JP5803735B2 - Wire harness and method for manufacturing wire harness - Google Patents

Description

  The present invention relates to a technique for protecting a wire harness.

  Patent Document 1 discloses a technique in which a wire harness is sandwiched between non-woven thermoplastic materials and press-molded.

Japanese Patent Laid-Open No. 2003-197038

  However, in the technique disclosed in Patent Document 1, heating is necessary to perform press molding. However, a connector is provided at the end of the wire harness. Moreover, the adhesive tape for maintaining the branch form is wound near the branch part of the wire harness. In order to suppress the thermal influence on these connectors or adhesive tapes, a portion slightly ahead of the connector or branch portion (for example, a portion 30 mm to 50 mm before) is covered with a thermoplastic material and press-molded. There is a need. For this reason, there exists a possibility that the protection with respect to a connector or a branch part vicinity may become inadequate among wire harnesses.

  Then, an object of this invention is to enable it to fully protect also the part near harness components among wire harnesses, suppressing the thermal influence with respect to harness components.

In order to solve the above problems, a first aspect is a wire harness including a harness component, and is hot-pressed in a state where the wire harness main body portion and the non-woven member cover at least a part of the wire harness main body portion. A non-hot pressed non-woven member that covers the wire harness main body at a position adjacent to the end of the protective main body, and a non-hot-pressed non-hot-pressed non-hot-pressed non-hot-pressed non-hot member A protective end portion including a compressed state maintaining member that maintains the nonwoven member of the press in a compressed state , and the protective end portion is adjacent to an end portion of the protective main body portion that faces the harness component. It is provided.

  A 2nd aspect is a wire harness which concerns on a 1st aspect, Comprising: The said nonwoven member which comprises the said protection main-body part, and the nonwoven member which comprises the said protection edge part continue one nonwoven part It is a material.

  A 3rd aspect is a wire harness which concerns on a 1st or 2nd aspect, Comprising: The said compression state maintenance member is the adhesive tape wound around the said non-woven member of a non-hot press.

Moreover, in order to solve the said subject, the manufacturing method of the wire harness which concerns on a 4th aspect is a manufacturing method of the wire harness containing a harness component , Comprising: (a) At least one part of a wire harness main-body part is a non-woven member And (b) the non-woven member is hot-pressed in the step (a) at a position adjacent to the portion facing the harness component, and the wire harness body portion. Attaching a compressed state maintaining member to the outer periphery of the non-woven member covering the base material and maintaining the non-woven member in a compressed state.

A 5th aspect is a manufacturing method of the wire harness which concerns on a 4th aspect, Comprising: The non-woven member which covers the said wire harness main-body part at the said process (a), The said wire-harness main-body part at the said process (b) The non-woven member which covers is constituted by one continuous non-woven member.

  According to the first aspect, at a position adjacent to the protective main body portion, the non-hot press non-woven member covering the wire harness main body portion and the non-hot press non-woven member is attached to the outer periphery of the non-hot press non-woven member. Since the protective end portion including the compressed state maintaining member that maintains the compressed state is provided, heating at the outer position can be suppressed from the end portion of the protective main body portion. Thereby, the thermal influence with respect to a harness component can be suppressed. The protective end portion can sufficiently protect the vicinity of the harness component.

  According to the 2nd aspect, a protection main-body part and a protection edge part can be formed by one nonwoven member, and the manufacture operation | work becomes easy.

  According to the 3rd aspect, a non-woven member can be easily maintained in a compression state with a general purpose adhesive tape.

According to the 1st aspect, the thermal influence with respect to harness components can be suppressed.

According to the fourth aspect, at a position adjacent to the portion where the non-woven member is hot-pressed in the step (a), the non-woven member covering the wire harness main body is maintained in a compressed state. In addition to being able to suppress the thermal influence on the harness component, it is possible to sufficiently protect the vicinity of the harness component. Moreover, the thermal influence with respect to harness components can be suppressed.

According to the 5th aspect, a protection main-body part and a protection edge part can be formed by one nonwoven member, and the manufacture operation | work becomes easy.

It is a schematic perspective view which shows the wire harness which concerns on embodiment. It is explanatory drawing which shows the manufacturing process of a wire harness. It is explanatory drawing which shows the manufacturing process of a wire harness. It is explanatory drawing which shows the manufacturing process of a wire harness. It is explanatory drawing which shows the manufacturing process of a wire harness. It is explanatory drawing which shows the manufacturing process of a wire harness. It is explanatory drawing which shows a modification.

  Hereinafter, the wire harness 10 which concerns on embodiment, and its manufacturing method are demonstrated.

  FIG. 1 is a schematic perspective view showing the wire harness 10. The wire harness 10 includes a wire harness main body 12 and a protection unit 20.

  The wire harness main body 12 includes at least one electric wire 13. Here, the wire harness main body 12 is configured by bundling a plurality of electric wires 13. This electric wire 13 is a wiring member for electrically interconnecting various electric devices in a vehicle body or the like. The wire harness main body 12 may include an optical cable or the like. Moreover, the wire harness main-body part 12 may be bundled in one line shape, and may be bundled while branching.

  A connector 14 as a harness component is connected to the end of the wire harness main body 12. Here, a plurality of electric wires 13 extend to one end of the wire harness main body 12, and each electric wire is connected to the connector 14.

  The protection part 20 is a member that protects the wire harness body part 12 by covering at least a part of the wire harness body part 12, and includes a protection body part 22 and a protection end part 26.

  The protection main body 22 is formed by hot pressing in a state where the nonwoven member covers at least a part of the wire harness main body 12. Since the protective main body 22 is hot-pressed with the non-woven member covering the wire harness main body 12, the protective main body 22 is fixed at a fixed position with respect to the longitudinal direction of the wire harness main body 12. The protection main body 22 may be formed in a straight line shape, or may be formed so as to be bent according to the wiring path of the wire harness main body 12 in the vehicle. Since the protection main body 22 is hardened in a fixed shape by hot pressing, it has a function of maintaining the wire harness main body 12 in a fixed path shape, a function of protecting the wire harness main body 12 from external components, and the like.

  The protective end portion 26 includes a non-woven member 26a and a compressed state maintaining member 26b.

  The non-woven member 26 a covers the wire harness main body 12 at a position adjacent to the protective main body 22. Here, the one end part of the protection main-body part 22 is facing the connector 14 which is a harness component at intervals. The non-woven member 26 a is provided adjacent to the one end of the protection main body 22. However, the non-woven member 26 a of the protective end portion 26 is not hot pressed unlike the non-woven member of the protective main body portion 22.

  The distance between the one end of the protection body 22 and the connector 14 is set according to the heating temperature when the protection end 26 is hot pressed, the heat resistance of the harness component, and the like. For example, assuming that the harness component is the connector 14, it is set to 50 mm. In addition, assuming that the harness component is an adhesive tape T that is a component that maintains the branched shape of the wire harness main body 12 (see a modification described later), the harness component is set to 30 mm.

  The non-woven member 26a preferably covers most of the electric wire 13 between the protective main body portion 22 and the connector 14, but this is not essential. The electric wire 13 may be exposed between the end of the non-woven member 26 a and the connector 14.

  In the present embodiment, the non-woven member constituting the protective main body 22 and the non-woven member 26a of the protective end portion 26 are one non-woven member, more specifically, non-woven fabric in a single sheet shape. An example constituted by But the nonwoven member which comprises the protection main-body part 22 and the said nonwoven member 26a of the protection edge part 26 are comprised by winding the continuous strip-shaped nonwoven fabric around the wire harness main-body part 12 helically. May be. Moreover, the nonwoven member which comprises the protection main-body part 22 and the said nonwoven member 26a of the protection edge part 26 may be comprised by the separate nonwoven member.

  In addition, as a nonwoven member, what can become hard by passing through a heating process can be used. As such a non-woven member, a material including a basic fiber and an adhesive resin (also called a binder) intertwined with the basic fiber can be used. The adhesive resin is a resin having a melting point (for example, 110 ° C. to 115 ° C.) lower than the melting point of the basic fiber. When the nonwoven member is heated to a processing temperature lower than the melting point of the basic fiber and higher than the melting point of the adhesive resin, the adhesive resin melts and penetrates between the basic fibers. Thereafter, when the nonwoven member has a temperature lower than the melting point of the adhesive resin, the adhesive resin is solidified in a state where the basic fibers are bonded to each other. Thereby, the nonwoven member becomes harder than the state before heating, and is maintained in the molded shape at the time of heating. Further, in a portion where the nonwoven members are in contact with each other, the molten adhesive resin is also infiltrated into the contact portion and solidifies. Thereby, the contact part of nonwoven members is joined.

  However, the basic fiber may be any fiber that can maintain the fiber state at the melting point of the adhesive resin, and various fibers can be used in addition to the resin fiber. As the adhesive resin, thermoplastic resin fibers having a melting point lower than that of the basic fiber can be used. The adhesive resin may be granular or fibrous. Alternatively, an adhesive resin layer may be formed on the outer periphery of the core fiber to form a binder fiber, which may be entangled with the basic fiber. As the core fiber in this case, the same material as the basic fiber can be used.

  Examples of the combination of the basic fiber and the adhesive resin include an example in which the basic fiber is a resin fiber of PET (polyethylene terephthalate) and the adhesive resin is a copolymer resin of PET and PEI (polyethylene isophthalate). In this case, the melting point of the basic fiber is approximately 250 ° C., and the melting point of the adhesive resin is 110 ° C. to 150 ° C. For this reason, when the nonwoven member is heated to a temperature of 110 ° C. to 250 ° C., the adhesive resin is melted and soaked between the basic fibers that keep the fiber shape without melting. And when a nonwoven member becomes temperature lower than melting | fusing point of adhesive resin, adhesive resin solidifies in the state which couple | bonded basic fibers, The maintenance of the said shaping | molding shape and joining of nonwoven members are performed.

  Moreover, hot press means performing the heat processing with respect to a nonwoven member, and the process which presses a nonwoven member to a type | mold, and forms in a predetermined shape. The heat treatment and the forming process into a predetermined shape may be performed simultaneously, or may be performed separately continuously. For example, after heating a non-woven member in a compressed state, the non-woven member can be maintained in the bent shape by being pressed against a predetermined mold and bent before being solidified by cooling. An example of hot pressing suitable for processing the protection main body 22 according to this embodiment will be described in detail later.

  Note that the non-woven member 26a of the protective end portion 26 may not contain an adhesive resin.

  The compressed state maintaining member 26b is a member for maintaining the unhot-pressed non-woven member 26a of the protective end portion 26 in a compressed state. As the compressed state maintaining member 26b, a strip-like adhesive tape can be used. In this case, the adhesive tape may be wound around the outer periphery of the non-woven member 26a in a spiral manner so as to tighten the adhesive tape while applying a certain load. As for the method of winding the adhesive tape, a method in which the adhesive tape is spirally wound while being overlapped in the longitudinal direction of the wire harness main body 12 (also called half-wrap winding), and the adhesive tape is spaced in the longitudinal direction of the wire harness main body 12. A method of winding spirally (also called Araki) or a method of winding adhesive tape in the circumferential direction without shifting it in the axial direction of the wire harness body 12 (for sushi, a Japanese food) It may also be called “sushi roll” following the manufacturing method. Other examples of the compressed state maintaining member 26b include a sheet material with an adhesive layer. Also in this case, the sheet material may be wound around the outer periphery of the non-woven member 26a, and the end of the winding may be adhered to the outer periphery of the wound portion (also referred to as “sushi” winding). In these cases, the non-woven member 26a is maintained in a compressed state in the inner and outer directions by the winding holding force of the adhesive tape or the sheet material.

  A manufacturing example of the wire harness 10 will be described.

  First, as shown in FIGS. 2 and 3, the non-woven member 100 is wound around at least a part of the wire harness main body 12 one or more times. Here, the non-woven member 100 is a single sheet. The number of windings of the non-woven member 100 is appropriately set according to the thickness of the non-woven member 100, the strength required for protection and route regulation, and the like.

  The portions of the wire harness main body portion 12 where the non-woven member 100 is wound are a portion where protection by the protective main body portion 22 or route regulation is necessary, and a portion closer to the connector 14 from the portion. The non-woven member 100 is preferably wound around a portion of the wire harness main body 12 that is as close as possible to the connector 14.

  Next, hot pressing is performed. Here, a configuration example of a hot press mold will be described. 4 and 5 are explanatory views showing the processing work by the hot press mold 60. FIG.

  The hot press mold 60 includes a lower mold 62 and an upper mold 72.

  The lower mold 62 is a long member formed of a metal or the like excellent in thermal conductivity, and a lower mold surface 63 is formed on one main surface (upper surface) thereof. The lower mold surface 63 is generally formed in a groove shape whose bottom portion has a semi-cylindrical surface shape and opens upward. The length in the longitudinal direction of the lower mold surface 63 is the same as the length dimension of the protective body 22 in the wire harness body 12 (that is, smaller than the dimension of the non-woven member 100 in the longitudinal direction of the wire harness body 12). Is set to The lower mold surface 63 is formed in a shape extending according to a route when the protection target portion in the wire harness main body 12 is disposed on the vehicle body (in FIG. 4, the lower mold surface 63 is linear, May be curved).

  The upper die 72 is a long member formed of a metal or the like having excellent thermal conductivity, and an upper die having a groove shape that is open on the one main surface (lower surface) of which the upper portion has a semi-cylindrical surface shape. A surface 73 is formed. The upper mold surface 73 is formed to have a width that can be disposed in the lower mold surface 63 while closing the upper opening of the lower mold surface 63. Further, the upper mold surface 73 is formed in a shape extending in accordance with the path according to the bent shape of the lower mold surface 63.

  Then, by arranging the upper mold surface 73 in the lower mold surface 63, a cylindrical space capable of forming the protection main body portion 22 is formed between the upper mold surface 73 and the lower mold surface 63. . The lower mold 62 and the upper mold 72 are provided with a heating unit such as a heater.

  A method for performing hot pressing using the hot pressing mold 60 will be described.

  That is, the portion of the wire harness main body 12 around which the non-woven member 100 is wound is pushed into the lower mold surface 63. At this time, the end portion of the non-woven member 100, that is, the portion corresponding to the non-woven member 26a of the protective end portion 26 is kept protruding from the one end side opening of the lower mold surface 63 (see FIG. 5).

  Thereafter, the upper die surface 73 of the upper die 72 is inserted into the lower die surface 63, and in this state, the lower die 62 and the upper die 72 are heated, and the non-woven member 100 of the hot press molding die 60 is heated. Of these, a portion corresponding to the protection main body 22 is hot-pressed.

  Thereafter, when the non-woven member 100 is cooled, the non-woven member 100 is cured in a shape corresponding to the shape of the lower die surface 63 and the upper die surface 73 between the lower die 62 and the upper die 72, thereby A protective body 22 is formed. Further, in the non-woven member 100, the portion that protrudes between the lower die 62 and the upper die 72 is not subjected to hot pressing (that is, both heating and pressurizing processes), and therefore the initial flexible state is maintained. Is done. However, since the non-woven member 26a of the protective end portion 26 is integrated with the non-woven member hot-pressed while being wound around the wire harness main body 12, the state of covering the wire harness main body 12 is maintained. Is done.

  Thereafter, the wire harness main body 12 and the non-woven member 100 are taken out from the hot press mold 60, and as shown in FIG. 6, the non-woven member 26a is compressed and the adhesive tape T is wound around the non-woven member 26a. Turned. Thereby, the protection edge part 26 is formed.

  According to the wire harness 10 configured as described above, the non-hot-pressed non-woven member 26a covering the wire harness main body 12 and the non-hot-pressed non-woven member 26a are compressed at a position adjacent to the protective end portion 26. Since the protective end portion 26 including the compressed state maintaining member 26b that maintains the compressed state is provided, heating can be performed at a position away from the connector 14 when the protective main body portion 22 is hot-pressed. For this reason, it is possible to suppress the heating of the outer position from the end of the protection main body portion 22, thereby suppressing the thermal influence on the harness component such as the connector 14.

  Moreover, in the said protection edge part 26, the nonwoven member 26a is compressed by the compression state maintenance member 26b, and is in the state where fibers were intertwined closely. For this reason, sufficient protection performance (for example, abrasion resistance) can be obtained compared with the non-compressed nonwoven member. For example, depending on the degree of compression, the thickness of the non-woven member 26a, and the like, it is possible to obtain wear resistance similar to that of a PVC (polyvinyl chloride) tube. Therefore, even if the vicinity of the harness component such as the connector 14 is not heated, a portion close to the harness component in the wire harness main body 12 can be sufficiently protected.

  Even when the adhesive tape is not tightly wound and wound so as to leave a gap, the non-woven member 26a is compressed to the same extent as the portion where the adhesive tape is wound near the portion where the adhesive tape is wound. ing. For this reason, even when the adhesive tape is not tightly wound, sufficient protection performance can be expected.

  Moreover, since the protection main-body part 22 and the non-woven member 26a of the protection edge part 26 are formed by one nonwoven member 100, those manufacturing operations become easy.

  In addition, since the compressed state of the non-woven member 26a is maintained by the adhesive tape T, the maintenance work can be easily performed.

  In particular, the adhesive tape T is a general-purpose component that is often used when the wire harness 10 is manufactured, and the operation of winding the adhesive tape T around the wire harness main body 12 or the like is often performed. Therefore, there is an advantage that the protective end portion 26 can be formed without using special parts and jigs and without performing special work.

{Modification}
The harness parts are assumed to be various parts attached to the electric wires constituting the wire harness body 12 such as a grommet provided for the purpose of waterproofing, a protector provided for the purpose of path maintenance and protection, etc. in addition to the connector 14 described above. In particular, a component that is weaker in thermal influence than the electric wire 13 is assumed.

  FIG. 7 shows another example of the harness component. In FIG. 7, it is assumed that the harness component 115 is an adhesive tape T that maintains the branching form of the branching portion 113 of the wire harness main body 112 corresponding to the wire harness main body 12. The adhesive tape T is wound around the branch portion 113 so as to maintain the branching form of the branch portion 113 of the wire harness main body 112. In order to suppress the thermal influence on the harness component 115, a protection unit 120 corresponding to the protection unit 20 is applied.

  That is, the protective part 120 is attached to one part 112 a extending from the branch part 113. Of the protection part 120, the protection body part 122 is provided in the portion 112 a of the wire harness body part 112. But the one end part of the protection main-body part 122 and the harness components 115 are separated. A protective end portion 126 corresponding to the protective end portion 26 is provided from one end portion of the protective main body portion 122 toward the harness component 115.

  Even in this modification, it is possible to obtain the same effect as in the above embodiment.

  In addition, when several harness components are attached to the wire harness main-body part, the structure of this protection part does not need to be applied with respect to all the harness components.

  As described above, the present invention has been described in detail. However, the above description is illustrative in all aspects, and the present invention is not limited thereto. It is understood that countless variations that are not illustrated can be envisaged without departing from the scope of the present invention.

DESCRIPTION OF SYMBOLS 10 Wire harness 12, 112 Wire harness main-body part 13 Electric wire 14 Connector 20, 120 Protective part 22, 122 Protective main-body part 26, 126 Protective end part 26a Nonwoven member 26b Compressed state maintenance member 100 Nonwoven member 115 Harness component T Adhesive tape

Claims (5)

A wire harness including harness parts,
A wire harness body,
A protective body that is hot-pressed in a state in which the nonwoven member covers at least a part of the wire harness body, and
A non-hot-pressed non-woven member that covers the wire harness main body at a position adjacent to the end of the protective main-body part, and the non-hot-pressed non-woven member attached to the outer periphery of the non-hot-pressed non-woven member A protective end including a compressed state maintaining member that maintains the compressed state;
Equipped with a,
The said protection edge part is a wire harness provided adjacent to the edge part which opposes the said harness components among the said protection main-body parts . The wire harness according to claim 1,
The wire harness in which the non-woven member constituting the protective main body portion and the non-woven member constituting the protective end portion are one continuous non-woven member. The wire harness according to claim 1 or claim 2,
The said compression state maintenance member is a wire harness which is the adhesive tape wound around the said non-woven member of the non-hot press.   A method of manufacturing a wire harness including a harness component,
  (a) a step of covering at least a part of the wire harness body with a non-woven member and hot pressing;
  (b) Compressed to the outer periphery of the non-woven member covering the wire harness main body at a position adjacent to the portion where the non-woven member is hot-pressed in the step (a) and facing the harness component Attaching the state maintaining member and maintaining the nonwoven member in a compressed state;
  A method of manufacturing a wire harness comprising:   It is a manufacturing method of the wire harness of Claim 4, Comprising:
  The non-woven member that covers the wire harness main body in the step (a) and the non-woven member that covers the wire harness main body in the step (b) are constituted by one continuous non-woven member. Manufacturing method of wire harness.

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