであり、用紙Nが切除片落とし機構27を通過する際に、前記切除片をくず箱23へ落下させる。
[Removal piece dropping mechanism 27]
The cut piece dropping mechanism 27 is for excluding cut pieces (cut region K in FIG. 4) generated by the cutting of the slit forming mechanism 20 to the outside of the transport path 5. When passing, the cut piece is dropped into the waste box 23.

[折り型形成機構21]
折り型形成機構21は、上端凹部を有する下型21Bと、前記凹部に嵌合する下端凸部を有する上型21Aとを備えており、前記上型21Aは、モータ等の型駆動部49に動力伝達機構を介して連結されている。すなわち、折り型駆動部49の駆動力で上型21Aを下降させることにより、用紙Nに対して、用紙搬送方向Fと直交する用紙搬送幅方向Wに折り目を形成する。
[Folding mold forming mechanism 21]
The folding mold forming mechanism 21 includes a lower mold 21B having an upper end concave portion and an upper mold 21A having a lower end convex portion fitted into the concave portion, and the upper mold 21A is attached to a mold driving unit 49 such as a motor. It is connected via a power transmission mechanism. That is, by lowering the upper mold 21A by the driving force of the folding mold drive unit 49, a crease is formed in the sheet conveyance width direction W perpendicular to the sheet conveyance direction F with respect to the sheet N.

[裁断機構22]
裁断機構22は、用紙搬送幅方向Wに延びる下側固定刃22Bと上側可動刃22Aとから構成されており、上側可動刃22Aは、動力伝達機構を介してモータ等の裁断駆動部50に連結されている。なお、特許請求の範囲で用いる用語との統一を図るため、裁断機構22の用紙搬送上流側の搬送ローラ対12を第1の搬送ローラ対、裁断機構22の用紙搬送下流側の搬送ローラ対13を第2の搬送ローラ対と称して、以下説明する。前記第1の搬送ローラ対12及び第2の搬送ローラ対13は、ローラ駆動部43,44にそれぞれ連結された駆動側の下側搬送ローラ12B,13Bと、従動側の上側搬送ローラ12A、13Aとから構成されている。
[Cutting mechanism 22]
The cutting mechanism 22 includes a lower fixed blade 22B and an upper movable blade 22A that extend in the paper conveyance width direction W. The upper movable blade 22A is connected to a cutting drive unit 50 such as a motor via a power transmission mechanism. Has been. In order to unify the terms used in the claims, the pair of transport rollers 12 on the upstream side of the sheet transport of the cutting mechanism 22 is a first transport roller pair, and the pair of transport rollers 13 on the downstream side of the sheet transport of the cutting mechanism 22. Will be referred to as a second conveying roller pair and will be described below. The first transport roller pair 12 and the second transport roller pair 13 include a drive-side lower transport roller 12B and 13B and a driven-side upper transport roller 12A and 13A, which are coupled to roller drive units 43 and 44, respectively. It consists of and.

図2は、裁断機構22の具体例であり、下側固定刃22Bは用紙搬送幅方向Wに延びるように略水平に配置され、上側可動刃22Aは、水平に対して、刃先部22Aaから刃元部22Abに行くに従って低くなるように傾斜しており、用紙搬送方向Fの上流側に配置された上側ガイド体29に沿って上下方向に移動する。   FIG. 2 is a specific example of the cutting mechanism 22, and the lower fixed blade 22B is disposed substantially horizontally so as to extend in the paper conveyance width direction W, and the upper movable blade 22A extends from the blade edge portion 22Aa to the blade with respect to the horizontal. It is inclined so as to become lower as it goes to the original portion 22Ab, and moves in the vertical direction along the upper guide body 29 disposed on the upstream side in the paper transport direction F.

上側可動刃22Aの刃元部22Abは、平行リンク機構51、クランク機構52及びギヤ伝動機構53を介して、裁断駆動部(駆動モータ)50に連動連結されており、裁断駆動部50の駆動動力により、上側可動刃22Aは、傾斜状態を保って上下方向に平行移動される。   The blade base 22Ab of the upper movable blade 22A is linked to a cutting drive unit (drive motor) 50 via a parallel link mechanism 51, a crank mechanism 52, and a gear transmission mechanism 53, and the driving power of the cutting drive unit 50 is Thus, the upper movable blade 22A is translated in the vertical direction while maintaining an inclined state.

[用紙の製品配列パターン]
前述の従来技術の欄で既に説明しているが、図4に示す製品Qの配列パターンは、一枚の用紙Nから折り目を有する4枚の製品Qを製作するようになっている。基本的には、用紙搬送幅方向Wに延びる4本の裁断線C、Crと、用紙搬送方向Fと平行に延びる4本のスリット線Eと、用紙搬送幅方向Wに延びる2本の折り線Gが設定されており、これらの裁断線C,Cr及びEで用紙Nを裁断し、折り線Gで折り目を形成することにより、折り目を有する4枚の製品Qを製作する。
[Product arrangement pattern of paper]
As already described in the section of the prior art, the arrangement pattern of the products Q shown in FIG. 4 is such that four products Q having folds are produced from one sheet N. Basically, four cutting lines C and Cr extending in the paper conveyance width direction W, four slit lines E extending in parallel to the paper conveyance direction F, and two fold lines extending in the paper conveyance width direction W G is set, and the sheet N is cut by these cutting lines C, Cr and E, and a crease is formed by the fold line G, whereby four products Q having folds are manufactured.

(裁断機構22に関する制御部45による制御内容)
図1の制御部45には、裁断工程に関して、次のような段階のプログラムが組み込まれている。
(1)第1の段階として、図1の操作パネル46あるいはCCDセンサー26からの各種作業設定情報の入力値に基づき、図4に示す後端切除領域Srの用紙搬送方向長さLrが、所定値Dnより大きいか否かを判別する。所定値Dnより大きいと判別した場合には、図5に示すように、後端切除領域Srを、用紙搬送下流端から順に、所定細断単位長さLr0に裁断分割するための分割用の裁断線Cr0及び最終裁断線Cr1等の位置を設定する。裁断分割するか否かの判断基準となる前記所定値Dnは、該実施の形態では、図3に示すように、裁断機構22の裁断位置P1と第1搬送ローラ対12のニップ位置P2との距離D1に略相当する値に設定されている。なお。第1の搬送ローラ対12の下側の搬送ローラ12Bの直径D5 は、該実施の形態では19.1mmφのものを使用している。
(Contents of control by the control unit 45 regarding the cutting mechanism 22)
The control unit 45 in FIG. 1 incorporates a program of the following stages with respect to the cutting process.
(1) As a first stage, based on the input values of various work setting information from the operation panel 46 or the CCD sensor 26 in FIG. 1, the length Lr in the sheet conveyance direction of the trailing edge excision area Sr shown in FIG. It is determined whether or not the value is larger than Dn. When it is determined that the value is larger than the predetermined value Dn, as shown in FIG. 5, the cutting for division for cutting and dividing the rear end cutting area Sr into the predetermined shredding unit length Lr0 in order from the downstream end of the sheet conveyance. The positions of the line Cr0 and the final cutting line Cr1 are set. In the present embodiment, the predetermined value Dn, which is a criterion for determining whether or not to divide, is, as shown in FIG. 3, between the cutting position P1 of the cutting mechanism 22 and the nip position P2 of the first conveying roller pair 12. It is set to a value substantially corresponding to the distance D1. Note that. The diameter D5 of the lower conveying roller 12B of the first conveying roller pair 12 is 19.1 mmφ in this embodiment.

また、前記所定細断単位長さLr0は、細断された分割領域Sr0の切除片が、図3において、裁断機構22と用紙搬送下流側の第2搬送ローラ対13の隙間D2から速やかに下方に放出できる程度の長さに設定されている。   Further, the predetermined shredding unit length Lr0 is such that the cut piece of the shredded divided region Sr0 is rapidly lowered from the gap D2 between the cutting mechanism 22 and the second transport roller pair 13 on the downstream side of the paper transport in FIG. It is set to a length that can be released.

(2)第2の段階として、図5のように、最後に残る最後端分割領域Sr1の用紙搬送方向長さLr1が、裁断位置P1と第1搬送ローラ対12のニップ位置P2との間の前記距離D1に略相当するように、最終裁断線Cr1の位置を設定する(本実施の形態では、Lr1=Dnに設定)。この場合、最後端分割領域Sr1の一つ手前の切除領域Sr2の用紙搬送方向長さLr2は、0≦Lr2≦Lr0となる。これで、図5の分割用の裁断線Cr0,Cr1等の設定を終了する。 (2) As a second stage, as shown in FIG. 5, the sheet conveyance direction length Lr1 of the last remaining divided end area Sr1 is between the cutting position P1 and the nip position P2 of the first conveyance roller pair 12. The position of the final cutting line Cr1 is set so as to substantially correspond to the distance D1 (in this embodiment, Lr1 = Dn is set). In this case, the length Lr2 in the sheet conveyance direction of the cut region Sr2 immediately before the rearmost divided region Sr1 is 0 ≦ Lr2 ≦ Lr0. This completes the setting of the dividing cutting lines Cr0, Cr1, etc. of FIG.

該実施の形態では、前記裁断機構22と用紙搬送下流側の第2搬送ローラ対13の隙間D2が15mm程度であることから、所定細断単位長さLr0を14mmに設定し、所定値Dn(≒D1)を25mmに設定してある。たとえば、図4の後端切除領域Srの用紙搬送方向長さLrが72mmであるとした場合、Lrは所定値Dn=25mmより大きいので、図5に示すように、後端切除領域Sr内には、用紙搬送下流端側から順に、3本の分割用裁断線Cr0が設定されると共に、最後端分割領域Sr1の搬送方向長さLr1が25mmとなるように、最終裁断線Cr1が設定される。したがって、最後端分割領域Sr1の一つ手前の分割領域Sr2の用紙搬送方向長さLr2は、Lr2=72−(14×3)−25=5(mm)となる。   In this embodiment, since the gap D2 between the cutting mechanism 22 and the second conveyance roller pair 13 on the downstream side of the sheet conveyance is about 15 mm, the predetermined chopping unit length Lr0 is set to 14 mm and the predetermined value Dn ( ≒ D1) is set to 25mm. For example, if the length Lr of the rear end cutting area Sr in FIG. 4 is 72 mm, Lr is larger than a predetermined value Dn = 25 mm. Therefore, as shown in FIG. In order from the downstream side of the sheet conveyance, three division cutting lines Cr0 are set, and the final cutting line Cr1 is set so that the conveyance direction length Lr1 of the rearmost divided area Sr1 is 25 mm. . Accordingly, the length Lr2 in the sheet conveyance direction of the divided area Sr2 immediately before the rearmost divided area Sr1 is Lr2 = 72− (14 × 3) −25 = 5 (mm).

(3)第3の段階は、裁断機構22及び第1搬送ローラ対12の実質的な動作制御である。すなわち、図6乃至図8のように、後端切除領域Srに対する最初の裁断線Crでの裁断後、分割用の三つの裁断線Cr0の裁断を経て、最終裁断線Cr1の裁断に至るまでの裁断作業では、第1の搬送ローラ対12は、各切除片の長さLr0(用紙搬送量)に対応する回転角度だけ、通常搬送速度V1(たとえば、600mm/秒あるいはそれ以上)で駆動するように制御される。そして、図9に示す最終裁断線Cr1での裁断後は、図10乃至図12に示すように、最後端分割領域Sr1の後端(Nb)が第1の搬送ローラ対12のニップ位置P2を通過完了した後、第1の搬送ローラ対12が90°以上(θ≧90°)回転するように、第1搬送ローラ対12の駆動が制御される。なお、図10乃至図12における第1の搬送ローラ対12の搬送速度V2は、通常搬送速度V1よりも高い値 (たとえば、700mm/秒あるいはそれ以上)に設定される。 (3) The third stage is a substantial operation control of the cutting mechanism 22 and the first conveying roller pair 12. That is, as shown in FIGS. 6 to 8, after cutting at the first cutting line Cr with respect to the trailing edge cutting region Sr, the three cutting lines Cr0 for division are cut to reach the final cutting line Cr1. In the cutting operation, the first conveyance roller pair 12 is driven at a normal conveyance speed V1 (for example, 600 mm / second or more) by a rotation angle corresponding to the length Lr0 (paper conveyance amount) of each cut piece. Controlled. Then, after cutting along the final cutting line Cr1 shown in FIG. 9, the rear end (Nb) of the rearmost divided region Sr1 indicates the nip position P2 of the first conveying roller pair 12 as shown in FIGS. After the passage is completed, the driving of the first transport roller pair 12 is controlled so that the first transport roller pair 12 rotates 90 ° or more (θ ≧ 90 °). In addition, the conveyance speed V2 of the first conveyance roller pair 12 in FIGS. 10 to 12 is set to a value (for example, 700 mm / second or more) higher than the normal conveyance speed V1.

(4)さらに、第4の段階は、図13に示すように、最後端分割領域Sr1の後端が第1の搬送ローラ対12のニップ位置P2を通過完了後、90°以上回転した時に、裁断機構22が再裁断動作を行うように設定する。 (4) Furthermore, as shown in FIG. 13, in the fourth stage, when the rear end of the rearmost split region Sr1 has passed through the nip position P2 of the first conveying roller pair 12 and rotated 90 ° or more, The cutting mechanism 22 is set to perform a re-cutting operation.

[用紙加工装置の全体作業の概要]
(1)図1において、操作パネル46により、用紙の大きさ、種類及び製品の配列、数及び寸法に関する各種作業設定情報を入力する。なお、この手動入力の代わり、あるいは、手動入力と協働して、CCDセンサー26によるバーコードM2等の読み取りにより、作業設定情報を自動的に入力させることもできる。
[Overview of overall work of paper processing equipment]
(1) In FIG. 1, various operation setting information relating to the size, type, and product arrangement, number, and dimensions of paper are input through the operation panel 46. Instead of this manual input or in cooperation with the manual input, the work setting information can be automatically input by reading the barcode M2 or the like by the CCD sensor 26.

(2)図1の給紙部3のトレイ3a上に積載された複数の用紙Nを、吸引搬送ベルト機構8a及び給紙ローラ8bにより、上端から一枚ずつ搬送経路5に供給する。 (2) A plurality of sheets N stacked on the tray 3a of the sheet feeding unit 3 in FIG. 1 are supplied to the conveyance path 5 one by one from the upper end by the suction conveyance belt mechanism 8a and the sheet supply roller 8b.

(3)CCDセンサー26により、用紙Nの位置マークM1並びに、必要に応じてバーコードM2を読み取って用紙Nに施されるべき各種作業設定情報を取得する。 (3) The CCD sensor 26 reads the position mark M1 of the paper N and, if necessary, the barcode M2, and acquires various work setting information to be applied to the paper N.

(4)CCDセンサー26による読取が不能であった場合、その用紙Nに対して、作動し、読取不能の用紙Nを落下させて廃棄トレイ25aで回収する。 (4) When the reading by the CCD sensor 26 is impossible, the operation is performed on the paper N, and the unreadable paper N is dropped and collected by the waste tray 25a.

(5)スリット形成機構20では、用紙搬送方向Fと平行な複数のスリット線Eで用紙Nを裁断する。 (5) In the slit forming mechanism 20, the paper N is cut by a plurality of slit lines E parallel to the paper transport direction F.

(6)切除片落とし機構27では、前記スリット形成機構20によって裁断された切除片(図4の切除領域K)を、くず箱23へ落下させる。 (6) In the cut piece dropping mechanism 27, the cut piece cut by the slit forming mechanism 20 (the cut region K in FIG. 4) is dropped into the waste box 23.

(7)折り型形成機構21では、用紙搬送幅方向Wの折り線Gで、折り目を形成する。 (7) The fold forming mechanism 21 forms a crease at the fold line G in the paper conveyance width direction W.

(8)裁断機構22では、第1搬送ローラ対12により、通常搬送速度V1で用紙Nを裁断機構22に送り込み、図4の各裁断線C、Crで順次裁断する。裁断された前端切除領域Sf及び中間切除領域Smの各切除片は、図6のように、裁断機構22と第2搬送ローラ対13との間を通過して、下方のくず箱23に排出される。一方、後端切除領域Srの切除片は、その用紙搬送方向長さLrの値により、次のように異なる方法により排除される。 (8) The cutting mechanism 22 feeds the paper N to the cutting mechanism 22 at the normal transport speed V1 by the first transport roller pair 12, and sequentially cuts along the cutting lines C and Cr in FIG. The cut pieces of the cut front end cut region Sf and the intermediate cut region Sm pass between the cutting mechanism 22 and the second conveying roller pair 13 and are discharged to the lower waste box 23 as shown in FIG. The On the other hand, the cut piece in the rear edge cut region Sr is excluded by a different method as follows according to the value of the length Lr in the sheet conveyance direction.

(8−1)
図6において、後端切除領域Srの用紙搬送方向長さLrが、前記所定値Dn以上の場合には、図6乃至図8に示すように、後端切除領域Srを、用紙搬送向下流端から順に、所定細断単位長さLr0の分割領域Sr0毎に裁断する。裁断された切除片(Sr0)は、裁断機構22と第2搬送ローラ対13との間から、順次下方のくず箱23に排出する。この場合、第1搬送ローラ対12の搬送速度は、通常搬送速度V1である。
(8-1)
In FIG. 6, when the length Lr of the trailing edge excision area Sr in the sheet conveyance direction is equal to or greater than the predetermined value Dn, the trailing edge cutting area Sr is set as the downstream end in the sheet conveyance direction as shown in FIGS. In order from, cutting is performed for each divided region Sr0 having a predetermined shredding unit length Lr0. The cut pieces (Sr0) that have been cut are sequentially discharged from between the cutting mechanism 22 and the second transport roller pair 13 to the lower waste box 23. In this case, the conveyance speed of the first conveyance roller pair 12 is the normal conveyance speed V1.

そして、図9のように、分割用の最後の裁断線Cr1が裁断された後は、図10のように、通常搬送速度V1よりも高い搬送速度V2で、第1の搬送ローラ対12を回転する。この場合、最後端分割領域Sr1が第1の搬送ローラ対12のニップ位置P2を通過完了した後、第1の搬送ローラ対12は、90°以上回転する。これにより、最後端分割領域Sr1の切除片は、図11に示すように、前部が下側固定刃22Bに支持されつつ、後端縁Nbが、第1搬送ローラ対12の下側の搬送ローラ12Bにより、前下方(搬送方向下流側下方)にガイドされ、図12に示すように、90°(θ=90°)回転した時点で、第1の搬送ローラ対12から落下し始める。そして、図13に示すように、第1の搬送ローラ対12が90°以上(θ>90°)回転した時点で、裁断機構22は再裁断動作を行い、最後端分割領域Sr1の切除片の前端部付近に衝撃を与える。これにより、図14に示すように、最後端分割領域Sr1の切除片は、裁断機構22と第1搬送ローラ対12との間を通り、速やかに下方のくず箱23に放出される。なお、図13に示す再裁断動作時、該実施の形態においては、第1の搬送ローラ対12は回転状態を維持し、搬送を継続している。   Then, after the last cutting line Cr1 for division is cut as shown in FIG. 9, the first transfer roller pair 12 is rotated at a transfer speed V2 higher than the normal transfer speed V1, as shown in FIG. To do. In this case, after the rearmost divided region Sr1 has passed through the nip position P2 of the first conveying roller pair 12, the first conveying roller pair 12 rotates by 90 ° or more. Accordingly, as shown in FIG. 11, the cut piece of the rearmost end divided region Sr1 is supported by the lower fixed blade 22B at the front portion, and the rear end edge Nb is conveyed below the first conveying roller pair 12. The roller 12B is guided forward and downward (downward downstream in the transport direction), and starts to fall from the first transport roller pair 12 when rotated 90 ° (θ = 90 °) as shown in FIG. Then, as shown in FIG. 13, when the first conveying roller pair 12 rotates 90 ° or more (θ> 90 °), the cutting mechanism 22 performs a re-cutting operation, and the cut piece of the rearmost divided region Sr1 is cut. Impact near the front edge. As a result, as shown in FIG. 14, the cut piece in the rearmost split region Sr1 passes between the cutting mechanism 22 and the first conveying roller pair 12 and is quickly discharged to the lower waste box 23. In the re-cutting operation shown in FIG. 13, in the present embodiment, the first conveying roller pair 12 maintains the rotation state and continues the conveyance.

(8−2)
図4に示す後端切除領域Srの用紙搬送方向長さLrが、前記所定値Dn未満の場合には裁断分割作業を行わない。
(8-2)
When the length Lr in the sheet conveyance direction of the trailing edge excision region Sr shown in FIG.

[実施の形態の効果]
(1)用紙Nの後端切除領域Srを、所定細断単位長さLr0毎に細かく裁断し、分割する場合に、最後端分割領域Sr1の後端が第1の搬送ローラ対12のニップ位置P2を通過した後、第1の搬送ローラ対12は90°以上回転するので、最後端分割領域Sr1の切除片は、その後端が第1の搬送ローラ対12の下側の搬送ローラ12Bの表面に沿って該搬送ローラ12Bの前下方(搬送方向下流側下方)に案内されることにより、確実に裁断機構22と第1の搬送ローラ対12との隙間(D3)から下方に放出される。これにより、用紙が詰まったり、用紙に傷が付いたり、あるいは製品に混ざって紙受け部に排出される、等の課題が解消される。
[Effect of the embodiment]
(1) When the rear end cut area Sr of the paper N is cut into pieces for each predetermined shredding unit length Lr0 and divided, the rear end of the rear end divided area Sr1 is the nip position of the first conveying roller pair 12 After passing through P2, the first conveying roller pair 12 rotates by 90 ° or more, so that the cut piece of the rearmost end divided region Sr1 is the surface of the conveying roller 12B below the first conveying roller pair 12 at the rear end. Is guided downwardly forward (downward downstream in the transport direction) of the transport roller 12B, so that it is reliably discharged downward from the gap (D3) between the cutting mechanism 22 and the first transport roller pair 12. As a result, problems such as paper jams, scratches on the paper, or mixing with the product and discharged to the paper receiving portion are solved.

(2)所定細断単位長さLr0は、裁断機構22と第2の搬送ローラ対13との用紙搬送方向Fの間隔D2以下に設定されているので、所定細断単位長さLr0に分割された分割領域Sr0の切除片は、裁断機構22と用紙搬送下流側の第2の搬送ローラ対13との間から確実に下方に放出され、滞留することがない。 (2) The predetermined shredding unit length Lr0 is set to be equal to or smaller than the interval D2 in the paper transport direction F between the cutting mechanism 22 and the second transport roller pair 13, and is thus divided into the predetermined shredding unit length Lr0. The cut piece of the divided area Sr0 is reliably discharged downward from between the cutting mechanism 22 and the second conveyance roller pair 13 on the downstream side of the sheet conveyance, and does not stay.

(3)第1の搬送ローラ対12が90°以上回転した時点で、裁断機構22は再裁断動作を行い、最後端分割領域Sr1の切除片の前端部付近に衝撃を与えるので、最後端分割領域Sr1の切除片は、より確実に、かつ、速やかに下方のくず箱23に放出される。 (3) When the first conveying roller pair 12 is rotated by 90 ° or more, the cutting mechanism 22 performs a re-cutting operation and applies an impact to the vicinity of the front end portion of the cut piece in the rearmost split region Sr1, so that the rearmost split The excised piece in the region Sr1 is discharged to the lower waste box 23 more reliably and promptly.

(4)第1の搬送ローラ対12による最後端分割領域Sr1の搬送速度V2を、通常搬送速度V1よりも速くしているので、最後端分割領域Sr1の切除片の放出作業の能率を向上させることができる。なお、所定細断切除領域Sr0及び最後から一つ手前の切除領域Sr2の搬送速度については、通常搬送時と同様としている。これは、最後端分割領域Sr1以外の分割領域Sr0,Sr2については、所定寸法Lr0,Lr2に正確に裁断するために、用紙の停止位置精度が重要となるので、回転速度を速めることによる停止位置精度の低下を防いでいる。一方、最後端分割領域Sr1については、停止位置精度が低下して、再裁断動作による裁断位置が多少ずれても、最後端分割領域Sr1は所定寸法Lr1の長さになっており、裁断機構22と第1の搬送ローラ対12との隙間(D3)から下方に放出されるので、通常搬送速度V1より速い値V2としても問題ないのである。さらに、前記裁断動作時、第1の搬送ローラ対12は回転状態に維持されているので、最後端分割領域Sr1の切除片の再裁断動作から下方のくず箱23への放出動作までが、連続的に速やかに行われる。 (4) Since the transport speed V2 of the rearmost end divided area Sr1 by the first transport roller pair 12 is higher than the normal transport speed V1, the efficiency of the work of discharging the excised piece of the rearmost end split area Sr1 is improved. be able to. In addition, the conveyance speed of the predetermined shredding region Sr0 and the cutting region Sr2 immediately before the last is the same as that during normal transportation. This is because, for the divided areas Sr0 and Sr2 other than the rearmost-end divided area Sr1, the stop position accuracy of the sheet is important in order to accurately cut into the predetermined dimensions Lr0 and Lr2, and therefore the stop position by increasing the rotation speed. This prevents a decrease in accuracy. On the other hand, for the rearmost divided region Sr1, the stop position accuracy is lowered, and even if the cutting position by the re-cutting operation is slightly shifted, the rearmost divided region Sr1 has a length of the predetermined dimension Lr1, and the cutting mechanism 22 And the first conveying roller pair 12 are discharged downward from the gap (D3), so there is no problem even if the value V2 is higher than the normal conveying speed V1. Further, since the first conveying roller pair 12 is maintained in the rotating state during the cutting operation, the operation from the recutting operation of the cut piece of the rearmost end divided region Sr1 to the discharging operation to the lower waste box 23 is continuously performed. Quickly.

他の実施の形態Other embodiments

(1)前記実施の形態の裁断機構は、上側可動刃と下側固定刃とから構成されているが、本発明にかかる裁断機構は、上記構成には限定されず、下側可動刃と上側固定刃とから構成された裁断機構でも良い。要するに、少なくとも搬送面を介して対向配置された一対の裁断刃を備え、搬送面上の用紙を搬送方向と直交する方向に裁断できる構成であればよい。 (1) The cutting mechanism of the above embodiment is composed of an upper movable blade and a lower fixed blade. However, the cutting mechanism according to the present invention is not limited to the above configuration, and the lower movable blade and the upper fixed blade. A cutting mechanism composed of a fixed blade may be used. In short, any configuration may be used as long as it includes at least a pair of cutting blades arranged to face each other via the conveyance surface and can cut the paper on the conveyance surface in a direction perpendicular to the conveyance direction.

(2)前記実施の形態では、最後端分割領域Sr1の後端が第1の搬送ローラ対12のニップ位置P2を通過した後、第1の搬送ローラ対12が90°以上回転した時点で裁断機構22が再裁断動作を行い、かつ、再裁断動作時に第1の搬送ローラ対12の回転が維持されるよう、制御されるが、本発明は、前記再裁断動作の際に、第1の搬送ローラ対12の回転を停止して、用紙の搬送を停止した状態に維持する構成でも良い。この場合には、用紙の搬送が停止した状態で再裁断動作を行うことにより、最後端分割領域Sr1の切除片の前端部付近に確実に衝撃を与えることができる。更に、前記再裁断動作後、第1の搬送ローラ対12の用紙搬送を再開するようにしても良い。この場合には、第1の搬送ローラ対12は、衝撃を与えられた最後端分割領域Sr1の切除片を下方に放出するよう動作するので、より速やかに下方のくず箱23に放出することができる。また逆に、前記再裁断動作を行わないようにしても良い。この場合でも、最後端分割領域Sr1の切除片の後端が、第1の搬送ローラ対12の下側の搬送ローラ12Bにおける前下方(搬送方向下流側下方)に案内されるので、前記最後端分割領域Sr1の切除片は、裁断機構22と第1搬送ローラ対12との隙間(D3)から速やかに下方に放出できる。 (2) In the above embodiment, after the rear end of the rearmost divided region Sr1 passes through the nip position P2 of the first transport roller pair 12, the cutting is performed when the first transport roller pair 12 rotates 90 ° or more. The mechanism 22 performs the re-cutting operation and is controlled so that the rotation of the first conveying roller pair 12 is maintained during the re-cutting operation. A configuration in which the rotation of the conveyance roller pair 12 is stopped and the conveyance of the paper is stopped may be employed. In this case, an impact can be reliably applied to the vicinity of the front end portion of the cut piece in the rearmost end divided region Sr1 by performing the re-cutting operation in a state where the conveyance of the sheet is stopped. Further, after the re-cutting operation, the sheet conveyance of the first conveyance roller pair 12 may be resumed. In this case, the first conveying roller pair 12 operates so as to discharge the cut piece of the rearmost end divided region Sr1 to which the shock has been applied downward, so that it can be discharged to the lower waste box 23 more quickly. it can. Conversely, the re-cutting operation may not be performed. Even in this case, the rear end of the cut piece of the rearmost divided region Sr1 is guided forward and downward (downward downstream in the transport direction) in the lower transport roller 12B of the first transport roller pair 12, so that the last end The cut piece of the divided region Sr1 can be quickly discharged downward from the gap (D3) between the cutting mechanism 22 and the first conveying roller pair 12.

(3)分割裁断を行うか否かを判別する所定値Dnは、前記実施の形態では、裁断位置P1と搬送上流側の第1の搬送ローラ対12のニップ位置P2との距離D1と略同じ値に設定したが、図3において、D1≦Dn<(D1+Lr0)の範囲で設定することも可能である。 (3) The predetermined value Dn for determining whether or not to perform division cutting is substantially the same as the distance D1 between the cutting position P1 and the nip position P2 of the first conveying roller pair 12 on the upstream side in the embodiment. Although it is set to a value, it is also possible to set in the range of D1 ≦ Dn <(D1 + Lr0) in FIG.

(4)最後端分割領域Sr1の搬送において、第1の搬送ローラ対12を90°以上回転させる際の第1の搬送ローラ対12による搬送速度は、用紙の紙質及び厚み等によっては、通常搬送速度よりも遅くしたり、あるいは通常搬送速度と同じにすることもできる。たとえば、表面が滑り易くて薄い用紙では、スリップを防いで確実に搬送ローラの下方にガイドできるように、通常搬送速度よりも遅くすることが好ましい。 (4) In the conveyance of the rearmost divided region Sr1, the conveyance speed by the first conveyance roller pair 12 when the first conveyance roller pair 12 is rotated by 90 ° or more is a normal conveyance depending on the paper quality and thickness of the paper It can be slower than the speed, or can be the same as the normal transport speed. For example, for a thin sheet whose surface is slippery, it is preferable to make the sheet slower than the normal conveyance speed so that slip can be prevented and the sheet can be reliably guided below the conveyance roller.

(5)前記実施の形態の用紙加工装置は、用紙搬送方向Fと直交する用紙搬送幅方向Wに用紙を裁断する裁断機構22と共に、用紙搬送方向Fと平行なスリットを形成するスリット形成機構20及び用紙搬送幅方向Wに折り目を形成する折り型形成機構21を備えているが、裁断機構のみを備えた用紙加工装置や、裁断機構と他の加工機構(ミシン目形成機構、丸み形成機構等も含む)とを適宜組み合わせた用紙加工装置、更には加工機構、搬送ローラ対の数が前記実施の形態と異なる用紙加工装置にも、本発明を適用できることはいうまでもない。 (5) The sheet processing apparatus according to the above embodiment includes the slit forming mechanism 20 that forms a slit parallel to the sheet conveying direction F together with the cutting mechanism 22 that cuts the sheet in the sheet conveying width direction W orthogonal to the sheet conveying direction F. And a fold forming mechanism 21 for forming a fold in the paper conveyance width direction W, but a paper processing apparatus having only a cutting mechanism, a cutting mechanism and other processing mechanisms (perforation forming mechanism, rounding forming mechanism, etc.) Needless to say, the present invention can also be applied to a sheet processing apparatus in which the number of processing mechanisms and conveyance roller pairs is different from that of the above embodiment.

12 第1の搬送ローラ対
12A 上側搬送ローラ
12B 下側搬送ローラ
13 第2の搬送ローラ対
22 裁断機構
22A 上側可動刃(裁断刃の一例)
22B 下側固定刃(裁断刃の一例)
43 ローラ駆動部
50 裁断駆動部
N 用紙
Q 製品(成果物)
Sr 後端切除領域
Sr0 所定細断単位長さに裁断される分割領域
Sr1 最後端分割領域(最後端分割領域の切除片)
C、Cr 用紙搬送方向と直交する方向の裁断線
Cr0、Cr1 用紙搬送方向と直交する方向の分割用の裁断線
Lr 後端切除領域の用紙搬送方向長さ
Lr1 最後端分割領域の用紙搬送方向長さ
Lr0 所定細断単位長さ
Dn 所定値
12 First conveying roller pair 12A Upper conveying roller 12B Lower conveying roller 13 Second conveying roller pair 22 Cutting mechanism 22A Upper movable blade (an example of a cutting blade)
22B Lower fixed blade (an example of a cutting blade)
43 Roller drive unit 50 Cutting drive unit N Paper Q Product (delivery product)
Sr Rear end cut-out area Sr0 Divided area cut to a predetermined shred unit length Sr1 Last end divided area (removed piece of the last end divided area)
C, Cr Cutting line in the direction perpendicular to the paper conveyance direction Cr0, Cr1 Cutting line for division in the direction orthogonal to the paper conveyance direction Lr Length in the paper conveyance direction of the trailing edge excision area Lr1 Length in the paper conveyance direction of the trailing edge division area Lr0 Predetermined shred unit length Dn Predetermined value

Claims (4)

用紙搬送面を挟んで対向配置された一対の裁断刃により用紙搬送方向と直交する方向に用紙を裁断する裁断機構と、該裁断機構の用紙搬送上流側に配置された第1搬送ローラ対と、前記裁断機構の用紙搬送下流側に配置された第2搬送ローラ対と、前記第1、第2搬送ローラ対及び前記裁断機構を駆動する駆動部と、該駆動部の作動を制御する制御部と、を備え、前記用紙の後端切除領域(Sr)の用紙搬送方向長さ(Lr)が、所定値(Dn)より大きい時には、前記後端切除領域(Sr)を、用紙搬送下流端から順次、所定細断単位長さ(Lr0)に裁断し、分割する、用紙加工装置の制御方法において、
前記制御部は、前記後端切除領域(Sr)中の最後端分割領域(Sr1)の用紙搬送方向長さ(Lr1)が、前記裁断機構の裁断位置(P1)と前記第1搬送ローラ対のニップ位置(P2)との間の距離(D1)に略相当する長さとなるよう、かつ、前記最後端分割領域(Sr1)が、前記第1搬送ローラ対のニップ位置を通過完了した時点から、前記第1搬送ローラ対が90°以上回転するよう、前記駆動部を制御することを特徴とする用紙加工装置の制御方法。
A cutting mechanism that cuts a sheet in a direction orthogonal to the sheet conveying direction by a pair of cutting blades disposed opposite to each other with the sheet conveying surface interposed therebetween, and a first conveying roller pair disposed on the sheet conveying upstream side of the cutting mechanism, A second conveyance roller pair disposed on the downstream side of the sheet conveyance of the cutting mechanism, a drive unit that drives the first and second conveyance roller pairs and the cutting mechanism, and a control unit that controls the operation of the drive unit; When the length (Lr) in the sheet conveyance direction of the trailing edge cutting area (Sr) of the sheet is larger than a predetermined value (Dn), the trailing edge cutting area (Sr) is sequentially formed from the downstream edge of the sheet conveyance. In the control method of the paper processing apparatus, cutting and dividing into a predetermined shredding unit length (Lr0),
The control unit is configured such that the length (Lr1) in the sheet conveyance direction of the rearmost end divided area (Sr1) in the rear edge cutting area (Sr) is determined between the cutting position (P1) of the cutting mechanism and the first conveying roller pair From the time when the length (D1) between the nip position (P2) and the rearmost end split region (Sr1) has completed passing through the nip position of the first conveying roller pair, the length is substantially equivalent to the distance (D1) between A control method for a sheet processing apparatus, wherein the drive unit is controlled so that the first conveying roller pair rotates by 90 ° or more.
請求項1記載の用紙加工装置の制御方法において、
前記裁断機構は、前記第1搬送ローラ対が90°以上回転した後、前記最後端分割領域(Sr1)に対して再裁断動作を行うよう、制御される、用紙加工装置の制御方法。
In the control method of the paper processing apparatus according to claim 1,
The sheet processing apparatus control method, wherein the cutting mechanism is controlled to perform a re-cutting operation on the rearmost end divided region (Sr1) after the first conveying roller pair is rotated by 90 ° or more.
請求項2記載の用紙加工装置の制御方法において、
前記第1の搬送ローラ対は、前記裁断機構による前記再裁断動作時には、停止している用紙加工装置の制御方法。
In the control method of the paper processing apparatus according to claim 2,
The first conveying roller pair is a control method of the sheet processing apparatus that is stopped during the re-cutting operation by the cutting mechanism.
請求項3記載の用紙加工装置の制御方法において、
前記第1の搬送ローラ対は、前記裁断機構による前記再裁断動作後、回転を再開するように、制御される、用紙加工装置の制御方法。
In the control method of the paper processing apparatus according to claim 3,
The control method of the paper processing apparatus, wherein the first conveying roller pair is controlled to resume rotation after the re-cutting operation by the cutting mechanism.
JP2011222717A 2011-03-24 2011-10-07 Method for controlling paper processing apparatus Active JP5814067B2 (en)

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JP2011222717A JP5814067B2 (en) 2011-10-07 2011-10-07 Method for controlling paper processing apparatus
PCT/JP2012/053461 WO2012127940A1 (en) 2011-03-24 2012-02-15 Method for controlling paper-processing device
US14/005,901 US9061856B2 (en) 2011-03-24 2012-02-15 Method for controlling sheet processing apparatus
EP12761209.1A EP2689902B1 (en) 2011-03-24 2012-02-15 A sheet processing apparatus
EP15197799.8A EP3034254B1 (en) 2011-03-24 2012-02-15 Sheet processing apparatus

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